DSE4200 Installation guide
Contents
1. DSE4200 Installation guide Document No D3702 019 Version 02 01 00 13 August 2015 DSE Test Solutions A S DSE4200 Installation guide Contents Ts GENERAL DA UA corria 3 1 1 OG e PE y e E o E PI E UP REE 3 2 INSTALLATION GUIDANCE STEP BY STEP ccc eee cceeeeeeeneceneeneeeneenseensenseenecneeeneeees 3 2 1 List of parts for SEDO at iaa 3 2 2 ASTAMA CON eee al 3 2 2 1 o A ne 4 2 2 2 A ene eee 7 2 2 3 A ee ee ee ee 8 2 2 4 A 8 2 2 5 SLE 6s nn A 9 2 2 6 O o RA A A euetqec son tasceeee 10 2 2 7 eo ee ee eee ee eee ee eee T 10 3 TFROUBLESHOO HNG tro 10 4 WIRING OF DSE4200 IN BALER AND TRACTOR coccoccoccconconnconcnnnconcnnnconnnnnconncnnronnnanenanes 11 5 SCHEMATICS OF DSE4200 CABLE SET ccc ceeeeeeeneeeeeeneceeeeneeeeeenseensonesensenssensoness 12 Version history Version Date Prep Status App Change Description 01 00 00 140610 First Release 01 01 00 140714 Troubleshooting Section added Section 3 02 00 00 2015 03 06 TT Closed PDL Added chapter 4 overview Added USB and cable numbers LP in 2 1 Added reference to chapter 4 and changed orders of steps in 2 2 Added header 2 2 1 1 Added info about Power source in 2 2 5 Added info about 7 pin trailer connector in 2 2 6 Reset changed to Zero Adjust in 2 2 7 Review by PEN Small changes Troubleshooting moved to User Manual Released after review and minor adjustments 2201 00 01 00 AA 08 12 Added schematic of cable set to section2. considered a wearing part and needs to be replaced from time to time when worn out This protection plate need to be in a material transparent for microwaves This is delivered on request from DSE Test Solutions as accessories DSE Test Solutions A S 13 August 2015 4 of 12 Project no 3702 Document no D3702 019 Version no 02 01 00 DSE4200 Installation guide Protection plate Baler channel wall The protection plates needs to be mounted with the front in line with the inside of the baler channel wall When mounting the Moisture Meter it must be fastened to support the protection plate Please make sure the pressure from the Moisture Meter on the protection plate is not so hard that the protection plate starts bending Adjustments in the distance between the moisture meter and the brackets might be required to ensure the right distance depending on the height of the baler side ribs This can be done by adding washers or spacers DSE Test Solutions doesn t deliver the mounting brackets for mounting in the baler channel as those needs to be individual for different baler models Example of mounting in the baler channel Example 1 ODSE Test Solutions A S 13 August 2015 5 of 12 Project no 3702 Document no D3702 019 Version no 02 01 00 DSE4200 Installation guide Example 2 The picture below shows the inside of the channel The metal strip welded to the wall before the TX RX unit minimizes bui
3. 5 E E DSE Test Solutions A S 13 August 2015 2 of 12 Project no 3702 Document no D3702 019 Version no 02 01 00 fi Y 4 i 5 y AN Pa a DSE4200 Installation guide TEST SOLUTIONS 1 General data The English version of this document is the original installation guide and a base for translations to other languages 1 1 Scope This document should make it possible for the daily user to install the DSE4200 moisture measuring equipment 2 Installation guidance step by step 2 1 List of parts for DSE4200 Congratulations with your new microwave based DSE4200 Moisture Meter system DSE4200 Moisture Meter system consists of the following parts 1 RX unit 1 TX unit 1 Display 2 Mounting brackets for the RX and TX units 1 Mounting bracket for the proximity switch Cable for mounting between RX and TX units and proximity switch W3 W4 W5 Cable from Display to TX and Power source W1 W2 DSE4200 USB memory stick 2 2 Installation For overview of the installation refer to Chapter 4 Wiring of DSE4200 in Baler and Tractor The installations process is relatively simple and the best result is achieved by following these Steps DSE Test Solutions A S 13 August 2015 3 of 12 Project no 3702 Document no D3702 019 Version no 02 01 00 DSE4200 Installation guide 2 2 1 Step 1 Secure the Moisture Meters immediately after the channel using the brackets included Screw or weld them onto th
4. ameter set up and Zero Adjust 3 Troubleshooting Refer to User Manual Troubleshooting ODSE Test Solutions A S 13 August 2015 10 of 12 Project no 3702 Document no D3702 019 Version no 02 01 00 DSE4200 Installation guide 4 Wiring of DSE4200 in baler and tractor Display Proximity switch Trigger sensor ODSE Test Solutions A S 13 August 2015 11 of 12 Project no 3702 Document no D3702 019 Version no 02 01 00 5 Schematics of DSE4200 cable set DSE4200 Installation guide E i a 5 F E z L E XL 00Ccrasd So Mun wo Be i i Ad DOCcrasd LL lema A em an a Pe HEN REL ELA HIEL 1201930100 W0IT 13QUNU UYITM p UT TTENpTATpUT PSAIBU ESTITM YOITMS AJ MTOI 12 of 12 Version no 02 01 00 DSE Test Solutions A S 13 August 2015 Document no D3702 019 Project no 3702
5. e frame on both sides To the extent possible place the Moisture Meters in the bale s height direction allowing the black part to point towards the bale It is important that the Moisture Meters are mounted parallel opposite each other The angle and parallelism is not critical within a couple of degrees or mm as long as Zero adjust and measurements are made with the TX RX units in the same position Itis very important that the TX and RX units are mounted horizontally If the Moisture Meters are positioned vertically they will not measure correctly See picture below It is not necessary that the Moisture Meters are in contact with the bale A distance of 3 5 cm of air between the Moisture Meter and bale is fine The bale width is configured in the Display software during first time use 2 2 1 1 Alternative mounting of TX and RX units As an alternative the Moisture Meters can be mounted in the bale channel just before the exit by cutting a hole in the side walls between the ribs equal the size of the protection plate 175mm x 80mm Not all baler models have sufficient space between the ribs to fit with the moisture meter There need to be minimum 80 mm free space between the ribs if not the mounting in the bale channel is not possible Please check this first To avoid damage to the Moisture Meter there need to be mounted a protection plate in front of the Moisture Meter as shown on the drawing below The protection plate is
6. ldup of material around the TX RX units that might damage them ODSE Test Solutions A S 13 August 2015 6 of 12 Project no 3702 Document no D3702 019 Version no 02 01 00 DSE4200 Installation guide 2 2 2 Step 2 The proximity switch is mounted at the tips of the star wheel as illustrated on the pictures Fasten with bracket included Attach the cable as illustrated and connect to the Moisture Meter Adjust the distance between the proximity switch and the teeth of the star wheel to approx 4 5 mm Check that the star wheel rotates freely by turning it manually When power is switched on to the Moisture Meter there is a led on the proximity switch which lights up when a tooth of the start wheel is passing Please check this is turning on and off when the star wheel is turned If not then the distance between the proximity switch and the star wheel needs to be adjusted This is important as the star wheel is the trigger to the system The system performs one measurement every time a tooth is passing the proximity switch E eo AN AN PE i gt MASSEY FERGU DSE Test Solutions A S 13 August 2015 7 of 12 Project no 3702 Document no D3702 019 Version no 02 01 00 DSE4200 Installation guide 2 2 3 Step 3 Insert the plugs in the Moisture Meters and connect by pulling and securing the cable underneath the channel 2 2 4 Step 4 Draw the cable from the moisture meter to the front end of the baler Make su
7. re the cables are drawn in a way that protects the cables in the best possible way and keep the cables safe from moving parts on the baler The way to do this will be individual depending on the baler model DSE Test Solutions A S 13 August 2015 8 of 12 Project no 3702 Document no D3702 019 Version no 02 01 00 DSE4200 Installation guide 2 2 5 Step 5 The display is mounted in the cockpit of the tractor and the cable W2 is pulled to the rear end of the tractor Connect W1 to DC power source The blue supply wire to minus Ground and the red to plus 12 volt The fuse holder on the cable contains a 3 15A fuse If this 1s not used then a similar fuse needs to be mounted where the power is connected to the moisture meter NB To ensure that the DSE4200 does not drain the battery when the tractor is not running connection must be made to a switched power source On the picture you see an example of a display mounting position Avoid placing the Display in areas where it can be exposed to direct sunlight DSE Test Solutions A S 13 August 2015 9 of 12 Project no 3702 Document no D3702 019 Version no 02 01 00 DSE4200 Installation guide 2 2 6 Step 6 Connect the plugs as illustrated NB These 7 pin trailer connectors are for DSE4200 use only and must not be connected to other equipment than DSE4200 or damage may occur 2 2 7 Step 7 Turn on the display and follow the installation procedure for par
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