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PS-4000B Series User Manual - Pro

1. 1 Slot Unit 2 Slot Unit 5 Slot Unit 2 Remove the side cover by pulling it backward Unscrew the screw from the empty panel and remove the blank panel Insert the PCI PCle board into the expansion board connector and secure in place using the filler panel screw with 0 5 to 0 6 Nem 4 5 to 5 3 Ib in of torque 4 Replace the side cover and secure it by inserting the screws 91 PS 4000B Series User Manual Compact Flash CF Card Installation and Removal Preparing to use a CF Card The PS B unit operating system views the CF Card as a hard disk Proper handling and care of the CF Card helps extend the life of the Card Familiarize yourself with the Card prior to attempting insertion or removal of the Card 4 DANGER HAZARD OF ELECTRIC SHOCK EXPLOSION OR ARC FLASH Read and understand the safety information in the section Before modifications see page 88 before attempting this procedure Failure to follow these instructions will result in death or serious injury CAUTION COMPACT FLASH CARD DAMAGE AND DATA LOSS e Remove all power before making any contact with an installed CF Card e Use only CF Cards manufactured by Pro face The performance of the PS B unit has not been tested using CF Cards from other manufacturers Confirm that the CF Card is correctly oriented befor
2. 3 4 SN ONE E Kt it amp 0 D 0 e 0 5 9 an el 00 CS e 0 00 f 1 Slide in slot 1 Connection via SATA 2 CMOS profile switch 3 Status LEDs LED Color Meaning Power Green On Supply voltage OK Red On The system is in standby mode S5 soft off mode or S4 hibernate mode Suspend to Disk Orange On Supply voltage not OK the system is operating on battery power HDD Yellow On Signals IDE drive access CF HDD CD etc 1 Only lit when add on UPS module in development is installed 4 Power Reset button 5 Permanent magnet 6 Fan kit cover 7 Serial number sticker 8 Compact Flash slot CF1 Connection via IDE PATA 9 Slide in compact slot Connection via SATA 10 USB5 max 1 A 11 Battery 12 Slide in slot 2 Connection via SATA 32 Physical Overview Interface Specifications Communication Connections 4 DANGER EXPLOSION HAZARD e Always confirm the UL 1604 ANSI ISA 12 12 01 and CSA C22 2 N 213 hazardous location rating of your device before installing or using it in a hazardous location e To power on or power off a PS B unit installed in a Class I Division 2 hazardous location you must either e Use a switch located outside the hazardous environment or e Use a switch certified for Class Division 1 operation inside the hazardous area e Do not
3. mm p Lus 25 0 1 y 13 ee 3 5 0 51 S AT miren n mm qm m 4 xin u ox e ac o E od NI lo esc g a E 5 gt gt E E E m E E 5 5 gt e 5 Y E5 SI Y D N 15 15 0 59 48 Dimensions Assembly This illustration below shows the dimensions of top view 65 5 A ex SJ 9999 9955 90000099555 252 7 9 94 ommo SS EEE 241 9 48 OE S ce Se 9 Xe 9 DR Ez EMG E33 Mors Q 9 o amp xX Fe Dimensions of the 2 slot Unit This illustration below shows the dimensions of front view mm in u 110 5 4x 5 4 4 35 4x90 21 20 3 70 m 0 79 275 es ry ME 4n m 28 4x511 e X 4xQ0 43 i e 244 184 6 7 26 18 0 71 d 49 PS 4000B Series User Manual This illustration below shows the dimensions of side view mm in 2 5 Dem ug 0 09 TK UNE ao 0 59 EL DT Tu n m f ry x
4. Description Reference CF Card 4GB PFXZCBCF41 CF Card 8GB PFXZCBCF81 HDD Unit without OS 250GB for Slide in Disk PFXZPSSCHDD251 SSD Unit without OS 32GB for Slide in Disk PFXZPSSCSSD321 Adaptor to install an unit for Slide in Disk to Slide in Slot PFXZPSSSAD1 DVD multi drive for Slide in Slot PFXZPSSSMD1 A cable converting DVI I to RGB CA7 CBLCVRGB 01 Analog RGB interface cable when image signal is output to the FP CV02 45 FP from the host Dsub15 pin Plug 4 5m Digital Visual Interface cable used to send the image signal FP DV01 50 from the host to the FP DVI D 24 pin male 5 m A branch cable converting DVI I to DVI D RGB CA7 CBLCVDVI D RGB 01 USB interface cable 5m used for touch panel data FP US00 transmission between the host and the FP The cable type is A B Extension cable attaching USB port to front panel CA5 USBEXT 01 Serial interface cable 5m used for touch panel data FP61V IS00 O transmission between the host and the FP This is a straight Dsub9 pin female cable Maintenance Items DC power supply connector Screw type 5pcs PFXZPSCNDC1 Lithium battery for replacement for BIOS backup PFXZPSBTLT1 Replacement Fan filter for PS B with 1 Slot 5pcs PFXZPB1FTFAN5P1 Replacement Fan filter for PS B with 2 Slots 5pcs PFXZPB2FTFAN5P1 Replacement Fan filter for PS B with 5 Slots 5pcs PFXZPB5FTFANS5P1 Noise Filter for Marine Certification PF
5. 33 Chapter 3 Characteristics 41 Characteristics of PS B unit llle 42 Environmental Characteristics 46 Chapter 4 Dimensions Assembly 47 Dimensions EE unn re ar na 48 PS B Unit Mounting 53 Preparing to Install the PS B Unit 58 Part Il Implementation 59 Chapter 5 Getting Started 61 First PoWwereup e 42 er lien 61 Chapter 6 Main Power Connection 63 Groundind 2 wate a re Serre d re E 64 Connecting the DC Power Cord 67 USB Outlet on the PS B Unit 70 Chapter 7 Configuration of the BIOS 73 BIOS Options CLERC 74 USB Gonfig uration ar Mile Dee date oid et aed doe 79 Boot Menus re E ehe ae eee ee 81 DECITRE Ed ee a E RME A week ete phe ale A eh 83 Elta giant is depot en kn ied ah oc 86 Chapter 8 Hardware Modifications 87 Before Modifications 88 PCI PCle Card Installation 90 Compact Flash CF Card Installation and Removal 92 PS 4000B Series User Manual Part Ill Chapter 9 C
6. The material used for the cable should preferably have all or most of the following properties in order to reach an optimal transfer rate RS 485 cable Property Signal lines Cable cross section 4 x 0 25 mm 24AWG 19 tinned Cu wire Wire insulation PE Conductor resistance lt 82 O km Stranding Wires stranded in pairs Shield Paired shield with aluminum foil Grounding line Cable cross section 1x 0 34 mm 22AWG 19 tinned Cu wire Wire insulation PE Conductor resistance lt 59 Q km Outer sheathing Material PUR mixture Characteristics Halogen free Entire shielding From tinned cu wires 38 Physical Overview DVI D I F Expansion Board Slot WARNING EQUIPMENT DISCONNECTION OR UNINTENDED EQUIPMENT OPERATION e Use the Single link Monitor to connect DVI D I F Expansion Board Slot If you use the Dual link Monitor the monitor is unable to show and it will cause malfunction to the monitor Failure to follow these instructions can result in equipment damage DVI D I F Expansion Board Slot Type DVI I 24 pin Socket Recommended Screw No 4 40 UNC Type Cable length Max 5 meters 16 40 feet Pin Assignment Pin Assignment 1 T M D S data 2 16 Hot Plug detect 2 T M D S data 2 17 T M D S data 0 3 T M
7. 23 PS 4000B Series User Manual 24 Physical Overview Physical Overview Subject of this Chapter This chapter provides a physical overview of the product What s in this Chapter This chapter contains the following topics Topic Page Package Contents 26 PS B Unit Description 27 Interface Specifications 33 25 PS 4000B Series User Manual Package Contents Items The following items are included in the PS B unit package Before using the PS B unit please confirm that all items listed here are present PS B unit 1 DVD ROM containing the software required to reinstall the Operating System DC Connector Documents e Warning Caution Information 1 e The MS Windows EULA e PS4000 Series Installation Guide 1 Connector cover 1 This unit has been carefully packed with special attention to quality However should you find anything damaged or missing please contact your local PS B distributor immediately 26 Physical Overview PS B Unit Description WARNING RISK OF BURNING INJURY Do not touch the surface of the heat sink during operation Failure to follow these instructions can result in death serious injury or equipment damage During operation surface temperatures of the heat sink m
8. Do not touch the surface of the heat sink during operation Failure to follow these instructions can result in death serious injury or equipment damage 107 PS 4000B Series User Manual Cleaning Solutions CAUTION HARMFUL CLEANING SOLUTIONS e Do notclean the unit or any component of the unit with paint thinner organic Solvents or strong acids e Use only a mild soap or detergent that will not harm the polycarbonate material of the screen Failure to follow these instructions can result in injury or equipment damage Lithium Battery 4 DANGER HAZARD OF ELECTRIC SHOCK EXPLOSION OR ARC FLASH Read and understand the safety information in the Regular Cleaning and Maintenance section see page 107 before attempting this procedure Failure to follow these instructions will result in death or serious injury DANGER EXPLOSION FIRE OR CHEMICAL HAZARD Follow these instructions for the Lithium batteries Do not recharge disassemble heat above 100 C 212 F or incinerate Recycle or properly dispose of used batteries Replace with identical type e e e e Follow all battery manufacturer s instructions Failure to follow these instructions will result in death or serious injury The terminal contains one battery which is used to back up system data such as the date and time Replacement CMOS batteries The lithium battery is needed for backing up t
9. FCC Radio Interference Information This equipment has been tested and found to comply with the Federal Communications Commission FCC limits for a Class A digital device pursuant to Part 15 of the FCC Rules These limits are designed to provide reasonable protection against harmful interference in a residential installation This equipment generates uses and can radiate radio frequency energy and if not installed and used in accordance with the instructions may cause or be subject to interference with radio communications To minimize the possibility of electromagnetic interference in your application observe the following two rules e Install and operate the PS B unit in such a manner that it does not radiate sufficient electromagnetic energy to cause interference in nearby devices e Install and test the PS B unit to ensure that the electromagnetic energy generated by nearby devices does not interfere with the PS B unit s operation WARNING ELECTROMAGNETIC RADIO INTERFERENCE Electromagnetic radiation may disrupt the PS B unit s operations leading to unintended equipment operation If electromagnetic interference is detected e Increase the distance between the PS B unit and the interfering equipment e Reorient the PS B unit and the interfering equipment e Reroute power and communication lines to the PS B unit and the interfering equipment e Connectthe PS B unit and the interfering equipment to different power s
10. Disabled Enabled Disabled HiSpeed BIOS EHCI Hand Off USB Beep Message USB Stick Default Emulation USB Mass Storage Reset Delay Disabled Enabled Bard Disk 20 Sec Select Screen Select Item Change Option General Help Save and Exit Exit v02 59 C Copyright 1985 2005 American Megatrends Inc BIOS setting Description Setting options Effect USB Functions You can enable or disable Disabled Disables the USB port USB ports here 2 USB ports USB1 USB3 are enabled USB port numbers e g P as USB1 USB3 and so on are 4 USB ports USB1 USB2 USB3 USB4 are printed on the PS B unit enabled housing 6 USB ports USB1 USB2 USB3 USB4 USB5 8 USB ports are enabled USB 2 0 Controller Option for enabling or Enabled All USB interfaces run in USB 2 0 disabling USB 2 0 mode Disabled All USB interfaces run in USB 1 1 mode Legacy USB Legacy USB support can be Disabled Disables this function Support enabled disabled here Enabled Enables this function USB interfaces do not function Auto Automatic enabling during startup USB is supported after the operating system has started A USB keyboard is recognized during the POST 79 PS 4000B Series User Manual BIOS setting Description Setting options Effect USB Legacy POST Always Option to enable Legacy USB Support during the POST Power On Self Test the same as the Legacy
11. 9 n c RXD Q eU 35 PS 4000B Series User Manual Bus length and cable type RS 232C The maximum transfer rate of 115 kBit s depends on the cable type being used Distance m Transfer rate kBit s 15 Typ 64 10 Typ 115 lt 5 Typ 115 The material used for the cable should preferably have all or most of the following properties in order to reach an optimal transfer rate RS 232C cable Property Signal lines Cable cross section Wire insulation Conductor resistance Stranding Shield 4 x 0 16 mm 26AWG tinned Cu wire PE 82 O km Wires stranded in pairs Paired shield with aluminum foil Grounding line Cable cross section 1 x 0 34 mm 22AWG 19 tinned Cu wire Wire insulation PE Conductor resistance lt 59 Q km Outer sheathing Material PUR mixture Characteristics Halogen free Entire shielding From tinned cu wires 36 Physical Overview RS 422 Bus length and cable type The RTS line must be switched on to activate the sender The maximum transfer rate of 115 kBit s depends on the cable type being used Distance m Transfer rate kBit s 1200 Typ 115 The material used for the cable should preferably have all or most of the following properties in order to reach an optimal transfer rate RS 422 cable Property Signal lines Cable cross section Wire insulat
12. Immediately after the DEL key is pressed during startup the main BIOS setup menu appears System Date BIOS ID Processor CPU Frequency System Memory Board Information Product Revision Serial Number BC Firmware Rev z MAC Address ETH1 Boot Counter Running Time APC2R114 204 8MB c 0 133448 907 BIOS SETUP UTILITY Boot Security 10 50 16 Wed 04 06 2009 Intel R Core TM 2 CPU T7400 216 GMHZ 00 13 95 00 F2 90 37 16h Power Use ENTER TAB or SHIFT TAB to select a field Use or to configure system Time Select Screen Select Item Change Field Select Field General Help Save and Exit Exit v02 59 C Copyright 1985 2005 American Megatrends Inc BIOS setting Description Setting options Effect System Time This is the current time setting The time is maintained by the battery CMOS battery when the unit is turned off Adjustment of the time Set the time in the format Hour Minute Second hh mm ss controller firmware revision System Date This is the current date Changes to the date Set the date in the format setting The time is Month Day Year mm dd yyyy maintained by the battery CMOS battery when the unit is turned off BIOS ID Displays the BIOS detected None Processor Displays the processor type None CPU frequency Displays the processor None frequency System memory Displays
13. T code and are suitable for an ambient temperature range of 0 C to 50 C 32 F to 122 F e Do not attempt to install operate modify maintain service or otherwise alter the PS B unit except as permitted in this manual Unpermitted actions may impair the unit s suitability for Class Division 2 operation Failure to follow these instructions will result in death or serious injury 20 Important Information 4 DANGER EXPLOSION HAZARD e Always confirm the UL 1604 ANSI ISA 12 12 01 and CSA C22 2 N 213 hazardous location rating of your device before installing or using it in a hazardous location e To power on or power off a PS B unit installed in a Class I Division 2 hazardous location you must either e Use a switch located outside the hazardous environment or e Use a switch certified for Class Division 1 operation inside the hazardous area e Do not connect or disconnect any cables or wires while the circuit is live unless the area is known to be free of ignitable concentrations of vapors gases and other flammable or combustible materials This applies to all connections including power ground serial parallel and network connections e Never use unshielded ungrounded cables in hazardous locations Use only non incendiary USB configuration see page 79 e When enclosed keep enclosure doors and openings closed at all times to avoid the accumulation of foreign matter inside the workstatio
14. The PS B unit is only permitted for operation in closed rooms The PS B unit cannot be situated in direct sunlight The vent holes must not be covered When mounting the device adhere to the allowable Mounting angle see page 56 e Be sure the wall or switching cabinet can support a minimum four times the total weight of the PS B unit e When connecting certain cable types DVI USB and so on keep the flex radius of the cable in mind 53 PS 4000B Series User Manual Drilling templates Included with the PS B unit are drilling templates that assist you with mounting the unit correctly PS B unit 1 slot PS B unit 2 slot Mounting plate outline PS B unit Mounting plate outline PS B unit mm mm in A Es FER in k VLDE p f I I e 1 o e RS ald ro nes AIS S QNO 1 i SAIO yir 20 3 0 8 2 7 L 90 3 3 56 71 p 110 5 A 2 8 4 35 54 Dimensions Assembly PS B unit 5 slot Mounting plate outline PS B unit mm Y 1 i i Y Y m mi J 95 7 i 3 77 E 5 165 7 a 6 52 191 4 2 7 54 F 55 PS 4000B Series User Manual Mounting angle The PS B unit system must be mounted as described in the following figures Standard mounting vertical Standard mounting refers to vertical mo
15. e Do not wire I O lines in proximity to power cables radio devices or other equipment that may cause electromagnetic interference Electromagnetic radiation may interfere with the PS B unit s control communications Failure to follow these instructions can result in death serious injury or equipment damage 66 Main Power Connection Connecting the DC Power Cord Precaution When connecting the PS B unit s power cable to the power connector on the unit first ensure that the power cord is disconnected from the DC power supply DANGER HAZARD OF ELECTRIC SHOCK EXPLOSION OR ARC FLASH e Remove all power from the device before removing any covers or elements of the system and prior to installing or removing any accessories hardware or cables e Unplug the power cable from both the PS B unit and the power supply e Always use a properly rated voltage sensing device to confirm power is off e Replace and secure all covers or elements of the system before applying power to the unit e Use only 24 Vdc when operating the PS B unit e The temperature rating of field installed conductions 75 C 167 F only Failure to follow these instructions will result in death or serious injury WARNING UNINTENDED EQUIPMENT OPERATION e Ensure that power communication and accessory connections do not place excessive stress on the ports Consider the vibration environment when making this determinatio
16. gt Ci C cable La 2 Li L cable 3 If the electrical parameters of the cable are unknown the following values may be used Capacitance 196 85 pF m 60 pF ft and Inductive 0 656 uH m 0 20 uHfft 4 Non incendiary Field Wiring must be installed in accordance with article 501 10 B 3 of the National Electrical Code ANSI NFPA 70 5 Associated Non incendiary Field wiring Apparatus shall not contain or be connected to another source of power 71 PS 4000B Series User Manual 72 Configuration of the BIOS Configuration of the BIOS What s in this Chapter This chapter contains the following topics Topic Page BIOS Options 74 USB Configuration 79 Boot Menu 81 Security 83 Exit 86 73 PS 4000B Series User Manual BIOS Options General Information BIOS stands for Basic Input Output System It is the most basic communication between the user and the hardware The BIOS Setup Utility lets you modify basic system configuration settings These settings are stored in CMOS and in an EEPROM as a backup The CMOS data is buffered by a battery if present and remains in the PS B unit even when the power is turned off 24 Vdc power supply is disconnected BIOS Setup and Boot Procedure BIOS is immediately activated when switching on the power supply of the PS B unit or pressing the power button The system checks if the setup data from the EEPR
17. with a D SUB 9 pin connector Serial interface COM1 and COM2 Type RS 232C modem byte FIFO capable not electrically 1 5 isolated E 00000 oC Jo 6 9 UART 16650 compatible 16 Transfer rate Max 115 kBit s Cable length Max 15 meters 49 21 feet Interfit Bracket 34 40 UNC Pin Assignment DCD RXD TXD DTR GND DSR RTS CTS olo NI oJ oc ro N RI 34 Physical Overview Add on Serial Interfaces COM I F Expansion Board Slot Pin Assignments The serial interface is a combined RS 232C RS 422 RS 485 interface with D SUB 9 pin connector The operating mode RS 232C RS 422 RS 485 is selected automatically depending on the electrical connection CAUTION UNINTENDED PIN WIRING e Do not connect anything to n c pins Failure to follow these instructions can result in unintended communication Add on Serial interface COM I F Expansion Board Slot Pin Assignments RS 232C RS 422 485 Type RS 232C not modem compatible Electrically isolated UART 16550 compatible 16 byte FIFO Transfer rate Max 115 kBit s Cable length Max 15 meters Max 1200 meters 49 21 feet 3937 01 feet Pin Assignments Assignments RS 232C RS 422 1 n c TXD 2 RXD n c 3 TXD n c 4 n c TXD 5 GND GND 6 n c RXD 7 RTS n c 8 CTS nic
18. 1 Thai 1 Turkish ESTEE SISIS SISISISISIS SI SIS SIS 1 Ukrainian EN 1 1 The languages can be downloaded from Pro face Home Page Otasuke Pro http www pro face com otasuke 45 PS 4000B Series User Manual Environmental Characteristics Characteristics The environmental characteristics of the PS B unit are as follows Characteristics Value Standards Degree of Protection IP 20 EN IEC 61131 2 Pollution Degree For use in Pollution Degree 2 environment EN IEC 61131 2 Surrounding air temperature during operation 0 50 C 32 122 F EN IEC 61131 2 UL508 Storage temperature 20 60 C 4 140 F IEC 60068 2 2 tests Bb and Ab IEC 60068 2 14 tests Na and EN IEC 61131 2 Operating altitude 2000 m 6560 ft max EN IEC 61131 2 Operation continuous 2 9 Hz 1 75 mm 0 07 in 9 200 Hz 4 9 m s Operation occasional 2 9 Hz 3 5 mm 0 14 in 9 200 Hz 9 8 m s Vibration Merchant navy continuous 3 13 2 Hz 1mm 0 04 in 13 2 100 Hz 6 9 m s Shock Resistance in operation 147 m s 11 ms IACS E10 and EN IEC 60068 2 6 Fc Surrounding air humidity during operation 10 85 RH Wet bulb temperature 29 C 84 2 F max no condensation EN IEC 60068 2 78 Ca Storage humidity 10 85 RH Wet bulb temperature 29 C 84
19. 2 F max no condensation EN IEC 60068 2 30 Db Electromagnetic Compatibility EMC Immunity to High Frequency Interference EN IEC 61131 2 IEC 61000 4x Electromagnetic Emissions Class A EN 55022 55011 Ml Surrounding air temperature depends on what feature or option you use When you use PS B unit without FAN unit AtomN270 0 45 C 32 113 F when using Gigabit Ether 5 40 C 41 104 F when using DVD RW When you use PS B unit with FAN unit Core2Duo P8400 5 50 C 41 122 F when using DVD RW 46 Dimensions Assembly Dimensions Assembly Subject of this Chapter This chapter concerns the dimensions and the panel mounting of products What s in this Chapter This chapter contains the following topics Topic Page Dimensions 48 PS B Unit Mounting 53 Preparing to Install the PS B Unit 58 47 PS 4000B Series User Manual Dimensions Dimensions of the 1 slot Unit The illustration below shows the dimensions of front view no dut us 4xO5 4 28 4x00 21 18 35 4x91 071 1 38 4x00 43 Ban p Ww 4 NZ o 4o LAS se o SE au o g ils ein N No N te A Tir i aL OIN M The illustration below shows the dimensions of side view
20. 4000B Series User Manual 104 Maintenance Maintenance 11 Subject of this Chapter This chapter covers maintenance of the PS B unit What s in this Chapter This chapter contains the following topics Topic Page Reinstallation Procedure 106 Regular Cleaning and Maintenance 107 105 PS 4000B Series User Manual Reinstallation Procedure Introduction Reinstallation In certain cases it may be necessary to reinstall the operating system Precautions to be taken e Keep static producing materials plastic upholstery carpeting out of the immediate work area e Donotremove ESD sensitive components from their anti static bags until you are ready to install them e When handling static sensitive components wear a properly grounded wrist strap or equivalent e Avoid unnecessary contact with exposed conductors and component leads with skin or clothing Refer to the relevant procedure in the included documentation PS4000 Series Installation Guide 106 Maintenance Regular Cleaning and Maintenance 4 DANGER HAZARD OF ELECTRIC SHOCK EXPLOSION OR ARC FLASH e Remove all power from the device before removing any covers or elements of the system and prior to installing or removing any accessories hardware or cables e Unplug the power cable from both the PS B unit and the power supply e Always use a properly rated voltage sensing device to confirm power is
21. D S data 2 SDL shield 18 T M D S data 0 4 SDL 19 T M D S DATA 0 XUSB1 shield 5 SDL 20 XUSB1 6 DDC clock 21 XUSB1 7 DDC data 22 T M D S shield 8 n c 23 T M D S clock 4 9 T M D S data 1 24 T M D S clock 10 T M D S Data 1 ci n c 11 T M D S DATA 1 XUBSO shield c2 n c 12 XUSBO c3 n c 13 XUSBO c4 n c 14 5V power c5 n c 15 Ground return for 5 V HSync and VSync 1 Protected internally b yamultifuse 39 PS 4000B Series User Manual 40 Characteristics Characteristics Subject of this Chapter This chapter lists the product characteristics What s in this Chapter This chapter contains the following topics Topic Page Characteristics of the PS B unit 42 Environmental Characteristics 46 41 PS 4000B Series User Manual Characteristics of PS B unit Product Characteristics The characteristics of the PS B units are given below Element Characteristics AtomN270 1 slot AtomN270 2 slots Core2Duo P8400 Core2Duo P8400 Core2Duo P8400 1 slot 2 slots 5 slots Expansion 1 1PCI 2 1PCI 1PCle 1 1 PCI 2 21PCI 1 PCle 5 2PCI 3PCle slots Processor AtomN270 Core2Duo P8400 1 6 GHz 2 26 GHz 512 KB L2 cache 3 MB L2 cache Chipset 945GME GM45 Cooling Passive heat sink Fanless operation Fan kit with filter method Fan speed is controlled by internal
22. Profile switch page 86 30 Physical Overview PS B Unit 5 slot Unit Description Interface Top View OANOO B ND Add on UPS slot in development Add on interface slot MIC Line IN Line OUT Supply voltage 24 Vdc COM 2 COM 1 Monitor panel BDL Box Display Link DVI I ETH1 10 100 1000 MBit ETH2 10 100 1000 MBit USB2 USB4 max 500 mA USB1 USB3 max 1 A Warning sign Heat sink seal Heat sink PCI slot 5 half size PCI or PCle PCI slot 4 half size PCI or PCle PCI slot 3 half size PCI or PCle PCI slot 2 half size PCI or PCle PCI slot 1 half size PCI or PCle DVI D I F Expansion Board Slot 31 PS 4000B Series User Manual Interface Front View 12 1 11 10 9 7
23. USB Enabled Enables calling the BIOS Setup during the POST with a USB keyboard Disabled Disables this function Support setting USB Keyboard USB keyboard support can be Disabled Disables this function Legacy Support enabled disabled here Enabled Enables this function USB Mouse Legacy USB mouse support can be Disabled Disables this function Support enabled disabled eres Enabled Enables this function USB Storage Device USB storage device support Disabled Disables this function Support can be enabled disabled here Enabled Enables this function Port 64 60 Port 64 60 emulation can be Disabled USB keyboard functions in all Emulation enabled disabled here Systems excluding Windows NT Enabled USB keyboard functions in Windows NT USB 2 0 Controller Defines settings for the USB Full speed 12 Mbps Mode controller Hi speed 480 Mbps BIOS EHCI Hand Defines operating system Disabled Disables this function Off support for the fully automatic Enabled Enables this function EHCI function USB Beep Message Option for outputting a tone Disabled Disables this function each time a USB device is Enabled Enables this function detected by the BIOS during a the POST USB Stick Default You can set how the USB Auto USB devices with less than 530MB of Emulation device will be used memory are simulated as floppy disk drives Devices with larger capacities are simulated as hard dri
24. connect or disconnect any cables or wires while the circuit is live unless the area is known to be free of ignitable concentrations of vapors gases and other flammable or combustible materials This applies to all connections including power ground serial parallel and network connections e Never use unshielded ungrounded cables in hazardous locations Use only non incendiary USB configuration see page 79 e When enclosed keep enclosure doors and openings closed at all times to avoid the accumulation of foreign matter inside the workstation Failure to follow these instructions will result in death or serious injury WARNING EQUIPMENT DISCONNECTION OR UNINTENDED EQUIPMENT OPERATION e Ensure that power communication and accessory connections do not place excessive stress on the ports Consider the vibration environment when making this determination e Securely attach power communication and external accessory cables to the panel or cabinet e Use only commercially available USB cables e Use the Single link Monitor to connect DVI D I F Expansion Board Slot If you use the Dual link Monitor the monitor is unable to show and it will cause malfunction to the monitor Failure to follow these instructions can result in death serious injury or equipment damage 33 PS 4000B Series User Manual Serial Interfaces COM 1 and COM 2 These interfaces are used to connect an RS 232C serial cable
25. live unless the area is known to be free of ignitable concentrations of vapors gases and other flammable or combustible materials This applies to all connections including power ground serial parallel and network connections e Never use unshielded ungrounded cables in hazardous locations e Use only non incendiary USB configuration see page 79 e Whenenclosed keep enclosure doors and openings closed at all times to avoid the accumulation of foreign matter inside the workstation Failure to follow these instructions will result in death or serious injury Description Non incendiary equipment keyboards mouse are permitted for use on the PS B unit USB port In addition to being non incendiary any equipment connected to the USB port must satisfy the following criteria PS B unit Mouse Keyboard USB Pin Description 1 Vcc Associated 2 D Non incendiary Field 3 D Wiring Apparatus 4 GND See note 1 for detail Shield Gnd EN EN EN EN 1 2 3 4 70 Main Power Connection Notes 1 Non incendiary Circuit Parameters USB Port Open circuit voltage Voc 5 26 V Short circuit current Isc 1 3 A Associated capacitance Ca 20 uF Associated inductance La 16 uH 2 Associated Non incendiary Field Wiring Apparatus shall satisfy the following Associated Non incendiary Field Wiring PS B Unit Apparatus Mouse Keyboard Voc lt Vmax Isc lt Imax Ca
26. off e Replace and secure all covers or elements of the system before applying power to the unit e Use only 24 Vdc when operating the PS B unit Failure to follow these instructions will result in death or serious injury 4 DANGER EXPLOSION HAZARD e Always confirm the UL 1604 ANSI ISA 12 12 01 and CSA C22 2 N 213 hazardous location rating of your device before installing or using it in a hazardous location e To power on or power off a PS B unit installed in a Class I Division 2 hazardous location you must either e Use a switch located outside the hazardous environment or e Use a switch certified for Class Division 1 operation inside the hazardous area e Do not connect or disconnect any cables or wires while the circuit is live unless the area is known to be free of ignitable concentrations of vapors gases and other flammable or combustible materials This applies to all connections including power ground serial parallel and network connections e Never use unshielded ungrounded cables in hazardous locations e Use only non incendiary USB configuration see page 79 e When enclosed keep enclosure doors and openings closed at all times to avoid the accumulation of foreign matter inside the workstation Failure to follow these instructions will result in death or serious injury WARNING RISK OF BURNING INJURY During operation surface temperatures of the heat sink may reach 70 C 158 F
27. option only the boot sector not the entire hard drive is protected Hard Disk Security You can create the hard Enter Opens submenu User Password disk security user password here Hard Disk Security You can create the hard Enter Opens submenu Master Password disk security master password here BIOS SETUP UTILITY Security Hard Disk Security User Passwords v02 59 Select Screen Select Item General Help Save and Exit Exit C Copyright 1985 2005 American Megatrends Inc BIOS setting Description Setting options Effect Primary Slave HDD User Password settings With a valid user password you can change or configure hard drives without rebooting the device A user password allows the user to edit specific BIOS Enter Enter password 84 Configuration of the BIOS BIOS SETUP UTILITY Security Hard Disk Security Master Passwords Select Screen Select Item General Help Save and Exit Exit v02 59 C Copyright 1985 2005 American Megatrends Inc BIOS setting Description Setting options Effect Primary Slave HDD With a valid user password you can Enter Enter password Master Password change or configure hard drives without rebooting the device PS 4000B Series User Manual Exit Main Advanced BIOS SETUP UTILITY Boot Security Power Exit Exit Options Discard Changes and Exit Dis
28. or elements of the system and prior to installing or removing any accessories hardware or cables e Unplug the power cable from both the PS B unit and the power supply Always use a properly rated voltage sensing device to confirm power is off e Replace and secure all covers or elements of the system before applying power to the unit e Use only 24 Vdc when operating the PS B unit Failure to follow these instructions will result in death or serious injury The amount of input power required by systems with a PS B unit classifies the power switch as an incendiary device because the voltage and current across the make break component are capable of generating a spark If using an ordinary power switch hazardous location regulations require the power switch be located in an area specified as non hazardous However limits in cable length between the workstation and the power switch may apply Otherwise the switch must be compliant with Class I Division 1 requirements intrinsically safe These switches are built in a manner that prevents the possibility of a spark when contact is made or broken Use suitable UL listed and or CSA Certified Class I Division 1 switches in hazardous locations These switches are available from a wide number of sources It is the responsibility to ensure you select a power switch that conforms to the hazardous location rating for the installation 4 DANGER EXPLOSION HAZARD e Always confir
29. the system memory None size Product revision Displays the CPU board HW None revision Serial number Displays the CPU board None serial number BC Firmware rev Displays the CPU board None 76 Configuration of the BIOS BIOS setting Description Setting options Effect MAC Adresse ETH1 Displays the MAC addresses assigned for the ETH1 interface None Boot counter Displays the boot counter each restart increments the counter by one max 16777215 None Running time Displays the running time in hours max 65535 None Advanced BIOS Boot Advanced Settings PCI Configuration PCI Express Configuration Graphics Configuration CPU Configuration Chipset Configuration I O Interface Configuration Clock Configuration IDE Configuration USB Configuration Keyboard Mouse Configuration Remote Access Configuration CPU Board Monitor Baseboard Panel Features SETUP UTILITY Securi ty Power Select Screen th Select Item Enter Go to Sub Screen F1 General Help F10 Save and Exit ESC Exit v02 59 C Copyright 1985 2005 American Megatrends Inc BIOS setting Description Setting options Effect ACPI configuration Configures APCI devices Enter Opens submenu PCI configuration Configures PCI devices Enter Opens submenu PCI Express Configures the PCI Express Enter Opens subme
30. 14 15 16 1 7 7 7g x I WOT a P 4 b Q lo PRE 13 12 Add on UPS slot in development Add on interface slot MIC Line IN Line OUT Supply voltage 24 Vdc COM2 COM1 Monitor Panel BDL Box Display Link DVI I ETH1 10 100 1000 MBit ETH2 10 100 1000 MBit USB2 USB4 max 500 mA USB1 USB3 max 1A Warning sign Heat sink seal Heat sink PCI slot 1 half size PCI or PCle PCI slot 2 half size PCI or PCle DVI D I F Expansion Board Slot 10 11 29 PS 4000B Series User Manual Interface Front View 1 Status LEDs LED Color Meaning Power Green On Supply voltage OK Red On The system is in standby mode S5 soft off mode or S4 hibernate mode Suspend to Disk Orange On Supply voltage not OK the system is operating on battery power HDD Yellow On Signals IDE drive access CF HDD CD etc 1 Only lit when add on UPS module in development is installed Battery OON OUP WD Permanent magnet Fan kit cover Serial number sticker Compact Flash slot CF1 Connection via IDE PATA Slide in Disk slot Connection via SATA USB5 max 1 A Slide in slot 1 connection via SATA 0 Power Reset button 1 CMOS
31. Create the connection point as close to PS B unit as possible and make the wire as short as possible Grounding I O Signal Lines 4 DANGER EXPLOSION HAZARD e Always confirm the UL 1604 ANSI ISA 12 12 01 and CSA C22 2 N 213 hazardous location rating of your device before installing or using it ina hazardous location e To power on or power off a PS B unit installed in a Class Division 2 hazardous location you must either e Use a switch located outside the hazardous environment or e Use a switch certified for Class I Division 1 operation inside the hazardous area e Do not connect or disconnect any cables or wires while the circuit is live unless the area is known to be free of ignitable concentrations of vapors gases and other flammable or combustible materials This applies to all connections including power ground serial parallel and network connections e Never use unshielded ungrounded cables in hazardous locations Use only non incendiary USB configuration see page 79 e Whenenclosed keep enclosure doors and openings closed at all times to avoid the accumulation of foreign matter inside the workstation Failure to follow these instructions will result in death or serious injury WARNING UNINTENDED EQUIPMENT OPERATION e If wiring of I O lines near power lines or radio equipment is unavoidable use shielded cables and ground one end of the shield to the PS B unit s Functional Ground FG
32. Monitor Operating system Installed hardware Installed software 10 About the Book WARNING UNINTENDED EQUIPMENT OPERATION Use only the software provided with this product If you use the other software please confirm the operation and safety before you use Failure to follow these instructions can result in death serious injury or equipment damage 11 PS 4000B Series User Manual 12 General Overview General Overview Subject of this Part This part provides an overview of PS B unit What s in this Part This part contains the following chapters Chapter Chapter Name Page 1 Important Information 15 2 Physical Overview 25 3 Characteristics 41 4 Dimensions Assembly 47 13 PS 4000B Series User Manual 14 Important Information Important Information General This chapter describes the safety aspects which are specific to the operation of the PS B unit What s in this Chapter This chapter contains the following topics Topic Page Federal Communications Commission Radio Frequency Interference 16 Statement For U S A Qualified Personnel 17 Certifications and Standards 18 European CE Compliance 19 Hazardous Location Installations For USA and Canada 20 15 PS 4000B Series User Manual Federal Communications Commission Radio Frequency Interference Statement For U S A
33. OM is OK If the data is OK then it is transferred to the CMOS If the data is not OK then the CMOS data is checked for validity A message appears if the CMOS data contains anomalies but you can continue the boot procedure by pressing the F1 key To prevent the message from appearing at each restart open the BIOS setup by pressing the Del key and re save the settings BIOS reads the system configuration information in CMOS RAM checks the system and configures it using the Power On Self Test POST When these preliminaries are complete the BIOS seeks the operating system from the data storage devices available hard drive floppy drive etc BIOS launches the operating system and hands over to the operating system control of System operations To enter BIOS Setup the DEL key must be pressed after the USB controller has been initialized as soon as the following message appears on the monitor during POST Press DEL to run SETUP Press DEL to run Setup Press Frit fs 25 ruPUP The MCH is operating with DDR2 677 CL5 in Dual Channel Interleaved Mode Initializing USB Controllers Done 2048MB OK USB Device s 1 Keyboard 1 Hub Auto Detecting Sec Master IDE Hard Disk Auto Detecting Sec Slave IDE Hard Disk Sec Master SILICONSYSTEMS INC 4GB 240 0230 Sec Slave SILICONSYSTEMS INC 4GB 240 0230 Auto Detecting USB Mass Storage Devices 00 USB mass storage devices found an configured 74 Configur
34. OSS OF CONTROL e The designer of any control scheme must consider the potential failure modes of control paths and for certain critical control functions provide a means to achieve a safe state during and after a path failure Examples of critical control functions are emergency stop and overtravel stop e Separate or redundant control paths must be provided for critical control functions e System control paths may include communication links Consideration must be given to the implications of unanticipated transmission delays or failures of the link 1 e Each implementation of a PS B unit must be individually and thoroughly tested for proper operation before being placed into service Failure to follow these instructions can result in death serious injury or equipment damage 1 For additional information refer to NEMA ICS 1 1 latest edition Safety Guidelines for the Application Installation and Maintenance of Solid State Control and to NEMA ICS 7 1 latest edition Safety Standards for Construction and Guide for Selection Installation and Operation of Adjustable Speed Drive Systems or other applicable standards in your location NOTE PS B is a highly configurable device and is not based on a real time operating system Changes to the software and settings of the following must be considered new implementations as discussed in the previous warning messages Examples of such changes include System BIOS System
35. PS 4000B Series User Manual 5 2011 Important Notice UL cUL UL508 and UL HazLoc ISA12 12 01 certifications are pending Therefore the products are not UL certified As soon as UL certification will be granted products will be marked accordingly Please see labels on product to check certification Pro face http www pro face com The information provided in this documentation contains general descriptions and or technical characteristics of the performance of the products contained herein This documentation is not intended as a substitute for and is not to be used for determining suitability or reliability of these products for specific user applications It is the duty of any such user or integrator to perform the appropriate and complete risk analysis evaluation and testing of the products with respect to the relevant specific application or use thereof Neither Pro face nor any of its affiliates or subsidiaries shall be responsible or liable for misuse of the information contained herein If you have any suggestions for improvements or amendments or have found errors in this publication please notify us No part of this document may be reproduced in any form or by any means electronic or mechanical including photocopying without express written permission of Pro face All pertinent state regional and local safety regulations must be observed when installing and using this product For reasons of safety and to he
36. Standard 7 Windows Embedded Standard 7 Runtime WS7P ESD Windows XP Professional Microsoft Windows XP Professional for Embedded Systems 1 2 CPU ESD Windows 7 Windows 7 Ultimate for Embedded Systems x32 1 2 CPU ESD Adobe Reader Adobe Reader Atom N270 Intel Atom N270 Core 2 Duo Intel Core 2 Duo P8400 Title of Documentation PS 4000B Series User Manual this manual You can download these technical publications and other technical information from our website Otasuke Pro at http Awww pro face com otasuke PS 4000B Series User Manual Product Related Information PS B units are certified for use in Class Division 2 hazardous locations as defined in UL 1604 ANSI ISA 12 12 01 or CSA C22 2 N 213 Observe the following 4 DANGER HAZARD OF ELECTRIC SHOCK EXPLOSION OR ARC FLASH e Remove all power from the device before removing any covers or elements of the system and prior to installing or removing any accessories hardware or cables e Unplug the power cable from both the PS B unit and the power supply Always use a properly rated voltage sensing device to confirm power is off e Replace and secure all covers or elements of the system before applying power to the unit e Use only 24 Vdc when operating the PS B unit Failure to follow these instructions will result in death or serious injury WARNING L
37. When installing or removing screws ensure that they do not fall inside the PS B unit s chassis Failure to follow these instructions can result in injury or equipment damage CAUTION STATIC SENSITIVE COMPONENTS PS B unit internal components including accessories such as RAM modules and expansion boards can be damaged by static electricity e Keep static producing materials plastic upholstery carpeting out of the immediate work area e Do not remove ESD sensitive components from their anti static bags until you are ready to install them e When handling static sensitive components wear a properly grounded wrist strap or equivalent e Avoid unnecessary contact with exposed conductors and component leads with skin or clothing Failure to follow these instructions can result in injury or equipment damage 89 PS 4000B Series User Manual PCI PCle Card Installation Overview Before installing or removing a PCI PCle card shut down Windows in an orderly fashion and remove all power from the device 4 DANGER HAZARD OF ELECTRIC SHOCK EXPLOSION OR ARC FLASH Read and understand the safety information in the section before modifications see page 88 before attempting this procedure Failure to follow these instructions will result in death or serious injury PCI PCle Cards with Cables When using a PCI PCle card with an external cable attached install a clamp or other d
38. XZFTPNDC1 1 Only PS 4000B with CPU AtomTM and Embedded Standard 2009 ML mod el PFXPB1B2BD11C04N00 having Noise Filter is certificated by GL 113 PS 4000B Series User Manual 114
39. amage Dedicated Ground Connect the Functional Ground FG to a dedicated ground PS B unit Other Other Device Device Shared Ground Allowed If a dedicated ground is not possible use a shared ground as shown 64 Main Power Connection PS B unit Other Other Device Device Shared Ground not Allowed Do not connect the PS B unit to ground through other devices using the SG terminals PS B unit Other Other Device Device Shared Ground Avoid Ground Loop When connecting an external device to a PS B unit with the Shield Ground SG ensure that no ground loop is created The PS B unit s FG and SG are connected internally PS B unit Other Other Device Device Oe 65 PS 4000B Series User Manual Grounding Procedure When grounding follow the procedure below Step Action 1 Check that the grounding resistance is 100 O or less 2 When connecting the SG line to another device ensure that the design of the System connection does not produce a ground loop Note The SG and FG terminals are connected internally in the PS B unit 3 Wherever possible use 2 5 mm 13 AWG wire to make the ground connection If this isn t possible ensure that the grounding wire gauge and length conform to the table in Ground Wire Dimensions see page 64
40. ation of the BIOS BIOS Setup Keys The following keys are enabled during the POST Key Function Del Enters the BIOS setup menu F12 Using the F12 key you can boot from the network F11 Displays the boot menu Lists all bootable devices that are connected to the system With cursor T and cursor and by pressing ENTER select the device used for the boot f and to move selection ENTER to select boot device ESC to boot using defaults Pause Pressing the pause key stops the POST Press any other key to resume the POST NOTE The key signals from the USB keyboard are only registered after the USB controller has been initialized The following keys can be used after entering the BIOS setup Key Function F1 General help Cursor T Moves to the previous item Cursor Y Goes to the next item Cursor lt Moves to the previous item Cursor gt Goes to the next item t Changes the value of the selected item Enter Changes to the selected menu PgUp f Changes to the previous page PgDn 4 Changes to the next page Start Jumps to the first BIOS menu item or object End Jumps to the last BIOS menu item or object F2 F3 Switches the colors of the BIOS setup F7 Resets any changes F9 Loads these settings for all BIOS configurations F10 Saves and closes Esc Exits the submenu 75 PS 4000B Series User Manual Main
41. ay reach 70 C 158 F PS B unit 1 slot Unit Description Interfaces top View Add on UPS slot in development Add on interface slot MIC Line IN Line OUT Supply voltage 24 Vdc COM2 COM1 Monitor Panel BDL Box Display Link DVI I ETH1 10 100 1000 MBit ETH2 10 100 1000 MBit 10 USB2 USB4 max 500mA 11 USB1 USB3 max 1A 12 Warning sign Heat sink seal 13 Heat sink 14 PCI slot half size PCI or PCle OANOO BR ND 27 PS 4000B Series User Manual Interface Front View 1 2 Status LEDs LED Color Meaning Power Green On Supply voltage OK Red On The system is in standby mode S5 soft off mode or S4 hibernate mode Suspend to Disk Orange On Supply voltage not OK the system is operating on battery power HDD Yellow On Signals IDE drive access CF HDD CD etc 1 Only lit when add on UPS module in development is installed Permanent magnet Fan kit cover Serial number sticker Compact Flash slot CF1 Connection via IDE PATA Slide in Disk slot USB5 max 1A Battery Power Reset button 0 CMOS Profile switch page 86 28 Physical Overview PS B Unit 2 slot Unit Description Interface Top View OONOOaRWD
42. card Changes Load CMOS Defaults FTO 4 ty F1 F10 ESC Exit system setup after saving the changes for this operation Enter Go to Sub Screen key can be used Select Screen Select Item General Help Save and Exit Exit C Copyright 1985 2005 American Megatrends Inc by the DIP switch settings This command loads CMOS default values for all BIOS configurations BIOS setting Description Setting options Effect Save Changes and Exit Displays a confirmation message box OK Cancel On confirming you want to save changes to the BIOS settings saves the new settings to CMOS and restarts the system Discard Changes and Exits the BIOS settings without making OK Cancel Exit any changes and restarts the system Discard Changes Restores the previously saved BIOS OK Cancel settings and discards any changes that were made during the current session Load CMOS Defaults Loads the CMOS default values defined OK Cancel BIOS default settings The CMOS profile switches located on the front side of the unit near the LEDs are used to load pre defined BIOS profile settings which are based on the position of the switches The switch positions at delivery represents the optimum BIOS default values and should not be changed 86 Hardware Modifications Hardware Modifications Subject of this Chapter This chapter concerns the hardware mod
43. e insertion Do not bend drop or strike the CF Card Do not touch the CF Card connectors Do not disassemble or modify the CF Card Keep the CF Card dry Failure to follow these instructions can result in injury or equipment damage Inserting the CF Card The procedure below describes how to insert the CF Card Step Action 1 Shut down Windows in an orderly fashion and remove all power from the device Remove the CF Card cover Insert the CF Card firmly into the CF Card slot and check that the eject button pops out 4 Replace the CF Card cover Removing the CF Card The procedure below describes how to remove the CF Card Step Action 1 Shut down Windows in an orderly fashion and remove all power from the device Remove the CF Card cover Press the eject button all the way to remove the CF Card from the CF Card slot After inserting removing the CF Card replace the CF Card cover 92 Hardware Modifications Data Writing Limitation The CF Card is limited to approximately 100 000 write operations Back up all CF Card data regularly to another storage media 93 PS 4000B Series User Manual 94 Installation Installation Subject of this Part This part describes the product installation What s in this Part This part contains the following chapters Chapter Chapter Name Page 9 System Mon
44. evice to secure the cable WARNING EQUIPMENT DISCONNECTION OR UNINTENDED EQUIPMENT OPERATION e Ensure that power communication and accessory connections do not place excessive stress on the ports Consider the vibration environment when making this determination e Securely attach power communication and external accessory cables to the panel or cabinet e Use only commercially available USB cables Failure to follow these instructions can result in death serious injury or equipment damage Installing a PCI or PCle Card Depending on the bus type you can use standard PCI 2 2 half size cards or PCI Express PCle half size cards They cannot exceed the following dimensions Dimensions Standard half size PCI card in 177 7 N pt iN S Ox 2 tO o9 S Y 1 Y 55 2 17 90 Hardware Modifications Dimensions Standard half size PCle card imm 167 65 6 6 gt 4 38 106 65 111 15 11 65 0 46 3 65 0 14 2 32 The table below describes how to install a PCI or PCle card Step Action 1 To install a PCI or PCle card open the blue side cover and loosen the screws of the PS B unit as shown 1
45. example an operating technician or after sales service technician 17 PS 4000B Series User Manual Certifications and Standards Agency Certifications Pro face submitted this product for independent testing and qualification by third party agencies These agencies have certified this product as meeting the following standards e GOST certified Please refer to product markings e ATEX directive 94 9 EC certified Please refer to product markings e Germanischer Lloyde Type approval Pro face is in the process of certifying compliance with the following standards e UL c UL certified UL 508 and CSA C22 2 N 142 Industrial Control Equipment e UL c UL certified UL 1604 ANSI ISA 12 12 01 and CSA C22 2 N 213 Electrical Equipment for Use in Class Division 2 Hazardous Classified Locations Compliance Standards Pro face tested this product for compliance with the following compulsory standards United States e Federal Communications Commission FCC Part 15 Europe CE e Directive 2006 95 EC Low Voltage Directive 2004 108 EC EMC e Programmable Controllers EN 61131 2 Ed 3 e EMI EN55011 Group 1 Class A EN 61000 6 4 e EMS EN 61000 6 2 Australia e Standard AS NZS CISPR11 C Tick Qualification Standards Pro face voluntarily tested this product to additional standards The additional tests performed and the standards under which the tests were conducted are specifically identified in Environme
46. follows e The 0 Vdc power line and Functional Ground FG are connected internally e The 24 Vdc power line is isolated from the FG and from the outputs The dielectric strength for these are e Primary Secondary 1000 Vac e Primary Ground 1000 Vac Low voltage AC network Battery charger PS B unit Battery E Isolation controller 7 Floating 24 Vdc network L 0 Vdc gt 24 Vdc Connection to a Ground Referenced DC Power System 100 240 Vac network Q Main Power Contact KM Line contacts 1 Residual Current Detector for detecting grounding faults 2 PS B unit 69 PS 4000B Series User Manual USB Outlet on the PS B Unit Introduction The information below describes usage of the USB outlet located on PS B unit in Class I Division 2 Groups A B C and D hazardous locations DANGER EXPLOSION HAZARD e Always confirm the UL 1604 ANSI ISA 12 12 01 and CSA C22 2 N 213 hazardous location rating of your device before installing or using it ina hazardous location e To power on or power off a PS B unit installed in a Class Division 2 hazardous location you must either e Use a switch located outside the hazardous environment or e Use a switch certified for Class I Division 1 operation inside the hazardous area e Do not connect or disconnect any cables or wires while the circuit is
47. hapter 10 Chapter 11 Part IV Chapter 12 Installation 2i is xac xar ht EE eee ees Seer AREE 95 System Monitor Setting 97 System Monitor Setting 97 System Monitor ero 2a HE PROS 101 System Monitor Overview 101 Maintenance s lee en 105 Reinstallation Procedure 106 Regular Cleaning and Maintenance 107 Appendices 22 mous da ne perte rh nO ana 111 ACCESSORIES wit Soh near c UN are des 113 Accessories for the PS B unit 113 Safety Information Safety Information Z Important Information NOTICE Read these instructions carefully and look at the equipment to become familiar with the device before trying to install operate or maintain it The following special messages may appear throughout this documentation or on the equipment to warn of potential hazards or to call attention to information that clarifies or simplifies a procedure The addition of this symbol to a Danger or Warning safety label indicates that an electrical hazard exists which will result in personal injury if the instructions are not followed personal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death DANGER DANGER indicates an imminently hazardous situation which if n
48. hazardous location you must either e Use a switch located outside the hazardous environment or e Use a switch certified for Class I Division 1 operation inside the hazardous area e Do not connect or disconnect any cables or wires while the circuit is live unless the area is known to be free of ignitable concentrations of vapors gases and other flammable or combustible materials This applies to all connections including power ground serial parallel and network connections e Never use unshielded ungrounded cables in hazardous locations e Use only non incendiary USB configuration see page 79 e Whenenclosed keep enclosure doors and openings closed at all times to avoid the accumulation of foreign matter inside the workstation Failure to follow these instructions will result in death or serious injury WARNING RISK OF BURNING INJURY During operation surface temperatures of the heat sink may reach 70 C 158 F Do not touch the surface of the heat sink during operation Failure to follow these instructions can result in death serious injury or equipment damage 88 Hardware Modifications CAUTION OVERTORQUE AND LOOSE HARDWARE e Do not exert more than 0 6 N m 5 3 Ib in of torque when tightening the installation fastener enclosure accessory or terminal block screws Tightening the screws with excessive force can damage the plastic casing of the PS B unit e
49. he BIOS CMOS data the real time clock RTC and SRAM data Technical data NOTE The following characteristics features and limits only apply to this accessory and can deviate from those specified for the entire device For the entire device where this accessory is installed refer to the data provided specifically for the entire device Features PFXZPSBTLT1 Capacity 950 mAh Voltage 3V Self discharge at 23 C lt 1 per year Storage time Max 3 years at 30 C 86 F 108 Maintenance Features PFXZPSBTLT1 Environmental characteristics Storage temperature 20 to 60 C 4 F to 140 F Relative humidity 0 to 95 non condensing Maintenance and Servicing The following describes service maintenance work which can be carried out by a trained qualified user Changing the battery e The product design allows you to change the battery with the PS B unit either on or off In some countries safety regulations do not allow you to change batteries while the unit is on e Previous settings will be restored when changing the battery with the power turned off as the settings are stored in non volatile EEPROM However the date and time must be reset bacause this data is lost when changing the battery e Only qualified personnel can change the battery Procedure Step Action Disconnect the power supply to the PS B unit Touch the housing or ground c
50. ifications for the PS B unit A wide variety of optional units Main Memory and CF Cards manufactured by Pro face and commercial devices and boards can be used with this product What s in this Chapter This chapter contains the following topics Topic Page Before Modifications 88 PCI PCIe Card Installation 90 Compact Flash CF Card Installation and Removal 92 87 PS 4000B Series User Manual Before Modifications Overview For detailed installation procedures for optional units refer to the Installation Guide included with the optional unit DANGER HAZARD OF ELECTRIC SHOCK EXPLOSION OR ARC FLASH e Remove all power from the device before removing any covers or elements of the system and prior to installing or removing any accessories hardware or cables e Unplug the power cable from both the PS B unit and the power supply e Always use a properly rated voltage sensing device to confirm power is off e Replace and secure all covers or elements of the system before applying power to the unit e Use only 24 Vdc when operating the PS B unit Failure to follow these instructions will result in death or serious injury 4 DANGER EXPLOSION HAZARD e Always confirm the UL 1604 ANSI ISA 12 12 01 and CSA C22 2 N 213 hazardous location rating of your device before installing or using it in a hazardous location e To power on or power off a PS B unit installed in a Class Division 2
51. ion Conductor resistance Stranding Shield 4 x 0 25 mm 24AWG 19 tinned Cu wire PE 82 O km Wires stranded in pairs Paired shield with aluminum foil Grounding line Cable cross section 1 x 0 34 mm 22AWG 19 tinned Cu wire Entire shielding Wire insulation PE Conductor resistance lt 59 O km Outer sheathing Material PUR mixture Characteristics Halogen free From tinned cu wires RS 485 interface operation The pins of the RS 422 default interface 1 4 6 and 9 should be used for operation The pins should be connected as shown RXD TXD TXD 9 DATA 6 a DATA The RTS line must be switched each time the driver is sent and received there is no automatic switch back This cannot be configured in Windows The voltage drop caused by long line lengths can lead to greater potential differences between the bus stations which can hinder communication This can be improved by running ground wire with the others The line ends of the RS 485 interface should at least for longer line lengths or larger transfer rates be closed Normally a passive terminator can be used on the bus ends by connecting each of the signal lines with 120 O resistance 37 PS 4000B Series User Manual RS 485 Bus length and cable type The maximum transfer rate of 115 kBit s depends on the cable type being used Distance m Transfer rate kBit s 1200 Typ 115
52. is box 99 PS 4000B Series User Manual 100 System Monitor System Monitor 10 System Monitor Overview Presentation Use the following dialog tabs to display the monitoring parameters and allow you to setup the various elements that are monitored Temperature status The illustration below shows the displayed temperature status System Monitor V Temperature O Fan smart Bater Name Status CPU Pass CPU Board Pass Board I O Pass Board ETH2 Pass Board Power Supply Pass ETH2 Controller Pass Power Supply Pass Slide in Drive 1 Pass UPS Battery Pass Minimize 101 PS 4000B Series User Manual Fan status This parameter defines the status Disabled or Enabled of fans System Monitor iv Temperature Fan 7 SMART In Battery Status Disabled Disabled Disabled Silent Reset Smart status This illustration below shows the hard disk monitoring System Monitor V Temperature Q Fan V SMART Battery Device No Model Lifetime Status 0 ST9250315AS Not supported OK 1 ST9250315AS Not supported OK 2 ST9250315AS Not supported OK Silent Reset 102 System Monitor Battery status in development The illustration below shows the battery status in the control panel System Monitor V Temperature IS Fan v SMART Battery Status Pass T E gt a E 4 PA Minimize 103 PS
53. itor Setting 97 10 System Monitor 101 11 Maintenance 105 95 PS 4000B Series User Manual 96 System Monitor Setting System Monitor Setting System Monitor Setting Presentation The System Monitor Setting software alerts you if thresholds are exceeded with a popup message or an alarm window you can also configure actions to undertake such as shutdown the PS B unit System Monitor Properties Temperature The screenshot below shows the Temperature parameters tab the contents are described later see page 99 System Monitor Properties Temperature Fan SMART Battery Error action Action tot bs Temperature Error Shutdown system Cancel 97 PS 4000B Series User Manual System Monitor Properties Fan The screenshot below shows the Fan parameters tab the contents are described later see page 99 System Monitor Properties Temperature SMART Battery r Error action Action to be performed when a fan error occurs FT Turn on buzzer Play sound selected sound is used for all errors C Program Files Schneider Electric SysMon SysMonAl Browse M Show popup message s Error FT Shutdown system Cancel Apply System Monitor Properties Smart The screenshot below shows the Smart parameters tab the contents are described later see page 99 System Monitor Prope
54. lp ensure compliance with documented system data only the manufacturer should perform repairs to components When devices are used for applications with technical safety requirements the relevant instructions must be followed Failure to use Pro face software or approved software with our hardware products may result in injury harm or improper operating results Failure to observe this information can result in injury or equipment damage 2011 Copyright Digital Electronics Corporation All rights reserved Table of Contents Table of Contents Safety Information 5 About the Book is cc iescis eee RR RR RE ER 7 Part General Overview 13 Chapter 1 Important Information 15 Federal Communications Commission Radio Frequency Interference Statement FOr USA we ee der a een a en recie as lesa 16 Qualified Personnel 17 Certifications and Standards 18 European CE Compliance 19 Hazardous Location Installations For USA and Canada 20 Chapter 2 Physical Overview 25 Package Contents 26 PS B Unit Description 27 Interface Specifications
55. m Change Option General Help Save and Exit Exit Inc Boot setting Description Setting options Effect Boot Priority Selection machine You can define the drive used to boot up the Device based Only devices that are recognized by the system are listed You can change the sequence of items in the device list Type based You can change the sequence of items in the device list You can add to the list device types that are not connected 1st boot device 2nd boot device the boot drive 3rd boot device 4th boot device 5th boot device 6th boot device 7th boot device 8th boot device Use this option to define Disabled Primary Master Primary Slave Secondary Slave Legacy Floppy USB Floppy USB CDROM USB Removable Device Onboard LAN External LAN PCI Mass Storage PCI SCSI Card Any PCI BEV Device Third Slave PCI RAID Local BEV ROM Select the desired boot sequence 81 PS 4000B Series User Manual Boot setting Description Setting options Effect Quick Boot This function reduces the Disabled Disables this function boot time by skipping Enabled Enables this function some POST procedures Quiet Boot Determines if POST Disabled POST message display message or OEM logo Enabled OEM logo display instead of POST default Black message backgro
56. m the UL 1604 ANSI ISA 12 12 01 and CSA C22 2 N 213 hazardous location rating of your device before installing or using it in a hazardous location e To power on or power off a PS B unit installed in a Class Division 2 hazardous location you must either e Use a switch located outside the hazardous environment or e Use a switch certified for Class I Division 1 operation inside the hazardous area e Do not connect or disconnect any cables or wires while the circuit is live unless the area is known to be free of ignitable concentrations of vapors gases and other flammable or combustible materials This applies to all connections including power ground serial parallel and network connections e Never use unshielded ungrounded cables in hazardous locations Use only non incendiary USB configuration see page 79 e Whenenclosed keep enclosure doors and openings closed at all times to avoid the accumulation of foreign matter inside the workstation Failure to follow these instructions will result in death or serious injury 22 Important Information Division 2 hazardous location regulations require that all cable connections be provided with adequate strain relief and positive interlock Use only non incendiary USB devices as USB connections do not provide adequate strain relief to allow the use of Front USB outlet on the PS B unit see page 70 Never connect or disconnect a cable while power is applied at eithe
57. mber PFXP 5 Base Unit B BOX IPC PS B unit 6 Reserved 7 Display B None BOX IPC PS B unit 8 Expansion slots 1 1 slot 1 PCI 2 2 slots 1 PCI 1 PCle 5 5 slots 2 PCI 3 PCle 9 CPU type B Atom N270 C Core 2 Duo P8400 10 Power Supply D DC F DC with Noise filter for Marine Certification G DC with Battery Backup and Noise filter for Marine Certification in development 11 RAM 1 1 GB Atom N270 Core 2 Duo P8400 Configuration available 2 2 GB Atom N270 Core 2 Duo P8400 depend on model 3 3 GB Atom N270 4 4 GB Core 2 Duo P8400 12 Operating System 0 None 1 Windows Embedded Standard 2009 32 bit English MUI 2 Windows XP Professional 32 bit Japanese 3 Windows XP Professional 32 bit English MUI 4 Windows Embedded Standard 7 32 bit English MUI 5 Windows 7 Ultimate 32 bit English MUI 13 Main Storage device sizes N None where to install the OS C Compact Flash Card 4 GB D Compact Flash Card 8 GB K HDD 250 GB T SSD 32 GB PS 4000B Series User Manual Reference Character Description Possible Values 14 Slide in equipment 0 None 1 DVD Multi drive 2 HDD with Slide in Slot Adapter 3 SSD with Slide in Slot Adapter 4 DVD Multi drive HDD with Slide in Slot Adapter 5 DVD Multi drive SSD with Slide in Slot Adapter 15 Options 0 None 2 DVI D I F Expansion Board Slot 4 COM I F Expansion Board Slot 5 DVI D I F Expansion Board Slot and COM I F Expan
58. n Failure to follow these instructions will result in death or serious injury 4 DANGER HAZARD OF ELECTRIC SHOCK EXPLOSION OR ARC FLASH e Remove all power from the device before removing any covers or elements of the system and prior to installing or removing any accessories hardware or cables e Unplug the power cable from both the PS B unit and the power supply e Always use a properly rated voltage sensing device to confirm power is off e Replace and secure all covers or elements of the system before applying power to the unit e Use only 24 Vdc when operating the PS B unit Failure to follow these instructions will result in death or serious injury Ensure that the product is properly rated for the location If the intended location does not presently have a Class Division and Group rating then users should consult the appropriate authorities having jurisdiction in order to determine the correct rating for that hazardous location In accordance with Federal State Provincial and Local regulations all hazardous location installations should be inspected prior to use by the appropriate authority having jurisdiction Only technically qualified personnel should install service and inspect these systems 21 PS 4000B Series User Manual Power Switch Cable Connections DANGER HAZARD OF ELECTRIC SHOCK EXPLOSION OR ARC FLASH e Remove all power from the device before removing any covers
59. n e Securely attach power communication and external accessory cables to the panel or cabinet e Use only commercially available USB cables Failure to follow these instructions can result in death serious injury or equipment damage 67 PS 4000B Series User Manual Wiring and Connecting the Terminal Block When wiring and connecting the PS B unit power cables follow the procedure below Step Action 1 Remove all power from the PS B unit and confirm that the DC power supply has been disconnected from its power source Connect the power cord to the terminal block as shown below Insert each pin terminal into its designated hole and tighten the screw with a small slot screw driver Terminal m 2 CIT A cord Use wire with cross section 0 75 mm to 2 5 mm AWG18 to AWG12 Place the terminal block in the power connector and tighten the screws The recommended torque to tighten these screws is 0 5 N m 4 5 Ib in Power Cord Screw Terminal Block Screw 00000 9 8 9 0 0 FO EH 2880 CLS Power Connector 68 Main Power Connection Possible Connections Connection to a Floating Ungrounded DC Power System Some specific applications require the use of a floating ungrounded power system The characteristics of such as system are as
60. n a a o eiu RIS AN gS NIR No NIS E gt gt a a gt E a E 2 2 gt a 2 gt gt 2 2 gt 2 2 ox Us Y Y 0 15 2 rz 0 59 S This illustration below shows the dimensions of top view mm m 3 105 LUN 0 11 4 13 ry A ry mae Tr 10 3b 0 0 5 8 0 50 6 10 00000000510 3 PPPPPPPLLE 241 9 48 254 6 10 02 245 4 35 m 7000000000000 9 So e oo 986 000 ee o 989 000 e ee SES E EZ 6 9 a i APA PR LARGE 8 OOOO O00 TD IH esee SSeS 50 Dimensions Assembly Dimensions of the 5 slot Unit This illustration below shows the dimensions of front view in 191 4 6x95 4 7 53 6x 0 21 25 7 70 70 6x11 1 01 2 76 2 76 6x 0 43 ae GAY pn rc Y t L 4 iv OB nlg Lf N o gt o o Y o 4 x bs OM Qo 3 N m N TT A TT eol os 4 This illustration below shows the dimensions of side view 270 10 62 2 5 ie 0 09 i 15 s Ei ae 0 59 eco orn m m DT E a N M EIN u
61. ntal Characteristics see page 46 Hazardous Substances End of Life WEEE This product is compliant with e WEEE Directive 2002 96 EC e ROHS Directive 2002 95 EC e RoHS China Standard SJ T 11363 2006 The product contains electronic boards It must be disposed of in specific treatment channels The product contains cells and or storage batteries which must be collected and processed separately when they have run out and on product end of life See the Regular Cleaning and Maintenance see page 107 to extract easily and safely extract cells and batteries from the product These batteries do not contain a weight percentage of heavy metals over the threshold notified by European Directive 2006 66 EC 18 Important Information European CE Compliance CE Compliance Note The products described in this manual comply with the European Directives concerning Electromagnetic Compatibility and Low Voltage CE marking when used as specified in the relevant documentation in applications for which they are specifically intended and in connection with approved third party products 19 PS 4000B Series User Manual Hazardous Location Installations For USA and Canada General The PS B unit has been designed with the intention of meeting the requirements of Class I Division 2 hazardous location applications Division 2 locations are those locations where ignitable concentrations of flammable substances are normall
62. nu Configuration Graphics Configures the graphic Enter Opens submenu configuration settings CPU configuration Configures CPU settings Enter Opens submenu Chipset Configures the chipset Enter Open submenu configuration functions I O interface Configures the I O devices Enter Opens submenu configuration Clock configuration Configures clock settings Enter Opens submenu IDE Configuration Configures the IDE Enter Opens submenu functions 77 PS 4000B Series User Manual device specific values BIOS setting Description Setting options Effect USB configuration Configures USB settings Enter Opens submenu Keyboard mouse Configures the Enter Opens submenu configuration keyboard mouse options Remote access Configures the remote Enter Opens submenu configuration access settings CPU board monitor Displays the current voltage Enter Opens submenu and temperature of the processor Baseboard panel Displays device specific Enter Opens submenu features information and setup of 78 Configuration of the BIOS USB Configuration USB Configuration BIOS SETUP UTILITY Advanced Configuration USB Devices Enabled 1 Keyboard 1 Hub USB 2 0 Controller Legacy USB Support USB Legacy POST Always USB Keyboard Legacy Support Mouse Legacy Support USB Storage Device Support Port 64 60 Emulation USB 2 0 Controller Mode Enabled Enabled Enabled Enabled
63. ock and vibration CAUTION EXCESSIVE VIBRATION e Plan your installation activities so that shock and vibration tolerances in the unit are not exceeded e The recommended torque for mounting the PS B unit is 0 5 Nem 4 5 Ib in Failure to follow these instructions can result in injury or equipment damage 58 Implementation Implementation Subject of this Part This part describes setting up the product What s in this Part This part contains the following chapters Chapter Chapter Name Page 5 Getting Started 61 6 Main Power Connection 63 7 Configuration of the BIOS 73 8 Hardware Modifications 87 59 PS 4000B Series User Manual 60 Getting Started Getting Started First Power up License Agreement NOTE Limitations on your usage of the Windows XP Operating System are noted in Microsoft s End User License Agreement EULA Please read this document before first powering up On first power up of your PS B unit refer to PS4000 Series Installation Guide IEWF Manager Enhanced Write Filter The PS B unit CF Card model operating system Windows amp Embedded Standard 2009 is installed on a memory card This card is a re writable Compact Flash card that allows approximately 100 000 write operations The Enhanced Write Filter EWF Manager minimizes the number of write operations to help extend the life of the CF Card It loads temp
64. onnection not the power supply to discharge any electrostatic charge from your body Remove the black plastic cover from the battery compartment and carefully pull out the battery using removal strips 1 2 En Ln 3 oH nu 0 D a q h hP G Q o Q 0 e The battery should not be held by its edges Insulated tweezers may also be used for inserting the battery 109 PS 4000B Series User Manual e Insert the new battery with correct polarity I EA 3 f T O 3 e To make the next battery change easier be sure the removal strip is in place when inserting battery e Reconnect the power supply to the PS B unit plug in power cable and press power button e You may need to reset the date and time in the BIOS settings 110 Appendices Appendices IV 111 PS 4000B Series User Manual 112 Accessories Accessories 12 Accessories for the PS B unit Available Accessories Accessories are available as options The list of accessories available for the PS B unit is shown below
65. orary data for example system updates and software operations into RAM and does not write this information to the CF Card As a result when using the EWF restarting the PS B unit causes any changes the user made to the system to be cancelled The following types of modifications may be cancelled if the EWF Manager is active and the system is restarted Newly installed applications Newly installed peripherals Newly created or modified user accounts Network configuration changes e g IP address default gateway and so on Operating System customizations e g background pictures and so on CAUTION DATA AND CONFIGURATION LOSS e Disable the EWF Manager before making any permanent changes to the hardware software or Operating System of the PS B unit Confirm that the EWF icon in the Windows system tray has a red X e Re enable the EWF Manager after making permanent changes and confirm that the EWF icon in the Windows system tray does not have a red X This can help extend the operating life of the CF Card e Back up all CF Card data regularly to another storage media Failure to follow these instructions can result in equipment damage 61 PS 4000B Series User Manual Enabling Disabling the EWF Manager The status of the EWF Manager may be changed by running the ChangeEWFstate exe program located in the C Program files Pro faceNEWF directory After running this program a system restart is re
66. ot avoided will result in death or serious injury N This is the safety alert symbol It is used to alert you to potential WARNING WARNING indicates a potentially hazardous situation which if not avoided can result in death or serious injury CAUTION CAUTION indicates a potentially hazardous situation which if not avoided can result in minor or moderate injury CAUTION CAUTION used without the safety alert symbol indicates a potentially hazardous situation which if not avoided can result in equipment damage PS 4000B Series User Manual PLEASE NOTE Electrical equipment should be installed operated serviced and maintained only by qualified personnel No responsibility is assumed by Pro face for any consequences arising out of the use of this material A qualified person is one who has skills and knowledge related to the construction and operation of electrical equipment and its installation and has received safety training to recognize and avoid the hazards involved About the Book About the Book A At a Glance Thank you for purchasing Pro face s PS 4000B Series Hereafter referred to as the PS B unit Document Scope PFXP B 1 B B D 2 3 C 1 1 0 0 0 Reference 1 4 5 6 7 8 10 11 12 13 14 15 16 17 18 Reference Character Description Possible Values 1 4 Part Nu
67. quired for the change to take effect Administrator privileges are required to enable and disable the EWF Manager 62 Main Power Connection Main Power Connection Subject of this Chapter This chapter describes the connection of the PS B unit to the main power supply What s in this Chapter This chapter contains the following topics Topic Page Grounding 64 Connecting the DC Power Cord 67 Front USB Outlet on the PS B Unit 70 63 PS 4000B Series User Manual Grounding Overview The grounding resistance between the PS B unit s Functional Ground FG and Ground must be 100 Q or less When using a long grounding wire check the resistance and if required replace a thin wire with a thicker wire and place it in a duct In addition please refer to the table below for maximum line lengths for various wire thicknesses Ground Wire Dimensions Wire Thickness Maximum Line Length 2 5 mm 13 AWG 30 m 98 ft 60 m 196 ft round trip Precaution WARNING UNINTENDED EQUIPMENT OPERATION e Use only the authorized grounding configurations shown below e Confirm that the grounding resistance is 100 or less e Testthe quality of your ground connection before applying power to the device Excess noise on the ground line can disrupt PS B unit s operations Failure to follow these instructions can result in death serious injury or equipment d
68. r end of the cable All communication cables should include a chassis ground shield This shield should include both copper braid and aluminum foil The D sub style connector housing must be a metal conductive type e g molded zinc and the ground shield braid must be terminated directly to the connector housing Do not use a shield drain wire The outer diameter of the cable must be suited to the inner diameter of the cable connector strain relief so that a reliable degree of strain relief is maintained Always secure the D Sub connectors to the workstation mating connectors via the two screws located on both sides Operation and Maintenance The systems have been designed for compliance with relevant spark ignition tests DANGER EXPLOSION HAZARD In addition to the other instructions in this manual observe the following rules when installing the PS B unit in a hazardous location e Wire the equipment in accordance with the National Electrical Code article 501 10 B for Class I Division 2 hazardous locations Failure to follow these instructions will result in death or serious injury Hazardous Location Installations For ATEX PS 4000B Series must only be mounted in to the category 3D enclosures according to the directive 94 9 EC The assembled units with an enclosure should be marked II 3D Ex tc IIIA T85 C Dc Tamb 0 C to 50 C Marine Installations For GL Noise Filter must be used in DC power line
69. ration of the BIOS Security BIOS SETUP UTILITY Main Advanced Boot Security Settings Supervisor Password User Password Change User Password Boot Sector Virus Protection Hard Disk Security Security Not Installed Not Installed Disabled gt Hard Disk Security User Passwords gt Hard Disk Security Master Passwords v02 59 Power Exit Install or Change the password Select Screen Select Item tt Enter Change Fi F10 Esc General Help Save and Exit Exit C Copyright 1985 2005 American Megatrends Inc BIOS Setting Description Setting options Effect Supervisor Password Displays whether or not a supervisor password has been set None User Password Displays whether or not a user password has been set None Change Supervisor Password Required to enter change the supervisor password A supervisor password is necessary to edit BIOS settings Enter Enter password Change User Password To enter change a user password A user password allows the user to edit certain BIOS settings Enter Enter password 83 PS 4000B Series User Manual BIOS Setting Description Setting options Effect Boot Sector Virus With this option a warning Disabled Disables this function Protection is issued when the boot Enabled Enables this function sector is accessed through a program or virus NOTE With this
70. rties Temperature Error action Action to be performed when a hard disk failure occurs Turn on buzzer Play sound selected sound is used for all errors C Program Files Schneider Electric SysMon SysMonAll Browse Show popup message s SMART Error Cancel Apply 98 System Monitor Setting System Monitor Properties Battery in development The screenshot below shows the Battery parameters tab the contents are described later see page 99 gt System Monitor Properties SMART Battery Temperature Fan Error action Description Cancel Field Description Monitor the range of the PC temperature You must check this box to enable and begin monitoring the PC temperature Monitor the function of the PC Fans You must check this box to enable and begin monitoring the Fans functioning Monitor the function of the built in hard disks You must check this box to enable and begin monitoring the hard disks functioning Error action Turn on buzzer To enable the buzzer you must check this box Play sound You must check this box to enable the sound that will be used for all detected errors Show popup message When this box is checked you display status messages in the form of a popup Shut down system If you want the system to stop when an error is detected you must check th
71. sion Board Slot 16 Software bundle N None G Win GP 17 18 Reserved gt NOTE All instructions applicable to the enclosed product and all safety precautions must be observed Validity Note This documentation is valid for PS 4000B The technical characteristics of the device s described in this manual appear online To access this information online please go to our site http www pro face com otasuke The characteristics presented in this manual should be constantly improved for clarity and accuracy In the event that you see a difference between the manual in your PC and online information use the online information as your reference About the Book Related Documents Registered Trademarks The company names and product names used in this manual are the trade names trademarks including registered trademarks and service marks of their respective companies This product omits individual descriptions of each of these rights Trademark Tradename Right Holder Microsoft Windows Microsoft U S Pro face Digital Electronics Corporation in Japan and other countries Intel Intel Corporation Adobe Adobe Systems Incorporated The following terms differ from the abovementioned trade names and trademarks Term used in this manual Formal Trademark or Tradename Windows Embedded Standard 2009 Microsoft amp Windows amp Embedded Standard Runtime Windows Embedded
72. slots Serial Interface Amount 3 Type RS 232C modem capable not electrically isolated x 1 RS 232C 422 485 RS 232C not modem compatible electrically isolated x 1 Optional UART 16550 compatible 16 byte FIFO Transfer rate 115 kBit s Connection 9 pin D SUB USB Interface Amount 5 Type USB 2 0 Transfer rate Low speed 1 5 Mbit s full speed 12 Mbit s to high speed 480 Mbit s Connection Type A Current load Max 500 mA per connection for USB2 USB4 Max 1 A per connection for USB1 USB3 USB5 Ethernet Interface Amount 2 Speed 10 100 1000 Mbit s Connection RJ 45 Modular jack DVI Interface Amount 2 Type DVI I x 1 DVI D x 1 Optional SRAM in development Inrush current Battery Yes buffered Quantity 512 KB Reset button Yes Buzzer Yes Power supply Rated voltage 24 Vdc 25 Rated current 6A Typically 7 A 50 A 300 us Battery backup UPS in development Optional 43 PS 4000B Series User Manual Element Characteristics AtomN270 1 slot AtomN270 2 slots Core2Duo P8400 Core2Duo P8400 Core2Duo P8400 1 slot 2 slots 5 slots Outer 82 x 270 x 250 mm 121 x 270 x 251 mm 97 x 270 x 250 mm 136 x 270 x 251 mm 217 x 270 x 251 mm dimensions 3 23 x 10 63 x 4 76 x 10 63 x 3 82 x 10 63 x 5 35 x 10 63 x 8 54 x 10 63 x Width
73. temperature Fan does not operate unless internal temperature reaches the set temperature RAM DDR2 533 MHz DDR3 1066 MHz SO DIMM 2 slots SO DIMM 2 slots 1 GB to 3 GB max 2 GB to 8 GB max Unable to be added by Users Unable to be added by Users Graphics Controller Intel Graphics Media Accelerator 950 Intel Graphics Media Accelerator GMA 4500 MHD Memory Up to 224 MB reserved from main Up to 384 MB reserved from main memory memory Color depth 32 bit maximum Resolution RGB 400 MHz RAMDAC up to 2048 x 1536 300 MHz RAMDAC up to 2048 x 1536 70 Hz QXGA 75 Hz QXGA including 1920 x including 1920 x 1080 85 Hz HDTV 1080 85 Hz HDTV DVI 1920 x 1080 Slide in Disk 1 slot equipped e HDD or SSD CompactFlash 1 slot type 1 equipped e 4GB or8 GB CF Operating HDD or SSD Windows XP HDD or SSD Windows XP Professional SP3 Windows System Professional SP3 7 Ultimate CF Windows Embedded Standard CF Windows Embedded Standard 2009 Windows 2009 Embedded Standard 7 Slide in Slot None 1 slot equipped None 1 slot equipped 2 slots with 1 with with equipped with e DVD RW e DVD RW e DVD RW e HDD SSDand e HDD SSDand e DVD drive adapter drive adapter RW HDD and also available also available DVD RW SSD also available 42 Characteristics Element Characteristics AtomN270 1 slot AtomN270 2 slots Core2Duo P8400 1 slot Core2Duo P8400 2 slots Core2Duo P8400 5
74. to 4 724 in 0 3 mm 0 012 in over 120 to 400 mm over 4 724 in to 15 747 in 0 5 mm 0 02 in over 400 to 1000 mm over 15 747 to 39 37 in 0 8 mm 0 031 in 52 Dimensions Assembly PS B Unit Mounting Installation Location CAUTION UNINTENDED EQUIPMENT OPERATION Overheating can cause incorrect software behavior therefore e Do not place the PS B unit next to other devices that might cause overheating e Keep the PS B unit away from arc generating devices such as magnetic switches and non fused breakers e Avoid using the PS B unit in environments where corrosive gases are present e Install the PS B unit in a location providing a minimum clearance of 60 mm 2 4 in on more on the left and right sides and 110 mm 4 3 in or more above and below the product from all adjacent structures and equipment e Install the PS B unit with sufficient clearance to provide for cable routing and cable connectors Failure to follow these instructions can result in injury or equipment damage Mount the PS B unit system with the mounting plates found on the housing The plates are designed for M5 screws 25 4 for M5 screws 20 21 for M5 screws KA 0 35 911 80 43 Use the Drilling templates to see the exact positioning of the mounting holes Drilling templates see page 54 Important mounting information Environmental Characteristics see page 46
75. und is i displayed Automatic Boot List With this option the Disabled Disables this function Retry operating system Enabled Enables this function attempts to automatically restart following startup failure Add On ROM Sets the display mode Force BIOS Displays an additional BIOS part Display Mode for ROM during the boot Keep Current Displays BIOS information procedure Hold On Errors This option sets whether Disabled The system does not pause Ignores all the system should pause anomalies a Aa Self Test Enabled System pause The system pauses when it every time an anomaly is encountered encounters an anomaly Hit DEL Message You can define to display Disabled The message does not displayed Display the Hit DEL Message Enabled The message will display on startup NOTE When Quiet Boot is enabled the message will not display Interrupt 19 Capture Controls BIOS interrupt Disabled Disables this function Enabled Enables this function PXE Boot to LAN Enables disables the Disabled Disables this function ETH1 ability to boot from LAN Enabled Enables this function ETH1 Slide In 2 Optional Enables disables Disabled Disables this function ROM optional ROM for a slide Enabled Enables this function in 2 drive Power Loss Control Determines if the system Remain Off Remains off turns on off following Turn On Powers on power loss Last State Enables the previous state 82 Configu
76. unting orientation PS B unit systems with or without a fan kit can be mounted this way 0 0 Sa Ba N DL il ooo 8 d EE a eo E Optional mounting flat Operation in the optional flat mounting position heat sink on top requires the use ofa fan kit The maximum ambient temperature specification must be lowered by 5 C 41 F ww o 1 Heat sink 56 Dimensions Assembly Spacing for air circulation In order to guarantee sufficient air circulation mount the system so that the spacing on the top bottom and sides is as follows mm B gt 100 emp gt 3 93 gt 50 gt gt 1 96 gt 50 I gt 1 96 _ gt 100 gt 3 93 N 1 Airout 2 Airin These defined distances are valid for both vertical and flat mounting of the PS B unit 57 PS 4000B Series User Manual Preparing to Install the PS B Unit Vibration and Shocks Extra care should be taken with respect to vibration levels when installing or moving the PS B unit If the PS B unit is moved for example while it is installed in a rack equipped with caster wheels the unit can receive excessive sh
77. upplies e Always use shielded cables when connecting the PS B unit to a peripheral device or another computer Failure to follow these instructions can result in death serious injury or equipment damage 16 Important Information Qualified Personnel General Only qualified personnel can install operate and maintain the product A qualified person is one who has skills and knowledge related to the construction operation and installation of electrical equipment and has received safety training to recognize and avoid the hazards involved Refer to the most current release of NFPA 70E Standard for Electrical Safety in the Workplace for electrical safety training requirements or other applicable standards in your location Examples of qualified personnel may include at the application design level engineering department personnel who are familiar with automation safety concepts for example a design engineer at the equipment implementation level personnel who are familiar with the installation connection and commissioning of automation equipment for example an installation assembly or cabling engineer or a commissioning technician at the operation level personnel who are experienced in the use and control of automation and computing equipment for example an operator for preventive or corrective maintenance personnel trained and qualified in regulating or repairing automated and computing devices for
78. ves Hard disk An HDD formatted drive such as Zip drive can be used as a FDD for starting the system USB Mass Storage Reset Delay You can define the amount of time the USB device POST waits after the device start command NOTE The message No USB mass storage device detected will appear if no USB memory device is installed 10 Sec 20 Sec 30 Sec 40 Sec Manually define the delay time 80 Configuration of the BIOS Boot Menu Main Advanced Boot Device Priority Boot Device Device Device Device Device Device Device Device BIOS SETUP UTILITY Boot Boot Settings Configuration Quick Boot Quiet Boot Automatic Boot List Retry AddOn ROM Display Mode Halt On Error Hit DEL Message Display Interrupt 19 Capture PXE Boot to LAN ETH1 Slide In 2 Option ROM Power Loss Control v02 59 C Copyright 1985 2005 Securi ty Primary Master Primary Slave USB Floppy USB Removable Devi USB Harddisk USB CDROM Secondary Master Secondary Slave Enabled Disabled Disabled Keep Current Disabled Enabled Disabled Disabled Disabled Turn On American Megatrends Power The device based boot priority list allows to select from a list of currently detected devices The type based boot priority list allows to select device types even if a respective device is not yet present Select Screen t Select Ite
79. x 9 85 in 9 89 in 9 85 in 9 89 in 9 89 in Height x Depth Weight Approx 4 0 kg Approx 5 0 kg Approx 5 5 kg Approx 6 0 kg Approx 7 0 kg 8 8 lbs 11 0 lbs 12 1 lbs 13 2 Ibs 15 4 Ibs For details on languages supported by pre installed operating systems read The List of OS Pre installed g Languages for Multi language see page 45 2 The capacity of Windows Embedded Standard 7 CF Card is 8GB only 44 Characteristics The List of OS Pre installed Languages for Multi language Windows XP Professional Windows 7 Ultimate Windows Embedded Standard 2009 Windows Embedded Standard7 Arabic Y 1 Bulgarian 1 Chinese Simplified Y 1 Chinese Traditional 1 Croatian 1 Czech 1 Danish 1 Dutch 1 English KR SES Y Estonian 1 Finnish 4 French Y German Y Greek 1 Hebrew 1 Hungarian 4 Italian Japanese Korean SISISISI SISI SI S S lt SP EN EN MESES Be Rg KR 1 Latvian 4 Lithuanian 1 Norwegian 1 Polish el Portuguese 1 Portuguese Brazil KI KI AIX 1 Romanian 1 Russian RER RO DRS ER ET EEE RG EN EI ELSE LR RED ER RS RC OR 1 Serbian Latin zq Slovak 1 Slovenian 1 Spanish Swedish
80. y confined prevented by ventilation or present in an adjacent Class Division 1 location but where an abnormal situation might result in intermittent exposure to such ignitable concentrations While the PS B unit is a non incendiary device under UL 1604 ANSI ISA 12 12 01 and CSA C22 2 N 213 it is not designed for and should never be used within a Division 1 normally hazardous location PS B units are suitable for use in Class I Division 2 Groups A B C and D hazardous locations or in non hazardous locations Before installing or using your PS B unit confirm that the UL 1604 ANSI ISA 12 12 01 or CSA C22 2 N 213 certification appears on the product labeling NOTE Some PS B units are not yet rated as suitable for use in hazardous locations Always use your product in conformance with the product labeling and this manual DANGER EXPLOSION HAZARD e Do not use your PS B unit in hazardous environments or locations other than Class Division 2 Groups A B C and D e Always confirm that your PS B unit is suitable for use in hazardous locations by checking that the UL 1604 ANSI ISA 12 12 01 or CSA C22 2 N 213 certification appears on the product labeling e Do not install any Pro face or OEM components equipment or accessories unless these have also been qualified as suitable for use in Class I Division 2 Groups A B C and D locations e In addition confirm that any PCI PCIe controller cards have a temperature code
81. z d NIS i TOD Y NJS I Lm 15 2 0 59 1S 51 PS 4000B Series User Manual This illustration below shows the dimensions of top view mm in zr 3 185 9 A gt 0 1 7 31 FT Mm 7 Bintan ET EEE FETT fto 5 OO EH 30 CLT RG AO Tre OTT VTTTTVOTTVTT VOT PTW Ope o of d IT o 29988998899 OSSSSSSIED ccum Qo TESTIS a o 9 1D LLL oe SOS do g q E GG G S 00 SS do Drees se o SEX o E3 o IS Bis LOS ap No SOT ee E oo SS m COST a Oa o BEERS ao WERD Fy do RS o pr uS OP eres ET 06 RS o SOS FS ae d d eL l ae n fco SS oo Li 4 SOSE T L KSSS ee Qi i i Qi i eoo LL co LLKR KAKAK GU S 0x3 0000000009900000000 ao CHORO OOOOHH HORROR AT SS Mixenenexexexexexexenexexexerlre azo 000000000000009000 oD c y Y Li 191 4 m Values Measurement A depends on which heat sink is used AtomN270 Core2Duo PS8400 1 Slot Unit 12 8mm 0 503 in 2 Slot Unit 28 mm 1 103 in 5 Slot Unit Nominal measurement area General tolerance acc DIN ISO 2768 medium up to 6mm up to 0 236 in 0 1 mm 0 004 in over 6 to 30 mm over 0 236 to 1 181 in 0 2 mm 0 0078 in over 30 to 120 mm over 1 18

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