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1. GD5C2 pneumatic fail safe collet closer GD5C2 pneumatic high force collet closer GDI6C2 and GD3J2 pneumatic collet closer GDI60LP pneumatic collet closer DD100 pneumatic fail safe collet closer DD100 pneumatic high force collet closer DD200 amp DD300 pneumatic collet closer GD5C2 manual collet closer GD5C2 Manual Collet Closer e Manual lever open and close Manual Drawbar for multi spindle Individual drawbar turns in by hand 5C units for low cost option DD100 DD200 and DD300 All collet closers have a through hole to accommodate through coolant while some can accommodate long parts Valving is included with pneumatic collet closers when purchased with indexer COLLET CLOSER 1070 PSU AB BAR vote STROKE pesi GD5C2 Manual lever operated 950 Ib 431 kg 1 18 30 00 125 3 1 N A GD5C2 Pneumatic Fail Safe 1760 Ib 798 kg 1 08 27 43 060 1 5 N A GD5C2 Pneumatic High Force 1950 Ib 885 kg 311 7 90 060 1 5 required DDIO0O Pneumatic Fail Safe 1760 Ib 798 kg 1 06 27 00 060 1 5 N A DDIOO Pneumatic High Force 1950 Ib 885 kg 311 7 90 060 1 5 required GDI6C2 Pneumatic 4560 Ib 2068 kg 1 62 41 275 625 15 8 N A GD3J2 Pneumatic 4560 Ib 2068 kg 1 75 44 450 625 15 8 N A GDI60LP Pneumatic 1825 Ib 828 kg 1 08 27 432 375 9 5 N A DD2002. 4 HV 4N HV 4NX Manual Indexer Standard Features Choice of spindle nose HV 4 plain HV 4N threaded nose HV 4NX taper nose H 4 24 hole index plate only Includes 24 hole index plate HV models can be used horizontal or vertical Optional Features Blank index plates e 20 hole index plates e 24 hole replacement index plates Workholding Capacities threaded and taper nose indexers only Collets Round max capacity 1 16 26 98 Collets Hex max capacity 2 3 23 01 Collets Square max capacity 3 4 19 05 Step Chucks Regular Depth up to 6 152 4 Step Chucks Extra Depth up to 6 152 4 3 Jaw Chuck 5 127 3 Jaw Chuck 6 152 4 Sure Grip Expanding Collets 1 8 3 3 17 76 2 Fixture Plate Spindle Mount 3 76 2 Fixture Plate Spindle Mount 5 127 Fixture Plate Collet Style 33 s 85 72 Fixture Plate Collet Style 43 e 111 12 Slotted Face Plate diameter 7 178 Collet Stops for part positioning YES HARDINgE Figure 0 50 13 4 and HV 4N Dimensions 7 75 197 Figure 2 H 4 Dimensions 50 hole 1 E 5 56 141 gt xc 13 4 25 108 Figures 3 8 Indexer Plate Configurations Figures 9 L 4 Dimensions Figures 10 T 4 Dimensions 1 62 41 3 06 78 Figures 20 75 527 4 1 87 48 5 4 Dimensions o uo
3. 000690009 000690009 000690009 ES Spindle Adapter 16 5 00002835 CJ 00002835CA CJ 00002835CA Linkup and or adapter required please specifiy indexer model Riser Plate recommended 2 0004 0 10mm concentricity Round hex square and emergency styles 020 5mm gripping range will accommodate stock variation 14 to 27 16 6 to 65mm capacity Sure Grip 3 Jaw Power Chucks Lever operated counter centrifugal and dynamically balanced to maintain jaw force Testing indicates a mechanical advantage over wedge style chucks Accuracy and repeatability up to 0005 0127mm for 4 to 8 chucks Linkup and or adapter required please specify indexer model at time of order Manual Jaw Chucks e 5 to 10 sizes in 3 jaw and 4 jaw styles 5C threaded nose style for GD5C2 indexer e A2 5 spindle mount styles Universal and independent draw Manual Index and Inspection Fixtures Manual index fixtures are used in both production and toolroom environments as a low cost quick and accurate means of holding a workpiece and performing indexing operations The tapered or threaded nose spindles are hardened and ground They accept all standard 5C collets step chucks with closers expanding collets Dead Length collets and manual jaw chucks Manual Indexer Part Number Figure HV 4 with Plain Spindle and 24 Hole Index Plate 0000
4. waa Remote Quill Switch a S A remote quill switch is available for use LL mM awe rr TIN with manual Bridgeport mills When the quill handle is retracted it touches a micro switch on the clamp for automatic GD5C2 04 Dimensions indexing eliminating the need to push the start button the servo control The bracket and interface cable are included Pte ETS Preset Tailstock and Indexer Dimensions 10 23 oe a 15 82 402 260 2 O Sr i ok 4B 29 48 749 o 5a yo OE HARDINgZE oO U zo o s a 5 g O 16C and 3 Rotary Table Indexers Hardinge s world renowned collet ready A2 5 spindle is the heart of the system The same accuracy precision and reliability built into the Hardinge lathe extends to a large capacity rotary indexer A variety of standard 16 or 3 spindle tooling will mount directly in or on the spindle without the use of an adapter Common spindle tooling can now be shared between a rotary unit and a lathe ox Standard Features e A2 5 16 or 3 spindle accepts standard collets Sure Grip expanding collets step chucks fixture plates and power chucks Typical part handling of 5 x 7 127 x 178 parts Rapid indexing speed up to 300 per second e
5. did 2a B Cung a a ar m M ar ERE 4 ite n Wi qur ee uU T m 9 1 TURNING MILLING GRINDING WORKHOLDING ROTARY www hardinge com Hardinge Rotary Product Lineup More Accuracy Speed and Flexibility The Most Flexible Quick Change Workholding Concept on the Market Hardinge s A2 4 5 and 2 5 16 spindle nose designs allow quick change between collets expanding collets step chucks 3 jaw chucks and face plates Common spindle tooling can be shared between the Hardinge Rotary System s and a lathe The gripping is in the spindle closest to the spindle bearings unlike surface mounted adapters used on traditional rotary tables Multiple workholding options provide alternate gripping solutions for increased precision and capability Pages 24 25 5C Gear Driven Rotary Indexers GD5C2 single GD5C2 02 dual GD5C2 03 triple GD5C2 04 quad pages 8 9 Hardinge has a large selection of rotary products for all ranges of production Choose from precision and Super l6C and 3 precision systems single spindle multi Gear Driven Rotary Indexers spindle and dual axis configurations GD16C2 and GD3J2 single GD16C2 02 and GD3J2 02 dual GD16C2 03 and GD3J2 03 triple e Accuracy to 3 Arc Sec e Repeatability to 4 Arc Sec pages 1
6. F 40 C 115 5 10 amps 120 psi 8 3 bar 85 psi 5 8 bar Duty Cycle Operating Temp maximum ambient Power Requirements VAC Maximum Air Pressure Max Air Pressure using Fail Safe Collet Closer Single Indexer 55 Ib 25 kg Dual Indexer 119 16 54 kg Triple Indexer 179 Ib 81 kg Quad Indexer 240 Ib 109 kg Control 10 Ib 4 5 kg Note continuous rotation available effi i i 1 E Li 1 T m ig 4 J tT a TTE m neces ncT x n n 153525 JEg ur ad o ewer AER GD5C2 02 Dimensions ur NET M The y Workholding Capacities Collets Round max capacity 11 1 26 98 Collets Hex max capacity 2 3 23 01 Collets Square max capacity 3 4 19 05 Step Chucks Regular Depth up to 6 152 4 GD5C2 03 Dimensions Step Chucks Extra Depth up to 6 152 4 st 3 Jaw Chuck 5 127 3 Jaw Chuck 6 152 4 Sure Grip Expanding Collets 3 3 17 76 2 Fixture Plate Spindle Mount 3 76 2 Fixture Plate Spindle Mount 5 127 Fixture Plate Collet Style 33 8 85 72 Fixture Plate Collet Style 43 e 111 12 Slotted Face Plate diameter 7 178 Collet Stops for part positioning YES Slotted face plates can be used for light duty off center work only Bridgeport Knee Mill b
7. This requires that the program be stored internally within the Hardinge servo control which is then asked to execute the commands sequentially as a signal is received from the host CNC control Typically the START rotary command is prompted by a spare and programmable M Code At the completion of the rotary commanded movement the unit sends the host CNC a finished signal so that the VMC can proceed with the remainder of its program The interface cable is provided to connect the host machine to the Hardinge servo control Note that not all CNC machines have spare relays and M codes as standard Y cable is available for connecting a Haas brush motor indexing head to a specifically configured Hardinge all digital Servo Control True 4th Axis via the host machine direct drive Hardinge direct drive rotary systems incorporate high energy rare earth torque motor and are generally supported as a true 4th axis by Fanuc on the higher level controls such as the 21i 18i etc Pole position detect is required Some machine tool builders use Fanuc controls but do not include support for all Fanuc options in their use of the control Hardinge Direct Drive Rotary Systems have also been installed on Heidenhain CNC machines using high voltage drives Ladder modificaitons may be required Contact the Hardinge Ro tary Systems sales group at 800 843 8801 for more information The DD100 and DD200 Direct Drive Rotary Systems can used with the all
8. Variable from 001 deg sec to 2150 deg sec limited by indexer model An automatic home position can be programmed to return the spindle to its original starting position from any point Standard and Enhanced Servo Control Dimensions Harpinge _ _ i Standard Servo Control Enhanced Servo Control Direct Drive Servo Control Enhanced Back Panel Direct Drive Servo Control Dimensions Standard Features 1 1 282 mE 96 244 07 Support either brush or brushless motor indexers made by Hardinge and other rotary system manufacturers Store up to 50 programs with up to 1000 steps in each program Multiple line LCD display will allow you to view the program number step number loop count and preparatory code without scrolling Intelligent power module drive electronics to bring the best possible system to your machining center or knee mill millimeters in parentheses Parameter number as well as its definition can be viewed in logical English Error and fault messages can be displayed to help diagnose problems Hardinge servo controls use hardware rather than software to detect feedback faults resulting in faster fault detection Direct Drive Back Panel Computer processing speed is six times faster than others on the market e Baud rates up 56k supporting the latest speeds for sending and receiving data r
9. ready to bore 5C 16C and 3 6C to 5C Spindle Adapter e Mounts on A2 5 spindle rotary unit to enable the use of standard 5C tooling HARDINgZE Sure Grip Expanding Collet Systems Mount directly into the collet angle of the spindle Solid one piece body and arbor combination with a minimum of parts required to expand the collet Expanding arbor instantly locates on center unlike other designs Quick collet changeover Wide gripping range for each collet True parallel gripping with a high gripping force 5 16C and 3 Fixture Plates e Used to mount parts which cannot be held with a collet or jaw chuck e Clamping method to be designed manufactured and balanced by the customer e Collet and spindle mount styles available Step Chucks Accurately hold work up to or larger than 6 152 4 diameter Castings moldings stampings and machined parts are held rigidly and accurately Tubing can be held without crushing or distortion Regular Depth Step Chucks are 7 larger in diameter than the rated size so the full capacity may be readily applied to a depth of Extra Depth Step Chucks are made so the full rated capacity may be applied to a depth of 1 4 Small closing angles available on step chucks for non rotating use A step chuck closer is required for all rotating spindle applications mounts directly on the spindle nose An inside taper correspond
10. 68 17 40 79 gt 49 Tu millimeters in parentheses 6 3 2 HARDINGE SPINDLE TOOLING FOR MANUAL AND CNC LATHES COLLETS FOR AUTOMATICS TURRET LATHES AND ROTARY TRANSFER MACHINES TOOLING FOR GRINDING MACHINES SWISS TYPE COLLETS GUIDE BUSHINGS AND BARLOADER COLLETS FLEXC COLLET SYSTEMS FOR LATHES HQC QUICK CHANGE COLLET SYSTEMS FOR AUTOMATICS SURE GRIP EXPANDING COLLET SYSTEMS HCAC COLLET ADAPTATION CHUCKS SURE GRIP 3 JAW POWER CHUCKS CHUCK JAWS TOOLHOLDER COLLETS BUSHINGS amp TOOL HOLDERS PRECISION CNC TOOLING FOR MILLS COLLET BLOCKS ROTARY TABLES AND INDEXERS CUSTOM WORKHOLDING MACHINE TOOLS Hardinge Inc One Hardinge Drive PO Box 1507 Elmira New York 14902 1507 USA USA 800 843 8801 Canada 800 468 5946 Fax 607 734 3886 To Order Online www shophardinge com Corporate Homepage www hardinge com E mail info hardinge com Live Online Support www shophardinge com All specifications are subject to change without notice due to ongoing continuous improvement All marks indicated by and are trademarks of Hardinge Inc Brochure 2372G e Litho in USA Hardinge Inc 2009 November 2009
11. digital direct drive servo control or integrated into your CNC manufacturing application as a true 4th axis The DD300 is connected via true 4th axis integration only Note Continuous rotation is not supported on Bridgeport Fanuc controls The 5C Rotary System is based on a long history of Hardinge 5C spindle and manual indexer designs Over 60 years of Hardinge engineered and proven mechanical elements guarantee an accurate repeatable reliable and flexible product Standard Features e Curved front casting and removable handle for increased spindle clearance and better tool access Rapid indexing speed up to 360 per second e 0 arc sec Repeatability e 25 arc sec Accuracy e 0002 005mm Maximum runout Robust dual bearing spindle accommodates heavy axial and radial loads with the ability to run a triple or quad unit with tailstocks Brushless motor Industry compatible same spindle centerline foot print and tool clearance as previous Hardinge products and other US made brands for direct replacement Single dual triple and quad spindle configurations Operate with the Hardinge all digital servo control or interface to your machine Uses standard 5C collets Sure Grip expanding collets step chucks and manual jaw chucks Optional Features Collet closers manual pneumatic fail safe through hole and pneumatic high force Tailstocks manual and pneumatic Q
12. right hand 5 application BS HARDINgE 4 3 oO U F 149 s a 5 0a g O 160 and 210mm Low Profile Rotary Tables DOM Sleek fast and accurate Engineered to support heavy loads and high force cutting applications while accuracy over a long life Fast clamp and release in milliseconds gives you increased parts per hour Standard Features e 160 and 210mm slotted face plates are precision ground on a Kellenberger grinding machine e GDI6OLP has 2 4 spindle to accept collets expanding collets step chucks and slotted face plates e GD2IOLP a rotary table with removable face plate with an A2 5 spindle that will accept a manual chuck Built in clamp to handle off center drilling cross axis milling and other high force cutting applications Fast clamp and release in milliseconds for increased parts per hour Hardened steel worm and hardened steel worm gear for long life and continued accuracy Double eccentric design for finest possible factory gear mesh Left or right hand motor mount Use with all digital servo control on most brands of machines or as 4th axis Fanuc Siemens Fadal Haas Heidenhain Optional Features GDI60LP pneumatic collet closer provides 1850 Ib 835 kg draw bar force at 80 psi Tailstocks manual and pneumatic Complete array of Hardinge spindle tooling maintaining GDI60LP GD210LP Servo Model Standard Servo Storag
13. 0 Rapid positioning speeds Reliability Zero backlash systems e Flexibility of workholding tooling Fast changeover 160 and 210mm Heavy axial and radial Low Profile Rotary Tables load capacit 4 GDI60LP GD210LP pages 12 13 Tilting Dual Axis Rotary Indexers Single and Multi Spindle LPX5C2 02 LPX5C2 03 LPX5C2 04 GDX5C2 pages 14 15 Gearless Direct Drive Rotary Table Indexers DDI00 DD200 DD300 pages 16 17 Plate and Cube Trunnions Servo Controls Collet Closers Tailstocks and Workholding Options pages 18 27 HARDINgE Quality Manufacturing Processes Hardinge s GD5C2 has more accuracy more spindle clearance and more thrust amp radial load All rotary products manufactured in Elmira New York to strict specifications Curved front casting and removable handle for increased spindle clearance and better tool access 10 arc sec Repeatability 25 arc sec Accuracy 0002 Runout 005mm TIR Robust dual bearing spindle for heavier radial and axial loads 50 Ib 23kg part weight and 1000 6 4448N tailstock thrust per spindle is not a problem even on a quad unit with tailstocks small body INTENSE soul amp character Hardinge next generation 5 mechanically outmaneuvers the competition Il HOUSING Machined and bored on a Dixi 280 precision CNC jig boring machine for close tolerance finish dimensions Foundry cas
14. 0 YES Centerline 4 101 6 NO NO Overall Length 28 82 732 GDI6C2 YES YES Centerline NO 6 152 4 6 152 4 Overall Length 37 54 954 37 48 952 GD210LP YES YES Centerline NO 6 152 4 6 152 4 Overall Length 31 04 788 3 32 07 814 7 DD200 YES YES Centerline NO 6 152 4 6 152 4 Overall Length 37 68 957 37 63 956 er em Collet Blocks Centerline NO 7 177 8 7 177 8 Overall Length 37 87 962 37 82 961 millimeters in parentheses 22 PT5C2 Tilting Plate Trunnion for GD5C2 and 00100 Rotary Units Dimensions Front View Plate positions End View at offsets of iius 3 762 0 00 PTA25 1 29 33 0 25 6 35 CTA25 4IN 1 50 38 1 CTA25 6IN AT 12 1 75 44 45 5 8 or 18mm 3 76 2 4 101 6 locating pins Bottom View Top View PTA25 Tilting Plate Trunnion for GDI6C2 GD3J2 GD210LP 00200 and DD300 Rotary Units Dimensions Plate Trunnion PT5C2 diae 4x 10 101 6 x 254 machineable area on two surfaces 19 25 489 25 4 Adjustable centerline to accommodate various part heights e Collet style face plate draws 948041 to the 5C spindle nose of the End View Plate positions rotary product at offsets of 2 13 54 0 00 0 50 12 70 Plate Trunnion PTA25 0 75 19 05 e 7x 16 73 177 8 x 425 me dee 1 5 8 or 18mm locating pins 2 75 69 85 oe Bottom View 3 00 7
15. 0 arc sec Repeatability 15 arc sec Accuracy e 0002 005mm Maximum runout TIR Robust dual bearing spindle accommodates heavy axial and radial loads with the ability to run a dual or triple unit with tailstocks Spindle clamp eliminates slippage when performing heavy off center drilling Pneumatic collet closer provides 4560 pound 2068kg draw bar pull 6 152 4 centerline to base e 6248 15 87 total drawbar travel suitable for 3 jaw power chucks e Through hole 6C 1 624 41 25 3P 1 75 4 45 Performs spiral arc and linear milling as well as standard indexing operations Single dual and triple spindle configurations single unit will operate on its back for increased flexibility Optional Features e 5 adapter available for small part processing Order part no CJ 00002835CA Tailstocks manual and pneumatic Complete array of Hardinge spindle tooling 16C 3p SERVO CONTROL PROGRAMMING Enhanced Servo up to 50 1000 RS 232 Interface YES Servo Model Storage Number of programs steps Text Display Infrared Upload Download YES up to 56K multiple lines Baud Rate Capacity SPINDLE Runout Maximum TIR 0 0002 005 Backlash 40 arc sec Speed 0 001 to 300 per sec Maximum RPM Rapid 50 Load Support Dual Angular Contact Bearing Maximum part weight 150 Ib 68 kg Spindle Type A2 5 Collets Standard 16 6 000 0 001 152 4 0254 St
16. 002 4 HV 4N 4 with Threaded Nose Spindle 24 Hole Index Plate HV 0000002 D4 HV 4NX with Taper Nose Spindle and 24 Hole Index Plate 0000002 4 H 4 with 24 Hole Index Plate HF 0000002 24 2 Index Plates Part Number Figure Blank Index Plate for HV Models HV 9004 138 3 20 Hole Index Plate for HV Models 0004138 2 4 24 Hole Index Plate for HV Models 0004138 4 5 Blank Index Plate for H 4 Model HF 9004 138 6 20 Hole Index Plate for H 4 Model HF 0004 38 20 7 24 Hole Index Plate for H 4 Model HF 0004 38 24 8 A Used in horizontal or vertical positions B Used in horizontal position only Tailstocks and Inspection Fixtures The SB 4 Sub Base with the tailstocks can be used as a bench center The L 4 Tailstock has a hardened and ground spindle which is lever operated with a rack and pinion Spindle is spring loaded to hold the center against the workpiece Position lock is provided The hardened and ground spindle on the T 4 Tailstock is screw fed and can be locked in any position with a hexagon clamp bolt Removable keys permit the tailstocks to be applied directly to any machine table e SB 4 Sub Base accepts various combinations of fixtures such as the HV and H 4 series of indexing fixtures Tailstocks and Sub Base Part Number Figure L 4 Tailstock with Rapid Movement Lever 0000056 9 T 4 Tailstock with Screw Adjustment HF 0000056 10 SB 4 Sub Base HV 0001996 A 11 26
17. 32 INTERFACE RESOLUTION SIMPLE EDITING SUBROUTINES VARIABLE FEED RATES ZERO RETURN You can program a step that automatically divides a circle into any number of equal parts between 2 and 9999 99 Continuous rotation with no limit to the number of revolutions through G code function You can use the STOP to feed hold spindle movement without losing position on restart All connectors quick disconnect ensuring fast and easy set ups Most CNC mills can be interfaced quickly and easily by using a spare M function which provides a switch closer as a signal between your mill and the control For semi fourth axis capability A nonvolatile memory retains your program even when power is turned off Store and recall from up to fifty different programs You can alter many of the basic features by performing your own basic programming Program to rotate the spindle clockwise or counter clockwise with step sizes from 001 to 9999 99 degrees Up to 1000 different steps can be stored in memory and each step can be repeated looped 999 times For computer control of sending and receiving programs and running RS 232 commands from machine Standard resolution of 001 degrees Edit a program by simply writing over existing steps or inserting or deleting a line or several lines between steps with automatic program line renumbering Allows you to repeat sequences up to 999 times saving programming time and memory space
18. 345 Ib 156 6 kg e A spindle clamp is optional for DD100 Control 9 54 Ib 4 34 kg 9 54 Ib 4 34 kg 4th Axis only Interface cable can be mounted on the left or right hand side Notes maximum torque applied before slipping occurs 2 450 120V 700 230V Single Phase 3 continuous torque available 24 7 365 days 4 will vary according to motor requirements of 4th axis interface 5 from standard GE Fanuc H104 amplifier 6 175 120V 350 230V Single Phase DD100 Dimensions Interface cable can be mounted on the left or right hand side of the spindle DD 100 Side View DD200 without DD300 Collet Closer 1437 345 12 54 i Workholding Capacities DD 100 n Side View Side View Collets Round max capacity 1 1 26 98 with High Force with Fail Safe Collets Hex max capacity 29 30 23 01 Collet Closer Collet Closer Collets Square max capacity 3 4 19 05 Step Chucks Regular Depth up to 4 101 6 Step Chucks Extra Depth up to 4 101 6 DD200 and DD300 Dimensions Sure Grip Expanding Collets Collet Style 3 3 17 76 2 Fixture Plate Collet Style 33 8 85 72 Fixture Plate Collet Style 43 8 111 12 Slotted Face Plate 170mm Collet Stops for part Positioning YES Workholding Capacities DD200 Collets Round max capacity 15 8 41 27 Collets Hex max capaci
19. 6 20 Adjustable centerline to Top View accommodate various part heights CTA25 4IN and 25 6 Tilting Cube Trunnions for GDI6C2 GD3J2 GD21 OLP DD200 and DD300 Rotary Units Dimensions Face plate bolts on to the A2 5 spindle nose of the rotary product riser required for DD300 see chart Cube Trunnion CTA25 8 457mm long solid aluminum block for four sided machining applications Available in 4 and 6 cubes e s NPT ports to 18 457 Front View accommodate air actuated 4 101 6 4 4 101 6 workholding 2 50 8 6 CUBE 6 152 4 End View Cube positions Face plate bolts on to the jn at a fixed A2 5 spindle nose of the Option centerline rotary product 2 8 Can easily be configured for highly productive 2D work riser required for DD300 5 8 or 18mm locating pins Bottom View HARDINgE uu millimeters in parentheses Top View 3 U F 149 s Q 2 0a g O 29 24 Workholding Options Hardened and Ground Collets e Manufactured to exacting standards from special alloy steel Threads are heat treated and body is spring tempered to assure accuracy and durability at low cost Wide range of standard sizes and shapes and some not so standard off the shelf Round hex rectangular square and emergency collets
20. Manual Chuck 64 5405 D 8 3 Jaw A2 5 Manual Chuck 83 5405 83 5405 83 5405 83 5405 83 5405 10 3 Jaw A2 5 Manual Chuck 13 5405 13 5405 13 5405 13 5405 13 5405 3 Spindle mount Fixture Plate 53A 0008750 D 5 Spindle mount Fixture Plate 55A 0008750 D 51 2 Spindle mount Fixture Plate A2 0008750 05 A2 0008750 05 A2 0008750 05 A2 0008750 05 A2 0008750 05 8 s Spindle mount Fixture Plate A2 0008750 08 A2 0008750 08 2 0008750 08 A2 0008750 08 A2 0008750 08 3 Collet style Fixture Plate 1397 00 00 1397 00 00 1397 00 00 43 Collet Style Fixture Plate 1399 00 00 1399 00 00 1399 00 00 675 Collet style Fixture Plate 1785 00 00 1785 00 00 1785 00 00 210mm Slotted Face Plate CJ 1990200M 8 267 Slotted Face Plate CJ 1990200E 170mm Slotted Face Plate RT 0007214A4 7 160mm Slotted Face Plate LI 0001990160M o 6 229 Slotted Face Plate LI 0001990160E 79 7 Slotted Face Plate 57A 0000692 D sj 8 4 Slotted Face Plate 2 0000692 9 2 0000692 9 A2 0000692 9 2 0000692 9 A2 0000692 9 a 10 Slotted Face Plate CJ 000199020 CJ 000199020 CJ 000199020 CJ 000199020 12 Slotted Face Plate 000690009
21. PX5C2 02 03 and 04 Dimensions left or right hand motor mount ee 6 We y LT 475 120 8 o 1 87 ena 16 63 4224 gt Side View 23 43 595 1 a lt 25 5 6477 Front View 6 00 152 4 0254 34 40 874 Quad lt 2940 747 Triple 24 40 620 Dual 40123 1022 Quad 3523 m 3023 768 Dual Front View 1 25 34 33 872 Quad 31 8 29 33 745 Triple Ez 24 33 618 Dual 2 27 578 5 0003 i oil 12700762 Pid 16 63 422 4 468 i 19 5 8 or 18mm 34 05 865 Quad Locating Pins 29 05 738 Triple lt 874 222 24 05 611 Dual 4 05 102 9 a ete Ml Bottom View millimeters in parentheses 3 oO U F 149 3 2 0a dU O Direct Drive Super Precision Rotary Table Indexers Hardinge s state of the art direct drive technology brings you features that give you a competitive advantage The zero backlash permits rapid bi directional movement without loss of time used to compensate for position over travel which means more time in the cut Set your shop apart from the others with flexible high speed super precision parts positioning DD100 DD200 DD300 Servo Model Direct Drive Servo 4th axis only Storage Nu of programs steps up to 50 1000 4th axis only R
22. Pneumatic 2400 Ib 1088 kg 1 68 42 80 625 15 8 N A DD300 Pneumatic 2400 Ib 1088 kg 1 68 42 80 625 15 8 N A Notes mounting plate required for using the rotary unit in a vertical on end position millimeters in parentheses 2 85 psi 5 8 bar maximum drawbar force for fail safe collet closers 20 Hardinge tailstocks are designed to be used where extra support is needed for either workpiece or fixture holding Workpieces that have a length to diameter ratio of greater than 3 to are candidates for a tailstock support This is especially true when attempting to achieve high accuracy levels Choose from manually or pneumatically operated tailstocks Manual lailstock e Manually operated quill type tailstock with convenient hand wheel 4 turn quill lock 3 Morse taper spindle Only live centers are recommended for use Base locating pins to reference and configure with any Hardinge Rotary System Riser plate is supplied for all rotary devices with spindle centerline above 4 101 6 Pneumatic Tailstock Allows greater level of cell automation and reduces operator fatigue 3 Morse taper spindle Only live centers are recommended for use May be operated from a host CNC machine tool via M code or by the operation of a convenient hand valve large actuator diameter produces higher forces than competitor s brands Riser plate is supplied for all rotary devices with spindle
23. S 232 Interface YES 4th axis only Text Display multiple lines 4th axis only Infrared Upload Download YES 4th axis only Baud Rate Capacity up to 56K 4th axis only Standard Features Ruggedcross roller bearing for high moment SPINDLE loads with super rigidity Runout Maximum TIR 0 0002 005 0 0002 005 0 0002 005 Full use of high speed machining and Backlash 0 0 0 machine s look ahead programming Speed with Servo Control 0 001 to 4 200 0 001 to 2 100 sec Direct drive torque motor Maximum RPM servo 6005 450 7002 2505 175 3505 2505 No mechanical gearing fewer parts to wear Load Support Cross roller bearing Cross roller bearing Cross roller bearing Zero backlash high servo stiffness Maximum Part Weight 92 Ib 42 kg 215 Ib 97 kg 230 Ib 104 kg Rapid bidirectional response Spindle Type 2 4 2 5 2 5 ubi E d E Collet type Work Handling Standard 5C Standard 16 Standard 16 Super precision positioning WINNIE 4 000 0 001 6 000 0 001 7 000 0 001 101 6 0254 152 4 0254 177 8 0254 DD100 A2 4 5C high speed positioner is ideal for drill amp tap and laser processing i Up to 4 500 per second speed Accuracy 3 arc sec t3 arc sec 3 arc sec Accepts standard 5C tooling Repeatability 4 arc sec 4 arc sec 4 arc sec Operate with the Hardinge all digital servo Resolution 077 arc sec 077 arc sec 077 arc sec control or interface to your machine Ma
24. Torque at Spindle Duty Cycle 9076 at full speed 104 F 40 C 115 5 10 amps 120 psi 8 3 bar Operating Temp maximum ambient Power Requirements VAC Max Air Pressure Single Spindle 250 Ib 113 kg Dual Spindle 340 Ib 154 kg Triple Spindle 364 Ib 165 kg Quad Spindle 388 Ib 176 kg Control standard or enhanced 9 54 Ib 4 34 kg Notes 2 maximum torque applied before slipping occurs 3 from standard GE Fanuc H104 amplifier results vary when using servo control box or 220V power source 6 accuracies can be improved with electronic compensation GDX5C2 LPX5C2 02 LPX5C2 03 LPX5C2 04 Workholding Capacities Collets Round max capacity 1 16 26 98 Collets Hex max capacity 23 32 23 01 Collets Square max capacity 3 4 19 05 Step Chucks Regular Depth up to 6 152 4 Step Chucks Extra Depth up to 6 152 4 3 Jaw Chuck 5 127 3 Jaw Chuck 6 152 4 Sure Grip Expanding Collets Jg 3 3 17 76 2 Fixture Plate Spindle Mount 3 76 2 Fixture Plate Spindle Mount 5 127 Fixture Plate Collet Style 33 85 72 Fixture Plate Collet Style 43 e 111 12 Collet Stops for part positioning YES Multi spindle units limited by 5 127 spindle to spindle centers HARDINgE GDX5C2 Dimensions Center of Rotation Top View 14 99 380 7 a Mm Side View L
25. andard 3 Spindle center to base Accuracy 15 Repeatability 10 arc sec Resolution degree 0 001 Max Rotation Step degree 9999 99 7 Gear Diameter inch mm 6 2 157 DC servo 0 78 hp 0 58kW Clamping Torque 233 ft lb 315 Nm Torque at Spindle 70 ft lb 95 Nm Gear Ratio worm amp gear 60 1 OPERATING SPECIFICATIONS Duty Cycle 90 at full speed 104 F 40 C 115 5 10 amps 120 psi 8 3 bar 85 psi 5 8 bar Operating Temp maximum ambient Power Requirements VAC Maximum Air Pressure Minimum Air Pressure WEIGHT Single Indexer 200 Ib 90 7 kg 433 Ib 196 4 kg Triple Indexer 627 16 284 4 kg Control 9 54 Ib 4 34 kg Dual Indexer Notes maximum torque applied before slipping occurs 6 accuracies can be improved with electronic compensation continuous rotation available GDI6C2 and GD3J2 Dimensions 1149 292 gt A 12 12 308 5 L 4 SINGLE GDE aaa aay 480 122 1023 008 DUAL GDI6C2 02 GD3 2 02 9 4 239 15 70 399 TRIPLE GDI6C2 03 GD3J2 03 Front View Side View 74 19 2 51 C y 7 PAs Pid locating pins Bottom View a Oil Drain Plug Workholding Capacities 6C e a ate ie GD16C2 02 03 GD3 2 02 and 03 Dimensions Colle
26. apability for Features include rapid bidirectional response zero convenient upload or download backlash and high servo stiffness in a small foot print Custom manufacturing is available for two axis applications of programs from a Windows based Pocket PC HIN Manufactured in the USA Hardinge rotary products are manufactured in Elmira New York to strict specifications and are approved for worldwide export HARDINgE Hardinge manufactures J Hardinge manufactures and introduces the next generation 5C Rotary System 3 oO U F 149 s a 5 0a a O Direct Drive DD300 Rotary Table Indexer mounted in Bridgeport vertical machining center machining an out of round eliptical part Turner tailstock application for the DD100 High Speed Direct Drive Rotary Positioner Spiral milling application on a Bridgeport knee mill using a 5 indexer and manual tailstock Can HOU ty Dnm nog miu Interface Cable for Options 2 and 3 Function Wiring to the host CNC Cycle Start command to indexer via M code output relay Spare M code output and associated relay 24 volt supply pin of Hardinge connector To power supply M code finish signal pin 2 of Hardinge connector Spare M code input 4th Axis i
27. as 4th and 5th axis connection Single dual triple and quad spindle configurations Optional Features Multi Spindle Configurations Adjustable hardware limit switches to limit travel to reduce risk of possible crash Two individual servo controls are required for operation capable of 4th or 4th amp 5th axis interfacing on some machines SERVO CONTROL PROGRAMMING 4th Axis 5C Spindles Tilting 5th Axis Standard Servo up to 50 1000 RS 232 Interface YES Servo Model Storage Number of programs steps Text Display multiple lines Infrared Upload Download YES Baud Rate Capacity up to 56K SPINDLE Runout Maximum TIR 0 0002 005 Backlash 50 arc sec 40 arc sec Maximum RPM Rapid 60 40 Load Support max part weight Dual Bearing 17 6 Ib 8 kg Dual Bearing Spindle Type 23 16 10 threaded nose A2 5 Collets Standard 5C Table Height at Collet Nose 11 37 289 6 000 0 001 6 000 0 001 Spindle center to base 152 4 0254 90 152 4 0254 Tilting Range 180 to 180 Accuracy 50 arc sec 215 Repeatability 10 arc sec Max Rotation Step degree 9999 99 Minimum Increment 001 Gear Diameter 2 8 71 1 6 2 157 0 MOTOR Clamping System Pneumatic Clamping Orue single 233 ft lb 315 Nm multi 466 ft lb 630 Nm single 54 ft lb 73 Nm 130 ft lb 176 Nm multi 34 ft lb 46 Nm Speed Reduction Ratio 60 1 90 1 OPERATING SPECIFICATIONS Working
28. asis 1 e RS 232 interface allows data entry upload download read position start and stop motor operation and allows remote diagnostics and Dj troubleshooting Communication parameters be adjusted to support stop bits data bits and different baud rates to work with different machine tool brands Horizontal mount Memory is nonvolatile so that the program content is fully captured tilting stationary shelf and will be maintained after power off conditions Infrared sensor capability allows you to send receive programs from a Pocket PC available from Hardinge Vertical mount HARDINgE eM 3 oO U m 149 s a 5 0a a O Collet Closer and Tailstock Options GD5C2 DD 1100 Pneumatic Fail Safe Collet Closers Spring close air to open for fail safe operation 85psi max Part remains clamped even if loss of air should occur e Non adjustable grip force GD5C2 and 00100 Pneumatic High Force Collet Closers Dual cylinder for greater resulting force Set force according to levels below the maximum allowed for the workholding system GD16C2 GD3J2 00200 and DD300 Pneumatic Collet Closers Dual cylinder Set force according to levels below the maximum allowed for the workholding system Accepts power chucks GD 60LP Pneumatic Collet Closer Air open and air close actuation 3 8 stroke for power chuck use
29. centerline above 4 101 6 Pneumatic valving included HARDINgZE Manual Tailstock for GD5C2 and 00100 the 14 UTR 64 751 gt H 433 1 I9 30003 76 0076 Tailstock Riser included for GD I 60LP 7 69 5001 195 4 127x025 25 4 height w riser to spindle 9 13 232 gt M EE 2 Tailstock Riser included for 16 2 GD3J2 and GD21OLP 8 69 6 00 220 7 152 4 025 height w riser to spindle 2 13 23 ins centre 10 254 d centerline Pneumatic Tailstock for GD5C2 and 00100 1228 312 posto 275 70 44 001 101 6305 Y J 51 13 101 6 dd 633 161 gt I Tailstock Riser included for GD I 60LP 7 75 5 001 196 8 127 25 4 height w riser to spindle lt 9 13 232 gt T centerline 10 EN 2 Tailstock Riser included for GDI6C2 GD3J2 GD210LP and DD200 8 75 6 001 222 2 152 4 025 height w riser to spindle Y centerline Zs EB 10 254 NEN 3 Tailstock Riser included for 00300 9 75 7 001 247 6 177 8 025 to spindle oF on centerline 9 13 232 3 762 Ba T 10 254 um millimeters in parentheses 3 U F 149 s a 5 0a O 2 Plate and Cube Trunnion Accessories Imagine th
30. e Number of programs steps up to 50 1000 RS 232 Interface YES Text Display multiple lines Infrared Upload Download YES Baud Rate Capacity up to 56K 0 0002 005 SPINDLE Runout Maximum TIR Backlash 40 arc sec Speed 0 001 to 240 per sec Maximum RPM Rapid 40 Load Support Dual Bearing Dual Bearing Maximum part weight 100 Ib 45 kg 220 Ib 100kg Spindle Type A2 4 A2 5 Table Diameter 6 299 160 8 267 210 Thru Diameter maximum 1 5 or 40mm choice 2 or 50mm choice Width of T slot 47 11 9 55 14 Collets Standard 5C None Spindle center to base 5 000 0 001 6 000 0 001 127 0254 152 4 0254 Accuracy 20 15 Repeatability 10 arc sec Resolution degree 0 001 Max Rotation Step degree 9999 99 7 Gear Diameter inch mm 3 7 94 6 2 157 MOTOR Type DC servo Clamping Torque pneumatic 0 78 hp 0 58kW 103 ft lb 140 Nm 233 ft lb 315 Nm Torque at Spindle 73 ft lb 99 Nm 90 ft lb 122 Nm Gear Ratio worm amp gear 90 1 Duty Cycle 9076 at full speed Operating Temp maximum ambient 104 F 40 C Power Requirements VAC 115 5 10 amps 120 psi 8 3 bar 85 psi 5 8 bar Maximum Air Pressure Minimum Air Pressure WEIGHT Rotary Table 125 Ib 57 kg 180 Ib 81 6 kg Control 9 54 Ib 4 34 kg Notes 2 maximum torque applied before slipping occurs 3 from standard GE Fanuc H104 amplifier results vary when using ser
31. e possibilities for multiple part processing low profile clamping window box fixturing for 4 sided machining toggle and saddle clamping collet blocks Standard Features Bearing pillow block assures rigid accurate positioning and will accommodate heavy loads Multiple part fixturing for increased output Load up a second plate to maximize cutting time All parts can be machined efficiently with the same tool before going to the next tool Plates provide two sides for fixturing while the cube provides four sides 360 revolution depending on part clearance required Can be field installed to existing rotary units Plates are of blackened steel and the cube is of solid aluminum for ease of drilling and slotting according to the application requirements either by Hardinge or by the customer One inch pillow block riser included for use with DD300 rotary table indexer Custom manufacturing available Custom manufacturing available Optional Features Pillow block clamp available on PTA25 and CTA25 models Rotary union in pillow block for pneumatic fixturing on the ROTARY DEVICE PT5C PTA25 CTA25 cube trunnion part number 0002483 CTAK COMPATIBILITY 5C PLATE A2 5 PLATE A2 5 PLATE 5 VES Complete line of collet blocks available for gripping round ee 4 101 6 NO hex square and odd shaped parts using collet sizes from Overall Length 23 80 607 IC up to 35 DD10
32. et Chucks 5C and 2 Scroll style Collet Chucks 5 16 3 Oil Drain Plug T x 5 8 or 18mm 875 22 2 Locating Pins 531 13 5 Bottom View HARDIN 5 millimeters in parentheses F oO 3 149 3 2 0a wv O Tilting Dual Axis Single and Multi spindle Rotary Indexers Add efficiency to your table with dual axis multiple part machining and flexible part gripping options Eliminate the need for second or third operations or expensive fixturing Accepts standard collets Sure Grip expanding collets step chucks jaw chucks and face or fixture plates in the 5C spindles Standard Features Single Spindle 5th axis base unit has a total 360 tilt 180 from the I2 o clock position Adjustable hardware limit switches to limit travel to reduce risk of possible crash Units are precision aligned to the spindle center to within 0005 0127 Quick release for separate use of GD5C2 GDI6C2 indexers Multi Spindle Configurations Robust dual bearing trunnion support Dual pneumatic clamp system for increased rigidity 5 127 spindle center to center Between spindle center to center variance of 0003 00762 Low profile trunnion width dual 30 23 768 triple 35 23 895 quad 40 23 1022 All Configurations 5C threaded nose spindle accepts standard collets step chucks expanding collets and jaw chucks Operate with servo control boxes or
33. ing to that on the step chuck places the closing pressure over the stepped area of the chuck resulting in greater gripping power and accuracy Emergency Step Chucks are supplied with pin holes and pins in place for precision just in time machining 5C 16C and 3 Slotted Face Plates Precision ground 160 170 and 210mm 87 8 10 and 12 diameters Collets and Sure Grip Expanding Collets Step Chucks FlexC Collet Systems Manual and Power Chucks Face and Fixture Plates FlexC Vulcanized Collet Systems e A2 5 Spindle mount style Product Description GD5C2 GDI6C2 GD3J2 GD160LP GD210LP DD100 DD200 DD300 Spindle 5C threaded nose A2 5 16 A2 5 3 A2 4 A2 5 no collet A2 4 5C A2 5 A2 5 FlexC Collet System Style D V65 5D00500 V65 5D00500 V65 5D00500 V65 5D00500 4 Power Chuck SCA 2000304 A24H 5 Power Chuck SCA 2000305 A25H SCA 2200305 A25C SCA 2000305 A25H 5 2000305 25 6 Power Chuck SCA 2000306 A25H SCA 2300306 A25C SCA 2000306 A25H 5 2000306 25 8 Power Chuck SCA 2000308 A25H O A SCA 2000308 A25H 5 2000308 25 10 Power Chuck O A O A O A O A 5 3 Jaw Universal Manual Chuck 53A 5405 HB D 5 4 Jaw Independent Manual Chuck 54 5405 D 6 3 Jaw Universal Manual Chuck 63 5405 HB D 6 4 Jaw Independent
34. nt 8 s 225 42 Fixture Plate Collet Style 67 8 161 92 Slotted Face Plate 225 254 305mm Collet Stops for part positioning YES HARDINgE 3 oO U F 149 3 2 0a dU O Standard Servo Control Used with GD5C2 Indexers Enhanced Servo Control Used with GDI6C2 and GD3J2 Rotary Table Indexers Advanced G code programming supports hardware and software limit switches and clamping Three additional inputs and outputs support external 24V accessories Direct Drive Servo Control Used with DD100 and DD200 Rotary Table Indexers Advanced G code programming supports hardware and software limits switches and clamping Three additional inputs and outputs support external 24V accessories 120V or 240V capacity CE and CSA approved for worldwide use The Hardinge all digital servo controls are current generation easy to use and will support either brush or brushless indexers A multi line display reduces scrolling and user manual dependency Connect via a standard interface cable or use the RS 232 port Upload and download your programs via a pocket PC using the built in infrared capability SERVO CONTROL PROGRAMMING FEATURES AUTOMATIC CIRCLE DIVISION CONTINUOUS ROTATION CAPABLE STOP FAST SET UPS INTERFACING LINEAR amp SPIRAL MILLING MEMORY PROGRAM STORAGE PROGRAMMABLE PARAMETERS PROGRAMMING ABSOLUTE OR INCREMENTAL PROGRAMMING RS 2
35. re accuracy and less wear The process begins on a Hardinge Super Precision CNC lathe then hobbed on a Koepfer hobber with the final finish grind on a Samputensili threaded wheel grinder Grind quality of AGMA class 13 is verified on a Wenzel CNC gear in spection machine SEALING Hardinge has an extremely thorough seal system to keep coolant out MULTIPLE PART SETUPS Choose from dual triple and quad units for process ing multiple parts to increase output All spindles are synchronized for aligned part orientation within 0002 005mm Hardinge manufactures a 5C dividing head Hardinge manufactures 5C manual indexers using Hardinge s threaded nose spindle amp collet closer design 5C Rotary Systems based on 1960 s mechanical design NC MM H HARDIN 1 44 H HARDINGEE Collet ready spindles accept several gripping devices Hardinge rotary systems accept many styles of standard tooling without an adapter which is unique in the industry You can purchase a complete system all tooled up and ready to run your parts Rely on the spindle tooling experts for the accuracy and repeatability to get the job done HARDIE 4 Infrared Upload Capability Zero backlash Direct Drive Technology Hardinge offers direct drive technology for flexible Hardinge servo controls have high speed super precision parts positioning infrared sensor c
36. s a generalized term referring to an additional axis that can be integrated into the current X Y and Z axes machining center configuration HARDINgE True 4th Axis via the host machine gear driven Hardinge gear driven rotary systems may be connected directly to the host machine and its CNC control Connecting to the machine s CNC control requires replacing the standard servo motor and cable with a servo motor and cable that is compatible with the host CNC If the machine is not 4th axis ready the machine will need a 4th axis option and servo amplifier installed Hardinge has integrated its rotary products with Fanuc Siemens Heidenhain Hurco Okuma Milltronics and Fadal CNC systems Other systems can be supported with the assistance of our engineering team and your machine distributor or manufacturer Configured as a 4th axis the Hardinge Rotary System operates in a fully interpolated fashion with the other axes of the host machine This arrangement does not use the Hardinge Servo Control but relies on the capabilities of the machine s CNC control and its motor amplifier The programming requirements for the rotary system become fully integrated into the main CNC program and is treated as a 4th axis of the machining center The system effectively becomes an integral part of the host machine 4th Axis via RS 232 port and interface cable program resides in the host machine The Hardinge gear driven rotary systems rotary unit and
37. servo control may be connected to the host machine via the RS 232 port Using this method the program commands will resident in the machine s CNC control and sent directly to the Hardinge Servo Control This interfacing technique requires that the host CNC be capable of communicating programming information over an RS 232 communications port After passing the command information to the servo control the host CNC will trigger movement to occur via the four wire interconnecting cable as described in the chart to the left The cable is provided with a connector for the Hardinge control side and wire terminations for the CNC side Configuring to the Fanuc control is fully supported Other control types may be considered upon request Please note that control systems that do not directly provide the ability to write information to the RS 232 port may require special software by the control builder in order to operate in this fashion The RS 232 cable is to be provided by the customer A total of nine control units can be daisy chained together for program transfer each with a distinct identifier 4th Axis via CNC interface cable program resides in the Servo Control In this interface arrangement the communication that occurs between the Hardinge all digital servo control and the host CNC is in the simplest form Logically the host CNC requests that the rotary system control process its next programmed commands and then advise when completed
38. tings made in the USA provide vibration damping 2 SPINDLE Spindle is finish ground on high precision Kellenberger CNC universal grinding machine All sur faces where bearings and gears are installed are ground in the same setup for maximum accuracy 3 BEARINGS High load tapered dual roller bearings are used to sup port heavy radial and axial loads and to provide a longer spindle life THE EVOLUTION OF THE HARDINGE 5C ROTARY SYSTEM 4 DOUBLE ECCENTRICS Double eccentrics not single provide the finest gear mesh adjustment Hardinge has lowered the backlash range and improved accuracy overall Customers can perform future gear wear compensation for extended life and improved accuracy over time 5 WORM DRIVE SHAFT Hardened and ground steel worm drive shaft is stan dard The process begins on a Hardinge Super Preci sion CNC lathe and the threads are finish ground on a Drake thread grinder Grind quality of AGMA class 13 is verified on a Wenzel CNC gear inspection machine INSPECTION Final inspection of every unit is performed using a Heidenhain encoder mounted directly on the spindle nose to assure final positioning accuracy and repeatabil ity Printout of accuracy is shipped with each unit Hardinge Hardinge manufactures the manufactures and 5C Collet introduces the 5C threaded nose spindle 6 CROSS AXIS HELICAL GEAR Hardened amp ground steel cross axis helical gear offers mo
39. ts Hex max capacity 113 32 35 71 adt Collets Square max capacity 19 64 28 97 Step Chucks Regular Depth up to 6 152 4 Step Chucks Extra Depth up to 6 152 4 FlexC Collet System Style D 27 16 65 00 3 Jaw Chucks diameter 5 6 8 Sure Grip Expanding Collets Collet Style 2 4 12 70 101 6 Spindle Style fe 4 3 17 101 6 Fixture Plates Spindle Mount 51 2 139 70 10 01 10 01 Spindle Mount 87 8 225 42 _GolletStyle 6 161 32 j 39 09 993 Triple 29 09 739 Dual Slotted Face Plate 8 85 225 Slotted Face Plate 10 254 Front View Collet Stops for part positioning YES Workholding Capacities 3 Collets Round max capacity 13 4 44 45 Collets Hex max capacity 7 77 38 89 Collets Square max capacity 1 4 31 75 Step Chucks Regular Depth up to 6 152 4 FlexC Collet System Style D 29 6 65 00 31 93 811 Triple 20 98 533 Dual gt 3 Jaw Chucks 5 6 33 89 861 Triple 23 77 604 Dual gt Sure Grip Expanding Collets Collet Style 4 12 70 101 6 Spindle Style Je 4 3 17 101 6 Fixture Plates Spindle Mount 51 2 139 70 Spindle Mount 87 s 225 42 Slotted Face Plate 8 85 225 Slotted Face Plate 10 254 Collet Stops for part positioning YES 2 Tog view or ba 4 Rotary Indexer ae E p Configure for either left or
40. ty 35 71 H Fertig Colles Square capacity 0837 pe 0885 opa Step Chucks Regular Depth up to 6 152 4 DD200 12 87 327 DD300 E 038 Step Chucks Extra Depth up to 6 152 4 DD300 14 88 378 7 1778 lt DD200 12 16 999 FlexC Collet System Style D 29 16 65 00 Front View soi 4005 00300 11 81 300 0220 3 Jaw Chucks 5 6 8 Side View os Sure Grip Expanding Collets without Collet Style 12 4 12 7 101 6 T Collet Closer Spindle Style 4 3 1 101 6 1 68 428 Fixture Plate Spindle Mount 5 2 139 70 Fixture Plate Spindle Mount 87 e 225 42 Fixture Plate Collet Style 63s 161 92 Slotted Face Plate 225 254mm 266 ls ot ir _ Collet Stops for part positioning YES pb MEE 3 AD Dy EST 12 51 318 4 101 6 0076 Workholding Capacities DD300 T Collets Round max capacity 15 8 41 27 Collets Hex max capacity 3 5 35 71 DID Tm A60 Collets Square max capacity 19 64 28 97 Step Chucks Regular Depth up to 6 152 4 Side View Step Chucks Extra Depth up to 6 152 4 with Pneumatic FlexC Collet System Style D 29 16 65 00 Collet Closer 3 Jaw Chucks 5 6 8 Sure Grip Expanding Collets Collet Style 2 4 2 7 101 6 Spindle Style Js 4 3 17 101 6 Fixture Plate Spindle Mount 5 139 7 Fixture Plate Spindle Mou
41. uill Switch for Bridgeport knee mill to automate the indexing process Manual drawbar for each spindle for multi spindle units Preset tailstock and indexer combinations self contained units mounted on a subplate for easy placement on and off the machine table to maintain factory tolerances Complete array of Hardinge spindle tooling Preset Tailstock and Rotary Combinations SINGLE Pneumatic Tailstock with valve Pneumatic Rotary Unit Double Mounting Plate and Servo Control DUAL Two Pneumatic Tailstocks with valving Dual unit Pneumatic Rotary Unit Double Mounting Plate and Servo Control SERVO CONTROL PROGRAMMING Standard Servo Storage Number of programs steps up to 50 1000 RS 232 Interface YES Servo Model Text Display Infrared Upload Download YES up to 56K multiple lines Baud Rate Capacity SPINDLE Runout Maximum TIR 0 0002 005 Backlash 40 arc sec Speed 0 001 to 360 per sec Maximum RPM Rapid 60 Dual Bearing 50 Ib 23 kg 23 16 10 threaded nose Load Support max part weight Spindle Type Collets Standard 5C Spindle center to base 4 000 0 001 101 6 0254 Accuracy arc sec 25 arc sec Repeatability 10 arc sec Resolution degree 0 001 Max Rotation Step degree 9999 99 7 Gear Diameter 2 8 71 1 MOTOR Type DC servo Torque at Spindle 0 78hp 0 58KW 54 ft lb 73 Nm Gear Ratio worm amp gear 60 1 OPERATING SPECIFICATIONS 9076 at full speed 104
42. vo control box or 220v power source 6 accuracies can be improved with electronic compensation continuous rotation available GDI60LP Dimensions left or right hand motor mount 22 1 25 4 4 F 9 88 250 9 5 127 001 025 1 GDI6OLP L L as 4 i 270 5 3 T 875 22 2 1 25 31 58 7 14 219 362 2 5 873 149 2 Front View Side View Oil Drain Plug Workholding Capacities 5 8 or 18mm lt 53 13 5 875 022 Collets Round max capacity 26 98 ad 4 Collets Hex max capacity 2 3 23 01 Bottom View Collets Square max capacity 3 4 19 05 Step Chucks Regular Depth up to 4 101 6 Step Chucks Extra Depth up to 4 101 6 Sure Grip Expanding Collets Jg 3 3 17 76 2 Fixture Plate Collet Style 33 85 72 GD210LP Dimensions Fixture Plate Collet Style 43 e 111 12 Slotted Face Plate came 160mm lt 8 26 210 left or right hand 731 185 8 Collet Stops for part positioning YES a HE 8053 Workholding Capacities E GD2IOLP m e 5 11 87 301 6 gt 4 75 120 8 1 25 31 8 gt gt t 227 57 8 Slotted Face Plate 10 254 Manual Jaw Chuck 3 jaw A2 5 8 203 5654924 5 8 147 3 Manual Jaw Chuck 3 jaw 2 5 10 254 Front View Side View Sjogren ANSI Manual Coll
43. x Rotation Step degree CONTINUOUS CONTINUOUS 99999 999 Gear Diameter NO GEAR NO GEAR NO GEAR DD200 and DD300 rotary table indexers include a spindle clamp and slotted face plate MOTOR rare earth permanent magnet torque motor Accepts standard A2 5 16C tooling Clamping Torque me 2 Nm 233f4b 3l5 Nm 42I ft lb 570 Nm The DD200 can operate with the Hardinge Maximum Torque 28 ft lb 38 Nm 118 ft lb 160 5 Nm 245 ft lb 332 5Nm direct drive servo control or interface to Continuous Air Cooled 3 8 ft lb 5 Nm 27ftlb 375 Nm 68 ft lb 925 Nm your machine the DD300 is 4th axis only Continuous Water Cooled 7 5 ft lb 10 Nm 56 ft lb 76 gt Nm 9 ft Ib 123 5 Nm Thermal isolation mounting arms with a cast iron base provide uniform heat dissipation Gear Ratio worm amp gear NO GEAR NO GEAR NO GEAR to hold the centerline of the spindle constant OPERATING SPECIFICATIONS Duty Cycle 100 100 100 Operating Temp max ambient 104 F 40 C 104 F 40 C 104 F 40 C Optional Features a 15 5 TNT d Power Requirements VAC 10 amps 4 varies varies Tailstocks manual and pneumatic P Maximum Air Pressure 80 psi 5 5 bar 120 psi 8 3 bar 120 psi 8 3 bar Collet Closers see page 20 Minimum Air Pressure N A 85 psi 5 8 bar 85 psi 5 8 bar DDIOO manual fail safe or high force DD200 DD300 pneumatic WEIGHT Manual drawbar Rotary System 50 Ib 22 7 kg 203 Ib 92 kg
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