Installation/User Manual Important Safety Notice
Contents
1. use or install this product on non applicable car models Such installation could result in car damage or accidents Do not modify or disassemble this product in any manner If you experience any problems when driving your car after this product is installed stop your car immediately and have it checked at a repair shop Failure to do so could result in car damage or accidents Install this product using only the specified parts supplied in the kit Do not combine parts of other products into the assembly of this product Have your car inspected when necessary to maintain normal installation and operating conditions of this product If the original function of this product cannot be maintained due to damage or deterioration replace it immediately PARTS NO CT9A RA325101S1 To ensure safety during installation turn the ignition key to the OFF position and set the parking brake firmly Jack up the car body and firmly support it with a set of jack stands using only the jacking and support points specified in the Car Owner s Manual Failure to use the designated jacking support points could result in deformation of the body or other parts AM NOTICE This Installation User Manual explains only the essential points of the installation procedure for this product For further details regarding installation procedure refer to the Mitsubishi Motors Corporation MMC Workshop Manual for your car model All attachmen2. HALLAM ART Lancer Evolution IX VIII VII ACD CLUTCH ASSY Installation User Manual Thank you for purchasing our Ralliart product This installation user manual explains the procedure for installing this product as well as information on how to use it effectively Please read this manual carefully to ensure thorough understanding of the details of this product before installation Give this manual to the customer to save for future reference Important Safety Notice Please follow the instructions in this manual carefully to ensure proper installation of this product This manual contains the following warning symbols IC AUTION This indicates important safety information that must be carefully observed N CAUTION All safety messages that follow this symbol must be carefully observed in order to reduce the risk of personal injury or accidents Rf NOTICE This indicates information that should be observed when installing parts nstall the parts to the car as instructed in this manual Failure to follow the instructions may hamper the function of this product or cause car trouble Be aware that Ralliart takes no responsibility for any product malfunction or car trouble that occurs during or after installation of this product After installing this product please give the customer this installation user manual to save for future reference RO23 0212 0604 To the Owner Mi Precautions for Use Do not
3. Rf NOTICE Tightening torque for attachment Specified torque Bolts 25 5 Nem 2 5 kgfm Transfer pressure hose InnershaftLH a Rear roll stopper attachment bolt 1 Install the transfer assembly on Ril NOTICE the car in the reverse order of the ap NOTICE removal Specified torque Nuts 52 7 Nem 5 3 kgfm Bolts 44 5 Nem 4 5 kgfm Bolts 59 9 Nem 6 0 kgfm e After temporarily tightening the Nuts torque them fully with the car body loaded with its engine RO23 0212 0604 Installation Procedure 5 Bleeding of ACD Fluid Refer to the MMC Workshop Manual for the work in detail 1 Lift up the car and connect MUT II to the diagnosis connector Test for the actuator and operate the hydraulic unit forcedly 2 Remove the cap of the bleeder screw on the transfer Attach a vinyl hose and bleed the transfer of air Front exhaust pipe Bleeder N CAUTION e Replenish the transfer with fluid so that the fluid always remains in the oil reservoir during bleeding f air is not bled fully noise could occur in the hydraulic unit and result in deteriorating the durability of the pump and other components 3 Check the fluid for its level after completing bleeding RA NOTICE The fluid level in the oil reservoir shall be between MIN and MAX marks e Specified fluid Mitsubishi Genuine Dia Queen ATF SP III RO23 0212 0604 Reference Information W Schedu
4. led Interval for Fluid Change after Installation erode Replacement interval Capacity dm Product Name replacement item Mitsubishi Genuine Dia Queen Transfer oil 20 000 km 068 LSD Gear Oil Fluid ACD and Mitsubishi Genuine Dia Queen Hydraulic unit eee ATF SP ll Ria NOTICE The above fluid change interval is a guideline only The oil and fluid may deteriorate more quickly depending on its conditions of use In such cases it is recommended to replace the oil or fluid sooner than the above recommended interval NOTES RO23 0212 0604
5. ose and transfer assembly e Tightening torque for attachment attaching bolts Specified torque Nuts 52 7 Nem 5 3 kgfm Bolts 44 5 Nem 4 5 kgfm Bolts 59 9 Nem 6 0 kgfm e After temporarily tightening the Nuts torque them fully with the car body loaded with its engine 4 Roll the engine and transmission assembly toward the vehicle front with the engine mount and the transmission mount attached on it and disconnect the transfer assembly between the engine block and the flat cross To the vehicle front 4 WH s VAS WESSAS G ae wa P oh 3 gt ZA Engine amp transmission T O olL assembly A Y Transfer assembly vot N CAUTION Beware of not damaging the oil seal lip of the transfer RO23 0212 0604 Installation Procedure 2 Removal of Existing ACD Clutch Assembly 1 Remove the bolts of the transfer case e Do not remove the two bolts indicated with arrow marks 2 Remove the ACD clutch assembly by prying the case cover apart with two drivers Assembly of the ACD clutch assembly and the differential assembly are pulled out of the transfer case 3 Pull the differential assembly out of the ACD clutch assembly pj ifferential assembly gt assembl ACD clutch i ar ty apa aN RO23 0212 0604 Installation Procedure 3 Installation of ACD Clutch Assembly 1 Assemble the transfer in the reverse order of the removal procedure
6. t bolts and nuts should be securely tightened at the specified torque 5 Install this product using the specified set of parts only Do not combine parts of other products into the assembly of this product Special Tools Required MUT II Sub assembly Oil pressure gage MD998330 Slide hammer MB991502 MB991721 RO23 0212 0604 Kit Contents Ensure that the following parts are contained in the kit ACD CLUTCH ASSY 14 The following parts must be purchased separately for Other Parts Required installation of this product Transfer overhaul kit Oil seal T F case RA9809325S1 O Ring T F case 9 4 Oil seal O Ring T F T F case cover front S Bearing T F case flange O Ring rear output flange Bearing T F ACD R023 0212 0604 Installation Procedure 1 Removal of Transfer Assembly Before removing the transfer assembly from the car drain oil from the transmission and the transfer and then remove the front exhaust pipe propeller shaft and center member 1 Disconnect the driveshaft LH RH Use a lever to remove the driveshafts To transmission Projection Hammer or the like 2 Disconnect the inner shaft Use the slide hammer MB991721 to pull out the inner shaft LH RH RO23 0212 0604 Installation Procedure Transfer pressure hose Rear roll stopper attachment bolt 3 Remove the rear roll stopper ii NOTICE attaching bolts transfer pressure ap Meds h
Download Pdf Manuals
Related Search