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1. 17 SCHEMA MANUTENZIONE PERIODICA DA EFFETTUARE PRESSO IL CONCESSIONARIO HUSQVARNA SCHEDULED MAINTENANCE CHART TO BE CARRIED OUT AT THE HUSQVARNA DEALER SCHEMA D ENTRETIEN PERIODIQUE A EFFECTUER AUPRES DE VOTRE CONCESSIONNAIRE HUSQVARNA 250R 310R MOTOCICLO DA COMPETIZIONE PER USO AGONI STICO A PIENA POTENZA RACING MOTORCYCLE FOR RACING USE FULL POWER RATING MOTO DE COMPETITION A UTILISER EN COMPETI TION A PLEINE PUISSANCE DOPO LE PRIME 2 5 h AFTER THE FIRST 2 5 h APR S LES 2 5 PREMIERES h OGNI 5h EVERY 5h TOUS LES 5h OGNI 10 h EVERY 10 h TOUS LES 10h OGNI 20 h EVERY 20 h TOUS LES 20h OGNI 30 h EVERY 30 h TOUS LES 30h OGNI 40 h EVERY 40 h TOUS LES 40h OGNI 50 h EVERY 50 h TOUS LES 50h OGNI 60 h EVERY 60 h TOUS LES 60h OGNI 70 h EVERY h TOUS LES 70 h OGNI 80 h EVERY 80 h TOUS LES 80h OGNI 90 h EVERY 90 h TOUS LES 90 h OGNI 100 h EVERY 100 h TOUS LES 100 h SOSTITUIRE SE NECESSARIO REPLACE AS REQUIRED REMPLACER SI N CESSAIRE PARTICOLARE PART SP CIAL CONTROLLI CONTROLE CONTROLLI CONTR LE TAGLIANDO SERVICE COUPON CONTR LE TECHNIQUE TAGLIANDO SERVICE COUPON CONTR LE TECHNIQUE TAGLIANDO SERVICE COUPON CONTR LE TECHNIQUE TAGLIANDO SERVICE COUPON CONTR LE TECHNIQUE TAGLIANDO SERVICE COUPON CONTR LE TECHNIQUE TAGLIANDO SERVICE COUPON CONTR LE TECHNIQUE TAGLIANDO SERVICE COUP
2. 14 Front brake 15 ile 11 10 6 Gear shift control etes 17 H Headlamp bulbs replacement 48 Identification data tnnt 5 important L U u ULU L L uQ 3 L L H Handlebar commutator 16 Lock adjustfmenl J ans 28 Lubricating the chain 38 0 Qil fork 5 34 P Pads 44 Pads installation 44 Pads weqr 44 Pre delivery lt 5 1 3 Rear brake 1 17 Rear brake idle stroke adiustmen 30 Rear brake pedal position adjustment 30 Reassembling the front wheel ss 4 Removing the front wheel s 40 Removing the rear
3. 18 Brake dist Went 45 Brake pads 44 43 Chain 1 37 Checking the fluid 31 Checking the oil 2 Checks during 18 u A E A 50 Clutch control ertet ebur cote etre 15 ooo iicet eiue damen uude 10 Controls location 6 Controls location 7 Coolant level 22 EN 52 SPECIFICATIONS OPERATION MAINTENANCE D Digital instrument warning lights 12 DISC 45 Engine oil replacement and bag filters filter cartridge cleaning or replacementi canted 2 19 Engine start button J a aa 16 Exhaust muffler 46 F 37 Lamp Operating failures TE
4. Husqvarna 250R 310R 2013 TE 310H 2013 USA TXC 250H 310H 2013 USA SPECIFICATIONS OPERATION MAINTENANCE 1 BENE Ta 4 and prescription are referred to all the models TABLE OF CONTENTS Page Note References to the left or right of the motorcycle are in PRESENTATION esie pardo tr Pe bee 3 the sense of a person facing forwards IMPORTANT NOTICES 3 IDENTIFICATION DATA 5 7 number of teeth CONTROL LOCATION 6 Austria CONTROL LOCATION 7 AUS Australia TECHNICAL 8 B Belgium LUBRICATION TABLE 9 BR Brazil CONTROLS 10 Canada 28 CH Switzerland 50 D Germany PRE DELIVERY 5 5 Spain ALPHABETICALINDEX aaa 52 F France PERIODIC MAINTENANCE ADJUSTMENT Appendix A FIN Finland GB Great Britain Italy J Japan USA United States of America e Where not specified all the data and the instructions are referred to any and all Countries SPECIFICATIONS OPERATION MAINTENANCE PRESENTATION Welcome to the Husqvarna motorcycling Family
5. 42 Replacement of cooling fluid 23 Replacing the number plate lamp 49 18 18 5 Shock absorber damping adiustment 36 10 Spark plug CNBC aaa 25 Steering 15 Steering wheel ball play adjustmen 28 Stopping the motorcycle and the 20 Table for lubrication supplies 9 u 48 Technical data J J eb i bte crt anna 8 Throttle cable adjustment 24 Throttle 15 43 Warning lights panel 14 SCHEMA MANUTENZIONE PERIODICA DA EFFETTUARE PRESSO IL CONCESSIONARIO HUSQVARNA SCHEDULED MAINTENANCE CHART TO BE CARRIED OUT AT THE HUSQVARNA DEALER SCHEMA D ENTRETIEN PERIODIQUE A EFFECTUER AUPRES DE VOTRE CONCESSIONNAIRE HUSQVARNA 250R 310R MOTOCICLO DA COMPETIZIONE PER USO AGONI STICO A PIENA POTENZA RACING MOTORCYCLE FOR RACING USE FULL POWER RATING MOTO DE COMPETITION A UTILISER EN COMPETI TION A PLEINE PU
6. 1 450 1 29 26 1 227 z 27 22 5 ih 1 041 1 25 24 6 lh 0 884 22 21 SECONDARY DRIVE Transmission sprocket Rear wheel sprocket 12 E e X HG 113 250 113 140 Transmission ratio v MM 3 846 TE ee 3 076 FINAL RATIOS TE E EE TA OTEL TEETE TESTTE 20 926 ET 17 096 luna anis 14 165 4th gegnr 11 987 5th 10 169 Oth 8 636 FINAL RATIOS TXC lst 26 164 2nd 21 376 3rd gear 17 251 Ath 14 987 EEEE 12 715 OOO E 10 797 FRAME 1 Steel single tube cradle roud rectangular ellipsoidal tubes light alloy rear frame FRONT SUSPENSION Upside down telescopic hydraulic front fork with advanced axle adjustable in compression and rebound stroke stanchions tubes 1 89 48 mm Legs axis stroke 11 8 in 300 mm REAR SUSPENSION progressive with hydraulic single shock absorber Wheel stroke 11 6 in 296 mm FR
7. 13 6 1 310 ERROR 3 23 in 82 mm vir d NN 2 26 in 57 3 mm Displacement 18 46 in 302 44 cm Compression rqlio 13 1 electric TIMING SYSTEM 4 titanium valves controlled by twin finger follower type camshafts mixed chain gear drive system Valve clearance with engine cold 0 006 in 0 15 mm Exhausl 0 008 in 0 20 mm LUBRICATION Me crankcase lobe pump and cartridge and mesh ilters IGNITION Type Electronic inductive discharge with advance digital control Spark plug type NGK CROEIA 9 Spark plug gap 0 031 0 035 0 8 0 7 mm FUEL SYSTEM Type Electronic injection feed PRIMARY DRIVE Drive pinion gear Clutch ring gear 117 154 Transmission rqlio 3 176 CLUTCH oil bath multiple disc clutch hydraulic control TRANSMISSION constant mesh gear type Transmission ratio 181 2 142 z 30 14 2 geqr 1 750 1 28 16 3rd _
8. CHECKING THE OIL LEVEL Keeping the motorbike level and in a vertical position check the oil level through the inspection 1 window on the right crankcase Make sure the level is in between the MIN and MAX notches To fill up remove the filler cap 2 Note Have this operation made with warmed up engine WARNING Be careful not to touch hot en gine oil ENGINE OIL REPLACEMENT AND BAG FILTERS FILTER CARTRIDGE CLEANING OR REPLACEMENT WARNING Be careful not to touch hot en gine oil Drain the oil with WARM ENGINE proceed as follows remove oil filler cap 2 remove the engine lower guard place an oil drain pan under the engine block TE 250 e Remove the oil drain cap 3 the mesh filter 4 and drain the old oil TE 310 e loosen tie without disconnecting tube 3b e unscrew hose tail 3c remove mesh filter 4 and drain the used oil e lean the mesh filter with benzine e in order to replace the filter cartridge 5 unscrew the three fastening screws then the filter cartridge cover 6 Once the oil filters have been cleaned replaced fit the parts back in in the opposite sequence to the disassembly and pour in the prescribed amount of oil as listed in the LUBRICATION TABLE SPECIFICATIONS OPERATION MAINTENANCE EN 2 EBENE COOLA
9. SDIAYAS OGNVITSVL 1 FIQULNOD ADIAYAS OGNVITSVL 1 310 1 09 SDIAYAS OGNVITSVL 1 FIQULNOD 39I AH3S OGNVITSVL 1 FIQULNOD 39 35 OGNVITSVL 1 FIQULNOD 39I AH3S OGNVITSVL 1 FIQULNOD 39 35 OGNVITSVL MOAHD ITIOYLNOD ATQYLNOD MOAHD ITIOYLNOD gt gt gt SCHEDULED MAINTENANCE CHART TO BE CARRIED OUT AT THE HUSQVARNA DEALER SCHEMA D ENTRETIEN PERIODIQUE A EFFECTUER AUPRES DE VOTRE CONCESSIONNAIRE HUSQVARNA TE 310R lt z gt o 2 c lt 2 o 0 2 O O o 0 o A c lt 5 LL lt a lt Q x 2 o N Z 5 lt a lt o TE 250R TXC TENDEUR CHA NE DE DISTRIBUTION MOTO DE COMP TITION UTILISER EN COMP TI RACING MOTORCYCLE FOR RACING USE FULL TION PLEINE PUISSANCE MOTOCICLO DA COMPETIZIONE PER USO AGONI POWER RATING STICO A PIENA POTENZA LES JOINTS SPY DE VILEBREQUIN TIMING CHAIN TENSIONER PARAOLIO ALBERO MOTORE CRANKSHAFT OIL SEALS CUSCINETTI BASAMENTO ROULEMENTS BLOC MOTEUR PARTICOLARE SP CIAL TENDICATENA POMPA OLIO OIL PUMP POMPE HUILE PISTONE CILINDRO CYLINDER CYLINDRE MOZZO FRIZIONE CLUTCH HUB NOIX D EMBRAYAG
10. CAUTION Do not forget to tighten the screws after the adjustment STEERING LOCK The motorcycle is equipped with a steering lock 1 on the R H side of the steering head tube To lock it procede as follows turn the handlebar leftwards place the key in lock and turn counterclockwise Push the key inwards if necessary turn to and from Turn the key clockwise and remove it from the lock To unlock the steering lock reverse the above procedure SPECIFICATIONS OPERATION MAINTENANCE EN 15 BEBE ENGINE START BUTTON The engine start button 1 is located on the handlebar right hand side L H HANDLEBAR COMMUTATOR TE Controls Headlamp A 1 Selection control High beam Selection control Low beam Turn signals C 2 Left turn signals automatic return Right turn signals automatic return To deactivate the turn signals press the control lever after its returning to center 3 Warning horn 4 Engine stop button EN 16 SPECIFICATIONS OPERATION MAINTENANCE REAR BRAKE CONTROL The rear brake control 1 is placed on the right hand side of the motorcycle SPECIFICA GEAR SHIFT CONTROL The lever 1 is placed on the left hand side of the engine The operator must release the lever after each gear change to allow it to return
11. SPECIFICATIONS OPERATION MAINTENANCE EN 1 DIGITAL INSTRUMENT WARNING LIGHTS The motorcycle is equipped with a digital instrument on the instrument are located 3 warning lights too high beam blinkers and fuel reserve BLUE warning light HIGH BEAM 2 GREEN warning light BLINKERS 3 ORANGE warning light Fuel reserve The dashboard is activated only after the engine has been started NOTES Every time the engine is started the dashboard shows the SW version for the first 2 seconds after the check routine the dashboard shows the last planned function A few seconds after the engine has been turned off the dash board is deactivated To select the instrument functions and to set to zero the functions use the SCROLL knob A o gt 8888 SPEED Mph Maes 88 8 88 18 The instrument functions are the following as shown below 1 SPEED 000 2 SPEED CLOCK 3 SPEED TRIP 4 SPEED CHRONO 5 SPEED HOUR COUNTER 1 SPEED 000 SPEED Km Mph Miles ODO TRP LPT CLK H 1 SPEED Km h or mph ODO SPEED motorcycle speed maximum value 299 Km h or 299 mph 000 odometer maximum value 99999 km To go from Km to Miles or from Miles to Km visit the nearest Husqvarna dealer 30 3 34508 SPEED Kmh EN 12 SPECIFICATIONS OPERATION MAINTENANCE 2 SPEED CLOCK SPEED motorcycle sp
12. TE 250R 31 OR DOPO PRIMI 1000 KM OGNI 5000 KM OGNI 10000 KM SOSTITUIRE SE NECESSARIO MOTOCICLO DI SERIE PER USO STRADALE A POTENZA LIMITATA AFTER FIRST 1000 KM EVERY 5000 KM EVERY 10000 KM REPLACE AS REQUIRED STANDARD MOTORCYCLE FOR ROAD USE DERATED APRES LES PREMIERS 1000 TOUS LES 5000 KM TOUS LES 10000 KM REMPLACER SI NECESSAIRE MOTO DE SERIE POUR USAGE SUR ROUTE A PUISSANCE LIMITEE PARTICOLARE TAGLIANDO TAGLIANDO TAGLIANDO PART SERVICE COUPON SERVICE COUPON SERVICE COUPON SPECIAL CONTROLE TECHNIQUE CONTROLE TECHNIQUE CONTROLE TECHNIQUE PISTONE COMPLETO COMPLETE PISTON PISTON COMPLET ALBERO MOTORE COMPLETO COMPLETE CRANKSHAFT VILEBREQUIN COMPLET CUSCINETTI BASAMENTO CRANKCASE BEARINGS ROULEMENTS BLOC MOTEUR PARAOLIO ALBERO MOTORE CRANKSHAFT OIL SEAL JOINT PARE HUILE VILEBREQUIN OLIO MOTORE E FILTRO OLIO ENGINE OIL AND OIL FILTER HUILE MOTEUR ET FILTRE HUILE POMPA OLIO OIL PUMP POMPE HUILE COPPIA INGRANAGGI TRASM PRIMARIA PRIMARY DRIVE GEAR PAIR COUPLE ENGRENAGES TRANSM PRIMAIRE MOZZO FRIZIONE CLUTCH HUB NOIX D EMBRAYAGE DISCHI FRIZIONE CLUTCH PLATES DISQUES EMBRAYAGE gt gt gt eee UE WARTUNGSPLAN MUSS BEI EINEM HUSQVARNA VERTRAGSHANDLER AUSGEFUHRT WERDEN ESQUEMA DE MANTENIMIENTO PERIODICO DEBE REALIZARSE EN EL CONCESIONARIO HUSQVARNA 250R 310R NACH DEN ERSTEN u AUSWECHSELN SERIENMASSIGES MOTORRAD FUR STRASSENEINSATZ MIT BEGRENZTER 1000
13. BREMSFLUSSIGKEIT HINTERRAD BREMSANLAGE FLUIDO INSTALACION DE FRENADO TRASERA BREMSBELAGE PASTILLAS FRENOS LEITUNGEN HAUPTBREMSZYLINDER BREMSSATTEL BREMSANLAGEN TUBER AS BOMBA PINZA INSTALACIONES DE FRENADO KRAFTSTOFFLEITUNGEN TUBER AS CARBURANTE V V V IIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIITIIIIIIIIIIIIIIIITIIIITIIIIIIRIREIIIIEHEHIIBIFEEEHFEEEEEHBFEBEEEFEEHFEEE 177 SCHEMA MANUTENZIONE PERIODICA DA EFFETTUARE PRESSO IL CONCESSIONARIO HUSQVARNA SCHEDULED MAINTENANCE CHART TO BE CARRIED OUT AT THE HUSQVARNA DEALER SCHEMA D ENTRETIEN PERIODIQUE A EFFECTUER AUPRES DE VOTRE CONCESSIONNAIRE HUSQVARNA TE 250R 31 OR DOPO PRIMI 1000 KM OGNI 5000 KM OGNI 10000 KM SOSTITUIRE SE NECESSARIO MOTOCICLO DI SERIE PER USO STRADALE A POTENZA LIMITATA AFTER FIRST 1000 KM EVERY 5000 KM EVERY 10000 KM REPLACE AS REQUIRED STANDARD MOTORCYCLE FOR ROAD USE DERATED APRES LES PREMIERS 1000 TOUS LES 5000 KM TOUS LES 10000 KM REMPLACER SI NECESSAIRE MOTO DE SERIE POUR USAGE SUR ROUTE A PUISSANCE LIMITEE PARTICOLARE TAGLIANDO TAGLIANDO TAGLIANDO PART SERVICE COUPON SERVICE COUPON SERVICE COUPON SPECIAL CONTROLE TECHNIQUE CONTROLE TECHNIQUE CONTROLE TECHNIQUE TUBO DI SCARICO E SILENZIATORE EXHAUST PIPE AND SILENCER POT D CHAPPEMENT ET SILENCIEUX TENSIONE RAGGI RUOTE WHEEL SPOKE TENSION TENSION RAYONS ROUES CUSCINETTI MOZZI RUOTE WHEEL HUB BEARINGS ROULEMENTS MOYEUX ROUES CORONA POSTERIORE REAR CHAIN SP
14. FLUIDO REFRIGERANTE COOLANT LIQUIDE DE REFROIDISSEMENT PASTIGLIE FRENI BRAKE PADS PLAQUETTES DE FREINS gt gt gt ee WARTUNGSPLAN MUSS BEI EINEM HUSQVARNA VERTRAGSHANDLER AUSGEFUHRT WERDEN ESQUEMA DE MANTENIMIENTO PERIODICO DEBE REALIZARSE EN EL CONCESIONARIO HUSQVARNA 250R TXC 310R MOTORRADF RWETTRENNEN F RWETTKAMPFEIN SATZ MIT VOLLER LEISTUNG MOTOCICLETA DE COMPETICI N PARA USO COM PETITIVO DE POTENCIA PLENA BAUTEIL PARTE LUFTFILTER FILTRO AIRE BEF BOLZEN HECKRAHMEN BEF BOLZEN MOTOR PERNOS DE FIJACI N SUBCHASIS PERNOS DE FIJACI N MOTOR SPANNUNG RADSPEICHEN C C TENSI N RADIOS RUEDAS FESTZIEHEN SCHRAUBEN ZAHNKRANZ C C APRIETE TORNILLOS CORONA NACH DEN ERSTEN 2 5 STUNDEN DESPUES DE LAS PRIMERAS 2 5 h ALLE 5h 5 h ALLE 10h CADA 10h ALLE 20 h CADA 20 h ALLE 30 h CADA 30 h ALLE 40 h CADA 40 h ALLE 50 h 50 h ALLE 60 h CADA 60 h ALLE 70 h CADA 70 h ALLE 80 h CADA 80 h ALLE 90 h CADA 90 h ALLE 100 h CADA 100 h AUSWECHSELN WENN N TIG SUSTITUIR SI ES NECESARIO STEUERUNG CONTROLES STEUERUNG CONTROLES WARTUNGS COUPON WARTUNGS COUPON WARTUNGS COUPON WARTUNGS COUPON WARTUNGS COUPON WARTUNGS COUPON WARTUNGS COUPON WARTUNGS COUPON WARTUNGS COUPON WARTUNGS COUPON FESTZIEHEN SCHRAUBEN UND BOLZEN APRIETE TORNILLER A K HLFL SSIGKEIT FLUIDO REFRIGERANTE BREMSBELAGE PASTILLAS FRENOS gt gt gt IIIIIIIIIIIIIIIIIIIIIIIII
15. NACH DEN ERSTEN 2 5 STUNDEN DESPUES DE LAS PRIMERAS 2 5 h ALLE 5h 5 h ALLE 10h CADA 10h ALLE 20 h CADA 20 h ALLE 30 h CADA 30 h ALLE 40 h CADA 40 h ALLE 50 h 50 h ALLE 60 h CADA 60 h ALLE 70 h CADA 70 h ALLE 80 h CADA 80 h ALLE 90 h CADA 90 h ALLE 100 h CADA 100 h AUSWECHSELN WENN N TIG SUSTITUIR SI ES NECESARIO BAUTEIL STEUERUNG CONTROLES STEUERUNG CONTROLES WARTUNGS COUPON WARTUNGS COUPON WARTUNGS COUPON WARTUNGS COUPON WARTUNGS COUPON WARTUNGS COUPON WARTUNGS COUPON WARTUNGS COUPON WARTUNGS COUPON WARTUNGS COUPON HINTERER ZAHNKRANZ CORONA TRASERA LENKERBEFESTIGUNGEN UND BEFESTIGUNGEN EMPALMES MANILLAR Y FIJACIONES BUCHSE HINTERE SCHWINGE CASQUILLO HORQUILLA TRASERA BUCHSEN HINTERES AUFHANGUNGS HEBELWERK CASQUILLOS JUEGO DE PALANCAS SUSPENSI N TRASERA HEBELWERK JAULAS DE RODILLOS ESP RRAGOS JUEGOS DE PALANCAS SUSP TRASERA IIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIITIIIIIIIIIIIIIIIITIIIIIIIIIIIIREIIIIEHEFHIIBIFEEEEHFEEEEEHEFEEEREEEREEE A5 SCHEMA MANUTENZIONE PERIODICA DA EFFETTUARE PRESSO IL CONCESSIONARIO HUSQVARNA SCHEDULED MAINTENANCE CHART TO BE CARRIED OUT AT THE HUSQVARNA DEALER SCHEMA D ENTRETIEN PERIODIQUE A EFFECTUER AUPRES DE VOTRE CONCESSIONNAIRE HUSQVARNA 250R 310R MOTOCICLO DA COMPETIZIONE PER USO AGONI STICO A PIENA POTENZA RACING MOTORCYCLE FOR RACING USE FULL POWER RATING MOTO DE COMPETITION A UTILISE
16. DISCO FRENO ANTERIORE FRONT BRAKE DISC DISQUE FREIN AVANT FLUIDO FRENANTE ANTERIORE FRONT BRAKING SYSTEM FLUID FLUIDE CIRCUIT DE FREINAGE AVANT DISCO FRENO POSTERIORE REAR BRAKE DISC DISQUE FREIN ARRIERE FLUIDO IMPIANTO FRENANTE POSTERIORE REAR BRAKING SYSTEM FLUID FLUIDE CIRCUIT DE FREINAGE ARRIERE PASTIGLIE FRENI BRAKE PADS PLAQUETTES DE FREINS TUBAZIONI POMPA PINZA IMPIANTI FRENANTI MASTER CYLINDER TO BRAKE CALLIPER HOSES TUYAUX POMPE TRIER SYSTEMES DE FREINAGE TUBAZIONI CARBURANTE FUEL PIPES TUYAUX CARBURANT gt gt gt A eee WARTUNGSPLAN MUSS BEI EINEM HUSQVARNA VERTRAGSHANDLER AUSGEFUHRT WERDEN ESQUEMA DE MANTENIMIENTO PERIODICO DEBE REALIZARSE EN EL CONCESIONARIO HUSQVARNA 250R 310R NACH DEN ERSTEN u AUSWECHSELN SERIENMASSIGES MOTORRAD FUR STRASSENEINSATZ MIT BEGRENZTER 1000 KM ALLE 5000 KM ALLE 10000 KM WENN N TIG SUSTITUIR SI ES NECESARIO LEISTUNG DESPU S DE LOS CADA 5000 KM CADA 10000 KM MOTOCICLETADE SERIE PARAUSO EN CARRETERA DE POTENCIALIMITADA PRIMEROS 1000 KM 1 BAUTEIL PARTE WARTUNGS COUPON CUPON WARTUNGS COUPON CUPON WARTUNGS COUPON CUPON KUPPLUNGSHEBEL KOMPLETT MANDO EMBRAGUE COMPLETO GASZUGE CABLES ACELERADOR BREMSSCHEIBE VORDERRADBREMSE DISCO FRENO DELANTERO BREMSFLUSSIGKEIT VORDERRAD BREMSANLAGE FLUIDO INSTALACION DE FRENADO DELANTERA BREMSSCHEIBE HINTERRADBREMSE DISCO FRENO TRASERO
17. LE TECHNIQUE CUSCINETTI MOZZI RUOTE WHEEL HUB BEARINGS ROULEMENTS MOYEUX ROUES OLIO MOTORE E FILTRO ENGINE OIL AND FILTER HUILE MOTEUR ET FILTRE CANDELA ACCENSIONE SPARK PLUG BOUGIE D ALLUMAGE VALVOLE VALVES SOUPAPES MOLLE VALVOLA BILANCIERI E PIATTELLI VALVE SPRINGS ROCKER ARMS AND PLATES RESSORTS DE SOUPAPE LINGUETS ET LES PASTILLES CATENA DISTRIBUZIONE E PATTINI CATENA TIMING CHAIN TIMING CHAIN SLIDER DE DISTRIBUTION PATIN CHAINE DE DISTRIBUTION INGRANAGGI CATENA DISTRIBUZIONE TIMING CHAIN GEARS PIGNONS DE CHA NE DE DISTRIBUTION gt gt gt eee WARTUNGSPLAN MUSS BEI EINEM HUSQVARNA VERTRAGSHANDLER AUSGEFUHRT WERDEN ESQUEMA DE MANTENIMIENTO PERIODICO DEBE REALIZARSE EN EL CONCESIONARIO HUSQVARNA 250R TXC 310R MOTORRADF RWETTRENNEN F RWETTKAMPFEIN SATZ MIT VOLLER LEISTUNG MOTOCICLETA DE COMPETICI N PARA USO COM PETITIVO DE POTENCIA PLENA BAUTEIL PARTE RADNABENLAGER COJINETES CUBOS RUEDAS MOTOROL UND LUFTFILTER S ACEITE MOTOR Y FILTRO NACH DEN ERSTEN 2 5 STUNDEN DESPUES DE LAS PRIMERAS 2 5 h ALLE 5h 5 h ALLE 10h CADA 10h ALLE 20 h CADA 20 h ALLE 30 h CADA 30 h ALLE 40 h CADA 40 h ALLE 50 h 50 h ALLE 60 h CADA 60 h ALLE 70 h CADA 70 h ALLE 80 h CADA 80 h ALLE 90 h CADA 90 h ALLE 100 h CADA 100 h AUSWECHSELN WENN N TIG SUSTITUIR SI ES NECESARIO STEUERUNG CONTROLES STEUERUNG CONTROLES WARTUNGS COUPO
18. contact with the tires or the rear brake disk Chain tension rollers chain driving roller chain guide chain runner Check the wear of the above mentioned elements and replace them when necessary WARNING Check the chain guide aligne ment and remember that a bent element an cause a rapid wear of the chain In this case a chain fleeting from the sprocket may ensue 1 Chain tension roller 2 Chain guide 3 Chain slider Joint spring SPECIFICATIONS OPERATION MAINTENANCE 39 BERE REMOVING THE FRONT WHEEL NOTES Do not operate the front brake lever when the wheel has been removed this causes the caliper piston to move outwards After removal lay down the wheel with brake disc on top Set stand or a block under the engine and see that the front wheel is lifted from the ground Loosen the bolts 1 holding the wheel axle 2 to the front fork stanchions Hold the head of the wheel axle 2 in place unscrew the bolt 3 on the opposite side draw the wheel axle out EN 40 SPECIFICATIONS OPERATION MAINTENANCE REASSEMBLING THE FRONT WHEEL Working on right side push the previously greased wheel axle NOTE Fi ihe 2 all the way down tapping it on left fork leg during this After reassembly pump the brake control lever until the pads Fit the wheel between the front fork legs so that the brake disc hii ipn an is fitted into the caliper Now
19. 10 h TOUS LES 10h OGNI 20 h EVERY 20 h TOUS LES 20h OGNI 30 h EVERY 30 h TOUS LES 30h OGNI 40 h EVERY 40 h TOUS LES 40h OGNI 50 h EVERY 50 h TOUS LES 50h OGNI 60 h EVERY 60 h TOUS LES 60h OGNI 70 h EVERY h TOUS LES 70 h OGNI 80 h EVERY 80 h TOUS LES 80h OGNI 90 h EVERY 90 h TOUS LES 90 h OGNI 100 h EVERY 100 h TOUS LES 100 h SOSTITUIRE SE NECESSARIO REPLACE AS REQUIRED REMPLACER SI N CESSAIRE PARTICOLARE PART SP CIAL CONTROLLI CONTROLE CONTROLLI CONTR LE TAGLIANDO SERVICE COUPON CONTR LE TECHNIQUE TAGLIANDO SERVICE COUPON CONTR LE TECHNIQUE TAGLIANDO SERVICE COUPON CONTR LE TECHNIQUE TAGLIANDO SERVICE COUPON CONTR LE TECHNIQUE TAGLIANDO SERVICE COUPON CONTR LE TECHNIQUE TAGLIANDO SERVICE COUPON CONTR LE TECHNIQUE TAGLIANDO SERVICE COUPON CONTR LE TECHNIQUE TAGLIANDO SERVICE COUPON CONTR LE TECHNIQUE TAGLIANDO SERVICE COUPON CONTR LE TECHNIQUE TAGLIANDO SERVICE COUPON CONTR LE TECHNIQUE RULLI CATENA E CUSCINETTI CHAIN GUIDE ROLLER BEARINGS CYLINDRE GUIDE CHA NE ROULEMENTS CAVALLETTO LATERALE SIDESTAND B QUILLE LAT RALE COMANDO FRIZIONE COMPLETO COMPLETE CLUTCH CONTROL COMMANDE EMBRAYAGE COMPLETE CAVI COMANDO GAS THROTTLE CABLES C BLES GAZ FLUIDO IMPIANTO FRENANTE ANTERIORE FRONT BRAKING SYSTEM FLUID FLUIDE CIRCUIT DE FREINAGE AVANT FLUIDO IMPIANTO FRENANTE POSTERIORE REAR BRAKING SYSTEM FLUID FLUIDE CIRCUIT DE FREINAGE ARRI RE TUBAZIONI POMPE
20. 4 8 9 ft lb Loosen the spark plug then tighten it again to the torque of 10 12 Nm 7 4 8 9 ft lb 1212 7 4 8 9 ft lb Spark plugs which have cracked insulators or corroded electrodes should be replaced TA SPECIFICATIONS OPERATION MAINTENANCE EN 25 BERE AIR FILTER CHECK TXC Turn rear pin 1 counterclockwise remove the saddle from the front afstening screw Take out the battery A and place it sideways on the vehicle Remove screw 3 and the filter 4 Separate filter 5 from frame 6 N UE EN 26 SPECIFICATIONS OPERATION MAINTENANCE AIR FILTER AND CLEANING TXC Wash the filter with a specific detergent then dry it fully wash filter with gasoline only in case of necessity Plunge the filter in special oil for filters then wring it to drain superfluous oil CAUTION Do not use gasoline or a low flash point solvent to clean the element A fire or explosion could result CAUTION Clean the element in a well ven tilated area and do not allow sparks or flames anywhere near the working area ASSEMBLY To ensure tight fit slightly C grease filter edge on side facing filter housing While re inserting the filter into its housing make surs that piece A is turned upwards and edge B is on the left lower side of the filter case Reassemble the parts previously removed bat tery connect the positive cable first CAUTION H the element assembly is n
21. BOLZEN HECKRAHMEN BEF BOLZEN MOTOR PERNOS DE FIJACI N SUBCHASIS PERNOS DE FIJACI N MOTOR SEITENSTANDER CABALLETE LATERAL KETTEN FUHRUNGSROLLE LAGER RODILLO GU A CADENA COJINETE LENKKOPF LENKLAGER MIT BOLZEN CABEZAL DE DIRECCION BASE DE DIRECCION CON PERNO V V V 5 HERE SCHEMA MANUTENZIONE PERIODICA DA EFFETTUARE PRESSO IL CONCESSIONARIO HUSQVARNA SCHEDULED MAINTENANCE CHART BE CARRIED OUT AT THE HUSQVARNA DEALER SCHEMA D ENTRETIEN PERIODIQUE A EFFECTUER AUPRES DE VOTRE CONCESSIONNAIRE HUSQVARNA TE 250R 31 OR DOPO PRIMI 1000 KM OGNI 5000 KM OGNI 10000 KM SOSTITUIRE SE NECESSARIO MOTOCICLO DI SERIE PER USO STRADALE A POTENZA LIMITATA AFTER FIRST 1000 KM EVERY 5000 KM EVERY 10000 KM REPLACE AS REQUIRED STANDARD MOTORCYCLE FOR ROAD USE DERATED APRES LES PREMIERS 1000 TOUS LES 5000 KM TOUS LES 10000 KM REMPLACER SI NECESSAIRE MOTO DE SERIE POUR USAGE SUR ROUTE A PUISSANCE LIMITEE PARTICOLARE TAGLIANDO TAGLIANDO TAGLIANDO PART SERVICE COUPON SERVICE COUPON SERVICE COUPON SPECIAL CONTROLE TECHNIQUE CONTROLE TECHNIQUE CONTROLE TECHNIQUE FORCELLA ANTERIORE FRONT FORK FOURCHE AVANT ATTACCHI MANUBRIO CON FISSAGGI HANDLEBAR MOUNTS WITH FASTENERS RACCORDS GUIDON AVEC FIXATIONS BUSSOLA FORCELLON
22. EFFETTUARE PRESSO IL CONCESSIONARIO HUSQVARNA SCHEDULED MAINTENANCE CHART TO BE CARRIED OUT AT THE HUSQVARNA DEALER SCHEMA D ENTRETIEN PERIODIQUE A EFFECTUER AUPRES DE VOTRE CONCESSIONNAIRE HUSQVARNA TE 250R 31 OR DOPO PRIMI 1000 KM OGNI 5000 KM OGNI 10000 KM SOSTITUIRE SE NECESSARIO MOTOCICLO DI SERIE PER USO STRADALE A POTENZA LIMITATA AFTER FIRST 1000 KM EVERY 5000 KM EVERY 10000 KM REPLACE AS REQUIRED STANDARD MOTORCYCLE FOR ROAD USE DERATED APRES LES PREMIERS 1000 TOUS LES 5000 KM TOUS LES 10000 KM REMPLACER SI NECESSAIRE MOTO DE SERIE POUR USAGE SUR ROUTE A PUISSANCE LIMITEE PARTICOLARE TAGLIANDO TAGLIANDO TAGLIANDO PART SERVICE COUPON SERVICE COUPON SERVICE COUPON SPECIAL CONTROLE TECHNIQUE CONTROLE TECHNIQUE CONTROLE TECHNIQUE VALVOLE VALVES SOUPAPES MOLLE VALVOLE VALVE SPRINGS RESSORTS SOUPAPES CATENA DISTRIBUZIONE TIMING CHAIN CHAINE DE DISTRIBUTION PATTINO CATENA DISTRIBUZIONE TIMING CHAIN SLIDER PATIN DE DISTRIBUTION INGRANAGGIO CONDOTTO DISTRIBUZIONE TIMING DRIVEN GEAR ENGRENAGE CONDUIT DE DISTRIBUTION INGRANAGGIO CONDUTTORE DISTRIBUZIONE TIMING DRIVE GEAR ENGRENAGE CONDUCTEUR DE DISTRIBUTION TENDITORE CATENA DISTRIBUZIONE TIMING CHAIN TENSIONER TENDEUR DE DISTRIBUTION RACCORDO DI ASPIRAZIONE E FASCETTE INTAKE MANIFOLD AND CLAMPS RACCORD ADMISSION ET COLLIER CILINDRO COMPLETO COMPLETE CYLINDER CYLINDRE COMPLET gt gt gt eee ee eee ee
23. Qt 2 43 U S Qt 2 3 Coolant 0 79 Imp Quarts 0 95 U S Quarts 900 cc Transmission oil Oil and oil filter replacement Imp Quarts 0 79 U S Quarts 0 95 900 cc Oilreplucement Imp Quarts 0 75 U S Quarts 0 90 850 cc Engine gearbox and primary drive lubricating oil CASTROL POWER 1 RACING 10W 50 Engine coolant CASTROL MOTORCYCLE COOLANT Brake system fluid CASTROL RESPONSE SUPER DOT 4 Clutch fluid CASTROL RESPONSE SUPER DOT 4 Grease lubrication CASTROL PASTE TA GREASE Final drive chain lubrication CASTROL CHAIN LUBE RACING Front fork oil Kayaba 15 11 Oil for rear shock absorber CASTROL SYNTHETIC FORK OIL 5W Electric contact protection CASTROL METAL PARTS CLEANER CASTROL MOTORCYCLE DWF Fillers for radiator AREXONS TURAFALLE LIQUIDO SPECIFICATIONS OPERATION MAINTENANCE EN 9 CONTROLS FUEL COCK There is an ON OFF fuel cock 1 on the right side of the tank make sure it is always on ON position There is a screw type fuel cock 2 on the right side of the tank make sure it is always in its max opening position On these models the cocks operate as by passes ON OFF cock has a fuel level sensor which sends the re serve indication to a light on the instrument panel TE or on the control panel TXC WARNING Be careful not to touch the hot engine while operating the fuel valve
24. SIDE STAND These models have a side stand 1 on the left side of the mo torcycle WARNING The stand is designed to sup port the weight of the MOTORCYCLE ONLY Do not sit on the motorcycle using the stand for support as this could cause structural failure to the stand and could cause serious bodily injury WARNING The motorcycle MUST be set on the side stand ONLY AFTER the rider has got off the vehide Stand AUTOMATICALLY folds back to rest position once the vehicle is verti cal no longer resting on the ground Periodically check the side stand see Periodical maintenance card check that the springs are not damaged and that the side stand freely moves If the side stand is noisy lubricate the fastening pivot A EN 10 SPECIFICATIONS OPERATION MAINTENANCE FUEL COLD START Recommended fuel premium grade unleaded fuel R 0 N 96 The motorcycle is equipped with a knob 1 positioned on throt 98 tle body for cold start Pull the knob towards the outside to ac tivate the starter and on the opposite direction to deactivate it WARNING Gasoline is extremely flamma ble and an be explosive under certain ditions Always stop the engine and do not smoke or allow flames or sparks the area where the motorcycle is refueled or gasoline is stored WARNING Do not overfill the tank After re fueling make sure the tank cap 2 is closed securely
25. Your new Husqvarna motorcycle is designed and manufac tured to be the finest in its field The instructions in this book have been prepared to provide a simple and understandable guide for your motorcycle s operation and care Follow the instructions carefully to obtain maximum per formance and your personal motorcycling pleasure Your owner s manual contains instructions for owner care and maintenance The main work of repair or maintenance requires the at tention of a skilled mechanic and the use of special tools and equipment Your Husqvarna dealer has the facilities experience and origi nal parts necessary to properly render this valuable service This Owner s Manual is part and par cel of the motorcycle hence this had to remain with the motorcycle even when sold to another user This motorcycle uses components designed thanks to sys tems and state of the art technologies which are thereafter tested in competition In competition motorcycles every detail is verified after each race in order to always guarantee better performance For correct functioning of the vehicle it is necessary 10 follow the maintenance and control table found on Appendix A IMPORTANT NOTICES 1 The TXC models are guaranteed COMPE TITION motorcycles exempt from functional defects the suggested maintenance table for competition use is shown on Appendix A 2 TE vehicles are STREET LEGAL motorcy cles with LIMITED POWER ENGINE they
26. ad justment conditions check the oil level inside the forkrod The level can either be too low or too high Remember that too much oil inside the fork will involve a more frequent air drain age When the suspensions do not react to the changes of cali bration check that the adjusting units are not blocked EN 32 SPECIFICATIONS OPERATION MAINTENANCE ADJUSTING THE FORK a COMPRESSION TXC LOWER REGISTER TE UPPER REGISTER Standard calibration 9 clicks Standard calibration 12 clicks TE To reset to the standadr calibration turn register A clockwise until the position of fully closed is reached then turn back by the mentioned clicks To obtain a smoother braking action turn the register anticlockwise Reverse the operation in order to obtain a harder action b EXTENSION TXC LOWER REGISTER TE UPPER REGISTER Standard calibration 8 clicks TE Standard calibration 13 clicks TXC To reset to the standard calibration turn register C clockwise to reach the position of fully closed then turn back by the mentioned clicks To obtain a smoother braking action turn the register anticlockwise Reverse the operation in order to obtain harder action AIR VENT to carry out after each competition or monthly Set the motorcycle on a central stand and release the fork fully and loosen the air vent valve D Once this operation is over tighten the valve WARNI
27. or milk After milk take magnesia beaten eggs or vegetable oil Call physician immediately Eyes Flush with water for no less than 15 minutes and get prompt medical attention WARNING In case on unused of the battery it has to be in any case re charged with slow 0 7 for 8 hours for batteries 12V 7Ah at least every 3 weeks WARNING Batteries produce explosive gas ventilate when charging or using in enclosed space When using a battery charger before turning on the charger This procedure pre vents sparks at the battery terminals which could ignite any battery gases SPECIFICATIONS OPERATION MAINTENANCE EN 47 BEBE HEADLAMP BULBS REPLACEMENT TE remove the headlamp fairing 1 disconnect the connector 2 slide off the rubber boot 3 The tail light is a LED light Replace it when it does not function release the clip 4 and remove the bulb 5 TAIL LIGHT TE To gain access to the healamp bulbs proceede as follows remove the upper fastening screw of the the headlamp carrier to the instrument panuel support A push forward the headlamp carrier B and pull it towards the high in order to uncouple from the two lower supports To replace the parking light bulb 6 extract it from the inside cover After replacement reverse operations for reassembly EN 48 SPECIFICATIONS OPERATION MAINTENANCE
28. screws 1 transmission sprocket guard 2 clip 3 master link 4 and transmission chain 5 To reassemble reverse the above procedure 1 c EN 38 SPECIFICATIONS OPERATION MAINTENANCE 2 Check that the chain is neither worn out nor damaged If the rollers or the links are damaged replace the chain by fol lowing the instructions given in the Periodical Maintenance Table 3 Check that neither the sprocket nor the crown are damaged 4 Wash and clean the chain as described hereunder Washing the chain with OR Wash using oil diesel oil or paraffin oil Never use gasoline tricloroetilene or solvents as the OR may suffer damages Use instead special sprays for chains with OR Lubricating the chain with OR Lubricate all metallic and rubber OR elements using a brush and use engine oil with SAE 80 90 viscosity for the internal and external parts Note As an alternative you can use suitable spray lubri canis 5 If the chain has been cut reassemble using a joint 6 Assemble the joint spring by turning the closed side to the chain direction of rotation as shown in figure below NOTE Even if all the joints are reusable when in good con ditions for safety purposes we advise using new joints when reassembling the chain 7 Accurately adjust the chain as described in the paragraph Chain adjustment WARNING The chain oil has NEVER to get in
29. taken to keep the tyres properly inflated See The mayor components are brake master cylinder with its lever im Technical data chart at the beginning of the manual for cor front or pedal rear brakeline caliper assembly and disc Pd 7 Rear brake hose rect tyre inflation pressure 8 Rear brake caliper re 9 Rear brake disc Front Drake control lever 10 Rear brake pump 2 Front brake pump with oil reservoir 11 Rear brake control pedal 3 Front brake hose 5 OPERATION MAINTENANCE 43 BRAKE PADS REMOVAL PADS WEAR PADS CLEANING Inspect pads for wear Remove springs 1 Service limit A is 3 8 mm 0 15 in Remove pins 2 If service limit is exceeded always replace the pads in pairs Remove pads Be careful that no disc brake fluid or any oil gets on brake pads or discs Clean off any fluid or oil that inadverently gets on the pads or disc with alcohol Replace the pads with new ones if they cannot be cleaned sat CAUTION isfactorily n a lever or pedal while Install new brake pads Reassemble the two pins 2 and the springs 1 d 4 DN T 4 ad LA y FRONT N 44 SPECIFICATIONS OPERATION MAINTENANCE WARNING BRAKE DISC WEAR DISC CLEANING a rid Lie Pedal ar fully vite ba Measure the thickness o
30. to its central position before another gear change can be made Neutral position N is between first low and second gears First gear is engaged by pushing the lever downwards all the other gears are engaged by pushing the lever upwards The position of the gear shift lever on the shaft can be varied by loosening screw pulling lever out placing lever in new position on the shaft when the operation is over tighten the screw and then tightening the screw CAUTION Do not shift gears without disen gaging the clutch and closing the throttle The engine could be damaged by overspeed and shock N Neutral EA n 7 a w vx WARNING Do not downshift when traveling at a speed that would force the engine to overrev in the next lower gear or cause the rear wheel to lose traction TIONS OPERATION MAINTENANCE EN 17 BEBE RIDING BEFORE EVERY RIDE MAKE FOLLOWING CHECKS WARNING Before each ride to prevent accidents or failures during ride make sure to go through following list 1 Check all fluids A Engine transmission oil level B fuel level C coolant level Make sure all caps are properly adjusted WARNING Don t remove radiator cap when hot 2 Check all controls A Throttle handgrip Clutch lever Make sure cables are not damaged and turn smoothly Check brakes Look for brake fluid leaks and worn hoses Check for proper functioning Check suspensions
31. when the high gears are inserted Slowly drive the motorcycle for two hours before using it for sporting activities CHECKS DURING RUNNING SPOKE TENSION OF WHEELS TIGHTENING OF WHEELS FORK PIN TIGHTENING CHAIN ADJUSTMENT STEERING BEARING PLAY HANDLEBAR TIGHTENING ENGINE GRIP TO FRAME SUCTION FITTING GRIP HEAD AND CYLINDER NUTS GRIP OFTEN CHECK THE BATTERY CHARGE CONDITION EN 18 SPECIFICATIONS OPERATION MAINTENANCE ENGINE START With cold engine as after a prolonged inactivity of the motorcycle or in presence of a low external temperature proceed as follows 1 pull knob 1 towards the outside 2 pull clutch lever 2 and hold it in place 3 shift gear pedal 3 to neutral position 4 press start button 4 5 release the clutch lever 2 6 take starter knob 1 back to its initial position as soon as engine stays idle When a cold engine has just been started do not increase revs fo ensure an adequate oil warm up and circulation IMPORTANT NEVER START WITH DISCONNECTED BATTERY IMPORTANT DO NOT OPERATE THE THROTTLE CONTROL WHILE STARTING UP IMPORTANT NOTE IN CASE OF COLD STARTS AT LOW TEMPERATURES It is recommended to briefly warm up the engine at idle until after having disengaged the starter there is 0 normal response from the engine when opening the throttle In this way the oil can reach all th
32. AGLIANDO SERVICE COUPON CONTR LE TECHNIQUE TAGLIANDO SERVICE COUPON CONTR LE TECHNIQUE TAGLIANDO SERVICE COUPON CONTR LE TECHNIQUE TAGLIANDO SERVICE COUPON CONTR LE TECHNIQUE CORONA POSTERIORE REAR CHAIN SPROCKET COURONNE ARRI RE ATTACCHI MANUBRIO E FISSAGGI HANDLEBAR MOUNTS AND FASTENERS RACCORDS GUIDON ET FIXATION BUSSOLA FORCELLONE POSTERIORE REAR SWINGING ARM BUSHING DOUILLE FOURCHE ARRI RE BUSSOLE E LEVERAGGIO SOSPENSIONE POSTERIORE REAR SUSPENSION LINKAGE BUSHINGS DOUILLES LEVIER RAYONS SUSPENSION ARRI RE GIUDACATENA COPRICATENA CHAIN GUIDE CHAIN GUARD GUIDE CHAINE COUVRE CHAINE GABBIAA RULLINI PERNO FORCELLONE SWINGING ARM AXLE ROLLER CAGES CAGES A TAMBOURS AXE FOURCHE GABBIAA RULLINI SPINOTTI LEVERAGGI SOSPENSIONE POSTERIORE ROLLER CAGES LINKAGE PINS OF REAR SUSP CAGES A TAMBOURS GOUJONS LEVIER RAYONS SUSP ARRIERE gt gt gt CT WARTUNGSPLAN MUSS BEI EINEM HUSQVARNA VERTRAGSHANDLER AUSGEFUHRT WERDEN ESQUEMA DE MANTENIMIENTO PERIODICO DEBE REALIZARSE EN EL CONCESIONARIO HUSQVARNA 250R TXC 310R MOTORRADF RWETTRENNEN F RWETTKAMPFEIN SATZ MIT VOLLER LEISTUNG MOTOCICLETA DE COMPETICI N PARA USO COM PETITIVO DE POTENCIA PLENA
33. ANCE EN 3 ADJUSTING THE SUSPENSIONS ACCORDING TO PARTICU LAR TRACK CONDITIONS The following information is a useful guide for setting up the suspensions according to the road conditions Always start from the standard calibration before making any change on the suspensions Afterwards increase or decrease the adjusting clicks one at a time HARD GROUND Fork softer compression adjustment Shock absorber softer compression adjustment The softer adjustment for the two suspensions is also used both in compression and in extension when driving at top speed in order to have better grip of the tires SANDY GROUND Fork have a harder compression adjustment or replace the standard spring with a harder one and make a softer compres sion adjustment and a harder extension adjustment at the same time Shock absorber have a harder compression and expecially a harder extension adjustment Work on the spring preload to lower the motorcycle rear side MUDDY GROUND Fork have a harder compression adjustment or replace the standard spring with a harder one Shock absorber have a harder compression and extension ad justments or replace the standard spring with a harder one Work on the spring preload to lift the motorcycle rear side We advise replacing the springs of both suspensions to compen sate the weight increase due to the piling of the mud NOTE When the fork results as either too soft or too hard for any
34. CHEDULED MAINTENANCE CHART TO BE CARRIED OUT AT THE HUSQVARNA DEALER SCHEMA D ENTRETIEN PERIODIQUE A EFFECTUER AUPRES DE VOTRE CONCESSIONNAIRE HUSQVARNA 250R 310R MOTOCICLO DA COMPETIZIONE PER USO AGONI STICO A PIENA POTENZA RACING MOTORCYCLE FOR RACING USE FULL POWER RATING MOTO DE COMPETITION A UTILISER EN COMPETI TION A PLEINE PUISSANCE DOPO LE PRIME 2 5 h AFTER THE FIRST 2 5 h APR S LES 2 5 PREMIERES h OGNI 5h EVERY 5h TOUS LES 5h OGNI 10 h EVERY 10 h TOUS LES 10h OGNI 20 h EVERY 20 h TOUS LES 20h OGNI 30 h EVERY 30 h TOUS LES 30h OGNI 40 h EVERY 40 h TOUS LES 40h OGNI 50 h EVERY 50 h TOUS LES 50h OGNI 60 h EVERY 60 h TOUS LES 60h OGNI 70 h EVERY h TOUS LES 70 h OGNI 80 h EVERY 80 h TOUS LES 80h OGNI 90 h EVERY 90 h TOUS LES 90 h OGNI 100 h EVERY 100 h TOUS LES 100 h SOSTITUIRE SE NECESSARIO REPLACE AS REQUIRED REMPLACER SI N CESSAIRE PARTICOLARE PART SP CIAL CONTROLLI CONTROLE CONTROLLI CONTR LE TAGLIANDO SERVICE COUPON CONTR LE TECHNIQUE TAGLIANDO SERVICE COUPON CONTR LE TECHNIQUE TAGLIANDO SERVICE COUPON CONTR LE TECHNIQUE TAGLIANDO SERVICE COUPON CONTR LE TECHNIQUE TAGLIANDO SERVICE COUPON CONTR LE TECHNIQUE TAGLIANDO SERVICE COUPON CONTR LE TECHNIQUE TAGLIANDO SERVICE COUPON CONTR LE TECHNIQUE TAGLIANDO SERVICE COUPON CONTR LE TECHNIQUE TAGLIANDO SERVICE COUPON CONTR LE TECHNIQUE TAGLIANDO SERVICE COUPON CONTR
35. Compress fork and rear suspensions Look for oil leaks and ensure proper functioning Check wheels Check spokes and look for worn bearings Check rims and tyres Check tyre pressure Check chain rollers and sprockets Check wear on chain rollers and sprockets Ensure chain is correctly adjusted and lubricated Check air filter and intake system Check that air filter is clean Check all rubber connections and clamps 8 Check exhaust system Check hook up look for cracks Check muffler 9 Check torque A Spark plug General check of torque 10 Check steering action Check bearing play 11 Check the electric system TE Start the engine and check that the front and rear lamps the stop light the turn signals the cluster warning lights and the horn are working correctly WARNING Failure to perform these checks every day before you ride may result in se rous damage or a severe accident RUNNING IN Before using the motorcycle for sporting activities run in the engine for two hours at least to increase the life and the perfor mance of the engine During the first half hour of driving we advise keeping a low speed and avoiding sudden accelerations Never open the throt tle fully Change the oil and carry out all the necessary maintenance op erations After the first half hour of driving lightly increase the rev number but never run the engine at full throttle Never keep low speeds
36. DA 30 h ALLE 40 h CADA 40 h ALLE 50 h 50 h ALLE 60 h CADA 60 h ALLE 70 h CADA 70 h ALLE 80 h CADA 80 h ALLE 90 h CADA 90 h ALLE 100 h CADA 100 h AUSWECHSELN WENN N TIG SUSTITUIR SI ES NECESARIO 5 ca Zo lt 0 B EDS fn ze yc oc i Oo fd a gt Bs 5 o lt sa BAUTEIL PARTE STEUERUNG CONTROLES STEUERUNG CONTROLES WARTUNGS COUPON WARTUNGS COUPON WARTUNGS COUPON WARTUNGS COUPON WARTUNGS COUPON WARTUNGS COUPON WARTUNGS COUPON WARTUNGS COUPON WARTUNGS COUPON WARTUNGS COUPON KURBELWELLE S CIGUENAL PAR ENGRANAJES TRANSM PRIMARIA ZEICHENERKLARUNG LEYENDA i STUNDEN HORAS AUSWECHSELN SUSTITUCI N KONTROLLE CONTROL KONTROLLE SPIEL CONTROL JUEGO REINIGUNG LIMPIEZA REVISION REVISI N FETTEN SCHMIEREN ENGRASADO LUBRICACI N WECHSELN UND ODER AUFFUELLEN WENN NOTWENDIG REEMPLAZAR O A ADIR SI ES NECESARIO X TU ANMERKUNGEN NOTAS DIE DICHTUNGEN BEI JEDEM AUSBAU AUSWECHSELN SUSTITUIR LAS JUNTAS CON OCASI N DE CADA DESMONTAJE DIE SCHRAUBEN BEI SCHADEN ERSETZEN SUSTITUIR LA TORNILLER A EN CASO DE DETERIORO NACH FAHRTEN IM SCHLAMM ODER SAND EINE ALLGEMEINE KONTROLLE VORNEHMEN DESPU S DE RECORRIDOS SOBRE FANGO O ARENA EFECTUAR UN CONTROL GENERAL IIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIITIIIIIIIIIIIIIIIITIIIITIIIIIIIIRIIIEFEHEFHIIHBIBBEEFEEEEEHFEBEEEFEEHEEEE SCHEMA MANUTENZIONE PERIODICA DA
37. E CRANKCASE BEARINGS TXC ee WARTUNGSPLAN MUSS BEI EINEM HUSQVARNA VERTRAGSHANDLER AUSGEFUHRT WERDEN ESQUEMA DE MANTENIMIENTO PERIODICO DEBE REALIZARSE EN EL CONCESIONARIO HUSQVARNA 250R TXC 310R MOTORRADF RWETTRENNEN F RWETTKAMPFEIN SATZ MIT VOLLER LEISTUNG MOTOCICLETA DE COMPETICI N PARA USO COM PETITIVO DE POTENCIA PLENA NACH DEN ERSTEN 2 5 STUNDEN DESPUES DE LAS PRIMERAS 2 5 h ALLE 5h 5 h ALLE 10h CADA 10h ALLE 20 h CADA 20 h ALLE 30 h CADA 30 h ALLE 40 h CADA 40 h ALLE 50 h 50 h ALLE 60 h CADA 60 h ALLE 70 h CADA 70 h ALLE 80 h CADA 80 h ALLE 90 h CADA 90 h ALLE 100 h CADA 100 h AUSWECHSELN WENN N TIG SUSTITUIR SI ES NECESARIO BAUTEIL STEUERUNG CONTROLES STEUERUNG CONTROLES WARTUNGS COUPON WARTUNGS COUPON WARTUNGS COUPON WARTUNGS COUPON WARTUNGS COUPON WARTUNGS COUPON WARTUNGS COUPON WARTUNGS COUPON WARTUNGS COUPON z o gt o o z 5 lt KETTENSPANNER VENTILSTEUERKETTE TENSOR CADENA DISTRIBUCI N OLPUMPE BOMBA ACEITE KURBELWELLENDICHTUNG S RETENES DEL CIG E AL KOLBEN S PIST N ZYLINDER CILINDRO 5 KUPPLUNGSNABE CUBO EMBRAGUE KURBELGEHAUSELAGER COJINETES BASE gt gt gt TEEPE TEEPE LL ILL PEE EEE EEE SCHEMA MANUTENZIONE PERIODICA DA EFFETTUARE PRESSO IL CONCESSIONARIO HUSQVARNA SCHEDULED MAINTENANCE CHART TO BE CARRIED OUT AT THE HUSQVARNA DEALER
38. E LOS PRIMEROS 1000 KM WENN NOTIG SUSTITUIR SI ES NECESARIO LEISTUNG MOTOCICLETA DE SERIE PARAUSO EN CARRETERA DE POTENCIALIMITADA BAUTEIL WARTUNGS COUPON WARTUNGS COUPON WARTUNGS COUPON PARTE CUPON CUPON CUPON AUSPUFFROHR UND SCHALLDAMPFER X TUBO DE ESCAPE Y SILENCIADOR SPANNUNG RADSPEICHEN C C TENSI N RADIOS RUEDAS RADNABENLAGER C X COJINETES CUBOS RUEDAS HINTERER ZAHNKRANZ S CORONA TRASERA FESTZIEHEN SCHRAUBEN ZAHNKRANZ C C C APRIETE TORNILLOS CORONA SEKUNDARANTRIEBSKETTE FESTZIEHEN SCHRAUBEN UND BOLZEN C C APRIETE TORNILLER A ZEICHENERKLARUNG LEYENDA ANMERKUNGEN NOTAS S AUSWECHSELN SUSTITUCI N DIE DICHTUNGEN BEI JEDEM AUSBAU AUSWECHSELN C KONTROLLE CONTROL SUSTITUIR LAS JUNTAS CON OCASI N DE CADA DESMONTAJE KONTROLLE SPIEL CONTROL JUEGO DIE SCHRAUBEN BEI SCHADEN ERSETZEN P REINIGUNG LIMPIEZA SUSTITUIR LA TORNILLER A EN CASO DE DETERIORO R REVISION REVISI N NACH FAHRTEN IMSCHLAMM ODER SAND EINEALLGEMEINE KONTROLLE VORNEHMEN L FETTEN SCHMIEREN ENGRASADO LUBRICACI N DESPU S DERECORRIDOS SOBRE FANGO OARENA EFECTUAR UN CONTROL GENERAL IIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIITIIIIIIIIIIIIIIIITIIIITIIIIIIIREIIIIEHEFHIIBIFEEEFEEEEEHFEBEEEFEEHEFEEE
39. E POSTERIORE REAR SWINGING ARM BUSHING DOUILLE FOURCHE ARRI RE PATTINO CATENA POSTERIORE REAR CHAIN SLIDER PATIN CHAINE ARRI RE BUSSOLE LEVERAGGI SOSPENSIONE POST REAR SUSPENSION LINKAGE BUSHINGS DOUILLES LEVIER RAYONS SUSPENSION ARRI RE GUIDACATENA COPRICATENA CHAIN GUIDE CHAIN GUARD GUIDE CHA NE COUVRE CHA NE GABBIE A RULLI SPINOTTI LEVER SOSP POST ROLLER CAGES LINKAGE PINS OF REAR SUSP CAGES TAMBOURS AXES LEVIER RAYONS SUSP ARRI RE AMMORTIZZATORE POSTERIORE REAR SHOCK ABSORBER AMORTISSEUR ARRI RE COMANDO GAS COMPLETO COMPLETE THROTTLE CONTROL COMMANDE GAZ COMPL TE gt gt gt kee EEE EEE WARTUNGSPLAN MUSS BEI EINEM HUSQVARNA VERTRAGSHANDLER AUSGEFUHRT WERDEN ESQUEMA DE MANTENIMIENTO PERIODICO DEBE REALIZARSE EN EL CONCESIONARIO HUSQVARNA 250R 310R NACH DEN ERSTEN u AUSWECHSELN SERIENMASSIGES MOTORRAD FUR STRASSENEINSATZ MIT BEGRENZTER 1000 KM ALLE 5000 KM ALLE 10000 KM WENN N TIG SUSTITUIR SI ES NECESARIO LEISTUNG DESPU S DE LOS CADA 5000 KM CADA 10000 KM MOTOCICLETADE SERIE PARAUSO EN CARRETERA DE POTENCIALIMITADA PRIMEROS 1000 KM BAUTEIL PARTE WARTUNGS COUPON CUPON WARTUNGS COUPON CUPON WARTUNGS COUPON CUPON VORDERRADGABEL HORQUILLA DELANTERA LENKERBEFESTIGUNGEN UND BEFESTIGUNGEN EMPALMES MANILLAR Y FIJACIONES BUCHSE HINTERE SCHWINGE CASQUILLO HORQUILLA TRASERA KETTENSPANNERAUFLAGE HI
40. ECESARIO BAUTEIL STEUERUNG CONTROLES STEUERUNG CONTROLES WARTUNGS COUPON WARTUNGS COUPON WARTUNGS COUPON WARTUNGS COUPON WARTUNGS COUPON WARTUNGS COUPON WARTUNGS COUPON WARTUNGS COUPON WARTUNGS COUPON z o gt o o z 5 lt WASSERLEITUNGEN UND SCHELLEN TUBER AS AGUA Y ANILLAS LEITUNG K HLER WASSERPUMPE TUBER A RADIADORES BOMBA AGUA FUSSRASTEN BOLZEN FEDERN ESTRIBO REPOSAPIES PERNOS MUELLES LENKKOPF LENKLAGER MIT BOLZEN L CABEZAL DE DIRECCI N BASE DE DIRECCI N CON PERNO KETTENSPANNERAUFLAGE HINTERE BREMSSCHEIBE VORDERRADBREMSE DISCO FRENO DELANTERO BREMSSCHEIBE HINTERRADBREMSE DISCO FRENO TRASERO gt gt gt IIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIITIIIIIIIIIIIIIIIITIIIITIIITIIIIIREIIIIEHEFHIIBIBEEBEHFEEEEEHEBEEEEFEEHFEEE 2 SCHEMA MANUTENZIONE PERIODICA DA EFFETTUARE PRESSO IL CONCESSIONARIO HUSQVARNA SCHEDULED MAINTENANCE CHART TO BE CARRIED OUT AT THE HUSQVARNA DEALER SCHEMA D ENTRETIEN PERIODIQUE A EFFECTUER AUPRES DE VOTRE CONCESSIONNAIRE HUSQVARNA 250R 310R MOTOCICLO DA COMPETIZIONE PER USO AGONI STICO A PIENA POTENZA RACING MOTORCYCLE FOR RACING USE FULL POWER RATING MOTO DE COMPETITION A UTILISER EN COMPETI TION A PLEINE PUISSANCE DOPO LE PRIME 2 5 h AFTER THE FIRST 2 5 h APR S LES 2 5 PREMIERES h OGNI 5h EVERY 5h TOUS LES 5h OGNI 10 h EVERY
41. ENANCE SPARK PLUG CHECK The correct type of spark plug and electrode gap is indicated in the Technical data section A wider gap may cause difficulties in starting the engine and overload the coil A narrower gap may cause difficulties when accelerating or idling or poor performance at low speed Remove the connector 1 from the coil 2 Loosen the two screws 3 remove coil 2 and retaining bracket 4 and then remove the spark plug NOTE during refitting check that the gasket 5 is correctly positioned the reference lug 6 must correspond with the retaining bracket 4 gap 7 It is very useful to examine the state of the spark plug just after it has been removed from the engine since the deposits on the plug and the colour of the insulator provide useful indications 0 8 0 9 mm 0 031 0 035 in Correct heat rating The tip of the insulator should be dry and the colour should be light brown or grey High heat rating In this case the insulator tip is dry and covered with dark de posits Low heat rating In this case the spark plug is overheated and insulator tip is vitreous white or grey in colour CAUTION If necessary replace the spark plug with one of the same type and heat rating see the technical data section Apply little graphite grease to the spark pes thread fit and screw the spark plug by and then tighten to the torque of 10 12 Nm 7
42. FLUIDO REFRIGERANTE CRANKSHAFT OIL SEAL LIQUIDE DE REFROIDISSEMENT PEDANE APPOGGIAPIEDI PERNI MOLLE FOOTPEGS PINS SPRINGS PLAQUE REPOSE PIEDS GOUJONS RESSORTS PERNI FISS TELAIETTO PERNI FISS MOTORE REAR CHASSIS MNTG BOLTS ENGINE MNTG BOLTS GOUJONS FIX CADRE GOUJONS FIX MOTEUR CAVALLETTO LATERALE SIDE STAND B QUILLE LAT RALE RULLO GUIDACATENA CUSCINETTO CHAIN GUIDE ROLLER BEARING ROULEAU GUIDE CHA NE ROULEMENT TESTA DI STERZO BASE DI STERZO CON PERNO STEERING HEAD BOTTOM YOKE WITH STEM TUBE DE DIRECTION T DE DIRECTION AVEC AXE gt gt gt eee WARTUNGSPLAN MUSS BEI EINEM HUSQVARNA VERTRAGSHANDLER AUSGEFUHRT WERDEN ESQUEMA DE MANTENIMIENTO PERIODICO DEBE REALIZARSE EN EL CONCESIONARIO HUSQVARNA 250R 310R NACH DEN ERSTEN u AUSWECHSELN SERIENMASSIGES MOTORRAD FUR STRASSENEINSATZ MIT BEGRENZTER 1000 KM ALLE 5000 KM ALLE 10000 KM WENN N TIG SUSTITUIR SI ES NECESARIO LEISTUNG DESPU S DE LOS CADA 5000 KM CADA 10000 KM MOTOCICLETADE SERIE PARAUSO EN CARRETERA DE POTENCIALIMITADA PRIMEROS 1000 KM EE 5 BAUTEIL PARTE WARTUNGS COUPON CUPON WARTUNGS COUPON CUPON WARTUNGS COUPON CUPON KUHLER RADIADORES WASSERLEITUNGEN UND SCHELLEN TUBER AS AGUA Y ANILLAS LEITUNG K HLER WASSERPUMPE TUBER A RADIADORES BOMBA AGUA K HLFL SSIGKEIT L QUIDO REFRIGERANTE FUSSRASTEN BOLZEN FEDERN ESTRIBO REPOSAPI S PERNOS MUELLES BEF
43. IIIIIIITIIIIIIIIIIIIIIIITIIIIIIIIIIIFEIIIIEHEFHIIBIBEEEFEEEEEHEFEEEFEEHFEEE 13 HEHE SCHEMA MANUTENZIONE PERIODICA DA EFFETTUARE PRESSO IL CONCESSIONARIO HUSQVARNA SCHEDULED MAINTENANCE CHART TO BE CARRIED OUT AT THE HUSQVARNA DEALER SCHEMA D ENTRETIEN PERIODIQUE A EFFECTUER AUPRES DE VOTRE CONCESSIONNAIRE HUSQVARNA 250R 310R MOTOCICLO DA COMPETIZIONE PER USO AGONI STICO A PIENA POTENZA RACING MOTORCYCLE FOR RACING USE FULL POWER RATING MOTO DE COMPETITION A UTILISER EN COMPETI TION A PLEINE PUISSANCE DOPO LE PRIME 2 5 h AFTER THE FIRST 2 5 h APR S LES 2 5 PREMIERES h OGNI 5h EVERY 5h TOUS LES 5h OGNI 10 h EVERY 10 h TOUS LES 10h OGNI 20 h EVERY 20 h TOUS LES 20h OGNI 30 h EVERY 30 h TOUS LES 30h OGNI 40 h EVERY 40 h TOUS LES 40h OGNI 50 h EVERY 50 h TOUS LES 50h OGNI 60 h EVERY 60 h TOUS LES 60h OGNI 70 h EVERY h TOUS LES 70 h OGNI 80 h EVERY 80 h TOUS LES 80h OGNI 90 h EVERY 90 h TOUS LES 90 h OGNI 100 h EVERY 100 h TOUS LES 100 h SOSTITUIRE SE NECESSARIO REPLACE AS REQUIRED REMPLACER SI N CESSAIRE PARTICOLARE PART SP CIAL CONTROLLI CONTROLE CONTROLLI CONTR LE TAGLIANDO SERVICE COUPON CONTR LE TECHNIQUE TAGLIANDO SERVICE COUPON CONTR LE TECHNIQUE TAGLIANDO SERVICE COUPON CONTR LE TECHNIQUE TAGLIANDO SERVICE COUPON CONTR LE TECHNIQUE TAGLIANDO SERVICE COUPON CONTR LE TECHNIQUE TAGLIANDO SERVICE COUPON CONTR LE TECHNIQUE T
44. ISSANCE DOPO LE PRIME 2 5 h AFTER THE FIRST 2 5 h APR S LES 2 5 PREMIERES h OGNI 5h EVERY 5h TOUS LES 5h OGNI 10 h EVERY 10 h TOUS LES 10h OGNI 20 h EVERY 20 h TOUS LES 20h OGNI 30 h EVERY 30 h TOUS LES 30h OGNI 40 h EVERY 40 h TOUS LES 40h OGNI 50 h EVERY 50 h TOUS LES 50h OGNI 60 h EVERY 60 h TOUS LES 60h OGNI 70 h EVERY h TOUS LES 70 h OGNI 80 h EVERY 80 h TOUS LES 80h OGNI 90 h EVERY 90 h TOUS LES 90 h OGNI 100 h EVERY 100 h TOUS LES 100 h SOSTITUIRE SE NECESSARIO REPLACE AS REQUIRED REMPLACER SI N CESSAIRE PARTICOLARE PART SP CIAL CONTROLLI CONTROLE CONTROLLI CONTR LE TAGLIANDO SERVICE COUPON CONTR LE TECHNIQUE TAGLIANDO SERVICE COUPON CONTR LE TECHNIQUE TAGLIANDO SERVICE COUPON CONTR LE TECHNIQUE TAGLIANDO SERVICE COUPON CONTR LE TECHNIQUE TAGLIANDO SERVICE COUPON CONTR LE TECHNIQUE TAGLIANDO SERVICE COUPON CONTR LE TECHNIQUE TAGLIANDO SERVICE COUPON CONTR LE TECHNIQUE TAGLIANDO SERVICE COUPON CONTR LE TECHNIQUE TAGLIANDO SERVICE COUPON CONTR LE TECHNIQUE TAGLIANDO SERVICE COUPON CONTR LE TECHNIQUE FILTRO ARIA AIR FILTER FILTRE AIR PERNI FISSAGGIO TELAIETTO E MOTORE REAR CHASSIS MNTG BOLTS ENGINE MNTG BOLTS GOUJONS FIX CADRE GOUJONS FIX MOTEUR TENSIONE RAGGI RUOTE WHEEL SPOKE TENSION TENSION RAYONS ROUES SERRAGGIO VITI CORONA SPROCKET BOLT TIGHTENING SERRAGE VIS COURONNE SERRAGGIO BULLONERIA TORQUE OF NUTS AND BOLTS SERRAGE DES BOULONS
45. KM ALLE 5000 KM ALLE 10000 KM WENN N TIG SUSTITUIR SI ES NECESARIO LEISTUNG DESPU S DE LOS CADA 5000 KM CADA 10000 KM MOTOCICLETADE SERIE PARAUSO EN CARRETERA DE POTENCIALIMITADA PRIMEROS 1000 KM MEE BAUTEIL PARTE WARTUNGS COUPON CUP N WARTUNGS COUPON CUP N WARTUNGS COUPON CUP N KOLBEN KOMPLETT PIST N COMPLETO KOMPLETTE KURBELWELLE CIG ENAL COMPLETO KURBELGEHAUSELAGER COJINETES BASE OLDICHTRING DER KURBELWELLE DE ACEITE CIGUENAL MOTOROL UND OLFILTER ACEITE MOTOR Y FILTRO ACEITE OLPUMPE BOMBA ACEITE ZAHNRADPAAR HAUPTANTRIEB PAR ENGRANAJES TRANSM PRIMARIA KUPPLUNGSNABE CUBO EMBRAGUE KUPPLUNGSSCHEIBEN DISCOS EMBRAGUE V V V IIIIIIIIIIIIIIIIIIIIIIIIIIITIIIIITIITIIIIIIIIIIIIIITIIIITIIIIIIIIREIIIIEHEFHIIBIFEEEHFEEEEEHFEBEEEFEEHEEEE A2 HEHE SCHEMA MANUTENZIONE PERIODICA DA EFFETTUARE PRESSO IL CONCESSIONARIO HUSQVARNA SCHEDULED MAINTENANCE CHART TO BE CARRIED OUT AT THE HUSQVARNA DEALER SCHEMA D ENTRETIEN PERIODIQUE A EFFECTUER AUPRES DE VOTRE CONCESSIONNAIRE HUSQVARNA 250R TE 310R DOPO PRIMI 1000 KM OGNI 5000 KM OGNI 10000 KM SOSTITUIRE SE NECESSARIO MOTOCICLO DI SERIE PER USO STRADALE A POTENZA LIMITATA AFTER FIRST 1000 KM EVERY 5000 KM EVERY 10000 KM REPLACE AS REQUIRED STANDARD MOTORCYCLE FOR ROAD USE DERATED APRES LES PREMIERS 1000 TOUS LES 5000 KM TOUS LES 10000 KM REMPLACER SI NECESSAIRE MOTO DE SERIE POUR USAGE SUR ROUTE A P
46. N WARTUNGS COUPON WARTUNGS COUPON WARTUNGS COUPON WARTUNGS COUPON WARTUNGS COUPON WARTUNGS COUPON WARTUNGS COUPON WARTUNGS COUPON WARTUNGS COUPON Z NDKERZE BUJ A ENCENDIDO VENTILE V LVULAS VENTILFEDERN KIPPHEBEL UND EINSTELLPLAETTCHEN MUELLES DE V LVULA BALANCINES Y PLETINAS VENTILSTEUERKETTE UND KETTENSPANNERAUF LAGE VENTILSTEUERKETTE C CADENA DE DISTRIBUCI N Y PAT N CADENA DE DISTRIBUCI N VORGELEGE ENGRANAJE DE MANDO DISTRIBUCI N IIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIITIIIIIIIIIIIIIIIITIIIITIIIIIIIREIIIIHFHEFHIIBIBEEEFEEEEEHEBEEEFEEHEFEEE 113 AYIVSSADAN IS 432V Id NAY SV 32V 1d3 OINHVSS3O3N aS asini LSOSs 00 S31 SNOL ASH3A3 00L INDO 406 S31 SNOL 06 06 408 541 SNOL 08 u 08 INDO 0 SATSNOL 0 AYSAS 02 INDO 09 SATSNOL 09 09 INDO os SATSNOL 40S 40S INDO 07 SAT SNOL AYSAS u Ot INDO oe 541 SNOL 0 AYSAS 0 INDO 0 SAT SNOL 0 AYSAS 02 INDO 0 SATSNOL OL AYSAS 4 0L INDO us SJ1 SNOL AH3 3 6383 3 4 52531 53 4671544 3 314 46 31 0400 1 FIQULNOD 39 35 OGNVITSVL 1 FIQULNOD 349 35 OGNVITSVL 1 FIQULNOD 349 35 OGNVITSVL 1 FIQULNOD
47. NG Never force the adjusting screws beyond the maximum opening and closure positions NOTE Flexibility index for the serial springs 4 6 N mm NOTE Always replace both the spring and the spacers to keep the preload value unchanged SPECIFICATIONS OPERATION MAINTENANCE 33 e sss cFrrmasrs sssaKOT mar F mI OIL FORK LEVEL For the regular fork operation both legs must be provided with the necessary oil quantity Remove the forkrods form the fork to check the oil level inside the forkrods Work as follows remove the power rod caps remove springs from the stems letting the oil drop into the latter bring forks to stroke end TE check that the level is at distance of 115 mm 4 52 in below the upper limit of rods OIL QUANTITY IN EACH FORK LEG TE 674 cm 41 13 in 556 cm 33 93 in Cartridge 196 cm 11 96 in Fork sleeve 360 cm 21 97 in on N LO EN 34 SPECIFICATIONS OPERATION MAINTENANCE ADJUSTING THE SHOCK ABSORBER B axis of the panel screw ADJUSTING THE SHOCK ABSORBER SPRING PRELOAD The rear shock absorber must be adjusted according to the rider Proceed as follows weight and track conditions 1 First turn counterclockwise fastening rear p
48. NT LEVEL CHECK WARNING NOTE Avoid removing radiator cap when engine Difficulties may arise in eliminating coolant is hot as coolant may spout out and cause from varnished surfaces If this occurs wash scalding off with water Check level 1 in right hand radiator when engine is cold place the motorcycle so that it is perpendicular to the ground The coolant should be approximately 10 mm above cells and be sides The radiator cap A is provided of two unlocking positions the first being for the previous pressure discharge in the cooling system EN 22 SPECIFICATIONS OPERATION MAINTENANCE REPLACEMENT OF COOLING FLUID Pour the necessary quantity of coolant in the radiator then warm up the engine in order to eliminate any possible air bubbles j 1 the ring Periodically check the connecting hoses see Periodical mainte eee 2 ore DP card this will avoid coolant leakages and consequent ing toke the pipe off the fitting that secures it to the engine then engine seizure If hoses A show cracks swelling or hardenings Piping SLOWLY open the R H radiator cap 3 slope the motorcycle on the left due to sheats desiccation their replacement shall be advisable B Clamps Check the correct tightening of the cl
49. NTERE KETTE PAT N CADENA TRASERA BUCHSEN HINTERES AUFHANGUNGS HEBELWERK CASQUILLOS JUEGO DE PALANCAS SUSPENSI N TRASERA KETTENF HRUNG KETTENABDECKUNG GUIACADENA CUBRECADENA ROLLENKAFIGE STIFTE HINTERES AUFHANGUNGS HEBELWERK JAULAS DE RODILLOS ESP RRAGOS JUEGOS DE PALANCAS SUSP TRASERA HINTERER STOSSDAMPFER AMORTIGUADOR TRASERO GASGRIFF KOMPLETT MANDO ACELERADOR COMPLETO V V V IIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIITIIIIIIIIIIIIREIIIIFHIEFHIIBIBEEFEHFEEEEEHFEBEEEFEEHEEEE 177 SCHEMA MANUTENZIONE PERIODICA DA EFFETTUARE PRESSO IL CONCESSIONARIO HUSQVARNA SCHEDULED MAINTENANCE CHART TO BE CARRIED OUT AT THE HUSQVARNA DEALER SCHEMA D ENTRETIEN PERIODIQUE A EFFECTUER AUPRES DE VOTRE CONCESSIONNAIRE HUSQVARNA TE 250R 31 OR DOPO PRIMI 1000 KM OGNI 5000 KM OGNI 10000 KM SOSTITUIRE SE NECESSARIO MOTOCICLO DI SERIE PER USO STRADALE A POTENZA LIMITATA AFTER FIRST 1000 KM EVERY 5000 KM EVERY 10000 KM REPLACE AS REQUIRED STANDARD MOTORCYCLE FOR ROAD USE DERATED APRES LES PREMIERS 1000 TOUS LES 5000 KM TOUS LES 10000 KM REMPLACER SI NECESSAIRE MOTO DE SERIE POUR USAGE SUR ROUTE A PUISSANCE LIMITEE PARTICOLARE TAGLIANDO TAGLIANDO TAGLIANDO PART SERVICE COUPON SERVICE COUPON SERVICE COUPON SPECIAL CONTROLE TECHNIQUE CONTROLE TECHNIQUE CONTROLE TECHNIQUE COMANDO FRIZIONE COMPLETO COMPLETE CLUTCH CONTROL COMMANDE EMBRAYAGE COMPLETE GAS THROTTLE CABLES CABLES GAZ
50. ON CONTR LE TECHNIQUE TAGLIANDO SERVICE COUPON CONTR LE TECHNIQUE TAGLIANDO SERVICE COUPON CONTR LE TECHNIQUE TAGLIANDO SERVICE COUPON CONTR LE TECHNIQUE TUBAZIONI ACQUA E FASCETTE WATER HOSES AND CLAMPS TUYAUX EAU ET COLLIERS TUBAZIONI RADIATORI POMPA ACQUA RADIATORS TO WATER PUMP HOSE DURITS RADIATEURS POMPE EAU PEDANE POGGIAPIEDI PERNI MOLLE FOOTPEGS PINS SPRINGS PLAQUE REPOSE PIEDS GOUJONS RESSORTS TESTA DI STERZO BASE DI STERZO CON PERNO STEERING HEAD BOTTOM YOKE WITH STEM TUBE DE DIRECTION T DE DIRECTION AVEC AXE PATTINO CATENA POSTERIORE REAR CHAIN SLIDER PATIN CHAINE ARRI RE DISCO FRENO ANTERIORE FRONT BRAKE DISC DISQUE FREIN AVANT DISCO FRENO POSTERIORE REAR BRAKE DISC DISQUE FREIN ARRI RE gt gt gt eee WARTUNGSPLAN MUSS BEI EINEM HUSQVARNA VERTRAGSHANDLER AUSGEFUHRT WERDEN ESQUEMA DE MANTENIMIENTO PERIODICO DEBE REALIZARSE EN EL CONCESIONARIO HUSQVARNA 250R TXC 310R MOTORRADF RWETTRENNEN F RWETTKAMPFEIN SATZ MIT VOLLER LEISTUNG MOTOCICLETA DE COMPETICI N PARA USO COM PETITIVO DE POTENCIA PLENA NACH DEN ERSTEN 2 5 STUNDEN DESPUES DE LAS PRIMERAS 2 5 h ALLE 5h 5 h ALLE 10h CADA 10h ALLE 20 h CADA 20 h ALLE 30 h CADA 30 h ALLE 40 h CADA 40 h ALLE 50 h 50 h ALLE 60 h CADA 60 h ALLE 70 h CADA 70 h ALLE 80 h CADA 80 h ALLE 90 h CADA 90 h ALLE 100 h CADA 100 h AUSWECHSELN WENN N TIG SUSTITUIR SI ES N
51. ONT BRAKE fixed disc 0 10 23 in 260 mm Wave type with hydraulic control and floating caliper REAR BRAKE Type floating disc 9 45 240 mm Wave type with hydraulic control and floating caliper RIMS dE in light alloy 1 6x21 Cp NR in light alloy 2 15x18 EN 8 SPECIFICATIONS OPERATION MAINTENANCE TABLE FOR LUBRICATION SUPPLIES TIRES I E 90 90x21 Rear TE TXC 120 90x18 Rear TEUSA 140 90x18 Cold tire pressure front 0 9 1 0 Kg cm TON ua 1 1 Kg cm rear 0 8 0 2 Kg cm rear 1 0 Kg cm In case of racing use 7 Road use DIMENSION WEIGHT CAPACITY Wheelbase 57 87 in 1470 mm Overall length 88 98 2260 mm 85 67 in 2176 mm Overall width 32 30 in 820 mm Overall height 50 79 in 1290 mm Saddle 37 4 in 950 mm Minimum ground clearance 11 42 in 290 mm Kerb weight without fuel E cesse 249 12 Ib 113 kg 250 250 22 lb 5 kg 310 KC 739 43 b 108 6 ka 250 240 52 Ib 310 Fuel Imp Gall 1 87 U S Gall 2 25 851 Qt reserve included 2 02 Imp
52. PIA INGRANAGGI PRIMARIA PRIMARY DRIVE GEAR PAIR COUPLE ENGRENAGES TRANSM PRIMAIRE LEGENDA LEGEND L GENDE ORE HOURS HEURES SOSTITUZIONE REPLACE REMPLACEMENT CONTROLLO CHECK CONTROLE CONTROLLO GIOCO CHECK CLEARANCE CONTROLE JEU PULIZIA CLEAN NETTOYAGE REVISIONE OVERHAUL CONTROLE TECHNIQUE INGRASSAGGIO LUBRIFICAZIONE GREASE LUBRICATE GRAISSAGE LUBRIFICATION SOSTITUIRE E O AGGIUNGERE SE NECESSARIO CHANGE AND OR ADD IF NECESSARY CHANGER ET OU AJOUTER SI NECESSAIRE X T NOTE NOTES REMARQUES SOSTITUIRE LE GUARNIZIONI IN OCCASIONE DI OGNI SMONTAGGIO REPLACE GASKETS AND SEALS AFTER EACH REMOVAL REMPLACER LES JOINTS CHAQUE D POSE SOSTITUIRE LA VITERIA IN CASO DI DETERIORAMENTO REPLACE SCREWS AND BOLTS IF DAMAGED REMPLACER LA VISSERIE SI ENDOMMAG E DOPO PERCORRENZE SU FANGO O SABBIA EFFETTUARE UNA VERIFICA GENERALE PERFORM A GENERAL INSPECTION AFTER RIDING ON MUDDY OR SANDY TERRAIN APR S CHAQUE PARCOURS SUR TERRAIN BOUEUX OU SUR SABLE FAIRE UN CONTR LE G N RAL ee WARTUNGSPLAN MUSS BEI EINEM HUSQVARNA VERTRAGSHANDLER AUSGEFUHRT WERDEN ESQUEMA DE MANTENIMIENTO PERIODICO DEBE REALIZARSE EN EL CONCESIONARIO HUSQVARNA 250R TXC 310R MOTORRADF RWETTRENNEN F RWETTKAMPFEIN SATZ MIT VOLLER LEISTUNG MOTOCICLETA DE COMPETICI N PARA USO COM PETITIVO DE POTENCIA PLENA ALLE 5h 5 h ALLE 10h CADA 10h ALLE 20 h CADA 20 h ALLE 30 h CA
53. PINZE IMPIANTI FRENANTI MASTER CYLINDER TO BRAKE CALLIPER HOSES TUYAUX POMPE TRIER SYST MES DE FREINAGE gt gt gt dee WARTUNGSPLAN MUSS BEI EINEM HUSQVARNA VERTRAGSHANDLER AUSGEFUHRT WERDEN ESQUEMA DE MANTENIMIENTO PERIODICO DEBE REALIZARSE EN EL CONCESIONARIO HUSQVARNA 250R TXC 310R MOTORRADF RWETTRENNEN F RWETTKAMPFEIN SATZ MIT VOLLER LEISTUNG MOTOCICLETA DE COMPETICI N PARA USO COM PETITIVO DE POTENCIA PLENA NACH DEN ERSTEN 2 5 STUNDEN DESPUES DE LAS PRIMERAS 2 5 h ALLE 5h 5 h ALLE 10h CADA 10h ALLE 20 h CADA 20 h ALLE 30 h CADA 30 h ALLE 40 h CADA 40 h ALLE 50 h 50 h ALLE 60 h CADA 60 h ALLE 70 h CADA 70 h ALLE 80 h CADA 80 h ALLE 90 h CADA 90 h ALLE 100 h CADA 100 h AUSWECHSELN WENN N TIG SUSTITUIR SI ES NECESARIO BAUTEIL STEUERUNG CONTROLES STEUERUNG CONTROLES WARTUNGS COUPON WARTUNGS COUPON WARTUNGS COUPON WARTUNGS COUPON WARTUNGS COUPON WARTUNGS COUPON WARTUNGS COUPON WARTUNGS COUPON WARTUNGS COUPON WARTUNGS COUPON KETTEN F HRUNGSROLLE LAGER RODILLO GU A CADENA COJINETES SEITLICHE FUSSRASTE SOPORTE LATERAL LEITUNGEN HAUPTBREMSZYLINDER BREMSSAT TEL BREMSANLAGEN TUBER AS BOMBA PINZA INSTALACIONES DE FRENADO IIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIITIIIIIIIIIIIIIIIITIIIITIIIIIIIEIIIIEHIIFHIIBIBBSEEFEEEEEHEFEEEFEEHEEEE SCHEMA MANUTENZIONE PERIODICA DA EFFETTUARE PRESSO IL CONCESSIONARIO HUSQVARNA S
54. R EN COMPETI TION A PLEINE PUISSANCE DOPO LE PRIME 2 5 h AFTER THE FIRST 2 5 h APR S LES 2 5 PREMIERES h OGNI 5h EVERY 5h TOUS LES 5h OGNI 10 h EVERY 10 h TOUS LES 10h OGNI 20 h EVERY 20 h TOUS LES 20h OGNI 30 h EVERY 30 h TOUS LES 30h OGNI 40 h EVERY 40 h TOUS LES 40h OGNI 50 h EVERY 50 h TOUS LES 50h OGNI 60 h EVERY 60 h TOUS LES 60h OGNI 70 h EVERY h TOUS LES 70 h OGNI 80 h EVERY 80 h TOUS LES 80h OGNI 90 h EVERY 90 h TOUS LES 90 h OGNI 100 h EVERY 100 h TOUS LES 100 h SOSTITUIRE SE NECESSARIO REPLACE AS REQUIRED REMPLACER SI N CESSAIRE PARTICOLARE PART SP CIAL CONTROLLI CONTROLE CONTROLLI CONTR LE TAGLIANDO SERVICE COUPON CONTR LE TECHNIQUE TAGLIANDO SERVICE COUPON CONTR LE TECHNIQUE TAGLIANDO SERVICE COUPON CONTR LE TECHNIQUE TAGLIANDO SERVICE COUPON CONTR LE TECHNIQUE TAGLIANDO SERVICE COUPON CONTR LE TECHNIQUE TAGLIANDO SERVICE COUPON CONTR LE TECHNIQUE TAGLIANDO SERVICE COUPON CONTR LE TECHNIQUE TAGLIANDO SERVICE COUPON CONTR LE TECHNIQUE TAGLIANDO SERVICE COUPON CONTR LE TECHNIQUE TAGLIANDO SERVICE COUPON CONTR LE TECHNIQUE COMANDO GAS COMPLETO COMPLETE THROTTLE CONTROL COMMANDE GAZ COMPL TE TUBO DI SCARICO E SILENZIATORE EXHAUST PIPE AND SILENCER POT D CHAPPEMENT ET SILENCIEUX TUBAZIONI CARBURANTE FUEL PIPES TUYAUX CARBURANT CATENA TRASMISSIONE SECONDARIA SECONDARY DRIVE CHAIN CHAINE TRANSMISSION SECONDAIRE PEDALE AVVIAMENTO KICK STA
55. RATION MAINTENANCE ADJUSTMENT OF THE CONTROL LEVER AND CHECK OF THE FRONT BRAKE FLUID LEVEL The adjuster a pus on the control lever allows adjusting of the is play Free play must be at least 10 mm 0 39 in The level of the fluid in pump reservoir must never be below the minimum value 1 which can be checked from the window on the rear side of the pump body A decrease of the fuel level will let air into the sustem hence an extension of the level stroke WARNING If the brake lever feels mushy when it is applied there may be air in the brake lines or the brake may be defective Since it is dangerous to operate the motorcycle under such conditions have the brake checked immediately by an authorized HUSQVARNA dealer CAUTION Do not spill brake fluid on to any painted surface or lenses CAUTION Do not mix two brands of fluid Change the brake fluid in the brake line if you wish to switch to another fluid brand CAUTION Brake fluid may cause irritation Avoid contact with skin or eyes In case of contad flush thoroughly with water and all a doctor if your eyes were exposed A to encrease clearance B to decrease clearance ELEEEEEELELLELEELELTL TELLE EE E EE E EE EE UE E HEURE SPECIFICATIONS OPERATION MAINTENANCE 29 BENE REAR BRAKE PEDAL POSITION ADJUSTMENT The position of the rear foot brake pedal as to the footrest may be adjusted according to the individual ne
56. RES TE WARNING LIGHTS PANEL NOTE FI LAMP OPERATING FAILURES TE TXC Fl Lamp 1 is located on the side of the digital dashboard motorcycle is fitted with a small warning lights panel IN THE EVENT OF ENGINE AND OR INJECTIO inn lights SYSTEM MALFUNCTION THE WARNING LIGHT with two warning lights WILL START BLINKING THUS COMMUNICATING m M A FAILURE Red FI LAMP warning light operating failures IF THE WARNING LIGHT TURNS ON PAY ATTEN 2 Yellow warning light FUEL RESERVE TION NOT TO RUN THE ENGINE AT FULL THROT AND CONTACT THE NEAREST HUSQVARNA EN 14 SPECIFICATIONS OPERATION MAINTENANCE THROTTLE CONTROL The throttle knob 1 is located on the right hand side of the handlebar The position of the throttle control can be adjusted by loosening the two fastenig screws A CAUTION Do not forget to tighten the screws A after the adjustment FRONT BRAKE CONTROL The brake control lever 2 is located on the right hand side of the handlebar The position of the throttle control can be ad justed by loosening the two fastenig screws B CAUTION Do not forget to tighten the screws B after the adjustment CLUTCH CONTROL The hydraulic clutch control lever 3 is located on the left hand side of the handlebar and is protected against dirt with a rub ber guard The position of the clutch control on handlebar can be adjusted by loosening the retaining screws C
57. ROCKET COURONNE ARRI RE SERRAGGIO VITI CORONA SPROCKET BOLT TIGHTENING SERRAGE VIS COURONNE CATENA TRASMISSIONE SECONDARIA SECONDARY DRIVE CHAIN CHA NE TRANSMISSION SECONDAIRE SERRAGGIO BULLONERIA TORQUE OF NUTS AND BOLTS SERRAGE DES BOULONS LEGENDA LEGEND L GENDE NOTE NOTES REMARQUES S SOSTITUZIONE REPLACE REMPLACEMENT SOSTITUIRE LE GUARNIZIONI IN OCCASIONE DI OGNI SMONTAGGIO C CONTROLLO CHECK CONTR LE REPLACE GASKETS AND SEALS AFTER EACH REMOVAL CONTROLLO GIOCO CHECK CLEARANCE CONTR LE JEU REMPLACER LES JOINTS CHAQUE D POSE PULIZIA CLEAN NETTOYAGE SOSTITUIRE LA VITERIA IN CASO DI DETERIORAMENTO R REVISIONE OVERHAUL CONTR LE TECHNIQUE REPLACE SCREWS AND BOLTS IF DAMAGED INGRASSAGGIO LUBRIFICAZIONE GREASE LUBRICATE GRAISSAGE LUBRIFICATION REMPLACER LA VISSERIE SI ENDOMMAGEE DOPO PERCORRENZE SU FANGO O SABBIA EFFETTUARE UNA VERIFICA GENERALE PERFORM A GENERAL INSPECTION AFTER RIDING ON MUDDY OR SANDY TERRAIN APR S CHAQUE PARCOURS SUR TERRAIN BOUEUX OU SUR SABLE FAIRE UN CONTR LE G N RAL A30 PORE WARTUNGSPLAN 055 BEI EINEM HUSQVARNA VERTRAGSHANDLER AUSGEFUHRT WERDEN ESQUEMA DE MANTENIMIENTO PERIODICO DEBE REALIZARSE EN EL CONCESIONARIO HUSQVARNA 250R 310R SERIENMASSIGES MOTORRAD FUR STRASSENEINSATZ MIT BEGRENZTER NACH DEN ERSTEN AUSWECHSELN ALLE 5000 KM CADA 5000 KM ALLE 10000 KM CADA 10000 KM 1000 KM DESPUES D
58. RT PEDAL PEDALE DE DEMARRAGE PEDALE COMANDO CAMBIO GEAR SHIFT PEDAL P DALE COMMANDE DE VITESSES RADIATORI RADIATORS RADIATEURS gt gt gt gee WARTUNGSPLAN MUSS BEI EINEM HUSQVARNA VERTRAGSHANDLER AUSGEFUHRT WERDEN ESQUEMA DE MANTENIMIENTO PERIODICO DEBE REALIZARSE EN EL CONCESIONARIO HUSQVARNA 250R TXC 310R MOTORRADF RWETTRENNEN F RWETTKAMPFEIN SATZ MIT VOLLER LEISTUNG MOTOCICLETA DE COMPETICI N PARA USO COM PETITIVO DE POTENCIA PLENA NACH DEN ERSTEN 2 5 STUNDEN DESPUES DE LAS PRIMERAS 2 5 h ALLE 5h 5 h ALLE 10h CADA 10h ALLE 20 h CADA 20 h ALLE 30 h CADA 30 h ALLE 40 h CADA 40 h ALLE 50 h 50 h ALLE 60 h CADA 60 h ALLE 70 h CADA 70 h ALLE 80 h CADA 80 h ALLE 90 h CADA 90 h ALLE 100 h CADA 100 h AUSWECHSELN WENN N TIG SUSTITUIR SI ES NECESARIO BAUTEIL STEUERUNG CONTROLES STEUERUNG CONTROLES WARTUNGS COUPON WARTUNGS COUPON WARTUNGS COUPON WARTUNGS COUPON WARTUNGS COUPON WARTUNGS COUPON WARTUNGS COUPON WARTUNGS COUPON WARTUNGS COUPON WARTUNGS COUPON GASGRIFF KOMPLETT MANDO ACELERADOR COMPLETO AUSPUFFROHR UND SCHALLDAMPFER TUBO DE ESCAPE Y SILENCIADOR KRAFTSTOFFLEITUNGEN TUBER AS CARBURANTE KICKSTARTERPEDAL PEDAL ARRANQUE SCHALTPEDAL PEDAL MANDO CAMBIO K HLER RADIADORES SEKUNDARANTRIEBSKETTE CL CL CADENA TRANSMISION SECUNDARIA gt gt gt
59. Remove the plastic bags and clean the air cleaner intake Lubricate the points listed in the Maintenance Table Appendix A Briefly warm up the engine Test the brakes before riding the motorcycle WARNING Never wax or lubricate the brake disc Loss of braking and an accident could result Clean the disc with an oilless solvent such ans acetone Observe the solvent warn ings EN 50 SPECIFICATIONS OPERATION MAINTENANCE PRE DELIVERY INSPECTION Description Operation Pre delivery Engine oil Check level J Two stroke mix oil level Check level ds Coolant Check Restore level Cooling system Check for leakage J Electric fans Check operation Spark plugs Check Replace J Throttle body Carburettor Check and adjust J Brakes Clutch fluid Check level J Brakes Clutch Check operation J Brakes Clutch Check lines for leakage J Throttle control Check operation J Throttle control Check Adjust play J Choke control Check operation J Flexible controls and transm Check Adjust J Drive chain Check Adjust Description Operation Pre delivery Tyres Check pressure J Side stand Check operation a Side stand switch Check operation a Electrical equipment Check operation J Instrument panel Check operation J Lights Visual signals Check operation J Horn Check operation a Headlight Check operation a Ignition switch Check operation J Locks Check operation a Screws and nuts Check Tighten a H
60. SCHEMA D ENTRETIEN PERIODIQUE A EFFECTUER AUPRES DE VOTRE CONCESSIONNAIRE HUSQVARNA 250R 310R MOTOCICLO DA COMPETIZIONE PER USO AGONI STICO A PIENA POTENZA RACING MOTORCYCLE FOR RACING USE FULL POWER RATING MOTO DE COMPETITION A UTILISER EN COMPETI TION A PLEINE PUISSANCE DOPO LE PRIME 2 5 h AFTER THE FIRST 2 5 h APR S LES 2 5 PREMIERES h OGNI 5h EVERY 5h TOUS LES 5h OGNI 10 h EVERY 10 h TOUS LES 10h OGNI 20 h EVERY 20 h TOUS LES 20h OGNI 30 h EVERY 30 h TOUS LES 30h OGNI 40 h EVERY 40 h TOUS LES 40h OGNI 50 h EVERY 50 h TOUS LES 50h OGNI 60 h EVERY 60 h TOUS LES 60h OGNI 70 h EVERY h TOUS LES 70 h OGNI 80 h EVERY 80 h TOUS LES 80h OGNI 90 h EVERY 90 h TOUS LES 90 h OGNI 100 h EVERY 100 h TOUS LES 100 h SOSTITUIRE SE NECESSARIO REPLACE AS REQUIRED REMPLACER SI N CESSAIRE PARTICOLARE PART SP CIAL CONTROLLI CONTROLE CONTROLLI CONTR LE TAGLIANDO SERVICE COUPON CONTR LE TECHNIQUE TAGLIANDO SERVICE COUPON CONTR LE TECHNIQUE TAGLIANDO SERVICE COUPON CONTR LE TECHNIQUE TAGLIANDO SERVICE COUPON CONTR LE TECHNIQUE TAGLIANDO SERVICE COUPON CONTR LE TECHNIQUE TAGLIANDO SERVICE COUPON CONTR LE TECHNIQUE TAGLIANDO SERVICE COUPON CONTR LE TECHNIQUE TAGLIANDO SERVICE COUPON CONTR LE TECHNIQUE TAGLIANDO SERVICE COUPON CONTR LE TECHNIQUE TAGLIANDO SERVICE COUPON CONTR LE TECHNIQUE ALBERO MOTORE COMPLETO CRANKSHAFT VILEBREQUIN COP
61. STMENT Adjustment of the compression stroke is independent from the rebound stroke A COMPRESSION Standard calibration 1 Low damping speed TE 14 dicks 10 dicks register 4 2 High damping speed TE 1 1 2 turns 1 1 4 turns register 6 To reset the standard calibration turn upper registers 4 and 6 clockwise until reaching fully closed position Return then back for the mentioned clicks turns In order 10 obtain a smooth braking action turn the registers anticlockwise Reverse the operation in order to obtain harder braking action EN 36 SPECIFICATIONS OPERATION MAINTENANCE B EXTENSION Standard calibration 10 clicks 1 2 clicks register 5 To reset the standard calibration turn lower register 5 clock wise until reaching fully closed position Return then back for the mentioned clicks In order to obtain a smooth braking action turn the register anticlockwise Reverse the operation in order 10 obtain a harder braking action CHAIN ADJUSTMENT Fig A Chain should be checked adjusted and lubricated as per the Maintenance Chart to ensure security and prevent excessive wear If the chains becomes badly worn or is poorly adjusted i e if it is too loose or too taught it could escape from sprock et or break To adjust the rear chain it is necessary to lower the rear part of motorcycle so 10 line up the drive sprocket axle the r
62. UE KUPPLUNGSFEDERN MUELLES EMBRAGUE STANGE ZUM AUSKUPPELN DER KUPPLUNG VARILLA DESACOPLAMIENTO EMBRAGUE GETRIEBE AUSGANGSRITZEL PIN N SALIDA CAMBIO ANLASSER ZAHNRADER ENGRANAJES ARRANQUE KICKSTARTERPEDAL PEDAL ARRANQUE SCHALTPEDAL PEDAL MANDO CAMBIO ZUNDKERZE BUJIA ENCENDIDO LUFTFILTER FILTRO AIRE IIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIITIIIIIIIIIIIREIIIIEHEFHIIBIBEEEFEEEEEHFEEEEEFEEHEFEEE A23 SCHEMA MANUTENZIONE PERIODICA DA EFFETTUARE PRESSO IL CONCESSIONARIO HUSQVARNA SCHEDULED MAINTENANCE CHART TO BE CARRIED OUT AT THE HUSQVARNA DEALER SCHEMA D ENTRETIEN PERIODIQUE A EFFECTUER AUPRES DE VOTRE CONCESSIONNAIRE HUSQVARNA 250R TE 310R DOPO PRIMI 1000 KM OGNI 5000 KM OGNI 10000 KM SOSTITUIRE SE NECESSARIO MOTOCICLO DI SERIE PER USO STRADALE A POTENZA LIMITATA AFTER FIRST 1000 KM EVERY 5000 KM EVERY 10000 KM REPLACE AS REQUIRED STANDARD MOTORCYCLE FOR ROAD USE DERATED APRES LES PREMIERS 1000 TOUS LES 5000 KM TOUS LES 10000 KM REMPLACER SI NECESSAIRE MOTO DE SERIE POUR USAGE SUR ROUTE A PUISSANCE LIMITEE PARTICOLARE TAGLIANDO TAGLIANDO TAGLIANDO PART SERVICE COUPON SERVICE COUPON SERVICE COUPON SPECIAL CONTROLE TECHNIQUE CONTROLE TECHNIQUE CONTROLE TECHNIQUE RADIATORI RADIATORS RADIATEURS TUBAZIONI ACQUA E FASCETTE WATER HOSES AND CLAMPS TUYAUX EAU ET COLLIERS TUBAZIONE RADIATORI POMPA ACQUA RADIATORS TO WATER PUMP HOSE TUYAUX RADIATEURS POMPE EAU
63. UISSANCE LIMITEE PARTICOLARE TAGLIANDO TAGLIANDO TAGLIANDO PART SERVICE COUPON SERVICE COUPON SERVICE COUPON SPECIAL CONTROLE TECHNIQUE CONTROLE TECHNIQUE CONTROLE TECHNIQUE PIATTO SPINGIDISCHI FRIZIONE CLUTCH PRESSURE PLATE PLATEAU POUSSOIR EMBRAYAGE MOLLE FRIZIONE CLUTCH SPRINGS RESSORTS EMBRAYAGE ASTINA DISINNESTO FRIZIONE CLUTCH PUSHROD TIGE DE DEBRAYAGE PIGNONE USCITA CAMBIO TRANSMISSION SPROCKET PIGNON SORTIE DE VITESSES INGRANAGGI AVVIAMENTO STARTER GEARS ENGRENAGES DEMARREUR PEDALE AVVIAMENTO KICK START PEDAL PEDALE DEMARREUR PEDALE COMANDO CAMBIO GEAR SHIFT PEDAL P DALE COMMANDE BO TE DE VITESSES CANDELA ACCENSIONE SPARK PLUG BOUGIE D ALLUMAGE FILTRO ARIA AIR FILTER FILTRE AIR gt gt gt 177 EU WARTUNGSPLAN MUSS BEI EINEM HUSQVARNA VERTRAGSHANDLER AUSGEFUHRT WERDEN ESQUEMA DE MANTENIMIENTO PERIODICO DEBE REALIZARSE EN EL CONCESIONARIO HUSQVARNA 250R 310R NACH DEN ERSTEN SERIENMASSIGES MOTORRAD FUR STRASSENEINSATZ MIT BEGRENZTER 1000 KM ALLE 5000 KM ALLE 10000 KM AUSWECHSELN WENN NOTIG LEISTUNG DESPUES DE LOS CADA 5000 KM CADA 10000 KM SUSTITUIR SI ES NECESARIO MOTOCICLETADE SERIE PARAUSO EN CARRETERA DE POTENCIALIMITADA PRIMEROS 1000 KM BAUTEIL PARTE WARTUNGS COUPON CUP N WARTUNGS COUPON CUP N WARTUNGS COUPON CUP N KUPPLUNGS DRUCKPLATTE PLATO DE APRIETE EMBRAG
64. USTMENT To ensure maximum safety the steering wheel should always be regulated so that the handlebars steering the motorcycle rotate freely without play To check steering wheel adjustment place kick stand or other support under the engine so that the front wheel is raised from ground Place slight pressure on the tips of the handlebars to rotate steering wheel the handlebars should also rotate without effort Stand in front of the motorcycle and grasp the lower end of the fork rods sliders moving them in the direction of their axis Se si avverte gioco occorrer eseguire la regolazione operando come segue loosen steering sleeve nut 1 Loosen screws that fix steering head to fork rods 3 Turn the steering ring nut 2 clockwise of the steering sleeve proper tool 10 adjust play properly Tighten steering sleeve nut 1 to a torque setting of 80 90 Nm 8 9 59 66 38 ft lb Tighten screws on the steering head 3 to a torque of 27526 5 Nm 73 27 16 9 19 5 ft lb CAUTION Do not ride a motorcycle with damaged steering stem bearings An unsafe handling condition can result LOCK ADJUSTMENT The lock can be changed using the adjusting units on the sides of the steering tube as follows loosen the ring nut 1 and turn the adjusting screw 2 until you have the desired angle then tighten the ring nut again 1 Change by the same amount on both sides EN 28 SPECIFICATIONS OPE
65. amps B side to drain the coolant easily in the vessel When finished refit the hose 1 secure it with the clamp 2 and refit the drain hose SPECIFICATIONS OPERATION MAINTENANCE 23 BENE THROTTLE CABLE ADJUSTMENT ADJUSTING THE IDLE To check the correct adjustment of the throttle operate as fol Adjust the carburetor with warm engine and with the throttle lows control in closed position Proceed as follows Remove rubber caps 1 by moving the opening cable 2 back and forth check that free play is 3 mm by moving the closing cable 3 back and forth check that free play is 1 mm turn the knob 1 on the left side of the throttle body of about 34 clicks from the fully closed position checking with the suit able device that revs are of about 1 950 RPM turn clockwise to increase the speed and counter clockwise to reduce it if it does not happen loosen the nut 4 and appropriately turn the adjuster screw 5 loosen it to decrease clearance tighten it to increase it after adjustment block the nut 4 WARNING Operation with damaged throt tle cable could result in an unsafe riding on dition WARNING Exhaust gas contains poisonous carbon monoxide gas Never run the engine in a closed area or in a confined area EN 24 SPECIFICATIONS OPERATION MAINT
66. are guaranteed exempt from functional defects and covered with legal guarantee if the STANDARD CONFIGURATION is maintained and the suggested maintenance table shown on Appendix A is observed If TE vehicles are transformed in COMPETI TION MOTORCYCLES with FULL POWER EN GINE the suggested maintenance table for competition use is shown on Appendix A SPECIFICATIONS OPERATION MAINTENANCE EN 3 IMPORTANT The reference for recognition of the guarantee will be the 0 TORCYCLE CONFIGURATION as shown below A STANDARD MOTORCYCLE STREET LEGAL with LIMITED POWER ENGINE B COMPETITION MOTORCYCLE RACING USE with FULL POWER ENGINE This motorcycles was not designed for long trips with the engine always at maximum rpm as can occur whilst travelling on roads or highways Long trips at full throttle can cause severe damage to the engine This motorcycles is setup for competition use and therefore guarantees maximum formance with the rider alone It is thereby not recommended to use the vehicle on cir cuits or off road with a passenger ALWAYS keep in mind that these motorcycles have been de signed strictly for competition use that is for conditions of usage very different from those presented on the road ALWAYS keep in mind that these motorcycles have been designed strictly for competition use that is for conditions of usage very dif ferent from those presented on the road In orde
67. e eee eee eee WARTUNGSPLAN MUSS BEI EINEM HUSQVARNA VERTRAGSHANDLER AUSGEFUHRT WERDEN ESQUEMA DE MANTENIMIENTO PERIODICO DEBE REALIZARSE EN EL CONCESIONARIO HUSQVARNA 250R 310R NACH DEN ERSTEN u AUSWECHSELN SERIENMASSIGES MOTORRAD FUR STRASSENEINSATZ MIT BEGRENZTER 1000 KM ALLE 5000 KM ALLE 10000 KM WENN N TIG SUSTITUIR SI ES NECESARIO LEISTUNG DESPU S DE LOS CADA 5000 KM CADA 10000 KM MOTOCICLETADE SERIE PARAUSO EN CARRETERA DE POTENCIALIMITADA PRIMEROS 1000 KM BAUTEIL PARTE WARTUNGS COUPON CUP N WARTUNGS COUPON CUP N WARTUNGS COUPON CUP N VENTILE V LVULAS VENTILFEDERN MUELLES V LVULAS VENTILSTEUERKETTE CADENA DE DISTRIBUCI N KETTENSPANNERAUFLAGE VENTILSTEUERKETTE PAT N CADENA DE DISTRIBUCI N ANGETRIEBENES ZAHNRAD VENTILSTEUERUNG ENGRANAJE CONDUCIDO DISTRIBUCI N ANTRIEBS ZAHNRAD VENTILSTEUERUNG ENGRANAJE CONDUCTOR DISTRIBUCI N KETTENSPANNER VENTILSTEUERKETTE TENSOR CADENA DISTRIBUCI N ANSCHLUSS UND SCHELLEN EMPALME DE ASPIRACI N Y BANDAS ZYLINDER KOMPLETT CILINDRO COMPLETO V V V IIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIITIIIIIIIIIIIIIIIITIIIITIIIIIRIFEIIIIEHEFHIIBIBEEEFEEEEEHEBEEEFEEHEEEE SCHEMA MANUTENZIONE PERIODICA DA EFFETTUARE PRESSO IL CONCESSIONARIO HUSQVARNA SCHEDULED MAINTENANCE CHART TO BE CARRIED OUT AT THE HUSQVARNA DEALER SCHEMA D ENTRETIEN PERIODIQUE A EFFECTUER AUPRES DE VOTRE CONCESSIONNAIRE HUSQVARNA
68. e re ceived expert instrudion and are in excellent physical condition PRECAUTIONS FOR CHILDREN WARNING Park the vehide where it is unlikely to be bumped into or damaged Even slight or involuntary bumps can cause the vehicle to topple over with subsequent risk of serious harm to people or children To prevent the vehicle from tipping over never park it on soft or uneven ground nor on asphalt strongly heated by the sun Engine and exhaust pipes become very hot during riding Always park your motorcy de where people or children can not easily these parts in order to avoid serious urns EN 4 SPECIFICATIONS OPERATION MAINTENANCE IDENTIFICATION DATA TXC 250 USA The engine number is printed on the upper side of the engine case whereas the frame number is printed on the steering tube ZKHA300AADV000001 ZKHIX253 DV000001 Always state the number stamped on the frame au and write it on this booklet when placing orders for spare 1 4 4 parts or when asking for informations about your motorcicle TXC 310 USA FRAME NUMBER ZKHA301 AY 00001 ZKHTX313 DV000001 2 NA VEHICLE IDENTIFICATION NUMBER V I N The full 17 digit serial or Vehicle Identification Number is 1E3112 stamped on the steering head R H side ZKHKCEDG DV000001 Model designation Model Year 2013 e 4 Progre
69. e surfaces needing lubrication and the coolant will reach the necessary temperature for correct engine function Avoid overheating the engine IMPORTANT Never accelerate the engine after a cold start WARNING Exhaust contains poisonous car bon monoxide gas Never run the engine in a closed garage or in a confined area SPECIFICATIONS OPERATION MAINTENANCE 19 ea ea E STOPPING THE MOTORCYCLE AND THE ENGINE Press the engine stop button 3 WARNING Independent use of the front or rear brake may be advantageous under cer lose the throttle 1 completely so that the engine will help slow tain conditions Use caution when using the down the motorcycle front brake especially on slippery surfaces For normal braking gradually apply both front and rear brakes Improper use of the brakes can lead to a se while down shifting for maximum deceleration apply the front rious crash and rear brakes firmly Before the motorcycle stops pull the clutch lever and shift gear WARNING In the event of a stuck throttle lever 2 into neutral position or other malfunction that causes the en gine to run uncontrollably pull the clutch lever IMMEDIATELY and press the engine stop switch Control the motorcycle by nor mal use of the brakes and steering while holding the engine stop button down 3 s XN EN 20 SPECIFICATIONS OPERATION MAINTENANCE
70. ear swing arm axle and the rear wheel axle as shown on drawing Than let turn three times the rear wheel Now the chain should not be tight 2 Sprocket axis 4 I Swinging arm axis SPECIFICATIONS OPERATION MAINTENANCE 37 BEBE FAST ADJUSTMENT Fig In the point shown in the figure fit a bush a 35 mm diameter or alternatively a shim in the same size and make sure the lower branch C of the chain is slightly taut If it is not proceed as follows On the right side loosen the locking nut 1 of the wheel axle Loosen the check nuts 2 on both chain tensioners and work the screws 3 until achieving the correct tension when the adjustment is over tighten the check nuts 2 and the wheel pin nut 1 When the adjustment is over check the wheel for alignment Wheel axis LUBRICATING THE CHAIN Lubricate the chain following these instructions WARNING Never use grease to lubricate the chain Grease helps to accumulate dust and mud which act as abrasive and hepl to rapidly wear out the chain the sprocket and the crown Disassembling and cleaning When particularly dirty remove and clean the chain before lubrication Work as follows Set stand or a block under the engine and see that the rear wheel is lifted from the ground Remove
71. eds For the adjusting proceed as follows loosen the screw 1 turn the cam 2 in order to adjust the brake pedal idle stroke A the operation done tighten the screw 1 Once this operation is completed it is necessary to check adjust the free play of the pedal as well according 10 the instructions below REAR BRAKE IDLE STROKE ADJUSTMENT The rear brake foot pedal should have a B 5 mm 0 2 in idle stroke before starting the true braking action Should this not happen operate as follows loosen nut 3 operate the pump rod 4 to increase or decrease the idle stroke tighten nut 3 at the end of the operation WARNING When the idle stroke figures are not met the brake pads will be subjected to a fast wear that may bring to the TOTAL BRAKE INEFFEC TIVENESS EN 30 SPECIFICATIONS OPERATION MAINTENANCE CHECKING THE FLUID LEVEL ADJUSTMENT OF THE HYDRAULIC CLUTCH CONTROL LEVER The level A must be set between the pump tank notches Free play A must be at least 10 mm 0 39 in The lever position can be adjusted for any driver hand size To decrease the lever distance from the handle grip rotate the adjuster B CLOCKWISE To increase the lever distance from the handle grip rotate the adjuster B COUNTERCLOCKWISE SPECIFICATIONS OPERATION MAINTEN
72. eedmaximum value 299 Km h o 299 mph CLOCK clock Reading from 0 00 to 23 59 59 To reset the clock push the knob SCROLL A for more than 3 seconds in order to increase the hours release the knob and then after 3 seconds it is possible to increase the minutes 3 SPEED TRIP SPEED motorcycle speedmaximum value 299 Km h o 299 mph TRP distance maximum value 999 9 km the data will be lost after battery detachment To reset TRIP push the SCROLL button A and hold for more than 3 seconds _ 460 0050 4 SPEED CHRONO LPT SPEED motorcycle speedmaximum value 299 Km h 299 mph LPT miles kilometers covered time Reading from 0 00 to 99 59 59 the data will be lost after battery detachment To activate the function LPT push the knob SCROLL A for more than 3 seconds 151 step function ON 2nd step stop to the counters 3rd step LPT reset 4th step function ON 5th step stop to the counters and so following E SPEED 9 920 3 8 it indicates engine operating hours and minutes Data will be lost after disconnecting the battery To activate the function hour counter H push the SCROLL 5 SPEED HOUR COUNTER H SPEED motorcycle speedmaximum value 299 Km h 299 button A and hold for more than 3 seconds SPEED Kmh SPECIFICATIONS OPERATION MAINTENANCE EN 13 BEBE eae a ga FI LAMP OPERATING FAILU
73. f each disc at the point where ithas worn braking can also be caused by oil on the disc Oil or grease Pump the brake lever or pedal until the pads the most Replace the disc if it has worn past the service limit on the disc must be cleaned off with a high flash point oil free are against the discs solvent such as acetone or lacquer thinner Disc Thickness The brake will not function on the first ap plication of the lever or pedal SERVICE DISC STANDARD LIMIT Front 3mm 2 5 mm 0 12 in 0 1 in Rear 4mm 3 5 mm 0 16in 0 14in lt 2 p gt f v SPECIFICATIONS OPERATION MAINTENANCE EN 45 BEBE EXHAUST MUFFLER The muftler reduces the noise of the exhaust gases but it is an integral part of the exhaust as well As such its conditions affect the motorcycle performance When the noise on the exhaust is too high it means that the deadening material set on the holed tube inside the muffler is deteriorated BATTERY The sealed battery does not require any maintenance work When electrolyte leaks or other failures to the electrical system are detected apply to the HUSQVARNA Dealer If the vehicle remains unused for long periods it is recom mended to remove battery from electrical system and store it a dry place After an intensive use of the battery it s advisab
74. in 1 then re Proceed as follows move saddle screws 2 and R H side panel 3 With motorcycle on the stand measure distance A Take the normal riding position on the motorcycle with all your riding apparel With somebody s help take the new distance A The difference between these two measurements constitutes the SAG of the motorcycle s rear end Suggested SAG 4 in with cold shock absorber 3 7 in with warmed up shock absorber To get the right SAG according to your weight adjust the shock absorber spring preload as described at side WARNING Never disassemble shock ab sorber which contains highly compressed nitrogen Contact your Dealer for such major service Do not incinerate SPECIFICATIONS OPERATION MAINTENANCE 35 Clean ringnut 1 and adjusting nut 2 the spring 3 Either with a hook wrench or an aluminium punch loosen the ringnut Turn the adjusting nut as required When the adjusting operation is over according to your weight and riding style tighten the ringnut Torque for both ringnuts 5 49 Nm 36 2 ft lb Reassemble side panel and saddle oo Un A WARNING Be careful not to touch hot ex haust pipe while adjusting the shock abosr ber SHOCK ABSORBER DAMPING ADJU
75. le a standard low charge 12V 7Ah battery 0 7A for 8 hours Rapid recharging is advised only in situations of extreme ne cessity since the life of lead elements is drastically reduced 7A for 0 5 hours with 12V 7Ah batteries BATTERY CHARGER To gain access to the battery 2 first turn counterclockwise fastening rear pin 1 then remove the saddle first remove the BLACK or BLUE negative cable then the RED positive cable when reassembling first connect the RED posi tive cable then the BLACK or BLUE negative cable remove the battery 2 from its housing Check using voltmeter that battery voltage is not less than 12 5 V If not the battery needs to charged Using a battery charter with a constant voltage first connect the RED positive cable to the battery s positive terminal then the BLACK or BLUE negative cable to the battery s negative terminal EN 46 SPECIFICATIONS OPERATION MAINTENANCE The voltage reaches a constant value only after a few hours therefore it is suggested NOT to measure it immediately after having charged or discharged the battery Always check the charge level bifore reinstalling it on the ve hicle The battery should be kept clean and the terminals coated with grease WARNING The battery contains sulfuric acid Avoid contact with skin eyes or cloth ing Antidote EXTERNAL Flush with water INTERNAI Drink large quantities of water
76. ose clamps Check Tighten a General lubrication a General test J only for motorcycles with 2 stroke engine only for some models SPECIFICATIONS OPERATION MAINTENANCE EN 5 BEBE ALPHABETICAL INDEX Page A Adjusting the idle sesso ua 24 Adjustment of headlight 49 Adjustment of the control lever and check of the front brake fluid MORTE 29 Adjustment of the hydraulic clutch control lever 3 Adjusting the fork 33 Adjusting the shock absorber s 35 Adjusting the shock absorber spring preload 35 Adjusting the suspensions according to particular track conditions 32 After race check points sca a aaa 50 Air filter and cleaning 2 Air filter and cleaning TXC 26 Air filter check 27 filter check TX REA 26 Appendix 50 ni itp 27 Assembly TXC 26 B Boffery esas actors dette 46 Bafleryth armger UU sasaqa 46 Before every ride make following
77. ot installed correctly dirt and dust may enter and the engine resulting in rapid wear of the piston rings and cylinder AIR FILTER CHECK TE Turn rear pin 1 counterclockwise remove the saddle from the front afstening screw Take out the battery A and place it sideways on the vehicle Remove screw 3 and the filter 4 Separate filter 5 from frame 6 AIR FILTER AND CLEANING Wash the filter with a specific detergent then dry it fully wash filter with gasoline only in case of necessity Plunge the filter in special oil for filters then wring it to drain superfluous oil CAUTION Do not use gasoline or a low flash point solvent to clean the element A fire or explosion could result CAUTION Clean the element in a well ven tilated area and do not allow sparks or flames anywhere near the working area ASSEMBLY To ensure tight fit slightly C grease filter edge on side facing filter housing While re inserting the filter into its housing make surs that piece A is turned upwards and edge B is on the left lower side of the filter case Reassemble the parts previously removed bat tery connect the positive cable first CAUTION H the element assembly is not installed correctly dirt and dust may enter and the engine resulting in rapid wear of the piston rings and cylinder UPPER SIDE SPECIFICATIONS OPERATION MAINTENANCE EN 27 BEBE STEERING WHEEL BALL PLAY ADJ
78. pump for a while pushing the handlebar downwards until you are sure that the fork legs are perfectly aligned Lock the screws 1 on the R H leg 10 4 Nm 1 05 Kgm 7 7 ft lb the screw 3 on the L H side 51 45 Nm 5 25 Kgm 38 the screws 1 on the L H leg 10 4 Nm 1 05 Kgm 7 1 ft lb t SPECIFICATIONS OPERATION MAINTENANCE EN 4 REMOVING THE REAR WHEEL Unscrew the nut 1 of the wheel pin 3 and extract it It is not necessary to unloose the chain adjusters 2 in this way the chain tension will remain unchanged after the reassembly Extract the complete rear wheel by taking care of the spacers located at the hub sides To reassemble reverse the above procedure remembering to insert the disc into the caliper NOTES Do not operate the rear brake pedal when the wheel has been removed this causes the caliper piston to move outwards After removal lay down the wheel with brake disc on top After reassembly pump the brake control pedal until the pads are against the brake disc Tightening torque figures 142 1 Nm 14 5 104 8 ft lb y A k E N 4 SPECIFICATIONS OPERATION MAINTENANCE IIIIIIIHIIIHIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIHIlI SS ey TYRES BRAKES 4 Front brake caliper 5 Front brake di Care should be
79. r to maintain the vehide s Guaran tee of Functionality the dient must follow the maintenance program indicated in the user s manual by carrying out maintenance checks at authorized HUSQVARNA dealers The cost for substituting parts and for the labour necessary in order to respec the maintenance plan is charged to the client NOTE the guarantee is EXTINGUISHED in the case where the motorcycle is rented Important Notice Read this manual carefully and pay special attention to state ments preceeded by the following words Warning Indicates a possibility of severe personal injury or loss of life if instructions are not followed Caution Indicates a possibility of personal injury or equipment damage if instructions are not followed Note Gives helpful information Parts Replacement When parts replacement is required use only Husqvarna ORIGI NAL parts Warning After an upset inspect the motor cycle carefully Make sure that the throttle brake clutch and all other systems are un damaged Riding with a damaged motorcy de can lead to a serious crash Warning Never attempt to start or operate your moforcycle unless you are wearing ap propriate protective clothing Always wear a motorcycle helmet motorcycle boots gloves goggles and other appropriate protective clothing Warning This motorcycle is a state of the art competition bike Do not attempt to start or ride this motorcycle until you hav
80. s REPLACING THE NUMBER PLATE LAMP TE ADJUSTMENT OF HEADLIGHT TE Adjust the preadlamp aiming by turning screw 1 to lower or lift the high beam loosen screw 1 and remove the number plate bulb 2 from When checking the proper orienting of headlight inflate tires the mudguard at right pressure sat a person on the saddle and place the mo take bulb holder 3 and bulb 4 out of the support torcycle perpendicular with its longitudinal axis 10 meter 33 pull the bulb 4 to detach it from bulb holder ft from a wall or screen Then trace an horizontal line equal 10 Once the bulb has been replaced reverse the above procedure height of headlight center and a vertical one in line with its to reassemble longitudinal axis If possibile execute this operation in a shadowy place When the low beam is on the upper boundary limit between dark and lit zone should be 9 10 th of headlight center from groud SPECIFICATIONS OPERATION MAINTENANCE 49 BENE APPENDIX AFTER RACE CHECK POINTS After racing first clean the motorcycle and then inspect the entire motorcycle with special attention to the items listed in MAINTENANCE table Appendix A such as the air cleaner carburetor brakes etc Carry out general lubrication and make adjustment as neces sary Lubricate the drive chain and all
81. ssive no 1 Frame serial number 2 Engine serial number SPECIFICATIONS OPERATION MAINTENANCE EN 5 CONTROLS LOCATION 1 Front brake lever 2 Throttle twistgrip 3 Engine stop button 4 Engine start button 5 LH switch 6 Clutch control lever 7 Starting device 8 Gear shift pedal 9 Rear brake control pedal 10 Master cylinder 11 Kick start pedal 12 Fuel tank filer cap 13 Dashboar 14 Fl Lamp Operating failures KEYS Two keys are supplied with the motorcycle one em is a spare key to be used on steering ock D EN 6 SPECIFICATIONS OPERATION MAINTENANCE CONTROLS LOCATION TXC Front brake lever Throttle twistgrip ENIGINE STOP button engine stop Engine start button Clutch control lever Starting device for cold start Fuel tank filler cap Control panel 9 Gear shift pedal 10 Rear brake control pedal 11 Master cylinder 12 Kick start pedal n S S SPECIFICATIONS OPERATION MAINTENANCE EN 7 TECHNICAL DATA ENGINE single cylinder 4 stroke Cooling liquid with electric fan on models TE TXC 250 3 11 in 79 mm 2 00 in 50 9 mm 15 22 cu in 249 5 Compression rqlio
82. the cables Spray oil on all unpainted metal surfaces 10 prevent rusting Avoid getting oil on rubber parts or in the brakes Set the motorcycle on a box or stand so that both wheels are raised off the ground If this cannot be done put boards un der the front and rear wheels to keep dampness away from the tire rubber Tie a plastic bag over the exhaust pipe to prevent moisture from entering Put a cover over the motorcycle to keep dust and dirt from collecting on it To put the motorcycle back into the use after storage Make sure the spark plug is tight Fill the fuel tank Run the engine to warm the oil then drain the oil Put in fresh transmission oil Check all the points listed under the inspection and Adjust ment Section Appendix A Lubricate the points listed in the Lubrication Section Appen dix A CLEANING IMPORTANT RECOMMENDATION Premised that before the motorcycle washing it is necessary to protect opportunely from the water the following ports a Rear opening of the muffler b Clutch and brake levers hand grips handlebar commutators Air cleaner intake d Fork head wheel bearings e Rear suspension links In addition to these precautions NEVER AL LOW HIGH PRESSURE AIR OR WATER to get in contact with any ELECTRICAL PARTS the FUEL INJECTION SYSTEM and especially the elec tronic control unit the throttle body and the instrument panel After washing
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