UV Sterilizer Instruction Manual Includes: Classic
Contents
1. i EZ Twist Top Incorrect Rubber Seal is Outside of Quartz Cap See Page 22 for Proper Quartz Sleeve installation Incorrect 40 Watt and Multi Units with Wipers One Blade over the Quartz Sleeve and One Blade Rubber Seal Outside of the Quartz Sleeve See 21 for Proper Quartz Sleeve installation Wiper Blade Quartz Cap Incorrect Quartz Sleeve Not Seated See Page 22 for Proper Quartz Sleeve installation Quartz Sleeve Lamp Dropped in Quartz Sleeve can Cause Breakage 1 i 1 I i p 11D Incorrect Lamp at an Angle will create a U Shaped Crack See Page 15 for Proper Lamp installation gt ne gt Incorrect Lamp Not Plugged Flush with Lamp End Connector See Page 15 for Proper Lamp installation DE 111 11 aL Fils 4 F e 27 AQUA ULTRAVIOLET 42371 AVENIDAALVARADO TEMECULA 92590 TEL 951 296 3480 FAX 951 296 3490 A Q UA VALL U L T R A V L E T 42371 Avenida Alvarado Temecula CA 92590 TOLL FREE 800 454 2725 TEL 951 296 3480 FAX 951 296 3490 www aquauv com A11046 0519092. W s The above are suggestions if these inconvenient either port can be used as the inlet or the outlet In any installation the pump must be of a sufficient power to keep the chamber full of water so the seals around the wiper nut do not dry out Note If the Wiper Nut Seal is exposed to air or to the lamp it will dry out crack and leak This is not covered under warranty 11 AQUA ULTRAVIOLET 42371 AVENIDAALVARADO TEMECULA CA 92590 TEL 951 296 3480 FAX 951 296 3490 CLASSIC INSTALLATION INSTRUCTIONS Vertical Installation Be careful not to drop the lamp down inside the unit this can break the Quartz Sleeve The Quartz Sleeve is not warranted against breakage nor is any damage caused as a result of a broken Quartz Sleeve SEE ILLUSTRATION ON PAGE 27 In a vertical installation Wiper Units should be installed with the wiper portion facing downward 8 15 25 40 57 Watt Units X Wiper Option amp Water Flow Out Water Flow Out E 4 Water Flow In Water Flow In 200 120 Watt Units Plumb the water going in from the bottom and out through the top This will help ensure the chamber stays full of water Wiper Option Water Flow Out rers Water Flow Out m i11 111 Water Flow In 11 Wiper Option Aem rami FI Ct Water Flow In Water Flow In Water Flow In 80 160 240 Watt Units Water Flow Out Water
3. 2 Locate the barbs included with your Tye a unit Barbs are fitted for either 3 4 or E 3 4 Barb 1 2 hose see illustration b The barbs have been Teflon taped for you to prevent leakage Install barbs hose and hose clamps Hose and hose clamps are not included B For 2 slip fitted units 8 15 25 40 57 Watt Units glue existing pipe Customers into the unions provided on unit di 2 Union For 80 240 Watt Units For 2 and 3 Slip Fitted Units 80 114 120 160 200 240 cut 2 pieces of sch 40 T uum 2 PVC pipe to the length of 2 3 8 supplied by customer This pipe is used to attach the UV sterilizer to the unions that were provided Use only PVC glue and primer 80 Watt 3 Based on your personal plumbing configuration additional plumbing supplies may be needed 4 Make sure the unit is mounted securely before operating LEAK TEST Do not install the Lamp or electrical components yet After all connections have been made turn on the pump and run for five minutes to check for leaks a If there are no leaks turn pump off and continue installing the lamp on page 15 For units 8 15 25 57 and 114 watt For 80 watt and 120 240 watt continue to electrical installation on page 16 b If unit leaks turn pump off and continue to troubleshooting leaks on page 14 13 AQUA ULTRAVIOLET 42371 AVENIDA ALVARADO TEMECULA CA 92590 TEL 951 2
4. oh Wiper Extended Out ries Y Ar 5 Pull the Wiper Rod completely out fully extended 6 Twist off the large nut E Z Twist Top This will release the Quartz Sleeve and the assembly will still be intact 7 The Quartz Sleeve can be cleaned with Lime Away CLR or similar products Note Do not use any type of abrasive substance on the Quartz Sleeve as it may scratch the quartz 8 Once the sleeve has been cleaned wet the Wiper Blades and the outside of the Quartz Sleeve Note Use water only do not use any lubricant 9 Push the rod completely into the unit and insert Quartz Sleeve assembly through the blade s Please note units that use 40 Watt Lamps have 2 Wiper Blades be sure to insert Quartz Sleeve into both Blades Be sure the Quartz Sleeve is seated in the bottom of the UV Body I Rodall the way in 10 Screw on the EZ Twist top Do not use a pipe wrench pliers or any other tool on this unit Tighten by hand only Re Install the lamp as shown on page 19 starting at 6 21 AQUA ULTRAVIOLET 42371 AVENIDA ALVARADO TEMECULA CA 92590 TEL 951 296 3480 FAX 951 296 3490 REPLACEMENT OF THE QUARTZ 1 Unplug system turn pump off and drain housing Remove Lamp and Transformer Wiper Extended Out Note If you have the Wiper option pull the Wiper Rod out to be fully extended EZ Twist Top ga Quartz Sleeve a Quartz Slee
5. but it will take a little longer to work If installed before the filter be aware that a small rock passing from the pump can break the quartz sleeve It is recommended that if you install your unit before your filter you check the UV periodically for any water leakage due to a broken quartz sleeve Be sure to have adequate pre filtration to prevent breakage A broken quartz sleeve and any damage caused by a broken quartz sleeve is not covered under warranty Do have to turn my UV off when clean my filter Yes but only if the chamber is drained or if the water will remain at a stand still for more than 30 minutes Note Running longer than the recommended time without water flow can cause extensive damage to the unit that is not covered under warranty What should expect after my UV is installed If your Aqua Ultraviolet system is installed after the filter and is properly sized the water should be clear in 3 5 days If your Aqua Ultraviolet system is installed before the filter the water should be clear in 7 10 days The green algae on the sides and bottom of the pond will not disappear this is normal in a pond The UV does not control this type of algae What s the difference between a sterilizer and a clarifier As a sterilizer your Aqua UV system will keep your pond or aquarium water crystal clear plus you will have the added benefit of bacterial control which will help keep your fish healthy and happy with less risk of disease
6. 3 E 57 Watt gt A20057 17 1 2 A QU A UV QUARTZ SLEEVES PART NUMBER 8 Watt A10008 T A40015 L 15 L m A10025 A10040 L 36 57 Watt A10057 E TT AQUA ULTRAVIOLET 42371 AVENIDA ALVARADO TEMECULA CA 92590 TEL 951 296 3480 FAX 951 296 3490 Wiring Harness PARTS LIST TRANSFORMERS THE CLASSIC SERIES INLINE TRANSFORMERS Transformer Cord Length aprox 17 1 2 A QU A lt ULTRA VIOLET Cords not sold separately Transformer Cap Lamp End Connector THE CLASSIC SERIES NEMA TRANSFORMERS Transformer Cap Hubl Connector Raw Transformer v 7 Hubl Connector Transformer Cap Lamp End Connector A40002 Lamp End Connector NEMA transformers are the entire Transformer component Complete transformers come with a NEMA box RAW transformer wiring harness hubl connector transformer cap lamp end connector and power cord AQUA ULTRAVIOLET 42371 AVENIDA ALVARADO TEMECULA CA 92590 TEL 951 296 3480 FAX 951 296 3490 26 INCORRECT INSTALLATIONS The Following will Damage the Unit s Electrical Components Incorrect Quartz Sleeve is Outside of Wiper Blade Incorrect EZ Twist Top Over Rubber Seal See Page 21 for Proper Quartz Sleeve installation See Page 22 for Proper Quartz Sleeve installation Wiper Blade Rubber Seal LI 01 11 tl
7. 3480 FAX 951 296 3490 22 WIPER MAINTENANCE NOTE The Wiper Rod should be pulled at least once a week for optimum performance The pump does not need to be turned off Do not pull the Wiper Rod on a dry unit Always wet the Quartz Sleeve first REPLACING THE WIPER BLADES AND WIPER NUT It is recommended that the wiper blades and Wiper Nut be replaced every time you change your lamp Also when rein stalling the sterilizer after winter 1 Unplug the unit and turn off the pump 2 Unscrew the Davis or Hubl Connector located behind the Transformer Cap 3 Twist off the Transformer Cap 4 Slide the Lamp out while still connected to the Transformer Be careful not to slide the Lamp out at an angle even a slight angle this may cause a U shaped crack at the end of the Quartz Sleeve or possibly break the Lamp Do not force the Lamp out of the Quartz Sleeve any force would be an indication of an improper removal of the Lamp 5 Drain the housing 6 Pull the Wiper Rod completely out fully extended EZ Twist Top MA MM Wiper Extended Out 7 Twist off the large cap EZ twist top this will EZ Twist Top N Wiper Extended Out 8 Remove the Quartz Sleeve Assembly EZ Twist Top s ss
8. As a clarifier the algae in your pond will be reduced your pond will still have a green tint to it unless you have 50 5 plant coverage or your pond is in full shade Do l install my UV vertically or horizontally You can install it either way see Installation Instructions Page 11 and 12 What should my flow rate be on my pond or fresh water aquarium The optimum flow rate on your pond or fresh water aquarium is to turn over the volume of water one time every hour to every hour and a half What should my flow rate be on my salt water aquarium Your flow rate should be 3 to 5 times the volume of water per hour Should bypass part of my water through the UV and the rest back to the water supply No Our UV s are specifically designed to handle high flow rates for easier installation and the best water quality Is this unit submersible No not this specific series Does the UV light have any residual effect to the fish UV only affects what passes through the chamber There is no residual effect from UV light Does the UV kill good bacteria Ultraviolet light does not discriminate about what it destroys If good bacteria passes by the light it will be destroyed Beneficial bacteria are colonized in your filter and along the sides and bottom of your pond The only time those will be affected is if it becomes free floating and passes through the UV How often should change my lamp The lamp should be changed after 14 months of conti
9. can be cleaned with Lime Away CLR or similar products Do not use any type of abrasive substance on the Quartz Sleeve as it may scratch the Quartz 7 To reinstall the Quartz Sleeve carefully insert the Quartz Sleeve into the end of the UV body Be sure the Quartz Sleeve is seated in the bottom of the UV Unit Quartz Sleeve 8 Screw on the E Z Twist Top Do not use a pipe wrench pliers or any other tool on this unit Tighten by hand only Re install the Lamp as Shown on page 19 starting at 6 AQUA ULTRAVIOLET 42371 AVENIDA ALVARADO TEMECULA CA 92590 TEL 951 296 3480 FAX 951 296 3490 20 CLEANING THE QUARTZ SLEEVE FOR WIPER UNITS 1 Unplug the UV from the power source and turn off the pump Unscrew Davis Connector 2 Unscrew the Davis or Hubl Connector E QUA located behind the Transformer Cap a SNY this allows your Transformer Cap to NZ spin freely Transformer Cap Unscrew Transformer Cap 3 Twist off the Transformer Cap 4 Slide Lamp out be careful not to slide the Lamp out at an angle even a slight angle this may cause a U shaped crack at the end of the Quartz Sleeve or possible breakage of the Lamp oet the lamp on a secure level surface to avoid breakage EZ Twist Top EN N 01
10. does not cover repairs done by anyone other than Aqua Ultraviolet Warranty is void if system is not plugged into a G F C I Ground Fault Current Interrupter Warranty may not be modified by verbal statements by Aqua Ultraviolet distributors retailers their agents or any other party Warranty covers the repair or prorated replacement of the Aqua Ultraviolet products Aqua Ultraviolet denies all liability for any other loss including but not limited to loss of equipment income livestock or personal injury There is no warranty on the Quartz Sleeve There are no warranties on broken Lamps Lamps are prorated by usage Warranty is voided by the following Product labels defaced or removed Housing has been painted Product is improperly installed or maintained by user or agent Product abused misused or damaged by user or their agent Product damage caused by electrical surges electrical spikes electrical brown outs or improper voltage Electrical cord has been cut Unit was run without water Any implied warranty granted under state law including warranties of merchantability or fitness for a particular purpose are limited to one year from the date of purchase or 18 months from the date of manufacture or as otherwise stated in the above warranty Aqua Ultraviolet is not responsible for direct indirect incidental or consequential damages Some states do not allow limitations on how long an implied warranty lasts and or does not allow th
11. the Quartz Sleeve 20 Changing the Quartz Sleeve Wiper Units 21 Replacing the Quartz Sleeve 0 ccc ccc cece ence hh e 22 Wiber MAINTE aN GC uuu u state e aat eaa edd qa sama eae era ei o E atteso wa pa usata mu 23 mid 25 Incorrect Installations eodeni basal usi A RDA av hs 27 AQUA ULTRAVIOLET 42371 AVENIDA ALVARADO TEMECULA CA 92590 TEL 951 296 3480 FAX 951 296 3490 CLASSIC SERIES 8 15 Watt 57 Watt 25 Watt 40 Watt 1 80 W Tran 114 2 57 W Tran 1 80 W Tran 120 Watt 1 40 W Tran 1 80 W Tran 1 80 W Tran 160 Watt 1 80 W Tran 1 80 W Tran 1 40 W Tran 200 Watt 1 80 W Tran 1 80 Tran 1 80 W Tran 240 Watt TWIST SERIES 25 Watt H 57 Watt BI Bar 40 Watt agri Hom Vrat AQUA ULTRAVIOLET 42371 AVENIDA ALVARADO TEMECULA CA 92590 TEL 951 296 3480 FAX 951 296 3490 CLASSIC WIPER SERIES 8 15 Watt e 9 B 57 jr T Be Ds 40 Watt Ber 25 Watt 80 Watt 1 80 W Tran 414 Watt 2 57 W Tran 1 80 W Trar 120 Watt 1 40 W Tran 1 80 W Tran 160 Watt 1 80 W Tran 1 80 W Tran 1 80 W Tran 1 40 W Tran 200 Watt gt AV 3 1 80 W Tran 1 80 W Tran 1 80 W Tran 240 Watt TWIST WIPER SERIES 25 Watt 57Watt 0 40 Watt AQUA U
12. the Transformer Box RECOMMENDED POND LAYOUTS reed be Sp e meer 2 lt 4 gt Drain Optional a p A I Return or Optional 3 Water Fall Jets p y Return or e t ne i S Filter Water Fall gt a i Filter A and Pump and Pump LI MINGA ia Re UV Sterilizer UV Sterilizer s c ns Bottom P Drain 4S Bottom ay Drain 5 B5 Optional Optional m I Jets Jes H Return or Water Fall EERO k Water Fall Filter and Pump Filter and Pump 2 UV Sterilizer 9 UV Sterilizer Incorrect Installation Incorrect Installation ews one T li k E b l IIR gj Lt Bottom m 0 Drain O 7 Return or Water Fall Optional Jets pow P maa d e x 4 Filter and Pump lp AM 3 UV Sterilizer UV Sterilizer Filter Pick up is too close to return RECOMMENDED AQUARIUM LAYOUT Pickup on the bottom of one side of the tank and return to top of opposite side of tank Pick Up Return UV Sterilizer Filter and Pump AQUA ULTRAVIOLET 42371 AVENIDA ALVARADO TEMECULA CA 92590 TEL 951 296 3480 FAX 951 296 3490 FREQUENTLY ASKED QUESTIONS Where do install my UV The best place to install your Aqua Ultraviolet Sterilizer is after the filter If an after the filter installation is not feasible your sterilizer can be installed before the filter
13. 1 296 3490 ELECTRICAL INSTALLATION ror 80 120 160 200 240 Watt Units 1 Cover Removal Remove the cover from the Transformer Box to allow access to screw holes located on the back panel of the box The cover slides down 2 Mounting Mount the Transformer vertically on to a wall or other sturdy surface a minimum of 4 feet away from any dwelling Make sure the Transformer is close enough to attach to the UV unit Cover Open Cover Closed 3 220V Transformer Must be hard wired into a dedicated line of the appropriate voltage and hertz 4 110V Transformer Plug into 3 prong G F C Outlet MULTI LAMP UNITS ELECTRICAL INSTALLATION 1 DISCONNECT THE HUBL CONNECTOR Unscrew the Hubl Connector located just above the Transformer Cap This will allow the transformer cap to turn without kinking the harness Hubl Connector SEE a 2 CONNECT THE LAMP Plug a Lamp into each of the Lamp End Connectors located at the end of the harness one at a time Make sure the Lamps are plugged in all the way flush with the Lamp End Connectors If the Lamps are not plugged in all the way it may cause damage to the unit and is not cover under warranty 3 Insert the Lamp straight into the Quartz Sleeve Be careful inserting the Lamp at an angle even a slight angle can cause a U shaped crack in the Quartz Sleeve Insert one lamp at a time AQUA ULTRAVIOLET 42371 AVENIDA ALVARADO TEMECULA CA 92590 TEL 951 296 3480 FAX 951 296 3490
14. 16 MULTI LAMP UNITS ELECTRICAL INSTALLATION 4 CONNECT THE TRANSFORMER CAP Twist the Transformer Cap onto the Quartz Cap Do not over tighten This is a connection only and is not in contact with water so it does not have to be tight Do not use a pipe wrench pliers or any other tool Transformer Cap Quartz Cap V e a A M n j 009090900 5 Tighten the Hubl Connector back onto the transformer cap 999999 Hubl Connector Repeat to install each lamp 6 FINAL LEAK CHECK Do not plug the sterilizer into power yet turn on pump and check for leaks again For illustrations SEE PAGE 14 a If there are no leaks continue with electrical installation turn power on to UV b If you have a leak return to Trouble Shooting Leaks on page 14 Carefully examine this unit after installation This unit should not be connected to electricity if there are any leaks CAUTION Do not look at or handle UV Lamps when lit outside of the housing Considerable ba Ultraviolet energy is emitted which may produce severe sunburn and or conjunctivitis As long as the UV light is in its housing it is 100 safe for humans and fish E NOTE The average life expectancy of Aqua Ultraviolet Lamps is 14 months of continuous operation After 14 months the lamp may still light but the UV has diminished gt NOTE We recommend that the UV sterilizer be used in continuous operation for 24 hours a day 7 days a week Frequent star
15. 96 3480 FAX 951 296 3490 TROUBLE SHOOTING LEAKS Quartz Cap ttt Leak EZ Twist Top 1111 im Leak al EZ Twist Top Quartz Cap ty LLLI ua U zl EZ Twist Top Quartz Cap Twist Union Qj Wiper Nut Base of Unit seri NY Base of Unit Wiper Rod Leaks from Quartz Cap Rubber Seal Undo Quartz Cap and push Rubber Seal into the Sterilizer body evenly Half of the Rubber Seal will still be in view Screw on the Quartz Cap and finger tighten Do not use a pipe wrench pliers or any other tool Hand tighten only Do not use any lubricant Leaks from the EZ Twist Top Check that the O ring is in the EZ Twist Top Hand tighten EZ Twist Top until leak stops Do not use any lubricant Leaks from Center of Quartz Sleeve The Quartz Sleeve is broken and needs to be replaced Neither the broken Quartz Sleeve nor any damage caused as a result of a broken Quartz Sleeve is covered under warranty Contact your dealer fo
16. A U A 42371 Avenida Alvarado dk Temecula CA 92590 eases taming he Ow et TOLL FREE 800 454 2725 TEL 951 296 3480 FAX 951 296 3490 WWW aquauv com UV Sterilizer Instruction Manual Includes Classic Series Twist Series 8 15 Watt 25 57 Watt 40 Watt SEE INSIDE COVER FOR LARGER UNITS TABLE OF GONTENTS Classic Twist Model Diagrams 1 Classic Twist Wiper Model Diagrams 2 important Informaltioli oco a tati epum d olde ose he tud ou rV edt dU 3 Warranty Information AAA Ad 4 NEO QU CHOI c 6 How Ultraviolet WOIKS x LES e EI is whee Ewa ORCI EDI 6 Fresh water SIZING Chart ouo A pau Ya Eon Rudd a a M LER ds 7 Salt Water SIZING Chart asian las Pu DN Misi rese Ub EPOR qd de 8 Recommended Layouts 9 Frequently Asked Questions 10 Installation Instructions soria ir AAN AAA A AA AAA ANTES 11 Trouble Shooting idas 14 Installing the Lamp for Single Lamp Units 15 Electrical Installation for Multiple Lamp Units 16 WV rs E 18 Maintenance Lamp Changes envious AAA 19 Cleaning or Changing
17. Flow Out FE The above are suggestions if these inconvenient either port can be used as the inlet or the outlet In any installation the pump must be of sufficient power to keep the chambers full of water so the seals around the Wiper Nut do not dry out Note If the Wiper Nut Seal is exposed to air or to the lamp it will dry out crack and leak This is not covered under warranty AQUA ULTRAVIOLET 42371 AVENIDA ALVARADO TEMECULA CA 92590 TEL 951 296 3480 FAX 951 296 3490 12 CLASSIC INSTALLATION INSTRUCTIONS 1 You can use mounting brackets A40124 that can be purchased from us or plumber s straps to attach your unit to a wall or firm surface CAUTION Your Aqua Ultraviolet unit is not submersible If this unit falls into the water turn main power off and then retrieve it Do not attempt to use this sterilizer if it has been submerged Do not operate this unit if it has a damaged cord or plug if it is malfunctioning or if it has been dropped or been damaged in any manner The UV should be installed after the filter on the return line This helps ensure that the water is clear of debris and impurities that could inhibit the disinfection process The UV can be installed before the filter however it will take longer to work Note You increase the risk of breakage to the Quartz Sleeve and Lamp should debris enter the UV unit when installed before your filter For 3 4 threaded units Cut here on line
18. LTRAVIOLET 42371 AVENIDA ALVARADO TEMECULA CA 92590 TEL 951 296 3480 FAX 951 296 3490 2 THANK YOU FOR PURCHASING THE BEST ULTRAVIOLET SYSTEM IMPORTANT INFORMATION WE CAN HELP YOU Returning this product is expensive and time consuming for you your retailer and for us the manufacturer Should you encounter any problems with your product please call our toll free HELP line for assistance 1 800 454 2725 PLEASE DO NOT return your product to the store Your dealer or distributor cannot offer any warranty work or exchanges In the US please call TOLL FREE 1 800 454 2725 951 296 3480 Outside the U S THANK YOU 3 AQUA ULTRAVIOLET 42371 AVENIDA ALVARADO TEMECULA CA 92590 TEL 951 296 3480 FAX 951 296 3490 WARRANTY INFORMATION Aqua Ultraviolet systems are warranted against failure due to defects in materials and or workmanship during the war ranty period This warranty covers defects occurring under normal use and applies to the original retail purchaser and may not be transferred The warranty and remedies set forth herein are conditional upon proper storage installation use maintenance and conformance with the applicable use It will be based upon Aqua Ultraviolet s discretion as to whether the defects are of manufacturing origin This warranty does not apply to appearance or accessory items This warranty does not include damage due to shipping and handling transportation unpacking set up installation improper ma
19. allons EOL GPH EOL GPH EOL Classic UV Units GPH Classic 8 Watt Classic 15 Watt Classic 25 Watt Classic 40 Watt Classic 57 Watt Classic 80 Watt Classic 114 Watt Classic 120 Watt Classic 160 Watt Classic 200 Watt Classic 240 Watt Twist Units Twist 25 Watt Twist 40 Watt Twist 57 Watt 30 000 45 000 60 000 75 000 90 000 2 uw cm 2 uw cm EOL GPH EOL GPH Reef Tanks A UV Rated in the 30 000 to 45 000 columns is ideal for the reef environment UV s rated at higher kill rates will destroy the planktonic food supply for the reef Marine Fish Tanks No reef or Live Rock A UV rated in the 75 000 to 90 000 columns will be the most effective at controlling fish disease All UV dosages are calculated at the end of lamp life 14 months Flow rates and results may vary EZ Twist Cap Quick and Easy Quartz Sleeve Maintenance Quick Release Tee Quick Release and x Easy Install of Unit m Lamp Longest Lamp Life on the Market 14 Months Clear Quartz Cap Glow Tells You Your Lamp is On Quartz Sleeve Highest Quality Hard Quartz AQUA ULTRAVIOLET 42371 AVENIDA ALVARADO TEMECULA CA 92590 TEL 951 296 3480 FAX 951 296 3490 Allows for a 99 9 Transmission Rate Optional Wiper Cleans Quartz Sleeve Optimizes Transmission Serial Number Find the Serial Number on the Silver Warning Label Larger Units the Label is on
20. can be eradicated effectively without any harmful residuals Your Aqua Ultraviolet System was made to work as a control for green water and single celled organisms This unit will not nor will any other unit completely sterilize your pond as the pond itself is not a sterile environment As a control this unit will effectively lower your water s bacterial count allowing your fish to stay healthier with less risk of disease The Aqua Ultraviolet Sterilizer works better on filtered water Any debris in the water can inhibit UV Transmission 4 CAUTION READ ALL INSTRUCTIONS CAREFULLY BEFORE BEGINNING INSTALLATION OPERATION The manual should answer most of the questions that you may have about the installation operation and use of your new Aqua Ultraviolet Sterilizer View our installation videos at www aquauv com If you need technical support we offer this service for free by telephone 800 454 2725 or by fax 951 296 3490 M F 8 00 am 4 30 pm Pacific Standard time except selected holidays You may reach us through the web www aquauv com or at aguauv aol com AQUA ULTRAVIOLET 42371 AVENIDA ALVARADO TEMECULA CA 92590 TEL 951 296 3480 FAX 951 296 3490 FRESH WATER UV SIZING CHART 30 000 Fresh Water Size Fresh Water uwlcm2 Pond Clarifier Sterilizer 3015 Max Flow Classic UV Units in Gallons GPH Gallons GPH Classic 8 Watt 5 200 Classic 15 Watt 200 500 Classic 25 Watt 500 1 200 Classic 40 Watt 1 200 2 000 Cla
21. e exclusions or limitations of incidental damages so the above limitation and exclusion may not apply to you This warranty gives you special legal rights and you may also have other rights that vary from state to state AQUA ULTRAVIOLET 42371 AVENIDA ALVARADO TEMECULA CA 92590 TEL 951 296 3480 FAX 951 296 3490 4 WARRANTY CONTINUED Warranty Returns or Repair Returns Please call Aqua Ultraviolet at 800 454 2725 for a Return Merchandise Authorization RMA number You must have a valid RMA from an Aqua Ultraviolet customer service representative before sending any prod uct in for warranty or repair Please have your serial number date of purchase and product type available when calling for an RMA number All warranty returns or repair returns must come freight prepaid with an RMA number clearly marked on the outside of the box All other returns will be refused Aqua Ultraviolet will not be liable for any shipping cost to return warranty or repair items Include a note in the box with your RMA number name address daytime phone number and brief description of the reason for return or repair Be sure to return product in the same packing or similar packing and insure the package we recommend sending it UPS If you do not have or can t locate proper packaging please call our customer service department and we will send you packaging for a minimal charge Aqua Ultraviolet shall not be responsible for damage or loss done by the shipp
22. er Nor shall Aqua Ultraviolet be responsible for merchandise that arrives damaged due to improper packaging All claims for loss and damage must be filed by the customer with the shipper If the unit is found to be out of warranty we will contact you with the cost of repair Your authorization is required prior to making any repairs AQUA ULTRAVIOLET 42371 AVENIDA ALVARADO TEMECULA CA 92590 TEL 951 296 3480 FAX 951 296 3490 INTRODUCTION We at Aqua Ultraviolet would like to take the time to thank you for purchasing the finest Ultraviolet System on the market For over thirty years Aqua Ultraviolet has manufactured Ultraviolet Systems used in various industries in cluding aquaculture public and commercial aquariums educational institutions government agencies and research organizations throughout the world Aqua Ultraviolet Sterilizers are used as a control to destroy single celled organisms water borne bacteria viruses algae fungi and protozoa Aqua Ultraviolet sterilizers are recommended for both fresh and salt water systems as well as ponds There are no residual effects when using an Aqua Ultraviolet Sterilizer Ultraviolet will not affect Bio filters or lower fish immune systems HOW ULTRAVIOLET WORKS The Ultraviolet Lamp emits a germicidal ray which alters or disrupts the DNA or RNA of single celled organ isms such as algae bacteria and protozoa By properly implementing an Aqua Ultraviolet System in line these organisms
23. intenance incorrect line voltage modification abuse misuse neglect accident fire flood acts of God or repair or replacement of parts supplied by any other than Aqua Ultraviolet Any oral statements about this product made by the seller the manufacturer their representatives or any other party does not constitute warranties and shall not be relied upon by the user and are not part of this contract Neither the seller nor the manufacturer shall be liable for any injury loss or damages direct incidental or consequential including but not limited to lost profits lost sales injury inability to use the product and the user agrees that no other rem edy is available Before installing the user shall determine the suitability of the product for their intended use and the user shall assume all risk liability whatsoever in connection therewith To validate this warranty mail the enclosed warranty card within 10 days of purchase along with proof of purchase copy of sales receipt Warranty Period Housing Limited lifetime warranty on housing against Ultraviolet degradation Complete Unit One year from the date of purchase or 18 months from manufacturing date Limitations Warranty does not cover any malfunction from improper installation we recommend that a licensed electrician install your system to the specifications outlined in this owners guide Warranty only applies to the original end user and is not transferable Warranty
24. nch screw the nut into the base of the unit Be careful not to cross thread Re install Hex Nut and Wiper Ball on the end of the rod Wet Wiper Blade and the outside of the Quartz Sleeve Push rod completely into the unit and insert Quartz Sleeve assembly through the blade PLEASE NOTE 40 Watt units have 2 wiper blades be sure to insert in both blades Make sure the Quartz Sleeve is inserted in the seat at the bottom of the unit Hand tighten EZ twist cap AQUA ULTRAVIOLET 42371 AVENIDA ALVARADO TEMECULA CA 92590 TEL 951 296 3480 FAX 951 296 3490 24 PARTS LIST AA q Optional Mounting Optional Bracket with Grip Winterizing Cap Version Barb Fitting Davis 2 Version i 3 4 Connector Quartz Cap I pm Reducer Bushing Rubber EZ Twist Top Glued in Transformer E zi Cap Seg Lamp dis IE A Transformer oe E Qua Sleeve Connector EZ Twist O Ring Hiii UV Housing Wiper Rod PEER B C Clip Wiper Blade C Clip Wiper Nut Wiper Ball A40054 Barb Fitting 3 4 A40124 Mounting Clip Grip Hold Wiper Assembly SCH 40 2 Pipe Supplied by Customer 80 Watt A QUA UV LAMPS ANN PART NUMBER 8 Watt i A20008 11 5 8 Eo 1 15Wat O z 15 Watt 5 8 20015 E 25 Watt y 17 179 20025 E A20040 E 40 Watt gt 33477
25. nstallation Purchase a new Quartz Sleeve or Lamp from your dealer and refer to the proper installation instructions NOTE Do not force the Lamp into the Quartz Sleeve 6 15 Twist the Transformer Cap onto the Unscrew the Davis Connector located behind the Transformer Cap this allows your Transformer Cap to spin freely TIT Transformer Cap an 1a Davis Connector Lamp End Connector Plug the Lamp flush into the Lamp End Connector before inserting the Lamp into the unit If the Lamp is not plugged in all the way it may cause damage to the unit and is not covered under warranty Insert the Lamp straight into the Quartz Sleeve Be careful inserting the Lamp at an angle even a slight angle can cause a U shaped crack in the Quartz Sleeve LIT iti Transformer Cap Quartz Cap Do not over tighten This is a connection only and is not In contact with water Davis Connector Quartz Cap Tighten the Davis Connector back on to the Transformer Cap FINAL LEAK CHECK Do not plug the Sterilizer into power yet turn on the pump let water run for o minutes and check for leaks See page 14 for trouble shooting leaks Once a leak test is completed and there are no leaks plug the Transformer into a GFCI outlet AQUA ULTRAVIOLET 42371 AVENIDA ALVARADO TEMECULA CA 92590 TEL 951 296 3480 FAX 95
26. nuous use AQUA ULTRAVIOLET 42371 AVENIDA ALVARADO TEMECULA CA 92590 TEL 951 296 3480 FAX 951 296 3490 10 CLASSIC INSTALLATION INSTRUCTIONS NOTE All units are quality tested from the factory All units are rated up to 50 PSI Mount your Aqua Ultraviolet Sterilizer horizontally or vertically on a wall or above ground on a level and firm surface Do not lay the system on the ground or where water may puddle Your Sterilizer should be easily accessible Do not submerge On units with the Wiper option remember to allow enough space to pull the Wiper Rod all the way out On all units allow space to change the Lamp and Quartz Sleeve Horizontal Installation is preferred since the chamber is more likely to remain flooded with water 8 15 25 40 57 Watt Units Wiper Option Water Flow Qut Water Flow In Water Flaw Out Water Flow In Y T On Wiper Option UV s water should flow into the unit through the opening nearest the end with the wiper ball This will help ensure that the chamber stays full and the Wiper Rod will not push out 80 120 Watt Units L a Water Flow Out Water Flow Out Water Flow in Water Flow In Plumb the water going in from the bottom and out through the top This will help ensure the chamber stays full of water 160 200 240 Watt Units Inlet Outlet ports should be facing upward Wiper Option Water Flow In Water Flow In Water UM Flow Out i 1 I he chi 2 L
27. p2 uD 9 Unscrew the wiper ball and remove the hex nut Quartz Sleeve Quartz Wiper Rod Hex Nut Wiper Ball ol i 10 Using a 1 2 wrench unscrew remove the wiper nut located at the base of the unit Be very careful not to cross thread Wiper Nut a naa u k lm las 23 AQUA ULTRAVIOLET 42371 AVENIDAALVARADO TEMECULA CA 92590 TEL 951 296 3480 FAX 951 296 3490 11 12 13 14 WIPER MAINTENANCE Pull the Wiper Rod from the large open end of the unit Using needle nose pliers remove the top C Clip from Wiper Rod This will release the Wiper Blade Wiper Blade Wiper Rod Remove and replace Wiper Blade Using needle nose pliers replace the top C Clip into the top notch on the rod Make sure the blade is secure Do not use the old c clip or it will fall off 15 16 17 18 19 20 Insert rod assembly back in through the large open end of the unit from which it was removed and guide rod out through hole at the base of the unit Screw new Wiper Nut in over the threads at the end of the rod and slide it the rest of the way down until the nut is resting on the base of the unit NOTE Make sure to SCREW the nut over the threads on the rod or the seal inside of the wiper unit can be compromised causing the unit to leak Do not use any lubricants Wiper Blade Wiper Nut N N J Using a V2 wre
28. r a replacement See Replacing the Quartz Sleeve on page 22 Leaks from the Twist Union Check that the O ring is in the Twist Union Hand tighten union until leak stops Do not use any lubricant Leaks from outside the Wiper Nut If you notice a leak between the base of the unit and the nut the Wiper Nut may need more teflon tape for a tighter seal If the leak persists please contact our customer service department at 1 800 454 2725 for assistance Leaks from the Wiper Rod If you notice a leak between the Wiper Nut and the Wiper Rod the seal may be cracked or damaged If this occurs please contact our customer service department at 1 800 454 2725 for assistance AQUA ULTRAVIOLET 42371 AVENIDA ALVARADO TEMECULA 92590 TEL 951 296 3480 FAX 951 296 3490 14 INSTALLING THE LAMAIIA IAITKI I A OI I 4A IIAIIIIP E IA I 40 57 and 114 Watt Units NOTE If you touch the Lamp use denatured alcohol and a soft cloth to clean the Lamp If you do not clean the Lamp the fingerprints will become etched into the glass which will diminish UV output and may cause premature lamp failure NOTE Lamps and Quartz Sleeves should be handled with care Lamps and Quartz Sleeves are not warranted against breakage or damage WARNING Do not install the Lamp at an angle even a slight angle this may cause a U shaped crack at the end of the Quartz Sleeve or possible breakage of the Lamp If this should happen do not proceed with the i
29. ssic 57 Watt 1 500 3 000 Classic 80 Watt 2 200 4 400 Classic 114 Watt 2 200 4 400 Classic 120 Watt 4 400 6 000 Classic 160 Watt 6 000 8 500 Classic 200 Watt 8 500 13 000 Classic 240 Watt 13 000 17 000 Twist Unit Twist 25 Watt 500 1 200 Twist 40 Watt 1 200 2 000 Twist 57 Watt 1 500 3 000 Use the sterilizer column for crystal clear water and bacterial control in pond and aquarium environments Use the clarifier column when the pond is partially in the shade and has 5096 plant coverage This will improve water clarity resulting in a natural looking pond GPH numbers are based on turning over the volume of water one time every hour to every hour and a half UV dosage is calculated at the end of lamp life 14 months Flow rates and results may vary EZ Twist Cap Quick and Easy Quartz Sleeve Maintenance Quick Release Tee Quick Release and Easy Install of Unit Optional Wiper Cleans Quartz Sleeve Optimizes Transmission Clear Quartz Cap Lamp Quartz SI Serial Number Glow Tells You Longest Lamp Life SEGE Find the Serial Number on Your Lamp is the Market Allows for a 99 9 the Silver Warning Label Transmission Rate 14 Months Larger Units the Label is on Highest Quality the Transformer Box Hard Quartz AQUA ULTRAVIOLET 42371 AVENIDAALVARADO TEMECULA CA 92590 TEL 951 296 3480 FAX 951 296 3490 SALT WATER UV SIZING CHART Salt Water Tank G
30. tely to avoid breakage AQUA ULTRAVIOLET 42371 AVENIDA ALVARADO TEMECULA CA 92590 TEL 951 296 3480 FAX 951 296 3490 18 MAINTENANCE CAUTION Always turn off the pump and disconnect electricity from the unit prior to any maintenance Transformer Cap Davis Connector N Lamp Lamp End MM 1 Unplug the UV from the power source and turn off the pump Unscrew Davis Connector 2 Unscrew the Davis or Hubl Connector located behind the Transformer Cap this allows AQUA N ULTRAVIOLET your Transformer Cap to spin freely Unscrew Transformer Cap 3 Twist off the Transformer Cap 4 Slide Lamp out be careful not to slide the Lamp out at an angle even a slight angle this may cause a U shaped crack at the end of the Quartz Sleeve or possible breakage of the Lamp A Broken Lamp or Quartz Sleeve are not covered under warranty 5 Disconnect the Lamp End Connector from the old Lamp 6 Plug the new Lamp flush into the Lamp End Connector If the Lamp is not plugged in all the way it may cause damage to the unit and is not covered under warranty 7 Insert the Lamp straight into the Quartz Sleeve Be careful inserting the Lamp at an angle even a slight angle can cause a U shaped crack in the Quartz Sleeve 8 Twist on the Transformer Cap Do not over tighten This is a connection only and is not in contact wi
31. th water 9 Tighten the Davis or Hubl Connector located behind the Transformer Cap 10 FINAL LEAK CHECK Do not plug the Sterilizer into power yet turn on the pump let water run for 5 minutes and check for leaks 11 Once a leak test is completed and there are no leaks plug the Transformer into a GFCI outlet Warranty is void if not plugged into a GFCI 19 AQUA ULTRAVIOLET 42371 AVENIDA ALVARADO TEMECULA CA 92590 TEL 951 296 3480 FAX 951 296 3490 CLEANING THE QUARTZ SLEEVE 1 Unplug the UV from the power source and turn off the pump 2 Unscrew the Davis or Hubl Connector located Unscrew Davis Connector behind the Transformer Cap this allows your 2 AQUA Transformer Cap to spin freely 4 SEE NA Transformer Cap Unscrew Transformer Cap 3 Twist off the Transformer Cap 4 Slide Lamp out be careful not to slide the Lamp out at an angle even a slight angle this may cause a U shaped crack at the end of the Quartz Sleeve or possible breakage of the Lamp Set the lamp on a secure level surface to avoid breakage For Units Without Wipers for Wiper units see page 21 5 Remove the E Z Twist Top The Quartz Sleeve Assembly will come out with it Be careful to pull it out straight NOTE The Lamps and Quartz Sleeves should be handled with care Lamps and Quartz Sleeves are not warranted against breakage and damage 6 The Quartz Sleeve
32. ts and stops may shorten the life of your Lamps WARNING If you are using any medication we recommend shutting down the sterilizer as the UV Radiation may affect the treatment CAUTION Do not use the Aqua Ultraviolet Sterilizer for anything other than its intended use 17 AQUA ULTRAVIOLET 42371 AVENIDA ALVARADO TEMECULA CA 92590 TEL 951 296 3480 FAX 951 296 3490 WINTERIZING gt CAUTION Always turn off the pump and disconnect electricity from the unit prior to 2 maintenance Option 1 If you are going to continually run water through your unit and it will be exposed to freezing temperatures be sure to install winterizing caps sold separately on the unit and take all the internal parts inside Quartz Sleeve EZ Twist Top Quartz Cap Lamps Rubber Seals and Small Transformers NEMA Transformer Boxes may be left outside Take these parts inside EZ Twist Quartz Cap O ring hw Quartz N I B a um Rubber Seal EZ Twist Top Lamp Transformer Option 2 If you are not flowing water through your system use a winterizing cap drain the unit completely and take the internal parts inside If the unit is not completely drained the water will freeze and crack the housing This is not covered under warranty Option 3 If you don t have a winterizing cap and are not going to run water through the system remove the Lamp disconnect unions and take the Sterilizer inside Store the Lamp separa
33. ve Assembly Quartz Cap 2 Untwist E Z Twist Top This will release the Quartz Sleeve Assembly Pull The Quartz Sleeve Assembly straight out of the housing 3 Untwist Quartz Cap Push Quartz Sleeve up through E Z Twist Top Be careful not to break the Quartz Sleeve Handling broken glass can cause injury If your Quartz Sleeve is broken protect your hands before servicing lt IWIMP 4 Discard old Quartz Sleeve and Rubber Seal 5 Re install E Z Twist Top without Quartz Sleeve Slide Quartz Sleeve into the housing Be sure to center the quartz sleeve into the seat at the bottom of the unit Note if you have a the Wiper Option Push the rod completely into the unit and insert Quartz Sleeve assembly through the blade s Please note units that use 40 Watt Lamps have 2 Wiper Blades be sure to insert Quartz Sleeve into both Blades Be sure the Quartz Sleeve is seated in the bottom of the UV Body 6 Gently push the Quartz Sleeve and Rubber Seal in to the E Z Twist Top until only 1 2 the rubber seal is visible wen Cap a 7 Twist on the Quartz Cap DO NOT use a pipe wrench pliers or any other tool on this unit Tighten by hand only Quartz Cap To Reinstall the Lamp Go to step 6 under changing the Lamp on page 19 AQUA ULTRAVIOLET 42371 AVENIDA ALVARADO TEMECULA CA 92590 TEL 951 296
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