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pflex-um002 - Literature Library

1. UUUuUuuuu i Oo ij O Voltage Feedback Resistor PCB Assembly I O Terminal Blocks Table 1 4 Active Converter Control Board I O Terminal Block Specifications Torque Recommended 0 22 N m 1 9 Ib in Wire Size Range Maximum Minimum Maximum Signal and power 1 5 mm 0 14 mm 0 25 N m connections 16 AWG 28 AWG 2 2 Ib in 1 Maximum minimum that the terminal block will accept these are not recommendations Name Description O Blocks PowerFlex 700L Active Converter Power Module User Manual Publication PFLEX UMOO2D EN P 1 6 Installation Wiring Table 1 B Active Converter Control PCB Assembly P1 Terminal Descriptions 5 Description Comm Out Comm Out SOC Out SOC Out Comm In Comm In SOC In SOC In Aux Out N O 10 Aux Out Common 11 Analog In Signal 12 Analog In Common 13 Gate Enable 14 24 Vdc 15 AuxInput co 4 Oo A A IN Table 1 C Voltage Feedback Resistor PCB Assembly P2 Terminal Descriptions Pin Description 7 L3 4 L2 1 L1 Specific pins on P1 and P2 terminals require control wiring connections to the In
2. 3 The HIM then displays the Diag Events menu With View Event Queue selected press the Enter key Port 6 Device PowerFlex 700AC Diag Events lear Events Clr Event Queue 4 The HIM then displays the Event queue where the specific fault text is displayed In this example screen the Converter faulted because the AC was lost and power dip ride through was not enabled Port 6 Device PowerFlex 700AC EvtQ 1 E 40 AC Line Lost Accum 0 00 00 001 Resetting Converter Faults In most cases faults in the Converter are reset by resetting the Inverter If the condition causing the fault is still present then a second fault is generated and recorded in the fault queue The only exception is a checksum fault in the Converter A checksum fault in the Converter is reset by doing a reset defaults in the Converter and then reset the fault in the Inverter Clearing the fault queue in the Inverter does not affect the event queue in the Converter The Converter event queue is cleared independently of the Inverter fault queue PowerFlex 700L Active Converter Power Module User Manual Publication PFLEX UM002D EN P About Parameters Chapter 3 Programming and Parameters This chapter provides a complete listing and description of the Active Converter Power Module parameters The parameters can be configured viewed edited using an LCD HIM Human Interface Module As a convenient altern
3. Removing the Active Regenerative PowerFlex 700L Liquid Cooled AC drives use an Active Converter Control Cassette Converter Power Module equipped with a converter control cassette Frame 2 and 3A Drives PowerFlex 700L Liquid Cooled Frame 2 and 3A drives combine the Active Converter and Inverter into a single Power Module Figure 1 1 shows the location and removal of the Active Converter control cassette to access its terminal blocks for control wiring The Inverter control cassette is located just above the Active Converter control cassette PowerFlex 700L Active Converter Power Module User Manual Publication PFLEX UMOO2D EN P Installation Wiring 1 3 Figure 1 1 Removing the Frame 2 and 3A Active Converter Control Cassette 40 Pin Ribbon Cable Synchronization Cable For use with 700S Phase II Controlony Internal DPI Cable P1 Synchronization Cable For use with 700 Vector Control only Communications LESE d Adapter Option Frame 3B Drives Figure 1 2 shows the location and removal of the Active Converter control cassette to access its terminal blocks for control wiring Frame 3B drives have separate Converter Power Modules and Inverter Power Modules Figure 1 2 Removing the Frame 3B Active Converter Control Cassette Synchronization Cable For use with coupled Inverter Power Tue Modules with 700S Phase Il Control only 5 Internal DPI Cable ent Aga Synchronization
4. configured time DC link voltage was below the precharge open level Power dip ride through expired with precharge open Power dip ride through expired with precharge closed Overload Faults Operating current levels exceeded the rated overload Measured ambient temperature exceeded the maximum limit IGBT base temperature exceeded the maximum limit IGBT junction temperature exceeded the maximum limit NTC temperature outside below rated temperature range NTC temperature outside above rated temperature range DcLink Low Volt 57 Ride Thru Expire 58 Ride Thru Expire 59 Verify proper input line voltage is present Verify proper input line voltage is present Verify proper input line voltage is present IT Over Load 60 Ambnt Over Temp 61 Base Over Temp 62 Junct Over Temp 63 Ntc Range Low 64 Ntc Range High 65 Verify proper input line voltage is present Verify required drive cooling is present Verify required drive cooling is present Check for open or shorted NTC device Check for open or shorted NTC device PS1 Fan Loss 66 Power Structure 1 detected a circulating fan was lost Verify internal circulating fans are turning PS1 Reactor Temp 67 Power Structure 1 detected the reactor thermal switch opened Verify reactor cooling fans are turning PS2 Fan Loss 68 Power Structure 2 detected a circulating fan was lost Verify internal circulating fans are turning Power Structure 2 detected the reactor thermal
5. Password Value entered here to enable protected feature Alarm Status A set of bits displaying the alarms active in the Converter 2 Elge lg p 9 e Oo c st S PaegeXis5i2s Definition o 5s 5l s 3 SSZ S Z lg s o E 2 r r r x eo E Elelelele 2 amp o 35 dd iA EE dE 0 Disabled Disal Default 0 x x 0 0 0 0 0 0 0 0 0 oj 0 Enabisd Bit 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 x Reserved Programming and Parameters Values Default Options Default Options Default Options Default Options Default Units Default Units Default nits Min Max Min Max Min Max U 3 13 0 Basic Basic 1 Advanced 0 Ready Ready 1 Factory 0 Ready 0 Ready KWh 2 Elapsed Time 0 Not Selected 0 Not Selected 1 English 2 French 3 Spanish 4 Italian 5 German 7 Portuguese 10 Dutch Read Only 0 65535 None Read Only 0 65 535 None 0 0 65535 None Read Only e Bit 0 Ac Low Volt is set when the average AC line voltage is less than the limit in parameter 112 Low Vac Lmt e Bit 1 Ac High Volt is set when the average AC line voltage exceeds the limit in parameter 114 High Vac Lmt e Bit 2 Ac Low Freq is set when the AC line frequency is less than the limit in parameter 131 AC Low Freq Lmt e Bit 3
6. the operation of the precharge bypass contactor and enabling of the Converter is controlled by two bits in Converter parameter 52 Manual Control The bits are normally level sensitive Turning the bits on closes the bypass contactor and enables the Converter Turning the bits off opens the bypass contactor and disables the Converter The exception is that if there is a fault the bypass contactor is not allowed to close After a fault the fault must be reset and then a rising edge on bit 1 in parameter 52 Manual Control is required to re enable the Converter The value in parameter 52 is not retentive it is reset to zero on power up When operating as a Coupled unit DPI SLAVE the Inverter is not allowed to start with the precharge open and the Inverter will fault if it started with the Converter stopped When operating as a Stand Alone unit DPI MASTER the value in parameter 52 Manual Control may be written by a datalink and the value in parameter 72 Converter Status may be read with a datalink and used as part of the interlocks with Inverters Start Inhibit If the Converter does not start when expected refer to Converter parameter 214 Start Inhibit to display the Start Inhibit conditions Sequencing Precautions When operating as a Coupled unit DPI SLAVE that is supplying power to a single Inverter the built in interlocks will not allow the Inverter to start unless the Converter is running and the Converte
7. Verify converter parameter 14 DcLink Voltage displays a reasonable DC Link Voltage e AC Line Frequency Verify converter parameter 40 Line Frequency displays a reasonable AC Line Frequency e Ambient Temperatures Verify converter parameter 30 Ambient Temp displays a reasonable ambient temperature Verify parameter 32 IGBT Junction Temp displays the temperature of the liquid being pumped through the coldplate PowerFlex 700L Active Converter Power Module User Manual Publication PFLEX UMOO2D EN P 2 10 Start Up Using a 20 COMM x Adapter When a 20 COMM x network communication adapter is connected to the Converter the Product Logic Command bits may be used to start and stop the Converter and to reset a fault All other bits are reserved The Product Logic Status bits may be used to determine the state of the Converter Converter Logic Command Word Logic Bits 15 14 13 12 11 1009 8 7 6 54 3 2 1 Command Description Stop 0 Not Stop 1 Stop X Start 0 Not Start 1 Start X Reserved X Fault Reset 0 Not Fault Reset 1 Fault Reset X Reserved X Reserved X Reserved X Reserved X Reserved Reserved X Reserved X Reserved X Reserved X Reserved X Reserved X Reserved Converter Logic Status Word Logic Bits 15 14 13 12 11 10 8 7 6 5 43 2 1 Status Description
8. Default Options Default Min Max Units Default Min Max Units Default nits Default nits Default Units Default Min Max Units Default Min Max Units Default Min Max Units Default Min Max Units Default Options Default Min Max Units Programming and Parameters Min Max U Min Max U Min Max 3 11 1 Disabled 0 Disabled 1 Enabled Read Only 3276 7 3276 7 0 1 Amps Rated uH 0 32767 uH 1 uH 1500 Rad sec 0 4000 Rad sec 1 Rad sec 1 6 0 5 5 0 None Drive Size Dependent 0 32767 None Drive Size Dependent 0 32767 None Drive Size Dependent 0 4000 None Read Only 0 0 3000 0 0 1 Amps Read Only 3000 0 3000 0 0 1 Amps 0 Optimize Ref Optimize Ref Manual Ref Regen Only Open Loop won o Read Only 0 0 1225 0 0 1 Vde PowerFlex 700L Active Converter Power Module User Manual Publication PFLEX UM002D EN P 3 12 No Group 162 163 164 165 166 a o o c oO o gt 167 E o ed e o 9 E m 168 169 170 Programming and Parameters Parameter Name amp Description Capacitance Sets the DC Link capacitance When set to non zero this value is used to calculate the tuning coefficients for the voltage loop VML Ki and Kp In the case of a Frame 2 or Frame 3A drive this is the c
9. Reduce IImt Sel is set to 1 enabled Reactive RateLmt Sets how fast reactive current will change I Imbalance Lmt Sets the limit on phase current imbalance A fault is generated if the calculated imbalance is greater than this limit for the time defined in parameter 104 I Imbalance Time I Imbalance Time Sets the time delay in faulting on current imbalance between phases A fault is generated if the calculated imbalance is greater than the limit set by parameter 103 I Imbalance Lmt for this amount of time Regen Lmt Sets the maximum phase current the unit will request when regenerating Values are entered as a percent of converter rated current When the converter goes into current limit while regenerating the DC link will go up and the unit may fault on DC Over Voltage if the condition is not externally corrected Ride Through Ena Selects the options for power dip ride through Disabled The Converter will fault on loss of AC line voltage and will not automatically attempt to restart when power returns Enabled The Converter will enter Standby Mode and wait for the AC line voltage to return and then automatically resume operation If power is not restored within the time defined in parameter 111 Ride Through Sec a fault is generated Ride Through Sec Selects the longest power dip that will be allowed providing DC link voltage can be maintained Low Vac Lmt Sets the l
10. Units Min Max U Min Max Rated uF 0 65535 uF 1 pF 400 Rad sec 0 800 Rad sec 1 Rad sec 1 6 0 5 5 0 None Drive Size Dependent 0 32767 None Drive Size Dependent 0 32767 None 0 0 32767 None 60 0 Vdc 10 0 300 0 Vdc 0 1 Vdc 0 Stand Alone Stand Alone Master of 1 Master of 2 Master of 3 Follower A o05n c 0 uF 0 2000000000 uF 1yF Utility File No File Grou 196 197 200 201 Drive Memory 203 204 UTILITY 205 211 Diagnostic Parameter Name amp Description Param Access Lvl Selects which parameters are accessible by the HIM Basic A minimal subset of parameters are accessible on the HIM Advanced All parameters are accessible on the HIM Reset to Defaults Resets all values in the Converter to the factory defaults Ready A new value may be entered Factory Parameters are reset Reset Meters Resets the elapsed kWh and run time parameters to zero Ready A new value may be entered kWh The kWh accumulators are reset to zero Elapsed Time The Time accumulators are reset to zero Language Selects the language in which all text is displayed Drive Checksum Displays the checksum of all the parameters in the Converter This provides a quick way to know if any parameter has been changed Control SW Ver Displays the software version of the Converter
11. 1 Ac High Volt Bit 1 is set when the average AC Line Voltage exceeds the limit in parameter 114 High Vac Lmt 2 Ac Low Freq Bit 2 is set when the AC Line Frequency is less than the limit in parameter 131 AC Low Freq Lmt 3 AcHigh Freq Bit 3 is set when the AC Line Frequency exceeds the limit in parameter 133 AC High Freq Lmt 4 AcHigh dFadt Bit 4 is set when the AC Line Frequency is changing faster than the limit in parameter 135 AC Maximum dF dt 5 Imbalance Bit 5 is set when the phase current imbalance exceeds the limit in parameter 103 I Imbalance Lmt 6 V Imbalance Bit 6 is set when the phase voltage imbalance is greater than the limit in parameter 116 V Imbalance Lmt 7 IT Overload Bit 7 is set when the Overload counter is greater than 90 8 Ambient Temp Bit 8 is set when the ambient temperature exceeds the limit in parameter 120 Ambnt Temp Alrm 9 Base Temp Bit 9 is set when the IGBT base temperature exceeds the limit in parameter 122 Base Temp Alrm 10 Junction Temp Bit 10 is set when the IGBT junction temperature exceeds the limit in parameter 124 Junct Temp Alrm 11 Coldplate Temp Bit 11 is set when the coldplate temperature is less than the limit in parameter 126 CldPIt Temp Alrm 12 PWM SyncLoss Bit 12 is set when PWM carrier synchronization is lost 13 Reserved 14 Reserved 15 Start Inhibit Bit 15 is set when one or more start inhibits are present PowerFlex 700L Acti
12. 1 262 512 2222 Email support drives ra rockwell com Online www ab com support abdrives www rockwellautomation com Power Conirol and Information Solutions Headquarters Americas Rockwell Automation 1201 South Second Street Milwaukee WI 53204 2496 USA Tel 1 414 382 2000 Fax 1 414 382 4444 Europe Middle East Africa Rockwell Automation Vorstlaan Boulevard du Souverain 36 1170 Brussels Belgium Tel 32 2 663 0600 Fax 32 2 663 0640 Asia Pacific Rockwell Automation Level 14 Core E Cyberport 3 100 Cyberport Road Hong Kong Tel 852 2887 4788 Fax 852 2508 1846 Publication PFLEX UM002D EN P December 2007 P N 181178 P04 Supersedes PFLEX UM002C EN P June 2006 Copyright 2007 Rockwell Automation Inc All rights reserved Printed in USA
13. 3 5 Life Run Time parameter 3 5 Life Time kWh parameter 3 5 Limit Config File 3 9 Index 3 Line Frequency parameter 3 5 linear list of parameters 3 23 Logic Mask Act parameter 3 19 Logic Mask parameter 3 18 Low Vac Limit parameter 3 9 Low Vac Time parameter 3 9 LPM20 liquid cooled AC drive installation information reference P 1 M Manual Control parameter 3 6 manual conventions P 2 Masks amp Owners Parameter Group 3 18 Min Line Freq parameter 3 5 Min Max Persist parameter 3 5 Modulation Freq parameter 3 7 Modulation Index parameter 3 7 Monitor File 3 4 Motoring kWh parameter 3 4 Mux ed Temps Parameter Group 3 20 0 Option Select parameter 3 6 Output Powr Fctr parameter 3 4 P Parallel Config parameter 3 12 Param Access Lvl parameter 3 13 parameter cross reference by name 3 22 by number 3 23 parameter linear list 3 23 Parameters AC High Freq Lmt 3 10 AC High Freq Time 3 10 AC Line kW 3 4 AC Low Freq Lmt 3 10 AC Low Freq Time 3 10 Active Current 3 4 Active Cmd 3 11 Active Lmt 3 9 Active OL Lmt 3 9 Alarm Config 3 16 Alarm Status 3 13 Ambient Temp 3 5 PowerFlex 700L Active Converter Power Module User Manual Publication PFLEX UMOO2D EN P Index 4 Ambnt Temp Alrm 3 10 Ambnt Temp Trip 3 10 Base Temp Alrm 3 10 Base Temp Trip 3 10 Bus Capacitance 3 12 CAN Bus Off Cnt 3 18 Capacitance 3 12 Change Line Freq 3 5 CldPlt Temp Alrm 3
14. Cntrl Bit Definition 0 Disabled 1 Enabled X Reserved Default Bit x x x x x x x xP x X Xx 15 14 13 12 11 10 9 8 7 6 5 4 o Enable Cnvtr o Close Prechg e Bit 0 Close Prechg Closes the precharge bypass contactor e Bit 1 Enable Cnvtr Enables the converter voltage and current loops PowerFlex 700L Active Converter Power Module User Manual Publication PFLEX UM002D EN P z lt fo I5 Start Stop Group Setpoints No 060 061 062 063 064 070 Programming and Parameters 3 7 Parameter Name amp Description Values Turn Off Delay Default 5 0 Sec This parameter is used when parameter 50 Start Config is set to 0 Run On Min Max 1 0 60 0 Sec Start to select how long to keep the Converter enabled after the Inverter is Units 0 1 Sec stopped DcLink Reference Default Rated 1 46 Vdc Sets the reference for the DC Link voltage when parameter 160 Voltage Loop Min Max 300 0 1100 0 Vdc Sel is set to 1 Manual Ref Units 0 1 Vdc kVAR Reference Default 0 0 KVAR Sets the reference for the KVAR to produce Positive values are a leading power Min Max 3000 0 3000 0 KVAR factor and negative values are a lagging power factor Units 0 1 KVAR Extern Cml Ref Default 0 Sets the current reference as calculated by an external voltage loop Values are Min Max 8192 819
15. Manual Cntr jogged The Enable Converter Bit 0 in parameter 70 Converter Control is used to operate the precharge and enable the Converter Run On PwrUp The precharge is closed and the Converter is automatically enabled as soon as power is turned on and synchronization has been completed Manual Cntrl The bits in parameter 52 Manual Control are used to operate the precharge bypass contactor and enable the Converter Option Select A set of bits to enable and disable features in the Converter oz g S lg 2 2 Bit 5 85 5 E229 Definition 229 9 9 9 v sS 5E S 8 5 5 E amp ziz 85 a loloj la 25 zia Defaut x x x x x x x x o o o o o o o r 9zBsene 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 x Reserved e Bit 0 AutoPhaseRot Enables the Converter to adapt to ABC or ACB phase rotation When this bit is cleared the Converter requires ABC rotation e Bit 1 Unbal V Comp Enables unbalanced voltage compensation e Bit 2 PWM SyncXmit Enables the Converter to transmit its PWM synchronization signal to other Converters e Bit 3 PWM SyncRecv Enables the Converter to receive a PWM synchronization signal This bit must be turned off if no PWM synchronization cable is installed When synchronization is completed a bit is set in parameter 071 Converter Status If synchronization is not completed a bit is set in parameter 214 Start Inhibit If synchronizatio
16. Ready 0 Not Ready 1 Ready X Running 0 Not Running 1 Running X Reserved X Reserved X Reserved X Reserved X Alarm 0 No Alarm 1 Alarm X Fault 0 No Fault 1 Fault X Reserved Reserved X Reserved X Reserved X Reserved X Reserved X Reserved X Reserved The reference value from the 20 COMM x adapter that is often used to select the speed is not used in the Converter The Converter is always PowerFlex 700L Active Converter Power Module User Manual Publication PFLEX UM002D EN P Start Up 2 11 synchronized to the AC line frequency and does not have a speed reference The feedback value sent to the 20 COMM x adapter is the measured AC line frequency where a value of 32767 corresponds to 100 00 Hz The Converter supports 16 bit data links so if all data links are configured in the 20 COMM x then the Connection Parameters in the Logix Processor must be setup as shown here This defines twelve 16 bit words sent from the 20 COMM x to the Logix and ten 16 bits words sent from the Logix to the 20 COMM x Wil Module Properties ENBT1 ETHERNET MODULE 1 1 General Connection Module Info Type ETHERNET MODULE Generic Ethernet Module Vendor Allen Bradley Parent ENBT1 Name PF700L_ActiveConverter Description Standalone PF700L Active NE Converter Input 1 12 H ein 2 10 16 bit Connection Parameters Output Comm Format E 0 EX 8 bit Addre
17. page 1 5 is in the DPI MASTER position Stand Alone operation zi 351 Dig In Frc Mask a A set of bits to select which input bits are forced Bit Definition n B l Defaut x x x x x x x x x x x x 0 P panen Bit 15 14 13 12 11 10 9 8 7 6 5 4 1 x Reserved e Bit 0 Aux Input Enables forcing of the Aux Input signal This feature requires a password to operate e Bit 1 Sel Switch Enables forcing of the DPI SLAVE MASTER switch signal on the Active Converter control PCB assembly Figure 1 3 on page 1 5 This feature requires a password to operate PowerFlex 700L Active Converter Power Module User Manual Publication PFLEX UMOO2D EN P wn un gt a gt e o wn e gt a Digital Inputs No 360 361 362 Programming and Parameters 3 21 Parameter Name amp Description Values Dig In Fre Data A set of bits to select the state of the input bits that are forced Bit Definition of Sel Switch 0 Disabled Default X xi X X X X X X X X x X 1 Enabled Bit 15 14 13 12 11 10 9 8 7 6 5 4 x Reserved e Bit 0 Aux Input sets the state of the Aux Input signal when forcing is enabled This feature requires a password to operate e Bit 1 Sel Switch sets the state of the DPI SLAVE MASTER switch signal on the Active Converter control PCB assembly Figure 1 3 on page 1 5 when forcing is enabled This feature requires a password to ope
18. table 304 Data In C1 Link C Word 1 Default 0 0 Disabled 305 Data In C2 Link C Word 2 Min Max 0 399 Parameter number whose value will be written from a communications device data Units 1 table 9 306 Data In D1 Link D Word 1 Default 0 0 Disabled E 307 Data In D2 Link D Word 2 Min Max 0 399 E Parameter number whose value will be written from a communications device data Units 1 a table 310 Data Out A1 Link A Word 1 Default 0 0 Disabled 311 Data Out A2 Link A Word 2 Min Max 0 399 Parameter number whose value will be written to a communications device data table Units 1 312 Data Out B1 Link B Word 1 Default 0 0 Disabled 313 Data Out B2 Link B Word 2 Min Max 0 899 Parameter number whose value will be written to a communications device data table Units 1 314 Data Out C1 Link C Word 1 Default 0 0 Disabled 315 Data Out C2 Link C Word 2 Min Max 0 399 Parameter number whose value will be written to a communications device data table Units 1 2 316 Data Out D1 Link D Word 1 Default 0 0 Disabled S 317 Data Out D2 Link D Word 2 Min Max 0 399 Parameter number whose value will be written to a communications device data table Units 1 320 Connect Status Read Only 2 A set of bits displaying which DPI communication types are in use by the Converter Bit rs Definition Default x x x x x
19. x x xi X X Xx x 15 14 13 12 11 10 9 o DP Start Owner See Stop Owner Displays adapters that are presently issuing a valid start command Fault Clr Owner See Stop Owner Displays adapters that are presently clearing a fault Port Mask Act Read Only Bits 0 6 indicate status for DPI port communication Bit 15 indicates when security software is controlling the parameter 1 ele le le lele Bit o Definition E esie EIS B 0 Not Active Default 1 1 Active Bit 1 x Reserved PowerFlex 700L Active Converter Power Module User Manual Publication PFLEX UMOO2D EN P No Group 347 348 Security z O 21 9 z E E o S 349 1 The parameters Programming and Parameters 3 19 Parameter Name amp Description Values Write Mask Cfg Enables disables write access of parameters for DPI ports Changes to this parameter only become effective when power is cycled the drive is reset or Bit 15 of parameter 348 Write Mask Act transitions from 1 to 0 oO i sr CO IN Bit BEE EEE Definition a a a a a a Default xi x X x x X X x x 1 1 1 1 1 1 x CE INY asd Bit 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 X Reserved The drive must be stopped to change this parameter Write Mask Act Read Only Indicates status of write access for DPI ports When Bit 15 is set network security is contro
20. 10 CML Bandwidth 3 11 CML Damping 3 11 CML Ki 3 11 CML Kp 3 11 Coldplate Temp1 3 20 Coldplate Temp2 3 20 Connect Status 3 17 Control SW Ver 3 13 Converter Control 3 7 Converter Fault 3 8 Converter Min Vdc 3 8 Converter Status 3 8 CS Msg Bad Cnt 3 18 CS Msg Rx Cnt 3 17 CS Msg Tx Cnt 3 17 CS Timeout Cnt 3 17 Current Lmt Gain 3 9 Current Lmt Val 3 9 Data In A1 3 17 Data In A2 3 17 Data In B1 3 17 Data In B2 3 17 Data In C1 3 17 Data In C2 3 17 Data In D1 3 17 Data In D2 3 17 Data Out A1 3 17 Data Out A2 3 17 Data Out B1 3 17 Data Out B2 3 17 Data Out C1 3 17 Data Out C2 3 17 Data Out D1 3 17 Data Out D2 3 17 DcLink Command 3 11 DcLink Reference 3 7 DcLink Ripple 3 4 DcLink Voltage 3 4 Dig In Frc Data 3 21 Dig In Frc Mask 3 20 Dig In Status 3 20 Dig Out Frc Data 3 21 PowerFlex 700L Active Converter Power Module User Manual Publication PFLEX UM002D EN P Dig Out Frc Mask 3 21 Dig Out Status 3 21 DPI Error Out 3 17 Drive Checksum 3 13 Elapsed Run Time 3 5 Extern Cml Ref 3 7 Fault 1 Code 3 15 Fault 1 Time 3 15 Fault 2 Code 3 15 Fault 2 Time 3 15 Fault 3 Code 3 16 Fault 3 Time 3 16 Fault 4 Code 3 16 Fault 4 Time 3 16 Fault Amps D 3 14 Fault Amps Q 3 14 Fault Amps R 3 14 Fault Amps S 3 14 Fault Amps T 3 14 Fault Clear 3 15 Fault Clr Mask 3 18 Fault Clr Owner 3 18 Fault Config 3 15 Fault Frequency 3 14 Fault Volts RS 3 14 Fault
21. 125 Frequency PWM Frequency 130 AC Low Freq Time 132 AC High Freq Time134 AC Low FreqLmt 131 AC High Freq Lmt 133 AC Maximum dF dt135 Current Loop Reduce llmt Sel 150 CML Bandwidth 153 CML Kp 156 Reactivel Cmd 159 Active Cmd 151 CMLDamping 154 PF Bandwidth 157 Inductance 152 CMLKi 155 ReactivelLmt 158 Voltage Loop Voltage Loop Sel 160 VML Bandwidth 163 VML Kp 166 Parallel Config 169 DcLink Command 161 VML Damping 164 VMLKf 167 Bus Capacitance 170 Capacitance 162 VMLKi 165 VML Reset Level 168 Drive Memory Param Access Lvl 196 Reset Meters 200 Drive Checksum 203 Password 205 Reset to Defaults 197 Language 201 Control SW Ver 204 Diagnostics Alarm Status 211 Fault Amps T 223 Fault VoltsTR 228 Testpoint2Sel 236 Start Inhibit 214 Fault Amps Q 224 Fault Volts Vdc 229 Testpoint2 Data 237 Fault Frequency 220 Fault Amps D 225 Fault Base Temp 230 Fault Amps R 221 Fault Volts RS 226 Testpoint1Sel 234 Fault Amps S 222 Fault Volts ST 227 Testpoint 1 Data 235 Fault Queue Fault Config 238 Fault 1 Code 243 Fault2 Time 246 Fault4 Code 249 Fault Clear 239 Fault 1 Time 244 Fault3 Code 247 Fault4 Time 250 Power Up Marker 242 Fault 2 Code 245 Fault3 Time 248 Alarm Config 260 Datalinks Data In A1 300 Dataln C1 304 Data Out A1 310 Data Out C1 314 Data In A2 301 Dataln C2 305 Data Out A2 311 Data Out C2 315 Data In B1 302 Dataln D1 306 Data Out B1 312 Data Out D1 316 Data In B2 303 Dataln D2 307 Data Out B2 313 Data Out D2 317 DPI Status Connect Stat
22. 15 Ride Through Sec 111 AC Line Voltage 3 9 Fault Clr Mask 342 Masks amp Owners 3 18 Start Config 050 Start Stop 3 6 Fault Clr Owner 345 Masks amp Owners 3 18 Start Inhibits 214 Diagnostics 3 14 Fault Config 238 Fault Queue 3 15 Start Mask 341 Masks amp Owners 3 18 Fault Frequency 220 Diagnostics 3 14 Start Owner 344 Masks amp Owners 3 18 Fault Volts RS 226 Diagnostics 3 14 Stop Owner 343 Masks amp Owners 3 18 Fault Volts ST 227 Diagnostics 3 14 Testpoint 1 Data 235 Diagnostics 3 15 Fault Volts TR 228 Diagnostics 3 14 Testpoint 1 Sel 234 Diagnostics 3 15 Fault Volts Vdc 229 Diagnostics 3 14 Testpoint 2 Data 237 Diagnostics 3 15 Ground Current 005 Curreni 3 4 Testpoint 2 Sel 236 Diagnostics 3 15 High Vac Lm 114 AC Line Voltage 3 9 Turn Off Delay 053 Start Stop 3 7 High Vac Time 115 AC Line Voltage 3 9 V Imbalance 016 Voltage 3 4 Imbalance 008 Curren 4 V Imbalance Lmt 116 AC Line Voltage 3 9 Imbalance Lmt 103 Curren 3 9 V Imbalance Time 117 AC Line Voltage 3 10 Imbalance Time 104 Curren 3 9 VML Bandwidth 163 Voltage Loop 3 12 GBT Base Temp 031 Temperature 3 5 VML Damping 164 Voltage Loop 3 12 GBT Junct Temp 032 Temperature 3 5 VML Kf 167 Voltage Loop 3 12 GBT NTC Tempi 330 Mux ed Temps 21 VML Ki 165 Voltage Loop 12 GBT NTC Temp2 331 Mux ed Temps 3 20 VML Kp 166 Voltage Loop 3 12 GBT NTC Temp3 332 Mux ed Temps 3 20 VML Reset Level 168 Voltage Loop 3 12 GBT NTC Temp4 333 Mux ed Temps 3 20 Voltage Loop Sel
23. 160 Voltage Loop 3 11 GBT NTC Temps 335 Mux ed Temps 3 20 Write Mask Act 348 Security 3 19 GBT NTC Temp6 336 Mux ed Temps 3 20 Write Mask Cfg 347 Security 3 19 GBT NTC Temp 337 Mux ed Temps 3 20 GBT NTC Temp8 338 Mux ed Temps 3 20 nductance 152 Current Loop 3 11 nput Current R 002 Curreni 3 4 nput Current S 003 Curren 34 nput Current T 004 Curren 3 4 nput Voltage RS 011 Voltage 3 4 nput Voltage ST 012 Voltage 3 4 Input Voltage TR 013 Voltage 3 4 T Overload 009 Curren 3 4 Junct Temp Alrm 124 Temperature 3 10 Junct Temp Trip 125 Temperature 3 10 KVAR Ref 061 Setpoints 3 7 Language 201 Drive Memory 3 13 Life Power Time 027 Power amp Time 3 5 Life Pwr Cycles 028 Power amp Time 3 5 Life Run Time 026 Power amp Time 3 5 Life Time kWh 024 Power amp Time 3 5 Line Frequency 040 Frequency 3 5 Logic Mask 340 Masks amp Owners 3 18 Logic Mask Act 349 Security 3 19 Low Vac Lmt 112 AC Line Voltage 3 9 Low Vac Time 113 AC Line Voltage 3 9 Manual Sequence 052 Start Stop 3 6 Max Line Freq 042 Frequency 3 5 Min Line Freq 041 Frequency 3 5 Min Max Persist 043 Frequency 3 5 Modulation Freq 064 Setpoints 3 7 Modulation Index 063 Setpoints 3 7 Motoring kWh 022 Power amp Time 3 4 Option Select 051 Start Stop 3 6 Parallel Config 169 Voltage Loop 3 12 Param Access Lvl 196 Drive Memory 3 13 Password 205 Drive Memory 3 13 PC Msg Rx Cnt 326 DPI Status 3 18 PC Msg Timeout Cnt 328 DPI Status 3 18 PC Msg T
24. 3 14 Start Mask 3 18 Start Owner 3 18 Stop Owner 3 18 Testpoint 1 Data 3 15 Testpoint 1 Sel 3 15 Testpoint 2 Data 3 15 Index 5 Testpoint 2 Sel 3 15 Turn Off Delay 3 7 V Imbalance 3 4 V Imbalance Lmt 3 9 V Imbalance Time 3 10 VML Bandwidth 3 12 VML Damping 3 12 VML Kf 3 12 VML Ki 3 12 VML Kp 3 12 VML Reset Level 3 12 Voltage Loop Sel 3 11 Write Mask Act 3 19 Write Mask Cfg 3 19 Password parameter 3 13 PC Msg Rx Cnt parameter 3 18 PC Msg Tx Cnt parameter 3 18 PC Timeout Cnt parameter 3 18 PF Bandwidth parameter 3 11 Port Mask Act parameter 3 18 Power amp Time Parameter Group 3 4 Power Up Marker parameter 3 15 PowerFlex 700 Vector Control standard information reference P 1 PowerFlex 700S Phase II Control optional information reference P 2 PowerFlex Liquid Cooled AC Drive installation information reference P 1 precautions general P 3 PWM Frequency parameter 3 10 R Rated Amps parameter 3 4 Rated Power parameter 3 4 Reactive Current parameter 3 4 Reactive Cmd parameter 3 11 Reactive Lmt parameter 3 11 Reactive RateL mt parameter 3 9 Reduce Ilmt Sel parameter 3 11 reference literature P 2 Regen Lmt parameter 3 9 Regen kWh parameter 3 4 removing active converter control cassette 1 2 removing active converter power module covers 1 2 Reset Meters parameter 3 13 PowerFlex 700L Active Converter Power Module User Manual Publication P
25. Ac High Freq is set when the AC line frequency exceeds the limit in parameter 133 AC High Freq Lmt e Bit 5 I Imbalance is set when the phase current imbalance exceeds the limit in parameter 103 I Imbalance Lmt e Bit 6 V Imbalance is set when the phase voltage imbalance is greater than the limit in parameter 116 V Imbalance Lmt e Bit 7 IT Overload is set when the overload counter is greater than 90 e Bit 4 Ac High dFat is set when the AC line frequency is changing faster than the limit in parameter 135 AC Maximum dF dt e Bit 8 Ambient Temp is set when the ambient temperature exceeds the limit in parameter 120 Ambnt Temp Alrm e Bit 9 Base Temp is set when the IGBT base temperature exceeds the limit in parameter 122 Base Temp Alrm e Bit 10 Junction Temp is set when the IGBT junction temperature exceeds the limit in parameter 124 Junct Temp Alrm e Bit 11 Coldplate Temp is set when the coldplate temperature is less than the limit in parameter 126 CldPlt Temp Alrm e Bit 12 PWM SyncLoss is set when PWM carrier synchronization is lost e Bit 15 Start Inhibit is set when one or more start inhibits are present PowerFlex 700L Active Converter Power Module User Manual Publication PFLEX UM002D EN P 3 14 Programming and Parameters No Group 214 220 Diagnostic 221 222 223 224 225 226 227 228 229 Parameter Name am
26. Cable For use with coupled Inverter Power Modules with 700 Vector Control only 40 Pin Ribbon Cable Pin 1 Detail PowerFlex 700L Active Converter Power Module User Manual Publication PFLEX UM002D EN P 1 4 Installation Wiring Wiring the Active Converter Control Cassette I O Terminals All wiring should be installed in conformance with the applicable local national and international codes e g NEC CEC Signal wiring control wiring and power wiring must be routed in separate conduits to prevent interference with drive operation Use grommets when hubs are not provided to guard against wire chafing power wiring in the same conduit This can cause interference with drive operation Failure to observe this precaution could result in damage to or destruction of the equipment ATTENTION Do not route signal and control wiring with Important points to remember about I O wiring e Use Copper wire only Wire gauge requirements and recommendations are based on 75 degrees C Do not reduce wire gauge when using higher temperature wire e Wire with an insulation rating of 600V or greater is recommended e Control and signal wires should be separated from power wires by at least 0 3 meters 1 foot Important I O terminals labeled or Common are not referenced to earth ground and are designed to greatly reduce common mode interference Grounding these terminals can cause signal noise Termin
27. Temperature 3 10 Base Temp Alrm 122 Temperature 3 10 Base Temp Trip 123 Temperature 3 10 Bus Capacitance 170 Voltage Loop 3 12 CAN Bus Off Cnt 329 DPI Status 3 18 Capacitance 162 Voltage Loop 3 12 Change Line Freq 044 Frequency 3 5 CldPlt Temp Alrm 126 Temperature 1 CML Bandwidth 153 Current Loop 3 11 CML Damping 154 Current Loop 3 11 CML Ki 155 Current Loop 3 11 CML Kp 156 Current Loop 3 11 Coldplate Temp1 334 Mux ed Temps 3 20 Coldplate Temp2 339 Mux ed Temps 3 20 Connect Status 320 DPI Status 3 17 Control SW Ver 204 Drive Memory 3 13 Converter Contrl 070 Data Exchange 3 7 Converter Fault 073 Data Exchange 3 8 Converter MinVdc 072 Data Exchange 3 8 Converter Status 071 Data Exchange 8 CS Msg Bad Cnt 325 DPI Status 3 18 CS Msg Rx Cnt 322 DPI Status 3 17 CS Msg Tx Cnt 323 DPI Status 3 17 CS Timeout Cnt 324 DPI Status 3 17 Data In A1 300 Datalinks 347 Data In A2 301 Datalinks 3 17 Data In B1 302 Datalinks 3 17 Data In B2 303 Datalinks 3 17 Data In C1 304 Datalinks 3 17 Data In C2 305 Datalinks 3 17 Data In D1 306 Datalinks 3 17 Data In D2 307 Datalinks 3 17 Data Out A1 310 Datalinks 3 17 Data Out A2 311 Datalinks 3 17 Data Out B1 312 Datalinks 3 17 Data Out B2 313 Datalinks 3 17 Data Out C1 314 Datalinks 3 17 Data Out C2 315 Datalinks 3 17 Data Out D1 316 Datalinks 3 17 Data Out D2 317 Datalinks 3 17 DcLink Command 161 Voltage Loop 3 11 DcLink Reference 060 Setpoints 3 7 DcLink Ripple 015 Voltage 3 4 DcLink Voltage 014 Voltag
28. User Manual Publication PFLEX UMOO2D EN P Preface Overview The purpose of this manual is to provide you with the basic information needed to wire and operate the PowerFlex 700 Active Converter Power Module For information on See page Who Should Use this Manual P 1 What Is Not in this Manual P 1 Reference Materials P 2 Manual Conventions P 2 General Precautions P 3 Who Should Use this This manual is intended for qualified personnel You must be able to wire Manual and operate Adjustable Frequency AC Drive devices In addition you must have an understanding of the parameter settings and functions What Is Not in this Manual This manual is designed to provide only basic active converter I O wiring start up programming and other related information LPM20 Liquid Cooled AC Drive Installation For information on installing LPM20 Liquid Cooled AC drives please refer to LPM20 Liquid Cooled Adjustable Frequency AC Drive Installation Manual Publication No 20N INOOI PowerFlex 700L Liquid Cooled AC Drive Information For information on installing PowerFlex 700L Liquid Cooled AC drives please refer to PowerFlex 700L Liquid Cooled Adjustable Frequency AC Drive User Manual Publication No 20L UMO01 PowerFlex 700 Vector Control Information standard For PowerFlex Liquid Cooled AC drives equipped with standard PowerFlex 700 Vector Control please refer to the PowerFlex 700 A
29. Volts ST 3 14 Fault Volts TR 3 14 Fault Volts Vdc 3 14 3 15 Ground Current 3 4 High Vac Lmt 3 9 High Vac Time 3 9 Imbalance 3 4 Imbalance Lmt 3 9 IGBT Base Temp 3 5 IGBT Junction Temp 3 5 IGBT NTC Temp1 3 20 IGBT NTC Temp2 3 20 IGBT NTC Temp3 3 20 IGBT NTC Temp4 3 20 IGBT NTC Temp5 3 20 IGBT NTC Temp6 3 20 IGBT NTC Temp7 3 20 IGBT NTC Temp8 3 20 Inductance 3 11 Input Current R 3 4 Input Current S 3 4 Input Current T 3 4 Input Voltage RS 3 4 Input Voltage ST 3 4 Input Voltage TR 3 4 IT Overload 3 4 Junct Temp Alrm 3 10 Junct Temp Trip 3 10 kVAR Reference 3 7 Language 3 13 Life Power Time 3 5 Life Pwr Cycles 3 5 Life Run Time 3 5 Life Time kWh 3 5 Line Frequency 3 5 Logic Mask 3 18 Logic Mask Act 3 19 Low Vac Limit 3 9 Low Vac Time 3 9 Manual Control 3 6 Min Line Freq 3 5 Min Max Persist 3 5 Modulation Freq 3 7 Modulation Index 3 7 Motoring kWh 3 4 Option Select 3 6 Output Powr Fctr 3 4 Parallel Config 3 12 Param Access Lvl 3 13 Password 3 13 PC Msg Rx Cnt 3 18 PC Msg Tx Cnt 3 18 PC Timeout Cnt 3 18 PF Bandwidth 3 11 Port Mask Act 3 18 Power Up Marker 3 15 PWM Frequency 3 10 Rated Amps 3 4 Rated Power 3 4 Reactive Current 3 4 Reactive Cmd 3 11 Reactive Lmt 3 11 Reactive RateLmt 3 9 Reduce llmt Sel 3 11 Regen Lmt 3 9 Regen kWh 3 4 Reset Meters 3 13 Reset to Defaults 3 13 Ride Through Sec 3 9 Speed Mode 3 6 Start Inhibit
30. and down to match the operating conditions This option is most useful when there are significant changes in the line voltage This option is not recommended for common bus applications where multiple Inverters operate at different speeds When 1 Manual Ref is selected the value for DC Link reference is the value in parameter 60 DcLink Reference If the peak of the AC line becomes greater than the entered value then the AC line will over ride to keep the DC link reference at least 1 44 times the RMS AC line This option is intended for operating at a specific DC Link voltage or in situations were the Converter is regulating a common bus for multiple Inverters and an external controlling device is calculating the required DC Link voltage The currently commanded DC Link voltage is displayed in parameter 161 DcLink Command PowerFlex 700L Active Converter Power Module User Manual Publication PFLEX UMOO2D EN P 2 16 Start Up Voltage Loop Tuning The tuning of the voltage loop is a function of Converter parameter 162 Capacitance parameter 163 VML bandwidth and parameter 164 VML Damping In most cases the default values for these three parameters should not need to be adjusted When multiple Inverters are on a common bus the combined DC link capacitance of the additional inverters must be entered into parameter 170 Bus Capacitance Current Loop The current minor loops regulate the active current as
31. requested by the voltage major loop and the reactive current to produce the desired KVAR kVAR Control KVAR Control can be used for power factor compensation When parameter 61 KVAR Reference is set to zero the Converter will regulate reactive current to maintain unity power factor When a nonzero value is entered it requests the amount of kVAR to command Negative values are a lagging power factor and positive values are a leading power factor When no real current is being delivered by the Converter the full current rating of the Converter may be used to produce kVAR As real current increases motoring or regenerating the reactive current limit is automatically reduced The reactive current limit is displayed in parameter 158 Reactive I Lmt The reactive current that is being commanded is displayed in parameter 159 Reactive I Cmd Current Loop Tuning The tuning of the current loop is a function of Converter parameter 152 Inductance parameter 153 CML Bandwidth and parameter 154 CML Damping In most cases the default values for these three parameters should not need to be adjusted If a non standard input filter is used the new inductance needs to be entered When the AC line voltage has greater than 5 impedance the CML bandwidth may need to be reduced PWM Carrier Synchronization The converter has the option to synchronize its PWM carrier frequency to the PWM carrier frequency of the inverter to reduce the
32. 0 to 3 15 XXXX XXX1 0110 1100 Added two new parameter groups which are only displayed and available in the 3 18 Communication File when the Converter is operated as a Stand Alone unit e Masks and Owners Group Parameter 340 Logic Mask Parameter 341 Start Mask Parameter 342 Fault Clr Mask Parameter 343 Stop Owner Parameter 344 Start Owner Parameter 345 Fault Clr Owner e Security Group Parameter 346 Port Mask Act Parameter 347 Write Mask Cfg Parameter 348 Write Mask Act Parameter 349 Logic Mask Act Added the following new fault codes 4 3 70 FiltCap Contactr 71 Port 1 Adapter 72 Port 2 Adapter 73 Port 3 Adapter 74 Port 4 Adapter 75 Port 5 Adapter 76 Port 6 Adapter 81 Port 1 DPI Loss 82 Port 2 DPI Loss 83 Port 3 DPI Loss 84 Port 4 DPI Loss 85 Port 5 DPI Loss 86 Port 6 DPI Loss PowerFlex 700L Active Converter Power Module User Manual Publication PFLEX UMOO2D EN P soc ii Summary of Changes PowerFlex 700L Active Converter Power Module User Manual Publication PFLEX UMOO2D EN P Preface Chapter 1 Chapter 2 Table of Contents Overview Who Should Use this Manual 0 0 0 tra anin ara ERNA Ea ia P 1 What Is Not in this Manual 0 0 0 0 ccc paka kataka a tara P 1 LPM20 Liquid Cooled AC Drive Installation 0 0 0 0 cece ee ee eee P 1 PowerFlex 700L Liquid Cooled AC D
33. 1 Chapter 3 in the Synchronization Connections for Frame B section PowerFlex 700L Active Converter Power Module User Manual Publication PFLEX UM002D EN P Establishing Communication as a Coupled Unit Chapter 2 Start Up The start up procedure built into the HIM addresses only the start up of the inverter This chapter describes how to start up the PowerFlex 700 Active Converter Power Module For information on See page Establishing Communication as a Coupled Unit 2 1 Establishing Communication as a Stand Alone Unit 2 8 Converter Sequencing 2 12 Control Setup 2 14 Converter Faults 2 17 When the Converter is set to operate as a Coupled unit DPI SLAVE the first step after turning on power is to verify that you are able to communicate with the unit and that it properly displays selected data Data is exchanged between the Inverter Power Module and Active Converter Power Module to pass control and status information An example is given for how to communicate with the Active Converter Power Module using a CIP message from a ControlLogix controller Accessing Active Converter Power Module Parameters The Active Converter operates as a DPI peripheral on port 6 This section describes how to access parameters in the Active Converter Using the HIM 1 On power up the HIM displays the main menu and communicates with the Inverter F gt Stopped Auto RPM Main Menu Diagnosti
34. 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 x Reserved e Bit e Bit e Bit2 e Bit3 e Bit4 e Bit5 e Bit6 e Bit7 e Bit 8 Inverter Fit When this bit is set a fault in the Inverter will fault the Converter Fault Clear Resets faults and clears the fault queue Ready A new value may be entered Clear Faults A fault is reset Clr Fault Que The fault queue is cleared Power Up Marker Displays the elapsed time at power up This is used to know if a fault occurred since the last time power was applied Fault 1 Code Displays the most recent fault code detected Ac Low Volt When this bit is set low AC line voltage will generate a fault Ac High Volt When this bit is set high AC line voltage will generate a fault High dFdt When this bit is set high dF dt will generate a fault EE ime VUE a V pee s Cie I META LEE Fault 1 Time Displays the time stamp for the most recent fault detected Fault 2 Code Displays the most second recent fault code detected Fault 2 Time Displays the time stamp for the most second recent fault detected Ac Low Freq When this bit is set low AC line frequency will generate a fault Ac High Freq When this bit is set high AC line frequency will generate a fault Imbalance When this bit is set high current imbalance will generate a fault V Imbalance When this bit is set high voltage imbalance will generate a fault PWM SyncLost When t
35. 2 scaled so 4096 corresponds to Converter rated current Units None Modulation Index Default 0 0 Sets the modulation duty cycle when parameter 51 Option Select Bit 4 Sim Min Max 0 0 100 0 Modindex is enabled and the Converter is started Units 0 1 Modulation Freq Default 0 0 Hz Sets the simulated line frequency when parameter 51 Option Select Bit 5 Sim Min Max 0 0 60 0 Hz ModFreq is enabled and the Converter is started Units 0 1 Hz Converter Control A set of bits sent from the Inverter to control the Converter E Bit Definition 9 SS Eu 0 Disabled Disable Default X x xX xX X X x X X x x X 0 0 1 Enabled Bit 15 14 13 12111 10 9 817 6 5 4 10 X Reserved e Bit 0 Enable Cnvtr This bit is set by the Inverter when the drive is started When parameter 50 Start Config is set to 0 Run on Start setting this bit closes the precharge bypass and enables the Converter voltage and current loops e Bit 1 700VC Invtr This bit is set when the Active Converter is communicating with an Inverter that has 700 Vector Control It is cleared when communicating with an Inverter that has 700S Phase II Control PowerFlex 700L Active Converter Power Module User Manual Publication PFLEX UM002D EN P 3 8 Programming and Parameters H No Parameter Name amp Description Values 071 Converter Status Read Only A set of bits sent from the Converter to the Inverter to ind
36. 3 20 Dig Out Frc Data parameter 3 21 Dig Out Frc Mask parameter 3 21 Dig Out Status parameter 3 21 Digital Inputs Parameter Group 3 20 Digital Outputs Parameter Group 3 20 DPI Error Out parameter 3 17 DPI Status Parameter Group 3 17 Drive Checksum parameter 3 13 Drive Memory Parameter Group 3 13 Dynamic Control File 3 11 E editing parameters 3 1 Elapsed Run Time parameter 3 5 Electrostatic Discharge ESD P 3 Extern Cml Ref parameter 3 7 F Fault 1 Code parameter 3 15 Fault 1 Time parameter 3 15 Fault 2 Code parameter 3 15 Fault 2 Time parameter 3 15 Fault 3 Code parameter 3 16 Fault 3 Time parameter 3 16 Fault 4 Code parameter 3 16 Fault 4 Time parameter 3 16 Fault Amps D parameter 3 14 Fault Amps Q parameter 3 14 Fault Amps R parameter 3 14 PowerFlex 700L Active Converter Power Module User Manual Publication PFLEX UM002D EN P Fault Amps S parameter 3 14 Fault Amps T parameter 3 14 Fault Clear parameter 3 15 Fault Clr Mask parameter 3 18 Fault Clr Owner parameter 3 18 Fault Config parameter 3 15 fault descriptions for active converter 4 1 Fault Frequency parameter 3 14 Fault Queue Parameter Group 3 15 Fault Volts RS parameter 3 14 Fault Volts ST parameter 3 14 Fault Volts TR parameter 3 14 Fault Volts Vdc parameter 3 14 3 15 File Command 3 6 Communication 3 17 Dynamic Control 3 11 Inputs amp Outputs 3 20 Limit Config 3 9 Monitor 3 4 Utility 3 13 File G
37. Digital Outputs 3 21 Ga IGBT Junct Temp Temperature 38 221 Fault Amps R Diagnostics 3 14 362 Dig Out Frc Data Digital Outputs 321 040 Line Frequency Frequency 35 a lras ee a oro oO oat Min Line Freq Frequency 35 223 Fault Amps T Diagnostics 3 4 042 Max Line Freq Frequency 35 224 Fault Amps Q Diagnostics 3 14 043 Min Max Persist Frequency 3 5 205 Fault Amps D Diagnostics 344 044 Change Line Freq Frequency 35 226 Fault Volts RS Diagnostics 3 14 o0 Start Config Start Stop 227 Fault Volts ST Diagnostics 3 14 051 Option Select Start Stop 3 6 228 Fault Volts TR Diagnostics 4 052 Manual Sequence Start Stop 3 6 229 Fault Volts Vdc Diagnostics 344 53 i Tum OR Delay Start Stop 3 230 Fault Base Temp Diagnostics 3 15 060 Delink Reference Setpoints S 234 Testpoint 1 Sel Diagnostics 3 15 061 KVAR Ref Setpoints Er 235 Testpoint 1 Data Diagnostics 3 15 062 Extern GmiRef ieee 236 Testpoint2 Sel Diagnostics 3 15 ME Modulation Index Setpolnts 27 237 Testpoint 2 Data Diagnostics 3 15 064 Modulation Freq Setpoints 3 7 238 Fault Config Fault Queue 3 15 070 Converter Contrl Data Exchange 3 7 230 Fault Clear Fault Queue 3 15 071 Converter Status Data Exchange 3 8 242 Power Up Marker Fault Queue 315 072 Converter MinVdc Data Exchange 3 8 243 Fault 1 Code Fault Queue 345 073 Converter Fault Data Exchange 3 8 244 Fault 1 Time Fault Queue 345 100 Active Lmt Current 3 9 245 Fault 2 Code Fault Queue 315 101 Active OLI Lmt Curre
38. FLEX UMOO2D EN P Index 6 Reset to Defaults parameter 3 13 Voltage Parameter Group 3 4 Ride Through Sec parameter 3 9 W S web site for reference literature P 2 Security Parameter Group 3 18 wiring active converter control cassette I O Setpoints Parameter Group 3 7 terminals 1 4 Speed Mode parameter 3 6 Write Mask Act parameter 3 19 Start Inhibit parameter 3 14 Write Mask Cfg parameter 3 19 Start Mask parameter 3 18 Start Owner parameter 3 18 Start Stop Parameter Group 3 6 static discharge ESD P 3 Stop Owner parameter 3 18 T technical support P 2 Temperature Parameter Group 3 5 3 10 terminal block wire size I O Active Converter Control Board 1 5 Testpoint 1 data parameter 3 15 Testpoint 1 Sel parameter 3 15 Testpoint 2 data parameter 3 15 Testpoint 2 Sel parameter 3 15 troubleshooting 4 1 Turn Off Delay parameter 3 7 U Utility File 3 13 V V Imbalance Lmt parameter 3 9 V Imbalance parameter 3 4 V Imbalance Time parameter 3 10 Vector Control standard information reference P 1 VML Bandwidth parameter 3 12 VML Damping parameter 3 12 VML Kf parameter 3 12 VML Ki parameter 3 12 VML Kp parameter 3 12 VML Reset Level parameter 3 12 Voltage Loop Parameter Group 3 11 Voltage Loop Sel parameter 3 11 PowerFlex 700L Active Converter Power Module User Manual Publication PFLEX UM002D EN P U S Allen Bradley Drives Technical Support Tel 1 262 512 8176 Fax
39. Loop 3 11 326 PC Msg Rx Cnt DPI Status 3 18 Number_ ParameterName Group Page _ 153 CML Bandwidth Curenloop 3 11 327 PCMsgTxCnt DPI Status 3 18 001 Rated Amps Curren B 154 CML Damping Current Loop 211 328 PC Msg Timeout Cnt DPI Status 3 18 002 nput Curent Curren 34 155 CMLKI CurrentLoop 3 11 329 CANBusOff nt DPI Status 3 18 003 nput Current S Curren a 156 CML Kp Current Loop 3 11 330 GBT NTC Tempi Mux ed Temps 3 20 Dus nputCumentT lt Guran 94 157 PF Bandwidth Curenloo 311 331 GBT NTC Temp MuxedTemps 320 005 Ground Current Curren 24 158 Reactive Lmt Current Loop 3 11 332 GBT NTC Temp3 MuxedTemps 320 006 Active Current Curren 34 159 ReacivelCmd Current Loop ET 333 GBT NTC Tempi MuxedTemps 320 or Heactive Current Gurren 34 160 Voltage Loop Sel Voltage Loop 3 11 334 Coldplate Temp1 Mux ed Temps 3 20 imbalance Curren H 161 DoLink Command Voltage Loop 13 11 335 GBT NTG Temp5 Mux ed Temps 320 009 I OVerioad Curren 94 162 Capacitance Voltage Loop 3 12 336 GBT NTC Temp6 Mux ed Temps 320 010 Hated vote Voltage L 163 VML Bandwidth Voltage Loop 312 337 GBT NTC Temp7 Muxed Temps 3 20 m nput Voltage RS Voltage H 164 VML Damping Voltage Loop 312 338 GBT NTC Temp8 Mux ed Temps 320 pie nput Voltage ST Voltage ae 165 VML Ki Voltage Loop 3 12 339 Coldplate Temp Muxed Temps 3 20 013 nput Voltage TR Voltage 24 166 VML Kp Voltage Loop 3 12 340 Logic Mask Masks amp Owners 3 18 ue DeLink Volt
40. PowerFlex 700 Vector Control the fault from the Converter is added to a base number of 300 so all the Converter faults are numbered 301 to 399 The pop up window on the HIM alerts the user to look at the fault log in the PF700AC to get the specific fault text Fault F 340 F340 See PF700AC Time Since Fault 00000 00 01 When using PowerFlex 700S Phase II Control the faults from the Converter are all combined into one fault code F110 in the Inverter The pop up window on the HIM alerts the user to look at the fault log in the PF700AC to get the specific fault text Fault F 110 700L Cnv Faulted Time Since Fault 00000 00 01 For a complete listing of Converter faults descriptions and actions please refer to Fault Descriptions on page 4 1 Displaying the Fault Text To view the fault queue in the Converter with a HIM begin by using the Device Select menu as described in Accessing Active Converter Power Module Parameters on page 2 1 PowerFlex 700L Active Converter Power Module User Manual Publication PFLEX UMOO2D EN P 2 18 Start Up 1 Rather than selecting Parameters use the Up arrow to select Diagnostics and press the Enter key Port 6 Device PowerFlex 700AC Main Menu Parameter Device Select 2 The HIM then displays the Diagnostics menu With Events selected press the Enter key Port 6 Device PowerFlex 700AC Diagnostics Events Status Info Device Version
41. PowerFlex 700L Active Converter Power Module USER MANUAL Firmware Version 3 xxx ALLEN BRADLEY ROCKWELL SOFTWARE Automation Important User Information Solid state equipment has operational characteristics differing from those of electromechanical equipment Safety Guidelines for the Application Installation and Maintenance of Solid State Controls Publication SGI 1 1 available from your local Rockwell Automation sales office or online at_http www rockwellautomation com literature describes some important differences between solid state equipment and hard wired electromechanical devices Because of this difference and also because of the wide variety of uses for solid state equipment all persons responsible for applying this equipment must satisfy themselves that each intended application of this equipment is acceptable In no event will Rockwell Automation Inc be responsible or liable for indirect or consequential damages resulting from the use or application of this equipment The examples and diagrams in this manual are included solely for illustrative purposes Because of the many variables and requirements associated with any particular installation Rockwell Automation Inc cannot assume responsibility or liability for actual use based on the examples and diagrams No patent liability is assumed by Rockwell Automation Inc with respect to use of information circuits equipment or software described in this manua
42. Regen kWh Displays the accumulated negative kWh This parameter may be reset with parameter 200 Reset Meters PowerFlex 700L Active Converter Power Module User Manual Publication PFLEX UM002D EN P Values Default Min Max Units Default Min Max Units Default Min Max Units Default Min Max Units Default Min Max Units Default Min Max Units Default Min Max Units Default Min Max Units Default Min Max Units Default Min Max Units Default Min Max Units Default Min Max Units Default Min Max Units Default Min Max Units Default Min Max Units Default Min Max Units Read Only 0 0 3000 0 0 1 Amps Read Only 0 0 3000 0 0 1 Amps Read Only 0 0 3000 0 0 1 Amps Read Only 3000 0 3000 0 0 1 Amps Read Only 3000 0 3000 0 0 1 Amps Read Only 0 0 100 0 0 1 Read Only 0 0 100 0 0 1 Read Only 0 0 690 0 0 1 Vac Read Only 0 0 760 0 0 1 Vac Read On 0 0 1225 0 1 Vde Read On 0 0 1225 0 1 Vde Read Only 0 0 100 0 0 1 Read Only 0 00 3000 00 0 01 KW Read Only 3000 0 3000 0 0 1 kW Read Only Reset 0 0 429496729 5 0 1 kWh Read Only Reset 0 0 429496729 5 0 1 kWh eo lt eo lt File MONITOR Frequency 028 030 031 032 040 041 042 043 044 Parameter Name amp De
43. When using DriveExplorer or DriveExecutive the Converter parameters are displayed under Port 0 and are organized into the normal menu of Files Groups and Parameters The control bar can be opened to show a stop and start push button ziBixg Bl Edt Explore Actions Help Deil Be S S E O S4l K O El Devices Node 1 PowerFlex 700 AC 2 0 PowerFlex 700 AC L 4804 650A Parameter List Monitor Current Rated Volts A Input Yoltage RS 490 5 Vac Input Voltage 5T 488 8 Vac DcLink Voltage 684 5 Vide DcLink Ripple 3 3 Vide V Imbalance 0 4 W 1 0 10 1 0 11 1 0 12 1 0 13 Input Voltage TR 487 5 Vac 1 0 14 1 0 15 1 0 16 Power amp Time Temperature Frequency E Command Limit Config Dynamic Control Utility E Communication E Inputs amp Outputs amp 2 1203 555 R5232 DF1 Parameter List 5 3 LOD Module Parameter List Custom Views Compare Results OOD rw stop Stat 53 93 Hz For Help press F1 Local DPI Verifying Feedback Parameters Using the HIM DriveExplorer or DriveExecutive verify that reasonable values are displayed for the following parameters in the Active Converter Power Module e Line to Line Voltage Verify converter parameters 11 Input Voltage RS 12 Input Voltage ST and 13 Input Voltage TR display a reasonable Line to Line RMS Voltage Verify the voltage imbalance displayed in parameter 16 V Imbalance does not exceed 5 0 e DC Link Voltage
44. age Voltage 34 167 VML Ki Voltage Loop 3 12 341 Start Mask Masks amp Owners 3 18 ul DeLink Ripple Voltage 4 168 VMLResetLevel Voltage Loop 3 12 342 Fault Cir Mask Masks amp Owners 3 18 ue V Imbalance Voltage 94 169 Parallel Config Voltage Loop 3 12 343 Stop Owner Masks amp Owners 13 18 020 Rated Power Powera ume 170 Bus Capacitance Voltage Loop 3 12 344 Start Owner Masks amp Owners 3 18 021 AC Line did MM ime 196 Param Access Lvl Drive Memory 1 345 Fault Clr Owner Masks amp Owners _ 3 18 ee Power amp Time 197 ResetioDeauts Drive Memory 13 13 346 Port MaskAct Security 3 18 oo Regen kWh Power amp Time 4 200 Reset Meters Drive Memory 3 13 347 Write MaskCfg Security 3 19 BL EL 5 201 Language Drive Memory 9 13 348 Write MaskAct Security 3 19 oa elapsed un mme Bowel g Time 203 Drive Checksum Drive Memory 3 13 349 Logic Mask Act Security 3 19 026 Lie Run Time ee Time ue 204 Control SWVer Drive Memory J34 350 Dig In Status Digital Inputs 13 20 der Lie Power Time eee ME 205 Password Drive Memory 9 13 351 DiginFreMask Digital Inputs 3 20 oo kife Pwr Cycles Power amp Time A 211 Alarm Status Diagnostics 3 13 352 DiglnFrcData Digital Inputs 3 21 090 Ambient Temp Temperature 35 214 Start Inhibits Diagnostics 3 14 360 Dig Out Status Digital Outputs 3 21 osi IGBT Base Temp Temperature sm 220 Fault Frequency Diagnostics 3 14 361 Dig Out Fre Mask
45. al blocks P1 and P2 shown in Figure 1 1 and Figure 1 3 contain connection points for all inputs outputs and power connections to the Active Converter control cassette 1 Remove the terminal block plug from the socket and make connections 2 Reinstall the terminal block plug when wiring is complete The terminal blocks have keys which make it difficult to insert a terminal block plug into the wrong socket PowerFlex 700L Active Converter Power Module User Manual Publication PFLEX UM002D EN P J1 40 Pin Ribbon Cable Header J2 30 Pin Ribbon Cable Header J9 Synchronization Cable Header 700S Ph II Control only J4 Internal DPI Cable Header P1 I O Terminals see Table 1 B for terminal descriptions P1 7 and P1 8 Synchronization Cable Connection 700 Vector Control only P1 13 and P1 14 Factory Installed Gate Kill Jumper P2 I O Terminals see Table 1 C for terminal descriptions Installation Wiring 1 5 Figure 1 3 Active Converter Control Cassette I O Terminal Cable Connection and DPI SLAVE MASTER Switch SW1 Locations Active Converter Control PCB Assembly swi x DPI SLAVE OFF DPI MASTER ON
46. and synchronization is not completed e Bit 10 Reqst Maintd is set after a fault if the enable is not turned off Restart requires a rising edge e Bit 11 High DC Link is set when Run On PwrUp is selected in parameter 50 Start Config and the DC Link is greater than 1 44 times the value in parameter 114 High Vac Lmt On a 480 volt unit parameter 114 High Vac Lmt defaults to 528 so inhibit Bit 11 High DC Link defaults to 760 volts e Bit 15 Faulted is set when the Converter is faulted eS eS ee Fault Frequency Default Read Only Displays the AC line frequency at the time of the fault Min Max 0 0 100 0 Units 0 1 Hz Fault Amps R Default Read Only Displays phase R peak current at the time of the fault Min Max 3276 7 3276 7 Units 0 1 Amps Fault Amps S Default Read Only Displays phase S peak current at the time of the fault Min Max 3276 7 3276 7 Units 0 1 Amps Fault Amps T Default Read Only Displays phase T peak current at the time of the fault Min Max 3276 7 43276 7 Units 0 1 Amps Fault Amps Q Default Read Only Displays the real current at the time of the fault Min Max 3276 7 3276 7 Units 0 1 Amps Fault Amps D Default Read Only Displays the reactive current at the time of the fault Min Max 3276 7 3276 7 Units 0 1 Amps Fault Volts RS Default Read Only Displays the RMS line to line voltage between phase R and S at the time of the fault Min M
47. apacitance inside the drive In the case of a Frame 3B drive it is the capacitance in the Converter and one Inverter The capacitance of any additional Inverters connected to a common bus must be entered in parameter 170 Bus Capacitance VML Bandwidth Sets the Voltage Major Loop bandwidth When set to non zero this value is used to calculate the tuning coefficients for the voltage loop VML Ki and Kp VML Damping Sets the Voltage Major Loop damping When set to non zero this value is used to calculate the tuning coefficients for the voltage loop VML Ki and Kp VML Ki Tunes the integral gain of the voltage loop VML Kp Tunes the proportional gain of the voltage loop VML Kf Tunes the feed forward gain of the voltage loop VML Reset Level Sets the voltage error when to reset the integrator Parallel Config Reserved for future Bus Capacitance Sets the additional capacitance connected to the DC link in a common bus application This value in addition to the value of parameter 162 Capacitance sets the tuning coefficient for the voltage loop VML Ki and Kp PowerFlex 700L Active Converter Power Module User Manual Publication PFLEX UM002D EN P Values Default Min Max Units Default Min Max Units Default Min Max Units Default nits Default Units Default Min Max Units Default Min Max Units Default Options Default Min Max
48. ative programming can also be performed using DriveExecutive or DriveExplorer software and a personal computer For information on See page About Parameters 3 1 How Parameters are Organized 3 2 Monitor File 3 4 Command File 3 6 Limit Config File 3 9 Dynamic Control File 3 11 Utility File 3 13 Communication File 3 17 Inputs amp Outputs File 3 20 To configure the Active Converter Power Module to operate in a specific way parameters may have to be set Three types of parameters exist e ENUM Parameters ENUM parameters allow a selection from 2 or more items The LCD HIM will display a text message for each item e Bit Parameters Bit parameters have individual bits associated with features or conditions If the bit is 0 the feature is off or the condition is false If the bit is 1 the feature is on or the condition is true e Numeric Parameters These parameters have a single numeric value i e 0 1 Volts The example on the following page shows how each parameter type is presented in this manual PowerFlex 700L Active Converter Power Module User Manual Publication PFLEX UMOO2D EN P Programming and Parameters o o9 8 O a F No Parameter Name amp Description Values Active Lmt Default Rated Amps 1 5 E Sets the current limit used when the IGBT overload is less than 90 of the IT fault Min Max Rated 4 Rated 1 5 Amps o threshol
49. ault code detected Min Max 0 65535 Units 0 Fault 4 Time Default Read Only Displays the time stamp for the most fourth recent fault detected Min Max 0 0000 429496 7295 Units 0 0001 Hrs Alarm Config A set of bits to enable disable alarm conditions that will initiate a Converter alarm glele _ le sg pm a Q D T a mm Bt B 2 e9geszs5 ss 21S 585 5ssSS 5B59zzb5i z B88s 3 5 e S z z 2 S fs z S El Z Ele elelele n a 5 lt gt Z T TeDe Default 1 x x 1 0l1 ua ie O 4 474 a aa a aya 1 Enabled Bit 15 14 13 12 11 10 817 6 5 443 2 1 0 x Reserved e Bit 0 Ac Low Volt sets an alarm when the average AC line voltage is less than the limit in parameter 112 Low Vac Lmt e Bit 1 Ac High Volt sets an alarm when the average AC line voltage exceeds the limit in parameter 114 High Vac Lmt e Bit2 e Bit 3 Ac High Freq sets an alarm when the AC line frequency exceeds the limit in parameter 133 AC High Freq Lmt Ac Low Freq sets an alarm when the AC line frequency is less than the limit in parameter 131 AC Low Freq Lmt e Bit 4 Ac High dFdt sets an alarm when the AC line frequency is changing faster than the limit in parameter 135 AC Maximum dF dt e Bit 5 I Imbalance sets an alarm when the phase current imbalance exceeds the limit in parameter 103 I Imbalance Lmt e Bit6 Lmt e Bit 7 IT Overload sets an alarm when the Overload coun
50. aults as a Coupled Unit DPI SLAVE 00000000 2 17 Displaying the Fault Text 0 0 0 0 0c e nen eee 2 17 Resetting Converter Faults 0 0 cece eee nets 2 18 Programming and Parameters About Parameters aree Eee tex E alee aad ea e COPS e PU e eed PUR Aine 3 1 How Parameters are Organized 2 0 1 eect teenies 3 2 File Group Parameter Order 0 0 eee eee eee eens 3 2 Numbered List View isc sata nda aono fata ed ee a GRO Ves Ob ee cedo Ra 3 3 Monitor Pile nach vacuo educ e ecu ede RE eR TE RE ded 3 4 Command File 1 2 beh e RR AREA URS GL pee bea obe ache wheal ete 3 6 Limit Config File 5 Ree tb Sette loe oer ebore ved tps 3 9 Dynamic Control Pile sssri EE EX e REA Fea Rae DEAR ITI Ut eke 3 11 Utility Fil E 3 13 Communication File ot ssosctseee ae eee Ra E EA EEEE Wed opea Rs bee aes 3 17 Inputs amp Outputs File oce scce eee een ei 3 20 Parameter Cross Reference by Name 0 c cece cece eee eee 3 22 Parameter Cross Reference by Number 0 0 0c eee eee eee eens 3 23 Troubleshooting Faults and Alarms oi ascii a gatas e Re e erue E aaah enlaces ea ad 4 1 Manually Clearing Faults 0 0 0 0 eee ene eee eens 4 1 Fault Descriptions 40064446009 tie ee cig os esd Rx PE Ge ewe ee dlede 4 1 Clearnns Alarms oco eee dies alates shauna eias pace Fate eds 4 4 Alarm Deseriptions 40 60 ata Rav ees wae ole e e c Ee e ee a 4 4 PowerFlex 700L Active Converter Power Module
51. ax 0 0 3276 7 Units 0 1 Vac Fault Volts ST Default Read Only Displays the RMS line to line voltage between phase S and T at the time of the fault Min Max 0 0 3276 7 Units 0 1 Vac Fault Volts TR Default Read Only Displays the RMS line to line voltage between phase T and R at the time of the fault Min Max 0 0 3276 7 Units 0 1 Vac Fault Volts Vdc Default Read Only Displays the DC Link voltage at the time of the fault Min Max 0 0 3276 7 Units 0 1 Vde PowerFlex 700L Active Converter Power Module User Manual Publication PFLEX UM002D EN P File UTILITY Group Diagnostic No 230 234 235 236 237 238 239 242 243 244 245 246 Parameter Name amp Description Fault Base Temp Displays the IGBT base temperature at the time of the fault Testpoint 1 Sel Allows for access to other test points in the system Testpoint 1 Data Displays the data selected in parameter 234 Testpoint 1 Sel Testpoint 2 Sel Allows for access to other test points in the system Testpoint 2 Data Displays the data selected in parameter 236 Testpoint 2 Sel Fault Config A set of bits that select which conditions may generate faults 85 g S Bit TISS sus Definition 3 g S 5l zSz biz geiscirSm S 2 2 E Llelelele Ela mii xix BEES Disa Default xi x X x Xi xi xi 1 0 1 110 11 11 0 O 4 Enabled 15
52. cations Producer Consumer Converter Communications Converter DPI Type 3 Producer Consumer PF700 AC AC 70 Converter Control AC 71 Converter Status iiis AC 72 Converter Min Vdc AC 73 Converter Fault Converter Functions Converter Sequencing Precharge Converter Contactor Enable PowerFlex 700L Active Converter Power Module User Manual Publication PFLEX UMOO2D EN P 2 6 Start Up In addition to Type 3 communication the 700S may optionally use DPI data links to control the sequencing of the Converter from a Logix processor as shown below This requires the Converter to be configured for Manual Control in Converter parameter 50 Start Config The reference for the voltage loop may also be controlled by a Logix processor when Converter parameter 160 Voltage Loop Sel is set to Manual Ref The DPI data links between the Inverter and Converter are enabled by setting Converter parameters 300 Data In A1 through 317 Data Out D2 to the parameter number of the data to send or receive When a DPI data link is used by the Converter that channel cannot be used by a different communication card The following example illustrates using DPI data links between the Inverter and Converter Suppose Inverter parameter 666 is linked to Converter parameter 52 Manual Control Inverter parameter 667 is linked to Converter parameter 60 DcLink Reference and Converter
53. common mode voltage on the motor This requires the Inverter carrier frequency to be set to 4 kHz PWM carrier synchronization is enabled by setting parameter 51 Option Select bit 3 PWM SyncRecv After carrier synchronization is completed the Converter sets parameter 71 Converter Status bit 9 PWM SyncLock When PWM SyncRecv is set and sync is not locked the Converter is inhibited from starting If sync is lost while the Converter is in PowerFlex 700L Active Converter Power Module User Manual Publication PFLEX UM002D EN P Converter Faults Start Up 2 17 run a fault is generated This fault can be disabled in parameter 238 Fault Config bit 7 PWM SyncLost When operating as a Stand Alone unit DPI MASTER and PWM Carrier Synchronization is enabled the Converter needs to know if it should synchronize to a 700VC or a 700S This selection is done in parameter 51 Option Select Bit 6 700VC Invtr This bit must be set for a 700VC and cleared for a 700S PWM carrier synchronization can only be done with one inverter so any other inverters on the common bus will have higher common mode voltage When set to operate as a Coupled unit DPI SLAVE any fault in the Converter is passed to the Inverter so all the faults are recorded in the Inverter fault queue When set to operate as a Stand Alone unit DPI MASTER the Converter maintains its own fault queue Converter Faults as a Coupled Unit DPI SLAVE When using
54. criptions Chengeable Run Read Only Read Only Linked A Verifying Feedback Parameters Using the HIM DriveExplorer or DriveExecutive verify that reasonable values are displayed for the following parameters in the Active Converter Power Module e Line to Line Voltage Verify converter parameters 11 Input Voltage RS 12 Input Voltage ST and 13 Input Voltage TR display a reasonable Line to Line RMS Voltage Verify the voltage imbalance displayed in parameter 16 V Imbalance does not exceed 5 0 e DC Link Voltage Verify converter parameter 14 DcLink Voltage displays a reasonable DC Link Voltage e AC Line Frequency Verify converter parameter 40 Line Frequency displays a reasonable AC Line Frequency e Ambient Temperatures Verify converter parameter 30 Ambient Temp displays a reasonable ambient temperature Verify parameter 32 IGBT Junction Temp displays the temperature of the liquid being pumped through the coldplate PowerFlex 700L Active Converter Power Module User Manual Publication PFLEX UM002D EN P Start Up 2 5 Exchanging Data DPI Type 3 communication is used to exchange control and status information between the Inverter and the Converter This provides a mechanism to start and stop the Converter as the Inverter is started and stopped It also transfers the minimum DC Link voltage required for the given motor voltage to the Converter and any Converter fault codes back to th
55. cs Parameter Device Select 2 As you scroll down to Device Select the HIM shows the following indication With Device Select highlighted press the Enter key F gt Stopped Auto RPM Main Menu Parameter Memory Storage PowerFlex 700L Active Converter Power Module User Manual Publication PFLEX UMOO2D EN P 2 2 Start Up 3 The HIM displays that it is currently communicating with the Inverter on DPI Port 0 F gt Stopped Auto RPM Device Port 0 PowerFlex 700S 2 PowerFlex 700 AC 4 Press the Down arrow to scroll to PowerFlex 700 AC F gt Stopped Auto RPM Device Port6 PowerFlex 700S 2 PowerFlex 700 AC 5 With PowerFlex 700 AC highlighted as shown in Step 4 press the Enter key to start communicating with the Active Converter on DPI Port 6 Port 6 Device PowerFlex 700AC Main Menu Diagnostics Device Select To examine the fault queue in the Active Converter press the Up Arrow to scroll to Diagnostics and press the Enter key To begin examining parameters with Parameters highlighted press the Enter key Toresume communication with the Inverter press the Down Arrow to scroll to Device Select and press the Enter key 6 After accessing the Parameter menu the display shows the File menu Press the Up or Down Arrow to select the desired file and press the Enter key P
56. d Units 0 1 Amps 197 Reset to Defaults Default 0 Ready g Resets all values in the Converter to the factory defaults Options 0 Ready 5 Ready A new value may be entered 1 Factory Factory Parameters are reset 238 Fault Config A set of bits that select which conditions may generate faults Definition l2 8lel_ E s s tss glz eis g 5 SIS EES Sja gt ZIT Default x x x x 1 1 0 oe Bit 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 x Reserved e Bit 0 Ac Low Volt When this bit is set Low AC Line Voltage will generate a fault e Bit 1 Ac High Volt When this bit is set High AC Line Voltage will generate a fault e Bit 2 Ac Low Freq When this bit is set Low AC Line Frequency will generate a fault e Bit 3 Ac High Freq When this bit is set High AC Line Frequency will generate a fault e Bit 4 High dFdt When this bit is set High dF dt will generate a fault e Bit 5 I Imbalance When this bit is set high current imbalance will generate a fault e Bit 6 V Imbalance When this bit is set high voltage imbalance will generate a fault e Bit 7 PWM SyncLost When this bit is set loss of PWM synchronization will generate a fault e Bit 8 Inverter Fit When this bit is set the Converter will fault when the Inverter faults Description File Lists the major parameter file category Group Lists the parameter group within a file No Parameter number p Parameter
57. djustable Frequency AC Drive User Manual Series B Publication No 20B UMO002 which provides I O wiring start up programming and vector control encoder information PowerFlex 700L Active Converter Power Module User Manual Publication PFLEX UMOO2D EN P P 2 Overview Reference Materials Manual Conventions PowerFlex 700S Phase II Control Information optional For PowerFlex Liquid Cooled AC drives equipped with optional PowerFlex 700S Phase II Control please refer to the PowerFlex 700S High Performance AC Drive Phase II Control User Manual Publication No 20D UMO06 which provides I O wiring start up programming and other related information Publications Publications can be obtained online at http www rockwellautomation com literature The following manuals are recommended for general drive information Title Publication Wiring and Grounding Guidelines for Pulse Width Modulated PWM AC Drives DRIVES INO01 Preventive Maintenance of Industrial Control and Drive System Equipment DRIVES TD001 Safety Guidelines for the Application Installation and Maintenance of Solid State SGI 1 1 Control A Global Reference Guide for Reading Schematic Diagrams 0100 2 10 Guarding Against Electrostatic Damage 8000 4 5 2 Allen Bradley Drives Technical Support Online www ab com support abdrives e In this manual we refer also to the PowerFlex 700 Active Converter Power Module as Activ
58. e Verify load balance resistors PS1 Power Supply 16 Power Structure 1 detected power supply out of tolerance Replace power supply if problem persists PS1 HW Disable 17 Power Structure 1 detected excessive phase current Verify drive enable is present PS1 Latch Error 18 Power Structure 1 detected an unidentified fault Contact Technical Support PS2 DSAT Phase R 20 Power Structure 2 detected a Dsat fault on phase R Contact Technical Support PS2 DSAT Phase S 21 Power Structure 2 detected a Dsat fault on phase S Contact Technical Support PS2 DSAT Phase T 22 Power Structure 2 detected a Dsat fault on phase T 9 Contact Technical Support PS2 Over Current 23 Power Structure 2 detected excessive phase current Verify AC line power quality PS2 Over Voltage 24 Power Structure 2 detected excessive DC Link voltage Verify regenerating current limit is not being exceeded PS2 Asym DC Link 25 Power Structure 2 detected an asymmetrical DC Link voltage Verify load balance resistors PS2 Power Supply 26 Power Structure 2 detected power supply out of tolerance Replace power supply if problem persists PS2 HW Disable 27 Power Structure 1 detected excessive phase current Verify drive enable is present PS2 Latch Error 28 Power Structure 1 detected an unidentified fault 9 Contact Technical Support Non Volatile Storage Faults PwrBd Incompat 30 Power board incompatible with control board Load new fil
59. e AC line If the drive is regenerating and the Converter is in current limit the DC link will rise and it is up to the Inverter to limit its regenerating current to avoid a high bus fault The Converter parameter 71 Converter Status word bit 4 Bus Reg Ena turns on when the Converter is in current limit to command the Inverter to enable its bus voltage regulators When the Converter is active and Bus Reg Ena is turned off the bus voltage regulators in the Inverter are turned off Line Voltage Limits The limits on line voltage may need to be adjusted to indicate abnormal conditions At low line voltages the Converter will deliver greater amps to produce the same power If the possible range of input voltage would result in a condition that would exceed the rated current then the voltage limits must be set to guard against this condition The low voltage and high voltage limits have timers associated with each limit to allow brief excursions outside of normal operating conditions See Converter parameters 112 Low Vac Lmt through 115 High Vac Time PowerFlex 700L Active Converter Power Module User Manual Publication PFLEX UM002D EN P Start Up 2 15 Frequency Limits The PWM Carrier Frequency is fixed at 4 kHz and cannot be changed If operating on a generator the normal range of acceptable AC line frequencies may need to be expanded The limit of the rate of change may also need to be adjusted to allow the line synchroni
60. e 3 4 Dig In Fre Data 352 Digital Inputs 3 21 Dig In Fre Mask 351 Digital Inputs 3 20 Dig In Status 350 Digital Inputs 3 20 Dig Out Fre Data 362 Digital Outputs 3 21 Dig Out Fre Mask 361 Digital Outputs 3 21 Dig Out Status 360 Digital Outputs 3 21 DPI Error Out 321 DPI Status 3 17 Drive Checksum 203 Drive Memory 3 13 Elapsed Run Time 025 Power amp Time 3 5 Extern Cml Ref 062 Setpoints 3 7 Fault 1 Code 243 Fault Queue 3 15 Fault 1 Time 244 Fault Queue 3 15 Fault 2 Code 245 Fault Queue 3 15 Fault 2 Time 246 Fault Queue 15 PowerFlex 700L Active Converter Power Module User Manual Publication PFLEX UM002D EN P Parameter Name Number Group Page Parameter Name Number Group Page Fault 3 Code 247 Fault Queue 3 16 Reactive Current 007 Current 3 4 Fault 3 Time 248 Fault Queue 3 16 Reactive Cmd 159 Current Loop 3 11 Fault 4 Code 249 Fault Queue 3 16 Reactive Lmt 158 Current Loop 3 11 Fault 4 Time 250 Fault Queue 3 16 Reactive RateLmt 102 Current 3 9 Fault Amps D 225 Diagnostics 3 14 Reduce limt Sel 150 Current Loop 3 11 Fault Amps Q 224 Diagnostics 3 14 Regen Lmt 105 Current 3 9 Fault Amps R 221 Diagnostics 3 14 Regen kWh 023 Power amp Time 3 4 Fault Amps S 222 Diagnostics 3 14 Reset Meters 200 Drive Memory 3 13 Fault Amps T 223 Diagnostics 3 14 Reset to Defaults 197 Drive Memory 3 13 Fault Base Temp 230 Diagnostics 3 15 Ride Through Ena 110 AC Line Voltage 3 9 Fault Clear 239 Fault Queue 3
61. e Converter converter or PowerFlex 700AC e To help differentiate parameter names and LCD display text from other text the following conventions will be used Parameter Names will appear in brackets For example DC Bus Voltage Display Text will appear in quotes For example Enabled e The following words are used throughout the manual to describe an action Word Meaning Can Possible able to do something Cannot Not possible not able to do something May Permitted allowed Must Unavoidable you must do this Shall Required and necessary Should Recommended Should Not Not recommended PowerFlex 700L Active Converter Power Module User Manual Publication PFLEX UM002D EN P General Precautions Overview P 3 sensitive parts and assemblies Static control precautions are required when installing testing servicing or repairing this assembly Component damage may result if ESD control procedures are not followed If you are not familiar with static control procedures refer to Allen Bradley publication 8000 4 5 2 Guarding Against Electrostatic Damage or any other applicable ESD protection handbook ATTENTION This drive contains ESD Electrostatic Discharge result in component damage or a reduction in product life Wiring or application errors such as undersizing the motor incorrect or inadequate AC supply or excessive ambient temperatures may result in malf
62. e Inverter so all faults are maintained in the Inverter s fault queue The data exchanged is displayed in these Active Converter parameters e 70 Converter Control e 72 Converter Min Vdc e 7 Converter Status e 73 Converter Fault No setup is required to configure the Type 3 communication The Converter requests a Type 3 connection at power up and when the connection is complete Converter parameter 320 Connect Status shows which communication types are active The use of Type 3 communication for exchange of data is important in that none of the normal data links are used for this communication By default all four sets of DPI data links remain available for use in a 20 COMM adapter The automatic starting and stopping of the Active Converter requires the Converter to be configured for 0 Run On Start using Converter parameter 50 Start Config In this case when the Inverter is started or jogged the Converter is enabled and the Inverter sequencing delays running the Inverter for up to 500 milliseconds allowing the Converter to close the precharge bypass contactor When the Inverter is stopped the Converter continues to run for the time configured in Converter parameter 53 Turn Off Delay On a subsequent start or jog the Inverter does not need to wait for the precharge to close if the Converter is still running Start Jog mena Inverter S ncin Functions eee Inverter Inverter DPI Type 3 Communi
63. e into power board PB Ver Corrupted 31 Power board version number is corrupted Load new file into power board Default Corruptd 32 Power board parameter default data file is corrupted Load new file into power board Rating Corrupted 33 Power board rating data file is corrupted Load new file into power board New ControlBoard 34 New Converter control board was detected Reset to defaults is required Elapsed CheckSum 35 Elapsed operation data checksum is invalid at power up Reset to defaults is required Param CheckSum 36 Parameter data checksum is invalid at power up Reset to defaults is required Param CheckSum B 37 Parameter data checksum error when writing a BYTE value Reset to defaults is required Param CheckSum W 38 Parameter data checksum error when writing a WORD value Reset to defaults is required Param CheckSum L 39 Parameter data checksum error when writing a LONG value Reset to defaults is required AC Line Synchronization Faults Ac Line Lost 40 AC line synchronization was lost when power turned off Verify proper input line voltage is present Ac Phase Lost 41 AC line synchronization was lost when phase was lost Verify proper input line voltage is present Ac Sync Low Vac 42 AC line synchronization was lost because voltage was low Verify proper input line voltage is present Ac Sync Low Freq 43 AC line synchronization was lost because frequency was low Verify proper input line voltage is present Ac Sync High Fre
64. e revision 3 001 or higher To operate the Frame 3B Active Converter as a Stand Alone unit DPI SLAVE the DPI MASTER SLAVE switch SW1 on the Active Converter control board must be properly set Refer to Setting the DPI MASTER SLAVE Switch SW1 below for details Setting the DPI MASTER SLAVE Switch SW1 Active Converters with version 2 006 or lower firmware are always operated as a peripheral on DPI port 6 In this case switch SW1 on the Active Converter control PCB assembly Figure 1 3 is set to OFF DPI SLAVE Do not use the ON setting For Active Converters with version 3 001 or higher firmware switch SW1 is used to select between converter operation as a Coupled unit DPI SLAVE position or as a Stand Alone unit DPI MASTER position Frame 2 and 3A Drives Coupling a Frame 2 or 3A Power Module is achieved by using two cables a DPI cable and a control synchronization cable These cables are factory installed Frame 3B Drives Coupling a Frame 3B Active Converter Power Module to a Frame 3B Inverter Power Module is achieved by using two cables a DPI cable and a control synchronization cable For the Complete Drive equipment type these cables are factory installed When Power Modules are purchased separately these cables are user installed For information regarding these cables and their installation please refer to the PowerFlex 700L Liquid Cooled Adjustable Frequency AC Drive User Manual Publication No 20L UM00
65. ess 2 1 Verifying Feedback Parameters llle eee 2 4 Exchanging Data eget reo ce ale IA Rr oe RANG EAR i a 2 5 CIP Messages i inl ede See ee ET RP REI De Sed ee eb et 2 7 Establishing Communication as a Stand Alone Unit 0 000000 0008 2 8 Accessing Active Converter Power Module Parameters 0 005 2 8 Verifying Feedback Parameters lleleeeeeee eee 2 9 Converter Sequencing vase i a a L4 rera ed dee acea e acea Gi praed 2 12 Rum Om Start esr ee Race e I ee Miata s e ed 2 12 Run On PWrup cios Riana OUS AEE a x be aed eR a d ob dod 2 13 Manual G nin a 0 2 ea hee beer be Re RR E Ede Pb EAR tek Eire 2 13 Start Inhibit oor ee IRA ea ee n RA e Baa on E eg 2 13 Sequencing Precautions llle 2 13 Control Setup espe sa terpsdete E EE pb qu pane Vu d aparece bares 2 14 Current Limits iie ce eee eR RAI SIRE ERG e UR eee bee e Eden s 2 14 Line Voltage Limits isse ee oer ge UR ote Pn Je Re t d DA se 2 14 Erequency Limits aee eX ye e era aan eec da ere ua 2 15 Voltage LOOD tic eges d exe Fue e e era e Ded ce HR RR eL a gos 2 15 Current LOOP ru ER Rei bd px Gub eoim dee M JUR ddan d ederet 2 16 PWM Carrier Synchronization 0 0 cece cece eens 2 16 PowerFlex 700L Active Converter Power Module User Manual Publication PFLEX UMOO2D EN P ii Table of Contents Chapter 3 Chapter 4 Index Converter Faults sc ee erm e pce a Y HR RC Whack or RIA Tee RR CR eg 2 17 Converter F
66. f New or Updated Information Page s To all pages added a new footer containing Throughout Manual e Publication description 1st line e Publication number hyperlink underlined in blue 2nd line linking to the date of the publication on the back cover The back cover publication date line hyperlinks to the newest version of the publication on Rockwell Automation s Literature Library web site Added new information about the Active Converter operating as a Coupled unit DPI 1 6 SLAVE or as a Stand Alone unit DPI MASTER Changed the following for Parameter 051 Option Select 3 6 e Bit 6 changed from Reserved to VC Inverter e Bit 7 changed from Reserved to Prechg Cntrl e The default changed from xxxx xxxx xx00 0001 to xxxx xxxx 0000 0001 Added new Parameter 105 Regen Lmt 3 9 Changed Parameter 153 CML Bandwidth maximum value from 3000 Rad sec to 3 11 4000 Rad sec Changed the description for Parameter 157 PF Bandwidth to include that it should be 3 11 used only when unbalanced voltage compensation is enabled in Parameter 051 Option Select Changed Parameter 162 Capacitance maximum value from 32767 uF to 65535 pF 3 12 Added new Parameter 170 Bus Capacitance 3 12 Added new Bit 11 High DC Link to Parameter 214 Start Inhibit 3 14 Changed Parameter 238 Fault Config default from xxxx xxx1 1110 110
67. g and Parameters Group Parameters Current Rated Amps 001 InputCurrent T 004 Reactive Current 007 Input CurrentR 002 Ground Current 005 Imbalance 008 Input CurrentS 003 Active Current 006 IT Overload 009 Voltage Rated Volts 010 Input Voltage ST 012 DcLink Voltage 014 V Imbalance 016 Input Voltage RS 011 Input Voltage TR 013 DcLink Ripple 015 Power amp Time Rated Power 020 Regen kWh 023 Life Run Time 026 AC Line kW 021 Lifetime kWh 024 Life Power Time 027 Motoring kWh 022 Elapsed Run Time 025 Life Pwr Cycles 028 Temperature Ambient Temp 030 IGBT Base Temp 031 IGBT Junct Temp 032 Frequency Line Frequency 040 Max Line Freq 042 Change Line Freq 044 Min Line Freq 041 Min Max Persist 043 Start Stop Start Config 050 Option Select 051 Manual Control 052 Turn Off Delay 053 Setpoints DcLink Reference 060 Extern Cml Ref 062 Modulation Freq 064 KVAR Reference 061 Modulation Index 063 Data Exchange Converter Control 070 Converter Status 071 Converter Min Vdc 072 Converter Fault 073 Current Active Lmt 100 Reactive RateLmt 102 Imbalance Time 104 Active OLI Lmt 101 IImbalanceLmt 103 Regen I Lmt 105 AC Line Voltage Ride Through Ena 110 Low Vac Lmt 112 High Vac Lmt 114 Vimbalance Lmt 116 Ride Through Sec 111 Low Vac Time 113 High VacTime 115 V Imbalance Time 117 Temperature Ambnt Temp Alrm 120 Base Temp Alrm 122 Junct Temp Alrm 124 CldPlt Temp Alrm 126 Ambnt Temp Trip 121 Base Temp Trip 123 JunctTemp Trip
68. he Converter is in DPI Port 6 so the instance is 22528 plus the parameter number The value of the parameter is accessed through Attribute 0x9 or OxA The example shown below reads the value of Converter parameter 30 Ambient Temp Message Configuration MessageSent m 1 x Configuration Communication Tag Message Type E Service Ger Attribute Single v Source Element zj Type Source Lenath o Bytes Service I e Hex Class 33 Hex Destination CIP Test z Instance 22558 Attribute 8 Hex New Tag Enable Enable Waiting Start Done Done Length 2 Error Code Extended Error Code Timed Out Error Path Error Text Class Code Hexadecimal Decimal 0x93 147 Instances Instances Hex Dec Device 0x0000 Ox3FFF 0 16383 Host 0x4000 Ox43FF 16384 17407 Adapter 0x4400 Ox47FF 17408 18431 DPI Port 1 0x4800 0x4BFF 18432 19455 DPIPort2 0x4C00 0x4FFF 119456 20479 DPI Port3 0x5000 Ox53FF 20480 21503 DPIPort4 0x5400 0x57FF 21504 22527 DPI Port 5 0x5800 Ox5BFF 22528 23551 DPI Port 6 Attributes ID Rule Name Data Type Description 0x9 Get Set Parameter Value Various Value in NVS OxA Get Set Parameter Value Various Value in RAM PowerFlex 700L Active Converter Power Module User Manual Publication PFLEX UMOO2D EN P 2 8 Start Up Establishing Communication as a Stand Alone Unit PowerFlex 700L Acti
69. he converter is stopped and the bypass is opened If the option bit is turned on then the Converter stops without a delay As a Coupled unit DPI SLAVE Run On Start with the precharge option bit turned off is recommended for applications where the drive is left powered up but the drive is not run for extended periods of time With the precharge bypass contactor open the fan cooling the input reactor is turned off PowerFlex 700L Active Converter Power Module User Manual Publication PFLEX UM002D EN P Start Up 2 13 Run On PwrUp When Converter parameter 50 Start Config is set to 1 Run On PwrUp the precharge bypass contactor is automatically closed and the Converter is enabled shortly after power is turned on The precharge will close as soon as the DC Link voltage is above the minimum required level and it has reached steady state The precharge will remain closed when there is a fault in the Converter When the fault is reset the Converter will go back into run In this configuration the coolant circulating loop must be enabled when the Converter is enabled even if the Inverter is not in run The auxiliary contacts on the precharge bypass could be used to enable the circulating pump This mode of operation is recommended for applications where the drive is powered down when it is to be stopped for an extended period of time Manual Cntrl When Converter parameter 50 Start Config is set to 2 Manual Cntrl
70. he motor and beginning a coast to stop e Bit 14 Cnvtr Alarm is set by the Converter when it has detected an alarm e Bit 15 Cnvtr Fault is set by the Converter when it has detected a fault 072 Converter Min Vdc Default 0 0 Vdc Sets the minimum DC Link voltage required by the Inverter for the present Min Max 0 0 1225 0 Vdc operating conditions This value is calculated as motor voltage 1 44 and then Units 0 1 Vdc transferred to the Converter by Type 3 communication This is used when the voltage to the motor needs to be greater than the peak of the AC line voltage Under low line conditions the Converter can boost the DC Link voltage above the peak of the AC line 073 Converter Fault Default 0 This parameter is used to pass a fault code from the Converter to the Inverter so Min Max 0 399 all Converter fault codes are logged in the Inverter s fault queue Units None PowerFlex 700L Active Converter Power Module User Manual Publication PFLEX UMOO2D EN P Limit Config File File Group Current AC Line Voltage No 100 101 102 103 104 105 110 111 112 113 114 115 116 Parameter Name amp Description Active Lmt Sets the current limit used when the IGBT overload is less than 90 of the IT fault threshold Active OL Lmt Sets the current limit used when the IGBT overload is more than 90 of the IT fault threshold and parameter 150
71. his bit is set loss of PWM synchronization will generate a fault Programming and Parameters Values Default z nits efault oic nits efault Ofc nits efault z oic nits efault ojc cz nits Default Options Default nits Default nits Default nits Default nits Default nits in Max in Max in Max in Max in Max Min Max U Min Max U Min Max U Min Max U Min Max U 3 15 Read Only 40 0 150 0 0 1 C 499 0 65535 1 Read Only 2147483647 2147483647 1 499 0 65535 1 Read Only 2147483647 2147483647 1 Ready 0 0 Ready 1 Clear Faults 2 Clr Fault Que Read Only 0 0000 429496 7295 0 0001 Hrs Read Only 0 65535 0 Read Only 0 0000 429496 7295 0 0001 Hrs Read Only 0 65535 0 Read Only 0 0000 429496 7295 0 0001 Hrs PowerFlex 700L Active Converter Power Module User Manual Publication PFLEX UM002D EN P 3 16 Programming and Parameters No 247 248 249 250 260 Parameter Name amp Description Values Fault 3 Code Default Read Only Displays the most third recent fault code detected Min Max 0 65535 Units 0 Fault 3 Time Default Read Only Displays the time stamp for the most third recent fault detected Min Max 0 0000 429496 7295 Units 0 0001 Hrs Fault 4 Code Default Read Only Displays the most fourth recent f
72. icate status 5 3 Ojo s o SEHE cicioo c z Bi Z E EE als lo s Definition Bo js3s5g se t 5 t lazgivg5 s5nE 2 Sizzigislss jiessg lt O ja lx lz je e lalo ja o 0 Disabled Defaut 0 0 x x oo 0 of ofofo ofofojofo igi 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 x Reserved e Bit 0 Cnvtr Ready is set by the Converter when all inhibits are cleared e Bit 1 Ac Line Sync is set by the Converter when it is synchronized to the AC line e Bit 2 Pchg Closed indicates the status of the precharge bypass contactor e Bit 3 Cnvtr Active is set by the Converter when it is regulating e Bit 4 Bus Reg Ena is set by the Converter to enable the Inverter bus voltage regulator e Bit 5 Ac Ride Thru is set by the Converter during a power dip ride through e Bit 6 Active Lmt is set by the Converter when active current is limited e Bit 7 KVAR Lmt is set by the Converter when the requested KVAR is limited e Bit 8 Regenerating is set by the Converter when it is regenerating power to the AC line COMMAND Bit 9 PWM SyncLock is set by the Converter when the PWM carrier is locked to the external synchronization signal Bit 10 CML Comm Ok is set by the Converter when a valid External CML reference is received Bit 11 Abort Decel is set when the DC link drops below the voltage when the precharge must open This signals the Inverter to stop regulating the bus voltage by decelerating t
73. l Reproduction of the contents of this manual in whole or in part without written permission of Rockwell Automation Inc is prohibited Throughout this manual when necessary we use notes to make you aware of safety considerations circumstances that can cause an explosion in a hazardous environment which may lead to personal injury or death property damage or economic loss WARNING Identifies information about practices or Important Identifies information that is critical for successful application and understanding of the product circumstances that can lead to personal injury or death property damage or economic loss Attentions help you identify a hazard avoid a hazard and recognize the consequences ATTENTION Identifies information about practices or Shock Hazard labels may be located on or inside the equipment e g drive or motor to alert people that dangerous voltage may be present e g drive or motor to alert people that surfaces may be at dangerous temperatures t Burn Hazard labels may be located on or inside the equipment Allen Bradley PowerFlex DriveExplorer DriveExecutive and DPI are either registered trademarks or trademarks of Rockwell Automation Inc PowerFlex 700L Active Converter Power Module User Manual Summary of Changes The information below summarizes the changes resulting from the firmware v3 001 upgrade to this manual since its last release June 2006 Description o
74. l alarms are configurable using parameter 260 Alarm Config Step Key s 1 Press Esc to acknowledge the fault The fault information will be removed so that you can use the HIM 2 Address the condition that caused the fault The cause must be corrected before the fault can be cleared 3 After corrective action has been taken clear the fault by one of these methods Press Stop Cycle drive power Set parameter 239 Fault Clear to 1 Clear Faults Clear Faults on the HIM Diagnostic menu The PowerFlex 700L Active Converter Power Module tests for many different conditions to detect abnormal operation The following Active Converter faults are listed by name fault code number type description of the condition and corrective action required by the user where applicable With the ability to connect larger frame size power structures in parallel each structure has independent fault detection to indicate the source of the problem for example PS1 for Primary Converter and PS2 for Secondary Converter PowerFlex 700L Active Converter Power Module User Manual Publication PFLEX UM002D EN P 4 2 Troubleshooting Table 4 A Fault Types Descriptions and Actions Fault No Type m Description Action Converter Control Board Hardware Faults HW Over Current 1 Control board detected excessive phase current Verify AC line power quality HW Over Voltage 2 Control board detected e
75. lays the temperature measured in IGBT module 3 Min Max 3276 7 43276 7 Units 0 1 C 333 IGBT NTC Temp4 Default Read Only Displays the temperature measured in IGBT module 4 Min Max 3276 7 3276 7 Units 0 1 C 2 334 Coldplate Temp1 Default Read Only 5 Displays the temperature measured on the first coldplate Min Max 3276 7 43276 7 Em Units 0 1 C 9 335 IGBT NTC Temp5 Default Read Only Displays the temperature measured in IGBT module 5 Min Max 3276 7 3276 7 Units 0 1 C 336 IGBT NTC Temp6 Default Read Only Displays the temperature measured in IGBT module 6 Min Max 3276 7 3276 7 Units 0 1 C 337 IGBT NTC Temp7 Default Read Only Displays the temperature measured in IGBT module 7 Min Max 3276 7 43276 7 e Units 0 1 C z 338 IGBT NTC Temp8 Default Read Only Displays the temperature measured in IGBT module 8 Min Max 3276 7 3276 7 e Units 0 1 C S 339 Coldplate Temp2 Default Read Only Displays the temperature measured on the second coldplate Min Max 3276 7 43276 7 F4 Units 0 1 C 350 Dig In Status Read Only A set of bits displaying the status of the digital input Bit Definition 2 B l Defaut x x X x X x x x x x X X 0 es Bit 15 14 13 12 11 10 9 8 7 6 5 4 1 x Reserved e Bit 0 Aux Input is set when Aux Input is on o El e Bit 1 Sel Switch is set when the DPI SLAVE MASTER switch on the Active Converter control PCB assembly Figure 1 3 on
76. lling the write mask instead of parameter 347 Write Mask Cfg 2 1 ele le le lele Bit ER Definition z T R Default O x x xix x x x x 1 1 iin EO dn Bit 15 14 13 12 11 10 9 8 7 6 2 1 x Reserved Logic Mask Act Read Only Indicates status of the logic mask for DPI ports When Bit 15 is set network security is controlling the logic mask instead of parameter 340 Logic Mask 3 2 iv eil ei c Bit 6 6 Definition a ies z T 0 Control Masked Defaut O0 x x x X X X x x tii 1 Control Permitted Bit 15 14 13 12 11 10 9 817 6 3 2 x Reserved in the Masks amp Owners group and the Security group are displayed only when the Active Converter is operating as a Stand Alone unit When the Active Converter is operating as a Coupled unit these parameters are reserved PowerFlex 700L Active Converter Power Module User Manual Publication PFLEX UM002D EN P 3 20 Programming and Parameters Inputs amp Outputs File a 2 No Parameter Name amp Description Values TEE 330 IGBT NTC Temp1 Default Read Only Displays the temperature measured in IGBT module 1 Min Max 3276 7 43276 7 Units 0 1 C 331 IGBT NTC Temp2 Default Read Only Displays the temperature measured in IGBT module 2 Min Max 3276 7 43276 7 Units 0 1 C 332 IGBT NTC Temp3 Default Read Only Disp
77. m IGBT base temperature Junct Temp Alrm Sets the alarm threshold for the maximum IGBT junction temperature Junct Temp Trip Displays the fault threshold for the maximum IGBT junction temperature CldPIt Temp Alrm Sets the alarm threshold for the minimum coldplate temperature PWM Frequency Sets the PWM carrier frequency The value is entered in kHz When the power structure allows more than one setting for the carrier frequency the power must be cycled off on to have the new value take effect AC Low Freq Lmt Sets the low frequency limit used by parameter 132 AC Low Freq Time AC Low Freq Time Sets how long the line frequency must be less than the limit set by parameter 131 AC Low Freq Lmt before a fault is generated AC High Freq Lmt Sets the high frequency limit used by parameter 134 AC High Freq Time AC High Freq Time Sets how long the line frequency must be greater than the limit set by parameter 133 AC High Freq Lmt before a fault is generated AC Maximum dF dt Sets the maximum dF dt that the AC converter will allow A change in frequency greater than this may generate a fault PowerFlex 700L Active Converter Power Module User Manual Publication PFLEX UMOO2D EN P Values Default Min Max Units Default Min Max Units Default Units Default Units Default Units Default Min Max Units Default Min Max Units Default U
78. n is ever lost an alarm is turned on in parameter 211 Alarm Status Loss of synchronization may be configured to result in a fault if enabled in parameter 238 Fault Config Bit 4 Sim ModIndex Enables the Converter modulation test This feature requires a password to operate Bit 5 Sim Mod Freq Enables the Converter frequency simulator This feature requires a password to operate Bit 6 VC Inverter This bit is used only when the Converter is operating as a Stand Alone unit and Bit 3 PWM SyncRecv is enabled This bit selects between synchronizing to an inverter with PowerFlex 700 Vector Control or PowerFlex 700S Phase II Control This bit must be set if the inverter has PowerFlex 700 Vector Control or must remain off if the inverter has PowerFlex 700S Phase II Control This bit is not used when the Converter is operating as a Coupled unit Bit 7 Prechg Cntrl When Run On Start is selected in parameter 50 Start Config and this bit is turned off then the precharge bypass contactor is closed when the unit is put into run When Run On Start is selected and this bit is turned on then the precharge bypass contactor is closed at power up after the DC link has reached steady state This reduces the time delay between putting the unit in run and the DC link reaching its regulated level Manual Control A set of bits to manual start and stop the Converter These bits are used only when parameter 50 Start Config is set to 2 Manual
79. nated with starting and stopping the Inverter When the Inverter is started or jogged the Converter is enabled to turn on When the Inverter is stopped or jog is released the Converter is stopped Stand Alone Unit DP MASTER Setting When set as a Stand Alone unit DPI MASTER and Run on Start is selected then the Converter may be started and stopped from the buttons on a HIM or by the Logic Command bits transmitted by a 20 COMM x adapter or 1203 USB or 1203 SSS device The logic masks determine which DPI ports are allowed to take control Precharge Bypass Operation In Run On Start the precharge can be configured to operate in one of two ways as selected by parameter 51 Option Select Bit 7 Precharge Control By default this option bit is turned off so the precharge bypass contactor will be commanded to close at the time the Converter is commanded to start and the bypass contactor opens after the Converter is commanded to stop If the option bit is set then the bypass contactor is closed at power up after the DC bus is at steady state If there is a fault in the Converter the precharge bypass contactor will open If the option bit is set the bypass contactor is closed when the fault is reset The option bit also selects how long the Converter continues to run after it is commanded to stop If the option bit is turned off then parameter 53 Turn Off Delay selects the time delay between the stop command and the time when t
80. ne unit DPI MASTER In this configuration the Converter may have a HIM or any PowerFlex 7 Class network communication adapter 20 COMM x connected This may be preferred when the converter is to supply the DC bus for a set of common bus inverters When configured for Run On Start the precharge bypass contactor may be configured to close when the power is turned on and the DC Bus voltage is stable see Parameter 51 Option Select The Converter starts and stops with commands from the HIM the 1203 USB or 1203 SSS serial converter or a 20 COMM x network communication adapter Figure 1 5 Active Converter Operating as a Stand Alone Unit DPI MASTER Frame 3B with Converter as a Stand Alone Unit DPI MASTER 196755 C01 HIM 193136 o 40c 300 Ao aA0c2 20 COMM x Personal Computer 181046 C01 1203 USB or 1203 SSS Serial Converter PowerFlex 700L Active Converter Power Module User Manual Publication PFLEX UMOO2D EN P 1 8 Installation Wiring Connecting an Active Converter Power Module to an Inverter Power Module The Frame 3B Active Converter power module is ordered as a Stand Alone unit DPI SLAVE by specifying equipment type P in the catalog number refer to the catalog number explanation in the PowerFlex 700L User Manual The Stand Alone DPI SLAVE Active Converter is supported with Active Converter firmwar
81. nits Default Units Default Min Max Units Default Units Default Min Max Units Default Min Max Default Units Min Max Min Max Min Max Min Max Min Max Min Max Min Max 1 0 Sec 1 0 10 0 Sec 0 1 Sec 60 0 C 30 0 105 0 C 0 1 C Read Only 40 0 150 0 0 1 C 70 0 C 30 0 125 0 C 0 1 C Read Only 75 0 160 0 0 1 C 85 0 C 75 0 150 0 C 0 1 C Read Only 75 0 175 0 0 1 C 40 0 C 10 0 80 0 C 0 1 C Rated kHz Set by the power structure 1 kHz 29 0 Hz 27 0 93 0 Hz 0 1 Hz 5 0 Sec 0 1 10 0 Sec 0 1 Sec 91 0 Hz 27 0 93 0 Hz 0 1 Hz 5 0 Sec 0 1 10 0 Sec 0 1 Sec 10 0 Hz sec 0 1 30 0 Hz sec 0 1 Hz sec Dynamic Control File File DYNAMIC CONTROL Group Current Loop Voltage Loop No 150 151 152 153 154 155 156 157 158 159 160 161 Parameter Name amp Description Reduce limt Sel Enables the use of a reduced current limit when in overload Disabled The Converter current limit is always the value in parameter 100 Active Lmt Enabled The Converter current limit will switch to the value set by parameter 101 Active OL Lmt when in overload Active Cmd Displays the commanded active current Inductance Sets the input filter inductance When set to non zero this value is used to calculate the tuning coefficients for the current l
82. nput Current R Input Current S Input Current T Ground Current Active Current Reactive Current I Imbalance IT Overload 0007000500275 Frequency Command Limit Config 3 Dynamic Control Utility Communication E Inputs amp Outputs For Help press F1 iLocal DPI PowerFlex 700L Active Converter Power Module User Manual Publication PFLEX UMOO2D EN P 2 4 Start Up Using DriveExecutive When using DriveExecutive the Active Converter parameters are displayed in a linear list Uploading reads parameter values from all DPI peripherals but downloading parameters only write to the Inverter To download parameter values to the Active Converter you must first select the Converter DriveExecutive 1784 PCD 1 0 null lt PowerFlex 7005 2 gt mE loj xl Ele Edit View Drive Peripheral Tools Window Help ii amp c l 9 en se5ee ime 1784 PCD 1 0 null PowerFlex 7005 2 gt Pott 0 e Faulted amp 3 Connection DPI Linear List P 0 Powerflex 7005 2 dium RwMAws TODD Am uocum i Input Current R 0 0 Amps 00 300 0 gl 5 LCD Module Input CurrentS 0 0 Amps 0 0 3000 0 a 6 PowerFlex 700 AC Input Current T 0 0 Amps i 0 0 3000 0 43 Linear List Ground Current 0 0 Amps 0 0 3000 0 Ca Default Custom Active Current 0 0 Amps 3000 0 3000 0 3000 0 Reactive Current 0 0 Amps D 0 3000 0 3000 0 1 Imbalance 00 0 0 1000 Parameters For Help press F1 Parameter color des
83. nt 3 9 246 Fault 2 Time Fault Queue 3 15 102 Reactive RateLmt Current 3 9 247 Fault 3 Code Fault Queue 3 16 103 Imbalance Lmt Current 3 9 248 Fault 3 Time Fault Queue 3 16 104 Imbalance Time Current 3 9 249 Fault 4 Code Fault Queue 3 16 105 Regen Lmt Current 3 8 250 Fault 4 Time Fault Queue 3 16 110 Ride Through Ena AC Line Voltage 3 9 260 Alarm Config Fault Queue 346 111 Ride Through Sec ACLine Voltage 3 9 300 Data In A1 Datalinks 347 112 Low Vac Lmt AC Line Voltage 3 9 301 Data In A2 Datalinks 3 17 113 Low Vac Time AC Line Voltage 3 9 302 Data In B1 Datalinks 347 114 High Vac Lmt AC Line Voltage 3 9 303 Data In B2 Datalinks 3 17 115 High Vac Time AC Line Voltage 3 9 304 Data In C1 Datalinks 347 116 V Imbalance Lmt AC Line Voltage 3 9 305 Data In C2 Datalinks 347 117 V Imbalance Time AC Line Voltage 3 10 306 Data In D1 Datalinks 317 120 Ambnt Temp Alrm Temperature 3 10 307 Data In D2 Datalinks 347 121 Ambnt Temp Trip Temperature 3 10 310 Data Out A1 Datalinks 3417 122 Base Temp Alrm Temperature 3 10 31 Data Out A2 Datalinks 347 123 Base Temp Trip Temperature 3 10 312 Data Out B1 Datalinks 3 7 124 Junct Temp Alrm Temperature 3 10 313 Data Out B2 Datalinks 347 125 Junct Temp Trip Temperature 3 10 5 126 CldPlt Temp Alrm Temperature 3 10 ra a a nis 130 PWM Frequency Frequency 3 10 316 Data Out D1 Datalinks 347 131 AC Low Freq Lmt Frequency 3 10 517 Data Out D2 Datalinks 3 17 132 AC L
84. nual Publication PFLEX UM002D EN P 3 22 Parameter Cross Reference by Name Programming and Parameters Parameter Name Number Group Page AC High FreqLmt 133 Frequency 3 10 AC High Freq Time 134 Frequency 3 10 AC Line kw 021 Power amp Time 3 4 AC Low Freq Lmt 131 Frequency 3 10 AC Low Freq Time 132 Frequency 3 10 AC Maximum dF dt 135 Frequency 3 10 Active Current 006 Current 34 Active Cmd 151 Current Loop 3 11 Active Lmt 100 Current 3 9 Active OL Lmt 101 Current 3 9 Alarm Config 260 Fault Queue 3 16 Alarm Status 211 Diagnostics 3 13 Ambient Temp 030 Temperature 3 5 Ambnt Temp Alrm 120 Temperature 3 10 Ambnt Temp Trip 121
85. nual Publication PFLEX UM002D EN P Chapter 1 Installation Wiring This chapter provides information on installing and wiring the PowerFlex 700 Active Converter Power Module For information on See page Removing the Active Converter Power Module Covers 1 2 Removing the Active Converter Control Cassette 1 2 Wiring the Active Converter Control Cassette I O Terminals 1 4 Most start up difficulties are the result of incorrect wiring Every precaution must be taken to assure that the wiring is done as instructed All items must be read and understood before the actual installation begins proper installation Rockwell Automation Inc cannot assume responsibility for the compliance or the noncompliance to any code national local or otherwise for the proper installation of this drive or associated equipment A hazard of personal injury and or equipment damage exists if codes are ignored during installation ATTENTION The following information is merely a guide for PowerFlex 700L Active Converter Power Module User Manual Publication PFLEX UM002D EN P 1 2 Installation Wiring Removing the Active All converter covers regardless of drive frame size are similarly removed Converter Power Module by unfastening the screws A Frame 3B converter is shown as an example Covers 4 Screws PowerFlex 700L Liquid Cooled AC Drive E Frame 3B Converter shown ft ft
86. oop CML Ki and Kp CML Bandwidth Sets the Current Minor Loop bandwidth When set to non zero this value is used to calculate the tuning coefficients for the current loop CML Ki and Kp CML Damping Sets the Current Minor Loop damping When set to non zero this value is used to calculate the tuning coefficients for the current loop CML Ki and Kp CML Ki Tunes the integral gain of the current loop CML Kp Tunes the proportional gain of the current loop PF Bandwidth Sets the bandwidth of the current regulator maintaining the desired power factor This is used only when parameter 051 Option Select Bit 1 Unbal V Comp is set to 1 to enable unbalanced voltage compensation Reactive Lmt Displays the calculated reactive current limit Reactive Cmd Displays the commanded reactive current Voltage Loop Sel Selects the operation of the voltage loop Optimize Ref Vdc reference is calculated to minimize switching losses based on the measured AC Line voltage and the minimum voltage required by the Inverter Manual Ref The value set by parameter 060 DcLink Reference is used for Vdc reference Regen Only Reserved for future Open Loop The Converter outputs a sinusoidal voltage synchronized to the AC line with an amplitude set by parameter 063 Modulation Index This feature requires a password to operate DcLink Command Displays the commanded DC Link voltage Values
87. ort 6 Device PowerFlex 700AC GP File S Limit Config PowerFlex 700L Active Converter Power Module User Manual Publication PFLEX UM002D EN P Start Up 2 3 7 The display then shows the groups of parameters in the selected file Press the Up or Down Arrow to select the desired group and press the Enter key Port 6 Device PowerFlex 700AC FP Group Voltage Power amp Time 8 The display then shows the parameters in the selected group Press the Up or Down Arrow to select the desired parameter and press the Enter key Port 6 Device PowerFlex 700AC FG g Parameter Rated Amps Input Current R Input Current S 9 The display then shows the value of the selected parameter and allows for entry of a new value for parameters that are read write Port 6 Device PowerFlex 700AC Fd Par 1 Rated Amps 705 0 Amps Alt View gt Limits Using DriveExplorer When using DriveExplorer the window shows the files and groups for the Active Converter left pane and the parameters for the selected group right pane Double click a parameter in the right pane to edit it G DriveExplorer 3 Ianl x File Edit Explore Actions Help Dek 55mdais sesss z e B Devices E Node 1 PowerFlex 700 VC E9 0 PowerFlex 700 VC L 690V 705A 1203 555 R5232 DF1 E 6 PowerFlex 700 AC L 690 705A Monitor Current Voltage Power amp Time Temperature Rated Amps I
88. ow Freq Time _ Frequency av 320 Connect Status DPI Status 3 7 133 AC High FreqLmt Frequency S40 321 DPI Error Out DPI Status 317 134 AC High Freq Time Frequency 3410 322 TCSMsgRxCnt DPI Status 3 17 PowerFlex 700L Active Converter Power Module User Manual Publication PFLEX UM002D EN P 3 24 Programming and Parameters Notes PowerFlex 700L Active Converter Power Module User Manual Publication PFLEX UM002D EN P Faults and Alarms Manually Clearing Faults Fault Descriptions Chapter 4 Troubleshooting This chapter provides information to guide you in troubleshooting the PowerFlex 700L Active Converter Power Module Included is a listing and description of faults with possible solutions when applicable and alarms For information on See page Faults and Alarms 4 1 Manually Clearing Faults 4 1 Fault Descriptions 4 1 Clearing Alarms 4 4 Alarm Descriptions 4 4 A fault is a condition that stops the Converter There are two fault types Type Fault Description Reserved for future Non Resettable This type of fault normally requires drive or motor repair The cause of the fault must be corrected before the fault can be cleared The fault will be reset on power up after repair User Configurable These faults can be enabled disabled to annunciate or ignore a fault condition An alarm is a condition that if left untreated may stop the Converter Al
89. ow limit on AC Line voltage A fault or alarm may be generated when the AC Line voltage is less than this limit for the time set by parameter 113 Low Vac Time Low Vac Time Sets the time delay in detecting low AC Line voltage A fault or alarm may be generated when the AC Line voltage is less than the limit set by parameter 112 Low Vac Lmt for this amount of time High Vac Lmt Sets the high limit on AC Line voltage A fault or alarm may be generated when the AC Line voltage is greater than this limit for the time set by parameter 115 High Vac Time High Vac Time Sets the time delay in detecting high AC Line voltage A fault or alarm may be generated when the AC Line voltage is greater than the limit set by parameter 114 High Vac Lmt for this amount of time V Imbalance Lmt Sets the limit on voltage imbalance between phases A fault or alarm may be generated if the calculated imbalance is greater than this limit for the time set by parameter 117 V Imbalance Time Values Defau Min M Units Defau Min M Units 3 Default Min M Unit Defau Min M Units a Defau Min M Units Defau Min M Units Defau t t ax It ax It ax It Options Defau Min Max Units Defau Min Max Units Defau Min Max Units Defau Min Max Units Defau Min Max Units Defau Min Max Units It It It I
90. p Description Values Start Inhibit Read Only A set of bits displaying the interlocks that inhibit the Converter from starting e z s E zimigicsoeor Bit 3i zIs3gBESES Definition al zols issss e 8ziolzlBslomr ir op zss 9oSsstioilo o Tic ja e rj oxEx Defaut 0 x x x 0 0 Of of 0 o O O O O O ey 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 x Reserved e BitO e Bit 1 Ac Low Volt is set when the average AC line voltage is less than the limit in parameter 112 Low Vac Lmt Ac High Volt is set when the average AC line voltage exceeds the limit in parameter 114 High Vac Lmt e Bit 2 Ac Low Freq is set when the AC line frequency is less than the limit in parameter 131 AC Low Freq Lmt e Bit 3 Ac High Freq is set when the AC line frequency exceeds the limit in parameter 133 AC High Freq Lmt e Bit 4 Single Phase is set when an input phase is missing e Bit 5 Phased ACB is set when an input phase voltage is phased ACB and parameter 051 Option Select Bit 0 AutoPhaseRot is not enabled e Bit 6 DC Link Low is set when DC Link voltage is too low to close the precharge bypass contactor e Bit 7 High dv dt is set when DC Link dv dt is too high to close the precharge bypass contactor e Bit 8 Pchg Open is set when the precharge bypass contactor is open and manual sequencing is selected e Bit 9 PWM Not Sync is set when Par 051 Option Select Bit 3 PWM SyncRecv is turned on
91. parameter 71 Converter Status is linked to Inverter parameter 657 This requires Converter data links to be configured as follows e Active Converter parameter 306 Data In D1 52 e Active Converter parameter 307 Data In D2 60 e Active Converter parameter 316 Data Out D1 71 This example shows Data Link D being used to communicate with the Converter The Converter supports DPI Data Links A B C and D so any group could be used as needed All the options for starting and stopping the Converter are explained in greater detail in Converter Sequencing on page 2 12 Logix PF700 S S 666 DPI Data Out D1 S 657 DPI Data In D1 Parameters S 667 DPI Data Out D2 Inverter Inverter DPI Data Link Communications Producer Consumer Converter f Converter DPI Data Link Communications Producer Consumer PF700 AC AC 52 Manual Control AC 71 Converter Status Parameters AC 60 DcLink Reference Converter Functions Converter Sequencing Precharge Converter Contactor Enable PowerFlex 700L Active Converter Power Module User Manual Publication PFLEX UM002D EN P Start Up 2 7 CIP Messages Parameters in the Converter may be accessed by a Logix processor using a CIP message block To read or write a parameter value you must respectively perform a Get Attribute Single or Set Attribute Single message to the DPI Parameter Object Class 0x93 T
92. pters Main Control Board or complete Converter as required 2 Check HIM connection 3 If an adapter was intentionally disconnected and the Logic Mask bit for that adapter is set to 1 this fault will occur To disable this fault set the Logic Mask bit for the adapter to 0 1 2 See page 4 1 for a description of fault types These faults only apply to Frame 3 power structures 9 These faults are reserved for future use 4 These faults only apply when operating the Active Converter as a Stand Alone unit DPI Master PowerFlex 700L Active Converter Power Module User Manual Publication PFLEX UM002D EN P 4 4 Troubleshooting No Fault Table 4 B Fault Cross Reference By Number No Fault No Fault No Fault 1 HW Over Current 22 PS2 DSAT Phase T 43 Ac Sync Low Freq 66 PS1 Fan Loss 2 HW Over Voltage 23 PS2 Over Current 44 Ac Sync High Freq 67 PS1 Reactor Temp 3 HW Ground Fault 24 PS2 Over Voltage 45 Ac Sync Conflict 68 PS2 Fan Loss 4 HW Disabled 25 PS2 Asym DC Link 46 PWM Sync Lost 69 PS2 Reactor Temp 5 HW Latch Error 26 PS2 Power Supply 50 Ac Low Voltage 70 FiltCap Contactr 6 Precharge Open 27 PS2 HW Disable 51 Ac High Voltage 71 Port 1 Adapter 7 Precharge Closed 28 PS2 Latch Error 52 Ac Low Frequency 72 Port 2 Adapter 8 DPI Mstr ComLoss 30 PwrBd Incompat 53 Ac HighFrequency 73 Port 3 Adapter 9 In
93. put Filter Bay For wiring information please refer to the PowerFlex 700L Liquid Cooled Adjustable Frequency AC Drive User Manual Publication No 20L UMO01 Using the Active Converter as a Coupled Unit vs Standalone Unit Frame 3B converter power structures may be ordered as a unit Coupled to an inverter DPI SLAVE or as a Stand Alone unit DPI MASTER Frame 2 and Frame 3A power structures are always wired for the converter to be a Coupled unit Coupled Figure 1 4 shows the Active Converter wired to operate as a Coupled unit DPI SLAVE In this configuration the Converter is connected to a PowerFlex 700L Inverter through DPI Port 6 When configured for Run On Start the Converter is able to start and stop automatically as the Inverter is started and stopped PowerFlex 700L Active Converter Power Module User Manual Publication PFLEX UM002D EN P Installation Wiring 1 7 Figure 1 4 Active Converter Operating as a Coupled Unit DPI SLAVE Frame 3A with Converter as a Frame 3B with Converter as a Coupled Unit DPI SLAVE Coupled Unit DP SLAVE C n HIM n HIM y Vv i e r t t F A2 A29 lt 300 Personal Computer Personal Computer 1203 USB or 1203 SSS 1203 USB or 1203 SSS Serial Converter Serial Converter Stand Alone Figure 1 5 shows the Active Converter wired to operate as a Stand Alo
94. q 44 AC line synchronization was lost because frequency was high Verify proper input line voltage is present Ac Sync Conflict 45 Conflict in AC line synchronization state machine Contact Technical Support PowerFlex 700L Active Converter Power Module User Manual Publication PFLEX UM002D EN P Troubleshooting 4 3 Fault No Type qm Description Action PWM Sync Lost 46 9 PWM Carrier synchronization was lost Verify wiring of carrier synchronization cable Variations in the AC Line Faults Ac Low Voltage 50 AC line voltage was below the configured limit for the configured Verify proper input line voltage is present time Ac High Voltage 51 AC line voltage exceeded the configured limit for the configured Verify proper input line voltage is present time Ac Low Frequency 52 AC line frequency was below the configured limit for the Verify proper input line voltage is present configured time AcHighFrequency 53 AC line frequency exceeded the configured limit for the configured Verify proper input line voltage is present time Ac High dFat 54 Change in line frequency exceeded the configured limit Verify proper input line voltage is present Ac Imbalance 5 AC current balance exceeded the configured limit for the Verify proper input line voltage is present configured time Ac V Imbalance 56 AC voltage balance exceeded the configured limit for the Verify proper input line voltage is present
95. quency in Hz sec Programming and Parameters Values Defau Min M Units Defau Min M Units Defau Min M Units Defau Read On 3 5 y 0 0 429496729 5 0 1 kWh Read On y Reset 0 0000 429496 7295 0 0001 H Read On f y 0 0000 429496 7295 0 0001 H Read On r y Min Max Units Default Min Max Units Default Min Max Units Default Min Max Units Default Min Max Units Default Min Max Units Default Min Max Units Default Min Max Units Default Min Max Units Default Min Max Units 0 0000 429496 7295 0 0001 Hr Read Only 0 4294967295 None Read Only 40 0 150 0 0 1 C Read Only 40 0 4150 0 0 1 C Read Only 40 0 150 0 0 1 C Read Only 0 0 90 0 0 1 Hz Read Only 0 0 90 0 0 1 Hz Read Only 0 0 90 0 0 1 Hz 10 0 Sec 0 0 60 0 Sec 0 1 Sec Read Only 0 0 20 0 0 1 Hz s PowerFlex 700L Active Converter Power Module User Manual Publication PFLEX UM002D EN P 3 6 Programming and Parameters Command File File COMMAND Group Start Stop No 050 051 052 Parameter Name amp Description Values Start Config Default 0 Run On Start Selects the method by which the Active Converter is started Options 0 Run On Start A 1 Run On PwrUp Run On Start The Converter is started when the Inverter is put into run or 2
96. r will not stop when the Inverter is running However when the Converter is operated as a Stand PowerFlex 700L Active Converter Power Module User Manual Publication PFLEX UMOO2D EN P 2 14 Start Up Control Setup Alone unit DPI MASTER and is supplying power to a common bus extra precaution must be taken MASTER or supplying power to a common bus external logic must be used to make sure the precharge bypass contactor is closed and the Converter is running before running an Inverter Likewise all Inverters must stop if the precharge opens or the Converter stops ATTENTION When operating as a Stand Alone unit DPI Operating an Inverter with the precharge bypass open will overheat the precharge resisters Operating an Inverter with the Converter stopped will draw non sinusoidal current with peak current greater than rated and will have significant harmonic distortion The following topics discuss parameters that should be reviewed when starting up an Active Converter Current Limits Converter parameter 100 Active I Lmt defines the limit on active current This parameter defaults to 150 of Converter rated current Current limit for regeneration is set in parameter 105 Regen I Lmt This defaults to 150 of Converter rated current When in current limit the Converter is unable to regulate the DC link voltage If the drive is motoring and the Converter is in current limit then the DC link will drop to the peak of th
97. rate Dig Out Status Read Only A set of bits displaying the status of the digital output 2a Bit ETE Definition Pul oO lz n 0 Disabled Default X xi X x X x x X X x x X 0 0 1 Enabled Bit 15 14 13 12 11 10 9 8 7 6 5 4 1 0 X Reserved e Bit 0 Aux Output is set when Aux Output is on e Bit 1 Cls Bypass is set when the precharge bypass contactor is closed Dig Out Frc Mask A set of bits to select which output bits are forced Bit Definition Cls Bypass o Aux Output 0 Disabled Default X xi X X X X X X X X x X 1 Enabled Bit 15 14 13 12 11 10 9 8 7 6 5 4 x Reserved e Bit 0 Aux Output Enables forcing of the Aux Output signal This feature requires a password to operate e Bit 1 Cls Bypass Enables forcing of the Cls Bypass signal This feature requires a password to operate Dig Out Fre Data A set of bits to select the state of the output bits that are forced Bit Definition 0 Disabled 1 Enabled x Reserved Default Bit x xX x x x x x xP X X x x 15 14 13 12111 10 9 8 7 6 5 4 Cls Bypass e Bit 0 Aux Output sets the state of the Aux Output signal when forcing is enabled This feature requires a password to operate e Bit 1 Cls Bypass sets the state of the Cls Bypass signal when forcing is enabled This feature requires a password to operate PowerFlex 700L Active Converter Power Module User Ma
98. rive Information 04 P 1 PowerFlex 700 Vector Control Information standard esluslsu P 1 PowerFlex 700S Phase II Control Information optional 0 P 2 Reference Materials oss eere ee EA EEE RR SR RC RH URBIUM P 2 Publications odia EE RE Ed udo Ra Ode eden UNI den NEUE Se P 2 Allen Bradley Drives Technical Support 0 0 0 eee cece eee eee P 2 Manual Conventions 0 0 6 ehh hs P 2 General PrecautiOns 12s e ro ae RR RR EAUX ace CR RIA RT RAS ER GRO P 3 Installation Wiring Removing the Active Converter Power Module Covers 000000 e eee 1 2 Removing the Active Converter Control Cassette 2 0 eee ee eee ee 1 2 Frame 2 and 3A Drives 0 1 een n eens 1 2 Frame 3B Drives soe aay wane oe err pink a beaded alee eis 1 3 Wiring the Active Converter Control Cassette I O Terminals 1 4 VO Terminal Blocks eis ei dre hee Ehe ee dett ace ded e abes 1 5 Using the Active Converter as a Coupled Unit vs Standalone Unit 1 6 Setting the DPI MASTER SLAVE Switch SW1 0 0 2 eee ee eee 1 8 Connecting an Active Converter Power Module to an Inverter Power Module 1 8 Frame 2 and 3A Drives 0 0 cect m 1 8 Frame 3B Dives oe pacha AA e oa ex er 1 8 Start Up Establishing Communication as a Coupled Unit 0 0 eee eee ee eee 2 1 Accessing Active Converter Power Module Parameters llle
99. roup Parameter 3 2 Frequency Parameter Group 3 5 3 10 G general precautions P 3 Ground Current parameter 3 4 Group Parameter AC Line Voltage 3 9 Current 3 4 3 9 Current Loop 3 11 Data Exchange 3 7 Datalinks 3 17 Diagnostic 3 13 Digital Inputs 3 20 Digital Outputs 3 20 DPI Status 3 17 Drive Memory 3 13 Fault Queue 3 15 Frequency 3 5 3 10 Masks amp Owners 3 18 Mux ed Temps 3 20 Power amp Time 3 4 Security 3 18 Setpoints 3 7 Start Stop 3 6 Temperature 3 5 3 10 Voltage 3 4 Voltage Loop 3 11 H High Vac Lmt parameter 3 9 High Vac Time parameter 3 9 Imbalance Lmt parameter 3 9 Imbalance parameter 3 4 IGBT Base Temp parameter 3 5 IGBT Junction Temp parameter 3 5 IGBT NTC Temp1 parameter 3 20 IGBT NTC Temp2 parameter 3 20 IGBT NTC Temp3 parameter 3 20 IGBT NTC Temp4 parameter 3 20 IGBT NTC Temp5 parameter 3 20 IGBT NTC Temp6 parameter 3 20 IGBT NTC Temp7 parameter 3 20 IGBT NTC Temp8 parameter 3 20 Inductance parameter 3 11 Input Current R parameter 3 4 Input Current S parameter 3 4 Input Current T parameter 3 4 Input Voltage RS parameter 3 4 Input Voltage ST parameter 3 4 Input Voltage TR parameter 3 4 Inputs amp Outputs File 3 20 IT Overload parameter 3 4 J Junct Temp Alrm parameter 3 10 Junct Temp Trip parameter 3 10 K kVAR Reference parameter 3 7 L Language parameter 3 13 Life Power Time parameter 3 5 Life Pwr Cycles parameter
100. scription Life Time kWh Displays the lifetime accumulated kWh This parameter cannot be reset Elapsed Run Time Displays the accumulated amount of time the Converter has been in run This parameter can be reset with parameter 200 Reset Meters Life Run Time Displays the accumulated amount of time the Converter has been in run This parameter cannot be reset Life Power Time Displays the accumulated amount of time the Converter has been powered up This parameter cannot be reset to zero Life Pwr Cycles Displays the accumulated number of times the Converter has been powered up This parameter cannot be reset to zero Ambient Temp Displays the measured ambient temperature of the Converter IGBT Base Temp Displays the measured IGBT base temperature IGBT Junction Temp Displays the calculated IGBT junction temperature Line Frequency Displays the measured line frequency Min Line Freq Latches and displays the minimum measured line frequency The minimum is held for the time set with parameter 43 Min Max Persist Max Line Freq Latches and displays the maximum measured line frequency The maximum is held for the time set with parameter 43 Min Max Persist Min Max Persist Sets the persistence time of the minimum and maximum measured line frequency A value of zero results in the minimum and maximum never being reset Change Line Freq Displays the measured change in line fre
101. ss Host Name ai P4 PAddess 120 10 1 84 Configuration 6 C Host Name Status Offline Cancel The data is utilized as shown below PowerFlex 700L Active Converter Power Module User Manual Publication PFLEX UMOO2D EN P Logix to 20 COMM x 20 COMM x to Logix Word Output I O Word Input I O 1 Logic Command 1 NotUsed 2 Reference not used 2 Not Used 3 Datalink In A1 3 Logic Status 4 Datalink In A2 4 Feedback AC line frequency 5 Datalink In B1 5 Datalink Out A1 6 Datalink In B2 6 Datalink Out A2 ik Datalink In C1 7 Datalink Out B1 8 Datalink In C2 8 Datalink Out B2 9 Datalink In D1 9 Datalink Out C1 10 Datalink In D2 10 Datalink Out C2 11 Datalink Out D1 12 Datalink Out D2 2 12 Start Up Converter Sequencing The condition when to start and stop the Converter must be configured in parameter 50 Start Config There are three ways to operate the Converter Run On Start Run On Power Up and Manual Control This also configures how the precharge bypass contactor operates Run On Start When Converter parameter 50 Start Config is set to 0 Run On Start the operation changes when the Converter is set as a Coupled unit DPI SLAVE or a Stand Alone unit DPI MASTER using SW1 Figure 1 3 Coupled Unit DPI SLAVE Setting When set as a Coupled unit DPI SLAVE and Run on Start is selected then starting and stopping the Converter is coordi
102. switch opened Input Filter Fault The detected state open closed of the input filter capacitor bank contactor does not match the commanded state Stand Alone Unit DPI MASTER Faults The communication card has detected a fault on the network The communication card has detected a fault on the network The communication card has detected a fault on the network The communication card has detected a fault on the network The communication card has detected a fault on the network The communication card has detected a fault on the network The DPI communication to a peripheral was lost 1 The DPI communication to a peripheral was lost The DPI communication to a peripheral was lost The DPI communication to a peripheral was lost The DPI communication to a peripheral was lost The DPI communication to a peripheral was lost PS2 Reactor Temp 169 Verify reactor cooling fans are turning FiltCap Contactr 70 Verify wiring of filter capacitor contactor Port 1 Adapter 71 B Port 2 Adapter 72 Port 3 Adapter 73 Port 4 Adapter 74 Port 5 Adapter 75 Port 6 Adapter 76 Port 1 DPI Loss 81 Port 2 DPI Loss 82 Port 3 DPI Loss 83 Port 4 DPI Loss 84 Port 5 DPI Loss 85 Port 6 DPI Loss 86 V Check DPI device event queue and 4 corresponding fault information for the 4 device 4 4 4 If adapter was not intentionally disconnected check wiring to the port Replace wiring port expander ada
103. t It It Programming and Parameters ax ax ax 3 9 Rated 1 5 Amps Rated 4 Rated 1 5 Amps 0 1 Amps Rated 0 9 Amps Rated 4 Rated 1 5 Amps 0 1 Amps 100 0 A sec 10 0 3000 0 A sec 0 1 A sec 30 0 1 0 90 0 0 1 10 0 Sec 1 0 10 0 Sec 0 1 Sec 150 0 150 0 0 0 0 1 0 Disabled 0 Disabled 1 Enabled 10 0 Sec 0 1 600 0 Sec 0 1 Sec 340 0 Vac 200 0 800 0 Vac 0 1 Vac 5 0 Sec 0 1 30 0 Sec 0 1 Sec Rated 1 1 Vac 400 0 810 0 Vac 0 1 Vac 5 0 Sec 0 1 30 0 Sec 0 1 Sec 10 0 1 0 20 0 0 1 PowerFlex 700L Active Converter Power Module User Manual Publication PFLEX UM002D EN P 3 10 File Programming and Parameters AC Line Voltage Group Temperature No 117 120 121 122 123 124 125 Parameter Name amp Description V Imbalance Time Sets the time delay in detecting a voltage imbalance between phases A fault or alarm may be generated if the calculated imbalance is greater than the limit set by parameter 116 V Imbalance Limit for this amount of time Ambnt Temp Alrm Sets the alarm threshold for the maximum ambient temperature Ambnt Temp Trip Displays the fault threshold for the maximum ambient temperature Base Temp Alrm Sets the alarm threshold for the maximum IGBT base temperature Base Temp Trip Displays the fault threshold for the maximu
104. ter is greater than 90 e Bit 8 e Bit 9 Base Temp sets an alarm when the IGBT base temperature exceeds the limit in parameter 122 Base Temp Alrm V Imbalance sets an alarm when the phase voltage imbalance is greater than the limit in parameter 116 V Imbalance Ambient Temp sets an alarm when the ambient temperature exceeds the limit in parameter 120 Ambnt Temp Alrm e Bit 10 Junction Temp sets an alarm when the IGBT junction temperature exceeds the limit in parameter 124 Junct Temp Alrm e Bit 11 Coldplate Temp sets an alarm when the coldplate temperature is less than the limit in parameter 126 CIdPIt Temp Alrm e Bit 12 PWM SyncLoss sets an alarm when PWM carrier synchronization is lost e Bit 15 Start Inhibit sets an alarm when one or more start inhibits are present PowerFlex 700L Active Converter Power Module User Manual Publication PFLEX UMOO2D EN P Programming and Parameters 3 17 Communication File a 2 No Parameter Name amp Description Values uw O 300 Data In A1 Link A Word 1 Default 0 0 Disabled 301 Data In A2 Link A Word 2 Min Max 0 399 Parameter number whose value will be written from a communications device data Units 1 table 302 Data In B1 Link B Word 1 Default 0 0 Disabled 303 Data In B2 Link B Word 2 Min Max 0 399 Parameter number whose value will be written from a communications device data Units 1
105. tive Current Displays the measured reactive current Positive is lagging negative is leading power factor 008 I Imbalance Displays the current imbalance calculated between phases R S and T 009 IT Overload Displays the accumulated IT overload The Converter allows 110 for 60 seconds and 150 for 3 seconds Operating beyond these ratings will result in this accumulator counting up to 100 0 and the generation of a fault An alarm is turned on when this parameter reaches 90 0 at which time the current limit can be reduced until this parameter integrates down to 50 0 S 010 Rated Volts 5 When operating as a Coupled unit displays the same rated voltage as the inverter 2 as the voltage class is changed 011 Input Voltage RS 012 Input Voltage ST 013 Input Voltage TR PA Displays the measured AC line to line RMS voltage 014 DcLink Voltage E Displays the measured DC Link Voltage 015 DcLink Ripple Displays the measured voltage ripple on the DC Link 016 V Imbalance Displays the voltage imbalance calculated between phases R S and T 1020 Rated Power 021 022 023 Displays the Converter s rated power AC Line kW Displays the power flowing to and from the AC Line Positive values indicate power is from the line Negative values indicate power is returned to the line Motoring kWh Displays the accumulated positive kWh This parameter may be reset with parameter 200 Reset Meters
106. unction of the system ATTENTION An incorrectly applied or installed drive can frequency AC drives and associated machinery should plan or implement the installation start up and subsequent maintenance of the system Failure to comply may result in personal injury and or equipment damage ATTENTION Only qualified personnel familiar with adjustable voltage on the bus capacitors has discharged before performing any work on the drive After removing power to the drive wait 5 minutes for the bus capacitors to discharge Refer to the ATTENTION To avoid an electric shock hazard verify that the e LPM20 Liquid Cooled Adjustable Frequency AC Drive Installation Manual Publication No 20N INOOI Figure 4 2 and measure the DC bus voltage at the locations shown The voltage must be zero e PowerFlex 700L Liquid Cooled Adjustable Frequency AC Drive User Manual Publication No 20L UMO01 and measure the DC bus voltage at the DC POSITIVE and DC NEGATIVE test point sockets located on the front of the power module The voltage must be zero host products must not be directly connected together via 1202 cables Unpredictable behavior can result if two or more devices are connected in this manner ATTENTION Risk of injury or equipment damage exists DPI PowerFlex 700L Active Converter Power Module User Manual Publication PFLEX UMOO2D EN P P 4 Overview Notes PowerFlex 700L Active Converter Power Module User Ma
107. unication File 3 17 configuring parameters 3 1 Connect Status parameter 3 17 Control SW Ver parameter 3 13 conventions used in this manual P 2 Converter Control parameter 3 7 Converter Fault parameter 3 8 Converter Min Vdc parameter 3 8 Converter Status 3 8 cross reference of parameters by name 3 22 by number 3 23 CS Msg Bad Cnt parameter 3 18 CS Msg Rx Cnt parameter 3 17 CS Msg Tx Cnt parameter 3 17 CS Timeout Cnt parameter 3 17 Current Lmt Gain parameter 3 9 Current Lmt Val parameter 3 9 Current Loop Parameter Group 3 11 Current Parameter Group 3 4 3 9 D Data Exchange Parameter Group 3 7 Data In A1 parameter 3 17 Data In A2 parameter 3 17 Data In B1 parameter 3 17 Data In B2 parameter 3 17 Data In C1 parameter 3 17 Data In C2 parameter 3 17 Data In D1 parameter 3 17 Data In D2 parameter 3 17 Data Out A1 parameter 3 17 Data Out A2 parameter 3 17 PowerFlex 700L Active Converter Power Module User Manual Publication PFLEX UMOO2D EN P Index 2 Data Out B1 parameter 3 17 Data Out B2 parameter 3 17 Data Out C1 parameter 3 17 Data Out C2 parameter 3 17 Data Out D1 parameter 3 17 Data Out D2 parameter 3 17 Datalinks Parameter Group 3 17 DcLink Command parameter 3 11 DcLink Reference parameter 3 7 DcLink Ripple parameter 3 4 DcLink Voltage parameter 3 4 Diagnostic Parameter Group 3 13 Dig In Frc Data parameter 3 21 Dig In Frc Mask parameter 3 20 Dig In Status parameter
108. us 320 CSMsgTxCnt 323 PCMsgRxCnt 326 CANBusOffCnt 329 DPI Error Out 321 CS TimeoutCnt 324 PCMsgTxCnt 327 CSMsgRxCnt 322 CSMsgBadCnt 325 PC TimeoutCnt 328 Masks amp Owners Logic Mask 340 Fault Clr Mask 342 Start Owner 344 Start Mask 341 Stop Owner 343 Fault Clr Owner 345 Security Port Mask Act 346 Write Mask Cfg 347 Write Mask Act 348 Logic Mask Act 349 Muxed Temps IGBT NTC Temp 330 IGBT NTC Temp4 333 IGBT NTC Temp6 336 Coldplate Temp2 339 IGBT NTC Temp2 331 Coldplate Temp 334 IGBT NTC Temp7 337 IGBT NTC Temp3 332 IGBT NTC Temp5 335 IGBT NTC Temp8 338 Digital Inputs Dig In Status 350 Dig In Frec Mask 351 Dig In Frc Data 352 Digital Outputs Dig Out Status 360 Numbered List View Dig Out Frc Mask 361 All parameters are in numerical order Dig Out Fre Data 362 PowerFlex 700L Active Converter Power Module User Manual Publication PFLEX UM002D EN P 3 3 3 4 Programming and Parameters Monitor File gt No Parameter Name amp Description L O 001 Rated Amps When operating as a Coupled unit displays the same rated current as the inverter as the voltage class is changed 002 Input Current R 003 Input Current S 004 Input Current T Displays the measured RMS phase currents 005 Ground Current Displays the measured ground current 006 Active Current E Displays the measured active current Positive values are motoring negative values 5 are regeneration 007 Reac
109. value cannot be changed until Converter is stopped Parameter Name amp Description Parameter name as it appears on an LCD HIM with a brief description of the parameters function oo o ce z Values Defines the various operating characteristics of the parameter Three types exist ENUM Default Lists the value assigned at the factory Read Only no default Options Displays the programming selections available Bit Bit Lists the bit place holder and definition for each bit Numeric Default Lists the value assigned at the factory Read Only no default Min Max The range lowest and highest setting possible for the parameter Units Unit of measure and resolution as shown on the LCD HIM How Parameters are Organized then Sel while cursor is on the parameter selection File Group Parameter Order The LCD HIM displays parameters in a File Group Parameter or Numbered List view order To switch display mode access the Main Menu press ALT This simplifies programming by grouping parameters that are used for similar functions The parameters are organized into 7 files Each file is divided into groups and each group contains a set of parameters related to a specific purpose PowerFlex 700L Active Converter Power Module User Manual Publication PFLEX UM002D EN P File Monitor Command B Limit Config Dynamic Control Utility Communication Programmin
110. ve Converter Power Module User Manual Publication PFLEX UM002D EN P Using the HIM When the Converter is set to operate as a Stand Alone unit DPI MASTER the first step after turning on power is to verify that you are able to communicate with the unit and that it properly displays selected data Accessing Active Converter Power Module Parameters 1 On power up the HIM displays the AC Line Frequency the Active Current and the DC Bus Voltage The status text will display one of five indications Faulted Start Inhibit Ready Running or Ride Through Bus VDC Main Menu F gt Ready Auto Hz Main Menu Diagnostics Parameter Device Select 2 Access the parameters of the Converter by selecting Parameter on the 3 Parameters may then be accessed with the File Group Parameter menu F gt Ready Auto Hz GP File Command Limit Config F gt Ready Auto Hz FP File Voltage Power amp Time F gt Ready Auto Hz FG File Rated Amps Input Current R Input Current S or with a Numbered List Parameter Rated Amps NNI 650 0 Amps Alt View gt Limits The start and stop buttons may start and stop the Converter The stop button may also be used to reset a fault in the Converter The speed jog forward reverse and auto manual buttons are not functional Start Up 2 9 Using DriveExplorer or DriveExecutive
111. ve Converter Power Module User Manual Publication PFLEX UM002D EN P Numerics 700 Vector Control standard information reference P 1 7008 Phase II Control optional information reference P 2 A AC High Freq Lmt parameter 3 10 AC High Freq Time parameter 3 10 AC Line kW parameter 3 4 AC Line Voltage Parameter Group 3 9 AC Low Freq Lmt parameter 3 10 AC Low Freq Time parameter 3 10 Active Converter Power Module fault descriptions 4 1 parameters 3 1 removing control cassette 1 2 removing covers 1 2 wiring control board I O terminals 1 4 Active Current parameter 3 4 Active Cmd parameter 3 11 Active Lmt parameter 3 9 Active OL Lmt parameter 3 9 alarm Clearing 4 4 descriptions 4 4 Alarm Config parameter 3 16 Alarm Status parameter 3 13 Ambient Temp parameter 3 5 Ambnt Temp Alrm parameter 3 10 Ambnt Temp Trip parameter 3 10 Base Temp Alrm parameter 3 10 Base Temp Trip parameter 3 10 Bus Capacitance parameter 3 12 bus capacitors discharging P 3 C CAN Bus Off Cnt parameter 3 18 Capacitance parameter 3 12 capacitors bus discharging P 3 Change Line Freq parameter 3 5 CldPlt Temp Alrm parameter 3 10 Index clearing alarms 4 4 faults 4 1 CML Bandwidth parameter 3 11 CML Damping parameter 3 11 CML Ki parameter 3 11 CML Kp parameter 3 11 Coldplate Temp1 parameter 3 20 Coldplate Temp2 parameter 3 20 Command File 3 6 common mode interference 1 4 Comm
112. verter Fit 31 PB Ver Corrupted 54 Ac High dFdt 74 Port 4 Adapter 10 PS1 DSAT Phase R 32 Default Corruptd 55 Ac Imbalance 75 Port 5 Adapter 11 PS1 DSAT Phase S 33 Rating Corrupted 56 Ac V Imbalance 76 Port 6 Adapter 12 PS1 DSAT Phase T 34 New ControlBoard 57 DcLink Low Volt 81 Port 1 DPI Loss 13 PS1 Over Current 35 Elapsed CheckSum 58 Ride Thru Expire 82 Port 2 DPI Loss 14 PS1 Over Voltage 36 Param CheckSum 59 Ride Thru Expire 83 Port 3 DPI Loss 15 PS1 Asym DC Link 37 Param CheckSum B 60 IT Over Load 84 Port 4 DPI Loss 16 PS1 Power Supply 38 Param CheckSum W 61 Ambnt Over Temp 85 Port 5 DPI Loss 17 PS1 HW Disable 39 Param CheckSum L 62 Base Over Temp 86 Port 6 DPI Loss 18 PS1 Latch Error 40 Ac Line Lost 63 Junct Over Temp 20 PS2 DSAT Phase R 41 Ac Phase Lost 64 Ntc Range Low 21 PS2 DSAT Phase S 42 Ac Sync Low Vac 65 Ntc Range High 1 Fault numbers not listed are reserved for future use Clearing Alarms Alarm Descriptions Alarms are automatically cleared when the condition that caused the alarm is no longer present All Active Converter alarms are configurable using parameter 260 Alarm Config The status of the alarms can be viewed using parameter 211 Alarm Status Table 4 C Alarm Descriptions for Parameter 211 Alarm Status Bits Bit Bit Definition Description 0 AcLow Volt Bit 0 is set when the average AC Line Voltage is less than the limit in parameter 112 Low Vac Lmt
113. x 0 ic enn Bit 15 14 13 12 11 10 9 8 0 X Reserved e Bit 0 Type 0 is set when Type 0 PC is connected e Bit 3 Type 3 is set when Type 3 PC is connected e Bit 4 Type 4 is set when Type 4 PC is connected e Bit 5 Type 5 is set when Type 5 PC is connected E e Bit 6 Type 6 is set when Type 6 PC is connected E e Bit 7 Type 7 is set when Type 7 PC is connected 321 DPI Error Out Default Read Only Displays a counter that increments on a DPI error Min Max 0 255 Units None 322 CS Msg Rx Cnt Default Read Only Displays a counter that increments on a Client Server message received Min Max 0 65535 Units None 323 CS Msg Tx Cnt Default Read Only Displays a counter that increments on a Client Server message transmitted Min Max 0 65535 Units None 324 CS Timeout Cnt Default Read Only Displays a counter that increments on a Client Server message time out Min Max 0 255 Units None PowerFlex 700L Active Converter Power Module User Manual Publication PFLEX UMOO2D EN P 3 18 Programming and Parameters No File Group 825 326 327 DPI Status 328 329 340 341 COMMUNICATION Masks amp Owners 342 343 344 345 346 Security Parameter Name amp Description Values CS Msg Bad Cnt Default Read Only Displays a counter that increments on a bad Client Server message Min Max 0 255 Units None PC Msg Rx Cnt Default Read Only Displa
114. x Cnt 327 DPI Status 3 18 PF Bandwidth 157 Current Loop 3 11 Port Mask Act 346 Security 3 18 Power Up Marker 242 Fault Queue 3 15 PWM Frequency 130 Frequency 3 10 Rated Amps 001 Current 3 4 Rated Power 020 Power amp Time 3 4 Rated Volts 010 Voltage 3 4 Programming and Parameters 3 23 Pa rameter Cross Refe rence Number ParameterName Group Page Number Parameter Name Group Page 185 AC Maximum dF dt Frequency 3 10 323 CS Msg Tx Cnt DPI Status 3 17 by N um ber 150 Reduce IImt Sel Current Loop 3 11 324 CS Timeout Cnt DPI Status 3 17 151 Active Cmd Current Loop 3 11 325 CS Msg Bad Cnt DPI Status 3 18 r 152 Inductance Current
115. xcessive phase DC Link voltage Verify regenerating current limit is not being exceeded HW Ground Fault 3 Control board detected a ground fault Verify motor insulation HW Disabled 4 Control board detected phase current that did not sum to 0 Verify control board enable is present HW Latch Error 5 Control board detected excessive an unidentified fault Contact Technical Support Sequencing Faults Precharge Open 6 The precharge contactor opened when it was commanded closed Verify operation of the precharge contactor Precharge Closed 7 The precharge contactor closed when it was commanded open Verify operation of the precharge contactor Communication Faults DPI Mstr ComLoss 8 DPI communication with the Inverter was lost Verify DPI cable installation Inverter Fit 9 Inverter detected a fault Power Structure Faults PS1 DSAT Phase R 10 Power Structure 1 detected a Dsat fault on phase R Contact Technical Support PS1 DSAT Phase S 11 Power Structure 1 detected a Dsat fault on phase S Contact Technical Support PS1 DSAT Phase T 12 Power Structure 1 detected a Dsat fault on phase T Contact Technical Support PS1 Over Current 13 Power Structure 1 detected excessive phase current Verify AC line power quality PS1 Over Voltage 14 Power Structure 1 detected excessive DC Link voltage Verify regenerating current limit is not being exceeded PS1 Asym DC Link 15 Power Structure 1 detected an asymmetrical DC Link voltag
116. ys a counter that increments on a Producer Consumer message received Min Max 0 65535 Units None PC Msg Tx Cnt Default Read Only Displays a counter that increments on a Producer Consumer message transmitted Min Max 0 65535 Units None PC Timeout Cnt Default Read Only Displays a counter that increments on a Producer Consumer message time out Min Max 0 255 Units None CAN Bus Off Cnt Default Read Only Displays a counter that increments on when the CAN Bus is turned off Min Max 0 65535 Units None Logic Mask Determines which ports can control the drive when parameter 348 Write Mask Act Bit 15 is set to 1 If the bit for a port is set to O the port will have no control functions except for stop 1 Bt S5IlSISIS 5 5 Definition lelelzmlzliziz Por 0 Control Masked 1 Control Permitted x Reserved Default Bit X x x x 15 14 13 12 DP The drive must be stopped to change this parameter Start Mask See Logic Mask Controls which adapters can issue start commands Fault Clr Mask See Logic Mask Controls which adapters can clear a fault Stop Owner enn Displays adapters that are presently issuing a valid stop command 1 Bt SIlSISIS 55 Definition lelelzmlziziz Por 0 No Command 1 Issuing Command x Reserved Default Bit
117. zation to properly track the changes in frequency See Converter parameters 131 AC Low Freq Lmt through 135 AC Maximum dF dt Voltage Loop The voltage major loop uses Vdc Reference and Vdc Feedback to calculate the required active current to maintain a constant DC bus voltage Voltage Reference Selection Converter parameter 160 Voltage Loop Sel selects the value used for the DC Link voltage reference One of two values may be chosen at this time 0 Optimized Ref and 1 Manual Ref The Regen Only option is reserved for future enhancements and the Open Loop option is reserved for manufacturing tests A password must be entered to use the Open Loop option When 0 Optimize Ref is selected the value for the DC Link reference is calculated as the minimum value for the given operating condition to reduce switching losses and increase efficiency The base value for DC Link reference is 1 44 times the RMS AC line For a 480 volt line the DC link reference starts at 692 Vdc This is 2 above the peak of the AC line In applications where the maximum motor voltage is greater than the AC line the Converter can boost the DC link to a higher level The Inverter calculates the minimum required DC link for the present motor voltage and transmits that value to Converter parameter 72 Converter Min Vdc As the line voltage goes up and down and as the Inverter s motor voltage goes up and down the DC Link reference goes up

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