sinus user manual
Contents
1. 15 4 6 Inverter Over current and Inverter Output Voltage Out of Window 15 5 Maintenance Guide 5 1 System Block Diagram 16 5 2 Troubleshooting 16 5 3 Maintenance 17 USER MAN UAL Technical Specification 18 IMPORTANT SAFETY INSTRUCTIONS Save these instructions This manual contains important instructions that should be followed during installation and maintenance of the UPS and batteries Important Notices e To ensure safety in all applications where an UPS is hard wired to the Electrical Supply ensure that the system is installed by authorized staff e Those UPS systems supplied with a factory input lead can be safely connected to the wall socket by the purchaser e The UPS has its own internal energy source battery Should the battery be switched on when no AC power is available there could be voltage at the output terminals e Make sure that the AC Utility outlet is correctly grounded e Do not open the case as there are no serviceable parts inside Your Warranty will be void e Do not try to repair the unit yourself contact your local supplier or your warranty will be void e Please make sure that the input voltage of the UPS matches the supply voltage e Use a certified input power cable with the correct plugs and sockets2. High Voltage Switch to Backup Mode Trip Off Battery Low Alarm continuously till battery cutoff Noise Suppression Comply with EN50091 2 Spike Suppression Comply with EN61000 4 5 ALARM Audible and Visual Line Failure Battery Low Transfer to Bypass Overload System Fault Conditions PHYSICAL Dimensions 147x223x401 130x365x479 190x365x453 WxHxD mm Net Weight Kgs 15 27 36 ENVIRONMENT Temperature 0C 40C Humidity 0 95 RH Maximum Non Condensing Noise lt 45 dB at 1 meter Crest Factor 3 1 Transfer Time 0 ms Line Fault Efficiency AC to gt 85 AC Run Time Full 8 Min 7 Min 8 Min Load Cold Start Yes BATTERY Type Sealed Maintenance Free Lead Acid Quantity pcs 3 6 8 Voltage Vdc 36 72 96 COMPUTER INTERFACE Recharge Time 8 Hours To 90 Interface Type Standard RS232 Interface DISPLAY LED Utility Battery Low Inverter Bypass Self Test Load Level Battery Level Overload Fault Conditions SAFETY CONFORMANCE Safety Standard EN50091 1 EMC Standard EN50091 2 Marks CE 19
3. Input cord is loose or AC Input fuse is broken 1 Connect the AC Input cord to wall receptacle 2 Replace the AC fuse with same rating one 3 If problem persists please call for service The UPS switches to battery mode then back to Utility mode when connected device is turned on Or the UPS Switches back and forth between battery and Utility 3 Check if any power strip is connected to the UPS 4 Any damage of Wall Receptacle 1 Do not use power strip 2 Replace the wall receptacle Overload LED lights up UPS is overloaded Please remove some load at the output end of the UPS till the RED LED extinguishes 16 Battery Low LED lights up Battery is running out Please proceed to shutdown your load amp application Immediately then recharge the battery Fault LED lights up Disconnect the output load immediately and re switch on the UPS to see if the Fault LED Is still on If not your output load has probably been shorted Otherwise call for service System fails to backup when Utility fails Disconnect the input power cord from the rear panel and re turn on the front Switch to see if the UPS is on again If not call for service UPS is normal but no Output to load Check to see if all cords are properly connected as desired Check all outlets to see if they are properly connected Strange noise and smell Immedi
4. for the appropriate voltage system e To eliminate any overheating of the UPS keep all ventilation openings free from obstruction and do not store things on top of the UPS Keep the UPS 20 cm away from the wall e Make sure the UPS is installed within the proper environment as specified 0 40 and 0 95 non condensing humidity e Do not install the UPS in direct sunlight Your warranty may be void if the batteries fail e Install the UPS indoors as it is not designed for installation outdoors e Dusty corrosive and salty environments can do damage to UPS e Install the UPS away from objects which give off excessive heat and areas which are excessively wet e f liquids are split onto the UPS or foreign objects dropped into the unit the warranty will be null and void e The battery will discharge naturally if the system is unused for any length of time e t should be recharged every 2 3 months if unused If this is not done then the warranty will be null and void When installed and being used the batteries will be automatically recharged and kept in top condition e This UPS supports electronic equipment in offices telecommunications process control medical and security applications e This UPS has been designed and constructed to protect your assets from the wide range of power aberrations experienced on Utility power lines today It is your insurance for reliable clean and stable voltage supply It is worth taking care to
5. install the system correctly and to have it maintained correctly by your local distributor WARNING This is a Class A UPS Product In a domestic environment This product may cause radio interference in which case The user may be required to take additional measures e Intended for Installation in a Controlled Environment e Servicing of Batteries Should be Performed or Supervised by Personnel Knowledgeable of Batteries and the Required Precautions Keep Unauthorized Personnel Away from Batteries e When Replacing Batteries Replace With the Same Number and Type e CAUTION Do Not Dispose of Battery or Batteries in a fire The Battery May Explode e CAUTION Do not open or mutilate the battery or batteries Released electrolyte is harmful to the skin and eyes It may be toxic e CAUTION Risk of Electric Shock Battery Circuit is not isolated from ac hazardous Voltage may exist between battery terminals and ground Test before touching e CAUTION A Battery can present a Risk of Electrical Shock and High Short Circuit Current The Following Precaution Should be Observed When Working on Batteries A Remove watches rings or other metal objects B Use tools with insulated handles C Wear rubber gloves and boots D Do not lay tools or metal parts on top of batteries E Disconnect charging source prior to connecting or disconnecting battery terminals e CAUTION To reduce the risk of fire connect only to a circuit pr
6. 1 RJ45 This is to offer you a modem internet RJ11 and 10 Base T Jack Network RJ45 protection against line interference 8 DIP For Calibration Switches 2 3 Communication Port Explanation The communication port on the rear panel of the UPS is a true RS232 serial type It may be connected to a computer and allows the computer to monitor the status of UPS and controls the operation of the UPS via an additional UPS software kits The bundled software of the UPS is for Windows environment such as Windows 3 1 Windows 95 amp 98 Windows NT For other applications such as Novell NetWare Unix etc please contact your local distributor for a proper solution 2 3 1 The RS232 interface settings The RS232 interface shall be set as follows Baud Rate 2400 bps Data Length 8 bits Stop Bit 1 bit Parity None 2 3 2 The Pin Assignments of true RS232 type The Pin Assignments of true RS232 type are illustrated as follows Pin 6 RS232 Rx Pin 9 RS232 Tx Pin 7 Ground Installation and Operation OC 40 C The packing condition and the external outlook of the unit should be inspected 4 Do not place the UPS in an z carefully before installation Retain the packing material for future use environment near dusty corruptive or salty material or flammable objects f 7 Q 3 1 Unpacking 1 Take the UPS out of the PE foam 5 Do not expose the UPS
7. 2 Rear Panel Explanation 2 1 Front Display Panel Explanation 2 2 1 General Explanation 4 3 2 S TJA TEST OK FAWLT Siiran ane 1 1 mK OR DeF tbh a LOAD LEVEL 25 50 75 1 Brno oF o 98765 a 1 4 ta m 1KVA 2KVA 3KVA 1 KV A 1 Main Switch This is control the on off of the UPS 2 Self Test OK LED Green LED lights up if self test is O K 3 Test Silence a To silence alarm by pressing the button b To execute the self test of the UPS by pressing the button over 10 sec c To illustrate the percentage of output load level
8. I n 0 j m Important Safety Instructions Important Notices i Warning 3 1 Introduction 1 1 The General Characteristics 4 1 2 The Advanced Technical Characteristics 5 2 Front and Rear Panel SINUS SERIES 2 1 Front Display Panel Explanation 6 2 2 Rear Panel Explanation 7 Uninterruptible Power System 2 2 1 General Explanation 7 2 3 Communication Port Explanation 9 3 Installation and Operation 3 1 Unpacking 10 3 2 Selecting Installation Position 10 ONLINE UPS 3 3 Operation Test and Installation Instruction 11 i 3 4 Storage Instruction 12 Single phase in Single phase out 4 UPS Operation Principle 4 1 When Utility is Normal 13 4 2 When Utility is Abnormal 13 1kVA 3kVA 4 9 Overload Condition 14 4 4 lnverter Failure 15 4 5 lnverter Over Temperature
9. at AC Mode and the battery energy level at Backup Mode by pressing the button 4 Fault LED Red LED lights up if UPS is faulty 5 Bypass LED Amber LED lights up when UPS is in Bypass mode 6 Utility LED a AC normal Green LED lights up b 100 for load amp battery level 7 Inverter LED a Inverter On Green LED lights up b 75 for load amp battery level 8 Battery low LED a Battery low Red LED lights up b 50 for load amp battery level 9 Over load LED a Over load condition Red LED lights up b 25 for load amp battery level AC Inlet This is to be connected with an AC power cord for plugging into the wall receptacle 2 JAC Input This is to disconnect line input to protect application from Fuse Output overload or short circuit Breaker Fuse Breaker Rating for 220V 230Vac systems 1KVA 2KVA 3KVA 220V 230Vac 220V 230Vac 220V 230Vac 10A 250V 20A 250V 25A 250V 3 External This is a battery terminal to be connected with additional Battery battery banks for longer backup time purpose Onlya Terminal qualified technician is permitted to proceed the installation 4 AC OUTLET Socket Type KVA 2KVA 3KVA IEC 3pcs 3pcs N A Schuko 1pc 2pcs 2pcs Sockets 6 Comm Port This is an interface to send signals to and receive signals from the computer An optional computer software may be required Please refer to Chapter 2 3 for its pin assignments 7 RJ1
10. ately shut down the whole System Disconnect the power from the UPS and call for service 5 3 Maintenance Clean the dust from the ventilation openings and intakes on the rear panel 1 Turn off the UPS and wipe the casing with a damp cloth 2 Periodically unplug the power cord of the UPS from the wall Receptacle to test the batteries condition 3 Be sure you have already saved your application before you proceed the battery discharging capability test 17 Technical Specifications MODEL 1KVA 2KVA 3KVA INPUT Voltage Vac 160 280 Frequency Hz 50 60 5 Auto Sensing Phase Single Input Power gt 0 98 Full Load Factor OUTPUT Voltage Vac 220 230 240 Capacity VA W 1000 700 2000 1400 3000 2100 Wave Form Sine Wave THD lt 3 no load to full load Voltage Regulation 2 Frequency Stability 0 5Hz Free Running Synchronization 1 Hz Sec Slew Rate Inverter Free Running If Input Frequency Over 5 Range MODEL 1KVA 2KVA 3KVA PROTECTION Overload 100 120 delay 60 seconds before switching to bypass 120 150 delay 10 seconds before switching to bypass gt 150 immediately switch to bypass Short Circuit a Inv Mode UPS shutdown and Cut the Output b Bypass Mode AC Input fuse Breaks down Overheat a Utility Normal Switch to Bypass b Utility Abnormal Buzzer sounds continuously Fault LED lights up then cut the output
11. e boonen 3 Turn on the Main switch on the front panel to start the UPS then the fan 3 Please check the installation site to avoid on the rear panel will spin overheat and excessive moisture p n 4 After 7 10 seconds the start up of UPS will be completed then the Utility LED and Inverter LED will light up simultaneously 5 Disconnect the input power cord of the UPS to see whether the UPS remains operation when Utility is abnormal 10 11 3 4 6 Re connect the input power cord of the UPS to wall receptacle then connect the power cord of your device to the output receptacle of the UPS 7 Turn on the Main switch on the front panel The Utility LED and Inverter LED will light up in 7 10 seconds then turn on the switch of the device connected Do not execute any critical application yet 8 Disconnect the UPS from the wall receptacle to simulate Utility failure The Utility LED should extinguish and the alarm will sound continuously till battery cutoff The device connected to the UPS shall operate continuously To mute the audible alarm please push the Test Silence Button on the front panel 9 Your installation is done successfully Storage Instruction For extended storage through moderate climate the batteries should be charged for 12 hours every 3 months by plugging the UPS power cord into the wall receptacle Repeat this every 2 months under high temperature environment 12 UPS Operatio
12. n Principle 4 1 When Utility is Normal The working principle of the UPS under Utility normal condition is illustrated as follows E RECTIPER o STATIC SWITCH AC DC CONVERTER INVERTER SSW UTILITY DC DC CONVERTER BATTERY O P OUTPUT 4i When Utility is normal the AC source is rectified to DC partially fed into the charger to charge battery and partially fed into inverter The inverter reverts the DC to AC to supply energy to the load connected The Utility LED and Inverter LED Light up 4 2 When Utility is Abnormal The working principle of the UPS under Utility abnormal condition is illustrated as follows AC DC CONVERTER STATIC SWITCH 5 DC DC CONVERTER INVERTER SSW BATTERY O P OUTPUT 42 13 When Utility is abnormal the UPS will use the battery energy automatically to energize the Inverter and turn off the charger and AC DC converter The inverter revert DC to AC to supply energy to the output load connected The Inverter LED lights up When Utility is back to Normal the UPS will turn on the AC DC converter turn off DC DC converter and turn back charger to charging position It has the same working principle as figure 4 1 During a blackout the UPS will work as illustrated in figure 4 2 When Battery is low buzzer will beep continuously till battery is completely cut off The battery low protection of the UPS will cut off battery supply before battery drains to avoid f
13. osition again O P SSW OUTPUT BATTERY 4 4 2 Output Short circuit under bypass Mode If output load is short circuited under bypass mode the AC fuse will trip open to prevent the output load from damage You shall replace a new fuse with same rating after the short circuit condition is eliminated 4 5 Inverter Over temperature If the UPS experiences over temperature when Utility is normal it will switch to bypass loop The UPS will switch back to inverter mode when the over temperature situation is eliminated If it happens when Utility is abnormal the buzzer will beep continuously and the Fault LED will light up The output of the UPS will also be cut off 4 6 Inverter Over current and Inverter Output Voltage Out of Window If the UPS inverter delivers over current and out of window voltage to output the UPS is out of order The UPS will switch to bypass loop when Utility is normal The Utility LED Bypass LED and Fault LED will light up If these two conditions occur when Utility is abnormal the UPS will turn off the Output and the Fault LED will light up 15 Maintenance Guide 5 1 System Block UTILITY BATTERY 5 2 Trouble Shooting When the UPS malfunctions during operation you may check the list Should the problem persists please Contact Below for proper adjustment your local distributor for help Utility LED is not on and the UPS is on battery mode when Utility is normal AC
14. ovided with 50 amperes maximum branch circuit over current protection in accordance with the National Electric Code ANSI NFPA 70 3KVA 1 2 The Advanced Technical Characteristics INTRODUCTION 1 1 The General Characteristics Market leading light and compact design for modern OA environment T li hitect ti lies i itical devi ith Powerful CPU integrates all power stages control and communication UE ONIME ATCNLECIUTS CONUNUQUSIY SUDPIISS IN YOUrCTUCALQEVICCAWI functions necessary for maximized UPS protection and functionality including A SADIE regulated WANIEN TEE ee AL Powar Power management status monitoring configuration setting operation 50KHz PWM sine wave topology yields an excellent overall performance Scheduling remote control and self diagnosis The high crest factor of the inverter handles all high inrush current Slick CPU communication design allows full function remote control from any loads without a need to upgrade the power rating l computer environment via standard RS 232 interface To protect the unit from overloading it automatically switches to bypass mode State of the art IGBT Technology and Industrial Grade quality ensures in case loading exceeds 120 of rating It will automatically switch back to Highest efficiency and reliability under tough operating condition inverter mode once overload condition ceases Industry leading inverter protection technology incorporates 2 stage output Should the outpu
15. rom battery over drain The Inverter LED and Bat Low LED will light up till the UPS is completely cut off The UPS will re start automatically when Utility is back to Normal The working principle is the same as figure 4 1 4 3 Overload Condition The working principle of the UPS when overloading is illustrated as follows E AC DC CONVERTER a D n INVERTER gt aa O P DC DC CONVERTER OUTPUT 43 BATTERY Normally an inrush current is generated when switching on the connected device If the UPS is in 105 120 loading it will switch to bypass mode in 60 seconds If The UPS is in 120 150 loading it will switch to bypass mode in 10 seconds If The UPS is over 150 loading it will switch to bypass mode immediately The Utility LED Bypass LED and Over Load LED light up If overload condition is eliminated by reducing the load to 80 90 the UPS will switch back to Inverter mode automatically 4 4 Inverter Failure 4 4 1 Output short circuit under inverter mode If output load is short circuited under inverter mode the UPS will turn off the output to prevent load from damage The Fault LED lights up and the buzzer sounds continuously The UPS can not turn on automatically after short circuit condition is eliminated You are required to re start the UPS manually To re start the UPS after short circuit condition is removed you shall push the Main Switch on the front panel to OFF position first then to ON p
16. t becomes short circuited the UPS holds the system Current sensor smart overload output current control improved crest factor and cuts the output automatically till the short circuit situation is removed and feedback failure proof circuit elevating the availability of power service Should the unit become overheated the internal thermistor will detect Guarantees an exclusive protection against DC damage for inductive load the heat and switch to bypass mode and vice versa Such as motor based devices entirely eliminating application limitation Maintenance free sealed type battery minimizes after sales service Advanced Input PFC control guarantees the PF performance and maximum energy efficiency Unique electronic over current protection detects output short circuit and faults and halts output before damages done to output fuse or equipment thereby minimizing the need for service Expanded input voltage working range minimizes battery usage and enhances battery utilization and life Automatic Frequency Sensor reduces troubles in frequency shift Cold start function makes sure of the start up of UPS during power outages On demand self diagnosis function ensures UPS reliability and availability Built in supplementary charger enables speediest charging of external battery Bank User s adjustable Output DIP switches allow you to select an accommodate Output voltage for your critical device Front and Rear Panel 2
17. to outdoors 2 Unwrap the UPS a The UPS itself is approx 12 5 39kgs so be careful when unpacking and lifting the unit Improper use of force might harm yourself Retaive numia aoo ogo b The plastic bag holding the UPS is very slippery so be careful in a Unpacking and holding the unit The unit might drop accidentally and harm yourself 3 3 Operation Test and Installation 3 Standard Package includes Instruction User s Manual AC Input Power Cord Not available for hard wiring connection models The installation should be conducted or IEC output cables for the UPS with IEC sockets only supervised by a qualified technician to RJ11 Phone Jack Cable avoid accident Charge the UPS for UPS communication kit optional more than 8 hours after unpacking to ensure the UPS is fully charged before 3 2 Selecting Installation Position usage It is necessary to select a proper environment to install the unit in order to 1 Make sure the grounding of wall minimize the possibility of damage to the UPS and extend the life of the UPS receptacle is properly done Please follow the advice below 2 Verify if the voltage and frequency 1 Keep at least 20cm 8 inches clearance ratings match that of Utility then from the rear panel of the UPS to the wall eee Wi connect the AC Input power cord to a verified grounded 3 wire receptacle 2 Do not block the air flow to the ventilation A openings of the unit e
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