Home

VLS-2400 Fluid Section Manual

1. PROBLEM CAUSE SOLUTION Narrow Fan Material too cold nozzle too large Heat Material use smaller Wide Fan or air pressure low nozzle or as a last resort increase pump pressure Resin filter clogged Disassemble and clean the resin filter Air pressure too high Lower pressure then increase pressure to the desired fan Nozzle too small or too wide Change nozzle Round fan Orifice in nozzle worn clogged Push fine wire through orifice or damaged from back side Use fingernail to clean material form V shaped notch in front Soak hardened material in solvent If notch is rough or worn replace nozzle Air assist pressure too high Decrease air assist pressure Excessive Misting Heavy pulsation Air pressure too high Reduce air pressure to gel coat pump Resin accumulator plugged Danger To prevent injury always relieve fluid pressure before attempting to remove components Disassemble accumulator and clean Pump jumps on upstroke Piston ball worn or not seating properly Replace piston ball and piston cups Be sure to lubricate ball and cups thoroughly with Red Grease Pump dives on down stroke Foot valve spring retainer or foot valve ball damaged or dirty Clean or replace foot valve spring retainer and foot valve ball Be sure to lubricate ball thoroughly with Red Grease Pick up wand assembly tight Tighten or seal joints of pick
2. MAGNUM VENUS PLASTECH Fluid Section amp Filter Assembly VLS 2400 1 REV 3 28 02 JEM REV A CORRECTED ILLUSTRATION AND DESCRIPTION OF ITEM4 04 14 11 2 D MagnumVenusProducts Rev 07 2014 Page 51 VLS 2400 Series Fluid Section Manual Fluid Section amp Filter Assembly VLS 2400 1 ITEM 8 9 Q Q N 11 12 PARTS LIST PART NO VLS 2400 FF 5000 100 SC 2510 PF HN 08 PF HN 08 06 PF ME 08 06 PF HN 04 PF HN 04 04S BV 44 HP 7701 3 15 PF ME 12 12J PF RA 06 04 QTY gt gt gt gt DESCRIPTION FLUID SECTION ASSEMBLY FLUID FILTER SURGE CHAMBER NIPPLE NIPPLE MALE ELBOW NIPPLE NIPPLE BALL VALVE SWIVEL FITTING MALE EBLOW ADAPTER D MagnumVenusProducts Rev 07 2014 Page 52 VLS 2400 Series Fluid Section Manual 9 MAGNUM VENUS PLASTECH Fluid Section amp Filter Assembly VLS 2400 1 FIT REV 3 28 02 JEM REV A CORRECTED ILLUSTRATION AND DESCRIPTION OF ITEM 4 05 24 11 2 D MagnumVenusProducts Rev 07 2014 Page 53 VLS 2400 Series Fluid Section Manual Fluid Section amp Filter Assembly VLS 2400 1 FIT PARTS LIST ITEM PARTNO DESCRIPTION 1 VLS 2400 1 FLUID SECTION ASSEMBLY 2 FF 5000 100 1 FLUID FILTER 3 SC 2510 1 SURGE CHAMBER 4 PF HN 08 1 NIPPLE 5 PF HN 08 06 1 NIPPLE 6 08 06 1 MALE ELBOW 7 PF HN 04 1 NIPPLE 8 PF HN 04 04S 1 N
3. VLS 2400 Series Fluid Section Manual This page was left blank intentionally MagnumVenusProducts Rev 07 2014 Page 32 VLS 2400 Series Fluid Section Manual Accumulator amp Filter Maintenance The accumulator amp filter should be disassembled and cleaned approximately once per week more often if the weather is hot Troubleshooting If you must keep increasing pressure to maintain an adequate spray fan the filter may be clogged with debris If the spray is pulsing the accumulator is probably blocked When dealing with system blockages follow the safety instructions below DANGER Before disassembling accumulator relieve fluid pressure and air pressure If material is plugging the system some parts of the system may still contain fluids under high pressure even after you have followed normal procedures to relieve the pressure WARNING To prevent injury hold a large rag or shop towel around the wrench and fitting as you remove the fitting Remove the fitting slowly to allow fluid pressure to escape into the rag or towel WARNING Always wear appropriate eye protection and other protective clothing when performing service and repair on the accumulator amp filter Parts Drawings To service the accumulator please follow the procedures below using drawing FF 5000 XX Accumulator amp Filter Assembly Relieve Air and Pump Pressure 1 Turn pump pressure off 2 Hold the gun over an appropriate empty conta
4. Remove Accumulator Bottle DANGER Before disassembling accumulator relieve fluid pressure and air pressure If material is plugging the system some parts of the system may still contain fluids under high pressure even after you have followed normal procedures to relieve the pressure 1 Unscrew the surge chamber from the nipple 2 Inspect the interior of the accumulator bottle Clean with solvent and blow dry with air if needed Install Accumulator Bottle 1 Screw the nipple and surge chamber into the top of the filter body FF 5001 2 Check for leaks D MagnumVenusProducts Rev 07 2014 Page 34 VLS 2400 Series Fluid Section Manual Troubleshooting Chart DIAGNOSING PROBLEMS The most common problems with the equipment are diagnosed by analyzing the cured part Caution Many problems are the direct result of a failure to maintain the equipment according to the maintenance schedules given Please follow your maintenance chart PROBLEM CAUSE SOLUTION Slow cure during upstroke S S Ball in catalyst pump piston body not seating Clean ball and inspect seat Replace ball piston seal or piston body if questionable Slow cure during down stroke S S Ball in catalyst pump inlet body not seating Clean ball and inspect seat Replace ball or have seat repaired if questionable Catalyst Check Valve CV 2000 not working correctly Check and Repair the Catalyst Check Valve CV 2000
5. Filter section pg 31 Clean and inspect filter screen for plugging Note Clean the screen weekly and when changing from one material to another Use proper screen mesh size according to the material being used Check the oil reservoir and add oil if needed If necessary clean and dry the silencers Check the pickup hose and wand for leaks and damage Check for packing leaks Check for leaks wear and kinks Replace if necessary MONTHLY MAINTENANCE CHECKLIST PART Air Filter Water Trap Hoses Gauges and Regulators Accumulator Filter Fluid Section Catalyst Jug Air Lines D MagnumVenusProducts PROCEDURE Drain Check for kinks or leaks Check for damage and proper operation Remove and clean inside Danger Never attempt to remove an accumulator until you have relieved pressure See Accumulator amp Filter section pg 31 Clean and inspect filter screen for plugging Note Clean the screen weekly and when changing from one material to another Use proper screen mesh size according to the material being used Check the oil reservoir and add oil if needed If necessary clean and dry the silencers Check the pickup hose and wand for leaks and damage Check for packing leaks Check and clean tubes and filter screens if necessary Danger Fire and explosion hazard Never allow solvent or grease to contact any part of the catalyst system Check for leaks wear and kinks Replace if necessar
6. No cure or slow over all cure Catalyst pump set at too low or too high of a percentage Move catalyst pump to a higher setting closer to the gel coat pump Be sure to attach the catalyst pump in a vertical position Catalyst supply below outlet fitting on jug Fill catalyst jug 1 3 full Catalyst drive not engaged or connected Install quick pin Be sure to attach the catalyst pump vertically Catalyst leak Check all fittings The catalyst system must be fluid tight Catalyst relief valve on catalyst pump is leaking Relieve pressure from pump Clean and repair the Relief Valve Catalyst suction screen in catalyst jug clogged Clean catalyst suction screen and ensure that catalyst supply is not contaminated Air lock in catalyst pump Remove air lock See Appendix Air Lock in the Catalyst Pump Catalyst pump piston seal worn or damaged Replace piston seal During reassembly be sure spring in seal faces top of pump Quy MagnumVenusProducts Rev 07 2014 Page 35 VLS 2400 Series Fluid Section Manual PROBLEM CAUSE SOLUTION Catalyst pump outlet body Replace catalyst pump outlet damaged body and piston seal During reassembly be sure spring in seal faces top of pump Prevent by connecting catalyst pump vertically Catalyst pump check valve blocked or stuck Disassemble check valve and remove Ca
7. amp FILTER ASSEMBLY VLS 2400 1 MPFIT FLUID SECTION amp FILTER ASSEMBLY VLS 24RK 4T 2T REPAIR KIT VLS 24RK MP REPAIR KIT MAGNAPAK VP 0700 GRAN PUMP ASSEMBLY GRANITE MCPA 2500 FLUID SECTION ASSEMBLY MULTICOLOR MCPA 2500 1 FLUID SECTION amp FILTER ASSEMBLY MCPA 2500 I EXT FLUID SECTION amp FILTER ASSY EXTERNAL D MagnumVenusProducts Rev 07 2014 Page 42 VLS 2400 Series Fluid Section Manual 15 16 17 SEE NOTE 1 16 10 19 20 18 21 00 6 0 0 9 9 20 22 24 23 25 OLOS amp n 26 27 MAGNUM VENUS PLASTECH Fluid Section Assy VLS 2400 REV ADDED REPAIR KIT 11 6 03 LWS REV C ADDED ITEM 30 10 10 05 BT2 REV D MOVED ITEM 12 TO OPTIONAL PARTS LIST 10 01 07 BT2 REV E REORIENTED PART 8 IN DRAWING 01 30 14 BT2 MagnumVenusProducts Rev 07 2014 Page 43 VLS 2400 Series Fluid Section Manual Fluid Section Assy VLS 2400 REPAIR KITS PARTS LIST PART NO DESCRIPTION VLS 24RK 4T 2T REPAIR KIT ITEM PART NO QTY DESCRIPTION 1 VLS 2407 1 PACKING NUT 3 VLS 2403 1 GUIDE BEARING 4 VLS 2404 1 FEMALE COMP RING 5 VLS 2405 1 PACKING SET 6 VLS 2406 1 MALE RING 7 VLS 2410 10 WAVE SPRING 8 VLS 2401 1 OUTLET BODY 9 F HB 06C 24 GR8 4 HEX HEAD BOLT 10 VLS 4613 1 PISTON ROD ADAPTER 11 VLS 2409 1 PISTON ROD SPA 13 VLS 2414 1 PISTON BALL SPRING 14 VLS 2426 1 1 2 CHROME BALL 15 VLS 2429 1
8. 07 2014 Page 70 VLS 2400 Series Fluid Section Manual QJ Revision Information Rev 04 2011 Rev 07 2011 Rev 01 2012 Rev 08 2013 Rev 07 2014 Updated manual format added revision information chapter added Accumulator chapter added Air Lock chapter added Trouble shooting chapter updated drawings updated back cover with MVP information numbered pages and added footer The Fluid section information chapter was added Updated the drawings VLS 2400 1 VLS 2400 1 FIT and VLS 2400 1 GRAN Included optional Packing Sets section Updated the manual format Address Logo and drawing MCPA 2500 1 EXT Added an optional Piston Cup Piston Cup Seal section Added the ISO Oil and Grease references Included optional metering pump ratios and references Added the Terms amp Conditions of Sale section to the manual Updated the Terms amp Conditions section and drawing VLS 24RK MP in the manual Removed Plastech address and information Updated the Logo and Name Updated the Terms amp Conditions of Sale section and drawings Removed reference to Plastech MagnumVenusProducts Rev 07 2014 Page 71 VLS 2400 Series Fluid Section Manual MagnumVenusProducts CORPORATE HEADQUARTERS MANUFACTURING 200A Perimeter Park Road Knoxville TN 37922 USA Tel 1 865 321 8809 TECHNOLOGY CENTER and MANUFACTURING 1862 Ives Ave Kent WA 98032 Tel 253 854 2660 Fax 253 854 1666 E mail inf
9. 2 1 Ifthe part is located where it will contact air use Lubriplate 08465 Throat Seal TSL 3200 used in the oil reservoir of the pump Throat Seal Oil for use with ISO TSL ISO 800 8 oz Grease for use with ISO GR ISO 100 1 oz DANGER FIRE AND EXPLOSION HAZARD Never use any lubrication on the components of the catalyst system Contact your catalyst manufacturer for additional material handing information Major Components Resin Pump Fluid section Description of Controls for Spray unit Familiarize yourself with the manifold controls which consist of the following regulators and gauges PUMP PRESSURE gauge and regulator These control main air pressure to the resin pump ATOMIZING AIR gauge and regulator This controls the air pressure to the catalyst nozzle on the gun PRIMING BUTTON this control is to operate the pump with triggering the gun Hazard Information Please note the following safety and informational designations used throughout this manual DANGER Indicates hazards or unsafe practices that are likely to result in severe personal injury or death WARNING Indicates hazards or unsafe practices which could result in severe personal injury or extensive equipment damage CAUTION Indicates hazards or unsafe practices which could result in minor injury or damage to equipment NOTE Indicates additional information including explanations of certain procedures or helpful sug
10. allowed to rub the hose will be cut through causing a hazardous leakage of material which could increase the danger of fire Also the material may spew onto personnel in the area D MagnumVenusProducts Rev 07 2014 Page 11 VLS 2400 Series Fluid Section Manual 2 7 Toxicity of Chemicals A Magnum Venus Products recommends that you consult OSHA Sections 1910 94 1910 106 1910 107 and NFPA No 33 Chapter 14 and NFPA No 91 B Contact your chemical supplier s and determine the toxicity of the various chemicals used as well as the best methods to prevent injury irritation and danger to personnel C Also determine the best methods first aid treatment for each chemical used in your plant 2 8 Treatment of Chemical Injuries Great care should be used in handling the chemicals resins catalyst and solvents used in polyester systems Such chemicals should be treated as if they hurt your skin and eyes and as if they are poison to your body For this reason Magnum Venus Products recommends the use of protective clothing and eye wear in using polyester systems However users should be prepared in the event of such an injury Precautions include 1 Know precisely what chemicals you are using and obtain information from your chemical supplier what to do in the event the chemical gets onto your skin or into the eyes or is swallowed 2 Keep this information together and easily available so that it may be used by those adminis
11. dirty Clean or replace foot valve spring retainer and foot valve ball Be sure to lubricate ball thoroughly with Red Grease Hose leaks at fittings Fitting loose Tighten fitting Check all fittings for leaks before operating Fitting or nipple damaged Replace damaged parts Crimped hose If the hose has been sharply bent the plastic liner may be ruptured Remove and replace hose D MagnumVenusProducts Rev 07 2014 Page 38 VLS 2400 Series Fluid Section Manual Air Lock in the Catalyst pump DANGER Fluids Under High Pressure Before performing any service and repair on this equipment be sure to relieve air and fluid pressure DANGER Always wear appropriate eye protection when working with this equipment WARNING When removing hoses place a rag over the hose before loosening it What is an Air Lock An air lock is an air bubble in the catalyst pump that blocks catalyst The piston body moves inside the bubble of air instead of pumping catalyst If you have determined that there is an air lock in your catalyst pump follow the procedures in this section 1 Relieve line pressure from the catalyst pump by locking the gun open over an empty bucket Leave the gun in this position WARNING Relieve pressure from the catalyst pump before continuing 2 Remove the catalyst hose from the nipple on the catalyst accumulator WARNING When removing hose place a rag over the ho
12. up wand Air in material Agitate material to remove air Low output on upstroke Piston cups piston ball or pump cylinder worn Inspect the piston cups piston ball and pump cylinder Clean and replace any damaged components MagnumVenusProducts Rev 07 2014 Page 37 VLS 2400 Series Fluid Section Manual PROBLEM CAUSE SOLUTION Pump does not run Packing nut too tight Loosen the packing nut and tighten just a little more then hand tight Air Motor is stuck Push the Reset button the bottom of the air motor valve Fluid section or hose plugged Danger To prevent injury always relieve fluid pressure before attempting to remove components Disassemble and clean Fluid section Replace any worn parts Replace hose as required Air not connected Check that air hose is connected at manifold and regulator is at 20 psi or more Air restricted Straighten any kinks in air hoses Gun blocked or Seal rotated Repair gun block or replace Gun is not opening Check and repair gun triggering Material in oil reservoir Packing worn Replace packing set in lower part of the pump Piston rod worn or scored Replace piston rod Packing Nut too loose Tighten the Packing Nut a little more then hand tight No Gel coat or Resin delivery on down stroke Foot valve spring retainer or foot valve ball damaged or
13. used it should be remembered that catalyst spillage gun hose and packing leaks are potentially more hazardous since each drop contains a higher concentration of catalyst and therefore will react quicker with over spray and the leak 2 5 Cured Laminate Overspray and Laminate Sandings Accumulation A Remove all accumulations of overspray FRP sandings etc from the building as they occur If this waste is allowed to build up spillage of catalyst is more likely to start a fire in addition the fire would burn hotter and longer B Floor coverings if used should be non combustible C Spilled or leaked catalyst may cause a fire if it comes in contact with an FRP product over sprayed chop or resin FRP sandings or any other material with MEKP To prevent this spillage and leakage you should 1 Maintain your Magnum Venus Products System Check the gun several times daily for catalyst and resin packing or valve leaks REPAIR ALL LEAKS IMMEDIATELY 2 Never leave the gun hanging over or lying inside the mold A catalyst leak in this situation would certainly damage the part possibly the mold and may cause a fire 3 Inspect resin and catalyst hoses daily for wear or stress at the entry and exits of the boom sections and at the hose and fittings Replace if wear or weakness is evident or suspected 4 Arrange the hoses and fiberglass roving guides so that the fiberglass strands DO NOT rub against any of the hoses at any point If
14. 1 on the inside both Piston Cups VLS 2415 D MagnumVenusProducts Rev 07 2014 Page 27 VLS 2400 Series Fluid Section Manual 7 Installthe Piston Cup Backup VLS 2417 onto the Piston Body VLS 2419 with the side with the ridges facing up Next install one of the Piston Cups VLS 2415 followed by the Piston Cup Spacer VLS 2416 followed by the second Piston Cup followed by the Piston Cup Compression Ring VLS 2429 See fig 3 2 Chrome Ball er Piston Body ae O Piston ET m Piston Cup facing up e Piston Cup Spacer Piston Cup Spacer lt EU pop Piston LN Cup facing up rJ Up BACE LC n si Piston Cup Backup Ring Grooves Face Up Piston Nut EL e Fig 3 2 8 Install the Piston Ball Spring VLS 2414 over the Dowel Pin VLS 2425 inside the Piston Rod VLS 2409 Put a light coating of Red Grease 6706 2 1 on the 1 2 Chrome Ball VLS 2426 and install over the Piston Ball Spring Note Do not drop dent or scratch the 1 2 Chrome Ball VLS 2426 9 Coat the threads of the Piston Body VLS 2419 and screw it into the Piston Rod VLS 2409 Tighten wrench tight 10 Check the Piston Rod VLS 2409 for burrs scratches or other damage and replace if necessary Slide the Piston Rod up through the Packing assembly in the Outlet Body VLS 2401 Be careful not to damage the Packing set assembly 11 Tighten the Packing Nut VLS 2407
15. 3 PISTON ROD SEAL 2 PCS VLS 2440 PISTON ROD SEAL 1 PC 6706 2 1 1oz WHITE GREASE D MagnumVenusProducts Rev 07 2014 Page 62 VLS 2400 Series Fluid Section Manual MAGNUM VENUS PRODUCTS 7 1 GRANITE PUMP ASSY VP 0700 GRAN VP VP 3500 DWG REV 11 13 01 D MagnumVenusProducts Rev 07 2014 Page 63 VLS 2400 Series Fluid Section Manual 7 1 GRANITE PUMP ASSY VP 0700 GRAN ITEM 1 N PARTS LIST PART NO QTY VLS 2400 1 GRAN 1 VPH 2500 1 APP 9096 2 APP 9109 1 APP 9102 1 F HB 06C 24 GR8 4 DESCRIPTION FLUID SECTION GRANITE POWER HEAD ASSY CONNECTOR SLEEVE RETAINING RING HEX HEAD BOLT FIGURE 1 1 6s NG MagnumVenusProducts Rev 07 2014 Page 64 VLS 2400 Series Fluid Section Manual SEE NOTE 1 MAGNUM VENUS PLASTECH Multi Color Fluid Section Assy MCPA 2500 REV E DELETED ITEM 2 PF AP 02 ADDED ITEM 34 F SW 06 10 12 06 BT2 REV F MOVED ITEM 12 TO OPTIONAL EQUIPMENT 09 28 07 BT2 REV G ADDED REPAIR KIT TO DRAWING 02 04 09 BT2 REV H ITEM 28 WAS PF SE SW 12 06 26 14 BT2 D MagnumVenusProducts Rev 07 2014 Page 65 VLS 2400 Series Fluid Section Manual Multi Color Fluid Section Assy 2500 PARTS LIST REPAIR KITS ITEM PART NO QTY DESCRIPTION PART NO DESCRIPTION 1 VLS 2407 1 PACKING NUT VLS 24RK 4T 2T REPAIR KIT 3 VLS 2403 1 GUIDE BEARING 4 VLS 2404 1 FEMALE COMP RING 5 VLS 2405 1 PISTON ROD PACK SPA 6 VLS 240
16. 6 1 MALE COMP RING 7 VLS 2410 10 WAVE SPRING 8 VLS 2401 1 OUTLET BODY 9 F HB 06C 24 GR8 4 HEX HEAD BOLT 10 MCPA 2501 1 PISTON ROD ADAPTER 11 VLS 2409 1 PISTON ROD SPA 13 VLS 2414 1 PISTON BALL SPRING 14 VLS 2426 1 1 2 CHROME BALL 15 VLS 2429 1 PISTON CUP COMP RING 16 VLS 2415 2 PISTON CUP 17 VLS 2416 1 PISTON CUP SPACER 18 VLS 2417 1 PISTON CUP BACKUP 19 VLS 2419 1 PISTON BODY 20 O V 129 2 O RING 21 VLS 2408 1 CYLINDER BODY 22 VLS 2420 1 BALL STOP 23 VLS 2428 1 4 LOBED BALL GUIDE 24 VLS 2427 1 3 4 CHROME BALL 25 VLS 2402 1 FOOT VALVE BODY 26 VLS 2424 1 FOOT VALVE COLLAR 27 F HB 06C 104 GR8 2 HEX HEAD BOLT 28 12 12 1 ELBOW FITTING 29 PF SW 06M 08F 1 SWIVEL ADAPTER 30 09528 1 HITCH PIN 31 3108 1 1 1 PUMP MOUNTING PLATE 32 F RP 04 16 2 ALIGNMENT PIN 33 F HB 08C 16 2 HEX HEAD BOLT 34 F SW 06 4 LOCK WASHER 33 FIGURE 1 1 OPTIONAL PARTS LIST ITEM PARTNO DESCRIPTION 12 VLS 2425 1 DOWEL PIN PART OF ITEM 11 6706 2 1 1 PUMP GREASE NOTE 1 INSTALL WITH RIDGES UP MagnumVenusProducts Rev 07 2014 Page 66 VLS 2400 Series Fluid Section Manual C ODC 20 99 90 99 MAGNUM VENUS PRODUCTS Additional Pump Assembly Kit MCPA 2500 1 REV 4 WAS 3104 6 1 11 08 05 2 REV B RECONFIGURED FILTER AND SURGE CHAMBER ITEM 6 WAS 3103 01 01 AND ITEM 8 WAS 5 2500 09 14 07 2 REV 1 WAS VHSA 1000 06 26 14 BT2 D MagnumVenusProducts Rev 07 2014 P
17. BV 44 HP 1 BALL VALVE 10 7701 3 15 1 SWIVEL FITTING 11 PF ME 12 12J 1 MALE EBLOW 12 06 04 1 ADAPTER MagnumVenusProducts Rev 07 2014 Page 58 VLS 2400 Series Fluid Section Manual MAGNUM VENUS PRODUCTS Fluid Section amp Filter Assembly VLS 2400 1 MPFIT REV 09 14 06 BT2 D MagnumVenusProducts Rev 07 2014 Page 59 VLS 2400 Series Fluid Section Manual Fluid Section amp Filter Assembly VLS 2400 1 MPFIT PARTS LIST ITEM DESCRIPTION 1 VLS 2400 MP 1 FLUID SECTION ASSEMBLY 2 FF 5000 100 1 FLUID FILTER 3 SC 2510 1 SURGE CHAMBER 4 08 1 NIPPLE 9 PF HN 08 06 1 NIPPLE 6 PF ME 08 06 1 MALE ELBOW 7 PF HN 04 1 NIPPLE 8 PF HN 04 04S 1 NIPPLE 9 BV 44 HP 1 BALL VALVE 10 7701 3 15 1 SWIVEL FITTING 11 PF ME 12 12J 1 MALE EBLOW MagnumVenusProducts Rev 07 2014 Page 60 VLS 2400 Series Fluid Section Manual VLS 24RK 4T 2T REPAIR KIT FLUID SECTION FS1 29S1 1 PC VLS 2426 1 2 CHROME BALL 1PC VLS 2427 3 4 CHROME BALL 2 PCS VLS 2415 PISTON CUP CS 2405 PISTON ROD PACKING SET 1 PC 6706 2 1 1 2 WHITE GREASE MagnumVenusProducts Rev 07 2014 Page 61 VLS 2400 Series Fluid Section Manual VLS 24RK MP REPAIR KIT FLUID SECTION 2 PCS 0 129 O RING 1 PC C VLS 2426 1 2 CHROME BALL 1 PC VLS 2427 3 4 CHROME BALL 1 PC VLS 243
18. G OF SUCH ADVICE OR ASSISTANCE WILL NOT SUBJECT SELLER TO ANY LIABILITY WHETHER BASED ON CONTRACT WARRANTY TORT INCLUDING NEGLIGENCE OR OTHER GROUNDS 17 BUYER S USE OF GOODS Many factors beyond Seller s control contribute to the success of the Buyer s finished products such as raw materials used to manufacture the products Seller is not liability for the quality or quantity of finished products produced by Buyer with the use of the Goods 18 EXPORTS If Goods are sold for export Seller s standard terms amp condition for export sales if any shall also apply Acceptance of export orders is not valid unless confirmed in writing by Seller Buyer and not Seller is responsible for compliance with all United States export control rules and regulations Buyer shall not name Seller as shipper or exporter of record in connection with the export of any Goods purchased from Seller 19 INSTALLATION Installation of the Goods is the responsibility of Buyer unless otherwise indicated in the quotation or invoice provided to Buyer Notwithstanding the foregoing however Seller will provide installation supervision personnel within thirty 30 days of Buyer s request If an installation for which the Seller is to participate is delayed by the Buyer more than six 6 months after the date of shipment of the Goods or if Buyer s facility materials or parts are not prepared for installation for such period of time Seller shall be entitled to invoice the Buyer
19. GR8 from the Outlet Body VLS 2401 Slide the Foot Valve Collar VLS 2424 Foot Valve Body VLS 2402 and Cylinder VLS 2408 down off the Piston Rod VLS 2409 discard the two O Rings O V 129 Remove the Ball Stop VLS 2420 4 Lobed Ball Guide VLS 2428 and 3 4 Chrome Ball VLS 2427 Discard the Chrome Ball Clean and inspect the ball seat area of the Foot Valve Body VLS 2402 Loosen Packing Nut VLS 2407 and slide the Piston Rod VLS 2409 out through the bottom of the Outlet Body VLS 2401 Unscrew the Piston Body VLS 2419 from the Piston Rod VLS 2409 Remove the 1 2 Chrome Ball VLS 2426 and the Piston Ball Spring VLS 2414 Discard the 1 2 Chrome Ball Slide the Piston Cup Comp Ring VLS 2429 the two Piston Cups VLS 2415 Piston Cup Spacer VLS 2416 and the Piston Cup Backup VLS 2417 from the Piston Body VLS 2419 Discard the Piston Cups Remove the Packing Nut VLS 2407 from the Outlet Body VLS 2401 Use a 1 4 Wooden Dowel to push the Guide Bearing VLS 2403 Female Compression Ring VLS 2404 Packing Set Assembly VLS 2405 Male Compression Ring VLS 2406 and Wave Spring Assembly VLS 2410 through the top of the Outlet Body VLS 2401 Discard the Packing Set Assy Clean and inspect all parts that will be reused replace as needed MagnumVenusProducts Rev 07 2014 Page 26 VLS 2400 Series Fluid Section Manual 41 Assembly of Fluid Section Note some of the par
20. IPPLE 9 BV 44 HP 1 BALL VALVE 10 7701 3 15 1 SWIVEL FITTING 11 12 129 1 MALE EBLOW D MagnumVenusProducts Rev 07 2014 Page 54 VLS 2400 Series Fluid Section Manual 9 MAGNUM VENUS PLASTECH FLUID SECTION GRANITE VLS 2400 1 GRAN REV 7 18 03 JEM REV A CORRECTED ILLUSTRATION AND DESCRIPTION OF ITEM2 05 24 11 2 D MagnumVenusProducts Rev 07 2014 Page 55 VLS 2400 Series Fluid Section Manual FLUID SECTION GRANITE VLS 2400 1 GRAN ITEM 1 O O Q Q N PARTS LIST PART NO QTY VLS 2400 GRAN 1 PF HN 08 PF HN 08 04 PF HN 04 04S BV 44 HP PF SW 06M 08F PF ME 12 12J PF HP 08 PF CF 08 1 1 1 1 1 1 1 1 FLUID SECTION ASSEMBLY NIPPLE NIPPLE NIPPLE BALL VALVE SWIFEL FITTING MALE ELBOW HEX PLUG 1 2 CROSS D MagnumVenusProducts Rev 07 2014 Page 56 VLS 2400 Series Fluid Section Manual MAGNUM VENUS PRODUCTS Fluid Section amp Filter Assembly VLS 2400 1 MP REV 09 14 06 BT2 D MagnumVenusProducts Rev 07 2014 Page 57 VLS 2400 Series Fluid Section Manual Fluid Section amp Filter Assembly VLS 2400 1 MP PARTS LIST ITEM PART NO DESCRIPTION 1 VLS 2400 MP 1 FLUID SECTION ASSEMBLY 2 FF 5000 100 1 FLUID FILTER 3 SC 2510 1 SURGE CHAMBER 4 PF HN 08 1 NIPPLE 9 PF HN 08 06 1 NIPPLE 6 PF ME 08 06 1 MALE ELBOW 4 04 1 NIPPLE 8 04 045 1 NIPPLE 9
21. Inc Magnum Venus Products cannot eliminate every danger nor foresee every circumstance that might cause an injury during equipment operation Some risks such as the high pressure liquid stream that exits the spray tip are inherent to the nature of the machine operation and are necessary to the process in order to manufacture the end product For this reason ALL personnel involved in polyester operations should read and understand the Safety Manual It is very important for the safety of employees involved in the operation that equipment operators maintenance and supervisory personnel understand the requirements for safe operation Each user should examine his own operation develop his own safety program and be assured that his equipment operators follow correct procedures Magnum Venus Products hopes that this manual is helpful to the user and recommends that the precautions in this manual be included in any such program Magnum Venus Products recommends this Safety Manual remain on your equipment at all times for your personnel safety In addition to the manual Magnum Venus Products recommends that the user consult the regulations established under the Occupational Safety amp Health Act OSHA particularly the following sections 1910 94 Pertaining to Ventilation 1910 106 Pertaining to flammable liquids 1910 107 Pertaining to spray finishing operations particularly Paragraph m Organic Peroxides and Dual Component Coatings Other standar
22. LS 2419 1 PISTON BODY 13 O V 129 2 O RING 14 VLS 2408 1 CYLINDER BODY 15 VLS 2420 1 BALL STOP 16 VLS 2427 1 3 4 BALL 17 VLS 2428 1 4 LOBED BALL GUIDE 18 VLS 2402 1 FOOT VALVE BODY 19 VLS 2424 1 FOOT VALVE COLLAR 20 F HB 06C 104 GR8 2 HEX BOLT 21 VLS 4612 1 PUMP MOUNT PLATE 22 F HB 08C 46 2 HEX BOLT 23 F SW 06 4 LOCK WASHER Optional Parts and Assemblies PARTS LIST ITEM PART NO QTY DESCRIPTION 6706 2 1 1 PUMP GREASE FIGURE 1 1 MagnumVenusProducts Rev 07 2014 Page 48 VLS 2400 Series Fluid Section Manual USE PATRIOT OIL ONLY lt 9 2 WITH RED GREASE A 2 BLACK SIDE DOWN ON SEALS EXISTING FLUID SECTION EXISTING PISTON 4 gt LARGE FACE GROOVE DOWN MAGNUM VENUS PRODUCTS MAGNAPAK SEAL CONVERSION KIT VLS 2440 CK 5 11 23 05 B REV A ADDED NOTE 2 5 07 JEM REV B ADDED PAT LS OIL AND PATRIOT OIL NOTE 11 05 07 BT2 D MagnumVenusProducts Rev 07 2014 Page 49 VLS 2400 Series Fluid Section Manual SEAL CONVERSION KIT VLS 2440 CK PARTS LIST ITEM PARTNO 1 VLS 2431 1 2 VLS 2434 1 3 VLS 2440 2 gt 4 VLS 2433 1 DESCRIPTION RETAINING NUT ROD BUSHING CUP SEAL PISTON SEAL INCLUDED IN CONVERSION KIT ITEM PART NO PAT LS OIL 1 DESCRIPTION LOWER SECTION OIL E gt LARGE FACE GROOVE DOWN D MagnumVenusProducts Rev 07 2014 Page 50 VLS 2400 Series Fluid Section Manual
23. N THE EQUIPMENT IF YOU HAVE ANY QUESTIONS REGARDING THE ABOVE PRECAUTIONS OR ANY SERVICE OR OPERATION PRECEDURES CALL YOUR MAGNUM VENUS PRODUCTS DISTRIBUTOR OR MAGNUM VENUS PRODUCTS NOTICE All statements information and data given herein are believed to be accurate and reliable but are presented without guaranty warranty or responsibility of any kind express or implied The user should not assume that all safety measures are indicated or that other measures are not required DANGER Contaminated catalyst may cause Fire or Explosion Before working on the catalyst pump or catalyst accumulator wash hands and tools thoroughly Be sure work area is free of dirt grease or resin Clean catalyst system components with clean water only DANGER Eye skin and respiration hazard The Catalyst MEKP may cause blindness skin irritation or breathing difficulty Keep hands away from face Keep food and drink away from work area WARNING Please refer to your catalyst manufacturer s safety information regarding the safe handling and storage of catalyst Wear appropriate safety equipment as recommended D MagnumVenusProducts Rev 07 2014 Page 14 VLS 2400 Series Fluid Section Manual Introduction This manual the VLS 2400 FLUID SECTION MANUAL provides information you need to perform simple maintenance and repair on your equipment Step by step assembly and disassembly procedures are included for each component troubleshooting
24. PISTON CUP RING 16 VLS 2415 2 PISTON CUP 17 VLS 2416 1 PISTON CUP SPACER 18 VLS 2417 1 PISTON CUP BACKUP 19 VLS 2419 1 PISTON BODY 20 O V 129 2 O RING 21 VLS 2408 1 CYLINDER BODY 22 VLS 2420 1 BALL STOP 23 VLS 2428 1 4 LOBED BALL GUIDE 24 VLS 2427 1 3 4 CHROME BALL 25 VLS 2402 1 FOOT VALVE BODY 26 VLS 2424 1 FOOT VALVE COLLAR 27 F HB 06C 104 GR8 2 HEX HEAD BOLT 28 VLS 4612 1 PUMP MOUNT PLATE 29 F HB 08C 16 2 HEX CAP SCREW 30 F SW 06 4 LOCK WASHER OPTIONAL PARTS LIST ITEM PARTNO DESCRIPTION 12 VLS 2425 1 DOWEL PIN PART OF ITEM 11 FIGURE 1 1 NOTE 1 INSTALL WITH RIDGES UP VLS 2400 MagnumVenusProducts Rev 07 2014 Page 44 VLS 2400 Series Fluid Section Manual 9 0 8 0 9 15 SEE NOTE 1 MO 22 23 2 Oar 24 N N MAGNUM VENUS PLASTECH Fluid Section Assy VLS 2400 GRAN REV REORIENTED PART 8 IN DRAWING 01 30 14 BT2 D MagnumVenusProducts Rev 07 2014 Page 45 VLS 2400 Series Fluid Section Manual Fluid Section Assy VLS 2400 GRAN REPAIR KITS PARTS LIST PART NO DESCRIPTION VLS 24RK 4T 2T REPAIR KIT ITEM PARTNO DESCRIPTION 1 VLS 2407 1 PACKING NUT 2 PF AP 02 1 PLUG 3 VLS 2403 1 GUIDE BEARING 4 VLS 2404 1 FEMALE RING 5 VLS 2405 1 PACKING SET 6 VLS 2406 1 MALE RING 7 VLS 2410 10 WAVE SPRING 8 VLS 2401 1 OU
25. RITTEN OR ORAL EXPRESS IMPLIED OR BY STATUTE SELLER SPECIFICALLY DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE NO REPAIR OF GOODS OR OTHER COSTS ARE ASSUMED BY SELLER UNLESS AGREED TO IN ADVANCE IN WRITING 16 LIMITATIONS OF LIABILITY UNLESS APPLICABLE LAW OTHERWISE REQUIRES SELLER S AND ANY VENDOR S TOTAL LIABILITY TO BUYER BUYER S CUSTOMERS OR TO ANY OTHER PERSON RELATING TO ANY PURCHASES GOVERNED BY THESE TERMS amp CONDITIONS FROM THE USE OF THE GOODS FURNISHED OR FROM ANY ADVICE INFORMATION OR ASSISTANCE PROVIDED BY SELLER BY ANY METHOD INCLUDING A WEB SITE IS LIMITED TO THE PRICE OF THE GOODS GIVING RISE TO THE CLAIM NEITHER SELLER NOR ITS VENDORS SHALL BE LIABLE FOR ANY SPECIAL INCIDENTAL DIRECT CONSEQUENTIAL OR PENAL DAMAGES INCLUDING BUT NOT LIMITED TO BACKCHARGES LABOR COSTS COSTS OF REMOVAL REPLACEMENT TESTING OR INSTALLATION LOSS OF EFFICIENCY LOSS OF PROFITS OR REVENUES LOSS OF USE OF THE GOODS OR ANY ASSOCIATED GOODS DAMAGE TO ASSOCIATED GOODS LATENESS OR DELAYS IN DELIVERY UNAVAILABILITY OF GOODS COST OF CAPITAL COST OF SUBSTITUTE GOODS FACILITIES OR SERVICES DOWNTIME OR CLAIMS FROM BUYER S CUSTOMERS OR OTHER PARTIES IF SELLER FURNISHES BUYER WITH ADVICE OR OTHER ASSISTANCE WHICH CONCERNS ANY GOODS SUPPLIED HEREUNDER OR ANY SYSTEM OR EQUIPMENT IN WHICH ANY SUCH GOODS MAY BE INSTALLED AND WHICH IS NOT REQUIRED PURSUANT TO THESE TERMS amp CONDITIONS THE FURNISHIN
26. TLET BODY 9 F HB 06C 24 GR8 4 HEX HEAD BOLT 10 VLS 4613 1 PISTON ROD ADAPTER 11 VLS 2409 1 PISTON ROD SPA 12 VLS 2425 1 DOWEL PIN 13 VLS 2414 1 PISTON BALL SPRING 14 VLS 2426 1 1 2 CHROME BALL 15 VLS 2429 1 PISTION CUP RING 16 VLS 2415 2 PISTON CUP 17 VLS 2416 1 PISTON CUP SPACER 18 VLS 2417 1 PISTON CUP BACKUP 19 VLS 2419 GRAN1 PISTION BODY 20 O V 129 2 O RING 21 VLS 2408 1 CYLINDER BODY 22 VLS 2420 1 BALL STOP 23 VLS 2428 1 4 LOBED BALL GUIDE 24 VLS 2427 1 3 4 CHROME BALL 25 VLS 2402 1 FOOT VALVE BODY 26 VLS 2424 1 FOOT VALVE COLLAR 27 F HB 06C 104 GR8 2 HEX HEAD BOLT 28 VLS 4612 1 PUMP MOUNT PLATE 2 29 F HB 08C 16 HEX CAP SCREW NOTE 1 INSTALL WITH RIDGES UP MagnumVenusProducts Rev 07 2014 Page 46 VLS 2400 Series Fluid Section Manual d 9 ae K MAGNUM VENUS PRODUCTS FLUID SECTION ASSEMBLY VLS 2400 MP REV 09 13 06 2 D MagnumVenusProducts Rev 07 2014 Page 47 VLS 2400 Series Fluid Section Manual Fluid Section Assy VLS 2400 MP REPAIR KITS PARTS LIST PART NO DESCRIPTION VLS 24RK MP REPAIR KIT ITEM PART NO QTY DESCRIPTION 1 VLS 2431 1 RETAINING NUT 2 VLS 2434 1 ROD BUSHING 3 VLS 2440 2 CUP SEAL 4 VLS 2401 1 OUTLET BODY 5 F HB 06C 24 GR8 4 HEX BOLT 6 VLS 4613 1 PISTON ROD ADAPTER 7 VLS 2409 1 PISTON ROD 8 VLS 2425 1 DOWEL PIN 9 VLS 2414 1 PISTON BALL SPRING 10 VLS 2426 1 1 2 BALL 11 VLS 2433 1 PISTON SEAL 12 V
27. VLS 2400 Series Fluid Section Manual A T MagnumVenusProducts Rev 07 2014 VLS 2400 Series Fluid Section Manual MagnumVenusProducts CORPORATE HEADQUARTERS and MANUFACTURING 200A Perimeter Park Road Knoxville TN 37922 USA Tel 1 865 321 8809 TECHNOLOGY CENTER and MANUFACTURING 1862 Ives Ave Kent WA 98032 Tel 253 854 2660 Fax 253 854 1666 E mail info mvpind com www mvpind com D MagnumVenusProducts Rev 07 2014 2 VLS 2400 Series Fluid Section Manual Table of Contents SECTION Page TERMS amp CONDITIONS OF SALE 4 SAFETY amp WARNINGS 6 INTRODUCTION 15 REQUIREMENTS 17 MAINTENANCE 21 FLUID SECTION DISASSEMBLY 25 FLUID SECTION ASSEMBLY 27 ACCUMULATOR amp FILTER 33 TROUBLESHOOTING CHART 35 AIR LOCK IN THE CATALYST PUMP 39 FLUID SECTION INFORMATION 41 PARTS DRAWINGS 42 REVISION INFORMATION 71 Quy MagnumVenusProducts Rev 07 2014 3 VLS 2400 Series Fluid Section Manual Terms amp Conditions of Sale GSSC Inc s Terms amp Conditions of Sale Terms amp Conditions 588284v4 1 ACCEPTANCE Acceptance of any purchase order from a customer or potential customer Buyer is subject to credit approval by GSSC Inc Seller acceptance of the purchase order by Seller and when applicable any manufacturer vendor or other third party that provides goods to Seller for resale to Buyer Vendor If Seller in its sole discretion
28. a turn 4 gt e o 5 p g Note Snug up tighten the resin pump packing by inserting two rods into the holes the oil at the top of the resin pump fluid section Turn clockwise until packing is snug Note Do not over tighten Pro Gun Tighten the gun valve rod packing nuts until they are very snug IMPORTANT Activate the gun trigger 10 15 times then tighten the packing nuts Repeat this tightening procedure 3 times to make sure the gun valve rod packing is tight Attach Suction Wand to Resin Pump a Check all fittings on the wand assembly to make sure they are airtight b Attach the wand assembly to the foot valve port of the resin pump Hose connections Connect the black resin hose from the gun to the outlet fitting on the resin filter Connect the catalyst hose from the catalyst pump to the inlet of the catalyst manifold Connect the catalyst hose from the gun to the outlet of the catalyst manifold assembly Attach the red air hose from the gun to the fitting on the regulator labeled gun Attach the yellow poly flush hose from the gun to the outlet fitting of the solvent tank Attach the small red air supply hose from the flush regulator to the input fitting on the solvent tank Attach the large red air hose from the pump regulator to the power cylinder of the resin pump Check all hose fittings and fluid connections to make sure they are tight h Attach the ground wire from the gun to the electr
29. age 67 VLS 2400 Series Fluid Section Manual Additional Pump Assembly Kit 2500 1 PARTS LIST ITEM PART NO QTY DESCRIPTION 1 HSA 1000 1 SUCTION WAND ASSY 2 MCPA 2500 1 PUMP MODULE ASSY 3 PF HN 08 1 NIPPLE 4 PF FC 08 1 COUPLER 5 PF HN 08L 1 LONG NIPPLE 6 FF 5000R 100 1 FLUID FILTER 7 PF HN 08 06 1 NIPPLE 8 SC 2510 1 SURGE CHAMBER 9 PF ME 08 06 1 COUPLER 10 HAW 0664 25 1 HOSE 11 HAW 0444 5 1 HOSE 12 BV 37A 1 BALL VALVE 13 QD H262 W 1 QUICK DISCONNECT D MagnumVenusProducts Rev 07 2014 Page 68 VLS 2400 Series Fluid Section Manual CD C oC 2 e NO Tah e 9 gt Q k 4 4 MAGNUM VENUS PLASTECH Additional Pump Assembly Kit MCPA 2500 1 EXT 09 14 07 2 REV A CORRECTED LENGTH OF ITEM11 01 04 12 2 REV B ITEM 1 WAS VHSA 1000 06 26 14 BT2 D MagnumVenusProducts Rev 07 2014 Page 69 VLS 2400 Series Fluid Section Manual Additional Pump Assembly Kit MCPA 2500 1 EXT PARTS LIST ITEM PART NO QTY 1 HSA 1000 1 2 MCPA 2500 1 3 PF HN 08 1 4 PF FC 08 1 5 PF HN 08L 1 6 FF 5000R 100 1 7 PF HN 08 06 1 8 SC 2510 1 9 PF ME 08 06 1 10 PF RA 06 04 1 11 HAW 0444M 25 1 12 HAW 0344 5 1 13 BV 37A 1 14 QD H262 W 1 DESCRIPTION SUCTION WAND ASSY PUMP MODULE ASSY NIPPLE COUPLER LONG NIPPLE FLUID FILTER NIPPLE SURGE CHAMBER ELBOW REDUCER HOSE HOSE BALL VALVE QUICK DISCONNECT D MagnumVenusProducts Rev
30. al Piston Cups Cup Seals VLS 2433 Piston Cup Seal Single piece UHMW VLS 2433 GFT Piston Cup Seal Single piece Glass Filled Teflon UPLS 2314 Piston Cup Seal Single piece use with Cylinder UPLS 2308 Optional Cylinder Tube UPLS 2308 Cylinder Tube use with Piston Cup Seal UPLS 2314 MagnumVenusProducts Rev 07 2014 Page 29 VLS 2400 Series Fluid Section Manual Magnapak Fluid Sections The Magnapak lluid sections replace the packing set and piston cups with a different setup Most of the procedures will be the same as above procedure except as shown below 1 Lightly grease the Cup Seals VLS 2440 with Red Grease 6706 2 1 2 Install the two Cup Seals VLS 2440 into the top of the Outlet Body 3 Packthe Rod Bushing VLS 2434 with Red Grease 6706 2 1 and install into the Outlet Body on top of the Cup Seals 4 Lightly grease the threads of the Retaining Nut VLS 2431 and thread into the top of the Outlet Body snug Retaining Nut Bushing 5 Install the Piston Seal VLS 2433 on to the Piston Body and thread on the Piston Nut Piston Seal Piston Nut Note use Patriot Oil PAT LS OIL in the Packing nut for the Magnapak Cup Seal set TLS ISO 800 if appropriate o PAT LS OIL 8 ounces o PAT LS OIL 1GL 1 Gallon o PAT LS OIL 5GL 5 Gallons D MagnumVenusProducts Rev 07 2014 Page 30 VLS 2400 Series Fluid Section Manual To Reinstall onto Unit Note the following inst
31. determines that Buyer s credit becomes unsatisfactory or it has reasonable grounds for insecurity Seller reserves the right upon notice to Buyer to demand adequate assurance of due performance from Buyer and or terminate any purchase order with no liability to Seller BY REQUESTING A QUOTE FROM SELLER ACCEPTING AN INVOICE FROM SELLER OR PRESENTING A PURCHASE ORDER TO SELLER BUYER CONFIRMS THAT THESE TERMS amp CONDITIONS SHALL GOVERN ALL PURCHASES OF PRODUCTS OR MATERIALS PROVIDED TO BUYER BY SELLER GOODS GOODS SOLD BY SELLER ARE EXPRESSLY SUBJECT TO THE TERMS AND CONDITIONS SET FORTH HEREIN AND ANY DIFFERENT OR ADDITIONAL TERMS OR CONDITIONS SET FORTH IN A PURCHASE ORDER OR SIMILAR COMMUNICATION RECEIVED FROM BUYER ARE OBJECTED TO AND SHALL NOT BE BINDING UPON SELLER UNLESS SPECIFICALLY AGREED TO IN WRITING BY AN AUTHORIZED CORPORATE OFFICER OF SELLER NO SELLER EMPLOYEE OR AGENT HAS THE AUTHORITY TO MODIFY THESE TERMS amp CONDITIONS VERBALLY SELLER OBJECTS TO AND REJECTS ANY TERMS BETWEEN BUYER AND ANY OTHER PARTY AND NO SUCH TERMS INCLUDING BUT NOT LIMITED TO ANY GOVERNMENT REGULATIONS OR FLOWDOWN TERMS SHALL BE A PART OF OR INCORPORATED INTO ANY PURCHASE ORDER FROM BUYER TO SELLER UNLESS AGREED TO IN WRITING BY AN AUTHORIZED REPRESENTATIVE OF SELLER 2 PRICES AND TAXES Buyer agrees to pay the prices quoted by Seller or listed on any related invoice and is responsible for additional applicable shipping and handling charges taxes dutie
32. ds and recognized authorities to consult are the National Fire Protection Association NFPA bulletins as follows NFPA No 33 Chapter 14 Organic Peroxides and Dual Component Materials NFPA No 63 Dust Explosion Prevention NFPA No 70 National Electrical Code NFPA No 77 Static Electricity NFPA No 91 Blower and Exhaust System NFPA No 654 Plastics Industry Dust Hazards D MagnumVenusProducts Rev 07 2014 Page 6 VLS 2400 Series Fluid Section Manual Type of Fire Extinguishing equipment recommended Fire Extinguisher code ABC rating number 4a60bc Extinguishing Media Foam Carbon Dioxide Dry Chemical Water Fog Copies of the above bulletins are available at a nominal charge from National Fire Protection Association 470 Atlantic Avenue Boston MA 02210 Research Report No 11 of the American Insurance Association deal with Fire Explosion and Health Hazards of Organic Peroxides It is published by American Insurance Association 85 John Street New York NY 10038 Local codes and authorities also have standards to be followed in the operation of your spraying equipment Your insurance carrier will be helpful in answering questions that arise in your development of safe procedures 1 2 Personal Safety Equipment Magnum Venus Products recommends the following Personal Safety Equipment for conducting safe operations of the Polyester Systems Magnum Venus Products recommends that the user consult the state and loca
33. enough to hold the Piston Rod place 12 Lightly coat the 3 4 Chrome Ball VLS 2427 with Red Grease 6706 2 1 and install it and the 4 Lobed Ball Guide VLS 2428 into Foot Valve Body VLS 2402 13 Compress the Ball Stop VLS 2420 and insert it into the groove of the Foot Valve Body VLS 2402 D MagnumVenusProducts Rev 07 2014 Page 28 VLS 2400 Series Fluid Section Manual 14 Lightly coat the two O Rings O V 129 and install one in each end in the grooves on the Cylinder VLS 2408 Insert one end of the Cylinder into the Foot Valve Body VLS 2402 15 Slide the Cylinder VLS 2408 with the Foot Valve Body VLS 2402 over the Piston Rod Assembly 16 Lightly coat the threads of the Hex Head Bolts F HB 06C 104 GR8 with lithium grease and thread through the Foot Valve Collar VLS 2424 Screw the Hex Head Bolts into the Outlet Body VLS 2401 Tighten uniformly until wrench tight 17 Use 1 4 metal rod or Phillips screwdriver to tighten the Packing Nut VLS 2407 Do not over tighten Note the Packing Nut only needs to be tightened snug enough to put pressure on the Packing Set Assembly The Packing Nut should only be adjusted when there is NO fluid pressure load in the fluid section Optional Packing amp Packing Sets VLS 2405 2U2G PACKING SET VLS 2405 GFT PACKING SET GLASS FILLED TEFLON VLS 2405 U PACKING SET UHMW VLS 2440 CUP SEAL MAGNAPAK use with special packing nut amp bushing Option
34. er in the event of i insolvency of the Buyer ii the filing of voluntary petition in bankruptcy by Buyer iii the appointment of a Receiver or Trustee for the Buyer iv the execution by Buyer of an assignment for benefit of creditors or v past due payment on previous shipments to Buyer by Seller Seller reserves the right to cancel Buyers credit at any time for any reason 11 INTERPRETATION RESPONSIBILITY PRODUCT USE AND SAFETY Seller does not guarantee that the Goods it sells conform to any plans and specifications or intended use When plans and specifications are involved Buyer is solely responsible for verifying Seller s interpretations of such plans and specifications and it is Buyer s sole responsibility to assure that Seller s Goods will be acceptable for any specific job When Seller offers substitute Goods on any proposal Buyer is solely responsible for confirming their acceptability 12 DELIVERY Shipping dates given in advance of actual shipment are approximate and not guaranteed All contract dates and timelines begin upon receipt by Seller of a purchase order Buyer s acceptance of these Terms amp Conditions and the payment of any required down payment 13 EXCUSABLE DELAYS Seller shall have no liability if its performance is delayed or prevented by causes beyond its reasonable control including without limitation acts of nature labor disputes government priorities transportation delays insolvency or other inability to p
35. erform by any Vendor or any other commercial impracticability In the event of any such delay the date of delivery or performance shall be extended for a period equal to the time lost by reason of delay If Goods are held or stored beyond the delivery date for the convenience of Buyer such Goods shall be so stored at the risk and expense of Buyer 14 CLAIMS Claims for any nonconforming Goods must be made by Buyer in writing within ten 10 days of Buyer s receipt of such Goods and must state with particularity all material facts concerning the claim then known to Buyer Failure by Buyer to give notice within such ten 10 day period shall constitute an unqualified acceptance of such Goods by Buyer and a waiver of any right to reject or revoke acceptance of such Goods MagnumVenusProducts Rev 07 2014 Page 4 VLS 2400 Series Fluid Section Manual 15 WARRANTIES a SELLER S WARRANTIES Seller warrants that all Goods sold shall mechanically operate as specified and shall be free from faults in respect to materials and workmanship for a period of i for parts twelve 12 months from the date of invoice and ii for systems twelve 12 months from start up or if earlier eighteen 18 months from the date of the bill of lading Seller also warrants that the Goods shall upon payment in full by Buyer for the Goods be free and clear of any security interests or liens Buyer s exclusive remedy for breach of such warranties shall be limited
36. for the anticipated installation costs up to 1 250 per day plus expenses for each of Seller s installations technicians which are on site 20 ANTI MONEY LAUNDERING RESTRICTIONS Seller rejects questionable purchase orders and payments Except for pre approved credit arrangements Seller rejects third party payments cashiers checks money orders and bank drafts Seller accepts only checks imprinted with Buyer s name wire transfers originated in Buyer s account letters of credit with Buyer as account party and credit or debit cards in Buyer s name All payments must be by single instrument in the amount of the invoice less credits from banks acceptable to Seller 21 GOVERNING LAW These Terms amp Conditions and all disputes related to it shall be governed by the laws of the State of Florida United States of America without giving effect to its conflict of law rules 22 JURISDICTION AND VENUE The parties hereby irrevocably submit to the jurisdiction of the state courts of the State of Florida and to the jurisdiction of the United States District Court for the Middle District of Florida for the purpose of any suit action or other proceeding related to arising out of or based upon these Terms amp Conditions or in any way related to arising out of or involving sale of Goods hereunder waive and agree not to assert by way of motion as a defense or otherwise in any such suit action or proceeding any claim that it is not subject personally
37. gestions Notes do not contain safety information D MagnumVenusProducts Rev 07 2014 Page 16 VLS 2400 Series Fluid Section Manual Requirements Air Requirements Clean dry compressed air must be available at up to 90 psi 6 3 kg cm and a minimum volume of 10 0 3 m Air must be provided through an air hose with a diameter of 0 5 inch 1 3 cm or greater Tool and Supplies Requirements When performing service and repair on the Fluid Section you should have the following tools spare parts and supplies available before beginning NOTE Items followed by a may be purchased from Magnum Venus Products One table vise Loctite 243 removable or equivalent thread lock compound One small hammer Needle nose pliers Solvent or emulsifier for cleaning One clean work table Anti seize thread sealant Set of hex wrenches 08469 One 5 8 inch wrench 08474 One 9 16 inch wrench 08476 One 5 16 inch wrench 08477 Empty buckets for cleaning Clean 1 4 inch plastic dowel or rod One 8 inch adjustable wrench 08467 One 12 inch adjustable wrench 08468 One 7 16 inch open end wrench One 12 inch socket wrench One 7 16 inch socket wrench 08472 Wooden sticks or tongue depressors for testing Labels and pens for marking pneumatic lines Clean rags and paint brushes for cleaning equipment One tube of medium weight lithium grease such as Lubriplate lubricant 08465 Large approxima
38. gs springs piston seal and packing set MagnumVenusProducts Rev 07 2014 Page 23 VLS 2400 Series Fluid Section Manual ANNUAL MAINTENANCE CHECKLIST PART PROCEDURE Air Filter Water Trap Drain Repair any leaks or damage Gauges and Regulators Check for damage and proper operation Accumulator Remove and clean inside Replace the O Rings Danger Never attempt to remove an accumulator until you have relieved pressure See Accumulator amp Filter section Filter Clean and inspect filter screen for plugging Note Clean the screen weekly and when changing from one material to another Use proper screen mesh size according to the material being used Fluid Section Replace the oil in the oil reservoir Clean and dry the silencers Check piston rod trip sleeve cylinder head and piston for wear or damage replace as required Replace the O Rings piston cups and packing set Rebuild lower assembly D MagnumVenusProducts Rev 07 2014 Page 24 VLS 2400 Series Fluid Section Manual QJ Disassembly of Fluid Section NOTE Flushing the pump fluid section with solvent will make it easier to clean and rebuild CAUTION There are two 2 hard chrome balls in the Fluid Section assembly If a ball drops to the floor it will be damaged Even if it appears undamaged it will contain dents and scratches that will create problems Damaged balls must be replaced or the pump will not work properly NOTE When disassembling the Fl
39. guide helps you diagnose and perform common repair situations A comprehensive maintenance schedule provides a detailed list for performing daily weekly monthly three month and annual maintenance Please read the manual carefully Follow the steps in the order given otherwise you may damage the equipment or injure yourself DANGER Always wear proper safety equipment including eye protection and gloves when performing service and repair on this equipment This manual covers the following pump assemblies VLS 2400 Fluid Section Assembly VLS 2400 GRAN Fluid Section Assembly Granite Coat VLS 2400 MP Fluid Section Assembly Magnapak DLS 2400 Fluid Section Assembly Duo Unit MCPA 2500 Fluid Section Assembly Multi Color units VLS 2440 CK Fluid Section Conversion Kit Magnapak During Disassembly As you disassemble the equipment lay out the components in the correct order and direction This will help you to reassemble them Note the order of the piston cup piston cup spacer ring piston cup backup ring and compression ring and the directions they face These directions are critical to proper functioning of this equipment MagnumVenusProducts Rev 07 2014 Page 15 VLS 2400 Series Fluid Section Manual Lubrication Throughout this manual directions are given for lubricating various parts of the Fluid Section These are the typical lubricants used Ifthe part contacts resin use MVP Red Grease 6706
40. ical grounding lug on the pump Note mounting bracket Check electrical ground to ensure it is installed from the pump mounting bracket to an earth ground Remove the catalyst poly tubes from the component box MagnumVenusProducts Rev 07 2014 Page 19 VLS 2400 Series Fluid Section Manual Cut the 1 2 inch diameter poly line with the clamps to 26 inches long Clamp one end to the outlet of the catalyst jug and the other end to the inlet of the catalyst pump Make sure clamps are airtight k Connect the poly line to the relief valve on the catalyst manifold assembly and insert the other end into the hole in the top of the catalyst jug Connect the poly line to the catalyst recirculation valve on the catalyst manifold and insert the other end into the hole in the top of the catalyst jug 8 Checkall components for damage MagnumVenusProducts Rev 07 2014 Page 20 VLS 2400 Series Fluid Section Manual 41 Maintenance DANGER Contaminated catalyst may cause FIRE or EXPLOSION Before working on the catalyst pump or catalyst accumulator wash hands and tools thoroughly Be sure work area is free of dirt grease or resin Clean catalyst system components with clean water only DANGER FLUIDS UNDER HIGH PRESSURE Before performing any service and repair on this equipment be sure to relieve air and fluid pressure DANGER Always wear appropriate eye protection when wor
41. in the catalyst pump can be eliminated by rotating the ball valve on the catalyst manifold 90 degrees to the open or on position Note The open or on position is when the ball valve handle is parallel in line with the ball valve body The closed or off position is when the ball valve handle is perpendicular across the ball valve body 4 Resin pressure in the resin pump can be eliminated by rotating the ball valve on the resin filter 90 degrees to the open or on position Place a container under the ball valve to catch any resin that is ejected out of the valve Quy MagnumVenusProducts Rev 07 2014 Page 13 VLS 2400 Series Fluid Section Manual 3 2 Grounding Grounding an object means providing an adequate path for the flow of the electrical charge from the object to the ground An adequate path is one that permits charge to flow from the object fast enough that it will not accumulate to the extent that a spark can be formed It is not possible to define exactly what will be an adequate path under all conditions since it depends on many variables In any event the grounding means should have the lowest possible electrical resistance Grounding straps should be installed on all loose conductive objects in the spraying area This includes material containers and equipment Magnum Venus Products recommends grounding straps be made of AWG No 18 stranded wire as a minimum and the larger wire be used where pos
42. iner and lock the gun in an open position 3 Disconnect air from the system 4 Place an empty container under the filter accumulator slowly open the ball valve at the bottom of the filter cap DANGER Never attempt to remove repair or clean an accumulator until you have relieved pressure D MagnumVenusProducts Rev 07 2014 Page 33 VLS 2400 Series Fluid Section Manual Remove Disassemble Filter 1 Unscrew the filter cap FF 5002 from the filter body FF 5001 NOTE The components of the resin accumulator and filter should not be over tightened 2 Remove the screen from the filter body FF 5001 3 Inspect the screen and clean with solvent NOTE Typically the screen is a 100 mesh Mesh size depends on the resin type and the size of the nozzle tip used on the If you change resin types you may want to experiment with a different nozzle tip and or a different size mesh in your filter screen 4 Inspect the interior of the filter body and clean with solvent 5 Check the O Ring O V 022 on the filter cap for wear or damage Replace if necessary NOTE If resin is leaking down the side of the filter cap the O Ring O V 022 is worn and should be replaced Assemble and Install Filter Body 1 Lubricate the threads of the filter cap FF 5002 and o ring O V 022 with red grease 6706 2 1 2 Place the screen FF 5099 100 onto the filter cap FF 5002 3 Screw the filter cap into the filter body FF 5001
43. ing on either party If any provision hereof shall be unenforceable invalid or void for any reason such provision shall be automatically voided and shall not be part of these Terms amp Conditions and the enforceability or validity of the remaining provisions of these Terms amp Conditions shall not be affected thereby TO THE EXTENT NOT CONTRARY TO APPLICABLE LAW THE FOLLOWING SHALL APPLY 24 Buyer waives any available homestead exemption as well as any and all requirements or rights with regard to notice demand presentment IMPORTANT NOTICE THIS INSTRUMENT PERMITS SELLER TO OBTAIN AND USE YOUR INDIVIDUAL CREDIT HISTORY FOR CREDIT EVALUATION PURPOSES MagnumVenusProducts Rev 07 2014 Page 5 VLS 2400 Series Fluid Section Manual D SAFETY amp WARNING INFORMATION OPERATING YOUR POLYESTER SYSTEM SAFELY 1 Introduction Any tool if used improperly can be dangerous Safety is ultimately the responsibility of those using the tool In like manner safe operation of polyester processes is the responsibility of those who use such processes and those who operate the equipment This manual outlines procedures to be followed in conducting polyester operations safety This system has been specifically designed for use of Polyester Resin Gel Coat and Methyl Ethyl Ketone Peroxides MEKP applications Other formulations or blends considered for use in this equipment is strictly prohibited without the expressed consent by Magnum Venus Products
44. king with this equipment WARNING When removing hoses place a rag over the hose before loosening it Performing proper maintenance at the recommended time intervals maximizes your equipment s productivity and efficiency This section describes recommended maintenance procedures to be performed daily weekly monthly every three months twice per year and once per year Please follow the maintenance schedules recommended in this manual This schedule is based on a one shift 5 day work week using standard general purpose resin An idle unit left with resin in it requires more frequent parts replacement DAILY MAINTENANCE CHECKLIST PART PROCEDURE Air Filter Water Trap Drain the air filter by holding a container under the filter and turning the valve at the bottom Hoses Check for kinks or leaks Fluid Section Check the oil reservoir and add oil if needed Nozzle Cap Coat nozzle cap and threads with Red Grease Materials Check and fill catalyst jug and gel coat resin Never run out MagnumVenusProducts Rev 07 2014 Page 21 VLS 2400 Series Fluid Section Manual WEEKLY MAINTENANCE CHECKLIST PART Air Filter Water Trap Hoses Gauges and Regulators Accumulator Filter Fluid Section Air Lines PROCEDURE Drain Check for kinks or leaks Check for damage and proper operation Remove and clean inside Danger Never attempt to remove an accumulator until you have relieved pressure See Accumulator amp
45. l burst even an open topped container This suggests that it is not possible to design a relief valve to vent this order of magnitude of pressure rate of rise The user should be aware that any closed container be it a pressure vessel surge chamber or pressure accumulator could explode under certain conditions There is no engineering substitute for care by the user in handling organic peroxide catalysts If at any time the pressure relieve valve on top of the catalyst tank should vent the area should be evacuated at once and the fire department called The venting could be the first indication of a heat and therefore pressure build up that could eventually lead to an explosion Moreover if a catalyst tank is sufficiently full when the pressure relief valve vents some catalyst may spray out which could cause eye injury For this reason and many others anyone whose job puts them in an area where this vented spray might go should always wear full eye protection even when laminating operations are not taking place Safety in handling MEKP depends to a great extent on employee education proper safety instructions and safe use of the chemicals and equipment Workers should be thoroughly informed of the hazards that may result from improper handling of MEKP especially in regards to contamination heat friction and impact They should be thoroughly instructed regarding the proper action to be taken in the storage use and disposal of MEKP and othe
46. l regulations established for all Safety equipment listed 2 0 Material Safety 2 1 Hazards Associated with Laminating Operations The major hazards which should be guarded against in polyester laminating operations are those associated with 1 The flammability and explosion dangers of the catalyst normally used Methyl Ethyl Ketone Peroxide MEKP 2 The flammability dangers of clean up solvents sometimes used Magnum Venus Products recommends that clean up solvents be non flammable and of resin diluents used such as styrene 3 The flammability dangers of catalyst diluents if used Magnum Venus Products recommends that catalyst not be diluted 4 The flammability dangers of the uncured liquid resins used 5 The combustibility dangers of the cured laminate accumulations of over spray and laminate sandings 6 The toxicity dangers of all the chemicals used in laminating operations with respect to ingestion inhalation and skin and eye hazards D MagnumVenusProducts Rev 07 2014 7 VLS 2400 Series Fluid Section Manual 2 2 Catalyst Methyl Ethyl Ketone Peroxide MEKP is among the more hazardous materials found in commercial channels The safe handling of the unstable reactive chemicals presents a definite challenge to the plastics industry The highly reactive property which makes MEKP valuable to the plastics industry in producing the curing reaction of polyester resins also produces the hazard
47. ld be stored in a well ventilated separate building 50 feet away from your main plant E You should allow only enough solvent for one day s use in your laminating area F NO signs must be posted and observed all areas of storage or where solvents and other flammable materials are used MagnumVenusProducts Rev 07 2014 Page 10 VLS 2400 Series Fluid Section Manual G Adequate ventilation as covered in OSHA Section 1910 94 and NFPA No 91 is important wherever solvents are stored or used to minimize confine and exhaust the solvent vapors H Solvents should be handled in accordance with OSHA Section 1910 106 and 1910 107 2 4 Catalyst Diluents Magnum Venus Products spray up and gel coat systems currently produced are designed so that catalyst diluents are not required Magnum Venus Products therefore recommends that diluents not be used This avoids the possible contamination which could lead to an explosion due to the handling and mixing of MEKP and diluents In addition it eliminates any problems from the diluents being contaminated through rust particles in drums poor quality control on the part of the diluents suppliers or any other reason If however diluents are absolutely required contact your catalyst supplier and follow his instructions explicitly Preferable the supplier should premix the catalyst to prevent possible on the job contamination while mixing WARNING If diluents are not
48. n be as high as 116 dB decibels This equipment should only be operated or serviced by technically trained personnel WARNING Never place fingers hands or any body part near or directly in front of the spray gun fluid tip The force of the liquid as it exits the spray tip can cause serious injury by shooting liquid through the skin NEVER LOOK DIRECTLY INTO THE GUN SPRAY TIP OR POINT THE GUN AT OR NEAR ANOTHER PERSON TREAT THE GUN AS IF IT WERE A LOADED PISTOL 3 1 Emergency Stop Procedures The following steps should be followed in order to stop the machinery in an emergency situation 1 The ball valve located where the air enters the power head of the resin pump should be moved to the OFF or closed position To do this simply rotate the lever on the ball valve 90 degrees Doing this will cause all the system air to bleed out of the system in a matter of a few seconds making the system incapable of operating NOTE Step 2 is a precautionary step and should be followed whenever the above mentioned ball valve is activated to the stop mode Failure to do so can damage the regulators and components on reactivating to the ON position 2 Turn all system regulators to the OFF position counter clockwise position NOTE Verify that the Catalyst relief line located on the catalyst manifold and the resin return line located on the resin filter are secured relieving catalyst and resin fluid pressure 3 Catalyst pressure
49. o mvpind com www mvpind com Assemblies Covered in this Manual VLS 2400 Fluid Section Assembly VLS 2400 GRAN Fluid Section Assembly Granite Coat VLS 2400 MP Fluid Section Assembly Magnapak DLS 2400 Fluid Section Assembly Duo Unit MCPA 2500 Fluid Section Assembly Multi Color units VLS 2440 CK Fluid Section Conversion Kit Magnapak D MagnumVenusProducts Rev 07 2014 Page 72
50. o pay Seller s reasonable attorney fees and court costs if any incurred by Seller to collect payment and all applicable interest charges Seller may apply payments to any outstanding invoices unless Buyer provides specific payment direction 4 TITLE AND RISK OF LOSS OR DAMAGE As to Goods delivered directly by Seller title passes upon delivery at the place Buyer receives possession and thereafter all risk of loss or damage shall be on Buyer All other sales are F O B point of shipment and Buyer takes title and assumes responsibility for risk of loss or damage at the point of shipment for such sales Claims for Goods damaged in transit are Buyer s sole responsibility when not delivered directly by Seller 5 QUOTATIONS All quotations expire thirty 30 days from the date of the quotation unless otherwise noted on the quotation This time limit applies even if Buyer uses the quotation to submit a job or project bid to any other party 6 ASSIGNMENT The Buyer s rights and responsibilities under any purchase order or these Terms amp Conditions shall not be assigned by Buyer without the express written consent of the Seller 7 RETURN OF GOODS Permission to return items must be requested and granted in advance No credit will be given if items are returned prior to requesting and receiving permission Subject to the foregoing Seller shall accept returns of Goods for any reason for a period of thirty 30 days following shipment for exchange or ref
51. ply tank such catalyst should be diluted with copious quantities of clean water and disposed of in accordance with the catalyst manufacturer s instructions The extent to which the user is successful in accomplishing these ends and any additional recommendations by the catalyst manufacturer determines largely the safety that will be present in his operation 2 3 Clean Up Solvents and Resin Diluents WARNING A hazardous situation may be present in your pressurized fluid system Hydrocarbon Solvents can cause an explosion when used with aluminum or galvanized components in a closed pressurized fluid system pump heaters filters valves spray guns tanks etc The explosion could cause serious injury death and or substantial property damage Cleaning agents coatings paints etc may contain Halogenated Hydrocarbon Solvents Some Magnum Venus Products spray equipment includes aluminum or galvanized components and will be affected by Halogenated Hydrocarbon Solvents A There are three key elements to the Halogenated Hydrocarbon solvent hazard a The presence of HHC solvents 1 1 1 Trichloroethane and Methylene Chloride are the most common of these solvents However other HHC solvents are suspect if used either as part of paint or adhesives formulation or for clean up flushing b Aluminum or Galvanized Parts Most handling equipment contains these elements In contact with these metals HHC solvents could generate a co
52. r hazardous materials used in the laminating operation In addition users should make every effort to A Store MEKP in a cool dry place in original containers away from direct sunlight and away from other chemicals B Keep MEKP away from heat sparks and open flames MagnumVenusProducts Rev 07 2014 Page 8 VLS 2400 Series Fluid Section Manual C Prevent contamination of MEKP with other materials including polyester over spray and sandings polymerization accelerators and promoters brass aluminum and non stainless steels D Never add MEKP to anything that is hot since explosive decomposition may result E Avoid contact with skin eyes and clothing Protective equipment should be worn at all times During clean up of spilled MEKP personal safety equipment gloves and eye protection must be worn Firefighting equipment should be at hand and ready F Avoid spillage which can heat up to the point of self ignition G Repair any leaks discovered in the catalyst system immediately and clean up the leaked catalyst at once in accordance with the catalyst manufacturer s instructions H Use only original equipment or equivalent parts from Magnum Venus Products in the catalyst system i e hoses fitting etc because a dangerous chemical reaction may result between substituted parts and MEKP I Catalyst accumulated from the purging of hoses or the measurement of fluid output deliveries should never be returned to the sup
53. rrosive reaction of a catalytic nature b Equipment capable of withstanding pressure When HHC solvent contacts aluminum or galvanized parts inside a closed container such as a pump spray gun or fluid handling system the chemical reaction can over time result in a build up of heat and pressure which can reach explosive proportions MagnumVenusProducts Rev 07 2014 9 VLS 2400 Series Fluid Section Manual When all three elements are present the result can be an extremely violent explosion The reaction can be sustained with very little aluminum or galvanized metal any amount of aluminum is too much A The reaction is unpredictable Prior use of an HHC solvent without incident corrosion or explosion does NOT mean that such use is safe These solvents can be dangerous alone as a clean up or flushing agent or when used as a component or a coating material There is no known inhibitor that is effective under all circumstances Furthermore the mixing of HHC solvents with other materials or solvents such as MEKP alcohol and toluene may render the inhibitors ineffective B The use of reclaimed solvents is particularly hazardous Reclaimers may not add any inhibitors Also the possible presence of water in reclaimed solvents could feed the reaction C Anodized or other oxide coatings cannot be relied upon to prevent the explosive reaction Such coatings can be worn cracked scratched or too thin to prevent contac
54. ruction will vary slightly depending on the Fluid Section you are working on 1 Fasten the Fluid Section Assembly to the Pump Mount Plate Assembly using the four Hex Head Bolts F HB 06C 24 GR8 2 Position the Sleeve over the Power Cylinder Piston Shaft Bring the Power Cylinder Piston Shaft down onto the top of the Piston Rod Adapter Insert the two Connectors and lower the Sleeve Install the Ring in machined groove 3 Slide the Rail Assembly around the Piston Rod Adapter and insert the Quick Pin 4 Fill the packing nut cavity 1 2 to 2 3 full with the proper lubrication o TSL 800 1 2 PINT o TSL 3200 1 QUART o TSL 1280 1 GALLON Or o PAT LS OIL 8 ounces o PAT LS OIL 1GL 1 Gallon o PAT LS OIL 5GL 5 Gallons Or o TSL ISO 800 8 ounces Set The Packing Set 1 Prime the Fluid Section with fluid 2 Close the gun head 3 SLOWLY increase the pump pressure to 60 80 psi It will be necessary to push and hold the priming button if one is installed on this unit 4 Keep the pump stalled for 5 to 15 minutes to allow the packing set to set 5 Perform the above procedures for both the up and down strokes Note If the pump is slowly moving while it should be stalled it indicates that the there is a leak past the ball or seals up stroke 6 Decrease the pump pressure to the desired operating pressure Now you are ready to connect prime and pressurize the catalyst pump for operation D MagnumVenusProducts Rev 07 2014 Page 31
55. s and charges for import and export licenses and certificates All prices quoted by Seller are subject to change without notice Seller will generally collect applicable taxes along with the purchase price unless Buyer submits a valid tax exemption certificate and indicates which Goods are covered by it Prices on special order Goods may be subject to change before shipment In order to be corrected any discrepancies in pricing and or quantities on invoices must be reported by Buyer within thirty 30 days of the invoice date 3 PAYMENT Payment terms are 30 days net from the invoice date or upon such other terms approved by Seller in writing Retainage shall not apply and Buyer shall not hold back any retainage from Seller even if retainage is part of any contract between Buyer and any other party Payment is not contingent on Buyer s ability to collect or obtain funds from any other party Credit card sales are billed at the time of purchase Buyer expressly represents it is solvent at the time it places any purchase order with Seller Seller in its sole discretion may determine that Buyer s financial condition requires full or partial payment prior to manufacture or shipment If Buyer fails to make any payment when due Seller reserves the right to suspend performance Buyer agrees to pay a charge on all amounts past due at the rate of 1 per month 18 per year or the maximum lawful rate whichever is less In the event of non payment Buyer agrees t
56. s which require great care and caution in its storage transportation handling processing and disposal MEKP is single chemical Various polymeric forms may exist which are more or less hazardous with respect to each other These differences may arise not only from different molecular structures all are nevertheless called MEKP and from possible trace impurities left from the manufacture of the chemicals but may also arise by contamination of MEKP with other materials in its storage or use Even a small amount of contamination with acetone for instance may produce an extremely shock sensitive and explosive compound Contamination with promoters or materials containing promoters such as laminate sandings or with any readily oxidizing material such as brass or iron will cause exothermic redox reactions which can become explosive in nature Heat applied to MEKP or heat build up from contamination reactions can cause it to reach what is called its Self Accelerating Decomposition Temperature SADT Researchers have reported measuring pressure rates of rise well in excess of 100 000 psi per second when certain MEKP s reach their SADT For comparison the highest pressure rate of rise listed in NFPA Bulletin NO 68 Explosion Venting is 12 000 psi per second for an explosion of 1296 acetylene and air The maximum value listed for a hydrogen explosion is 10 000 psi per second Some forms of MEKP if allowed to reach their SADT wil
57. se and fitting before loosening it 3 Remove the quick pin from the catalyst bearing block and upper slave arm 4 Tilt the pump back toward the resin pump to release the bubble NOTE the bubble does not appear in the inlet tube remove the lower quick pin and turn the pump upside down 5 Slowly hand pump the catalyst into a suitable container until catalyst spurts from the nipple an equal amount on both the upstroke and down stroke 6 Reconnect the catalyst hose to the nipple 7 Hand pump the catalyst pump until catalyst comes out through the gun 8 Install the pump and quick pin into the slave arm 9 Close the gun MagnumVenusProducts Rev 07 2014 Page 39 VLS 2400 Series Fluid Section Manual This page was left blank intentionally MagnumVenusProducts Rev 07 2014 Page 40 VLS 2400 Series Fluid Section Manual D Fluid Section Information VLS 2400 Fluid Section is a part of a modular system that can fit a multiple of applications and a multiple of configurations by changing a minimum of components The VLS 2400 is designed to deliver power versatility and rugged construction for long lasting use This fluid section features Rapid Access Design RAD for easy access and maintenance The VLS fluid sections can be configured with both the UPS and Slave Arm metering drives Output Capabilities Up to 1 6 Ibs min 45 2 7 kg min Fluid Section Pump Area Sq in Stroke Length Di
58. sible NFPA Bulletin No77 states that the electrical resistance of such a leakage path may be as low as 1 meg ohm 10 ohms but that resistance as high as 10 000 meg ohms will produce an adequate leakage path in some cases Whenever flammable or combustible liquids are transferred from one container to another or from one container to the equipment both containers or container and equipment shall be effectively bonded and grounded to dissipate static electricity For further information see National Fire Protection Association NFPA 77 titled Recommended Practice on Static Electrical Refer especially to section 7 7 titled Spray Application of Flammable and Combustible Materials Check with local codes and authorities for other specific standards that might apply to your application NEVER USE HARD MATERIALS SUCH AS WIRE PINS ETC TO CLEAR A PLUGGED GUN HARD MATERIALS CAN CAUSE PERMANENT DAB WITH A BRISTLE BRUSH BLOW BACKWARDS WITH AIR UNTIL CLEAR WHILE WEARING A PROTECTIVE EYE SHIELD REPEAT AS MANY TIMES AS NECESSARY DO NOT PERFORM ANY MAINTENANCE OR REPAIRS UNTIL YOU HAVE FOLLOWED THE PRECAUTIONS STATED ABOVE IF YOU AS AN EQUIPMENT OPERATOR OR SUPERVISOR DO NOT FEEL THAT YOU HAVE BEEN ADEQUATELY TRAINED OR INSTRUCTED AND THAT YOU LACK THE TECHNICAL KNOWLEDGE TO OPERATE OR PERFORM MAINTENANCE ON A PIECE OF MAGNUM VENUS PRODUCTS EQUIPMENT PLEASE CALL MAGNUM VENUS PRODUCTS BEFORE OPERATING OR PERFORMING MAINTENANCE O
59. splacement in Stroke VLS 2400 604 3 9 sq cm 4 101 6 mm 2 42 39 16 cc 04 liter Catalyst Pump Percentage Chart Powerhead to Fluid Section Ratio Catalyst Pump VLS 2400 Power Head A VHPC 2000 1 4 Diameter VLS 2400 Air Consumption VHPC 1000 1 6 VPH 2500 7101 4200 2 12 i21 3200 5 25 2200 11 39 VPH5000 3001 1200 14 50 GEL C42 VLS 2400 4 12 3 5 5 5121 3 m L 6 a 2 5 55 22 L 5 r 20 2 L 45 17 15 4 16 3 12 1 10 2 5 gt 6 UPS 3116 1 5 UPS 3124 5 VHPC 2000 Catalyst Pump 4200 Catalyst Pump 32 8 VLS 2400 Fluid Section 1 amp VLS 2400 Fluid Section 2400 UPS 3126 UPS 3121 VHPC 1000 Catalyst Pump C72 VHPC 3200 Catalyst Pump amp VLS 2400 Fluid Section amp VLS 2400 Fluid Section D MagnumVenusProducts Rev 07 2014 Page 41 VLS 2400 Series Fluid Section Manual Parts Drawings VLS 2400 FLUID SECTION ASSEMBLY VLS 2400 GRAN FLUID SECTION ASSEMBLY GRANITE UNITS VLS 2400 MP FLUID SECTION ASSEMBLY MAGNAPAK VLS 2440 CK CONVERSION KIT MAGNAPAK VLS 2400 1 FLUID SECTION amp FILTER ASSEMBLY VLS 2400 1 FIT FLUID SECTION amp FILTER ASSEMBLY VLS 2400 1 GRAN FLUID SECTION amp FILTER ASSEMBLY VLS 2400 1 MP FLUID SECTION
60. t There is no known way to make oxide coatings or to employ aluminum alloys which will safely prevent the chemical reaction under all circumstances D Several solvent suppliers have recently begun promoting HHC solvents for use in coating systems The increasing use of HHC solvents is increasing the risk Because of their exemption from many State Implementation Plans as Volatile Organic Compounds VOC s their low flammability hazard and their not being classified as toxic or carcinogenic substances HHC solvents are very desirable in many respects WARNING Do not use Halogenated Hydrocarbon solvents in pressurized fluid systems having aluminum or galvanized wetted parts NOTE Magnum Venus Products is aware of NO stabilizers available to prevent Halogenated Hydrocarbon solvents from reaction under all conditions with aluminum components in closed fluid system TAKE IMMEDIATE ACTION Halogenated Hydrocarbon solvents are dangerous when used with aluminum components in a closed fluid system A Consult your material supplier to determine whether your solvent or coating contains Halogenated Hydrocarbon Solvents B Magnum Venus Products recommends that you contact your solvent supplier regarding the best non flammable clean up solvent with the heat toxicity for your application If however you find it necessary to use flammable solvents they must be approved electrically grounded containers D Bulk solvent shou
61. t numbers below will be different depending on which fluid section you are working on refer to a current parts drawing for the assembly you are working on Note It is important to use the correct grease and lubrication for the material that will be used in the pump use ISO grease and lubrication for pumps that pump ISO material 1 2 Insert the ten Wave Springs VLS 2410 into the Outlet Use MVP Red Grease 6706 2 1 to fill the female side Body VLS 2401 of each of the four Packing VLS 2405 and the Female Compression Ring VLS 2404 Place the Packing Set Assembly VLS 2405 on top of the Male Compression Ring VLS 2406 Set the Female Compression Ring VLS 2 Set Insert this assembly into the Outlet Body VLS 2401 w Packing set facing down See fig 3 1 Female Compression Ring VLS 2404 De Bearing Piston Rod Packing VLS 2405 L amp e Male Compression Ring C Fig 3 1 404 top of the Packing ith the female side of the Packing Nut Wd Female Compression Ring Packing Set Male Compression Ring Wave Spring Set 10 Support Ring 5 Wipe a light coating of Red Grease 6706 2 1 onto the Guide Bearing VLS 2403 and insert into the Outlet Body VLS 2401 Screw the the Outlet Body only two or three threads Note Do not tighten the Packing Nut at this time Packing Nut VLS 2407 into 6 Smear Red Grease 6706 2
62. talyst hose plugged Danger In the next steps you will be dealing with fluids under high pressure Follow safety instructions read the Safety amp Warning section in the beginning of this manual Relieve pressure from the system Replace the catalyst hose with new one Resin or gel coat too cold Consult your materials supplier for proper temperature Maintain a draft free environment of about 70 degrees F An auxiliary heat source may be required to reduce gel time Piston cups piston ball or pump cylinder worn Inspect the piston cups piston ball and pump cylinder Clean and replace any damaged components Screen of pump pick up wand blocked Unscrew screen from hose and clean Low output on upstroke of pump No fan constant low output or fast cure Gun Block plugged or seal rotated Repair or replace the gun block remove blockage Resin hose plugged Danger To prevent injury always relieve fluid pressure before attempting to remove components Flush hose with solvent If material is hard replace hose Pick up wand assembly leaking Tighten assembly fittings Resin filter clogged Disassemble and clean the resin filter See Accumulator amp Filter section Material too cold or air pressure low Heat material or increase pump pressure MagnumVenusProducts Rev 07 2014 Page 36 VLS 2400 Series Fluid Section Manual
63. tely 3 feet by 10 feet or 1 meter by 3 meters strips of paper for performing spray tests One pin wrench 45031 1 comes with catalyst jug One scribe 08126 Red Grease 6706 2 1 10z can 6706 2 16 160z can 6706 2 32 320z can D Seal Kits VLS 24RK 4T 2T Repair Kit Standard fluid sections VLS 24RK MP Repair Kit Magnapak fluid sections D MagnumVenusProducts Rev 07 2014 Page 17 VLS 2400 Series Fluid Section Manual IMPORTANT WARRANTY INFORMATION Please note that components used on this equipment are made specially developed high strenoth material Only authentic Magnum Venus Products replacement parts are acceptable for use with this equipment Use of unacceptable replacement parts will void our liability and warranty of this equipment Please contact your Magnum Venus Products distributor for more information D MagnumVenusProducts Rev 07 2014 Page 18 VLS 2400 Series Fluid Section Manual Installation amp Set up 1 2 3 Check all clamp brackets pump column slave arm bracket manifold clamp etc to make sure they will not move when unit is in operation Check the mounting of catalyst pump to make sure clevis pins are secure Make sure exhaust silencer is secured to the power cylinder of the resin pump IMPORTANT Snug up the packing nut at the top of the catalyst pump approximately Y
64. tering first aid or treating the injured person 3 sure the information from your chemical supplier includes instructions on how to treat any toxic effects the chemicals have WARNING Contact your doctor immediately in the event of any injury and give him the information you have collected If your information includes first aid instructions administer first aid immediately while you are contacting your doctor Fast treatment of the outer skin and eyes that contact such chemicals generally includes immediate and thorough washing of the exposed skin and immediate and continuous flushing of the eyes with lots of clean water for at least 15 minutes or more These general instructions of first aid treatment however may be incorrect for some chemicals that is why you must know the chemicals and treatment before an accident occurs Treatment for swallowing a chemical frequently depends upon the nature of the chemical NOTE Refer to your System User Manual for complete and detailed operating instructions and service information MagnumVenusProducts Rev 07 2014 Page 12 VLS 2400 Series Fluid Section Manual 3 0 Equipment Safety WARNING Magnum Venus Products suggests that personal safety equipment such as EYE GOGGLES GLOVES EAR PROTECTION and RESPIRATORS be worn when servicing or operating this equipment Ear protection should be worn when operating a fiberglass chopper to protect against hearing loss since noise levels ca
65. to repair or replacement costs or termination of any security interests or liens and Seller shall have no responsibility for reimbursing repair costs incurred by Buyer in connection with Goods without first giving written authorization for such charges In any claims by the Buyer against the Seller in respect of the Goods the liability of the Seller shall be limited to the value of the Goods This warranty applies only to Goods properly used and maintained and does not apply to any Goods which are misused or neglected or which has been installed operated repaired altered or modified other than in accordance with instructions or written authorization by Seller This warranty does not apply to any Goods not manufactured by Seller and Buyer s sole warranty with respect to such Goods shall be that of the Seller s Vendor if any b VENDOR S WARRANTIES Seller shall assign to Buyer any Vendor warranties and or remedies provided to Seller by its Vendor c INTELLECTUAL PROPERTY INFRINGEMENT SELLER DISCLAIMS ANY AND ALL WARRANTIES AND OR INDEMNIFICATIONS AGAINST INFRINGEMENT OF ANY INTELLECTUAL PROPERTY RIGHTS OF ANY NATURE SELLER SHALL IF GIVEN PROMPT NOTICE BY BUYER OF ANY CLAIM OF INTELLECTUAL PROPERTY INFRINGEMENT WITH RESPECT TO ANY GOODS SOLD HEREUNDER REQUEST THE APPLICABLE VENDOR TO GRANT FOR THE BUYER SUCH WARRANTY OR INDEMNITY RIGHTS AS SUCH VENDOR MAY CUSTOMARILY GIVE WITH RESPECT TO SUCH GOODS d LIMITATIONS THERE ARE NO OTHER WARRANTIES W
66. to the jurisdiction of the above named courts that its property is exempt or immune from attachment or execution that the suit action or proceeding is brought in any inconvenient forum that the venue of the suit action or proceeding is improper or that these Terms amp Conditions or the subject matter hereof may not be enforced in or by such court and waive and agree not to seek any review by any court of any other jurisdiction which may be called upon to grant an enforcement of the judgment of any such Florida state or federal court The parties hereby consent to service of process by registered mail at the address to which notice is to be given The exclusive venue for any proceeding under these Terms amp Conditions shall be solely in any state court in Pinellas County Florida or the Federal District Court for the Middle District of Florida Tampa Division sitting in Tampa Florida Buyer acknowledges that the prices for Goods offered hereunder are in part dependent on Buyer s consent to jurisdiction in Florida and exclusive venue in Pinellas County Florida or the Federal District Court for the Middle District of Florida Tampa Division sitting in Tampa Florida and without Buyer s consent to this jurisdiction and venue provision the prices for the Goods may be higher 23 GENERAL Any representation affirmation of fact and course of dealing promise or condition in connection therewith or usage of trade not contained herein shall not be bind
67. uid Section replace any O Rings that you expose Maintenance 1 Fora complete maintenance schedule please refer to Maintenance section page 19 Troubleshooting 1 Fora complete troubleshooting schedule please refer to Troubleshooting Chart page 33 Parts Drawings 1 To perform service and repair on the Fluid Section please follow the procedures below Please refer to a current parts drawing for the Fluid Section you are working on for part numbers see Parts Drawing Section starting on page 40 Turn Off Pressure 1 Be sure all fluid pressure and air pressure is relieved from the system before performing any work DANGER To avoid serious injury or equipment damage do not proceed unless the system has been completely depressurized Remove Catalyst Pump 1 Be sure the catalyst pump has been removed from the catalyst drive Note some of the part numbers below will be different depending on which fluid section you are working on refer to a current parts drawing for the assembly you are working on To remove the Fluid Section from the Unit 1 Remove the E Ring 9102 lift up the Sleeve APP 9109 and remove the two Connectors APP 9096 2 Remove the Quick Pin APS 1016 and slide the Rail Assembly out of the Piston Rod Adapter D MagnumVenusProducts Rev 07 2014 Page 25 VLS 2400 Series Fluid Section Manual Fluid Section Disassembly Procedures 1 Remove the two Hex Head Bolts F HB 06C 104
68. und of the purchase price provided that such Goods must be unused and are subject to a 1596 restocking charge which may be increased or decreased in the Seller s sole discretion depending on the reason for such return Any Goods which were special ordered by Buyer are may not be returned and any such Goods which are returned are subject to a restocking cancellation fee of 10096 of the cost of the Goods Goods shall be deemed accepted by Buyer and cannot thereafter be returned if Buyer fails to object to the Goods within thirty 30 days after the Goods are received by Buyer 8 CANCELLATION The Buyer may cancel any purchase order prior to shipment of the Goods by mutual agreement of the parties and upon payment to Seller of reasonable and proper cancellation charges 9 TERMINATION Seller may terminate the whole or any part of any purchase order if there is a material breach of these Terms amp Conditions In the event of any such breach the Seller will provide Buyer with written notice of the nature of the breach and the Seller s intention to terminate for default In the event Buyer does not cure such failure within ten 10 days of such notice Seller may by written notice terminate the purchase order provided that Buyer shall continue its performance to the extent not terminated 10 CHANGE IN BUYER S FINANCIAL CONDITION Seller reserves the right to cancel any order or to require full or partial payment in advance without liability to Sell
69. y Rev 07 2014 Page 22 VLS 2400 Series Fluid Section Manual SIX MONTH MAINTENANCE CHECKLIST PART Air Filter Water Trap Hoses Gauges and Regulators Accumulator Filter Fluid Section Catalyst Jug Air Lines Catalyst Pump PROCEDURE Drain Check for kinks or leaks Check for damage and proper operation Remove and clean inside Replace the O Rings Danger Never attempt to remove an accumulator until you have relieved pressure See Accumulator amp Filter section pg 31 Clean and inspect filter screen for plugging Note Clean the screen weekly and when changing from one material to another Use proper screen mesh size according to the material being used Replace the oil in the oil reservoir If necessary clean and dry the silencers Check piston rod cylinder head piston and trip sleeve for wear and damage replace as needed Replace O Rings cups and packing set Check the pickup hose and wand for leaks and damage Check for packing leaks Check piston rod and pump cylinder for wear replace as needed Replace the packing set piston cups and O Rings Check and clean tubes and filter screens if necessary Danger Fire and explosion hazard Never allow solvent or grease to contact any part of the catalyst system Check for leaks wear and kinks Replace if necessary Replace all soft parts of the catalyst pump Be sure to check bushings and pump cylinder and replace S S balls O Rin

VLS-2400 Fluid Section Manual

Contents

Download Pdf Manuals

Related Search

Related Contents