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MicroPulse Transducers

1. Hydraulic Mechanical Press Eccentric Press Speed up die changes with digital display of shut height and parallelism om Specifications pg 78 Accessories pg 79 Wiring Diagrams pg 80 How to Order 80 Ne Pg BALLUFF 77 Micropulse Dimensions P Style SLT General Specifications SLT The SLT A110 voltage output model offers both rising 0 10 Vdc and falling 10 0 Vdc outputs Current output models must be ordered as rising E100 4 20 mA or falling E170 20 4 mA Mounting feet are included with the SLT The PK3 and PK4 packages offer a magnet and mounting feet included with the transducer See page 80 for ordering instructions of magnet packages Ordering Code See page 80 BTL6 A110 M P S115 BTL6 E1 0 M ___ P S115 Output 0 10 Vdc and 10 0 Vdc A110 or 4 20 mA E100 20 4 mA E170 Resolution lt 10 um Hepeat Accuracy X 10 um Non linearity Stroke length lt 500 mm x 100 um Stroke length gt 500 mm 0 02 of full scale Update Rate 1 ms Operating Voltage 24 Vdc 20 Current Draw lt 150 mA Reverse Polarity Protected Yes Overvoltage Protected Yes Operating Temperature 40 to 176 F storage Temperature 40 to 212 F Protection Class IP 67 Vibration Rating 12 g 10 to 2000 Hz per IEC 68 2 6 Shock Rating 100 g 6 ms per IEC 68 2 27 Housing Material Anodized aluminum Approv
2. Ordering Code BTL2 S 5113 4K EX BTL2 S 6216 8P EX BTL2 S 4414 4Z01 EX BTL2 S 4414 4Z EX Minimum Density 0 7 g cma 0 6 g cma 0 85 g cma 0 7 g cma Immersion Depth in 26 41 45 30 1 g CMs H20 Immersion Depth in 40 57 sinks 39 0 7 g cms D I 7 Material Stainless 316 Stainless 316 Stainless 316 Stainless 316 Product Magnet Spacer Magnet Magnet Adapter Type 232 Ring 232 Open Ring 225 Rin Higid Conduit Adapter I 26 80 LO GN eu j MZ M Dia 15 7 NPT Threads 22 15 185 Ordering Code BTL P 1013 4R BTL P 1013 4S BTL P 1012 4R BTL A AD09 M 00EX Ordering Code Spacer BTLZ P 1013 4R Spacer SpacerBTL P 1013 DS BTL Z 2 1012 4R Spacer Material Aluminum Aluminum Aluminum Nickel Plated Brass Approvals for BTL A AD09 M 00EX ATEX SIRA OOA TEX1094 EEx de amp IIC M2 Il 2 GD CSA AEX SP AEx de Class Zone Groups amp IIC Class I Division 1 amp 2 Groups A B C D Class Il amp Ill Groups E F G Spacer is included with these magnets E www balluff com BALLUFF 61 62 Micropulse Installation Guidelines Ex TAl2 amp Wiring Installing in Locations Classified as Zone 0 Under ATEX Guidelines Only the rod section of the transducer may extend into Zone O To ensure safe isolation between Zone O and Zone 1 the relevant safety regulations for potentially explosive atmospheres must be strictly adhered to When using a
3. pg 74 Wiring Diagrams pg 75 How to Order pg 76 BALLUFF 65 Micropulse Dimensions P Style General Specifications P Standard Rod Style Series P Style Available Lengths 51 mm 2 in to 5080 mm 200 in Output Signals Analog Digital Pulse SSI CANopen Profibus DeviceNet Quadrature C C Installation Length A f Nominal stroke 73 x Interface Profibus 3 connectors and DeviceNet Profibus 1 connector and DeviceNet Ordering Code BTL5 M P See ordering code on page 76 Measurement Type Linear displacement Measurement Range 51 mm 2 in to 5080 mm 200 in Shock Rating 100 g 6 ms 100 g 2 ms continuous per IEC 68 2 27 Vibration Rating 12 g 10 to 2000 Hz per IEC 68 2 6 Environmental Protection IP 67 when BKS S32 33 is installed Housing Material anodized aluminum Operating Temperature 40 to 185 F Storage Temperature 40 to 212 F Humidity lt 90 non condensin Connection Type connector or integral cable Noise Immunity ESD RFI and BURST per IEC 1000 4 2 3 4 6 severity level 3 Approvals CE Warning These products are not rated for personnel safety applications Accessories Magnets anne pg 71 73 Autotuning Circuitry COMMECIONS essebeimezertituskute pg 74 Patented Autotuning circuitry in Balluff Micropulse transducers automatically compensates for changes in the str
4. Connector straight Connector right angle Du gon NE Ordering Code BTL 5 M R 9 Seeordering code on page 90 Measurement Type Linear displacement Measurement Range 51 mm 2 in to 3734 mm 147 in Shock Rating 100 9 6 ms 100 g 2m s continuous per IEC 68 2 27 Vibration Rating 12 g 10 to 2000 Hz per IEC 68 2 6 Environmental Protection IP 67 with connector attached Housing Material anodized aluminum Operating Temperature 40 to 185 F Storage Temperature 40 to 212 F Humidity lt 90 non condensing Connection Type connector or integral cable Noise Immunity ESD RFI and BURST per IEC 1000 4 2 3 4 6 severity level 3 4 for BURST Approvals CE Warning These products are not rated for personnel safety applications Accessories Magnets eee pg 84 87 Autotuning Circuitry CONMECIOUS acasato ni tbstcosun pg 88 Patented Autotuning circuitry in Balluff Micropulse transducers automatically compensates for changes in the strength of the magnetostrictive return signal E Automatically compensates for changes in temperature providing a more stable signal over a wide temperature range E For Micropulse profile style transducers using a floating magnet configuration Autotuning ensures that the return signal remains stable even if the distance from magnet to transducer varies 82 BALLUFF Micropulse R Style Electrical Options Electrical Interface Analog Analog
5. Y Magnet Fixing the transducer S using three M5 set screws spaced 120 C NN L p vo A N NN aes AR Nauen ee C d LL n ol SK Spacer made of non magnetizable material ps FE ASNSSSSSSSSSSSSSANY ai h EY SSS N ZN n zz Non magnetizable material Note Before construction installation and startup please familiarize yourself with the user s guide found at www balluff com BALLUFF Micropulse Ex TAl2 Features Globally certified by FM Approvals for use in US Canada and ATEX applications In the petrochemical and process industries reliability and uptime are critical Component failure must be a rare event but when it does occur replacements should be fast and easy Rapid Replacement Module Micropulse non contact P P Ae standard magnetostrictive technology offers m superior long term reliability over Eliminates the need for IS barriers competing contact sensors such as Completely self contained unit linear or rotary potentiometers YP Solid stainless steel housing sealed Balluff s cutting edge explosion proof to IP 68 standards housing design incorporates a Rapid Operates from 24 Vdc or 10 30 Vdc Heplacement Module to get you up and running quickly in the unlikely event replacement is ever necessary There is Wide range of output options to i
6. Mounting clamps Data Protocol Standard nominal strokes mm A 0 410V 0075 0100 0130 0150 0175 0225 0300 0360 G 40 2130 0375 0400 0450 0500 0600 0650 0750 C 0 20 mA Metric to Inch Conversion inches mm 25 4 104 BALLUFF E 4 20 mA Micropulse BIW Style Accessories Connectors Accessories BKS S115 PU BKS S116 PU _ BKS S115 00 for Series BIW ___ S115 BIW ___ S115 BIW ___ S115 Type 8 pin Straight female 8 pin Right angle female 8 pin female 819 6 M12x1 Ce O I Ordering Code BKS S115 PU BKS S116 PU BKS S115 00 Screw Terminal max 0 75 mm Housing Material PUR PUR CuZn nickel plated Contacts CuZn CuZn CuZn Contact Finish 0 8 um Au 0 8 um Au Cable Strain Relief PG 9 Cable Diameter 6 8mm Enclosure Rating per IEC 60529 IP 67 IP 67 IP 67 when attached Knurled Coupling Ring CuZn CuZn Finish 2 0 um Ni 2 5 um Ni O ring Viton Viton Viton Cable Molded on PUR No of Wires x Conductor Cross Section 8 x 0 25 mm Type LIYY CF11Y Conductor Configuration 14 x 0 15 mm Outer Diameter 6 6 0 2 mm Min Bending Radius dynamic 4 x D static 3 x D Please indicate cable length in ordering code O2 Length 2 m 05 Length 5 m 10 Length10 m 15 Length 15 m 20 Length 20 m 25 Length 25 m Pin assignments Pin Color 1 YE UE 2 GY 2 3 3 PK S Y A RD 8 5 GN 6 BU View of female 8 WH Adapter BKS S15 to BKS S32 Ordering code BKS S115 GS32 PU 00
7. Advantages Four setpoints detect cylinder end of stroke or anywhere in between Interfaces to discrete I O instead of more costly analog inputs Upgrade from end of stroke sensors Eliminate multiple external proximity sensors brackets targets cables and connection blocks Eliminate motion controller run speed position ramping profiles with direct input proportional valve nstalls just like a traditional MDT in probe ready steel walled cylinders Auto Tuning circuitry allows use of Balluff or competitors magnets Two easy programming options local with handy programming tool or remote using teach in connections 4 Switching Outputs x 4 Switching Modes em BoD Programming Tool BTL5 A EHO2 for teaching setpoints included TERUEL BALLUFF ic OPULSE BALLUFF 21 22 Mi Rapid Icropuise Replacement Z Style Module Rapid Replacement Module Option Balluff s new Rapid Replacement Module RRM option allows quick field replacement without removing the pressure tube from the cylinder making change outs easy and cutting equipment downtime Advantages of the RRM include No hydraulic oil spillage and no need for environmental containment No danger from hot oil spilling onto repair personnel No need to bleed air from hydraulic system after replacement No danger of dirt entering open hydraulic port 10096 exchange of sensor package
8. These products are not rated for personnel safety applications Autotuning Circuitr Accessories 9 y Magnets and Floats pg 33 Patented Autotuning circuitry in Balluff VONNESTONS en pg 34 Micropulse transducers automatically compensates for changes in the strength of For additional connectors dm the magnetostrictive return signal see pages 107 114 E Allows Micropulse rod style transducers to be used in hydraulic cylinders that have both new and legacy Balluff magnets Autotuning allows use of many legacy competitor s magnets as well E Automatically compensates for changes in temperature providing a more stable signal over a wide temperature range 30 BALLUFF Micropulse W Style Electrical Options Electrical Interface Analog Analog Digital Electrical Type Voltage Current Start Stop PWM Part No Code See Pg 37 A B G E C P M N I L R K Output 0 10 V 5 5 V 10 10 V 4 20 MA 0 20 MA Start Stop or Pulse width modulated RS422 RS485 Output Load gt 2K Q 5 mA max 500 Q per spec Resolution 0 1 mV lt 0 2 pA Controller dependent Non linearity 100 um to 500 mm stroke 100 um to 500 mm stroke 100 um to 500 mm stroke 0 02 96 over 500 mm stroke 0 02 96 over 500 mm stroke _ 0 02 96 over 500 mm stroke Hepeatability Hesolution min 2 uim Resolution min 2 uim Hesolution min 2 um Hysteresis 4 um 4 um 4 um oampling Rate 500 Hz stroke gt 2000 mm 500 Hz stroke gt 2000 mm 500 Hz st
9. Tire Manufacturing Industry Lumber Industry 100 scalable analog outputs for High linearity to 0 001 for quick and easy setup zero span orecise cuts to increase yield and stroke length Z rod style SSI interface Synchronized position data for smoother high and low Rapid Replacement Module for quick change out without breaking cylinder seal Z rod style speed motion SSI interface P a Legacy connectors and patented Rapid Replacement Module for a magnet Autotuning for trouble free quick change out without a retrofits Z rod style breaking cylinder seal N ProSet4 with four programmable Legacy connectors and setpoint outputs eliminates patented magnet Autotuning for discrete switches Z rod style trouble free retrofits Captive guided control rod or Simple DIP switch setup of floating magnet for versatile PWM recircs without special installation options P profile style hardware or software Wide range of standard outputs to match a variety of controller interfaces P profile style E www balluff com BALLUFF 11 Micropulse Linear Position Transducers Applications Applications Balluff transducers offer features which assure reliable operation in many areas of automation and process technology under extreme conditions Hydraulic cylinders Laminating presses Rolling mills Foundries Injection molding machines Liquid level moni
10. the falling edges are used for timing and in the M interface the rising edges START STOP all Electrical Options To reduce the number of different models to a minimum the P510 interface was created as a universal pulse interface which combines both functions The reference point for the propagation time measurement is the Start pulse Block diagram of the P interface Digitizing chip 44QFP dt s P pulse signal Advantages High displacement resolution the actual resolution of the BTL displacement measuring system of 1 um is fully supported by the resolution of the 133 ps chip at low clock frequency 2 or 20 MHz Position data from 4 magnets can be processed simultaneously 4 8 bit processor interface BALLUFF 51 52 Micropulse AR Style Electrical Options Series BTL6 Rod AR Part No Code see below P Transducer Interface Digital ST SP Pulse Ce INIT INIT P1 P510 M1 START STOP START STOP dt s START STOP dt s START STOP Ordering Code Bilo PS IOM FIT eee System Resolution processor dependent Repeat Accuracy lt 10 um Hepeatability lt 20 um Hesolution lt 10 um Non linearity 200 um up to 500 mm nominal stroke typ 0 02 96 max 0 04 96 500 1500 mm nom stroke length oupply Voltage 10 30 Vdc Current Draw lt 60 mA at 1kHz Operating Temperature 40 to 185 F Storage Temperature 40
11. 3 4 16 UNF 3B hole 8 with dimensional changes BALLUFF 25 26 Micropulse Z Style Wiring Diagrams Analog Wiring Diagrams Analog Voltage 24 V or 10 30V A B G ES MD Analog common TL 24 V or 10 30V d u GND WH i i GND View of mating connector wiring side S32 Analog Current O Connector 24 V or 10 30V E C YE i Analog output C EE REM Analog common Integral a 24 V or 10 30V Cable T NEN GND MH GND Digital Wiring Diagrams PK 3 E Analog output falling GN Analog output rising Analog Voltage 15 V A G PK 1 E Analog output falling GN i Analog output rising jac DUE Analog common BN H5V p BU__i_i GND pWH 45V Analog Current 15 V E C YE 1 Analog output y GY a Analog common BN ij 415V j BU i i GND pWH i sy Digital RS485 differential 24 V or 10 30V P M I K L R 1a YE 5 Interrogate Input Interrogate Input Pulse Output Pulse Output PBN 4424 Vor 10 30V tm BU GND 48m WH i GND View of mating connector wiring side Digital RS485 differential 32 15 V P M I K L Connector a 5 Interrogate Input A Interrogate Input Pulse Output Pod Pulse Output Integral E dida Cable an SSI Wiring Diagram SSI S 24 V or 10 30V YE C 24 V or 10 30v GND View of mating connector wir
12. Micropulse AR Style Electrical Options Series BTL6 Rod AR BTL6 Rod AR Output Signal analog voltage analog current Part No Code see below B E UA IV Ordering Code BIL6 B500 M____ __ _ BllS ES00 EM eee aaa Output Voltage 0 5 Vdc Output Current 4 20 mA Load Current max 2 mA Hipple Max lt 2mV Load Resistance lt 500 Ohms System Resolution 1 5 mV 7 UA Hysteresis lt 4 um Repeat Accuracy System resolution min 2 um sampling Rate fstanparp 1 KHz Max Non linearity 200 um up to 500 mm nominal stroke typ 0 02 gt 500 nominal stroke Temperature Voltage Output 150 UVEC 5 ppm C x P x U D x DT Coefficient Current Output 0 6 UAYC 10 ppm C x P x I L x DT oupply Voltage 10 30 Vdc Current Draw typ lt 60 mA Polarity Reversal Protected yes Overvoltage Protected yes Dielectric Strength 500 Vdc GND to housing Operating Temperature 40 to 185 F storage Temperature 40 to 212 F Pin Assignments Color BIL6 B500 BIL6 E500 Output Signals GY O V output O V output GN 0 o VOC 4 20 mA Operating Voltage BU GND GND BN 10 30 Vdc 10 30 Vde Shield connected to housing Ordering example BTL6 500 M Standard Output signal nominal stroke mm Housing Connection type A 0 10V 0025 0051 0076 0090 0102 E2 outer tube Axial out B Quo N 0127 0152 0178 0203 0230 10 2 mm KAO2 PUR cable 2 m E 4 20 mA 0254 0280 0305 0330 0381 0407 0457 0508 0560 0610 E28 outer tub
13. Micropulse transducers work with standard CANopen protocols per CiA DS 301 and with the standard device profile per DS 406 CANopen offers greater flexibility because of the large number of configuration options for the transducer For example the resolution is programmable for 5 10 20 or 100 um depending on your application Or you can select whether only position or also velocity information shall be sent to your control cyclically or on demand And there s more Up to 4 so called software cams can be defined in the active stroke range Each time the status of one of these cams changes high priority Emergency messages are sent to the control check factory for availability Consult factory for technical data E www balluff com PROFIBUS This interface provides an efficient connection to machines using Profibus Features of this interface include Single telegram mes sage for fast updates even with 4 magnets Operates at 12 Mbps GSD file provided to configure telegram message Sync and Freeze functions available for coordination between other devices Terminology amp Testing C CAP ue ene LILILIL PLL LI Quadrature The quadrature output interfaces directly to standard encoder inputs 90 out of phase A amp B This configuration gives you more interface options for connecting to motion based systems Operating modes can be either free running or synchronous
14. Reduced downtime Wide variety of available outputs Analog voltage or current Digital START STOP Digital Pulse Width Modulated PWM Synchronous Serial Interface SSI CANopen Profibus DP Quadrature Wide selection of standard legacy and military style connectors available Drop In Replacement of Competitor s Legacy Transducers E Micropulse transducers are available with a wide variety of special connector options allowing drop in replacement of competitors products E Balluff patented autotuning electronics allows use of new and legacy Balluff magnets as well as many competitive magnets H Available Rapid Replacement Module allows quick repair without removing pressure tube from oylinder so no oil spillage and no need to bleed air from hydraulic system after replacement E User adjustable stroke on analog models for quick calibration E Easy DIP switch setup for recirculations on PWM models no programming hardware or software required Introduction Rapid o n Module See page 22 100 scalable output signal analog versions User scalable using supplied programming tool Programming tool is removable to guard against tampering Three programming modes to suit any application requirement Teach In Used to set the Zero and end values anywhere within the nominal factory stroke range Adjust Used to perform manual a
15. Repeatabilit Internal Sampling Frequenc Operating Voltage No load Current Operating Temperature Storage Temperature Pin Assignments JL 1 24 NPN version m9 PNP version JL 3 JL 4 5 Ly 6 Ss 7 24 8 p Shock Vibration Dielectric Strength Enclosure Rating per IEC 60529 Housing Material Contact face Rod End Thread 3 4 16 UNF Z standard Thread M18x1 5 B consult factory BTL5 F100 M Z 5115 BTL5 F110 M___ _ Z S115 4 switching outputs threaded M4x6 hole 100 mA 0 1 mm x0 004 inch fstanparp 1 kHz 1400 mm 24 Vdc x20 96 lt 100 mA 40 to 185 F 40 to 212 F Pin 1 switching output open collector Pin 2 switching output open collector Pin 3 switching output open collector Pin 4 switching output open collector Pin 5 La programming input low active Pin 6 GND Pin 7 24 Vdc 10 30 V not available Pin 8 Ls programming input low active 100 g 6 ms per IEC 60068 2 27 12 g 10 2000 Hz per IEC 60068 2 6 500 V GND to housing IP 67 with IP 67 BKS S connector attached Anodized Al 1 4571 316 stainless steel rod 1 3952 stainless investment cast flange Mounting Thread 3 4 16 UNF Z or M18x1 5 B Pressure Rating 600 bar 8700 psi when installed in cylinder Connection Type S115 8 pole M12 DC Micro connector otroke Lengths 2 51 mm 200 5080 mm See page 27 for standard lengths
16. tart Sto e NL stroke length Leading edge ie II M a Start Stop I 5 Trailing edge tri state High Z O nv Gate Pulse p LI PWM R5 C Stop Pulse K Leading edge active i Active Stroke 0117A045 Analog and Digital Output Options for the Micropulse K Style START STOP RS 485 Signal transmission with digital outputs E www balluff com BALLUFF 41 42 Micropulse o K Style Electrical Options Specialized Interfaces SSI The SSI synchronous serial interface output interfaces with popular control systems from manufacturers such as Allen Bradley Delta Computer Siemens Parker and many others Cable spans can be up to 400 m with noise free operation Individual EERROM linearization of this interface makes it ideal for applications requiring the best accuracy available Ordering Code S Resolution 5 10 20 or 40 um Non linearity 30 um or 2LSBs whichever is greater Repeatability resolution hysteresis 1 digit Hysteresis lt 1 digit Sampling Rate 500 us Temperature Coefficient 6 um 5ppm x L C Communication Speeds 100 200 400 500 1000 kHz Output Modes 24 or 25 bits Operating Voltage 24 Vdc 20 Operating Current lt 80 mA Output Standard RS 485 422 levels Notes Pulse sequence 1 2 3 4 23 24 SSI Maximum cable lengths Cablelength Clock Freq UOO Ltt e t et Z tm e 25V 1000 kHz 50m lt 500 kHz lt 100m lt 400 kHz
17. 200m 200kHz a MwoxK 400m 100 kHz TA Data Format O Binary increasing 24 bit 1 Gray code increasing 24 bit 2 Binary falling 24 bit 3 Gray code falling 24 bit 6 Binary increasing 25 bit 7 Gray code increasing 25 bit 8 Binary falling 25 bit 9 Gray code falling 25 bit System Resolution 25m 32 100M 4 20 um 5 40 um 6 100 um 8 50 um Stroke Length Xxxx length in mm see chart on page 46 Max 156 3962 mm Connection Type S 32 8 pin connector standard KAO2 2 m PUR cable KAO5 5 m PUR cable KA10 10 m PUR cable KA15 15 m PUR cable See page 44 for mating cables connectors BALLUFF Micropulse Accessories K Style Magnets amp Floats Product Magnet Spacer Magnet Spacer Magnet Spacer Magnet Spacer Type 232 ring 232 open ring 225 rin 222 ring 032 T _921 9 0 1 E te 013 5 40 2 eu 225 uen IL TI Ordering Code Magnet BTL P 1013 4R BTL P 1013 4S BTL P 1012 4R BTL P 1014 2R Ordering Code Spacer BTLZ P 1013 4R SPACER SPACER BTL P 1013 0S BTL Z 2 1012 4R SPACER N A Material AL AL AL AL Weight 12 8 12g 12g 10g Magnet Speed any any any any Operating Storage 40 100 C 40 100 C 40 100 C 40 100 C Temperature Spacer is included with these magnets Product Magnet Magnet Magnet Magnet Type Barrel float Barrel float B
18. BTL P 1012 4R PA Fiberglass Reinforced Ordering Code Spacer SPACER BTL P 1013 DR SPACER BTL P 1012 DR Material PA 60 fiberglass PA 60 fiberglass reinforced reinforced Weight approx 10g approx 10g Magnet Traverse Speed any any Operating Temperature 40 100 C 40 100 C Storage Temperature Spacer is included with these magnets E www balluff com BALLUFF 53 54 Micropulse AR Style Installation Guidelines Micropulse AR style transducers are designed for integration in hydraulic cylinders The transducer is mechanically supported at the housing Three M5 set screws spaced at 120 C hold the transducer which fits into a 248 H8 hole Sealing is accomplished using the supplied O ring and support ring The magnet ring which is integrated into the piston marks the actual position of the piston as it moves without contact TET NN Af ee SS RI N I AN Y DAL The metal surrounding of the cylinder replaces the needed cable shield when the BTL AR LA cable out pigtail version is installed in the cylinder The pigtail version cannot be used without additional EMC protection shield Set screw Installation Examples DIN 914 M5x8 5 Installation on piston side Installation from rear EN 3 Installation on piston side in magnetic piston material TZ DS Sy INNNNNNSNNNNNNSNNNNNY ZA ONE ESS ZZ DA ALT DSL Spacer made of non magnetizable material
19. Connection Type S 32 8 pin connector standard KAO2 2m PUR cable KAO5 5m PUR cable KA10 10m PUR cable KA15 15m PUR cable See page 34 for mating cables connectors Micropulse Accessories W Style Magnets amp Floats Product Magnet Spacer Magnet Spacer Magnet Spacer Magnet Spacer Type 232 ring 232 open ring 225 ring 222 ring 032 232 221 9 0 1 013 13 xl 1013 5 402 8 gt 1 4 3 4 5 Ordering Code Magnet BTL P 1013 4R BTL P 1013 4S BTL P 1012 4R BTL P 1014 2R Ordering Code Spacer BTLZ P 1013 4R SPACER SPACER BTL P 1013 DS BTL Z 2 1012 4R SPACER N A Material AL AL AL AL Weight 124 12g 12g wa Magnet Speed any any any any Operating Storage 40 100 C 40 100 C 40 100 C 40 100 C Temperature Spacer is included with these magnets Product Magnet Magnet Magnet Magnet Type Barrel float Barrel float Bullet float Sphere float O44 62 250 9 Ben 13 16 gt Ordering Code BTL2 S 3212 4Z BTL2 S 4414 4Z BTL2 S 6216 8P BTL2 S 5113 4K Material Stainless 316 Stainless 316 Stainless 316 Stainless 316 Weight 20g 325g A JM 66g 34g Operating Storage 40 120 C AGa At lC Aat OC 40 120 C Temperature Water Displacement 95 mm 30 mm 41 mm 26 mm Pressure static 24 bar 948 psi 20 bar 290 psi 15 ber 217 psi 40 bar 580 psi E www balluff com BA
20. H CANopen R Differential pulse width recirculated US Standard Supply Voltage E Blank 1 24 Vdc 20 single ended 5 10 30 Vdc Not available for T amp H output types not available for SSI B Stop only Analog Output Operation a gt Auges pean blank for digital Standard Voltage output Output type A B amp C 1 User selectable rising or falling Current output Output type C amp E O Minimum output at connector end rising towards opposite end Maximum output at connector end falling towards opposite end Stroke Length 0305 active stroke length Housing Style J Rod Style Smooth Flange O ring seal Supplied with 6 M6 x 45 stainless steel mounting screws Rating Code D E X Explosion Proof C Universal end plug Electrical Connection Style TA12 Terminal block connection 1 2 14 NPT conduit entry see M20 adapter on page 61 Interrogation only valid if output type R otherwise leave blank Internal interrogation E External interrogation Recirculation only valid if output type R otherwise leave blank 121 circulation 2 2 circulations 3 3 circulations 4 4 circulations 6 6 circulations 8 8 circulations 10 10 circulations 16 16 circulations See additional ordering information on pages 58 60 Notes Conduit adapter 1 2 14 NPT to M20 metric BTL A AD09 M O0EX Replacement metric mountin
21. I L R K Output 0 10 V 5 5 V 10 10 V 4 20 MA 0 20 mA Start Stop or Pulse width modulated RS422 RS485 Output Load 2 KO b mA max lt 500 Q per spec Resolution 0 1 mV lt 0 2 pA Controller dependent Non linearity 100 um to 500 mm stroke 100 um to 500 mm stroke 100 um to 500 mm stroke 0 02 96 over 500 mm stroke 0 02 96 over 50 mm stroke _ 0 02 96 over 500 mm stroke Hepeatability Hesolution min 2 um Hesolution min 2 uim Hesolution min 2 uim Hysteresis 4 um 4 um 4 um Sampling Rate 500 Hz stroke gt 2000 mm 500 Hz stroke gt 2000 mm 500 Hz stroke gt 2000 mm 1 kHz stroke 2000 mm 1 kHz stroke lt 2000 mm 1 kHz stroke lt 2000 mm Temperature Coefficient 1500 V C O 6uA C o b pom C P V NL AT 10 ppm C P V NL AT PUER DRIN E Operating Voltage 24 Vdc 20 or 24 Vdc 20 or 24 Vdc 20 or 10 30 Vdc 10 30 Vdc 104 990 VEC Operating Current 150 mA 150 mA 150 mA Nominal 24 Vdc Nominal 24 Vdc Nominal 24 Vdc Notes Analog voltage output versions incorporate both rising and falling outputs Output Options Ordering Code i o Analog current version must 5 5 V o 2 be ordered as rising or BER falling ouputs 10 10 V O Temperature coefficient 4 20 mA variables x V output range in V 0 20 mA output range in mA 3 AT Start Sto T temperature change Trailing edge actio Pj P magnet position M
22. M In Output Signals Input 1 YE INIT Output 2 GY START STOP Input 3 PRK INIT 4 HD Not used No connection Output 5 GN START STOP Supply Voltage 6 BU GND BN 24 Vdc 8 WH Not used No connection Connect shield to housing Ordering example pins 4 and 8 must remain unconnected BTL6 P11 M A1 S115 Please enter length for nominal Standard stroke in ordering code Data Protocol nominalstrokes mm Included O without DP IP 9054 0077 0102 0127 Transducer Standard 0152 0178 0203 0230 User s guide l 0254 0280 0305 0330 1 with DPI IP 0381 0407 0457 0508 Please order separately 0533 0560 0610 0661 Magnets anna og 100 Metric to Inch Conversion 5744 0762 0813 0914 Mounting clamps cuff 09 100 inches mm 25 4 1016 1067 1220 1270 Connectors sssr pg 101 en 1972 1524 1775 2092 24V 2286 2540 Interrogate Input Interrogate Input Pulse Output Pulse Output View of mating connector wiring side Pins 4 and 8 must remain unconnected E www balluff com BALLUFF 95 Micropulse AT Style Series Output Signal Transducer Interface Ce es Ordering Code Output Voltage Load Current max Hipple oystem Resolution Hepeatability Hepeat Accuracy oampling Rate Non linearity oupply Voltage Current Draw Polarity Reversal Protected Operating Temperature storage Temperature Pin Assignments Pin Color Output Signals 1 YE 2 GY 3 PK A RD 5 GN
23. Ordering Code BTL5 F 2814 1S Material Housing Plastic Slide Surface Plastic Weight approx 28 g Magnet Traverse Speed an Each mounting foot includes Operating Storage Temperature 40 85 C A isolation washers and 2 mounting screws ordered separately Order part number BTL P M5 VZ sold in pairs Description Magnet Magnet for Series BIL Profile BIL Profile Type special Purpose Captive special Purpose Captive Ordering Code BTL5 M 2814 1S BTL5 N 2814 1S Material Housing Anodized aluminum Anodized aluminum Slide Surface Plastic Plastic Weight approx 32 g approx 35 g Magnet Traverse Speed any an Operating Storage Temperature 40 4 85 C 40 85 C E www balluff com BALLUFF 73 Micropulse P Style Accessories Product Control Arm Swivel Eye Ball Joint Compatibility BIL5 F 2814 1S and BTL5 R 2814 1S BIL5 GS08 BIL5 GS08 M5x0 8 EN M5x0 8 5H7 L M5x0 8 M5x0 8 UM n A M5x0 8 oe 10 Ordering Code BTL Z 5 GSO8 A BTL5 SWIVEL EYE BTL5 A BJ 01 Material Aluminum Aluminum Steel Aluminum Steel Weight 150 g m 14g 119 Specify control arm length in mm e g BTL 5 GS08 0305 A Product Mounting feet Mounting feet Typ
24. Supply Voltage 6 BU T BN 8 WH Connect shield to housing pins 4 and 8 must remain unconnected Please enter length for nominal stroke in ordering code Included Transducer User s guide Please order separately WIagneltS assirinassi re E nin pg 100 Mounting clamps cuff pg 100 Connectors eeeese pg 101 96 BALLUFF Analog Interface Profile Series A1 BTL6 Profile A1 Analog Voltage A Ordering Code A pin 5 0 10V 410 0 ee PiNn 3 BTL6 A110 M _ Al S115 0 10 Vand 10 0 V max 5 mA lt 5 mV X 10 um X 10 um lt 20 um STANDARD 1 kHz lt 200 um to 500 mm nominal stroke typ 0 02 96 max 0 04 96 508 1524 mm nominal stroke 20 29 VOC lt 70 mA yes O to 158 F 40 to 212 F BTL6 A110 Analog common falling Analog common rising 10 0 V output Not used No connection O 10 V output GND 24 Vdc Not used No connection Ordering example BTL6 A110 M Al S115 Standard nominal strokes mm 0102 0127 0152 0178 0203 0230 0254 0280 0305 0330 0381 0407 0457 0508 0533 0560 0610 0661 0711 0762 Metric to Inch Conversion inches mm 25 4 Analog Voltage 24 V A110 6 i d PK b Analog output falling 081 SP 091 A 1 01 D 1 067 3 p GN 3 3 Analog output rising 1 220 1 270 1 ote 1524 o o pY 2 Analog common rising output DEN oa V BU GND pYE i i Analog
25. inputs 90 out of phase A amp B This configuration gives you more interface options for connecting to motion based systems In addition the Micropulse quadrature output transducer has the ability to provide absolute position information through use of its innovative BURST function Q 1 2 0 10 50 nim 0 001 0 0001 0 0005 switch selectable 100 mm to 500 mm stroke 0 02 over 500 mm stroke resolution 2 x resolution or 5 um whichever is greater 2 x resolution or 5 um whichever is greater Free running 1 ms 2 ms 4 ms Synchronous 500 us to 10 ms 6 um 5 pom x D C 10 200 400 800 kHz Free running or Synchronous switch selectable 24 Vdc 2096 10 30 Vdc lt 80 mA Standard A amp B RS 422 level BTL5 Q __ Mxxxx J DEXC TA12 Supply Voltage 12424V 5 10 00 V Quadrature Frequency 0 833 kHz 12416 kHz 2 208 kHz 6 10 kHz System Resolution 0 21um 1 2um 2 oUumM 30m o 50 um o 20 0001 7 0 001 8 0 0005 Mode Update Rate O Synchronous initiated by controller 1 free running 1 ms update lt 1250 mm stroke only 2 free running 2 ms update 1251 mm to 2500 mm 4 free running 4 ms update gt 2501 mm Stroke Length XXxx length in mm see chart on page 63 Micropulse Ex TAl2 Accessories Product Ex Rated Float Magnet Ex rated Float Magnet _ Ex Rated Float Magnet Ex Rated Float Magnet Type Sphere Bullet Barrel Barrel 46 x0 5 46 x0 5
26. saves space Correct position reading on power up without re homing Precise position indication Universal controller compatibility High noise immunity Micropulse AT ideal for use in injection molding machines E www balluff com Introduction Features Magnetostrictive sensing principle Floating target magnet Absolute position output Resolution 10 microns 0 10 V analog output Start stop digital output _ lvantage Micropulse ATvantage offers two magnet operation with two analog outputs that are user programmable for stroke length and rising O 10 V or falling 10 O V signals The second output can also be user configured for differential mode to output a 0 10 V signal that is proportional to the difference in position between Magnet A and Magnet B I to Order eon pg 92 General Specifications pgs 93 96 AT Vantage pgs 97 99 Accessories pg 100 Connectors Manan aaraa Riwana kaak pg gt BALLUFF 91 92 Micropulse AT Style Ordering Guide Micropulse AT Ordering Code Quick Reference OutputCode BTL6 M___ _ Al S115 Stroke Length in Millimeters Micropulse AT Output Types Refer to following pages for detailed specifications Diagram Output Signal Features Resolution Stroke OutputCode Analog 0 10 V 10 0V Rising amp falling signals inc
27. when installed IP 67 when installed IP 67 when installed 74 BALLUFF Analog Wiring Diagrams Micropulse P Style Wiring Diagrams S32 Connector Analog Voltage Analog Voltage 24 V A B G 15 V A B G PK m Analog output falling Zu 3 PK Analog output falling p GN Analog output rising GN Analog output rising p GY ii Analog common SY SiL Analog common BN ii aay D BN 171 5 V jBU ii GND BU GND View of mating connector wiring side WH i GND Analog Current 24 V E C Digital Wiring Diagrams Analog Current 15 V E C YE c Analog output YE Analog output peY E Analog common o Analog common DEN 1 5 24 V BN Etsy BU 3 GND 5 BU GND WH i i 45V S32 Connector Digital RS485 differential 24 V P M I K L Interrogate Input Interrogate Input Pulse Output Pulse Output View of mating connector wiring side Digital RS485 differential 15 V P M I K L YE Interrogate Input Interrogate Input Pulse Output Pulse Output SSI Wiring Diagram S32 Connector View of mating connector wiring side Pin 8 WH must remain unconnected Profibus Wiring Diagram Profibus T 103 Connector View of mating connector wiring side RXD TXD N A i i RxD TxD P B D i i Data GND VP 5 V output i 3 shiel
28. 0 1 mm s increments selectable Velocity O 1 mm s increments configurable Non linearity 30 um at 5 um resolution 30 um at 5 um resolution Hepeatablity resolution hysteresis 1 digit 1 digit Hysteresis lt 1 digit lt 1 digit Sampling Rate 1 kHz 1 kHz Temperature Coefficient 6 um 5 ppm x L C 6 um 5 pom x LC Operating Voltage 24 Vdc 20 24 Vdc 20 Operating Current lt 100 mA lt 120 mA Network Isolation yes es Network Speed 10 20 50 TOO 125 250 9 6 19 2 93 7 187 5 500 800 1000 kBaud 900 1500 12000 kBaud Network Compatibility CiA Standard DS301 DS406 Encoder Profile EN 50170 Encoder Profile Address Selection Software DIP switch DIP switch Communication Types Producer Consumer Master Slave Configuration Software none required GSD file Number of Magnets Supported 1 2074 1 20r4 Data Data For more technical information 32 bil integer 32 bit integer see pages 123 128 18 BALLUFF Velocity 16 bit integer points 8 bit integer BTL5 H1 M oocZ S94 Process Data 1 1 x position amp 1 x velocity 2 2x position amp 2 x velocity 3 4 x position Baud Rate Velocity 1 per magnet 32 bit integer BTL5 T1 0 Mxxxx Z S103 No of Magnets 1 1 magnet 2 2 magnets 3 4 magnets Stroke Length xxxx length in mm Max 156 3962 mm see chart on page 27 Connection Type O 1 MBaud 1 800 kBaud 2 500 kBaud 3 250 kBaud 4 125 kBaud 5 1
29. 0 to 10 Vdc Differential start stop with tri state US TTL single B 5 to 5 Vdc K Differential stop leading edge active ended Start Stop C 0 to 20 mA L Differential pulse width modulated leading edge US E 4 to 20 mA M Differential start stop leading edge active Standard G 10 to 10 Vdc N Single ended start stop leading edge add US S SSI P Differential start stop trailing edge active Blank TTL R Differential pulse width recirculated Supply Voltage BEDV 1 24 Vdc 20 5 2 10 99 Vdc single ended Start only leading edge European Standard Analog Output Operation Leave Blank for Digital Versions Voltage output Output type A B amp G 1 User selectable rising or falling Current output Output type C amp E O Minimum output at connector end rising towards opposite end Maximum output at connector end falling towards opposite end Stroke Length MEME 030 5 305 mm active stroke length Housing Type W 10 2 mm Compact threaded rod style 3 4 16 UNF threads 2 inch null point W8 8 0 mm dia pressure tube 1016 mm max length 250 bar max pressure H 10 2 mm Compact threaded rod style M18x1 5 threads 40 mm null point H8 8 0 mm dia pressure tube 1016 mm max length 250 bar max pressure Connection Type S 3 2 8 pin quick disconnect metal connector see page 34 for mating cable K A 0 5 Axial cable out 5 m standard specify length in m
30. 15 Vdo 2 15 Vdc 2 15 Vdc 2 Operating Current 150 mA 150 mA 150 mA at 1 KHz sampling rate at 1 KHz sampling rate at 1 kHz sampling rate Notes Analog voltage output versions incorporate both rising and falling outputs Output Options Ordering Code 0 10Vi RM bo Analog current version must 5 r5 V m B 3 be ordered as rising or falling ouputs 10 10 V o 4 20 mA Temperature coefficient lt x variables U2 mA V output range in V Start Sto N N SUEDE re ImAl Trailing edge a P N AT temperature change 3 Hi Start Sto o P magnet position Leading edge a IL IL M stroke length 23 NL 9 Start Stop ILA2 l Trailing edge tri state High Z O Gate Pulse en L 2 PWM D Q Stop Pulse K Leading edge active i LELFELLLEILLITH Active Stroke Analog and Digital Output Options for the Micropulse P Style START STOP RS485 signal transmission with digital outputs E www balluff com BALLUFF 67 Micropulse P Style Electrical Options Network Options CANopen DeviceNet Profibus This interface provides an This interface provides an efficient This interface provides an efficient efficient connection to machines connection to machines using connection to machines using using CANopen Features DeviceNet Features include Profibus Features of this interface include Process data objects include Process dat
31. Accessories for Magneto Inductive Sensors Accessories for Linear Position Transducers Accessories for Mechanical Sensors BALLUFF sensors worldwide Object Detection Linear Position and Measurement Industrial Identification Networking and Connectivity Accessories ll www balluff com USA Canada Mexico Balluff Inc Balluff Canada Inc Balluff de Mexico S A de C V 8125 Holton Drive 2840 Argentia Road Unit 2 Prol Av Luis M Vega 109 Florence KY 41042 Mississauga Ontario LON 8G4 Col Ampliacion Cimatario Phone 859 727 2200 Phone 905 816 1494 Queretaro QRO 76030 Toll free 1 800 543 8390 Toll free 1 800 927 9654 Phone 4 52 442 212 4882 224 3583 224 3171 Fax 859 727 4823 Fax 905 816 1411 Fax 52 442 214 0536 E Mail balluff balluff com E Mail balluff canada balluff ca E Mail balluff mexico balluff com uo This catalog was printed on 2096 post consumer recycled paper It represents Balluff s commitment to helping the environment No 130005 Edition 082008 e 0790 e Replaces Edition 032005 e Subject to modification
32. Analog common yp BNIWH say 10 30V opt BUWH en In Z hsg only E www balluff com 15V GY WH Interrogate Input am E ER Pulse Output D_ BN WH 15 V jBUMWH GND p 45V Data 24 V GND Clock Input Clock Input Data Output Output BALLUFF 109 110 Micropulse Linear Position 6 Pin DIN Style Transducers Connector Connector Series 135 5147 Connector Description 6 pin DIN 7 pin DIN For Transducer Series Rod Style Z Profile Style P Low profile Style R Rod Style Z Profile Style P Transducer Ordering Code BIL5 135 BTL5 5147 218 GEN Ordering Code BKS S135 00 Field installable straight BKS S147M 00 Field installable straight BKS S136 00 Field installable rightangle BKS S147M xx cable assembly straight BKS S135 xx cable assembly straight specify cable length xx in meters specify cable length xx in meters BKS S136 xx cable assembly right angle specify cable length xx in meters Connector Specifications Housing Material Nickel plated Brass Nickel plated Brass No of Contacts Material 6 Gold plated nickel Gold plated nickel Cable Diameter Range field installable 6 8 MM 6 8 mm Cable Assembly Specifications Wire Gauge 24 AWG 24 AWG Number of Conductors 6 braided shield 7 braided shield Overall Diameter 6 mm 6 mm Jacket Material PUR PUR Environmental Rating IP 67 when connected IP 67 when connec
33. BKS S140 xx straight P Profile BKS S140 23 xx straight shielded BTIL5 135 BKS S135 xx straight P Profile BKS S136 xx right angle R Low Profile CANopen DeviceNet Z Rod BTL5 S92 BKS S92 00 straight female 111 112 Connectors P Profile BTL5 S94 BKS S94 00 straight male BTL5 S93 BKS S93 00 right angle female BKS S95 00 right angle male BKS S48 15 CP xx power for S93 Profibus Connectors Z Rod BTL5 S103 BKS S103 00 field installable female 113 114 P Profile BKS S105 00 field installable male Fe BKS S 103 CP xx molded cordset female BKS S105 CP xx molded cordset male BKS S48 15 CP xx power for S103 Connector Options The table above summarizes the special connector options available for Micropulse transducers For detailed information refer to the pages referenced in the table For configurations not listed please consult factory 108 BALLUFF Micropulse Linear Position Rugged MS Style Transducers Connector Connector Series S140 S140 Connector Description 10 pin MS Bayonet connector 10 pin MS Bayonet connector shielded For Transducer Series Rod Style Z Profile Style P Rod Style Z Profile Style P Transducer Ordering Code BTL5 S140 BTL5 S140 Ordering Code BKS S140 00 field installable straight BKS S140 23 00 shielded BKS S140 xx cable assembly straight BKS S140 23 xx shielded specify cable length xx in meters specify
34. Maximum length for analog 8 0203 20 0508 42 1067 84 2134 152 3861 188 4775 outputs 180 inches E www balluff com BALLUFF 27 Micropulse Z Style 28 BALLUFF Compact rugged and built to last the all stainless steel W housing can withstand the rigors of harsh real world applications With its compact size and built like a tank ruggedness the W housing is the logical choice for demanding applications Applications Hydraulic cylinder Primary wood lumber Valve control Food processing Waste water plants Pulp and paper Gate position Hydro Civil engineering E www balluff com Micropulse W Style Introduction Features Rugged all stainless steel housing Designed for demanding applications Eliminates need for protective COVers Pressure rated 8700 psi 3 4 x16 UNF threads W housing Metric M18 thread version available H housing Outputs Analog voltage or current Digital start stop Pulse width Modulation PWM PWM with recirculations SSI Stroke length 1 to 200 Quick disconnect or integral cable General Specifications pg 30 Electrical Options pgs 31 32 Accessories pgs 33 34 Installation Guidelines pg 35 Wiring Diagrams pg 36 en io Order ee pg 37 BALLUFF 29 Micropulse Dimensions W Style General Specifications W Comp
35. NPT Cable Inlet 6 7 Dia 6x 15 16 or 24 mm Wrench ATA VIEW Mounting is accomplished using six C US M6x45 A2 stainless socket head cap APPROVED screws supplied with transducer or e Metric conduit adapter available six 1 4 20x1 3 4 socket head cap Ex See page 61 screws user supplied Electrical Interface 1 Dim A mm Dim B mm Dim C mm Analog Digital SSI Quadrature el cc cr CREE EE LE Profibus CANbus 135 62 127 62 91 Ordering Code BTL5 X J DEXC TAL2 See ordering code on page 63 Measurement Type Linear displacement Measurement Range 25 mm 1 in to 5080 mm 200 in Shock Ratin 100 g 6 ms 100 g 2 ms continuous per IEC 68 2 27 Vibration Ratin 12 g 10 to 2000 Hz per IEC 68 2 6 Environmental Protection IP 68 Housing Material 316 stainless steel cover Nitronics 60 stainless steel Pressure Hating rod 600 bar 8700 PSI max Operating Temperature 40 to 176 F Storage Temperature 40 to 212 F Humidity lt 90 non condensin Connection Type Terminal block via rigid conduit see accessories for approved conduit adapter Compatible Magnets See accessories Approvals Class Division Groups A B C and D is Class I III Division I Groups E F and G APPROVED T6 Ta 65 C T5 Ta 80 C Type AX 6P Class Zone 1 AEx d IIC T6 Ta 65 C T5 Ta 80 C FMO8SATEX0037 111 2G ExdIICT6 Ta 65 C T5 Ta 80 C IP68 I 1 2 D Ex tD A20 IP68 T85 C Ta 65 C T100 C Ta 80 C Ex C 0518 amp Metric condu
36. The two ranges may be adjacent may overlap and can be programmed for a rising or falling output signal The transducer can be operated using one or two magnets If one magnet leaves the programmed range or if only one is present the position is indicated on Output 1 Output 2 then indicates an error value min 65 mm ioruse ar u The separation between two magnets should not be less than 65 mm Mode for individual feedback from 2 positions 5V 25 50 75 100 i RI croruse ar Ii L BTL6 A301 M __ _ _ A1 5115 i Basic default setting 10V 5V 25 50 75 100 Im IL um a BAER ooo Programming example Output 1 25 nominal stroke signal rising Output 2 50 nominal stroke signal rising Mode for differential measurement between 2 magnets _Alvantage Teach in Used for changing the factory set null and end point with a new null and end point First the magnet must be brought to the new null point and then to the new end position and the respective values stored by pressing the button Inputs inactive Inputs active Example Programming steps for setting the measurement range 5V 0v 4 25 50 7596 110096 m wel eonuse ar Programming example Output 1 50 96 nominal stroke signal rising Output 2 37 5 96 nominal str
37. Voltage a 1 24 Vdc 20 Analog Output Operation blank for digital Voltage output Output type A B amp G 1 User selectable rising or falling Current output Output type C amp E O Minimum output at connector end rising towards opposite end 7 Maximum output at connector end falling towards opposite end Nominal Stroke Length 0 3 0 5 305 mm active stroke Housing Type R Low Profile Housing Connection Type S 3 2 8 pin quick disconnect metal connector see page 88 for mating cables K A 0 5 Cable out 5 m standard specify length in meters Standard Stroke Lengths Inches mm consult factory for additional lengths 2 0051 12 0305 30 0 62 90 2286 3 0077 19 0330 32 0813 100 2540 4 0102 15 0381 36 0914 110 2794 o 0127 16 0407 40 1016 120 3049 6 0152 18 0457 42 1067 130 39302 L 0178 20 0508 48 1220 142 9600 8 0203 22 0560 50 1270 147 93 34 9 0230 24 0610 60 1524 10 0254 26 0661 10 1778 11 0280 28 0711 80 2032 BALLUFF Magnetostrictive Technology at a Potentiometer Price Accurate Linear Position Measurement The Micropulse AT is a superior alternative to traditional low cost linear feedback devices such as linear potentiometers pots Balluff designed the Micropulse AT in a modular fashion to simplify manufacturing and reduce component costs to be competitive with these devices The main advantage of the Micropulse AT is the non contac
38. common falling output 8 View of mating connector wiring side 0118a005 Pins 4 and 8 must remain unconnected Advanced multi function tracking capability in one transducer The Balluff Micropulse ATvantage starts with all the advantages of the Micropulse AT and adds two magnet operation to detect two independent machine motions or speeds at the same time in the same installation The added ability to track single stroke dual motion machine functions such as clamp eject on a plastic injection molding machine allows a single transducer to perform the same function as two separate transducers 10096 adjustable analog signal LED indicator for programming assistance Separate teach in for all zero and span points Selectable dual position or single position plus differential measurement modes Track two motions with one system The ATvantage senses two motions at the same time Two magnets provide two user programmable analog outputs for stroke length and rising 0 10 V or falling 10 0 V signals set your zero and span points anywhere between Significant cost reduction with one transducer taking the place of two Micropulse AT Style Introduction _ lvantage Higher performance longer life lower cost With no moving parts the Micropulse AT s non contact magnetostrictive sensing technology is far superior to wear prone electro mechanical contact designs such a
39. cycles from 100 C to 200 C and vibration loads between 10 and 50 g can simulate aging of a sensor Using this procedure the products are tested for their specifications to determine the reliability load capacity and life expectanoy of the sensor The sample is intentionally destroyed so that we can immediately improve the first component to fail In the HALT system both sensors and transducers can be tested Thermotron Industries USA 2 19000 Hz up to 50g 9 pneumatic cylinders noise spectrum 3 axis 3 linear and 3 rotary degrees of freedom 100 C 200 C 70 K min 96 kW Electric heater liquid nitrogen for cooling Multifunctional climate chamber Terminology Balluff amp Testing Testing Laboratory Reliability doesn t happen by chance Tests and checks during the development process improve the product and give protection against surprises in service Objective Simulate the mechanical loads on a product Ln LT TTL over its working life Balluff products are often fitted in ine ur eh er machines when mechanical vibrations and impacts occur E u OUCEZU ET ARM MU ELE For reliable operation they must be designed to be immu ne to vibration and shock In the Balluff test laboratory all products are therefore tested before series release for their mechanical stability pagg TE Ibi a tmm DUREE re Dre FPL Bee fm dem Die FE MLATI bublis hd WE zi ii me a o m op Bii zum ming Go
40. eliminates guesswork Dimensionally identical to standard Balluff Z style for equivalent output type Backward compatible with existing standard Balluff Z style pressure tubes Available for all output types except Profibus CANopen and ProSet4 The RRM can be installed in your maintenance program in a variety of ways For new installations you can order optional ZM construction which includes a Balluff pressure tube along with a RRM pre installed To change out this type you simply remove two housing screws replace the RRM re tighten the two housing Screws and you re done For new installations you can also order standard Z construction which includes a complete standard transducer You can still do field swaps on this type by removing the standard electronics head and internal waveguide element as two separate components then replacing both with a single RRM unit f you already have an installed base of standard Balluff Z transducers you can also change them out quickly with the HRM as described above The RRM easily retrofits into existing Balluff pressure tubes once the old electronics and waveguide element have been removed Keep spare RRM units on hand to maintain any Balluff ZM or Z construction transducer Synchronized SSI RRM is not backward compatible to standard pressure tubes used on non synchronized SSI units Synchronized SSI RRM only fits pressure tube supplied with complete
41. important parameter for analog outputs is the refresh rate and the ripple of the output signal Many transducers on the market attain the specified values for output ripple only by means of low pass filtering This always carries with it an undesirable time delay of the output signal Micropulse transducers attain the specified signal quality without extensive low pass filters instead using improved circuit design This means fast update times with low levels of ripple and noise on the output signal Micropulse transducers with voltage output have 2 outputs one increasing and one decreasing Available versions include Q 10 V 10 0 V 10 10 V 10 10 V and 5 5 V 5 V 5 V BALLUFF Output Signals Sf SY nn Analog current output The output signal is directly proportional to the magnet position along the waveguide Analog current interfaces of 0 20 mA and 4 20 mA are standard in numerous applications and in many industries Current interfaces are significantly less sensitive to induced noise than are analog voltage interfaces A 500 Ohm resistor can be used to easily convert the 0 20 mA signal into a voltage of O 10 V The 4 20 mA signal provides a simple form of cable break monitoring since even at the nullpoint of the stroke a current of 4 mA must flow Micropulse transducers with current output are available with increasing or decreasing signals Pulse interface The time b
42. isolation 15 washers with an inner diameter of Yo 5 1 mm If the cable shield is connected at the electrical panel POE OR these washers should be used to isolate the transducer body from the T machine frame thereby avoiding SE potential ground loops M5x22 lt i 50 68 gt Ordering Code BTL P M5 VZ sold in pairs Material Black Anodized Aluminum Weight 12 Description Magnet Magnet For Series BTL Profile BTL Profile Type Standard Captive Floatin Mx10 a DON m ELO E 66 4 60 50 4 EUN rn N 1 3 Lateral offset TS OZ Kamenz C2 iim iT IE lU SUE Vertical distance SEEN of magnet 68 DEAN Ordering Code BTL5 F 2814 1S BTL5 P 3800 2 Housing Material Slide Surface Plastic Plastic Plastic Weight approx 28 g approx 12 Magnet Traverse Speed any an Operating Storage Temperature 40 85 C 40 85 C Included Magnet 2 mounting screws DIN 84 MAx35 A2 with washers and nuts E www balluff com BALLUFF 79 80 Micropulse Wiring Diagrams P Style SLT Ordering Code iring Instructions Connector Drawing Wiring Diagram BKS S115 PU __ BKS S116 PU __ BKS S115 PU 00 Pin numbering for connector male pin view Specify cable le
43. mA lt 100 mA Nominal 24 Vdc Nominal 24 Vdc _ at1 kHz sampling rate Notes Output Options Analog voltage output Ordering Code versions incorporate both 0 10 V sti CX rising and falling outputs M mm Analog current version must bud be ordered as rising or 40 340 V SESS falling ouputs 4 20 mA o lemperatureSoemerent 0 20 MA RN C variables Analog Outputs V output range in V StartiStop 3 un output range in MA Trailing edge active EM AT temperature change Start Stop 1 M P Leading edge active magnet position 3 Start Stop NL stroke length Trailing edge tri state High Z Gate Pulse f 7 PWM i L amp R Stop Pulse K s M enge active Digital Outputs O D4 36 he Active Stroke Analog and Digital Output Options for the Micropulse Ex Style Two Magnet Differential Mode Available on Analog amp PWM Output proportional to distance S Add D suffix to ordering code START STOP _ lt f eli i C HELLO Magnet 1 i RS 485 signal transmission with digital outputs Magnet 2 E www balluff com BALLUFF 57 58 Micropulse Ex TA12 Electrical Options Network Options CANopen Profibus This interface provides an efficient This interface provides an efficient connection connection to mac
44. magnetizable materials are used the installation must be carried out as shown in the drawings at right Sealing is at the flange mounting surface using the supplied O ring H Style Metric Thread Housing 019 84 0 1 min d55 194X21 Min 16 3 4 16UNF 3A Threads or M18 x 1 5 Metric Threads Non ferrous Spacers E www balluff com Screw hole to ISO 6149 Installation Guidelines Micropulse W Style For magnetizable material For non magnetizable material Spacer made of non magnetizable material Magnet W Style Inch Thread Housing Detail R 04 max 070 Detail 25 min This dimension applies when tap drill cannot pass through entire boss 3 4 16 UNF 3B Notes 1 Threads machined per ANSI ASME B1 1 2 The threads should be machined to meet the strength requirements of the material 3 The port is similiar to SAE J1926 1 port hole 8 with dimensional changes Null Zone 50 8 mm 2in Standard 40 mm Optional gt 14 Stroke Length 60 mm Dead Zone 12 7mm 0 5 in Bore Sensor Rod 2 10 2 mm 0 401in Piston Head amp Rod Assembly Ferrous Materia Typical Installation in Hydraulic Cylinder BALLUFF 35 36 Micropulse W Style Wiring Diagrams Analog Wiring Diaarams S92 Connector Integral Cable Diaital Wiring Diagrams Analog Voltage 15 V A G PK i Analog output falling GN Analog output rising DEM E
45. part of many automation processes Without accurate reliable measurement feedback quality and production suffer The Micropulse line of linear transducers has been providing a high level of linear measurement for years Micropulse transducers incorporate some of the most advanced features found in any magnetostrictive linear transducer Advantages Compared with traditional position feedback systems Balluff transducers offer the following advantages Insensitive to shock vibration temperature swings contamination ambient moisture and electrical noise Wear and maintenance free thanks to non contact principle of operation Absolute output signal even after voltage interruption no re homing of the machine necessary High resolution repeatability and linearity Simple installation marker element magnet needs no power IP 67 per DIN 40 050 Pressure rated to 8700 PSI for internal hydraulic cylinder installation Product Introduction Ce The CE Marking confirms that our products meet the requirements of the EC Directive 89 336 EWG EMC Directive and the EMC Law Testing done in our EMC Laboratory which is accredited by the DATech for Electromagnetic Compatibility Testing Balluff products have been shown to meet the EMC requirements of the Generic Standard EN 50 081 2 Emission and EN 50 082 2 Noise Immunity See the corresponding user s manual for detailed i
46. resolution 1 po depending on the control 10 50 um or 0 001 0 0005 0 0001 system s requirements Selectable pulse frequencies 10 208 416 833 kHz Ordering Code Q Resolution 1 2 5 10 50 um or 0 001 0 0005 0 0001 switch selectable Non linearity 100 um to 500 mm stroke 0 02 over 500 mm stroke Repeatability resolution hysteresis resolution 2 x resolution or 5 um whichever is greater Hysteresis 2 x resolution or 5 um whichever is greater Sampling Rate Free running 1 ms 2 ms 4 ms Synchronous 500 us to 10 ms Temperature Coefficient 6 um 5 ppm x D C Pulse Frequency 10 208 416 833 kHz Output Modes Free running or Synchronous switch selectable Operating Voltage 10 30 Vdc Operating Current lt 75 mA Q 24 V x 100 mA Q 15 V lt 150 mA Q 10 V Output otandard A amp B RS 422 level gt Direction Direction BTL5 Q5 __ Mxxxx P xxxx Supply Voltage 52 10 30 Vde Quadrature Frequency 02899 kHz 12416 kHz 2 208 kHz 6 10 kHz System Resolution O 1umM 1 2um 2m 310m 5s 5D m 6 0 0001 z 0 001 3 0 0005 Mode Update Rate O Synchronous initiated by controller consult factory 1 free running 1 ms update lt 1250 mm stroke only 2 free running 2 ms update 1251 mm to 2500 mm 4 free running 4 ms update 2501 mm Stroke Length Xxxx Length in mm see chart page 76 Connection Type S140 MS style con
47. switch selectable depending on the control system s requirements Output Signals DeviceNet DeviceNet DeviceNet is a manufacturer independent open standard fieldbus used to interconnect control devices and sensors for data exchange It uses Controller Area Network CAN as the backbone technology The Micropulse linear position transducer with DeviceNet interface is compatible with the CIP Common Specification Object Library Position Sensor Object Micropulse DeviceNet transducers feature Selectable position resolution to 5 um Selectable velocity resolution to 0 1 mm s MAC ID and baud rate can be preset using DIP switches and can also be changed via software On board status LED shows network device status BALLUFF 125 Terminology Balluff amp Testing Testing Laboratory HALT High Accelerated Lifetime Test Highest function security over years The result is linear displacement systems and sensors of the highest quality and reliability which will continue to perform with the same safety and precision for years to come Their use increases equipment up time prevents service and repair costs and achieves significantly greater efficiency Technical Data HALT System Manufacturer Frequency Spectrum Acceleration Excitation Temperature Range Temperature Gradient Electrical Power Procedure Stress on the sample BALLUFF Rapid temperature
48. synchronized SSI units Ordering Example Complete Transducer Unit with RRM Pressure Tube BTL5 xxx Mxxxx ZM xxx Add M after Z MEM Ordering Example Rapid Replacemnet Module Only BTL5 xxx M ooocZM xxx RU Add M after Z Ld Add RU at end of ordering code See page 27 for complete ordering code BALLUFF Micropulse Accessories Z Style Magnets amp Floats Product Magnet Spacer Magnet Spacer Magnet Spacer Magnet Type 232 ring 232 open ring 225 ring 222 ring 032 O32 O25 _821 9 0 1 013 13 10135402 Ordering Code Magnet BTL P 1013 4R BTL P 1013 4S BTL P 1012 4R BTL P 1014 2R Ordering Code Spacer BTLZ P 1013 4R SPACER SPACERBTL P 1013 DS 2 BTLZ 2 1012 4R SPACER N A Material AL AL AL AL Weight 128 12 9 12g 10g Magnet Speed any any any any Operating Storage 40 100 C 40 100 C 40 100 C 40 100 C Temperature Spacer is included with these magnets Product Megnet Magnet Magnet Magnet Type Barrel float Barrel float Bullet float Sphere float 232 O44 262 250 9 C ener E O16 gt 52 45 SO EONS Ordering Code BTL2 S 3212 4Z BTL2 S 4414 4Z BTL2 S 6216 8P BTL2 S 5113 4K Material Stainless 316 Stainless 316 Stainless 316 Stainless 316 Weight 208 35 9 66 g 34 g Operating Storage 40 120 C 40 120 C 40 120 C 40 120 C Temperature Water Displacement 35 mm 30 mm 41 mm 26 mm Pressu
49. the judgement of Balluff any other obligation or liability in connectors and cables damage or failure has resulted from connection with said products accident alteration misuse abuse or electromechanical limit and rotary switches and all products with operation on an incorrect power supply PAN WARNING A electromechanical relays sold to the ern Mese eue regum ein R ee include any other costs such as the COST de energized output state Never use these sensors for personnel original user safety Doing so may result in serious bodily injury or death of removal of the defective part Only products specifically designated as safety products are designed to instal lation labor or conseg uential meet OSHA and ANSI standards for point of operation devices Micropulse AT 1 year warranty from date of shipment BALLUFF Micropulse Linear Position Transducers MICROPULSE CE E www balluff com BALLUFF 5 Micropulse Linear Position Transducers Selection Guide d l a MICROPULSE AA x A EG 2 Series Rod Style Z Rugged Style W amp K Rod Style AR a Analog Sin Cos 1Vpk pk OLON eine OTON m E only 0 10 m 5 5 Vand 5 5 V E E E only 0 5 a 10 410 V and 10 10 V E a ia 4 20 mA or 20 4 mA S H m only 4 20 mA 3 0 20 mA or 20 0 mA a Ej u Digital Stall Stop 15422 B 9m B a Stahl stop RS422 DPP Pulse Width Modulated RS422 63 B E PWM w recirculations R8422 u B m Specialized Synchr
50. x c out of zu fpe Y om BTL5 S1 Mxoo P Notes Coding SSI Maximum cable lengths O Binary increasing 24 bit Cable length Clock Freq 1 Gray code increasing 24 bit 25m 1000 kHz 2 Binary falling 24 bit 50m lt 500 kHz 3 Gray code falling 24 bit lt 100m lt 400 kHz 6 Binary increasing 25 bit lt 200 m lt 200 kHz 7 Gray code increasing 25 bit lt 400 m lt 100 kHz 8 Binary falling 25 bit 9 Gray code falling 25 bit System Resolution 2 o0UM oe 100M 4 20um 5 40 um 6 100 um 8 50 UM Stroke Length xxxx length in mm see chart on page 76 Maximum stroke length 156 8962 mm Connection Type S 32 Connector see page 74 for mating cables KAO2 2 m PUR cable KAO5 5 m PUR cable KA10 10 m PUR cable KA15 15 m PUR cable E www balluff com BALLUFF 69 P Style Quadrature Output Electrical Options Quadrature Remotely triggered Burst Mode rapidly The quadrature output interfaces delivers accumulated pulse string for directly to standard encoder absolute information upon demand inputs 90 out of phase A amp B eliminating the need to re home after a This configuration gives you more power loss or other cycle interruption interface options for connecting to Operates in either synchronous or free motion based systems Operating running modes modes can be either free running i or synchronous switch selectable Selectable position
51. 0 kHz Output Modes 24 or 25 bits binary or gray code Operating Voltage 24 Vdc 20 Operating Current lt 80 mA Output Standard RS 485 422 levels j Pulse sequence 1 2 3 4 23 24 Notes 45 3 ret I tm SSI Maximum cable lengths Cable length Clock Freq eas ver Y pe T lt 25 mM lt 1000 kHz lt 50m lt 500 kHz 100m 400 kHz BTL5 S1 _ _ Mxxxx DEXC TA12 lt 200 m lt 200 kHz lt 400 m lt 100 kHz Supply Voltage 1 24V Data Format O Binary increasing 24 bit 1 Gray code increasing 24 bit 2 Binary falling 24 bit 3 Gray code falling 24 bit 6 Binary increasing 25 bit Gray code increasing 25 bit 8 Binary falling 25 bit 9 Gray code falling 25 bit System Resolution Z 0 UM Je 100M 4 20 um 5 40 um 6 100 um 8 50 UM Stroke Length xxxx length in mm see chart on page 63 Max 156 8962 mm E www balluff com BALLUFF 59 60 Micropulse Ex TAl2 Ordering Code Resolution Non linearity Repeatability resolution hysteresis Hysteresis sampling Rate Temperature Coefficient Communication Speeds Output Modes Operating Voltage Operating Current Output Notes SSI Maximum cable lengths Cable length Clock Freq 5m 1000 kHz 50m 500 kHz 100m 400 kHz 200m 200 kHz 400m 100 kHz BALLUFF Electrical Options Quadrature The quadrature output interfaces directly to standard encoder
52. 00 kBaud Network Compatibility CiA Standard DS301 DS406 CIP 2 1 EN 50170 Encoder Profile Resolver Device Encoder Profile Address Selection Software DIP switch or Software DIP switch Communication Types Producer Consumer Producer Consume Master Slave Configuration Software none required EDS file GSD file Number of Magnets Supported 1 20r4 1 20r4 1 20r4 Notes Data Position For more technical 32 bit integer information see Position 1 per magnet pages 123 128 Velocity Position 1 per magnet TE 32 bit integer CANopen 16 bit integer 32 bit integer DeviceNet Velocity 1 per magnet points 8 bit integer 32 bit integer BTL5 H1 _ Mxxxx P S94 BTL5 T1 0 Mxxxx S S103 BTL5 D1 _ Mxxxx P S93 Process Data 1 1x position amp 1 x velocity 2 2x position amp 2 x velocity CANopen only 3 4 x position CANopen only No of Magnets 1 1 magnet 2 2 magnets Baud Rate 3 4 magnets O 1 MBaud CANopen only 5 100 kBaud CANopen only Stroke Length 1 800 kBaud CANopen only 6 50 kBaud CANopen only xxxx length in mm 2 500 kBaud 20 kBaud CANopen only see chart on page 76 3 250 kBaud 8 10 kBaud CANopen only Connection Type 4 125 kBaud S103 3 connectors standard Stroke Length Power 3 pin male M8 Xxxx length in mm see chart on page 76 Mating connector Free dey arcana com S94 two 5 pin M12 standard CANopen only S93 three connectors st
53. 00 kBaud S103 3 connectors standard 6 50 kBaud Power 3 pin male M8 7 20 kBaud Mating connector BKS S48 15 CP xx female S40 Bard Bus in 5 pin male M12 Stroke Length Xxxx length in mm see chart on page 27 Max 156 3962 mm Connection Type S92 one 5 pin optional S94 two 5 pin M12 standard Bus in 5 pin male M12 Mating connector BKS S92 00 female Bus out 5 pin female M12 Mating connector BKS S94 00 male Mating connector BKS S105 00 female Bus out 5 pin female M12 Mating connector BKS S103 00 male lGee pages 107 114 for mating cables connectors See pages 107 114 for mating cables connectors Micropulse Specialized Interfaces Z Style SSI The SSI synchronous serial interface output interfaces with popular control systems from manufacturers such as Allen Bradley Delta Computer Siemens Parker Bosch Rexroth and many others Cable spans can be up to 400 m with noise free operation Individual EEPROM linearization of this interface makes it ideal for applications requiring the best accuracy available Electrical Options Ordering Code S S___B Resolution 5 10 20 or 40 um see ordering code below _5 10 20 or 40 um see ordering code below Non linearity Non synchronized 30 um or 2 LSBs whichever is greater 30 um or 2 LSBs whichever is greater Hepeatablity resolution hysteresis 1 digit 1 digit Hysteresis lt 1 digit lt 1 digit oampling Rat
54. 1 5 gt gt Vv v Ordering Code BTL 5 AM NUT BTL A FKOI1 E M18x1 5 Application Z housin B H housing Material Stainless steel Stainless steel 24 BALLUFF Micropulse Installation Z Style Guidelines Installation The BTL Micropulse transducer is provided with a 94 x 16 UNF optional M18 x 1 5 mounting thread We recommend mounting into non magnetizable materials If magnetizable materials are used the installation must be carried out as shown in the drawing below Sealing is at the flange mounting surface using the supplied O ring min 13 OOG For magnetizable material 4 For non magnetizable material a Spacer made of non magnetizable material b Magnet B Style Housing Z Z8 ZM Style Housing Detail min 955 15 4x2 1 Min 14 5 Detail Screw hole to ISO 6149 Min 16 25 min Notes Yj We This dimension applies when tap drill cannot pass through entire boss Null Zone 50 8 mm 2in Standard om em Stroke Length Rn 60 mm Dead Zone Sensor Rod 52 10 2 mm 0 401in ee ES Piston Head amp Rod Assembly or M18 x 1 5 Metric Threads Non ferrous Spacers Ferrous Material Typical Installation in Hydraulic Cylinder E www balluff com 1 Threads machined per ANSI ASME B11 2 The threads should be machined to meet the strength requirements of the material 3 The port is similiar to SAE J1926 1 port
55. 100 9 2 ms continuous per IEC 68 2 27 Vibration Rating 12g 10 to 2000 Hz per IEC 68 2 6 Environmental Protection Connector versions IP 67 Integral cable versions IP 68 Housing Material 316 stainless steel Rod amp Flange Material Tube 316T stainless flange 316L Pressure Rating rod 600 bar 8700 PSI max 10 2 mm Pressure Tube 250 3600 PSI max 8 mm Pressure Tube Operating Temperature 40 to 185 F storage Temperature 40 to 212 F Humidity lt 90 non condensing Connection Type connector or integral cable Noise Immunity ESD RFI and BURST per IEC 1000 4 2 3 4 6 severity level 3 Approvals GE Warning These products are not rated for personnel safety applications Accessories Autotuning Circuitry Be One js Patented Autotuning circuitry in Balluff dcc E Pg Micropulse transducers automatically For additional connectors compensates for changes in the strength of see pages 107 114 the magnetostrictive return signal E Allows Micropulse rod style transducers to be used in hydraulic cylinders that have both new and legacy Balluff magnets Autotuning allows use of many legacy competitor s magnets as well E Automatically compensates for changes in temperature providing a more stable signal over a wide temperature range 40 BALLUFF Micropulse K Style Electrical Options Electrical Interface Analog Analog Digital Electrical Type Voltage Current Start Stop PWM Part No Code See pg 46 A B G E C P M N
56. 11g Specify control arm length in mm e g BTL 5 GS08 0305 A Product Mounting feet Mounting feet Type Narrow optional Standard 9 9i Each BTL P M5 VZ Mounting A Foot is supplied with 4 plastic 15 isolation washers with an 237 LN SEE inner diameter of 5 1 mm If rs i eu the cable shield is connected at the electrical panel these T washers should be used to 5 isolate the transducer body p 42 7 MEC from the machine frame 57 thereby avoiding potential 68 gt ground loops Ordering Code BTL5 FEET NR one foot BTL P M5 VZ sold in pairs Material Aluminum Black Anodized Aluminum Weight 6 12 Product Molded Molded otraight Connector Right angle Connector otraight Connector Right angle Connector Type 8 pin female 8 pin female 8 pin female 8 pin female 020 2 For additional connectors see c page 107 114 Indicate cable length in ordering code consult factory for longer lengths 00 connector only only S32 E and S33 02 2 meter cable Coe _05 5 meter cable 440 T a Ordering Code BKS S 32M BKS S 33M _ _ BKS S 232 PU BKS S 233 PU _ _ Material CuZn nickel plated CuZn nickel plated CuZn nickel plated CuZn nickel plated Contact Surface 0 8 um Au 0 8 um Au 0 8 um Au 0 8 um Au Solder Connection OO option onl OO option only N A N A Cable 7 Xx 09 25 mm AWG 24 7 x0 25 mm AWG 24 7 xO 25 mm AWG 24 7x 0 25 mm AWG 24 Cable Diameter 6 35 mm 0 35 mm 6 35 mm 0 35 mm 6 35 mm 0 35 mm 6 35 mm z 0 35 m
57. 2 E www balluff com BALLUFF 105 Micropulse BIW Style 106 BALLUFF Micropulse Contents Linear Position Connectors Transducers amp Accessories In addition to the standard connector options Micropulse transducers offer many additional connector configurations to suit various application requirements Compatibility Micropulse Fieldbus Connectors Special transducers are available with connectors for CANbus and Profibus connectors designed to offer plug and allow Micropulse transducers to be play replacement of competitive quickly and easily connected to fieldbus products systems A choice of molded cable assemblies or field installable connectors Rugged Connectors For demanding provides maximum versatility applications in harsh environments rugged MS style connectors offer rugged construction and a quick positive locking bayonet style connection mechanism Connector Overview pg 108 Rugged MS Style Connector pg 109 6 amp 7 Pin DIN Style Connector pg 110 Connectors amp Accessories for CANopen DeviceNet pgs 111 112 Connectors amp Accessories for V PROFIBUS DP pgs 113 114 E www balluff com uus 107 Micropulse Linear Position Transducers Connector Overview Transducer Catalog Connector Type Housing Styles Ordering Code Mating Connector s Page 7 pin DIN Style Z Rod BTL5 5147 BKS S147 xx straight P Profile Z Rod BTL5 S140
58. 200 172 4369 Maximum length for 5 0127 15 0381 32 0813 69 1753 140 3556 1 76 4470 SSI 156 inches 6 0152 16 0407 36 0914 72 1829 144 3658 1808 4572 ri 0178 18 0457 40 1016 78 1981 148 3759 184 4674 Maximum length for 8 0203 20 0508 42 1067 84 2134 152 3861 188 4775 analog outputs 180 inches 46 BALLUFF Micropulse AR Style Micropulse AR Embeddable Rod Style Rugged and Reliable Compact Housing The Micropulse AR is a rugged compact rod style linear position transducer designed and built to meet the needs of demanding mobile hydraulic applications The Micropulse AR s stainless steel housing and compact size allow it to be completely embedded into a hydraulic cylinder for maximum protection against harsh environments Features Applications Compact design for embedded Micropulse AH transducers are designed cylinder applications and tested to withstand the rigors of Non contact sensing technology an mobile hydraulic applications U No external electronics Agricultural machinery Analog outputs Forestry machinery 0 10 Vac Earth moving equipment 0 5 Vdc Construction machinery 4 20 mA Digital output RS422 Start Stop E www balluff com Introduction Geren Specifications pg 48 Electrical Options pgs 49 52 Mag nets BEHHHEREREREEREREREREREREREEREE pg 53 Jnstallanen Guideline
59. 3 00 BKS S 105 00 BKS S 48 15 CP max 0 75 mm max 0 75 mm AWG 18 AWG 18 Nickel plated brass Nickel plated brass PUHR PUHR Brass Brass Brass Brass PG 9 PG 9 6 8 mm 6 8mm 2 x 0 64 mm 2 x 0 25 mm AWG 18 AWG 24 IP 67 when attached IP 67 when attached IP 67 when attached IP 67 when attached Nickel plated brass Viton ndicate cable length in meters 003 Length 0 3 m 02 Length 2m 05 Length 5 m 10 Length 10 m S 103 S 105 5 pin S 48 3 pin Control and data signals Data GND 3 RxD TxD N A 2 RxD TxD P B 4 VP 5 V 1 Supply voltage and shield 24 V O V GND 3 Ground PROFIBUS DP o Shield Supply 4 Profibus Profile Style Profibus Rod Style E www balluff com BALLUFF 113 Micropulse Connectors Linear Position amp Accessories for Transducers PROFIBUS DP Connectors Accessories BKS S105 CP xx BKS S103 GS103 CP BKS S 105 RO1 for Series BIL5 T1 8103 BIL5 T1 8103 BIL5 T1 8103 Type o pin male Male female extension Termination resistor molded cordset male Ce MANNA AA JI Ordering Code BKS S105 CP BKS S103 GS103 CP BKS S 105 R01 ocrew Connection Housing Material PUR PUR PUR Contacts Brass Brass Brass Cable Strain Relief Cable Diameter No of Wires x Conductor 2 x 0 64 mm 2 x 0 64 mm Cross Section AWG 18 AWG 18 Enclosure Rating Per IEC 60529 IP 67 when attached IP 67 when attached IP 67 when attached Knurled Coupling Ring Nick
60. 4 20 mA Standard DIN rail Ana og Meters mounting A Voltage output E current output Fast 0 5 ms update Supply Voltage rate 12 24 Vdc 2096 Noise immune RS 422 interface allows for Version cable lengths of up to 101 1 analog output position or velocity 1 600 feet between 102 2 analog outputs 1 position 1 velocity or 2 position or 2 velocity transducer and BIM A 103 3 analog outputs position only Outputs short circuit 104 4 analog outputs position only and reverse polarity protected Velocity Option leave blank if velocity feedback is not required Indicates pre programmed velocity scaling If M in position 13 specify velocity in millimeters second If U in position 13 specify velocity in inches and tenths of inches second e g VUOSOO velocity scaling of 30 0 in second VMO762 velocity scaling of 762 mm second 116 BALLUFF Description Used in conjunction with the Balluff BTL5 or BTL6 P1 SIART STOP linear transducer the BIM H1 Module provides 23 bits of parallel data in binary BCD or Gray Code The BIM H1 also provides a 24 bit SSI output in Gray Code The BTM H1 can be used to interface to discrete inputs on PLC s and other controllers Features User selectable resolution 10 25 100 or 1000 um Fast 0 5 ms position update DATA READY SIGN and ERROR UP DOWN and Parity outputs DATA HOLD and ENABLE inputs Available with short c
61. 4404 stainless Pressure Rating with 10 2 mm Outer Tube E2 350 bar when installed in hydraulic cylinder Pressure Rating with 8 mm Outer Tube E28 250 bar when installed in hydraulic cylinder Connection Type Cable connection or pigtail EMC Tests HF Emission EN 55011 Group 1 Class A B Static Electricity ESD IEC 61000 4 2 Severity Level 3 Electromagnetic Fields RFI IEC 61000 4 3 Severity Level 3 Rapid Transients BURST IEC 61000 4 4 Severity Level 3 surge Voltage IEC 61000 4 5 Severity Level 2 Line induced Disturbances IEC 61000 4 6 Severity Level 3 Magnetic Fields IEC 61000 4 8 Severity Level 4 Standard nominal stroke lengths mm 0025 0051 0076 0090 0102 0127 0152 0178 028 0230 0254 0250 Max stroke length for 8 mm outer rod 0305 0330 0381 0407 0457 0508 0560 0610 0661 0711 0762 0813 Style E28 1016 mm 0914 1016 1067 1220 1270 1372 1524 48 BALLUFF Micropulse AR Style Electrical Options The propagation time of an ultrasonic Series _ BTLGRoOdAR wave induced by magnetostriction is Output Signal analog voltage used to determine the position of the Part No Code see page 50 A magnet C U The position is output as an analog value AM which rises This is done with high 10 Weer ee ee precision and repeatability within the measuring area designated as the nominal stroke length If there is no magnet within the measuring area an error signal
62. 813 69 1753 140 3556 176 4470 inches 6 0152 16 0407 36 0914 72 1829 144 38658 1808 4572 f 0178 18 0457 40 1016 78 1981 148 3759 184 4674 P Maximum length for analog 8 0203 20 0508 42 1067 84 2134 152 8861 188 4775 outputs 180 inches 76 BALLUFF Accurate Rugged Reliable Unmatched Value The Micropulse SLT offers a lower cost alternative to traditional profile style linear position transducers The Micropulse SLT use the same field proven magnetostrictive technology that has made Balluff a world leader in linear position sensing The economical SLT is made possible by utilizing streamlined manufacturing techniques and standardized configurations The result is a high performance linear position sensor offering unmatched value Features Applications 0 10 V or 4 20 mA Output Balluff transducers offer features which assure reliable operation in many areas of automation and process technology Measuring Lengths even under extreme ambient conditions Floating or Captive Magnet from 2 to 110 Plastic injection molding machinery Tire manufacturing machinery Die casting machinery Casting and rolling mills Level monitoring Cutoff saws Packaging and conveying Tooling and handling Woodworking machinery Cutting slitting machinery E www balluff com Presses machinery Micropulse P Style SLT Introduction
63. 9 Digital start stop pulse input Analog voltage current input Micropulse General Data AT Style Profile Series A1 Series BTL6 Profile Al A Transducer with floating magnet S115 connection with BKS S115 BKS S116 C US connector for transducers with analog interface and digital pulse interface Nominal stroke 16000 M DO KESSA BKS S116 Installation length For mounting feet dimensions see pg 100 Ordering Code BTL6 ____ M___ _ A1 S115 Shock Load 50 9 6 ms per IEC 60068 2 27 Vibration 12 g 10 2000 Hz per IEC 60068 2 6 Polarity Reversal Protected es Overvoltage Protection es Enclosure Rating per IEC 60529 IP 67 with BKS S IP 67 connector attached Housing Material Anodized aluminum Housing Attachment Mounting clamps Connection Type Connector M12 8 pin standard EMC Testing RF Emission EN 55011 Group 1 Class A B Static Electricity ESD IEC 61000 4 2 Severity Level 3 Electromagnetic Fields RFI IEC 61000 4 3 Severity Level 3 Fast Transients BURST IEC 61000 4 4 Severity Level 3 Line carried Noise IEC 61000 4 6 Severity Level 3 Induced by High frequency Fields IEC 61000 4 8 Severity Level 4 Included Transducer User s guide Please order separately Magnets pg 100 Mounting clamps cuff pg 100 Connectors pg 101 E www balluff com BALLUFF 93 94
64. A1 Ce Bil Lateral offset Lateral offset ec oV C 2 mm C 2 mm cost Vertical distance of magnet Vertical distance of magnet DERS D 4 8mm Ordering Code BTL6 A 3801 2 BTL6 A 3800 2 Housing Material Plastic Plastic Weight ca 25g ca 30g Magnet Traverse Speed any an Operating Temperature Storage Temperature 40 85 C 40 85 C Included Magnet Magnet The BTL6 A 3800 2 magnet can be operated at a distance of 4 8 mm from the top surface of the profile housing Together with mounting clamps BIL6 A MFO1 A 50 or mounting cuff BTL6 A MFOS K 50 the mechanical installation is compatible to series BTL5 P S 32 with magnets BIL5 P 3800 2 or BTL5 P 5500 2 on page 71 72 Mounting clamps cuff Cost Effective Mounting cuff Ordering code BTL6 A MF03 K 50 Includes 1 cuff When extreme shock and vibration are present we recommend spacing mounting clamps every 250 mm BALLUFF This means that both families of transducers can be interchanged without making any mechanical modifications m Mounting clamp Ordering code BTL6 A MFO1 A 50 Includes 1 clamp Mounting clamp Ordering code BTL6 A MF01 A 43 Includes 1 clamp Length No of mounting stroke length clamps cuffs up to 250 mm 251 to 500 mm 501 to 750 mm 751 to 1000 mm 1001 to 1250 mm 1251 to 1500 mm E Ny A Custom mounting op
65. BALLUFF sensors worldwide Transducer Catalog Linear Position Transducers Find the latest product information and application solutions at Select and compare sensors to best fit your application 3 See real world examples of sensor applications Download literature PDFs and request your printed copy online i 1 i I www balluff com selector www balluff com solutions www balluff com literature B Productinformation Search for Balluff products Place request for by part number quote RFQ online m x Pium Mredeke Bus Midemetid Eales Racks Mure Emarth Corgis Ciiik BES BER PT el dni PA Faq iii wd Pr Fleur ipa im g Prag beali Sate Seien gd Mmi um nu E A age ee Horpas gi more Poi Ba a Ka Soca Dub Emdr Sen Eee Fran Co ey Da ri 3mm ser Dag amen rcc E IG ma Cosas Bafina Rated german cage CUu HECH GTE sa qr b Bep EEE RR DU M y Tampere ales Kid atum ewe ubi un Gam Soe mn lee aw Lem Serre coc iai 328 m tam pe gOEIREM pin Cum ie T iota rar cem IE Sh cR ue Le rn Lu C rg er 77 BIN Fa Depa Db octet je IL er cu Cina re mami irr r3 ea Cabe Pieri ma NI amp d Band ammi c Download datasheets manuals and CAD drawings B Newsletters B industry Center View previous issues and sign up Find products and solutions for for the Balluff monthly e newsletter your specific industry www balluff com newsletter www ba
66. C Software MEB IMM Schaffner MEB Self built test equipment Balluff GmbH Self built test equipment Balluff GmbH GTEM cell 1500 MEB Measurement logger SM41 MEB Software MEB Measurement logger ESHS 30 Rohde amp Schwarz Network simulator ESH3 Z5 Rohde amp Schwarz Shield Cubicle Frame antenna HLA6120 SCHAFFNER Measurement logger ESHS 30 Rohde amp Schwarz Shield Cubicle oelf built test equipment Balluff GmbH Self built test equipment Balluff GmbH oelf built test equipment Balluff GmbH Shock and vibration equipment model SA15 S092 PB and model SAIGO H560B 24LP Unholtz Dickie with software modules for Sinusoidal vibrations Shocks Noise tests Signal analysis X ray inspection equipment RTX 113 HEEB INOTEC Object Detection Linear Position and Measurement Industrial Identification Networking and Connectivity Accessories Inductive Proximity Sensors Photoelectric Sensors Machine Vision Sharpshooter Capacitive Sensors Magnetic Field Sensors Mechanical Sensors Sensors for Oylinders Linear Position Transducers Inductive Distance Sensors Photelectric Distance Sensors Magneto Inductive Linear Position Sensors Magnetic Linear Encoder System Industrial RFID Machine Vision Sharpshooter Remote Systems Passive Connectivity DeviceNet Connectivity Accessories for Inductive Proximity Sensors Accessories for Photoelectric Sensors Accessories for Capacitive Sensors
67. Digital Electrical Type Voltage Current Start Stop amp PWM Part No Code See pg 90 A B G E C PM LL K Output O 10 V 5 45 V 10 10 V 4 20 mA O 20 mA Start Stop or Pulse width modulated RS422 RS485 Output Load gt 2 KO 5 mA max lt 500 Q per spec Resolution 0 1 mV 0 2 pA Controller dependent Non linearity 100 um to 500 mm stroke 100 um to 500 mm stroke 100 um to 500 mm stroke 0 02 96 over 500 mm stroke 0 02 96 over 500 mm stroke 0 02 96 over 500 mm stroke Hepeatability Resolution min 2 um Hesolution min 2 uim Resolution min 2 um Hysteresis o m o m o um oampling Rate 1 kHz 1 kHz 1 kHz Temperature Coefficient 150 u V C 0 6 A C 6 um 5 ppm NL C 5 ppm C P V NL AT 10 ppm C P V NL AT Operating Voltage 24 Vdc 20 24 Vdc 20 24 Vdc 20 Operating Current lt 150 mA lt 150 mA lt 150 mA Notes Analog voltage output Output Options l Ordering Code versions incorporate both x rising and falling outputs 0 10 V jo ooo Anal rrent version must alog current version mus 5 45 V MEN rr be ordered as rising or falling ouputs 40 440 V G 4 20 mA a Tempo Ure etic 0 20 0A C variables V output range in V Start Sto output range In MA Trailing edge Seine IL TIL P AT temperature change Start Stop zer P magnet position a rr a NL stroke length Start Stop ppe Trailing edge tri state High Z Gate Pulse L PWM Stop Puls
68. E Analog common Analog Current 24 V E C Analog output Analog RES 10 30V A B G PK 1 Analog output falling GN i Analog output rising Tec NES E NN Analog common DEN i i 10 30V TE E E GND MH on Not used Analog Current 10 30V E C 1 YE 1 i Analog output D Y i i Analog common D BN ti 10 30V BU GND p WH Not used S32 Connector Integral Cable SSI Wiring Diagram View of mating connector wiring side Digital RS485 differential 24 V P M K L i la YE E Interrogate Input Interrogate Input Pulse Output Pulse Output BEN aoa V j BU i GND Digital RS485 differential 10 on ie e L R Interrogate Input Interrogate Input Pulse Output Pulse Output Digital Single ended 24 V N YE C Interrogate Input GY Pulse Output 7 DEN 24 V 216 j BU GND 8 WH i GND Digital Single ended 10 30V N 1 YE C Interrogate Input GY 3 Pulse Output 7 BN o 30V 6 BU GND 8 PH No used S32 Integral Cable BALLUFF Connector View of mating connector wiring side Pin 8 WH must remain unconnected Note twisted pair Micropulse W Style Ordering Code BTL5 A11 MO0305 W S32 EA US KAO05 Balluff Linear Transducer Generation 5 N output only Output Type A
69. GY Pulse Output 7 DEN say 46 j BU ij GND FE UH GND Pulse Output BN ii 424 V BU i 1 GND Connector View of mating connector wiring side Integral Digital RS485 differential Digital Single ended Cable 10 30V u io a K L R 10 30V N Interrogate Input YE Interrogate Input Interrogate Input GY Pulse Output pai 5 30V 6 BU GND 8 T Nd used Pulse Output Pulse Output SSI Wiring Diagram View of mating connector wiring side Pin 8 WH must remain unconnected Integral Cable Note NS twisted pair BALLUFF iomust E www balluff com BALLUFF 45 Micropulse K Style Ordering Code BTL5 A11 MO0305 KkK S K Balluff Linear Transducer Generation 5 R32 E4 US 05 N output only Output Type A 0 to 10 Vdc Differential start stop with tri state US z TTL single ended B 5to 5 Vdc K Differential stop leading edge active Start Stop leading edge C 0 to 20 mA L Differential pulse width modulated US Standard E 4 to 20 mA M Differential start stop leading edge active G 10 to 10 Vdc N Single ended start stop leading edge add US Blank TTL single ended S SSI P Differential start stop trailing edge active Start only leading edge R Differential pulse width recirculated European Standard Supply Voltage p 1 24 Vdc 20 5 10 30 Vac Not available for S outpu
70. LLUFF 33 34 Micropulse W Style Product Type Ordering Code Material Contact Surface Solder Connection Cable Cable Diameter Allowable Cable Diameter Cable Material For additional connectors see pages 107 114 Product Type Note Jam nut not needed for in cylinder applications Ordering Code Application Material BALLUFF Accessories Molded Molded straight Connector Right angle Connector Straight Connector Right angle Connector 8 pin female 8 pin female 8 pin female 8 pin female 20 2 66 BKS S 32M _ _ BKS S 33M _ _ BKS S 232 PU _ _ BKS S 233 PU _ _ CuZn nickel plated CuZn nickel plated CuZn nickel plated CuZn nickel plated 0 8 um Au 0 8 um Au 0 8 um Au 0 8 um Au OO option only OO option only N A N A 7 x0 25 mm ANG 24 7x0 25 mm2 AWG 24 7x0 25 mm2 AWG 24 7x0 25 mm AWNG 24 Indicate cable length in ordering code in meters consult factory for longer lengths 00 connector only only available for BKS S 32M and BKS S 33M 02 2 meter cable 05 5 meter cable Jam nut Jam nut 3 4 16 UNF M18x 1 5 10 5 3 4 16UNF M18x 1 5 gt p Vv v BTL 5 JAM NUT BTL A FK01 E M18x1 5 W housin H housing Stainless steel Stainless steel Installation The BTL Micropulse transducer is provided with a 34 x 16 UNF optional M18 x 1 5 mounting thread We recommend mounting into non magnetizable materials If
71. M out the same day B Complete in house 1 800 543 8390 technical support Give us a call B Comprehensive product selection cross reference Balluff s enthusiastic and knowledgeable staff help us stand out from the competition When you call you ll be instantly connected with experienced customer service technical support and application engineers We know your E Fast friendly experienced industry and we know how to make your job easier and we ll go out of our way service guaranteed to make sure you are satisfied with our products and services and application assistance Warranty Balluff products are guaranteed to be free from defects in material and workmanship as follows Standard lifetime warranty for Balluff will repair or replace at our damages of any kind Balluff assumes no inductive sensors and magnetically discretion without charge any unit which responsibility for selection and installation operated sensors sold to the original user fails because of defective workmanship of its products The foregoing is in lieu of or material during this guarantee period all other guarantees expressed implied or Standard 2 year warranty from the date of shipment for photoelectric and which is returned to Balluff statutory and Balluff neither assumes nor capacitive sensors read write ID transportation prepaid This guarantee will authorizes any person to assume for it systems magnetostrictive transducers not apply if in
72. Micropulse AT Style P110 Interface Compatible with various OEM controls e g Siemens Schleicher B amp R Bosch Mitsubishi Schiele Parker Esitron WAGO etc Reliable signal transmission even over cable lengths up to 500 m between BTL and controller is assured by the especially noise immune RS422 differential drivers and receivers Noise signals are effectively suppressed Digital Pulse Interface P11 Profile Series A1 P110 Rising Falling in a Single Interface Based on differing philosophies two controller specific interfaces have been established for the digital pulse versions The difference lies in how the edges are processed In the P interface the falling edges and in the M interface the rising edges are processed To reduce the amount of part numbers the P110 interface has been developed which combines both functions The reference point for the propagation time measurement is the Start pulse P pulse signal BALLUFF Micropulse AT transducer with digital pulse interface and 2 magnets P111 Interface Cost savings using DPI IP for start up and installation DPI IP is a protocol for direct data interchange between a controller and transducer The signal lines are used to send additional information such as manufacturer stroke length and waveguide gradient This allows start up or replacement of a transducer without having to make manual changes in
73. a objects in incorporating position velocity Single telegram message for fast corporating position velocity and set point information updates even with 4 magnets and set point information EDS file provided for Operates at 12 Mbps Emergenoy object for set configuration and set up GSD file provided to configure points Bi color LED provides limited telegram message Service data objects for device and communication status Sync and Freeze functions configuring transducer modes High data security output datais available for coordination Synchronization objects for checked for validity and between other devices network wide activities plausibility in the controller Ordering Code H D T Resolution Position o um 5 um configurable o um configurable Velocity 0 1 mm s increments Selectable 0 1 mm s increments configurable O 1mmvs increments configurable Non linearity 30 um at 5 um resolution 30 um at 5 um resolution 30 um at 5 um resolution Hepeatablity 1 digit 1 digit 1 digit resolution hysteresis Hysteresis lt 1 digit lt 1 digit lt 1 digit oampling Rate 1 kHz 1 kHz 1 kHz Temperature Coefficient 6 uim 5 ppm x L C 6 um 5 ppm x L C 6 um 5 ppm x L C Operating Voltage 24 Vdc 20 20 28 Vdc 24 Vdc 20 Operating Current lt 100 mA lt 100 mA lt 120 mA Network Isolation yes yes es Network Speed 10 20 50 100 125 250 125 250 500 kBaud 9 6 19 2 93 7 187 5 500 800 1000 kBaud 900 1500 12
74. aag gt ny BE Housing depth 110 mm Housing depth 110 mm Ordering Code BDD AM 10 1 P BDD AM 10 1 SSD BDD CC 08 1 P BDD CC 08 1 SSD Features f 1 2 digit display with sign 8 programmable outputs LED display 14 mm high red 7 segment 8 directional switchpoints possible 0 002 resolution BDD AM 10 1 P LED display 14 mm high red 7 segment 0 0002 resolution BDD AM10 1 SSD 6 position scalable units 0 002 reolution BDD CCO8 1 P I variable decimal point setting 0 0002 resolution BDD AM1 0 1 SSD adjustable null point LED switchpoint status on front panel 300 switchpoints can be distributed over up to 15 programs adjustable nullpoint shift static and dynamic setpoints with deadtime operating voltage 10 32 V 2 programmable relay outputs defined as limit switch comparator dwell 2 position on if below off if above set value us multiple BDD CC 08 can be wired in 2 configurable inputs parallel external null set built in transducer supply voltage latch display value 300 mA 24 V isolated DIN housing for panel mount isolated DIN housing for panel mount mounting hardware included mounting hardware included 24 Vdc input power 18 32 Vdc input power E www balluff com BALLUFF 121 Micropulse Transducer Accessories 122 BALLUFF Resolution The smallest increment of position change that can be
75. act Threaded Rod Style Series W Style Available Lenaths 25 mm 1 in to 5080 mm 200 in Output Signals Analog Digital Pulse SSI C D 50 8 for standard versions W Style D 40 for metric version H Style 065 n 43 D T Nominal stroke measuring area 60 210 2 W H 12 M4x4 6 threaded 8 WB Hb uM 9 DIN 6799 for sp 25 4 places 25 Thread Mi8x1 5 for H Style jam nut not included 7Oft lbs max torque Mounting Surface Axial Connector Axial Connector right angle straight Axial Cable out Radial Cable out ve i Tee BENE Ordering Code BTL 5 ___ M_ __ W _ _ _ _ See ordering code on page 37 Measurement Type Linear displacement Measurement Range 25 mm 1 in to 5080 mm 200 in Shock Rating 100 0 6 ms 100 g 2 ms continuous per IEC 68 2 27 Vibration Rating 12 g 10 to 2000 Hz per IEC 68 2 6 Environmental Protection Connector versions IP 67 Integral cable versions IP 68 Housing Material 316 stainless steel Hod amp Flange Material Tube 3161 stainless flange 316L Pressure Rating rod 600 bar 8700 PSI max 10 2 mm Pressure Tube 250 8600 PSI max 8 mm Pressure Tube Operating Temperature 40 to 185 F Storage Temperature 40 to 212 F Humidity lt 90 non condensing Connection Type connector or integral cable Noise Immunity ESD RFI and BURST per IEC 1000 4 2 3 4 6 severity level 3 Approvals GE Warning
76. als CE Analog Output Options Position magn tach moving part of machine The following versions are available pai OR a OD 0 10 V and 10 0 V BTL6 A110 E 4 20 mA BTL6 E100 SS 20 4 mA BTL6 E170 0 10 Vdc 10 0 Vdc or 4 20 mA Installation max 20 73 Stroke Length 73 eT Micropulse m BALLUFF Ey DIN912 M5 x 22 80 250 Mounting Instructions Mounting feet along with M5 x 22 socket Stroke Length in Number of Mounting Feet Supplied head screws and plastic isolation washers 2 18 D are supplied with transducer 20 36 4 40 60 6 Additional mounting feet must be 70 410 8 purchased separately 78 BALLUFF Micropulse P Style SLT Accessories Product Control Arm Swivel Eye Ball Joint Compatibility BTL5 F 2814 1S BTL5 GS08 BTL5 GS08 BIL5 R 2814 15 Note Mounting feet and magnet are eae included Other accessories must be ordered separately M5x0 8 5H7 L M5x0 8 WERE m m A M5x0 8 2S 10 Ordering Code BTL Z 5 GS08 __ A BTL5 SWIVEL EYE BTL5 A BJ 01 Material Aluminum Aluminum Steel Aluminum Steel Weight 150 g m 149 11g Specify control arm length in mm e g BTL 5 GS08 0305 A Product Mounting feet included with package Type Standard 9 9 Each BTL P M5 VZ Mounting Foot is supplied with 4 plastic
77. andard DeviceNet only Mating connector Bus in 5 pin male M12 Bus in 5 pin male M12 BKS S105 00 female Mating connector BKS S92 00 female Mating connector BKS S92 00 female Bus out 5 pin female M12 Bus out 5 pin female M12 Bus out 5 pin female M12 Mating connector Mating connector BKS S94 00 male Mating connector BKS S94 00 male BKS S103 00 male S92 one 5 pin optional CANopen only Power 3 pin male M8 Mating connector BKS S48 15 CP xx female 68 BALLUFF 1See page 107 114 for mating cables connectors o Micropulse Specialized Interface P Style Electrical Options SSI The SSI synchronous serial interface output interfaces with popular control systems from manufacturers such as Allen Bradley Siemens Parker and many others Cable spans can be up to 400m with noise free operation Individual EEPROM linearization of this interface makes it ideal for applications requiring the best accuracy available Ordering Code S Hesolution 5 10 20 or 40 um Non linearity 30 um or 2LSBs whichever is greater Hepeatablity resolution hysteresis 1 digit Hysteresis 1 digit sampling Rate 500 us Temperature Coefficient 6 um 5ppm x L C Communication Speeds 100 200 400 500 1000 kHz Output Modes 24 or 25 bits Operating Voltage 24 Vdc x2096 Operating Current lt 80 mA Output Standard RS 485 422 levels Output Load gt 2 KQ 5 mA max lt Pulse sequence 1 P4 3 4 23 24 LALA LP lt t gt riety
78. art stop leading edge active add US Q Quadrature P Differential start stop trailing edge active N output blank S SSI 0 TTL single ended stop only H CANopen D DeviceNet Supply Voltage 1 24 Vdc 20 2 15 Vdc 2 Not available for Q S T H or D outputs 5 10 30 Vde Q output only Analog Output Operation blank for digital Voltage output Output type A B amp C 1 User selectable rising or falling Current output Output type C amp E O Minimum output at connector end rising towards opposite end Maximum output at connector end falling towards opposite end Normal Stroke Length 0305 305 mm active stroke Housing Type P Standard Profile Housing Connection Type See additional S 32 8 pin quick disconnect metal connector standard see page 74 for mating cables ordering information K A 05 Cable out 5 m standard specify length in meters on pages 68 70 S 140 M5 style quick disconnect for Quadrature output see page 107 114 for mating cables Standard Stroke Lengths Inches mm consult factory for additional lengths 2 0051 10 0254 24 0610 50 12 70 98 2490 160 4064 196 4978 3 0076 11 0280 26 0661 54 1372 108 2743 164 4166 200 5080 3 0 0090 12 0305 28 0711 60 1524 118 2997 168 4267 Maximum length for SSI 4 0102 13 0330 30 0 62 66 1676 126 3200 172 4369 Profibus ee 156 5 0127 15 0381 32 0
79. ations Features Advantages Non contact absolute position feedback IP 67 highly resistant to contamination Wear free High immunity to shock and vibration Direct replacement of lower grade linear feed back devices Captive or floating magnet Outputs Analog Digital Pulse SSI CANopen Profibus DeviceNet E www balluff com Micropulse P Style Film Slitting Machine Multiple position readouts with several magnets on a single transducer Applications Balluff transducers offer features which assure reliable operation in many areas of automation and process technology even under extreme ambient conditions Hydraulic cylinders Tooling and tool handling Presses Casting and rolling mills Foundries Injection molding Leveling machines Transport systems Lift controls Level monitoring Tunnel boring equipment Die casting machinery Portal robots Woodworking machinery Flight simulators Cutting slitting machinery Conveying Packaging machines Windmills Elevators Forestry Introduction Mechanical Eccentric Press Hydraulic Press Speed up die changes with digital display of shut height and parallelism General Specifications pg 66 Electrical Options pgs 67 70 Magnets pgs 71 73 Accessories
80. c Power Supply Built in 24 Vdc 150 mA power supply Operating Temperature O to 50 C 32 to 122 F Storage Temperature 20 to 70 C 4 to 4158 F Case Dimensions 1 8 DIN 96 x 48 mm 3 78 x 1 89 Case Material 94 V O UL rated self extinguishing polycarbonate metal case optional Approvals CE approval per EN 61000 3 4 6 and EN 61010 1 Ordering Options 2 Power Supply 1 High Range 85 265 Vac 90 370 Vdc 2 Low Range 15 48 Vac 10 72 Vdc Analog Output O None 1 Isolated 16 bit voltage output 0 10 Vdc 4 Isolated 16 bit current output 0 20 or 4 20 mA Relay Outputs 00 None 34 Four 5A form A relays isolated Options 00 None E S2 Isolated ASCII code RS232 I gt a serial interface The BDD 652 is compatible with Micropulse transducers with a START STOP interface lum z P Style Profile Housing R Style Low Profile Housing The BDD 652 supports the use of multiple magnets for monitoring multiple positions AT ee N Tube Profile Housing Micropulse Transducer Digital Display Accessories Cam Controller Name BDD AM 10 1 P BDD AM 10 1 SSD _ BDD CC 08 1 P BDD CC 08 1 SSD Series Digital display Digital display Cam controller Cam controller for Micropulse for Micropulse for Micropulse for Micropulse transducers transducers transducers transducers with ST SP P with SSI interface with ST SP P with SSI interface interface interface 7 I s 9
81. cable length xx in meters Connector Specifications Housing Material Anodized aluminum Anodized aluminum No of Contacts Material 10 Gold plated nickel 10 Gold plated nickel Cable Diameter Range field installable 6 9 mm 6 9 mm Cable Assembly Specifications Wire Gauge 24 AWG 24 AWG Number of Conductors 10 braided shield 10 4 braided shield Overall Diameter 8 mm 8 mm Jacket Material PVC PVC Environmental Rating IP 65 when connected IP 65 when connected Wiring Diagrams Digital Single ended 24 V 10 30V opt In Z hsg only Digital RS485 differential Analog Voltage 15V 24V 10 30V opt In Z hsg only TE WHIGY GNWH Analog output rising Interrogate Input Analog output falling Interrogate Input Analog common Pulse Output BN WH BN WH 24V 10 30V opt PT EN 24 V 10 30V opt or BU WH cwp IT Zhsg only ERE UNE cup In hsgon y 15V GND 15V Digital RS485 differential Analog Current Analog Voltage 24V 10 30V opt In Z hsg only 15V 15V Interrogate Input jGY WH Analog output J TRE Analog output rising Interrogate Input D EET Analog common C m WHIGY Analog output falling A 15V MI GNIWH Analog common Pulse Output EE Pulse Output GND BU WH D 1 BV GND 24 V 10 30V opt heu E WHIBN 15V gum GND In Z hsg only Analog Current 24V 10 30V opt In Z hsg only DOYIWH Analog output GNIWH
82. cally compatible with legacy linear potentiometers The centerline at the control rod is the same vertical location as the rod on many popular pots However the R style provides long life non contact magnetostrictive technology that will outlast any wear prone linear potentiometer Features Applications Low profile for space critical Pneumatic slides applications Plastic injection molding Compatible with plunger type linear potentiometers Stamping presses Transport systems Cable out or quick disconnect Stroke Length 2 142 Floating or captive magnet Die casting Entertainment motion platforms mu Flight simulators Outputs Digital start stop Pulse Width Modulated PWM Analog Tool handling Voltage or Current Packaging IP 67 Conveying Can sense floating magnet on top Measurement or bottom side Semiconductor fabrication est cells General Specifications pg 82 Electrical Options pg 83 Magnets sans pgs 84 87 Accessories pg 88 Wiring Diagrams pg 89 How to order pg 90 lt E www balluff com BALLUFF 81 Micropulse Dimensions R Style General Specifications R Low Profile Series R Style Available Lengths 51 mm 2 in to 3734 mm 147 in Output Signals Analog amp Diaital Pulse Nominal stroke
83. connectors see consult factory for longer lengths pages 107 114 OO connector only only available for BKS S 32M and BKS S 33M 02 2 2 meter cable 05 2 5 meter cable Installation The Micropulse K transducer has 6 mounting holes for Detail cylinder head screws ISO 4762 M6x18 A2 70 be We recommend installing in non magnetizable materials o ue If using magnetizable material installation must be done m as shown below Sealing is at the flange mounting surface using a supplied 15 4 x 2 1 O ring 15 1 Detail OOG For magnetizable material 4 For non magnetizable material a Spacer made of non magnetizable material b Magnet min 13 dl BALLUFF Micropulse K Style Wiring Diagrams Analog Wiring Diagrams Analog Voltage Analog MAE 24 V A G i 10 30V A B G Analog output falling Analog output falling Analog output rising Analog output rising View of mating Connector connector wiring side Analog Current Analog Current 24 V E C 10 30V E C Integral YE 2 Analog output YE Analog output Cable py 1 ox Analog common per 2 _ Analog common BN ay BN gt i 40 30V pBU GND DBU i GND UH GND MH i _ Not used Digital Wiring Diagrams Digital RS485 differential 24 V P M 1 K L R Digital Single ended 1 YE n Interrogate Input 24 V N Interrogate Input 1 YE C Interrogate Input Pulse Output
84. d e RxD TxD N A i RxD TxD P B D Li Data GND VP 5 V output 1 shield yay jy GND D Shield Note s twisted pair E www balluff com Digital Single ended 24 V N 1 YE c Interrogate Input GY Pulse Output D BN ii ay jBU an WH GND Digital Single ended 15 V N 1 YE un Interrogate Input GY Pulse Output 7g BN i 45V 6a BU 1 GND 8 WH 15V y CANopen DeviceNet Wiring Diagram S92 Connector CANopen H 4 5 e 2 3 View of mating connector wiring side O V GND E shield supply Quadrature Wiring Diagram S140 Connector C e J e K e ot WHIOR Z View of mating 5 WH BU STRB Input connector wiring side BN 24 V 15 V BU GND WHN i Not used 15 V BALLUFF 75 Micropulse P Style Ordering Code BTL5 A11 MO0305 P 932 KAO05 Balluff Linear Transducer US Analog and N output only Generation 5 Analog US Non potential free Output Type Analog blank A 0 to 10 Vac add US Differential start stop with tri state ii free B 5to 5Vdc add US K Differential stop leading edge active C Oto 20 mA add US L Differential pulse width modulated N output US E 4 to 20 mA add US M Differential start stop leading edge active TTL single ended start stop G 10 to 10 Vdc add US N Single ended st
85. d s i miig The features of the vibration test equipment at Balluff are as follows Manufactured by Unholtz Dickie Corporation Model SA 15 S092 BP SAI60 H560B 24 LP sinusoidal force vector 4 4 kN 35 6 kN random force vector 4 4 KN 35 6 kN shock force vector 8 8 kN 73 kN max sinusoidal acceleration 100g 89 g max random acceleration 100 74 max shock acceleration 200 210 max sinusoidal velocit 2 0 m s 1 9 m s max shock velocit 5 1 m s o m s max amplitude 51 mmp 51 mmp Frequenoy range up to 3 5 KHZ up to 2 7 KHZ The following tests can be performed on this equipment Sinusoidal testing Noise testing Shocks In addition one equipment if fitted with an FFT analyzer Tests can be performed to the following standards MIL STD 202 EN 60068 2 6 EN 60068 2 27 EN 60068 2 29 EN 60068 2 64 DIN EN 50155 IEC EN 61373 GL 2001 E www balluff com BALLUFF 127 128 Terminology amp Testing 1 Electro magnetic compatibility EMC 2 Product specific tests 3 Shock sinusoidal and noise tests 4 Other BALLUFF Balluff Testing Laboratory Tests Immunity from discharge of static electricity EN 61000 4 2 Immunity from electro magnetic fields EN 61000 4 3 Immunity from rapid transient interference bursts EN 61000 4 4 Immunity from abrupt voltage surges EN 61000 4 5 Immunity from mains borne high frequenoy interference EN 61000 4 6 I
86. d 0 8 um gold plated 0 8 um gold plated 0 8 um gold plated Cable Strain Relief PG 9 PG 9 PG 9 PG 9 Cable Diameter 6 8 MM 6 8 MM 6 8 MM 6 8 MM Enclosure Rating Per IEC 60529 IP 67 when attached IP 67 when attached IP 67 when attached IP 67 when attached CANopen Wirin Pin BKS S 92 00 S 93 00 Assignments S 94 00 S 95 00 BKS S 92 R01 S 94 R01 Connectors Accessories BKS S 48 15 CP 1 24 dB NUN me _ Signal for Series BIL5 D1 S93 a UD OAM 8 4 m ol O 2 Supply voltage a 3 GND 0 3 2 pe Spinfemae gy of female _4 CAN HIGH 4 121 dns coupling side 5 CAN LOW 5 10 Le Mule DeviceNet Wirin Pin BKS S 92 00 S 93 00 SE Assignments S 94 00 S 95 00 EH 4 5 4 Pin Signal zu A 1 Shield a 2 Wy N 2 3 3 V GND View of female 4 CAN HIGH coupling side 5 CAN LOW External supply S 48 3 pin voltage and 1 24 V shield 3 O V GND Ordering Code BKS S 48 15 CP 8 Shed Supply _ Housing Material PUR Contacts Brass Contact Finish Indicate cable length in meters No of Wires x Conductor 2x 0 25 mmZ AWG 24 02 Length 2m Cross Section 05 2 Length 5m Enclosure Rating Per IEC 60529 _ IP 67 when attached 10 Length 10m E www balluff com BALLUFF 111 Micropulse Connectors Linear Position amp Accessories for Transducers CANoper DeviceNet Connectors Accessories BKS S 92 TAl BKS S 92 R01 BKS S 94 ROl BKS S 92 16 GS92 _ for Series CANopen DeviceNet CAN
87. detected by the transducer The resolution of Micropulse transducers depends on the output type chosen Digital Pulse Output all housings For digital pulse output systems i e Start Stop or PWM resolution is determined by the clock frequency of the customer interface which measures the time interval between the Start pulse and the Stop pulse or the rising and falling edges of the PWM signal Resolution can be determined as follows Resolution in inches 1 Gradient x Clock Frequency The gradient value is printed on the label of each transducer and is expressed in microseconds per inch usec inch The Clock Frequency is the frequency of the counter in the customer supplied interface and is usually expressed in megahertz MHz Example assuming a gradient value of 9 000 us inch and a clock frequency of 56 MHz Resolution in inches 1 9 x 56 1 504 000198 Digital Serial Systems SSI Canbus etc Resolution is a defined value stated in inches Digitally Derived Analog Z housing rod style only Output resolution is expressed as 16 bits The digital position information is converted into an analog signal internally through a digital to analog converter True Analog all other housing styles The analog output is derived without using a digital to analog converter Resolution for this type of system is virtually infinite Attainable resolution is determined primarily by e
88. djustment of output signal values Online Adjust Used to perform real time adjustment of output signal without disrupting the control loop General Specifications pg 16 Electrical Options pgs 17 21 Rapid Replacement Module ccce pg 22 Accessories pgs 23 24 Installation Guidelines pg 25 Wiring Diagrams pg 26 How to Order pg 27 BALLUFF 15 Micropulse Dimensions Z Style General Specifications Z Standard Rod Style Series Z Style Available Lenaths 25 mm 1 in to 5080 mm 200 in Output Signals Analog Digital Pulse SSI CANopen Profibus Quadrature D 50 8 for standard versions Z Style D 30 for metric version B Style 210 2 Z ZM B 8 0 Z8 A Rod End threaded M4x6 hole Thread 3 4 16 UNF for Z Style jam nut not included Thread M18x1 5 for B Style jam nut not included Mounting Surface Interface fj Digital j p ZM Versen rounded T a i D Profibus Ordering Code BTL5 M Z See ordering code on page 27 Measurement Type Linear displacement Measurement Range 25 mm 1 in to 5080 mm 200 in ohock Rating 100 g 6 ms 100 9 2 ms continuous per IEC 68 2 27 Vibration Rating 12 9 10 to 2000 Hz per IEC 68 2 6 Environmental Protectio
89. e K Leading edge active Analog Outputs Digital Outputs Active Stroke 0117A031 Analog and Digital Output Options for the Micropulse R Style START STOP RS485 Transmission of digital signals E www balluff com BALLUFF 83 Micropulse Floating Magnets R Style Profile Series Balluff magnets are available Description 1 1 0 Magnet in captive or floating styles for Series A A BIL Profile All BTL5 magnets shown Tyee S Standard floatin here can be used on any Balluff Micropulse transducer C SO ERE Maximum resolution and repeatability are achieved using BTL5 F M N 2814 1S captive magnets on page 86 87 The BTL5 P 3800 2 magnet P can be used with a vertical offset from the upper surface of the transducer body of 0 4 mm and the B TLS P 5500 2 permits a Lateral offset Vertical distance of magnet distance of 5 15 mm The C 2 mm D O34 anne BIL5 P 4500 1 is an electromagnet and requires a Order nal Code aaae 4 Code BTL5 P 3800 2 supply voltage of 24 V which can be turned on and off for Housna Matena 3 Material Plastic selective activation This Weight ar i2a pprox 12 g allows multiplex operation Magnet Traverse Speed any with multiple magnets on a Supply Voltage single transducer since only Current Draw one magnet is active at a Operating Temperature Storage 40 485 C time Temperature Included Magnet 2 mou
90. e 2 kHz 2 kHz Temperature Coefficient 6 um 5 ppm x L C 6 um 5 ppm xL C Communication Speeds 100 200 400 500 1000 kHz 100 200 400 500 1000 kHz Output Modes 24 or 25 bits binary or gray code 24 or 25 bits binary or gray code Operating Voltage 24 Vdc 20 or 10 30 Vdc 24 Vdc 20 or 10 30 Vdc Operating Current lt 80 mA lt 80 mA Output Standard RS 485 422 levels Standard RS 485 422 levels Notes SSI Maximum cable lengths ae Cable length Clock Freq Supply Voltage 25m 1000 kHz 1 24V 50m 500 kHz 5 10 20V lt 100m lt 400 kHz ata Fr lt 200m lt 200 kHz 0 24 bit lt 400 m lt 100 kHz 1 Gray code increasing 24 bit 2 Binary falling 24 bit 3 Gray code falling 24 bit 6 Binary increasing 25 bit Gray code increasing 25 bit 8 Binary falling 25 bit Pulse sequence 1 2 3 4 7 23 24 i Mte en tm 9 Gray code falling 25 bit Zahl Y e System Resolution 7 2 6uUmM 3 10um 4 20 um o 40 um 6 100 um 8 50 um aS B Versions Se Synchronized Data The internal interrogation of the S____B Zellen Blank non synchronized version is synchronized to the externally supplied clock pulses This configuration results in a more uniform predictable data update rate and is better suited for highly dynamic closed loop servo applications Like the standard version the S____B version is EEPROM linearized at the factory E www balluff co
91. e Axial eccentric out 0661 0711 0762 0813 0914 8 mm KEO2 PUR cable 2 m 1016 1067 1220 1270 1372 max nominal 1524 stroke 1016 mm Adaiou Consult factory for special lengths LA00 3 PUR pigtail 0 3 m BALLUFF P510 interface Compatible with Balluff BTA processors controllers and modules from various manufacturers including Siemens B amp R Bosch Phoenix Contact Mitsubishi Sigmatek Parker Esitron WAGO AB and others Reliable signal transmission even over cable lengths of up to 500m between the BTA processor and the transducer is assured by the especially noise immune RS485 differential drivers and receivers Noise signals are effectively suppressed High accuracy digitizing chip for P510 pulse interface Companies who develop their own control and processing electronics can use the Balluff digitizing chip to implement a highly accurate P type interface at low cost and without great effort The digitizing chip was developed as a high resolution parameterizable ASIC for Micropulse transducers having a P type pulse interface CPU Controller Controller or processing electronics E www balluff com Micropulse AR Style P510 universal for rising and falling edge evaluation As a consequence of different control philosophies digital pulse interfaces are available in two different types depending on the controller The difference is in which edge is used for processing In the P interface
92. e Narrow optional Standard 9 9 e Each BTL P M5 VZ Mounting In Foot is supplied with 4 plastic 15 isolation washers with an g37 ipt TEE inner diameter of 5 1 mm If P the cable shield is connected at the electrical panel these an T washers should be used to Y isolate the transducer body p 42 7 i Tm from the machine frame 97 P thereby avoiding potential 68 ground loops Ordering Code BTL5 FEET NR one foot BTL P M5 VZ sold in pairs Material Aluminum Black Anodized Aluminum Weight 6 12 Product Molded Molded otraight Connector Hight angle Connector otraight Connector Hight angle Connector Type 8 pin female 8 pin female 8 pin female 9 pin female 020 2 For additional connectors see c page 107 114 e Indicate cable length in ordering code consult factory for longer lengths T 00 connector only only S32 oO and S33 02 2 meter cable Ms 05 2 5 meter cable Ordering Code BKS S 32M BKS S 33M BKS S 232 PU BKS S 233 PU Material CuZn nickel plated CuZn nickel plated CuZn nickel plated CuZn nickel plated Contact Surface 0 8 um Au 0 8 um Au 0 8 um Au 0 8 um Au Solder Connection OO option onl OO option only N A N A Cable x 0 25 mm ANG 24 7 x0 25 mm2 AWG 24 7 x 0 25 mm AWG 24 7 x 0 25 mm AWG 24 Cable Diameter 6 35 mm 0 35 mm 6 35 mm 0 35 mm 6 35 mm 0 35 mm 6 35 mm 0 35 mm Allowable Cable Diameter 6 8 mm 6 8 mm N A N A Cable Material PUR PUR PUR PUR Environmental Rating IP 67 when installed IP 67
93. e and repair costs Applications Valve control Liquid level measurement Turbine applications Grain elevators Petroleum applications Paint manufacturing ez Rapid Replacement Module E The Rapid Replacement Module allows quick replacement without having to re move the pressure tube from the cylinder no need to de pressurize the system E Decreases downtime get up and running in minutes not hours Configurable E Analog output versions offer 10096 scalable stroke range E PWM versions feature easy DIP switch configuration for recirculation count and interrogation method E www balluff com Introduction Liquid Level Oylinder iR R Replacement Module d General Specifications pg 56 Electrical Options pgs 57 60 Accessories pg 61 Installation Guidelines pg 62 Wiring Diagrams pg 62 How to Order pg 63 lt BALLUFF 55 Micropulse Dimensions Ex TAl2 General Specifications Series Explosion Proof Flame Proof Approvals FM Approvals ATEX Output Signals Analog Digital Pulse SSI CANopen Profibus Quadrature Damping zone Null zone unusable area unusable Active stroke 8 4 0 Dia SEET aje x Rod end with threaded Magnet Ring hole MaR G Mounting surface 15 14
94. e to the end of the rod This is usually the last 2 3 inches of the rod If the magnet enters the dead zone the output will be unpredictable Null Space The distance from the head of the transducer to the start of the electrical stroke Null Position The position of the magnet on the transducer rod which reads a zero or minimum output Stroke The active electrical portion or the sensing portion of the Micropulse transducer Analog The output of the transducer is an analog voltage O to 10 Vdc 10 to 10 Vdc or 5 to 5 Vdo or an analog current O to 20 mA 4 20 mA and is proportional to the position of the magnet Digital Pulse Output The output of the transducer is a digital Start Stop pulse or a Pulse Width Modulated PWM signal Magnet position is directly proportional to the time interval between the Start pulse and the Stop pulse or the rising and falling edges of the PWM signal An external counter is required to measure this time interval A wide variety of processor cards PLC plug in cards and stand alone controllers designed around this interface are available Digital Serial Output The output of the transducer is in the form of a serial data word or string in SSI binary or Gray code or CANbus format BALLUFF 124 Terminology amp Testing Analog voltage output The output voltage is directly proportional to the position of the magnet along the waveguide The most
95. e your setup and down time BALLUFF 9 Micropulse Linear Position Transducers Applications MicROPULSE Withstanas the rigors of Oil amp Gas Industry Plastic Injection and Blow Molding Industry Globally certified by FM Approvals 5 Captive guided control rod or floating magnet for for use in US Canada and ATEX m F versatile installation options P amp R profile styles applications 7 P Low profile housing provides mechanical upgrade Non wearing non contact p A path from linear potentiometers R profile style position feedback for long MTBF v Wide range of outputs to match a variety of Rapid Replacement Module for s r controller interfaces P profile style quick and easy field replacement F No compromise non contact performance in of electronics package cost sensitive applications AT tubular style Compact rugged stainless steel al 100 scalable analog outputs for quick and easy housing for harsh applications fy setup zero span stroke length AT tubular style 100 scalable anaog outputs for Fu Dual magnet dual analog outputs with differential quick and easy setup zero span mode AT tubular style and stroke length Wide range of outputs to match a variety of controller interfaces 10 BALLUFF Micropulse Linear Position Transducers Applications narsh real world applications N zi Lap 1 b kur 7 4
96. easurement technology to provide 0 10 Vdc or 4 20 mA position feedback in a form factor identical to many wear prone resistive linear potentiometers Unlike linear potentiometers the BIW s non contact technology assures years of trouble free operation Features Applications Plunger style form factor provides The Micropulse BIW is ideal for for drop in replacement of linear applications such as potentiometers Plastic injection molding machinery Non Contact Sensing Technology Packaging machinery No External Electronics Hydraulic and pneumatic motion Analog Outputs bases flight simulators 0 10 Vdc 10 0 Vac 4 20mA 20 4 mA Principle of Operation The BIW inductive linear position transducer is based on a new patented principle of operation which detects the measured position without contact The BIW transducer contains a sender receiver element and an oscillator protected by an extruded aluminum housing The oscillator is attached to a sliding rod which is in turn attached to the moving member of the machine or equipment The oscillator is excited by the sender component at a sampling rate of 32 kHz and couples the current position signal into the receiver element The position is immediately available on the output as an absolute analog value The direction of the output signal rising or falling can be determined by how the output slope connections are made Gay General S
97. edge tri state High Z Gate Pulse I Sal L amp R Stop Pulse K Leading edge active i Analog Outputs Temperature coefficient variables V output range in V output range in mA AT temperature change P magnet position NL stroke length Digital Outputs 0117A002 u Active Stroke 4 Analog and Digital Output Options for the Micropulse Z Style Two Magnet Differential Mode Available on Analog and PWM Output proportional to distance S Add D suffix to ordering code START STOP mM m Magnet 1 RS 485 signal transmission with digital outputs le E www balluff com BALLUFF 17 Micropulse Z Style Electrical Options Network Options CANopen Profibus This interface provides an efficient connection This interface provides an efficient connection to to machines using CANopen Features machines using Profibus Features of this include interface include Process data objects incorporating Single telegram message for fast updates position velocity and set point information even with 4 magnets Emergency object for set points Operates at 12 Mbps Service data objects for configuring GSD file provided to configure telegram transducer modes message Synchronization objects for network wide Sync and Freeze functions available for activities coordination between other devices Ordering Code H T Hesolution Position 5 um Position 5 um configurable Velocity
98. el plated brass Nickel plated brass Nickel plated brass O ring Viton Viton Viton ndicate cable length in meters 02 Length 2m 05 Length 5 m 10 Length 10 m 114 BALLUFF Micropulse Contents Transducer Analog Interface Modules Accessories Digital Displays This section contains digital displays and analog interface modules to be used with Micropulse transducers Analog Interface Module Digital Displays The versatile BTM module converts a Hanging from simple low cost START STOP digital pulse signal from displays to allow visual position a Micropulse transducer into user monitoring up to full featured displays scalable analog position and or with programmable setpoints and velocity information In addition the serial communication capabilities BIM module can be used to provide a Balluff offers a display product to meet position signal from up to 4 magnets any application requirement on a single Micropulse transducer oince the conversion from digital signal into analog signal takes place in the close proximity to the analog input device a high degree of signal noise immunity can be achieved Digital Interface Module The BIM H1 module converts a START STOP digital pulse signal from a Micropulse transducer into parallel digital outputs up to 23 bits depending on transducer length The output data format is user selectable binary BCD or Gray code The BTM H module also provides a 24 bit Synchronous Serial Int
99. ength of the magnetostrictive return signal E Automatically compensates for changes in temperature providing a more stable signal over a wide temperature range E For Micropulse profile style transducers using a floating magnet configuration Autotuning ensures that the return signal remains stable even if the distance from magnet to transducer varies Additional mounting dimensions 66 BALLUFF Micropulse P Style Electrical Options Electrical Interface Analog Analog Digital Electrical Type Voltage Current Start Stop amp PWM Part No Code See Fg 76 A B G E C P M N I L K Output O 10 V 5 5 V 10 410 V 4 20 mA 0 20 mA Start Stop or Pulse width modulated RS422 RS485 Output Load gt 2 KO 5 mA max lt 500 Q0 per spec Hesolution 0 1 mV 0 2 uA Controller dependent Non linearity 100 um to 500 mm stroke 100 um to 500 mm stroke 100 um to 500 mm stroke 0 02 96 over 500 mm stroke 0 02 96 over 500 mm stroke 0 02 96 over 500 mm stroke Hepeatability Hesolution min 2 um Resolution min 2 um Resolution min 2 um Hysteresis 4 um 4 um 4 um oampling Rate 500 Hz stroke 2000 mm 500 Hz stroke gt 2000 mm 500 Hz stroke gt 2000 mm 1 kHz stroke lt 2000 mm 1 kHz stroke lt 2000 mm 1 kHz stroke lt 2000 mm Temperature Coefficient 150 uV C 0 6 A C 6 um 5 ppm NL C 5 ppm C P V NL AT 10 pom C P V NL AT Operating Voltage 24 Vdc 20 or 24 Vdc 20 or 24 Vde 20 or
100. erface SSI signal User selectable resolutions and a super fast update rate make the BIM H1 a high performance interface solution BTM Analog Interface Module pg 116 BTM H Digital Interface Module pg 117 Digital Displays pg 118 121 E www balluff com BALLUFF 115 Micropulse Transducer BTM Analog Interface Accessories Module Woe BTA y S Analog Output Processor 52 6 ooo Jouse 9 9 Ordering Code See below Description EM Used in conjunction with the Input Balluff BTL5 or BIL6 P1 START STOP linear transducer Balluff P1 START STOP Outputs Analog position and or analog velocity linear transducer the Balluff Operating Voltage 24 Vdc 20 BTM module is used to Current Draw 125 mA max excluding transducer provide up to 4 channels of Operating Temperature Oto 70 C analog position and or Number of Outputs 1 to 4 see ordering code velocity feedback In Position Output Oto 10 Vdc 10 to 10 Vdc 5 to 5 Vdc user programmable multi magnet mode the Velocity Output 10 to 10 Vac BTM can be used to Velocity Range 2 to 400 inches sec provide independent Output Resolution 16 bit position information on up Update Rate 0 5ms 2 ms for velocit to 4 magnets on the Balluff transducer Features User scalable outputs BTM A1 102 VUXXXxx 10 to 10 5 to 5 O to 5 O to 10 Vac Balluff Transducer Module
101. es Description Magnet Magnet for Series BTL Profile BTL Profile Type Captive Captive Ce o zur Aus Ej FE 4 FE Imm Ordering Code BTL5 M 2814 1S BTL5 N 2814 1S Material Housing Anodized aluminum Anodized aluminum Slide Surface Plastic Plastic Weight approx 32 g approx 35 g Magnet Traverse Speed any any Operating Temperature Storage 40 85 C 40 85 C Temperature 86 BALLUFF Micropulse Captive Magnets R Style Profile Series Description Magnet Magnet for Series R style onl BIL Profile Type Captive Captive Ordering Code BTL5 R 2814 1S BTL5 F 2814 1S Material Housing Plastic Plastic Slide Surface Plastic Plastic Weight approx 28 g m approx 28 g Magnet Traverse Speed any an Operating Temperature Storage 40 85 C 40 85 C Temperature E www balluff com BALLUFF 87 Micropulse R Style Accessories Product Control Arm Swivel Eye Ball Joint Compatibility BIL5 F 2814 1S and BTL5 R 2814 1S BIL5 GSO8 BIL5 GSO8 M5x0 8 E m M5x0 8 5H7 L M5x0 8 M5x0 8 a i A M5x0 8 aS 10 Ordering Code BTL Z 5 GS08 __x A BTL5 SWIVEL EYE BTL5 A BJ 01 Material Aluminum Aluminum steel Aluminum steel Weight 150 g m 14g
102. eters K 0 5 Radial cable out 5 m standard specify length in meters Interrogation only valid if output type R otherwise leave blank Internal interrogation E External interrogation Recirculation only valid if output type R otherwise leave blank 121 circulation 2 2 circulations 3 3 circulations 4 4 circulations 6 6 circulations 8 8 circulations 10 10 circulations 16 16 circulations See additional ordering information on page 32 Standard Stroke Lengths Inches mm consult factory for additional lengths 2 0051 10 0254 24 0610 50 1270 98 2490 160 4064 196 4978 3 0076 11 0280 26 0661 54 13 72 108 2743 164 4166 200 9 5080 3 5 0090 12 0305 28 0 11 60 1524 118 2997 168 4267 4 0102 13 0330 30 0762 66 1676 126 3200 172 4369 Maximum length for 5 0127 15 0381 32 0813 69 1753 140 3556 1 6 44 0 SSI 156 inches 6 00152 16 0407 36 0914 72 1829 144 3658 1808 4572 0178 18 0457 40 1016 78 1981 148 3759 184 4674 Maximum length for 8 0203 20 0508 42 1067 84 2134 152 3861 188 4775 analog outputs 180 inches E www balluff com BALLUFF 37 Micropulse W Style 38 BALLUFF Micropulse K Style Introduction Compact Rugged Rod Style Bolt In The rugged and tough stainless steel K housing with its bolt in mounting design feature actually becomes an extension of the cylinder Its compact size i
103. etween an interrogation and the reply signal is directly proportional to the position of the magnet along the waveguide These pulses are transmitted using RS485 422 differential line drivers guaranteeing noise free signal transmission over distances of up to 500 m 1640 ft The great advantage of these interfaces is the noise immune signal transmission with a simple and economical interface Interfaces with tristate outputs allow multiplexing of several Micropulse transducers Appropriate control cards are available R D SSI synchronous serial interface The position of the magnet along the waveguide is sent to the control serially in the form of a data word Micropulse transducers with SSI interface can be connected directly to controls or closed loop control cards with SSI interfaces designed for absolute encoders The data transmission from the sensor to the control is synchronized by means of a clock pulse from the control Depending on the required resolution transducers with 24 or 25 bit data words are available The maximum non linearity of the SSI Micropulse transducer of 30 um over the entire stroke the update frequency of 2 kHz and a resolution of 5 um make the SSI Micropulse transducers an ideal feedback sensor even in the most demanding applications CANopen The position of the magnet along the waveguide is sent over the CAN Bus to the control in so called Process Data Objects PDOs
104. float magnet it is necessary that a static discharge between the transducer rod and the inner portion of the float be prevented The floats on page 61 are designed so that in normal operation the float is tilted thereby ensuring mechanical contact between the transducer rod and the float wall Do not use other types of floats or attempt to disable this design feature Dividing Area Note he transducer is not approved for locations classified as Zone O under FM Approval guidelines ATEX only Output Type Ordering Code Fig 1 Analog Voltage Analog Current Digital START STOP DIGITAL A B G C E K M N P PWM L R Pin 1 not used Signal Out Interrogate Interrogate CLK input input input signal GND Signal GND START STOP GATE DATA output output output Signal Out falling not used Interrogate Interrogate CLK input input input Pwr Supply GND Pwr Supply GND Pwr Supply GND Pwr Supply GND Pwr Supply GND Pwr Supply Pwr Supply Pwr Supply Pwr Supply Pwr Supply 10 to 30 Vdc 10 to 30 Vdc 10 to 30 Vdc 10 to 30 Vdc 10 to 30 Vdc Signal Out rising not used START STOP GATE DATA output output output Note 1 Ordering code version N is a single ended TTL compatible START STOP version This version does not use Interrogate or START STOP Pins 3 and 6 should be left unconnected for N type transducers Output Ty
105. for programming and data transfer Removable Phoenix type connectors Front panel lock out 24 Vdc input power BDD UM 3023 BDD 100 118 BALLUFF Micropulse Transducer BDD 640 Series Accessories Digital Display BDD 640 Name BDD 640 The BDD 640 series panel meters Series Analog input digital display offer high performance and advanced functionality in a compact package The BDD 640 series is a high eL resolution display designed for use l E m ib with continuous output analog lt a position sensors The universal 16 bit l analog input allows the BDD 640 f 3 z series to be used with either 0 10 Vdc i i S or 4 20 mA analog inputs Available options include a scaleable 16 bit SIDE gt output and up to 4 programmable i bs PNP set points E EM N Features E 7 Ultra thin design consumes md minimal panel space lt n Y 100 adjustable zero and span 16 bit input resolution for Analog Input superior accuracy Fast update rate provides Versions superior display readout BDD 640 R3A 0 00 E 00 16 bit analog input display only response BDD 644 R3A 0 54 E 00 16 bit analog input 0 BDD 645 R3A 5 53 E 00 YS ae ep germen bl tpoint ou
106. g screw kit BTL5 A FKOI E J DEX Analog Programming Tool BTL5 A EHO03 Replacement electronics and waveguide module Substitute J MO1 TA for U DEXC TA12 in part number of complete unit Standard Stroke Lengths Inches mm consult factory for additional lengths 2 0051 10 0254 24 0610 50 12 70 98 2490 160 4064 196 4978 3 0076 11 0280 26 0661 54 1372 108 2743 164 4166 200 5080 3 0 0090 12 0305 28 0711 60 1524 118 2997 168 4267 Maximum length for SSI 4 0102 13 0830 30 0762 66 1676 126 8200 172 4369 Profibus BANGER 156 5 0127 15 0381 32 0813 69 1753 140 8556 176 4470 inches 6 0152 16 0407 36 0914 72 1829 144 8658 1808 4572 4 0178 18 0457 40 1016 78 1981 148 3759 184 4674 Maximum length for analog 8 0203 20 0508 42 1067 84 2134 152 38861 188 4775 outputs 180 inches E www balluff com BALLUFF 63 Micropulse Ex TAl2 64 BALLUFF Balluff Micropulse linear position transducers in the Profile style housing are arugged wear free alternative to other linear feedback devices such as wear prone potentiometers expensive and fragile glass scales and limited stroke LVDT s Environmentally sealed to IP 67 and utilizing either a sliding captive magnet or a free floating magnet the Profile housing Micropulse transducer provides highly accurate linear position feedback in demanding harsh industrial applic
107. ge US E 4 to 20 mA L Differential pulse width modulated Standard F Setpoint M Differential start stop leading edge active G 10 to 10 Vdc N Single ended start stop leading edge add US S SSI P Differential start stop trailing edge active Blank TTL single ended Start only leading edge European Standard T Profibus R Differential pulse width recirculated H CANopen Supply Voltage 1 24 Vdc 20 2 15 Vdc 2 Not available for S T H or F output types 5 10 30 Vdc Not available for T amp H output types not available for SSI B Analog Output Operation blank for digital Voltage output Output type A B amp G 1 User selectable rising or falling Current output Output type C amp E O Minimum output at connector end rising towards opposite end 7 Maximum output at connector end falling towards opposite end Stroke Length o O 0 3 0 5 active stroke length in mm Housing Type Z Standard Rod Style 3 4 x16 UNF mounting threads and 50 8 mm null zone 10 2 mm dia pressure tube Z8 Z Rod 8 0 mm dia pressure tube 1016 mm max length 3600 psi max pressure ZM Rapid Replacement Module version of standard Z rod style Rounded flange corners for clearance in hydraulic cylinder protective caps B Metric Rod Style M18x1 5 mounting threads and 30 mm null zone 10 2 mm dia pressure tube B8 Metric B Rod Style 8 0 mm dia pressure tube 1016 mm
108. hines using to machines using Profibus Features of this CANopen Features include interface include Process data objects Single telegram message for fast updates incorporating position velocity even with 4 magnets and set point information Operates at 12 Mbps Emergency object for set points GSD file provided to configure telegram Service data objects for message configuring transducer modes Sync and Freeze functions available for Synchronization objects for coordination between other devices network wide activities Ordering Code H T Resolution Position 5 um Position 5 um configurable Velocity 0 1 mm s increments selectable Velocity 0 1 mm s increments configurable Non linearity 30 um at 5 um resolution 30 um at 5 um resolution Repeatability resolution hysteresis 1 digit 1 digit Hysteresis lt 1 digit lt 1 digit Sampling Rate 1 kHz 1 kHz Temperature Coefficient 6 um 5 pom x L C 6 um 5 ppm x L C Operating Voltage 24 Vdc 20 24 Vdc 20 Operating Current lt 100 mA lt 120 mA Network Isolation yes es Network Speed 10 20 50 100 125 250 9 6 19 2 93 7 187 5 500 800 1000 kBaud 900 1500 12000 kBaud Network Compatibility CiA Standard DS301 EN 50170 DS406 Encoder Profile Encoder Profile Address Selection Software DIP switch Communication Types Producer Consumer Master Slave Configuration Software none required GSD file Number of Magnets Supported 1 2 or4 Ace Ord Data Data For more
109. ia Malaysia Poland Slovenia Taiwan Great Britain Iran Mexico Portugal South Africa Turkey Greece Israel Netherlands Romania Spain USA Hong Kong Italy Norway Russia Sweden Venezuela USA Canada Mexico Balluff Inc Balluff Canada Inc Balluff de Mexico S A de C V 8125 Holton Drive 2840 Argentia Road Unit 2 Prol Av Luis M Vega 109 Florence KY 41042 Mississauga Ontario L5N 8G4 Col Ampliacion Cimatario Phone 859 727 2200 Phone 905 816 1494 Queretaro QRO 76030 Toll free 1 800 543 8390 Toll free 1 800 927 9654 Phone 52 442 212 4882 Fax 859 727 4823 Fax 905 816 1411 224 3583 224 3171 Web www balluff com Web www balluff ca Fax 52 442 214 0536 E Mail balluff balluff com E mail balluff canada balluff ca E Mail balluff mexico balluff com E www balluff com BALLUFF 3 4 Micropulse Linear Position Transducers Introduction Applications Balluff control solutions are found Balluff Application Expertise Can wherever products are being produced controlling key functions in virtually every type of production cycle Balluff provides thousands of different sensors but it also provides something else a unique understanding of how best to apply them for maximum positive impact Service B 24 hour on call service The best customer service team in the industry is ready to solve your automation P f challenges We ll make finding the right sensor easier and faster B Same day shipping in by 2 P
110. ing side Pin 8 WH must remain unconnected Profibus Wiring Diagram Profibus T RxD TXD N A RxD TxD P B Data GND VP 5 V output p P shield RxD TxD N A RxD TxD P B pi ___ Data GND y VP 5 V output D 1 shield p M 24 D CND S103 Connectors Gg Bus In male View of mating connector wiring side BALLUFF Digital Single ended 24 V or 10 30V N YE Interrogate Input GY i Pulse Output 7 p BN 4 424 V or 10 30V L8 BU i GND 18 UH 6ND Digital Single ended 15 V N YE Interrogate Input GY Pulse Output 7 E E sv 6 gg BU GND Sm WH sy 1 CANopen Wiring Diagram Connector 1 4 2 3 View of mating connector e O S94 wiring side Connector Quadrature Wiring Diagram Quadrature Q 24 V or 10 30V A S140 Connector C J WH BU STRB Input K on E 24 V or 10 30V G z BU GND D WH BN i i Not used View of mating connector wiring side L Note s twisted pair Micropulse Z Style Ordering Code BTL5 A MO305 Z2 S32 E4 US 11 KAO0S5 Balluff Linear Transducer Generation 5 N output only Output Type A 0 to 10 Vdc Q Quadrature US TTL single B 5 to 5 Vdc Differential start stop with tri state ended Start Stop C 0t0 20 mA K Differential stop leading edge active leading ed
111. ircuit protected 10 30 V Source Driver I O BTM H1 240 or TTL level I O BTM H1 340 Standard DIN rail mounting E www balluff com Micropulse Transducer BTM H Digital Interface Accessories Module Type BTM H1 240 340 Digital Parallel Interface Processor Ordering Code BTM H1 240 10 30 V Source Driver Outputs BTM H1 340 TTL Level Outputs Input Balluff BTL5 or BIL6 P1 START STOP linear transducer Outputs Parallel 23 bit binary BCD or Gray Code user selectable SSI 24 bit Gray Code Parallel Output Loading 20 mA max Hesolution 10 25 100 1000 um user selectable Hepeatability 1 digit Update Rate 0 5 ms Operating Voltage 24 Vdc 10 Current Draw max 500 mA module transducer Operating Temperature O fo 60 C Humidity lt 90 non condensing BALLUFF 117 Micropulse Transducer Accessories Digital Displays Name BDD UM 3023 BDD 100 Series Analog input Digital display digital display for Micropulse transducers with ST SP P interface kn i ao Housing depth 55mm Housing depth 70mm Analog Input START STOP Input Ordering Code BDD UM 3023 BDD 100 Features 4 digit 14 mm red LED 6 digit 0 57 high seven segment LED Analog Input 0 10 V or 4 20 mA display 10 bit resolution e Een 5 measurements sec Fiero EA EEE ease Programmable decimal point Units and Gradient _ ll Decimal Point L Remote Zero Eaa RS 232 serial interface
112. is output At the rod end is a damping zone When a magnet is in this zone the output is spurious The electrical connection between the transducer the controller and the power supply is accomplished using a cable or pigtail Output OV Stroke Length O Dimensions and mechanical data Ordering Code BTG ASCOM e a eee page 48 Output Voltage 0 10 Vdc Please order separately Output Current Magnets see page 53 Load Current max 2 mA Hipple Max 5mVv Load Resistance System Resolution 1 5 mV Hysteresis lt 4um Repeat Accuracy system resolution min 2 um Sampling Rate fstanparp 1 KHz Max Non linearity 200 um up to 500 mm nominal stroke typ 0 02 96 gt 500 nominal stroke Temperature Voltage Output 150 uV C 5 ppm C x P x U L x DT Coefficient Current Output 0 6 uA C 10 ppm C x P x I L x DT supply Voltage 103 30 Vdc Current Draw typ lt 60 mA Polarity Reversal Protected yes Overvoltage Protected yes Dielectric Strength 500 Vdc GND to housing Operating Temperature 40 to 185 F Storage Temperature 40 212 F Pin Assignments Color BTL6 A500 Output Signals GY O V output GN 0 10 Vac Operating Voltage BU GND BN 10 30 Vdc Shield connected to housing Output signal Ert r signal re ae ee Se ee ee ee eee eee sr Output signal rising I Magnet position Il 1 Within the measuring area A 2 Magnet not present Null point End point E www balluff com BALLUFF 49 50
113. it adapter if required Warning must be ordered separately Proper installation of the Micropulse Ex is essential Follow all installation instructions and See page 61 precautions are outlined in the Micropulse Ex manual provided with every unit These products are not rated for personnel safety applications Zone 1 Zone0 ATEX See pg 62 Viton O ring Zone 1 PM Zone 1 FM 56 BALLUFF Micropulse Ex TAl2 Electrical Options Electrical Interface Analog Analog Digital Electrical Type Voltage Current Start Stop PWM Part No Code See pg 63 A B G E PM NLL R K Output O 10 V 5 5 V 10 10 V 4 20 mA O 20 mA Start Stop or Pulse width modulated RS422 RS485 Output Load gt 2 KQ b mA max lt 500 Q per spec Resolution S 0 99 Vv lt 0 66 pA Controller dependent Non linearity 100 um to 500 mm stroke 100 um to 500 mm stroke 100 um to 500 mm stroke 0 02 96 over 500 mm stroke _ 0 02 96 over 500 mm stroke _ 0 02 96 over 500 mm stroke Hepeatability Hesolution min 2 um Hesolution min 2 um Hesolution min 2 um Hysteresis SS nir 5 um lt 5 um Sampling Rate 2 kHz 2 kHz 500 Hz stroke gt 2000 mm 1 kHz stroke lt 2000 mm Temperature Coefficient 150 uV P C 0 6 A C 6 um 5 ppm NL C 5 pom C P V NL AT 10 pom C P V NL AT Operating Voltage 24 Vdc 20 10 30 Vdc 24 Vdc 20 10 30 Vdc 24 Vdc 20 10 30 Vdc Operating Current lt 150 mA lt 150
114. ld to housing Pin 8 WH must remain unconnected Connector BKS S115 BKS S116 Please enter code for nominal stroke in ordering code Included Transducer User s guide Please order separately PAINTS aim amen cued pg 100 MOUNTING clarmps QGllt ioc iren pg 100 CODO OLIO ee ee pg 101 E www balluff com UA IV 10V Output OV O s 500 Stroke Length A1 S115 BTL6 A301 M 0 10 V programmable max 5 mA lt 5 mV X 10 um Sqogm lt 20 um fSTANDARD 1 kHz lt 850 mm lt 200 um to 500 mm nominal stroke typ 0 02 96 max 0 04 96 500 1500 mm nominal stroke 18 30 Vdc 100 mA yes O to 158 F 40 to 212 F BTL6 A301 Programming input a Analog common Output 2 0 10 V programmable Programming input b Output 1 0 10 V programmable oupply GND 24 Vdc supply Not used Do not connect Ordering example BTL6 A301 M ___ Al S115 Standard nominal strokes mm 0050 0100 0130 0150 0175 0200 0225 0250 0300 0350 0360 0400 0450 0500 0550 0600 0650 0700 0750 0800 0900 0950 1000 1100 1200 1250 1300 1400 1500 on request in 25 mm increments for high quantities only Output signal 2 analog outputs Single or differential measurement rising falling zero and end point programmable BALLUFF 99 100 Micropulse Accessories AT Style Profile Series A1 Description Magnet Magnet Series BTL6 Profile A1 BTL6 Profile
115. lectrical Type Voltage Current Start Stop PWM Part No Code See pg 27 A B G E C P M N 1 L R K Output 0 10 V 5 5 V 10 10 V 4 20 MA 0 20 mA Start Stop or Pulse width modulated RS422 RS485 Output Load gt 2K Q 5 mA max lt 500 Q per spec Resolution lt 0 83 MV lt 0 66 pA Controller dependent Non linearity 100 um to 500 mm stroke _ 100 um to 500 mm stroke 100 um to 500 mm stroke 0 02 96 over 500 mm stroke 0 02 96 over 500 mm stroke _ 0 02 96 over 500 mm stroke Hepeatability Hesolution min 2 uim Hesolution min 2 um Resolution min 2 um Hysteresis lt 5 um 5 um 5 um Sampling Rate 2 kHz 2 kHz 500 Hz stroke gt 2000 mm 1 kHz stroke 2000 mm Temperature Coefficient 150 uV C 0 6 pA C 6 um 5 pom NL C 5 pom C P V NL AT 10 pom C P V NL AT Operating Voltage 24 Vdc 20 10 30 Vdc 24 Vdc 20 10 30 Vdc 24 Vdc 20 10 30 Vdc or 15 Vdc 2 or 15 Vdc 2 or 15 Vdc 2 Operating Current lt 150 mA 150 mA lt 100 mA Nominal 24 Vdc Nominal 24 Vdc at 1 KHz sampling rate Notes Analog voltage output versions incorporate both rising and falling outputs Analog current version must be ordered as rising or falling ouputs Output Options Ordering Code 0 10 V D IEEE 5 5 V e m B 10 10V BC G 4 20 mA 0 20MA RN C Start Sto Trailing edge as IL FL P N Start Stop 1 1 M Leading edge active Trailing
116. lectrical noise inherent to the application and input resolution of the control system E www balluff com Terminology amp Testing Temperature Coefficient Expressed as pom C or F TC is the degree to which the output signal and therefore the indicated position is affected by ambient temperature changes Non Linearity The degree to which the output value from the Micropulse transducer System is not perfectly proportional to travel distance Standard transducers show a non linearity of max 0 02 full scale Example a 24 inch stroke BTL5 with analog output may Output a position value which is 0 0048 greater or less than the true absolute position This value is repeatable however to within 0 0002 see resolution and repeatability For higher accuracy requirements Micropulse transducers with Synchronous Serial Interface SSI can be used Hysteresis The difference in indicated position when the same point is reached from two different directions Repeatability refers to travel from one direction only hysteresis from two directions Repeatability The degree to which the indicated position point B as represented by the output value is reproduced when moving in one direction from point A and back to point B In the case of a BIL5 system position repeat accuracy is always the same as the stated resolution hysteresis Dead Zone The end of the Micropulse transducer rod from end of strok
117. level Notes Bi i 3 Direction mi i Direction fe SSI Maximum cable lengths Cable length Clock Freq ALT LI LI ULUI lt 25m lt 1000 KHz s I TLMT 50m 500 kHz 100m 400 kHz Z lt 200 m lt 200 kHz 400m 100 kHz Supply Voltage 1 24V 2 wd 5 10 00 V Quadrature Frequency 0 833 kHz 1 416 kHz 2 208 kHz 6 10 kHz System Resolution 01m 1 2 Im 25 Jim 3 10 um 0 50 lm 6 0 0001 D 04001 8 0 0005 Mode Update Rate O Synchronous initiated by controller consult factory 1 free running 1 ms update lt 1250 mm stroke only 2 free running 2 ms update 1251 mm to 2500 mm 4 free running 4 ms update 2501 mm Stroke Length xxxx length in mm see chart on page 27 Connection Type S140 MS connector KA__ Integral PVC cable specify length in meters 05 standard lGee pages 107 114 for mating cables connectors 20 BALLUFF Series Transducer Interface Code Input Interface cu us 52 S Micropulse a Z Style Pr 05 Z Style F digital programmable discrete setpoints 30 B Nominal stroke measuring range at Damping zone non usable area Ce LA Magnet VO peo eu DOCH Ri RSH SH SH SCH x KS ZS BKS S115 BKS S116 BKS S116 Ordering Code NPN PNP Output Signals Max Current Load Per Output
118. lluff com industry Micropulse Linear Position Transducers Introduction Balluff North America The Balluff Global Network Florence Kentucky USA Enjoying one of the highest growth rates in the automation industry Balluff s Florence Kentucky United States headquarters is located just south of Cincinnati Ohio Our customers are in industries such as automotive machine tool robotics injection molding packaging material u handling and more In addition to sales marketing and logistic functions this facility manufactures regionally focused inductive proximity sensors and Micropulse magnetostrictive linear position sensors Balluff spans the globe with representation in 49 countries rs ES e n m dasen Argentina Bulgaria Australia Canada Austria China Belarus Columbia Belgium Croatia Brazil Czech Republic Germany World Headquarters Balluff GmbH Schurwaldstra e 9 73765 Neuhausen a d f Phone 49 71 58 1 73 0 Fax 49 71 58 50 10 2 BALLUFF Micropulse Linear Position Transducers Introduction gt m T m Tr g m E E B B E E E u u E i For a complete global listing visit www balluff com global eS el IER eim ENSE NL EZRIIl o mum 7L N Denmark Hungary Japan Pakistan Singapore owitzerland Finland India Korea Phillipines Slovakia Thailand France Indones
119. luded lt 10 um 51 1524 mm A110 2 60 OV Adjustable stroke Two independent outputs OV Adjustable Analog 0 10 V 10 0V Use with one or two magnets lt 10 uim 50 1500 mm A301 Rising amp falling signals included Rlvantage 2nd magnet differential mode Setup LED Digital Start Stop Pulse Leading amp trailing edge active lt 10 um 51 2540 mm P110 2 100 Si Smart Digital Start Stop Pulse DPI IP Data Exchange protocol lt 10 um 51 2540 mm P111 DPI IP Position Magnets BTL6 A 3801 2 BTL6 A 3800 2 Mounting Feet BTL6 A MF03 K 50 BIL6 A MFO1 A 50 BIL6 A MFO1 A 43 Connector Cables BKS S115 PU 02 BKS S116 PU 02 BKS S115 PU BKS S116 PU ___ Economical Digital Displays BDD UM 3023 BDD 100 BDD 640 BALLUFF allows plug and play 2 100 Leading amp trailing edge active see following pages for standard stroke lengths T with compatible controller e g Sigmatek otandard magnet Optional magnet for legacy applications Ver otandard plastic mounting foot Aluminum mounting foot 50 mm bolt spacing Pg 100 Aluminum mounting foot 43 mm bolt spacing i otandard connector cable 2 meter straight 2t otandard connector cable 2 meter right angle we Connector cable straight available lengths 05 10 20 25 meters Connector cable right angle available lengths 05 10 15 20 25 meters Pi p am Pg 101 Analog voltage input on Pg 118 11
120. m Stroke Length xxxx length in mm Max 156 3962 mm see chart on page 27 Connection Type S 32 8 pin connector standard S140 MS connector optional KAO2 2 m PUR cable KAO5 5 m PUR cable KA10 10 m PUR cable KA15 15 m PUR cable lGee page 24 for mating cables connectors See pages 107 114 for mating cables connectors BALLUFF 19 Micropulse o Z Style Electrical Options Specialized Interfaces Quadrature The quadrature output interfaces directly to standard encoder inputs 90 out of phase A amp B This configuration gives you more interface options for connecting to motion based systems In addition the Micropulse quadrature output transducer has the ability to provide absolute position information through use of its innovative BURST function Ordering Code Q Hesolution 1 2 5 10 50 um 0 001 0 0001 0 0005 switch selectable Non linearity 100 um to 500 mm stroke 0 02 over 500 mm stroke Hepeatablity resolution hysteresis resolution 2 x resolution or 5 um whichever is greater Hysteresis 2 x resolution or 5 um whichever is greater sampling Rate Free running 1 ms 2 ms 4 ms Synchronous 500 us to 10 ms Temperature Coefficient 6 um 5 ppm x L C Communication Speeds 10 200 400 800 kHz Output Modes Free running or Synchronous switch selectable Operating Voltage 24 Vdc 2096 15 Vdc 2 10 30 Vdc Operating Current lt 80 mA Output Standard A amp B RS 422
121. m Allowable Cable Diameter 6 8 mm 6 8mm N A N A Cable Material PUR PUR PUR PUR Environmental Rating IP 67 when installed IP 67 when installed IP 67 when installed IP 67 when installed 88 BALLUFF Analog Wiring Diagrams Micropulse R Style Wiring Diagrams S32 Connector View of mating connector wiring side Digital Wiring Diagram Analog Voltage 24 V A B G 3 Jui CNN E CNN Analog output falling 2 DEN o Analog output rising peri Analog common BN 2424 V BU GND p WH i i GND NL Analog Current 24 V E C YE C Analog output peY ij Analog common BN 424V j BU 1 GND WH 1 1 GND S32 Connector View of mating connector wiring side E www balluff com Digital RS485 differential 24 V P M K L R 1 XE ss Interrogate Input canna Interrogate Input GY Pulse Output TEE Pulse Output TBN 24V Sau BU 1 GND Em WH GND Note s twisted pair BALLUFF 89 90 Micropulse R Style Ordering Code BTL5 A11 MO0305 R S32 KAO05 Balluff Linear Transducer Generation 5 Output Type A O to 10 Vdc Differential start stop with tri state B 5to 5 Vdc K Differential stop leading edge active C 0 to 20 mA L Differential pulse width modulated E 4to 20 mA M Differential start stop leading edge active G 10 to 10 Vdc P Differential start stop trailing edge active Supply
122. max length 3600 psi max pressure BM Rapid Replacement Module version of B metric rod style Includes rounded flange corners Connection Type o SE S 3 2 8 pin quick disconnect metal standard connector see page 24 for mating cable K A 0 5 Cable out 5 m standard specify length in meters S 14 0 MS connector optional see pages 107 114 for mating cable For additional connector options refer to pages 107 114 in the connector options section Interrogation only valid if output type R otherwise leave blank Internal interrogation E External interrogation Recirculation only valid if output type R otherwise leave blank 1 1 circulation 2 2 circulations 3 3 circulations 4 4 circulations 6 6 circulations 8 8 circulations 10 10 circulations 16 16 circulations See additional ordering Standard Stroke Lengths Inches mm consult factory for additional lengths information on pages 18 21 2 0051 10 0254 24 0610 50 1270 98 2490 160 4064 196 4978 3 0076 11 0280 26 0661 54 13872 108 2743 164 4166 200 5080 3 0 0090 12 0305 28 0 711 60 1524 118 2997 168 4267 a Maximum length for SSI 4 0102 13 03830 30 0762 66 1676 126 3200 172 4369 Profibus on 2456 3 0127 15 0381 32 0813 69 1753 140 3556 176 4470 inches 6 0152 16 0407 36 0914 72 1829 144 9658 180 4572 l 0178 18 0457 40 1016 78 1981 148 3759 184 4674
123. mmunity from magnetic fields with power transmission frequencies EN 61000 4 8 Immunity from voltage dips short breaks in power supply and voltage fluctuations EN 61000 4 1 1 Hadiated emissions EN 5501 1 Mains borne emissions EN 5501 1 Emissions HF magnetic field DIN EN 300 330 1 Making capacity breaking capacity EN 60947 5 2 Testing cable anchoring of devices with integral connection cables EN 60947 5 2 Short circuit testing EN 60947 5 2 Shock sinusoidal and noise testing EN 60068 2 6 EN 60068 2 27 EN 60068 2 29 EN 60068 2 64 X ray analysis Test equipment ESD generator ESD 30C EM test with IEC finger and relay discharge module GTEM cell 1500 MEB Signal generator SML Rohde amp Schwarz HF amplifier model 100W1000M1 AR HF amplifier model CBA9429 SCHAFFNER HF circuit network RFSN SCHAFFNER Wattmeter NRVS Rohde amp Schwarz Wattmeter head NRV Z 51 Rohde amp Schwarz Directional coupler RK 100 MEB Directional coupler C6187 VERLATONE Field strength measurement system HI 6005 Holaday Software MEB IMM SCHAFFNEH Burst generator EFT 503 EM Test Capacitive coupler HFK EM Test Hybrid generator CE SURGE Hilo Test Coupling decoupling network CDN 104 Coupling decoupling network CDN 202 Signal generator SMH Rohde amp Schwarz HF amplifier model 150A100A AR Coupling decoupling network M2 MS3 84 S9 AF2 AF4 RJ45 5 EM injection clamp F 208l 23mm FC
124. n 3048 13 washers and 2 mounting screws ordered 3302 14 separately 293600 19 Order part number 3962 16 BTL P M5 VZ sold in pairs 4267 Tf 2212 18 4877 19 5080 20 E www balluff com BALLUFF 71 Micropulse P Style Floating Magnets Description Magnet Magnet for Series BTL Profile BTL Profile Type Extended range Floating Electromagnet Floatin 15 M5x8 61 10 Lateral offset Lateral offset C 418 tam C 12 mm Vertical distance Vertical distance iE of magnet of magnet De me S RT D 0 1 2 NMM Ordering Code BTL5 P 5500 2 BTL5 P 4500 1 Housing Material Plastic Plastic Weight approx 40 g approx 90 g Magnet Traverse Speed any any Supply Voltage 24 Vdc Current Draw 100 mA Operating Storage Temperature 40 85 C 40 460 C Included Magnet Magnet Accessories Straight connector C04 AEC 00 VY 050M please order separately Right angle connector CO4 BEC O0 VY 050M Please indicate cable length in ordering code 03 05 10 15 e g 050M 5M QM EEE CILLLL LLM 28 COA AEC Connector for Electromagnet 72 BALLUFF Micropulse P Style Captive Magnets Description Magnet for Series BIL Profile Type otandard Captive Ce
125. n IP 67 with connector attached Housing Material Anodized aluminum body stainless investment cast flange DIN 1 3952 316 stainless steel tube Pressure Rating rod 600 bar 8700 PSI max 10 2 mm rod 250 bar 8600 PSI max 8 mm rod Operating Temperature 40 to 185 F storage Temperature 40 to 212 F Humidity 9096 non condensing Connection Type connector or integral cable Noise Immunity ESD RFI and BURST per IEC 1000 4 2 3 4 6 severity level 3 Approvals CE Warning These products are not rated for personnel safety applications Accessories Analog Stroke Adjustment Magnets and Floats pg 23 Autotuning Circuitry Removeable magnetic push Connectors pg 24 button tool JAM MUTS seen pg 24 Patented Autotuning circuitry in Balluff No delicate trim pots Ecran OE GOES Micropulse transducers automatically l compensates for changes in the strength of Housing remains sealed Sese sies t the magnetostrictive return signal Calibration device BTL5 A EHO1 E Allows Micropulse rod style transducers to be used in hydraulic cylinders that have both new and legacy Balluff magnets Autotuning allows use of many legacy competitor s magnets as well E Automatically compensates for changes in temperature providing a more stable signal over a wide temperature range oupplied with analog versions 16 BALLUFF Micropulse Z Style Electrical Options Electrical Interface Analog Analog Digital E
126. nector see page 107 114 for mating cables KAO2 2 meter PVC cable KAO5 5 meter PVC cable KA10 10 meter PVC cable KA15 15 meter PVC cable 70 BALLUFF Micropulse P Style Floating Magnets Balluff magnets are Description Magnet available in captive or for Series BTL Profile floating styles All BTL5 Type Floatin magnets shown here can be used on any Balluff C Micropulse transducer 38 The BTL5 P 3800 2 magnet can be used with a vertical offset from the upper surface of the transducer body of O 4 mm and the BIL5 P 5500 2 permits a 50 4 Lateral offset C 2 NN distance of 5 15 mm The Vertical distance BTL5 P 4500 1 is an m of magnet electromagnet and requires 7 on a supply voltage of 24 V which can be turned on and off for selective activation This allows multiplex Ordering Code BTL5 P 3800 2 operation with multiple magnets on a single Housing Material Plastic transducer since onlyone Weight approx 12g magnet is active at a time Magnet Traverse Speed any oupply Voltage Current Draw Operating Temperature Storage Temperature 40 85 C Included Magnet 2 mounting screws DIN 84 MAx35 A2 with washers and nuts Number of Mounting Feet Recommended Transducer Recommended Stroke Length mm Number of Feet 0051 0457 2 0508 0711 3 0762 0914 4 1016 1220 5 1270 6 1524 T 1778 8 2032 9 2286 10 2540 11 2794 12 Each mounting foot includes 4 isolatio
127. nformation BALLUFF 13 Micropulse Linear Position Transducers 14 BALLUFF The Z style product line is one ofthe most versatile lines in the Micropulse family With a variety of electrical options interfacing to your control system will never be a problem Built into the hydraulic cylinder or mounted externally the transducer provides continuous absolute position feedback The Z housing offers a variety of outputs replaceable electronics and the ability to adjust the analog signal in the field Applications Balluff transducers offer features which assure reliable operation in many areas of automation and process technology even under extreme ambient conditions Hydraulic cylinders Laminating presses Rolling mills Foundries Injection molding Liquid level monitoring Tunnel boring equipment Die casting machinery Woodworking machinery Flight simulators Cutting slitting machinery Conveying Packaging machines Wire and cable machines Wind turbine pitch control Elevators ire machinery Extruders E www balluff com Micropulse Z Style Features Absolute non contact position feedback Highly accurate super reliable maintenance free Heavy duty stainless steel pressure tube Rated to 8700 psi Optional Rapid Replacement Module Plug and play field repair Fluid circuit remains intact
128. ngth in meters 02 05 10 15 20 25 P Pin Analog Voltage Output BTL6 A1 Analog Current Output BTL6 E1 Wire Color 1 oignal Common GND Signal Common GND Yellow 2 oignal Common GND Signal Common GND Gre 9 Output Signal 10 0 V Not used Pink 4 Not used Not used Hed 5 Output Signal 0 10 V Signal Output 4 20 mA BTL6 E100 Signal Output 20 4 mA BTL6 E170 Green 6 oupply GND oupply GND Blue fi Supply Voltage 24 Vdc Supply Voltage 24 Vdc Brown 8 Not used Not used White How to Order BTL6 xxxx Mxxxx P S115 PKx Output Type Operating Voltage A110 0 10 V and 10 0 V output 24 V 20 Supply Voltage E100 4 20 mA output 24 V 20 Supply Voltage E170 20 4 mA output 24 V 20 Supply Voltage Stroke Length inches mm 2 0051 11 0280 26 0661 60 1524 3 0077 12 0305 28 0 711 O 1718 4 0102 13 0330 30 0762 80 2022 o 0127 15 0381 32 0813 90 2286 6 0152 16 0407 36 0914 100 2540 01 8 18 0457 40 1016 110 27 94 8 0203 20 0508 42 1067 9 0230 22 0560 48 1220 10 0254 24 0610 50 1270 Connector 115 8 pin M12 Micro Connector BKS S115 PU xx Magnet Type PK3 BTL5 F 2814 1S Captive Sliding Magnet included BTL P M5 VZ Mounting Feet included PK4 BTL5 P 3800 2 Floating Magnet included BTL P M5 VZ Mounting Feet included BALLUFF Micropulse R Style Introduction Ultra low Profile The low profile R housing is designed to be mechani
129. nterface with virtually any control no need to break the hydraulic seal to LM remove the entire unit because the Standard resolution to 2 um and internal electronics and sensing element linearity of 0 02 can be replaced as an assembly in just a Provides consistent stable accuracy matter of minutes Held in by two over a temperature range of 40 to retaining screws the Rapid Replacement 176 F Module is simple to remove and re install giving you confidence and peace of mind Enhanced wave guide construction provides a high level of resistance to shock and vibration In today s global economy and world wide scope of industrial operations universal hazardous location approvals are indispensable for maintaining the flexibility to ship equipment throughout the world The Balluff Micropulse TA12 series offers the widest range of global application certifications for any magnetostrictive linear position feedback on the market CE Enhanced Features Balluff TA12 Ex Proof transducers offer innovative features that enhance usability and increase performance Autotuning E Patented Autotuning circuitry automatically compensates for changes in the strength of the magnetostrictive return signal E Autotuning compensates for changes in temperature providing a more stable signal over a wide temperature range and reducing maintenance and repair Coss E Patented auto tuning electronics help reduce maintenanc
130. nting screws DIN 84 M4x35 A2 with washers and nuts Accessories olease order separately Number of Mounting Feet Recommended Transducer Recomended otroke Length mm Number of Feet 0051 0457 2 0508 0711 3 0762 0914 4 1016 1220 9 1270 6 1524 1118 8 Each mounting foot includes 2032 9 A isolation washers and 2 mounting 2286 10 screws ordered separately 2540 11 Order part number 2794 12 BTL P M5 VZ sold in pairs 3048 13 3302 14 3606 19 3734 16 84 BALLUFF Micropulse Floating Magnets R Style Profile Series Magnet Magnet BTL Profile BTL Profile Extended range floatin Electro magnet floatin 28 x 3 2 deep c bore E M5 x 8 Lateral offset 2MM Vertical distance Lateral offset Vertical distance of magnet of magnet C om or 15mm DEI oZ BTL5 P 5500 2 BTL5 P 4500 1 Plastic Plastic approx 40 g approx 90 g IY any 4 ugs 100 mA 40 85 C 40 60 C Magnet Magnet Straight connector COA AEC 00 VY 050M Hight angle connector CO4 BEC 00 VY 050M Please indicate cable length in ordering code 03 05 10 15 e g 050M 5M O15 O15 SS SS SOS EIER EINEN AAMAS 28 CO4 BEC CO4 AEC 32 5 Mating connector for electromagnet E www balluff com BALLUFF 85 Micropulse Captive Magnets R Style Profile Seri
131. oke signal falling lt Mode selection The standard function is i a ee ee In aa a a a nio tad x separate measurement of two positions Minimum Minimum P _ Separation separation are used to switch over to 65 mm 65 mm differential mode 100 96 50 96 25 50 75 96 25 96 75 96 na TT uri dan TTE im i TT 100 96 p co ial irous ar il all iaoruse ar G u Programming example Differential travel 50 96 nominal stroke 10 V differential signal Default setting Differential measurement Output 1 Standard travel signal not shown Output 2 differential signal 100 96 nominal stroke 10 V Programming example Differential travel 50 96 nominal stroke 5 V differential signal 98 BALLUFF _Alvantage Micropulse AT Style Analog Interface Profile Series A1 Series BTL6 Profile Al Output Signal Analog Voltage Programmable Transducer Interface Ce es Ordering Code Output Voltage UA Load Current Max Hipple oystem Resolution Hepeatability Hepeat Accuracy sampling Rate Non linearity oupply Voltage Current Draw Polarity Reversal Protected Operating Temperature Storage Temperature Pin Assignments Pin Color Output Signals 1 YE A 2 GY N 3 PK O O 7 o o 4 HD B 5 GN Supply Voltage 6 BU 7 BN 8 WH Connect shie
132. onous Serial Interface SSI ii Ei E CANopen amp 5 Profibus DP E a Quadrature m gj Dual Magnet Analog w Programmable Stroke Resolution 0 1 mV analog a d sg any 0 2 pA analog E 7 UA 16 bit analog i a Controller dependent Start Stop amp PWM a E 1 2 3 5 10 um selectable Qudrature output a gu 5 10 20 40 u selectable SSI output E A m 5 um increments selectable CANopen amp Profibus n a 10 um analog 5 um analog 1 2000 m Stroke Length Active measurement area 1 200 1 200 1 59 1 200 Wiring Options Quick disconnect D N Cable out i a E 722 NET Operating Voltage 2AL Voe 72052 m NI Bi 15 Vdc x296 m a ti 149 510 Vee E Eri a il Sere Features 3 4 16 UNF threads or M18 Rugged all stainless Rugged compact Factory Mutual threads steel housing housing and ATEX approved Pressure rated to 8700 psifor Eliminates the need for All stainless steel Explosion proof use in hydraulic cylinders protective covers construction Flame proof Optional Rapid Replacement 3 4 16 UNF threads W For use in hydraulic Bolt in design Moaule Bolt in design K cylinders Standard Rapid Analog signal adjustable in field Pressure rated to Embeddable design Replacement Industry standard 8700 psi can be used in Module Depending on output type configuration welded cylinders Page 15 28 29 46 47 54 55 64 Micropulse Linear Position Transducers Selection Guide Se j y Low Profile H
133. open DeviceNet CANopen DeviceNet _ CANopen DeviceNet Type T splitter 2 x F 1 x M Termination resistor Termination resistor Male female extension female male Ordering Code BKS S 92 TA1 BKS S 92 ROIl BKS S 94 RO1 BKS S 92 16 GS92 Housing Material PA TPU TPU PUR Contacts Brass Brass Brass Brass Contact Finish Ni 0 8 um gold plated _0 8 um gold plated 0 8 um gold plated No of Wires x Conductor 5 x 0 34 mm AWG 22 Cross Section Enclosure Rating Per IP 67 IP 68 IP 68 IP67 IEC 60529 Knurled Coupling Ring Brass Brass Brass Brass Finish 2 5 um Ni 2 5 um Ni 2 5 um Ni 2 5 um Ni O ring HBHR Viton Viton Viton Hesistor 121 Ohms 121 Ohms Indicate cable length in meters 02 Length 2m 05 2 Length 5m 10 Length 10m 112 BALLUFF Connectors Accessories for Series Type Ordering Code Screw Connection HousingMaterial Material Contacts Cable Strain Relief Cable Diameter No of Wires x Conductor Cross Section Enclosure Rating Per IEC 60529 Knurled Coupling Ring O ring Pin Assignments Micropulse Connectors Linear Position amp Accessories for Transducers PROFIBUS DP BKS S 103 00 BKS S 105 00 BKS S103 CP xx BKS S 48 15 CP BTL5 T1 S103 BTL5 T1 S103 BTL5 T1 S103 BIL5 T1 8103 oupply voltage 5 pin 5 pin 5 pin female 3 pin female male molded cordset female 10 Jod M8x1 BKS S 10
134. ousing Tube Profile Housing zr P Se Magnetic y K Profile Housing P Plunger Style BIW R AT Linear Encoder a B i u B m H BH B a m E a u B B E E pu B Bn E H E B m E al B H E E E u E u E 2 200 DII 2 100 75 mm 750 mm up to 48 meters il Bi u a m B B m B n u BH E Quad output only 18 30 Vac Bg Designedfor external Lowest profileforspace Cost effective Linear pot form factor Non contact linear mounting critical applications Free floating magnet All new pulsed measurement system Rugged aluminum Compatible with rod in 0 10 V analog and inductive technology Flexible magnetic tape extruded housing cylinder type linear start stop interface Highly immune to EMI installs easily Free floating magnetor potentiometers PB Fast 30 kHz update Available in rotary captive sliding magnet Dual magnet dual rate versions analog programmable High speed upto 20 m s stroke version Highly accurate resolution to 1 um 65 80 81 90 91 102 103 106 See www balluff com BML Hydraulic Cylinder with Transducer Hydraulic Mechanical Press Press Rapid Replacement Module Injection Molding Machinery Built into the hydraulic cylinder the transducer provides continuous position and velocity information for mold closing The rod portion can withstand up to 8700 PSI Micropulse transducer rod style integrated in hydraulic cylinders Hazardo
135. pe Ordering Code Fig 2 Pin Profibus RxD TxD N u a RxD TxD P e m e Data GND ane e JE Pwr Supply GND gt Cy Uo z e STeso2eQg ILILI 2 5 Pwr Supply ay a ae i De 6 _ VP 5V Output m e r Dar Not used 8 Notused Fig 1 Fig 2 Fig 3 Output Type Ordering Code Fig 3 Pin Quadrature Q CANbus H Output Channel A CAN GND Output Channel B CAN Low Outpur Channel A CAN High Pwr Supply GND Pwr Supply GND Pwr Supply 10 to 30 Vdc Pwr Supply 24 6 Output Channel B CAN GND Output Channel Z CAN Low 8 Output Channel Z CAN High E Strobe Input Not used 10 Not used Not used Typical housing with terminal block assembly BALLUFF Micropulse Ex TAl2 Ordering Code ReplacementModuuenyBTL5 A11 MO0 305 MOIl TA Complete ransaceB T L 5 A11 M0 305 DEXC TA12 E4 US Balluff u Linear Transducer Generation 5 Output Type A 0 to 10 Vdc Q Quadrature N output B 5 to 5 Vdc Differential start stop with tri state only C 0 to 20 mA K Differential stop leading edge active E 4 to 20 mA L Differential pulse width modulated US G 10 to 10 Vdc M Differential start stop leading edge active single ended Oeo N Single ended start stop leading edge add US Start Stop T Profibus P Differential start stop trailing edge active leading edge
136. pecifications pg 104 Accessories pg 105 E www balluff com BALLUFF 103 Micropulse Dimensions BIW Style General Specifications Series BIW BIW Output Signal Analog Voltage Analog Current Transducer Interface A G C E _M12x1 PLOO57 Ordering Code BIW1 A G310 M _ _ _ P1 S115 BIW1 C E310 M__ P1 S115 Output O 10 V order code A O 20 mA order code C 10 10 V order code G 4 20 mA order code E Output Load 6 mA 500 Q System Resolution 5 um Repeatability 10 um Non linearity lt 200 um up to 500 mm nominal stroke typ 0 02 96 max 0 04 508 2540 mm nominal stroke oampling Rate typ 32 kHz oupply Voltage 18 90 Vdc No load Current 60 mA Operating Temperature 4 to 185 F storage Temperature 40 to 212 F Pin Assignments Pin Color YE Slope selector GY O V signal common PK not used HD Slope selector Output signal 00 O O1 OO I2 J G Zz BU GND BN 24 Vdc WH not used Shock Load 100 g 2 ms Vibration 12 g 10 2000 Hz Dielectric Strength 500 V GND to housing Enclosure Rating per IEC 60529 IP 54 Housing Material Anodized aluminum Mounting Mounting clamps Connection Type Connector M12 8 pin standard Housing Length A Nominal stroke 100 mm Mechanical Stroke B Nominal stroke 10 mm Included Ordering example Transducer BIW1 310 M _ _ _ P1 S115 User s guide 2
137. pling Rate Temperature Coefficient Communication Speeds Output Modes Operating Voltage Operating Current Output Notes SSI Maximum cable lengths Cable length Clock Freq 251 1000 kHz 50m 500 kHz 100m 400 kHz 200m 200 kHz 400m 100 kHz BALLUFF Electrical Options Specialized Interfaces SSI The SSI synchronous serial interface output interfaces with popular control systems from manufacturers such as Allen Bradley Siemens Parker and many others Cable spans can be up to 400 m with noise free operation Individual EEPROM linearization of this interface makes it ideal for applications requiring the best accuracy available S So WO 20o0r40um 30 um or 2LSBs whichever is greater 1 digit lt 1 digit 500 us 6 um 5 pom x D C 100 200 400 500 1000 kHz 24 or 25 bits binary or gray code 24 Vdc 20 lt 80 mA otandard HS 485 422 levels Pulse sequence It et I tm out of 2 E EA E BTL5 S1 Mxxxx W Data Format O Binary increasing 24 bit 1 Gray code increasing 24 bit 2 Binary falling 24 bit 3 Gray code falling 24 bit 6 Binary increasing 25 bit Gray code increasing 25 bit 8 Binary falling 25 bit 9 Gray code falling 25 bit System Resolution 25mm 3 10 um 4 20 um o 40 um 6 100 um 9 2 50 um Stroke Length Xxxx length in mm see chart on page 37 Max 156 3962 mm
138. re static 24 bar 348 psi 20 bar 290 psi 15 bar 217 psi AO bar 580 psi E www balluff com BALLUFF 23 Micropulse Accessories Z Style Connectors Product Molded Molded Straight Connector Right angle Connector Straight Connector Right angle Connector Type 8 pin female 8 pin female 8 pin female 8 pin female 66 Ordering Code BKS S 32M BKS S 33M BKS S 232 PU BKS S 233 PU Material CuZn nickel plated CuZn nickel plated CuZn nickel plated CuZn nickel plated Contact Surface 0 8 um Au 0 8 um Au 0 8 um Au 0 8 um Au Solder Connection OO option only OO option only N A N A Cable 7x 0 25 mm AWNG 24 7 x0 25 mm AWG 24 7 x 0 25 mm AWG 24 7 x 0 25 mm AWG 24 Cable Diameter 6 35 mm z 0 35 mm 6 35 mm z 0 35 mm 6 35 mm z 0 35 mm 6 35 mm z 0 35 mm Allowable Cable Diameter 6 8 mm 6 8 mm N A N A Cable Material PUR PUR PUR PUR Environmental Rating IP 67 when installed IP 67 when installed IP 67 when installed IP 67 when installed For additional connectors Indicate cable length in ordering code in meters see pages 107 114 consult factory for longer lengths OO connector only only available for BKS S 32M and BKS S 33M 02 2 meter cable 05 2 5 meter cable Podut o Jaemnt Jam nut ype J JA d4A M6UNF M18 x 1 5 Note Jam nut not needed for 10 5 in cylinder applications I IP II I 3 4 16UNF M18 x
139. reset to preset capability 120 Vac operation with built in 24 Vdc supply Up to 4 programmable setpoints with 5 amp form A relays Optional 16 bit auxiliary analog output Optional RS232 serial interface BALLUFF BDD 652 Magnetostrictive Start Stop Display and Controller Name Magnetostrictive START STOP Display and Controller Series BDD 652 T B DIN S5xd8mm a 5mm on 46 mn gr Pi Wiga parai Wachee 11 39 5 open nir Ces ee a eral fal Eicher cire Press down ihih io ar bon of casn and umor cuitweaeris I 1 8 mm e a m r5 reca D mi 3 187 gi Serum 3 57 DiN Lica l im r Fer schier carey infra Alec Sce Clips can te oie Ordering Code Micropulse Start Stop transducer leading edge M1 Transducer Interface or trailing edge P1 Display 6 digit alohanumeric 0 56 digits Resolution Inches 0 01 0 001 or 0 0001 Millimeters 0 1 0 01 0 001 mm Display Range 0 00001 to 99999 9 Displayed Value Position or velocity for 1 to 4 position magnets Update Rate 10 samples sec Max Sensor Length 165 4000 mm Programmable Setpoints Up to 4 programmable setpoints utilizing 5 amp form A relays Analog Output Optional 16 bit analog output O to 10 Vdc 4 to 20 mA or O to 20 mA Serial Communications Optional RS232 ASCIl interface Operating Voltage 85 265 Vac 95 370 Vdc or 15 48 Vac 10 72 Vd
140. roke gt 2000 mm 1 kHz stroke lt 2000 mm 1 kHz stroke lt 2000 mm 1 kHz stroke lt 2000 mm Temperature Coefficient 150 uV C 0 6 A C 6 um 5 pom NL C 5 pom C P V NL AT 10 ppm C P V NL AT Operating Voltage 24 Vdc 20 or 24 Vdc 2096 or 24 Vdc 20 or 10 30 Vdc 10 30 Vdc 1030 vde Operating Current lt 150 mA lt 150 mA lt 150 mA Nominal 24 Vdc Nominal 24 Vdc Nominal 24 Vdc Notes Analog voltage output versions incorporate both rising and falling outputs Analog current version must be ordered as rising or falling ouputs Output Options Ordering Code 5 5 V MIHI B 10 10 V a G 4 20 mA E Temperature coefficient Analog Outputs variables V output range in V 0 200m a C output range in mA AT temperature change Start Stop 3 EN P magnet position Trailing edge active D Start Sto Leading edge ius L D A iH Start Stop I ML Trailing edge tri state High Z Gate Pulse 7 BU L amp R Stop Pulse K Leading edge active i NL stroke length Digital Outputs Active Stroke Analog and Digital Output Options for the Micropulse W Style START STOP RS 485 signal transmission with digital outputs E www balluff com BALLUFF 31 32 Micropulse W Style Ordering Code Resolution Non linearity Repeatablity resolution hysteresis Hysteresis Sam
141. s pg 54 BALLUFF 47 Micropulse Dimensions AR Style General Specifications SE AR Rod Style Housing E2 E28 B 30 63 5 BTL6 E2 E28 ____ KA TNominalstroke measuringarea Damping zone unusable area Cable out axial centric BIL6 A B 292 13 A mm G mm sv a x E 2975 13 E2 102 _ Thread M4 x 4 6 deep S BTL6 P 252 16 E28 8 No thread an Housing E2 E28 B sure a 63 5 eee BTL6 E2 E28 _ LA Nominal stroke measuring area Damping zone 038 9 unusable area Cable out 3 axial with pigtail Magnet RN J BY BTL6 A B 25 2 A mm G mm e BTL6 E 29 75 E 102 _ Thread M4 x 4 6 deep BTL6 P 25 2 E28 8 No thread Housing E2 E28 B GO EM 63 5 BERE ME BTL6 E2 E28 _ KE Nominal stroke measuring area Damping zone 038 9 unusable area Cable out axial eccentric Magnet nn ON er J E i S BTL6 A B 252 A mm G mm co BIL6 E 29 75 19 E2 10 2 Thread M4 x 4 6 deep BIL6 P 202 16 E28 8 No thread Ordering Code BTL6 M____ E2 E28 ____ Shock Load 100 9 6 ms per IEC 60068 2 27 Continuous Shock 50 g 2 ms Vibration 12 9 10 2000 Hz per EN 60068 2 6 Polarity Reversal Protected es Dielectric Strength 500 Vdc GND to housin Protection per IEC 60529 IP 67 Housing Material Outer tube 1 4571 stainless flange 1
142. s ideal for space restricted applications Applications Features Hydraulic cylinder Bolt in design Primary wood lumber Rugged all stainless steel Valve control housing Food processing Designed for demanding applications Waste water plants ib BTLIC Eliminates need for protective Pulp and paper DONORS cn Gate position Pressure rated 8700 psi Hydro Civil engineering Outputs Analog voltage or current Digital start stop Pulse with modulates PWM PWM with recirculations SSI Stroke length 1 to 200 Quick disconnect and integral cable E www balluff com BALLUFF 39 Micropulse Dimensions K Style General Specifications K Compact Bolt in Rod Style Series K Style Available Lenaths 25 mm 1 in to 3962 mm 156 in Output Signals Analog Digital Pulse SSI C 34 ER 4040 5 Nominal stroke measuring area 60 Al us 10 2 K ne M4x4 6 threaded 8 0 K8 blind hole security disk 9 DIN 6799 25 Connector Clearance Cable Clearance Mounting Surface Mounting Hole Detail 6x ESOS ae 0 mus m 011 06 4 Ordering Code BTL 5 M K See ordering code on page 46 Measurement Type Linear displacement Measurement Range 25 mm 1 in to 3962 mm 156 in ohock Rating 100 g 6 ms
143. s potentiometers Impervious to dust grit shock and vibration and rated for use in a wide variety of industrial applications Micropulse AT and AT vantage ideal for use in injection molding machines E www balluff com Senses two motions at the same time 100 Field Scalable From optional to standard an industry example Micropulse transducers have long been standard in the plastics machinery industry on high precision machines and offered on standard machines as a non contact option to potentiometric systems The Micropulse AT and ATvantage have been designed in cooperation with development engineers from the plastics machinery industry The AT family is competitively priced and meets all the technical demands of the industry With the introduction of Micropulse AT transducers downtimes can be reduced to a minimum not just on high end specialty machines but on standard production models as well BALLUFF 97 Micropulse AT Style Modes Using the ATvantage Two moving members on a machine often travel in the same direction Each axis normally requires a separate feedback sensor With the Micropulse AT you can now sense both movements at the same time with just one transducer having two analog outputs The position of the respective null and end points can be set individually using two programmable inputs
144. t Analog Output Operation Leave Blank for Digital Versions Voltage output Output type A B amp G 1 User selectable rising or falling Current output Output type C amp E O Minimum output at connector end rising towards opposite end Maximum output at connector end falling towards opposite end Stroke Length 0 3 0 5 305 mm active stroke length in mA Housing Type K Compact bolt in rod style 10 2 mm Pressure Tube standard K8 Compact bolt in rod style 8 mm Pressure Tube 1016 mm max length 250 bar max pressure Connection Type S R 3 2 8 pin quick disconnect metal connector see page 44 for mating cable K 0 5 Cable out 5 m standard specify length in meters Interrogation only valid if output type R otherwise leave blank Internal interrogation E External interrogation Recirculation only valid if output type R otherwise leave blank 121 circulation 2 2 circulations 3 3 circulations 4 4 circulations 6 6 circulations 8 8 circulations 10 10 circulations 16 16 circulations See additional ordering information on page 42 Standard Stroke Lengths Inches mm consult factory for additional lengths 2 0051 10 0254 24 0610 50 1270 98 2490 160 4064 196 4978 3 0076 11 0280 26 0661 54 1872 108 2 43 164 4166 200 5080 3 0 0090 12 0305 28 0711 60 1524 118 2997 168 4267 4 0102 13 0330 30 0762 66 16 6 126 3
145. t wear free magnetostrictive sensing principle Linear potentiometers by contrast are electro mechanical devices that utilize a moving wiper contact riding along a resistive element Both the wiper contact and the resistive element are subject to wear from repeated operation and continuous machine vibration Abrasive contaminants are able to enter the potentiometer housing through the mechanical seals further accelerating wear leading to erratic position signals With no moving parts the Micropulse AT is impervious to environmental contamination such as dust and grit It is also shock and vibration rated for use in demanding industrial applications The convenient M12 connector assures easy installation and quick replacement without the need to remove and reinstall hardwired cabling Micropulse AT Style Wear Free Inexpensive Easy to Order Easy to Hook Up The round housing of the Micropulse AT allows the unit to be rotated to sense the position magnet in multiple directions enhancing installation flexibility The position magnet is a floating design meaning no mechanical linkage is required saving cost and reducing installation complexity Linkage is eliminated as a source of backlash error No mechanical linkage also eliminates over stroking as a potential source of sensor breakage and production downtime Advantages Non contact wear free unlimited cycles No mechanical linkage required
146. technical information see EHE NN bit integer SMELL bit integer 16 bit integer 32 bit integer points 8 bit integer BTL5 H1__ Mxxxx DEXC TA12 BTL5 T1 0 Mxxxx DEXC TA12 Process Data No of Magnets 1 1x position amp 1 magnet 1 x velocity 2 2 magnets 2 2x position amp 3 4 magnets 2 x velocity Stroke Length 3 4 x position Xxxx length in mm see chart on page 63 Baud Rate Max 156 3962 mm O 1MBaud 1 800 kBaud 2 500 kBaud 3 250 kBaud 4 125 kBaud 5 100 kBaud 6 50 kBaud 7 20 kBaud 8 10 kBaud Stroke Length Xxxx length in mm see chart on page 63 Max 156 3962 mm BALLUFF uu Micropulse Specialized Interfaces Ex TA12 Electrical Options SSI The SSI Synchronous serial interface output interfaces with popular control systems from manufacturers such as Allen Bradley Delta Computer Siemens Parker Bosch Rexroth and many others Cable spans can be up to 400 m with noise free operation Individual EEPROM linearization of this interface makes it ideal for applications requiring the best accuracy available Ordering Code S Hesolution 5 10 20 or 40 um see ordering code below Non linearity Non synchronized 30 um or 2LSBs whichever is greater B Synchronized same as start stop digital Hepeatablity resolution hysteresis 1 digit Hysteresis lt 1 digit oampling Rate 2 kHz Temperature Coefficient 6 um 5 pom x L C Communication Speeds 100 200 400 500 100
147. ted Wiring Diagrams Analog Voltage Analog Current 5147 Only A B G l E C 7 SSI Analog output Analog output rising Data Output Data Output Analog common 5 pBN___saav to 30V optional RA WH on Z only Analog output falling EK Analog common a ie 30V apia 1 16 m GND n Z only 4 EEE Analog common Clock Input Clock Input 24 V GND o No Connection T Digital RS485 differential Digital Single ended P M 1 K L R N YE L Interrogate Input pPK u e M Pulse Output 5 E T ie 24 V 10 30V optional 6 WH GND on Z only Interrogate Input Interrogate Input Pulse Output L 31 Pulse Output EN 24 V 10 30V optional WH GND on Z only BALLUFF Micropulse Connectors Linear Position amp Accessories for Transducers CANopen DeviceNet Connectors Accessories BKS S 92 00 BKS S 94 00 BKS S 93 00 BKS S 95 00 for Seres 1 CANopen DeviceNet CANopen DeviceNet CANopen DeviceNet CANopen DeviceNet Type straight female straight male Right angle female Right angle male 219 6 _ 219 6 e Ordering Code BKS S 92 00 BKS S 94 00 BKS S 93 00 BKS S 95 00 Screw Terminal max 0 75 mm AWG 18 max 0 75 mm AWG 18 max 0 75 mm max 0 75 mm Housing Material Nickel plated brass Nickel plated brass Nickel plated brass Nickel plated brass Contacts Brass Brass Brass Brass Contact Finish 0 8 um gold plate
148. the controller parameters With the P110 start stop digital output both the rising and the falling edges of the signal are precisely controlled allowing the flexibility to match the controller interface requirements with a single part number 1110000101 11 Features Bi directional communication Transducer controlled using INIT and START STOP signals Integrated diagnostic functions Plug and Play Automatic parameterizing reduces downtimes Sending of sensor model stroke length specific parameters Benefits High resolution Position data from 2 magnets can be processed simultaneously 4 8 bit processor interface Micropulse Digital Pulse Interface P11_ AT Style Profile Series A1 Series BTL6 Profile Al Part No Code see below P Transducer Interface Digital ST SP Pulse C Start Stop Leading and Trailing VAY edge active k Trailing edge ee C US P110 Leading edge gt e Active Stroke SSF Ordering Code BTL6 P110 M _ _ __ Al S115 System Resolution rocessing dependent Repeatability 10 um Hepeat Accuracy lt 20 um Hesolution lt 10 um Non linearity lt 200 um up to 500 mm nominal stroke typ 0 02 96 max 0 04 96 508 2540 mm nominal stroke oupply Voltage 20 28 Vdc Current Draw lt 60 mA at 1 kHz Operating Temperature O to 4158 F otorage lemperature 40 to 212 F Pin Assigaments Pin Color BIL6 P11
149. tions N OD O1 Oo PO Micropulse Connectors AT Style Profile Series A1 Connectors BKS S115 PU BKS S116 PU _ BKS S115 00 for Series BIL6 __ _ S115 BIL6 ___ S115 BIL6 __ _ S115 Type 8 pin Straight female 8 pin Right angle female 8 pin female 219 6 M12x1 Ce aa amp II Ordering Code BKS S115 PU BKS S116 PU BKS S115 00 Screw Terminal max 0 75 mm Housing Material PUR PUR CuZn nickel plated Contacts CuZn CuZn CuZn Contact Finish 0 8 um Au 0 8 um Au Cable Strain Relief PG 9 Accepts Cable Diameter 6 8mm Enclosure Rating per IEC 60529 IP 67 IP 67 IP 67 when attached Knurled Coupling Ring CuZn CuZn Finish 2 5 um Ni 2 5 um Ni O ring Viton Viton Viton Cable Molded on PUR No of Wires x Conductor Cross Section 8 x 0 25 mm braided shield Type LIYY CF11Y Conductor Configuration 14 x 0 15 mm Outer Diameter 6 6 0 2 mm Min Bending Radius dynamic 4 x D static 3 x D Please indicate cable length iN ordering code 02 Length 2 m 05 Length 5 m 10 Length10 m 15 Length 15 m 20 Length 20 m 25 Length 25 m Pin assignments Pin Color 5 1 YE AEN 2 GY 3 000 7 3 PK Oo 0 a 2 4 RD 8 5 GN 6 BU View of T BN female 8 WH E www balluff com BALLUFF 101 Micropulse AT Style 102 BALLUFF Micropulse BIW Style Introduction Non Contact Performance Standard Form Factor Linear Potentiometer Price The Micropulse BIW uses patented pulsed inductive m
150. to 212 F Pin Assignments Color BTL6 P510 M In Output Signals Input YE INIT Output GY START STOP Input PK INIT Output GN START STOP Operating Voltage BU GND BN 24 Vdc Shield connected to housing Dimensions and mechanical data Ordering example page 48 BTL6 P510 M Please order separately Magnets see page 53 Standard nominal stroke mm Housing Connection type 0025 0051 0076 0090 E2 outer tube Axial out 0102 0127 0152 0178 10 2 mm KAO2 PUR cable 0203 0230 0254 0280 2m 0305 0330 0381 0407 E28 outer tube 0457 0508 0560 0610 8 mm Axial eccentric out 0661 0711 0762 0813 max nominal KEO2 PUR cable 0914 1016 1067 1220 MM 1270 1372 1524 Avid nt LAOO 3 PUR pigtail 0 3 m BALLUFF Micropulse Magnets AR Style Rod Series AR Description Magnet Magnet Magnet Magnet for Series BIL6 rod BIL6 rod BIL6 rod BIL6 rod C 032 21 9 0 1 017 2 O13 1013 5 0 2 ZEE MU ue ZEE a a n Ordering Code Magnet BTL P 1013 4R BTL P 1012 4R BTL P 1014 2R BTL P 0814 GR PAF BTL Ordering Code Spacer BTLZ P 1013 4R SPACER BTLZ 2 1012 4R SPACER N A N A AR Material A A A Ferrite PA 6 Weight approx 12g approx 12g approx 10g approx 1 5g Magnet Traverse Speed any any any an Operating Temperature 40 100 C 40 100 C 40 100 C 40 100 C Storage Temperature Ordering Code PA 60 BTL P 1013 4R PA
151. toring Tunnel boring equipment Die casting machinery Woodworking machinery Hight simulators Cutting slitting machinery Conveying Packaging machines Wire and cable Wind turbine pitch control Elevators Food processing Lumber Semiconductor Tire machinery Web processes Mobile equipment Dispensing equipment Dosing equipment Measurement Hydraulic Press Mechanical Eccentric Press 12 BALLUFF Film Slitting Machine Multiple magnets IT clio uu M Hydraulic Press Hyaraulic cylinder Injection molding machine Tire press Veneer press or knife Cylinder Balluff transducers are the rugged choice for use under extreme ambient conditions and over measuring distances between 25 mm 1 and 5080 mm 200 Various output signal formats are available for integration into your specific control system In addition digital to analog processor modules are available with a variety of programming functions for flexible interfacing to your control system Features Auto Tuning Non contact Wear free IP 67 amp IP 68 Analog Digital SSI Pulse CANopen Profibus Quadrature and DeviceNet E www balluff com Micropulse Linear Position Transducers Obtaining accurate position feedback is a critical
152. tputs i in p j ML aa PNP outputs 16 bit 0 10 Vdc or Scaleable 16 bit analog output 4 20 mA analog output 10096 adjustable available Technical Specifications Input Signal O 10 Vdc or 4 20 mA Display 6 digit 5 digit usable for analog models 0 56 digits 6 ms refresh rate oupply Voltage 24 Vdc 20 Temperature Range O to 70 C Update Rate 67 ms Resolution 16 bit A D Digital Outputs PNP 100 mA per output Analog Output 16 bit analog O 10 Vdc or 4 20 mA 100 adjustable Housing Information Plastic 1 8 DIN housing panel mountable Accessories optional BDD Z 001 Clear Nema 4X IP65 display cover E www balluff com BALLUFF 119 Micropulse Transducer Accessories BDD 652 Magnetostrictive Start Stop Display and Controller The BDD 652 is a full featured digital display that is compatible with Micropulse magnetostrictive linear position transducers with a START STOP interface The BDD 652 features a 6 digit alphanumeric display with scrolling menu prompts for easy programming and setup The modular construction of the BDD 652 allows for a variety of relay analog and serial output options using factory installed plug in output cards Features High resolution down to 0 0001 Multiple position magnets up to 4 magnets can be used on a single Transducer Display position or velocity Easy programming with scrolling alphanumeric display Front panel zero button including
153. ullet float Sphere float _ 032 O44 062 250 9 a l7 18 O16 mar n p Ordering Code BTL2 S 3212 4Z BTL2 S 5113 4K Material Stainless 316 Stainless 316 Weight 20 g 35 g 66 g 34 g Operating Storage AQ 120 C 40 120 C AO at 120 C A0 009 Temperature Water Displacement 35 mm 30 mm 41mm 26 mm Pressure Static 24 bar 348 psi 20 bar 290 psi 15 bar 217 psi 4O bar 580 psi E www balluff com BALLUFF 43 Micropulse K Style Accessories amp Installation Product Molded Molded Straight Connector Right angle Connector otraight Connector Right angle Connector Type 8 pin female 8 pin female 8 pin female 8 pin female O18 66 Ordering Code BKS S 32M BKS S 33M BKS S 232 PU BKS S 233 PU Material CuZn nickel plated CuZn nickel plated CuZn nickel plated CuZn nickel plated Contact Surface 0 8 um Au 0 8 um Au 0 8 um Au 0 8 um Au Solder Connection OO option only OO option only N A N A Cable x 0 25 mm ANG 24 7 x0 25 mm AWG 24 7 x 0 25 mm AWG 24 7 x 0 25 mm AWG 24 Cable Diameter 6 35 mm z 0 35 mm 6 35 mm z 0 35 mm 6 35 mm z 0 35 mm 6 35 mm z 0 35 mm Allowable Cable Diameter 6 8 mm 5 9 mm N A N A Cable Material PUR PUR PUR PUR Environmental Rating IP 67 when installed IP 67 when installed IP 67 when installed IP 67 when installed For additional Indicate cable length in ordering code in meters
154. us Locations Tooling amp tool handling Level monitoring Presses Woodworking Casting amp rolling mills machinery Foundries Conveying Injection molding Packaging machines Leveling machines Windmills Liquid Level Transport systems Elevators Lift controls Cylinder 8 BALLUFF Enhanced Magnetostrictive Technology The waveguide consists ofa special nickel iron alloy with 0 7 mm O Dzand Osis A copper conductor is introduced through the length of this tube The start of measurement is initiated by a short current pulse This current generates a circular magnetic field which rotates around the waveguide A permanent magnet at the point of measurement is used as the marker element whose lines of field run at right angles to the electromagnetic field In the area on the waveguide where the two fields intersect a magnetostrictive effect causes an MICROPULSE Accessories Floats Non contact floats with integrated permanent magnet measure liquid level E www balluff com BTM Module Provides up to 4 channels of analog position and or velocity feedback elastic deformation of waveguide which pro the waveguide in both the form of a mechani The mechanical wa to an electrical signal k converter The propag the mechanical wave by the position of the p JOU SUN Magnets Connectors Connect with Balluff and decreas

MicroPulse Transducers

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