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1. Hote Software must be restarted and motors ernel speed 15 we mu maw Figure4 8 Pin amp Port Dialog 20 WWW DDCNC COM The sub pages you need to set include Motor Outputs Input Signals Output ignals and Spindle Setup First Click to enter Motor Outputs This page is to select the stepper motor control pin Because our usbmach3 interface board stepper motor signals are fixed o here only need to Select no need to select the specific pin See as Figure4 9 o make the Z axis to the same direction Z axis s Dir low should be set to Other axes s should be set as system need Engine Configuration Ports amp Pins Encoder MEF Spindle Setup Mill Options Port Setup and Axis Selection Motor Outputs Input Signals Qutput Signals Enabled Step Pint Dir Pin Step Low Step Port Dir LowAc AIBAJJOS b 19 dEUJ Spindle Figure4 9 Stepper motor port settings dialog Click Input Signals Into the input signal settings page See as Figure4 10 Engine Configuration Ports amp Pins Encoder MEGF Spindle Setup Mill Options Fort Setup and Axis Selection Wotor Outputs Input Signals Qutput Signals Signal Enabled Port Pin Number Active Low Emulated HotKey A 1 1 1 la la 1 1 Pins 10 13 and 15 are inputs Only these 5 pin mumbers may be Automated Setup of Inputs2. 21 WWW DDCNC COM Engine Configuration Ports amp Pins Encoder MEF Spindle Setup Mill Options Fort Setup and Axis Selection Motor Outputs Input Signals Qutput Signals Enabled Port Pin Number Active Low Emulated HotKey im G 0 9 uff af ff uf x ar 0 Fins 10 13 and 15 are inputs Only these 5 pin numbers may be Automated Setup of Inputs e J x er CD X Vv CD Figure4 10 IO limited Input Settings dialog Here you can configure according to your actual needs the corresponding function Optional Function include XYZABC6axis s Upper and lower limit XYZABC6axis s HOME point Engine Configuration Ports amp Pins Encoder MPG Spindle Setup Mill Options Fort Setup and Axis Selection Motor Outputs Input Signals Qutput Signals Signal Enabled Port Pin Number Active Low i Emulated HotKey Input 3 Input 4 Probe Index Limit Ovrd EStop NANAA NN THE On Pins 10 13 and 15 are inputs Only these 5 pin numbers may be Automated Setup of Inputs Figure4 11 Estop Probe and index Setting dialog PROBE ESTOP and Spindle speed back index Setting see as Figure 4 11 PIN of index should be set to 0 and probe s pin number is 2 estop s pin number is l Click Output Signals to enter the Output signal setting page See as Figure 4 12 22 WWW DDCNC COM Engine Configuration Ports amp Pins Encoder MEGF
3. Bach3 CHC Licensed To Naot onar itka Function Cfz P Select Hative Units l Alt Ti Pati Alt 4 Forts and Fins Ee View Wizards Uperator Plugin Control Help Motor Tuning General Contig System Hotkeys Homing Limits TonlFath Slave Axis Backlash Fixtures ToolTable Contig Plugins spindle Pulleys cate 4 Setup e x er CD X N CD pave Settings Figure4 2 get in config plugins Plugin Control and Activa ion PlugIn Name DDSM DDREAM PlugIn Ver 2 0a Flash FlashScreen SWF PlugIn A Fenerty 8 Bar layStick JeyStick Plugin Art Fenerty Ver1 0e PrinterScope Port Scope 1 00 046 ShuttlePro XHC FOR MACH3 HBO4L V3 56 TurnDiags Turn Diags 1 00 1 Video B Barker Ver L0 LMM Figure4 3 click config of DDSM 18 WWW DDCNC COM Dialog EZO DOUM V3 0 ddream device buffer 400 MIS jog buffer 100 mz Figure4 4 config dialog In this dialog you can change buffer time Suggest setting is device buffer to 400ms and jog buffer to 100ms If your system is not stable pls increase device buffer time E Motor operating parameters setting Mach3 CNC Licensed To MaoMA l onar File MEN Function Cfgs View Wizards Operator Plugin Control Help n Select Native Units Forts and Pins General Config System Hotkeys Homing Limits ToolPath Slave Axis Backlash Fixtures ToolTable
4. Config Plugins Spindle Pulleys ma Safe Z Setup k e dia Save Settings mi IIBMIJOS p0 Jojdeyy I Alt 2 _Tool Path Alt 4 Offsets Alt 5 Settings Alt 6 uu e Figure4 5 Motor operating parameter setting menu entry See as Figure 4 5 From submenu motor tuning of the menu config into the motor parameter settings dialog See as Figure 4 6 r Axis Selection Velocity Velocity inches per Minute 0 4 0 6 a a 1 1 2 Time in Seconds Accel PP PF Velocity Acceleration Step Pulse Dir Pulse Steps per In s or mm s per min in s or mm s secfsec G s 1 5us 0 5 po 2 pf poe po o d m Figure4 6 Motor operating parameter settings dialog 19 WWW DDCNC COM The parameters are defined as follows Steps per Pulse equivalent it is number of pulses required with axial movement Imm This can be calculated by lead screw pitch and motor drive segment Such as pitch 2 5mm 2 phase motor 8 segments Calculation method 1s 8 200 2 5 640 Velocity The speed is the axial velocity Units is mm s Recommended settings 1500 Acceleration Units is mm s2 Recommended settings 200 Step Pulse Step Pulse Cannot be set it s 2 5us in default Dir Pulse Dir Pulse Cannot be set it s 2 5us in default Attention The parameters for each axis is not necessarily the same To select the axis and then set parameters You should click SAVE AXIS SETTINGS After setting E Po
5. OTI OT4 OTE GAO OTA OTH GNO OTI O ICS afi i i V OUTPUT PORT MI LOTI OTI OTE gv OTT OTO Sv OTTI OTI 200KHz X AXIS USBMACH3 CARD g 3 LJ a rd E gt A ki LE E l No best but better _ Digital Dream for you I THU SK INTI Wid MIA ln Fo F Figure2 1 Block of Function 6 WW W DDCNC COM HE A USB PORT This interface is connected to the computer through a USB line You can use the software mach3 to control this board Note that you should use a USB2 0 cable with shielding and ferrite core and cable length should be not more than 2 meters B 6 axis stepper motor control signal output axes are defined as X Y Z A B C from left to right Each axis is defined as COM CP DIR They are positive common negative pulse negative direction This card is common positive connection so CK and DIR of Stepper driver should be connected to COM This board does not support the common negative connection See as Figure2 2 This card doesn t have EN signal Most drives on e l T a gmh g AS l sale should not connected to the EN signal whit 4 f R e i br liu p LI T sl e y Rn mS Sl COM CP DIR COM CP DIR ICOM CP DIR X AXIS Y AXIS Z AXIS STEPPERMOTO CON Figure2 2 Stepper motor driver connection E C Spindle control port This port does not need
6. Parallel Port Driver Installs the Farallel Fort Driver This 15 not needed for external motion control devices 326 EB J ce Screen sets Total space required 40 7 ME Figure3 5 MACHS3 installation process 4 Click Next until completion Then restart the computer 15 UOHL VISUI JIEAJJOS C 19 dEYUAJ MACH3 Copy the file DDSM dll soft is installed WWW DDCNC COM p 3 2 MACH3 Registration LA Copy the file Mach1Lic dat in The CD ROM to mach3 installation path eg gt 3 3 USB Plug in installation EN Z 4 DDSM dll to X Mach3 Pluglns X is the disk where the 16 WWW DDCNC COM Chapter 4 MUNET p 4 1 Open Software Mill MRES E Double click the mach3mil EME Enter mach3 software Pop up the plug in dialog box See as Figure 4 1 O Motion Control Hardware Plugin sensed AIBAJJOS pl Jajdvyy Your system is showing more than one control device Please pick the one you would like this profile to use Normal Printer port Operation DDSM DDREAM Plugln Ver 2 0a No Device No Device No Device l Dont ask me this again Figure4 1 Plugin selection dialog Choose our plugin DDSM USBMACH3 PlugIn Ver 2 0a Then press OK If you do not ant to the dialog box appear again next time you can select Don t ask me this again 17 WWW DDCNC COM p 4 2 Software Common settings E DDSM plugin setting
7. WW W DDCNC COM J J YN lt L AN z gt e an UJ e gt J WWW DDCNC COM ene MWC OVE E acca scso ues sanssateneasacnssoncpolascsneneasGnanatatoacasio dasmonseessaanst ie anadehonasen oh Guqnotasaaangiaeassnatacmeesouadods ceiacassenie kel Smp Dan NKO a VOI TTTTTTTFTFTFRVFFRFRFPRFFTTTFTTTTTTTTETRTEFTTZTTTTFPFTZTTTTTI L2 KEQDIEMONIS of COMPOT vous sa East sna kanda KAN KONA E KRE OIN KN Ge ka Vu kan do NN AD KOS CVENI GA 1 IS Poe E E E E E A E E A E T 2 I OUI Se E E E A 3 Eo ero nE VITOJ ILT a E E E E E E E E E A E E TAEAE TTT TE 5 Cope Deal siz 11 lns aE TTRTIVTRE7RTTVVPVPR EP I TTTTTTTTTETTTT STIS 6 A AJ Dl o CPC Iorte VU WG RENTIERI NTN TETN TTT TETTE TTT TTT TTTTTTTTTTTTTETTITTTTTI 6 22 Punelnons and denne ofeach Module sarsies innn ua o ok ko oko kol lavi ao Saa n lG aea rens paRi 6 Chapter Ome Ware TS aula TTTTTTTTTTTTTTETTTRTRTTRTTTRTRETTETTPTTISI 13 el MACH Ta Ean I A 13 R DEN RC E E E E E E A TTTTITO 16 Se UB TPES m a o IPE TTITTETTTPTTETTTTTETTTETTTETETTTTTTTTTTTTTTETTTETITTEEEPEETI 16 TE SON ces ea E E E E EA E E E E E E 17 BM N SOM A O E E E shee TTT TTT 17 iD DONNE C OM OT SE N S aea E E E EE 18 CEE A N A E E E 25 E E S 1 A E E E A N A E E E 25 O T0 19 dEUYUJ lt a gt lt el la WWW DDCNC COM Chapter 1 09 uy 37 gt 1 1 Simply Introduction DDSMXVYV5 0 is designed by our Studio it is a CNC system based mach3 It s version is 5 0 now You do n
8. Fort Setup and Axis Selection Spindle Setup Motor Outputs Mill Options Input Signals Qutput Signals Pin Number Active Low 2 2 2 2 2 2 2 2 2 2 1 2 3 4 5 6 T B g A AAAAAA AAA Firmas se lo 14 16 and 1T are output pins Ho other pin e x er l X N pru CD Figure4 12 Output Signal Setup dialog Note that the output signal number from 1 16 Because there is an overlap with the input signal We set output signals to the port 2 See as Figure4 9 PORT All output signal is set to 2 Please put Output signal to the corresponding options as you need Click Spindle Setup switch to the spindle settings page See as Figure4 13 FER Conquer Pore a Pie Motor Outputs Input Signals Qutput Signals spindle Setup Port Setup and Axis Selection Encoder MEG Relay Control Disable Spindle Rel Clockwise Output COW M4 Output Output Signal E Motor Control Mill Options Special Functions ff Use Spindle Motor Duty Use Spindle Feedback in Syne M e FHM Control Closed Loop Spindle Cont Step Dir Moto P 0 25 I fi D lo 3 TI spindle Speed amp PkMBase Freg 2000 Spindle Speed Averagi Flood Mist Control Minimum FM fa i W Disable FloodfMist Fe elay Mist Output ko i General Parameters Flood Output Bo oc ee Delay rin UF FIN Output Signal X CCW Delay Spin UF i MadBns Spindle Use Step Dir a
9. See as Figure 2 8 2 wire micro switch and inductive switch connect method Connect 12V and INPX X 3 10 WWW DDCNC COM 4 5 6 7 8 9 10 Inductive switch s positive should be connected to 12V and it s negative Should be connected to INPX 3 wire PNP inductive switch should connect to PIN OV see as Figure 2 9 uti a s L No best Bur better _ ET Digitali Dream for you VDEX ES ESTOPIPROBE i 200KHz X AXIS USBMACH3 CARD sx iani ea Ev Ca l LA ENPO OND NTI No best but better y 3 Digital 1 Dream for KOV fal Ba nit sat ONTO INIS BY INT FTE BV INPUT PORT NN ety Songeze oe BP Neur PORT em Figure2 9 General input connect to 3 wire inductive switch J Probe Estop Spindle speed Index port Probe port connection method see as Figure 2 10 Estop port connection method see as Figure 2 11 Index port connection method see as Figure 2 12 You should pay attention to positive and negative of the port Inex 11 WWW DDCNC COM INDEX JESTOP PROBE ____ ___ 127 INPSINPS INPS FFA i E e l N l grasp g l INDEX ESTOPIPROBEN TUUL 7 1 A VINPIINPAINPS Figure2 11 Estop port connection method ALS US I2VINP3INPAINPS Figure2 12 Index port connection method 12 WWW DDCNC COM 3 1 MACH3 Install When you purchase our product we will supply a CD ROM which contai
10. The card e l N l grasp g l turn 90 clockwise see as Figure 2 5 it s defined as GND IN12 IN14 INTOS GND IN185 IN205 GND IN22 IN24 from left to right in top row it s defined as HSVSINIIS INI3S INI5S ESVS IN17 INTOS 5V IN21 IN23 form left to right in bottom row ae fat ences T F JOR To ca ee ee m GND INIZ IN14 IN16 GND IN18 IN20 GND IN22 IN2d SVIN LN IN18 IN15 SV IN17 IN19 SVINZI IN23 maa amp fna mambo a E e a _ aver iuj Figure2 5 general input MH FManual control box HMI port This is a USART port Manual control box or HMI can connect to mach3 with this port using a special protocol WWW DDCNC COM CP DIR COM CP DIR COM CP DIR VSO AXIS B AXIS C AXIS 20 PORTIS ENO OT OT4 OTE GMO OTE OTO GND OTIR OTI SVOTI OTI OTS SVOTI OTO SV OTI OTT a N No best b t better Digital Dream for you g 3 SNORE ine INTE GAD ININ s IN 1 INAS INTS GV WF UNE SV fee OO a IO 5 12V INPS INET INPS 12V INPS INPO OV ee Figure2 6 Manual control box HMI port G MPG port You can use a MPG from this port Fined E NC BOD VOTI OTI OTE He OTT OTF itine gt No best but better sie Su Digital Dream for you lt l I l IE ki E Fs E ART prio e y Figure2 7 Define of MPG port H General input port with opticalcoupler
11. ld consider Art5oft or any of its distributers to be responsible for any losses damages or other misfortunes suffered through the use of this program understand that software is very complex and though the authors make every effort to achieve a bug free environment that I will hold no one other than myself responsible for mistakes errors material loss I agree to the terms of this license agreement I do not agree to the terms of this license agreement Figure3 3 installation process 2 14 WWW DDCNC COM I Macha Setup Installation Folder Where would you like Machs to be installed The software will be installed in the folder listed below it 15 recomended that you use the listed folder but you are welcome to select a different location either type in a new path or click Change to browse for an existing folder Install Machj to C Wack3 opace required 40 T ME Space available on selected drive 14 64 GB Figure3 4 MACHS3 installation process 3 Select the installation path click Next it can be installed on any disk and recommended to install the C drive or the D drive See as Figure 3 5 Co Mach3 Setup e Lo er a Ce Vi Lo pr E e PM em o o er e Select Packages Please select the program features that you want to install Program Features
12. ns the MACH3 installation registration and USB plug ins See as Figure 3 1 SEI sekalo DDSM mach3 HEY PEHA A N h DOSM dll WMlachILic Mach3Versions readme first 043 066 UOHL VISUI JIEAJJOS CY J9 dEYUAJ Figure3 1 software of CD ROM Mach 3Version3 043 066 i e e Setup Application First run the installation Mach3Version3 043 066 Into the first page See as Figure 3 2 13 WWW DDCNC COM Welcome Welcome to the installer for Macha Version a 043 DB It is strongly recommended that you exit all Windows programs before continuing with this installation If you have any other programs running please elick Cancel close the programs and run this setup again Otherwise click Next to continue Figure3 2 MACHS3 installation process 1 Click Next and then enter the page shown in Figure 3 3 e amp er a gr w Vi o pr E e ro em amp o err kami Hotice of Liability It is the nature of all machine tools that they are dangerous devices order to be permitted to run Mach3 on any machine you must agree to the following I agree that no one other than the owner of this machine will be under any circumstances responsible for the operation safety and use of this machine I agree there is no situation under which I wou
13. ot need to add other Hardware and you can complete the signal conversion from the G code to the movement of the stepper motor drive control This card is compatible with most stepper drives and servo drives And it is perfect weapon to replace mach3 parallel interface board DDSMXV5 0 include DDSM3V5 0 DDSM4V5 0 DDSM5V5 0 DDSM6V5 0 they are 3 4 5 6 axes mach3CNC card These 4 cards use the same Hardware platformDDSMXV5 0 They are limited to 3 4 5 6 axes for different voice of customer They use the same manual p 1 2 Requirements of Computer Basic Configuration 1 CPU IGHz 2 Memory 512MB 3 500MB Available disk space 4 USB 2 0 Recommended configuration 1 CPU 2GHz Dual Core 2 Memory 2GB 3 1G Available disk space 4 USB 2 0 O 10 193deYyD lt la CD WWW DDCNC COM p 1 3 Product feature 1 USB communication interface and power supply for the board 2 3 4 5 6 7 10 IO input opto isolated It Can be configured to limit the emergency stop and other functions all of them are 2edg port 14 IO input with no opto isolated but with iso IC This port is set to DC 2 54mm port 14 IO output with no opto isolated but with iso IC This port is set to IDC 2 54mm port 2IO output with opto isolated for spindle up to 6 axes stepper motor control port Each port has up to 200KHz plus output COTEX M3 of NXP LPC is main control chip New feature 8 New design Al
14. referenced voltage It supply speed control voltage to Frequency Converter Define as VSO PWM M7 M8 OV from left WW W DDCNC COM to right They are Spindle Speed control voltage ouput 0 10V Spindle Speed control PWM output general output M7 general output M8 GND The connection method of this port to Frequency Converter see as Figure 2 3 VSO to VI as speed control port M7 M8 to M1 M2 which can be set as START STOP or other function Attention M7 M8 are PORT2 s PIN15 and PIN16 in mach3 e O l N a gmh g AS l gt DIR GOM CP DIR VSO PHM M7 MB OV C AXIS 1S AXIS bP Cu OTI OT3 OTS 5V OT7 OT8 5 OT11 OTI OUTPUT PORT DOTZ OT4 OTG GNO OT8 OT10 GND OTIZO Figure2 3 Spindle connect method E D General IO output Have a current drive capability within 20MA The card turn 90 clockwise see as Figure 2 4 it s defined as GND OUT2 OUTAS OUT6 GND OUT8 OUTIOS GND OUTI2 OUTIA from left to right in top row it s defined as ESVS OUTIS OUT3 OUTS 5V OUT7 OUT9 5V OUTI1 OUT13 form left to right in bottom row WWW DDCNC COM TOND OT2 OT4 OT6 GND OTA OTIO G GND OT12 oT 14 sv OTT OT3 OTS 5V OT7 OT9 5V OT11 OT 13 as a e mo Figure2 4 general output E E Input port without opticalcoupler This port has no opticalcoupler but there are another opto isolated IC If there are high voltage input it can protect the board
15. rt Settings Mach3 CNC Licensed To Maoth PIL Eonar File NEN Function Cfg s View Wizards Operator Plugin Control Help AIBAJJOS b 19 dEUJ Select Native Units M AIt Z Tool Path Alt 4 Offsets Alt 5 Settings Alt i Motor Tuning General Config System Hotkeys Homing Limits ToolPath Slave Axis Backlash Fixtures ToolTable Config Plugins Spindle Pulleys Safe_ Setup save Settings File No File Loaded 1 FA C ado l DawindCii uw d E ee Figure4 7 Port setting intry See as Figure 4 7 Click the sub menu ports and pins of menu Config into Port ettings dialog box _ Engine Configuration Ports Gi Pins Encoder MEF Spindle Setup Mill Options Port Setup and Axis Selection Motor Outputs Input Signals Qutput Signals Port 1 Fort ManNC Mode W Fort Enable ri Fort Enable ite Cl Mode enabled 0x378 Fort 0x278 Fort Max HC 10 Wave Drive Entry in Hex 0 9 Entry in Hex O 9 z Fins 2 9 as imp Program restart Restart 1f changed a aJ Sherline 1 2 Pulse mo m kernel Speed ModBus Inputlutput Suppo GW S5000Hz 35000Hz 45000Hz B0000hz ModBus Flugin Supporte e5000hz TS5000hz 1ODKhr TCP Modbus support Event Driven Serial Co
16. s well Jelay Spind DOWH i Enabled Keg ZE B4 CCH Delay Spin DOWN i Seconds Max ADC Count esan Immediate Relay off before d Special Options Usually E Seconds HotWire Heat for J Laser Mode fr Torch Volts Conti Torch Auto D Seconds Seconds Figure4 13 Spindle Settings dialog Here we can configure the spindle rotates CW Reverse CCW Mist Flood pin See as Figure4 13 They have been configured as 1 2 35 4 Corresponding to output l output 4 in Figure4 14 output 1 output 6 in Output Signal Setup dialog can be Configured into these 4 signals Here we note correspondence between 2 page Please select use spindle motor output if required PWM speed spindle And select PWM Control Our PWM pin fixedly arranged on a special pin it s no need to be set 23 WWW DDCNC COM Engine Configuration Ports amp Pins Encoder MEF Spindle Setup Mill Options Fort Setup and Axis Selection Motor Outputs Input Signals Output Signals Eenes Pin Number Active Low Output 1 Output 2 Output 3 Output 4 Output 5 Output 6 Charge Pump Lij PEE SEPE 4 Fins 2 9 1 14 16 and 1T are output pins Ho other pin e J x er l X N l Figure4 14 Spindle setting corresponds to the output configuration 24 WWW DDCNC COM Chapter 5 0J V X SOQ deyo gt 5 2 Contact us gt Company Website ddcnc com gt Technical Suppor
17. t email 649631655 qq com gt Technical Support qq 649631655
18. uminum shell make the system more stable 9 This system is equipped with RS2332 manual control box You can use manual control box with this port 10 Spindle control port has PWM Mod 0 100 dutycycle with 12Vpp and voltage Mod 0 10V 11 Spindle speed feed back port INDEX 12 There is a power autostability system When USB port overvoltage or undervoltage or within other EMI this system can make power of system stable 13 There are High speed interface chips which make stepper driver signal more stable 14 There is a USB protection chip which can protect system within high voltage EMI WWW DDCNC COM Figurel 2 Outview of DDSM3 WWW DDCNC COM Figurel 3 Outview of DDSM4 Figurel 4 Outview of DDSM5 WWW DDCNC COM Figurel 5 Outview of DDSM6 Prohibits the rain boards for high performance precision equipment rain can cause short circuit CAUTION WARNING various wiring in strict accordance with installation Description document specification High risk boards need to stay away from high pressure WWW DDCNC COM System input voltage5V Operating voltage of input interface with no opto isolated SV Operating voltage of input interface with opto isolated 12V Operating voltage of output interface SV stepper motor control signal output voltage 5V Spindle Signal 10V COM CP DIR COM CP DIR ep ACAXIS oj a C AXIS ze EE aa 7 3 a e im n
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