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1. INSTALLATION OPERATION AND MAINTENANCE MANUAL MANUAL FOR INSTALLATION OPERATION AND MAINTENANCE OF WOOD PELLET BURNER FROM SERIES BISOLID GP BiSolid GP 6 25 2013 11 55 OM BSGPV00 08 2012 EN INSTALLATION OPERATION AND MAINTENANCE MANUAL CONTENT IMPORTANT INFORMATION ABOUT THE PELLET BURNER OPERATION 1 SAFETY INSTRUCTIONS 2 PURPOSE OF THE PELLET BURNER 3 FUEL 4 PELLET BURNER DESCRIPTION 5 PELLET BURNER OVERALL DIMENSIONS 1 6 PELLET BURNER TECHNICAL DATA 2 INTRODUCTION 2 1 PELLET BURNER GENERAL REQUIREMENTS 2 2 ENSURING PEOPLE AND EQUIPMENT SAFETY 3 OPERATION INSTRUCTIONS 3 1 OPERATION OF PELLET BURNER FROM BISOLID GP SERIES 3 2 SAFE OPERATION OF THE PELLET BURNER 4 PELLET BURNER INITIALIZATION FOR OPERATION 4 1 PELLET BURNER CHECK UPS BEFORE INITIALIZATION FOR OPERATION 4 2 JOINT OPERATION OF PELLET BURNER AND SOLID FUEL BOILER 5 OPERATION AND CONTROL OF PELLET BURNER FROM BISOLID GP SERIES 5 1 DESIGNATION OF THE PELLET BURNER CONTROLLER 5 2 OPERATION OF THE PELLET BURNER CONTROLLER 5 3 STARTING THE PELLET BURNER 5 4 SWITCHING OFF THE PELLET BURNER 5 5 TEMPERATURE AND SECURITY RESTRICTIONS 5 6 FRONT CONTROL PANEL OF THE PELLET BURNER 5 7 OPERATION FUNCTIONING OF THE PELLET BURNER 5 8 CONNECTING THE PELLET BURNER TO THE ELECTRICAL POWER SUPPLY 5 9 WARRANTY AND WARRANTY CONDITIONS 5 10 PELLET BURNER PACKAGE KIT AT DELIVERY 5 11 PELLET BURNER CLEANING 5
2. 45 60 min INFORMATION ABOUT THE FLUE GAS TEMPERATURE NOT MANDATORV OPTION THE STANDARD MODEL IS EQUIPPED WITH PHOTO RESISTOR Go through with buttons or 4 until the flue gas temperature inscription indicates Flue gas flue gas C ADJUSTMENT OF THE PHOTO SENSOR SENSIBILITV STANDARD ADJUSTED TO 50 Go through with buttons f or 4 until available light in the combustion chamber inscription indicates Photo sensor Light By pressing the button the adjusted value appears and starts to blink Photo sensor Light set With the buttons or b can change the value from 0 to 100 Note Changes are not To confirm changes press again the button or for automatic confirmation wait around 10 sec BiSolid GP 18 OM BSGPV00 08 2012 EN INSTALLATION OPERATION AND MAINTENANCE MANUAL INFORMATION AND WARNING INDICATION MESSAGES Go through with buttons v until one of the following messages indicates Messages Status is OK When there is no signal from any of the blocking thermostat sensors or no lack of flame an inscription Status OK indicates When there is a signal from activated sensor the following messages are displayed Activated blocking thermostat ATTENTION Overheating ATTENTION No detect flame By pressing the button it switches to warning message Check Status after that by pressing
3. auger functionallity must be checked by authorized servicing specialist once per year BiSolid GP 12 OM BSGPV00 08 2012 EN INSTALLATION OPERATION AND MAINTENANCE MANUAL 4 PELLET BURNER INITIALIZATION FOR OPERATION 4 1 PELLET BURNER CHECK UPS BEFORE INITIALIZATION FOR OPERATION Before initializing the pellet burner for operation the servicing technician must check If the pellet burner from BiSolid GP series is going to be installed on a solid fuel BiSolid hot water boiler lfthe installation including the hot water boiler complies with the project If the wood pellets correspond to standard EN 14961 2 category ENplus A1 Electrical supply functionality and working order Warning The service technician must train the consumer how to operate and manage the pellet burner and also to fill in the exact start of operation date in the warranty card of the product 4 2 JOINT OPERATION OF PELLET BURNER AND SOLID FUEL BOILER The pellet burner from series BiSolid GP is allowed for installation only to hot water boilers approved by its manufacturer The possibility for parallel operation of solid fuel hot water boiler with automated pellet burner from series BiSolid GP is based on the fact that the burner manufacturer has performed multifunctional and precise tests and measurements over the pellet burner operation with certain type of hot water boilers Assembly of the pellet burner to a hot water boiler must be perfo
4. 22 OM BSGPV00 08 2012 EN INSTALLATION OPERATION AND MAINTENANCE MANUAL 6 INSTALLATION INSTRUCTIONS FOR PELLET BURNER BISOLID GP 6 1 PELLET BURNER INSTALLATION COMMON INFORMATION The wood pellet burners from series BiSolid GP must be installed only by specialized company authorized for such activities The pellet burner installation must be performed depending on the solid fuel hot water boiler type from BiSolid series the preliminary designed project and acting legal provisions The existing networks of authorized service organizations comply with these conditions and are able to take responsibility for all pellet burners BiSolid GP GP 20 B GP 25 B and GP 32 B installations their initialization in operation and warranty repairs Installation of the pellet burner must comply with the acting regulations and directives as well as to the operation and installation manual The manufacturer is not responsible for failures or damages caused by unqualified installation Warning 1 The pellet burners from BiSolid GP series must be connected to the power supply only by qualified authorized person Warning i All problems failures caused by incorrect installation of the pellet burner are not covered by the pellet burner s warranty cards 6 2 CHOOSING A PELLET BURNER The choice of suitable pellet burner from series BiSolid GP is necessary to be made accordingly to the heating output of the different types and models hot wate
5. cools down the fire grate can be taken out from the combustion chamber For your safety please use pliers and gloves when cleaning the burner fire grate After cleaning the pellet burner fire grate from the ash and or the slag the fire grate must be placed back in the burner combustion chamber 5 12 PELLET BURNER SERVICING The regular burner servicing by the user guarantees efficient economic and reliable operation of the appliance The user has to periodically at least once per day or longer depending on the fuel ash content but no longer than five days of operation to switch off the burner This measure guarantees effective after burning of the fuel and combustion chamber cooling After the pellet burner cools down the ash and or slag must be cleaned from the combustion chamber fire grate The flexible pipe connecting the fuel transport auger and the burner fuel inlet pipe must be cleaned from dust at least once per week BiSolid GP 21 OM BSGPV00 08 2012 EN INSTALLATION OPERATION AND MAINTENANCE MANUAL BiSolid GP Danger Dust depositing on the flexible pipe walls can lead to distortion of the fuel feeding ignting the dust as a result of emergency situation in consequence of which hot flue gasses might pass through it Warning It is necessary that the user is fully introduced with the information presented in the current operation manual in connection with the pellet burner operation its control and servicing
6. if the burner display and its indication operate Check working order of the appliance power supply to which the burner is installed and powers it with voltage 220 V 50 Hz to be performed by servicing technician Check burner correct wiring according to the presented wiring diagram Check for loose electrical connections to be performed by servicing technician No start signal to the burner Check if the burner has received start signal and if the module providing signal for operation to the burner wiring is in working order to be performed by servicing technician Check for loose electrical connections Check the working order of the burner operation control module which provides voltage and necessary signals The burner does not operate even if there is operation signal Check for activated emergency alarm check the list with alarm modes and indications of the controller presented in the next table BiSolid GP 27 OM BSGPV00 08 2012 EN INSTALLATION OPERATION AND MAINTENANCE MANUAL Blown fuses To be performed by servicing technician check the fuses condition and if there is necessity for replacement then change the fuses with the same corresponding parameters Warning the fuses are fast reacting The flame from the burning process is dim and the chimney smokes much Wood pellets with low quality It is necessary to change the pellets as possib
7. in dry premises so they can be transported without problems and also in order to achieve trouble free operation with optimum combustion and maximum efficiency 1 4 PELLET BURNER DESCRIPTION Warning The pellet burner from series BiSolid GP is designated for burning only approved by its manufacturer fuel types The pellet burner from series BiSolid GP is with steel made construction and is designed on the principle of feeding the wood pellets through a transport auger then through flexible pipe over the burner s combustion chamber fire grate where the process of burning of the fuel and the oxidizer air for firing is achieved BiSolid GP 5 OM BSGPV00 08 2012 EN INSTALLATION OPERATION AND MAINTENANCE MANUAL The burner operation is automatic including initial loading dose of fuel ignition run combustion parameters monitoring of the combustion process controlled stops at the water temperature reaching and or signal from the room thermostat final blow In the optimization mode at the operation with the room thermostat is carried optimized modulation based on the thermal characteristics of the site The pellet burner is equipped with display panel which shows information for the burner s current operation parameters and or for adjustment of its operating parameters Direction d In this manual for operation the notation of pellet burner from series BiSolid GP includes pellet burner modifications GP 20 B GP 25 B and
8. the buttons or you can retain access to Programming again u No flame Warning 1 In case of message for no flame detect flame is necessary to switch the device off and then on in order to clear the warning message MINIMUM TEMPERATURE TO START THE CIRCULATIONS PUMP Go through with buttons or 4 until the water temperature indicates and after that press the button T_on_pump T_on_set C Again by pressing the buttons or b you can make changes from 10 70 C To confirm the changes press the button again or for automatic confirmation wait for aroung 10 seconds SERVICE SETTINGS Go through with buttons or buntil the following messages indicates Service Set for technicians BiSolid GP 19 OM BSGPV00 08 2012 EN INSTALLATION OPERATION AND MAINTENANCE MANUAL The procedures here are password protected and are available only for trained servicing technicians having additional information 5 8 CONNECTING THE PELLET BURNER TO THE ELECTRICAL POWER SUPPLY When connecting the pellet burner from BiSolid GP series to the electrical power supply installation it is necessary to have in mind the following technical characteristics Table 3 Table 3 Pellet burner technical characteristics Description Dimension Characteristic Supply voltage V Hz 230 50 Ignition element output V kW 230 2 0 Circulat
9. written form and present it to the Seller or to an authorized servicing company BiSolid GP 20 OM BSGPV00 08 2012 EN INSTALLATION OPERATION AND MAINTENANCE MANUAL 5 10 PELLET BURNER PACKAGE KIT AT DELIVERY All wood pellet burners from series BiSolid GP are delivered fully assembled and functionally tested The main pellet burner accessories are Installation and operation manual 1 pc Warranty card 1 pc Main module with combustion chamber 1 pc Isolation 1 pe Fuel transport auger 1 pc Spare parts and accessories for the pellet burners can be ordered to the servicing technician who performed the installation or directly to the supplier 5 11 PELLET BURNER CLEANING When the pellet burner operates continuesly ash and or slag gather over the surfaces of the fire grate located in the burners combustion chamber and decrease the appliance efficiency The accumulated ash or and slag quantity depend mainly on the operation modes of the appliance and the type of used fuel Cleaning of the pellet burner has to be performed according to the necessity and operation conditions but at least once per week The combustion chamber fire grate of the pellet burner can be cleaned manually by taking it out from the burning device The controller of the pellet burner from BiSolid GP series enables combustion chamber cleaning by air blowing in the beginning and at the end of the cycle Warning After the pellet burner main module
10. 12 PELLET BURNER SERVICING 6 INSTALLATION INSTRUCTIONS FOR PELLET BURNER BISOLID GP 6 1 PELLET BURNER INSTALLATION COMMON INFORMATION 6 2 CHOOSING A PELLET BURNER 6 3 POSITIONING OF THE PELLET BURNER 6 4 TRANSPORTATION AND STORAGE 7 PELLET BURNER WIRING DIAGRAM 8 TROUBLESHOOTING 1 1 1 1 1 1 page COON AO BiSolid GP 2 OM BSGPV00 08 2012 EN INSTALLATION OPERATION AND MAINTENANCE MANUAL 1 IMPORTANT INFORMATION ABOUT THE PELLET BURNER OPERATION Dear BiSolid GP pellet burner owners We would like to congratulate you for your new pellet burner By purchasing this quality product from the manufacturer you have chosen a system that ensures higher comfort level and optimized fuel consumption in environmentally protecting and natural resource saving way Your pellet burner is manufactured under strict ISO 9001 standards On the next pages we have introduced specific information and important advices about the system operation its functions and methods of maintenance Please pay special attention to this manual Good knowledge of this document content will give you the pleasure of long term and trouble free operation of the pellet burner We wish you all the best with Your BiSolid GP pellet burner 1 1 SAFETY INSTRUCTIONS The wood pellet burner from series BiSolid GP and its accessories correspond to all applicable directions for safety techniques Your wood pellet burner and all of its accessories
11. 5 10 35 authorized servicing technician Wood pellets consumption at kg h 42 5 8 8 0 nominal heat output i Ra 250x485x555 250x485x555 250x485x616 enght Wx H x L mm Pellets transport auger size wide x height x lenght 110x206x1520 110x206x1520 110x206x1520 WxHxL mm Voltage V Hz 230 50 Electrical consumption with ignition W 100 1200 Degree of electrical protection IP 20 Burner net weight kg 15 9 15 9 17 1 Transport auger net weight kg 8 3 8 3 8 3 BiSolid GP 8 OM BSGPV00 08 2012 EN INSTALLATION OPERATION AND MAINTENANCE MANUAL 2 INTRODUCTION 2 1 PELLET BURNER GENERAL REQUIREMENTS The pellet burner and its accompanying equipment must be installed and used in accordance to the designed heating installation all applicable legal norms technical standards and manufacturer instructions The pellet burner should be used only for the subscribed purposes The pellet burner must be installed only for the purposes for which is designed If the pellet burner is delivered and installed to the customer by the same person then the whole accompanying documentation must be provided as well especially the user manual book The pellet burner s genuine package should be kept until its initial operation start up in case it should be transported again After installation the pellet burner operation must be initiated by service organization authorized by the manufacturer The pellet burner corresponds to the applicable EU
12. ANUAL n off position when one of the above messages is displayed on the control panel by pressing and holding the button t the transport auger can be manually switched on or off in case of refilling when it s empty Warning Before manual starting make sure the burner has died out no flame MODE BY THE WATER TEMPERATURE The target value or assignment can be adjusted manually or by room thermostat see section programming Service settings information for specialist Setting by manual temperature adjustment this mode is for operation without room thermostat and can be chosen from the service settings menu Press the buttons or 4 until the indication shows the measured and adjusted values With manual temperature adjustment by pressing the button for entrance in programming mode the assignment value starts blinking With buttons or you can make changes from 91 set set the range can be defined in the service menu To confirm changes press the button again or for automatic confirmation wait around 10 seconds MODE WITH THE ROOM THERMOSTAT With room thermostat control can be choosed from the service settings menu by pressing the button for entrance in programming mode information about the room thermostat condition and optimization time is showed With buttons or 4 you can make changes from 0 to 60 min with 5 minute
13. GP 32 B The main components of wood pellet burner from series BiSolid GP are presented in Figure 1 Figure 1 Main components of the pellet burner 1 Front panel intuitive LCD display 7 Main module housing 2 Main module cover panel 8 Photo sensor 3 Fresh air fan 9 Combustion chamber 4 Pellets feeding pipe 10 Fire grate 5 Thermal switch 11 Combustion chamber cover 6 Coupling 12 Isolation BiSolid GP 6 OM BSGPV00 08 2012 EN INSTALLATION OPERATION AND MAINTENANCE MANUAL 1 5 PELLET BURNER OVERALL DIMENSIONS Overall dimensions of pellet burner from series BiSolid GP are presented in Figure 2 and Figure 3 Figure 2 Overall dimensions of the pellet burner Direction d The dimension presented in brackets in Figure 3 concerns the length of pellet burner GP 32 B BiSolid GP 7 OM BSGPV00 08 2012 EN INSTALLATION OPERATION AND MAINTENANCE MANUAL 1 6 PELLET BURNER TECHNICAL DATA Technical data for pellet burners from series BiSolid GP are presented in Table 2 Table 2 Technical data for pellet burners from series BiSolid GP Description Di Value imension GP 20 B GP 25 B GP 32 B Fuel Wood pellets Wood pellets categorv according to _ standard 14961 2 Nominal heating output kW 18 25 35 Heating output range performed by kW 5 18 7 2
14. Start located on the boiler s control panel e Check the pellet burner condition After initializing the pellet burner into operation the servicing technician is obligated to introduce the user with the operation and maintenance of the appliance Attendance of children without supervision near the pellet burner is not allowed Any interventions or activities over the burner construction that may endanger the life or health of the handling or attending personal are strictly forbidden Usage of flammable liquids for easier firing as well as any activities related to increase of the pellet burner s nominal heating output overloading are strictly forbidden Positioning of flammable objects near the burner is also not allowed Danger A In case of danger from penetration of flammable vapors or gasses in the boiler room or any activities that may lead to fire or explosion gluing the flooring varnishing with flammable paints or others the pellet burner must be led out of operation before starting any of these activities 3 2 SAFE OPERATION OF THE PELLET BURNER All safety prescriptions must be observed when the pellet burner from BiSolid GP series is operating The pellet burner must not be used for any other purposes except the ones introduced in this operation manual The surface of the pellet burner should be cleaned only with standard inflammable cleaners Positioning of objects made of flammable materials over or near the pellet bur
15. esired temperature has been reached the burner operates at its minimum heating ouput When higher than the adjusted temperature has been reached the system responds with stop procedure When the burner is in the modulation mode and therefore the power is reduced with a decrease in temperature in the automatic way the power is increased reg Pmi T_set zone_reg T set BiSolid GP 14 OM BSGPV00 08 2012 EN INSTALLATION OPERATION AND MAINTENANCE MANUAL 5 4 SWITCHING OFF THE PELLET BURNER In presence of stop signal emergency situation or measured temperature above the adjusted system stop procedure initiates It is next followed by ventilation time during which the combustion chamber cools down and the remaining ash over the fire grate is being blowed out 5 5 TEMPERATURE AND SECURITY RESTRICTIONS When managing the pellet burner from BiSolid GP series it is necessary to consider the following temperature and security limitations Minimum assignemt for inlet water temperature Maximum assignemt for inlet water temperature Water freezing protection Boiler overheating and back fire protection Circulations pump blocking protection Warning Water freezing protection starts the burner when the temperature is below 5 C Boiler overheating and back fire protection input signal from the blocking thermostat and when the signal contact is opened the burner stops Circulations pump bl
16. ignment adjusted in the burner controller Low assigned temperature by the room thermostat if connected It is necessary to increase the temperature assignment by the room thermostat The burner is installed on a heating boiler and the temperature in the rooms is high Heating output exceeding the heat consumption It is necessary to decrease the burner s heating output High adjusted temperature High assigned temperature by the room thermostat if connected It is necessary to decrease the assigned value recommended decrease to minimum 60 C or the assigned circulation water temperature defined in the controller It is necessary to decrease the temperature assignment by the room thermostat The burner is switched on but there is no burning process Difficult fuel ignition There is no assignment for operation The used wood pellets are with low quality Check the operation assignment from the burner control module It is necessary to change the pellets as possibly their water content is higher than the normal needed for the burner operation The fuel ignition is accompanied by untypical noises Insufficient chimney draught It is necessary to check the chimney and the appliance condition to which the burner is installed and to clean the ash deposits After cleaning is possible to adjust the burner operating parameters ask for service assist Hot wate
17. important of them those that should not be missed are presented in the relevant regulation documents In addition to the above mentioned documents for the usage of the pellet burner it is also necessary to comply with this operation and installation manual and the product accompanving documentation supplied bv the manufacture companv Any intervention over the pellet burner s operation from children and persons under the influence of narcotic substances psvchiatric abnormalities and etc must be prevented BiSolid GP 10 OM BSGPV00 08 2012 EN INSTALLATION OPERATION AND MAINTENANCE MANUAL 3 OPERATION INSTRUCTIONS 3 1 OPERATION OF PELLET BURNER FROM BISOLID GP SERIES The pellet burner from BiSolid GP series must be handled only by adult people which have been already introduced to the burner operation and its proper handling The people operating the pellet burner must strictly comply with the installation and operation manual and they have rights only to e Clean the burner Fill up the transport auger with fuel Clean the photo sensor periodically Adjust the water temperature operation without optimization with room thermostat Change the optimization time operation with room thermostat Check photo sensor lightness Do not change its settings Check for presence of alarm messages Check and adjust temperature for start of water circulations pump Switch on or off the pellet burner It is recommended to do it by the key
18. in If doing a repair you must always use genuine spare parts only It is forbidden to make any changes to the internal installation of the pellet burner and fuel transport auger or to change anything in any way At the end of the pellet burner s life cycle it should be packed together with its parts and disposed in an environmentally safe way BiSolid GP 9 5 00 08 2012 INSTALLATION OPERATION AND MAINTENANCE MANUAL The manufacture company is not responsible for damage or harms caused by non compliance with Terms and conditions stated in this manual for operation and installation Applicable standards and legal provisions Procedures for installation and operation Terms and conditions presented in the product warranty card Warning Switch off the pellet burner every time when there is any even momentary danger by i the presence of flammable or explosive vapors situated in the same room from which the burner intakes air for burning for example painting paint spraving or laving moltening substances gas leakage etc 2 2 ENSURING PEOPLE AND EQUIPMENT SAFETV The wood pellet burner and all of its parts are in compliance with the safetv requirements of the relevant EU legal regulations In order to install and operate the pellet burner in real time conditions and in compliance with its usage designation stated below onlv as usage is necessarv also to observe the additional requirements as most
19. ioned Danger N Do not put flammable materials over burner s main module top side or near it within the safetv distance The main module of the pellet burner from BiSolid GP series must be installed in horizontal position towards a suitable solid fuel hot water boiler from series BiSolid The pellet burner position has to be considered so it can provide its reliable operation easv cleaning handling and servicing Correct positioning during the pellet burner installation guarantees reliable and efficient parallel operation of the burner and the hot water boiler The fuel transport auger must be installed near to the alreadv installed pellet burner in order to secure its good connection through the flexible pipe with the burners main module fuel supply pipe About the positioning of the fuel transport auger we recommend that the angle between the horizont plane and the auger center axis is 45 By this way an optimum operation of the auger motor and the burning process will be guaranteed Warning If the fuel transportation auger s angle changes then the wood pellet consumption changes respectively depending on the pellet burner heating ouput When the fuel transportation augers angle decreases then the wood pellet consumption increases and respectively the pellet burner heating output increases When the fuel transportation augers angle increases then the wood pellet consumption decreases and respectively the pellet burner heati
20. ions pump output V kW 4230 0 35 Fans ouput V kW 4230 0 25 Fuel transport auger output V kW 4230 0 25 Cleaner supply voltage option V 24V DC Heating water sensor Pt 1000 50 to 250 C Flame detecting sensor Photo resistor Room thermostat infput Independent contact Blocking thermostat input Independent contact External switch off input Independent contact Measurment dimension 1 C Warning 1 All works and activities with regards to connecting the pellet burner to the power supply system must be performed by certified trained person Warning The pellet burner must be connected to the electrical installation of the appliance to which it is attached by observing the safety technique rules 5 9 WARRANTY AND WARRANTY CONDITIONS We pay attention to customers that initializing into operation and technical servicing of all pellet burner models from BiSolid GP series must be performed by specialized installation company Otherwise any eventual warranty claims will not be accepted Warranty issues must be claimed just after the defect has been discovered The manufacturer reserves the right to make changes related to the product technical optimization The warranty period is presented in the pellet burner s warranty card which is its main belonging and is determined by the precise observation of the instructions in the current manual for installation operation and maintenance The Buyer has to issue a warranty claim in
21. legal provisions If the pellet burner should be used in countries outside the EU all deviations from local laws and legal provisions must be identified and corrected In case of faults in the pellet burner please contact a servicing organization authorized by the manufacturer Every incompetent intervention might damage the pellet burner and possibly the accompanying equipment The servicing technician initializing the pellet burner start up for first time must show the customer all of its main components and modules and also how to operate it The technician must present the pellet burner s safety elements and signalization and respectively the relevant user reaction If the pellet burner is delivered and installed to the customer by the same person then he must ensure that its genuine package is kept in case the burner should be transported again Please check the delivery of the pellet burner standard accompanying equipment Please check if the delivered model and type of the pellet burner corresponds to the usage requirements If you are not sure how to manage the pellet burner please carefully read the relevant instructions in this manual for operation and installation and respectively continue as prescribed Please never take stick off or damage the marks and signs on the pellet burner and the fuel transport auger Please keep the burner genuine package until its initialization to operation in case it should be transported aga
22. lists is presented separately Make sure that the controller is not in switch off condtion otherwise the following message will be displayed System is off System is off from external sw or from internal sw Warning The controller the pellet burner can be switched on or off by the front panel or by 1 the remote control electrical input The remote control input is usually connected to a START key with two resistant positions WE RECOMMEND THAT THE BURNER IS SWITCHED ON OR OFF BY THIS START KEY The controller switches off no matter which source sends STOP command but can be switched on only when there is START command on both places By pressing the button the controller switches to warning message Check Status after that with buttons you can again have access to Programing but the device will not switch on Depending on the displayed message the starting can be performed by Message System is off from external sw press the START key connected to the remote control electrical input key START see section programming Electrical supply and technical characteristics Message System is off from internal sw press and hold the button for 5 sec After that it is recommended that THE PELLET BURNER MUST BE SWITCHED ON AND OFF BY THE KEY START WITH TWO RESISTANT CONDITIONS BiSolid GP 16 OM BSGPV00 08 2012 EN INSTALLATION OPERATION AND MAINTENANCE M
23. ly their water content is higher then the normal needed for the burner operation Unsuitable adjustment of the burner parameters Adjustment of the appliance operating parameters is necessary to be performed by specialist The burner starts but it can not reach to stabilized condition Incorrectly positioned photo sensor Change the photo sensor used for burning process monitoring position by rotating it around its longitudinal axis The photo sensor surface is dirty Clean the dirts carefully The photo sensor is damaged there are burnout traces on its surface It is necessary to replace the photo sensor with new one ask for service assistance Reason incorrect burner switch off Unstable operation of the burner Photo sensor failure Check photo sensor working order Controller operation settings are changed Check the burner heating output level setting Check the controller settings to be performed by servicing technician Excess heating of the burner s pellet inlet pipe Insufficient chimney draught or presence of dirt It is necessary to clean the appliance and the chimney if necessary Possible solution is to install flue gas extractor fan or and change the chimney Heating of the burner s pellet inlet pipe and emergency thermostat activation Low chimney draught or the appliance is contaminated with dust particles It i
24. ner at shorter than the safe distance is not allowed It is not allowed to store flammable materials wood paper oil and other flammables in the same room where the pellet burner and the boiler are situated The recommended safe distance between the boiler with installed pellet burner from BiSolid GP series and the fuel must be minimum 1000 mm BiSolid GP 11 OM BSGPV00 08 2012 EN INSTALLATION OPERATION AND MAINTENANCE MANUAL The minimum allowed distance between the pellet burner s outer parts and easy or medium flammable materials also including fuel must be at least 400 mm Removal of the ash remainings from the burner should be performed by taking out the combustion chamber fire grate The fire grate where the ash deposits gather must be emptied on time before its complete filling All activities related to removal of the ash from the pellet burner should be performed after cooling of the fire grate as the usage of metal pliers is strongly suggested Please also use protection gloves as a safety measure Danger When installing the pellet burner and the elements for safety and control please do N not forget that all installation works must comply with the safety labor principles If a pellet burner or fuel transport auger component replacement is necessary please use the recommended elements In case of using any other type of component you should ask the manufacturer company first The pellet burner and fuel transport
25. ng output decreases The fuel transport auger and the wood pellets hopper where it is located positions are recommended to be situated in a way that provides easy access to the pellet burner for the purposes of adjustment cleaning and servicing 6 4 TRANSPORTATION AND STORAGE The pellet burners for expedition are offered by the manufacturer in carton packages and are secured against moving The pellet burners can not be transported in position different from their base normal operating position During transportation and storage the pellet burners packages and cover panels should not be pressed BiSolid GP 24 OM BSGPV00 08 2012 EN INSTALLATION OPERATION AND MAINTENANCE MANUAL 7 PELLET BURNER WIRING DIAGRAM Figure 5 Wiring diagram of the pellet burner START Room Pt 1000 Back fire thermostat Cleaning F6 SA Safety thermostat 95 C Phase il L N PE Fresh air fan Extractor fan Auger Ignition Pump option BiSolid GP 25 OM BSGPV00 08 2012 EN INSTALLATION OPERATION AND MAINTENANCE MANUAL 8 TROUBLESHOOTING Failure Reason Solution The burner is installed on a heating boiler but the temperature in the rooms is low Insufficient heating output Low assigned water temperature It is necessary to increase the burner s heating output level It is necessary to increase the water temperature assignment It is also necessary to chek the circulation water ass
26. not provide warranty for the product 1 2 PURPOSE OF THE PELLET BURNER The purpose of the fully automated pellet burner from series BiSolid GP in combination with hot water solid fuel boilers BiSolid is for heating domestic housings with small and medium sizes The pellet burner is very good solution for housings heated with BiSolid wood logs boilers because the installation of the pellet burner to such hot water boiler can be performed by standard assembly kit The burner s main advantages as automatic ignition automatic adjusting of the heating output in optimization mode for operation with room thermostat and its multifunction control panel are making its usage easy and comfortable during the heating season The burners from series BiSolid GP is designated to utilize wood pellets according to standard EN 14961 2 ENplus A1 and its corresponding quality characteristics The fuel and the air are mixed in the burner by a precisely controlled method and this is the reason for ecological burning and high efficiency The wood pellet burner from series BiSolid GP is designated for installation to BiSolid wood log boilers only BiSolid GP 4 OM BSGPV00 08 2012 EN INSTALLATION OPERATION AND MAINTENANCE MANUAL The necessary minimum time for technical servicing of the BiSolid pellet burner depending on the used wood pellets characteristic and quality is once per week The optimum functionality of the appliance depends either on the pr
27. ns additional data Works or activities for setting the appliance in proper technical working order Direction d In this manual for operation the notation of pellet burner from series BiSolid GP includes pellet burner modifications GP 20 B GP 25 B and GP 32 B Warning i Repairs of constructional elements which functions are related to the technical safetv mav compromise the safelv operation of the installation Damaged or faultv elements must be replaced with genuine spare parts provided bv the manufacturer Warning After carefully reading of the installation and operation manual you will acquire all necessarv information about design controls and safetv operation of the pellet burner After unpacking the pellet burner please check its completeness and delivered elements Check whether the pellet burner size corresponds to the desired designation If any failures or troubles occur the pellet burner must be led out from operation and removing of the faults troubles must be provided by specialized company For proper functioning safe and long term operation of the pellet burner a regular check ups and prophylaxis must be performed at least once per year Such technical care guarantees your investment Repairs should be performed only with genuine spare parts In case of faults or troubles caused by unqualified installation non compliance with the requirements or the operation manual the manufacturer company is not responsible and does
28. ocking protection drives rotates the pump for 5 minutes in case it has not been operating for at least 24 hours 5 6 FRONT CONTROL PANEL OF THE PELLET BURNER Front control panel is presented in Figure 4 intuitive LCD display of pellet burner from BiSolid GP series Figure 4 Front control panel of pellet burner from BiSolid GP series 2 1 Front panel indication intuitive LCD display biselid BiSolid GP 15 OM BSGPV00 08 2012 EN INSTALLATION OPERATION AND MAINTENANCE MANUAL 2 Changing button or manually switching on off the pellets transport auger if holded for 5 sec together with additionally known conditions described below Changing button back Button for enter exit from programming mode user settings switch on off if holded for 5 sec Pump operation indicator Ignition heating element operation indicator Transport auger operation indicator Fresn air fan operation indicator the display s main window the following parameters are shown set Adjusted temperature of the heating water Stop Start Work operation current procedure execution T current temperature of the heated water P currently used heating output 5 7 OPERATION FUNCTIONING OF THE PELLET BURNER Direction In this part of the operation manual is presented information only for the users The information for servicing specia
29. ofessionally designed heating installation or its precise handling The main advantages of the pellet burners from series BiSolid GP are The pellet burners from series BiSolid GP are fully automated ignition flame control combustion chamber blowing It is also equipped with intuitive LCD display for easy operation Automatic adjustment of fresh air and fuel feed rates according to the selected operating temperature which feature provides high efficiency of the appliance at minimum fuel consumption Automatic modulation of the burning process decreasing the number of stops and ignitions respectively fuel and electricity consumption Circulations pump control according to heat carrier water temperature Quiet operation and low electric power consumption Protection from back fire and from heat carrier water freezing Circulations pump protection against blocking Possibility for control of extractor flue gas fan Possibility for operation with room thermostat and week programmer 1 3 FUEL The pellet burners from series BiSolid GP are able to utilize wood pellets according to standard EN 14961 2 category ENplus A1 with the following characteristics Table 1 Wood pellets main parameters Parameter Dimension Value Diameter mm 6 8 Length mm 3 5 40 Water content 10 Ash content 0 7 Mechanical durability 97 5 Caloricity MJ kg 16 5 Bulk density kg m 600 Wood pellets must be stored
30. ontroller Check the fuel quantity over the burner fire grate Ask for assistance for adjustment or consultation by servicing technician High flue gas temperature if thermometer is installed Dirty heat exchanging surfaces depending on the appliance type and operation mode It is necessary to clean the heat exchanging surfaces of the appliance Smoke presence in the boiler room after a period of operation Dirty or clogged with ash flue gas line inside the appliance which consumes the heat energy Clean the appliance from the ash deposits which consumes the heat energy Other not described above failures It is necessary to ask servicing technician for consultation or and for his intervention In all other cases the removal of eventual failures and damages must be performed by the manufacturer or by authorized servicing company BiSolid GP 29 OM BSGPV00 08 2012 EN INSTALLATION OPERATION AND MAINTENANCE MANUAL Supplier Address City Street Tel Fax http Reserved rights for technical changesl BiSolid GP 30 OM BSGPV00 08 2012 EN
31. operate under variable electricity 220 230 V Improper electrical installation or repair may endanger users life from electrical shock Installation works must be performed only by qualified technicians This manual is intended for authorized service specialists only It is important to know that Works on the heating installation should be performed only by technicians who had acquired such rights by law Works on the electrical installation should be performed by qualified electricians only Initial operation start up including installation visual checks adjustments and starting must be performed by the manufacturer authorized personal Legal provisions While operating with the appliance please observe Legal provisions for safety techniques Legal provisions for environment protection Provisions for proper installation Applicable provisions of the European community Safety instructions A Please observe these safety instructions in order to prevent the people from risks and harms as well as damage to properties and environment Safety instructions explanation Please pay attention to the following symbols in this manual Danger i This symbol warns for harmful risks or danger to people BiSolid GP 3 OM BSGPV00 08 2012 EN INSTALLATION OPERATION AND MAINTENANCE MANUAL Warning 1 This symbol warns for risks of damage to properties and environment d Direction Information marked with this svmbol contai
32. r boiler overheating to which the burner is installed Lack of heating load or incorrect heating ouput adjustment of the boiler and the burner It is necessary to check the correct operation of the system boiler burner and eventual adjustment of the operating parameters to be performed by a specialist After boiler cooling and failure removal the emergency thermostat has to be deactivated unscrew protection cover press the button and screw BiSolid GP 26 OM BSGPV00 08 2012 EN INSTALLATION OPERATION AND MAINTENANCE MANUAL Fuel does not ignite The burner does not start or stops operation No wood pellets in the fuel hopper the cover againg Start the burner by restarting it The fuel hopper from which the transport auger takes fuel must be refilled No fuel in the burner combustion chamber The process of initial firing can be renewed by restarting the burner Presence of fuel over the burner fire grate but is not fired or it is burned and there is still lack of burning process Clean the gathered fuel over the burner fire grate If the ignition heating element is out of order or inactive then it must be replaced Incorect operation of the photo sensor used for burning process monitoring No power supply The photo sensor used for burning process monitoring must be adjusted or repaced to be performed by servicing specialist only Check
33. r boilers BiSolid The correctly chosen pellet burner used for installation to the mentioned hot water solid fuel boilers guarantees economic and optimum operation of the system boiler burner The choice of pellet burner with too high nominal heating output compared to the boiler s output leads to increased consumption and fuel expences The choice of pellet burner with much lower nominal heating output compared to the boiler s output leads to impossibility for reaching the boiler s nominal parameters and low efficiency 6 3 POSITIONING OF THE PELLET BURNER The pellet burners from series BiSolid GP can be installed on hot water boilers from series BiSolid which are positioned in uninhabitable premises for example boiler room basement The pellet burner and boiler room must have constant fresh air intake needed for the burning process The air has to be clean without halogen hydrocarbons corrosive vapors and should not be too wet and dusty The room must be protected against freezing with ambient temperature in the range from 5 C to 35 C and with no more than 80 relative humidity of the air BiSolid GP 23 OM BSGPV00 08 2012 EN INSTALLATION OPERATION AND MAINTENANCE MANUAL Safe 200 mm distance must be kept in the cases when the flammability level of the material is unknown The same safety distance must be kept also for domestic objects flammable materials and fuels situated in the room where the burner is posit
34. rmed with the appropriate installation kit Warning The pellet burners from BiSolid GP series must be installed only to solid fuel hot water boilers from series BiSolid BiSolid GP 13 OM BSGPV00 08 2012 EN INSTALLATION OPERATION AND MAINTENANCE MANUAL 5 OPERATION AND CONTROL OF PELLET BURNER FROM BISOLID GP SERIES 5 1 DESIGNATION OF THE PELLET BURNER CONTROLLER The device is designated to provide automatic control of the burning process and adjustment of the pellet burner s heating output depending on the building and premises heating needs 5 2 OPERATION OF THE PELLET BURNER CONTROLLER The device can control the following system modules Fuel transport auger Fresh air and extraction fans Electrical heating element for ignition of the pellets Circulations pump for the boiler Warning At primary switch on as well as when switching the power supply off the burner goes through stop procedure 5 3 STARTING THE PELLET BURNER When missing stop signal or in case of emergency situation and there is difference between the adjusted and the measured temperature from the To sensor then the burner starting procedure initiates The initial fuel doze is loaded and the ignition switches on After establishing the presence of flame the burner heating output increases When the modulation zone Zone_reg has been reached the burner heating output decreases there is service parameter for adjustment and when the d
35. s necessary to clean the appliance and the chimney if necessary It is necessary to restart the burner Possible solution is to install flue gas extractor fan or and change the chimney line Dirty and or melted photo sensor Incorrect burner switching off It is necessary to clean the photo sensor surface or to replace it with new one It is necessary to observe the burner switch off procedure presented in the manual guide Presence of unburned fuel over the combustion chamber Inefficient fuel combustion It is necessary to adjust the appliance operation parameters it is necessary to ask for consultation BiSolid GP 28 OM BSGPV00 08 2012 EN INSTALLATION OPERATION AND MAINTENANCE MANUAL fire grate or adjustment by authorized technician Slag deposits over the combustion chamber fire grate The used fuel is with high ash content and does not comply with the appliance requirements Change the fuel with other one complying with the burner requirements for reliable operation Burner operation mode over its nominal heating output Decrease the burner heating output by changing its heating output level Failure showed on the controller display Problem in the burner operation It is possible to ask for servicing assistance consulation The burner has stopped but after new start it operates The photo sensor sends wrong information to the c
36. s pitch When the optimization time is used the adjusted water temperature fluctuations number decreases which leads to much better regulation of the heating water T_heat_max T_heat_max T_heat_set T_heat_set T_heat_min T_heat_min T T When there are switches on and off from the room regulator and it operates without optimization 0 the heating water adjustment becomes BiSolid GP 17 OM BSGPV00 08 2012 EN INSTALLATION OPERATION AND MAINTENANCE MANUAL At start maximum At stop minimum When there are switches on and off from the room regulator and it operates with optimization 5 60 min the heating water adjustment becomes At start increase starts as the maximum assigned temperature value is reached at the end of the optimization time only in case there is no stop occured during this period At stop decrease starts as the minimum assigned temperature value is reached at the end of the optimization time only in case there is no start occurred during this period Direction 1 The used room thermostats must be contact type with hysteresis 0 5 1 C 2 The optimization time must be with 5 10 min longer that the time between two d starts of the room thermostat in stabilized conditions In practice these times can be adjusted according to the installation svstem inertia Low inert systems 5 20 Medium inert systems 25 40 min High inert systems

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