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PD6060 Manual - SRP Control Systems

1. Display Parameter Action Setting Description b nk Display Bnet Alternate display of channel B net tare and gross and gross no tare nu bu5 Display Modbus Display Modbus input register d aFF Display off Display blank little display d unit Display unit Display big display channel units d intu Display Set display intensity level from 1 to 8 intensity rELAY Relay Enter the Relay menu ASS din Assignment Assign relays to channels or Modbus AS 4 Assign 1 Relay 1 assignment Lh Ax Channel A Assign relay to channel A or B or C na buS Modbus Assign relay to Modbus register rL i Relay 1 Relay 1 setup Act i Action 1 Set relay 1 action Ruta Automatic Set relay for automatic reset Auto manual Set relay for auto or manual reset any time Latching Set relay for latching operation Lt Cir Latching Set relay for latching operation with manual cleared reset only after alarm condition has cleared ALLErn Alternate Set relay for pump alternation control Sa PL Sample Set relay for sample time trigger control FF Off Turn relay off FA LSE Fail safe Enter Fail safe menu 15 Fail safe 1 Set relay 1 through 8 fail safe operation an On Enable fail safe operation oF F Off Disable fail safe operation dELAY Delay Enter relay Time Delay menu did i Delay 1 Enter relay 1 time delay setup n 1 On 1 Set relay 1 On time delay 30 Model PD6060 Dual Input Process Meter Instruction M
2. Rout Rout 1 Rout 2 Rout 3 SEbuP Aout Rout gt Rout If Installed 1 1 45 1 000 000 Gut 04 000 Rout dS I Rout Out I d5 2 100 000 Dut 2 20 00 re R out d5 Rout Dut 2 For instructions on how to program numeric values see Setting Numeric Values page 33 62 Model PD6060 Dual Input Process Meter Instruction Manual Reset Menu r ESEE The Reset menu is used to reset the maximum or minimum reading peak or valley reached by the process both may be reset at the same time by selecting reset high amp low 252 HL The tare value used to zero the display may be reset by selecting reset tare St tr Control Menu Contri The Control menu is used to control the 4 20 mA analog output and the relays manually ignoring the input Each relay and analog output can be programmed independently for manual control Selecting automatic control sets all relays and analog output for automatic operation Contr Once Manual mode is initiated on any relay or analog output an LED labeled M is turned on Every few seconds all LEDs representing outputs that are in Manual mode as well as the M LED flash This process will continue as long as any output is in manual mode Rout ety Ruto Contrl 5 na Contrl na An ma An Jr na An 16
3. Lofy Copy Enter copy function CutaFF Cutoff Set low flow cutoff ch A ch B d Ab Display A B Alternate display of channel A amp B d Abt Display A Alternate display of channel A B amp C B amp C d AL Display A amp C Alternate display of channel A amp C d Aru Display A and Alternate display of channel A and the units tags unit tag d bL Display B amp C Alternate display of channel B amp C d bu Display B and Alternate display of channel B and the units tags unit tag d Lh A Display Ch A Assign display to channel A d Ch b Display Ch B Assign display to channel B d Lh L Display Ch C Assign display to channel C math dt u Display C and Alternate display of channel C and the units tags unit tag d H A Display HiA Display high value of channel A d Hib Display Hi B Display high value of channel B d Heo Display Hi C Display high value of channel C d HL A Display Hi Low Alternate between high low value of channel A A or B or C d Hold Display Hold Set digital inputs and function keys for display hold d 1 Display Lo A Display low value of channel A d Lo b Display Lo B Display low value of channel B d Lo L Display Lo C Display low value of channel C d oFF Display off Display off blank d unit Display unit Display unit of big display dec PE Decimal point Set decimal point dELAY Delay Enter relay Time Delay menu ii Digital input 1 Assign digital input 1 8 if expansion mod
4. 37 Scaling the Meter without a Signal Source 37 Scaling the Meter for Channel A SERL R 38 Scaling the Meter for Channel B SERL b 38 Error Message Err ar 39 Calibrating the Meter with External Source 39 Calibrating the Meter for Channel A CAL A 40 Calibrating the Meter for Channel B CAL b 40 Setting the Display Parameter amp Intensity 5PLAY 41 Display Setup Menu 42 Setting the Input Units or Custom Tags un it 5 43 Setting the Relay Operation r ELAY 44 Setting the Relay Assignment A55 iin 45 Setting the Relay Action 46 Programming Set and Reset Points 47 Setting Fail Safe Operation 47 Programming Time Delay 47 Relay Action for Loss of 4 20 mA Input Loop Break 47 Relay and Alarm Operation Diagrams 48 High Alarm Operation Set gt Reset 48 Lo
5. INPUT SIGNAL INPUT SIGNAL P P F4 COM V mA COM V mAt P P F4 COM V mA COM V mAt 0200 0 00 0 000 0 00 0 Voltage Voltage Signal Signal Channel A Channel B Voltage Voltage Transducer A Transducer B Figure 11 Voltage Input Connections The meter is capable of accepting any voltage from 10 VDC to 10 VDC Modbus RTU Serial Communications Serial communications connection is made to an RJ45 connector labeled M LINK on Figure 7 For interfacing to the PROVU use the PDA1232 for RS 232 the PDA1485 for RS 485 or the PDA8008 for USB The same port is used for interfacing vvith all expansion modules e g external relays digital 1 0 Use the PDA1200 meter copy cable for meter to meter interfacing for cloning purposes i e copying settings from one meter to other meters Relay Connections Relay connections are made to two six terminal connectors labeled RELAY1 RELAY4 on Figure 7 Each relay s C terminal is common only to the normally open NO and normally closed NC contacts of the corresponding relay The relays C terminals should not be confused with the COM common terminal of the INPUT SIGNAL connector 527501 RELAY4 RELAY3 PRELAY2 RELAY1 oooooolooooo NO NC C NO NC C NO NC C NO NC C Figure 12 Relay Connections 22 Model PD6060 Dual Input Process Meter Instruction Manual Switching Inductive Loads The use of suppressors
6. 77 Analog Output Programming Rout Pr 77 Programmable Function Keys User Menu u5Er 79 Tare ERrE A ERP E b 81 Internal Calibration EFL 81 Meter Copy Function CaP 83 METER 1 85 Front Panel Buttons Operation 85 Function Keys Operation 85 F4 Operation 6 86 Maximum Minimum ReadingS 86 1 5 1 87 Diagnostics Menu d 87 Determining Software Version 87 Reset Meter to Factory Defaults 88 Factory Defaults amp User Settings 89 Alphabetical List of Display Functions amp Messages 93 Troubleshooting Tips 98 Model PD6060 Dual Input Process Meter Instruction Manual Table of Figures Figure 1 1 8 DIN Panel Cutout
7. 84200 33 Model PD6060 Dual Input Process Meter Instruction Manual Setting Up the Meter SEtuP The Setup menu is used to select 1 7 Input signal the meter will accept for channel A and channel B Units for A B and C Decimal point position for A B and C Program the meter using the Scale or Calibrate functions Display parameter and intensity Relay assignment and operation 4 20 mA analog output scaling Press the Menu button to exit at any time Press Enter to Accept m H R Ch A 1 ES ES r n c e pek un 5 un ibb un 65 dEc Pk r n ES chen HE nr SEtuP dEc Pk dEc Pk dEc Pk mi b i dddddd UB dddddd dddddd Eh R Inn 7 tn InCAL CH A E cH b Prab InCAL In AL ml i SERL R ES cAL A EH R EH R Y dSPLAY ba Ofi an r Da i SEtuP dSPLAY dSPLAY dSPLAY R es rELAY ASS Gn Epey i p EB SEtuP rELAY rELAY Break Y Raut Rout ES amir 2 ES ro 3 SEtuP Rout Rout Rout 34 Model PD6060 Dual Input Process Meter Instruction Manual Setting the Input Signal inPut Enter the nput menu to set up the meter to display current n7 A or voltage Wait inputs for channel A and channel B The current input is capable of accepting any signal from 0 to 20 mA Select current input to accept 0 20 mA or 4 20 mA signals The voltage input is capable of accepting any signal from 10 to
8. Prob nERL Ch A Inf AL SERL R Eh R CAL A Ch A The display flashes while sensing the inputs 4 yaz 1 1 d b 1 208 200 CAL A CAL A CAL A dal AP 2 ERL R Ch b InCAL 100 000 52 Calibrating the Meter for Channel B b SERL b Ch b CAL b Ch b mes The display flashes while sensing the inputs H yar i 1 1 da 000 080 CAL b CAL b CAL b das 1 InP 2 CAL b inP 2 CAL b 100 000 Calibration dis 2 Complete 40 Model PD6060 Dual Input Process Meter Instruction Manual Setting the Display Parameter amp Intensity dSPLA3 The Upper display b 5 can be programmed to display 1 WN go NDT 9 Process value Ch A Process value Ch B Process value Ch C Toggle between Ch A amp Ch B Ch A amp Ch C Ch B 8 Ch C and Ch A Ch B amp Ch C Relay set points Max amp min values for each channel Toggle between Channel amp units Channel gross value no tare or toggle net tare and gross values Modbus input The Lower display L ELLE can be programmed to display 1 RON 00 x 9 10 11 Process value Ch A Process value Ch B Process value Ch C Toggle between Ch A amp Ch B Ch A amp Ch C Ch B 8 Ch C and Ch A Ch B amp Ch C Relay set points Max amp min values for each channel Toggle be
9. 92 Model PD6060 Dual Input Process Meter Instruction Manual Alphabetical List of Display Functions amp Messages Display Parameter Action Setting Description 99999 Flashing Underrange condition 995935 display Overrange condition u nn 20 mA output Enter mA output value read by milliamp meter vvith at least 0 001 mA resolution mA 4 mA output Enter mA output value read by milliamp meter with at least 0 001 mA resolution A Uro5 Display A gross Display input channel A gross no tare R nk Display A net Alternate display of channel A net tare and and gross gross no tare Acknowledge Acknowledge relays Ack i Action 1 Set relay 1 action Adder Adder The channel C math function adder constant P Aina Ii Alarm 1 Assign digital output to Alarm 1 8 ALEErn Alternate Set relay for pump alternation control Auto manual Set relay for automatic amp manual reset Houk Analog output Enter the Analog output scaling menu Rout fs Aout Channel Analog Output source channel 1 3 Rout Fr Analog output Enter analog output programming programming ASS din Assign Enter the relay channel assignment menu Auto Automatic Press Enter to set automatic operation AUG Average Channel C A B 2 P F b Grad Display B gross Display input channel B gross no tare b nk 5 Display B net Alternate display of channel B net tare and and gross gross no tare b
10. 8 Dual Process 10 Relays 11 Isolated 4 20 mA Transmitter Output 12 Modbus RTU Serial Communications 13 COMPLIANCE 14 Safety 14 Electromagnetic Compatibility 14 SAFETY INFORMATION 6 66 15 15 15 Panel Mounting Instructions 15 MOUNTING DIMENSIONS 17 Configuration for 12 or 24 VDC Power Option 18 Transmitter Supply Voltage Selection P P 19 5 19 Connectors Labeling 20 Power Connections 20 Signal Connections 21 Modbus RTU Serial Communi
11. Meter Copy Function CoP3 The Copy function is used to copy or clone all the settings from one meter to other meters requiring exactly the same setup and programming i e type of input scaling decimal point filter bypass etc AN Only the PDA1200 meter copy cable must be used for meter to meter interfacing Warning Using standard CATS or other cable will cause damage to both meters Copy Function Requirements To successfully copy settings from one meter to another both meters must have the same software version and the same baud rate setting See Determining Software Version page 87 for instructions 83 Model PD6060 Dual Input Process Meter Instruction Manual Meter Copy or Cloning Instructions Do not connect the two meters to the same signal source while cloning Internal calibration Caution be affected 1 Connect two meters using a PDA1200 meter copy cable AN Using standard CAT5 or other cable will cause damage to both meters Use PDA1200 meter copy Warning cable only 2 Do not connect the two meters to the same signal source Power up both meters Leave Clone meter in Run Mode 4 Enter the Advanced Features menu of the Master meter see Advanced Features Menu on page 66 5 Scroll to the Copy function using the Up arrow button then press Enter 6 The meter displays the message S nd Press Enter the display flashes while sending data The message don
12. More detailed instructions are provided with each Warning optional expansion module Do not connect or disconnect the expansion modules Interlock Relay Feature As the name implies the interlock relay feature reassigns one or more alarm control relays for use as interlock relay s Interlock contact s are wired to digital input s and trigger the interlock relay This feature is enabled by configuring the relay and relative digital input s see page 61 In one example dry interlock contacts are connected in series to one digital input which will be used to force on energize the assigned interlock power relay when all interlock contacts are closed safe The interlock relay front panel LED flashes when locked out The interlock relay would be wired in series with the load N O contact See below LOAD NEUT C r 115 VAC 1 2 6 5 14 5V NO C Interlock Contact Digital Input Control Interlock Relay Relay Figure 17 Interlock Connections 25 Model PD6060 Dual Input Process Meter Instruction Manual SETUP AND PROGRAMMING The meter is factory calibrated prior to shipment to read in milliamps and volts depending on the input selection The calibration equipment is certified to NIST standards Overview There are no jumpers to set for the meter input selection Setup and programming is done through the front panel buttons After power and input signal conne
13. Force on relay 1 AcH Acknowledge relays Fane Force on relay 2 rESEt Reset Menu F on 3 Force on relay 3 r t Hi Reset max on 4 Force on relay 4 r5t Lo Reset min If math functions are displayed the math function indicator LED C will flash when either A or B channel is using a tare value net value 80 Model PD6060 Dual Input Process Meter Instruction Manual Tare R EArE b The tare function zero s out the display In the case of scale weight tare S used to eliminate container weight and provide net weight readings There are two tare functions Capture Tare for channel A and B and Reset Tare Display channel indicator letter flashes when a tare is used It will flash until the tare is reset Before tare After capture tare After reset tare Gross without tare and net with tare values can be viewed simultaneously See page 41 Internal Calibration The meter is factory calibrated prior to shipment to read in milliamps and volts depending on the input selection The calibration equipment is certified to NIST standards The use of calibrated signal sources is necessary to perform the internal calibration of the meter Check calibration of the meter at least every 12 months Each input and input type must be recalibrated separately If meter is in operation and it is intended to accept only one input type e g 4 20 mA recalibration of other input is not necessary All
14. Off Normal Reset Ack Acknowledged The On and Off terminology does not refer to the status of the relay s coil which depends on the fail safe mode selected In latching relay mode latched relays will reset unlatch when power is cycled Warning 57 Model PD6060 Dual Input Process Meter Instruction Manual Non Latching Relay Ruto Automatic reset only Condition LED Relay Normal Off Off Alarm On On Ack No effect On On Normal Off Off In this application the meter is set up for automatic reset non latching relay Acknowledging the alarm while it is still present has no effect on either the LED or the relay When the alarm finally goes away the relay automatically resets and the LED also goes off Non Latching Relay R na Automatic manual reset at any time Condition LED Relay Normal Off Off Alarm On On Normal Off Off Next Alarm On On Ack On Off Normal Off Off In this application the meter is set up for automatic and manual reset at any time non latching relay The LED and the relay automatically reset when the meter returns to the normal condition The next time an alarm occurs the operator acknowledges the alarm manually while the alarm condition still exists This causes the relay to reset but the LED stays on until the meter returns to the normal condition Latching Relay LRkcH Manual reset any t
15. is displayed when copying is completed CoPY SEnd Display flashes donE while sending CoPY data CoPY 7 The Clone meter displays the message EP rc while being programmed then the message don when copying is completed The meter initializes and returns to Run Mode using the same settings as the Master 8 If meter to be cloned does not respond to the data being sent refer to Copy Function Requirements above 84 Model PD6060 Dual Input Process Meter Instruction Manual METER OPERATION The meter is capable of accepting two input channels A and B of either current 0 20 mA 4 20 mA or voltage signals 0 5 V 1 5 V 0 10 V 10 V and displaying these signals in engineering units from 99999 to 999999 e g a 4 20 MA signal could be displayed as 50 000 to 50 000 A math function channel C is available to perform operations on channel A and B with adder and factor constants and display the results Engineering units or tags may be displayed with these three channels The dual line display can be customized by the user Typically the upper display is used to display the math channel C while the lower display is used to alternate between displaying input channels A and B Additionally the meter can be set up to display any input or math channel on the upper display and a unit or tag on the lower display The relays and analog output can be programmed to operate based on any input or math channel Fro
16. p zibl u p p z u p ziba u p uones do 1o0nu09 uoneu liy z dumna t dung y s u L ejeH y s u zAejay les 14el 195 g el u z dung t dung 1959 1 y s u 198 Aey 106 g el z dumna L duing yesay zAejay 3 LAejou Jes Jes zAejay 52 Model PD6060 Dual Input Process Meter Instruction Manual Relay Sampling Operation When the signal crosses the set point the relay trips and the sample time starts After the sample time has elapsed the relay resets The cycle repeats every time the set point is crossed going up for high alarms and going down for low alarms The sample time can be programmed between 0 1 and 5999 9 seconds 53 Model PD6060 Dual Input Process Meter Instruction Manual Signal Loss or Loop Break Relay Operation The following graph shows the loop break relay operation for a high alarm relay Set Reset Relay de energized energized LED off on Loop Break Off i i m Relay zil LED Loop Break On When the meter detects a break in the 4 20 mA loop the relay will go to one of the following selected actions 1 Tum On Go to alarm condition 2 Turn Off Go to non alarm condition 3 Ignore Processed as a low signal condition 54 Mo
17. 000 oF F on R out rLy 1 rly B 63 Model PD6060 Dual Input Process Meter Instruction Manual Setting Up the Password PASS The Password menu is used for programming three levels of security to prevent unauthorized changes to the programmed parameter settings Pass 1 Allows use of function keys and digital inputs Pass 2 Allows use of function keys digital inputs and editing set reset points Pass 3 Restricts all programming function keys and digital inputs Record the password for future reference If appropriate it may be recorded in the space provided Model Serial Number Password 1 Password 2 Password 3 Protecting or Locking the Meter Enter the Password menu and program a six digit password For instructions on how to program numeric values see Setting Numeric Values page 33 PASS 000000 Es 5090000 Locd PASS PASS 1 PASS 1 PASS 1 je PASS PASS 3 PRSS 64 Model PD6060 Dual Input Process Meter Instruction Manual Making Changes to a Password Protected Meter If the meter is password protected the meter will display the message Locd Locked when the Menu button is pressed Press the Enter button while the message is being displayed and enter the correct password to gain access to the menu After exiting the programming mode the meter returns to its password protected condition Disabling Password Protection T
18. Model PD6060 Dual Input Process Meter Instruction Manual Main Menu The main menu consists of the most commonly used functions Reset Control Setup and Password e Press Menu button to enter Programming Mode then press the Up arrow button to scroll main menu Run Mode 20 000 20 000 ml SEtuP ES eser Contrl PASS L li 221 ml m mPut r5k Hi Ruto PASS 1 SEbuP ESEB Contre PASS Es a a un tS r5t Lo An PASS 2 SEtuP rESEE Contrl PASS dEc Pk ek HL PASS 3 SEtuP rc ESEE PASS Prob r k tr SEbuP eESEL dSPLAY SEbuP rELAY SEtuP Raut SEtuP e Press Menu at any time to exit and return to Run Mode Changes made to settings prior to pressing Enter are not saved e Changes to the settings are saved to memory only after pressing Enter e The display moves to the next menu every time a setting is accepted by pressing Enter 32 Model PD6060 Dual Input Process Meter Instruction Manual Setting Numeric Values The numeric values are set using the Right and Up arrow buttons Press Right arrow to select next digit and Up arrow to increment digit value The digit being changed is displayed brighter than the rest Press and hold up arrow to auto increment the display value Press the Enter button at any time to accept a setting or Menu button to exit without saving changes uz es Next Setting Next Digital Setting Digit Value
19. a computer the meter must be connected using a USB RS 232 or RS 485 serial adapter see ORDERING INFORMATION on page 7 for details Scaling the Meter without a Signal Source The process inputs 4 20 mA 10 VDC can be scaled to display the process variables in engineering units A signal source is not needed to scale the meter simply program the inputs and corresponding display values 37 Model PD6060 Dual Input Process Meter Instruction Manual Scaling the Meter for Channel A SEAL A InCAL Prob Ch A SCAL A InCAL Ch A ml 1 SERL R 04 000 d 5 1 InP 1 SERL R InC AL Ch b a 500000 0 dS 4 l InP 2 SCAL A 20 000 InP 2 SCAL A 05000 0 El ni o da r channel Scaling the Meter for Channel B SEAL b InCAL Prob ch LES chee inCAL inCAL SCAL b Ch b cl InP 1 SERL b 04 000 d 5 1 InP 1 SERL b 0000020 di5 1 To Display InP 2 SERL b 20 000 52 InP 2 SCAL b Saved displ 050008 0 SAUEd R for one second dS 2 d 5 2 prorto completion For instructions numeric values see Setting Numeric Values on how to program page 33 38 Model PD6060 Dual Input Process Meter Instruction Manual Error Message Errar An error message indicates that the calibratio
20. channel A d b Display Ch B Assign display to channel B d Ch Display Ch C Assign display to channel C math d Ab Display AB Alternate display of channel A amp B d AL Display AC Alternate display of channel A amp C d bt Display BC Alternate display of channel B amp C d AbC Display ABC Alternate display of channel A B amp C d SELE is Display set 17 Displays relay 1 through 8 set point d HoA Display high A Display high value of channel A d Lo A Display low A Display low value of channel A d HL A Display Alternate between high low value of hi low A channel A d Hu h Display high B Display high value of channel B d Display lovv B Display lovv value of channel B d HL h Display Alternate betvveen high lovv value of high low B channel B H L Display high C Display high value of channel C Lo L Display low C Display low value of channel C HL Display Alternate between high low value of high low C channel C d A u Display A and Alternate display of channel A and the units tags unit tag d bru Display Band Alternate display of channel B and the units tags unit tag d L u Display Band Alternate display of channel C and the units tags unit tag R Uro5 Display A gross Display input channel A gross no tare A nk Display A net Alternate display of channel A net tare and gross and gross no tare b GroS Display B gross Display input channel B gross no tare 29 Model PD6060 Dual Input Process Meter Instruction Manual
21. input connected with a normally open closure across F4 and COM or with an active low signal applied to F4 P P F4 COM V mA COM V mA 000000606 Figure 15 F4 Digital Input Connections 4 20 mA Output Connections Connections for the 4 20 mA transmitter output are made to the connector terminals labeled MA OUT The 4 20 mA output may be powered internally or from an external power supply FT PE MA OUT MA OUT RELAYT Lt H R RELAY1 HR 3 2 1 4 20 mA Input Meter Figure 16 4 20 mA Output Connections Analog Output Transmitter Power Supply The internal 24 VDC power supply powering the analog output may be used to power other devices if the analog output is not used The I terminal is the 24 V and the R terminal is the return 4 20 mA Input Remote Display Chart Recorder Etc 24 Model PD6060 Dual Input Process Meter Instruction Manual External Relay Analog Output amp Digital I O Connections The relay analog out and digital I O expansion modules PDA1004 PDA1011 and PDA1044 are connected to the meter using a CAT5 cable provided with each module The two RJ45 connectors on the expansion modules are identical and interchangeable they are used to connect additional modules to the system Note The jumper located between the RJ45 connectors of the PDA1044 must be removed on the second digital I O module in order for the system to recognize it as module 2 with the power on
22. of the F1 F3 function keys buttons and the digital inputs can be programmed to reset the max amp min readings The meters are set at the factory to display the max reading by pressing the Up arrow F2 button and to use the Right arrow F1 button to access the Reset menu To display max and min channel A reading using function key with factory defaults 1 Press Up arrow F2 button to display minimum reading of channel A since the last reset power up The display will then display the maximum reading of channel A since the last reset power up 2 Press the Up arrow F2 button again to display the minimum reading of channel A since the last reset power up 3 To reset max min press Right arrow F1 button to access the Reset menu The max amp min displays are reset to actual values 4 Press Menu to exit max min display reading 86 Model PD6060 Dual Input Process Meter Instruction Manual TROUBLESHOOTING The rugged design and the user friendly interface of the meter should make it unusual for the installer or operator to refer to this section of the manual However due to the many features and functions of the meter it s possible that the setup of the meter does not agree with what an operator expects to see If the meter is not working as expected refer to the Diagnostics menu and recommendations below Diagnostics Menu d AR The Diagnostics menu is located in the Advanced Features menu to access Diagnostics menu see Advan
23. on Figure 7 The COM common terminals are the return for the 4 20 mA and the 10 V input signals The two COM terminals connect to the same common return and are not isolated Current and Voltage Connections The following figures show examples of current and voltage connections There are no switches or jumpers to set up for current and voltage inputs Setup and programming is performed through the front panel buttons INPUT SIGNAL INPUT SIGNAL P P F4 COM V mA COM V mA P P F4 COM V mA COM V mA OG O OOOOODA 000 0 2 00 00 2 Wire 4 20 mA 4 20 mA Transmitter A Transmitter B Transmitter A Transmitter B Figure 9 Transmitters Powered by Internal Supply INPUT SIGNAL INPUT SIGNAL 1 Channel Shown P P FA COM V mA COM V mA P P F4 COM V mA COM V mA 02002200 9290 90 0 2 Wire 4 20 mA Transmitter A 2 Wire 4 20 mA 2 Wire 4 20 mA Self Powered Self Powered Transmitter A Transmitter B Figure 10 Transmitter Powered by Ext Supply or Self Powered The current input is protected against current overload by a resettable fuse The display may or may not show a fault condition depending on the nature of the overload The fuse limits the current to a safe level when it detects a fault condition and automatically resets itself when the fault condition is removed 21 Model PD6060 Dual Input Process Meter Instruction Manual
24. or the Modbus input n addition to the parameters available on the Upper display the Lovver display can display Engineering units or it could be turned off 42 Model PD6060 Dual Input Process Meter Instruction Manual Setting the Input Units or Custom Tags un 5 Enter the input unit or custom tag that will be displayed if alternating process input and units is selected in the un 65 menu ord un ik is selected as the lower display parameter See the flow chart on page 42 to access the display menu to show the unit or tag on the lower display The engineering units or custom legends can be set using the following 7 segment character set Display Character Display Character 0 H K i 1 L L c 2 nu m 3 3 n 4 4 ul O 5 5 a o B 6 P P q 7 4 q 8 r r 5 9 5 5 A A E t h b LI u L C u V uz w d d H X E E u Y F F 2 D G 5 9 r H H E h h i l i i S Degree lt 4 Notes Degree symbol represented by if programming with MeterViev Pro The letters m and w use two 7 segment LEDs each when selected the characters to the right are shifted one position Press and hold up arrow to auto scroll the characters in the display 43 Model PD6060 Dual Input Process Meter Instruction Manual Setting the Relay Operation rELAY This menu is used to set up the assignment and operati
25. temperature range 40 to 85 C Relative humidity 0 to 90 non condensing ProtEX MAX PD8 Series T6 Class operating temperature range Ta 40 to 60 C T5 Class operating temperature range Ta 40 to 65 C See LIM8 ProtEX MAX instruction manual for additional details MAX POWER ProtEX MAX PD8 Series Maximum power dissipation DISSIPATION limited to 15 1 W See LIM8 ProtEX MAX instruction manual for additional details CONNECTIONS Removable screw terminal blocks accept 12 to 22 AWG wire RJ45 for external relays digital I O and serial communication adapters ENCLOSURE 1 8 DIN high impact plastic UL 94V 0 color black MOUNTING 1 8 DIN panel cutout required 3 622 x 1 772 92 mm x 45 mm Two panel mounting bracket assemblies are provided TIGHTENING Screw terminal connectors 5 Ib in 0 56 Nm TORQUE OVERALL 4 68 x 2 45 x 5 64 119 mm x 62 mm x 143 mm DIMENSIONS WxHxD Model PD6060 Dual Input Process Meter Instruction Manual WEIGHT 9 5 oz 269 g WARRANTY 3 years parts amp labor Dual Process Input TWO INPUTS Two inputs each separately field selectable 0 20 4 20 mA 10 V 0 5 1 5 0 10 V Modbus PV Slave CHANNELS Channel A Channel B Channel C Math channel PROGRAMMA Constant P Adder 99 999 to 999 999 default 0 000 BLE CONSTANTS Constant F Factor 0 001 to 999 999 default 1 000 MATH Name Function Setting FUNCTIONS Addition A B P F Sunn Dif
26. to 999 999 The chart on page 76 details the math functions that may be selected in the Math Function menu Low Flow Cutoff CutoFF The low flow cutoff feature allows the meter to be programmed so that the often unsteady output from a differential pressure transmitter at low flow rates always displays zero on the meter The cutoff value may be programmed from 0 to 999999 The meter will display zero below the cutoff value Programming the cutoff value to zero disables the cutoff feature Analog Output Programming RoutPr The Analog Output Programming menu is used to program the behavior of the 4 20 mA output The following parameters and functions are programmed in this menu 1 Source Source for generating the 4 20 mA output Overrange Analog output value with display in overrange condition Underrange Analog output value with display in underrange condition Break Analog output value when loop break is detected Max Maximum analog output value allowed regardless of input Min Minimum analog output value allowed regardless of input Calibrate Calibrate the internal 4 20 mA source reference used to scale the 4 20 mA output 77 Model PD6060 Dual Input Process Meter Instruction Manual Analog Output Source The analog output source can be based on either of the input channels Ch A Ch B the math channel Ch C maximum stored value of either input channel Hi A Hi B minimum stored value of either inp
27. until the reset point has been accepted eee SEt I Program rly 1 Set Point rSk 1 Program rly 1 Reset Point Setting Fail Safe Operation In fail safe mode of operation the relay coil is energized when the process variable is within safe limits and the relay coil is de energized when the alarm condition exists The fail safe operation is set independently for each relay Select an to enable or select aFF to disable fail safe operation Programming Time Delay The Onand Offtime delays may be programmed for each relay between 0 and 999 9 seconds The relays will transfer only after the condition has been maintained for the corresponding time delay The On time delay is associated with the set point The Offtime delay is associated with the reset point Relay Action for Loss of 4 20 mA Input Loop Break The loop break feature is associated with the 4 20 mA input Each relay may be programmed to go to one of the following conditions when the meter detects the loss of the input signal i e lt 0 005 mA 1 Turn On Go to alarm condition 2 Turn Off Go to non alarm condition 3 Ignore Processed as a low signal condition Note This is not a true loop break condition if the signal drops below 0 005 mA it is interpreted as a loop break condition 47 Model PD6060 Dual Input Process Meter Instruction Manual Relay and Alarm Operation Diagrams The following graphs illustrate the operatio
28. 0 when level drops below 10 000 pump 1 turns off 2 The next time level reaches 30 000 pump 2 turns on when level drops below 10 000 pump 2 turns off 3 If the level doesn t reach 35 000 pump 1 and pump 2 will be operating alternately 4 If pump 1 cannot keep the level below 35 000 pump 2 will turn on at 35 000 then as the level drops to 10 000 pump 1 turns off pump 2 is still running and shuts off below 5 000 5 Notice that with the set and reset points of pump 2 outside the range of pump 1 the first pump on is the first pump to go off This is true for up to 8 alternating pumps if setup accordingly 6 Relay 3 will go into alarm if the level drops below 4 000 and relay 4 will go into alarm if the level exceeds 40 000 7 Adding the 4 external relays expansion module allows using the 4 SPDT internal relays for pump alternation and the 4 SPST external relays for high high high low and low low alarm indication 60 Model PD6060 Dual Input Process Meter Instruction Manual Setting Up the Interlock Relay Force On Feature Relays 1 4 can be set up as interlock relays To set up the relays for the interlock feature 1 Access the Setup Relay Action menu and set the action to off SEkuP ELAY SEtuP ASS ilin rELAY es FLY 1 Ack 1 Ruto ofr rELAY LH 1 Ack 1 Ack I Select relays 1 4 In the Advanced features User menu program any of the digital inputs to Force
29. 1 2001 DIRECTIVE Safety requirements for measurement control and laboratory use Electromagnetic Compatibility EMISSIONS EN 55022 2006 A1 2007 Class A ITE emissions requirements Radiated Class A Emissions AC Mains Class A Conducted Emissions IMMUNITY EN 61326 1 2006 Measurement control and laboratory equipment EN 61000 6 2 2005 EMC heavy industrial generic immunity standard RFI Amplitude 80 1000 MHz 10 V m 80 AM 1 kHz Modulated 1 4 2 0 GHz 3 V m 80 1 kHz 2 0 2 7 GHz 1 V m 80 AM 1 kHz Electrical Fast 2kV AC mains 1kV other Transients Electrostatic 4kV contact 8kV air Discharge RFI Conducted 10V 0 15 80 MHz 1kHz 80 AC Surge 2kV Common 1kV Differential Surge 1KV CM Power Frequency Magnetic Field 3 A m 70 V for 0 5 period Voltage Dips 40 V for 5 amp 50 periods 70 V for 25 periods Voltage lt 5 V for 250 periods Interruptions 14 Model PD6060 Dual Input Process Meter Instruction Manual Note Testing was conducted on PD6000 Series meters installed through the covers of grounded metal enclosures with cable shields grounded at the point of entry representing installations designed to optimize EMC performance Declaration of Conformity available at www predig com SAFETY INFORMATION ZN AN CAUTION Read complete WARNING Risk of instructions prior to electric shock or installation and operation personal injury of the meter P
30. 10 VDC Select voltage input to accept 0 5 1 5 0 10 or 10 VDC signals Channel C is the Math Function calculation vvhich is set up in the Advanced Features menu SEtuP 22 r oar nj inPut m Eh R a Ch b Press Enter SEtuP InPuk InPuk to Accept mA Uolt Ch A Ch A Setting the Decimal Point dEc Pt The decimal point may be set with up to five decimal places or with no decimal point at all Pressing the Right arrow moves the decimal point one place to the right until no decimal point is displayed and then it moves to the leftmost position There are three decimal points to set up for three channels Ch A Ch B and Ch C After the decimal points are set up the meter moves to the Program menu dEc Pt SEtuP Ch R dddddd B dddddd dddddd dEc Pt Eh R Ch A Eh A es Eh b dddddd TI dddddd dEc Pk Ch b Ch b Ch b theo FB dadada UB daddda dddddd dEc Pk Eh t Eh t Eh t 35 Model PD6060 Dual Input Process Meter Instruction Manual Programming the Meter Prob It is very important to read the following information before proceeding to program the meter e The meter is factory calibrated prior to shipment to read in milliamps and volts depending on the input selection The calibration equipment is certified to NIST standards Use the Scale menu to scale the process input e g 4 20 mA A calibrated signal source is not needed to scale the meter e Use
31. 8 relays Off disable unused relays and enable Interlock feature Manual on off control mode 11 Model PD6060 Dual Input Process Meter Instruction Manual RELAY RESET User selectable via front panel buttons digital inputs or PC 1 Automatic reset only non latching when the input passes the reset point 2 Automatic manual reset at any time non latching 3 Manual reset only at any time latching 4 Manual reset only after alarm condition has cleared L Note Front panel button or digital input may be assigned to acknowledge relays programmed for manual reset TIME DELAY 0 to 999 9 seconds on amp off relay time delays Programmable and independent for each relay FAIL SAFE Programmable and independent for each relay OPERATION Note Relay coil is energized in non alarm condition In case of power failure relay will go to alarm state AUTO When power is applied to the meter relays will reflect the INITIALIZATION state of the input to the meter Isolated 4 20 mA Transmitter Output OUTPUT SOURCE SCALING RANGE Process channel A B or C max or min for channel A B or highest or lowest max or min of A and B set points 1 8 Modbus input or manual control mode 1 000 to 23 000 mA for any display range CALIBRATION Factory calibrated 4 000 to 20 000 4 20 mA output ANALOG OUT 23 000 mA maximum for all parameters PROGRAMMING Overrange underrange max min and break ACC
32. Dimensions 16 Figure 2 Panel Mounting Details 1 16 Figure 3 Meter Dimensions Side 5 17 Figure 4 Meter Dimensions Top Vievv 17 Figure 5 Jumper Configuration for 12 24 VDC Power 18 Figure 6 Transmitter Supply Voltage Selectiohn 19 Figure 7 Connector Labeling for Fully Loaded PD6060 20 Figure 8 Power Connections 20 Figure 9 Transmitters Powered by Internal Suppiy 21 Figure 10 Transmitter Powered by Ext Supply or Self Povvered 21 Figure 11 Voltage Input Connections 2 22 Figure 12 Relay Connections 22 Figure 13 AC and DC Loads Protection 23 Figure 14 Low Voltage Loads Protection 23 Figure 15 F4 Digital Input 5 52 24 Figure 16 4 20 mA Output Connections 24 Figure 17 Interlock Connections Figure 18 Acknowledge Relays w Function Key or Digital Input 59 INTRODUCTION The PRoVu PD6060 is a multipurpose easy to use digital dual input process meter ideal for level flow rate temperature transmitter or pressure transmitter applications It accepts current and voltage signals e g 4 20 mA 0 10 V Various math functions may be applied to the inputs
33. Es Es Es AS 1 Ch A Ch b Eh bu ASS ilin AS Gal AS 1 AS al AS En I 45 Model PD6060 Dual Input Process Meter Instruction Manual Setting the Relay Action Operation of the relays is programmed in the Action menu The relays may be set up for any of the following modes of operation 1 2 3 4 5 6 7 Automatic reset non latching Automatic manual reset at any time non latching Latching manual reset only at any time Latching with Clear manual reset only after alarm condition has cleared Pump alternation control automatic reset only Sampling the relay is activated for a user specified time Off relay state controlled by Interlock feature The following graphic shows relay 1 action setup relay 2 8 are set up in a similar fashion Tm Ack 1 Ruto Menu rly 1 Act 1 aj Ack 1 ME LREcH Ack I E LE CLr Ack 1 5 ALEErn Act 1 a 5 PL Rct I E oF F Ack 1 46 Model PD6060 Dual Input Process Meter Instruction Manual Programming Set and Reset Points High alarm indication program set point above reset point Low alarm indication program set point below reset point The deadband is determined by the difference between set and reset points Minimum deadband is one display count If the set and reset points are programmed with the same value the relay will reset one count below the set point Note Changes are not saved
34. EtuP Setup Enter Setup menu inPuk Input Enter Input selection menu Ch R Input Set input type for channel A or B nv A 4 20 mA Set meter for 4 20 mA input UoLE 0 10 VDC Set meter for 10 VDC input un ES Unit Select the display units tags Unit Set unit or tag for channel A B or C dec Pk Decimal point Set decimal point Decimal point Set decimal point for channel A or B or Prot Program Enter the Program menu int AL Input Enter the nput Calibration menu calibration Input A Set input type for channel A or B SCAL A Scale A Enter the Scale menu for channel A SCAL b Scale B Enter the Scale menu for channel B CAL A Calibrate A Enter the Calibration menu for channel A CAL b Calibrate B Enter the Calibration menu for channel B i Input 1 Calibrate input 1 signal or program input 1 value di5 i Display 1 Program display 1 value inP 2 Input 2 Calibrate input 2 signal or program input 2 value up to 32 points d b 2 Display 2 Program display 2 value up to 32 points Error Error Error calibration not successful check signal or programmed value dSPLAY Display Enter the Display menu bul Upper display Assign the upper display parameter 28 Model PD6060 Dual Input Process Meter Instruction Manual Display Parameter Action Setting Description Lower display Assign the lower display parameter d Display Ch A Assign display to
35. IZATION PROGRAMMA 1 0001 to 2 9999 BLE EXPONENT LOW FLOW 0 999999 0 disables cutoff function CUTOFF DECIMAL POINT Up to five decimal places or none dddddd d dddd d dd ddd dd or dddddd CALIBRATION Input Minimum Span RANGE Range Input 1 amp Input 2 4 20 mA 0 15 mA 10 V 0 10V An error message will appear if the input 1 and input 2 signals are too close together INPUT Voltage ranges greater than 500 kQ IMPEDANCE Current ranges 50 100 Q depending on resettable fuse impedance INPUT Current input protected by resettable fuse 30 VDC max OVERLOAD Fuse resets automatically after fault is removed F4 DIGITAL INPUT 3 3 VDC on contact Connect normally open contacts CONTACTS across F4 to COM F4 DIGITAL INPUT LOGIC LEVELS Logic High 3 to 5 VDC Logic Low 0 to 1 25 VDC Relays RATING 2 or 4 SPDT Form C internal and or 4 SPST Form A external rated 3 A 30 VDC and 125 250 VAC resistive load 1 14 HP 50 W 125 250 VAC for inductive loads NOISE Noise suppression is recommended for each relay contact SUPPRESSION switching inductive loads see page 23 for details DEADBAND 0 100 of span user programmable HIGH OR LOW User may program any alarm for high or low trip point ALARM Unused alarm LEDs and relays may be disabled turn off RELAY Automatic non latching OPERATION Latching requires manual acknowledge Sampling based on time Pump alternation control 2 to
36. N ere Hazardous voltages exist within enclosure Installation and service should be performed only by trained service personnel INSTALLATION There is no need to remove the meter from its case to complete the installation wiring and setup of the meter for most applications Instructions are provided for setting up a 12 24 VDC powered meter to operate from 12 VDC and for changing the transmitter power supply to output 5 or 10 VDC instead of 24 VDC see page 18 Unpacking Remove the meter from box Inspect the packaging and contents for damage Report damages if any to the carrier If any part is missing or the meter malfunctions please contact your supplier or the factory for assistance Panel Mounting Instructions Prepare a standard 1 8 DIN panel cutout 3 622 x 1 772 92 mm x 45 mm Refer to Figure 1 below for more details Clearance allovv at least 6 0 152 mm behind the panel for vviring 15 Model PD6060 Dual Input Process Meter Instruction Manual Panel thickness 0 04 0 25 1 0 mm 6 4 mm Recommended minimum panel thickness to maintain Type 4X rating 0 06 1 5 mm steel panel 0 16 4 1 mm plastic panel Remove the two mounting brackets provided with the meter back off the two screws so that there is 72 6 4 mm or less through the bracket Slide the bracket tovvard the front of the case and remove nsert meter into the panel cutout Install mounting brackets and tighten t
37. On of the relays Hz Nu Bee uSEr uSEr di I 3 Connect a switch or dry contact between the 5V terminal and the corresponding digital input dl 1 to dl 4 terminal 2 SVV2 SVV1 9 2200 00 5 Il 12 14 01 2 03 04 6 5 Da b 5 VDC DI 1 4 DO 1 4 GND 61 Model PD6060 Dual Input Process Meter Instruction Manual Interlock Relay Operation Example Relays 1 amp 2 are configured to energize their front panel LEDs are off when SW1 amp SW2 switches above are closed If the contacts to these digital inputs are opened the corresponding front panel LEDs flash indicating this condition The processes being controlled by the interlock relay will stop and will re start only after the interlock relay is re activated by the digital inputs switches Note If multiple digital inputs are assigned to the same relay then the corresponding logic is AND i e both switches must be closed to trip the relay Scaling the 4 20 mA Analog Output Rout The 4 20 mA analog outputs can be scaled to provide a 4 20 mA signal for any display range selected To select the channel and source assignments the analog outputs are assigned to see Analog Output Source on page 78 No equipment is needed to scale the analog outputs simply program the display values to the corresponding mA output signal The Analog Output menu is used to program the 4 20 mA outputs based on display values
38. PD6060 Dual Input Process Meter Instruction Manual PROVU SERIES C LISTED e Dual Process Inputs with Math Functions e Addition Difference Average Multiplication Division Min Max Weighted Average Ratio Concentration amp More e 0 20 mA 4 20 mA 0 5 V 1 5 V and 10 V Inputs e NEMA 4X IP65 Front e Universal 85 265 VAC or 12 24 VDC Input Power Models e Large Dual Line 6 Digit Display 0 60 amp 0 46 e Isolated 24 VDC Transmitter Power Supply e Programmable Display amp Function Keys e 32 Point Square Root or Exponential Linearization Multi Pump Alternation Control e 2or4 Relays Isolated 4 20 mA Output Options External 4 Relay amp Digital I O Expansion Modules e USB RS 232 amp RS 485 Serial Communication Options Modbus RTU Communication Protocol Standard e Configure Monitor and Datalog from a PC with Free MeterView Pro Software PRECISION DIGITAL CORPORATION PPereicirni 89 October Hill Road Holliston MA 01746 USA ERECTION Tel 800 343 1001 Fax 508 655 8990 8 www predig com Model PD6060 Dual Input Process Meter Instruction Manual Disclaimer The information contained in this document is subject to change without notice Precision Digital makes no representations or warranties with respect to the contents hereof and specifically disclaims any implied warranties of merchantability or fitness for a particular purpose A ZN CAUTION Read comp
39. ProVu Modbus Register Tables located at www predig com for details SEr AL SLAU id o bRud Er di SEr AL SEr AL SEr AL b bi t PAr ity SEr WAL SEr AL When using more than one meter in a multi drop mode each meter must be provided with its own unique address The meter address Slave ID may be programmed between 1 and 247 The transmit delay may be set between 0 and 199 ms The parity can be set to even odd or none with 1 or 2 stop bits Changes made to the Serial menu are initialized after the MENU key is pressed or after navigating through the t byte parameter 72 Model PD6060 Dual Input Process Meter Instruction Manual Select Menu SELEct The Select menu is used to select the signal input conditioning function applied to the inputs linear square root programmable exponent or round horizontal tank math function for A amp B constants low flow cutoff and analog output programming Multi point linearization is part of the linear function selection SELEct Channel C Applied toc a Functn na Reh ConSt CutoFF RoutPr SELEct b ri SELEct SELEct SELEct SELEct Eh R ren Program 1 m Ath value A amp B RoutPr E L Ch b mi d F AddEr dddddd R ub 2 Functn m Ath CanSt AddEr RoutPr o d
40. URACY 0 1 of span 0 004 mA TEMPERATURE 0 4 uA C max from to 65 C ambient DRIFT 0 8 HA C max from 40 to 0 C ambient Note Analog output drift is separate from input drift ISOLATED Terminals I amp R 24 VDC 10 May be used to power the TRANSMITTER 4 20 mA output or other devices Refer to Figure 7 on page POWER SUPPLY 20 and Figure 16 on page 24 ProVu Series PD6060 All models rated 40 mA max ProtEX MAX PD8 Series All models 25 mA max EXTERNAL LOOP 35 VDC maximum POWER SUPPLY 12 Model PD6060 Dual Input Process Meter Instruction Manual OUTPUT LOOP Power supply Minimum Maximum RESISTANCE 24 VDC 100 700 35 VDC external 100 Q 1200 O Modbus RTU Serial Communications SLAVE ID 1 247 Meter address BAUD RATE 300 19 200 bps TRANSMIT Programmable between O and 199 ms TIME DELAY DATA 8 bit 1 start bit 1 or 2 stop bits PARITY Even Odd or None with 1 or 2 stop bits BYTE TO BYTE 0 01 2 54 second TIMEOUT TURN AROUND Less than 2 ms fixed DELAY Note Refer to the PROVU Modbus Register Tables located at www predig com for details 13 Model PD6060 Dual Input Process Meter Instruction Manual COMPLIANCE INFORMATION Safety UL amp c UL LISTED USA amp Canada UL 508 Industrial Control Equipment UL FILE NUMBER E160849 FRONT PANEL UL Type 4X NEMA 4X IP65 panel gasket provided LOW VOLTAGE EN 61010
41. anual Display Parameter Action Setting Description GFF i offi Set relay 1 Off time delay did 2 Delay 2 Enter relays 2 8 time delay setup brERH Loop break Set relay condition if loop break detected iGnerE Ignore Ignore loop break condition Processed as a low signal condition un On Relay goes to alarm condition when loop break detected OFF Off Relay goes to non alarm condition when loop break detected Rout Analog output Enter the Analog output scaling menu Aduk fs Aout channel Analog Output source channel 1 3 d5 i Display 1 Program display 1 value Gut i Output 1 Program output 1 value e g 4 000 mA die Display 2 Program display 2 value Gut 2 Output 2 Program output 2 value e g 20 000 mA rESEt Reset Press Enter to access the Reset menu ek Hi Reset high Press Enter to reset max display r k La Reset lov Press Enter to reset min display r k HL Reset Press Enter to reset max amp min displays high 6 low rSt kr Reset tare Press Enter to reset cancel tare Lonkri Control Enter Control menu Auto Automatic Press Enter to set meter for automatic operation Manual Press Enter to manually control relays or analog output operation PASS Password Enter the Password menu PASS is Password 1 Set or enter Password 1 through 3 unioc Unlocked Program password to lock meter Locd Locked Enter password to unlock meter 9399993 Flashing Over under range condition 39959 31
42. ay 2 n 6 0 0 sec Off delay relay 2 OFF 2 0 0 sec On delay relay 3 Un 3 0 0 sec Off delay relay 3 OFF 3 0 0 sec On delay relay 4 Un 4 0 0 sec Off delay relay 4 GFF 4 0 0 sec Loop break relay 1 nar E Ignore Loop break relay 2 nar E Ignore Loop break relay 3 nar E Ignore Loop break relay 4 nar E Ignore Display 1 analog out d i 4 000 Output 1 value Gut i 4 000 mA Display 2 analog out 52 20 000 Output 2 value Gut 20 000 mA Source analog output Sourc Channel A Overrange output O r And 21 000 mA Underrange output ur And 3 000 mA Loop break output br EAH 3 000 mA Maximum output na AH 23 000 mA Minimum output mun 3 000 mA Slave ID Address SLAU i 247 Baud rate b ud 9600 Transmit delay tr did 50 ms Parity PAr ib4 Even 91 Model PD6060 Dual Input Process Meter Instruction Manual Parameter Display Default Setting User Setting Byte to byte timeout b bit 010 0 1 sec F1 function key Fi Reset max amp min F2 function key Fe Upper Max amp Min F3 function key F3 Acknowledge relays F4 function FY Acknowledge relays digital input Digital input 1 di i Menu Digital input 2 die Right arrow Digital input 3 diq Up arrovv Digital input 4 did Enter Digital output 1 d i Alarm 1 Digital output 2 d 2 Alarm 2 Digital output 3 d 4 Alarm 3 Digital output 4 ou Alarm 4 Password 1 PASS 1 000000 unlocked Password 2 PASS 2 000000 unlocked Password 3 PASS 3 000000 unlocked
43. ble fail safe operation turn relays on program on time delay 96 Model PD6060 Dual Input Process Meter Instruction Manual Display Parameter Action Setting Description Overrange Program mA output for display overrange Tut i Output 1 Program output 1 value e g 4 000 mA Gut Output 2 Program output 2 value e g 20 000 mA PASS Password Enter the Password menu PASS i Password 1 Set or enter Password 1 Allows use of the F1 F3 function keys PASS 2 Password 2 Set or enter Password 2 Allows use of the F1 F3 function keys and changing the set reset points PASS 3 Password 3 Set or enter Password 3 Restricts all programming amp F1 F3 keys Frob Program Enter the Program menu rAt o Ratio Channel C A B F rELAY Relay Enter the Relay menu rESEE Reset Press Enter to access the Reset menu rhe Round Set meter for round horizontal tank volume horizontal tank calculation r dihk Right arrov Assign digital input to Right arrovv button F1 rity i Relay 1 Relay 1 setup 1 8 Disable Assign digital input and function keys to disable all relays rLJ E Enable relay Assign digital input to enable all relays round Round Enter the round menu r k i Reset 1 Program reset point 1 1 8 r t He Reset high Press Enter to reset max display k HL Reset high amp Press Enter to reset max a
44. cally 20 000 mA display flashes while sensing the inputs Ch A E CAL E Lo 004 000 ICAL ERL C CRL C lo es Ch b CAL C He 020 000 1ERL CAL C CAL The graphic above shows the calibration of the current input The voltage input is calibrated in a similar way Tips e Low and high input signals can be any valid values within the range of the meter e Observe minimum input span requirements between input 1 and input 2 Low input should be less than high input signal 82 Model PD6060 Dual Input Process Meter Instruction Manual Error Message Errar An error message indicates that the calibration or scaling process was not successful After the error message is displayed the meter reverts to input 2 during calibration or scaling and to input 1 during internal calibration allowing the appropriate input signal to be applied or programmed The error message might be caused by any of the following conditions 1 Input signal is not connected to the proper terminals or it is connected backwards 2 Wrong signal selection in Setup menu 3 Minimum input span requirements not maintained Minimum Input Span The minimum input span is the minimum difference between input 1 and input 2 signals required to complete the calibration or scaling of the meter Input Range Input 1 amp Input 2 Span 4 20 mA 0 15 mA 10 VDC 0 10 VDC
45. cations 22 Relay Connections 22 Switching Inductive Loads 23 F4 Digital Input Connections 24 4 20 mA Output Connections 24 Analog Output Transmitter Power Supply 24 External Relay Analog Output amp Digital I O Connections 25 Interlock Relay Feature 25 SETUP AND PROGRAMMING 26 Front Panel Buttons and Status LED Indicators 27 Display Functions amp Messages 28 Main Menu 32 Setting Numeric Values 6 6 6 33 Setting Up the Meter SEk 34 Model PD6060 Dual Input Process Meter Instruction Manual Setting the Input Signal inPut 35 Setting the Decimal Point dEc Pt 35 Programming the Meter Pr oL 36 Multi Point Linearization L inEAr 37 MeterView Pro Software
46. ced Features Menu page 66 It provides an easy way to view the programmed parameter settings for troubleshooting purposes Press the Enter button to view the settings and the Menu button to exit at any time For a description of the diagnostic messages see Advanced Features Menu amp Display Messages page 67 Determining Software Version To determine the software version of a meter 1 Go to the Diagnostics menu d and press Enter button 2 Press Up arrow button and scroll to Information menu infa 3 Press Enter to access the software number 5Ft and version UEr information Write down the information as it is displayed Continue pressing Enter until all the information is displayed 4 The meter returns to Run Mode after displaying all the settings 87 Model PD6060 Dual Input Process Meter Instruction Manual Reset Meter to Factory Defaults When the parameters have been changed in a way that is difficult to determine what s happening it might be better to start the setup process from the factory defaults Instructions to load factory defaults 1 2 3 Enter the Advanced Features menu See Advanced Features Menu page 66 Press Up arrow to go to Diagnostics menu Press and hold Right arrow for three seconds press Enter when display flashes rESEt Note If Enter is not pressed within three seconds the display returns to Run Mode The meter goes through an initialization sequence similar as on po
47. ctions have been completed and verified apply power to the meter 26 Model PD6060 Dual Input Process Meter Instruction Manual Front Panel Buttons and Status LED Indicators A PRECISION DIGITAL Button Description LED Status Symbol Menu 1 8 Alarm 1 8 indicator MENU 1 8 Flashing Relay in gt FA Right arrow F1 M manual control mode A Channel displayed 22 Up arrow F2 gt Flashing Tare GE 1 Flashing Relay Enter Es 1 interlock switch open Notes Note F4 is a digital input Alarms 5 8 LEDs for relays in manual mode are enabled when relay flash with the M LED every 10 expansion module installed seconds e Press the Menu button to enter or exit the Programming Mode at any time e Press the Right arrow button to move to the next digit during digit or decimal point programming e Press or hold the Up arrow button to scroll through the menus decimal point or to increment the value of a digit e Press the Enter button to access a menu or to accept a setting e Press and hold the Menu button for three seconds to access the advanced features of the meter 27 Model PD6060 Dual Input Process Meter Instruction Manual Display Functions amp Messages The following table shows the main menu functions and messages in the order they appear in the menu Display Parameter Action Setting Description S
48. d reset points Flashing relay status LEDs Relays in manual control mode or relay interlock switches opened Meter not communicating with application programs Check 1 Serial adapter and cable 2 Serial settings 3 Meter address and baud rate If the display locks up or the meter does not respond at all Cycle the power to reboot the microprocessor Other symptoms not described above Call Technical Support for assistance 99 Instruction Manual Model PD6060 Dual Input Process Meter Instruction Manual How to Contact Precision Digital For Technical Support please Call 800 610 5239 or 508 655 7300 Fax 508 655 8990 Email support predig com For Sales Support or to place an order please contact your local distributor or Call 800 343 1001 or 508 655 7300 Fax 508 655 8990 Email sales predig com For the latest version of this manual please visit www predig com LIM6060_C SFT065 Ver 3 100 amp up 3 13
49. del PD6060 Dual Input Process Meter Instruction Manual Time Delay Operation The following graphs show the operation of the time delay function h i 1 1 092 eTdelay eTdelay gt Tdelay Relay ee MEE LED xil On Time Delay Set 2 Reset an FEE HERREN S EN 4 eTdelay eTdelay gt Tdelay Relay Ol LED Off Time Delay VVhen the signal crosses the set point the On time delay timer starts and the relay trips when the time delay has elapsed If the signal drops belovv the set point high alarm before the time delay has elapsed the On time delay timer resets and the relay does not change state The same principle applies to the Off time delay Note If Automatic or Manual R na Rn reset mode is selected the LED follows the reset point and not the relay state when the relay is acknowledged 55 Model PD6060 Dual Input Process Meter Instruction Manual Relay Operation Details Overview The relay capabilities of the meter expand its usefulness beyond simple indication to provide users with alarm and control functions These capabilities include front panel alarm status LEDs as well as either 2 or 4 optional internal relays and or 4 external relays expansi
50. e programmable passwords restrict modification of programmed settings Pass 1 Allows use of function keys and digital inputs Pass 2 Allows use of function keys digital inputs and editing set reset points Pass 3 Restricts all programming function keys and digital inputs NON VOLATILE All programmed settings are stored in non volatile memory MEMORY for a minimum of ten years if power is lost POWER 85 265 VAC 50 60 Hz 90 265 VDC 20 W max OPTIONS or jumper selectable 12 24 VDC 10 15 W max Model PD6060 Dual Input Process Meter Instruction Manual FUSE Required external fuse UL Recognized 5 A max slow blow up to 6 meters may share one 5 A fuse ISOLATED Terminals P amp P 24 VDC 10 TRANSMITTER Selectable for 24 10 or 5 VDC supply internal jumper J4 POWER SUPPLY ProVu Series PD6060 85 265 VAC models rated 200 mA max 12 24 VDC powered models rated 100 mA max 50 mA max for 5 or 10 VDC supply ProtEX MAX PD8 Series All models transmitter supply rated 25 mA max NORMAL MODE Greater than 60 dB at 50 60 Hz REJECTION ISOLATION 4 kV input output to power line 500 V input to output or output to P supply OVERVOLTAGE Installation Overvoltage Category II CATEGORY Local level with smaller transient overvoltages than Installation Overvoltage Category III ENVIRONMENTAL ProVu Series PD6060 Operating temperature range 40 to 65 C Storage
51. ference A B P F dF Absolute diff Abs A B P F d iFhb5 Average A B 2 P F RuL Multiplication A B P F Division A B P F d il dE Max of A or B AB Hi P F H Ab Min of A or B AB Lo P F Lo Ab Draw A B 1 F drRus Weighted avg B A F A us AUG Ratio A B F rAE wo Concentration A A B F Note F constant be any value from 0 001 to 999 999 If the value is less than 1 it will have the same effect as a divider For example the average could also be derived by using A B F where F 0 500 SEQUENCE OF 1 Select Input for A and B OPERATIONS 2 Setup the engineering units for A B and C FOR INPUT 3 Set up decimal point for A B and C PROGRAMMING 4 Program A amp B 5 Setup the displays for A B or C 6 Select the transfer function for A amp B e g Linear 7 Select Math function for Channel C 8 Program constants for Factor F and Adder P 9 Program cutoff values for A and B ACCURACY 0 03 of calibrated span 1 count square root amp programmable exponent accuracy range 10 100 of calibrated span TEMPERATURE 0 005 of calibrated span C max from 0 to 65 C ambient DRIFT 0 01 of calibrated span C max from 40 to 0 C ambient SIGNAL INPUT Linear square root programmable exponent or CONDITIONING round horizontal tank volume calculation 10 Model PD6060 Dual Input Process Meter Instruction Manual MULTI POINT 2 to 32 points for channel A and B LINEAR
52. he low input signal e g 4 mA is equal to zero flow and the high input signal e g 20 mA is equal to the maximum flow Programmable Exponent Linearization Prob The programmable exponent function is used to calculate open channel flow measured with a level transmitter in weirs and flumes The flow rate is proportional to the head height Scale the meter so that the low input signal e g 4 mA is equal to zero flow and the high input signal e g 20 mA is equal to the maximum flow This method works well for all weirs and flumes that have a simple exponent in the flow calculation formula For weirs and flumes with complex exponents it is necessary to use a strapping table and the 32 point linearization of the meter 74 Model PD6060 Dual Input Process Meter Instruction Manual Multi Point Linearization L mERr Meters are set up at the factory for linear function with 2 point linearization Up to 32 linearization points can be selected for each channel under the linear function The multi point linearization can be used to linearize the display for non linear signals such as those from level transmitters used to measure volume in odd shaped tanks or to convert level to flow using weirs and flumes with complex exponent na PES Program SERL R Pe R L mEAr Points 2 32 L EAr L mERr no PES program SCAL b Ch b L mEAr Points 2 32 L ERr Round Horizontal Tank Linearization r HE This function is used to calculate volume in a rou
53. he screws against the panel To achieve a proper seal tighten the mounting bracket screws evenly until meter is snug to the panel along its short side DO NOT OVER TIGHTEN as the rear of the panel may be damaged A ie 3 622 92 mm Square Corners to 0 060 1 5mm Max Radius B 1772 45mm Panel Cutout to DIN 43700 Tolerances A 0 032 0 8mm 0 000 0 0mm B 0 024 0 6mm 0 000 0 0mm Figure 1 1 8 DIN Panel Cutout Dimensions Gasket Removable Panel Connectors z BD 1 Mounting Mounting Bracket Screw Figure 2 Panel Mounting Details Aq ANANIN 16 Model PD6060 Dual Input Process Meter Instruction Manual MOUNTING DIMENSIONS 1 76 44 5 mm 2 45 62 mm 121 mm 0 59 4 77 nu 15 mm 5 05 128 mm p 6 152 mm Clearance Figure 3 Meter Dimensions Side View fO ON ON ON onf ON ON ON onl Optional zi L FARRAR AFH Installed 4 17 106 mm 3 61 91 5 mm nn Se Y 4 68 119 mm Figure 4 Meter Dimensions Top View 17 Model PD6060 Dual Input Process Meter Instruction Manual Configuration for 12 or 24 VDC Power Option ZN Warning Do not exceed voltage rating of the selected configuration Meters equipped with the 12 24 VDC power option are shipped f
54. iFhb5 FActor dddddd H ub 3 ABI Az Rh CanSt FActor RautPr Adder is applied Pi AUG first then the ontant D r AnG Ath C A B P F value RoutPr x nn ult Defaults Values Example for Underrange 1 000 i EP na Ah B 0 000 SUM Fungson vax P 0 000 F 1 000 C A B 0 1 a d ill dE C A B an Ath a B A F A eye TEF H Rb us AUG r t wo ar Ath n Ath n Ath CEN Lo Rb drRus CancEn Mi A A B F st ar Ath m Ath an Ath 73 Model PD6060 Dual Input Process Meter Instruction Manual Signal Input Conditioning Functn The Function menu is used to select the input to output transfer function applied to the input signal linear square root programmable exponent or round horizontal tank volume calculation Multi point linearization is part of the linear function selection Meters are set up at the factory for linear function with 2 point linearization The linear function provides a display that is linear with respect to the input signal Functn SELEcb a Ch A LER SquR E Prob E rc He Functn Ch A Ch A Ch A Ch A a Ch b L nEAr SQA E ProG E cHe Functn Ch b Ch b Ch b Ch b Square Root Linearization 5 uR E The square root function is used to calculate flow measured with a differential pressure transmitter The flow rate is proportional to the square root of the differential pressure Scale the meter so that t
55. il safe operation 1 8 Farce Force Force analog output value for loop break Functn Signal input Select linear square root programmable conditioner exponent or round horizontal tank function H Ab Max of A or B C High value of channel A or B P F CAL Internal Enter internal calibration used for calibration recalibrating the meter with a calibrated signal source 2225 Ignore Ignore loop break condition int AL Input Enter the nput Calibration menu Calibration inch Inch Select inch as the tank unit of measurement info Information Display software and S N information inP i Input 1 Calibrate input 1 signal or program input 1 value 95 Model PD6060 Dual Input Process Meter Instruction Manual Display Parameter Action Setting Description inP 2 Input 2 Calibrate input 2 signal or program input 2 value up to 32 points r inPuk Input Enter Input selection menu ELH Latching Set relay for latching operation LEd E LED test Test all LEDs LEnDER Length Enter the tank s length in inches or cm L mE r Linear Set meter for linear function and select number of linearization points HL Max C on lower Assign digital input or F key to display max display of channel C on the Lower display Lik He Max on lower Assign digital input or F key to display max display of channel B on the Lower display Lak HL Max min lower Assign digital input or F key to toggle display max min of channel B on
56. ime Condition LED Relay Normal Off Off Alarm On On Ack Off Off In this application the meter is set up for manual reset at any time Acknowledging the alarm even if the alarm condition is still present resets the relay and turns off the LED 58 Model PD6060 Dual Input Process Meter Instruction Manual Latching Relay Lt CLr Manual reset only after alarm condition has cleared Condition LED Relay Normal Off Off Alarm On On Ack No effect On On Normal On On Ack Off Off In this application the meter is set up for manual reset only after the signal passes the reset point alarm condition has cleared Acknowledging the alarm while it is still present has no effect on either the LED or the relay When the alarm is acknowledged after it returns to the normal state the LED and the relay go off Notice that the LED remains on even after the meter returns to the normal condition This is because for latching relays the alarm LED reflects the status of the relay regardless of the alarm condition Acknowledging Relays There are two ways to acknowledge relays programmed for manual reset 1 Via the programmable front panel function keys F1 F3 Default F3 assigned to ACK 2 Remotely via a normally open pushbutton wired across one of the digital inputs and the 5 V terminals on the digital I O modules or using the F4 digital input which is triggered with a contact closure
57. including addition difference absolute difference average weighted average multiplication division minimum maximum draw ratio and concentration This is in addition to the signal input conditioning functions linear square root programmable exponent or round horizontal tank calculations The displays relays and the analog output may be assigned to input channels A or B or math result channel C Three of the front panel buttons can be custom programmed for a specific operation The basic model includes an isolated 24 VDC transmitter power supply that can be used to power the input transmitters or other devices An additional isolated 24 VDC power supply is included with the 4 20 mA output option A digital input is standard A fully loaded PD6060 meter has the following four SPDT relays 4 20 mA output and two 24 VDC power supplies The PD6060 capabilities may be enhanced by adding the following external expansion modules four SPST relays creating an eight relay dual input process meter two digital I O modules with four inputs and four outputs each serial communication adapters for use with MeterView Pro or Modbus RTU and a dual 4 20 mA expansion module Model PD6060 Dual Input Process Meter Instruction Manual ORDERING INFORMATION Standard Models VAC Options Installed PD6060 6R0 PD6060 7R0 No options PD6060 6R2 PD6060 7R2 2 relays PD1102 PD6060 6R3 PD6060 7R3 4 20 mA
58. lay Messages The following table shows the functions and messages of the Advanced Features menu in the order they appear in the menu Display Parameter Action Setting Faker Filter Set noise filter value Ch A Channel A Set filter value for channel A Ch b Channel B Set filter value for channel B 55 Bypass Set filter bypass value Eh R Channel A Set filter bypass value for channel A Ch b Channel B Set filter bypass value for channel B round Round Set the rounding value for display variables SEr AL Serial Set serial communication parameters SLAUE id Slave ID Set slave ID or meter address bAud Baud rate Select baud rate Er dig Transmit delay Set transmit delay for serial communication PAr Parity Select parity Even Odd or None with 1 or 2 stop bits t hi t Time byte Set byte to byte timeout SELEct Select Enter the Select menu function cutoff out Functn Signal input Select linear square root programmable conditioning exponent or round horizontal tank function Ch R Channel A Select menu for channel A Ch b Channel B Select menu for channel B L mEAr Linear Set meter for linear function and select number of linearization points na PES Number of Set the number of linearization points points default 2 G uR E Square root Set meter for square root extraction Prot Programmable Set meter for programmable exponent and exponent enter exponent value 67 Model PD6060 Dual Inpu
59. lete VVARNING Risk of instructions prior to electric shock or installation and operation personal iniury of the meter ACM This product is not recommended for life support applications or applications where malfunctioning could result in personal injury or property loss Anyone using this product for such applications does so at his her own risk Precision Digital Corporation shall not be held liable for damages resulting from such improper use Limited Warranty Precision Digital Corporation warrants this product against defects in material or workmanship for the specified period under Specifications from the date of shipment from the factory Precision Digital s liability under this limited warranty shall not exceed the purchase value repair or replacement of the defective unit Registered Trademarks PROVU and MeterView Pro are registered trademarks of Precision Digital Corporation All other trademarks mentioned in this document are the property of their respective owners 2011 2013 Precision Digital Corporation All rights reserved www predig com 2 Model PD6060 Dual Input Process Meter Instruction Manual Table of Contents INTRODUCTION a 6 ORDERING 1 7 5 5 8
60. lications ALLEr n 60 Setting Up the Interlock Relay Force On Feature 61 Scaling the 4 20 mA Analog Output Raut 62 Reset Menu r ESEL 63 Control Menu Contrl 222 22 63 Setting Up the Password PASS 6 64 Protecting or Locking the Meter 64 Making Changes to a Password Protected Meter 65 Disabling Password Protection 65 Advanced Features 66 Advanced Features Menu amp Display Messages 67 Noise Filter F wt Er 71 Noise Filter Bypass bHPF55 71 Rounding Feature r ound 72 Modbus RTU Serial Communications SEr AL 72 Select Menu 5ELEct 73 Signal Input Conditioning Functn 74 Multi Point Linearization Lin EFir 75 Math Function na Rkh 76 Math Constants Con5t 77 Low Flow Cutoff Cut oF F
61. lter F LEEr 89 Model PD6060 Dual Input Process Meter Instruction Manual Parameter Display Default Setting User Setting Filter channel A Ch A 70 Filter channel B Ch b 70 Bypass channel A bYPASS 0 2 Bypass channel B bYPASS 0 2 Round round 1 Cutoff CutoFF Cutoff value channel A Eh R 0 000 disabled Cutoff value channel B Ch b 0 000 disabled Display assignment dSPLAY Big display d Eh RH Channel A Little display d Ch b Channel B Display intensity d int 8 Relay 1 assignment Ch A Channel A Relay 1 action Act i Automatic Relay 1 set point GEL i 1 000 Relay 1 reset point r b 1 0 500 Relay 2 assignment Ch A Channel A Relay 2 action Act 2 Automatic Relay 2 set point GEL 2 2 000 Relay 2 reset point r b 1 500 Relay 3 assignment Ch A Channel A Relay 3 action Act 3 Automatic Relay 3 set point SEE 3 3 000 Relay 3 reset point r b 3 2 500 Relay 4 assignment Ch A Channel A Relay 4 action Act 4 Automatic Relay 4 set point SEL 4 4 000 Relay 4 reset point r b 4 3 500 Fail safe relay 1 FL 1 Off Model PD6060 Dual Input Process Meter Instruction Manual Parameter Display Default Setting User Setting Fail safe relay 2 FiS 2 Off Fail safe relay 3 15 3 Off Fail safe relay 4 FL 4 Off On delay relay 1 n 1 0 0 sec Off delay relay 1 DFF i 0 0 sec On delay rel
62. mp min displays low rSt Lo Reset low Press Enter to reset min display r k tr Reset tare Reset tare l PL Sampling Set relay for sampling operation LAL A Scale A Enter the Scale menu for channel A SCAL b Scale B Enter the Scale menu for channel B SELEct Select Enter Select menu function round math constant cutoff output programming SEnd Send Send meter settings to another meter SEr AL Serial Set serial communication parameters SEE i Set 1 Program set point 1 1 8 SEtuP Setup Enter Setup menu GLAU i Slave ID Set Slave ID or meter address Source Source Select source for the 4 20 mA output SSuArE Square root Set meter for square root extraction Sunn Sum Channel C A B P F LArE R Tare A Activate tare on channel A kT E b Tare B Activate tare on channel B 97 Model PD6060 Dual Input Process Meter Instruction Manual Display Parameter Action Setting Description Er did Transmit delay Set transmit delay for serial communication un ES units Enter in channel A B and C input units tags UNLOC Unlocked Program password to lock meter uP Up arrow Assign digital input to Up arrow button F2 ur Ano Underrange Program MA output for display underrange uBEr User I O Assign function keys and digital I O u CAL Voltage Calibrate voltage input calibration U Hi Voltage high Calibrate high voltage input e g 10 V U Lo Voltage low Calibrate low voltage input e g 0 V UOLE Volt Set meter f
63. n of the relays status LEDs and ACK button High Alarm Operation Set gt Reset Set Reset 4 f l dan Tea ii Relay de energized energized l LED oe on a Automatic non latching l 1 1 pressed R 1 s ACK n n pressed Relay 2 15 5 o ACK pessa JO Manual only after passing below Reset latching with clear For Manual reset mode ACK can be pressed anytime to turn off relay To detect a new alarm condition the signal must go below the set point and then go above it 48 Model PD6060 Dual Input Process Meter Instruction Manual Low Alarm Operation Set lt Reset Reset Set Relay energized de energized i off LED on 1 Automatic non latching 1 1 h b ACK 1 pressed Automatic or Manual non latching ACK pressed Manual latching Relay LED l ACK I pressed 1 I eS 7 Manual only after passing above Reset latching with clear For Manual reset mode ACK can be pressed anytime to turn off relay For relay to turn back on signal must go above set point and then go below it 49 Model PD6060 Dual Input Process Meter Instruction Manual High Alarm with Fail Safe Operation Set gt Reset Set EET E ET AE E ETET udun Rela
64. n or scaling process was not successful After the error message is displayed the meter reverts to input 2 during calibration or scaling and to input 1 during internal calibration allowing the appropriate input signal to be applied or programmed The error message might be caused by any of the following conditions 1 Input signal is not connected to the proper terminals or it is connected backvvards 2 Wrong signal selection in Setup menu 3 Minimum input span requirements not maintained 4 Input 1 signal inadvertently applied to calibrate input 2 Minimum Input Span The minimum input span is the minimum difference between input 1 and input 2 signals required to complete the calibration or scaling of the meter Input Range Input 1 amp Input 2 Span 4 20 mA 0 15 mA 10 VDC 0 10 VDC Calibrating the Meter with External Source To scale the meter without a signal source refer to Scaling the Meter without a Signal Source page 37 Warm up the meter for at least 15 minutes before performing calibration to ensure specified accuracy The meter can be calibrated to display the process variable in engineering units by applying the appropriate input signal and following the calibration procedure The use of a calibrated signal source is strongly recommended to calibrate the meter 39 Model PD6060 Dual Input Process Meter Instruction Manual Calibrating the Meter for Channel A ERL R
65. nd change the display 2 value to 3558 4 5 The meter is now displaying the volume in liters Note The display can be scaled to display the volume in any engineering units Math Function n Fkh The Math menu is used to select the math function that will determine the channel C value These math functions are a combination of input channels A and B and will display when channel C is selected in the Display menu The following math functions are available Function Display Description Sun Sum Channel C A B P F dF Difference Channel C A B P F 5 Absolute Channel C Absolute value of A difference B P F AUG Average Channel C A B 2 P F MULE Multiplication Channel C A B P F d di idE Divide Channel C A B P F H Ab Max of A or B C High value of channel A or B P F 1 Min of A or B C Low value of channel A or B P F drAus Draw Channel C A B 1 F uJ AUG Weighted avg Channel C B A F A o Ratio Channel C A B F Concentration Channel C A A B F 76 Model PD6060 Dual Input Process Meter Instruction Manual Math Constants ConSt The Math Constants menu is used to set the constants used in channel C math The math functions include input channel A and B as well as the adder constant P and factor constant F The Adder constant P may be set from 99 999 to 999 999 The Factor constant F may be set from 0 001
66. nd horizontal tank with flat ends The volume is calculated based on the diameter and length of the tank The tank s dimensions can be entered in inches or centimeters the meter automatically calculates the volume in gallons or liters After entering the dimensions complete the scaling process with the display values calculated by the meter The meter can be re scaled to display the volume in any engineering unit without the need to re enter the dimensions again rhe dim r 048000 LEnGEh 1 Functna Eh R Eh R d Eh R o Run meter Em SCAL A 20 000 Ch A 10019 LEnGEh LEnGth SRUEd Ch b 940 02 das Functn GAL U5 Saved displays for one second prior to Channel B Note After Scale is displayed continue pressing the Enter button until the meter completes the scaling of the input and display values 75 Model PD6060 Dual Input Process Meter Instruction Manual Changing the Volume from Gallons to Liters In the above graphic entering the 48 for the diameter and 120 for the length of the round horizontal tank the meter automatically calculates that the volume of the tank is 940 02 gallons 1 Convert gallons to liters 1 US gallon 3 7854 L 940 02 gal 3558 4 L 2 Go to the Setup menu and change the decimal point to 1 decimal 3 Go to the Program Scale menu and press Enter until d 5 2 is shown on the Upper display 4 Press Enter a
67. noted all specifications apply to operation at 25 TC General DISPLAY Upper display 0 60 15 mm high red LEDs Lower display 0 46 12 mm high red LEDs 6 digits each 99999 to 999999 with lead zero blanking DISPLAY Eight user selectable intensity levels INTENSITY DISPLAY 5 second 200 ms UPDATE RATE OVERRANGE Display flashes 9999939 UNDERRANGE Display flashes 99999 DISPLAY The main Big and small Little displays may be assigned ASSIGNMENT to process values for Channels A Ch A B Ch B or C Ch C toggle between Ch A amp Ch B Ch A amp Ch C Ch B amp Ch C and Ch A Ch B amp Ch C toggle between Channel amp units show channel gross value no tare or toggle net tare and gross values show relay set points max amp min values or Modbus input The lower display may also be set to show engineering units or be off with no display PROGRAMMING METHODS NOISE FILTER Four front panel buttons digital inputs PC and MeterView Pro software Modbus registers or cloning using Copy function Programmable from 2 to 199 0 will disable filter FILTER BYPASS Programmable from 0 1 to 99 9 of calibrated span RECALIBRATION All ranges are calibrated at the factory Recalibration is recommended at least every 12 months MAX MIN DISPLAY PASSWORD Max min readings reached by the process are stored until reset by the user or until power to the meter is cycled Thre
68. nt Panel Buttons Operation Description Press to enter or exit Programming Mode MENU view settings or exit max min readings Press to reset max min readings or other parameter function assigned through the User menu Press to display max min readings for channel A or other parameter function assigned through the User menu SE gs Press to acknovvledge relays or other F3 parameters function assigned through the User menu Function Keys Operation During operation the programmable function keys operate according to the vvay they have been programmed in the Advanced Features User menu The table above shovvs the factory default settings for F1 F2 and F3 85 Model PD6060 Dual Input Process Meter Instruction Manual F4 Operation A digital input F4 is standard on the meter This digital input is programmed identically to function keys F1 F2 and F3 The input is triggered with a contact closure to COM or with an active low signal During operation F4 operates according to the way is has been programmed in the Advanced Features User menu Maximum Minimum Readings The max amp min readings peak amp valley reached by the process can be displayed either continuously or momentary 1 Display briefly by assigning to the F1 F3 function keys or to the digital inputs in the User menu 2 Display continuously by assigning either display to max min through the Display menu Any
69. nual Front Panel LEDs The LEDs on the front panel provide status indication for the following LED Status LED Status 1 Alarm 1 5 Alarm 5 2 Alarm 2 6 Alarm 6 3 Alarm 3 7 Alarm 7 4 Alarm 4 8 Alarm 8 The meter is supplied with four alarm points that include front panel LEDs to indicate alarm conditions This standard feature is particularly useful for alarm applications that require visual only indication The LEDs are controlled by the set and reset points programmed by the user When the display reaches a set point for a high or low alarm the corresponding alarm LED will turn on When the display returns to the reset point the LED will go off The front panel LEDs responds differently for latching and non latching relays For non latching relays the LED is always off during normal condition and always on during alarm condition regardless of the state of the relay e g Relay acknowledged after alarm condition For latching relays the alarm LEDs reflects the status of the relays regardless of the alarm condition The following tables illustrate how the alarm LEDs function in relation to the relays and the acknowledge button Default F3 key assigned to ACK Latching and Non Latching Relay Operation The relays can be set up for latching manual reset or non latching automatic reset operation Relay terminology for following tables Terminology Relay Condition On Alarm Tripped
70. o disable the password protection access the Password menu and enter the correct password twice as shown below The meter is now unprotected until a new password is entered Run Mode 20 088 mA o o Locd 5 000000 Enter m Lacd Passvvord s gt gt Password PASS 1 If the correct six digit password is entered the meter displays the message uniac Unlocked and the protection is disabled until a new password is programmed If the password entered is incorrect the meter displays the message Locd Locked for about two seconds and then it returns to Run Mode To try again press Enter while the Locked message is displayed Did you forget the password The password may be disabled by entering a master password once If you are authorized to make changes enter the master password 508655 to unlock the meter 65 Model PD6060 Dual Input Process Meter Instruction Manual Advanced Features Menu To simplify the setup process functions not needed for most applications are located in the Advanced Features menu Press and hold the Menu button for three seconds to access the advanced features of the meter Run Mode 2g 2000 Press amp hold 2 Menu for 3 sec to mA access Advanced features Fitter ES bypass round SEr AL SELEct d AG ICAL uSEr 66 Model PD6060 Dual Input Process Meter Instruction Manual Advanced Features Menu amp Disp
71. on module Typical applications include high or low temperature level pressure or flow alarms control applications such as simple on off pump control and pump alternation control for up to 8 pumps There are four basic ways the relays can be used 1 High or Low Alarms with Latching or Non Latching Relays 2 Simple On Off Control with 100 Adjustable Deadband 3 Sampling Based on Time 4 Pump Alternation Control for up to 8 Pumps Relays Auto Initialization When power is applied to the meter the front panel LEDs and alarm relays will reflect the state of the input to the meter The following table indicates how the alarm LEDs and relays will react on power up based on the set and reset points Alarm Hlor LO Set Reset Power Up Relay amp Alarm Point Point Reading LED 1 HI 1000 500 499 Off 2 LO 700 900 499 On 3 LO 250 400 499 Off 4 HI 450 200 499 On Fail Safe Operation The following table indicates how the relays behave based on the fail safe selection for each relay Fail Safe Non Alarm State Alarm State Power Failure Selection NO NC NO NC Off Open Closed Closed Open Relays go to non alarm state On Closed Open Open Closed Relays go to alarm state Note NO Normally Open NC Normally Closed This refers to the condition of the relay contacts when the power to the meter is off 56 Model PD6060 Dual Input Process Meter Instruction Ma
72. on of the relays A During setup the relays do not follovv the input and they will remain in the state found prior to entering Cautionl the Relay menu A Relay assignment a Channel A b Channel B c Channel C Math channel d Modbus Relay action a Automatic reset only non latching b Automatic manual reset at any time non latching c Latching manual reset only d Latching with Clear manual reset only after alarm condition has cleared e Pump alternation control automatic reset only f Sampling the relay is activated for a user specified time g Off relay state controlled by Interlock feature Set point Reset point Fail safe operation a On enabled b Off disabled Time delay a On delay 0 999 9 seconds b Off delay 0 999 9 seconds Relay action for loss break of 4 20 mA input ignore on off 44 Model PD6060 Dual Input Process Meter Instruction Manual rELAY SEbuP mi Es ASS ilin rLY 1 FR LSF dELAY brERH rc ELAY rc ELAY rELAY rELAY rELAY AS bn 1 Act 1 FLS 1 did 1 b ERH1 A55 rLY 1 FR LSF dELAY brEAH 1 Y y y y SEk on on ilinor E rLy 1 FLS 1 did 1 brEAH I y 1 1 1 AS OnB rSk 1 oF F ASS ely 1 FLS 4 did 1 brERH I 1 Note The setup for 2 8 follows the same OFF pattern shown here for relay 1 brEAH Setting the Relay Assignment A55 in Es
73. or volt input usAUL Weighted avg Channel C B A F A Troubleshooting Tips Symptom Check Action No display at all Check power at power connector Not able to change setup or programming Locd is displayed Meter is password protected enter correct six digit password to unlock Meter displays error message during calibration Error Check 1 Signal connections 2 Input selected in Setup menu 3 Minimum input span requirements Meter displays Check 1 999999 1 Input selected in Setup menu 2 99999 2 Corresponding signal at Signal connector Display is unstable Check 1 Input signal stability and value 2 Display scaling vs input signal 3 Filter and bypass values increase Display response is too slow Display reading is not accurate Check filter and bypass values Check 1 Signal input conditioner selected Linear square root etc 2 Scaling or calibration Display does not respond to input changes reading a fixed number Check 1 Display assignment it might be displaying max min or set point Display alternates between 1 Hand a number 2 o and a number Press Menu to exit max min display readings Relay operation is reversed Check 1 Fail safe in Setup menu 98 Model PD6060 Dual Input Process Meter 2 Wiring of relay contacts Relay and status LED do not respond to signal Check 1 Relay action in Setup menu 2 Set an
74. output 1103 PD6060 6R4 PD6060 7R4 4 relays 1104 6060 6 5 PD6060 7R5 2 relays amp 4 20 mA output PD1105 PD6060 6R7 PD6060 7R7 4 relays amp 4 20 mA output PD1107 Model number for replacement option card SunBright Display Models va VAG 77 Options Installed PD6060 6HO PD6060 7H0 No options PD6060 6H2 PD6060 7H2 2 relays PD1102 PD6060 6H3 PD6060 7H3 4 20 mA output 1103 PD6060 6H4 PD6060 7H4 4 relays 1104 PD6060 6H5 PD6060 7H5 2 relays amp 4 20 mA output PD1105 PD6060 6H7 PD6060 7H7 4 relays amp 4 20 mA output PD1107 Model number for replacement option card Accessories Model Description PDA1002 DIN rail mounting kit for two expansion modules PDA1004 4 SPST Form A relays PDA1011 Dual 4 20 mA expansion module PDA1044 4 digital inputs amp 4 digital outputs 2 may be connected PDA1200 Meter copy cable PDA1232 RS 232 serial adapter PDA1485 RS 485 serial adapter PDA7485 I RS 232 to RS 422 485 isolated converter PDA7485 N RS 232 to RS 422 485 non isolated converter PDA8008 USB serial adapter PDA8232 N USB to RS 232 non isolated converter PDA8485 I USB to RS 422 485 isolated converter PDA8485 N USB to RS 422 485 non isolated converter PDX6901 Suppressor snubber 0 01 uF 470 250 VAC Model PD6060 Dual Input Process Meter Instruction Manual SPECIFICATIONS Except where
75. ow the meter to warm up for at least 15 minutes before performing the internal calibration procedure The Internal calibration menu is part of the Advanced Features menu 1 Press and hold the Menu button for three seconds to access the advanced features of the meter 2 Press the Up arrow button to scroll to the nternal calibration menu CAL and press Enter 3 Select channel A Ch A or channel B Eh b and press enter 81 Model PD6060 Dual Input Process Meter Instruction Manual 4 The meter displays either current calibration CAL or voltage calibration U CAL according to the input setup Press Enter to start the calibration process Example of Internal Calibration for current input The meter displays ow input current message E ia Apply the low input signal and press Enter The display flashes for a moment while the meter is accepting the low input signal After the display stops flashing a number is displayed with the leftmost digit brighter than the rest The bright digit is the active digit that can be changed by pressing the Up arrow button Press the Right arrow button to move to the next digit Set the display value to correspond to the input signal being calibrated typically 4 000 mA The display moves to the high input calibration E H 1 Apply the high input signal and press Enter Set the display for the high input calibration in the same way as it was set for the low input calibration typi
76. played immediately The bypass value determines the minimum amount of signal change to be displayed immediately All signal changes smaller than the bypass value are filtered or averaged by the meter The noise filter bypass may be set between 0 1 and 99 9 of full scale ch A EE cheb bYPASS 55 Program Program bypass bypass value A value B 71 Model PD6060 Dual Input Process Meter Instruction Manual Rounding Feature round The rounding feature is used to give the user a steadier display with fluctuating signals Rounding is used in addition to the filter function Rounding causes the display to round to the nearest value according to the rounding selected This setting affects the last two digits regardless of decimal point position Modbus RTU Serial Communications 5Er RL The meter is equipped with serial communications capability as a standard feature using Modbus RTU Serial Communication Protocol To communicate with a computer or other data terminal equipment an RS 232 RS 485 or USB adapter option is required see Ordering Information on page 7 for details Digital s expansion modules cables or meters to the RJ45 M LINK connector Otherwise damage will occur Warning to the equipment and the meter Do not connect any equipment other than Precision Note More detailed instructions are provided with each optional serial communications adapter Note Refer to the
77. rom the factory ready to operate from 24 VDC To configure the meter for 12 VDC power 1 2 3 4 Remove all the connectors Unscrew the back cover Slide the back cover about 1 inch Configure the J9 jumper located behind the power connector for 12 V as shown below J9 CONFIGURATION igo iO iGo r Mavi 124 Factory Default Figure 5 Jumper Configuration for 12 24 VDC Power 18 Model PD6060 Dual Input Process Meter Instruction Manual Transmitter Supply Voltage Selection P P All meters including models equipped with the 12 24 VDC power option are shipped from the factory configured to provide 24 VDC power for the transmitter or sensor If the transmitter requires 5 or 10 VDC excitation the internal jumper J4 must be configured accordingly To access the voltage selection jumper 1 Remove all the wiring connectors 2 Unscrew the back cover 3 Slide out the back cover by about 1 inch 4 Configure the J4 jumper located behind the input signal connector for the desired excitation voltage as shown J4 CONFIGURATION MAIN BOARD toot gl foots msk pe povi d Figure 6 Transmitter Supply Voltage Selection Connections All connections are made to removable screvv terminal connectors located at the rear of the meter voltage connections Observe all safety regulations f Use copper wire with 60 C or 60 75 C insulation for all line Electrical wiring
78. should be performed in accordance with Caution all applicable national state and local codes to prevent damage to the meter and ensure personnel safety 19 Instruction Manual Model PD6060 Dual Input Process Meter Connectors Labeling The connectors label affixed to the meter shows the location of all connectors available with requested configuration Do not connect any equipment other than Precision AN Digital s expansion modules cables or meters to the RJ45 M LINK connector Otherwise damage will occur to the equipment and the meter Warning MAOUT N 2 2O L r R RELAYA RELAY3 RELAY2 RELAY1 6 5 4 3 2 1 6 5 4 3 2 1 0 2200 0 0 2 0 0 NO NC C NO NC C NO NC C Ch A Ch B ie P P Fa COM V mA COM V mA oo 0 0 0 0 0 20 2 02 Sej SIGNAL M LINK POWER Figure 7 Connector Labeling for Fully Loaded PD6060 NO NC C Power Connections Power connections are made to a two terminal connector labeled POWER on Figure 7 The meter will operate regardless of DC polarity connection The and symbols are only a suggested wiring convention POWER NY AC or DC POWER Required External Fuse 5 Amax 250 V Slow Blow Figure 8 Power Connections 20 Model PD6060 Dual Input Process Meter Instruction Manual Signal Connections Signal connections are made to a nine terminal connector labeled SIGNAL
79. snubbers is strongly recommended when switching inductive loads to prevent disrupting the microprocessor s operation The suppressors also prolong the life of the relay contacts Suppression can be obtained with resistor capacitor RC networks assembled by the user or purchased as complete assemblies Refer to the following circuits for RC network assembly and installation Figure 13 AC and DC Loads Protection Choose R and C as follows R 0 5 to 1 Q for each volt across the contacts C 0 5 to 1 uF for each amp through closed contacts Notes 1 Use capacitors rated for 250 VAC 2 BC networks may affect load release time of solenoid loads Check to confirm proper operation 3 Install the RC network at the meter s relay screw terminals An RC network may also be installed across the load Experiment for best results Use a diode with a reverse breakdown voltage two to three times the circuit voltage and forward current at least as large as the load current Figure 14 Low Voltage DC Loads Protection RC Networks Available from Precision Digital RC networks are available from Precision Digital and should be applied to each relay contact switching an inductive load Part number PDX6901 Note Relays are de rated to 1 14th HP 50 watts with an inductive load 23 Model PD6060 Dual Input Process Meter Instruction Manual F4 Digital Input Connections A digital input F4 is standard on the meter This digital
80. stalled Function Keys amp Digital I O Available Settings Display Description Display Description Reset max amp min E Max on big display 570 A B C 2257 Channel A Min on big display Relay menu Channel A Max min big display Set point 1 8 Channel A Max on little display ridd Disable relay Lit Hi Channel B P A Min on little display ria E Enable relay L k Lo Channel B P Max min little display Hold Relay output hold bb HL Channel B i Display hold while F Max on little display active A Channel C Scrolls values for A B amp C when activated Keeps the last value for 10 seconds and then it returns to its Min on lower displa d Abe assignment Values Lab LL play Channel C are displayed on the big display and the corresponding channel and units on the little display 79 Model PD6060 Dual Input Process Meter Instruction Manual Display Description Display Description LEHE Max min Sais Sodan Wea te Menu button Channel C d 5AbL Disable function key r diht Right arrovv button Conkri Control Menu uP Up arrow button Set channel A display LArE A Valueto zero ALED Enter button flashes same rate as M Set channel B display A E b value to zero B LED Alarm 1 8 Digital flashes same rate Output as M Reset tare for A amp B i r t tr Channel LED off Foon
81. t Process Meter Instruction Manual Display Parameter Action Setting rhe Round Set meter for round horizontal tank volume horizontal tank calculation LEnikh Length Enter the tank s length in inches d Amr Diameter Enter the tank s diameter in inches nAkh Math Enter the setup menu for channel C math functions Sun Sum Channel C A B P F dF Difference Channel C A B P F d FAbS Absolute Channel C Absolute value of A difference B P F AUG Average Channel C A B 2 P F MULE Multiplication Channel C A B P F d di idE Divide Channel C A B P F H Ab Max of A or B C High value of channel A or B P F 1 Min of A or B C Low value of channel A or B P F drAus Draw Channel C A B 1 F uz AUG Weighted avg Channel C B A F A o Ratio Channel C A B F Concentration Channel C A A B F ConSt Constant Constant used in channel C math Add r Adder Addition constant used in channel C math calculations P FActor Factor Multiplication constant used in channel C math calculations F Cutoff Cutoff Set low flow cutoff Ch R Channel A Set low flow cutoff for Channel A Ch b Channel B Set low flow cutoff for Channel B RoutPr Analog output Program analog output parameters programming Aluk Analog output 1 Program analog output 1 1 3 parameters 68 Model PD6060 Dual Input Process Meter Instruction Man
82. the Calibrate menu to apply a signal from a calibrator or a flowmeter The Program menu contains the Scale and the Calibrate menus for channels A amp B The process inputs may be calibrated or scaled to any display value within the range of the meter Note The Scale and Calibrate functions are exclusive of each other The meter uses the last function programmed Only one of these methods can be employed at a time The Scale and Calibrate functions can use up to 32 points default is 2 The number of points should be set in the Advanced Menu under the menu selection prior to scaling and calibration of the meter see page 75 for details Prob InCAL ch A E en o Prot InCAL InCAL scAL A ES cAL A t Ch A 36 Model PD6060 Dual Input Process Meter Instruction Manual Multi Point Linearization L mEAr The process inputs may be calibrated or scaled to any display value within the range of the meter The meter is set up at the factory for 2 point linear calibration Up to 32 linearization points may be selected See page 75 for details MeterView Pro Software The meter can also be programmed using the PC based MeterView Pro software available for free download at www predig com Data logging for one meter at the time is available with MeterView Pro software More advanced data acquisition may be accomplished by using any Modbus RTU compliant software In order to program the meter using
83. the Lower display L EHL Max Min C on Assign digital input or F key to toggle lower display max min of channel C on the Lower display Lab LL Min C on lower Assign digital input or F key to display min display of channel C on the Lower display Lit Lo Min on lower Assign digital input or F key to display min display of channel B on the Lower display L EELE Lower display Press Enter to assign the Lower display parameter default Ch B Min of A or B C Low value of channel A or B P F Lir Latching ocd Locked Enter password to unlock meter E Set relay for latching operation with manual cleared reset only after alarm condition has cleared mA 4 20 mA Set meter for 4 20 mA input Fin Manual Press Enter to manually control relays or analog output operation na Aeh Math Select channel C math function aa AH Maximum Program maximum mA output allowed ni hu Modbus Select to display Modbus input or to assign Modbus input as the analog output source na Menu button Assign digital input to Menu button mon Minimum Program minimum mA output allowed MULE Multiplication Channel C A B P F no PES Num of points Set meter for 2 to 32 point linearization Hol Relays output Assign digital input or function keys to hold hold all relay states OFF Off Disable relay and front panel status LED turn relays off program off time delay FF i Off 1 Set relay 1 Off time delay 1 8 an On Ena
84. to COM or with an active low signal see page 24 When the ACK button or the assigned digital input is closed all relays programmed for manual reset are acknowledged PDA1044 Digital I O Module 2 3 4 5 6 2 8 9 10 2 2 2 H 12 B 14 01 02 04 G he vV DO 1 4 GND Figure 18 Acknowledge Relays w Function Key or Digital Input 59 Model PD6060 Dual Input Process Meter Instruction Manual Pump Alternation Control Applications ALEErn For pump control applications where two or more similar pumps are used to control the level of a tank or a well it is desirable to have all the pumps operate alternately This prevents excessive wear and overheating of one pump over the lack of use of the other pumps Up to 8 relays can be set up to alternate every time an on off puMp cycle is completed The set points and reset points can be programmed so that the first pump on is the first pump off Application 1 Pump Alternation Using Relays 1 amp 2 1 Relays 1 and 2 are set up for pump alternation 2 Relays 3 and 4 are set up for low and high alarm indication Set and Reset Point Programming with Pump Alternation Relay Set Point Reset Point Function 1 30 000 10 000 Controls pump 1 amp 2 2 35 000 5 000 Sets dual pump trigger 3 4 000 9 000 Controls low alarm 4 40 000 29 000 Controls high alarm Pump Alternation Operation 1 Pump 1 turns on when level reaches 30 00
85. tween Channel amp units Channel gross value no tare or toggle net tare and gross values Modbus input Off no display Engineering units or custom legends Display Intensity The meter has eight display intensity levels to give the best performance under various lighting conditions Select intensity 8 for outdoor applications The default intensity setting is 8 41 Model PD6060 Dual Input Process Meter Instruction Manual Display Setup Menu dSPLAY buk cs L EELE d inky SEtuP dSPLAY dSPLAY dSPLAY 1 d Ch A 500 ink 1 bul d Ink E E ZR y d Eh bl sag ine 2 d Inky EE E RE d Ch d oF F iat L EELE a 2 Ab d unit mt B Paok H se LELE d Int 4 d AC d H A d A u R nt L bG buk bu biG y y y y d bE d Lo A d b u b GroS bak biG bah biG y y y d Abe d HL A d C u b nt 5G b 5 bG biG y y y y Ena dsEk 11 ran R Grob L ov bus 1 8 bul B amp C biG buk After setting up the input and display press the Menu button to exit programming and skip the rest of the setup menu The displays can be set up to read channels A B or C toggle betvveen A amp B B amp C A amp C 8 B amp C toggle between channels A B or C amp units the max min of any of the channels including the math channel C set points gross without tare or net with tare 8 gross values of channel A or B
86. ual Display Parameter Action Setting SaurcE Source Select source for the 4 20 mA output brERH Loop break Set relay condition if loop break detected 6 Overrange Program mA output for display overrange ur AnG Underrange Program mA output for display underrange mm AH Maximum Program maximum mA output allowed mm Minimum Program minimum mA output allowed CAL ib Calibrate Calibrate 4 20 mA output internal reference source used for scaling the output 4 mA 4 mA output Enter mA output value read by milliamp meter with at least 0 001 mA resolution C m 20 mA output Enter mA output value read by milliamp meter with at least 0 001 mA resolution USEr User I O Assign function keys and digital I O br F1 function key Assign F1 function key F1 F2 F3 Fu F4 function Assign F4 function digital input di i Digital input 1 Assign digital input 1 8 if expansion modules are connected d i Digital output 1 Assign digital output 1 8 if expansion modules are connected ICAL Internal Enter internal calibration used for calibration recalibrating the meter with a calibrated signal source Eh Channel A Perform calibration on channel A Eh Channel B Perform calibration on channel B CAL Current Calibrate 4 20 mA current input internal calibration reference source used for scaling the input C Lo Current low Calibrate low current input e g 4 mA Current high Calibrate high c
87. ud Baud rate Select baud rate hub Upper display Press Enter to assign the upper display parameter default Ch A Hi Max on Upper Assign digital input to display max on the display upper display channel A bu HL Max min Upper Assign digital input to toggle max min on the display upper display channel A Lo Min on Upper Assign digital input to display min on the display upper display channel A brERH Loop break Set relay condition if loop break detected bYPASS Bypass Set filter bypass value C CAL Current Calibrate 4 20 mA current input internal calibration reference source used for scaling the input CH Current high Calibrate high current input e g 20 mA L Lo Current low Calibrate low current input e g 4 mA LAL A Calibrate A Enter the Calibration menu for channel A 93 Model PD6060 Dual Input Process Meter Instruction Manual Display Parameter Action Setting Description CAL b Calibrate B Enter the Calibration menu for channel B CAL ib Calibrate Calibrate 4 20 mA output internal reference source used for scaling the output Ch A Channel A Channel A B or C selection tna Centimeter Select cm as the tank unit of measurement Concentration Channel C A A B F CanSk Constant Enter the math function constant menu Contre Control Enter Control menu to turn relays on off set analog output 1 manually or return meter to automatic operation
88. ules are connected d AU Diagnostics Display meter information d Amar Diameter Enter the tank s diameter in inches or cm 94 Model PD6060 Dual Input Process Meter Instruction Manual Display Parameter Action Setting Description dF Difference Channel C A B P F d FRbS Absolute Channel C Absolute value of A difference B P F d inky Display Set display intensity level from 1 to 8 intensity d i Display 1 Program display 1 value d 6 Display 2 Program display 2 value up to 32 points d SAbL Disable Disable function key dW dE Divide Channel C A B P F dig i Delay 1 Enter relay 1 time delay setup 1 8 do i Digital output 1 Assign digital output 1 8 if expansion modules are connected done Done Copy function completed drAus Draw Channel C A B 1 F d k i Display set 1 Select to display set point 1 1 8 d5PLAY Display Enter the Display menu Enter Enter button Assign digital input to Enter button F3 Errar Error Error calibration not successful check signal or programmed value F n i Force On 1 Force relay 1 on using and digital input F1 function key Assign F1 F2 or F3 function key Fu F4 function Assign F4 function digital input FActor Factor The channel C math function multiplication factor constant F Fail safe Enter Fail safe menu F OLEEr Filter Set noise filter value FLS Fail safe 1 Set relay 1 fa
89. urrent input e g 20 mA u CAL Voltage Calibrate voltage input calibration Lo Voltage low Calibrate low voltage input e g 0 V 69 Model PD6060 Dual Input Process Meter Instruction Manual Display Parameter Action Setting U h Voltage high Calibrate high voltage input e g 10 V Enter function SEnd Send Send meter settings to another meter donE Done Copy function completed d AU Diagnostics Display parameter settings LEd 6 LED test Test all LEDs inFo Information Display software and S N information 70 Model PD6060 Dual Input Process Meter Instruction Manual Noise Filter F LEEr The noise filter is available for unusually noisy signals that cause an unstable process variable display The noise filter averages the input signal over a certain period The filter level determines the length of time over which the signal is averaged The filter level can be set between 2 and 199 The higher the filter level the longer the averaging time and so the longer it takes the display to settle to its final value Setting the filter level to zero disables the filter function F LE ch ES cheb F Leer F LteEr Program Program filter filter value A value B Noise Filter Bypass bYPRSS The noise filter bypass changes the behavior of the meter so that small variations in the signal are filtered out but large abrupt changes in the input signal are dis
90. ut channel Lo A Lo B relay set points or the Modbus input ya RoutPr Rout 1 E Aout 2 Rout 3 SELEcE RoutPr RoutPr RoutPr m m n re E ch b Ch C Rout SourcE SourcE SourcE j Lo b H b Lo A E H A SourcE SourcE SourcE SourcE H Ab Lo Rb Set Points n bu5 SourcE SourcE 1 8 SourcE Analog Output Calibration To perform the analog output calibration it is recommended to use a milliamp meter with a resolution of at least 0 1 UA to measure the output current The values saved internally during this procedure are used for scaling the 4 20 mA output in the Setup menu 78 Model PD6060 Dual Input Process Meter Instruction Manual Programmable Function Keys User Menu uSEr The User menu allows the user to assign the front panel function keys F1 F2 F3 F4 digital input and up to eight digital inputs to access most of the menus or to activate functions immediately e g Reset max amp min F4 is a digital input on the signal input connector Up to eight digital outputs can be assigned to a number of actions and functions executed by the meter e g Alarms relay acknowledgement etc Please refer to the table below which continues on the following page uSEr Fi rs Fe F3 FY uSEr uSEr uSEr uSEr d B d 1 diB dil uSEr uSEr uSEr uSEr Af in
91. w Alarm Operation Set lt Reset 49 High Alarm with Fail Safe Operation Set gt Reset 50 Low Alarm with Fail Safe Operation Set Reset 51 Pump Alternation Control Operation 52 Relay Sampling Operation 53 Signal Loss or Loop Break Relay Operation 54 Time Delay Operation 55 Relay Operation Details 56 OvervigW 56 Relays Auto Initialization 56 Fail Safe Operation 56 Front Panel LEDs o 57 Latching and Non Latching Relay Operation 57 Non Latching Relay Auta 58 Non Latching Relay An 58 Latching Relay LAECH 58 Latching Relay Lt CL r 59 Acknowledging Relays 59 Model PD6060 Dual Input Process Meter Instruction Manual Pump Alternation Control App
92. wer up and loads the factory default settings Run Mode 996600 GPd Press amp hold Menu for 3 sec to access Advanced features reset flashes for three seconds Meter resets and restarts with factory default settings Press amp hold right arrow for 3 seconds to reset meter 88 Model PD6060 Dual Input Process Meter Instruction Manual Factory Defaults amp User Settings The following table shows the factory setting for most of the programmable parameters on the meter Next to the factory setting the user may record the new setting for the particular application Model S N Date Parameter Display Default Setting User Setting Input type inPuk Input type channel A Eh R 4 20 mA Input type channel B Ch b 4 20 mA Unit un ik Unit channel A Ch A mA A Unit channel B Ch b mA b Unit channel C Eh mA C Number of points no PeS Number of points ch A Eh R 2 Number of points chB Eh b 2 Scaling channel A ScAL A Input 1 channel A inP 1 4 000 mA Display 1 channel A d i 4 000 Input 2 channel A 20 000 Display 2 channel A d5 e 20 000 Scaling channel B ScAL b Input 1 channel B inP i 4 000 mA Display 1 channel B d i 4 000 Input 2 channel B 20 000 Display 2 channel B d5 2 20 000 Math channel C Suna Sum Adder constant P Add r 0 000 Factor constant F FActor 1 Fi
93. y energized de energized LED off on Automatic non latching I l 1 l l i reay ul I b 1 tose 2 I 1 1 pressed ey RS FE Automatic or Manual non latching rey L 51 51 0685 ACK pressed E R w 2 T bo Te ACK pressed Manual only after passing below Reset latching with clear Note Relay coil is energized in non alarm condition In case of power failure relay will go to alarm state 50 Model PD6060 Dual Input Process Meter Instruction Manual Low Alarm with Fail Safe Operation Set lt Reset Reset Set R I 1 1 Relay de energized energized I LED on off Automatic non latching I I ae ray UO LOT L hu I LED e ee ACK 1 pressed Automatic or Manual non latching ACK pressed i FE Manual latching Relay ESPE LED L ACK pressed Manual only after passing above Reset latching with clear Note Relay coil is energized in non alarm condition In case of power failure relay will go to alarm state 51 Instruction Manual Model PD6060 Dual Input Process Meter snjejs Aejas ay ajeoipul sqF7 1 2 p ziba u p 1 t 2

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