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COM-5002 USER MANUAL

1. RACK A COMPR LTA 25 2 LUCKY034 LIVERMORE 08 16 95 09 31 02 Current Analog Values V1 324A 08 16 95 09 30 57 task name current task name current 1 1 COMPR LTA 25 SUCT A 12 0 P2 3 1 A04 RIIC RIIC1 04 16 6 f 1 2 COMPR LTA 25 HEAD A 171 5 P5 3 2 AO5 DTFF DTFFl 05 15 0 1 3 HEAD A XFER DISCH A 1 71 5 P5 3 3 A05 DTFF DTFF2 05 15 6 f 1 4 COMPR LTA 25 HTEMP A 67 0 F 3 4 AO6 MDFM MDFM1 06 1 6 if l 5 COMPR LTA 25 HR LOCK 15 6 3 5 A06 MDEM MDFM2 06 3 0 f 1 6 SUBCOOLER A LIQUID 78 3 f 3 6 A07 BFBX BFBX1 07 41 9 f 1 7 DROP LEG A DROPLEG 78 4 f 3 4 A08 FFBX FFBX1 08 220 f 1 8 FREON SNIF A SNIF A 80 0 ppm 3 8 Unused Unused 0 0 ue 2 1 Unused Unused 0 0 ue 4 1 Unused Unused 0 0 ue 2 2 MOISTURE A MOISTURE 18 4 4 2 Unused Unused 0 0 ue 2 3 AOl RIIC RIIC1 01 14 4 f 4 3 Unused Unused 0 0 ue 2 4 A02 RIIC RETET 0 2 1 200 E 4 4 Unused Unused 0 0 ue 2 5 A02 RIIC RIIC2 02 19 0 f 4 5 Unused Unused 0 0 ue 2 6 A02 RIIC RIIC3 02 19 8 f 4 6 Unused Unused 0 0 ue 2 7 A03 RIIC RETCLE OS 1L5 0 E 4 7 Unused Unused 0 0 ue 2 8 AOZ RIIC RIIC2 03 14 4 f 4 8 Unused Unused 0 0 ue P Program S Status O Options I Input Analogs R Runtimes ESC Prev The board and point number is shown in the first column followed by the Task name point name and the current value The current value is updated every six seconds Again note that as indicated on the bottom line instructions
2. i pnt name current offset manual value tvpe 1 NONE Unused 0 0 0 0 Com 0 0 Unused 2 l 2 HEAD A 170 5 0 0 Com 0 0 PSI 500 3 NONE Unused 0 0 0 0 Com 0 0 Unused 4 17 1 AMBIENT Th 2 0 0 Com 0 0 Reg Tmp f 5 1 6 LIQUID 78 0 0 0 Com 0 0 Reg Tmp f 6 15d DROPLEG 78 0 0 0 Com 0 0 Reg Tmp f A l 5 JO LVL 15 6 0 0 Com 0 0 of 5V 8 NONE Unused 0 0 0 0 Com 0 0 Unused 9 NONE Unused 0 0 0 0 Com 0 0 Unused 10 NONE Unused 0 0 0 0 Com 0 9 Unused 11 1 1 SUCT A 11 8 0 0 Com 0 0 PSI 200 12 l 4 HTEMP A 166 0 0 0 Com 0 0 Hi Temp F 13 id 5 LIQ LVL 50 0 0 0 On 50 0 of 5V 14 NONE SENSCO 50 0 0 0 Com 0 0 Reg Tmp 1 5 21 1 HEAD A 17075 0 0 Com 0 0 PSI 500 16 17 2 HEAD B 176 5 0 0 Com 0 0 PSI 500 ENTER enters new data ESC exits W O saving data END saves data on screen This feature is handy for testing and to temporarily fix a sensor until it can be replaced The first column indicates the board and point assignment followed by the Al point name the current status the offset value the Manual software override state the override value and the sensor type Analog inputs may be offset by a value moving to the offset column and the desired point with the arrow keys then typing in the desired offset value This value will be added subtracted from the actual analog input value before it is used displayed Each analog input may also be set to a manual value by moving to the desired point and th
3. An O indicates that an alarm has been dialed out but has not yet cleared returned inside alarm settings An M indicates that the 4000 has been placed in the Monitor mode no control actions will take place until it is placed back in the Running mode Mode may be accessed changed from the Task Programming Menu An S indicates that the 4000 has been placed in the Stopped mode The 4000 is neither monitoring inputs or controlling outputs in this mode It will automatically return to the Running mode after 1 hour Mode may be accessed changed from the Task Programming Menu CURRENT STATUS Current Status provides information for a selected task which includes some setpoint information as well as the current values for the appropriate inputs and outputs associated with the task Runtimes and cycles are also displayed This information is automatically updated every 6 seconds Note The software version number for the 5K is shown on the top line next to the 5k date and time and the 4k version and date and time are shown directly underneath 11 If Current Status is selected by using the arrow keys to highlight or by typing the first letter of the name I E C it produces the following screen 4 LUCKY034 LIVERMORE 08 16 95 09 29 38 Main Menu Current Status Input Analogs Options Task Programming Point Changes Descriptions Alarms History Miscellaneous Schedule Data NEXT HVAC A SALES 505 Systems 1 HVAC
4. To guickly familiarize yourself with the Menu Structure of the COM 5002 refer to the MENU TREE located in Appendix B After the password is entered correctly the following screen will appear AP 0 0 4 LUCKY034 LIVERMORE 08 16 95 09 29 32 Main Menu Current Status Input Analogs Options Task Programming Point Changes Descriptions Alarms History Miscellaneous Schedule Data systems 1 HVAC A 2 RACK A 3 RACK B 4 RACK C 5 RACK D 6 RACK E Move the Cursor to the Desired Action with Arrow Keys and Press ENTER Then use Arrow Keys to Select Controller amp Task and Press ENTER again This is the Main Home Menu The location name is displayed at the top along with the current time and date continuously updated There is also a number that ranges from 0 to 15 at the center of the top line This is a timer that starts at 15 minutes and counts down to 0 If an alarm occurs this timer is set to 2 minutes regardless of where it was When it reaches 1 minute it will cause a beep every 6 seconds until it reaches 0 at which time it will perform the dial out If you wish to delay this action you can type in Ctrl R and add 5 minutes to the timer for each time you type it up to a maximum of 30 minutes 6 Ctrl R s If another alarm occurs however the timer again goes to 2 minutes and no additional time is permitted until the dial out is attempted If the dial out was unsuccessful busy line etc then the timer will
5. 00 0 00 00 0 00 00 0 00 00 0 00 00 0 HR LOCK 05 14 11 15 47 17 17 34 19 17 48 28 14 59 55 12 56 36 11 18 38 ALARM B 00 00 0 00 00 0 00 00 0 00 00 0 00 00 0 00 00 0 12 55 0 SENSCOB 00 00 0 00 00 0 00 00 0 00 00 0 00 00 0 00 00 0 00 00 0 BYPASS 09 43 0 24 00 0 24 00 0 23 09 0 24 00 0 24 00 0 24 00 0 REFR 1 09 13 IA e 2 22 59 2 22259 2 22 95 9 2 22 59 2 22 59 2 DEFR 1 00 28 L 00 96 2 00 56 2 00 56 2 00 56 2 00 56 2 00 56 2 REFR 2 09 13 1 22 58 2422358 22 22 98 LALO LLO 22 23 99 2 DEFR 2 00 28 1 00 56 2 00 56 2 00 56 200556 2 00 56 2 00 56 2 REFR 3 09 12 1 22558 2 22 58 2 22 58 2 22 58 2 22 58 2 22 58 2 DEFR 3 00 28 1 00 56 2 00 56 2 00 56 2 00 56 2 00 56 2 00 56 2 P Program S Status O Options I Input Analogs R Runtimes ESC Prev Again additional time periods may be viewed by pressing the left right arrow keys to move over one day or the or keys to move one week ata time The relay point name is given in the first column followed by the runtime and cycles so far for today and the runtimes and cycles for each previous day following that 48 Utility Data The COM 5002 can store utility history data from up to eight meters if a PMA pulse meter adapter is present and connected to the global bus The PMA takes the raw pulse signal s from the utility company meter pulse generator or from CT s and watt hour transformer and transmits them to the COM 5002 over the global bus The COM 5002 then generates the following utili
6. 13 9 Suction Pressure Target Secs Oil Time Delay PSI 1 0 Low Suction Safety Secs Oil Inhibit Delav Sens 7 Sensitivity Level 0 10 Count Oil Retry Count Number Schedule Group Tmp Disc Temp Cutout SEEP TFT Night Offset SEES TES Oil Level Delay Number Circuit Number PSI 325 0 Head Safety Limit Tmp DeSuperheater Setpoint PSI 25 0 Head Safety Deadband Tmp Desuperheater Deadband Pet 50 0 Variable Speed Minimum Tmp Freeze Protect Setpoint PSI sess First Fan Stage Target PSE S 55 Second Fan Stage Target PSI Heat Reclaim Offset COMPR LTA 25 Task Name Arrow Keys select item lt 8 b edits Names rotates types ENTER enters new data ESC exits W O saving data END saves data on screen Note As indicated on the prompt line at the bottom of the Task Status screen by pressing the P key the user can view the Program screen for this task If the user has logged on to the system with a password that has program change authority the arrow keys may be used to move to the desired value entry to change then type in the desired value and press ENTER Note ENTER must be pressed to change the value on the screen arrows may not be used for this action The arrow keys can then be used to move to the next item etc until all changes are made Pressing the END key at this point will then save the changes or ESC to void and leave screen and return you to the status scre
7. 3 VS FAN RO EL 1 2 4 4 VSRESET RA 9 12 13 4 5 VSBYPAS R O 13 14 2 1 REFR 1 R O 14 1 5 DSD DEFR 1 ROL 45 16 2 3 REFR 2 R202 16 ENTER enters new data ESC exits W O saving data END saves data on screen The number is given in the first column 1 to 64 followed by the board and point assignment the relay point name and the description Use the up down arrow keys to move to the desired name type in the desired text and press Enter This will move you to the description field Type in the description as desired and press Enter The lt and gt keys can be used to move within a name or description field Press PgDn to get to other pages as required Remember to press End to save transmit the data and Exit the screen 29 Digital Inputs RACK A COMPR LTA 25 10 LUCKY034 LIVERMORE 08 16 95 09 38 26 DI Descriptions Name Description 1 NONE Di Ex OL 2 NONE PHASELOS Des La 02 3 NONE Unused DL 03 4 NONE Unused D I 04 5 l 1 CMMN1 1 Dis Fev 05 6 1 2 CMMN2 1 D I 06 7 1 3 CMMN3 1 DUES OF 8 1 5 HT REC D I 08 9 l 4 ALARM A D I 09 10 NONE Misc01 BE 10 11 2 VSFN Di Ej LL 12 2 8 IVPRE Des Ler 12 13 NONE IVBYPAS Dis 13 14 1 7 ERM 1 DE 14 15 l 8 ERM 2 Ded 215 16 2 1 ERM 3 D I 16 ENTER enters new data ESC exits W O saving data END saves data on screen The number is given in the first column 1 to 64 followed by the board and point assi
8. 4 LUCKY034 LIVERMORE 08 16 95 09 44 07 Edit Utility Setup Multiplier Demand Window Demand Demand Circuit KWH per pulse 15 30 Minutes Limit Start Limit Max 1 0 000 1 5 0000 0000 2 0 000 15 3 0 000 15 4 0 000 15 5 0 000 1 5 6 0 000 15 7 0 000 15 8 0 000 1 5 ENTER enters new data ESC exits W O saving data END saves data on screen If demand control is being used the Demand Limit Start and Demand Limit Maximum values are also entered on this screen Demand control can only be done on meter 1 Pullback History This command enables the user to retrieve a history group in condensed format through the EZCOM software program Another software program EZgraph is then used to graph the data on or off line Select the group you want to pullback by using the arrow keys or typing in the group number press Enter Next edit the from to day and time information or accept it as is defaults to the last 24 hours and press End The logged data will be retrieved and stored on your computer with the file name based upon the information entered in EZCOM See EZCOM manual for further information 50 MISCELLANEOUS Selecting Miscellaneous on the Main Menu will produce the following sub menu screen 3 LUCKY034 LIVERMORE 08 16 95 09 45 31 Misc Menu Set COM Time Modify Passwords Alter Phone Numbers Edit Site Info Clear Box Failures Pager Setup systems 1 HVAC A 2 RACK 3 RACK B 4 RACK
9. 4800 9600 option Standard 1 local port baud rate Left R L R L R right 2 ki 7 l Right R L L R R right 3 y Y Left L R R R R right 4 Alarm messages to printer port left yes right no right 5 Satellite Communications left yes right no right 6 re initialize battery ram left yes right no right 7 8 or 16 system configuration left 16 right 8 right 8 ram storage board left present right none left The optional setting is taken from the Misc Alter Phone Numbers Screen See Appendix A for drawings of COM 5002 SOFTWARE GENERAL The software is menu driven with cursor control capability from a dumb terminal All necessary software is contained within the COM 5002 a P C is not required except for file transfers graphing graphics but may be used with terminal emulation software Cross Talk Access etc The terminals that are supported are shown on the initial screen Com Trol provides a communication package called EZCOM that is required for file transfers graphics and graphing CONNECTING TO THE COM 5002 amp LOGON PROCEDURE The COM 5002 can be accessed by a local terminal directly connected to the COM 5002 s RS 232 port or from a remote location through the 2400 baud modem or optional 14 4K baud IBM compatible modem The data format must be set as follows Data Bits 8 Parity none Stop Bits 1 Auto Line Feed no When accessed locally direct connection cable part 50TB171G01 or remotely via modem the
10. 4K controllers This will normally last a couple of seconds 19 Communications Wait Working Waiting on Communications Please be Patient Emergency Overrides Emergency Overrides is used to place temp defr circuits into defrost for unscheduled emergency defrosts Select Emergency Overrides by highlighting with the arrow keys or pressing the E key and press ENTER Then select the 4K with the arrow keys and press ENTER If the controller select is RACK SINGLES or CSTR library the Emergency Defrost screen will appear as follows 20 RACK A D11 MTBX Emergency Defrost A01 RIIC A02 RIIC AO3 RIIC A04 RIIC AO5S DTFF A06 MDFM A07 BFBX A08 FFBX Highlight the desired circuit then starts defrost terminates one Circuits marked by one are already in defrost indicates hot gas As indicated at the bottom of the screen any circuits that have a or are currently in defrost and the indicates that it is a hot gas defrost Note Only one Hot Gas defrost is allowed in progress at one time thus you must wait for one to complete before you can start another or cancel the one that s in progress Use the arrow keys to select the desired circuit to place in emergency defrost or to cancel a defrost Press the key to start the defrost or a key to terminate cancel the defrost Note An emergency defrost runs to the failsafe
11. A 2 RACK A 3 RACK B 4 RACK C 5 RACK D 6 RACK E Move the Cursor to the Desired Action with Arrow Keys and Press ENTER Then use Arrow Keys to Select Controller amp Task and Press ENTER again The arrow keys may then be used to move to the desired task that you wish to examine or type a and a list of the tasks will be presented as previously illustrated and the desired task can be selected from the list Pressing ENTER will then produce the status screen report for the desired task 12 The following is an example of a Compressor task status report RACK A COMPR LTA 3 LUCKY034 LIVERMORE 08 16 95 09 30 12 Task Status V1 324A 08 16 95 09 30 01 Category Compressors Name COMPR LTA 25 Mode Normal Run Suction PSI 11 8 P2 Sat Suction 26 4 Initial Tgt 13 9 Current Tgt 10 9 Float TmpAv 14 4 Float Tgt 15 0 Float Ckt A01 RIIC Current Acc 100 0 Head Pres 171 5 P5 Head Safety 325 0 Freeze Prot Part Run Time Record Ckt Name Status Monitor of Grp Today Percent Cyc Ystday Percent Cyc COMP1 1 On On 25 5 09 22 98 5 3 23 47 99 0 10 COMP 2 1 On On 31 9 09 27 99 4 23555 99 6 7 COMP3 1 On On 42 5 09 30 100 0 0 23 58 99 8 3 P Program S Status O Options I Input Analogs R Runtimes ESC Prev See Appendix C for examples of all 4000 Task Status screens Once the Status screen of any task has been selected from the Main Menu the user may move to any other Task St
12. LIVERMORE 08 16 95 09 37 13 DI Modifications pnt name current manual inversion 1 NONE Unused On Com Normal 2 NONE Unused On Com Normal 3 NONE Unused On Com Normal A NONE Unused On Com Normal 5 1 1 CMMN1 1 On Com Normal 6 il 42 CMMN2 1 On Com Normal al 128 CMMN3 1 On Com Normal 8 il 9 HT REC Off Com Normal 9 l 4 ALARM A On Com Normal 10 NONE Unused On Com Normal 11 21 VSEN On Com Normal 12 2 8 IVPRF On Com Normal 13 NONE Unused On Com Normal 14 jis TERM 1 Off Com Normal 15 1 8 TERM 2 Off Com Normal 16 2 1 TERM 3 Off Com Normal ENTER enters new data ESC exits W O saving data END saves data on screen The first column indicates the board and point assignment followed bv the DI point name the current status the Manual software override value and the inversion Closed On normal and Open On inverted Digital inputs mav be put in manual On or Off bv moving to the desired input with the arrow keys then typing a where Com appears This will rotate to On and Off and back to Com with each entered Enter must then be pressed to enter the change and END must be pressed to leave the screen to make the change s take effect 24 The Analog Input point modification screen appears as follows RACK A COMPR LTA 25 11 LUCKY034 LIVERMORE08 16 95 09 37 25 AI Modifications
13. batterv backed ram storage board and internal 2400 baud modem is also provided as standard with 14 4K baud optional It also has three communications ports 1 terminal 300 to 9600 baud 2 printer 300 to 9600 baud and 3 Global COM NET communications bus 19 2K baud A reset switch is provided to re boot the system Two alarm outputs are provided to drive a remote audible SONALERT alarm and a visual alarm flashing light A separate source of power i e transformer is reguired to power the horns lights One alarm input is provided for remote reset of the audible output Power requirements are 1 5 amp 10VDC provided by a 115 230 to 10 VDC transformer The environmental limitations are 0 to 50 C 95 RH non condensing The batterv backed ram can be purchased in 512k increments with a maximum of 1024k using 32k chips or 4096k using 128k chips The ram expansion board piggy backs on to the processor board and connects to it by means of a 50 pin connector ribbon cable The ram storage board and processor board mount to the back of the enclosure door The 2400 14 4 baud half card modem s IBM compatible plug into the processor board Two RS 232 port connectors 9 pin are provided on the right side of board one for the local terminals and one for the local printer A dipswitch is located on the processor board to set baud rates and other COM 5002 features The switch settings are as follows Switch Function 300 600 1200 2400
14. go to 15 minutes and start counting down again Any unsuccessful alarms waiting in the queue are also delivered when a new alarm occurs and is dialed out This screen is composed of two areas the selection menu for the desired function and the System menu that indicates the number and name of the 4000 s present and the alarm state on each If more than four system 4ks are present a second line of system names will appear beneath the first four etc The function is selected first by using either the arrow keys to move to the desired entry as prompted at the bottom of the screen then pressing ENTER or the user may press the key that corresponds to the first letter of the desired function i e A for Alarm and then press ENTER The next menu will then appear or if the menu selection made reguires the selection of the 4K you want the reguested information from a window will pop up below the menu indicating the current 4000 controller task you are on as depicted below AI 4 LUCKY034 LIVERMORE 08 16 95 09 29 38 Main Menu Current Status Input Analogs Options Task Programming Point Changes Descriptions Alarms History Miscellaneous Schedule Data NEXT HVAC A SALES 50 Systems 1 HVAC A 2 RACK A 3 RACK B 4 RACK C 5 RACK D 6 RACK E Move the Cursor to the Desired Action with Arrow Keys and Press ENTER Then use Arrow Keys to Select Controller amp Task and Press ENTER again The controlle
15. screen follows The HighTrip Low Trip is the value or state at which the delay time will begin timing This value is limited to a maximum of 8 hours The High Low Delay is the time that the input or state must be above or below the Trip value before an event alarm is created Repeat Count is the number of times that the user desires the event to be re alarmed at one hour intervals if the point is still in an alarm condition The maximum is 9 times An alarm may be inhibited temporarily for up to 48 hours by setting the Disable Time to the desired value This value counts down until the time has expired and it returns to the normal routine 38 The Class indicates how each event is to be treated The choices are N for do nothing L for Log only M for dial out once a day no longer used and A for Alarm The numbers 1 2 8 3 stand for the 3 different phone numbers that may be setup for dial out and L stands for the local alarm outputs on the COM 5002 Priority Changes This screen enables the user to select for each type of alarm displayed how it is to be treated the choices being N for do nothing L for log only M for dial out once a day no longer used and A dial out upon occurrence Again the event alarm may be directed individually to each of the three possible phone numbers and the local alarm ports on the COM 5002 SW Override refers to the 3 position switch on the
16. the Store Hours Schedule where the time under the From To represents the hours and minutes to be added or subtracted from the Store Hour Schedule time to determine the actual time it will turn on off The letters listed under On Days are defined as follows X all days S Sunday M Monday T Tuesday W Wednesday R Thursday F Friday A Saturday B Mon Fri C Mon Sat 1 Holiday Class 1 2 Holiday Class 2 3 Holiday Class 3 N the inverse of the schedule and Z relative schedule To add a schedule go to the New Schedule entry and enter the desired schedule Another new New Schedule will automatically be created 61 Reassign Group Tasks are assigned to groups automatically at start up with each task getting a separate group The tasks may be re assigned to another group where all tasks in that group follow the same schedule s To reassign a task to another group use the Reassign Group selection The following screen will then be displayed 1 LUCKY034 LIVERMORE 08 16 95 09 47 43 Reassign Tasks to Groups Schedule Group 1 Tasks using the current group f 1 SALES 50 New Group Number 0 ENTER enters new data ESC exits W O saving data END saves data on screen Use the up down arrows to get the desired group task then enter the number of the group you wish to change it to as indicated and press Enter Press END to save transmit the changes C
17. the phone number to be used 57 The Pager Delay is the amount of time after dialing to wait before sending the message This may be different for various brands of pagers services You can determine by calling with a regular phone and timing it manually The Pager Repeat Count lets you set the number of times you want the message delivered Note Pagers do not supply any indication that they have received the message so a few repeats may be in order The Pager Code is the message you want to be delivered This can be numbers and letters up to 12 characters 58 SCHEDULE DATA The Schedule Data selection on the Main Menu allows you to change the schedule for a task group to re assign a task to another schedule group to change the store hours for relative schedules and to change program Holidays The following screen appears after Schedule Data is selected 2 LUCKY034 LIVERMORE 08 16 95 09 46 47 Schedule Menu Alter Schedules Reassign Group Change Holidays Store Hour Changes Systems 1 HVAC A 2 RACK A 3 RACK B 4 RACK C 5 RACK D 6 RACK E Move the Cursor to the Desired Action with Arrow Keys and Press ENTER Then use Arrow Keys to Select Controller amp Task and Press ENTER again Follow the instructions at the bottom of the screen to make your selection 59 Alter Schedules ALTER SCHEDULES is used to program or change the On Off scheduling of any task The follo
18. you may go directly from this screen to the other indicated items Pressing Esc on this screen will return you to the Main Menu 14 OPTIONS The Options Screen shows how the various Setup options were selected when the 4K was setup programmed They can either be reached by selecting Options on the Main Menu then selecting the desired task with the arrow keys then pressing ENTER Or if you are already on a Task Status screen simply pressing an O will take you to the Option Screen for that task Press S to return to the status screen if using this method as indicated at the bottom of the screen A typical Option screen appears as follows RACK COMPR LTA 25 3 LUCKY034 LIVERMORE 08 16 9 09 30 38 View Options Category Comp Name COMPR LTA 25 Compressor Options Extra Options Compr Monitors Equipped DeSupHt Lig Inject Unequipped Low Refrig Inp Analog Freeze Protect Unequipped Compr Oil Failure Unequipped MultiCkt Condensor Unequipped Discharge Temp Rack Alarm Only Night Setup Temp Unequipped Compressor Rotat Unequipped Oil Level Switch Unequipped Demand Cooling Unequipped Digital Inhibits Unequipped P Program S Status O Options I Input Analogs R Runtimes ESC Prev Note Options may not be changed through the 5K You must alter the program file with EZSET2 and download it or do it directly from the front panel Most opti
19. 42 112485 iz 1 56 2 11 20 BABE 5 224 5 201404 17 1 0 287 5 265 0 242 0 218 5 192 5 On On On On On On On On On On On On On On On On On On On On On On On On On On On On On On 0 8 0 8 0 6 0 4 Oust 100 0 100 0 100 0 100 0 100 0 Off Off Off Off Off scroll through more Data The time is shown in military format on this screen to maximize the number of entries that can be displayed on the screen As indicated the and keys are used to move back or forward in time by 5 entries at a time The I O type is shown in the first column followed by the board and point the point name then the values state 47 Logged Runtimes The COM 5002 can retrieve the runtime history logs from the selected 4000 controllers by selecting Logged Runtimes which gives total accumulated runtime and one month of daily runtimes for all relay outputs and digital inputs An example of the runtime history log for a selected 4000 follows RACK B COMPR LTB 25 5 LUCKY034 LIVERMORE 08 16 95 09 43 50 Logged Runtimes Date amp Day R O Pnt 8 16 Wed 8 15 Tu 8 14 Mon 8 13 Sun 8 12 Sat 8 11 Fri 8 10 Thu 00 00 0 00 00 0 00 00 0 00 00 0 00 00 O 00 00 0 00 00 0 COMP1 1 09 43 0 24 00 0 24 00 023 59 0 24 00 0 24 00 0 24 00 0 COMP2 1 09 43 0 24 00 0 24 00 OW 2359 0 24 00 0 24 00 0 24 00 0 COMP3 1 09 43 0 24 00 0 24 00 023 59 0 24 00 0 24 00 0 24 00 0 SUBCLR B09 43 0 24 00 0 24 00 0 23 59 0 24 00 0 24 00 0 24 00 0 HT RECB 00 00 0 00 00 0 00
20. 9 07 27 11 16 07 22 16 59 12 0 32 FFBX1 08 3 7 High Temp 07 22 13 16 07 27 11 16 07 22 13 41 17 6 31 BFBX1 07 3 6 High Temp 07 22 10 17 07 22 10 36 07 22 11 18 62 4 111 ESC Previous Screen Arrow Keys next controller amp More Data As indicated the keys may be used to view additional pages of the report The Acknowledged Date 8 Time indicates when the alarm was acknowledged either from the front panel or remotely by some pressing the CANCEL key on the front panel or selecting Acknowledge from the Alarm menu in the COM 5002 The Cleared Date Time indicates when the input value moved back inside its programmed alarm limits Value Then indicates the value of the input output at the time it occurred The Count is a running total of the number of times this alarm has occurred since the count was last reset The count will be re settable in a future release 36 Display Actives This report displays the current status of all programmed alarms in the selected 4000 Those that are in alarm will show In Alarm in the Current State column An example of this report follows RACK A COMPR LTA 25 Point Alarm Name Location Type SUCT A l 1 High Suct HEAD A 1 2 High Head CMMN1 1 1 1 Mon Proof HTEMP A 1 4 Disch Temp CMMN2 1 1 2 Mon Proof CMMN3 1 1 3 Mon Proof IQ LVL 1 5 Ai Low Gas PHASELOS NONE Phase Loss LIQUID 1 6 High Temp IQ LVL l 5 High Temp SENSCO N
21. A 25 10 LUCKY034 LIVERMORE 08 16 95 09 38 18 System Task Descriptions Name Description Rack RACK A RACK A 1 COMPR LTA 25 Task 01 2 SUBCOOLER A Task 02 3 HOT WATER Task 03 4 HW LOCKOUT Task 04 5 ALARM Task 05 6 SENSCO Task 06 7 BYPASS Task 07 8 VS EVAP COND Task 08 9 AO1 RIIC Task 09 10 A02 RIIC Task 10 11 AO3 RIIC Task 11 12 AO4 RIIC Task 12 13 AOS5 DTFF Task 13 14 A06 MDEM Task 14 15 A07 BFBX Task 15 16 A08 FFBX Task 16 ENTER enters new data ESC exits W O saving data END saves data on screen Task names may be up to 12 characters in length and Descriptions may be up to 25 characters in length When all names have been entered pressing End will save the data and return you to the Description Menu Use the PgDn key or down arrow key to get to additional pages 28 In the same manner select the desired I O type Relays Digital Inputs Analog Inputs and Analog Outputs then select the 4K and proceed as previously described The following are examples of each of the I O description screens Relay Outputs RACK A COMPR LTA 25 10 LUCKY034 LIVERMORE 08 16 95 09 38 26 RO Descriptions f Name Description 1 NONE RO OU 2 1 T COMPl 1 R O 02 3 l 2 COMP2 1 R O 03 4 1 3 COMP3 1 R O 04 5 4 8 SUBCL A R O 05 6 1 4 HOT WTR R O 06 7 l 6 HW LOCK R O 07 8 15 ALARM A R O 08 9 l 8 SENSCO A R O 09 10 4 7 BYPASS A R O 10 11 4
22. C 5 RACK D 6 RACK E Move the Cursor to the Desired Action with Arrow Keys and Press ENTER Then use Arrow Keys to Select Controller amp Task and Press ENTER again Note The System selection menu is not used with any of the Miscellaneous Menu selections 51 Set COM Time The COM 5002 synchronizes all the 4000 controller clocks every hour at 5 minutes past the hour Anytime that the COM 5002 Clock is set all 4000 controller clocks will be set The controller time is also shown at the upper right on any of the status screens and should always match the COM 5002 time at the top right within a few seconds The Set Com Time screen appears as follows 3 LUCKY034 LIVERMORE 08 16 95 09 45 38 Set COM5002 Time Enter New Time Enter ESC to avoid change or END to set time Please remember to set the time ahead by a few seconds and wait for your watch to catch up before entering END to synchronize 08 16 95 09 45 35 Move the cursor with the left right arrow keys to the element of the date and time you want to change type in the change and then press End to save Modify Passwords The COM 5002 has can have up to 8 different passwords and each can be assigned an authority level A password must be 6 characters long can be padded with spaces if desired There are 9 authority levels that determine what that user can do within the system A password at a higher leve
23. COM 5002 USER MANUAL MCS 5002 USERS MANUAL INDEX Items in red linked to text INTRODUCTION HARDWARE SOFTWARE CONNECTING 8 LOGON PROCEDURE MENU STRUCTURES 8 REPORTS INITIAL SETUP CURRENT STATUS INPUT ANALOGS OPTIONS TASK PROGRAMING TASK PARAMETERS SELECT FLOAT CIRCUITS LIMIT FLOAT EMERGENCY OVERRIDES POINT CHANGES RELAY OUTPUTS DIGITAL INPUT ANALOG INPUT ANALOG OUTPUT DESCRIPTION SYSTEM amp TASKS RELAY OUTPUTS DIGITAL INPUTS ANALOG INPUTS ANALOG OUTPUTS ALARMS CURRENT ALARMS TIMING NOW HISTORY DISPLAY ACTIVES PAGE 15 16 16 18 19 20 22 22 24 25 26 27 28 29 30 31 32 33 34 35 36 37 ALTER ACTIVES PRORITY CHANGES ACKNOWLEDGE HISTORY ALTER SAMPLING REVIEW SAMPLES UTILITY DATA EDIT UTILITY DATA PULLBACK HISTORY MISCELLANEOUS SET COM TIME MODIFY PASSWORDS ALTER PHONE NUMBERS EDIT SITE INFO CLEAR BOX FAILURES PAGER SETUP SCHEDULE DATA ALTER SCHEDULES REASSIGN GROUP STORE HOUR CHANGES Q MONITOR BACKUP NAMES RESTORE NAMES BACKUP 5K DATA RESTORE 5K DATA BACKUP 4K DATA RESTORE 4K DATA Z MONITOR DISPLAY MEMORY ALTER MEMORY BUBBLE DUMP MODIFY BUBBLE CONFIGURE ONE 8 CONFIGURE ALL APPENDIX MENU TREE COM 5001 2 ISOMETRIC CPU BOARD RAM EXPANSION BOARD COM 5002 USERS MANUAL For MCS 4000 EZ SET CONTROLLERS VERSION 3 3XX SOFTWARE INTRODUCTION Central communications is provided for the MCS 4000 Series Controllers by the COM 5002 The COM 5002 C
24. ONE High Temp VSEN 2 1 Mon Proof HEAD A DA High Head HEAD B 112 High Head HEAD C 17 3 High Head ESC Previous Screen Arrow Keys 8 LUCKY034 Active Al Value High Now Trip 11 86 28 9 170 0 350 0 On On 165 6 250 0 On On On On 15 6 10 0 On On SHORT 150 0 0 1 100 0 0 0 250 0 On On 170 0 350 0 176 5 350 0 193 0 350 0 IV ERMOR High Delay 00 05 00 00 00 00 01 30 00 05 03 05 larm Values Low Trip 1 50 50 Off 0 0 Off Off 0 0 Off 32 TOs 30 off 905 50 50 next controller Low Delay 00 0 05 00 00 00 00 01 00 0 00 0 00 0 00 00 o 00 0 00 0 00 E 08 16 95 09 40 38 Current Cnt State T Clear 2 Clear 11 Clear 0 Clear 28 Clear 23 Clear 517 Clear Y Clear 259 Clear 5 Clear O Clear 49 Clear 43 Clear 1 Clear 3 Clear More Data An explanation of the columns on this screen follows Value Now is the current value of the input associated with the event alarm High Trip Low Trip is the value at which the guard delay will begin timing Count is a running total of the number of times the event alarm has occurred since the count was last reset High Low Delay is the time that the input or state must be above or below the Trip Value before an event alarm is created Current State indicates the state of the event alarm clear timing or in alarm 37 Alter Actives The Alter A
25. On Com Com Inverted 9 l 8 SENSCO A Off Com Com Inverted 0 4 7 BYPASS A On Com Com Inverted 1 4 3 VS FAN On Com Com Normal 2 4 4 VSRESET Off Com Com Inverted 3 4 5 VSBYPAS On Com Com Inverted 4 2 1 REFR 1 On Com Com Normal 5 2 2 DEFR 1 OFF Com Com Inverted 6 2 3 REFR 2 On Com Com Normal ENTER enters new data ESC exits W O saving data END saves data on screen The first column indicates the board and point assignment followed by the RO point name the current status the hardware switch status if RO board is so equipped the Manual software override value and the inversion N C normal and N O inverted Relays may be placed in software override On or Off by moving to the desired relay point with the up down arrow keys PgDn to get to additional relays then typing a to change from the Com mode This will rotate from Com to On to Off as each is entered ENTER must then be pressed to enter the change and End must be pressed to transmit the change s and leave the screen The Inversion state may be changed in the same manner Note Software overrides should not be made casually as they will remain in the selected state until they are removed Note The hardware switches if present on the relay boards override the software function and may only be changed by physically moving them on site 23 The Digital Input point modification screen appears as follows RACK A COMPR LTA 25 11 LUCKY034
26. PD 3 17 DEFR A 18 DEFR B 19 DEFR C 20 DEFR D 21 HVAC 1 22 HVAC 2 23 LIGHTS 24 ANTI SWEAT 25 TEST 26 27 28 29 30 31 32 Group Number 1 Samples Back 0 0 lt X lt 512 2 The user then tvpes in the desired starting point of the data bv entering the number of samples back from the current interval This can range from 0 which would start at the most recent entrv to 1 less than the total indicated which would start with the next to the last entrv The log is circular i e rolls around to the beginning starting point after the last oldest entry An asterisk marks the requested starting entrv 46 An example of the data displayed follows ERMORE 08 23 95 08 23 50 RACK A COMPR LTA 25 10 LUCKXO34 LIV Review Samples Group 1 RACK A Interval 5 mins 0 sec Date Time gt 08 23 08 23 08 23 08 23 08 23 Ckt Name 0821 0816 0811 0806 0801 AI l 1 SUCT A 12 8 13 4 14 0 14 0 12 8 AI l 2 HEAD A 17440 1 18 ET 80 17170 22240 AI l 3 DISCH A 173 5 174 0 174 0 172 0 215 5 RO l 1 COMP1 1 On On On On On RO l 2 COMP2 1 On On On On On RO l 3 COMP3 1 On On On On On DI 1 CMMN1 1 On On On On On DI l 2 CMMN2 1 On On On On On DI l 3 CMMN3 1 On On On On On El l 1 COMPR LTA 0 6 0 9 1452 1 2 0 7 E2 l 1 COMPR LTA 100 0 100 0 100 0 100 0 100 0 RO l 4 HOT WTR Off Off Off Off Off ESC returns to Previous Screen amp 1 t 08 23 08 23 08 23 08 23 08 23 0756 0751 0746 0741 0736 1321 18
27. SC returns to Previous Screen 8 scroll through more Data If more than one screen of alarms exists the amp keys may be used to page to the next screen The Rack or 4K that the alarm is on is displayed in the first column followed by the point name board and point address alarm type the date and time the alarm occurred the value or state of the input at that time and the count of how many times this alarm has occurred since the alarm history log was last cleared 34 Timing Now The Timing Now alarms report indicates any inputs that have exceeded their programmed alarm limit s but are still within the guard delay time for the selected controller The Alarm Type Value Now Trip Value Count number of times has occurred since last time count was reset the time that the alarm started timing and the time that the alarm will occur trip are indicated An example of this report follows RACK A COMPR LTA 25 9 LUCKY034 LIVERMORE 08 16 95 09 39 58 Pending Alarms Point Alarm Value High Low Out of Limits Will Trip Name amp Location Type Now Trip Trip Cnt Time Time BFBX1 07 3 6 High Temp 42 5 2040 18 0 24 01 13 03 13 POP end visa ESC Previous Screen Arrow Keys next controller 8 More Data The Count is a running total of the number of times this alarm has occurred since the count was last reset The count will be re settable in future release may be used to vi
28. a name or description field Press PgDn to get to other pages as required Remember to press End to save transmit the data and Exit the screen 31 Analog Outputs RACK A COMPR LTA 25 9 LUCKY034 LIVERMORE 08 16 5 09 39 18 AO Descriptions Name Description 1 NONE Unused A Ow 01 2 1 1 VSFAN A O 02 3 2031 HEAD XFR A O 03 4 NONE Unused A O 04 5 NONE Unused A O 05 6 NONE Unused A O 06 7 NONE Unused AO OF 8 NONE Unused A O 08 9 NONE Unused A O 09 10 NONE Unused A O 10 11 NONE Unused A O 11 12 NONE Unused A O 12 13 NONE Unused A Ots 13 14 NONE Unused A O 14 15 NONE Unused A O 15 16 NONE Unused A O 16 ENTER enters new data ESC exits W O saving data END saves data on screen The number is given in the first column 1 to 32 followed by the board and point assignment the relay point name and the description Use the up down arrow keys to move to the desired name type in the desired text and press Enter This will move you to the description field Type in the description as desired and press Enter The lt and gt can be used to move within a name or description field Press PgDn to get to other pages as required Remember to press End to save transmit the data and Exit the screen 32 ALARMS The COM 5002 continuously polls all the 4000 controllers for current alarms and can deliver them to a remote location via modem i
29. arrow keys or by entering the number and press ENTER 42 To modify an existing group select enter the appropriate group number and press ENTER The following screen will then appear 6 LUCKY034 LIVERMORE 08 16 95 09 42 14 Alter Point Sampling Group 26 E System 0 Interval 0 Mins 0 Secs O Blocks 1 Remain Unused Type Circuit Type Circuit UE UE UE UE UE UE UE UE UE UE UE UE Intervals rounded down by 6 Sec One Block equals 256 Samples Zero Entry for Interval Blocks System or Box WILL erase group ENTER enters new data ESC exits W O saving data END saves data on screen If this group already exists the rest of the data setup information will be displayed If not then the user enters the desired name for the group max of 10 characters The System Number 4K 1 to 32 from which the o points will come from for this group is then selected by using the key to toggle through the choices present The System Rack name will appear as it was entered on the Rack Box description screen Pressing ENTER when the desired choice is displayed enters the selection The desired logging interval may then be typed in The time between the samplings may range from 60 minutes down to 6 seconds Note If several groups are setup with short intervals 6 to 30 seconds the system may slow down due to the amount of communications that are being t
30. ata on screen As indicated if a 0 is entered for the System Interval or Blocks the group and all its data will be erased So when modifying an existing group be careful not to inadvertently enter a 0 in any of these fields Review Samples The contents of any logging group can be viewed by selecting Review Samples on the History Menu The 32 possible logging groups are then displayed as follows 13 17 21 25 29 8 LUCKXO34 LIV ERMORE 08 16 95 09 40 59 Review Samples RACK A 2 RACK B 3 RACK E 6 EVAP 7 TEMPS B 1 10 TEMPS B 2 11 TEMPC 3 14 TEMPD 1 15 DEFR A 18 DEFR B 19 HVAC 1 22 HVAC 2 23 TEST 26 27 30 31 Group Number ESC Previous Screen Arrow Keys to next group RACK C TEMPS A 1 TEMPC 1 TEMPD 2 DEFR C LIGHTS 12 16 20 24 28 32 RACK D TEMPS A 2 EMPC 2 EMPD 3 EFR D NTI SWEAT gt UHH or enter group number This screen shows that there are currently 25 groups present and the name of each group 45 The user may then select a group by typing in the number of the desired group or by using the arrow keys and then pressing ENTER The screen then looks as follows 8 LUCKY034 LIVERMORE 08 16 95 09 40 59 Review Samples 1 RACK A 2 RACK B 3 RACK C 4 RACK D 5 RACK E 6 EVAP 7 EMPS A 1 8 EMPS A 2 9 TEMPS B 1 10 EMPS B 2 11 EMPC 1 12 EMPC 2 13 TEMPC 3 14 EMPD 1 15 EMPD 2 16 EM
31. atus screen without returning to the Main Menu by using the arrow keys For example if you were on the Status screen for the compressor tasks for Rack A pressing a right arrow would pop up a window at the upper left show the matching task number on the next controller Pressing additional arrows in the desired direction will show the names of the other Tasks on the additional controllers When the desired task s name is indicated simply press ENTER and that status screen will appear The up down arrows can be used in the same manner This provides a guick way to move from 4K to 4K and task to task When you have completed viewing the status screen of any task you may return to the previous screen in this case Main Menu by pressing the escape Esc key or in the case of making a program setpoint change after pressing End key to save transmit the change s you will automatically be returned to the previous screen Note You may also go directly to the Main Menu from any other Menu by pressing the O key 13 INPUT ANALOGS The Input Analogs screen shows 32 analog inputs on a selected 4K at one time Pressing the page down PgDn key provides the next 32 inputs and so on This screen may be reached either from the Main Menu selection or directly from a Task status screen as indicated in the instructions at the bottom of the screen by pressing the I key The Input Analog screen appears as follows
32. be delivered with each alarm This descriptive information is taken from the task description field See Descriptions Disable may be toggled to Enabled by pressing the key Local Alarm Receiver activates an additional alarm receiver that is based upon MCS 4000 hardware but has software that is centered around alarm data only Disable may be toggled to Enabled by pressing the key Do not enable this device if it is not present as it will produce communications errors that will slow down the response of the 5K dramatically 70 COM TROL COM 5002 COMMUNICATION CONTROLLER MENU TREE 1 ANSI Std Color CRT 2 ANSI Std Mono CRT 3 Televideo 905 amp Emulation 4 LINK 125 with attribute char 5 9 unused Select Terminal Model 1 Password Entry lt Password Attempt 1 Three Incorrect logs off system Enter Password gt I Version 2 501 Main Menu lt gl Current Status gt 1 lt Input Analogs Options gt jib A lt Task Programming Point Changes gt jt Ape lt Descriptions Alarms gt l A a se lt History Miscellaneous gt jt Lp p lt Schedule Data Pity pty Il a sith Ebina tetas O Misc Menu lt 1 l L gt Schedules Menu SO eS eee LI OV t SUESSI Set COM Time Modify Passwords IAN l l Alter Schedules Reassign Group Alt
33. ctives report enables the user to modify the alarm settings that were generated automatically by the 4000 during its Initial Setup An example of this screen for a selected 4000 follows RACK A COMPR LTA 25 Alter Alarm Values Point Alarm High High High Low Low Low Dsab Rpt ame amp Location Type TEED Delay 123 rip Delay 1234 Time Cnt SUCT A l 1 High Suct 28 9 00 30 ANNA 1 0 00 30 ANNA 00 00 0 HEAD A l 2 High Head 350 0 05 00 ANNA 50 0 00 10 ANNA 00 00 0 CMMN1 1 1 1 Mon Proof On 00 05 ANNA off 00 00 N 00 00 0 HTEMP A l 4 Disch Temp 250 0 00 03 ANNA 0 0 00 00 00 00 0 CMMN2 1 1 2 on Proof On 00 05 ANNA off 00 00 N 00 00 0 3 1 l 8 on Proof On 00 05 ANNA off 00 00 N 00 00 0 JO LVL 1 5 Ai Low Gas 10 0 01 00 ANNA 0 0 00 00 00 00 0 PHASELOS ONE Phase Loss On 00 00 ANNA Off 00 00 NNN 00 00 0 LIQUID 1 6 High Temp 150 0 00 30 NNNN 32 0 00 30 N 00 00 0 JO LVL 1 5 High Temp 100 0 00 30 NNNN 10 0 01 00 NNN 00 00 0 SENSCO ONE High Temp 250 0 00 30 ANNA 30 0 00 30 ANNA 00 00 0 VSFN Z on Proof On 00 01 ANNA off 00 00 N 00 00 0 HEAD A 21 1 High Head 350 0 00 00 ANNA 50 0 00 10 ANNA 00 00 0 HEAD B 17 2 High Head 350 0 00 00 ANNA 50 0 00 10 ANNA 00 00 0 HEAD C 17 3 High Head 350 0 00 00 ANNA 50 0 00 10 ANNA 00 00 0 ENTER enters new data ESC exits W O saving data END saves data on screen An explanation of the columns on this
34. d 0 0 0 0 Com 0 0 Norma 10 NONE Unused 0 0 0 0 Com 0 0 Norma 11 NONE Unused 0 0 0 0 Com 0 0 Norma 12 NONE Unused 0 0 0 0 Com 0 0 Norma 13 NONE Unused 0 59 04 9 Com 0 0 Norma 14 NONE Unused 0 0 0 0 Com 0 0 Normal 15 NONE Unused 0 0 0 0 Com 0 0 Normal 16 NONE Unused 0 0 0 0 Com 0 0 Normal ENTER enters new data ESC exits W O saving data END saves data on The first column indicates the board and point assignment followed by the AO point name the current status the offset value the Manual software override state the override value and the inversion state Analog outputs may be offset by a value moving to the offset column and the desired point with the arrow keys then typing in the desired offset value This value will be added subtracted from the actual analog input value before it is used displayed 26 Each analog output may also be set to a manual value by moving to the desired point and the manual column Usethe to rotate to the On press Enter then move to the Value column and enter the desired manual value press Enter and then End to Exit the screen and save the changes This feature is handy for testing and to temporarily fix a bad output until it can be replaced The inversion for an analog output changes the voltage ramp from 0 to 10 for normal to 10 to O for inverted This may be necessary to achieve the desired operation of certain valves or dampers DESCRIPTION Description allows the user to setup ed
35. d Page can be selected Normally 300 baud 103A is recommended for alarm dial out as itis the most reliable noise immune SFAX sets up the number to dial out to a fax machine PAGE sets up the number to call a digital pager There is another setup screen reguired for the pager see Pager Setup The standard editing instructions are given at the bottom of the screen The dial out phone number may be preceded by a T for tone dialing and a P for pulse dialing as reguired The default is pulse dialing Tone dialing is reguired by some of the PBX in store phone systems 55 Edit Site Info Selection of this item produces the following screen 2 LUCKY034 LIVER Edit Site Information Store Name LUCKY034 LIVERMORE Address Typical store City Anywhere USA Office Phone l xxx xxx xxxx Logoff Timing Level 8 9 Lower Levels All Menus 5 mins 5 mins Status Screens 15 mins 15 mins Change Screens 3 mins 3 mins ENTER enters new data ESC exits W O saving data END saves data on screen The Store Data is entered on this screen The data entered here will appear in the alarm report delivered to the local printer or remote alarm printer The Store Name entry at the top will also be printed on alarm reports as well as on each screen The COM 5002 has automatic time out log off timing features that prevent someone from accidentally leaving the system connected to the phone line for long periods
36. duplicates 65 Backup Names Backup Names allows the user to retrieve the names 8 descriptions that are stored in the COM 5002 and store them to a disk file This selection must be used in conjunction with the Com Trol EZCOM communications program Refer to the EZCOM manual for further information Restore Names Allows the user to download the names and description file from a PC to the COM 5002 The EZSET2 editor allows the creation of this file on the PC This selection must be used in conjunction with the Com Trol EZCOM communications program Refer to the EZCOM manual for further information This function requires a level 9 password Backup 5K Data Backup 5K Data allows the user to retrieve the data that is stored in the COM 5002 and stores it to a disk file This includes the passwords alarm dial out phone numbers store info utilitv setup and historv logging setup This selection must be used in conjunction with the Com Trol EZCOM communications program Refer to the EZCOM manual for further information Restore 5K Data Restore 5K Data allows the user to transmit the 5k setup data to the COM 5002 from a disk file This includes the passwords alarm dial out phone numbers store info utilitv setup and historv logging setup This selection must be used in conjunction with the Com Trol EZCOM communications program Refer to the EZCOM manual for further information Requires level 9 password Backup 4K Data Allows the use
37. e manual column Usethe to rotate to the On press Enter then move to the Value column and enter the desired manual value press Enter and then End to Exit the screen and save the changes The last column on the analog input point modification screen allows the Type of sensor to be changed The sensor type is automatically assigned by the MCS 4000 at initial setup time However if a different type of sensor was used such as a 0 to 100 psi transducer for suction pressure instead of the standard 0 200 psi transducer this 25 sensor type may be changed to accommodate this The type may be changed by using the key to rotate through all the possible sensors types until the desired type comes into view Again remember to press Enter and End Note Any sensor that has been placed in the manual mode will have an M placed next to it on the Status screen The Analog Output point modification screen appears as follows RACK A COMPR LTA 25 11 LUCKY034 LIVERMORE 08 16 95 AO Modifications pnt name current offset manual value inversion 1 NONE Unused 0 0 0 0 On 0 0 Inverted 2 11 VSFAN 100 0 0 0 Com 0 0 Normal By 21 1 HEAD AX 1 40 5 0 0 Com 0 0 Norma 4 NONE Unused 0 0 0 0 Com 0 0 Norma 5 NONE Unused 0 0 0 0 Com 0 0 Norma 6 NONE Unused 0 0 0 9 Com 0 0 Norma 7 NONE Unused 0 0 0 0 Com 0 0 Norma 8 NONE Unused 0 0 0 0 Com 0 0 Norma 9 NONE Unuse
38. electing Configure All and pressing ENTER The Z Monitor screen appears as follows 15 LUCKY034 LIVERMORE 08 16 95 09 48 49 Monitor Menu Displav Memorv Alter Memorv Bubble Dump Modifv Bubble Configure One Configure All Restart 5K Modem Setup Systems 1 HVAC A 2 RACK A 3 RACK B 4 RACK C 5 RACK D 6 RACK E Move the Cursor to the Desired Action with Arrow Keys and Press ENTER Then use Arrow Keys to Select Controller amp Task and Press ENTER again When Configure All is selected the 5K will start at address Box 1 and see if it gets a response If it does it will poll for all tasks and all task and I O names The screen will appear as follows Reconfigure One System Attempt A HVAC A TskA 1 SALES 50 TskA 2 SALES 50 TskA 3 STOCKROOM TskA 4 BAKERY DELI kA 5 OUTSIDE SIGN TskA 6 SECURITY skA 7 DECORATIVE TskA 8 CASE kA 9 CASE TSkA10 RECEIVE HEAT TskA11 AC 2 SHUTOFF kA12 MAIN HVAC 1 kA13 BYPASS HVAC1 T kA15 BYPASS HVAC2 T kA17 VS FAULT MON T kA14 HVAC 42 kA16 ANTISWEATS kA18 AMBIENT XFER n n PHAH HH ANNA HAHN N n SALES 2 Unused Unused Unused It will then go to Box 2 and repeat this sequence If any two consecutive 4K s do not respond the process will be terminated Check the box addresses address switch if any controllers present do not respond The System controller menu will t
39. en or the Task Programming Menu depending upon how you got to this screen See Appendix C for examples of all 4000 Task Program screens 17 Select Float Circuits Select Float Circuits allows the user to assign or change the circuits that are being used to float the suction pressure target Use the arrow keys to highlight Select Float Circuits or press S key then press ENTER Select the desired 4K by using the left right arrows to move it into the Next window and press ENTER again The following is an example the screen that will appear 14 LUCKY034 LIVERMORE 08 16 95 09 34 02 Float Circuit Selection 9 AOl RIIC Pril 10 A02 RIIC Secl 11 AO3 RIIC 12 A04 RIIC 13 AOS DTFF 14 A06 MDFM 15 AO7 BFBX 16 A08 FFBX Select circuit with Curso kevs Categorv for selected circuit 1 20 Pril Pri20 21 40 Secl Sec20 Use the arrow keys to move to the desired circuit to be used for floating then type in the appropriate number as indicated in the instructions at the bottom of the screen and press ENTER The numbers are defined as follows 1 20 the primary float circuit for the compressor group number Used to float the suction at all times except when this circuit is in defrost 21 40 the secondary float circuit for the compressor group number that is only used for float when the primary circuit is in defrost When all float circuits have been identified press End key to save transmit 18 Limit F
40. er Phone Numbers Edit Site Info l I l p Change Holidavs Store Hour Changes a A gee lj TE jlo Ly isibu Mat ta a na a ah tannar Alarms Menu ese MA ETE gt History Menu EE TASASE j E A a AAE A Current Alarms Timing Now i ple l Alter Sampling Review Samples History Display Actives l l i Logged Runtimes Utility Data Alter Actives Priority Changes pI Edit Utilitv Setup Pullback Historv Acknowledge l l PA TEE MENT MMA PL ity RO IE M Point Changes ce a a a Ll 1 l gt Description Menu EA eke a locos NT Ma il oy Seed tn MeN et RN a tec Relay Outputs Digital Inputs il 1 System amp Tasks Relay Outputs Analog Inputs Analog Outputs Il l Digital Inputs Analog Inputs Emergency Overrides Output Analogs Pal ee ihe titan aa ae Rec aay A ka ile A gt l Task Programming l vonsonnsoonevereoar ever vene ooes oon eoon reer eeertrertrererreeeretrretrrees Ll od Task Parameters Select Float Ckts jt Limit Float Emergency Overrides AA Systems lt del gt A SYSTEM A B SYSTEM B C SYSTEM C D SYSTEM D With IR Compr A01 IR Compr B01 IR Compr C01 IR Compr D01 2C Fans A01 2T Fans B01 2C Fans C01 2C Fans D01 3T TmpDfrAO1 3T TmpDfrB01 3T TmpDfrCO1 3T TmpDfrD01 4T TmpDfrA02 4T TmpDfrB02 4T TmpDfrC02 4T TmpDfrD02 ST TMEDIAQA GT TmPDIBA 6T TMpDfiCOs ST TMPDIDO TmpDfr TmpDfrB TmpD
41. ew additional pages of the report 35 History Alarm History Each 4000 controller keeps a running log of its last 40 alarms The Alarm History selection allows the user to view this log for any 4000 controller You may move from the alarm history on one 4k to another simply by pressing the left right arrows and then pressing return An example of a History log for a selected 4000 follows RACK A COMPR LTA 25 8 LUCKY034 LIVERMORE 08 16 95 09 40 12 Alarm History Point Alarm Occurred Acknowledged Cleared Value Name amp Location Type Dat Tim Dat Tim Date Time Then Count FFBX1 08 3 7 High Temp O8 12 09759 S 08 12 10 11 27 6 42 FFBX1 08 3 7 High Temp 08 07 18 52 Si 08 07 19 09 25 9 41 FFBX1 08 3 7 High Temp 08 02 16 33 08 02 16 46 22 2 40 FFBX1 08 3 7 High Temp 08 01 15359 25 08 01 16 04 20 3 39 FFBX1 08 3 7 High Temp 07 31 09 59 07 31 10 55 3541 388 FFBX1 08 3 7 High Temp 07 30 19 35 gt 07 30 20 08 43 0 37 1 Power Up 07 28 14 46 07 28 14 46 07 28 14 46 0 0 0 1 Power Down 07 28 14 45 07 28 14 45 07 28 14 45 0 0 0 FFBX1 08 3 7 High Temp 07 28 03 59 07 28 04 18 313 6 36 FFBX1 08 3 7 High Temp 07 21 148271 sos 07 27 17 40 13 4 35 FFBX1 08 3 7 High Temp 07 23 01 27 07 27 11 16 07 23 01 57 15 4 34 7 FFBX1 08 3 7 High Temp 07 22 20 13 07 27 11 16 07 22 21 31 15 0 33 FFBX1 08 3 7 High Temp 07 22 15 5
42. f dial out phone numbers are programmed and or sound a local Sonalert If a printer is connected to the local printer port all alarms can be delivered to the printer as well where hard copy is desired It can also retrieve various alarm reports and allow the user to change the alarm parameters Selecting Alarms from the Main Menu will produce the following sub menu 9 LUCKY034 LIVERMORE 08 16 95 09 39 25 Alarm Menu Current Alarms Timing Now History Display Actives Alter Actives Priority Changes Acknowledge Systems 1 HVAC A 2 RACK A 3 RACK B 4 RACK C 5 RACK D 6 RACK E Move the Cursor to the Desired Action with Arrow Keys and Press ENTER Then use Arrow Keys to Select Controller amp Task and Press ENTER again Use the arrow keys or type the first letter of the desired item and press Enter 33 Current Alarms The Current Alarms report lists all current alarms that have not been acknowledged and any alarms that have been acknowledged but have not yet cleared i e returned back inside the alarm value state A sample of this report follows 9 LUCKY034 LIVERMORE 08 16 95 09 39 38 Current Alarms Alarmed but not Acknowledged Page 1 Rack Point Name amp Loc Alarm Type Date Time Value Count RACK E ALARM E 1 4 Misc Di Alm 08 10 12 56 Off 1 Alarmed and Acknowledged but not inside Alarm Limits Rack Point Name amp Loc Alarm Type Date Time Value Count E
43. fr TmpDfr 7T TmpDfrA04 7T TmpDfrB04 7T TmpDfrC04 7T TmpDfrD04 ST TmpDfrA06 8T TmpDfrBO4 8T TmpDfrC04 8T TmpDfrD04 71 LUM 5002 EZ SET COMMUNICATION CONTROLLER CPU BOARD SEE PAGE 73 SEE NOTE 1 RAM EXPANSION BOARD SEE PAGE 74 SEE NOTE 2 BASE PLATE WTH TERMINAL STRIPS NOTES 1 COM 5002 CPU BOARD CAN BE PURCHASED WITHIN AN MCS 4000 CONTROLLER BOARD WOULD BE MOUNTED OVER MCS 4000 CPU BOARD RAM EXPANSION BOARD IS OPTIONAL AND IS NEEDED ONLY FOR MEMORY REQUIREMENTS OVER 512K 72 RESET PUSHBUTTON DIP SWICH SEE PAGE 3 FOR SETTINGS RAM EXPANSION CONNECTOR COM 3002 CPU BOARD FUSES onan Fi POWER FUSE 1 5 AMPS F3 ALARM LED 1 2 AMP F2 ALARM BUZZER 1 2 AMP RED LED F4 ALARM SILENCE 1 2 AMP GLOBAL BUSS COMMUNICATION TERMINATIONS POWER 10VAC F4 z ALARM CA her PROGRAM CHIP 1 LOCAL TERMINAL PROGRAM CHIP 2 RS 232 LOCAL PRINTER RS 232 U1 ue U3 U4 SATELLITE OR PASS THRU kd 2 o GLOBAL BUS RS 485 U6 U7 UB US x x e Ri A 4 XA2 YY RAM 512K EDGE CONNECTOR FOR PLUG IN MODEM CUM 3002 RAM EXPANSIUN BUARD C3 CAPACITIES AVAILABLE 128K RAM CHIPS isewkfus uej e 0000000000 000000000000000 RAM EXPANSION CONNECTOR o o o o o o o Q kd kd kd kd o o 9000000000 N A NOT APPLICABLE lt RAM CHIPS NOT REQUIRED OR USABLE gt
44. gnment the relav point name and the description Use the up down arrow keys to move to the desired name type in the desired text and press Enter This will move you to the description field Type in the description as desired and press Enter The lt and gt can be used to move within a name or description field Press PgDn to get to other pages as required Remember to press End to save transmit the data and Exit the screen 30 Analog Inputs RACK A COMPR LTA 25 9 LUCKY034 LIVERMORE 08 16 95 09 39 06 AI Descriptions Name Description 1 NONE Unused A I 001 2 l 2 HEAD A A I 002 3 NONE Unused A I 003 4 171 AMBIENT A I 004 5 l 6 LIQUID A I 00 6 l 7 DROPLEG A I 006 al is 5 HR LOCK A I 007 8 NONE Unused A I 008 9 NONE Unused A T2009 10 NONE Unused A I 010 11 ER SUCT A A I 011 12 1 4 HTEMP A A I 012 1 3 1 5 HR LOCK A I 013 14 NONE SENSCO A I 014 15 21 1 HEAD A A 1 015 16 17 2 HEAD B A I 016 ENTER enters new data ESC exits W O saving data END saves data on screen The number is given in the first column 1 to 128 followed bv the board and point assignment the relav point name and the description Use the up down arrow kevs to move to the desired name tvpe in the desired text and press Enter This will move vou to the description field Tvpe in the description as desired and press Enter The lt and gt can be used to move within
45. hange Holidays Four different Holiday Classes may be setup and each Group task assigned to the desired Holiday Class Holidays are setup on a Begin to End basis thus enabling holidays of longer duration than 24 hours to be accommodated with one entry If the holiday is only one day make sure to enter the same date in the Begin and End dates Dates are entered with a slash separating the day and month Note The group must be entered first before the year day and month may be entered 62 The Change Holidays screen appears as follows Class Begin 0 DO TOTO OO 00 00 00 00 00 00 00 00 00 00 00 00 00 00 ER enters Year 00 00 00 00 00 00 1 LUCKY034 LIVERMOR 00 0 00 0 00 0 00 0 00 0 00 0 00 0 0 0 0 0 0 0 0 new data 0 OOO O Holiday List End Class Begin Year End 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 ESC exits W O saving data E 08 16 95 09 47 52 Class Begin 0 O OO OO 00 00 00 00 00 00 00 00 00 00 00 00 END saves data Year 00 00 00 00 00 End 0 00 0 00 0 00 0 00 0 00 00 00 OOO OO on Screen Note If you want a Holiday to repeat on the same month and day each year enter the year as 80 63 Store Hour Changes Where relative scheduling is used it operates on the basis of store hours The store hours may be set
46. hen reflect the actual controller system configuration with their appropriate names The description names may be modified through the Description menu see 3 2 This completes the procedures that only need to be performed on a new installation or when the COM 5002 is replaced or tasks are added to any 4K setup program 10 The other Z menu commands will be covered later If an asterisk follows any System designation it indicates that the COM 5002 has lost communications with this particular 4000 The COM 5002 communicates with each MCS 4000 every 6 seconds If it fails to get the proper response after 10 consecutive tries it waits 5 minutes then again tries 10 times Again it waits 5 minutes and tries 10 times If it fails this third time it places the asterisk after the name logs the event and initiates an alarm At this point the COM 5002 will not try to communicate with this controller s until 1 hour has expired It will then repeat this procedure again If communications is successful the asterisk will be removed and the alarm will be cleared If it is not successful it will wait another hour and try again etc The user can force the COM 5002 to try and communicate with the controller s through the Misc sub menu selection of Clear Box Failures If a follows any System designation it is indicating that an alarm condition s is present on that controller that has not yet been successfully dialed out The overrides the
47. initial screen will appear as follows l ANSI Std Color CRT 2 ANSI Std Mono CRT 3 TELEVIDEO 905 emulation 4 LINK 125 with attribute char 5 9 Unused Select Terminal Model The user then has 30 seconds in which to select the proper terminal or the svstem will automatically hang up ANSI Std applies to communications programs such as Xtalk Mark4 Access Bitcomm etc that use ANSI standards Com Trol will supply the necessary key files translation programs to enable these programs to work properly After typing the terminal selection number the following screen will appear without pressing ENTER 2 4 LUCKY034 LIVERMORE 08 16 95 09 29 18 Password Entry Copyright 1995 Universal Enterprises Inc Password Entry Three incorrect logs off system Enter Password The user then types in their password 4 TO 6 characters and presses ENTER Asterisks are displayed rather than the actual password to prevent others from viewing the password As indicated three tries are permitted to enter a valid password after which the user is disconnected The COM 5002 is shipped with a standard PASSWORD Ata new installation the person responsible for security should 1 Gain access to the system using the standard Password COM5k2 at level 8 2 Add Passwords as required for the installation 3 Remove the standard password MENU STRUCTURES AND REPORTS
48. it custom names for the 4K s all Tasks and I O points and to enter descriptions for each point and task that are kept in the 5K only Highlight Description on the Main Menu with the arrow keys or by typing a D and then press Enter The following screen will appear 10 LUCKY034 LIVERMORE 08 16 95 09 38 08 Description Menu System amp Tasks Relay Outputs Digital Inputs Analog Inputs Output Analogs Systems 1 HVAC A 2 RACK A 3 RACK B 4 RACK C 5 RACK D 6 RACK E Move the Cursor to the Desired Action with Arrow Keys and Press ENTER Then use Arrow Keys to Select Controller amp Task and Press ENTER again 27 System 8 Tasks This selection allows the user to establish the names for the systems 4K s and tasks that are displayed on all the system selection menus and at the top of the various status and program screens These names will be placed in the 4K s as well The description portion will only reside in the 5K After System 8 Tasks has been selected the user then selects the desired 4K system with the arrow keys and presses ENTER The desired names may then be typed in using the arrow keys to move to the desired location and the Enter key to secure the change The lt and gt with shift key will move you within the name or description field for editing An example of a System 8 Tasks screen follows RACK A COMPR LT
49. l contains all the capabilities of the passwords at lower levels plus its additional described feature The levels are currently defined as follows 52 Level 9 access and change to everything Option restrictions do not apply 8 access and change to everything except file transfers downloads and reconfigure and option restrictions apply 7 access to all program change screens option restrictions apply 6 same as 7 5 access to controller status and description screens w no change 4 same as 5 3 special purpose yet to be defined 2 special purpose yet to be defined 1 special purpose yet to be defined An example of the Modify Password selection follows 3 LUCKY034 LIVERMORE 08 16 95 09 45 44 Password Auth 1 UEI450 9 2 AOM5K2 8 3 COM5K2 7 4 xxxxxx 0 5 XXXXXX 0 6 XXXXXX 0 7 XXXXXX 0 8 XXXXXX 0 Options A Full Edit E B Task Edit E C Alarm Edit G D Defrost Ovrd H ENTER enters new data Modifv Password List Edit Options ABCDEFGHIJKI ABCDEFGHIJKI ABCDEFGHIJKI ABCDEFGHIJKI KI K KI 3 C E C 233333 ABCDEFGHIJ ABCDEFGHIJ ABCDEFGHIJ ABCDEFGHIJKL ABCDEFGHILKLM C z z 2 2222 C z A A A A E UU A Schedule Ovrd I All Boxes M CMPR Box History Edit J RACK Box N TEMP Box Point Edit K HVAC Box Schedule Edit L SNGL Box ESC exits W O saving data END saves data on
50. loat The amount that the suction pressure target is allowed to float up and or down can be set from 0 to 4 10 psi This can be performed through the 5K as well as on site through the 4K front panel Select Limit Float with the arrow key or press the L key and press ENTER Next select the desired 4K with the arrow keys When the desired 4K is in the Next window or any task on that 4k press ENTER The following screen will then be displayed 12 LUCKY034 LIVERMORE 08 16 95 09 36 06 Float Limits Upper Limit Lower Limit Zero 0 PSI Zero 0 PSI One 1 PSI One 1 PSI Three 3 PSI gt Three 3 PSI gt Five 5 PSI Five 5 PSI Seven 7 PSI Seven 7 PSI Ten 10 PSI Ten 1 PSI Select limit with Up Down Arrows change sides with Left Right Arrows The Limits default to allow a float upwards of 5 psi and downwards of 3 psi from the initial target pressure setting If a change is desired use the arrow kevs to move up down and left right The gt will follow your movement and the float limit value will be highlighted When you are on the desired float limit press ENTER Any further movement in this column will cause the float limit to move with it so either move to the other column or press End when the values are set as desired to save transmit the change Note You will see the following screen from time to time when the 5K is reguesting waiting on information from the
51. lter Memory As in Display Memory the memory of the COM 5002 can be altered patched with this command Only those that are completely versed with the software should ever attempt to use this command Bubble Dump This command allows the user to select examine two 64 byte sectors of the battery backed ram at a time by entering the desired starting sector address PgUp PgDn will move you two sectors at a time and arrow up down will move you one sector at a time Modify Bubble Like Dump bubble this command allows the user to select and modify two 64 byte sectors of the battery backed ram at a time by entering the desired starting sector address PgUp PgDn will move you two sectors at a time and arrow up down will move you one sector at a time Configure One amp Configure All After the system is brought on line or after any new controller is added to the system the Configure One or All selection causes the COM 5002 to go out and poll the global bus to determine which controllers are connected to it or are responding and uses this information to setup the System Controller selection menu This command should only be used after everything is up and on line prior to entering the descriptions since this data is stored sequentially and would be lost if a controller appeared within the address sequence after the configuration was initially activated The first 4000 controller address must start at 01 and the rest must follow consecuti
52. lter Phone Numbers Note If number 2 or 3 fails 5 times or schedules out while attempting to call the call is redirected to number 1 Number 4 is a only a dummy and is redirected to a local printer Number 5 is only for Test Calls Alarm Call Schedules Morning Call Schedules phone Type From To On Days From To On Days 1 XXX XXX XXXX 300 0000 0000 0000 0000 2 X XXX XXX XXXX 300 0000 0000 0000 0000 3 X XXX XXX XXXX 300 0000 0000 0000 0000 4 X XXX XXX XXXX 300 0000 0000 0000 0000 5 X XXX XXX XXXX 300 0000 From To Holidav Groups 1 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 2 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 ENTER enters new data ESC exits W O saving data END saves data on screen 54 As indicated if phone numbers 2 and 3 cannot be reached after 5 attempts during its scheduled time days the alarm s will be dialed out to phone number 1 Phone number 4 is only used to direct alarms to the local printer port on the 5k2 Phone number 5 is only used to indicate when if a daily test call is to take place The FROM and TO columns provide the schedule when the number is to be active This must be entered If 24 hours is desired use 0000 to 2359 Putting a space or any character other than 1 to 9 in the first space may temporarilv disable a phone number The modem type defaults to 300 Baud By using the keys 1200 2400 4800 9600 19 2K SFAX an
53. o Com SW Overtime not used I O Override indicates when any relay has been placed in manual On or Off through the software Acknowledge All current active alarms can be acknowledged with this menu selection simply by moving to this item and pressing Enter The date time will then be posted in the alarm history report 40 HISTORY History consists of runtime information that is stored in each 4000 utility data electrical consumption that is stored in the COM 5002 and reguires the use of a PMA pulse meter adapter than can handle up to eight separate meters and custom history data from input and outputs that is setup and stored in the COM 5002 This is separate history data from that which is stored in each 4000 Selection of the History function on the main menu produces the following sub menu 8 LUCKY034 LIVERMORE 08 16 95 09 40 59 History Menu Alter Sampling Review Samples Logged Runtimes Utility Data Edit Utility Setup Pullback History Systems 1 HVAC A 2 RACK A 3 RACK B 4 RACK C 5 RACK D 6 RACK E Move the Cursor to the Desired Action with Arrow Keys and Press ENTER Then use Arrow Keys to Select Controller amp Task and Press ENTER again Use the arrow keys or the first letter of the desired item to select your choice then press Enter 41 Alter Sampling The COM 5002 can also be used to collect history data and store it in its batterv backed ram The amo
54. of time The log off settings are adjustable Password levels 8 8 9 can have one set of timings and all other password levels another set The timing setting for menus determines how long you can stay on a menu without making a selection before the system will back you out to the next menu if you re in a sub menu The system will continue to back out menu by menu after each log off time out until it disconnects at the terminal select screen The viewing of status screens has a separate log off timing setting and change screens have another 56 Clear Box Failures This selection causes the COM 5002 to try and establish communications with any 4000 controller s that are currently not being polled due to their failure to communicate 10 consecutive times for 3 consecutive 5 minutes periods the asterisk indicating this on the Main Menu If the problem was a transient condition and communication is successful the asterisk will not return and normal polling will resume If a hard failure has taken place then the system must be serviced to determine and fix the problem Pager Setup The Pager Setup screen appears as follows 2 LUCKY034 LIVERMORE 08 16 95 09 46 20 Pager Setup Pager Delay Pager Repeat Count Pager Code 1 to 999 sec 0 to 5 Max 12 char fl 0 0 2 0 0 3 0 0 A 0 0 5 0 0 ENTER enters new data ESC exits W O saving data END saves data on screen The first column specifies
55. ommunications Host Controller gives the 4000 Series EZ SET Controllers the capabilities of COM NET global bus RS 485 one local terminal RS 232 local printer and remote 2400 OR 14 4K Baud modem communications The COM NET global bus provides central communication for all 4000 EZ SET controllers and one point tie in for the local alarms alarm acknowledge and time synchronization It provides basic centralized reports and control functions consisting of alarm status and logging current I O status names and descriptions passwords additional history logging detailed status reports utility reports program viewing and changing with cursor control supported for a variety of terminals Figure 1 illustrates the basic communications set up for 4000 Series controllers with a COM 5002 and its available ports Local Alarm Printer Modem Phone E Terminal Global Bus More 4000 Max 16 LOCAL BUS I O BOARD O BOARD O BOARD O BOARD O BOARD I O BOARD I O BOARD I O BOARD I O BOARD I O BOARD I O BOARD I O BOARD MORE I O BOARDS HARDWARE The COM 5002 consists of a processor board an optional ram storage board and a half card modem housed in an enclosure The microprocessor board utilizes a Hitachi 64180 running at 12 Mhz 256k of EPROM is provided for program storage and 256k for temporary data storage 512k of battery backed ram is provided on the processor board An interface to the
56. on changes require that the task be deleted and re added since they often affect the I O configuration 15 TASK PROGRAMMING Task Programming is used to make all setpoint changes to a selected task and also provides access to the Float Circuit assignment Float Limits screens and the Emergency Overrides Defrost screens When Task Programming is selected from the Main Menu the following submenu will be displayed 1 LUCKY034 LIVERMORE 08 16 95 09 32 55 Task Menu Task Parameters Select Float Ckts Limit Float Emergency Overrides Priorities Hourly Offsets Systems 1 HVAC A 2 RACK A 3 RACK B 4 RACK C 5 RACK D 6 RACK E Move the Cursor to the Desired Action with Arrow Keys and Press ENTER I6 IThen use Arrow Keys to Select Controller amp Task and Press ENTER again Task Parameters The task parameters are the setpoints associated with the task If you desire to change the setpoints press Enter with Task Parameters highlighted then select the task with the arrow keys use the if you need to see a list of the tasks to choose from and press ENTER when the desired task is highlighted or in the Next window A typical Task Parameters Alter Setpoints screen appears as follows 16 RACK A COMPR LTA 25 3 LUCKY034 LIVERMORE 08 16 95 09 30 20 Alter Setpoints Category Compres Name COMPR LTA 25 Tmp 25 0 Suction Temperature Trgt PSI Oil PSI Trip Level PSI
57. r task that is displayed in the window after the word NEXT can be changed by pressing the up and down or left and right arrow keys to move to the controller desired or to the task on that controller that the information is desired then press ENTER Note For information that is applicable to a 4K such as Input Analogs you may be on any task in that controller when ENTER is pressed and get the reguested information need to move to the specific task For information that is specific to a task such as Current Status you Note All of the prompts given at the bottom of any of the screens will not always apply to the specific screen being viewed If you want to see a list of the tasks that are on each 4K type 2 after selecting Current Status and the following screen will appear 4 LUCKY034 LI NEXT HVAC A A HVAC A B RACK A 1Li SALES 50 IRf COMPR LTA 25 2Li SALES 50 2Ad SUBCOOLER A 3Li STOCKROO 3Ad HOT WATER 4Li BAKERY DELI 4Ad HW LOCKOUT 5Li OUTSIDE SIGN 5Ad ALARM 6Li SECURITY 6Ad SENSCO 7Li DECORATIVE TAd BYPASS 8Li CASE 8Fn VS EVAP COND 9Li CASE 9Tm AOl RIIC 10Li RECEIVE HEAT 10Tm AOZ RIIC 11Li AC 2 SHUTOFF liTm A03 RIIC 12Cp MAIN HVAC 1 12Tm A04 RIIC 13Ad BYPASS HVACI 13Tm AO5 DTFF 14Cp HVAC 2 14Tm AO6 MDEM 15Ad BYPASS HVAC2 15Tm A07 BFBX 16As ANTISWEATS 16Tm A08 FFBX Then use Arrow Key
58. r to retrieve the setpoints setup data from the selected 4000 controller and store it to a disk file This selection must be used in conjunction with the Com Trol EZCOM communications program Refer to the EZCOM manual for further information 66 Restore 4K Data Allows the user to download the setpoints setup data from a PC to the COM 5002 then to the 4K This selection must be used in conjunction with the Com Trol EZCOM communications program Refer to the EZCOM manual for further information Requires a level 9 password Z MONITOR The Z Monitor contains commands that should only be used by trained personnel to perform specific functions within the COM 5002 4000 system By typing in a Z at the Main Menu if a level 9 password is active the following screen is obtained 15 LUCKXO34 LIVERMORE 08 16 95 09 48 49 Monitor Menu Displav Memorv Alter Memorv Bubble Dump Modifv Bubble Configure One Configure All Restart 5K Modem Setup Systems 1 HVAC A 2 RACK A 3 RACK B 4 RACK C 5 RACK D 6 RACK E Q Move the Cursor to the Desired Action with Arrow Keys and Press ENTER Then use Arrow Keys to Select Controller Task and Press ENTER again 67 Display Memory The contents of the memory of the COM 5002 can be viewed with this command The user selects the desired starting address and 256 bytes at a time will be displayed on the screen PgUp PgDn will move you to the next 256 bytes A
59. ransmitted over the global bus Thus groups should only be assigned to seconds intervals when absolutely necessary As noted at the bottom of the screen the entered interval is divided by 6 seconds and rounded down For example an entry of 45 seconds would end up with an interval of 42 seconds The number of blocks sets up the length duration of the log The user may enter from 1 to 16 blocks where each block contains 256 entries 8192 bytes per block The number of blocks remaining in the 43 battery backed ram storage is also indicated If a sampling interval of 15 minutes were selected along with 1 block then the log would contain data covering a period of 64 hours 2 67 days The newest entry is added to the front of the log and the oldest entry when the log is full is discarded An example of a completed group follows 8 LUCKY034 LIVERMORE 08 16 95 09 40 59 Alter Point Sampling Group 1 RACK A A System 2 RACK A Interval 5 Mins 0 Secs 2 Blocks 1 Remain Unused Type Circuit Type Circuit AI l 1 SUCT A AI l 2 HEAD A AT l 3 DISCH A RO l 1 COMP1 1 RO l 2 COMP2 1 RO l 3 COMP3 1 DI l 1 CMMN1 1 DI 1 2 CMMN2 1 DI 1 3 CMMN3 1 El 1 1 COMPR LTA 25 E2 1 1 COMPR LTA 25 RO l 4 HOT WTR Intervals rounded down by 6 Sec One Block equals 256 Samples Zero Entry for Interval Blocks System or Box WILL erase group ENTER enters new data ESC exits W O saving data END saves d
60. relay output board I O Override refers to the software overrides that may be activated through the MCS 4000 keyboard or via the COM 5002 An example of this screen follows RACK A COMPR LTA 25 8 LUCKY034 LIVERMORE 08 16 95 09 40 59 Callout Priority List Type of Alarm 12 34 Tvpe of Alarm l 23 E Lost Boards ANNA Sensor Failure ANNA Oil Failure ANNA Discharge Temp ANNA Abnormal Term NNNN Sw Override NNNN Sw Overtime NNNN IO Override NNNN ENTER enters new data ESC exits W O saving data END saves data on screen 39 Note Lost Boards and Sensor Failures are the only two items that default to A Thus itis important on a new installation to set the desired alarm functions after the system is up and on line Lost Boards 5K is not receiving communication with I O boards Sensor Failure reports open and shorted sensors Oil Failure reports oil failure events but only applies if the 4K is doing direct oil failure control Discharge Temp reports high discharge temp compressor shutdown only if 4K is doing direct discharge temperature control Abnormal Term indicates that any temp defr circuit that is set up for defrost termination control has terminated at the minimum defrost time failsafe time or was overridden SW Override reports any movement of the 3 position override switches on the relay boards if so equipped from Com to On or Off or from On or Off t
61. s Select Controll VERMORE 08 16 95 09 29 50 Main Menu Current Status SALES 50 C RACK B D RACK C IRf COMPR LTB IRf COMP C 10 2Ad SUBCOOLER B 2Ad SUBCOOL C 3Ad HEAT REC B 3Ad HEAT REC C 4Ad HT REC LOCK 4Ad HR LOCKOUT 5Ad ALARM B SAd ALARM C GAd SENSCO B 6Ad SENSCO C 7Ad BYPASS B 7Ad BYPASS E 8Ad DROP LEG B gAd RUPTURE DSK JAd FREON SNIF B 9Ad DROPLEG C 10Ad OISTURE B 10Ad FREON SNIF C 11Tm BOl RIFF 11Ad MOISTURE C 12Tm BO2 RIFF 12Tm COl MDMT 13Tm BO3 RIFF 13Tm CO2 MDMT 14Tm BOL RIFF 14Tm CO3 MDMT 15Tm BO5 RIFF 15Tm C04 PKDL 16Tm BO6 RIFF 16Tm CO5 PKDL er 8 Task and Press ENTER again Move to the desired controller task with the arrow keys the window at the top will display the task that is currently highlighted Press ENTER when the desired task is displayed in the window If there are more than 16 tasks on the controller they will be scrolled into view when the cursor reaches the bottom of the screen When initially brought up Dip switch number 6 must be set to the left to initialize the system The switch is returned to the right when the instructions on the screen so indicate if you have terminal hooked up The screen menu as shown previously will then be displayed The actual configuration may then be obtained by going into the Monitor press Z on the Main Menu and s
62. screen The Edit Options provide further flexibility and definition as to what each password can do Letters A H can provide restrictions as to what type of things may be changed levels 8 and below and letters N let you restrict access as to the type of 4K library Full access would be provided with letters A and I To change the Edit Options use the letter keys to toggle to the desired options Press Enter after making changes in each field then press End to save and transmit 53 Alter Phone Numbers The COM 5002 can provide alarm dial out to up to 4 different phone numbers with two different schedules for each The schedule includes an active time and day XSMTWRFABC12N where X all days S Sunday M Monday T Tuesday W Wednesday R Thursday F Friday A Saturday B Monday Friday C Monday Saturday 1 Holiday Group 1 2 Holiday Group 2 and N the inverse of the schedule i e the schedule will be active outside the times specified Each Holiday group contains 4 dates that are from to thus enabling Holidays of more than 1 day duration to be programmed on one Holiday The 5th phone number schedule allows the user to setup a Test Call schedule which will cause the Com 5002 to make a dial out call and deliver the test call message to the specified phone number at the programmed time on the Scheduled active days The screen appears as follows 3 LUCKY034 LIVERMORE 08 16 95 09 45 50 A
63. time then goes through the drip time if programmed Termination of any type is ignored for emergency defrost through the 5K 21 Point Changes The Point Changes selection allows the user to view status change type inversion or offset or to override relay outputs digital and analog inputs as appropriate to the I O point type It also allows the user to activate a timed override for HVAC TOD tasks or perform an Emergency defrost for Temp Defrost Tasks The Point Modification Menu appears as follows 12 LUCKY034 LIVERMORE 08 16 95 09 36 49 Point Menu Relay Outputs Digital Inputs Analog Inputs Output Analogs Emergency Overrides Systems 1 HVAC A 2 RACK A 3 RACK B 4 RACK C 5 RACK D 6 RACK E Move the Cursor to the Desired Action with Arrow Keys and Press ENTER Then use Arrow Keys to Select Controller amp Task and Press ENTER again The user may then select the type of point desired The following screen appears if Relay Outputs is selected 22 A A OM 201 RACK A COMPR LTA 25 11 LUCKVO34 LIVERMORE 08 16 95 09 37 02 RO Modifications f pnt name current switch manual inversion 1 NONE Unused Off Com On Inverted 2 1 1 COMP 1 1 On Com Com Normal 3 1 2 COMP2 1 On Com Com Normal 4 1 3 COMP 3 1 On Com Com Normal 5 4 8 SUBCL A On Com Com Normal 6 1 4 HOT WTR Off Com Com Inverted 7 l 6 HW LOCK Off Com Com Normal 8 15 ALARM A
64. ty report for each meter Meter Circuit 1 5 LUCKY034 LIVERMORE 08 16 95 09 43 5 Utility Data Multiplier 0 000 15 Min Window 0 AM Daily PM Monthly Hour Today Yesterday Hour Today Yesterday This Last 0000 0 0 Noon 0 0 MTD 0 0 0100 0 0 0100 0 0 Peak 0 0 0200 0 0 0200 0 0 at 00 00 00 00 0300 0 0 0300 0 0 Date 00 00 00 00 0400 0 0 0400 0 0 Weekly 0500 0 0 0500 0 0 Sun 0 0 0600 0 0 0600 0 0 Mon 0 0 0700 0 0 0700 0 0 Tue 0 0 0800 0 0 0800 0 0 Wed 0 0 0900 0 0 0900 0 0 Thu 0 0 1000 0 0 1000 0 0 Fri 0 0 1100 0 0 1100 0 0 Sat 0 0 Total 0 0 Yearly Peaks 0 0 00 00 00 00 YTD 0 0 ESC Previous Screen amp to next meter or enter meter number This report gives the kWh by hour for today and yesterday along with the hourly peak KW and time of occurrence at the bottom The month to date MTD and last months kWh as well as the peak KW and time amp date of occurrence are given at the upper right Below this the weekly kWh by day of the week for this week and last is shown At the bottom right the year to date and last years total kWh are provided The keys can be used to move from meter to meter 49 Edit Utility Setup Each meter must have its name the appropriate multiplier and the Demand Window interval entered to produce the correct KW value from the raw pulse This is done on the Edit Utility Setup screen which looks like the following
65. unt of data that can be stored depends upon the amount of ram purchased by the customer see Hardware The user can set up logging groups for any input output on a 4000 controller A group may contain up to 12 elements inputs outputs The elements in a group must all be from the same 4000 controller A maximum of 32 groups mav be setup with a maximum of 16 groups for anv one 4000 controller The logging interval and duration is programmable for each group The duration must be selected in blocks a block is 256 entries The minimum interval is 6 seconds and the maximum interval is 60 minutes A maximum of 8192 entries is permitted for each element reguires a maximum of 4 megabytes of ram storage Selection of Alter Sampling produces the following screen 6 LUCKY034 LIVERMORE 08 16 95 09 42 02 Alter Point Sampling 1 RACK A 2 RACK B 3 RACK C 4 RACK D 5 RACK E 6 EVAP 7 TEMPS A 1 8 EMPS A 2 9 EMPS B 1 10 EMPS B 2 11 EMPC 1 12 EMPC 2 13 EMPC 3 14 EMPD 1 15 EMPD 2 16 EMPD 3 17 DEFR A 18 DEFR B 19 DEFR C 20 DEER D 21 HVAC 1 22 HVAC 2 23 LIGHTS 24 ANTI SWEAT 23 EST 26 27 28 29 30 31 32 Group Number 25 ESC Previous Screen Arrow Keys to next group or enter group number This screen shows the 32 possible groups with the 10 character name that has been entered when the group was defined To enter a new group select the next blank group number by using the
66. up in the 4000 as part of the Initial Set up procedure They may be altered through the Com 5002 by selecting Store Hour Changes The Store Hours Change screen appears as follows ENTER enters new data Store Hours List Open Close Sunday S Mondav M Tuesdav T Wednesdav W Thursday R Friday E Saturday A ft AGATA AS e e AD ASE AD dr E a ESC exits W O saving data 24 24 24 24 24 ES AA E ASS O DT 0 AD END saves data on screen Use the cursor to move to the desired day and open close entry then type in the hour in 24 hour format Q MONITOR The Q Monitor contains commands that should only be used by trained personnel to perform specific functions within the COM 5002 and MCS 4000 system By typing in a Q at the Main Menu if a level 9 password is active the following screen is obtained 13 LUCKY034 LIV ERMOR Backup Menu Backup Names Backup 4K Data Backup 5K Data Backup All Systems 1 HVAC A 2 RACK A 5 RACK D 6 RACK E Restore Restore Restore Copy 5K 3 RACK B E 08 16 95 09 50 02 Names 4K Data 5K Data to 4K 4 RACK C Move the Cursor to the Desired Action with Arrow Keys and Press ENTER Then use Arrow Keys to Select Controller Task Move the cursor to the desired selection and press Enter and Press ENTER again Note The first letter cannot be used to select the entry due to
67. vely Once two addresses are tried and no response is received the process is automatically terminated 68 The Configure screen will look like this as it is polling a 4K Reconfigure One System Attempt A HVAC A SALES 2 Unused Unused Unused TskA 1 SALES 50 TskA 2 SALES 50 TskA 3 STOCKROOM TskA 4 BAKERV DELI TskA 5 OUTSIDE SIGN TskA 6 SECURITY skA 7 DECORATIVE skA 8 CASE TskA 9 CASE TskA10 RECEIVE HEAT TskA11 AC 2 SHUTOFF TskAa12 MAIN HVAC 1 TskA13 BYPASS HVAC1 TskA14 HVAC 2 TskA15 BYPASS HVAC2 TskA16 ANTISWEATS TskA17 VS FAULT MON TskA18 AMBIENT XFER Modem Setup The modem setup screen appears as follows 14 LUCKY034 LIVERMORE 08 16 95 09 49 49 Modem Setup Modem Dial AT NO Extended Alarm Info Disabled Local Alarm Receiver Disabled ENTER enters new data ESC exits W O saving data Modem Type L19K Modem Setup ATVOQLE0 amp C1 amp D2S0 2S7 30 N3 FCLASS 0 END saves data on screen 69 The Modem Type is displayed first This is automatically detected if one of Com Trol s supported modems is used The Modem Setup string and Modem Dial string follow Those well versed in modem technology should only modify these three items The COM 5002 will take care of these items as long as COM TROL has supplied the modem Extended Alarm Info provides a second line of descriptive information that will
68. wing screen will appear after ALTER SCHEDULE is selected 1 LUCKY034 LIVERMORE 08 16 95 09 47 13 Schedule Time amp Days Schedule Group 1 Tasks using this group f 1 SALES 50 On Davs On Davs From To XSMTWRFABC1234NZ From To XSMTWRFABC1234NZ ENTER enters new data ESC exits W O saving data END saves data on screen All tasks using the particular schedule group displayed will be listed If a different schedule group is desired use the up down arrows to toggle through the groups When the desired task is found press Enter to display the schedule s for that group 60 A sample schedule appears as follows 1 LUCKY034 LIVERMORE 08 16 95 09 47 19 Schedule Time amp Days Schedule Group 1 Tasks using this group f 1 SALES 50 On Davs On Davs From To XSMTWRFABC1234NZ From To XSMTWRFABC1234NZ 0600 2400 X 0000 0000 New Schedule ENTER enters new data ESC exits W O saving data END saves data on screen This is an absolute schedule Use the arrow keys to move to the desired field to enter edit To enter the times type in the four digits in 24 hour format then press Enter To select the On Days type in letter for the day s that you want then press Enter When all values are entered press End to save the data If a relative schedule is used it is selected by the Z at the end of the On Days list A relative schedule operates off

COM-5002 USER MANUAL

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