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1. once a second Port state The green and yellow LEDs at the individual port display port related in formation During the boot phase these LEDs are used to display the sta tus of the boot procedure LS data link status one green yellow LED or one green and one yellow LED Not glowing No valid connection Glowing green Valid connection Flashing green 1 time a period Port is switched to stand by Flashing green 3 times a peri Port is switched off od Flashing yellow Data reception 2 3 Basic set up The IP parameters must be entered when the device is installed for the first time The device provides 6 options for configuring IP addresses Entry via V 24 connection Entry using the HiDiscovery protocol MACH 1000 Release 01 11 09 39 Configuration via Configuration via DHCP Configuration via DHCP Option 82 Auto Configuration Adapter Further information on the basic settings of the device can be found in the Basic Configuration user manual on the CD ROM Default settings IP address The device looks for the IP address using DHCP Password for management Login user password public read only Login admin password private read and write Parameters that can be set via the management are set to pre defined values in accordance with the MIB V 24 data rate 9 600 Baud Ring redundancy disabled Ethernet ports link status is not evaluated signal contact Optical 100 Mbit s ports 100 Mbit s full
2. CSA C22 2 No 142 pending German Lloyd pending Table 16 Certifications for the current status visit www hirschmann com Declarations The following table shows the status of the declarations of the devices Standard CE Yes FCC Yes EN 50155 Yes Table 17 Declarations for the current status visit www hirschmann com MACH 1000 Release 01 11 09 49 50 1000 Release 01 11 09 Further support Technical questions and training courses In the event of technical queries please contact your local Hirschmann distributor or Hirschmann office You can find the addresses of our distributors on the Internet www hirschmann ac com Our support line is also at your disposal Tel 49 1805 14 1538 Fax 49 7127 14 1551 Answers to Frequently Asked Questions can be found on the Hirschmann internet site www hirschmann ac com at the end of the product sites in the FAQ category The current training courses to technology and products can be found under http www hicomcenter com Hirschmann Competence Center In the long term excellent products alone do not guarantee a successful customer relationship Only comprehensive service makes a difference worldwide In the current global competition scenario the Hirschmann Competence Center is ahead of its competitors on three counts with its complete range of innovative services Consulting incorporates comprehensive technical advice from system evaludation through networ
3. MAR1022 basic device MAR1032 basic device approx approx approx approx approx approx approx approx 3 9 kg 4 0 kg 4 7 kg 4 8 kg 5 1 kg 5 2 kg 4 3 kg 4 4 kg Optional PoE power unit Optional second power unit Per 6 ports 3 modules Per M12 module Nominal voltage AC Voltage range AC Nominal voltage DC Voltage range DC Connection type Q Connection type M Power failure bypass Fuse Nominal voltage DC Voltage range DC Connection type Connection type L Power failure bypass Fuse approx 0 39 kg additional approx 0 3 kg additional approx 0 1 kg additional approx 0 09 kg 100 240 V 50 60 Hz 90 265 V 47 63 Hz 110 250 V devices with type certification 110 V 77 300 V Spring loaded terminal for copper wire with cross section AWG 20 12 0 5 to 3 0 mm2 and stripping length 12mm 3 pin terminal block gt 20 ms at 230 V AC Built into the power unit 24 48 V devices with type T cer tification 36 V 18 60V Spring loaded terminal for copper wire with cross section AWG 20 12 0 5 to 3 0 mm2 and stripping length 12mm 3 pin terminal block 10 ms at 20 4 V DC Built into the power unit MACH 1000 Release 01 11 09 Power supply for Input voltage DC 77 300 V device variants 110 V 250 V 30 25 with PoE Input voltage AC 90 265 V 110 230 V 20 15 Output voltage 48 V DC 5 FAULT Nomi
4. SM 1310nm 9 125 um 0 11 dB LH LC LH 1550nm 9 125 um 6 22 dB LH LC LH 1550 9 125 um 15 32 dB Fiber data length 0 550 m 3 0 dB km 400 MHz km 0 550 m 1 0 dB km 800 MHz km 0 275 m 3 2 dB km 200 MHz km 0 550 m 1 0 dB km 500 MHz km 0 20 km 0 4 dB km 3 5 ps nm km 24 72 km 0 25 dB km 19 ps nm km 60 120 km 0 25 dB km 19 ps nm km Table 13 Fiber port 1OOOBASE FX SFP fiber optic Gigabit ETHERNET Transceiver a With F O adapter compliant with IEEE 802 3 2002 clause 38 single mode fiber offset launch mode conditioning patch cord MM Multimode SM Singlemode LH Singlemode Longhaul Power consumption power output Name Basic devices MAR1020 basic device without Fast Ethernet modules MAR1030 basic device incl 2 Gigabit Ethernet module com bo ports without Fast Ethernet modules MAR 1x3y 4O basic device x 0 or 1 y 0 or 2 MAR 1x3y 4T basic device x 0 or 1 y 0 or 2 MAR 1x3y OT basic device x 0 or 1 y 0 2 Fast Ethernet modules additionally for each Fast Ethernet FX module additionally for each Fast Ethernet TX module additionally for each PoE module Examples MAR1020 99TTTTTTTTTTTTTTTTTTTTTTTTUG9HPHHXX X MAR1020 Power Power output consump tion 7 5W 25 6 Btu IT h 10 5 W 35 9 Btu IT h 11 5W 39 2 Btu IT h 14 5W 49 5 Btu IT h 13 0 W 44 4 Btu IT h 2 0 W 6 9 Btu IT h 0 4 W 1 4 Btu IT h 38 0 W 130 0 Btu IT h 12 3 W 4
5. supply voltage L pin 3 Plus terminal of the supply voltage Type G VDC Type VAC Protective conductor Protective conductor Minus terminal of the Neutral conductor supply voltage Plus terminal of the Phase supply volt supply voltage age Table 5 Pin assignment of spring loaded terminal for voltage supply For type G power units you can choose between connecting DC or AC voltage For supply voltages 125 VDC Install a suitable external fuse in the supply voltage input line of the plus terminal see fig 12 MACH 1000 devices with plugged connection voltage supply MACH 1000 devices with product code L and M have a plugged con nection for the supply voltage see product code items 36 and 37 see table 3 Fei d Figure 13 Location of the supply voltage plugged connection 1 Supply voltage 2 Signal contact 3 Voltage range L 18 60 VDC 4 Voltage range M 77 300 VDC or 90 265 VAC A 26 Warning Never insert sharp objects small screwdrivers wires etc into the terminal block for the supply voltage and do not touch the terminals There is the risk of an electric shock MACH 1000 Release 01 11 09 Note Note the safety instructions see page 4 Supply voltage and only connect a supply voltage that corresponds to the type plate of your device Make sure that the contact load capability of the signal contact is not
6. 01 11 09 The supply voltage connection and the ports on the back of the de vice The device allows you to connect a maximum of 20 Fast Ethernet ports as well as an additional Fast Ethernet port on the front of the de vice that you can use for diagnosis purposes 1 2 Combination options The product designation of your device is made from combining the desired product characteristics in accordance with the following table The corre sponding short designation is in column 3 Item Characteristic 1 to 7 Product 8 hyphen 9to 10 10 100 1000 Mbit s ports 1 2 1 to 4 Ident Property MAR1020 MACH Ruggedized Fast Ethernet Switch MAR1030 MACH Ruggedized Gigabit Ethernet Switch MAR1022 MACH Ruggedized Fast Ethernet Switch with PoE 25 MAR1032 MACH Ruggedized Gigabit Ethernet Switch with PoE 2 MAR1120 MACH Ruggedized Fast Ethernet Switch ports on the back MAR1130 MACH Ruggedized Gigabit Ethernet Switch ports on the back MAR1122 MACH Ruggedized Fast Ethernet Switch ports on the back and with PoE 2 MAR1132 MACH Ruggedized Gigabit Ethernet Switch ports on the back and with PoE 2 99 Not present in MAR1020 CC 2 combo port SFP slot 100 1000 Mbit s alternatively twisted pair RJ45 socket 10 100 1000 Mbit s 4 2 2 ports Gigabit Ethernet SFP 1000 Mbit s 4T 2 2 ports Gigabit Ethernet RJ45 10 100 1000 Mbit s OT 2 ports Gigabit Ethernet SFP 1000 Mbit s plus 2 ports Gigabit Ethernet RJ45 10 100 1000
7. 60 VDC plugged connection M 77 VDC to 300 VDC or 90 VAC to 265 VAC plugged connection 37 Voltage range 9 Not present power supply unit 2 18 VDC to 60 VDC terminal connection or PoE power supply unit 77 VDC to 300 VDC or 90 VAC to 265 VAC terminal connection L 18 VDC to 60 VDC plugged connection M 77 VDC to 300 VDC or 90 VAC to 265 VAC plugged connection 38 Certifications H CE UL 508 GL IEC 61850 IEEE 1613 Sub station EN 50121 4 Railway along track T CE UL 508 EN 50121 4 Railway along track EN 50155 Railway train 39 Software variant P Professional Table 3 Combination options for the device variants of the MACH 1000 18 MACH 1000 Release 01 11 09 In device variants with PoE Power over Ethernet the first four ports can be twisted pair TX RJ45 10 100 Mbit s short designation TT or twisted pair TX M12 10 100 Mbit s short des ignation RR as desired The remaining orts can be selected freely from the table Power Supply unit 2 is a PoE power supply unit incoming voltage range item 37 or M You can choose the connections to power supply unit 1 Devices with PoE or with FL ports No T SET ee 50155 Railway available voltage on power supply type 110 VDC on power supply type and L Example of MACH 1000 product designation MACH Ruggedized Switch with Gigabit ports H Co e 2 combo port SFP slot 100 1000 Mbit s alternatively twisted pai
8. Data line Damped vibration DC power line AC power line Data line H V impulse DC power line AC power line Dielectric strength 2000 VAC 2000 VAC 2000 VAC Test level 8 kV 15 kV 35 V m peak 4 kV 2 5 kHz 4 kV 2 5 kHz 4 kV 2 5 kHz 2 5kV line earth 1kV line line 2 5kV line earth 1kV line line 2 5kV line earth 1kV line line 5 kV line earth 5 kV line earth DC power line power unit type C L 500 VAC AC power line power unit type G M DC power line power unit type G M Signal contact type C L and G M 2000 VAC 2000 VAC 2000 VAC MACH 1000 Release 01 11 09 EMC emitted interference EN 55022 Class A FCC 47 CFR Partt ClassA 15 German Lloyd Classification Construction Guidelines VI 7 3 Part 1 Ed 2001 Environment type Description Test level tests testin comp with IEC 60068 2 1 Cold 40 16 hours IEC 60068 2 2 Dry heat 85 16 hours IEC 60068 2 30 Relative humidity 95 96 non condensing 55 4 cycles IEC 60068 2 6 Vibration test Fc 2 9 Hz with 3 mm amplitude 1g at9 150 Hz 1 5 g at 200 500 Hz IEC 60068 2 27 Shock test Ea 15gat 11 ms Network range TP port Length of a twisted pair segment max 100 m 300 ft cat5e cable with 1000BASE T Table 9 TP port 10BASE T 100BASE TX 1000BASE T Product Wave Fiber System Expansion Fiber data code length attenua tion FF MM 820 50 1
9. ETHERNET FE ports 5 to 24 MACH 1000 Release 01 11 09 15 Views of the MACH 1000 ports in the back 1 2 MACH 1000 Figure 5 Front panel 1 LED display elements 2 Diagnosis port MACH 1000 Figure 6 Hear panel 1 LED display elements 2 USB interface 3 V 24 connection for external management 4 See following table column 1 5 See following table column 2 Gigabit ETHERNET Fast ETHERNET Up to 4 GE ports FE ports 1 to 20 free choice of connections 99 Module position empty 1000 Mbit s TT 2 twisted pair TX RJ45 10 100 Mbit s Fiber optic SFP slots MM 2 Multimode FX DSC 100 Mbit s JJ 2 Multimode FX MTRJ 100 Mbit s And or NN 2 Multimode FX ST 100 Mbit s 10 100 1000 Mbit s VV 2 Singlemode FX DSC 100 Mbit s Twisted pair RJ45 connections UU 2 Singlemode FX ST 100 Mbit s LL 2 Singlemode Long Haul FX DSC 100 Mbit s GG 2 Singlemode Long Haul FX DSC 200 km 100 Mbit s ZZ 2 SFP slot 100 Mbit s RR 2 twisted pair TX M12 10 100 Mbit s FF 2 Multimode FL ST 10 Mbit s The device variants of the MACH 1000 with ports on the rear panel have the following characteristics The display LEDs are on the front of the device There are up to 4 LEDs for displaying the status of the Gigabit Ethernet ports and up to 21 LEDs for displaying the status of the Fast Ethernet ports as well as 6 LEDs for displaying the device status MACH 1000 16 Release
10. Mbit s Table 3 Combination options for the device variants of the MACH 1000 MACH 1000 Release 01 11 09 17 Item Characteristic Ident Property 11 to 12 10 100 Mbit s ports 1 2 a 99 Module position empty TT 2 twisted pair TX RJ45 10 100 Mbit s MM 2 Multimode FX DSC 100 Mbit s JJ 2 Multimode FX MTRJ 100 Mbit s NN 2 Multimode FX ST 100 Mbit s VV 2 Singlemode FX DSC 100 Mbit s UU 2 Singlemode FX ST 100 Mbit s LL 2 Singlemode Long Haul FX DSC 100 Mbit s GG 2 Singlemode Long Haul FX DSC 200 km 100 Mbit s ZZ 2 SFP slot 100 Mbit s RR 2 twisted pair TX M12 10 100 Mbit s 2 Multimode FL ST 10 Mbit s 13 to 14 10 100 Mbit s ports 3 4 See 11 to 12 15to 16 10 100 Mbit s ports 5 6 See 11 to 12 17 18 10 100 Mbit s ports 7 8 See 11 to 12 19 to 20 10 100 Mbit s ports 9 10 See 11 to 12 21 to 22 10 100 Mbit s ports 11 12 See 11 to 12 23 to 24 10 100 Mbit s ports 13 14 See 11 to 12 25 to 26 10 100 Mbit s ports 15 16 See 11 to 12 27 to 28 10 100 Mbit s ports 17 18 See 11 to 12 29 to 30 10 100 Mbit s ports 19 20 See 11 to 12 31 to 32 10 100 Mbit s ports 21 22 See 11 to 12 33 to 34 10 100 Mbit s ports 23 24 See 11 to 12 35 Temperature range S Standard 0 C to 60 C U Extended 40 C to 85 F Extended 40 C to 85 C conformal coat ing 36 Voltage range 18 VDC to 60 VDC terminal connection power supply unit 1 G 77 VDC to 300 VDC or 90 VAC to 265 VAC terminal connection L 18 VDC to
11. allows you to set up switched industrial ETHERNET networks that conform to the IEEE 802 3 and 802 3u standards using copper wires or optical fibers in a line or ring structure You can connect terminal devices and other infrastructure components via twisted pair cables multi mode F O and single mode F O The twisted pair ports support autocrossing autonegotiation and autopolarity Depending on the software you choose the devices provide you with a large range of functions Redundancy functions Rapid Spanning Tree Redundant Ring Structure HIPER Ring Redun dant Coupling Link Aggregation for devices without PoE Redundant Power Supply Protection from unauthorized access Synchronized system time in the network Network load control Operation diagnosis Diagnostics hardware self testing Reset Priority VLAN Topology Discovery Web based Interface Command Line Interface CLI MACH 1000 10 Release 01 11 09 SNMP 802 1x port authentication Real Time Clock Professional software variant The addition to the MACH 1000 Ruggedized Switch series of the switches of the Open Rail range the MICE range the backbone switches of the MACH 3000 and MACH 4000 ranges the BAT wireless transmission system the EAGLE security system and products for the LION control room provides continuous communication across all levels of the company 1 1 Description of the device variants The devices differ with regard to the range of softw
12. block high voltage interlock 50 pieces 3 pin terminal block low voltage interlock 50 pieces Bracket for fastening the housing MACH 1000 Release 01 11 09 Operating temperature Order number 943 271 001 943 301 001 943 845 008 943 845 011 943 943 001 47 Operating temperature Order number chassis Dust protection cap for RJ 45 sockets 50 pcs 943 936 001 Dust protection cap for SFP slots 25 pcs 943 942 001 HiVision Network Management software 943 471 100 OPC Server software HiOPC 943 055 001 Gigabit ETHERNET SFP Transceiver M SFP SX LC 0 C to 60 C 943 014 001 M SFP SX LC EEC 40 to 85 943 896 001 M SFP LX LC 0 C to 60 C 943 015 001 M SFP LX LC EEC 40 C to 85 943 897 001 M SFP LH LC 0 C to 60 C 943 042 001 M SFP LH LC EEC 40 to 85 943 898 001 M SFP LH LC 0 C to 60 C 943 049 001 Fast ETHERNET SFP Transceiver M FAST SFP MM LC 0 C to 60 C 943 865 001 M FAST SFP MM LC EEC 40 to 85 943 945 001 M FAST SFP SM LC 0 C to 60 C 943 866 001 M FAST SFP SM LC EEC 40 C to 85 943 946 001 M FAST SFP SM LC 0 C to 60 C 943 867 001 M FAST SFP SM LC EEC 40 to 85 C 943 947 001 M FAST SFP LH LC 0 C to 60 C 943 868 001 M FAST SFP LH LC EEC 40 to 85 943 948 001 Underlying norms and standards Name EN 61000 6 2 2005 Generic norm immunity in industrial environments EN 55022 2006 IT equipment radio in
13. crossed 4 Connection cables M12 4 on RJ45 1 to 1 5 M12 MDI 6 Shield 7 M12 MDI 8 M12 MDI X via autocrossing port 9 RJ45 MDI terminal device 10 RJ45 MDI X Switch MACH 1000 36 Release 01 11 09 10 Mbit s F O connection 10 MBit s F O ports ST connectors enable the connection of terminal de vices or independent network segments in compliance with the IEEE 802 3 10BASE FL standard Full or half duplex mode State on delivery full duplex FDX 100 Mbit s F O connection 100 MBit s F O ports ST DSC MTRJ or SFP slot enable the connection of terminal devices or independent network segments in compliance with the IEEE 802 3 100BASE FX standard These ports support Full or half duplex mode State on delivery full duplex FDX Note Make sure that the LH ports are only connected with LH ports SM ports are only connected with SM ports and MM ports only with MM ports 1 Gbit s F O connection 1 GBit s F O ports SFP slot enable the connection of terminal devices or independent network segments in compliance with the IEEE 802 3 2000 ISO IEC 8802 3 2000 1000BASE SX or 1000BASE LX standards These ports support Autonegotiation State on delivery autonegotiation activated Note Make sure that the LH ports are only connected with LH ports SX ports are only connected with SX ports and LX ports only with LX ports Note With the MACH 1030 with two Gbit s F O ports these ports are combo ports SF
14. insert sharp objects small screwdrivers wires Warning N If the neutral conductor or the negative terminal of the supply voltage is not grounded If you are using a DC voltage greater than 125 VDC for the supply voltage install a suitable input fuse For power supply units with product code or M use a slow blow fuse with a nominal rating of 2 5 A for the voltage supply input MACH 1000 4 Release 01 11 09 For power supply units with product code or L use a slow blow fuse with a nominal rating of 6 3 A With AC power supply use a cable cross section of at least 0 75 mm North America AWG 18 for the current conductor at the voltage input With DC power supply use a cable cross section of at least 1 0 mm North America AWG 16 for the current conductor at the voltage input Relevant for North America For use in Class 2 circuits Only use copper wire conductors of class 1 60 75 C or 75 C the type plate of your device Power unit type and L 18 to 60 V DC Power unit type G and M 77 to 300 V DC or 90 to 265 V AC Warning Only connect a supply voltage that corresponds to Shielding ground The shielding ground of the connectable twisted pairs lines is connected to the front panel as a conductor 1 Beware of possible short circuits when connecting a cable section with conductive shielding braiding Housing Only technicians authorized by Hirschmann are permitted t
15. interface ActiveX control for SCADA integration SNMP OPC gateway Legend The commendations used in this manual have the following meanings Listing O Work step Subheading MACH 1000 Release 01 11 09 9 1 Device description The Ruggedized Switch for Substations and Transportation MACH 1000 Family provides you with a wide range of Switch variants You set up your own Switch according to your requirements regarding the number of ports transmission speed media type connector type temperature range voltage range and software variant The MACH 1000 devices are designed for the special requirements of indus trial automation They meet the relevant industry standards provide very high operational reliability even under extreme conditions and also long term reliability and flexibility The devices work without a fan If required the devices are PoE capable For devices without PoE the voltage supply can be redundant if required The Switches are mounted in the switch cabinet by means of brackets or vertically on the wall The HIPER Ring redundancy concept enables you to quickly carry out a re configuration and also a simple configuration with only one additional con nection Diagnosis displays and the display of the operating parameters provide a quick overview It can be easily managed via a Web browser via Telnet with a management software product such as HiVision or locally on the switch V 24 interface The device
16. supply voltage P1 or P2 on Not glowing Supply voltage is too low RM Ring Manager green yellow LED Glowing green RM function active redundant port disabled Glowing yellow RM function active redundant port enabled MACH 1000 38 Release 01 11 09 RM Ring Manager green yellow LED Not glowing RM function not active Flashing green Incorrect configuration of the HIPER Ring e g the ring is not connected to the ring port Sb StandBy stand by mode green LED Glowing green Stand by mode enabled Not glowing No stand by mode FAULT error signal contact red LED Glowing red The signal contact is open i e it is reporting an error Not glowing The signal contact is closed i e it is not reporting an error a Ifthe manual adjustment is active on the FAULT signal contact then the detected error dis play is independent of the setting of the signal contact R1 green yellow LED Meaning Glowing yellow Signal contact 1 closed in manual operation Not glowing Signal contact 1 open in manual operation R2 green yellow LED Meaning Glowing yellow Signal contact 2 closed in manual operation Not glowing Signal contact 2 open in manual operation RM and Stand by display saving processes of the AutoConfiguration Adapter ACA Flashing alternately Error during saving process LEDs flash synchronously two Loading configuration from the ACA times a second LEDs flash synchronously Saving the configuration in the ACA
17. 0 4 2 Electrostatic discharge Contact discharge 8 kV Air discharge 15 kV IEC EN 61000 4 3 Electromagnetic field 80 2 700 MHz 20 V m IEC EN 61000 4 4 Fast transients burst DC power line 4 kV 2 5 kHz AC power line 4 kV 2 5 kHz Data line 4 kV 2 5 kHz MACH 1000 Release 01 11 09 43 EMC interference immunity IEC EN 61850 3 2002 EMI TYPE tests test in comp with IEC EN 61000 4 5 IEC EN 61000 4 6 IEC EN 61000 4 12 IEC 60255 5 EMC interference immunity IEEE 1613 2003 EMI TYPE tests test in comp with IEEE C37 90 3 IEEE C37 90 2 IEEE C37 90 1 IEEE C37 90 1 IEEE C37 90 IEEE C37 90 44 Description Voltage surges DC power line AC power line Data line Line conducted interference volt ages 150 kHz 80 MHz Damped vibration DC power line AC power line Data line Dielectric strength Test level 2 kV line earth 1 kV line line 4 kV line earth 2 kV line line 4 kV line earth 10V 2 5kV line earth 1kV line line 2 5kV line earth 1kV line line 2 5kV line earth 1kV line line DC power line power unit type C L 500 VAC AC power line power unit type G M DC power line power unit type G M Signal contact type C L and G M Description Electrostatic discharge Contact discharge Air discharge Electromagnetic field 80 1 000MHz Fast transients burst DC power line AC power line
18. 039687002011109000 fy HIRSCHMANN A BELDEN BRAND User Manual Installation Industrial ETHERNET Ruggedized Switch MACH 1000 Family Sta 13 57 9 11 13 15 17 19 21 23 000000000000 ooe 000000000000 2 4 6 8 1012 1 16 18 20 22 26 MACH 1132 MACH 1000 Technical Support Release 01 11 09 HAC Support belden com The naming of copyrighted trademarks in this manual even when not specially indicated should not be taken to mean that these names may be considered as free in the sense of the trademark and tradename protection law and hence that they may be freely used by anyone 2009 Hirschmann Automation and Control GmbH Manuals and software are protected by copyright All rights reserved The copying reproduction translation conversion into any electronic medium or machine scannable form is not permitted either in whole or in part An exception is the preparation of a backup copy of the software for your own use For devices with embedded software the end user license agreement on the en closed CD applies The performance features described here are binding only if they have been expressly agreed when the contract was made This document was produced by Hirschmann Automation and Control GmbH according to the best of the company s knowledge Hirschmann reserves the right to change the contents of this document without prior notice Hirschmann can give no guarantee in respect of the correctness or accuracy of
19. 1000 devices with terminal voltage supply see fig 11 see fig 12 with plugged voltage supply see fig 15 see fig 16 You can also use the Management to switch the signal contact manu ally and thus control external devices A break in contact is used to report the following conditions via the poten tial free signal contact relay contact closed circuit The failure of at least one supply voltage A continuous malfunction in the device The loss of connection at at least one port The report of the link status can be masked by the Management for each port In the delivery state link status monitoring is deactivated The loss of ring redundancy reserve A detected error during the self test Incorrect configuration of the HIPER Ring or ring coupling Permitted temperature range exceeded not reached The following condition is also reported in RM mode Ring redundancy reserve is available On delivery there is no ring re dundancy monitoring Note You can use the signal contact functions when the voltage supply is connected If there is redundant voltage supply but this is turned off there is a contact interruption at the corresponding signal contact 2 1 4 Installing the device and grounding Note The shielding ground of the connectable industrial twisted pair lines is connected to the front panel as a conductor MACH 1000 Release 01 11 09 29 E Mounting in 19 rack The devices are designed to be mounte
20. 2 0 Btu IT h 21 9W 74 8 Btu IT h 99TTTTTTTTTTTTMMMMMMMMMMMMUGO9HPHHXX X 46 MACH 1000 Release 01 11 09 Power consump tion MAR1020 31 5 W 99MMMMMMMMMMMMMMMMMMMMMMMMUGO9HPHHXX X MAR1030 15 3 W CCTTTTTTTTTTTTTTTTTTTTTTTTUG9HPHHXX X MAR1030 24 9 W CCTTTTTTTTTTTTMMMMMMMMMMMMUGO9HPHHXX X MAR1030 34 5 W CCMMMMMMMMMMMMMMMMMMMMMMMMUG9HPHHXX X MAR1030 38 5 W 4TMMMMMMMMMMMMMMMMMMMMMMMMUG9HPHHXX X MAR1032 4TTTRRMMMMMMMMMM 35 3 W MMMMMMMMMMUGGHPHHXX X non PD powered device MAR1132 40OTTRRMMMMMMMMMM 28 3 W MMMMMM9999UGGHPHHXX X non PD powered device MAR1032 4TTTRRMMMMMMMMMMMM 111 3 W MMMMMMMMUGGHPHHXX X 4 x Class0 PD powered de vice MAR1132 40TTRRMMMMMMMMMMMM 104 3 W MMMM9999UGGHPHHXX X 4 x Class0 PD powered device Scope of delivery Device Scope of delivery MAR MAR device Installation user manual CD ROM Order numbers product description Combination options and device names see table 3 Accessories Power output 107 5 Btu IT h 52 2 Btu IT h 85 0 Btu IT h 117 8 Btu IT h 131 4 Btu IT h 120 5 Btu IT h 96 6 Btu IT h 380 5 Btu IT h 356 6 Btu IT h Note Please note that products recommended as accessories may have characteristics that do not fully correspond to those of the corresponding product This may limit their possible usage in the overall system Name chassis AutoConfiguration Adapter ACA 21 USB Terminal cable 3 pin terminal
21. 25 0 9 5 8 0 2 1km 3 0 dB km 400 MHz km FF MM 820nm 62 5 125 0 12 5dB 0 3 0km 3 2 dB km 200 MHz km Table 10 F O port 10BASE FL Product Wave Fiber System Expansion Fiber data code length attenua tion MM MM 1300 50 125 0 8 dB 0 5 1 0 dB km 800 MHz km JJ MM MM 1300nm 62 5 125 um 0 11dB 0 4km 1 0 dB km 500 MHz km VV UU SM 1300nm 9 125 um 0 16dB 0 30 km 0 4 dB km 3 5 ps nm km LL LH 1550nm 9 125 um 7 29dB 24 86 0 3 dB km 19 ps nm km GG LH 1550nm 9 125 um 14 47 dB 67 176 km 0 25 dB km 19 ps nm km Table 11 F O port 1OOBASE FX MACH 1000 Release 01 11 09 45 Product Wave Fiber code length ZZ MM 1310 50 125 um MM LC MM 1310 62 5 125 um SM LC SM 1310 9 125 um SM SM 1310nm 9 125 um LC LH LC SM 1550nm 9 125 um System at Example Fiber data tenuation forF Oline 0 8 dB 0 11 dB 0 13 dB 10 29 dB 10 29 dB length 0 5 km 1 0 dB km 800 MHz km 0 4 km 1 0 dB km 500 MHz km 0 25 km 0 4 dB km 3 5 ps nm km 25 65 km 0 4 dB km 3 5 ps nm km 40 104 km 0 25 dB km 19 ps nm km Table 12 Fiber port 1OOBASE FX SFP fiber optic Fast ETHERNET Transceiver System at Example tenuation forF Oline Product Wave Fiber code length CC SX LC MM 850 50 125 0 7 5 dB LX LC MM 1310 nm 50 125 um 0 11 dB SX LC MM 850nm 62 5 125 um 0 7 5 dB LX LC MM 1310 nm 62 5 125 um 0 11 dB LX LC
22. 300 VDC or 90 VAC to 265 VAC The voltage supply connection can be a terminal or plugged connection as desired In devices with PoE power supply unit 2 is the PoE power supply unit You can choose the connections to power supply unit 1 Software variant Professional The devices comply with the specifications of the ISO IEC standards 8802 3u 100BASE TX 1000BASE T 8802 3 100BASE FX and 8802 3 1000BASE SX LX MACH 1000 12 Release 01 11 09 E Front view of the MACH 1000 with 2 Gigabit ports 123 4 5 MACH 1000 Figure 1 1 LED display elements 2 USB interface 3 V 24 connection for external management 4 See following table column 1 5 See following table column 2 Gigabit ETHERNET Fast ETHERNET GE ports 1 and 2 combo ports FE ports 1 to 24 free choice of connections 99 Module position empty 100 1000 Mbit s TT 2 twisted pair TX RJ45 10 100 Mbit s Fiber optic SFP slots MM 2 Multimode FX DSC 100 Mbit s JJ 2 Multimode FX MTRJ 100 Mbit s Alternative connections NN 2 Multimode FX ST 100 Mbit s 10 100 1000 Mbit s VV 2 Singlemode FX DSC 100 Mbit s Twisted pair RJ45 connections UU 2 Singlemode FX ST 100 Mbit s LL 2 Singlemode Long Haul FX DSC 100 Mbit s GG 2 Singlemode Long Haul FX DSC 200 km 100 Mbit s ZZ 2 SFP slot 100 Mbit s RR 2 twisted pair TX M12 10 100 Mbit s FF 2 Multimode FL ST 10 Mbit s Front view of the MACH 1000 with 4 Gigabit ports SFP sew 1000 Figu
23. 5 socket 10 100 1000 Mbit s In device variants with 4 Gigabit Ethernet ports these can be optionally SFP slots 2 x 2 slots MACH 1000 Release 01 11 09 11 twisted pair RJ45 sockets 2 x 2 sockets or 2 x SFP slots plus 2 x twisted pair RJ45 sockets The MAR1130 and MAR1132 devices have an additional Fast Eth ernet port on the front of the device that you can use for diagnosis purpos es The MAR1032 devices support PoE Power over Ethernet in accor dance with IEEE 802 3af The PoE ports are the Fast Ethernet ports 1 to 4 In the MAR1130 devices all the cable outlets are at the back i e the ports are on the back of the device The MAR1132 devices support PoE Power over Ethernet in accor dance with IEEE 802 3af The PoE ports are the Fast Ethernet ports 1 to 4 In these devices all the cable outlets are at the back i e the ports are on the back of the device Certifications declarations depending on the device type CE UL508 German Lloyd GL IEC EN 61850 3 Declaration Sub Station IEEE 1613 Sub Station EN 50121 4 Railway along track EN 50155 Railway train The devices also provide you with the following options for selecting the vari ant you desire Temperature range Standard 0 C to 60 C Extended 40 C to 85 C Extended 40 C to 85 C conformal coating Voltage range for power supply unit 1 and the optional power supply unit 2 18 VDC to 60 VDC 77 VDC to
24. Assembly and start up The devices have been developed for practical application in a harsh indus trial environment The installation process is correspondingly simple On delivery the device is ready for operation The following procedure has been proven to be successful for the assembly of the device Unpacking and checking Installing the SFP modules optional Connecting the power unit connections for supply voltage and signal contact Installing the device and grounding Startup Installing the data lines 2 1 Installing the device 2 1 1 Unpacking and checking Check whether the contents of the package are complete see page 48 Scope of delivery Check the individual parts for transport damage 2 1 2 Installing the SFP modules optional Figure 7 1 Fast EHTERNET fiber optic SFP module 2 Gigabit ETHERNET fiber optic SFP module Before attaching an SFP module first remove the protective cap over the socket Push the SFP module with the lock closed into the socket until it latches audibly in place Note Only use Hirschmann SFP modules see page 48 Accessories MACH 1000 20 Release 01 11 09 2 1 3 Connecting the power unit connections for supply voltage and signal contact Connect the power supply and signal lines and only connect a supply voltage that corresponds to the type plate of your device Make sure that the contact load capability of the signal contact is not exceeded se
25. D or LASER components in compliance with IEC 60825 1 2001 CLASS 1 LASER PRODUCT CLASS 1 LED PRODUCT Warning Laser light Do not look into the beam or view it directly with optical instru ments e g magnifying glass microscope Failure to observe this warning within a distance of 100 mm can endanger your sight Light is emitted from the optical connections or from the ends of the optical fibers that are connected to them Light Emitting Di ode CLASS 2M wave length 650 nm power lt 2 mW according to DIN EN 60825 1 2003 10 MACH 1000 Release 01 11 09 7 National and international safety regulations Make sure that the electrical installation meets local or nationally applicable safety regulations Note on the CE marking The devices comply with the regulations contained in the following Euro pean directives 2006 95 EG 2004 108 EG Directive of the European Parliament and the council for standardizing the regulations of member states with regard to electromagnetic compatibili ly In accordance with the above named EU directives the EU conformity declaration will be at the disposal of the relevant authorities at the follow ing address Hirschmann Automation and Control GmbH Stuttgarter Strasse 45 51 72654 Neckartenzlingen Tel 49 1805 141538 The product can be used in the industrial sector Interference immunity EN 61000 6 2 2005 Emitted interference EN 55022 2006 Class A FCC note Appropriate te
26. P RJ45 You can use either the SFP slot or the RJ45 socket to connect data lines If both are used the assigned SFP slot switches off the related RJ45 port MACH 1000 Release 01 11 09 37 2 2 Display elements After the operating voltage is set up the software starts and initializes itself Afterwards the device performs a self test During this process various LEDs light up The process takes around 60 seconds RM sexum D HIRSCHMANN Ed MACH 1000 Figure 24 Display elements of MACH 1000 device variants with ports on the front 1 Device status display elements 2 Port status display elements P RM StandBy 9 11 13 15 17 19 21 23 uuu e see OO e 0090000 R1 R2 FAULT 12 14 16 18 20 22 24 ETHERNET Service Port 1 2 3 Figure 25 Display elements of MACH 1000 device variants with ports on the back 1 Device status display elements 2 Port status display elements for up to 4 Gigabit Ethernet ports and up to 20 Fast Ethernet ports 3 Diagnosis port with display element Device state These LEDs provide information about conditions which affect the opera tion of the whole device P Power green yellow LED Glowing green Device variants with 2 power supply units Both supply voltag es are on Device variants with 1 power supply unit Supply voltage is on Glowing yellow Device variants with 2 power supply units There is only one
27. Terminal block for signal contact For device variants without PoE The supply voltage in MACH 1000 device types can be connected redundantly with two power units Both inputs are uncoupled The supply voltage is electrically isolated from the housing E MACH 1000 devices without PoE MACH 1000 device variants without PoE Power over Ethernet are de pending on the device type equipped with one or two power units of the following type Type C 18 VDC to 60 VDC see product code items 36 and 37 in table 3 and or Type G 77 VDC to 300 VDC or 90 VAC to 265 VAC see product code items 36 and 37 in table 3 Or Type L 18 VDC to 60 VDC see product code items 36 and 37 in table 3 and or Type M 77 VDC to 300 VDC or 90 VAC to 265 VAC see product code items 36 and 37 in table 3 MACH 1000 22 Release 01 11 09 Note For device variants without PoE For device variants with two power units if there is non redundant voltage supply the device reports the fail ure of one supply voltage You can prevent this message by applying the supply voltage via both inputs or by changing the configuration in the Management MACH 1000 devices with PoE The MACH 1000 device variants MAR1022 MAR1032 MAR1132 and MAR 1132 support Power over Ethernet PoE in ac cordance with IEEE 802 3af They allow the connection and remote sup ply of for example IP telephones Voice over IP webcams sensors printer serve
28. age 47 Accessories not included in the delivery MACH 1000 30 Release 01 11 09 Vertical mounting on the wall LI Use the pre mounted brackets included in the delivery as shown in the following figure see fig 18 L Attach two additional brackets to the device see on page 47 Acces sories not included in the delivery as shown in the following figure see fig 18 Fasten the device by screwing the brackets to the wall Warning N When installing the device make sure the ventilation slots re main unobstructed as otherwise the device can overheat and be damaged Note The shielding ground of the connectable industrial twisted pair lines is connected to the front panel as a conductor MER ZV SS 4 y S T NOTA M Ke di SCH Figure 18 Vertical mounting on the wall MACH 1000 Release 01 11 09 31 482 6 o 218 25 313 5 342 352 5 Ule U qe U We U U U Wel We U U We si oot Figure 19 MACH 1000 dimensions of devic
29. are functions the number of interfaces and the media type for connecting segments The MAR1020 MAR1022 MAR1120 and MAR1122 device variants are MACH 1000 Ruggedized Switches without Gigabit ports and depending on the requirements a selectable number up to 24 of Fast Ethernet ports 10 100 Mbit s You can choose the media for the Fast Ethernet ports 1 to 24 in pairs The MAR1120 and MAR1122 devices have an additional Fast Eth ernet port on the front of the device that you can use for diagnosis purpos es The MAR1022 devices support PoE in accordance with IEEE 802 3af The PoE ports are the Fast Ethernet ports 1 to 4 In the MAR1120 devices all the cable outlets are at the back i e the ports are on the back of the device The MAR1122 devices support PoE in accordance with IEEE 802 3af The PoE ports are the Fast Ethernet ports 1 to 4 All the cable outlets are at the back i e the ports are on the back of the device The MAR1030 MAR1032 MAR1130 and MAR1132 device variants are MACH 1000 Ruggedized Switches with 2 or 4 Gigabit ports 10 100 1000 Mbit s and depending on the requirements a selectable number up to 24 of Fast Ethernet ports 10 100 Mbit s You can choose the media for the Fast Ethernet ports 1 to 24 in pairs In device variants with 2 Gigabit Ethernet ports these ports are combo ports 2 x SFP slot 100 1000 Mbit s alternatively 2 x twisted pair RJ4
30. d in a 19 rack Make sure there is sufficient ventilation If necessary provide a fan for the 19 rack This will prevent the basic devices from overheating Measure the depth of the 19 rack so as to allow the main cable and any power supply cables to be fitted from the back and the data ca bles to be fitted from the front If you are operating the device in a 19 switch cabinet you must install sliding mounting rails not included in the delivery to hold the weight of the device Warning N If the device is installed in a 19 switch cabinet without sliding mounting rails increased vibration can cause damage to the de vice and or its modules For more information on sliding mounting rails and how to install them please contact your switch cabinet manufacturer Install the sliding mounting rails in the 19 switch cabinet as instructed by the manufacturer and make sure the device is resting on both rails On delivery two brackets are attached to the sides of the device see figure below Fasten the device by screwing the brackets to the switch cabinet T MACH 1000 Figure 17 Mounting in the switch cabinet Warning When installing the device make sure the ventilation slots re main unobstructed as otherwise the device can overheat and be damaged Note Fasten the device with two additional brackets at the back of the switch cabinet when operating it in environments with strong vibrations see on p
31. duplex All other ports autonegotiation Ring manager disabled Stand by coupling disabled Port 4 control port port 3 coupling port for red Ring coupling USB interface The USB socket has an interface for the local connection of an AutoCon figuration Adapter part number ACA 21 USB see on page 47 Accesso ries It is used for saving loading the configuration and for loading the software Figure Pin Function 1 Data Ground GND AJOJN 234 Table 8 Pin assignment of the USB interface V 24 interface external management A serial interface is provided on the RJ11 socket V 24 interface for the local connection of an external management station VT100 terminal or PC with appropriate terminal emulation or an AutoConfiguration Adapter ACA 11 This enables a connection to the Command Line Interface CLI and the system monitor to be made MACH 1000 40 Release 01 11 09 VT 100 terminal settings Speed 9 600 Baud Data 8 bit Stopbit 1 bit Handshake off Parity none The socket housing is electrically connected to the front panel of the de vice The V24 interface is not electrically isolated from the supply voltage RJ11 DB9 ine et D Oo it 99 Pin 1 CTS 1 n c 2 1 2 TX 3 3 e d RX 5 5 RTS 6 Figure 26 Pin assignment of the V24 interface Note You will find the order number for the terminal cable which is or dered separately in the Technical Data chapte
32. e page 43 Technical data Note Note the safety instructions see page 4 Supply voltage E Connecting the supply voltage Connecting the supply voltage For device types with power units of the type C or voltage supply terminal connection via a 3 pin spring loaded terminal the signal con tact is connected via a 2 pin spring loaded terminal to the power units power unit 1 and or power unit 2 depending on the device variant on the back of the MACH1000 device gt For device types with power units of the type L or voltage supply plugged connection via a 3 pin terminal block with screw locking the signal contact is connected via a 2 pin terminal block 1 or 2 blocks depending on the device variant on the back of the MACH1000 de vice 1 2 3 1 4 3 d 4 m NL ofo ajs el oto ololo Qui ofofo Figure 8 MACH 1000 back of device terminal voltage connection 1 Supply voltage 2 Power unit 2 optional 3 Signal contact 4 Power unit 1 MACH 1000 Release 01 11 09 21 Figure 9 MACH 1000 device variants back of device plugged voltage connection 1 Power unit 1 2 Power unit 2 optional 3 2 Terminal blocks for signal contact 4 2 Terminal blocks for supply voltage 5 1 Terminal block for supply voltage 6 1
33. e variants 32 MACH 1000 Release 01 11 09 Grounding the device The device is grounded as follows for MACH 1000 devices with terminal connection voltage supply via a separate spring loaded terminal This is located at the 1 or 2 power supply modules on the back of the device at pin 1 see fig 26 for MACH 1000 devices with plugged connection voltage supply via a ground connection on the front panel of the device Connect the protective conductor before you set up the other connec tions When removing the connections you remove the protective con ductor last Connect both protective conductors if your device is equipped with two power supply units 2 1 5 Startup procedure When you connect the supply voltage you start up the device 2 1 6 Connecting the data lines You can connect terminal devices and other segments at the ports of the de vice via twisted pair cables or F O cables Install the data lines according to your requirements Note To optimize the data flow connect the main data traffic to ports 1 and 4 10 100 Mbit s twisted pair connection 10 100 Mbit s ports RJ45 socket enable the connection of terminal de vices or independent network segments according to the IEEE 802 3 100BASE TX and 10BASE T standard These ports support Autonegotiation Autopolarity Autocrossing if autonegotiation is activated 100 Mbit s half duplex mode 100 Mbit s full duplex mode 10 Mbit s half duplex mode 10 Mbit
34. ected to the front panel The pin assignment corresponds to MDI X BI DC BI DC BI DA BI DD BI DD BI DA BI DB BI DB NOU RO O Oo Figure 21 Pin assignment of the 1000 Mbit s twisted pair interface Note In general you should adhere to the following recommendations for data cable connections using copper in environments with high electrical interference levels MACH 1000 34 Release 01 11 09 Keep the length of the data cables as short as possible ideally max 3m long You should not use any copper data cables for the data trans mission between buildings Power supply and data cables should not run parallel over longer distances and ideally they should be installed in separate cable channels If the inductive coupling has to be reduced the power supply and data cables should cross at a 90 angle You may also choose to use shielded cables Ground the cable shielding at one point in order to avoid causing a ground loop 10 100 Mbit s twisted pair connection PoE 10 100 Mbit s ports RJ45 or M12 sockets enable the connection of ter minal devices or independent network segments according to the IEEE 802 3 100BASE TX 10BASE T and IEEE 802 3af Power over ETHER NET on data lines standards These ports support Autonegotiation Autopolarity Autocrossing if autonegotiation is activated 100 Mbit s half duplex mode 100 Mbit s full duplex mode 10 Mbit s half duplex mode 10 Mbit s ful
35. eft image Connecting 1 Supply voltage 2 Signal contact 3 External fuse for supply voltages gt 125 VDC Connection Type L Type M VDC Type M VAC D pin 1 Protective conductor Protective conductor Protective conductor N pin 2 Minus terminal of the Minus terminal of the Neutral conductor supply voltage supply voltage L pin 3 Plus terminal ofthe Plus terminal ofthe Phase supply volt supply voltage supply voltage age Table 6 Pin assignment of spring loaded terminal for voltage supply For type V power units you can choose between connecting DC or AC voltage For supply voltages 125 VDC Install a suitable external fuse in the supply voltage input line of the plus terminal see fig 12 MACH 1000 28 Release 01 11 09 Connecting the PoE supply voltage optional The devices connected are supplied with PoE voltage 48 V DC safety low voltage via an internal power supply unit The twisted pair cables at Fast Ethernet ports 1 to 4 of the device are sup plied with PoE voltage via the wire pairs transmitting the signal phantom voltage for both RJ45 and M12 F AULT signal contact Depending on the MACH 1000 device variant equipped with one or two power units you have either one or two signal contacts The signal contact monitors proper functioning of the device thus en abling remote diagnostics You can specify the type of function moni toring in the Management Pin assignment for MACH
36. exceeded see page 43 Technical data gt Note Observe the permitted voltage ranges for devices with N type certifications EN 50155 Railway train see product code item 38 in table 3 Power supply type G and M nominal voltage 110 VDC Power supply type C and L nominal voltage 36 VDC Figure 14 Connecting the supply voltage via the 3 pin terminal block 1 Connection for protective conductor 2 Connection for supply voltage N 3 Connection for supply voltage L 4 Fastening screw for protective conductor 5 Fastening screw for supply voltage N 6 Fastening screw for supply voltage L Pullthe terminal block s off the switch and connect the voltage supply lines as follows First connect the protective conductor to the protective conductor ter minal Connect the supply voltage via the 3 pin terminal block Pay attention to the L and N connections If the neutral conductor or the minus terminal of the supply voltage is not grounded install a suitable fuse in the input line Note Relevant for North America The tightening torque of the terminal block screws is 3 Ib in 0 34 Nm MACH 1000 Release 01 11 09 27 Figure 15 Back of MACH 1000 device with power unit L DC voltage 18 60 VDC Connecting 1 Supply voltage 2 Signal contact Figure 16 Back of MACH 1000 device with power unit AC voltage 90 265 VAC right image or DC voltage 77 300 VDC l
37. k planning to project planing Training offers you an introduction to the basics product briefing and user training with certification Support ranges from the first installation through the standby service to maintenance concepts With the Hirschmann Competence Center you have decided against making any compromises Our client customized package leaves you free to choose the service components you want to use Internet http www hicomcenter com MACH 1000 Release 01 11 09 51 fy HIRSCHMANN A BELDEN BRAND
38. l duplex mode Power over ETHERNET PoE State on delivery autonegotiation activated Th Th e socket housing is electrically connected to the front panel e PoE voltage is input via the wire pairs transmitting the signal phan tom voltage n c TD n c n c TD RD RD wo 4 O1 Co 2 1 Figure 22 Pin assignment of a TP TX interface in MDI X mode RJ45 socket Figure Pin Function PoE PSE 4 1 TX Transmit Data 3 EE 2 RX Receive Data 3 TX Transmit Data 1 37 RX Table MACH Release Receive Data Chassis Shield 7 Pin assignment of the TP TX interface for PoE M12 socket 1000 01 11 09 35 C Use shielded CAT5 cable Use a shielded 4 pin M12 plug Connect the cable shield to the connector housing The patch cables for operating the device are shown in the following fig ure 5 1 7 9 d V TX amp 4 1 TX RX 2 x 2 RX TX 3 3 TX RX 4 4 RX 6 6 5 2 8 TX A d 1 RX RX 2 2 TX TX 3 3 RX RX 4 4 TX 6 6 5 3 9 TX SN 1 TX RX 2 2 TX TX 3 3 RX RX 4 6 RX 6 6 5 4 10 TX 1 1 RX RX 2 2 RX TX 3 AX 3 TX RX 4 6 TX 6 6 Figure 23 Patch cables for operating the device 1 Connection cables M12 4 on M12 4 crossed 2 Connection cables M12 4 on M12 4 1 to 1 3 Connection cables M12 4 on RJ45
39. loyed for the purposes described in the catalog and technical description and only in conjunction with external devices and components recommended or approved by the manufacturer The product can only be operated cor rectly and safely if it is transported stored installed and assembled pro perly and correctly Furthermore it must be operated and serviced carefully Supply voltage The supply voltage is electrically isolated from the housing L Use only undamaged parts The device does not contain any service components Internal fuses are only triggered if there is a fault in the device If the device is not functioning correctly or if it is damaged switch off the voltage supply and return the device to the plant for inspection Only switch on the device when the housing is closed Connect the protective conductor before you set up the other connec tions When removing the connections you remove the protective con ductor last Connect both protective conductors if your device is equipped with two power supply units L Make sure that the cross section of the protective conductor cable is the same size as or bigger than the cross section of the voltage supply cables Only use connection cables that are permitted for the specified tem perature range O etc into the field connection terminals for the supply voltage and do not touch the terminals There is the risk of an electric shock Warning Never
40. mall screwdrivers wires type T certifications EN 50155 Railway train see product code item 38 in table 3 Power supply type G and M nominal voltage 110 VDC Power supply type C and L nominal voltage 36 VDC Note Observe the permitted voltage ranges for devices with To insert the cable you open the terminal lock by positioning the screwdriver as illustrated below and pressing on the lever Figure 10 Connecting the supply voltage via the 3 pin spring loaded terminal 1 Field connection terminal for supply voltage 2 Terminal lock First connect the protective conductor to the protective conductor ter minal Connect the supply voltage via the 3 pin spring loaded terminal Pay attention to the L and N connections If the neutral conductor or the minus terminal of the supply voltage is not grounded install a suitable fuse in the input line MACH 1000 24 Release 01 11 09 3 4 Figure 11 Back of MACH 1000 device with power unit DC voltage 18 60 VDC Connecting 1 Supply voltage 2 Signal contact Figure 12 Back of MACH 1000 device with power unit AC voltage 90 265 VAC top image or DC voltage 77 300 VDC bottom image Connecting 1 Supply voltage 2 Signal contact 3 External fuse for supply voltages 125 VDC MACH 1000 Release 01 11 09 25 Connection Type C QD pin 1 Protective conductor N pin 2 Minus terminal of the
41. nal value for AC 2 A at 230 V AC 500 VA signal contact Nominal value for DC 2Aat 30 V DC 0 2A at 125 V DC 0 1 Aat 250 V DC Connection type Spring loaded terminal for copper wire with cross section AWG 20 12 0 5 to 3 0 mm2 and stripping length 12mm Environment Storage temperature Standard 40 C to 70 C ambient air Extended 40 C to 85 C Humidity 5 to 95 non condensing Air pressure Up to 2000 m 795 hPa higher alti tudes on request Operating temper Default Surrounding air 0 C to 60 C ature Extended surrounding air 40 C to 85 C aP cd Contamination lev 2 el Protection classes Laser protection Class 1 according to EN 60825 1 Protection class 2001 IP 30 a For devices with an extended temperature range equipped with more than 14 F O ports the maximum operating temperature Is reduced by 1K for each additional F O port Example MACH 1000 device with extended temperature range and 20 F O ports Operating temper ature 40 C to 79 b MACH 1000 device equipped with GG Fast Ethernet modules Singlemode Long Haul FX DSC 200 km 0 to 60 WK 40 C to 70 C for devices with PoE devices with FL ports and devices with 4 Gigabit Ethernet ports d Relevant for North America max surrounding air temperature 70 EMC and immunity EMC interference Description Test level immunity IEC EN 61850 3 2002 EMI TYPE tests test in comp with IEC EN 6100
42. o open the housing Depending on the device variant it is grounded via a separate spring loaded terminal This is located at the 1 or 2 pow er supply module s on the back of the device via a ground connection on the front panel of the device Make sure that the electrical installation meets local or nationally ap plicable safety regulations The ventilation slits must not be covered so as to ensure free air circu lation The clearance to the ventilation slits of the housing must be at least 10 cm 3 94 in Do not touch the housing during operation or shortly after switching off the device Hot surfaces can cause injury ER B Warning N Never insert sharp objects small screwdrivers wires etc into the inside of the product There is the risk of an electric shock MACH 1000 Release 01 11 09 5 LI The device must be installed in the horizontal or upright position either in the switch cabinet or on the wall see page 29 Installing the device and grounding The device is not intended for operation as a table unit Operating the device in the maximum surrounding air temperature and stacking devices When installing the device make sure there is at least one free rack space approx 5 cm above the device because heat is discharged via the housing of the device If you are operating the device in a 19 switch cabinet install sliding mounting rails for holding the device see page 29 Installing the de
43. ode FX ST 100 Mbit s 2 Singlemode FX DSC 100 Mbit s 2 Singlemode FX ST 100 Mbit s 2 Singlemode Long Haul FX DSC 100 Mbit s 2 Singlemode Long Haul FX DSC 200 km 100 Mbit s 2 SFP slot 100 Mbit s 2 twisted pair TX M12 10 100 Mbit s 2 Multimode FL ST 10 Mbit s MACH 1000 Release 01 11 09 E Front view of the MACH 1000 with PoE MACH 1000 Figure 4 1 LED display elements 2 USB interface 3 V 24 connection for external management 4 See below table 1 column 1 5 See below table 1 column 2 6 See below table 2 Gigabit ETHERNET Fast ETHERNET Up to 4 GE ports FE ports 1 to 4 Power over Ethernet 1000 Mbit s TT 2 twisted pair TX RJ45 10 100 Mbit s Fiber optic SFP slots RR 2 twisted pair TX M12 10 100 Mbit s And or Gel 10 100 1000 Mbit s cep Twisted pair RJ45 connections ETHERNET Table 1 Gigabit ETHERNET Fast ETHERNET FE ports 1 to 4 Fast ETHERNET FE ports 5 to 24 free choice of connections 99 Module position empty TT 2 twisted pair TX RJ45 10 100 Mbit s MM 2 Multimode FX DSC 100 Mbit s JJ 2 Multimode FX MTRJ 100 Mbit s NN 2 Multimode FX ST 100 Mbit s VV 2 Singlemode FX DSC 100 Mbit s UU 2 Singlemode FX ST 100 Mbit s LL 2 Singlemode Long Haul FX DSC 100 Mbit s GG 2 Singlemode Long Haul FX DSC 200 km 100 Mbit s ZZ 2 SFP slot 100 Mbit s RR 2 twisted pair TX M12 10 100 Mbit s FF 2 Multimode FL ST 10 Mbit s Table 2 Fast
44. r see on page 43 nical data You will find a detailed description of the configuration in the Basic Con figuration User Manual on the CD ROM 2 4 Disassembling the device To detach the device from the switch cabinet or the wall remove the screws from the brackets on the device USB 24 muet em m 1c Ec 3 4 15 16 s E El _ ee mm m iuc mr Emm ejfel e 28 E ORO 5 0 10 Sea 18 2 1000 Release 01 11 09 41 Technical data General technical data Dimensions WxDxH Weight incl redundant power unit or PoE power unit Weight Power supply Power unit type and Power unit type and L 42 MAR10 MAR11 deeper chassis structure MAR1020 fully equipped MAR1030 fully equipped MAR1120 fully equipped incl redundant power unit MAR1130 fully equipped incl redundant power unit MAR1122 fully equipped 448 x 310 x 44 mm without brackets 448 x 345 x 44 mm without brackets max 4 6 kg max 4 7 kg max 5 4 kg max 5 5 kg max 5 5 kg max 5 6 kg max 4 7 kg max 4 8 kg MAR1132 fully equipped MAR1022 fully equipped MAR1032 fully equipped MAR1020 basic device MAR1030 basic device MAR1120 basic device MAR1130 basic device MAR1122 basic device MAR1132 basic device
45. r RJ45 socket 10 100 1000 Mbit s 10 100 Mbit s ports 1 2 2 twisted pair TX RJ45 10 100 Mbit s 10 100 Mbit s ports 3 4 2 Multimode FX DSC 100 Mbit s i ___ 10 100 Mbit s ports 5 6 2 Multimode FX MTRJ 100 Mbit s 10 100 Mbit s ports 7 8 2 Multimode FX ST 100 Mbit s lt 2 10 100 Mbit s ports 9 10 2 Singlemode FX DSC 100 Mbit s 10 100 Mbit s ports 11 12 2 Singlemode FX ST 100 Mbit s I 10 100 Mbit s ports 13 14 2 Singlemode Long Haul FX DSC 100 Mbit s 10 100 Mbit s ports 15 16 2 Singlemode Long Haul FX DSC 200 km 100 Mbit s Sa Se SSS N 10 100 Mbit s ports 17 18 2 SFP slot 100 Mbit s es GL 10 100 Mbit s ports 19 20 2 twisted pair TX RJ45 10 100 Mbit s 4 BEMWEL ee AG AR EL hp 10 100 Mbit s ports 21 22 Module position empty EEP E WE ee sa ALLUDES 10 100 Mbit s ports 23 24 Module position empty Temperature range extended 40 C to 85 C conformal coating A S Voltage range power supply 18 VDC to 60 VDC unit 1 Voltage range power supply 77 VDC to 300 VDC or 90 VAC to 265 VAC unit 2 T Certifications UL 508 GL IEC 61850 IEEE 1613 Substation EN 50121 4 Railway along track H Software variant Professional Table 4 Example of the product designation of a MACH 1000 with 2 Gigabit ports MACH 1030 CC TT MM JJ NN VV UU LL GG ZZ TT9999F CGHP MACH 1000 Release 01 11 09 19 2
46. re 2 1 LED display elements 2 USB interface 3 V 24 connection for external management 4 See following table column 1 5 See following table column 2 MACH 1000 Release 01 11 09 13 Gigabit ETHERNET GE ports 1 to 4 1000 Mbit s Fiber optic SFP slots Fast ETHERNET FE ports 1 to 24 free choice of connections 99 Module position empty 2 twisted pair TX RJ45 10 100 Mbit s 2 Multimode FX DSC 100 Mbit s 2 Multimode FX MTRJ 100 Mbit s 2 Multimode FX ST 100 Mbit s 2 Singlemode FX DSC 100 Mbit s 2 Singlemode FX ST 100 Mbit s 2 Singlemode Long Haul FX DSC 100 Mbit s 2 Singlemode Long Haul FX DSC 200 km 100 Mbit s 2 SFP slot 100 Mbit s 2 twisted pair TX M12 10 100 Mbit s 2 Multimode FL ST 10 Mbit s E Front view of the MACH 1000 with 4 Gigabit ports 2 x SFP and 2 x RJ45 MACH 1000 Figure 3 1 LED display elements 2 USB interface 6 N 22 ZB 9 10 13 14 17 18 2 gt 3 V 24 connection for external management 4 See following table column 1 5 See following table column 2 Gigabit ETHERNET GE ports 1 to 4 1000 Mbit s Fiber optic SFP slots And or 10 100 1000 Mbit s Twisted pair RJ45 connections 14 Fast ETHERNET FE ports 1 to 24 free choice of connections 99 Module position empty 2 twisted pair TX RJ45 10 100 Mbit s 2 Multimode FX DSC 100 Mbit s 2 Multimode FX MTRJ 100 Mbit s 2 Multim
47. rs and WLAN access points via 10BASE T 100BASE TX With PoE these terminal devices are powered by the twisted pair cable The MACH 1000 devices with PoE have 2 2 twisted pair ports TX 10 100 Mbit s depending on the device variant as RJ45 or M12 sockets for connecting network segments or PoE terminal devices PD Powered Device for all IEEE802 3af classes up to a maximum power output of 15 4 W The current is supplied on wire pairs transmitting the signal the individual ports are not electrically insulated from each other The following conditions are met in accordance with IEEE 802 3af Endpoint PSE Alternative A MACH 1000 device variants without PoE Power over Ethernet are equipped with two power units Power unit 2 is a PoE power unit see product code item 37 in table 3 You can choose the connections to power unit 1 see product code item 36 in table 3 MACH 1000 devices with terminal connection voltage supply MACH 1000 devices with product code C and G have a terminal con nection for the supply voltage see product code items 36 and 37 in table 3 Note The pins of the spring loaded terminal two per connection are each internally connected You can use either the top or bottom pin for the connection MACH 1000 Release 01 11 09 23 etc into the field connection terminals for the supply voltage and do not touch the terminals There is the risk of an electric shock Warning Never insert sharp objects s
48. s trained or directed in the care and use of appropriate safety equipment in accordance with the current standards of safety engineering trained in providing first aid MACH 1000 Release 01 11 09 General safety instructions Electricity is used to operate this equipment Comply in every detail with the safety requirements specified in the operating instructions regarding the voltages to apply refer to page 4 Non observance of these safety instructions can therefore cause material damage and or serious injuries Only appropriately qualified personnel should work on this device or in its vicinity These personnel must be thoroughly familiar with all the warnings and maintenance procedures in accordance with this oper ating manual L The proper and safe operation of this device depends on proper han dling during transport proper storage and assembly and conscien tious operation and maintenance procedures Never start operation with damaged components Only use the devices in accordance with this manual In particular ob serve all warnings and safety related information LI Any work that may be required on the electrical installation may only be carried out by personnel trained for this purpose OO Please note that products recommended as accessories may have characteristics that do not fully correspond to those of the correspond ing product This may limit their possible usage in the overall system Note LE
49. s full duplex mode State on delivery autonegotiation activated The socket housing is electrically connected to the front panel Pin assignment of the RJ45 socket One line pair pin 3 and pin 6 One line pair pin 1 and pin 2 Remaining pins not used MACH 1000 Release 01 11 09 33 TD n c TD RD 2 RD 1 Co 4 Co Figure 20 Pin assignment of a TP TX interface in MDI X mode RJ45 socket Note In substation applications the RJ45 ports are used to connect to additional communication devices such as routers or telecommunication multiplexers that are installed in close proximity to the device i e less than 3 meters away It is not recommended to use these ports for con nection to field devices across longer distances which could cause a sig nificant increase in the ground potential Ground Potential Rise GPR i e more than 2500 V 10 100 1000 Mbit s twisted pair connection 1000 Mbit s twisted pair ports RJ45 sockets facilitate the connection of terminal devices or independent network segments according to the IEEE 802 3 2000 ISO IEC 8802 3 2000 1000BASE TX standard These ports support Autonegotiation Autopolarity Autocrossing if autonegotiation is activated 1000 Mbit s full duplex 100 Mbit s half duplex 100 Mbit s full duplex 10 Mbit s half duplex 10 Mbit s full duplex Default settings autonegotiation The socket housing is electrically conn
50. sting has established that this device fulfills the require ments of a class A digital device in line with part 15 of the FCC regula tions These requirements are designed to provide sufficient protection against interference when the device is being used in a business environment The device creates and uses high frequencies and can radiate same and if itis not installed and used in accordance with this operating manual it can cause radio transmission interference The use of this device in a liv ing area can also cause interference and in this case the user is obliged to cover the costs of removing the interference Recycling note After usage this product must be disposed of properly as electronic waste in accordance with the current disposal regulations of your county state country MACH 1000 Release 01 11 09 About this manual The following manuals are included as PDF files on the enclosed CD ROM User manual Installation User manual Basic configuration User manual Redundancy configuration Reference manual Web based Interface and Reference manual Command Line Interface The Network Management Software HiVision Industrial HiVision provides you with additional options for smooth configuration and monitoring Configuration of multiple devices simultaneously Graphical interface with network layouts Auto topology discovery Event log Event handling Client Server structure Browser
51. terference characteristics IEC EN 60950 1 2006 Safety for the installation of IT equipment EN 61131 2 2003 Programmable logic controllers EN 50121 4 2006 Railway applications EMC emitted interference and interference immunity for signal and telecommunication systems EN 50155 2007 Railway applications electronic systems in railway vehicles FCC 47 CFR Part 15 2006 Code of Federal Regulations Germanischer Lloyd Ship Applications Classification and Construction Guidelines VI 7 3 Part 1 Ed 2003 cUL 508 1998 Safety for Industrial Control Equipment EN 61850 3 Communications networks and systems in stations IEEE 1613 Standard Environment and Testing Requirements for Communica tion Networking Devices in Electric Power Substations Table 14 List of norms and standards Certified devices are marked with a certification indicator From the imprint on the device label you will see the current certification status of your device MACH 1000 48 Release 01 11 09 IEEE 802 1 D Switching GARP GMRP Spanning Tree IEEE 802 1 D 1998 Media access control MAC bridges includes IEEE 802 1p Priority and Dynamic Multicast Filtering GARP GMRP IEEE 802 1 Q Tagging IEEE 802 1 Q 1998 Virtual Bridged Local Area Networks VLAN Tagging GVRP IEEE 802 1 w 2001 Rapid Reconfiguration IEEE 802 3 2002 Ethernet Table 15 List of IEEE standards Certifications The following table shows the status of the certification of the devices Standard cUL 508 Yes
52. the information in this document Hirschmann can accept no responsibility for damages resulting from the use of the network components or the associated operating software In addition we refer to the conditions of use specified in the license contract You can get the latest version of this manual on the Internet at the Hirschmann product site www hirschmann ac de Printed in Germany Hirschmann Automation and Control GmbH Stuttgarter Str 45 51 72654 Neckartenzlingen Germany Tel 49 1805 141538 039 687 002 01 1109 1 12 09 Content Safety instructions About this manual Legend 1 Device description 1 1 Description of the device variants 1 2 Combination options Assembly and start up 2 1 Installing the device 2 1 1 Unpacking and checking 2 1 2 Installing the SFP modules if present 2 1 3 Connecting the power unit connections for supply voltage and signal contact 2 1 4 Installing the device and grounding 2 1 5 Startup procedure 2 1 6 Connecting the data lines 2 2 Display elements 2 3 Basic set up 2 4 Disassembling the device 3 Technical data A Further support MACH 1000 Release 01 11 09 10 11 17 20 20 20 20 21 29 33 33 38 39 41 42 51 Safety instructions This documentation contains instructions which must be observed to ensure your own personal safety and to avoid damage to devices and machinery Certified usage Please observe the following The device may only be emp
53. vice and grounding Warning Only install the device in rooms plants that are only N accessible to trained maintenance personnel O If installed in a living area or office environment the device must be op erated exclusively in switch cabinets with fire protection characteristics in accordance with EN 60950 1 etc into the field connection terminals for the supply voltage and do not touch the terminals There is the risk of an electric shock Warning Never insert sharp objects small screwdrivers wires Environment The device may only be operated at the specified maximum ambient tem perature temperature of the surrounding air at a distance of up to 5cm 1 97 in to the device and relative air humidity non condensing Install the device in a location where the climatic threshold values specified in the technical data are adhered to Only to be used in an environment with a pollution degree specified in the technical data Qualification requirements for personnel Qualified personnel as understood in this manual and the warning signs are persons who are familiar with the setup assembly startup and oper ation of this product and are appropriately qualified for their job This in cludes for example those persons who have been trained or directed or authorized to switch on and off to ground and to label power circuits and devices or systems in accordance with current safety engineering standard

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