User Manual - Automated Environmental Systems
Contents
1. PARTS OF PUMP Key NO Description Qty Part No Key NO Description Qty Part No 4 Lid Assembly 4 031101 Nut for irdome 1 030128 2 Seal O ring 1 031111 am Waterproof plug for cable 1 030131 3 Handle 1 030303 3a Screw for irdome 4 030132 4 Basket 1 031103 Washer 4 030222 5 Pump Body 1 031105 32 Washer for irdome 4 030225 6 O ring 2 030236 33 Waterproof O ring for motor shaft 4 031102 Union head imperial standard 1 5 48mm 2 02012101 34 Skidproof piece 1 031110 4 Union head metric standard 1 5 50mm 2 02012102 35 Skidproof washer 1 031116 8 90 Nut 2 020140 Motor 0 5HP 1 030422 9 Drain cover 2 031104 36 Motor 0 75HP 1 030423 10 Washer 1 031112 Motor 1 0HP amp 1 2HP 1 030424 11 O ring for Diffuser 1 031107 37 _ Fan for moter 1 030230 12 Diffuser 4 031108 38 Elastic protective ring Type B 1 031133 Lid for Impeller 1 031106 39 __ Cover for motor 1 030226 Impeller 99 8 7 1 0304212 40 Screw for cover z 1 030144 P E i 0304219 41 eioan ere 1 030415 Impeller 099 13 3 1 0304214 Nut for irdome 1 030128 Impeller 100 17 2 1 0311061 a2 Waterproof plug for cable 1 030409 Coppernut P14 142. INSTALLATION Only qualified licensed personnel should install pump and wiring IMPORTANT ELECTRICAL Electrical Contractors Please Note All 220 volt 50 Hz pumps must be wired to the main power supply through an approved and correctly rated contactor Pump Mount Must Be solid Level Rigid Vibration Free Allow use of short direct suction pipe To reduce friction losses amp don t install the pump at more than 3M geometrical height from water level gt Allow for gate valves in suction and discharge piping Have adequate floor drainage to prevent flooding Be protected from excess moisture All adequate access for servicing pump and piping NOTICE Pump suction and discharge connections have moulded in thread stops DO NOT try to screw pipe in beyond these stops EMPU06052612 OPERATION A NEVER run pump dry Running pump dry may damage seals causing leakage and flooding Fill pump with water before starting motor A Before removing lid STOP PUMP before proceeding A CAUTION CLOSE GATE VALVES in suction and discharge pipes RELEASE ALL PRESSURE from pump and piping system NEVER tighten or loosen screws while pump is operation A Do not block pump suction To do so with body may cause severe or fatal injury Children using pool must ALWAYS have close adult Supervision Hazardous suction Priming P Can trap hair or MNS oe PaP body part causing Release
3. 6 Prime pump see priming instructions above SERVICE amp REPAIR PARTS Refer all service to your local agent or dealer as his knowledge of your equipment makes him the vest qualified source of information Order all repair parts through your dealer Give the following information when ordering repair parts 1 Unit nameplate data or serial number on label 2 Description of part TROUBLE SHOOTING MOTOR DOES NOT START 1 Disconnect switch or circuit breaker in off position Fuses blown or thermal overload open Locked motor shaft Motor windings burned out Defective starting switch inside singl phase motor 6 Disconnected or defective wiring 7 Low voltage PUMP DOES NOT REACH FULL SPEED 1 Low voltage 2 Pump connected for wrong voltage MOTOR OVERHEATS protector trips 1 Low voltage 2 Motor windings connected for wrong voltage on dual voltage model 3 Inadequate ventilation PUMP DELIVERS NO WATER 1 Pump is not primed 2 Closed valve in suction or discharge line 3 Leakage or air into suction system 4 Impeller clogged LEAKAGE OF WATER AT SHAFT 1 Shaft seal requires replacement LOW PUMP CAPACITY 1 Valve in suction or discharge line partly closed 2 Suction or discharge line partly plugged 3 Suction or discharge line too small 4 Plugged basket in skimmer or hair and lint strainer Dirty filter Impeller clogged O 0 HIGH PUMP PRESSURE 1 Discharge v
4. all air from filter and piping system see filter owner ay manual severe injury or deit Jury In a flooded suction system water source higher than pump Do aoi block pump will prime itself when suction and discharge valves are suction opened e If pump is not in a flooded suction system unscrew and remove trap cover fill trap and pump with water Clean and inspect Ring re install on trap cover Replace trap cover on trap turn clockwise to tighten cover NOTICE Tighten trap cover by hand only Pump should prime now Priming time will depend on vertical length of suction lift and horizontal length of suction piping O 2 Routine Maintenance The only routine maintenance needed is inspection cleaning of trap basket Debris or trash that collects in basket will choke off water flow through the pump Follow instructions below to clean trap 1 Stop pump close gate valve in suction and discharge and release all pressure from system before proceeding 2 Unscrew trap lid turn counterclockwise 3 Remove strainer basket and clean Be sure all holes in basket are clear flush basket with water and replace in trap with large opening at pipe connection port between ribs provided If basket is replaced backwards cover will not fit on trap body 4 Clean and inspect lid Ring reinstall on trap cover 5 Clean Ring groove on trap body and Replace lid To help keep lid from sticking tighten hand tight only
5. Me 1 0304063 43 Screw for irdome 4 030410 14 O ring for flange 1 031113 44 Irdome 4 030408 15 Round screw 1 031114 Cable placement piece 4 030129 16 O ring 4 031115 45 Screw for cable placement piece 2 030133 1z Shaft Seal 1 2 4 030233 46 Belt 1 030137 18 Flange 1 031109 47 Waterproof Washer for the cover of irdome 1 030416 19 Screw with washer 1 031117 Earth copper screw 1 gt 0 Cable 3 1 5mm 2 5m 8 030141 Washer 1 Waterproof plug wire 3 1 5mm2 2 5m 1 030315 48 Washer 1 21 Screw 1 030221 Earth cable 1 030135 22 Lid forirdome 6 030210 49 Safety pressing cable nut 3 030413 23 Washer for the cover of irdome A 030224 Capacitance 5UF 450V 50 60HZ 1 030411 2A Cable placementpiece 1 030129 50 F Capacitance 6UF 450V 50 60HZ 1 030412 25 Saietyipressing cable nut jl 030196 51 Waterproof O ring for motor shaft 1 Capacitance 8UF 450V 3 030211 52 Skidproof washer 1 0311161 26 Capacitance 14 UF 450V 1 030212 Capacitance 20UF 450V 4 00273 53 Skidproof piece 1 031110 27 Belt 1 030137 g Motor 0 2HP 1 020mg 28 Irdome 4 030209 Motor 0 33HP 1 030419 Earth copper screw 1 030160 55 Fanfor moter 1 030420 Washer 1 030161 56 Elastic protective ring Type B 4 29 Washer 1 030162 57 Cover for motor 1 030417 Earth cable 1 030135 58 Screw for cover 4 030144 SS Pool amp Spa Pump Installation amp Operating Instructions CE
6. alve or inlet fittings closed too much 2 Return lines too small 3 Dirty filters NOISY PUMP AND MOTOR 1 Plugged basket in skimmer or hair in lint strainer Worn motor bearings Valve in suction line partly closed Suction line partly plugged Vacuum hose plugged or too small Pump not supported properly Oak WN AIR BUBBLES AT INLET FITTINGS 1 Leakage of air into suction line at connections or valve stem 2 Cover gasket of hair and lint strainer needs cleaning 3 Low water level in pool NOTE If the recommendations in the trouble shooting portion of this manual do not solve your particular problem s please contact your local dealer for service
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