Safety Systems Intelligent interface modules
Contents
1. Safety Systems Intelligent interface modules intelliface E 8 8 8 8 M8 BM the intelligent interface Product Information Competence Products Applications Service Complete program Is it possible for man and machine to cooperate safely Sure ar W 4 u gt i LJ i ey Increasing system productivity id ris f Optimizing cost structures Increasing availability Reducing time to market Securing the future D Competence Industrial safety needs more than just technology Solutions that generate sustainable added value How are we able to maintain our position in the industrial safety world after 5 decades at the top By providing safety solutions that support your success By implementing innovative sensor solutions for all important sectors and applications By implementing product development and services that address all requirements By giving you the safety that you need every day Contents Product overview UE 10 Series Safety Relays UE 100 Series Safety Controllers UE 1000 Series Safety Bus Modules UE 4100 PROFIsafe UE 4400 DeviceNet Safety UE 4200 AS interface Safety at Work One application three solutions Main features UE 10 to UE 48 Main features UE 100 Series Main features UE 1000 Series Industrial Safety Management Industrial Sa2. Sensors Electro sensitive protective equipment ESPE with self monitoring semiconductor outputs OSSD In compliance with AS interface specification In accordance with PELV via AS interface ribbon cable On FK or FKE base or FK A or FKE A base x S x xx xx x x xx xx x x xx xx Main features Configuration interface Supply voltage Uy Power consumption Switch on delay Safety data Safety category EN 954 Response time AS interface data AS interface profile Voltage range Power consumption Safety switching outputs Enable circuits Max contact load Continuous current Housing Enclosure rating in compliance with EN 60529 Fastening Weight Operating temp For accessories see technical description SENSICK AS i components 8009362 5292 DC 24 V 15 150 mA 200 mA lt 10s 40 ms Monitor 7 F 18 5 31 6 V 45 mA Floating normally opened contacts 1 output pair 2 output pairs 1 A DC13 at DC 24 V 3 A AC15 at DC 230V 3 A per output circuit Housing IP 20 Snap in fastening for mounting rail as per EN 50022 350g 450g 20 60 C X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X 27 Competence Main Features Model designation Part number Safety category accord EN 954 1 Safety integrity accord IEC61508 Power requirements
3. N SS SS RS Q 000 Ons telliface the intelligent IN interface LEER 2 MS Y z Ly lf P PO SN NS y N N I EESESSESESSSSESESEESESSESEST 5 AC x 2 ARERR RN RR N N A 2 N Ir Tz 7 NEA WR ASSSSSSSSNN z X AN YA Oo y S S N S S600 0080068 4 S S NS NN NN RATEN RR vf Ww YY X EN X ASA SA S e 2 ul YEE E f 222021202 LZ 9 if 7 7 ZINK SS Products Competence Applications EN 954 1 IEC 61508 Inputs Safety outputs Application diagn
4. U x Us Connection type Operating temperature Enclosure rating Protection class accord IEC 61131 2 Vibration accord IEC 60068 2 6 Shock accord IEC 60068 2 27 Mounting Weight typical Functionality Function blocks Field signal connections Connection type Safety capable inputs Input type required Input voltage HIGH Input voltage LOW Input current HIGH typical Input delay configurable e g for contact bounce Safety data link inputs Safety capable outputs Output type Output switching current Output leakage current maximum Mechanical durability minimum 7200 cycles hr Electrical durability minimum 1800 cycles hr at rated load Test Signal outputs current sourcing Test Signal output current Test Signal output leakage current maximum Test output current monitoring e g for muting lamp DeviceNet Safety connection information Supports originator Safety Master connections Supports target Safety Slave connections DeviceNet connection information Initiates standard master connections Supports standard slave connections to same MACID UCMM Client UCMM Server Connection s to network Applications UE 4470 Safety Network Controller UE4470 22EE690 0238 312 To Category 4 TosiL3 20 4 26 4 V Terminal block IA SLF lO 550 IP 20 Il 0 35mm 10 57 Hz 50 m s 57 150 Hz 150 5 11 ms 35mm DIN rail 460 g Function block programmable
5. UE 48 3 OS UE 10 4 XT UE 11 4 DX off delayed 0 5 1 2 or 3s Ti t Competence Products b Configurable Safety co ofthe UE 100 Series p e Applications Ean 1 Cf Service The UE 100 Series is used for machines and systems with moderate control complexity If you require more safety relevant control flexibility than safety relays can provide the UE 100 Series may be the right solution for you 17 18 19 20 21 22 23 24 ee or ms OSSD RES 25 26 27 28 29 30 31 32 am 22 X2 23 5 16 12 Two independent dependent safety applications Simple drag and drop programming Space saving Simple wiring rapid commissioning Intelligent communication interface for electro sensitive protective equipment Stop Category 0 1 Auto configuration using parameter memory Direct diagnostics CDS interface UE 440 UE 470 features Two intelligent interfaces up to SIL 3 Category 4 for SICK C 4000 and S 3000 Safety Systems b 15 single channel safety capable inputs may be configured for single channel or dual channel evaluation gt Two semiconductor safety capable output pairs up to Category 4 are supported with separate external device monitoring EDM inputs and reset Supports Stop Category O and Stop Category 1 System and user advantages Easy to service a
6. intelliface the intelligent interface intelliface the intelligent interface 5 m gt r L k intelliface the mr interface i L i W X i 9 ML A am m om L 2 LAT quc MEE DET a EM T 2d 7 En i 1 Al i jj j x Ti T in WWW Sickusa com Q PROF LITI T k a 9 1 Industrial Sensors SICK is one of the world s leading manu facturers of safety systems sensors and automatic identification products for industrial applications SICK holds more than 350 patents for its innovative prod ucts Through its Industrial Sensors Safety Systems Automatic Identification and Environmental and Process Analysis divisions the company has operations in 65 countries SICK North America is headquartered in Minneapolis MN Safety Systems Automatic Identification Products from SICK provide comprehensive safeguarding of both workers and machin ery As specialists in sensor technology SICK develops and manufactures pio neering products that provide protection in hazardous zones dangerous locations and for safeguarding access points By providing services which encompass all aspects of machine safety and security SICK is setting new standards in safety technology surface finish Australia Phone 61394974100 008
7. 33 48 O2 toll free Fax 61394971187 Austria Phone 43 2236622880 Fax 43 2236622885 Belgium Luxembourg Phone 32 2466 55 66 Fax 32 24633507 Brazil Phone 455 1155612683 Fax 55 1155354153 Phone 852 27636966 Fax 852 27636311 Czech Republic Phone 42 02 57 81 05 61 42 02 57 8105 59 Denmark Phone 45 45826400 Fax 45 45826401 Finland Phone 358 97288500 Fax 358 972 88 50 55 Our wide range of sensors provides solutions to suit any application in the field of automation Even under rugged ambient conditions objects are reliably detected counted positioned regardless of their form location and France Phone 33 164623500 Fax 33 164623577 Germany Phone 49 21153010 Fax 49 2115301100 Great Britain Phone 44 1727831121 Fax 44 1727856767 Italy Phone 39 0292142062 Fax 39 0292142067 Japan Phone 81 333 5813 41 Fax 81 333 580586 Korea Phone 82 2786 63 21 4 Fax 82 2786 6325 Netherlands Phone 31 302292544 Fax 31 30229 39 94 Norway Phone 47 6756 75 00 Fax 47 67 56 6100 SICK 6900 West 110th Street Minneapolis MN 55438 USA Phone 800 325 SICK 7425 Fax 952 941 928 www sickusa com Whether the tasks involve identification handling classification or volume meas urement innovative automatic identifica tion systems and laser measuring sys tems from SICK function reliably even under rapid cycle times Products from SICK conform to
8. 4200 AS interface Safety at Work provide connection options for a wide range of electro sensitive protective equipment as well as for electromechanical safety sensors With AS interface Safety at Work Safety Monitors the safety related signals are evaluated in the AS interface network System and user advantages Standardized solution for AS interface and AS interface Safety at Work For safety applications to Category 4 EN 954 Bus circuit IP 65 or IP 67 for decentralized safety automation without control cabinets Connection for different safety light curtains and scanners to AS interface Safety at Work via UE 4215 Connection for E stop and electromechanical SAFETY AT WORK safety switches to AS interface Safety at Work via UE 3212 AS interface Safety at Work Safety Monitors with one or two safety rated outputs UE 4231 UE 4232 20 Safe integration of safety sensors and electromechanical safety devices with AS interface Safety at Work UE 4215 UE 4215 Safe Bus Node UE 4231 UE 4232 Safety Monitors gt Connection for electro sensitive protective equipment b Evaluation of the safety relevant signals in the AS interface ESPE with self monitoring tested semiconductor Safety at Work network outputs Can use multiple safety monitors in a single AS interface Safety at Work network b Connection for the supply of the sender for an ESPE system Example applications for AS interface Safety at Wo
9. 8 V 12 MBit s 125 28 8 V 9A 1 In compliance with IEC 61131 2 Type 2 2 Only when the connection is configured as an output for a muting lamp 3 The external voltage supply must be capable of buffering brief mains voltage failures of 20 ms as specified in EN 60204 1 Main features UE 4200 AS interface Safety at Work Main features Supply voltage Uy Total power consumption Safety data Safety category EN 954 Response time Safe inputs Input circuit Current loading Short circuit detection Short circuit protected Switching level HIGH signal Input current HIGH LOW External supply External voltage supply Current load per module Interface for AS interface AS interface profile AS interface specification Product standard EMC Enclosure rating in compliance with EN 60529 Ambient temperature Display LED yellow LED green LED red Addressing Housing material Weight Connection to AS interface Safety sensors that can be connected 1 2 For all inputs in total 3 DC 26 5 31 6 V 60 mA PNP PNP NPN 200 mA gt 10V gt b5mA 1 5 mA DC 24 V via ribbon cable 1 2A Reverse polarization protection S 7 B 0 S 0 B E 21 50295 IP65 IP67 Operation 25 70 C Operation 25 65 C Input signals AS i voltage indication Fault Via IR interface PBTP Pocan 85g 1008 Via contact pins Electromechanical safety
10. X 90 UE10 30S x x 3 Al X 22 5 UE48 20S 4 X X x x x 2 1 x X X X X 22 5 UE48 30S 4 X X X X X 3 O x X X X X 22 5 UE44 3SL 4 X X x 2 1 X X X X x X 2235 UE45 3S1 4 X X X 2 1 x X X X X X DE UE10 4 XT X 4 2 22 5 UE11 4DX X 4 2 22 5 2 The connected control switch and the following control as well as the wiring and laying of the wiring must comply with the control category 2 As per protective device 3 As per basic device A normally open 2 normally closed contacts off delayed 24 Main features UE 100 Series UE 440 UE 470 main features Signals related to pressing actions Max number Test pulse Reset Bypass outputs lamp lamp Max number Max 8 OSSD UE 440 UE 470 main features Supply voltage 24 V DC Voltage tolerance E20 Residual ripple within Mn voltage limits Maximum power consumption 4 5 A Protection class Ill safety extra low voltage Response time lt 10 ms Input delay adjustable 0 90 ms Discrepancy time on the inputs adjustable 0 30s Enclosure rating IP 20 Dimensions W x H x D 65 x 120 x 100 mm 1 Reverse polarity protected via safety transformer in accordance with EN 60742 Bottom dead center Top dead center Max 2 C 4000 EFI S 3000 EFI Max 2 2 number Applications Functions Opto electroni
11. channel 0 5 mA Yes TOut1A N A 6 max N A 3 max N A 4 connections max 5 Pole MINI connector male and female UE 4421 IP 20 Remote Input Output Bus Node UE4455 03DC9FO 1028 306 To Category 4 5183 US 2 9 92pC 4 pole MINI connector male and female 14 131 F 10 55 C IP 67 0 35mm 10 57 Hz 50 m s 57 150 Hz 150 mys 211 ms Machine mounting 650 g Remote 1 0 device N A 5 pole M12 connector 6 dual channel PNP or contact 30 5 V DG 5 mA 0 635 ms 2 dual channel 2 dual channel Bipolar type 2 amps output 0 5 mA N A N A 700 mA channel 0 5 mA Yes TOut1A N A 6 max N A 3 max N A 4 connections max 5 pole MINI connector male and female UE4421 22EE900 1028509 To Category 4 TOSS 20 4 26 4 V DC Terminal block SL ER 1001556 IP 20 0 35mm 10 57 Hz 50 m s 57 150 Hz 150 m s 11 ms 35 mm DIN rail 420 g Remote input device N A Terminal block 6 dual channel PNP or contact Iil 262 V DC 0 5 DE 6 mA 0 126 ms N A N A N A 500 mA channel 0 1 mA N A N A 4 100 mA channel 0 1 mA Yes TOut3 N A 4 max N A 2 max N A 2 connections max 5 pole terminal block UE4421 22EE490 10282319 To Category 4 18 20 4 26 4 V DC Terminal block 010 55 6 1620 0 35mm 10 57 Hz 50 m s 57 150 Hz 150 m s 11 ms 35 mm DIN rail 420 g R
12. relevant signals for each robot cell are acquired via the bus circuit The bus nodes UE 4155 are configured for the devices connected such as the emergency stop buttons laser scanner light curtain reset etc using the SICK CDS User Interface Both bus nodes are simply integrated as slaves to the PLC with one PROFIBUS address each The monitoring and functional control of the two parts of the system is performed via the safety PLC UE 4200 AS interface Safety at Work To solve the application described with AS interface Safety at Work two UE 4232 Safety Monitors would be used One for each part of the system To interface the 4000 Light Curtain and the S 3000 Safety Laser Scanner UE 4215 Safe Bus Nodes are used The safety switch and the emergency stop buttons are integrated in the AS interface network using the UE 3212 safe bus nodes UE 4400 DeviceNet Safety At each part of the application one UE 4450 bus node pre evaluates all relevant safety and standard signals and communicates the corresponding data via DeviceNet Safety to a UE 4470 Safety Network controller The UE 4470 solves the complete safety application using logical and application specific function blocks The resulting safety relevant output signals are transmitted via DeviceNet Safety to the UE 4450 safely switching off the robot cells The system offers full diagnostic information e g for evaluation in standard controllers or display at Human Machine
13. safety controller See Note Terminal block 8 dual channel PNP or contact 11 26 4 V DC OF a DE 5 mA OF 126 ms N A 4 dual channel Source output PNP 500 mA channel 0 1 mA N A N A 4 100 mA channel 0 1 mA Yes TOut3 16 max 4 max N A 2 max 8 open connections max 5 connections max 5 Pole terminal block and USB connection Service Complete program UE 4400 IP67 Remote Input Output Bus Node UE4420 03DC9FO 1028 302 4 lo Silks 1922 S V DC 4 Pole MINI connector male and female 142 231 5 10 5550 IP 67 0 35mm 10 57 Hz 50 5 57 150 Hz 150mm ssc Tdmis Machine mounting 570 g Remote 1 0 device N A 5 Pole M12 connector 6 dual channel PNP or contact qd 30 VID 30 5 V DC 5 mA 0 635 ms N A 2 dual channel Bipolar type 2 amps output 0 5 mA N A N A 12 700 mA channel 0 5 mA Yes TOut1A N A 6 max N A 3 max N A 4 connections max 5 Pole MINI connector male and female UE4450 03DC9FO 1 028205 To Category 4 uos gt ID 4 Pole MINI connector male and female qa IBLF T0555 IP 67 0 35mm 10 57 Hz 50 m s 57 150 Hz 150 m s 11 ms Machine mounting 650 g Remote 1 0 device N A 5 Pole M12 connector 6 dual channel PNP or contact qi 30V DE 30 5 V DC 5 mA 0 635 ms 2 dual channel 2 dual channel Bipolar type 2 amps output 0 5 mA NYA NYA 12 700 mA
14. the latest standards and can be easily integrated in all indus trial environments and external applica tions Poland Phone 48 228374050 Fax 48 2283743 88 Singapore Phone 65 67 4437 32 Fax 65 68 417747 Spain Phone 34 93480 3100 Fax 34 93473 4469 Sweden Phone 46 86 80 64 50 Fax 46 87 10 18 75 Switzerland Phone 41 416192939 Fax 41 416192921 Taiwan Phone 886 223656292 Fax 886 223687397 USA Canada Mexico Phone 1 952 9416780 Fax 1 952 9419287 Branch offices and representatives in all major industrial countries Printed in USA Subject to change without notice 7028056 ALBI DUET 7 028 154 0506
15. ISESESSESESES Protection of the hazardous point on the turntable on a robot cell using the C 4000 Safety Light Curtain 22 SSP lh a iw we Protection of the robot cell with an S 3000 Safety Laser Scanner Monitoring of the side access door to the front robot cell by a safety switch This switch shuts down the dangerous movement when the guard is opened A restart interlock is configured for both safety applications Solution 1 UE 10 UE 48 Series Solution 2 UE 100 Series UE 48 2 OS With the UE 48 2 OS safety components for the robot cells can be connected individually The safety relay monitors the laser scanner the light curtain the emergency stop buttons and the safety switch on the guard with one device type Restart interlock and external device monitoring can also be provided with the UE 48 2 OS UE 440 Both safety applications can be realized with the UE 440 The safety applications are prepared conveniently using drag and drop configuration with the CDS software Each part of the system shuts down the dangerous movement of the related robot depending on the state of its inputs C 4000 S 3000 safety switch The emergency stop buttons operate independently in the system After an emergency stop each part of the system must be reset before the related part can be started again UE 4100 PROFIsafe One UE 4155 is used for each part of the system All safety
16. Interface terminals 23 Competence Products Applications Service Complete program 4 12 11 m i1 m i um Main features UE 10 to UE 48 eec are eecct eae oe 5599 sick sick E 0 9 irem PETI e PEE hdd T dM ie CLA Main features series UE 10 UE48 General Applications St n e 2 2 Tr ua ew ON LO e gt LO z Q mee ES 9 le o ar Ge S oN a lt Z o oO ae 4 O 5 2 E Ss SS Ibe lee ep 2 S m gt en 2 5 zt 5 im a 5 gt EE o EIER S JEDE 5 PM ESSI a o BE m c E Pu S D D En 2 S 2 t c e 2 O o E 8 EBESEIZIBEZEZEZ cs gt o 5 T nt Sl S 2 2 ey Pas c DES MESS MESE 3 0353 E 3 o 0 spo e 2 ox run o IESUS cu NES lt e x o o 5 e i i 5 Oo M N O lt gt 9 T UE 42 2 HD X x X 2 1 X X X RS UE23 2MF 2 x X X 2 1 X X X 22 5 UE 43 2 MF 4 X X X 2 all x X X X x X BOS UE43 3 MF 4 X X x 3 al x X x X x X 45 UE43 6 MF 4 X X X 6 4 X X x X x
17. J di d Reduced wiring effort Light curtain Safety Data Link SDL Optimized connection for safety devices such as C 4000 and S 3000 S PM AE E Uniform configuration and diagnostics for bus M nodes and sensors using CDS SICK Laser scanner Configuration and diagnostics on the components via PROFIBUS am etc a suas o For 16 Application example Two independently protected robot cells with PROFIsafe Series UE 4100 PROFIsafe Bus Nodes Common features of the UE 4120 and UE 4150 UE 4155 gt 8 field signal connections to connect active and passive safety components up to Safety Category 4 b Convenient configuration and diagnostics using the Windows based SICK CDS Configuration amp Diagnostic Software b gt Offline configuration of the system without fail safe PLC is possible Support for PROFIsafe V1 20 10 2002 Support for PROFIBUS DP V1 Cyclic communication with DP Master Class 1 central control Acyclic communication with DP Master class 2 configuration and diagnostics tool Additional features of the UE 4150 b 2 SDL connections for S 3000 and C 4000 gt Configuration and diagnostics on the components connected to the SDL connection Additional features of the UE 4155 b 2 SDL connections for S 3000 and C 4000 b Usage of the expanded functions safety sensors on the SDL e g operating mode selector switch for C 4000 or protective field switching for 5 3000 P Configu
18. a PROFIsafe up to 16 with current monitoring e g Muting Lamp 67 Drag and Drop Software Safety bus modules UE 4200 AS i Safety at Work Cat 4 1 or 2 channel 1 or 2 2 channel relay 1 2 relays IP 20 0 4231 UE 4232 65 UE 3212 IP 67 UE 4215 Drag and Drop Software Safety Network Controller UE 4470 DeviceNet Safety Cat 4 5113 16 1 channel or 8 2 channel 8 1 channel or 4 2 channel 4 1 with current monitoring e g Muting Lamp IP 20 Drag and Drop Software S Safety bus modules UE 4400 DeviceNet Safety Cat 27563 6 2 channel UE 4420 UE 4450 2 ESPE interfaces UE 4450 2 up to 6 2 channel UE 4421 2 2 channel bipolar UE 4420 UE 4450 up to 4 2 channel 2 Relay UE 4421 12 UE 4420 4450 2 with current monitoring e g Muting Lamps IP20 UE 4421 IP67 UE 4420 UE 4450 Drag and Drop Software Standard sensors and safety sensors Standard sensors and safety in a network sensors on a single network Automatic configuration Easy commissioning because of download and operating simple wiring mode switching using PLC via PROFIBUS Safety Network Controller for local and Standard sensors safety sensors and remote Safety Inputs and Outputs actuators on a single network Intelligent diagnosis via DeviceNet and Standard Human Machine Interface Logical and application specific func
19. and comfortable configuration and diagnosis of both standard and safety rated devices or the system and the network using Windows based software gt Offline configuration of the system without the need for a safety PLC gt Decentralized evaluation of both standard and safety sensors and actuators gt Easy integration of intelligent sensors e g C 4000 Safety Light Curtain and S 3000 Safety Laser Scanner UE 4421 IP 20 Remote 1 Bus Node Product Family Provision of safety capable inputs and safety capable outputs with IP 20 enclosure for DIN Rail panel mounting b Only one fieldbus address is required for up to 16 sensors or actuators Easy upgrade of standard DeviceNet to DeviceNet Safety using the installed base of sensors or actuators gt Easy installation utilizing spring clamp style pluggable terminal blocks Safety capable outputs available as solid state or relay contacts UE 4420 4450 IP 67 Remote I O Bus Node Product Family P Provision of safety capable inputs and safety capable outputs with rugged IP 67 enclosure for field based mounting without the need for control cabinets gt Only one safety field bus address is required for up to 14 sensors or actuators Easy upgrade of standard DeviceNet to DeviceNet Safety using the installed base of sensors or actuators Easy Installation utilizing standard connectors e g M12 and mini Easy connection of intelligent sensor
20. c protective device External device monitoring EDM 2 8 ele y g e 3 o sg o O u S o zu Es s 0 Si eee UA 0 1 Bottom dead center top dead center stop control contact 2 Enhanced function interface safe SICK device communication Signals related to pressing actions lt Expanded functions through the use of the safe SICK device communication S lt Stop control contact 25 Competence tem Main features UE 4100 PROFIsafe Main features series UE 41xx Enclosure rating IEC 60529 Safety category Internal processing time Field signal inputs Input voltage HIGH Input delay configurable Field signal outputs When status is switched on Output voltage HIGH without load Switching current Minimum current for fault monitoring on field signal connections 7 and 8 SDL connections Power supply Current Internal resistance OSSD inputs Input voltage HIGH PROFIBUS connection Baud rate Address range Manufacturer s code UE 4120 UE 4150 UE 4155 Operating data Supply voltage Uy at device Power consumption through power supply connection IP 67 Category 4 EN 954 SIL 3 IEC 61508 6 ms Minimum Typical 11 V 24V ms Uv O mA mA 20 mA 24V 9 6 kBit s 3 O7OF hex O71A hex 19 2 V 24V Service Maximum 28 8 V 90 ms 700 mA 40 mA 1 4A 0 3 28
21. ct example UE 48 Safety relay suitable for five sensor types Instead of using a special relay for emergency stop switches safety mats light curtains or laser scanners the UE 48 can evaluate each of these safety components up to Category 4 10 gt Specially developed for SICK light curtains and laser scanners E High safety availability and service life P Coded plug in terminals reduces installation and replacement costs Compact space saving design gt Can be used up to Category 4 in accordance HESS with EN 954 1 Light curtain Switch Emergency stop Safety mat 4 wire technology UE 10 to UE 48 selection made easy Main application Input circuit JF Expansion module 1 Safety switches with mechanical locking two channel two channel two channel two channel single channel Features Stopping cat Stopping cat 1 Stopping cat Stopping cat Stopping cat Stopping cat oe olo AID RIO BID rin o o o o o o P N N o o NES UE device UE 23 2 MF UE 43 2 MF UE 43 3 MF UE 43 6 MF UE 45 3 S123 1 output up to 3 s off delayed UE 45 3 S1 2 30 1 output up to 30 s off delayed UE 44 3 SL 2 1 output up to 3 s on delayed UE 44 3 SL 2 30 1 output up to 30 s on delayed UE 42 2 HD UE 10 3 OS UE 48 2 OS
22. e DE Sey PROFIBUS DP PROFIsafe Failsafe 1 O DP Slave p Seamless solution by SICK with the example of DeviceNe tandard PLC Master Safety Network T Standard I O Controller Master Slave mm Failsafe 1 O Slave Seamless solution by SICK with the example of AS interface Master Gateway lp WU Power supply dard Safety Monitor Stan Safety Slave Slave Safety Slave Safety Slave 15 Competence Products gt I PROFIsafe is an extension of the PROFIBUS DP protocol for safety technology In the case of PROFIsafe the communication between the PROFIsafe slaves and the PROFIsafe master is protected against transmission errors and changes UE 4100 Safety operating J device UE 4100 PROFIsafe is not only a remote I O fieldbus node of IP 67 design for the connection Wisi TRUE es Ae of classic safety components to the PROFIsafe Wr Safety fieldbus system but also an intelligent remote i N 1 2 0 communication interface to complex safety d components e g 4000 and S 3000 A Safety switch stop System and user advantages 4 207 mL Am 4 f EUS mm um EE For safety tasks up to Category 4 EN 954 or SIL 3 IEC 61508 IP 67 design for safety automation without control cabinet rm
23. emote 1 0 device N A Terminal block 4 dual channel PNP or contact 11 26 4 V DC 0 5 V DC 6 mA 0 126 ms N A 4 dual channel Source output PNP 500 mA channel 0 1 mA N A N A 4 700 mA channel 0 1 mA Yes TOut3 N A 4 max N A 2 max N A 2 connections max 5 pole terminal block UE4421 232EE330 10285341 To Category 4 68 20 4 26 4 V DC Terminal block 129 LSL F C10 550 2210 035mm 10 57 Hz 50 m s 57 150 Hz 100 m s 11 ms 35 mm DIN rail 460 Remote 1 0 device N A Terminal block 2 dual channel PNP or contact 11 26 4 V DC 0 5 V 6 mA Poms N A 2 dual channel Relay type 500 amps channel N A 5 000 000 operations 100 000 operations 4 100 mA channel 0 1 mA Yes TOut3 N A 4 max N A 2 max N A 2 connections max 5 pole terminal block DeviceNet Safety 1 The UE 4470 Safety Network supports the following function blocks Application specific E STOP AOPD Safety Light Curtain Two Hand Control Safety Gate Monitoring User Mode Switch ON DelayTimer OFF Delay Timer Signal Routing External Device Monitoring EDM Reset and Restart Logical AND OR NOT Exclusive OR XOR Exclusive NOR XNOR 2 SICK Safety Data Link SDL allows intelligent SICK devices e g C 4000 Safety Light Curtains or S 3000 Safety Scanners to be connected directly to the UE 4400 IP 67 Bus Nodes This allows users to pe
24. eviceNet Safety product portfolio includes all of the components needed to implement a Safe automation system The system supports both standard and safety capable inputs and outputs Additionally the UE 4450 Series remote I O devices support the Safety Data Link SDL communication with SICK intelligent safety devices such as C 4000 Series Safety Light Curtains and Safety Laser Scanners System and user advantages For complete safety applications up to Category 4 EN 954 and SIL 3 IEC 61508 IP 67 bus node version for distributed safety automation without control cabinet Reduced wiring compared to point to point hard wired safety systems Safety Data Link SDL Optimized connection of intelligent C 4000 safety light curtain and S 3000 safety laser scanner Standardized software for programming configuring and diagnosing controllers bus nodes including connected sensors and the network Device programming configuration and diagnostics can be communicated via the DeviceNet DeviceNet Safety network SSP SBE Free Application example Two independently protected robot cells with DeviceNet Safety N CORN III SSSSSSSSSY NS NN Modular System for DeviceNet Safety gt Complete line of products for safety automation up to Category 4 EN 954 and SIL3 IEC 61508 of machinery and manufacturing process Supports the upgrade of standard DeviceNet to DeviceNet Safety Seamless
25. fety Systems 06 10 12 14 16 18 20 22 24 25 26 30 32 Competence Intelliface connects Service Complete program From the simple machine to the complex manufacturing system Intelliface interface modules enable you to protect your hazardous areas SICK provides the connection regardless of UE 10 Series Safety relays families are available UE 100 Series Safety controllers UE 100 Series a series of devices used in Stand alone safety relevant control applications with moderate complexity When a safety relay cannot provide enough functionality the UE Series is the next logical step to fulfill your UE 1000 Series UE 1000 Series solutions are designed for machines and systems with high network complexity and programmable controls UE 1 as well as solving complete safety applicati The UE 10 to UE 48 Series Safety Relays enable electromechanical and opto electronic components to be simply integrated into a machine or system From emergency stop to laser scanner 12 product application requirements Two dependent or independent applications can be solved using p a single UE 100 unit connected to multiple devic Safety fieldbus network solutions Series modules enable safety relevant components to be integrated and evaluated in bus systems the complexity of the network 100 5462 PERS Ei
26. nd maintain due to uniform configuration and diagnostics for device and connected intelligent sensors e g S 3000 and C 4000 Simple user friendly logic programming via Windows based drag and drop Software Reduced wiring effort due to logical linking of safety sensors AND OR NAND Simple replication of the application by uploading and downloading data sets Secure against tampering due to multiple password levels Function expansion for intelligent SICK sensors simultaneous protective field monitoring S 3000 Fast reaction time x 10 ms optimization of the safety distances between man and machine Complete program Universal application with UE 440 Handle two separate application solutions using only one UE 440 Special applications with UE 470 Access and hazardous area protection using safety controller for presses UE 470 The access to the press from the rear is protected using an M 2000 Perimeter Guard in conjunction with a C 2000 Safety Light Curtain This M 2000 C 2000 Host Guest system detects persons that may enter or be present within the safeguarded area Simultaneous hazardous area monitoring with UE 440 The ha
27. omponents to be inter faced to the fieldbus systems PROFIBUS PROFIsafe DeviceNet DeviceNet Safety and AS interface am System and user advantages a xj For safety tasks to Category 4 EN 954 Nor SIL3 IEC 61508 For safety automation without control cabinet design to IP67 or IP65 Open device technology for connecting different sensor systems Optimized connection for SICK electro sensitive protective equipment Seamless configuration and diagnostics for sensors as well as bus modules EN Applications SAFETY AT WORK E For decentralized interfacing of safety relevant components in networked systems Products E PROFIsafe UE 4120 UE 4150 UE 4155 um DeviceNet Safety gt Remote bus module in IP 67 DeviceNet Safety e UE 4421 Remote bus module in IP 20 e UE 4420 UE 4450 Remote bus module IP 67 for sensors with contacts and ESPE and safety actuators UE 4470 Safety Network Controller for logic evaluation of local and remote safety related signals SICK DeviceNet Safety Configurator safety network configuration software Le el 4s B AS interface Safety at Work Er 322 TUE 1215 De central bus connection in IP 65 67 For sensors fitted with contacts and ESPE s 9 0587292 Safety monitors for the evaluation of the safety relevant signals 14 Easy communication in PROFIBUS Networks A ers Mor
28. ostics output Protection class Configuration possibility Added value in the system easy tc service easy to certified a i E For more mS gt visit our web site www sickusa com Applications Products Service Safety relays UE 10 UE 48 Series Safety sensor system that can be integrated Overview of main features Up to Cat 4 1 or 2 channel 2 6 relays 1 4 relays 220 Mechanical locking E UE 44 351 Simple commissioning short MTTR due to replaceable terminals Simple machine UE 10 to UE48 Complete program Safety controllers UE 440 UE 470 Series Cat 4 SIL 3 1 or 2 channel 15 safety inputs of which 7 can be 2 channel safety inputs two ESPE interfaces Cat 4 2 OSSD pair semiconductor outputs 4 semiconductor outputs IP 20 Drag and Drop Software CDS 5 operating modes B User modes e Integrated configuration memory Automatic configuration download on sensor replacement Simple configuration via Drag and Drop with uniform user software CDS Press applications UE 470 Simultaneous protective field evaluation Complex machine UE 440 UE 470 ted ta Safety bus modules UE 4100 PROFIsafe Cat 4 SIL 3 16 1 channel or 8 2 channel and two communication interfaces for ESPE Vi
29. ration and diagnostics on all components connected to the SDL connection gt Expansion of the functions with function packages for cross routing between bus nodes and C 4000 or S 3000 e g decentralized protective field switching by means of the direct connection of a selector switch to the bus node and cross routing to the S 3000 Components that can be connected Electro sensitive protective equipment ESPE Emergency stop button Electromechanical safety switches Safety operating devices Control switches with lamps Operating mode selector switch Muting sensors Muting lamp Example applications E Bodyshell manufacture and final assembly in the automotive industry Robot cells E Storage and conveyor systems 7 mpetence Products Applications 40 program d Service au 35 e products N De angie e DeviceNet Safety incorporates safety rated functionality into the DeviceNet fieldbus architecture The DeviceNet Safety product portfolio from SICK includes safety programma ble devices as well as remote 1 0 bus nodes supporting complete safety automation of machinery and manufacturing processes Safety operating device Safety sensor 6 q RT m Safety switch 21 2 8 Emergency stop ADIS Light curtain 8 bos SICK Laser scanner etc pe DeviceNet Safety gt UE 4400 The UE 4400 D
30. rform configuration and obtain diagnostic information for the connected devices over the DeviceNet Safety network Since SDL connectors also include OSSD input signal lines non SDL devices may also be connected as standard safety field signal inputs in lieu of an SDL device All values are preliminary Consult user manual when available for updated values 29 Competence Products Applications Service SICK safety systems the right decision for today and tomorrow Linking safety relevant signals with Intelliface series interface modules Safety Network Controller Field bus level Safety photo electric switches Safety bus Safety modules switches 272 SDL Safety Data Link SDL m IC 19 Safety light curtains and multi beam photoelectric safety switches intelliface 5 8 8 5 8 5 the Intelligent Interface Safety laser scanners Emergency stop Safety controllers Safety sensors gt Uniform configuration and diagnostics _ software Safety laser scanners Photoelectric switches intelliface the intelligent interface Safety light curtains and Safety switches multi beam photoelectric safety switches 2 hand module Safety relays Safety photo electric switch Safety muting systems systems intelliface the intelligent interface 30 SICK Industrial Safety Systems
31. rk E Packaging machines 5 For field use IP 67 B Foodstuff machines E Conveyor systems for individual items and bulk goods A few possible applications in conjunction with various E Machine tools safety components B Extensive machines with several control elements and B Hazardous point protection e g with SICK C 4000 safety sensors for machining wood and metal E Access protection e g with SICK M 4000 B Hazardous point protection and access protection e g with SICK C 2000 M 2000 Area protection e g with SICK PLS S 3000 safety laser scanners Safe bus node UE 3212 gt Connection for 1 or 2 channel electromechanical sensors For field use IP 65 Some examples of components that can be connected E Emergency stop button Safety switches B Position switches 21 Competence Products One application three solutions Intelliface interface products make it possible to realize different system solutions within one and the same application Service Complete program Application example Production area with two independently protected robot cells a Two independent indicators signal that a reset is necessary after the shut down of one of the systems e The system is activated again by operating the control switch 3 Three emergency stop buttons are connected these buttons shut down both safety applications Every emergency stop acts independently on both parts of the system 7 Ly 7777
32. s like 4000 Safety Light Curtains or S 3000 Safety Laser Scanners UE 4470 IP 20 Safety Network Controller Product Family b Safety automation with full complement of third party certified logical and application specific function blocks P Decentralized evaluation and logical combination of safety sensors and actuators b Supports both local and remote connections to safety sensors and actuators gt Easy installation utilizing spring clamp style pluggable terminal blocks Remote Configuration of other DeviceNet Safety devices through local port via DeviceNet Safety Network 19 Competence Products Applications Service Complete program jj LX Y as Fa t un 4 9 e i a i a NGXYN La t3 Ka ee lt ad ge my n EES re j JN CMS Nea N SE SEN C CR must Tm Um MR 4 GERA PS 1 N N ky NS AW van I N We NS we N N N KS Re uA 7 S D x NS Sy SU ER tun Wy SS NN SS N how AS interface products in the UE 4200 Series facilitate the easy integration of protective devices into an existing or new AS interface network Existing AS interface applications can therefore be extended with safety relevant functions UE 4200 The modules for the UE
33. tion blocks for complete safety automation Simple configuration with uniform user software CDS local or via PROFIBUS Easy configuration with Software ASIMON Local USB port provides access for easy Windows based configuration using SICK Windows based configuration of the CDS software either locally on RS 232 port UE 4470 as well as the entire or via the DeviceNet Safety network using DeviceNet DeviceNet Safety network configuration applet that embeds directly into the safety network configuration tool Diagnostics via PROFIBUS Master class 2 target slave connectivity connectivity Simultaneous protective field evaluation via safety PLC Network system Network system Network system Network system System diagnosis via Software ASIMON Safety rated logic controller with Safety rated remote input output device with network originator safety master and network safety target slave and standard slave p 296 E AS interface Safety at Work E DeviceNet Safety E DeviceNet Safety UE 4120 UE 4150 UE 4155 VE 3212 UE 4215 UE 4470 UE 4420 UE 4450 UE 4421 UE 4231 UE 4232 Competence Service Complete program r SSO Using the UE 10 to UE 48 Series Safety Relays individual electromechanical and opto electronic safety components can be easily integrated into a machine 12 family groups from emergency stop to laser scanners are available Produ
34. zardous areas on two robot cells are secured using a UE 440 Safety Controller in conjunction with an S 3000 Safety Laser Scanner For this purpose two safety applications are configured in the UE 440 The S 3000 monitors the two hazardous areas with two simultaneous protective fields When there is an object in one of the protective fields the monitored semiconductor outputs for the related safety application are shut down The side access doors to the robot cells are monitored by safety door switches The emergency stop function and the reset function are also realized using the UE 440 Hydraulic and eccentric presses with UE 470 gt Certified safety function blocks e g single break double break protective operation gt Evaluation of signals related to pressing action Top dead center TDC bottom dead center BDC stop control contact SCC Application example Press protection The hazardous point on a press is protected using a UE 470 Safety Controller with aC 4000 Safety Light Curtain All signals directly related to pressing action such as TDC BDC and SCC are evaluated The press is shut down depending on intrusion of the safety sensors connected For the safety application the indication of PSDI reset required reset EDM and emergency stop are configured in the UE 470 13 Competence Products Applications Service Complete program The UE 1000 Series Safety Bus Modules enable safety relevant c
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