ioPAC 8500 Hardware User`s Manual
Contents
1. soon esie Osa je mj Memory Controller lt lt gt sou Memory BUS ioPAC 8500 Hardware ioPAC 8500 Hardware Introduction Product Hardware Specifications Product Selection Guide IoPAC 8500 2 RJ45 C T IoPAC 8500 5 RI45 C T IoPAC 8500 9 RJ45 C T ioPAC 8500 5 M12 C T 5 Slot M12 C C ioPAC 8500 9 M12 C T 9 Slot M12 C C ioPAC 8500 2 M12 C T 2 Slot M12 C C NOTE Conformal coating available on request Product Specifications Computer Main CPU ARM9 based CPU 32 bit 192 MHz I O CPU ARM Cortex M4 based CPU 32 bit 80MHz OS Linux Clock Real time clock with battery backup Memory e SDRAM 64 MB e Flash 32 MB e SRAM 256 KB battery backup lasts for 1 week e microSD Slot Up to 32 GB SD 2 0 compatible Note For units operating in extreme temperatures industrial grade wide temperature microSD cards are required Backplane Bus Speed Up to 200 Mbps for all slots Ethernet Interface LAN 2 x 10 100 Mbps 2 MACSs IPs RJ45 or M12 Protection 1 5 kV magnetic isolation Serial Communication Interface e 2 RS 232 422 485 ports software selectable DB9 male e 1 RS 232 debug port 4 pin connector Serial Line Protection 8 kV ESD for all signals Serial Communication Parameters Parity None Even Odd Data Bits 7 8 Stop Bits 1 2 Flow Control RTS CTS XON XOFF Baudrate 300 bps to 921 6 Kbps Serial Signals RS 232 TxD RxD DTR DSR RTS CTS DCD2. Moxa Americas Toll free 1 888 669 2872 Tel 1 714 528 6777 Fax 1 714 528 6778 Moxa Europe Tel 49 89 3 70 03 99 0 Fax 49 89 3 70 03 99 99 Moxa India Tel 91 80 4172 9088 Fax 91 80 4132 1045 www moxa com su ort Moxa China Shanghai office Toll free 800 820 5036 Tel 86 21 5258 9955 Fax 86 21 5258 5505 Moxa Asia Pacific Tel 886 2 8919 1230 Fax 886 2 8919 1231 Table of Contents Lg STRUROGUCTION opo 1 1 NNN 1 2 POETEN 1 2 2 TRStallatton uic rrr reer rrr rere rrrrreer nuu anus Tr rrr reer err TTT ee errr reo errrr ce er rrrrrerr err Crre re Tre rece errr Creer err ak 2 1 Basic IrstallatlOrn esi t t e t E t eee eee eee DIM I eee fee eee free Seer errr ee re errr ere reer errr ret 2 2 DIN Rail IristallationsPFOCedUe oco tunud edu UP urb urUd Urt oe PDC LP ues 06 bI OCDE UU boda dide tne div NC Rc Ea f 2 2 Installing the ioPAC 8500 on a DIN Rail as atat attonitos tarte ce ine tact aar tain 2 2 Removing the ioPAC 8500 from a DIN Rail ao 2 2 Mod le Installation Procedure PoWErOMuaavavdarredvjdrjvddddvd adrdedd edf r entes 2 3 Module Installation Procedure POWer On errre eden waded dads 2 3 Cohtiguring UNG POWGE rererere eere e Ae a mw acts hein Cu Ex ete EN De aed vets Vega ga Dr PUPA VADO uate eda vetreedceeeeenmanaden 2 4 PoWerng OMHE IoOPAC CONFOller sni Lii bL EE ERREERDEERERRERE oan ERE EbE bd dams buch s mida gon ue b b de hut t 2 4 GODS eso PA cose aba ME E d ee ee een ener AD A SI
3. Tx Rx Rx GND RS 485 4w Tx Tx Rx Rx GND RS 485 2w Data Data GND Physical Characteristics Connector DB44 male Environmental Limits Operating Temperature 40 to 75 C Power Requirements Power Consumption 1 24 W 3 3 VDC MTBF mean time between failure Time 596 611 hrs Database Telcordia Bellcore Pin Assignment and Wiring Guide The following is the 85M 5401 T module s pin assignment and wiring guide era BAN Serial e Md EM f o3 peo 8 RD 04 JT SD ST 6 DR Rx SeL 7 RIS 8 jor SD UV 40 AB 4 13
4. Push the module into the slot and make sure the module is plugged into the backplane Step2 Fasten the two screws using 3 50 5 kg of torque Module Installation Procedure Power On A All ioPAC 8500 modules are hot swappable which means that you can safely install remove and replace modules while the system is powered on When a module is removed or installed when the system is powered on the module head stops processing and registers the newly installed or recently removed module and scans for a configuration change There is no disruption to normal operation during module insertion or removal After installing a new module it could take about ten seconds for the system to recognize and activate the module at which point the module s LED will turn green WARNING When the system is powered on do not install more than one module at a time If you need to install multiple modules wait until the most recently installed module s LED turns GREEN before installing the next module ioPAC 8500 Hardware Installation Configuring the Power Powering on the ioPAC Controller The ioPAC controller can receive power from a 9 to 48 VDC power source and is compliant with EN 50155 at 24 VDC Input power is applied to the positive V and negative V terminals on the connector e When the input voltage is below the minimum recommended voltage the ioPAC will turn off e The ioPAC has reverse protection and power input over v
5. Moxa s website for the most up to date certification status MTBF mean time between failure Time 859 979 hrs Database Telcordia Bellcore Warranty Warranty Period 5 years Details See www moxa com warranty ioPAC 8500 Hardware ioPAC 8500 Hardware Introduction IOPAC 8500 LED Indicators There are 9 LEDs on the ioPAC controller ioPAC 8500 RJ45 ioPAC 8500 M12 OM ioPAC 8500 ioPAC 8500 00600 rns o r System Power On Power On Off Power Off System Kernel Green System Ready Expansion Status on Head Status Expansion Status on Module Green Blinking System is booting up Red System error or factory reset executing Red Blinking Factory reset triggered Green Expansion configuration OK Red Expansion configuration failed Off No module connected Green Expansion mode ready Red Expansion mode failed Off Not connected User Defined LED1 LED2 User Defined User Defined Ethernet Connection Communication Serial Connection System LEDs PWR Power LED Green 100Mb Amber 10Mb Blinking data transmitting Off disconnected Green Tx Amber Rx Non simultaneous Blinking data transmitting Off disconnected The Power PWR LED indicates the status of the system power Whe
6. RTU controller to the same network domain e g 192 168 1 1 and 192 168 1 2 is not recommended Port Trunking The ioPAC 8500 RTU controller has a Port Trunking function active backup mode that can convert two LAN port IP addresses into one virtual IP address for easy SCADA integration and Ethernet redundancy In the following diagram both LAN ports on each ioPAC RTU controller are connected to a managed switch on an Ethernet network running SCADA software For more details regarding configuration setup refer to the ioPAC RTU Software User s Manual asl rrr MA EE EH lg P Pr ArT Single IP 10 129 44 1 Hanen l vi WEET P ie P e e Single IP 10 129 44 2 Serial Connectivity Connecting to a Serial Device The ioPAC RTU is equipped with two 3 in 1 serial ports that support RS 232 422 485 making it more convenient to connect field serial devices 1 5 Pin RS 232 RS 422 and 4 wire RS 485 2 wire RS 485 0 0 c on O or eo ata Serial Console Debug Port The serial console gives users a convenient way of connecting to the RTU controllers This method is particularly useful when using the computer for the first time The serial console is also effective for connecting the Moxa RTU controllers when you do not know target network settings and IP addresses ioPAC 8500 Hardware Installation Step 1 To use the serial console remove the cover from the front top panel
7. and Outputs Analog Inputs 8 channels Isolation 3K VDC or 2K Vrms Analog Inputs Type Differential Resolution 16 bits I O Mode 0 to 10 VDC Historical Data Buffering Up to 6 sec per channel Accuracy 0 1 FSR 25 C 0 3 FSR 40 and 75 C Sampling Rate e All channels 40k samples sec e Per channel 5k samples sec Input Impedance 20 M ohms min Physical Characteristics Wiring I O cable max 16 AWG Connector Spring type terminal block Environmental Limits Operating Temperature 40 to 75 C Power Requirements Power Consumption 1 25 W 3 3 VDC MTBF mean time between failure Time 1 426 112 hrs Database Telcordia Bellcore ioPAC 8500 Hardware 85M Module Hardware Introduction Pin Assignment and Wiring Guide The following is the 85M 38XX T module s pin assignment and wiring guide 85M 3810 T 85M 3800 T 420mA 85M 3800 T Voltage Status Status Current input input 0 10 v 4 20 mA Analog Inputs Data Format NOTE The I O analog inputs have a 16 bit unipolar and analog to digital A D converter that measures input voltages from 0 10 V and current from 4 20 mA with Burnout The following chart is the raw data conversion table for current and voltage The voltage ranges from 0 to 10 V The lowest voltage of 0 V represents raw data of 0 and the highest voltage of 20 mA represents raw data of 65535 When the raw voltage data is at 1 it represents 0 15 mV The current ranges from 0
8. block diagram The 85M 38XX T uses an MCU processor that has three communication interfaces SPI RS232 and USB The MCU processor accesses the ADC and SRAM by SPI whereas the 85M 38XX T module communicates with the modular head through RS 232 and USB interfaces The 85M 38XX T has isolation protection up to 3K VDC or 2K Vrms RS232 USB gt gt I I bit Only for counter j 99M 3801 T 64KX8 amp 38M 3811 T uonejosi Product Specifications The following are the 85M 38XX T module s product specifications 85M 3800 T 8 analog inputs 4 to 20 mA Spec Category place holder Inputs and Outputs Analog Inputs 8 channels Isolation 3K VDC or 2K Vrms Analog Inputs Type Differential Resolution 16 bits I O Mode 4 to 20 mA wire off Accuracy 0 1 FSR 25 C 0 3 FSR 40 and 75 C Sampling Rate e All channels 100 samples sec e Per channel 12 5 samples sec Input Impedance 125 ohms min Physical Characteristics ioPAC 8500 Hardware 85M Module Hardware Introduction Wiring I O cable max 16 AWG Connector Spring type terminal block Environmental Limits Operating Temperature 40 to 75 C Power Requirements Power Consumption 1 05 W 3 3 VDC MTBF mean time between failure Time 1 512 906 hrs Database Telcordia Bellcore 85M 3801 T 8 analog inputs 4 to 20 mA 40 kHz Spec Category place holder Inputs and Outputs Analog Inputs 8 channels Isolation 3K VDC or 2K Vrms An
9. card cover to install your microSD cards When inserting a microSD card remember to keep the front edge of the card facing down Follow these steps to remove or install a microSD card 1 Remove the screw holding the card cover in place 2 a Insert the microSD card into the microSD card slot or b Remove the microSD card from the microSD card slot 3 Fasten back the screw holding the card cover in place ioPAC 8500 Hardware Installation Connecting to the Network Ethernet Communication Connections to the LAN port are made through an RJ45 or M12 connector on the module The wiring and pin connections for these connectors are described in separate sections below e TCP IP Settings Dual Speed Functionality The ioPAC 8500 s Ethernet ports auto negotiate with the connected devices and then use the fastest data transmission rate supported by both devices The following table shows the TCP IP parameters supported by the LAN port Default values are set when a Factory Reset is performed on the controller Lan Port 1 Lan Port 2 Supported Values Supported Values IP Address Default 192 168 127 254 IP Address Default 192 168 126 254 Subnet Mask Default 255 255 255 0 Subnet Mask Default 255 255 255 0 Default 0 0 0 0 Default 0 0 0 0 IP Address is the IP address of the controller Subnet Mask determines the subnet on which the controller is located Gateway determines how your controller communicates with
10. first Console Port for the ioPAC Series Step 2 Attach the 4 pin serial console cable to the console port The following diagram shows the 4 pin serial connector and pin connections Pin Assignment for the Serial Console Port lt 4 Pin Definition 1 Serial Console Default Settings baade 8 We recommend using Moxa PComm Terminal Emulator to connect to the serial console The following steps describe how to connect the console 1 Download Moxa PComm Lite from the Moxa website www moxa com or copy it from the following folder on the Documentation and Software CD Software utility PComm 2 Install Moxa PComm Lite to the host Windows PC 3 Run PComm Lite Terminal Emulator from Start gt Programs gt PComm Lite Ver 1 x gt Terminal Emulator 4 Click Profile gt Open Ei FComm Terminal Emulator Profile PortManager Help EX EA es F4 50d KP rod Exit 2 9 ioPAC 8500 Hardware Installation 5 Specify which COM port is connecting to the Moxa RTU and use the following configuration settings 115 200 8 none 1 Communication Parameter Terminal File Transfer Capturing x Protocol Serial Parameters Serial Baud rate Data bits Parity Stop bits Flow control RISACTS DTR DSR XON XOFF ON C OFF ON C OFF RTS state DTR state 6 Click on the Terminal tab and configure the Terminal Type to VT100 Click OK to
11. proceed x Communication Parameter Terminal File Transfer Capturing Terminal type YT100 Window Size ay Size 80 Dumb Terminal History depth 25 unit row Transmit El Local echo Send Enter key as CR LF Receive CR translation No Changed LF translation No Changed v v Enable auto line wrap 7 The serial console will be displayed on the terminal screen BY COM1 115200 None 8 1 T100 um raaot iMaoxa fi Battery The ioPAC RTU controller is equipped with one built in rechargeable CR2032 3V battery for the SRAM and one BR2032 3V non rechargeable battery for the Real Time Clock RTC SRAM battery life 1 week Note The SRAM battery life can sustain 1 week However a typical battery life is 20 mAh 2 uA 10000 hours or approximately 415 days 25 C RTC battery life 5 years Note The RTC battery life can sustain 5 years However a typical battery life is 195 mAh 1 2 uA 162500 hours 6771 days or approximately 18 years 259C Caution Do NOT attempt to replace the BR2032 3V battery Contact your local dealer for replacement assistance 2 10 3 IOPAC 8500 Hardware Introduction This chapter introduces the ioPAC 8500 s hardware specifications The following topics are covered in this chapter PD Appearance and Dimensions Appearance gt Dimensions O Hardware Block Diagrams gt ioPAC 8500 CPU Board Block Diagram O Product Hardw
12. to 20mA The lowest current of 0 mA represents a raw data value of 0 Users can manually adjust the burnout value from 0 to 4 mA All raw data below the burnout value will be 0 The highest current of 20 mA represents raw data of 65535 Raw current data of 1 represents 0 3125 pA Burnout mode can indicate if the current analog input has burned out Please refer to the ioPAC RTU Software User s Manual for the burnout mode settings 4 10 ioPAC 8500 Hardware 85M Module Hardware Introduction The 4 20 mA burnout mode values are defined in the following diagram OmA BO 4 mA 3 7 Sn Burn Out Under Range 4 0 mA 20 0 mA Over Range Users can define burnout values BO default 2 mA for selected ranges When input values are in the burnout range raw data will register as 0000h to indicate analog input burnout The definition of raw data is as follows Burnout Value BO 0 0 lt BO lt 4 0 User defined default 2 mA FFFFh 220 0 mA FFFFh 20 0 mA SESS SSPE 3333h RAW data 0000h 0 Al X mA 0 X 4 20 0 20 5 default 2 mA mA mA Current pm Voltage Dua vene OV SSS 4 11 ioPAC 8500 Hardware 85M Module Hardware Introduction 85M 5401 T Serial Ports The 85M 5401 T module is a 3 in 1 DB44 serial communication port module which supports RS 232 RS 422 and RS485 communications The following table shows the serial and protocol commu
13. 1 serial ports With Moxa s Active OPC Server and DA Center the ioPAC 8500 series provides a comprehensive solution for data acquisition and control applications in harsh environment Package Checklist ioPAC 8500 The ioPAC 8500 is shipped with the following items e ioPAC 8500 controller e Serial console cable e Documentation and software CD 85M Modules 85M modules are shipped with the following items e 85M module e DB44 to 4 port DB9 cable included in 85M 5401 T package Optional Accessories can be purchased separately e WK 75 Wallmount kit e CBL M12D MM4P RJ45 100 IP67 M12 to RJ45 cable e 85M BKTES Empty slot cover for ioPAC 85xx modules 3 pcs per package This chapter includes instructions on how to install the ioPAC 8500 The following topics are covered in this chapter O Basic Installation gt DIN Rail Installation Procedure gt Module Installation Procedure Power Off gt Module Installation Procedure Power On O Configuring the Power Powering on the ioPAC Controller gt Grounding the ioPAC O Installing a microSD Card O Connecting to the Network Ethernet Communication O Serial Connectivity gt Connecting to a Serial Device gt Serial Console Debug Port O Battery 2 Installation ioPAC 8500 Hardware Basic Installation DIN Rail Installation Procedure Installation Installing the ioPAC 8500 on a DIN Rail NOTE The DIN rail attachment plate should already be fixed to th
14. 5 Pin Assignment and Wiring GUde cei et o ti oia EE E buic Exi ni uA M DIM KT dod V WP EE 4 6 9S5MS3SXX Tt Analog TAPT muusns uia aud cuwuv audi uw sw rou wa www v vd udi rax Ve Wende wn rns bv vuv ov wars oa vi vado oon 4 7 BIOCK DIAG ra MN arsen eee 4 7 Product SPEAE TONS annens depo E 4 7 PH ASSEN TA GE 4 me 4 10 AP INE PENN ae 4 10 S5M 5TT Laie Ser lal POLES STENE 4 12 BIOK DISSE OU TN ee nen eee ene ere nen en eee OE EE rec 4 12 AMO GHB 6 Wee 871 r 0 fo a ar RRS ee ee eee PIN Assignment nd Wiring GU sie etae e ETE EF PEPEFEFMFEFEFEPE EEEDERENEFEFE E M aDM QM CSS IEEE CH esu ud Ue 1 Introduction The following topics are covered in this chapter O Overview D Package Checklist ioPAC 8500 Hardware Introduction Overview The ioPAC 8500 modular type controllers use an ARMO9 based industrial grade CPU for the system with ARM Cortex M4 based CPUs used for the modules The controllers have 2 5 or 9 I O slots for 85M series modules The USB bus between the controller CPU and module CPUs transmits data at up to 200 Mbps and the dual CPU architecture supports a 40 kHz analog input sampling rate pre recording of analog input data and millisecond timestamp The ioPAC 8500 supports C C programming capability rail level surge and ESD protection a 40 to 75 C operating temperature range anti vibration hot swappability of modules two 10 100 Mbps Ethernet ports with two MACs Port Trunking ready and two 3 in
15. GND RS 422 Tx Tx Rx Rx GND RS 485 4w Tx Tx Rx Rx GND RS 485 2w Data Data GND Software Characteristics Automation Languages C C Protocols Modbus TCP Modbus RTU Master Modbus RTU Slave ioPAC 8500 Hardware ioPAC 8500 Hardware Introduction Power Requirements Power Input 24 VDC nominal 9 to 48 VDC Note Compliant with EN 50155 at 24 VDC Current for I O Modules 5 A 3 3 VDC max Power Consumption 3 65 W 24 VDC Physical Characteristics Housing Aluminum Dimensions e 2 slot version 114 7 x 135 x 100 mm 4 52 x 5 31 x 3 94 in e 5 slot version 190 9 x 135 x 100 mm 7 52 x 5 31 x 3 94 in e 9 slot version 292 5 x 135 x 100 mm 11 52 x 5 31 x 3 94 in Weight e 2 slot version 1300 g e 5 slot version 2000 g e 9 slot version 2575 g Mounting DIN rail mounting standard wall mounting optional Connector Spring type terminal block Environmental Limits Operating Temperature 40 to 75 C 40 to 176 F Storage Temperature 40 to 85 C 40 to 185 F Ambient Relative Humidity 5 to 95 non condensing Standards and Certifications Safety UL 508 Pending EMI EN 55022 EN 61000 3 2 EN 61000 3 3 FCC Part 15 Subpart B Class A EMS EN 55024 EN 61000 4 2 EN 61000 4 3 EN 61000 4 4 EN 61000 4 5 EN 61000 4 6 EN 61000 4 8 EN 61000 4 11 Shock IEC 60068 2 27 Freefall IEC 60068 2 32 Vibration IEC 60068 2 6 Rail Traffic EN 50155 EN 50121 3 2 EN 50121 4 Note Please check
16. IOPAC 8500 Hardware User s Manual First Edition May 2013 www moxa com product MOXA 2013 Moxa Inc All rights reserved IOPAC 8500 Hardware User s Manual The software described in this manual is furnished under a license agreement and may be used only in accordance with the terms of that agreement Copyright Notice Trademarks 2013 Moxa Inc All rights reserved The MOXA logo is a registered trademark of Moxa Inc All other trademarks or registered marks in this manual belong to their respective manufacturers Disclaimer Information in this document is subject to change without notice and does not represent a commitment on the part of Moxa Moxa provides this document as is without warranty of any kind either expressed or implied including but not limited to its particular purpose Moxa reserves the right to make improvements and or changes to this manual or to the products and or the programs described in this manual at any time Information provided in this manual is intended to be accurate and reliable However Moxa assumes no responsibility for its use or for any infringements on the rights of third parties that may result from its use This product might include unintentional technical or typographical errors Changes are periodically made to the information herein to correct such errors and these changes are incorporated into new editions of the publication Technical Support Contact Information
17. LES 2 4 KAN NS 2 5 Connecting to the NeEWOFP uran erre irer Eker REPRE et RE NR EO DV bero Me in bor Ar edo OA 2 6 Ethernet CommilnicallOFDi arrene e CET DR ROTE ONDE RE DN 2 6 RIAS Ethernet COM CCE ON varar 2 6 RJ45 Connector Pin ASSEN vvs Ed 2 6 MEZ Ethernet Comet vvs 2 6 M12 Ethernet Connector Pin Assignments rrnrnnnnnvnnrnnnnnenernnnnnrnnennnnnnennunnnnnennrnnnnnrnevnnnn 2 7 Port TEBDKIFIG or D papae gb UH AM AA UA dg bd skatt at kidsa aa o 2 8 Seral COnN e CUM ICY sashes risen n OUT 2 8 Connecting to a Serial Device cecinere erre eee etn nn aa c ema de fuis aaa dti ead elit a e dtm ta 2 8 Seraboonsole Debug PORT nn ses se se 2 8 PU aap eect tenet entero ect ccc ORE AE E TENE 2 10 3 IOPAC 8500 Hardware Introductloh e oiieecicusussuxuuxMuREEEEEMAEEEEEEERENEEENEEENNNEEERERNNAEFERRRRRRRRERERURERERERRRNRES 3 1 Appearance and DIMENSIONS sa ity erm a ut CL CU IU ITE Gd VOV I Va URL AUC es 3 2 ADDSSFdIICG ovikkRRRRRRRRRERERKRERERERKERRRERRRERRRERERERRRERRRERRRERRRERRRERRRPRRNHGO dem vea noa Po Poe bow Pee Pu PU Dua eva loei 3 2 DING NSIONS Mee C CC C dada a dats den dadadaaaaas 3 2 OPAC B50 022 sr 3 2 OPAC 0500 p raden 3 3 LOPA C 8500 v s 3 3 Hardware Block Diag ahis Lanark ERARA EEE nende dead dugde 3 4 OPAC 8500 CPU B rd Block DE AN dried 3 4 Produet HardW re SPeCiIICAUIONS saa visen estere herske ska
18. PNP DI to GND e Off 0 to 3 VDC e On 10 to 30 VDC Common Type 8 points per COM Counter Frequency 5 kHz Digital Filtering Time Interval Software selectable by 0 1 ms Physical Characteristics Wiring I O cable max 16 AWG Connector Spring type terminal block Environmental Limits Operating Temperature 40 to 75 C Power Requirements Power Consumption 1 2 W 3 3 VDC MTBF mean time between failure Time 1 132 561 hrs Database Telcordia Bellcore Pin Assignment and Wiring Guide The following is 85M 1602 T module s pin assignment and wiring guide 85M 1602 T O Status Dry Conact Wiring 4 4 ioPAC 8500 Hardware 85M Module Hardware Introduction 85M 2600 T Digital Output 24 VDC Sink Type Input and Output The 85M 2600 T features sink type sixteen digital input channels The 85M 2600 T can use the module s digital inputs to determine the state of limit or safety switches or to receive remote digital signals Block Diagram The following is the 85M 2600 T module s block diagram The MCU has two communication interfaces USB and UART which the 85M 2600 T uses to communicate with the modular head The MCU accesses information from the I O channels by SPI through the parallel to serial chip 85M 2600 T has isolation protection up to 3K VDC or 2K Vrms and photo isolators between the I O channels and the MCU Photo isolator Photo isolator Parallel to Serial Photo isolator P
19. alog Inputs Type Differential Resolution 16 bits I O Mode 4 to 20 mA wire off Historical Data Buffering Up to 6 sec per channel Accuracy 0 1 FSR 25 C 0 3 FSR 40 and 75 C Sampling Rate e All channels 40k samples sec e Per channel 5k samples sec Input Impedance 125 ohms min Physical Characteristics Wiring I O cable max 16 AWG Connector Spring type terminal block Environmental Limits Operating Temperature 40 to 75 C Power Requirements Power Consumption 1 25 W 3 3 VDC MTBF mean time between failure Time 1 410 655 hrs Database Telcordia Bellcore 85M 3810 T 8 analog inputs 0 to 10 VDC Spec Category place holder Inputs and Outputs Analog Inputs 8 channels Isolation 3K VDC or 2K Vrms Analog Inputs Type Differential Resolution 16 bits I O Mode 0 to 10 VDC Accuracy 0 1 FSR 25 C 0 3 FSR 40 and 75 C ioPAC 8500 Hardware 85M Module Hardware Introduction Sampling Rate e All channels 100 samples sec e Per channel 12 5 samples sec Input Impedance 200 k ohms min Physical Characteristics Wiring I O cable max 16 AWG Connector Spring type terminal block Environmental Limits Operating Temperature 40 to 75 C Power Requirements Power Consumption 1 04 W 3 3 VDC MTBF mean time between failure Time 1 530 690 hrs Database Telcordia Bellcore 85M 3811 T 8 analog inputs 0 to 10 VDC 40 kHz Spec Category place holder Inputs
20. are Specifications Product Selection Guide Product Specifications O ioPAC 8500 LED Indicators System LEDs Communication LEDs User Defined LEDs LED1 and LED2 O Toggle Switch Mode 1 and Mode 2 O Toggle Switch Factory Reset Process ioPAC 8500 Hardware ioPAC 8500 Hardware Introduction Appearance and Dimensions Appearance ioPAC 8500 Modular Head The following figures depict ioPAC 8500 modular heads There are two types of modular heads both have dual Ethernet ports but one is RJ45 and the other is M12 IoPAC 8500 RJ45 ioPAC 8500 M12 dr 96 96 Led o 9 3 in 1 Serial Port o 9 9 9 Indicator o o o o o o Debug Port 1 MicroSD Card jets M12 Etherner Port Ethernet Port Toggle Swithch Power Terminal Block Grounding Bolt Nut Dimensions IOPAC 8500 2 142 5 5 61 142 5 5 61 100 3 94 114 7 4 52 TES ioPAC 8500 Hardware ioPAC 8500 Hardware Introduction ioPAC 8500 5 135 5 31 142 5 5 61 110 4 33 190 9 7 52 ioPAC 8500 9 110 4 33 142 5 5 61 135 5 31 100 3 94 110 4 33 292 5 11 52 3 3 ioPAC 8500 Hardware ioPAC 8500 Hardware Introduction Hardware Block Diagrams ioPAC 8500 CPU Board Block Diagram MII M12 PHY MII M12 PHY B2B to Backplane 3 in 1 set port 3 in 1 s ta port 4p SD Card Console Port B2B to power Board gt GPIO 12C gt Buffer EEPROM lt
21. devices outside its subnet Enter the IP address of the gateway The IP address subnet mask and gateway are static contact your network administrator to obtain these addresses for the controller RJ45 Ethernet Connector The ideal maximum cable length of a 10 100BaseT connection is 100 m 350 feet but the actual limit could be longer or shorter depending on the amount of electrical noise in the environment To minimize the amount of noise Ethernet cables should not run parallel to power cables or other types of cables that generate electrical noise The following diagram and table shows the pin connections for the RJ45 Ethernet connector RJ45 Connector Pin Assignment 12345678 Contact Media Direct Interface Signal Tx transmit Tx transmit 2 TERT 4 Not used 6 mete 7 Notused Not used 8 Notused gt M12 Ethernet Connector The ioPAC 8500 has two 10 100BaseT X Ethernet ports that use 4 pin shielded M12 connectors with D coding The 10 100T X ports located on the front panel of ioPAC 8500 are used to connect to Ethernet enabled devices Most users configure these ports for Auto MDI MDI X mode in which case the port s pinouts are adjusted ioPAC 8500 Hardware Installation automatically depending on the type of Ethernet cable used straight through or cross over and the type of device NIC type or HUB Switch type connected to the port e The Auto MDI MDI X function M12 connector a
22. e back panel of the ioPAC 8500 when you take it out of the box If you need to reattach the DIN rail attachment plate to the ioPAC 8500 be sure the spring loaded bracket is situated towards the bottom as shown in the figures below A wall mount kit can be purchased separately STEP 1 If the spring loaded bracket is locked in place push the recessed button to release it Once released you should feel some resistance from the spring as you slide the bracket up and down a few millimeters in each direction STEP 2 Insert the top of the DIN rail into the top slots on the DIN rail attachment plate pa g DIN Rail Spring loaded bracket Recessed button STEP 3 The DIN rail attachment unit will snap into place as shown in the illustration below DIN Rail Removing the ioPAC 8500 from a DIN Rail To remove the ioPAC 8500 from a DIN rail use a screwdriver to push down the spring loaded bracket until it locks in place as shown in the diagram at the right Next rotate the bottom of the switch upwards and then remove the switch from the DIN rail UN DIN Rail ioPAC 8500 Hardware Installation Module Installation Procedure Power Off Moxa s ioPAC 8500 controllers come with 2 5 or 9 slots for 85M series modules Use the following procedure to install modules when your system is powered off Step1 Install the module into the ioPAC 8500 system The module s PCB should align with the edge of the frame
23. llows users to connect the ioPAC 8500 s 10 100BaseTX ports to any kind of Ethernet device without needing to pay attention to the type of Ethernet cable being used for the connection This means that you can use either a straight through cable or cross over cable to connect the ioPAC 8500 to Ethernet devices The following diagram and table shows the pin connections for the M12 Ethernet connector M12 Ethernet Connector Pin Assignments Male Wire Color Bus Reference Orange CyB Notused nc f In what follows we give pinouts for both MDI NIC type ports and MDI X HUB Switch type ports We also give cable wiring diagrams for straight through and cross over Ethernet cables M12 4 pin M to M12 4 pin M Cross Over Cable Wiring 3 Cross Over Cable Wiring Txt 1 1 Tx Rx 2 ENG MEN 2 Rx Tx 3 3 Tx EEE GE a M12 4 pin M to M12 4 pin M Straight Through Cable Wiring y e Straight Through Cable Wiring Rx 1 1 Rx Tx 2 2 Tx Tx 3 3 Tx Rx 4 4 Rx M12 4 pin M to RJ45 8 pin Cross Over Cable Wiring s i Cross Over Cable Wiring Tx 1 1 Tx Rx 2 2 3 Tx Tx 3 3 Rx Rx 4 4 3 Rx M12 4 pin M to RJ45 8 pin Straight Through Cable Wiring s il Straight Through Cable Wiring Txt 1 1 Tx Rx 2 2 Rx w 0 y iTe Rx 4 4 Rx ioPAC 8500 Hardware Installation ATTENTION Configuring the two LAN ports on the same ioPAC
24. n the system is on this LED will turn green and when the system power is off this LED will be off ioPAC 8500 Hardware ioPAC 8500 Hardware Introduction RDY Ready LED The Ready RDY LED indicates the status of the system s kernel When the LED is green the system kernel is ready When the LED is green and blinking the system s kernel is booting up When the Ready RDY LED is red there is either a system error or the system is being reset to factory defaults When the Ready LED is red and blinking the device s factory default mode has been triggered IO Expansion Module LED The IO LED on the module indicates the status of the expansion modules When the LED is green all expansion module configurations are okay and when the LED is red at least one of the expansion modules failed to configure properly Communication LEDs Pi and P2 The ioPAC controller comes with two serial connections P1 and P2 represent the status of each serial connection When the LED is green the ioPAC is transmitting data Tx When the the LED is amber the ioPAC is receiving data Rx When the LED is blinking randomly data is either being transmitted or received For example if P1 is blinking and is green the ioPAC is transmitting data When the LED is off the serial connection is disconnected LAN1 and LAN2 The ioPAC controller comes with two Ethernet ports with the LAN1 and LAN2 LEDs used to represent the status of the two connectio
25. nication parameters supported by the 85M 5401 T Supported Values Baudrate 300 600 1200 2400 4800 9600 19200 38400 57600 115200 Default 9600 Duplex Full or Half duplex when RS 232 is selected Default Half Parity Odd None or Even Default None Data Bits 7 or 8 Bits Default 8 Bits Block Diagram The following is the 85M 5401 T module s block diagram This module communicates with the modular head by USB and UART The MCU processor accesses I O information through the GPIO pin The 85M 5401 T has isolation protection up to 3K VDC or 2K Vrms and magnetic isolators between the I O and the MCU processor q ntermup isolator SYNC 3 C isolator isolator USB Ly Serial km hr D Q o c ic kK D Q o c i Product Specifications The following are the 85M 5401 T module s product specifications 85M 5401 T 4 serial ports Spec Category place holder Serial Communication Interface 4 RS 232 422 485 ports software selectable DB44 male Port to Port Isolation 3K VDC or 2K VAC Note DB44 to 4 port DB9 cable included in the package Serial Communication Parameters Parity None Even Odd 4 12 ioPAC 8500 Hardware 85M Module Hardware Introduction Data Bits 7 8 Stop Bits 1 2 Flow Control RTS CTS XON XOFF Baudrate 300 bps to 921 6 Kbps Serial Signals RS 232 TxD RxD RTS CTS DTR DSR DCD GND RS 422 Tx
26. ns When the LED is green data is transmitting at 100 Mbps When the LED is amber data is transmitting at 10 Mbps When the LED is blinking data is being transmitted When the LED is off there is no Ethernet connection or the Ethernet connection has been disconnected User Defined LEDs LED1 and LED2 The ioPAC controller allows the user to custom configure these two LEDs through the software interface Refer to the C C Sample Code Programming Guide for ioPAC RTU Controllers for details ioPAC 8500 Hardware ioPAC 8500 Hardware Introduction Toggle Switch Mode 1 and Mode 2 The Mode 1 and Mode 2 toggle switches are user defined by software refer to the C C Sample Code Programming Guide for ioPAC RTU Controllers for details Reset Mode 1 Mode 2 Toggle Switch Factory Reset Process Use the following procedure to reset the ioPAC to the factory defaults Note that when you reset the ioPAC all of your tag definitions software programs and files will be deleted and the service and runtime engine will be restarted 1 When the system is booting up and the RDY LED is blinking GREEN hold the toggle switch in the reset position 2 Continue to hold toggle switch until the RDY LED turns a solid RED and then release the toggle switch It will take around 90 seconds to complete the factory reset process 3 When the RDY LED starts blinking GREEN indicating that the kernel is rebooting the factory mode is comple
27. nsens serken etat a dte ke ad 3 5 Product Selection GU sees ear rie 3 5 Product SENEST 3 5 PPACG S500 LED TAA GS an 3 7 SY SCNT LED G ee 3 7 PR wl B ca p as 3 7 RDY eddy LEN med 3 8 IO Expansion Module LED ha nnn ER RR HERR ERE ERR dd aca RE a DrEEMEPEUP ELTE PLE vasa 3 8 Bolan aa alisha o DANDI TR 3 8 PA arid EE ene nT en ne UU MN een een Tener mr ante een ce era tae 3 8 BEREIT LANE 3 8 User Defined LEDS LED I and LED arameiske 3 8 Toggle Switch Medel and MOd6 2i ipssskbsnEEEEEREEERERERBEEREEEEEREFBEEEEREFEERRERSEREERREZI Saad adve t we oria Deu d 3 9 Toggle Switch Factory Reset PFOCSSS exter enitn onte nmi nere rise Ceputiex tasses stas Pu A E du MIU ML IPM d cpu 3 9 4 85M Module Hardware Introduction xaaannuunnnnnnnuunnnnnnnuvnnnnnnnnvvnnnnnnnvvnnnnnnnvvnnnnnnnvvnnnnnnvunnnnnnnvvnnnnnnnnvnnn 4 1 a5M Module DescriptlOTiSsi on eet ve ev EE EXE Ex ED eect neem Oa Qi neo e Da Menu mes ae eq MP ME 4 2 COMMON SPEMTLCA ONS e e S er ee DNR 4 2 MOGUIE SPeCIICA LIONS iors et Dcum 4 3 85M 1602 T Digital Input 24 VDC Sink Source Dry Contact Type cccecccceeee cece eee eee mmn 4 3 BOCK Fei Alle aac suec t CI meta c RE M een muted M EI II I EEE 4 3 Product SPEER 4 3 Pin Assignment and Wining Gude va passerer 4 4 85M 2600 T Digital Output 24 VDC Sink Type Input and Output annrnauuunnnnnennnnnnnnennnnnnnnnnnnnnnnnnnnnn 4 5 BIOCK Didara EE cdot een EEE Ead Eus EE ilu 4 5 Product SPE CAO NS SNE 4
28. o date certification status Warranty Warranty Period 5 years Details See www moxa com warranty ioPAC 8500 Hardware 85M Module Hardware Introduction Module Specifications 85M 1602 T Digital Input 24 VDC Sink Source Dry Contact Type The 85M 1602 T modules is a 16 channel sink source or dry contact type digital input module that support wide temperature and high isolation protection Block Diagram The following is the 85M 1602 T module s block diagram The MCU has two communication interfaces USB and UART The 85M 1602 T communicates with the modular head through USB and UART interfaces The MCU accesses the I O information by SPI through the parallel to serial chip The 85M 1602 T module has isolation protection up to 3K VDC or 2K Vrms and photo isolators between the I O channels and the MCU Photo isolator Photo isolator s 0 O D O A Photo isolator Product Specifications The following are the 85M 1602 T module s product specifications 85M 1602 T 16 digital inputs 24 VDC sink source dry contact type Inputs and Outputs Digital Inputs 16 channels Isolation 3K VDC or 2K Vrms Digital Inputs Sensor Type Wet contact NPN or PNP dry contact I O Mode DI or event counter Dry Contact e On short to GND e Off open ioPAC 8500 Hardware 85M Module Hardware Introduction Wet Contact DI to GND NPN DI to GND e On 0 to 3 VDC e Off 10 to 30 VDC
29. oltage protection allowing it to resist a maximum voltage of 65 V and the ioPAC s power input over current fuse protection specification is 5 A After connecting the Moxa ioPAC controller to the power supply it will take 30 to 60 seconds for the operating system to boot up The green Ready LED will not turn on until the operating system is ready ATTENTION AN This product is intended to be supplied by a Listed Power Unit with output marked LPS and rated for 9 48 VDC minimum requirements For railway rolling stock applications these devices must be supplied by a galvanic isolated power supply with design based on the EN 50155 standard Grounding the ioPAC For most applications it is desirable to ground the system by connecting the system s power supply common wire to the chassis or panel ground The negative V side of the DC power input terminal as well as all I O point terminals labeled GND are connected to chassis ground ioPAC 8500 RJ45 ioPAC 8500 M12 OM ioPAC 8500 ioPAC 8500 900090990 NOTE 1 Use 18 AWG wire for the power ground 2 We highly recommend connecting the ground screw to the power terminal block s ground ioPAC 8500 Hardware Installation Installing a microSD Card The ioPAC is equipped with one slot for microSD cards The card reader slot is located inside the ioPAC device so you will need to unscrew and remove the
30. roduct Specifications The following are the 85M 2600 T module s product specifications 85M 2600 T 16 digital outputs 24 VDC sink type Inputs and Outputs Digital Outputs 16 channels Isolation 3K VDC or 2K Vrms Digital Outputs Type Sink I O Mode DO or pulse output Pulse Output Frequency 5 kHz Over voltage Protection 45 VDC Over current Protection 2 6 A 4 channels 650 mA Over temperature Shutdown 175 C typical 150 C min Current Rating 200 mA per channel Physical Characteristics Wiring I O cable max 16 AWG ioPAC 8500 Hardware 85M Module Hardware Introduction Connector Spring type terminal block Environmental Limits Operating Temperature 40 to 75 C Power Requirements Power Consumption 0 85 W 3 3 VDC MTBF mean time between failure Time 792 571 hrs Database Telcordia Bellcore Pin Assignment and Wiring Guide 85M 2600 T O Status TR o O o oO O Q Q o o o Q Q o o o oO Q Q Q O ioPAC 8500 Hardware 85M Module Hardware Introduction 85M 38XX T Analog Input The 85M 38XX T series provides eight 16 bit analog input modules It accepts voltage inputs 0 10 V and current input 4 20 mA This high performance analog input module features high density I O with a flexible topology and hot swappable functionality This module is cost effective solution for most industrial application Block Diagram The following is the 85M 38XX T module s
31. ted NOTE Do NOT power off operate or connect any devices when the the RDY LED is a solid RED 4 85M Module Hardware Introduction In this chapter we provide the 85M modules specifications The following topics are covered in this chapter O 85M Module Descriptions O Common Specifications PO Module Specifications 85M 1602 T Digital Input 24 VDC Sink Source Dry Contact Type 85M 2600 T Digital Output 24 VDC Sink Type Input and Output 85M 38XX T Analog Input 85M 5401 T Serial Ports ioPAC 8500 Hardware 85M Module Hardware Introduction 85M Module Descriptions The ioPAC 8500 controllers support the following modules 85M 3811 T 8 AI 40 KHz 0 10 V 85M 5401 T 4 Serial Ports 85M 3801 T 8 AI 40 KHz 4 20 mA NOTE Conformal coating available on request Common Specifications The following is the ioPAC 8500 modules common specification Environmental Limits Storage Temperature 40 to 85 C 40 to 185 F Ambient Relative Humidity 5 to 95 non condensing Standards and Certifications Safety UL 508 Pending EMI EN 55022 EN 61000 3 2 EN 61000 3 3 FCC Part 15 Subpart B Class A EMS EN 55024 EN 61000 4 2 EN 61000 4 3 EN 61000 4 4 EN 61000 4 5 EN 61000 4 6 EN 61000 4 8 EN 61000 4 11 Shock IEC 60068 2 27 Freefall IEC 60068 2 32 Vibration IEC 60068 2 6 Rail Traffic EN 50155 EN 50121 3 2 EN 50121 4 Note Please check Moxa s website for the most up t
Download Pdf Manuals
Related Search