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User Manual - BME Shared Lab Resource

1. 3 1 3 Safety Beda DAA 3 1 4 Bibliography 2 2220 datua ee ee ey ee y ee eae 3 1 5 Definitions and Terms ua 4 SECTION 2 0 STERILIZER ss 5 2 1 General DA arate boli Eta ASS AA 5 2 2 ce deceit arten oa Ac Bien aa iati 5 2 2 1 FINE esa T EROR E 5 2 2 2 Chamber ba ct i SE tau a oa oaia t 5 2 2 3 6 2 2 4 t 6 2 2 5 ata UEU elaia 6 2 2 6 Plumbing and Fixtures rra 6 2 2 7 Vacuum raa 7 2 2 8 LAIENE 7 2 2 9 Control Panel uut ele oer to 7 2 2 9 1 PSS 500 Controls 7 2 2 10 Instrumentation Sensors aa 7 2 2 11 CF le Baa 8 2 2 12 Printer Devices iaia a eei a d ai dC 8 2 2 13 Recording Instruments 8 2 2 14 AAE 8 SECTION 3 0 SAFETY FEATURES intret rire uria dd p c 9 3 1 9 3 2 Door Limit Switches Pressure Settings rra 9 SECTION 4 0 GOIN TROLS a Ur bet TE d uc Ea pa 9 4 1 Facility Power nana 9 4 2 Manual Supply NORGS rru 9 SECTION 5 0 MANUFACTURER S RECORDS aaa 9 PRIMUS Sterilizer Company LLC 117 South 25th Street Omaha NE 68131 TE 402 344 4200
2. 35 5 0 RECOMMENDED SPARE PARTS LIST ss 37 6 0 DRAWINGS AND BILL OF MATERIALS rra 43 6 1 Equipment EayOoUl iiiter nc ee ned Enc tc Fa cde Le deine 43 6 2 Major Plumbing EISE 24604662 6a e cocta ttn de aa a terne a d 43 6 3 Piping and Instrument 43 6 4 Electrical Diagralm siue tenido i t epi nl Aon D a 43 6 5 Major Electrical List e a a aaa da aa ca 43 PRIMUS Sterilizer Company LLC 117 South 25th Street Omaha NE 68131 TE 402 344 4200 FAX 402 344 4242 info primus sterilizer com www primus sterilizer com GP 555 Part IV 7923 1 07 070208 LIST OF FIGURES AND TABLES Page iii LIST OF FIGURES FIGURE PAGE 2 1 10 1 Electronic Controller rra 17 4 1 1 Loading Thermal Printer Paper Cybertech 33 4 1 1 1 Loading Printer Take Up Spool Cybertech Printer rra 34 4 2 1 PAPER LOADING Optional Keltron 36 LIST OF TABLES TABLE PAGE 2 121 Diagnostics Mni da cn i 6 2 1 4 1 OUTPUT DIAGS Parameters rr 11 2 1 5 1 INPUT DIAGS Parameters rra 11 2 1 7 1 SENSOR DIAGS Parameters rss 12 2 1 8 1 EEPROM Setpoints Page 1 GEO rra 13 2 1 8 1 EEPROM Setpoints Page 2 OTO rra 14 2 1 8 1 EEPROM Setpoints Page OTO rra 15 2 1 9 1 CALIBRATE Parameters rra 16 2 1 10 3 1 Parameters Menu Page TOTI 24
3. OWA 01 343H YSMOd 193NNOO OL X3SN GNA gt lt en O 2 O LC 2 gt Qc Le Ez ee a DESCRIPTION DATE REVISIONS EXTENSION J BOX MOUNTED ON THE STERILIZER FRAME WATER QUENCH SV 24 WATER TO EJECTOR SV 02 BOILER W MANUAL RESET GRND G Y AND BLOW DOWN CONTROL BOX STANDARD CONFIGURATION W INTEGRAL BOILER amp BLOW DOWN E THESE DRAWINGS ARE EQUIPMENT NO Cy ror APPROVAL SPECIFICATION NO FOR INFORMATION ONLY FLOOR NO ROOM NO X As BUILT ELECTRICAL DIAGRAM C orari EXTENSION J BOX STANDARD CONFIGURATION W INTEGRAL BOILER amp BLOW DOWN PRIMUS STERILIZER COMPANY LLC 117 SOUTH 25th ST OMAHA NE 68131 PH 402 344 4200 FAX 402 344 4242 2823Y4 Z ENGR ACAD NEW MANDWGS ELECTRIA OPTION BOX 2823Y4 dwg 7 28 2010 7 47 45 AM PLOT ORIGIN ECLIPSE MAJOR ELECTRICAL LIST PLUMBING DWG 17515 ELECTRCIAL DWG 17515E REV REV PRIMUS P N MFR MFR P N DESCRIPTION FUNCTION 800021 CONTROL ENG 9049888 9049889 BOX CONTROL 21X10X5 W HOLES ELECTRICAL ENCLOSURE 500001 LITTLEFUSE V130LA20A MOV SURGE SUPPRESSOR IGON RMS SURGE SUPPRESSOR 500005 AIRPAX T11 62 5 00A 03 20AL V SWITCH CIRCUIT BREAKER SPST POWER ON OFF 500003 CHICAGO MINI 93F3532 PILOT LIGHT 125VAC RED LENSE POWER ON OFF VISUAL INDICATOR 500
4. HARDNESS PPM 8 85 b 56PC E P ALKALINITY PPM 85 410 5 24 GPG DE PANELED T ALKALINITY PPM 200 500 7 30 GPG REMOVED FOR CLAIRT pH STRENGTH OF ALKALINITY 8 11 4 THESE DRAWINGS ARE CUSTOMER INFORMATION TOLERANCES This drawing and any print DRAWN BY JOB NO BEE EQUIPMENT NO UNIVERSITY OF WISCONSIN BIOMEDICAL ENG I TE MT 17515 IMUS L SPECIFICATION NO 1500 ENGINEERING DRIVE ROOM 2005 X ES the Information shown s CHECKED BY MODEL STERILIZER COMPANY LLC FLOOR NO FRACTION GE by accepting this drawing BS D 117 SOUTH 25th ST FOR INFORMATION ONLY MADISON WI 53706 GLES o a ae iu PSSS B MES Au ROOM NO E in nner nice ad APPROVED BY PLUMBING DWG PH 402 344 4200 AS BUILT FAX 402 344 4242 17515 DRAWING NO DESCRIPTION d EQUIPMENT ARRANGEMENT SERE SIZE REVISIONS BEI W 36KW BOILER AIR TO GASKET LOAD PROBE DRAIN WATER QUENCH amp AUTO BLOWDOWN N T S 26 X 26 X 39 17515 Z AENGR ACAD NEW MANDWGS ARRGMNT 26X26 X39 17515A dwg 7 28 2010 7 52 29 PLOT ORIGIN ECLIPSE PRIMUS P N MFR MAJOR PLUMBING LIST PLUMBING DWG 17515P MFR P N REV DESCRIPTION FUNCTION 400199 APOLLO 70 101 01 VALVE BALL MANUAL BR 1
5. MAINTENANCE MANUAL Part Number Description 400027 VALVE SOLENOID 1 8 AIR STACKING 3 WAY 400062 FILTER 0 3 MICRON Used with Air In Filter Assembly 400071 VALVE NEEDLE 1 4 STM 400087 VALVE PNEUMATIC BR 1 2 HP STM N C 400443 KIT VALVE PNEUMATIC BR 1 2 HP STM N C 400087 400088 VALVE PNEUMATIC BR 1 HP STM N C 400122 KIT VALVE PNEUMATIC BR 1 HP STM N C 400088 400137 VALVE PNEUMATIC SS 1 2 HP STM N C 400142 RTD ELEMENT SINGLE 72 LEAD 1 4 400143 RTD ELEMENT DOUBLE 72 LEAD 1 4 400164 RTD ELEMENT DOUBLE 216 LEAD 1 4 400187 VALVE SOLENOID 1 4 AIR DOUBLE 3 WAY 400300 RTD ELEMENT SINGLE 216 LEAD 1 4 400694 TRAP THERMATIC BR 1 2 10 125 PSI 400695 KIT TRAP THERMATIC BR 1 2 10 125 PSI 400694 400697 VALVE SOLENOID BR 1 4 STM WTR N C 400698 KIT VALVE SOLENOID BR 1 4 STM WTR N C 400697 400699 VALVE SOLENOID BR 1 2 LP STM N C 400700 KIT VALVE SOLENOID BR 1 2 LP STM N C 400699 400701 VALVE SOLENOID BR 1 2 HP STM N C 400702 KIT VALVE SOLENOID BR 1 2 HP STM N C 400701 400703 VALVE SOLENOID BR 1 2 WTR N C 400704 KIT VALVE SOLENOID BR 1 2 WTR N C 400703 400705 VALVE SOLENOID SS 1 2 HP STM N C 400706 KIT VALVE SOLENOID SS 1 2 HP STM N C 400705 400707 VALVE SOLENOID BR 3 4 LP STM N C 400708 KIT VALVE SOLENOID BR 3 4 LP STM N C 400707 400709 VALVE SOLENOID BR 3 4 HP STM N C 400710 KIT VALVE SOLENOID BR 3 4 HP STM N C 400709 400711 VALVE SOLENOI
6. 10 3 Boiler Manual U 2l PRIMUS Sterilizer Company LLC 117 South 25th Street Omaha NE 68131 TE 402 344 4200 FAX 402 344 4242 E mail info primus sterilizer com URL www primus sterilizer com GP PSS5 APPA 7923 1_08 070208 MANUFACTURERS RECORDS Appendix A Page i THIS PAGE INTENTIONALLY LEFT BLANK PRIMUS Sterilizer Company LLC 117 South 25th Street Omaha NE 68131 TE 402 344 4200 FAX 402 344 4242 E mail info primus sterilizer com URL www primus sterilizer com GP PSS5 APPA 7923 1_08 070208 MANUFACTURERS RECORDS Appendix A Page A 1 APPENDIX A Manufacturer s Records 10 1 Heat Records Manufacturer s heat records are provided where applicable for sanitary fittings Heat records provide a record of the components of the stainless used in the development of the sanitary fittings 10 2 0 16 A Form 0 1 Manufacturer s Data Report for Pressure Vessels that registers this unit with the National Board of Boiler and Pressure Vessel Inspectors follows 10 3 Boiler Manual or Steam to Steam Generator If your sterilizer has an optional stainless steel boiler or a steam to steam generator installed than the manufacturer s Installation Operation and Maintenance Manual and the U 2 applies to boilers only specific to your unit will follow PRIMUS Sterilizer Company LLC 117 South 25th Street Omaha NE 68131 TE 402 344 4200 FAX 402 344 4242 E mail info primus ster
7. TRI 622 120 24VAC o 602 REMOTE MANUAL RESET KE INSTALLED ON THE FASCIA PAORA PANEL o 24 VAC COM 624 628 1 TT pog bog E 174 bog 11 1g pog bog bog bog 1 1 1 7 a tet bog pog a j r j MAIN SWITCH BOILER 20KW 36KW BLACK PROBE LEVEL CONTROL GRN YEL queo GND SHELL PROBE CONTACTOR PUMP S FEED WATER SOLENOID 12 LOW LEVEL CONTROL NC zi S Li MANUAL RESET INDICATOR LIGHT BOILER 3 HEATING HIGH LIMIT CONTROL OPERATION CONTROL 628 ELEMENT CONTROL RELAY H 1 120VAC MANU Q L RESET MANUAL RESET HEATER POWER SEE GENERAL ARRANGEMENT 36 HEATING ELEMENT N 1 120VAC FOR ELECTRICAL INFORMATION BY OTHERS TIME RANGE DE 1606 TERMINAL BLOCK CONTACTS OF THE CONTROL BOX WIRE TERMINATION POINT INSIDE THE BOILER EF TT TIME 1 3 MIN MODE INTERVAL THESE DRAWINGS ARE DESCRIPTION REVISIONS FOR APPROVAL FOR INFORMATION 5
8. VAG POINT 10 0 PURGE TIME 3 00 PRECHARGE PRESS 20 0 DRY TIME 30 00 LOAD TEMP 272 0 STERILIZE TEMP 273 0 STERILIZE TIME 4 00 TYPE VACUUM CYCLE 3 CYCLE 2 FINAL RAMP SLOPE 9 0 HALF RAMP TIME 0 15 OF POSTVACS 1 DRY VAC POINT 10 0 OF PRE VACS 3 PREVAC VAC TIME 1 00 PREVAC VAC POINT 10 0 PURGE TIME 3 00 PRECHARGE PRESS 20 0 DRY TIME 1 00 LOAD TEMP 272 0 STERILIZE TEMP 273 0 STERILIZE TIME 4 00 TYPE VACUUM CYCLE 2 CYCLE 1 FINAL RAMP SLOPE 9 0 HALF RAMP TIME 0 15 OF POSTVACS 1 DRY VAC POINT 10 0 OF PRE VACS 3 PREVAC VAG TIME 1 00 PREVAG POINT 10 0 PURGE TIME 3 00 PRECHARGE PRESS 10 0 DRY TIME 30 00 LOAD TEMP 272 0 STERILIZE TEMP 273 0 STERILIZE TIME 15 00 TYPE VACUUM CYCLE 1 POSTVAG TIMEOUT 20 00 PREVAG TIMEOUT 20 00 PRECHARG TIMEOUT 20 00 HEAT CH TIMEOUT 20 00 CHAMBER TO DRAIN 0 0 SERVICE CYCLES 4 FACTORY CONFIG 65 JACKET OFFSET 4 0 UNDERTEMP ALARM 2 5 OVERTEMP ALARM 9 0 LIQUID MAX PRES 19 0 LIQUID MAX TEMP 257 0 MINIM DRY TIME 1 00 MINIM STER TIME 3 00 HI LIMIT PSIG 32 0 GASKET RETRACT 0 20 GASKET CHARGE 0 10 TEMPS IN FAHRENHEIT TOTAL CYCLES 4 JOB NUMBER 17 515 REV 2 034 SW DATE 7923 SW P N 58 0253 STERILIZER 1 TIME 11 38 38 D ATE 7 23 2010 CYCLE 8 FINAL RAMP SLOPE 9 0 HALF RAMP TIME 0 15 OF POSTVACS 1 DRY VAC POINT 10 0 OF PRE VACS 3 PREVAC VAC TIME 1 00 PREVAC POINT 10 0 PURGE TIM
9. Shutotis locatednearby 3 Electrical Power Voltage per Equipment Arrangement Sadam pestea _ NNNM VE NNNM brain capaciy adequate Ppesspdpoey To Door properly opens closes lowers and latches smoothly Door switches adjusted correctly il Chamber strainer in place Rack and shelves loading cart operates properly Pumps running in correct direction Vnitproperyleveled do d PRIMUS Sterilizer Company LLC 117 South 25th Street Omaha NE 68131 TE 402 344 4200 FAX 402 344 4242 E Mail info primus sterilizer com URL www primus sterilizer com GP 555 Part 11 7923 1 07 070208 INSTALLATION Page 12 c Cycle Operations Unit powers up correctly Typical cycle run PRIMUS Sterilizer Company LLC 117 South 25th Street Omaha NE 68131 TE 402 344 4200 FAX 402 344 4242 E Mail info primus sterilizer com URL www primus sterilizer com GP 555 Part 11 7923 1 07 070208 PRIMUS GENERAL PURPOSE STEAM STERILIZER PRIMUS PSS500 SERIES PART Ill USER S MANUAL PSS 500 Controls Software Version 7923 June 30 2008 Version 1 07 PRIMUS Sterilizer Company LLC 117 South 25th Street Omaha NE 68131 TE 402 344 4200 FAX 402 344 4242 info primus sterilizer com www primus sterilizer com PRIMUS Sterilizer Company LLC Omaha NE 68131 1994 20
10. 3 urrman 8 A Division of Sussman Automatic Corporation 43 20 34th Street Long Island City NY 11101 718 937 4500 1 800 238 3535 Fax 718 937 4676 www sussmanboilers com Email seb sussmancorp com FORM P 2A MANUFACTURERS DATA REPORT FOR ALL TYPES OF ELECTRIC BOILERS As Required by the Provisions of the ASME Code Rules Section 7 E Sussman CAS 30 PART To Be Completed by the Manufacturer of the Boiler Pressure Vessel 1 Manufactured by TDC Manufacturing 155 Route 61 South Schuylkill Haven 17972 Name and address of manufacturer of boiler pressure vessel 2 Manufactured for Sussman Automatic Corp 43 20 34 Street Long Island City NY 11101 Name and address of purchaser 3 Location of Installation Unknown Name and address 4 Type Resistance Element Boiler No 79012 D5257 6C resistance element electrode Mfr s Serial No CRN AU 349 Rev E 79012 Year Built 2010 Drawing No Nat l Brd No 5 The chemical and physical properties of all parts meet the requirements of Material Specifications of the ASME BOILER AND PRESSURE VESSEL CODE The design construction and workmanship conform to Section of the ASME Boiler and Pressure Vessel Code 2007 year Addenda to 09 and Code Cases 1 None 2 date Numbers Manufacturer s Partial Data Reports properly identified and signed by Commissioned inspectors are attached for the following items of this
11. CHAMBER xm _ El ae EE ETE KR E B V zzi m m mm s 5115119198 H 20 Supports Skirt NO Lugs Legs Others ANGLE Attached WELDED HEAD RING Yes or No No No Describe Where and How 21 Manufacturer s Partial Data Reports properly identified and signed by Commissioned Inspectors have been furnished for the following items of the report List the name of part item number mfg s name and identifying number 22 Remarks NON CIRCULAR DESIGN IN ACCORDANCE WITH APPENDIX 13 FIGURE 13 2 a CERTIFICATE OF SHOP COMPLIANCE We certify that the statements in this report are correct and that all details of design material construction and workmanship of this vessel conform to the ASME Code for Pressure Vessels Section VIII Division 1 U Certificate of Authorization No 23910 Expires 2 20 Date 6 22 PRIMUS STERILIZER COMPANY LLC Signed Manufacturer CERTIFICATE OF SHOP INSPECTION 1 he undersigned holding a valid commission issued by The National Board of Boiler and Pressure Vessel Inspectors and or the State or Province of KS and employed by HSB CT of HARTFORD CT have inspected the pressure vessel described in this Manufacturers Data Report on 20 L _ and state that to the best of my knowledge and belief the Manufacturer has constructed this pressure vessel in accordance with ASME Code Section VIII Divisio
12. LO al dY 839NvH9 00 31 38055344 YIANYHI LO Id 310 Y3LSYW 072 MN 10254 WALIN 29 lt 33108 IZEKO OL WSLS 00 AS DG L3XSV9 LO AS WALSAS OWA 3591193 NIOIHO 101 WY S2 LS 7 0102 82 6 9919 L dn exe L uoeuegAOWIH LO3 T399MONVIAW3NYIVOVVHON3VZ 37708 F LO Ww 031 034 a LO Id 34055344 HOE 0 734 E oen 961 ye 438 2 AT8N3SSV ZEKO 0351 10N 05 6 91 1 0 1 31849 NOBEL Nid OS ARTE 021 QidHONOL EO Ol DAO 1015 vC 0 1 ZZ 0140 o o NOWNOD 20 5 NNOD fido 179100 0 105 SO v9 179100 1 105 vt NOISN3DG OL SNO v9 Z 105 W NIWaG 0 AS 13Y0Vf OL WY3LS vO AS I 838WVH9 SO AS NEK 90 AS 10002 OUVW3HOS ZEU BONI 339 837708 LO W 035012 MS 4000 80 S1 SS3Hd L34Sv9 60 Sd OSINOO 33M0d M3MOd Y3LSVN vC SL LIES HONSND YILYM SWO v9 11400 5 105 SWO v9 DOTE 105 520 v9 179100 105 SNO v
13. 2 2 Vacuum Leak Test Optional The Vacuum Leak Test is fixed in cycle 8 The following provides a functional description of the Vacuum Leak Test cycle The Jacket temperature must be at least 257 0 F 125 0 C before the START push button on the touchpad can be activated An LED on the START push button lights to indicate the jacket is up to the required temperature After start is initiated the sterilizer seals the gasket s then turns on the vacuum system the drain valve is activated in IDLE mode and remains activated during the vacuum phase A report header is generated by the printer The sterilizer begins to pull a vacuum in the chamber and the printer provides the pressure every minute on the report When the VACUUM LEVEL setpoint is reached the vacuum system and drain valve are deactivated and a five minute stabilization period begins At the end of the stabilization period the 20 minute leak test begins At the end of the test the control system provides a VAC TEST PASSED FAILED report along with the amount of VACUUM LOST An exhaust then an air in phase follows to equalize the chamber to atmospheric pressure The door gasket is then unsealed completing the cycle The following steps are to be used to perform the vacuum leak test 1 Turn power off at control cabinet In the control box switch S1 on the A D Board Rev 2 0 Circuit board to CAL and turn power on 2 Scroll up or down to EEPROM DIAGS press
14. ENTER 3 Scroll up or down to SETPOINT MENU press ENTER 4 Scroll up or down to VAC LEAK TEST VALUE press ENTER Limits for this setpoint are 1 1 10 0 InHg 5 Enter a value which will be the maximum vacuum lost to determine PASS FAIL This value is the total allowable vacuum lost after 20 minutes hold time Press ENTER to store this value Press the ADV button until HIT ANY BUTTON appears Turn power off switch S1 to OPER and turn power back on Press the A and then the number button 4 to choose cycle number 8 Press the MENU or STER TEMP STER TIME DRY TIME button to enter into the cycle parameter menu 10 Setthe VACUUM LEVEL and press ENTER Limits for this setpoint is 0 30 InHg 11 Press the ENTER button and then the A to set the desired vacuum level at which to perform the vacuum leak test Press ENTER again to save this setpoint 12 Press the ADV button to return to IDLE mode o o NO 13 Close the door and ensure that the Jacket has reached operating temperature Press the START button to start the Vacuum Leak Test PRIMUS Sterilizer Company LLC 117 South 25th Street Omaha NE 68131 TE 402 344 4200 FAX 402 344 4242 info primus sterilizer com www primus sterilizer com GP 555 Part IV 7923 1 07 070208 MAINTENANCE MANUAL Page 28 SECTION 3 0 Troubleshooting The problems and cause solutions described here are intended to be performed by a trained ma
15. Element Terminals 20 5 Thoroughly clean boiler flange of all foreign material Be certain no part of old 1 15 gasket remains on flange a 6 Apply Slic Tite Gasket Compound or equal to both surfaces of new gasket sup j plied with replacement element Proceed to install element flange assembly with gasket between boiler flange and element flange In doing this be careful to align flange holes so element wire connection terminals on element assembly are in line ith previously disconnected wire leads to facilitate easy connections NOTE Observe markings on element flange Install element marking on top Torque Wrench Contactor Terminals 45 For illustrative Purposes Only 7 Use only new element flange bolts Tighten all 6 element flange bolts to a torque Power wiring shown in approximate value of 22 lb ft each see illustration factory installed location 8 Connect all wires to the terminals Tighten all element terminals to a torque value of 20 each see illustration Make sure all wires are clean and bright to assure TORQUE VALUES good electrical contact Element Flange Bolts 22 lb ft 9 Check that the wires are correctly connected to the contactor terminals and are oitura tightened to a torque value of 45 Ib in see illustration Make sure all wires are clean and bright to assure good electrical contact Contactor Terminals 45 Ib in 1
16. M1 indication raise the voltage to 1000 volts by clockwise rotation of the VOLTAGE CONTROL T3 and maintain at 1000 volts for 60 seconds 5 During high voltage testing watch for failure of systems such as audible alarm sounds and FAILURE lamp DS2 lights or a sudden voltage drop or erratic KILOVOLTMETER M1 reading 6 When the tester detects a failure the audible alarm sounds the FAILURE lamp DS2 lights PRIMUS Sterilizer Company LLC 117 South 25th Street Omaha NE 68131 TE 402 344 4200 FAX 402 344 4242 Email info primus sterilizer com URL www primus sterilizer com GP 555 Part V Fat 1 10 032509 EACTORY ACCEPTANCE TEST Page 12 and high voltage is switched off To turn off the failure signals and continue testing return the VOLTAGE CONTROL T3 to the ZERO START RESET position or press the RESET pushbutton 54 7 Toend the test return the VOLTAGE CONTROL T3 to the ZERO START RESET position then press the HV OFF pushbutton S3 The HV ON lamp DS3 will go out 8 A successful test is indicated when the FAILURE lamp 052 does not light and no alarm sounds Final test result PASS 7 FAIL Comments Tester Approved NA andi us Lat PRIMUS Sterilizer Company LLC 117 South 25th Street Omaha NE 68131 TE 402 344 4200 FAX 402 344 4242 Email info primus sterilizer com URL www primus sterilizer com GP PSS5 Part V Fat 1 10 032509 AC
17. NE 68131 402 344 4200 402 344 4242 PSS5 B MESD DRAWN BY N T DATE 07 16 10 CHECKED BY B S 580253 DATE 07 16 10 SOFTWARE P N 34 1 34 WIRE MARKER 1 WIRE NUMBER IN CABLE 500047 CUT OFF GREEN amp WHITE WIRES FROM 2 PAIR IN CABLE 500048 USE CABLE 501003 FOR EXTENSION BOX This drawing and any print thereof is the property of PRIMUS STERILIZER COMPANY LLC and is subject to return request of the company the information shown is confidential and the recipient by accepting this drawing agrees not to use any information contained thereon in manner which will be detrimental to the PRIMUS STERILIZER COMPANY LLC 4 9 6 TOLERANCES UNLESS OTHERWISE SPECIFIED 03 010 005 x XX FRACTION 1 16 0 30 ANGLES CUSTOMER INFORMATION UNIVERSITY OF WISCONSIN BIOMEDICAL ENG 1500 ENGINEERING DRIVE ROOM 2005 53706 MADISON WI EQUIPMENT NO SPECIFICATION NO FLOOR NO ROOM NO THESE DRAWINGS ARE FOR APPROVAL FOR INFORMATION ONLY X 5 BUILT 17515E DRAWING NO ELECTRICAL DIAGRAM W 36KW BOILER AIR TO GASKET LOAD PROBE DRAIN WATER QUENCH amp AUTO BLOWDOWN BY DATE OVAOCL N 2 2901 DESCRIPTION REVISIONS gt K N
18. SECTION 5 0 MANUFACTURER S RECORDS Refer to Appendix A Manufacturer s Records for the manufacturer s records applicable to this unit PRIMUS Sterilizer Company LLC 117 South 25th Street Omaha NE 68131 TE 402 344 4200 FAX 402 344 4242 E Mail info primus sterilizer com URL www primus sterilizer com GP 555 Part 1 7923 1 07070208 GENERAL INFORMATION Page 10 THIS PAGE INTENTIONALLY LEFT BLANK PRIMUS Sterilizer Company LLC 117 South 25th Street Omaha NE 68131 TE 402 344 4200 FAX 402 344 4242 E Mail info primus sterilizer com URL www primus sterilizer com GP 555 Part 1 7923 1 07070208 PRIMUS GENERAL PURPOSE STEAM STERILIZER PRIMUS PSS500 SERIES PART Il INSTALLATION MANUAL PSS 500 Controls Software Version 7923 July 2 2008 Version 1 07 PRIMUS Sterilizer Company LLC 117 South 25th Street Omaha NE 68131 TE 402 344 4200 FAX 402 344 4242 info primus sterilizer com www primus sterilizer com PRIMUS Sterilizer Company LLC Omaha 68131 1994 2008 by PRIMUS Sterilizer Company Printed in the United States of America Steam Sterilizer Installation Operation and Maintenance Manual V196 Controller Includes Bibliographical References PRIMUS Sterilizer Company LLC 117 South 25th Street Omaha NE 68131 TE 402 344 4200 FAX 402 344 4242 E Mail info primus sterilizer com URL www primus sterilizer com GP 555 Part 11 7923 1 07 070208
19. STM AIR WTR 463276 463277 VALVE PNEU SS 3 4 STM AIR WTR 463277K KIT VALVE PNEU SS 3 4 STM AIR WTR 463277 4632775 SEAL PNEU SS 3 4 STM AIR WTR 463277 463278 VALVE PNEU SS 1 STM AIR WTR 463278K KIT VALVE PNEU SS 1 STM AIR WTR 463278 4632785 SEAL PNEU SS 1 STM AIR WTR 463278 463279 VALVE PNEU SS 1 1 4 STM AIR WTR 463279K KIT VALVE PNEU SS 1 1 4 STM AIR WTR 463279 4632795 SEAL PNEU SS 1 1 4 STM AIR WTR 463279 463314 VALVE PNEU SS 1 1 2 STM AIR WTR 463314K KIT VALVE PNEU SS 1 1 2 STM AIR WTR 463314 463314S SEAL PNEU SS 1 1 2 STM AIR WTR 463314 456041 VALVE PNEU UC BR 1 2 STM AIR WTR ULTRA COMPACT 456041 77 PRIMUS Sterilizer Company LLC 117 South 25th Street Omaha NE 68131 TE 402 344 4200 FAX 402 344 4242 info primus sterilizer com www primus sterilizer com GP 555 Part IV 7923 1 07 070208 MAINTENANCE MANUAL Page 41 Part Number Description 456041S SEAL PNEU UC BR 1 2 STM AIR WTR ULTRA COMPACT 456041 459052 VALVE PNEU UC SS 3 8 STM AIR WTR ULTRA COMPACT 459052K KIT VALVE PNEU UC SS 3 8 STM AIR WTR ULTRA COMPACT 459052 4590525 SEAL PNEU UC SS 3 8 STM AIR WTR ULTRA COMPACT 459052 459049 VALVE PNEU UC BR 3 8 STM AIR WTR ULTRA COMPACT 459049K KIT VALVE PNEU UC BR 3 8 STM AIR WTR ULTRA COMPACT 459049 459049S SEAL PNEU UC BR 3 8 STM AIR WTR ULTRA COMPACT 459049 4
20. Should an exception alarm timeout user advance by pressing the ADV key or loss of power error occur a message will appear on the touchpad LCD display and printout In addition a buzzer sounds with all door and door gasket alarms If no response is made within 30 seconds the unit auto advances printout will read AUTO ABORT Cycle timeouts will print out the specific timeout that occurred with no audible alarm and cycle will be auto advanced to exhaust If the user advances the cycle before the Sterilize Phase is complete Door Gasket A will retract at Cycle Complete If the user advances the cycle after Sterilizer Phase Door Gasket B will retract at Cycle Complete Refer to the following table for alarms timeout and loss of power information Alarms and Timeouts are as follows ALARM WARNINGS SYMPTOM CAUSE SOLUTION AUDIBLE ALARM Door switch out of adjustment Press 1 ABORT Advances to or broken Exhaust Phase CONDITION Door not closed during cycle Press 2 RETRY Checks to see if problem still exists DISPLAYED DOOR NOT CLOSED Press 8 Ignore Ignores PRINTOUT DOOR NOT CLOSED problem If problem continues call maintenance technician AUDIBLE ALARM Door gasket seal is lost Press 1 ABORT Advances to Exhaust Phase CONDITION Door gasket not Steam pressure low charged during cycle Press 2 RETRY Checks to see if problem still exists DISPLAYED GASKET ERROR Press 8 Ignore
21. Street Omaha NE 68131 Tel 402 344 4200 FAX 402 344 4242 info primus sterilizer com www primus sterilizer com GP PSS5 Part 111 7923 1 07 063008 USER S MANUAL Page 27 VACUUM VAC LEAK TEST GRAVITY TEST VAC LIQUIDS STERILIZE TIME STERILIZE TIME STERILIZE TIME STERILIZE TEMP STERILIZE TEMP STERILIZE TEMP DRY TIME LIQ COOL TIME DRY TIME PURGE TIME PURGE TIME PURGE TIME PRECHARGE PRECHARGE PRECHARGE PREVAC VAC PNT PREVAC VAC PNT PREVAC VAC PNT PREVAC VAC TIME VAC TIME PREVAC VAC TIME HALF RAMP TIME HALF RAMP TIME HALF RAMP TIME FINAL RAMP SLP FINAL RAMP SLP 2 BOOST OFFSET POS LOSE BOOST OFFSET SUCRE B TEUR LOAD TEMP LOAD P TEMP 22 DRY VAC POINT DRY VAC POINT UNUSED DRY VAC POINT E OE EREVAGS 2 EXC OF POSTVACS OF POSTVACS OF POSTVACS SLOW EX END PNT s SLOW EXH RAMP STERILIZE TIME STERILIZE TEMP DRY TIME PURGE TIME PRECHARGE PREVAC VAC PNT PREVAC VAC TIME VACUUM LEVEL HALF RAMP TIME FINAL RAMP SLP NOTE Optional items available only if the sterilizer is configured for these options FIGURE 4 1 1 CYCLE MENU CONFIGURATION PRIMUS Sterilizer Company LLC 117 S 25 Street Omaha NE 68131 Tel 402 344 4200 FAX 402 344 4242 info primus sterilizer com www primus sterilizer com GP PSS5 Part 111 7923 1 07 063008 USER S
22. USER S MANUAL Page 13 through the chamber drain for the pre selected drying time As a result a deep vacuum is created in the chamber to assist drying Hot chamber walls contribute to this process Cooling COOLING Cooling with Gasket Sealed This operation pulls air through the vessel by opening the Air In valve and running the vacuum system and drain during a LIQUIDS Cycle Flow Cool FLOW COOL Cooling with Gasket Unsealed Flow Cooling is provided for all LIQUID cycles Following gasket retract air is pulled through the vessel around the door to the drain by running the vacuum system ZA If option to disregard this phase not initiated NOTE Air In AIR IN The Air In valve is opened and filtered air is drawn into the chamber thus relieving the vacuum and returning the chamber to ambient pressure Gasket Retract GASKET RETRACT The gasket drain valve opens and the vacuum in the drain system provides rapid retraction of the door gasket Complete COMPLETE The buzzer sounds and the Operator Panel COMPLETE LED indicator signals conclusion of the cycle Opening the door silences the buzzer and resets the controls otherwise the buzzer stops automatically after two 2 minutes 5 At cycle completion the Operator Panel COMPLETE LED indicator will come on and the buzzer will sound until the door is opened The buzzer will stop automatically if the door is not opened within two 2 minutes 6 steriliz
23. Verify Acceptability Backshells assembled properly and securely fastened to cable YES A NO Check all ends where strain relief is needed YES 7 NO Check all D shell ends for loose pins or sockets that push in YES A NO Check for wire damage nicks cuts kinks breaks etc YES 7 NO Check the continuity of the cables to insure correct pin outs and wiring YES NO 3 3 Printer Verify Acceptability Buzzer mounted securely e YES NO Paper and or ribbon N A for thermal printer VI are present and in correctly YEST J NOEJIT 3 4 Touchpad Box or Corian Panel Verify Acceptability Panel or box in good condition No cracks YES NO Lids on boxes are tight YES NO Touchpad securely mounted YES NO Cables are secure YES NO Gauges Printer Touchpad aligned properly and secure YES NO PRIMUS Sterilizer Company LLC 117 South 25th Street Omaha NE 68131 TE 402 344 4200 FAX 402 344 4242 Email info primus sterilizer com URL www primus sterilizer com GP 555 Part V Fat 1 10 032509 ACCEPTANCE TEST Page 3 SECTION 4 0 STERILIZER ASSEMBLY ACCEPTANCE CRITERIA This section provides the criteria for the acceptance of the sterilizer assembly 4 1 Vessel Set Up Check List Verify Acceptability Sterilizer square and level with frame YES f NO Double door Sterilizer centered front to back of frame YES Z NO Aluminum insulation covering free of defects
24. sterilizer GP 555 Part IV 7923 1 07 070208 PRIMUS Sterilizer Company LLC 117 South 25th Street Omaha NE 68131 TE 402 344 4200 FAX 402 344 4242 info primus sterilizer com www primus sterilizer com MAINTENANCE MANUAL Page 9 OUTPUT DIAGS INPUT DIAGS PRINTER DIAGS SENSOR DIAGS EEPROM DIAGS CALIBRATE EJECTOR VACUUM DOOR A CLOSED DRAIN SOLENOID DOOR A GASK PRES JACKET_STEAM DOOR B CLOSED CHAMBER_STEAM DOOR GASK PRES AIR IN SOLENOID DOOR A COMP OPEN BUZZER DOOR B COMP OPEN AIR TO GASKET WATER IN DRAIN RETRACT GASKET A TO MAIN MENU AIR TO GASKET B GASKET BOOST SOLENOID POWER CONTROL OPEN DOOR CLOSE DOOR A OPEN DOOR B CLOSE DOOR SPECIAL BLEED A amp VAC RETRACT B amp VAC CHAMBER TRAP QUENCH WATER TO MAIN MENU 1 FOR DOUBLE DOOR UNITS ONLY 2 FOR POWER DOOR UNITS ONLY 3 FOR UNITS WITH A WATER IN DRAIN SENSOR ONLY 4 FOR UNITS SUPPLIED WITH AIR OVER ONLY 5 FOR UNITS WITH LOAD PROBE ONLY 6 FOR USER ID OPTION ONLY GP PSS5 Part IV 7923 1 07 070208 HIT ANY BUTTON DIAGNOSTICS MAIN MENU CHAMBER JACKET PRESSURE LOAD TEMPERATURE TO MAIN MENU SENDS INFO TO PRINTER CALIB PRESSURE LOW CALIB PRESSURE HIGH CALIBRATE JACKET LOW CALIBRATE JACKET HIGH CALIBRATE CHAMBR LOW CALIBRATE CHAMBR HIGH CALIBRATE
25. 11 23 14 11 22 14 11 22 13 11 22 13 0 0 0 0 0 0 0 0 G UNSEAL DOOR GASKET 216 1 L 0 1 11 21 52 215 40 0 1 11 21 51 216 0 L 0 2 11 21 50 215 40 0 3 11 21 50 AIR IN 11 21 50 216 0 L 0 5 11 21 49 215 5 0 0 3 11 21 49 213 4 L 0 3 11 20 49 215 0 D 0 3 11 20 49 213 7 L 0 0 11 19 49 211 6 D 0 1 11 19 49 FLOW COOLING 11 19 4B 216 0 L 0 9 11 18 55 213 0 D 0 8 11 1 4 219 9 L 92 1 11 4 219 0 D 2 0 di 4 222 8 L 3 2 1 54 221 1 D 9 1 1 6 54 225 51 4 1 1 5 53 222 8 D 4 1 1 5 52 228 0 L 5 4 1 4 52 225 2 D 5 1 11 14 51 230 2 L 6 0 11 13 51 227 8 D 6 0 3 51 232 6 L 7 1 11 12 51 230 40 7 1 11 12 51 234 7 L 8 1 11 11 50 232 7 0 8 1 11 11 50 236 9 L 9 1 11 10 49 235 0 D 9 1 11 10 48 239 0 L 10 2 11 09 48 237 7 D 10 2 11 09 48 241 1 L 11 2 11 08 48 239 9 D 11 1 11 08 48 243 1 L 12 0 11 07 48 242 0 D 12 0 11 07 48 245 0 L 13 0 11 06 47 243 9 D 13 0 11 06 47 247 2 L 14 2 11 05 45 246 1 D 14 2 11 05 45 249 1 L 15 2 11 04 45 248 1 D 45 2 11 04 45 250 8 L 16 1 11 03 45 249 8 D 16 1 11 03 45 52 2 L 16 9 11 02 45 251 2 D 16 9 11 02 45 254 5 L 18 1 14 01 44 253 6 D 18 1 11 01 44 SLOW EXHAUS 11 01 44 254 5 L 18 1 11 01 43 253 6 0 48 1 11 01 43 254 3 L 19 0 11 0 3 253 4 0 18 0 11 0 3 254 4 L 18 0 10 5 2 253 5 B 18 0 10 5 1 254 3 L 18 0 10 58 51 253 5 0 48 0 10 58 51 254 4 L 18 1 253 5 0 18 1 254 4 L 18 1 253 6 18 1 254 5 L 18 2 253 6 0 18 2 253 9 L 18 2 253 1
26. 119 Ib hr 15 Remarks Tapped Openings IZ 3 8 Top Head 1 1 Bottom Head lie by Sussman Automatic Corp CERTIFICATE OF COMPLIANCE OF BOILER PRESSURE VESSEL We certify the statements in Part of this Data Report to be correct Our Certificate of Authorization No 18 959 use the S or Symbol expires September 8 2012 Date 06 16 2010 Signed 3 i Name TOC Manufacturing Inc Authorized Representative Melissa Zabrenski Mfr Or boiler pressure vessel FORM P 2A Boiler 79012 D5257 6C _ AU 349 Rev E 79012 Mfr s Serial No CRN Drawing No Nat l No CERTIFICATE OF SHOP INSPECTION OF BOILER PRESSURE VESSEL BOILER PRESSURE VESSEL MADE BY TDC Manufacturing Inc at 155 Rt 61 South Sc Haven P i the undersigned holding a valid commission issued by the National Board of Boiler and Pressure Vessel Inspectors and or the State or Province of PA and employed by One Beacon America Insurance Company iran e een ee 4 have inspected parts of this boiler pressure vessel referred to as data items 1 15 aS and have amined Manufacturer s Partial Data reports for tems and state that to the best of my knowledge and belief the manufacturer has constructed this boiler pressure vessel in accordance with the applicable sections of the ASME BOILER AND PRESSURE VESSEL CODE By signing this certificate neither the i
27. 4 AIR SUPPLY 400057 UNITED BRASS 62SE1 2 W EPDM VALVE CHECK SWING BR 1 2 AIR IN CHECK 400057 UNITED BRASS 62SE1 2 W EPDM VALVE CHECK SWING BR 1 2 SPECIAL BLEED CHECK 400057 UNITED BRASS 62SE1 2 W EPDM VALVE CHECK SWING BR 1 2 CHAMBER DRAIN 400682 CONBRACO 61 101 01 VALVE CHECK BALL CONE BR 1 4 GASKET RETRACT 400235 PARKER 4Z C4L 1 3EPR B VALVE CHECK BR 1 4T EPDM 1 3 AIR TO GASKET 600093 CONBRACO 59 003 02 STRAINER Y BR 1 2 50X50 COLD WATER IN 600091 ANDERSON 103CC VALVE NEEDLE BR 1 8 M WTR WATER QUENCH 400071 PARKER 4M4Z VL4AR B VALVE NEEDLE 1 4 STM CHAMBER BLEED 400062 MEISSNER D03 97PE FILTER AIR 0 3 10 AIR IN 400028 SCHUTTE amp KOERTIN 99SX010J0010 EJECTOR SS 3 4 WATER TO EJECTOR 400694 Watson McDaniel TT125 TRAP THERMATIC BR 1 2 10 125 CHAMBER DRAIN TRAP 400694 Watson McDaniel TT125 TRAP THERMATIC BR 1 2 10 125 JACKET TRAP 600754 Primus 600754 ORIFICE 1 2 PIPE BR PRESS FIT 1 4 ID STEAM TO CHAMBER 400979 MIYAWAKI RE 1 REGULATOR PRESS BR 3 4 7 60PSI STEAM TO CHAMBER 400895 NORGREN B92G NNK QT1 RMG REGULATOR AIRA FILTER 1 4 AIR TO GASKET 400020 WIKA 3101696 GAUGE PRESS CHMB 30HG 60PSI CHAMBER PRESSURE 500287 NASON SM 2A 10R HR EP SWITCH PRESS BR SETT
28. 68131 TE 402 344 4200 FAX 402 344 4242 E Mail info primus sterilizer com URL www primus sterilizer com GP 555 Part l 7923 1 07070208 GENERAL INFORMATION Page 2 GP 555 Part l 7923 1 07070208 PRIMUS STERILIZER COMPANY EQUIPMENT WARRANTY Primus Sterilizer Company LLC PRIMUS makes the following warranty to the original owner with respect to ts products WARRANTY Al PRIMUS manufactured equipment and products fully warranted against defects in materials and workmanship under normal use and operation for one yearfrom the installation and start up ofthe equipment or eighteen months from the date of delivery whichever occurs first Additionally PRIMUS Sterilizer pressure vessels are warranted against defects materials and workmanship under normal use and operation forfifteen years where the sterilizer is maintained under a continuous PRIMUS Preventative Maintenance Service Contract Where the Sterilizer is not cortinuoushy maintained under PRIMUS Preventative Maintenance Contract vessel shall be warranted forten years from the date of delivery Unless otherwise specified service labor required to repair or replace parts will be provided upon request without further charge for a period of ninety 90 days from the start of the warranty period Thereafter all repair costs shall be bome bythe Purchaser This warranty does not extendto any equipment or products which have been subjected to misuse neglect acc
29. 68131 Tel 402 344 4200 FAX 402 344 4242 info primus sterilizer com www primus sterilizer com GP PSS5 Part 111 7923 1 07 063008 USER S MANUAL Page 7 with cool air to cool chamber walls promote cooling of load and shorten exhaust phase of a liquids cycle Filtered compressed air is supplied by the end user The cycle parameter that determines the length of time for Compressed Air Over is Liquid Cool Time 3 4 4 Heated Air This option requires a heat exchanger that utilizes the jacket steam This provides for heated air to the chamber at the completion of the drying phase to assist in drying the load 3 45 Drain Condensate Removal System A sight glass in the chamber drain shall be provided for visual monitoring of the drain line for accumulation of condensate and for a water in drain sensor This sensor provides an input to the control system that when activated provides for a controlled removal of condensate through the use of a special bleed valve 3 4 6 Jacket Cooling Jacket Cooling displaces steam in jacket with water or air to cool chamber walls promote cooling of load and shorten exhaust phase of liquids cycle This option requires special construction of the vessel 3 4 7 Load Probe A single probe placed in load provides load temperature as a temperature parameter for the Heat Load phase of cycle Conax type adapter provided over validation port as an option 3 4 8 Centigrade Centigrade Reading displays
30. 6V JOB NO 17515 MODEL NO PSS5 B MESD PRINTER ALARM PAGE 1 OF 2 400281 BARKSDALE 422H2 03 A MAJOR ELECTRICAL LIST PLUMBING DWG 17515P REV ELECTRCIAL DWG 17515E REV TRANSDUCER PRESS 0 100 MV 0 50 CHAMBER PRESS 400322 SENSORTEC RBBJL KW04A 00 0144B Q RTD ELEMENT SGL 144 LEAD CHAMBER DRAIN RTD 400638 CyberTech PRNTROOO4JPR PRINTER THERMAL FO CONTROL HARD COPY WITNESS DEVICE 400142 SENSORTEC RBBJL KW04A 00 0072B RTD ELEMENT SGL 72 LEAD 1 4 JACKET RTD 400792 PRIMUS DRAWN BY DATE 07 16 10 400972 LOAD PROBE ASSEMBLY 216 LEAD JOB NO 17515 MODEL NO PSS5 B MESD PAGE 2 OF 2 MAINTENANCE MANUAL Page 44 THIS PAGE INTENTIONALLY LEFT BLANK PRIMUS Sterilizer Company LLC 117 South 25th Street Omaha NE 68131 TE 402 344 4200 FAX 402 344 4242 info primus sterilizer com www primus sterilizer com GP 555 Part IV 7923 1 07 070208 CONNECT TO STE SUPPL E 50 viv om 1 2 RESSURE REGULATO B SOLENOID ELECTRIC BALL VALVE VALVE MANUAL 3 4 BLOWDOWN DRAIN CONNECT DOWNSTREAM VALVE FROM EJECTO
31. 7 x CUSTOMER INFORMATION is drawing and any print DRAWN BY JOB NO HESE DRAWINGS ARE EQUIPMENT NO EEEa otis he propery of B S 1M P H I M S FOR APPROVAL X 3509 01 23 07 SPECIFICATION NO ee Toes n s SED EE MODEL STERILIZER COMPANY LLC XXX s FRACTION 1 16 s 117 SOUTH 25th ST FLOOR NO 30 a UPDATED TITLE BLOCK amp ADDED 265720 TO TILE BLOCK EK NERVIS I da 118 pat DNS OA 2320717 M EH o 34124960 ADDED 2424812 TO ELEC DIG LIST ee ROOM NO 2 FAX 402 344 4242 UPDATED COMPANY NAVE N TILE BLOCK sta XI mE ROE OE de SCALE REVISIONS DRAMI BOILER amp BLOWDOWN PIPING DIAGRAM N S 1460Y22 Z ENGR ACAD NEW MANDWGS PLUMBING BOILERS 36KW INTEGRAL BLOW DWN 1460Y22 dwg 7 28 2010 7 48 55 PLOT ORIGIN ECLIPSE Aia BLOWDOWN RELAY 15 TIME DELAY OPTIONAL EXTRA LOAD RESISTOR RELAY 2 ISOLATION RELAY 17 PUMP MOTOR SOL VALVE DRAIN COOL PS1 YELLOW PUMP MOTOR FEED WATER PUMP
32. AUXILIARY LOW WATER CUT OFF WIRING DIAGRAM Ti A Division of Sussman Automatic Corporation PN EEE EA 7 Uf OQ 43 20 24th street Long Island City NY 11101 gt 718 937 4500 1 800 238 3535 ELECTRIC BOILERS Fax 718 937 4676 www sussmanboilers com Email seb sussmancorp com ES 30A 36A Electric Steam Generator Installation Operation and Maintenance Manual Standard Features Component Identification Dimensional Information LIQUID LEVEL LWCO CONTROLLER The electronic controller automatically maintains proper water level and shuts off the generator when water supply in the boiler drops below a safe operating level WATER LEVEL SIGHT GLASS Allows constant observation of water level while boiler is in operation ON OFF SWITCH Complete with pilot light for switching on the generator INTEGRAL ELECTRICAL CONTROL Magnetic contactors energize the elements and are integrally mounted in the control unit BLOWDOWN DRAIN VALVE Facilitates emptying the pressure vessel during blowdown drain sequence J BOX for motor pump connection LONG LIFE HEATING ELEMENTS Industrial grade heavy duty stainless steel heat Description Description ing elements equipped with one piece resistance Steam Outlet Safety Valve welded terminations for added strength and Gauge Glass Valves Hi Limit Pressure Control safety Gauge Glass Tube Operating Pressure Control OPERATING PRESSURE CONTR
33. Dashed line depicts Slow Exhaust for LIQUIDS cycle 2 TEST VAC equivalent to phases of the VACUUM Cycle FIGURE 3 5 1 GRAVITY and VACUUM CYCLES PRIMUS Sterilizer Company LLC 1175 25 Street Omaha NE 68131 Tel 402 344 4200 FAX 402 344 4242 info primus sterilizer com www primus sterilizer com GP PSS5 Part 111 7923 1 07 063008 USER S MANUAL Page 9 H 5 H A E O A NE O T S O C A R E T L P R V L p N elu uw l G E E HIE a Z NIXIT C E R O C S al a M AJ BE Mi ul E L M S JA E E s T 1 12 TIRINIL C T g Z TIME 1 Heat Load phase requires a Load Probe 2 Liquid Cooling requires Compressed Air to Chamber FIGURE 3 5 2 LIQUID CYCLES WITH SLOW EXHAUST END POINT SET ABOVE ATMOSPHERE PRESSURE PRIMUS Sterilizer Company LLC 1175 25 Street Omaha NE 68131 Tel 402 344 4200 FAX 402 344 4242 info primus sterilizer com www primus sterilizer com GP PSS5 Part 111 7923 1 07 063008 ER S MANUAL Page 10 H 5 T 9 GIO A E O KO 1 1 O C A R L L DN W L R G O G E 2 R D E E 5 G G LM S E U eut R E T E E ATMOSPHERIC PRESSURE TIME 1 Heat Load phase requires a Load Probe 2 Liquid Cooling requires Compresse
34. Electric Steam boilers are designed for years of trouble free performance To establish a good preventative maintenance program we suggest that the building maintenance person or engineer familiarize themselves with these simple rules 1 The use of chemical boiler cleaning compounds voids all warranties We recommend that a reputable firm of water treatment engineers be consulted regarding conditioning boiler water Proper selection must be made of a compound to prevent damage to heating elements 2 The sight glass should be checked daily to ensure that boiler has adequate water 3 A monthly inspection should be made of the internal wiring All electrical connections should be checked for tightness A check for water leaks should also be made and any loose fittings immediately tightened 4 Every four months the low water cut off and pump control should be checked to insure that it is functioning properly 5 Every four months the probe and isolator should be checked for deposits and cleaned if necessary This is accomplished by remov ing the inspection plate removing the probe with a standard socket wrench cleaning and replacing NOTE THE SYSTEM WILL NOT OPERATE IF THE BOILER IS USING DISTILLED DEMINERALIZED DEIONIZED WATER OR REVERSE OSMOSIS 6 Every four months the heating elements should be removed If scale has begun to form the element should be cleaned and the boiler should be drained and flushed NOTE NEW BOLTS AND GASKET SHO
35. FAX 402 344 4242 E Mail info primus sterilizer com URL www primus sterilizer com GP 555 Part 1 7923 1 07070208 THIS PAGE INTENTIONALLY LEFT BLANK PRIMUS Sterilizer Company LLC 117 South 25th Street Omaha NE 68131 TE 402 344 4200 FAX 402 344 4242 E Mail info primus sterilizer com URL www primus sterilizer com GP 555 Part 1 7923 1 07070208 GENERAL INFORMATION Page 1 SECTION 1 0 GENERAL INFORMATION This section contains general information about the PRIMUS General Purpose Steam Sterilizer using the PSS500 Control This sterilizer is specifically designed to process goods using only the cycles specified in the User s manual section of this document If there is any doubt about the sterilization process of a specific material or product we suggest you contact the manufacturer of the product for recommended sterilization technique 11 Warranty This sterilizer is not designed to process flammable liquids nor liquids in containers that are not designed for sterilization Any alteration of the sterilizer which affects its operation will void the warranty Any alterations could violate state and local regulations and jeopardize insurance coverage Failure to perform suggested maintenance may cause the warranty to be null and void Refer to the following PRIMUS Sterilizer Company LLC Equipment Warranty for further clarification on what is covered LIMITATIONS AND LIABILITY AND INDEMNITY IN NO CASE WHETH
36. LOAD P LOW CALIBRATE LOAD P HIGH TO MAIN MENU SETPOINTS MENU SET DEFAULT VALUES PASSWORD STERILIZER NUM SETS RECOMMENDED CHARGE GASKET VALUES RETRACT GASKET CHAMBER TO DRAIN DELTA T JACKET OFFSET OVERTEMP ALARM OFFSET UNDERTEMP ALARM OFFSET HI LIMIT PSIG MAX LIQUID TEMP MAX LIQUIDS PRESSURE MIN STERILIZE MINIMUM DRY TIME HEAT CHM TIMEOUT PRECHRGE TIMEOUT PREVAC TIMEOUT POSTVAC TIMEOUT UNUSED CYCLES LAST SERV TOTAL CYCLE COUNT VAC LEAK TEST FACTORY CONFIG USER ID 19 USER ID 25 USER ID 3 USER ID 49 TO MAIN MENU FIGURE 2 1 3 1 DIAGNOSTICS MENU PRIMUS Sterilizer Company LLC 117 South 25th Street Omaha NE 68131 TE 402 344 4200 FAX 402 344 4242 info primus sterilizer com www primus sterilizer com PRINT MACHINE VALUES PRINTS SETPOINTS AND PARAMENTERS OF ALL 8 CYCLE MAINTENANCE MANUAL Page 10 2 1 4 Testing Outputs Press ENTER to reach the OUTPUT DIAGS Menu The OUTPUT DIAGS Menu contains each output necessary to operate the sterilizer see Table 2 1 4 1 These outputs are selected by scrolling A or W and pressing ENTER This procedure assures that each device and its corresponding relay is operating properly This can be verified by listening for the appropriate solenoid to engage and watching to see if the LED on the relay will light Relays are located in the contro
37. Menu which displays the cycle number and type Press ADV to exit the cycle menu Repeat paragraph 3 3 2 3 and 3 3 2 4 to select additional cycles and parameters Press ADV to return to the idle screen for operation CYCLE DESCRIPTION DEFAULT PARAMETERS STERILIZE TIME Time spent during sterilization phase 30 00 minutes STERILIZE TEMP Sterilization temperature set point 125 C 275 F LIQUID COOL TIME PURGE TIME MIN SEC Time spent passing steam through the chamber to remove air PRECHARGE PSIG During each precharge portion of the 10 PSIG precharge prevac cycle amount of steam pumped in until we reach this pressure ee ee INCHES HG and 6 before timer starts HALF RAMP TIME Amount of time which the sterilizer takes to 0 30 seconds MIN SEC go from current temperature to HALF WAY to the sterilization temperature FINAL RAMP SLOPE As the temperature ramps up to DEG MIN sterilization temperature the slope gradually decreases When the slope reaches this value maintain this rate the rest of the way to the sterilization temperature BOOST OFFSET DEG C Used only on machines with a second boost steam valve Offset specifies the number of degrees below sterilization set point above which boost steam valve will not turn on Table 2 1 10 3 1 Parameters Menu Page 1 of 2 PRIMUS Sterilizer Company LLC 117 South 25th Street Omaha NE 68131 TE 402 344 4200 FAX 402 344 4242 info primus sterilizer com www primus st
38. N 58 0253 STERILIZER 1 TIME 9 16 94 gt 7 21 2010 SIGN Ed ae CAL IBRATE CAL IBRATE IBRATE CAL IBRATE JACKET TEMP HIGH REFERENCE TEMP 135 0 TOTAL CYCLES 0 JOB NUMBER 90 0 REV 2 034 SW DATE 7923 SW P N 58 0253 STERILIZER 1 TIME 9 16 11 DATE y 7 21 2010 SIGN ae a nee CAL IBRATE CAL IBRATE CAL IBRATE CAL IBRATE LOAD PROBE TEMP LO REFERENCE TEMP 90 0 TOTAL CYCLES 0 JOB NUMBER 90 0 DEV PRIMUS GENERAL PURPOSE STEAM STERILIZER PRIMUS PSS 500 CONTROL APPENDIX A MANUFACTURER S RECORDS PSS 500 Controls Software Version 7923 July 2 2008 Version 1 07 PRIMUS STERILIZER COMPANY LLC 117 South 25 Street Omaha NE 68131 TE 402 344 4200 FAX 402 344 4242 info primus sterilizer com www primus sterilizer com PRIMUS Sterilizer Company LLC Omaha 68131 1994 2008 by PRIMUS Sterilizer Company Printed in the United States of America Steam Sterilizer General Information Installation User s Manual V196 controller Includes Bibliographical References PRIMUS Sterilizer Company LLC 117 South 25th Street Omaha NE 68131 TE 402 344 4200 FAX 402 344 4242 E mail info primus sterilizer com URL www primus sterilizer com GP PSS5 APPA 7923 1_08 070208 MANUFACTURERS RECORDS Appendix A Page i TABLE CONTENTS APPENDIX A MANUFACTURER S RECORDS 10 1 Heat Records 10 2 0 18
39. National Board of Boiler and Pressure Vessel Inspectors U 2 manufacturer s data report for all types of electric boilers as required by the Provisions of the ASME Code Rules Section 1 USER Equipment owner persons client or parties having responsibility for the outcome of a particular type of sterilization process being done SECTION 2 0 STERILIZER DESCRIPTION 21 General PRIMUS Sterilizers are available in a multi functional Steam Sterilizer with Hi Vacuum and Gravity capabilities or as a Laboratory Lo Temperature Steam Sterilizer All units are available for installation either recessed through a wall or freestanding Freestanding sterilizers are cabinet mounted with stainless steel panels 16 X 16 20 X 20 and 26 X 26 cross section sterilizers have vertical manual or power doors Units larger than 26 X 26 are equipped with a power horizontal door Our sterilizers feature the PSS 500 MicroComputer control package with a digital printer The PSS 500 MicroComputer controls steam sterilizers with a pulsing pressure vacuum air removal system Visual indicators monitor all cycle phases with audible and visual cycle completion indicators It is designed for efficient sterilization with wrapped or unwrapped instruments dry goods and flasked liquids 2 2 Construction 2 2 1 Frame The vessel is secured to a welded structural frame The frame is constructed of carbon steel stainless steel available as buyer s o
40. OF CAUTION STATIC DISCHARGE 21 Stabilizing and Leveling 2 1 1 Recessed Model a Move the sterilizer into position Refer to the architect s approved drawings for location and vessel orientation b I additional vertical clearance is required to move the unit into the wall opening lower the vessel by screwing the feet counterclockwise into the frame Place the provided metal footpads under the adjustable feet to distribute the point loads and stabilize the sterilizer 1f seismic anchoring is required a drawing will be provided The installation instructions are attached to the drawing d Adjust the feet by screwing them clockwise or counterclockwise in the frame until the sterilizer chamber is level and centered in the wall opening Use a carpenter s bubble level front to rear and side to side on the chamber floor to level the sterilizer Repeat the process periodically during the installation ACCURATE LEVELING IS CRITICAL TO THE SAFE AND EFFICIENT OPERATION OF THE STERILIZER WARNING FA If transfer carriages are used align the height of the transfer carriage with the bottom of the NOTE chamber e I applicable position the seismic anchor plates as depicted in the drawing and anchor to the floor through the holes provided in the plates f After rough positioning and initial leveling of the sterilizer install fascia panels to verify the position of the unit in the wall opening Adjust placement of unit until fascia
41. OPEN UNTIL CHAMBER PRESSURE IS APPROXIMATELY AT ATMOSPHERIC PRESSURE DISPLAYED IN PSIG INHG ATTEMPTING TO FORCE WARNING THE DOOR OPEN WHILE UNDER PRESSURE MAY DAMAGE THE DOOR OR CAUSE SERIOUS INJURY 3 Push the touchpad START button The READY and START LED indicators will go out If USER ID option is selected a User ID screen will appear By pressing the UP A or DOWN V arrow enter an authorized password and then press ENTER f the user enters an invalid password the display reverts back to the Ready screen If Optional USER ID is not selected pressing the start button will begin the cycle 4 The cycle proceeds automatically with Operator Panel indicator lights and LCD display monitoring phases and conditions throughout the cycle The cycle progresses automatically through the phases as follows See Figures 3 5 1and 3 5 2 and 3 5 3 Charge Gasket CHARGE GASKET The Steam to Gasket valve opens to pressurize the door gasket thus sealing the chamber and holding the door closed during the cycle Air Removal PRECHARGE PURGE The chamber drain is opened and steam is admitted for a preset time to allow rapid removal of air from the chamber PRIMUS Sterilizer Company LLC 117 S 25 Street Omaha NE 68131 Tel 402 344 4200 FAX 402 344 4242 info primus sterilizer com www primus sterilizer com GP PSS5 Part 111 7923 1 07 063008 USER S MANUAL Air Removal PREVAC Successive vacuum pressure pulses o
42. PARAMETERS i vcs rss 30 4 2 4 TEST VAC CYCLE PARAMETERS rra 30 4 2 5 VAC LEAK TEST CYCLE PARAMETERS nenea ana nea nana ana 31 PRIMUS Sterilizer Company LLC 117 S 25 Street Omaha NE 68131 Tel 402 344 4200 FAX 402 344 4242 info primus sterilizer com www primus sterilizer com GP PSS5 Part 111 7923 1 07 063008 LIST OF FIGURES AND TABLE Page iv THIS PAGE INTENTIONALLY LEFT BLANK PRIMUS Sterilizer Company LLC 1175 25 Street Omaha NE 68131 Tel 402 344 4200 FAX 402 344 4242 info primus sterilizer com www primus sterilizer com GP PSS5 Part 111 7923 1 07 063008 USER S MANUAL Page 1 SECTION 1 0 INTRODUCTION TO USER S INFORMATION 11 Background The PSS Steam Sterilizer is designed for a wide range of sterilizing applications suitable for clinical laboratory industrial and biopharmaceutical use The sterilizer features fully automatic computer controlled operation of all cycles with application for processing the following items 1 Wrapped or unwrapped instruments 2 Vented glassware and flasked liquids 3 Culture media 4 Laboratory supplies 5 Other temperature and moisture stable materials 6 Low Temperature Media The Control System is designed to be user friendly with straightforward operation Any of the four available cycles VACUUM GRAVITY LIQUIDS or TEST VAC have settable parameters that can be configured by the operator and stored in cycles 1 7 cycle eight
43. PSS5 Part 111 7923 1 07 063008 USER S MANUAL Page 17 POWER OPERATED HORIZONTAL SLIDING DOORS A SINGLE DOOR MODELS Horizontal Power Door models always requires pressing the DOOR button to open or close doors Completion of cycle will automatically retract the door gasket To Open Press and release the DOOR button approximately 2 seconds and the door will automatically open To Close Press and hold the DOOR button until the door is completely closed If the DOOR button is released before door is fully closed the door will automatically return to the door open position Once the door is completely open the door will also shut manually B DOUBLE DOOR MODELS Horizontal Power Door models always require pressing the DOOR button to open or close doors Completion of cycle will automatically retract the door gasket To Open Press and release the DOOR button approximately 2 seconds and the door will automatically open To Close Press and hold the DOOR button until the door is completely closed If the DOOR button is released before door is fully closed the door will automatically return to the door open position Once the door is completely open the door will also shut manually C DOUBLE DOOR MODELS WITH BIOSEAL Double Door sterilizers with Bioseal incorporate an additional door control feature intended to maintain biological separation through the Door Interlock feature This additional door control feature is
44. RESISTANCE NOTE E TEMPERATURE IF LOCAL CODES REQUIRE A DEVICE REDUCED PRESSURE PRINCIPLE WIR DEVICE ON WATER SUPPLY QUENCH INE IT SHA PROVI GEEAE BY OTHERS 3 4 ELEMENT 1 8 EJECTOR PRESSURE REGULATOR RESTRICTOR L re 24 SENSOR af TEMPERATURE THESE DRAWINGS CUSTOMER INFORMATION TOLERANCES is drawing and any prini DRAWN BY EQUIPMENT NO UNIVERSITY OF WISCONSIN BIOMEDICAL ENG 8 onem rails Sri cora a 17515 PRIMUS TT FOR APPROVAL x DAE 07 16 10 L SPECIFICATION NO 1500 ENGINEERING DRIVE ROOM 2005 CHECKED BY MODEL STERILIZER COMPANY LLC XXX t FRACTION 5 nea BS 117 SOUTH 25th ST FOR INFORMATION ONLY FLOOR NO MADISON WI 53706 ANGLES j re PSS5 B MESD OMAHA NE 68131 eon DATE 07 16 10 ROOM NO in will be APPROVED BY ELEC DWG PH 402 344 4200 5 BUILT SEILER COMPANY ULO FAX 402 344 4242 TE 17515E SESGRIPTION ae PIPING amp INSTRUMENTATION DIAGRAM DATE pone SCALE SIZE REVISIONS DRAFT W 36KW BOILER AIR TO GASKET LOAD PROBE DRAIN WATER QUENCH amp AUTO BLOWDOWN N T S 26 X 26 X 39 17515 Z ENGR ACAD NEW MANDWGS PLUMBING 26X26 X39 17515P dwg 7 28 2010 7 51 51 PLOT ORIGIN ECLIPSE 3808d 0 01 ala JN
45. User Maintenance The standard printer for the PRIMUS General Purpose sterilizer is a compact 24 column thermal printer refer to Figure 5 1 1 Front Panel 24 Column Printer This section provides information for loading paper into the 24 Column Printer Refer to the manufacture s User s Manual for user maintenance on all other Printers and Recording devices 51 Thermal Dot Matrix Printer Cybertech The multifunctional thermal dot matrix printer is located on the fascia panel of the sterilizer near the Operator Interface All printer operating controls are located on the front of the printer STATUS REPRINT 7 Figure 5 1 Thermal Dot Matrix Printer 5 1 1 Printer Reprint Feed Switch When the printer is first powered on and the REPRINT switch is momentarily pressed a test print will occur refer to Figure 5 1 Thermal Dot Matrix Printer Once a cycle report is sent to the printer it can be reprinted by momentarily pressing the REPRINT switch Pressing the FEED switch will advance the paper PRIMUS Sterilizer Company LLC 117 S 25 Street Omaha NE 68131 Tel 402 344 4200 FAX 402 344 4242 info primus sterilizer com www primus sterilizer com GP PSS5 Part 111 7923 1 07 063008 USER S MANUAL Page 33 If the switch is in the FEED position at power up the printing will be upside down Note NOTE this condition stays set until the same FEED switch on power up cycle is repeated The status LED will be on in
46. achieved through use of DOOR button as follows n most cases cycles are initiated from the A Side Once the cycle is completed the B Side gasket retracts The A side door gasket is not retracted and the door remains sealed At this point the sterilizer assumes that the B door will be opened but either door may be opened If the expected B side is opened the A side gasket remains sealed and the A side door is prevented from opening until the load has been removed from the B side Once the door on side B has been closed and the A side DOOR button pressed and held the B side is immediately resealed and the A side gasket is retracted As the DOOR button remains pressed the door on the A side will begin to open The DOOR button must remain depressed until the door is completely open b Alternately if the DOOR button on side A is pressed and held the gasket on the B side immediately reseals the B door Once the B door is resealed the A door gasket retracts and the door A door begins to open PRIMUS Sterilizer Company LLC 117 S 25 Street Omaha NE 68131 Tel 402 344 4200 FAX 402 344 4242 info primus sterilizer com www primus sterilizer com GP PSS5 Part 111 7923 1 07 063008 ER S MANUAL Page 18 It may help to remember the following rule Anytime the Side A Door is opened a successful 24 cycle must be to enable opening the Side Door The above features are incorporated to further reduce your ch
47. elements 2 Pump Switch Operation At this point water should be visible approximately halfway up sight glass Slowly open drain valve located at bottom of boiler Water level will fall allowing low water cutoff pump control to energize feed water system Close drain valve for proper operation 3 Low Water Cut Out Switch Performance Open drain valve completely Maintain this condition until water level falls within gauge glass enough to cause low water cut out switch to de energize heating elements Contactor will be in the de energized state at this time Close the drain valve For automatic resetting type low water cut out switches feed system will return water level to normal Boiler is now qualified for proper low water cut out and normal liquid level operating conditions PRESSURE CONTROLS OPERATION AND TESTING NOTE ALL ES STEAM BOILERS ARE PROVIDED WITH ONE HI LIMIT PRESSURE CONTROL AND ONE OPERATING PRESSURE CONTROL 1 All pressure controls are equipped with a screw allowing for setting of the desired operational and hi limit pressures To reduce pressure setting rotate screw in direction which allows indicator to point to a lower pressure setting NOTE IT IS RECOMMENDED THAT THE HI LIMIT CONTROL BE SET 10 PSIG ABOVE DESIRED NORMAL OPERATION PRESSURE 2 A differential pressure can be obtained on all automatic re setting operating pressure controls in the same manner as operating pressure control 15 set Differential indicat
48. indicators in an appropriate test pack or your most challenging load Place the test pack or load in the most difficult to sterilize chamber location The most difficult to sterilize location in the Primus PSS 500 Series sterilizer is the lowest shelf closet to the drain PRIMUS Sterilizer Company LLC 117 S 25 Street Omaha NE 68131 Tel 402 344 4200 FAX 402 344 4242 info primus sterilizer com www primus sterilizer com GP PSS5 Part 111 7923 1 07 063008 PRIMUS GENERAL PURPOSE STEAM STERILIZER PRIMUS PSS500 SERIES PART IV MAINTENANCE MANUAL PSS 500 Controls Software Version 7923 July 2 2008 Version 1 07 PRIMUS Sterilizer Company LLC 117 South 25th Street Omaha NE 68131 TE 402 344 4200 FAX 402 344 4242 info primus sterilizer com www primus sterilizer com PRIMUS Sterilizer Company LLC Omaha 68131 1994 2008 by PRIMUS Sterilizer Company Printed in the United States of America Steam Sterilizer Installation Operation and Maintenance Manual V196 Controller Includes Bibliographical References PRIMUS Sterilizer Company LLC 117 South 25th Street Omaha NE 68131 TE 402 344 4200 FAX 402 344 4242 info primus sterilizer com www primus sterilizer com GP 555 Part IV 7923 1 07 070208 TABLE OF CONTENTS Page i PART IV SECTION SECTION SECTION SECTION SECTION SECTION TABLE OF CONTENTS Page MAINTENANCE MANUAL 1 0 PREVENTIVE MAINTENANCE rrura 1 1 1 Pre
49. lines are marked attach accordingly The door switches are marked such that they can only be installed one way connect as indicated Once the door switches are installed apply power to the sterilizer to enable adjustment Open the door completely Disconnect the air supply to the sterilizer Open the lid on the electronic cabinet and examine the white relay module that is labeled DOOR OPEN The LED indicator on the relay should be on If the LED is not lit loosen the proximity switch on the air cylinder and slide it along the cylinder until the LED illuminates Tighten the proximity switch to achieve correct positioning and provide for correct on and off operation Some trial and error is to be expected i Repeat step h with the Door Close relay Close the door all the way and observe the relay labeled DOOR CLOSED j The door should move freely If it does not inspect and locate areas of binding and adjust as necessary Note that the bottom track has two adjusting bolts that move the track in and out k 3 8 16 set screws on the door should have been preset at the time of manufacture If further adjustment is required adjust when the sterilizer is cold Leave 0 035 clearance between each pin and setscrew l Keep the and bottom track clear of obstructions and lubricate the bottom track with powder graphite PRIMUS Sterilizer Company LLC 117 South 25th Street Omaha NE 68131 TE 402 344 4200 FAX 40
50. of course s b Overall length ft amp in 3 3 Thickness Long Joint Cat A Circum Joint Cat A B amp C No Diameter in Length ft amp in Spec Grade or Type Nom Type Full Spot None Eff Full Spot None Time 1 26 X26 3 3 SA240 316L 187 0 1 NONE 70 7 SO put THEE ee ee E MEE 15 Heads SA240 316L b Conical Hemispherical Flat Side to Pressure Ratio Apex Angle Radius Diameter 29 X31 ee ee EEE HT RT TO 10 5 TO If removable bolts used describe other fastening a ISA SLIDING DOOR b IS AEND PLATE Spec No Grade Size No 16 MAWP 45 45 psi at max temp 300 300 Min design metal temp 20 oF at 45 psi internal external internal extemal 17 Impact test PER UHA 51 3 al test temperature of F Indicate yes or no and the component s impact tested 18 Hydro pneu or comb test press 59 PSI Proof test NO 19 Nozzles inspection and safety valve openings Ri n ade me ER MERC S INLET 3 34 _ coupling SA 182 30004 CHAMBER OUTLET 1 3 4 coupling SA 182 30008 CHAMBER INLET 6 3 4 _ coupling SA 182 30004 JACKET OUTLET 2 34 coupling SA 182 30004 JACKET INLET 2 1 coupling SA 182 __ 3000
51. other than mineral content take this into consideration in determining which schedule is to be followed 1 At the end of the working day while boiler is still operating turn switch to the OFF position and close water supply valve De energize wall mounted safety switch 2 It is preferable to connect the blowdown valve directly into a drainage system when allowed by local codes if this is done the boiler can be discharged at operating pressure Consult local plumbing codes before doing so If blowing down into a receptacle allow pressure to decrease to 15 20 PSIG before opening blowdown valve 4 When discharge is complete and boiler is drained 1 Close the blowdown valve 3 Put boiler switch in the ON position 2 Open water supply valve 4 Close wall mounted safety switch 5 When refilling is complete turn off the boiler switch unless further operation is desirable 6 If you have been supplied with a Manual Reset Low Water Control as required in some states the reset button on the control must be pushed before boiler will begin developing pressure Do not push reset until boiler has filled with water The use of chemical boiler cleaning compounds in these boilers will void all warranties unless approved by the manufactur er Some compounds will damage long life incoloy heating elements resulting in a shorter life Maintenance CAUTI GN HAZARD OF ELECTRICAL SHOCK DISCONNECT ALL POWER BEFORE WORKING ON BOILER Sussman
52. panels are centered over wall opening and the back of the panels are flush and straight in relation to the wall The panel mounting studs may also be used as a fine adjustment for a flush fit to the wall PRIMUS Sterilizer Company LLC 117 South 25th Street Omaha NE 68131 TE 402 344 4200 FAX 402 344 4242 E Mail info primus sterilizer com URL www primus sterilizer com GP 555 Part 11 7923 1 07 070208 INSTALLATION Page 5 For double door installation refer to the Equipment Arrangement Diagram in the Maintenance Section of this manual for proper placement of the fascia panels NOTE Ensure that the fascia panels are installed to the correct end of the sterilizer Second fascia panel should be installed only after the unit is positioned through wall 2 1 2 Cabinet Model a Move the sterilizer into position Refer to Part IV Maintenance Manual for the Equipment Arrangement drawing or drawings provided and approved by the customer s architect b Adjust the height of the sterilizer and anchor as outlined in paragraph 2 1 1 Recessed Models If the cabinet panel support brackets not assembled on the frame assemble them with the nuts bolts and washers provided d Unpack and assemble the front and side panels using fastening hardware provided e After rough positioning and initial leveling of the sterilizer install fascia panels to verify position of unit in wall opening Adjust placement of u
53. relationship of the paper ribbon and print head as the old ribbon is removed 4 Press the FEED push button to run out 2 to 3 inches of paper Slip the new ribbon over the paper and gently push the cartridge in place so the ribbon is positioned between the paper and the print head PRIMUS Sterilizer Company LLC 117 S 25 Street Omaha NE 68131 Tel 402 344 4200 FAX 402 344 4242 info primus sterilizer com www primus sterilizer com GP PSS5 Part 111 7923 1 07 063008 ER S MANUAL Page 42 PRIMUS PULL HERE TO ROTATE HERE TO REMOVE RIBBON TIGHTEN RIBBON Figure 5 3 4 1 Printer Ribbon Replacement PRIMUS Sterilizer Company LLC 117 S 25 Street Omaha NE 68131 Tel 402 344 4200 FAX 402 344 4242 info primus sterilizer com www primus sterilizer com GP PSS5 Part 111 7923 1 07 063008 USER S MANUAL Page 43 SECTION 6 0 CONTROL MEASURES FOR STERILITY ASSURANCE 61 Sterilizer Efficacy Sterilizer must be monitored routinely to evaluate its efficacy Verify that appropriate cycle time temperature and pressure is met in each cycle using the Printer report for verification Biological indicators and chemical indicators provide additional information on sterilization efficacy When selecting biological and chemical indicators for saturated steam cycles always inspect the indicator label Verify the indicator is intended to monitor your specific cycle temperature When performing routine monitoring Place
54. switch on 2 Operation of Low Water Cut Off The boiler is equipped with a probe type liquid level control which is coupled to an electronic controller pc board 3 The automatic reset operating pressure control has a visual pressure adjustment The top screw of the control adjusts the scale in the large indicator window By turning the screw the pressure setting can be adjusted Selection of desirable pressure is very easily made Some pressure controls have an additional screw for adjustment of pressure differential OFF ON pressure operating range which is factory set at the maximum allowable rating Close steam outlet valve Boiler will build up to desired pressure and shut off automatically High Pressure Control This control will de energize the boiler should pressure within the boiler exceed the set pressure Slowly open steam outlet valve and use steam as needed Boiler should be blowndown daily see blowdown instructions on page 6 CAUTIO ul Bp ES 30A 36A Electric Steam Generator Installation Operation and Maintenance Manual Blowdown is an essential part of boiler operation It is one of the best preventative maintenance steps you can take Make sure a blow down schedule is established and followed regularly In hard water areas blowdown is necessary at least once a day In soft water areas once a week If there is a particular problem which applies to your own local water condition
55. temperature of RTD and heat source to stabilize The time will vary depending on the reference temperature source During calibration the asterisk button will toggle between tenths of a degree or whole degrees When Chamber temperature has stabilized press ENTER to store CALIBRATE CHAMBER LOW CALIBRATE LOAD TEMPERATURE LOW STEP 22 Use the touchpad arrows A V to scroll to CALIBRATE LOAD TEMP LOW and press ENTER to select A number will appear in the lower right corner of the LCD Use the arrows A V to increase or decrease the number to match the Low Temperature Reference e g room or heat well temperature Allow time for temperature of RTD and heat source to stabilize The time will vary depending on the reference temperature source During calibration the asterisk button will toggle between tenths of a degree or whole degrees When Chamber temperature has stabilized press ENTER to store CALIBRATE LOAD LOW Option available on units with Load Probe Selected CALIBRATE JACKET TEMPERATURE HIGH STEP 23 Use the touchpad arrows to scroll to CALIBRATE JACKET HIGH and press ENTER to select A number will appear in the lower right corner of the LCD Use the arrows to increase or decrease the number to match the High Temperature Reference suggested 132 2 C or 270 F when heat well is used Allow time for temperature of RTD and heat source to stabilize The time will vary depending on th
56. the sterilizer with the eight bolts lock washers and flat washers provided Line up the marks on the I beam bracket and the sheet aluminum shell Hand tighten the bolts only at this time PRIMUS Sterilizer Company LLC 117 South 25th Street Omaha NE 68131 TE 402 344 4200 FAX 402 344 4242 E Mail info primus sterilizer com URL www primus sterilizer com GP 555 Part 11 7923 1 07 070208 INSTALLATION Page 7 c Attach the two trolleys with the holes for the two 1 4 20 bolts facing the back of the sterilizer Push the bolt through the two halves placing the nut on the backside Do not over tighten Install a cotter pin to secure in place d Remove the banding straps from door s e Lock the two nuts on the trolleys and screw the stud into the door thus raising the door until the pins are centered in the holes Required only if pins are not centered f Door should be ready to open g Loosen the two brass door guides on the bottom of the door Attach the bottom track to the sterilizer frame with the two bolts provided Line up the marks on the frame and the bottom of the track bracket Move the track down and adjust the two track guides until they are in the track approximately 1 4 1 2 Tighten the four bolts h Attach the air cylinder bracket to the trolleys using the four bolts provided Attach the air cylinder to the bracket using the pin and hitch pin provided with the hardware The two air
57. touchpad See Table 4 2 5 for a description of the cycle parameters relating to cycle 8 Vacuum Leak Test CYCLES THAT HAVE BEEN MODIFIED FROM FACTORY PRESET VALUES MUST BE VALIDATED BY THE END USER WARNING PRIMUS Sterilizer Company LLC 117 S 25 Street Omaha NE 68131 Tel 402 344 4200 FAX 402 344 4242 info primus sterilizer com www primus sterilizer com GP PSS5 Part 111 7923 1 07 063008 USER S MANUAL Page 29 The various parameters setting descriptions and set point ranges are found in the index below Cycle Parameters definitions are found in paragraph 4 1 PARAMETER UNIT STERILIZE TIME MIN SEC 3 00 239 30 STERILIZE TEMP DEG 70 0 C 158 0 F 138 0 C 280 4 F DRY TIME MIN SEC 0 00 239 00 PURGE TIME PRECHARGE PREVAC VAC PNT PREVAC VACTIME F FINAL RAMP SLP DEG MINUTE 0 0 33 3 C 0 0 60 F BOOST OFFSET DEG C F 0 0 40 0 C 0 0 72 0 F LOADP TEMP 1 DEG C F 70 0 138 0 C 158 0 280 4 F DRY VAC POINT 0 29 E OF PREVACS OF POSTVACS Minimum range is set in CAL mode SETPOINTS MENU MIN STERILIZE Minimum range is set in CAL mode SETPOINTS MENU MINIMUM DRY TIME E Requires additional steam to chamber valve Optional Load Probe Control Low end vacuum level is dependent on the vacuum system capabilities TABLE 4 2 1 GRAVITY CYCLE PARAMETERS HALF RAMP MIN SEC 0 01 16 40 PARAMETER UNITS 3 00 239 30 70 0 C 158 0 F
58. 0 10 Amps Model PSS5 B MESD Loc Iden GBI Serial 17515 Nat Bd 2415 PRIMUS Sterilizer Company LLC 117 South 25th Street Omaha NE 68131 TE 402 344 4200 FAX 402 344 4242 Email info primus sterilizer com URL www primus sterilizer com GP PSS5 Part V Fat 1 10 032509 EACTORY ACCEPTANCE TEST _ 16 SECTION 10 0 PACKAGING VERIFY ACCEPTABILITY Take photos of all sides of the unit prior to hanging cabinet sides YES wk we Clean and wipe internal surface of chamber NO Clean and wipe external surfaces of sterilizer e YES 7 Sterilizer Winterized October 1 to April 15 N AM ANES NO Block door shut YES y NO Band weight box in place YES vj NO Tag Unit TA YES 2 NO Fill vacuum pump with antifreeze for rust freeze inhibition E MI h YES NH Tape shipping information Uncrating and Installation Manual and copy of test runs to front door YES NOC Care package packed in chamber of unit YES 4A NOC Foot pads packed with machine YES h NO All shelves and loading equipment included and secured YES AZ NO Sterilizer is wrapped in plastic YES v NO Sterilizer is packed crated per instructions from the work order YES Y NO Complete the following paperwork and submit to accounting Bill of Lading YES NO Call Report YES Sterilizer Shipping Form YES LX NO Door cables fastened securely around cable pulleys YES s4 NO Manuals
59. 0 Open water valve to allow water supply to reach boiler feed mechanism Element Terminals 20 Ib in 11 As boiler automatically refills observe the new flange assembly for possible leaks If water is noticed the bolts must be re tightened Before doing this turn the boiler off at the main fuse safety switch 12 When boiler reaches working pressure check flange assembly again for leaks TSIZ Avoid use of chemical cleaning compounds CAU Follow maintenance instructions provided with the boiler ES 30A 36A Electric Steam Generator ES 30A 36A Spare Parts List Probe Plug Installation Operation and Maintenance Manual 99128R Pressure Control Operating Pressuretrol 0 100 PSIG 99042 99042C On Off Switch with Pilot Light Water Solenoid 1 4 120 Water Solenoid 1 4 240V 100706 99807F 99075 8 amp Fuse 1 4 Probe Rod 5 Inch Contactor 60 amp 3 Pole 120V 99080 1 99173 9 7 8 Gauge Glass w 2 99174CV O Ring Gauge Valve Set 99007 100412A Contactor 60 AMP 3 Pole 240V Liquid Level Control Board 120V 99136 Safety Valve 100PSIG 1 2 NPT 100412 Liquid Level Control Board 240V 99197 99130R Pressure Gauge 160 PSIG 2 1 2 NPT Pressure Control Hi Limit Pressuretrol 0 100 PSIG w Reset Button on Rise 100378 103540 Probe Isolator Boiler Gasket Kit 99096 99547B 99088 Gasket Bolts amp Compound ELECTRIC BOILERS
60. 0 10 UNLOCK TIME gaskets min sec min sec min sec ONLY ON MACHINES WITH POWERED GASKETS KITS WITH A STEERING WHEEL DO NOT HAVE POWERED GASKETS CHAMBER TO DRAIN Sets the amount of 0 0 C F 0 0 C F DELTA T temperature difference we expect to see between the chamber and drain JACKET OFFSET Applies the offset for sterilization temperature to the current cycle and maintains the jacket at this temperature OVERTEMP ALARM If average temperature goes 0 0 C F 44 4 C 5 0 C OFFSET above the OVERTEMP 80 0 F 9 0 F offset user will get this alarm UNDERTEMP ALARM If average temperature goes 0 0 C F 44 4 C 1 3 C OFFSET below the UNDERTEMP 80 0 F 2 3 F offset the user will get this alarm HI LIMIT PSIG Maximum pressure during 0 1 PSIG 40 0 PSIG 32 0 PSIG sterilization that allows non liquids cycles to reach before turning off steam and boost steam MAX LIQUID TEMP Maximum temperature 70 0 C 125 C allowed for liquids to reach 158 0 F 2579F during sterilization before all the steam is turned off Table 2 1 8 1 EEPROM Setpoints Page 2 of 3 PRIMUS Sterilizer Company LLC 117 South 25th Street Omaha NE 68131 TE 402 344 4200 FAX 402 344 4242 info primus sterilizer com www primus sterilizer com GP 555 Part IV 7923 1 07 070208 1 00 1 00 00 MAINTENANCE MANUAL Page 15 CYCLE DESCRIPTION RANGE E MEME I MAX LIQUIDS Maximum pressure allowed 0 0 PSIG 40 0 PSIG 18 0 PSIG PR
61. 0 18 0 253 9 L 17 9 253 1 D 17 9 254 0 L 17 9 253 1 D 17 9 254 0 L 18 0 253 3 0 18 0 254 1 L 18 0 253 4 0 18 0 254 4 L 18 3 10 49 253 6 D 18 3 10 49 44 254 3 L 19 0 10 48 44 253 3 D 18 0 10 48 43 254 01 18 7 10 47 48 258 1 D 18 5 10 47 43 254 0 L 18 6 10 46 42 253 0 D 18 4 10 46 42 lt STERILIZE gt L 17 7 10 46 40 HEAT LOAD gt 254 o 250 9 L 16 3 10 46 02 249 9 D 16 3 10 46 01 HEAT CHAMBER 10 45 01 240 3 L 9 8 10 45 00 237 3 D 9 8 10 45 00 235 4 L 9 5 10 44 02 236 6 D 9 7 10 44 01 222 3 L 9 9 10 43 01 235 1 D 10 1 10 43 00 180 0 D 0 2 10 42 00 ALA PURGE 10 42 00 L LOAD TEMPERATURE 0 CHAMBER TEMPERATURE P CHAMBER PRESSURE PSIG InHg CYCLE START 10 41 47 COOL TIME STER TIME LOAD TEMP F STER TEMP F CHARGE 0 DAILY LOAD MO Arr STERILIZER 1 7 23 2010 CYCLE 7 LIQUIDS REHEAT REA EERE ERE gt MANUFACTURED BY PRIMUS STERILIZER COMPANY ING E A OMAHA NE REV 2 034 E SW DATE 7928 b SW P N 58 0258 17 515 SW DATE 7928 SW P N 58 0253 STERILIZER amp 1 TIME 8 49 53 DATE 7 21 2010 SIGN 9254 5 _ mani CAL IBRATE CAL IBRATE CAL IBRATE CAL IBRATE CHAMBER TEMP LOW REFERENCE TEMP 90 0 eee TOTAL CYCLES 0 JOB NUMBER 90 0 REV 2 034 SW DATE 7923 SW P N 58 0253 STERILIZER amp 1 TIME 7 50 03 DATE 3 7 21 2010 j SI
62. 028 MECHATRONICS MDHO6DL5 M FILTER LINE 1PHASE 6AMP NOISE FILTER 500029 LITTLEFUSE 846S 354002GY FUSE HOLDER 2 FUSE SYSTEM PROTECTION 500030 BUSSMAN 28F055 FUSE 1 2AMP 250V SYSTEM PROTECTION 500224 4004 744 3160 POWER SUPPLY 5VDC amp 15VDC POWER SUPPLY 500029 LITTLEFUSE 846S 354002GY FUSE HOLDER 2 FUSE PRINTER POWER SUPPLY PROTECTION 500145 BUSSMAN AGC 1 FUSE 1AMP 250V FAST ACTING PRINTER POWER SUPPLY PROTECTION 500069 POWER ONE HB24 1 2 A POWER SUPPLY 24VAC THERMAL PRINTER POWER SUPPLY 500537 CORNELL DUBLIEF 380LX223M035A042 CAPACITOR 22000 UFD 35VDC PRINTER CAPACITOR 500575 Omron 120D10 RELAY SOLID STATE 5 24 120V WATER QUENCH CR 24 500286 NASON TM 1A 110R HR SWITCH TEMP BR SETTING 110R WATER QUENCH TS 24 400116 OPTO 22 G40AC5 RELAY OUTPUT 120VAC 3AMP MASTER POWER 400117 OPTO 22 G40AC5A5 RELAY OUTPUT 240VAC N C 3AMP POWER CONTROL 500287 NASON SM 2A 10R HR EP SWITCH PRESS BR SETTING 10R EP GASKET PRESS SWITCH PS 09 400119 OPTO 22 G41DC5K RELAY INPUT 2 5 28VDC GASKET PRESS SWITCH 200126 Primus 200126 DOOR SWITCH ASSEMBLY 16 DOOR SWITCH CLOSED LS 08 400119 OPTO 22 G41DC5K RELAY INPUT 2 5 28VDC DOOR SWITCH CLOSED 400118 OPTO 22 G40DC5R RELAY OUTPUT DRY CONTACT BUZZE
63. 08 by PRIMUS Sterilizer Company Printed in the United States of America Steam Sterilizer Installation Operation and Maintenance Manual V196 Controller Includes Bibliographical References PRIMUS Sterilizer Company LLC 117 South 25th Street Omaha NE 68131 TE 402 344 4200 FAX 402 344 4242 info primus sterilizer com www primus sterilizer com GP 555 Part 111 7923 1 07 063008 TABLE CONTENT Page i TABLE OF CONTENTS PART III USER S MANUAL SECTION 1 0 INTRODUCTION TO USER S INFORMATION nenea ana ana 1 1 1 M Rm 1 1 2 DNI LM LP Ml MEE 1 1 3 Bea 1 SECTION 2 0 CONTROL PANEL OPERATING INSTRUCTIONS 2 2 1 Vertical Touchpad 22 22 22 aiii ca aaa tg a ada ad e ance cepa au i da 2 2 2 Horizontal Touchpad Optional rra 3 SECTION 3 0 STERILIZER OPERATION rss 4 3 1 BAGA aA 4 3 2 Factory Validated Cycles nenne 4 3 3 Factory Preset Cycle 5 3 4 Sterilizer Options 6 3 4 1 Optional Laboratory Lo Temperature Control rss 6 3 4 2 Optional Effluent GOrmtrO rr 6 3 4 3 Compressed Air Over 6 3 4 4 Heated 7 3 4 5 Drain Condensate Removal System sss 7 3 4 6 JACKET COOLING bax steeds 7 3 4 7 Load Sie 7 3 4 8 Centigrade ata n a 7 3 4 9 Seria
64. 1 07 063008 USER S MANUAL Page 20 3 11 Unloading the Sterilizer LOADING CARTS SHELVING AND THE INTERIOR OF THE STERILIZER ARE HOT CARE MUST BE TAKEN TO AVOID SKIN CONTACT GLOVES AND OTHER PERSONAL PROTECTIVE EQUIPMENT SHOULD ALWAYS BE WORN WHEN WARNING UNLOADING ITEMS FROM THE STERILIZER EYE PROTECTION SHOULD ALSO BE WORN WHEN STERILIZING GLASS CONTAINER LOADS Extreme care should always be taken when unloading sterilizer at the end of a cycle If loading carts have been used for sterilization then items should remain on cart until adequately cooled They should not be touched during the cooling process During cooling the sterilizer cart should be placed in a low traffic area where there are no cold air vents in close proximity Warm items should never be transferred from the cart to cold metal racks or shelves for cooling 3 12 Shutdown 3 12 1 Sterilizer Press OFF button on touchpad to turn sterilizer off 3 12 2 Power Turn power off using Power off toggle Circuit Breaker Switch on side of the control box PRIMUS Sterilizer Company LLC 117 S 25 Street Omaha NE 68131 Tel 402 344 4200 FAX 402 344 4242 info primus sterilizer com www primus sterilizer com GP PSS5 Part 111 7923 1 07 063008 USER S MANUAL Page 21 3 13 Alarms Timeouts User Advance and Loss of Power If the parameters of each phase are satisfied PRIMUS sterilizer controls are designed to progress through each phase
65. 138 0 C 280 4 70 0 138 0 158 0 280 4 F 0 29 Minimum range is set in CAL mode SETPOINTS MENU MIN STERILIZE Minimum range is set in CAL mode SETPOINTS MENU MINIMUM DRY TIME Requires additional steam to chamber valve Optional Load Probe Control 5 Low end vacuum level is dependent on the vacuum system capabilities TABLE 4 2 2 VACUUM CYCLE PARAMETERS PRIMUS Sterilizer Company LLC 117 S 25 Street Omaha NE 68131 Tel 402 344 4200 FAX 402 344 4242 info primus sterilizer com www primus sterilizer com GP PSS5 Part 111 7923 1 07 063008 USER S MANUAL Page 30 PARAMETER UNITS 70 0 C 158 0 F 153 3 C 308 F 70 0 C 158 0 F 153 3 C 308 F N A OFPREVACS 06 Minimum range is set in CAL mode SETPOINTS MENU MIN STERILIZE Maximum range is set in CAL mode SETPOINTS MENU MAX LIQUID TEMP Requires additional steam to chamber valve Optional Load Probe Control 5 Low end vacuum level is dependent on the vacuum system capabilities TABLE 4 2 3 LIQUIDS CYCLE PARAMETERS PARAMETER UNITS STERILIZE TIME MIN SEC 3 00 239 30 STERILIZE TEMP DEG C F 70 0 C 158 0 F 138 0 C 280 4 F 70 0 138 0 C 158 0 280 4 F 0 29 Minimum range is set in CAL mode SETPOINTS MENU MIN STERILIZE Minimum range is set in CAL mode SETPOINTS MENU MINIMUM DRY TIME Requires additional steam to chamber valve Optional Load Probe Control 5 Low end vacuum le
66. 17 S 25 Street Omaha NE 68131 Tel 402 344 4200 FAX 402 344 4242 info primus sterilizer com www primus sterilizer com GP PSS5 Part 111 7923 1 07 063008 USER S MANUAL Page 40 5 3 2 Removing the Paper Report The paper cutting edge of the printer is located under the paper at the edge of the printer mechanism To tear off the report hold the paper from the right side and pull the paper down snap it against the cutting from right to left 5 3 3 Paper Replacement When the printer is out of paper the yellow EOP out of paper LED will blink slowly PRIMUS recommends that the paper be replaced when the end of paper indicator appears at the edge of the paper The end of paper indicator is usually a red line on the edge of the paper strip The use of PRIMUS printer paper is recommended SHOULD BE TURNED OFF TO REPLACE THE PAPER OR DATA IN THE STERILIZER DO NOT RUN ANOTHER CYCLE AFTER THE RED LINE APPEARS THE STERILIZER CONTROL OR PRINTER BUFFER MAY BE LOST CAUTION The paper compartment is located behind the front bezel To access the paper tray assembly and replace paper proceed as follows 1 Prepare a roll of 21 4 printer paper See Part IV Maintenance Manual for the spare parts lists 2 Grasp the black edges of the printer front bezel and pull the printer forward from the operating position 3 the paper holder shaft and remove the expended paper core 4 Insert a new roll of paper on the pap
67. 17 South 25th Street Omaha NE 68131 TE 402 344 4200 FAX 402 344 4242 Email info primus sterilizer com URL www primus sterilizer com GP PSS5 Part V Fat 1 10 032509 ACCEPTANCE TEST Page 6 SECTION 6 0 OPERATIONAL TESTING 6 1 Sterilizer Cycles Verify Acceptable Run the following cycles Button Cycle Type Sterilize Sterilize Dry Time Pre Verification Temperature Time minutes Vacs minutes __ E 1 Vacuum 134 C 273 F 15 3 3 5 6 122 8 C 253 F 4 15 3 0 5 NO 7 Liquids 122 8 C 2537F 15 _ 4 0 5 7 NO Dry time in LIQUIDS cycle is liquid cool time Cycle printouts attached YES NO Problem Resolution Completed by 4 Date 6 2 Vacuum Leak Test Perform a V cuum teak Test Cycle 8 as per the following procedures 1 Inthe contr l box switch 51 on the PSCO1 Circuit board to CAL and turn power On 2 Scroll up or down to EEPROM DIAGS and press ENTER 3 Press ENTER again 4 Scroll up or down VAC LEAK TEST VALUE and press ENTER 5 Enter the value of 14 PSIA which will be the maximum vacuum lost to determine PASS FAIL This value is the total allowable vacuum lost after 20 minutes hold time Press ENTER to stoke this value 6 Press the ADV erus HIT ANY BUTTON is displayed on the Control Panel 7 Turn power Off at control cabinet Switch S1 to OPER and
68. 194 1 D 0 8 10 04 22 202 4 L 26 8 10 03 50 198 1 D 26 8 10 03 49 AIR IN 10 03 49 192 9 L 26 8 10 03 20 199 6 D 26 8 10 03 26 160 4 L 26 8 10 02 26 200 4 D 26 8 10 02 20 196 1 L 26 8 10 01 25 188 4 D 26 8 10 01 24 117 6 L 25 5 10 00 24 150 8 D 25 4 10 00 24 161 4 L 19 5 0 59 24 184 8 D 19 4 0 59 24 POST VACUUM 0 58 23 9 58 23 9 57 49 9 57 48 9 56 48 9 56 48 274 1 L 30 0 9 56 47 273 10 30 0 9 56 47 274 1 L 30 2 9 55 58 273 1 D 30 1 9 55 58 274 3 L 30 4 9 54 57 273 2 D 30 4 9 54 56 274 2 L 30 1 9 53 56 273 2 D 30 1 9 53 56 274 6 L 30 4 9 52 55 273 5 D 30 4 9 52 55 274 2 L 30 2 9 51 55 273 1 D 30 2 9 51 54 274 3 L 30 3 9 50 54 273 3 D 30 3 9 50 54 274 3 L 30 3 9 49 53 273 3 D 30 3 9 49 52 274 3 L 30 3 9 48 52 273 2 D 30 3 9 48 52 274 4 L 30 3 9 47 51 273 4 D 30 3 9 47 51 274 2 L 30 7 9 46 51 273 1 D 30 6 9 46 50 274 5 L 30 7 9 45 50 273 5 D 30 7 9 45 50 274 6 L 30 5 9 44 49 273 6 D 80 5 9 44 49 274 6 L 30 5 9 43 49 273 6 D 30 6 9 43 48 274 2 L 30 1 9 42 48 273 2 D 30 1 9 42 48 274 1 L 29 9 9 41 47 273 2 D 30 0 9 41 47 S TERILIZE 274 1 L 30 2 9 41 45 lt HEAT LOAD gt 267 4 L 26 8 9 41 08 266 3 D 26 9 9 41 07 HEAT CHAMBER 9 40 08 183 5 0 24 4 9 40 07 258 1 L 18 1 9 39 28 177 4 D 18 0 9 39 28 252 0 D 20 6 9 98 28 193 3 D 10 4 9 87 58 251 8 D 20 6 9 37 18 202 7 D 5 6 9 36 52 255 8 20 8 9 36 16 AIR REMOVAL 9 36 09 258 0 L 14 8 9 36 09 254 8 D 14 8
69. 2 344 4242 E Mail info primus sterilizer com URL www primus sterilizer com GP 555 Part 11 7923 1 07 070208 INSTALLATION Page 8 25 Connecting Utilities without boiler 2 5 1 Steam The effectiveness of steam sterilization is dependent on the character and quality of the steam used Steam generators based on evaporation from high pressure hot water should not be used since the steam produced is of inferior quality for sterilization purposes Since the steam comes in physical contact with the goods to be sterilized it should be free of additives solid particles or other foreign matter The requirement for steam sterilization is medium pressure saturated clean steam supplied with dynamic stability at 50 80 PSIG Since steam supply lines carry steam and condensate additional steam line draining and separation of liquid may be required Refer to the utilities service requirements on the Equipment Arrangement drawing in Part IV Maintenance Manual Connect sterilizer to a medium pressure steam supply line 50 80 PSIG or as otherwise specified on the drawing Ensure that steam supply line is properly trapped to prevent excess condensate from entering the sterilizer Refer to the National Plumbing Code and local codes to assure a proper installation in your location 2 5 1 1 Other Steam Considerations A connection should be provided on the steam supply line adjacent to the sterilizer to enable steam to be sampl
70. 2 1 10 3 1 Parameters Menu Page 2 of 2 nenea amana ana manea 25 2 1 10 3 2 SATURATED STEAM TABLE CORRECTED FOR ALTITUDE INCREMENTS OF OOO dcm uc 26 PRIMUS Sterilizer Company LLC 117 South 25th Street Omaha NE 68131 TE 402 344 4200 FAX 402 344 4242 info primus sterilizer com www primus sterilizer com GP 555 Part IV 7923 1 07 070208 MAINTENANCE MANUAL Page 1 SECTION 1 0 PREVENTIVE MAINTENANCE Maintenance procedures described in this section should be performed regularly at the intervals indicated to provide the longest useful life possible for your sterilizer Refer to the maintenance log for daily weekly quarterly annually and as needed procedures For units with optional steam generator boiler or a steam to steam generator refer to the additional maintenance recommendations in Appendix A Manufacturer s Records Refer to the recommended spare parts list Section 5 0 for any replacement parts needed and call your service representative Preventive Maintenance and failures resulting from a lack of preventive maintenance are not covered under warranty Refer to Part 1 General Information for full details WHEN REMOVING ANY EQUIPMENT COVERS OR ENTERING THE CHAMBER FOR MAINTENANCE SHUT OFF ALL UTILITIES AND ALLOW THE STERILIZER AND PIPES TO COOL PRIOR TO PERFORMING MAINTENANCE CHECK SURFACE TEMPERATURES BEFORE ATTEMPTING WORK USE HEAT RESISTANT PROTECTIVE CLOTHING AUTHORIZED BY THE SAFETY OFFICER EMPLOYE
71. 2 NO All sharp edges deburred and corners filed YES NO All panels free of scratches nicks or dents YES V NO Problem Resolution HEaren SECTION 9 0 STERILIZER LABELING VERIFY ACCEPTABILITY Serial number Model number plate located above the electrical service box YES 4 NO Shock hazard warning label is located on control box electrical service Boiler electric box if applicable YES A NO ETL CSA label attached to sterilizer YES NO Door counter weight safety warning label is located on the weight box 4 NO Steam supply label attached to steam inlet line YES _ NO Floor drain label attached to floor drain outlet YES NOC Cold water supply label attached to cold water inlet YES A Electric supply label attached to electrical supply connection YES A NOC Electric supply label attached to pump motor M a EST NOt Air supply label attached to connection point YES A NO Problem Resolution Date S PRIMUS Sterilizer Company LLC 117 South 25th Street Omaha NE 68131 TE 402 344 4200 FAX 402 344 4242 Email info primus sterilizer com URL www primus sterilizer com GP PSS5 Part V Fat 1 10 032509 EACTORY ACCEPTANCE TEST _ Page 15 Attach a copy of the Primus Black and Silver Label containing Model and Job Number Serial Number and National Board Number to this page PRIMUS Sterilizer Company LLC Rating 120V 60Hz 1
72. 3 Impact Printer 2 sss 39 5 3 1 Printer Indicators and Control rra 39 5 3 2 Removing the Paper 22 nn ana ana na 40 5 3 3 Paper Replacement A 40 5 3 4 Ribbon Elia lelau 41 SECTION 6 0 CONTROL MEASURES FOR STERILITY ASSURANCE rr 43 6 1 Sterilizer Sue 43 PRIMUS Sterilizer Company LLC 1175 25 Street Omaha NE 68131 Tel 402 344 4200 FAX 402 344 4242 info primus sterilizer com www primus sterilizer com GP PSS5 Part 111 7923 1 07 063008 LIST OF FIGURES AND TABLE Page iii LIST OF FIGURES FIGURE PAGE 2 1 1 VERTICAL TOUCHPAD DISPLAY rss 2 2 2 1 HORIZONTAL TOUCHPAD DISPLAY rrura 3 3 5 1 GRAVITY and VACUUM CYCLES sr 8 3 5 2 LIQUID CYCLES WITH SLOW EXHAUST END POINT SET ABOVE ATMOSPHERE PERESSGUEE rss 9 3 5 3 LIQUID CYCLES WITH SLOW EXHAUST END POINT SET BELOW ATMOSPHERE PRESSURE rra 10 4 1 1 CYCLE MENU CONFIGURATION surra 27 5 1 Thermal Dot Matrix Printer stie E al eek 32 5 1 2 Loading Thermal Printer EGOI 33 5 1 3 Loading Printer Take Up GOOO rss 34 5 2 1 Thermal Printer Front Panel Optional Keltron rra 35 5 2 4 1 Paper Loading ET 38 5 3 1 Front Panel 24 Column Printer ss 39 5 3 3 1 Paper Bala lala E 41 5 3 4 1 Printer Ribbon 42 LIST OF TABLES TABLE PAGE 3 2 1 FACTORY PRESET SEA dS BENA 5 4 2 1 GRAVITY CYCLE PARAMETERS rss 29 4 2 2 VACUUM CYCLE PARAME TERO 29 4 2 3 LIQUIDS CYCLE
73. 344 4242 info primus sterilizer com www primus sterilizer com GP 555 Part IV 7923 1 07 070208 MAINTENANCE MANUAL Page 31 ALARM WARNINGS PRINT OUT AUTO ADVANCES Post Vac Time out PRINT OUT AUTO ADVANCES Power Failure Water in Drain Pressure Out of Range Hot Liquid in Chamber OPTIONAL GP 555 Part IV 7923 1 07 070208 time allowed by PREVAC time out Post Vac vacuum setpoint not reached in time allowed by Post Vac time out Power interrupted during cycle Water detected in Chamber drain Pressure in the system exceeds 45 PSIG or drops below 30 InHg PRIMUS Sterilizer Company LLC 117 South 25th Street Omaha NE 68131 TE 402 344 4200 FAX 402 344 4242 info primus sterilizer com www primus sterilizer com RECOMMENDED ACTION Bad vacuum pump Check proper water pressure Check vacuum pump Check piping integrity Check proper water pressure Check piping integrity Check electrical service Once power restored Unit auto advances to exhaust Fixed automatically by opening special bleed valve to get water out of the chamber drain Check Transducer transmitter Recalibrate pressure setpoints Control out of calibration recalibrate Check the main control pressure input circuitry Displayed at the end of the This is normal LIQUIDS Cycle MAINTENANCE MANUAL Page 32 33 Effluent Sterilizer Error Handling Procedure If any error occurs during c
74. 5 Printer Serial No 2 CSF Touch Pad Serial No 22 77 2 Software Serial No 25379723 2 Software Rev e GA Nat Board No MUS PSS 500 Controls Software Version 7923 March 25 2009 Version 1 10 PRIMUS Sterilizer Company LLC 117 South 25th Street Omaha NE 68131 TE 402 344 4200 FAX 402 344 4242 E mail info primus sterilizer com URL www primus sterilizer com TABLE OF CONTENTS Page GENERAL PURPOSE STERILIZER SECTION 10 PURPOSE cainin TESTE ARES c 1 SECTION 2 0 REFERENCED DOCUMENTS rrea 1 2 1 Required Test Equipment and Materials seen 1 SECTION 3 0 PSS500 CONTROLLER ASSEMBLY ACCEPTANCE CRITERIA 2 3 1 Control Box Verify Acceptability rra 2 3 2 Cables External Box Verify 2 3 3 Printer Verify 2 3 4 Touchpad Box or Corian Panel Verify 2 SECTION 4 0 STERILIZER ASSEMBLY ACCEPTANCE 3 4 1 Vessel Set Up Check List Verify 3 4 2 Door Assembly Verify 3 4 2 1 Door Assembly Verify Acceptability Horizontal Doors Only 3 4 3 Electric
75. 63316 VALVE PNEU BR 1 2 N O STM AIR WTR 463316K KIT VALVE PNEU BR 1 2 N O STM AIR WTR 463316 463316S SEAL PNEU BR 1 2 N O STM AIR WTR 463316 463330 VALVE PNEU SS 1 2 N O STM AIR WTR 463330K KIT VALVE PNEU SS 1 2 N O STM AIR WTR 463330 463330S SEAL PNEU SS 1 2 N O STM AIR WTR 463330 500287 SWITCH PRESS BR SETTING 10R EP 500314 SWITCH PRESS SS SETTING 10R EP 600091 VALVE NEEDLE BR 1 8 WATER 800107 POLISH STAINLESS STEEL 801124 LOAD PROBE SINGLE 216 1 4 AUTOCLAVABLE 800401 PAPER THERMAL PRINTER SIX PACK Keltron 800040 PAPER IMPACT PRINTER SIX PACK Keltron 800042 RIBBON IMPACT PRINTER Keltron 800735 PAPER THERMAL PRINTER Fo PRINT SIX PACK Cybertech See Manufacture GASKET DOOR BASED ON VESSEL SIZE PRIMUS Sterilizer Company LLC 117 South 25th Street Omaha NE 68131 TE 402 344 4200 FAX 402 344 4242 info primus sterilizer com www primus sterilizer com GP 555 Part IV 7923 1 07 070208 MAINTENANCE MANUAL Page 42 ELECTRICAL PARTS 200128 CONTROLLER ASSEMBLY V2 0 200024 TOUCHPAD ASSEMBLY HORIZONTAL 200238 TOUCHPAD ASSEMBLY VERTICAL 400116 RELAY OUTPUT 120 AMPS 400117 RELAY OUTPUT 240VAC N C 3 AMP 400118 RELAY OUTPUT DRY CONTACT 400119 RELAY INPUT 2 5 28VDC 400120 RELAY INPUT 120 VAC 500035 FUSE 4 AMP 2 PIN Opto Relays See your Major Plumbing List for the components installed on your ma
76. 7923 1 07 063008 CAUSE SOLUTION Maintenance required call technician Cycle auto advances to cycle complete Lights flash LOAD MAY BE COMPRISED Maintenance required call technician Maintenance required call technician ER S MANUAL Page 24 ALARM WARNINGS SYMPTOM CAUSE SOLUTION LOSS OF POWER Power interrupted during cycle If power fluctuation no user Someone pulls the plug or the response required unit auto CONDITION Loss of power during wall power fails advances when power is restored cycle If no power user should check DISPLAYED ERROR LOAD MAY power source BE COMPROMISED PRINTOUT POWER FAILURE DETECTED AUTOMATIC POWER UP AUTO ADVANCING Hot Liquid in Chamber Displayed at the end of the This is a normal warning no user Liquid Cycle action required PRIMUS Sterilizer Company LLC 117 S 25 Street Omaha NE 68131 Tel 402 344 4200 FAX 402 344 4242 info primus sterilizer com www primus sterilizer com GP PSS5 Part 111 7923 1 07 063008 USER S MANUAL Page 25 SECTION 4 0 PROGRAMMING CYCLE PARAMETERS Cycle numbers 1 7 have four available types of sterilizer cycles VACUUM GRAVITY LIQUIDS or TEST VAC have settable parameters that can be changed by the end user see paragraph 4 3 and then stored in one of seven cycle numbers Cycle number 8 is pre configured for Vacuum Leak Test for units configured with that option see Part IV Mainten
77. 9 179100 9 105 SWO 9 11470 1 105 85200 v9 nN 8 105 SS S SOTO vo DAIZ 105 Sho HEU vo 01 105 39VdS 105 39VdS 105 39VdS E 105 3045 Andi l 105 CON 995290 vo SI 105 SVO v9 91 105 JOVdS 1105 3ovds E 105 3ovds SI 105 39VdS 02 10 39VdS DENE 39VdS 10 39VdS E 105 3945 vc gc 42 Oc 6l 81 A 91 T3A N89 c V Q3n 000 2 ma NOWNOD 90 vc 390A vC TA S ATIddNS IS NONWOO OGA 61 390 SI NONWOO 30A S 20 6 cL OL Adans YIMOd 2051 6 9 OVAOCL N 1 49 om VAS IO PIK INN 402802 440 NO YIMOd 2 021 H EA 1H9NM 10118 SE WIRE NUMBERS NOT USED 8 9 11 12 18 29 32 41 50 53 55 amp 57 59 TO CONNECT SOLENOIDS WITH CABLE 500047 USE G Y WIRE FOR GROUND 1 TO 22 LAST WIRE NUMBER USED 61 2 TO COMMON 2 3 THA NYL HON3nD JOMLNOD 831108 xog NOISN3IX3 OL STERILIZER COMPANY LLC 117 SOUTH 25th ST OMAHA
78. 9 36 08 255 9 E 18 8 9 35 10 255 5 D 18 8 9 35 10 248 71 20 1 9 34 09 257 9 D 20 0 9 34 08 199 1 D 0 2 9 33 08 AIR PURGE 9 83 08 L LOAD TEMPERATURE D CHAMBER TEMPERATURE P CHAMBER PRESSURE PSIG InHg CYCLE START 9 32 56 DRY TIME 5 00 STER TIME 19 00 LOAD TEMP F 272 0 STER TEMP F CHARGE NO DAILY LOAD NO STERILIZER 1 7 23 2010 CYCLE 41 VACUUM eee eee hn 273 0 2 NANUFACTURED BY PRIMUS STERILIZER COMPANY INC OMAHA NE E REV 2 034 Sw DATE 7923 SW P N 58 0253 ILLE DOOR OPEN 10 41 94 stai 160 8 L 0 0 10 41 32 179 8 D 0 0 10 41 32 COMPLETE 10 41 31 UNSEAL DOOR GASKET 197 8 L 0 7 10 41 09 182 1 D 0 8 10 41 09 89 4 L 26 8 10 40 36 185 5 D 26 8 10 40 35 AIR IN 10 40 35 98 1 L 26 8 10 39 47 176 1 D 26 8 10 39 46 140 3 L 23 0 10 38 46 158 8 D 23 0 10 38 46 185 5 L 12 4 10 37 46 192 3 D 12 4 10 37 45 POST VACUUM 10 36 45 208 3 D 0 0 10 36 45 223 6 L 3 2 10 3 219 8 0 3 3 10 36 253 1 D 19 2 10 35 19 EXHAUST 256 5 19 2 253 2 254 8 18 0 10 21 18 18 0 10 21 18 18 7 10 20 18 48 8 10 20 17 TERILIZE gt 254 3 258 4 254 8 259 9 lt L 0 L 253 9 D 19 5 1 254 4 L 18 2 10 33 28 253 6 D 18 2 10 33 27 254 1 L 18 0 10 32 27 253 3 D 18 0 10 32 27 254 0 L 18 0 10 31 26 253 2 D 18 0 10 31 25 254 6 L 18 3 10 30 25 253 7
79. BUILT DRAFT EQUIPMENT NO SPECIFICATION NO FLOOR NO ROOM NO CUSTOMER INFORMATION TOLERANCES UNLESS OTHERWISE SPECIFIED x 03 010 XXX 005 FRACTION 1 16 ANGLES 0 30 This drawing and print thereof is the property of PRIMUS STERILIZER COMPANY LLC and is subject to return on request of the company the information shown is confidential and the recipient by accepting this drawing agrees not to use any information contained thereon in manner which will be detrimental to the PRIMUS STERILIZER COMPANY LLC DRAWN BY DATE 07 19 10 CHECKED BY B S pate 07 19 10 APPROVED BY INTEGRAL BOILER W AUTO BLOWDOWN amp LOW WATER CUT OFF 36K 208 VAC ELECTRICAL CONNECTION DATE PIPING DWG 1460Y22 PRIMUS STERILIZER COMPANY LLC 117 SOUTH 25th ST OMAHA NE 68131 402 344 4200 402 344 4242 SCALE N T S DRAWING NO 2657Y22 Z ENGR ACAD NEW MANDWGSI ELECTRIA BOILERS 36KW INTEGRAL BDW LWCO 2657Y22 dwg 7 28 2010 7 48 25 AM PLOT ORIGIN ECLIPSE PRIMUS 500 MicroComputer Controlled Steam Sterilizer PART V FACTORY ACCEPTANCE TEST GENERAL PURPOSE STERILIZER Date 7 14 2010 Customer ary of sin tzez ARTA Model Number P5553 m ESD Eng Job No 17515 Sterilizer Serial No 12514 Computer Serial No COOF 297
80. CEPTANCE TEST Page 13 SECTION 7 0 STERILIZER CONTROLLER SET UP VERIFY ACCEPTABILITY Verify correct time and date Verify calibration of sterilizer sensor devices Verify global set points including correct factory configuration number YES 7 YES YES A NO NO NO Verify correct parameter settings for Factory Preset Cycles using the following table Sterilize Sterilize Dry Time Verification Temperature minutes YES 7 YES 7 NO Vacuum YES 7 NO YES NO Gravity Gravity 122 8 263 F YES 7 Liquids 122 8 C 253 F YES NO 5 Dry time in LIQUIDS cycle is liquid cool time Problem Resolution Software high limit pressure set to 32 PSIG Software Liquid high limit pressure set 19 PSIG Problem Resolution YES 7 YES 2 NO NO Date 222 370 PRIMUS Sterilizer Company LLC 117 South 25th Street Omaha NE 68131 TE 402 344 4200 FAX 402 344 4242 Email info primus sterilizer com URL www primus sterilizer com GP PSS5 Part V Fat 1 10 032509 ACCEPTANCE TEST Page 14 SECTION 8 0 STERILIZER CABINET VERIFY ACCEPTABILITY Brackets mounted in correct location and secured to frame YES Ut NO All panels are straight and level YES 7 NO Seams are smooth and free of air gap YES
81. Correct voltage for boiler list voltage below YES 7 NOC Correct voltage for vacuum pump list voltage below XA Wire connections in control box and all other boxes tightly connected 5 NO No frayed wires YES 7 NO Sterilizer wiring including the control box matches the wiring diagram YES NO Wire runs are straight secured and free of any sharp or hot objects that could damage the insulation YES NO Low voltage wires run separate of high voltage wires YES 4 NO All seal tight flex connectors are adequately tightened to provide a water tight seal YES 4 NO All DIN connectors are adequately tightened to provide a water tight seal YES A NOC Hi Pot Test successfully gopppleted see paragraph 6 4 YES Boiler Voltage 2 Vacuum Pump Voltage 22 Problem Resolution Completed by Date 7 2 m O 4 4 Plumbing Inspection Verify Acceptability a All valves are in full upright position b All valves and tubing runs are straight and have been installed to promote proper drainage c All piping fittings and tubing free of burrs and defects Inspect steam to chamber plumbing YES NO Inspect steam to jacket plumbing 4 NO Inspect gasket plumbing YES NO Inspect drain plumbing YES Inspect water supply plumbing YES NO Inspect boiler plumbing 5 NO Inspect all safety valves YES NOC Inspect air in plumbing e YES 7 NO Inspect pow
82. D 19 3 10 30 25 254 1 L 18 1 10 29 23 253 4 D 16 1 10 29 23 254 8 L 18 5 10 29 23 254 0 D 19 5 10 28 22 254 5 L 18 3 10 27 22 253 5 D 18 3 10 27 22 254 5 L 18 2 10 26 22 253 6 D 18 2 10 26 21 254 2 L 18 1 10 25 21 253 5 D 18 1 10 25 21 254 4 L 18 2 10 24 20 253 6 D 18 2 10 24 20 254 4 L 18 1 10 23 20 253 4 D 19 1 10 23 19 254 2 L 18 6 10 22 19 253 3 D 18 7 10 22 19 L D L D s 254 3 L 19 3 10 20 16 lt HEAT LOAD gt HEAT CHAMBER 10 19 22 242 4 L 9 6 10 19 21 237 3 D 9 6 10 19 21 237 8 L 9 5 10 18 22 235 5 D 9 7 10 19 22 228 4 L 10 5 10 17 21 232 6 D 10 3 10 17 21 161 8 D 0 5 10 16 21 AIR PURGE L LOAD TEMPERATURE D CHAMBER TEMPERATURE P CHAMBER PRESSURE PSIG InHg CYCLE START 10 16 08 DRY TIME 3 00 STER TIME 15 00 LOAD TEMP 252 0 STER TEMP 253 0 CHARGE NO 2 DAILY LOAD 0 4 STERILIZER 1 7 23 2010 CYCLE 6 GRAVITY PRIMUS STERILIZER MANUFACTURED BY xi e COMPANY INC 9 E OMAHA NE REV 2 034 SW DATE 7923 7i sw P N 58 0258 d 17 515 DOOR OPEN 10 05 47 DOOR OPEN 10 05 12 DOOR OPEN WARNING 41 24 20 HOT LIQUIDS IN CH s 218 2 213 4 LC L 0 COMPLETE 219 213 218 213 218 214 216 212 SGS b FLOW COOLIN orororor ER 0 0 11 24 16 0 0 11 24 16 11 24 16 11 24 15 11 24 15 11 24 14 11 24 14 11 23 14
83. D BR 3 4 WTR N C PRIMUS Sterilizer Company LLC 117 South 25th Street Omaha NE 68131 TE 402 344 4200 FAX 402 344 4242 info primus sterilizer com www primus sterilizer com GP 555 Part IV 7923 1 07 070208 39 MAINTENANCE MANUAL Part Number Description 400712 KIT VALVE SOLENOID BR 3 4 WTR N C 400711 400713 VALVE SOLENOID BR 1 2 LP N O 400714 KIT VALVE SOLENOID BR 1 2 LP N O 400713 400715 VALVE SOLENOID BR 1 4 3 WAY N C 5 64 ORFICE 400716 KIT VALVE SOLENOID BR 1 4 3 WAY N C 5 64 ORFICE 400715 400719 VALVE SOLENOID BR 1 2 LP STM N C 0 DIFFERENTAL 400720 KIT VALVE SOLENOID BR 1 2 LP STM N C 0 DIFFERENTAL 400719 400721 VALVE SOLENOID BR 3 4 LP STM N C 0 DIFFERENTAL 400722 KIT VALVE SOLENOID BR 3 4 LP STM N C 0 DIFFERENTAL 400722 463282 VALVE SOL BR 1 4 3 WAY WTR 463282K KIT VALVE SOL BR 1 4 3 WAY WTR 463282 463265 VALVE SOL BR 1 4 STM WTR AIR 463265K KIT VALVE SOL BR 1 4 STM WTR AIR 463265 463266 VALVE SOL SS 1 4 STM WTR AIR 463266K KIT VALVE SOL SS 1 4 STM WTR AIR 463266 463267 VALVE SOL SS 1 2 STM AIR 463267K KIT VALVE SOL SS 1 2 STM AIR 463267 463263 VALVE SOL BR 1 2 STM AIR 463263K KIT VALVE SOL BR 1 2 STM AIR 463263 463264 VALVE SOL BR 3 4 STM AIR 463264K KIT VALVE SOL BR 3 4 STM AIR 463264 463283 VALVE SOL BR 1 2 W
84. D BY THE OWNER WARNING DO NOT USE STEEL WIRE BRUSHES OR STEEL WOOL ON THE SURFACES OF THE CHAMBER OR THE CHAMBER DOOR IF INTENSIVE CLEANING IS REQUIRED USE NYLON BRUSHES OR CLEANING PADS SUCH AS 3M SCOTCHBRITE OR CAUTION EQUIVALENT WHEN CHECKING VESSEL SAFETY VALVES AVOID THE DISCHARGE OUTLET OF THE SAFETY VALVE WHEN OPERATING THE PRESSURE RELEASE LEVER THE HANDLE OF THE PRESSURE RELIEF VALVE MAY BE HOT CARE SHOULD BE TAKEN TO AVOID BURNS WHEN TEST OPERATING THESE VALVES Maintenance Required Weekly Quarterly Annually gt Clean Chamber and remove spill residue and staining If optional pin traps are used remove and inspect for accumulation of residue such as paper fabric or other materials THIS IS VERY IMPORTANT FOLLOWING ANY BREAKAGE OF GLASS OR LOAD CONTAINERS WARNING Remove and clean shelving transfer carts and loading equipment A mild cleaning solution is recommended If stubborn stains remain use detergent or a cleaner for stainless steel Be sure to rinse thoroughly Clean exterior stainless steel surfaces with X Stainless Steel Polish PRIMUS Sterilizer Company LLC 117 South 25th Street Omaha NE 68131 TE 402 344 4200 FAX 402 344 4242 info primus sterilizer com www primus sterilizer com GP 555 Part IV 7923 1 07 070208 MAINTENANCE MANUAL Page 2 Maintenance Required Weekly Quarterly Annually Inspect the pneumatic lines switches and cylinder components Remove lint
85. E BOILER CAUTION If the sterilizer is fitted with a steam generator boiler refer to the boiler manual provided in Appendix A Manufacturer s Records The boiler requires a dedicated circuit as specified on its data plate Refer to the tags on the sterilizer s electrical boxes for the correct wiring connections TO AVOID POTENTIAL SHOCK HAZARDS PROVIDE A SECURE ELECTRICAL GROUND FOR THE VACUUM PUMP AND OPTIONAL BOILER ACCORDING TO NATIONAL TN ELECTRIC CODE NFPA70 STANDARDS SERVICE WIRING TO BOILER SHOULD BE IN ACCORDANCE WITH LOCAL CODES OR N E C REQUIREMENTS REFER TO THE WIRING DIAGRAM IN PART IV MAINTENANCE MANUAL PRIMUS Sterilizer Company LLC 117 South 25th Street Omaha NE 68131 TE 402 344 4200 FAX 402 344 4242 E Mail info primus sterilizer com URL www primus sterilizer com GP 555 Part 11 7923 1 07 070208 INSTALLATION Page 10 IMPROPER ELECTRICAL POWER CONNECTION SUBSTITUTION OF COMPONENTS OR MODIFICATIONS TO WIRING SYSTEMS SHALL VOID THE WARRANTY AND MAY LEAD TO DANGEROUS OPERATING CONDITIONS WARNING 2 61 Power Service for Optional Boiler Refer to the boiler manufacturer s installation operation and maintenance manual on electrical installation requirements The boiler requires a dedicated circuit as specified on the boiler s data plate Refer to the tags on the sterilizer s electrical boxes for correct wiring connections 26 2 Drain Sterilizers equipped with more than o
86. E 402 344 4200 FAX 402 344 4242 Email info primus sterilizer com URL www primus sterilizer com GP PSS5 Part V Fat 1 10 032509 EACTORY ACCEPTANCE TEST Page 11 3 Connect the RETURN PROBE to the RETURN connector J10 4 Set the GROUND CHECK BYPASS switch 55 to GROUND CHECK position 5 Set LEAKAGE SENSITIVITY control R77 to 9 0 ma second mark counterclockwise from the 12 ma setting 6 Setthe VOLTAGE CONTROL T3 to the ZERO START RESET position 6 4 2 Sterilizer Setup Procedure 1 Isolate the sterilizer from ground using insulation pads 2 Remove the three MOVs located in the 110 volt junction box on the sterilizer 3 Connect the sterilizer under test to the Test Outlet J8 AC of the High Pot Tester and the RETURN PROBE to the sterilizer chassis unpainted Do not plug in the HIGH VOLTAGE TEST probe when using the OUTPUT receptacle J8 for testing WARNING 6 4 3 AC High Pot Test Procedure 1 Turn the POWER switch CB1 ON the rocker POWER switch CB1 should light 2 The GOOD WHEN LIT lamp DS4 should be lit If the GOOD WHEN LIT lamp DS4 is not lit set the POWER SWITCH CB1 to the OFF position Disconnect the sterilizer from the tester and repair its ground circuit BEFORE proceeding with any further testing WARNING 3 Press the CONT pushbutton S2 The HV ON lamp DS3 will light THE TESTER IS NOW CAPABLE OF PRODUCING HIGH VOLTAGE WARNING 4 Observing the KILOVOLTAMETTER
87. E 3 00 PRECHARGE PRESS 20 0 DAY TIME 2 00 LOAD TEMP 272 0 STERILIZE TEMP 273 0 STERILIZE TIME 3 30 TYPE CYCLE 8 CYCLE 7 FINAL RAMP SLOPE 5 HALF RAMP TIME 0 SLO RAMP 2 SLO EX END POINT 0 OF PRE VACS 0 0 VAG POINT 0 PURGE TIME 3 PRECHARGE PRESS 10 0 LIQ COOL TIME 15 00 LOAD TEMP 252 0 STERILIZE TEMP 253 0 STERILIZE TIME 30 00 TYPE LIQUIDS CYCLE 7 CYCLE 6 FINAL RAMP SLOPE 9 0 HALF AAMP TIME 0 15 OF POSTVACS 1 DRY POINT 10 0 4 OF PRE VACS 0 PREVAC VAC TIME 0 00 PREVAC POINT 0 0 PURGE TIME 3 00 PRECHARGE PRESS 10 0 DRY TIME 30 00 LOAD TEMP 252 0 STERILIZE TEMP 253 0 STERILIZE TIME 30 00 TYPE GRAVITY CYCLE 6 CYCLE 5 FINAL RAMP SLOPE 9 0 HALF RAMP TIME 0 15 OF POSTVACS 1 DRY VAC POINT 10 0 OF PRE VACS 0 VAC TIME 0 00 VAG POINT 0 0 PURGE TIME 3 00 PRECHARGE PRESS 20 0 DRY TIME 1 00 LOAD TEMP 272 0 STERILIZE TEMP 273 0 STERILIZE TIME 4 00 TYPE GRAVITY CYCLE 5 CYCLE 4 FINAL RAMP SLOPE 9 0 HALE RAMP TIME 0 15 OF POSTVACS 1 DRY VAC POINT 10 0 OF PRE VACS 3 PREVAG VAC TIME 1 00 VAG POINT 10 0 PURGE TIME 3 00 PRECHARGE PRESS 20 0 DRY TIME 30 00 LOAD TEMP 272 0 STERILIZE TEMP 279 0 STERILIZE TIME 4 00 TYPE VACUUM CYCLE 4 229 8 L 0 0 10 04 45 191 4 D 0 0 10 04 44 COMPLETE 10 04 44 UNSEAL DOOR GASKET 221 4 L 0 7 10 04 23
88. ER AS A RESULT OF A BREACH OF CONTRACT BREACH OF WARRANTY OR TORT INCLUDING PRIMUS OR CUSTOMER S WILLFUL ACT OF NEGLIGENCE OR STRICT LIABILITY SHALL PRIMUS OR CUSTOMER BE LIABLE TO THE OTHER FOR ANY CONSEQUENTIAL OR INCIDENTAL DAMAGES INCURRED BY THE OTHER INCLUDING BUT NOT LIMITED TO LOSS OF REVENUE PROFITS OR GOODWILL HOWEVER NOTHING CONTAINED IN THIS AGREEMENT IS INTENDED TO RELIEVE EITHER PRIMUS OR CUSTOMER FROM CLAIMS LIABILITY DAMAGES OR EXPENSES RESULTING FROM BODILY INJURY INCLUDING DEATH OR FROM PROPERTY DAMAGE INCURRED DUE TO THE WILLFUL ACTS THE NEGLIGENCE OF OR THE STRICT LIABILITY OF THAT PARTY PRIMUS AGREES TO DEFEND INDEMNIFY AND HOLD CUSTOMER HARMLESS FROM ANY AND ALL CLAIMS LIABILITY DAMAGES OR EXPENSES DUE TO PERSONAL INJURIES INCLUDING DEATH TO EMPLOYEES OF PRIMUS AND CUSTOMER AND TO THIRD PARTIES AND FOR PROPERTY DAMAGE TO THE EXTENT OF THE WILLFUL ACTS OF THE NEGLIGENCE OF PRIMUS OR THE STRICT LIABILITY OF PRIMUS CAUSED BY THE ACTS OR OMISSIONS OF PRIMUS CUSTOMER AGREES TO DEFEND INDEMNIFY AND HOLD PRIMUS HARMLESS FROM ANY AND ALL CLAIMS LIABILITY DAMAGES OR EXPENSES DUE TO PERSONAL INJURIES INCLUDING DEATH TO EMPLOYEES OF CUSTOMER AND PRIMUS AND TO THIRD PARTIES AND FROM PROPERTY DAMAGE TO THE EXTENT OF THE WILLFUL ACTS THE NEGLIGENCE OF CUSTOMER OR THE STRICT LIABILITY OF CUSTOMER CAUSED BY THE ACTS OR OMISSIONS OF CUSTOMER PRIMUS Sterilizer Company LLC 117 South 25th Street Omaha NE
89. ESSURE for liquids to reach during sterilization before all the steam is turned off MIN STERILIZE Sets the minimum amount of 3 00 99 00 3 00 minutes time the user can enter as a sterilization time using the STER TIME button MINIMUM DRY TIME Sets the minimum amount of 120 00 1 00 minutes time the user can enter as the dry time using the DRY TIME button HEAT CHM TIMEOUT Time allowed for chamber to 1 00 rise to STERILIZE TEMP TIMEOUT charge to precharge setting PREVAC TIMEOUT Time allowed for a vacuum 239 00 20 00 minutes PREVAC VAC PNT to be reached POSTVAC TIMEOUT Time allowed for a vacuum 1 239 00 20 00 minutes DRY VAC POINT to be reached LAB LOW T CUTOFF Temperature setting at which 33 3 C 112 8 C all cycles with the sterilize 92 0 F 235 temp set below this point will be ran in low temperature manner CYCLES LAST SERV Provides an accurate means 32767 32767 of determining how many cycles have been ran since unit was last serviced TOTAL CYCLE Provides an accurate count 32767 32767 COUNT of the number of cycles that have been ran on unit The amount of allowable 0 1 InHg 10 0 InHg PSIG leakage for 20 Vac Leak Test 32767 0 O 32123 32128 0 Option Table 2 1 8 1 EEPROM Setpoints Page 3 of 3 PRIMUS Sterilizer Company LLC 117 South 25th Street Omaha NE 68131 TE 402 344 4200 FAX 402 344 4242 info primus sterilizer com www primus sterilizer com GP 555 Part I
90. GENERAL PURPOSE STEAM STERILIZER PRIMUS PSS 500 CONTROL UNIVERSITY OF WISCONSIN BIOMEDICAL ENGINEERING STERILIZER MODEL NUMBER PSS5 B MESD STERILIZER JOB NUMBER 17515 STERILIZER SERIAL NUMBER 17515 JULY 2010 GENPURPOSE 196 1 07 Revision Date July 2 2008 SW VERSION 7923 PRIMUS Sterilizer Company LLC 117 South 25th Street Omaha NE 68131 TE 402 344 4200 FAX 402 344 4242 E mail info primus sterilizer com URL http Awww primus sterilizer com PRIMUS GENERAL PURPOSE STEAM STERILIZER PRIMUS PSS 500 CONTROL PART GENERAL INFORMATION PSS 500 Controls Software Version 7923 July 2 2008 Version 1 07 PRIMUS Sterilizer Company LLC 117 South 25th Street Omaha NE 68131 TE 402 344 4200 FAX 402 344 4242 info primus sterilizer com www primus sterilizer com PRIMUS Sterilizer Company LLC Omaha 68131 1994 2008 by PRIMUS Sterilizer Company Printed in the United States of America Steam Sterilizer Installation Operation and Maintenance Manual V196 Controller Includes Bibliographical References PRIMUS Sterilizer Company LLC 117 South 25th Street Omaha NE 68131 TE 402 344 4200 FAX 402 344 4242 E Mail info primus sterilizer com URL www primus sterilizer com GP 555 Part l 7923 1 07070208 TABLE OF CONTENT Page i TABLE OF CONTENTS Page PART I GENERAL MANUAL SECTION 1 0 GENERAL 1 1 UE 1 2 Service
91. GN_J ea CAL IBRATE CAL IBRATE CAL IBRATE CAL I BRATE JACKET TEMP LOW REFERENCE TEMP 90 0 TOTAL CYCLES 0 JOB NUMBER 90 0 REV 2 034 SW DATE 7923 SW P N 58 0253 STERILIZER 1t 1 TIME 7 49 38 DATE ze y 7 21 2010 SIGN CAL IBRATE CAL IBRATE CAL IBRATE CAL I BRATE CALIBRATE PRESSURE W REFERENCE PRESSURE PRESSURE 920 TOTAL CYCLES 0 JOB NUMBER 90 0 REV 2 084 e SW DATE 7923 SW P N 58 0253 STERILIZER 1 TIME 7 34 32 DATE 7 21 2010 CALIBRATE CAL IBRATE CAL IBRATE CAL IBRATE CALIBRATE LOW PRESSURE PRESSURE 0 0 CALIBRATE 0 PSIG JOB NUMBER 90 0 REV 2 094 7 SW DATE 7923 SW P N 58 0253 STERILIZER 1 TIME 7 32 52 DATE 7 21 2010 CALIBRATE CAL IBRATE 7 17515 CAL IBRATE CAL BRATE CALIBRATE LOW PRESSURE PRESSURE 0 0 CALIBRATE 0 PSIG TOTAL CYCLES 0 JOB NUMBER 90 0 REV 2 034 5 SW DATE 7923 SW P N 58 0253 STERILIZER 1 TIME 9 16 52 7 21 2010 CAL IBRATE CAL IBRATE CAL IBRATE CAL IBRATE PROBE TEMP HIGH REFERENCE TEMP 135 0 TOTAL CYCLES 0 JOB NUMBER 90 0 REV 2 034 u SW DATE 7923 SW P N 58 0253 STERILIZER 1 TIME 9 16 47 DATE 7 21 2010 SIGN E CAL IBRATE CAL IBRATE IBRATE CAL IBRATE CHAMBER TEMP HIGH REFERENCE TEMP 135 0 TOTAL CYCLES 0 JOB NUMBER 90 0 REV 2 034 A SW DATE 7923 SW P
92. ING 10R EP GASKET PRESSURE 400040 CONBRACO 29 302 L 45 UV VALVE SAFETY BR 3 4 45 JACKET PRESSURE 400040 CONBRACO 29 302 L 45 UV VALVE SAFETY BR 3 4 45 CHAMBER PRESSURE 400281 BARKSDALE 422H2 03 A TRANSDUCER PRESS 0 100 MV 0 50 CHAMBER PRESSURE 463265 BURKERT 00463265 VALVE SOL BR 1 4 STM WTR AIR AIR TO GASKET 463265 BURKERT 00463265 VALVE SOL BR 1 4 STM WTR AIR GASKET RETRACT 463283 BURKERT 00463283 VALVE SOL BR 1 2 WATER WATER TO EJECTOR 463792 BURKERT 00463792 VALVE SOL BR 1 2 STM AIR CHAMBER DRAIN 463792 BURKERT 00463792 VALVE SOL BR 1 2 STM AIR STEAM TO JACKET 463792 BURKERT 00463792 VALVE SOL BR 1 2 STM AIR CHAMBER TRIM 463792 BURKERT 00463792 VALVE SOL BR 1 2 STM AIR AIR IN 463265 BURKERT 00463265 VALVE SOL BR 1 4 STM WTR AIR WATER QUENCH 400142 SENSORTEC RBBJL KW04A 00 0072B RTD ELEMENT SGL 72 LEAD 1 4 TO CPU JACKET RTD 400322 SENSORTEC RBBJL KW04A 00 0144B C RTD ELEMENT SGL 144 LEAD TO CPU CHAMBER RTD 500286 DRAWN BY N T DATE 07 16 10 NASON TM 1A 110R HR SWITCH TEMP BR SETTING 110R JOB NO 17515 MODEL NO PSS5 B MESD WATER QUENCH PAGE 1 OF 1 ID PRIMUS P N MFR MAJOR BOILER PLUMBING LIST BOILER PLUMBING DWG 1460Y22 REV MFR P N DESCR
93. IPTION FUNCTION BLOWDOWN 400548 DURA VALVE EA2001 3 4 BOILER VALVE 3 4 BLOWDOWN BOILER BLOWDOWN BOILER 400406 SUSSMAN 36AB3 PRI BOILER 36KW 208V 3P BOILER BV 01 400110 NIBCO 03 11 1 2 VALVE BALL MANUAL BR 1 2 STEAM FROM BOILER MOTOR 400074 DAYTON 6K160E MOTOR FEED WATER 1 4HP 120V FEED WATER MOTOR PUMP 400072 PROCON 101A100F11BB PUMP FEED WATER BR 100GPH FEED WATER PUMP SV 01 DRAWN BY B S DATE 01 27 03 463283 REV DATE 07 19 10 BURKERT 463283 VALVE SOL BR 1 2 WATER JOB NO MODEL BOILER 36KW 208 VAC 3 P INTEGRAL WATER TO BOILER BLOWDOWN PAGE 1 OF 1 BOL GEND CHECK gt VALVE bei STRAINER STEAM SUPPLY HAND VALVE 50 80 PSIG T JACKET SERVICE LINE IN m XE ET T EJECTOR DRY Ak AIR 1 4 TRAP T 12 iss 60 80 PSIG 3 SCFM PRESSURE INDICATOR GASKET PRESSURE 25_ PRESSURE SWITCH C SWITCH x ES lt L V N VALVE COLD WATER lt 70 F 4S SOLENOID CHAMBER L VALVE 50 70 PSIC PRD 8 GPM E 17 d Se DOOR GASKET
94. Ignores PRINTOUT DOOR GASKET problem ERROR If problem continues call maintenance technician THIS STERILIZER USES A PRESSURIZED GASKET TO CONTAIN CHAMBER PRESSURE IF GASKET PRESSURE FAILS STEAM MAY BE RELEASED INTO THE ROOM NOTIFY QUALIFIED SERVICE PERSONNEL WARNING PRIMUS Sterilizer Company LLC 117 S 25 Street Omaha NE 68131 Tel 402 344 4200 FAX 402 344 4242 info primus sterilizer com www primus sterilizer com GP PSS5 Part 111 7923 1 07 063008 USER S MANUAL ALARM WARNINGS SYMPTOM AUDIBLE ALARM Temperature increases above the preset limits CONDITION Chamber temperature exceeds over temperature alarm offset during the sterilization phase of the cycle DISPLAYED OVER TEMPERATURE PRINTOUT OVER TEMPERATURE AUDIBLE ALARM Temperature falls below the preset limits CONDITION Chamber temperature drops below under temperature alarm offset during the sterilization phase of the cycle DISPLAYED LOW TEMPERATURE PRINTOUT UNDER TEMPERATURE Chamber does not reach STERILIZE TEMP within time specified by heat chamber time out setpoint TIMEOUT CONDITION Heat Chamber phase of cycle has exceeded the heat chamber time out setpoint DISPLAYED PRINTOUT TIMEOUT STEAM TO CHAMBER RETARDED AUTO ADVANCING PRIMUS Sterilizer Company LLC 117 S 25 Street Omaha NE 68131 Tel 402 344 4200 FAX 402 344 4242 info primus sterilizer com www pr
95. MAINTENANCE MANUAL Page 26 ALTITUDE IN FEET Sea Level 1000 2000 3000 4000 5000 INCHES OF HG 29 92 28 92 27 92 26 92 25 92 24 92 PSIA 14 70 14 21 13 72 13 21 12 74 12 24 TEMPERATURE S PSIG PSIG PSIG PSIG PSIG PSIG 100 0 C 212 0 F 14 70 00 00 00 49 00 98 01 47 01 96 02 45 105 0 C 221 0 F 17 86 03 16 03 65 04 14 04 64 05 13 05 62 110 0 C 230 0 F 20 78 06 08 06 57 07 06 07 55 08 04 08 54 115 0 C 239 0 F 24 52 09 82 10 31 10 81 11 30 11 79 12 28 120 0 C 248 0 28 80 14 10 14 59 15 08 15 57 16 06 16 55 121 1 250 0 F 29 83 15 13 15 62 16 11 16 60 17 09 17 58 125 0 257 0 F 33 67 18 97 19 46 19 95 20 44 20 93 21 42 130 0 C 266 0 F 39 18 24 48 24 97 25 46 25 96 26 45 26 94 132 2 270 0 F 41 86 27 16 27 65 28 14 28 63 29 12 29 61 135 0 275 0 49 60 32 20 32 69 33 18 33 67 34 16 34 66 140 0 284 0 54 42 39 72 40 21 40 70 41 19 41 68 42 17 NOTES 1 Atmosphere Sea Level 14 70 PSIA 29 92 Inches of Hg 0 06804 Atmospheres 0 01414 Inches of Hg 0 0342 Atmosphere 0 4912 PSIA 1 Inch Hg Each 1000 Ft of Altitude 1 Inch of Hg Displacement All Hg expressed 0 0 C Table 2 1 10 3 2 SATURATED STEAM TABLE CORRECTED FOR ALTITUDE INCREMENTS OF 1000 FEET PRIMUS Sterilizer Company LLC 117 South 25th Street Omaha NE 68131 TE 402 344 4200 FAX 402 344 4242 info primus sterilizer com www primus sterilizer com GP 555 Part IV 7923 1 07 070208 MAINTENANCE MANUAL Page 27
96. MANUAL Page 28 4 2 Programming To review or change the parameters of the selected cycle number press MENU on the Vertical touchpad or STER TEMP STER TIME or DRY TIME button on the Horizontal touchpad The first parameter displayed is CYCLE TYPE The cycle type can be changed to either GRAVITY VACUUM LIQUID or TEST VAC See Tables 4 2 1 through 4 2 4 for a description of the cycle parameters relative to the types of cycles To change the cycle type at this cycle number press ENTER followed by scroll A to display the different cycles When the desired cycle is displayed press ENTER to make the cycle selection Press A to scroll to the next settable parameter Each parameter can be set by pressing ENTER then scrolling A or W to change the parameter value When the LED on the button is lit the control is in rapid advance To advance the control in smaller increments press the and the LED will turn off The controller is now in slow advance Once the parameter is set press ENTER and scroll A to the next parameter After the last parameter is set press ADV to return to the idle screen for operation Pressing ADV any time during the process will exit the control to the next level For units with the optional Vacuum Leak Test to review or change the parameter of cycle 8 press MENU on the vertical touchpad or STER TEMP STER TIME or DRY TIME button on the Horizontal
97. NG INTERLOCK CONTROLS FOR INSTANCE STEAM MAY BE INJECTED INTO THE CHAMBER WITH DOORS OPEN ALWAYS TURN OFF THE ELECTRICAL POWER TO THE STERILIZER BEFORE PROCEEDING WITH EITHER OF THE FOLLOWING REMOVAL OR INSTALLATION OF AN EPROM e SWITCHING BETWEEN EPROMS WARNING PRIMUS Sterilizer Company LLC 117 South 25th Street Omaha NE 68131 TE 402 344 4200 FAX 402 344 4242 info primus sterilizer com www primus sterilizer com GP 555 Part IV 7923 1 07 070208 MAINTENANCE MANUAL Page 17 PREPARATION STEP 1 STEP 2 Turn power off at the Control Cabinet Open the cover on the Control Cabinet and locate the two Electronic Controller circuit boards The SBC196 board is located on top of the A D Revision 2 0 Board see Figure 2 1 10 1 Move the EPROM Selector Switch S1 to CAL J1 5 VDC amp 15 VDC Supply Voltages 9 J2 Not Used J6A 5 DGND J3 Keypad Display Interface SB196 BOARD Bil J4 Not Used 15 Com1 Printer Pins 2 amp 3 J7 Input Output Communications E J8 Pressure Input ES J9 3 4 wire RTD Input Chamber J10 3 or 4 wire RTD Input Jacket 38 J11 3 or 4 wire RTD Input Load J4 J12 EPROM Communication Cable oeer caL JP5 JP6 amp JP7 Shunt Jumper for 3 wire RD s U5 RAM chip Do not shunt for 4 wire RTD s A OARD REV 2 0 029050 U2 EEPROM Hold s all settable valu
98. OL Water Feed Strainer Pressure Gausge Operates automatically to maintain steam pres WErereoleneid Valve On Off Switch sure within generator er ge e MANUAL RESET PRESSURE RM CONTROL Provides high limit pressure cut out with manual reset e STEAM SAFETY VALVE 5 ASME Code valve automatically opens to Meeting Code Requirements Drain Valve Access Panel bedi biek EET Pressure vessel rated at 100PSIG to ASME Section pressure paa up Code M and National Board registered STEAM PRESSURE GAUGE UL listed CSA certified built to NEC Allows visual observation of steam pressure over ZA c EN full range All units are physically identical and have a packed e ENERGY SAVING AND MINIMUM sipping MAINTENANCE Units are trimmed at 100PSIG as standard 15PSIG trim Fully insulated pressure vessel minimizes heat also available loss and maximizes energy savings Incoming water line pressure must be 10 PSIG greater e EASY CONTROL MAINTENANCE than generator operating pressure If not a motor pump must be used Specify Sussman ES All controls and components are easily accessi 38002A high pressure water feed motor pump system ble Fully louvered openings avoid component heat build up e When ordering specify Model No KW Volts PH and RUGGED CONSTRUCTION motor pump if required Performance is insured for all typical industrial e Water Connection is 1 4 NPT Steam outlet is 1 2 applica
99. PRIMUS Sterilizer Company LLC 117 South 25th Street Omaha NE 68131 TE 402 344 4200 FAX 402 344 4242 E Mail info primus sterilizer com URL www primus sterilizer com GP 555 Part 11 7923 1 07 070208 INSTALLATION Page 1 SECTION 1 0 PRE INSTALLATION 11 Review Installation Requirements Review the installation information below prior to beginning the installation of the sterilizer Check the Occupational Health and Safety Act and National Electric Code as well as local electric and plumbing codes for any special requirements that may pertain to the installation of this sterilizer Refer to the Uncrating Instructions attached to the sterilizer to ensure the machine is not damaged during uncrating For recessed models refer to paragraph 2 1 1 Recessed Models item f for instructions on how to assemble the front panel For cabinet models refer to paragraph 2 1 2 Cabinet Models item e 1 2 Examine Equipment Inventory all delivered equipment against the packing list Check all boxes and wrapping materials prior to removal Any damage should be promptly reported to the transportation company responsible for delivery and also reported to PRIMUS Sterilizer Company LLC FA Should you determine an item missing notify PRIMUS Sterilizer Company LLC immediately NOTE 1 3 Review Drawings Installation personnel should thoroughly familiarize themselves with the General Arrangement P amp ID and Electrical drawings prior t
100. Panel Cycle selection is made using the numbered buttons See Figure 2 2 1 Changes to the settable cycle parameters of prevacs temperature time etc are made using the appropriate button as described later in the manual Double door units have a touchpad on both sides of the unit O READY O G STER STER ORY 4 TEMP TIME TIME 1 O CLOSED O REMOVAL O STERILIZE EXHAUST O DRYING O COMPLETE Liquid Crystal Display LCD 4 Light Emitting Diode LED Cycle Button Heart Button bai FIGURE 2 2 1 HORIZONTAL TOUCHPAD DISPLAY The LCD screen on the touchpad displays operator information During programming the settable parameter and its value are displayed When the sterilizer is in operation the LCD displays the phase pressure and temperature status of the cycle in progress Any fault error statements are also displayed on the LCD PRIMUS Sterilizer Company LLC 117 S 25 Street Omaha NE 68131 Tel 402 344 4200 FAX 402 344 4242 info primus sterilizer com www primus sterilizer com GP PSS5 Part 111 7923 1 07 063008 USER S MANUAL Page 4 SECTION 3 0 STERILIZER OPERATION This section describes the operation of the sterilizer 31 Power Up Turn on steam water and air Turn the power to the sterilizer on by using the Power On toggle circuit breaker switch on the side of the control box The LCD on the front panel will
101. R 400116 OPTO 22 G40AC5 RELAY OUTPUT 120VAC 3AMP CHAMBER AIR IN 463792 BURKERT 00463792 VALVE SOL BR 1 2 STM AIR CHAMBER AIR IN SV 06 400116 OPTO 22 G40AC5 RELAY OUTPUT 120VAC 3AMP CHAMBER TRIM 463792 BURKERT 00463792 VALVE SOL BR 1 2 STM AIR CHAMBER TRIM SV 05 400116 OPTO 22 G40AC5 RELAY OUTPUT 120VAC 3AMP JACKET STEAM 463792 BURKERT 00463792 VALVE SOL BR 1 2 STM AIR JACKET STEAM SV 04 400116 OPTO 22 G40AC5 RELAY OUTPUT 120VAC 3AMP CHAMBER DRAIN 463792 BURKERT 00463792 VALVE SOL BR 1 2 STM AIR CHAMBER DRAIN SV 03 400116 OPTO 22 G40AC5 RELAY OUTPUT 120VAC 3AMP EJECTOR 463283 BURKERT 00463283 VALVE SOL BR 1 2 WATER EJECTOR SV 02 400116 OPTO 22 G40AC5 RELAY OUTPUT 120VAC 3AMP GASKET A RETRACT 463265 BURKERT 00463265 VALVE SOL BR 1 4 STM WTR AIR GASKET A RETRACT SV 01 400116 OPTO 22 G40AC5 RELAY OUTPUT 120VAC 3AMP GASKET A PRESSURE 463265 BURKERT 00463265 VALVE SOL BR 1 4 STM WTR AIR GASKET A PRESSURE SV 00 200238 Primus 200238 TOUCHPAD ASSEMBLY VERTICAL COMPLETE OPERATOR INPUT DOOR 200128 Primus 200128 CONTROLLER ASSEMBLY V2 0 STEP C1 SYSTEM CONTROL 500004 STAR MICRONICS DRAWN BY DATE 07 16 10 RMB 06 BUZZER ELEMENT
102. ST RESULTS THE FEED WATER SUPPLY SHOULD BE EVALUATED PRIOR TO INITIAL START UP BY A REPUTABLE WATER CONDITIONING COMPANY F THE MINERAL CONTENT EXCEEDS THE FOLLOWING RECOMMENDED LIMITS VARIOUS EXTERNAL TREATMENT PROCESSES WATER SOFTENER WATER CONDITIONING ETC MAY BE USED TO CORRECT THE PROBLEM OTE AN ANALYSIS OF THE ON SITE STERILIZER FEED WATER SHOULD BE ADE BY A RECOGNIZED AND RELIABLE WATER TREATMENT COMPANY TO ASCERTAIN THE EXISTING CONDITION AND TREATMENT REQUIRED E peri E24 E z GO D 3 I RECOMMENDED FEED WATER QUALITY Iri U EU E
103. STM 400087 VALVE PNEUMATIC BR 1 2 HP STM N C 400443 KIT VALVE PNEUMATIC BR 1 2 HP STM N C 400087 400088 VALVE PNEUMATIC BR 1 HP STM N C 400122 KIT VALVE PNEUMATIC BR 1 HP STM N C 400088 400137 VALVE PNEUMATIC SS 1 2 HP STM N C 400142 RTD ELEMENT SINGLE 72 LEAD 1 4 400143 RTD ELEMENT DOUBLE 72 LEAD 1 4 400164 RTD ELEMENT DOUBLE 216 LEAD 1 4 400187 VALVE SOLENOID 1 4 AIR DOUBLE 3 WAY 400300 RTD ELEMENT SINGLE 216 LEAD 1 4 400694 TRAP THERMATIC BR 1 2 10 125 PSI 400695 KIT TRAP THERMATIC BR 1 2 10 125 PSI 400694 400697 VALVE SOLENOID BR 1 4 STM WTR N C 400698 KIT VALVE SOLENOID BR 1 4 STM WTR N C 400697 400699 VALVE SOLENOID BR 1 2 LP STM N C 400700 KIT VALVE SOLENOID BR 1 2 LP STM N C 400699 400701 VALVE SOLENOID BR 1 2 HP STM N C 400702 KIT VALVE SOLENOID BR 1 2 HP STM N C 400701 400703 VALVE SOLENOID BR 1 2 WTR N C 400704 KIT VALVE SOLENOID BR 1 2 WTR N C 400703 400705 VALVE SOLENOID SS 1 2 HP STM N C 400706 KIT VALVE SOLENOID SS 1 2 HP STM N C 400705 400707 VALVE SOLENOID BR 3 4 LP STM N C 400708 KIT VALVE SOLENOID BR 3 4 LP STM N C 400707 PRIMUS Sterilizer Company LLC 117 South 25th Street Omaha NE 68131 TE 402 344 4200 FAX 402 344 4242 info primus sterilizer com www primus sterilizer com GP 555 Part IV 7923 1 07 070208 38
104. T REQUIRED LECTRICAL CONNECTION FOR OPTIONAL PRIMUS BOILER R WATER RECIRCULATION TANK R 3 SCFM AT 60 TO 80 PSI EAT LOSS BTU HR 70 F 4100 FROM CONTROL END OF TOP PANEL REMOVED TERILIZER AND 5700 TO UTILITY SPACE FOR CLAIRTY PERATING WEIGHT 2700 LBS LOADING EQUIPMENT d d EXTENDABLE SHELF amp 1 ADDITIONAL CHAMBER SHELF OTE gt EE EZE FS ALL UTILITIES BY CUSTOMER ARE REQUIRED AT THE LOW WATER CUTOFF 4 ERILIZER SITE AUTO BLOWDOWN MANUAL RESET ER WILL PROVIDE MAINTENANCE ACCESS FROM THE REAR LEAST 18 ACCESS ON EACH SIDE ONS ARE TAKEN FROM THE FACE OF FINISHED WALL ON OL SIDE OF STERILIZER UTILITY PLACEMENT DIMENSIONS PPROXIMATE DIMENSIONS SHOWN ARE FOR REFERENCE ONLY RE NOT CERTIFIED CONTACT PRIMUS FOR CERTIFICATION ENSIONS REQUIRED ANCE AT FRONT SHOULD BE EQUAL TO TWICE THE LENGTH F THE STERILIZER TO ACCOMMODATE WITHDRAWAL amp MANEUVERING THE SHELVES WATER QUALITY INFORMATION FOR BE
105. TABLE OF CONTENT Page i TABLE OF CONTENTS Page PARTII INSTALLATION MANUAL SECTION 1 0 PRE INSTALLATION sr 1 1 1 Review Installation Requirements rra 1 1 2 Examine enne ennt ens 1 1 3 Review DESGATEOS rru 1 1 4 Pre Installation sr 1 SECTION 2 0 INSTALLATION a i la a dass 4 2 1 Stabilizing and LSGASIEO rrua 4 2 1 1 Recessed BA aba 4 2 1 2 Cabinet MOG AAA 5 2 2 Installing a Vertical Single Door UEa 5 2 2 1 Recessecl EAEE 5 2 2 2 Cabinet 6 2 3 Double Vertical Door Urru 6 2 3 1 E 6 2 3 2 Cabinet Enclosed sss eene enne nnne nnns 6 24 Installing a Horizontal Door 6 2 5 Connecting Utilities without boiler 2 8 2 5 1 SICCUI E DP 8 2 5 1 1 Other Steam Considerations 8 2 5 2 lE 8 2 5 3 edj EAEAN 9 2 6 Connecting Utilities with 9 2 6 1 Power Service for Optional EOI 10 2 6 2 Pri artara raietan artera 10 2 9 Installatiory Checklist AE 11 PRIMUS Sterilizer Company LLC 117 South 25th Street Omaha NE 68131 TE 402 344 4200 FAX 402 344 4242 E Mail info primus sterilizer com URL www primus sterilizer com GP 555 Part 11 7923 1 07 070208 LIST FIGURES AND TABLE Page ii LIST OF TABLES TABLE PAGE 1 4 2 Service Requirements MST 3
106. TR 463283K KIT VALVE SOL BR 1 2 WTR 463283 463284 VALVE SOL BR 3 4 WTR 463284K KIT VALVE SOL BR 3 4 WTR 463284 463270 VALVE PNEU BR 1 2 STM AIR WTR 463270K KIT VALVE PNEU BR 1 2 STM AIR WTR 463270 463270S KIT SEAL PNEU BR 1 2 STM AIR WTR 463270 463271 VALVE PNEU BR 3 4 STM AIR WTR 463271K KIT VALVE PNEU BR 3 4 STM AIR WTR 463271 PRIMUS Sterilizer Company LLC 117 South 25th Street Omaha NE 68131 TE 402 344 4200 FAX 402 344 4242 info primus sterilizer com www primus sterilizer com GP 555 Part IV 7923 1 07 070208 40 MAINTENANCE MANUAL Part Number Description 4632715 KIT SEAL PNEU BR 3 4 STM AIR WTR 463271 463272 VALVE PNEU BR 1 STM AIR WTR 463272K KIT VALVE PNEU BR 1 STM AIR WTR 463272 463272S SEAL PNEU BR 1 STM AIR WTR 463272 463273 VALVE PNEU BR 1 1 4 STM AIR WTR 463273K KIT VALVE PNEU BR 1 1 4 STM AIR WTR 463273 463273S SEAL PNEU BR 1 1 4 STM AIR WTR 463273 463274 VALVE PNEU BR 1 1 2 STM AIR WTR 463274K KIT VALVE PNEU BR 1 1 2 STM AIR WTR 463274 4632745 SEAL PNEU BR 1 1 2 STM AIR WTR 463274 463275 VALVE PNEU BR 2 STM AIR WTR 463275K KIT VALVE PNEU BR 2 STM AIR WTR 463275 463275S SEAL PNEU BR 2 STM AIR WTR 463275 463276 VALVE PNEU SS 1 2 STM AIR WTR 463276K KIT VALVE PNEU SS 1 2 STM AIR WTR 463276 463276S SEAL PNEU SS 1 2
107. T_GASKET CHAMBER TO DRAIN DELTA T JACKET OFFSET OVERTEMP ALARM OFFSET UNDER TEMP ALARM OFFSET HI LIMIT PSIG MAX LIQUID TEMP MAX LIQUIDS PRESSURE MIN STERILIZE MINIMUM DRY TIME HEAT CHM TIMEOUT PRECHARGE TIMEOUT Selectable number from 0 meaning no password set to 32123 The PASSWORD prevents the cycle parameters from being changed Selectable number from 90 0 to 21 999 Factory setting For users with more than one sterilizer A means of sterilizer identification Time spent charging the gasket before gasket pressure switch input is checked Time spent retracting the gasket This is compensation for the difference between the chamber temperature compared to the drain temperature typically less than 3 C Applied to the STERILIZE TEMP This is where the jacket will maintain its temperature The number of degrees above STERILIZE TEMP at which an alarm will alert the user The number of degrees below STERILIZE TEMP at which an alarm will alert the user The maximum pressure during sterilization that is allowed for non liquid cycles The maximum allowable STERILIZE TEMP for liquids cycle The maximum allowable pressure during sterilization of liquid cycle before all steam to chamber is turned off The minimum amount of time user can set for STERILIZE TIME The minimum amount of time the user can set for DRY TIME LIQ COOLTIME The amount of time sp
108. ULD BE USED WHEN RE INSTALLING THE ELEMENT TO ASSURE PROPER SEALING ES 30A 36A Electric Steam Generator Installation Operation and Maintenance Manual Instructions for Element Replacement READ INSTRUCTIONS COMPLETELY BEFORE STARTING WORK Before Installing your new elements be sure the low water cut off Torque Values and aux low water cutoff if supplied is operating properly Failure to do this may cause the immediate burn out of the new elements Check condition of the probes and isolator if equipped All elements are thoroughly checked before shipment The manufacturer cannot be respon sible for burn outs caused by a faulty low water cut off de UN Torque v Wrench Ek Disconnect boiler from electric power supply at main safety switch or fuse panel Element Flange Bolts 22 lb ft Then turn boiler switch to OFF position 2 Close water supply valve on incoming water supply line Wes Drain boiler completely of water 3 Open boiler door to access heating element E 7 Torque 4 Disconnect wire electric leads connecting element to main power system of boiler Wrench Again note wire connections to facilitate re assembly Proceed to remove and dis 2 card 6 bolts from flange IMPORTANT Note the wire connections to facilitate re assembly see wiring schematic Remove and discard six 5 16 18 bolts from flange Do not reuse these bolts
109. V 7923 1 07 070208 MAINTENANCE MANUAL Page 16 2 1 9 Entering CALIBRATE Menu Scroll A to reach the CALIBRATE menu Press ENTER to display one of the setable parameters see Table 2 1 9 1 To change settings press ENTER use A or V to increment decrement values Use the button to switch decimal place increments Press ENTER to accept values If no other calibration is desired press ADV to exit this menu CALIB PRESSURE ZERO CALIB PRESSURE HIGH CALIB JACKET LOW CALIB JACKET HIGH CALIB CHMBR LOW CALIB CHMBR HIGH CALIB LOAD P HIGH CALIB LOAD P LOW Available on units with Load Probe Option Selected Table 2 1 9 1 CALIBRATE Parameters 2 1 10 Easy Cal Procedures The purpose of EASY CAL is to allow field calibration for units where N I S T traceability in calibration is not required The maximum sterilization dwell temperature should always be verified with a LAG thermometer or other reliable temperature indicator EASY CAL allows the service technician to calibrate pressure and temperature using steam pressure and room temperature Calibration may also be achieved with a heat well and outside pressure source if desired or in those cases where N I S T in traceable calibration is preferred ONLY QUALIFIED MAINTENANCE PERSONNEL EXPERIENCED IN CALIBRATION AND REPAIR OF ELECTRONIC DEVICES SHOULD INSTALL AND USE THE CONFIGURATION EPROM ONCE INSTALLED THE CONFIGURATION EPROM ALLOWS BYPASS OF ALL WARNI
110. Y RESULT IN VIOLENT AGITATION OF THE LIQUIDS BOILING OR BOTTLE EXPLOSION USE CLOSURES MANUFACTURED FOR THE CONTAINERS USED OTHERWISE STERILIZE WITHOUT CAPS gt NEVER STERILIZE SEALED CONTAINERS IN A CYCLE OTHER THAN A LIQUIDS CYCLE SLOW EXHAUST PROHIBITS A RAPID CHANGE IN PRESSURE BETWEEN THE CONTENTS OF PARTIALLY VENTED OR SEALED CONTAINERS AND THE CAUTION PRESSURE BEING RELIEVED IN THE CHAMBER RAPID CHANGES MAY LEAD TO EXPLOSIONS OF SEALED GLASS CONTAINERS SLOW EXHAUST ALSO ALLOWS MORE COMPLETE REMOVAL OF VAPOR CREATED DURING STERILIZATION OF LIQUIDS gt Packs requiring an identical exposure cycle may be sterilized in the same load Loading procedures must allow for free circulation of steam around each pack Materials capable of holding water such as solid bottomed pans basins and trays should be arranged normally on their sides so that if water is present the water will drain out Placing packs with metal items above linen items should be avoided Never obstruct the drains in the bottom of the chamber Shelving or other supports must be used to raise the load above the bottom of the chamber The load should be positioned to avoid contact with all chamber surfaces including door s so that steam penetration to the load is not obstructed PRIMUS Sterilizer Company LLC 117 S 25 Street Omaha NE 68131 Tel 402 344 4200 FAX 402 344 4242 info primus sterilizer com www primus sterilizer com GP PSS5 Part 111 7923
111. YES EA NO Overall appearance of vessel approved YES Z NO Lock Washers placed where needed 5 NO All hardware is stainless unless otherwise specified USO YES NO Problem Resolution Completed by AOA E Date 7 2 740 4 2 Door Assembly Verify Acceptability Gasket groove free of defect or damage YES NO Head ring is free of defect or damage YES NO Gasket groove is clean and free of polish compound YES NO Counter weight is level and cables are not frayed YES 7 NO A Door is balanced and operates easily from open to close YES A NO Problem Resolution Completed ae Date 4 2 1 Door Assembly Verify Acceptability Horizontal Doors Only Check proper amount of insulation on back of door panel YES NOC Check bottom door guide is tight YES NOC Door pins are centered in receiver bars YES Door adjustment screws are set at 035 YES NOC Check to see if door hardware s all stainless steel YES NOC Problem Resolution E Completed by ral 1 e Date T UN PRIMUS Sterilizer Company LLC 117 South 25th Street Omaha NE 68131 TE 402 344 4200 FAX 402 344 4242 Email info primus sterilizer com URL www primus sterilizer com GP PSS5 Part V Fat 1 10 032509 EACTORY ACCEPTANCE TEST Page 4 4 3 Electrical Inspection Verify Acceptability Electrical Boxes securely fastened to sterilizer YES 7 NO
112. aha NE 68131 TE 402 344 4200 FAX 402 344 4242 info primus sterilizer com www primus sterilizer com GP 555 Part IV 7923 1 07 070208 MAINTENANCE MANUAL Page 19 STEP 12 Press the ENTER button The number 32 will appear in the lower right corner of the LCD When the falling pressure in the chamber reaches 32 Ibs press ENTER immediately The printer will print a calibration report STEP 13 This completes Chamber Pressure Calibration ZA There is no Jacket Pressure Calibration NOTE STEP 14 Press the DOOR button on the touchpad This initiates depressurization of the vessel After approximately 1 1 2 minutes press the DOOR button again to retract the gasket The door can now be opened TEMPERATURE CALIBRATION PREPARATION STEP 15 Using the touchpad arrows A scroll to the calibration menu You may scroll up or down in the menu to reach Calibration 244 Verify there is pressure in the jacket or chamber by checking vessel gauges NOTE STEP 16 Carefully remove Jacket and Chamber RTD s STEP 17 Select either room temperature or heat well for use as a low temperature reference If a heat well is chosen 44 C is the recommended setting STEP 18 Scroll to display CALIBRATE and press ENTER You will be in the Calibration Menu 244 If using chamber drain for temperature reference read Calibration Procedure for Jacket and Chamber Temperature using Chamber Drain as the Heat Source NOTE beg
113. al Inspection Verify 4 44 Plumbing Inspection Verify Acceptability 4 SECTION 5 0 STERILIZER DEVICES VERIFY ACCEPTABILITY 5 SECTION 6 0 OPERATIONAL 5 0 6 6 1 Sterilizer Cycles Verify Menta rrura 6 6 2 Vacuum Leak T6St ca cei ca aaa en eere bee al eee rex s 6 6 3 Chamber Mapping rete rre rd aaa ea 8 6 4 Sterilizer AC Hi Pot Test and Results eee 10 6 4 1 AVTM 23 1 AC High Pot Tester Setup Procedure refer to Figure 6 4 1 1 AC High Pot Tester 10 6 4 2 Sterilizer Setup Procedure rra 11 6 4 3 AC High Pot Test Procedure sr 11 SECTION 7 0 STERILIZER CONTROLLER SET UP VERIFY ACCEPTABILITY 13 SECTION 8 0 STERILIZER CABINET VERIFY ACCEPTABILITY sse 14 SECTION 90 STERILIZER LABELING VERIFY 14 SECTION 10 0 PACKAGING VERIFY 16 SECTION 11 0 FACTORY ACCEPTANCE TESTING PARTICIPANT SIGNATURES 17 11 1 Factory Acceptance Test Performed Observed by 17 11 2 Quality ASSU rance etcetera eene a 17 PRIMUS Sterilizer Company LLC 117 South 25th Street Omaha NE 68131 TE 402 344 4200 FAX 402 344 4242 Email info primu
114. ance manual for Vacuum Leak Test setup and operation To configure a cycle press the numbered button according to the desired cycle number to be set changed or reviewed Cycle numbers 1 4 are selected by pressing the corresponding button 1 2 1 3 4 cycle numbers 5 8 are selected by pressing A 1 A 2 A 3 and A A ZA The Password Protection feature may be used to provide controlled access to the entry or alteration of cycle parameters For instructions refer to paragraph 4 3 NOTE 4 1 Parameter Definitions The following terms and definitions explain the parameters of the cycles depicted in Figure 4 1 1 Cycle Menu Configuration STERILIZE TIME The amount of time spent in Sterilize phase exposure time STERILIZE TEMP The temperature at which the unit will begin the Sterilize phase DRY TIME LIQ COOL TIME The time spent removing moisture cooling the chamber PURGE TIME The time spent trying to remove air from the chamber Air removal PRECHARGE The pressure to be achieved during charge portion of all PREVAC phases selected This setting applies to all pulses 1 6 PREVAC VAC PNT This sets the vacuum point end point for pulses 3 4 5 and 6 Pulse 1 has a fixed vacuum end point of 5 0 InHg and pulse 2 has a fixed vacuum end point of 10 0 InHg HALF RAMP TIME The amount of time in which the sterilizer will climb from its current temperature halfway to the STERILIZE TEMP FINAL RAMP SLP Once t
115. ance of cross contamination NOTE THE STERILIZER DOOR IS DESIGNED TO NOT OPEN UNTIL CHAMBER PRESSURE IS APPROXIMATELY AT ATMOSPHERIC PRESSURE ATTEMPTING TO FORCE THE DOOR OPEN WHILE UNDER PRESSURE MAY DAMAGE THE WARNING DOOR OR CAUSE SERIOUS INJURY PRIMUS Sterilizer Company LLC 117 S 25 Street Omaha NE 68131 Tel 402 344 4200 FAX 402 344 4242 info primus sterilizer com www primus sterilizer com GP PSS5 Part 111 7923 1 07 063008 ER S MANUAL Page 19 3 10 Loading the Sterilizer NEVER OVERLOAD THE STERILIZER OR STERILIZATION MAY NOT BE ACHIEVED APPROPRIATE STERILIZER LOADING MUST BE DETERMINED ACCORDING TO PUBLISHED STANDARDS CAREFULLY DOCUMENT WARNING LOAD PERFORMANCE STUDIES PERFORMANCE QUALIFICATION gt IF THERE IS ANY DOUBT REGARDING THE CORRECT CYCLE FOR ANY STEAM STERILIZATION REQUIREMENT OR WHETHER AN ITEM WILL WITHSTAND STEAM STERILIZATION CONTACT THE MANUFACTURER OF THE ITEM TO BE CAUTION STERILIZED FOR RECOMMENDATIONS gt LIQUID CYCLES ARE INTENDED ONLY FOR THE STERILIZATION OF LIQUIDS DO NOT USE ANY OTHER CYCLE FOR LIQUIDS gt CAUTION WHEN PROCESSING LIQUIDS IN THE STERILIZER USE CONTAINERS WITH VENTED CLOSURES DO NOT USE SCREW CAPS OR RUBBER STOPPERS WITH TET A CRIMPED SEAL USE ONLY TYPE BOROSILICATE PYREX GLASS BOTTLES DO NOT USE ORDINARY GLASS BOTTLES OR ANY CONTAINERS THAT ARE NOT DESIGNED FOR STERILIZATION FAILURE TO USE APPROVED CONTAINERS MA
116. and dirt from the areas Test that door operates smoothly Horizontal power doors move on an overhead beam trolley assembly The cylindrical lugs on the door s should mate smoothly with the tabs on the vessel Wheel bearings in the trolley assemblies are sealed and do not require lubrication Adjust the trolley assembly only if necessary Remove the door gasket and determine the need for replacement or reseating To remove gasket insert a flat blade screwdriver between the gasket groove and the gasket Gently remove the gasket by prying it forward from the groove NOTE Take care not to nick or gouge the gasket when removing When a portion of the gasket is out of the groove carefully pull the remainder from the groove Irregular retraction of the gasket into the gasket groove may be due to an aging gasket Inspect the entire circumference for cuts nicks gouges or irregularities caused by wear Ensure gasket is still pliable Replace gasket if damage or wear is evident If no damage is determined rinse with clean water and dry with lint free cloth If reusing reverse the gasket so that the sides that faced the head rings will now face the doors Gasket grooves should be cleaned with detergent and a cloth Allow time to dry Clean the inside surface of the door where the gasket contact is made vertical sliding door units the door guide assembly may need to be removed Reinstall gasket locating the seam of t
117. and prints temperature in degrees centigrade 3 4 9 Serial Data Serial Data Output provides RS232 connection to transmit cycle printouts to a remote PC to maintain a record of each cycle 3 4 10 User ID The optional user identification feature provides operator controlled access for starting a cycle When the START button is pressed on the Control Panel the operator is prompted to enter his or her user identification number and if the user identification is correct the cycle is started If an incorrect password is entered the Control Panel reverts back to the Idle mode There are a total of 4 unique user identification numbers that can be entered into the Setpoints menu using the Cal EEPROM ref Part IV Maintenance Manual Cycle Parameters 3 5 Phases The following graph depicts pressure vs time for sterilizer phases as they relate to VACUUM GRAVITY LIQUID and TEST VAC cycles PRIMUS Sterilizer Company LLC 1175 25 Street Omaha NE 68131 Tel 402 344 4200 FAX 402 344 4242 info primus sterilizer com www primus sterilizer com GP PSS5 Part 111 7923 1 07 063008 USER S MANUAL Page 8 CY CHARGE GASKET PRECHARGE PREVAC 1 1 STERILIZE FAST EXHAUST SLOW EXHAUST POST CHARGE POSTVAC DRYING COOLING FLOW COOL AIR IN GASKET RETRACT CYCLE COMPLETE L 2 L Pod 1 L L dt L a 1 Pog i 1 L L 1 L 1 L NE L L 1 L 1 L 1 L 1 LI PRESSURE AMBIENT TIME 1
118. art of PRIMUS expressed or implied shall apply to equipment or parts or their performance all such warranties induding any warranty of merchantability or fitness for any purpose being hereby dsclamed PRIMUS shal in no event be liable in respect to loss of business or profits on any similar dissimilar consequential or incidental damages or losses aising out of or in connection with this equipment This warranty does net cover repair or replacement of expendable service parts including but no limited to doors seals lubricants valve kits lamps fuses gaskets and fiters F107 PRIMUS rt tiara sty 1 40 PRIMUS Sterilizer Company LLC 117 South 25th Street Omaha NE 68131 TE 402 344 4200 FAX 402 344 4242 E Mail info primus sterilizer com URL www primus sterilizer com GENERAL INFORMATION Page 3 1 2 Service Agreement The cost effective way to prevent downtime due to equipment malfunction is with regularly scheduled maintenance performed by qualified technicians trained in the latest technology PRIMUS or your dealer offers extended service agreements to provide regular maintenance of your sterilizer that will help correct little problems before they become big ones PRIMUS Service combines the precise maintenance program and factory trained technicians to assure you of maximum productivity Technicians thoroughly inspect clean adjust and provide all necessary maintenance to keep your sterilizer pe
119. ary If no other input is desired press ADV to exit this menu Optional for Power Door Optional for Double Door Optional for Water In Drain Table 2 1 5 1 INPUT DIAGS Parameters PRIMUS Sterilizer Company LLC 117 South 25th Street Omaha NE 68131 TE 402 344 4200 FAX 402 344 4242 info primus sterilizer com www primus sterilizer com GP 555 Part IV 7923 1 07 070208 MAINTENANCE MANUAL Page 12 2 1 6 Printer Diagnostics Scroll A to display PRINTER DIAGS Press ENTER to test block The display will return to OUTPUT DIAGS If no other input is desired press ADV to exit this menu 2 1 7 Sensor Diagnostics Scroll A to SENSOR DIAGS Press ENTER to display one of the six parameters see Table 2 1 76 1 This display is for monitoring actual operating values only If no other input is desired press ADV to exit this menu CHAMBER Temperature JACKET Temperature Chamber PRESSURE LOAD TEMPERATURE Table 2 1 7 1 SENSOR DIAGS Parameters PRIMUS Sterilizer Company LLC 117 South 25th Street Omaha NE 68131 TE 402 344 4200 FAX 402 344 4242 info primus sterilizer com www primus sterilizer com GP 555 Part IV 7923 1 07 070208 MAINTENANCE MANUAL Page 13 2 1 8 Entering EEPROM DIAGS Menu Scroll A to reach the EEPROM DIAGS Menu The EEPROM DIAGS menu contains the SETPOINTS menu and will display SETPOINTS MENU Press ENTER to display on
120. ater supply If necessary readjust supply regulator s service booster system to meet PRIMUS Sterilizer Company LLC installation specifications found in the Installation Manual Sterilizers with optional air operated gasket check the pressure of the incoming air supply Readjust if necessary the supply regulator s to meet PRIMUS Sterilizer Company LLC installation specifications found in the Installation Manual Inspect all pipes fittings valves and connections for visible evidence of leaks or corrosion CONTACT YOUR PRIMUS STERILIZER COMPANY LLC SERVICE REPRESENTATIVE FOR REPAIR Check all solenoid valves for internal and external leaks Verify impeded and smooth snappy operation Install repair kit as needed PRIMUS Sterilizer Company LLC 117 South 25th Street Omaha NE 68131 TE 402 344 4200 FAX 402 344 4242 info primus sterilizer com www primus sterilizer com GP 555 Part IV 7923 1 07 070208 MAINTENANCE MANUAL Page 4 Maintenance Required Weekly Quarterly Annually Inspect and tap all check valves Replace as X X necessary Replace the air filter s and o ring gasket The assembly must be airtight Refer to Volume II for the manufacture s information regarding this sterilizer s air filtration Clean all exterior surfaces of the cabinet ru Sterilizers with an optional pressure regulator to be tested for correct and consistent steam operating pressures after the regulat
121. c Left Side Disc Right Side Disc Paper 7 Release Handel Hub amp Finger Slots Figure 4 1 1 1 Loading Printer Take Up Spool Cybertech Printer 2 Place the end of the spool onto the left side disc hub and apply slight pressure to move the spring loaded disc use the paper release handle to assist Then place the left end of the spool onto the right side disc hub making sure to align the drive pin 3 Place the loose end of the paper exiting the printer into the slot in the removable spool Fold the end of the paper into a V before placing into the slot to secure the paper in the spool 4 Depress the REPRINT FEED switch to the FEED position to feed and take up the paper Do this until all the paper slack is taken up 4 1 2 Unloading Paper From The Take Up Spool 1 If there is still paper in the printer tear off the paper using the printer cut off bar 2 Align the finger slots on both the right and left side discs 3 While grasping the paper roll in the take up area push the paper release to the left See Figure 4 1 1 1 Loading Printer Take Up Spool PRIMUS Sterilizer Company LLC 117 South 25th Street Omaha NE 68131 TE 402 344 4200 FAX 402 344 4242 info primus sterilizer com www primus sterilizer com GP 555 Part IV 7923 1 07 070208 MAINTENANCE MANUAL Page 35 4 Pull the roll out of the take up area and if necessary gently move it side to side to clear the hubs on the discs 5 Retr
122. chine 1 Valve kit replaces valve listed e g XXXXX PRIMUS Sterilizer Company LLC 117 South 25th Street Omaha NE 68131 TE 402 344 4200 FAX 402 344 4242 info primus sterilizer com www primus sterilizer com GP 555 Part IV 7923 1 07 070208 MAINTENANCE MANUAL Page 43 SECTION 6 0 DRAWINGS AND BILL OF MATERIALS 6 1 6 2 6 3 6 4 6 5 Equipment Layout Major Plumbing List Piping and Instrument Diagram Electrical Diagram Major Electrical List PRIMUS Sterilizer Company LLC 117 South 25th Street Omaha NE 68131 TE 402 344 4200 FAX 402 344 4242 info primus sterilizer com www primus sterilizer com GP 555 Part IV 7923 1 07 070208 UTILITY CONNECTION REQUIREMENTS STEAM SUPPLY SHOULD BE SUITABLY TRAPPED TO INSURE DRY STEAM BETWEEN 97 amp 1007 SATURATED VAPOR AND FILTERED TO REMOVE PARTICULATE 50 80 PSIG DYNAMIC 100 HR AVG 3 4 NPT COLD WATER 70 F OR LESS 50 TO 70 PSIG 10 GPM MAX 1 2 NPT FLOOR DRAIN CONNECTION A 2 FLOOR DRAIN IS REQUIRED FLOOR SINK IS RECOMMENDED FOR ALL INSTALLATIONS ELECTRICAL 110VAC 19 10 AMPS 60HZ WHEN ANY OTHER ELECTRICAL SOURCE IS USED A TRANSFORMER WILL BE REQUIRED ECTRICAL STEAM GENERATOR REQUIREMENTS W STEAM GENERATOR 208 VOLTS 3 PHASE 44 AMPS ELECTRICAL CONNECTION FOR GENERATOR MADE DIRECTLY TO ENERATOR 110 20 1 FEED PUMP CIRCUI
123. d Air to Chambe FIGURE 3 5 3 LIQUID CYCLES WITH SLOW EXHAUST END POINT SET BELOW ATMOSPHERE PRESSURE PRIMUS Sterilizer Company LLC 117 S 25 Street Omaha NE 68131 Tel 402 344 4200 FAX 402 344 4242 info primus sterilizer com www primus sterilizer com GP PSS5 Part 111 7923 1 07 063008 USER S MANUAL Page 11 3 6 Starting the Cycle 1 select a cycle press the touchpad button 1 2 3 4 and for cycles 5 8 A 1 4 2 A DL A 4 corresponding to the cycle number of the desired cycle that has been factory preset or previously configured and put into memory by an authorized user The LED indicator on the button for the selected cycle number will light and the name of cycle type along with Sterilization Temp Sterilization Time and Dry Cool Time will be indicated on the LCD The READY light will not be lit nor will the START button be operative until ZA the jacket temperature has reached 2 C 6 F below operating temperature and all doors are closed To view the jacket temperature press the upper left hand NOTE heart on the touchpad 2 Close the sterilizer door The touchpad LED indicators READY DOOR CLOSED and START will light THE GASKET RETRACT DOOR BUTTON IS USED ONLY IN THE EVENT OF AN ABNORMAL OR ABORTED CYCLE E IT IS NECESSARY TO USE THIS BUTTON TO COMPLETE A CYCLE WARNING CONTACT AUTHORIZED SERVICE PERSONNEL THE STERILIZER DOOR IS DESIGNED NOT TO
124. d assemble the front and side panels using fastening hardware provided c Adjust the panel mounting studs to provide flush connection of all panels 2 3 Double Vertical Door Unit Repeat the installation instructions in paragraph 2 2 for the second door 2 3 1 Recessed a Move sterilizer through one or both wall openings until the fascia panel fits tight against the face of the wall Install the second fascia panel b Refer to the Equipment Arrangement Diagram provided in Part IV Maintenance Manual for the proper placement of the fascia panels 2 3 2 Cabinet Enclosed a E the cabinet panel support brackets are not assembled on the frame assemble them with the nuts bolts and washers provided Refer to the Equipment Arrangement Diagram in Part IV Maintenance Manual b Unpack and assemble the front and side panels using fastening hardware provided c Refer to the Equipment Arrangement Diagram provided in Part IV Maintenance Manual for the proper placement of the fascia panels d Adjust the panel mounting studs to provide flush connection of all panels 2 4 Installing a Horizontal Door Unit 24 On double door units if the unit has outriggers they must be installed on the sterilizer before opening the doors NOTE a Carefully remove the two trolleys from the door making note of how the spacers and the trolley halves separate so that they can be reassembled the same way they were removed b Attach the I Beam to
125. d on all four sides by a retaining angle The chamber and door mechanisms are hydro tested at 150 of the operating pressure rating of 45 pounds Safety conscious design and construction of the door prevents opening while the chamber is under pressure 3 2 Door Limit Switches Pressure Settings Horizontal doors have door closed switch es that are adjustable The sterilizer cannot enter cycle processing until a signal is received from the door closed switch es Manually operated Vertical doors have door closed switch es The sterilizer cannot enter cycle until the door closed signal s are received Power door s have door open and closed switches The sterilizer cannot enter processing until a signal is received from the door closed switch es SECTION 4 0 CONTROLS 4 1 Facility Power Disconnect A dedicated facility power line should be supplied for the sterilizer The operator should be instructed where the main power disconnect is and how to disconnect the power The customer should wire the dedicated power line to the junction box which contains a surge suppressor for the incoming power The sterilizer has a main power switch and indicator light on the side of the control box 4 2 Manual Supply Valves Manual supply valves should be provided by the customer contractor at the sterilizer site The Piping and Instrumentation Diagram identify where the customer should provide shut off valves for water steam and air to the sterilizer
126. der axle and guide the edge of the paper into the printer mechanism paper input Exposed circuit components do not contain percepiible voltages but care should be taken to avoid damaging delicate electronic components Thread the paper as shown in Figure 5 2 4 1 with the paper coming off the top of the roll rather than the bottom of the roll The Thermal Printer has an autofeed feature simply line the paper up in the slot and the printer mechanism will grab and pull it through to the front After loading paper press feed button on face of printer until sufficient quantity of paper is fed to insert into take up slot and put 3 4 wraps onto take up reel spool After rolling excess paper onto take up reel spool place spool into holder making sure drive gears mesh PRIMUS Sterilizer Company LLC 117 S 25 Street Omaha NE 68131 Tel 402 344 4200 FAX 402 344 4242 info primus sterilizer com www primus sterilizer com GP PSS5 Part 111 7923 1 07 063008 USER S MANUAL Page 38 287 __ FRONT STAINLESS N PRINTER PAPER t 2 Z PAPER PATH TAKE UP SLOT JE SHOWN IN OPEN POSITION Y FEED ROLLER PANEL PAPER ROLL TAKE UP REEL er PAPER SPOOL d at zi 7 d HE e FY Ge wes n N Y T AM I KO A E SR M J a Ar L e be sc HT e Y Ze gutara adds AL PRINTER HOUSING CIRCUT BOARD amp BEZEL SHIELD Figur
127. designed to prevent opening while under pressure A silicon gasket recessed within the chamber head ring seals the Door s The gasket is retracted before a door may be opened Door s are vertical sliding counter balanced and manually operated or optionally powered for 16 x 16 20 x 20 and 26 x 26 chamber sizes Door s are horizontal sliding powered for chamber sizes larger than 26 X 26 Horizontal door models are available with doors that slide from left to right or right to left 2 2 5 Insulation Superior heat loss reduction is achieved with one inch rigid fiberglass insulation overlaid with 16 gage aluminum sheet metal The sheet metal is formed overlapped and riveted The aluminum makes the insulation system impervious to water thus eliminating wet sagging insulation 2 2 6 Plumbing and Fixtures All plumbing and piping components delivering steam or sterile air to the product are stainless steel threaded brass or copper All major piping and electrical components are tagged and numbered to match the P amp ID diagrams Threaded stainless steel is available as a customer option Traps are thermostatic non proprietary and industrial grade They are positioned and sized for maximum efficiency Traps are used for the removal of air and condensate from the system Control valves are non proprietary industrial grade brass or stainless steel They are actuated by electric solenoids or air pressure Safety val
128. display the cycle name and number f display is not lit press the ON button located on the control touchpad 3 2 Factory Validated Cycles Primus sterilizers come with eight preset cycles from the factory including Sterilize Time Sterilize Temperature and Dry Time for various loads Cycle number 8 is reserved for Vacuum Leak Test for sterilizers with that option This is a 20 minute test that provides a pass fail printed report The vacuum end point and total allowable leak rate are the two settable parameters for Vacuum Leak Test The cycle parameters for each preset cycle are defined in Table 3 2 1 Sterilize Time and Temperature Dry Time and number of Pre Vacs are programmable using the cycle parameter menu Reference Section 4 0 Programming Cycle Parameters Any deviation from factory preset values must be validated by the end user Cycle numbers 1 4 are selected by pressing the corresponding button 1 2 4 cycle numbers 5 8 are selected by pressing the A 1 A 2 A 3 and A 4 respectively Cycle Cycle Sterilize Temp Sterilize Dry Time No of Number Type Time Min Min Prevacs 1 Vacuum 134 C 273 F 15 30 3 2 Vacuum 134 C 273 F 4 1 3 3 Vacuum 134 C 273 F 4 30 3 4 Vacuum 134 C 273 F 4 30 3 5 Gravity 134 C 2753 F 4 1 0 6 Gravity 122 8 C 253 F 30 30 0 7 Liquids 122 8 C 253 F 30 15 0 8 Test Vac 134 C 273 F 3 1 2 2 3 8 Vacuu
129. djacent to field wiring terminal block s Use 90 C copper wire only Purchaser should use a disconnect switch employing circuit breakers or fuses between the main power source and the boiler Boilers are susceptible to lightning damage because of plumbing water lines Industrial type lightning surge protectors should be installed according to the manufacturer s recommendation at your service entrance Consult your contractor or electrical dealer CAUTION 1 The unit is pre wired and tested Connect control circuit voltage at the control circuit terminal block 2 With the main power off make sure that all wiring terminations are tight to avoid arcing carbonizing and or overheating of contacts N Sa Substitution of components or modification of wiring systems voids the warranty and WAR NIN may lead to dangerous operating conditions 3 Instructions for water feed control system i e motor and pump or solenoid feed a Check the voltage of the motor or solenoid before making electrical connection WARN ING b The water feed circuit should be wired to the junction box provided Motors rated greater than 1 3HP or are not 120VAC single phase require the use of suitable motor starter d Amperage Wire Size For correct sizing refer to the label on the boiler located next to the field wiring terminals This label states the wire size AWG or MCM minimum temperature rating 90 C and conductor material copper only Deviati
130. drain system until the chamber pressure drops within 1 0 PSI of atmospheric pressure Slow Exhaust EXHAUST Liquid Cycle only Once the pre selected sterilize time has elapsed the Slow Exhaust Phase begins Steam and condensate are drawn from the chamber through the chamber drain and further condensed in the drain system until the chamber pressure drops to at or below atmospheric pressure Steam and Condensate Removal POST VACS At the conclusion of the exhaust phase POST VACUUM pulses begin the removal of steam and condensate from the chamber and the load The charge end point is fixed at atmosphere pressure and the vacuum end point is set by the DRY VAC POINT in the cycle parameters for all pulses selected The number of postvacs is set by the OF POSTVACS cycle parameter When the vacuum setpoint is reached for each selected postvac the chamber drain remains open and a drying period commences for the amount of time set by the DRY TIME cycle parameter The number of POST VACUUM repetitions are adjustable from 0 6 pulses Vacuum pulses assist drying by extracting moisture from the wrapped load POST VACUUM drying is not available for LIQUIDS Cycles Drying DRYING The vacuum pump or ejector system continues to exhaust steam and condensate PRIMUS Sterilizer Company LLC 117 S 25 Street Omaha NE 68131 Tel 402 344 4200 FAX 402 344 4242 info primus sterilizer com www primus sterilizer com GP PSS5 Part 111 7923 1 07 063008
131. e of the settable parameters see Table 2 1 8 1 To change settings press ENTER use A or V to increment decrement values Use the button to switch between fast and slow advance increments Press ENTER to accept values Press ADV to exit to EEPROM DIAGS menu If no other input is desired press ADV to exit this menu CYCLE DESCRIPTION RANGE PARAMETER MINIMUM MAXIMUM DEFAULT PASSWORD Some machines have a 32123 no password hardware keylock This menu will not appear on machines without the password Password protected items are Cycle Parameters STER TIME DRY TIME STER TEMP CYCLE TYPE Setting the Clock not all machines Configuration EPROM has no password protections Only trained personnel should work in the Configuration program each unit Ea sterilizer Table 2 1 8 1 EEPROM Setpoints Page 1 of 3 PRIMUS Sterilizer Company LLC 117 South 25th Street Omaha NE 68131 TE 402 344 4200 FAX 402 344 4242 info primus sterilizer com www primus sterilizer com GP 555 Part IV 7923 1 07 070208 MAINTENANCE MANUAL Page 14 CYCLE DESCRIPTION RANGE DEFAULT PARAMETER MINIMUM MAXIMUM CHARGE GASKET Time spent sealing gaskets 0 00 4 15 0 10 LOCK TIME and time spent retracting min sec min sec min sec gaskets ONLY ON MACHINES WITH POWERED GASKETS KITS WITH A STEERING WHEEL DO NOT HAVE POWERED GASKETS RETRACT GASKET Time spent retracting 0 00 4 15
132. e 5 2 4 1 Paper Loading 7 8 Close printer case up to fascia until magnetic latch engages PRIMUS Sterilizer Company LLC 117 S 25 Street Omaha NE 68131 Tel 402 344 4200 FAX 402 344 4242 info primus sterilizer com www primus sterilizer com GP PSS5 Part 111 7923 1 07 063008 When the paper is replaced the printer is automatically placed on line USER S MANUAL Page 39 5 3 Impact Printer optional O FEED TEST PRIMUS Figure 5 3 1 Front Panel 24 Column Printer 5 3 1 Printer Indicators and Control POWER ON indicator The green LED labeled DTR is ON if power is applied to the printer Paper Out Printer Ready indicator Buffer Full The yellow LED labeled EOP provides the following 1 When the yellow LED is lit the printer is ready to print 2 When the EOP yellow LED is lit and blinking the printer is out of paper 3 A rapid blinking rate indicates that the character buffer is full the paper may need changing 4 Two membrane push buttons are located on the front panel These push buttons are identified as FEED and TEST The functions of these buttons are as follows The FEED button is used to advance paper Each time the FEED button is pressed the paper will advance one line The TEST button is used to test the printer If pressed when the printer is on line the printer s operating system version and related time date is printed PRIMUS Sterilizer Company LLC 1
133. e between tenths of a degree or whole degrees Press ENTER when the chamber pressure drops to the selected pressure temperature from the Steam Table Table 1 0 The printer will print a Calibration Report If the value drops below the desired pressure before the ENTER button is pressed press the ADV button and press and hold button 1 to build chamber pressure back to 32 0 PSIG Use the A V to scroll to CALIBRATE CHAMBER HIGH and press ENTER Repeat Steps 14 and 15 Press the DOOR button to depressurize the vessel After 1 1 2 minutes press the DOOR button to retract the gasket The door can now be opened When all of the above steps have been completed turn power OFF at the electronic control cabinet and switch back to OPER Option available on units with Load Probe Selected PRIMUS Sterilizer Company LLC 117 South 25th Street Omaha NE 68131 TE 402 344 4200 FAX 402 344 4242 info primus sterilizer com www primus sterilizer com GP 555 Part IV 7923 1 07 070208 MAINTENANCE MANUAL Page 24 2 1 10 3 Set Cycle Parameters After cycle is selected Refer to Part User s Manual paragraph 3 3 2 3 scroll A to see the first cycle parameter see tables below Each parameter can be set by pressing ENTER then scrolling A or V and using the Once the parameter is set press ENTER and scroll A to the next parameter After the last parameter is set the display will return to the Cycle
134. e circulates steam from the chamber drain back into the chamber steam supply port The LAB LOW T CUTOFF point must be set to a higher temperature than the set point for the STERILIZE TEMP of the sterilize phase of the cycle For example if the set point of STERILIZE TEMP of cycle 1 is 105 1 C 221 2 F the LAB LOW T CUTOFF value in the configuration mode must be set to 105 1 C 221 2 F or higher For setting the LAB LOW T CUTOFF value please refer to the maintenance manual THE LABORATORY LO TEMPERATURE CONTROL FEATURE IS NOT INTENDED FOR REPROCESSING REUSABLE MEDICAL DEVICES CAUTION 3 4 2 Optional Effluent Control For installations where bio hazardous material of chamber i e product effluent condensate and vapor cannot be discharged from the chamber prior to completion of the sterilization cycle without treatment Chamber steam condensate is held inside the chamber throughout the sterilization cycle Steam enters the chamber from the bottom of the chamber to ensure that the condensate is kept at the sterilization temperature throughout the cycle Vacuum is pulled from the top of the chamber through a 0 2 micron filter to ensure adequate filtration before the drain 3 4 3 Compressed Air Over Air over cooling incorporates air over pressure during the cooling phase to ensure that the liquid media does not boil over when steam pressure is removed Steam is displaced in the chamber PRIMUS Sterilizer Company LLC 117 S 25 Street Omaha NE
135. e of the paper into the printer mechanism paper input Exposed circuit components do not contain perceptible voltages but use care to avoid damaging delicate electronic components Thread paper as shown in Figure 4 2 1 with the paper coming off the top of the roll rather than the bottom of the roll The Thermal Printer has an autofeed feature simply line the paper up in the slot and the printer mechanism will grab and pull it through to the front PRIMUS Sterilizer Company LLC 117 South 25th Street Omaha NE 68131 TE 402 344 4200 FAX 402 344 4242 info primus sterilizer com www primus sterilizer com GP 555 Part IV 7923 1 07 070208 MAINTENANCE MANUAL Page 36 FRONT PAPER CIRCUIT a ROLL PRINTER HOLSING PAPER ROLLER di SPOOL 3 3 4 SLIDE OUT FIGURE 4 2 1 PAPER LOADING Optional Keltron Printer 5 When the paper is replaced printer auto on line PRIMUS Sterilizer Company LLC 117 South 25th Street Omaha NE 68131 TE 402 344 4200 FAX 402 344 4242 info primus sterilizer com www primus sterilizer com GP PSS5 Part IV 7923 1 07 070208 MAINTENANCE MANUAL Page 37 SECTION 5 0 RECOMMENDED SPARE PARTS LIST PRIMUS SPARE PARTS LIST Part Number Description 400027 VALVE SOLENOID 1 8 AIR STACKING 3 WAY 400062 FILTER 0 3 MICRON Used with Air In Filter Assembly 400071 VALVE NEEDLE 1 4
136. e reference temperature source During calibration the asterisk button will toggle between tenths of a degree or whole degrees When Jacket temperature has stabilized press ENTER to store Jacket High Temperature PRIMUS Sterilizer Company LLC 117 South 25th Street Omaha NE 68131 TE 402 344 4200 FAX 402 344 4242 info primus sterilizer com www primus sterilizer com GP 555 Part IV 7923 1 07 070208 MAINTENANCE MANUAL Page 21 CALIBRATE CHAMBER TEMPERATURE HIGH STEP 24 Use the touchpad arrows A to scroll to CALIBRATE CHAMBER HIGH and press ENTER to select A number will appear in the lower right corner of the LCD Use the arrows to increase or decrease the number to match the High Temperature Reference suggested 132 2 C or 270 F when heat well is used Allow time for temperature of RTD and heat source to stabilize The time will vary depending on the reference temperature source During calibration the asterisk button will toggle between tenths of a degree or whole degrees When Jacket temperature has stabilized press ENTER to store Chamber High Temperature CALIBRATE LOAD TEMPERATURE HIGH STEP 25 Use the touchpad arrows A V to scroll to CALIBRATE LOAD HIGH and press ENTER to select A number will appear in the lower right corner of the LCD Use A V to increase or decrease the number to match the High Temperature Reference suggested 132 2 C or 270 F Allow time
137. ea push the paper release to the left See Figure 5 1 3 Loading Printer Take Up Spool 4 EOI the roll out of the take up area and if necessary gently move it side to side to clear the hubs on the discs 5 Retrieve the take up spool by pushing it out of the roll of paper 5 2 Thermal Printer with Take Up Reel Keltron Optional The printer is located on the fascia panel near the Operator Interface All printer operating controls are located on the front of the printer e e tz DAILY LOAD NO STERILIZER NO CYCLE 1 VACUUM sf ese he he fe fe fe ae ae he fe le fe ae ae he he fe le kkk MANUFACTURED BY PRIMUS STERILIZER COMPANY INC SW DATE XXXX SWP N ale fe fe fe fe fe kk fe ale EK le XX XXX Figure 5 2 1 Thermal Printer Front Panel Optional Keltron PRIMUS Sterilizer Company LLC 117 S 25 Street Omaha NE 68131 Tel 402 344 4200 FAX 402 344 4242 info primus sterilizer com www primus sterilizer com GP PSS5 Part 111 7923 1 07 063008 USER S MANUAL Page 36 5 2 1 Printer Indicators and Control POWER ON indicator The green LED labeled PWR is on if power is applied to the printer Paper Out Printer Ready indicator The yellow LED labeled EOP provides the following 1 When the yellow LED is lit the printer is ready to print 2 When the EOP yellow LED is lit and blinks at 1 second
138. ead a FLOW COOL process pulls air through the chamber Upon completion of sterilization a pre selected Slow Exhaust Phase reduces the chamber pressure to approximately atmospheric pressure The indicator lights and the buzzer sounds to indicate completion PRIMUS Sterilizer Company LLC 117 S 25 Street Omaha NE 68131 Tel 402 344 4200 FAX 402 344 4242 info primus sterilizer com www primus sterilizer com USER S MANUAL Page 6 To initiate FLOW COOL SLOW EXHAUST END POINT must be 24 set equal to or less than 0 PSIG FLOW COOL at End of Cycle is an option NOTE See warnings related to liquids processing prior to operating a LIQUIDS Cycle TEST VAC Cycles A TEST VAC Cycle is provided as an option to accommodate Bowie Dick Test parameters on vacuum sterilizers VACUUM LEAK TEST Cycle optional A VACUUM LEAK TEST Cycle provided as cycle number 8 is used to ensure a seal tight chamber This cycle provides for a vacuum with a stabilization time followed by the actual Vacuum Leak Test The last phase is 20 minutes long with all chamber valves closed and vacuum pump ejector off A pass fail report is provided at the end of the Vacuum Leak Test 3 4 Sterilizer Options The following sterilizer options are available if selected at time of order 3 41 Optional Laboratory Lo Temperature Conirol Control of cycle temperature below 110 1 C 230 2 F is accomplished by the additional piping of the Laboratory Lo unit which r
139. ed for the presence of undissolved gases wetness and contaminants A steam pressure gauge should be provided ahead of steam shut off When small electric steam boilers are used the water supply pressure must be 50 110 PSIG to maintain the proper water level in the electric boiler Keep feed water valves open at all times during operation LACK OF SUFFICIENT WATER CAN RESULT IN BOILER FAILURE WARNING During operation keep drain valves closed Pump and boiler must be separated by check valves to avoid damage to the pump Safety valve s shall not be piped with a discharge line extension that is of smaller bore size than the outlet of the safety valve If discharge piping is added it must be supported so that strain is not placed on the safety valve 2 5 2 Water Refer to the Equipment Arrangement Drawing in Part IV Maintenance Manual for the water flow rate PRIMUS Sterilizer Company LLC 117 South 25th Street Omaha NE 68131 TE 402 344 4200 FAX 402 344 4242 E Mail info primus sterilizer com URL www primus sterilizer com GP 555 Part 11 7923 1 07 070208 INSTALLATION Page 9 Connect the sterilizer to a cold water supply line capable of dynamic supply pressure of 50 70 PSIG with a recommended water hardness of not more than 80 ppm Temperature of the water supply should not exceed 70 F If an optional vacuum pump is used water temperature should not exceed 60 F so that the pump achieves maximum efficie
140. ed pressure below the main operating maximum pressure the pressure control will reset 3 Pressure Control Operating Check Close steam outlet valve by customer and adjust operating pressure control to a low pressure setting Set hi limit control at 10 PS1G above that setting Switch boiler on to allow for steam pressure build up Pressure gauge reading will build and the operating pressure control will shut off boiler at its pressure setting Re setting of operating pressure control is accomplished by bleeding off pressure through steam outlet valve by customer and allowing pressure to drop below set point 4 Hi limit Pressure Control Check See item 3 above but in doing so assure for this test purpose only that the operating control is set above the pressure setting of the hi limit control The hi limit trip will de energize the contactors Resetting of the hi limit occurs after bleeding steam to reduce pressure inside the boiler TO AVOID IMPROPER OR UNSAFE CONDITIONS INSURE OPERATING PRESSURE CONTROL IS RESET TO PROPER DESIRED BOILER OPERATING PRESSURE ONLY WITH MAIN DISCONNECT OFF TIGHTEN ALL ELECTRICAL CONNECTIONS BEFORE ENERGIZING BOILER TO PREVENT ARCING CARBONIZING OF CONTACTS AND OR OVERHEATING 1 Turn on water supply Turn main switch on Turn boiler switch to ON position When water appears approximately halfway up the gauge glass the pump or solenoid feed will automatically shut off and the contactors will
141. edures Location of all thermocouples used in the chamber mapping identified on the Chamber Map Layout YES NO Three typical gravity cycles are to be captured using 16 thermocouples connected to the Kay Validator evenly distributed within the chamber These three cycles must be repeated at 118 0 degrees Celsius for 30 minutes sterilization YES NO One typical vacuum cycle is captured in the same m nner as the three gravity cycles This cycle is to be set for 132 O degrees Celsius for 30 minutes sterilization S YES NO One typical liquids cycle is captured in the game manner This cycle is to be set for 121 1 degrees Celsius for 60 minutes sterilization YES NO Chamber temperature control maintained for all cycles within 60 5 C of setpoint i YES NO The following documentation is attach d Pre and Post Calibration K y Validator YES NO Calibration printout from the sterilizer contro YES NOC Text data soft and hard from each cycle from the Kay Validator YES NO Exposure graphs of each of the cycles YES NO Problem Resolution Completed by f Date N N PRIMUS Sterilizer Company LLC 117 South 25th Street Omaha NE 68131 TE 402 344 4200 FAX 402 344 4242 Email info primus sterilizer com URL www primus sterilizer com GP 555 Part V Fat 1 10 032509 T ee l uem fi arte Designate Side A Side for double d
142. ent trying to reach the STERILIZE TEMP before the unit auto advances aborts the cycle The amount of time spent trying to reach the PRECHARGE setting used in the VACUUM cycles before the unit auto advances aborts the cycle GP 555 Part IV 7923 1 07 070208 PRIMUS Sterilizer Company LLC 117 South 25th Street Omaha NE 68131 TE 402 344 4200 FAX 402 344 4242 info primus sterilizer com www primus sterilizer com MAINTENANCE MANUAL Page 8 PREVAC TIMEOUT POSTVAC TIMEOUT LAB LOW T CUTOFF CYCLES LAST SERV TOTAL CYCLES COUNT VAC LEAK TEST VALUE FACTORY CONFIG USER ID 1 4 Option only on LAB LOW Units The amount of time spent trying to reach the PREVAC VAC PNT before the unit auto advances aborts the cycle The amount of time spent trying to reach the DRY VAC POINT before the unit auto advances aborts the cycle The STERILIZE TEMP below which all cycles will be ran in a Low Temperature recirculating steam manner NOT ON ALL UNITS A means of determining how many cycles have been ran on the unit since it s first run Cycle count over the life of the sterilizer Optional The amount of leakage allowed for the pre configured 20 minute cycle A number set at the factory determining unit configuration and options Optional Selectable number from 0 meaning no ID set to 32123 A number which allows up to four users to start the
143. er com GP PSS5 Part V Fat 1 10 032509 SECTION 3 0 PSS500 CONTROLLER ASSEMBLY ACCEPTANCE CRITERIA This section provides the criteria for acceptance of the PSS500 Controller assembly 3 1 Control Box Verify Acceptability No Scratches Dents Hinge Problems 5 NO Lid seals tight to box not warped no metal filing in seal YES A NO Holes filled connectors tight D shells secure check D shell pins YES NO Switch and pilot light in straight and secure YES 7 NO Box is clean and free of wire clippings metal filings drill shavings YES 7 Check top of circuit boards and terminals for debris No damage to gauges YES NO Components mounted correctif LefRight YES A NO need to be clean YES NO Are correct chips installed and seated properly 5 NO Are components mounted to back panel tight Opto board circuit boards power supplies etc YES NO Ribbon cables assembled correctly and pressed down on boards locked where necessary YES NO Correct Opto22 modules are present YES NO Fuses on Opto22 modules are present YES A NO Panel mounted fuses sized correctly and present YES A NO Check for missing labels on wires cables Opto modules etc YES 7 NO Check all wiring screw terminals crimp connections D shell wiring etc pull test YES NO Electrical Diagram adhered to inside of Control Box door YES A NO 3 2 Cables External Box
144. er holder shaft and guide the edge of the paper into the printer mechanism paper input Exposed circuit components do not contain perceptible voltages but care should be taken to avoid damaging delicate electronic components The paper path illustrated in Figure 5 3 3 1 shows the paper coming off the top of the roll rather than from the bottom Feed the paper forward while pressing the FEED button until paper feeds correctly through the front of the printer PRIMUS Sterilizer Company LLC 117 S 25 Street Omaha NE 68131 Tel 402 344 4200 FAX 402 344 4242 info primus sterilizer com www primus sterilizer com GP 555 Part 111 7923 1 07 063008 ER S MANUAL Page 41 PAPER FRONT PANEL CIRCUIT a ROLL PRINTER HOLSING TE HEN FEED PAPER ROLLER PAPER SPOOL TRAY 3 3 4 SLIDE OUT Figure 5 3 3 1 Paper Loading 5 Carefully push the printer back into the operating position This completes paper loading for the printer 5 3 4 Ribbon Replacement 1 Remove the new ribbon cartridge from its plastic wrap reference Part Maintenance Manual Spare Parts List 2 Tighten the ribbon on the new cartridge by rotating the ribbed wheel on the front of the ribbon cartridge clockwise until the ribbon is taut 3 Remove the old ribbon by placing a finger in the notched portion of the upper left corners of the paper slot marked PULL refer to Figure 5 3 4 1 Printer Ribbon Replacement Note the
145. er returns to stand by jacket heated and awaiting start of the next cycle 3 7 Clock Setting 1 Press the button TIME HOUR will appear 2 Press ENTER to edit the hour press A or V to change the HOUR then press ENTER again to save the new setting If the hour is OK press A or V to see the next item 3 Repeat step 2 for TIME MINUTE DATE MONTH DATE DAY and DATE YEAR PRIMUS Sterilizer Company LLC 117 S 25 Street Omaha NE 68131 Tel 402 344 4200 FAX 402 344 4242 info primus sterilizer com www primus sterilizer com GP PSS5 Part 111 7923 1 07 063008 ER S MANUAL Page 14 3 8 Print Interval Setting Print Interval Setting is the frequency at which printout will occur during all phases The interval setting is changed using the following instructions 1 Press the button TIME HOUR will appear Press A to scroll to PRINT_INTERVAL Press ENTER 2 3 4 Use A or V to change the PRINT INTERVAL value 5 Press ENTER 6 Press ADV button twice to exit to idle mode 3 9 Sterilizer Doors Sterilizer doors should remain in the closed position unless the operator is loading or unloading the unit Sterilizer doors the closed position provide more efficient use of jacket steam and in addition building air conditioning load is also conserved Better dimensional stability is provided when doors are maintained closed especially on larger sterili
146. ered door plumbing V AA ves INS Problem Resolution PRIMUS Sterilizer Company LLC 117 South 25th Street Omaha NE 68131 TE 402 344 4200 FAX 402 344 4242 Email info primus stenlizer com URL www primus sterilizer com GP PSS5 Part V Fat 1 10 032509 EACTORY ACCEPTANCE TEST Page 5 a 2 Completed by _ PP Date 224 Q SECTION 5 0 STERILIZER DEVICES VERIFY ACCEPTABILITY All control panel devices securely fastened flush and square YES NO Turn on power to controller verify power on is successful YES NO Touchpad s operate satisfactorily NO Pumps Ejectors operate satisfactorily YES NO Temperature and pressure readings are correct and accurately displayed 2 NO No leaks detected during operations YES NO No fault indicators activated during operations YES 7 NO Printouts and recordings are satisfactory YES NO Power Off operates correctly and disables all controller output YES NO Alarms are audible YES NO Indicator lamps illuminate 5 NO Temperature and pressure is calibrated for controllers and recorders 4 NO Door switches adjusted and operating properly 4 NO Gasket pressure switches adjusted and operating properly A YES A MOLA Adjust vessel door offset from the head ring to achieve prope YA XESS NOT seal and clearance Problem Resolution PRIMUS Sterilizer Company LLC 1
147. erilizer com GP PSS5 Part IV 7923 1 07 070208 MAINTENANCE MANUAL Page 25 CYCLE DESCRIPTION DEFAULT PARAMETERS Temperature at which the sterilization Maximum of one phase will begin degree under STERILIZATION TEMP OF PREVACS Number of prevacs 3 Applicable to vacuum type cycles only Applicable to vacuum cycles only SLO EX END POINT Liquids Slow Exhaust pressure at 0 3 InHg PSI INHG which this phase ends SLOW EXH RAMP Rate of allowed pressure to decay 7 PSI PSI MIN during liquids cycle slow exhaust DRY VAC POINT Chamber pressure setpoint to 10 PSIG determine when to start Drying time If set at ambient pressure then POSTVACS setpoint must be set to Zero Postvacs each postvac pulls down to the DRY VAC POINT and then times for the DRY TIME Traditional Dry the dry timer does not start until DRY VAC POINT is reached Option available on units with Optional Load Probe Control Table 2 1 10 3 1 Parameters Menu Page 2 of 2 Adjust parameter for each cycle type and test the cycles Collect temperature and pressure data during the sterilization phase to ensure that cycles perform as required Compare the data with the Steam Table see Table 2 1 10 3 2 to ensure correct temperature pressure correlation PRIMUS Sterilizer Company LLC 117 South 25th Street Omaha NE 68131 TE 402 344 4200 FAX 402 344 4242 info primus sterilizer com www primus sterilizer com GP 555 Part IV 7923 1 07 070208
148. es J P m d U6 EPROM communication Cable JE5 EO E 029 EPROM Operational 8 me B SEE U30 EPROM Calibration Figure 2 1 10 1 Electronic Controller 2 1 10 1 CALIBRATING CHAMBER PRESSURE STEP 1 STEP 2 STEP 3 Turn on power to the machine by placing the POWER switch to ON position The LCD will display the message HIT ANY BUTTON and the LED indicator lamps on the operator panel will flash on and off Press any button on the Operator Panel This will cause a display of OUTPUT DIAGS or one of the other CONFIGURATION EPROM menus Use the arrows JAI to scroll the menu until the LCD displays CALIBRATE PRIMUS Sterilizer Company LLC 117 South 25th Street Omaha NE 68131 TE 402 344 4200 FAX 402 344 4242 info primus sterilizer com www primus sterilizer com GP 555 Part IV 7923 1 07 070208 MAINTENANCE MANUAL Page 18 ZA NOTE STEP 4 STEP 5 STEP 6 STEP 7 STEP 8 STEP 9 During calibration the functions of the buttons on the Operator Panel change After entering the CALIBRATE menu the LEDs on the number buttons are illuminated which indicate alternate functions Below are the alternate functions used during the calibration procedure Introduces steam to chamber simultaneously through the Chamber Boost valve and Chamber Trim valve If only one valve supplies steam to the chamber it will be designated as the Chamber Trim valve 2 O
149. for temperature of RTD and heat source to stabilize This time will vary depending on the reference temperature source During calibration the asterisk button will toggle between tenths of a degree or whole degrees When load probe temperature has stabilized press ENTER to store Load High Temperature Option available on units with Load Probe Selected 2 1 10 2 Calibration Procedure for Jacket and Chamber Temperature using Chamber Drain as the Heat Source The following EASY CAL procedures are provided for qualified trained technicians or factory representatives using Chamber Drain as the Heat Source STEP 1 STEP 2 Install the Jacket RTD in the chamber drain receptacle Close the chamber door and press START to charge the gasket s Refer to Steam Table Table 1 0 and select pressure to use for temperature correlation during calibration 82 0 PSIG is suggested Press and hold button 2 on the touchpad to allow the chamber to purge for one 1 minute PRIMUS Sterilizer Company LLC 117 South 25th Street Omaha NE 68131 TE 402 344 4200 FAX 402 344 4242 info primus sterilizer com www primus sterilizer com GP 555 Part IV 7923 1 07 070208 MAINTENANCE MANUAL Page 22 STEP 3 STEP 4 STEP 5 STEP 6 STEP 7 ZA NOTE STEP 8 STEP 9 STEP 10 STEP 11 STEP 12 STEP 13 Press and hold button 1 until there is at least a ten 10 pound reading on the chamber pressure ga
150. he HALF RAMP TIME is satisfied the controller will ramp the chamber temperature to the STERILIZE TEMP in this amount of temperature per minute BOOST OFFSET Optional The number of degrees below STERILIZE TEMP where the large steam valve is no longer operated and a small steam valve begins to operate Preventing overshoot NOT ON ALL UNITS LOADP TEMP Optional Load Probe Temperature at which the sterilization phase will begin Maximum temperature setpoint is 1 one degree less than STERILIZATION TEMP PRIMUS Sterilizer Company LLC 117 S 25 Street Omaha NE 68131 Tel 402 344 4200 FAX 402 344 4242 info primus sterilizer com www primus sterilizer com GP PSS5 Part 111 7923 1 07 063008 USER S MANUAL Page 26 PREVAC VACTIME The time spent in vacuum after the PRE VAC VAC PNT is reached while in PREVAC phase DRY VAC POINT The vacuum pressure that the sterilizer will try to reach before it starts to decrement the DRY TIME setting on Post Vacs 1 through 6 OF PREVACS The number of pulses the sterilizer will pull a vacuum before STERILIZE OF POSTVACS The number of pulses the sterilizer will pull a vacuum after STERILIZE SLOW EX END PNT The end point to be reached while in the SLOW EXHAUST phase SLOW EXH RAMP LIQUIDS CYCLES ONLY The rate at which the chamber will decrease in pressure after STERILIZE until SLOW EX END PNT is reached To prevent boil over PRIMUS Sterilizer Company LLC 117 S 25
151. he door gasket and placing seam of gasket in the top of the groove Press the gasket into the head ring groove working from the side top and bottom Equally distribute the excess and use your fingers to press the gasket as deepl i PRIMUS Sterilizer Company LLC 117 South 25th Street Omaha NE 68131 TE 402 344 4200 FAX 402 344 4242 info primus sterilizer com www primus sterilizer com GP 555 Part IV 7923 1 07 070208 MAINTENANCE MANUAL Page 3 Maintenance Required Weekly Quarterly Annually Test operate steam pressure relief valves by lifting the test lever on the valve For your safety identify the discharge path from the valve before proceeding with the test It should be routed into a discharge pipe If not make sure no one is in the path of the steam discharge Remove and clean strainers that may be located in the supply lines Refer to the piping schematic for locations It is critical that the strainers remain clean Remove the metal strainer from the holder Clean inside and outside using compressed air or a brush and mild detergent Replace strainer in the holder Replace strainer cap by turning clockwise until it is securely seated Check the pressure of the incoming steam If the optional steam regulator is used readjust the steam supply regulator to meet PRIMUS Sterilizer Company LLC installation specifications found in the Installation Manual Check the pressure of the incoming w
152. he undersigned holding a valid commission issued hy the Nationa Board of Boiler and Pressure Vessel Inspectors and or the State or Province of and employed by of and have inspected the completed boiler and have examined Manufacturer s Partial Data reports for and state that to the best of my knowledge and belief the manufacturer has constructed this boiler in accordance with the applicable sections of the ASME BOILER AND PRESSUR VESSEL CODE By sioning this certificate neither the inspector nor his employer makes any warranty expressed or implied concerning the boiler pressure vessel described in this Manufacturer s Data Report Furthermore neither the inspector nor this employer shail be liable in any manner for any personal injury or property damage or a loss of any kind arising from or connected with this inspection Date Commissions Authorized Inspector f incl State Province and No
153. ident or improper installation or application or which have been serviced or altered by persons nat authorized by PRIMUS PRIMUS sole liabilty andthe Purchaser s sole remedy underthis warranty is limted to repair or replacement ofthe defective equipment or product PRIMUS option Repair or replacement of the defective equipment or product will be provided a Purchaser s facilty or at PRIMUS plant by an authorized representative of PRIMUS Replaced parts shall become the property of PRIMUS All retume must be made under Materials Authorization RMA assigned by PRIMUS PRIMUS shall not be liable for special indirect or consequential damage or expense This warranty does nat cover damage or defects caused bythe following Use of parts otherthan PRIMUS authorized parts Acts of God Labor disputes Ltility malfunction errors in installation of the equipment accidents abuse misuse tampering alteration modification improper service chlorides and corrosive chemicals orlack of documented preventive maintenance as specified bythe maintenance manual No waiver or modification of any proviziore ofthis warranty will be binding upon PRIMUS unless agreed to in writing by a duly authorized official of PRIMUS PRIMUS does nat authorize any person or companyto create any warranty obligations on its behalf This warranty sets forth the only warranty applicable to PRIMUS equipment and pats No other representation or warranty on the p
154. ieve the take up spool by pushing it out of the roll of paper 4 2 Paper Replacement Optional Keltron Printer When the printer is out of paper the yellow EOP out of paper LED will blink at 1 second intervals PRIMUS recommends that the paper be replaced when the end of paper indicator appears at the edge of the paper The end of paper indicator is usually a red line on the edge of the paper strip The use of PRIMUS printer paper is recommended DATA STORED IN THE PRINT BUFFER THE PRINTER MUST BE PLACED OFF LINE 4 DO NOT RUN ANOTHER CYCLE AFTER THE RED LINE APPEARSTO AVOID LOSS OF WHILE REPLACING THE PAPER CAUTION The paper compartment is located behind the front bezel To access the paper tray assembly and replace paper proceed as follows 1 Prepare a roll of 21 4 thermal printer paper See Section 5 0 for the spare parts lists 2 Printer power must be ON to replace the paper 3 Press the SLCT switch once to place the printer Off line the EOP LED turns off to indicate the printer is Off line To access the printer tray assembly pull the front bezel forward When the printer is out of paper it is placed Off line automatically The Yellow ZA LED will be BLINKING for the out of paper indication When the paper is replaced the Yellow LED will be out because the printer is still Off line Press the SLCT NOTE switch to place the printer On line 4 Insert a new roll of paper on the paper holder shaft and guide the edg
155. il door gasket begins release about two seconds PRIMUS Sterilizer Company LLC 117 S 25 Street Omaha NE 68131 Tel 402 344 4200 FAX 402 344 4242 info primus sterilizer com www primus sterilizer com GP PSS5 Part 111 7923 1 07 063008 ER S MANUAL Page 16 C DOUBLE DOOR MODELS WITH BIOSEAL Double Door Bioseal sterilizers incorporate an additional door control feature intended to maintain biological separation through Door Interlock This additional door control feature is achieved through use of the DOOR button as follows a NOTE In most cases cycles are initiated from the A Side Once the cycle is completed the B side gasket automatically retracts However the A side door gasket is not retracted and the door on side A remains sealed At this point the sterilizer assumes that the B door will be opened but either door may be opened If the expected B side is opened the A side gasket remains sealed and the A side door is prevented from opening until the B side door is closed and sealed When the door on side B has been closed the B side is immediately resealed and the A side gasket is retracted The A side door may now be opened Either side applies to only those sterilizers manufactured to provide both Pass Through A to B and either Return processing flow feature A to A or B to B In Bioseal sterilizers limited to the optional feature of Pass Through only processing flow only door B ma
156. ilizer com GP 555 Part IV 7923 1 07 070208 MAINTENANCE MANUAL Page 30 ALARM WARNINGS CAUSE RECOMMENDED ACTION THIS STERILIZER USES A PRESSURIZED GASKET TO CONTAIN CHAMBER PRESSURE IF GASKET PRESSURE FAILS STEAM MAY BE RELEASED INTO THE ROOM NOTIFY QUALIFIED SERVICE PERSONNEL WARNING Pressure Bad Pressure out of range Bad pressure transducer transmitter PRINTOUT PRESSURE OUT OF RANGE Pressure above 45 PSIG Over Temperature Temperature increases above Check Half Ramp Final Ramp the preset limits setpoints DISPLAY START OR ADVANCE Ensure drain bleed valve is properly set Check for moisture in the drain Check Chamber RTD Under Temperature Temperature falls below the Low steam pressure preset limits DISPLAY START OR ADVANCE Moisture in Drain Check the Steam to Chamber valve Check pressure regulator for failure Check Chamber RTD Heat Chamber Time out Chamber does not reach Ensure steam supply is specified setpoint in allowable sufficient PRINT OUT STEAM TO time period CHAMBER RETARDED Ensure setpoints are properly set AUTO ADVANCING Precharge Time out Low steam supply Ensure steam supply is sufficient PRINT OUT TIMEOUT STEAM TO CHAMBER RETARDED Ensure setpoints are properly set AUTO ADVANCING PREVAC Time out Vacuum setpoint not reached in PRIMUS Sterilizer Company LLC 117 South 25th Street Omaha NE 68131 TE 402 344 4200 FAX 402
157. ilizer com URL www primus sterilizer com GP PSS5 APPA 7923 1_08 070208 MANUFACTURERS RECORDS Appendix A Page A 2 THIS PAGE INTENTIONALLY LEFT BLANK PRIMUS Sterilizer Company LLC 117 South 25th Street Omaha NE 68131 TE 402 344 4200 FAX 402 344 4242 E mail info primus sterilizer com URL www primus sterilizer com GP PSS5 APPA 7923 1_08 070208 4 FORM U 1 MANUFACTURER S DATA REPORT FOR PRESSURE VESSELS As Required by the Provisions of the ASME Code Rules Section VIII Division 1 1 Manufactured and certified by PRIMUS STERILIZER CO LLC 3707 MAIN GREAT BEND KS 67530 Name and address of Manufacturer 2 Manufactured for STOCK Name and address of Purchaser 3 Location of installation Name and address 4 Type HORIZONTAL JACKETED VESSEL 17515 Horiz vert or sphere Tank separator jkt vessels heat exh etc Mfg s serial No C9568 652183 2880 11 2415 2010 CRN 3 Dwg No Bd No Yr Built 5 ASME Code Section VIII Div 1 2007 A09 N A Edition and Addenda date Code Cas No Special Service per UG 120 d Items 6 11 incl to be completed for single wall vessels jackets of jacketed vessels shell of heat exchangers or chamber of multi chamber vessels 6 Shell a No of course s ONE b Overall length ft amp in 3 1 3 8 Long Joint Cat A Circum Joint Cat A B amp C INo Diameter in Lenath ft amp in Spec Grade or Type Nom Ty
158. imus sterilizer com GP PSS5 Part 111 7923 1 07 063008 CAUSE SOLUTION Press START to retry If problem persists press ADV to end cycle and call maintenance technician Press START to retry If problem persists press ADV to end cycle and call maintenance technician No response required by the user Cycle auto advances The following message will flash on the display and print out CYCLE MAY BE COMPRISED Call maintenance technician USER S MANUAL Page 23 ALARM WARNINGS SYMPTOM PRECHARGE parameter not TIMEOUT reached CONDITION PRECHARGE PHASE OF CYCLE HAS EXCEEDED THE PRECHARGE TIME OUT SETPOINT DISPLAYED PRINTOUT TIMEOUT STEAM CHAMBER RETARDED PRECHARGE TIMEOUT AUTO ADVANCING TIMEOUT Vacuum setpoint not reached in time allowed by PREVAC CONDITION Prevac phase of time out cycle has exceeded the prevac time out setpoint DISPLAYED PRINTOUT TIMEOUT IN AIR REMOVAL PREVAC TIMEOUT AUTO ADVANCING TIMEOUT Post Vac vacuum setpoint not reached in time allowed by Post Vac time out CONDITION Post Vac phase of cycle has exceeded the post vac time out setpoint DISPLAYED PRINTOUT TIMEOUT IN POST VACUUM AUTO ADVANCING PRIMUS Sterilizer Company LLC 117 S 25 Street Omaha NE 68131 Tel 402 344 4200 FAX 402 344 4242 info primus sterilizer com www primus sterilizer com GP PSS5 Part 111
159. in an unsafe manner printer paper should be torn from the printer prior to opening the door PRIMUS Sterilizer Company LLC 117 S 25 Street Omaha NE 68131 Tel 402 344 4200 FAX 402 344 4242 info primus sterilizer com www primus sterilizer com GP PSS5 Part 111 7923 1 07 063008 USER S MANUAL Page 37 5 2 4 Paper Replacement When the printer is out of paper the yellow EOP out of paper LED will blink at 1 second intervals PRIMUS recommends that the paper be replaced when the end of paper indicator appears at the edge of the paper The end of paper indicator is usually a red line on the edge of the paper strip The use of PRIMUS printer paper is recommended CAUTION DO NOT RUN ANOTHER CYCLE AFTER THE RED LINE APPEARS The paper compartment is located behind the front bezel To access the paper tray assembly and replace paper proceed as follows 1 Prepare a roll of 21 4 wide thermal printer paper See Part IV Maintenance Manual for the spare parts lists Printer power must be ON to replace the paper To access the printer tray assembly pull the front bezel forward and down Bezel is hinged and latched magnetically When the printer is out of paper it is placed Off line automatically The Yellow ZA LED will be BLINKING for the out of paper indication When the paper is replaced the printer will automatically be placed back on line NOTE 4 Insert a new roll of paper on the paper hol
160. inning on page 19 CALIBRATE JACKET TEMPERATURE LOW STEP 19 Using the touch pad arrows A V scroll to CALIBRATE JACKET LOW Press ENTER to select A number will appear in the lower right corner of the LCD Use the arrows A V to increase or decrease the number to match the Low Temp Reference e g the room or heat well temperature During calibration the asterisk button will toggle between tenths of a degree or whole degrees If room temperature is being used as the reference temperature ensure RTD is ZA suspended at least 3 from any heat source If the heat well is to be used place RTD in the heat well Allow time for temperature of RTD and heat source to stabilize The NOTE required time to stabilize will vary depending on the reference temperature source STEP 20 Press ENTER to store JACKET LOW value and print calibration report PRIMUS Sterilizer Company LLC 117 South 25th Street Omaha NE 68131 TE 402 344 4200 FAX 402 344 4242 info primus sterilizer com www primus sterilizer com GP 555 Part IV 7923 1 07 070208 MAINTENANCE MANUAL Page 20 CALIBRATE CHAMBER TEMPERATURE LOW STEP 21 Use the touchpad arrows A Y to scroll to CALIBRATE CHAMBER LOW and press ENTER to select A number will appear in the lower right corner of the LCD Use the arrows A V to increase or decrease the number to match the Low Temperature Reference e g room or heat well temperature Allow time for
161. intenance technician ONLY A FULLY QUALIFIED MAINTENANCE TECHNICIAN MUST MAKE REPAIRS AND ADJUSTMENTS TO THIS UNIT MAINTENANCE PERFORMED BY INEXPERIENCED UNQUALIFIED PERSONS OR INSTALLATION OF UNAUTHORIZED PARTS COULD CAUSE WARNING PERSONAL INJURY OR VOID WARRANTY SEE WARRANTY SHUT OFF ALL UTILITIES TO STERILIZER BEFORE SERVICING TO PREVENT ELECTRIC SHOCK HAZARD WARNING TO PREVENT BURNS ALLOW STERILIZER AND GENERATOR IF APPLICABLE TO COOL TO ROOM TEMPERATURE BEFORE PERFORMING ANY CLEANING OR MAINTENANCE PROCEDURES WARNING 31 Mechanical PROBLEM CAUSE SOLUTIONS DOOR OPEN LED does not light when door is Open the door all the way Disconnect the air open supply to the sterilizer Open the lid on the electronic cabinet and examine the white relay module that is labeled DOOR OPEN The LED indicator on the relay should be on If the LED is not lit loosen the proximity switch on the air cylinder and slide it along the cylinder until the LED illuminates Carefully tighten the proximity switch just as the LED comes on Door screws are not preset correctly The 3 8 16 set screws on the door should have been preset at the time of manufacture If further adjustment is required adjust when the sterilizer is cold Leave 035 clearance between each pin and setscrew PRIMUS Sterilizer Company LLC 117 South 25th Street Omaha NE 68131 TE 402 344 4200 FAX 402 344 4242 info primus sterilizer com www pri
162. intervals the printer is out of paper The full buffer memory is indicated with a rapid blinking rate 3 Two membrane switch buttons are located on the front panel These buttons are identified as FEED and TEST The functions of these buttons are as follows FEED is used to advance paper Each time FEED is pressed the paper will advance one line TEST is used to test the printer If pressed when the printer is on line the version of the printers operating program is printed 5 2 2 Tearing Paper Strip The paper cutting edge of the printer is the top edge of the paper opening To tear the paper hold the paper from the right side and pull the paper up against the cutting edge while moving your hand up and to the left 5 2 3 Thermal Paper The Thermal Printer paper is permanent for 10 years DO NOT OVERRIDE THE FACTORY SETTING THAT EVACUATES STEAM FROM THE CHAMBER AT CYCLE COMPLETE CONTACT WITH STEAM WILL OBLITERATE PRINTED COPY ALWAYS MAINTAIN A DRY TIME SUFFICIENT TO EVACUATE THE CAUTION CHAMBER OF ALL RESIDUAL STEAM PRIMUS has long recognized the potential danger to an operator from residual steam when opening the door upon completion of a cycle To protect the operator PRIMUS incorporates a factory setting to evacuate the chamber of steam prior to releasing the door to be opened Steam contacting the paper will obliterate printed copy and is an indication of unsafe operation If the operator chooses to operate
163. ired manual output function is displayed Pressing the ENTER key causes the function to be active Both door gaskets will remain sealed unless door gasket A or B is retracted using OUTPUT DIAGS To return to the main menu press the ADV key Once the situation is clear LOCKOUT needs to be reset this is set when an error occurs during a cycle in operational mode In order to reset LOCKOUT scroll through the main menu using the up arrow key to access the EPROM DIAGS menu Press the ENTER key then scroll to RESET LOCKOUT MODE and press the ENTER key To re run the cycle perform the following additional step 5 If the door gaskets were not retracted while in the maintenance mode CAL and the RESET LOCKOUT MODE was activated the control system can be changed back to the OPER mode Use the procedure provided in step 2 to switch from CAL back to OPER Restart the cycle by pressing the START key The cycle can be initiated with both door gasket sealed If the START LED is not lit the Jacket temperature may need to come up to set point PRIMUS Sterilizer Company LLC 117 South 25th Street Omaha NE 68131 TE 402 344 4200 FAX 402 344 4242 info primus sterilizer com www primus sterilizer com GP 555 Part IV 7923 1 07 070208 MAINTENANCE MANUAL Page 33 Section 4 0 Printer Paper Replacement 4 1 Loading Paper Cybertech Printer The following steps should be followed to load the printer with paper 1 Open the clear acr
164. is reserved as a test cycle The cycle parameters of the eight stored programs are held in non volatile memory for instant recall by the operator at the touch of a button ZA Applications that require operating temperatures below 110 1 C e g AGAR require the Lab Lo Temperature option The intended use of this option is not for reprocessing items for NOTE direct patient contact CYCLES THAT HAVE BEEN MODIFIED FROM FACTORY PRESET VALUES MUST BE VALIDATED BY THE END USER WARNING 1 2 Scope This manual provides information and procedural steps for the supervisor and the operator The sterilizer is designed to process goods using the cycles described in this section Preventive maintenance is essential to safe and effective use of the sterilizer Refer to the Part Maintenance Manual for complete details 1 3 Purpose The purpose of this manual is to present important information on the setup and usage of the PRIMUS Sterilizer These procedures are important to ensure safe operation of the sterilizer and to provide sterile products PRIMUS Sterilizer Company LLC 117 S 25 Street Omaha NE 68131 Tel 402 344 4200 FAX 402 344 4242 info primus sterilizer com www primus sterilizer com GP PSS5 Part 111 7923 1 07 063008 USER S MANUAL Page 2 SECTION 2 0 CONTROL PANEL OPERATING INSTRUCTIONS Primus sterilizers may have either a horizontal or vertical touchpad 21 Vertical Touchpad The vertical touchpad con
165. l SE SEARA 7 3 4 10 User ID aaa ie rta 7 3 5 NO EEE E 7 3 6 Starting the Cycle rrun 11 3 7 GIO CK Setti T 13 3 8 Print Interval Setting rra 14 3 9 Sterilizer DOOFS 1e ataa tateek 14 3 10 Loading the GISTIIZS rra 19 3 11 Unloading the Sterilizer rra 20 3 12 Slice EET 20 3 12 1 Sterilizer Qff Rm 20 3 12 2 Power Off ai a 20 3 13 Alarms Timeouts and Loss of Power eee 21 SECTION 4 0 PROGRAMMING CYCLE PARAME TERE ss 25 4 1 Parameter Definitions aaa 25 4 2 B 28 4 3 Password Protection ra 31 SECTION 5 0 PRINTER USER MAINTENANOE rr 32 5 1 Thermal Dot Matrix Printer Cybertech rr 32 5 1 1 Printer Reprint Feed Switch rr 32 5 1 2 Loading Paper nici ER ben aed 33 5 1 3 Loading Printer Take Up 0 34 5 1 4 Unloading Paper From The Take Up 34 PRIMUS Sterilizer Company LLC 117 S 25 Street Omaha NE 68131 Tel 402 344 4200 FAX 402 344 4242 info primus sterilizer com www primus sterilizer com GP PSS5 Part 111 7923 1 07 063008 TABLE CONTENT Page ii TABLE OF CONTENTS Page 5 2 Thermal Printer with Take Up Reel Keltron 35 5 2 1 Printer Indicators and Control 36 5 2 2 Tearing Paper Strip scie cioaca oa tatea et ta a i tea aa cl dl 36 5 2 3 Thermal Paper AO 36 5 2 4 Paper Replacement A 37 5
166. l box ENTER can be pressed and held as many times as necessary HOT STEAM COULD BE EXPELLED WHEN TESTING CHAMBER STEAM OR STEAM TO GASKET VALVES DURING OUTPUT DIAGNOSTICS CHECK WARNING OPEN DOOR A CLOSE DOOR B PRIMUS Sterilizer Company LLC 117 South 25th Street Omaha NE 68131 TE 402 344 4200 FAX 402 344 4242 info primus sterilizer com www primus sterilizer com GP 555 Part IV 7923 1 07 070208 MAINTENANCE MANUAL Page 11 SPECIAL BLEED RETRACT amp VAC RETRACT B amp VAC CHAMBER TRAP 2 QUENCH WATER Air is optional Optional for Double Door Optional for Power Door Available only if optional Precise Control is selected Optional for Water in Drain Table 2 1 4 1 OUTPUT DIAGS Parameters When this procedure is complete press ADV to return to OUTPUT DIAGS 2 1 5 Testing Inputs Scroll A to display INPUT DIAGS Press ENTER to enter the INPUT DIAGS Menu The INPUT DIAGS Menu contains each input necessary to operate the sterilizer see Table 2 1 5 1 These inputs are selected by scrolling A or W and pressing ENTER This procedure assures that each device and its corresponding relay is operating properly This can be verified by watching to see if the LED on the relay will light or by pressing and holding ENTER The LCD will display YES YES YES or NO NO Relays are located in the control box ENTER can be pressed and held as many times as necess
167. located in chamber unless other shipping instructions YES Y NO Uncrating Instructions and Cycle runs prepared for attaching to front of crate YES NO Method used to prepare unit forshipping check all applicable Ate Pallet j Shrink Wrap vf Tarp Tiger Cage Full Crate Export Crating Take photos of unit crated and prepared for shipment YES NO Photos included in Device History Record DHR YES NO Problem Resolution as Required Completed by e Aa Date 2 275 02 PRIMUS Sterilizer Company LLC 117 South 25th Street Omaha NE 68131 TE 402 344 4200 FAX 402 344 4242 Email info primus sterilizer com URL www primus sterilizer com GP PSS5 Part V Fat 1 10 032509 SECTION 11 0 FACTORY ACCEPTANCE TESTING PARTICIPANT SIGNATURES 11 1 Factory Acceptance Test ea w 4 a KUVS CORR LA gt gt TYPED PRINTED NAME SIGNATURE DATE dl we 31 dda 2 23 TYPED PRINTED SIGNATURE DATE 11 2 Quality Assurance lt e ooo 102 e H p is 2 2 3 10 TYPED PRINTED NAME SIGNATURE DATE PRIMUS Sterilizer Company LLC 117 South 25th Street Omaha NE 68131 TE 402 344 4200 FAX 402 344 4242 Email info primus sterilizer com URL www primus sterilizer com GP PSS5 Part V Fat 1 10 032509 CYCLE 3 FINAL RAMP SLOPE 9 0 HALF RAMP TIME 0 15 OF POSTVACS 1 DRY VAC POINT 10 0 OF PRE VAGS 3 PREVAG VAC TIME 1 00
168. loor drain A floor sink is recommended An atmospherically vented drain is required Confirm water service requirements on the Equipment Arrangement drawing in the Maintenance Section of this manual Electric Steam Boiler Drain On the side of the Electric Steam Boiler is a 1 2 inch NPT shutoff For units with a electric valve This must be piped to a 1 2 inch ODT drain terminal Steam NOTE If a hot blow down is performed on the electric steam boiler the drain line must be connected to a receiver capable of withstanding 212 F 100 C water If a cold blow down is performed the connection to a standard drain is acceptable See User s Manual and local codes for more information on blow down IMPORTANT Sizes shown are service connections only Building drain lines must be increased by one pipe size to provide for sufficient flow rate PRIMUS Sterilizer Company LLC 117 South 25th Street Omaha NE 68131 TE 402 344 4200 FAX 402 344 4242 E Mail info primus sterilizer com URL www primus sterilizer com GP 555 Part 11 7923 1 07 070208 INSTALLATION Page 4 SECTION 2 0 INSTALLATION LACERATION HAZARD USING PLIERS OR OTHER CLAMPING DEVICE HOLD THE BANDING STRAP WHILE IT IS BEING CUT THIS WILL HELP AVOID INJURIES TO EYES AND HANDS WHEN TENSION IS RELEASED ALWAYS WEAR PROTECTIVE EYE GOGGLES WHEN CUTTING STEEL WARNING 5 BANDS PROTECTIVE PLASTIC COVERING SHOULD BE REMOVED SLOWLY TO REDUCE THE LEVEL
169. m www primus sterilizer com GP 555 Part IV 7923 1 07 070208 MAINTENANCE MANUAL Page 5 Preventive Maintenance Electrically Heated Units Only Maintenance Required Weekly Quarterly Annually Optional boiler units refer to the boiler manufacturers instructions All boiler maintenance should be provided by qualified personnel See Appendix A Manufacturer s Records TURN OFF THE ELECTRICAL POWER SWITCH TO THE UNIT BEFORE REMOVING ANY COVERS FOR MAINTENANCE OR PROCEEDING WITH THE BOILER BLOW DOWN PROCEDURE WARNING Check the condition of heating elements Inspect all boiler pressure controls Optional Steam to Steam generator units refer to the manufacturers instructions All generator maintenance should be provided by qualified personnel See Appendix A Manufacturer s Records ALLOW THERMOSTATIC TRAPS TO COOL BEFORE REMOVING COVERS SINCE THERE IS NOTHING TO LIMIT ITS EXPANSION THE DIAPHRAGM ON THE INSIDE MAY RUPTURE OR FATIGUE IF TRAP IS OPENED WHEN HOT WARNING If the user added a vacuum breaker in the cold water supply to sterilizer consider cleaning the vacuum breaker FOR ELECTRICAL MAINTENANCE DISCONNECT ELECTRICAL POWER TO THE STERILIZER PRIOR TO REMOVING ANY ELECTRICAL COVERS VOLTAGE PRESENT IS DANGEROUS AND MAY BE FATAL IF CONTACTED WARNING SECTION 2 0 CONFIGURATION CALIBRATION 21 Turning on the Sterilizer Prior to turning on the machine make sure that the switch o
170. m Leak Test N A N A N A N A Optional Dry time in LIQUIDS cycle is liquid cool time ANY CYCLES WITH SETTINGS OTHER THAN THOSE LISTED ABOVE MUST BE VALIDATED BY THE END USER CAUTION PRIMUS Sterilizer Company LLC 117 S 25 Street Omaha NE 68131 Tel 402 344 4200 FAX 402 344 4242 info primus sterilizer com www primus sterilizer com GP PSS5 Part 111 7923 1 07 063008 USER S MANUAL Page 5 Table 3 2 1 FACTORY PRESET CYCLES 3 3 Factory Preset Cycle Description The following describes the Factory Preset Cycles as depicted in Table 3 2 1 Factory Preset Cycles for Gravity Vacuum Liquid Test Vac and Vacuum Leak Test GRAVITY Cycle VACUUM Cycle LIQUIDS Cycle GP PSS5 Part 111 7923 1 07 063008 When a GRAVITY Cycle is selected air removal is accomplished by a gravity air purge providing a rapid cycle with very fast temperature rise GRAVITY cycles are appropriate for loads where air removal from porous materials packs etc is not required The sterilize phase is followed by a fast exhaust until the chamber pressure drops to at or below atmospheric pressure 0 0 PSI Drying is achieved by drawing a vacuum in the chamber hence removing steam and condensate through the chamber drain After the drying phase time has elapsed and the chamber pressure is at or below atmospheric pressure the indicator lights and the buzzer indicates completion and the door gasket is automatically retracted If
171. mus sterilizer com GP 555 Part IV 7923 1 07 070208 MAINTENANCE MANUAL Page 29 3 22 Electrical PROBLEM CAUSE SOLUTIONS Unit has no power Turn unit back on at the main power switch or reset the circuit breaker to the wall power Power failure will not cause the unit to lose any settings however if the power is off for 24 hours the date and time will need to be reset If the power failure occurred during a cycle when power is restored you will receive a printout POWER FAILURE DETECTED AUTO ADVANCING The unit will auto advance to the Exhaust Phase The cycle that was interrupted should be rerun 3 3 Software If the parameters of each phase are satisfied PRIMUS sterilizers are designed to progress through each phase Should an error occur a message will appear on the touchpad LCD display The user has the following options for most error messages re ize Error messages as follows ALARM WARNINGS CAUSE RECOMMENDED ACTION Door Not Closed Door switch out of adjustment Ensure door switch properly or broken adjusted Ensure wiring is not broken or loose Door Gasket Error Single Door Door gasket seat is damaged Replace door gasket Door A Gasket Error Double Door Low steam pressure Ensure air pressure is above 30 PSIG PRIMUS Sterilizer Company LLC 117 South 25th Street Omaha NE 68131 TE 402 344 4200 FAX 402 344 4242 info primus sterilizer com www primus ster
172. n 2 2 9 Control Panel The gauges touchpad and printer are mounted in the stainless fascia panel 22 91 PSS 500 Controls The PRIMUS PSS 500 control system provides for automatic operation through all phases of the sterilization cycle Cycle parameters can be selected and programmed by the operator All cycle phases are monitored visually Cycle completion indicators are provided both audibly and visually The control is an embedded MicroComputer system with non volatile memory storage eliminating the need for battery back up The computer consists of solid state devices isolated from heat and moisture in a NEMA rated shielded enclosure The MicroComputer control is self diagnostic and provides information to the operator on a 2 line 16 character LCD located on the control touchpad An audible tone accompanies all alarms indicating a problem with the cycle When specified cycle parameters may be locked out by the supervisor through the use of touchpad keystrokes The control touchpad provides information on cycle progress by LED indicators Specific information on cycle parameters and progress in addition to alarms are shown on the LCD display Cycle selection and programming are entered by control panel pushbuttons which provide an audible signal when pressed Controls include a cycle advance button to allow the operator to manually advance the cycle The control panel indicates the use of cycle advance which phases were advanced and contin
173. n 1 By signing this certificate neither the Inspector nor his employer makes any warranty expressed or implied concerning the pressure vessel described in this Manufacturer s Data Report Furthermore neither the inspector nor his employer shall be liable in any manner for i 22 or 277 or loss of any kind arising from or connected with this inspection Date m7 Signed 443 Commissions 2 454 KS amp SF Authorized Inspector Nat l Board incl endorsement Stale Province and No CERTIFICATE OF FIELD ASSEMBLY COMPLIANCE We certify that the statements on this report are correct and that the field assembly construction of all parts of this vesse conforms with the requirements of ASME Code Section VIII Division 1 U Certificate of Authorization No Expires 20 Date Name Assembler Representative CERTIFICATE OF FIELD ASSEMBLY INSPECTION 1 the undersigned holding a valid commission issued by The National Board of Boiler and Pressure Vesse Inspectors and the State or Province of and employed by of have compared the statements in this Manufacturer s Data Report with the described pressure vessel and state that parts referred to as data items not included in the cerlificate of shop inspection have been inspected by me and to the best of my knowledge and belief the Manufacturer has constructed and assembled this pressure vessel in accordance with ASME Code Section VIII Division 1 The described vessel was inspected and subjected t
174. n the A D Revision 2 0 board inside control box has been switched to the Configuration EPROM CAL mode and not the Operational EEPROM OPS mode See Figure 2 1 10 1 PRIMUS Sterilizer Company LLC 117 South 25th Street Omaha NE 68131 TE 402 344 4200 FAX 402 344 4242 info primus sterilizer com www primus sterilizer com GP 555 Part IV 7923 1 07 070208 MAINTENANCE MANUAL Page 6 2 1 1 Power Up Turn the power on to the sterilizer by using the Power switch on the side of the control box The touchpad display on the front panel will read HIT ANY BUTTON and the LEDs will light briefly and rotate through the buttons on the touchpad 2 1 2 Entering the Diagnostics Menu Hit any button on the touchpad and the display will read OUTPUT DIAGS OUTPUT DIAGS is one of the six parameters under the Diagnostics Menu see Table 2 1 2 1 If it is not displayed scroll A or V until the proper display is read EEPROM DIAGS CALIBRATE Table 2 1 2 1 Diagnostics Menu PRIMUS Sterilizer Company LLC 117 South 25th Street Omaha NE 68131 TE 402 344 4200 FAX 402 344 4242 info primus sterilizer com www primus sterilizer com GP 555 Part IV 7923 1 07 070208 MAINTENANCE MANUAL Page 7 2 1 3 Setpoints Definitions The following terms and definitions explain the setpoints menu found in Figure 2 1 3 1 Diagnostics Menu PASSWORD JOB_NUMBER STERILIZER_NUM CHARGE_GASKET RETRAC
175. n the Jacket RTD receptacle Install Chamber Drain RTD in the Chamber Drain RTD Receptacle Close the Chamber Door and press START to charge the gasket s Select the pressure from the Steam Table Table 1 0 to use for temperature correlation during calibration 32 0 PSIG is suggested Press and hold button 2 on the touchpad to allow the chamber to purge for one 1 minute Then release button 2 and press and hold button 1 until there is at least a ten 10 pound reading on the chamber pressure gauge Release button 1 and press and hold button 4 until a 5 inch vacuum is reading on the chamber pressure gauge PRIMUS Sterilizer Company LLC 117 South 25th Street Omaha NE 68131 TE 402 344 4200 FAX 402 344 4242 info primus sterilizer com www primus sterilizer com GP 555 Part IV 7923 1 07 070208 MAINTENANCE MANUAL Page 23 STEP 14 STEP 15 ZA NOTE STEP 16 STEP 17 Repeat these Steps 12 13 three times increasing the vacuum by five inch increments for each cycle This will result in a final vacuum reading of twenty inches 20 Use the A to scroll to CALIBRATE CHAMBER HIGH press ENTER Charge the chamber to 32 0 PSIG and press ENTER A number will appear in the lower right corner of the touchpad LCD Use the arrows A Y to change the number in the lower right corner to match the number determined earlier in Step 1 During calibration the asterisk button will toggl
176. ncy 2 5 3 Electrical INSTALLATION OF PROPER ELECTRICAL SERVICES IS THE RESPONSIBILITY OF THE PURCHASER A QUALIFIED ELECTRICIAN SHOULD MAKE CONNECTION STERILIZERS WITH OPTIONAL BOILER FEEDWATER PUMP OR VACUUM PUMP REQUIRES WARNING MULTIPLE POWER SOURCES Connect the primary sterilizer control to an electrical disconnect located in the same space as the equipment This must be a dedicated circuit of 120VAC 10 amp 60 Hz single phase If a dedicated circuit is not used interference to the computer may result Location of the primary electric service box on the sterilizer is indicated in the Equipment Arrangement Drawing in Part IV Maintenance Manual 2 6 Connecting Utilities with boiler Refer to the Piping and Instrumentation Diagram for connection of the water supply If the optional steam boiler is used treated water should be connected directly to the feed pump on the boiler CONSIDERATION SHOULD BE GIVEN TO THE EFFECTIVENESS OF THE BOILER S WATER LEVEL CONTROL WHEN HIGH PURITY WATER IS USED ENSURE THAT THE TYPE OF LOW WATER LEVEL CONTROL DEVICE IS SUITABLE FOR USE WITH HIGH CAUTION RESISTANCE WATER HIGH PURITY WATER SYSTEMS WORK BEST WITH FLOAT LEVEL CONTROLS BEFORE OPERATING THE STERILIZER BOILER SYSTEM ALWAYS REFER TO THE MANUAL THAT IS SUPPLIED BY THE MANUFACTURER OF THE BOILER CERTAIN BOILER CLEANING PRODUCTS WILL CAUSE DAMAGE HEATING ELEMENTS REFER TO THE MANUAL SUPPLIED BY THE MANUFACTURER OF TH
177. ne waste water outlet should be piped separately to the floor drain Check local regulations regarding waste drain requirements such as waste water temperature etc The drain outlet from recessed sterilizers should terminate within the utility area The drain outlet from cabinet sterilizers should terminate within the cabinet space A minimum diameter of 2 is recommended for the floor drain A floor sink is recommended Run a sloping pipe with unreduced bore from the sterilizer outlet to the drain The sterilizer must have an air break between the drain pipe and the floor drain ZA NOTE The drain pipe s should terminate not closer than 1 2 above the highest liquid level of the water trap in the drain The sterilizer CANNOT be hard piped to the drain PRIMUS Sterilizer Company LLC 117 South 25th Street Omaha NE 68131 TE 402 344 4200 FAX 402 344 4242 E Mail info primus sterilizer com URL www primus sterilizer com GP 555 Part 11 7923 1 07 070208 INSTALLATION Page 11 2 9 Installation Checklist The following items are to be checked after installation ACCEPT INITIAL DATE x waeSyy SSCS prevention deviceinstaled Water Pressure measured spec is 50 110 PSIG name Supply piping adequate seed O surori catena _ EEE pers O O OO Supply pressure measured spec 50 80 PSIG dynamic Suppypipingadequateszed
178. nit until fascia panels are centered over wall opening and the back of the panels are flush and straight in relation to the wall The panel mounting studs may also be used as a fine adjustment for a flush fit to the wall 2 2 Installing a Vertical Single Door Unit ZA NOTE It is critical to the overall operation of all sterilizer doors that the sterilizer chamber be level in all directions a Remove the banding straps from the supports holding up the door 1 large units e g 26 X 26 two people are required to hold the door and one person to remove the supports Once the supports are removed lower the door b Ensure that the cable remains around the pulley as door is lowered c Cutthe banding strap on the counterweight d Open the door counterweight cover and ensure the lead shot is evenly distributed across the box 2 2 1 Recessed Move the sterilizer back into the wall opening until the fascia panel fits tight against wall face PRIMUS Sterilizer Company LLC 117 South 25th Street Omaha NE 68131 TE 402 344 4200 FAX 402 344 4242 E Mail info primus sterilizer com URL www primus sterilizer com GP 555 Part 11 7923 1 07 070208 INSTALLATION Page 6 2 2 2 Cabinet Enclosed a E the cabinet panel support brackets are not assembled on the frame assemble them with the nuts bolts and washers provided Refer to the Equipment Arrangement Diagram in Part IV Maintenance Manual b Unpack an
179. normal operation A flashing LED indicates the printer has a fault condition The fault may be out of paper print head in the open position or the printer is over temperature 5 1 2 Loading Paper The following steps should be followed to load the printer with paper 1 Open the clear acrylic front cover of printer to access the paper take up compartment 2 If needed follow steps in 54 1 4 Unloading Paper From the Take Up Spool to remove any printed reports 3 Open the paper supply compartment and remove any unused paper and the paper core 4 Insert the new paper into the paper compartment with loose end of paper exiting front of printer see Figure 5 1 2 Loading Thermal Printer Paper The front panel LED should be flashing Figure 5 1 2 Loading Thermal Printer Paper 5 Close the paper supply compartment with paper exiting printer and ensure that the paper is properly aligned The LED should now be continuously 6 Depress the REPRINT FEED switch to the REPRINT position switch If there is no image on the paper either the paper is in the printer backwards or the paper is not PRIMUS Sterilizer Company LLC 117 S 25 Street Omaha NE 68131 Tel 402 344 4200 FAX 402 344 4242 info primus sterilizer com www primus sterilizer com GP PSS5 Part 111 7923 1 07 063008 USER S MANUAL Page 34 thermal paper Reverse the paper or replace with thermal paper to correct this condition 5 1 3 Loading Pri
180. nspector nor his employer makes any warranty expressed or implied concerning the boiler pressure vessel described in this Manufacturer s Data Report Furthermore neither the inspector nor this employer shall be liable in any manner for any personal injury or property damage or a loss of any kind arising from or connected with this inspection Date 06 16 2010 Commissions B 11179AN 2604 Patrick M Rose Authorized Inspector Nat l Board incl endorsements State Province and No Part II To Be Completed by the Manufacturer Responsible for the Completed Boiler 16 Piping Valves sea o lt gt Ge E sari CAS Bac 7 Steam Pipe vor 42 d nlem ggl l je gt 7 2 i 17 Pressure Relief Valve s No Size a Set Press _ 32 _ Total Capacity b hr o 18 Heating lements Installed Quantity 2 kW Total 3 19 Electrodes Quantity kW Total 20 Hydrostatic Test of Completed Boiler psig MAWP of completed boiler sail oe 21 Serial No Assigned by Manufacturer responsible for Completed Boiler 5 b F 7 y CERTIFICATE OF COMPLIANCE OF COMPLETED BOILER AL al e unea Assembler We certify that this completed boiler conforms Our Certificate of Authorization Symbol expires Date Authorized Representative A CERTIFICATE OF SHOP INSPECTION OF COMPLETED BOILER BOILER MADE BY 1 t
181. nter Take Up Spool 1 The removable spool snaps between the two rotating discs see Figure 5 1 3 Loading Printer Take Up spool The slot in the removable spool must be aligned with the drive pin on the right side of the disc Left Side Disc Right Side Disc Paper 2 Release i Handel e E Hub Hub amp Drive Pin Finger Slots Figure 5 1 3 Loading Printer Take Up Spool 2 Place the end of the spool onto the left side disc hub and apply slight pressure to move the spring loaded disc use the paper release handle to assist Then place the left end of the spool onto the right side disc hub making sure to align the drive pin 3 Place the loose end of the paper exiting the printer into the slot in the removable spool Fold the end of the paper into a V before placing into the slot to secure the paper in the spool 4 Depress the REPRINT FEED switch to the FEED position to feed and take up the paper Do this until all the paper slack is taken up 5 1 4 Unloading Paper From The Take Up Spool 1 If there is still paper in the printer tear off the paper using the printer cut off bar 2 Align the finger slots on both the right and left side discs PRIMUS Sterilizer Company LLC 117 S 25 Street Omaha NE 68131 Tel 402 344 4200 FAX 402 344 4242 info primus sterilizer com www primus sterilizer com GP PSS5 Part 111 7923 1 07 063008 USER S MANUAL Page 35 3 While grasping the paper roll in the take up ar
182. o a hydrostatic test of psi By signing this certificate neither the Inspector nor his employer makes any warranty expressed or implied conceming the pressure vessel described in this Manufacturer s Data Report Furthermore neither the Inspector nor his employer shall be liable in any manner for any personal injury or property damage or a loss of any kind arising from or connected with this inspection Date Signed Commissions Nat l Board incl endorsement State Province and FA 5364 HP30A ELECTRIC BOILERS F ectric Steam Generators Installation Operation and Maintenance Manual MODEL ES36AB3 PRI 7 13 2010 Model No kW 36 VOLTS 208 PH 3 50 60HZ S N SS 88178 100 81 NB 79012 i AMPS 100 PPH 120 National Board WO 301118 CONTROL 120VAC 8AMP ___ Generator Serial N IMPORTANT This data file contains the National Board Registration Certificate approving your generator It must be kept near the generator at all times Products Covered by this Manual KW Design Max Work Model Range Steam Rate BHP Pressure Pressure ES 30A 30 90 Ibs hr 3 0 100 PSIG 85 PSIG ES 36A 36 108 Ibs hr 3 6 100 PSIG 85 PSIG HP30A 2030 90 Ibs hr 3 0 100 516 85 PSIG Line water pressure must be a minimum of 10 PSIG higher than generator operating pressure or you will require high pressure water feed w motor and pump ES36A STEAM GENERATOR CONTROL CIRCUIT VITH MANUAL RESET
183. o installing the sterilizer Refer to the Maintenance Section for all drawings applicable to this unit 1 4 Pre Installation Inspection The following items should be checked prior to installing the sterilizer Access Clearance A minimum of 18 on all sides and 24 on top Utility Service Lines Check the Equipment Arrangement Diagram for supply line sizes pressure and other utility requirements Water Supply Backflow prevention is by others Check local codes for requirements The sterilizer is not equipped with a vacuum breaker or backflow prevention device Shutoff valves should be installed in steam and water supply lines near the sterilizer This will enable the sterilizer to be serviced without shutting off the building supply Disconnect switches capable of being locked in the OFF position must also be installed in electric supply lines near the sterilizer Electrical Requirements Sterilizer Controls Terminal box for 120VAC 50 60 Hz 10 amp PRIMUS Sterilizer Company LLC 117 South 25th Street Omaha NE 68131 TE 402 344 4200 FAX 402 344 4242 E Mail info primus sterilizer com URL www primus sterilizer com GP 555 Part 11 7923 1 07 070208 INSTALLATION Page 2 Steam Supply Line WARNING GP 555 Part 11 7923 1 07 070208 Provide dedicated circuit of quality suitable for computer to sterilizer If optional boiler is specified do not share the service Verify that the building steam suppl
184. on and operator selected parameters are provided 2 2 13 Recording Instruments The standard strip printer provides an alpha numeric printout of cycle identification cycle parameters date time chamber temperature chamber pressure and alarm statements on 21 4 wide single ply thermal or impact printer paper Additionally a circular chart recorder may be provided when graphical or continuous multi channel recording is required 2 2 14 Accessories Loading equipment Bottom shelf with adjustable shelf ves or loading cart s with transfer carriage s Integral Electric Steam Generator Boiler used when house steam is not available Boost Pump used to increase water pressure in areas that do not have sufficient water pressure PRIMUS Sterilizer Company LLC 117 South 25th Street Omaha NE 68131 TE 402 344 4200 FAX 402 344 4242 E Mail info primus sterilizer com URL www primus sterilizer com GP 555 Part 1 7923 1 07070208 GENERAL INFORMATION Page 9 SECTION 3 0 SAFETY FEATURES 3 1 Door Pins On horizontal sliding doors security of the door is maintained by multiple two inch stainless steel pins which slide into stainless steel receivers Pins and receivers are aligned along both vertical edges of the door The number and size of pins and receivers on each side are dependent upon vessel size Vertical doors slide up and down in milled grooves in the stainless steel headring When closed the door is surrounde
185. on from this information may result in improper or unsafe boiler operation ES 30A 36A Electric Steam Generator Installation Operation and Maintenance Manual Wiring Diagram ES 30A 36 A Electric Boilers 480V 3PH OR 208 OR 240V 3PH CONTROL i i t CIRCUIT INPUT FACTOR EO IN WIRING j 4 3 d 6 CONTROL i TERMINAL FIELD 70 BLOCK WIRING NOTE SEE BOILER NAMEPLATE FOR INPUT REQUIREMENTS HEATING ELEMENTS eee BRN Jeno RED prope PROBES PUMP MOTOR CONTACTOR SBN E edo SOLENOID LIQUID YEL 3e 5 VALVE WHT LEVEL BLK BLK CONTROL BLU e d CONTACTOR 12 1 HIGHLIMIT OPERATING PRESSURE PRESSURE BORER HELL CONTROL CONTROL 777 d i EE de o PILOT 2 8 92494 AUX LWCO PC BOARD 0 No H 1 MANUAL RESET Ee ES 30A 36A Electric Steam Generator Installation Operation and Maintenance Manual Pre Operation Check All Boilers LWCO PUMP CONTROL OPERATION AND TESTING 1 All valves for incoming water supply are to be fully opened Main disconnect switch to be in ON position Boiler switch to be in ON position Since boiler will be empty pump or solenoid will be energized allowing boiler to fill with water Control will allow for automatic reaching of proper water level Contactors will be energized applying voltage to heating
186. oor units FRONT bediz Indicate location of chamber drain 16 Chamber Map Layout PRIMUS Sterilizer Company LLC 117 South 25th Street Omaha NE 68131 TE 402 344 4200 FAX 402 344 4242 Email info primus sterilizer com URL www primus sterilizer com GP PSS5 Part V Fat 1 10 032509 EACTORY ACCEPTANCE TEST Page 10 6 4 Sterilizer AC Hi Pot Test and Results The sterilizer must withstand a test potential of 1000 volts for 60 seconds 6 41 AVTM 23 1J AC High Pot Tester Setup Procedure refer to Figure 6 4 1 1 AC High Pot Tester DS2 M1 TSIZ OANA AVR GET a Y ss ud ento 27 KLIK S TAGE CONTAC Ve 4 ZERO START RESET IME GE T s 7 IA HIGH POT TESTER CITROQUE CEP penal man non anne vor CB1 DS1 1 S2 S4 S3 DS3 T3 Figure 6 4 1 1 AC High Pot Tester 1 With the POWER switch CB1 OFF connect the INPUT POWER CORD W3 to the Tester INPUT inlet P7 then plug the INPUT POWER CORD W3 into a grounded outlet 2 Verify that the TESTER GROUNDED lamp DS5 is lit DANGER IF THE TESTER GROUNDED LAMP DS5 IS NOT LIT DO NOT PROCEED ANY FURTHER UNPLUG THE INPUT POWER CORD W3 AND REFER TO SECTION TROUBLESHOOTING AND REPAIR OF THIS MANUAL WARNING refer to the Instruction Manual for the AVTM 23 1J AC High Pot Tester PRIMUS Sterilizer Company LLC 117 South 25th Street Omaha NE 68131 T
187. or Examine Manufacturer s Cutsheet Manual for manufacturer s information regarding the optional pressure regulator Run test cycles and verify proper timing cycle progression and operation of all LCD indicators the Operator Panel s and the audible alarm Replace the Over Pressure Rupture Disk Refer to the manufacturer s instructions in the Manufacturer s Cutsheet Manual Verify the presence of a secure electrical ground Inspect the entire assembly for steam water or as applicable air leaks Clean the sterilizer s mechanical space Perform a complete calibration for the sterilizer using the calibration procedures The user determines the frequency of calibrations however this period should not be greater than one year PRIMUS Sterilizer Company LLC recommends that sterilizers subject to validation and cGMP standards be revalidated at one year intervals Inspect the inside surfaces of the chamber for deposits of scale If scale is present use a cleaner and descaler according to the directions on the container While the rate of scale accumulation varies between facilities PRIMUS Sterilizer Company LLC recommends that a regular schedule for descaling be adopted according to individual user requirements Install new steam trap kit when a steam trap fails l a PRIMUS Sterilizer Company LLC 117 South 25th Street Omaha NE 68131 TE 402 344 4200 FAX 402 344 4242 info primus sterilizer co
188. pe Full Spot None Type Full Spot None Eft 1 29 Xx29 3 1 3 8 NONE 70 J _ in EI ea EE BE E NUM HT DEN E EEE E EE RE KOA KE i TE EE IK BEE Ea 7 Heads a Mat Spec No Grade or Type H T Time amp Temp pe Location Top Elliptical Conicat Hemispherical Fiat Ee bei ES 22 i CO _ V VV V Y NUNG L If removable bolts used describe other fastening N A Mar Spec No Grade size No 8 of jacket TYPE 1 Jacket Closure d 1 amp e 2 Describe as ogee amp weld bar etc If bar give dimensions 1f bolted describe or sketch 9 MAWP 45 psi at max temp 300 F Min design melal temp 20 Fat 45 internal external internal extemal 10 Impact test NO PER 51 at test temperature of F Indicate yes or no and the component s impact tested 11 Hydro pneu or comb test press 90 PSI Proof test NO Items 12 and 13 to be completed for tub sections 12 Tubesheet Stationary Mat Spec No Dia in subject to press Nom thk in Corr Allow in Attachment welded bolted Floating Mat l Spec No Dia in thk in Corr Allow In Attachment 13 Tubes Mat Spec No Grade or Type O D in Nom Thk in or gauge Number Type Straight or U Items 14 18 inci to be completed for inner chambers of jacketed vessels or channels of heat exchangers 14 Shell a No
189. pens Chamber Drain valve activates the vacuum system and introduces fresh steam to chamber as a purge cycle 3 Activates Chamber Drain valve to allow chamber to empty in a gravity flow fashion 4 Activates Chamber Drain valve and vacuum system to allow rapid evacuation of the chamber as in PREVAC b Upper right w button activates Jacket solenoid valve to allow steam to jacket START Charges gasket When gasket is fully engaged the LEDs will illuminate Press ENTER and CALIB PRESSURE LOW will be displayed Open the chamber door Press ENTER 0 0 will appear in the lower right corner Press ENTER to store above setting Close the chamber door CALIB PRESSURE LOW will appear on the display again Use the arrows LA V to scroll to CALIB PRESSURE HIGH Press START to charge the door gasket ZA Observe that all four cycle lights on the touchpad are illuminated indicating NOTE STEP 10 STEP 11 that the pressure switch contact is made and the door gasket s are sealed Press and hold button 2 on the touchpad for at least one 1 minute to purge the chamber Press and hold button 1 until 36 pounds of pressure is reached on the chamber pressure gauge When the button is released the pressure will begin to slowly decrease If pressure decrease is too rapid or too slow close off the chamber bleed valve and back it off 1 4 to 1 2 turn PRIMUS Sterilizer Company LLC 117 South 25th Street Om
190. ptimize air removal prior to admitting steam for the sterilize cycle As defined in 4 0 Programming Cycle Parameters prevac pulses 1 and 2 have fixed end points for vacuum The vacuum end point for pulses 3 6 is defined by the cycle parameter PREVAC VAC POINT The charge end point for all prevac pulses is defined by the PRECHARGE cycle parameter The number of prevacs is set by the OF PREVACS cycle parameter The number of PRE VACUUM repetitions are adjustable from 0 6 pulses Charge Chamber HEAT CHAMBER The chamber drain is closed and steam is admitted to the chamber until the pre selected setpoint temperature is reached This is accomplished by using Half Ramp and Final Ramp Slopes Heat Load Load Probe Control Option While in this phase of the cycle the sterilizer continues to control the temperature of the Chamber at the Chamber temperature setpoint until the Load Probe temperature reaches the value set in the LOADP TEMP parameter When the Load Probe reaches temperature the controller will allow the start of sterilization phase Sterilize STERILIZE When sterilize temperature is reached the sterilizing timer begins to count down The chamber is controlled at sterilize temperature for the pre selected sterilize time Fast Exhaust EXHAUST Once the pre selected sterilize time has elapsed the Fast Exhaust Phase begins Steam and condensate are drawn from the chamber through the chamber drain and further condensed in the
191. ption and covered with corrosion resistant paint It is mounted on threaded leveling screws with supplemental steel weight distribution footpads 2 2 2 Chamber The chamber including bulkhead is fabricated of solid 316L stainless steel Chambers are of entirely welded construction with interior longitudinal corners that are radiused The chamber is fully jacketed PRIMUS Sterilizer Company LLC 117 South 25th Street Omaha NE 68131 TE 402 344 4200 FAX 402 344 4242 E Mail info primus sterilizer com URL www primus sterilizer com GP 555 Part l 7923 1 07070208 GENERAL INFORMATION Page 6 Steam baffles are positioned in the chamber to minimize wetting by condensate and insure proper steam distribution 2 2 3 Jacket The jacket is constructed of AISI Type 304 stainless steel and is mounted to the chamber over channel supports designed to achieve uniform distribution of steam The jacket enables the stabilization of temperature around the chamber thereby reducing the time required to bring the chamber up to sterilization temperatures This provides superior temperature distribution and prevents the formation of condensation on the chamber walls The jacket is constructed in accordance with ASME Section VIII Division 1 for unfired pressure vessels and is so stamped 2 2 4 Doors Door s are constructed of solid 316L stainless steel which provides ease of cleaning and uniform quality for all chamber surfaces Door s are
192. report N A M Name of part item number mfr s name and identifying stamp Shells or drums 1 SA 285C 1 4 325 18 N A N A no mat spec gr thickness dia ID length inside dia ID length inside 7 Joints Welded 100 1 long seamiess welded efficiency as compared to seamless girth seamless welded No of shell courses 8 Heads SA 285C 3 8 Thk Flat Mat Spec thickness flat dished ellipsoidal radius of dish 9 Other Parts 1 Element Flange 2 2 Stays 2 3 N A Brief Description i e dome boiler piping etc 1 SA 106B 4 Double Extra Strona Seamless Pipe 0 674 thk 2 SA 36 Round 1 thk 3 Mat Spec Gr size material thickness MAWP 10 Openings a Steam 1 Half Coup SA 105 Class 3000 Shell b Pressure Relief Valve ____ 11 12 Half Coup SA 105 Class 3000 Shell No size and type No size and type c Blowoff ___ 1 Half Coup SA 105 Class 3000 Shell d Feed 1 1 2 Half Coup SA 105 Class 3000 Shell e Manholes No N A Size Location f Handholes No N A Size Location 4 g Elements Electrodes No 2 Size 3 125 36 KW Total Location Front Lower Shell 11 Boiler Supports No Self Supported Type N A saddles legs lugs Attachment N A bolted or welded 12 MAWP 100 psi Based on PG31 Code para and or formula 13 Shop Hydrostatic Test 300 psig 14 Maximum Designed Steaming Capacity
193. rforming according to factory specifications A service agreement with PRIMUS will ensure that the vessel will be warranted for fifteen years 1 3 Safety Precautions The following is a summary of how WARNINGS and CAUTIONS are denoted in this manual WARNINGS indicate the potential for danger to personnel and CAUTIONS indicate the potential for damage to the equipment These precautions are found throughout the document where they are applicable Carefully read the manual before proceeding to use or service the unit IN THIS MANUAL WARNINGS DRAW ATTENTION TO THE POTENTIAL FOR DANGER TO PERSONNEL AS DEMONSTRATED HERE THE ENTIRE WARNING NOTATION IS EMPHASIZED BY THE ICON TO THE LEFT WITH BOLD CAPITAL PRINT WARNING IN THIS MANUAL CAUTIONS DRAW ATTENTION TO THE POTENTIAL FOR DAMAGE TO EQUIPMENT AS DEMONSTRATED HERE THE CAUTION INFORMATION IS EMPHASIZED BY THE ICON TO THE LEFT WITH CAPITAL PRINT CAUTION 1 4 Bibliography American Society of Mechanical Engineers ASME Section VIII Division 1 Association for the Advancement of Medical Instrumentation AAMI Standards and Recommended Practices Volume 1 Sterilization Arlington VA 1992 Association for the Advancement of Medical Instrumentation AAMI Standards and Recommended Practices Volume 15 Sterilization Supplemental Arlington VA 1994 United States Food and Drug Administration FDA Part 820 of Title 21 of the Code of Federal Regulations 21CFR 820 National Fire P
194. rotection Association National Electrical Code ANSI NFPA 70 Boston 1990 National Plumbing Code NPC Perkins John J Principles and Methods of Sterilization in Health Sciences Charles C Thomas Co 1970 PRIMUS Sterilizer Company LLC 117 South 25th Street Omaha NE 68131 TE 402 344 4200 FAX 402 344 4242 E Mail info primus sterilizer com URL www primus sterilizer com GP 555 Part l 7923 1 07070208 GENERAL INFORMATION Page 4 1 5 Definitions and Terms AAMI BOWIE DICK TEST CALIBRATION CONTROLLER ASSEMBLY V2 0 CYCLE EEPROM EPROM FACTORY CONFIGURATION NO LCD LED NIST OPERATOR OPERATOR PANEL PARAMETER PHASE PRESSURE TRANSDUCER PSIG PSIA GP 555 Part l 7923 1 07070208 Association for the Advancement of Medical Instrumentation Used to test the efficacy of pre vacuum high temperature steam sterilizers Process of checking and adjusting devices or instruments for accuracy of measurement Consists of the SBC196 computer and the A D Board with the two EPROMs A set of events phases that occur over a period of time that can be repeated Electronically Erasable Programmable Read Only Memory A non volatile memory chip whose bit patterns can be electronically erased and reprogrammed by the user All setpoints parameters and calibration values are stored on the EEPROM Erasable Programmable Read Only Memory non volatile memory chip whose bit pat
195. s sterilizer com URL www primus sterilizer com GP PSS5 Part V Fat 1 10 032509 EACTORY ACCEPTANCE TEST _ Page 1 SECTION 1 0 PURPOSE Factory acceptance testing is a process that evaluates and documents the sterilizer following assembly and verifies its operations are in accordance with design specifications Sterilizer system components and software are confirmed in this testing phase Functionality of the sterilizer is qualified verified and documented SECTION 2 0 REFERENCED DOCUMENTS a National Electrical Code ANSI NFPA 70 b American National Standards Institute Association for the Advancement of Medical Instrumentation International Standards Organization Sterilization of Health care Products Requirements for validation and routine control Industrial Moist Heat Sterilization ANSI AAMI ISO 11134 1993 c ANSI AAMI ST8 Volume 15 1994 AAMI Standards and Recommended Practices 2 1 Required Test Equipment and Materials List of the instruments equipment material that are not permanently installed on or part of the equipment being qualified but is temporarily required for the equipment validation Description Manufacturer Model No Serial No Calib eer Well IK Luke 4 287 00 62 1 GGD L 2 DIE JA TIE 3 4 PRIMUS Sterilizer Company LLC 117 South 25th Street Omaha NE 68131 TE 402 344 4200 FAX 402 344 4242 Email info primus sterilizer com URL www primus steriliz
196. tains a Liquid Crystal Display LCD and is standard on all PRIMUS sterilizers Cycle progression is displayed by Light Emitting Diodes LEDs on the Operator Panel Cycle selection is made using the numbered buttons See Figure 2 1 1 Changes to the settable cycle parameters of prevacs temperature time etc are made using the appropriate button as described later in the manual Double door units have a touchpad on both sides of the unit OREADY o DOOR CLOSED AIR REMOVAL OSTERILIZE OEXHAUST ODRYING OCOMPLETE 1 Liquid Crystal Display LCD 2 Light Emitting Diode LED 3 Cycle Button 4 v Heart Button FIGURE 2 1 1 VERTICAL TOUCHPAD DISPLAY The LCD screen on the touchpad displays operator information During programming the settable parameter and its value are displayed When the sterilizer is in operation the LCD displays the phase pressure and temperature status of the cycle in progress Any fault error statements are also displayed on the LCD PRIMUS Sterilizer Company LLC 117 S 25 Street Omaha NE 68131 Tel 402 344 4200 FAX 402 344 4242 info primus sterilizer com www primus sterilizer com GP PSS5 Part 111 7923 1 07 063008 USER S MANUAL Page 3 2 2 Horizontal Touchpad Optional The horizontal touchpad contains a Liquid Crystal Display LCD and is optional on PRIMUS Sterilizers Cycle progression is displayed by Light Emitting Diodes LEDs on the Operator
197. terns can be erased and reprogrammed by the factory Operational and Calibration This is a preset number entered in the PSS500 control by the factory and determined by the type of machine Liquid Crystal Display Light Emitting Diode National Institute of Standards and Testing Person or persons charged with day to day operation of the sterilization equipment Consists of the touchpad printer and chamber pressure gauge Quantities or constant values that vary with the circumstances of application Parameters are selected from menus that are accessible on the touchpad display Any of the stages in a cycle A device that converts pressure into an electrical signal Pounds per Square Inch Gauge Pounds per Square Inch Absolute PRIMUS Sterilizer Company LLC 117 South 25th Street Omaha NE 68131 TE 402 344 4200 FAX 402 344 4242 E Mail info primus sterilizer com URL www primus sterilizer com GENERAL INFORMATION Page 5 RTD Resistance Temperature Device a device that converts temperature into a specific resistance value SBC196 The microcontroller circuit board attached above the A D Board on the Controller SETPOINTS Values entered for setting exact points in cycle parameters These are global settings applying to specific cycles U 1 manufacturer s data report for pressure vessels as required by the Provisions of the ASME Code Rules Section VIII Division 1 This form is filed with the
198. the door gasket does not retract fully pressing the DOOR button will cause the unit to retract the door gasket After chamber pressure is reduced to atmospheric pressure the door may be opened Selecting a VACUUM Cycle instructs the sterilizer to run a pulsing pressure vacuum preconditioning cycle prior to entering the Sterilize Phase The Sterilize Phase is followed by a Fast Exhaust Phase until the chamber pressure drops to at or below atmospheric pressure Drying begins and the normally required drying time is reduced by pulling one or more vacuum pulses in the chamber thus removing moisture The combination of the hot chamber walls and the vacuum in the chamber extracts moisture from the load through the chamber drain After the drying phase time has elapsed the chamber vacuum is relieved and the indicator lights and the buzzer indicate completion Pressing the DOOR button will retract the door gasket and the door may be opened When a LIQUIDS Cycle is selected the sterilizer is instructed to process liquid loads The LIQUIDS Cycle is the same as the GRAVITY Cycle but in addition provides an adjustable slow exhaust that is intended to prevent boiling while the liquids cool After the Sterilize Phase the chamber will enter a Slow Exhaust Phase as previously determined by the Service Setup Procedure see Part IV Maintenance When the operator selects parameters for a LIQUIDS Cycle drying time is not offered for selection Inst
199. tions ES 30A 36A Electric Steam Generator Installation Operation and Maintenance Manual Installation CAUTI TZIK Refer to National and all applicable Local Codes for specific installation requirements NOTE Reference heating element clearance requirements for particular boiler to allow for removal of elements Standard minimum suggested clearance is 21 inches 1 The boiler should be mounted on a solid level foundation 2 All piping should be installed by a licensed plumber 3 When any type water feed other than a pump feed is used the existing water supply pressure must be 10 PSIG greater than boiler operating pressure to assure water supply maintains proper water level in boiler Lack of water can result in improper boiler operation Keep feed water valves open at all times during normal operation 4 Connect steam line with customer supplied outlet valve to boiler steam outlet 5 During normal operation keep drain valve closed 6 If pump and boiler are plumbed within 30 ft pipe length a minimum of two check valves are required on boiler to avoid damage to pump NOTE THE SAFETY VALVE SHALL NOT BE PLUMBED WITH A DRAIN LINE SIZED LESS THAN THE OUTLET SIZE OF THE SAFETY VALVE Ground boiler according to National Electric Code requirements to avoid shock Use proper sized wire Power wiring to boiler should be in accordance with Local and N E C requirements following wiring diagram supplied Wire size specified a
200. turn power back On 8 Press the up arrow A and t the number button 4 to choose cycle number 8 Vac Leak Test LIN L x1 d ANI io a PRIMUS Sterilizer Company LLC 117 South 25th Street Omaha NE 68131 TE 402 344 4200 FAX 402 344 4242 Email info primus sterilizer com URL www primus sterilizer com GP PSS5 Part V Fat 1 10 032509 FACTORY ACCEPTANCE TESI E Page 7 9 Press the MENU or STER TEMP or STER TIME or DRY TIME button to enter the cycle parameter menu 10 Press the ENTER button and then the up or d wn button A V to set the desired vacuum level at which to perform the vacuum leak test Press ENTER again to save this setpoint j 11 Press the ADV button to return to IDLE rode 12 With the door closed press the START button to start the Vacuum Leak Test 13 At Cycle Complete note PASS or FAIL on the printout Final test result PASS FAIL Printed Report Attached YES NO Comments EA Tester beei Approved i N 7 i i gt N PRIMUS Sterilizer Company LLC 117 South 25th Street Omaha NE 68131 TE 402 344 4200 FAX 402 344 4242 Email info primus sterilizer com URL www primus sterilizer com GP PSS5 Part V Fat 1 10 032509 EACTORY ACCEPTANCE TEST Page 8 6 3 Chamber Mapping If required perform chamber mapping as per the following proc
201. ually displays this information until the door is opened at the end of the cycle Cycle progress including time temperature pressure and alarms are reported on a 24 character thermal or impact printer The touchpad contains pushbuttons and the LCD display Cycle progress is displayed by LEDs on the Operator s Panel Inputs are made using the numbered cycle buttons See Part III User s Manual Figure 2 1 1 Touchpad Display Double door sterilizers have a touchpad near each door 2 2 10 Instrumentation Sensors An analog pressure transducer or transmitter senses pressure Temperature is sensed by 100 ohm platinum RTDs Temperature readouts are provided in either Fahrenheit or Centigrade as specified PRIMUS Sterilizer Company LLC 117 South 25th Street Omaha NE 68131 TE 402 344 4200 FAX 402 344 4242 E Mail info primus sterilizer com URL www primus sterilizer com GP 555 Part l 7923 1 07070208 GENERAL INFORMATION Page 8 2 2 11 Gauges PRIMUS sterilizers have as a standard digital display gauges located on both Side A and Side B of double door sterilizers which display chamber pressure Primus General Purpose sterilizers are also equipped with compound dial gauges offered as customer option in the service area 2 2 12 Printer Devices A compact reliable thermal or impact printer provides recording of time temperature pressure cycle number sterilizer number and date for each cycle Printed reports of calibrati
202. uge Press and hold button 4 until a reading of 5 inches of vacuum is registered on the chamber pressure gauge Repeat Steps 2 4 three times increasing the vacuum by five inch increments for each cycle This will result a final vacuum reading of twenty inches 20 Use the A V to scroll to CALIBRATE JACKET HIGH and press ENTER Charge the chamber to 32 0 PSIG and press ENTER A number representing temperature will appear in the lower right corner of the touchpad LCD Use the arrows A V to change the number in the lower right corner to match the number determined earlier in STEP 1 During calibration the asterisk button will toggle between tenths of a degree or whole degrees Press ENTER when the chamber pressure drops to the selected pressure temperature from the Steam Table Table 1 0 The printer will print a Calibration Report LOAD TEMP may be calibrated at this point Start from Step 5 using CALIBRATE LOAD HIGH If the value drops below the desired pressure before the ENTER button is pressed press the ADV button and then the 1 button to build Chamber pressure back to 32 0 PSIG Use the LA V to scroll to CALIBRATE JACKET HIGH and press ENTER Repeat Steps 6 and 7 Press the DOOR button to de pressurize the vessel After 1 1 2 minutes press the DOOR button to retract the gasket The door can now be opened Remove the Jacket RTD from the Chamber Drain RTD receptacle and reinstall it i
203. vel is dependent on the vacuum system capabilities TABLE 4 2 4 TEST VAC CYCLE PARAMETERS PRIMUS Sterilizer Company LLC 117 S 25 Street Omaha NE 68131 Tel 402 344 4200 FAX 402 344 4242 info primus sterilizer com www primus sterilizer com GP PSS5 Part 111 7923 1 07 063008 USER S MANUAL Page 31 PARAMETER UNITS VACUUM LEVEL InHg SETPOINT TABLE 4 2 5 OPTIONAL VAC LEAK TEST CYCLE PARAMETERS 4 3 Password Protection The Password Protection feature may be used to provide controlled access to the entry or alteration of cycle parameters Password Protection Stored cycle parameters can be protected by a supervisor password 1 Assure controller is in idle mode Cycle type and jacket temperature should be displayed on the LCD Press ADV to exit to idle mode 2 Press upper right v button on the Primus logo to access password function 3 Enter current password 4 Controller prompts for new password 5 Enter new password 6 0 means controller is not password protected When changes are attempted to the cycle parameters the operator will be prompted for a password If the incorrect password is entered the LCD will display LOCKED FEATURE PRIMUS Sterilizer Company LLC 117 S 25 Street Omaha NE 68131 Tel 402 344 4200 FAX 402 344 4242 info primus sterilizer com www primus sterilizer com GP PSS5 Part 111 7923 1 07 063008 USER S MANUAL Page 32 SECTION 5 0 Printer
204. ventive Maintenance Electrically Heated Units Only 5 2 0 CONFIGURATION CALIBRATION rss 5 2 1 Turning on the Sterilizer rra 5 2 1 1 go raf 4 6 2 1 2 Entering the Diagnostics 6 2 1 3 Setpoints Definitions rr 7 2 1 4 Insect H M 10 2 1 5 Muere D 11 2 1 6 Printei Diagnostics ae CR 12 2 1 7 Sensor BSA 12 2 1 8 Entering EEPROM DIAGS Menu sse 13 2 1 9 Entering CALIBRATE Menu nenea nea nn aaa amana 16 2 1 10 Easy SO ea 16 2 1 10 1 CALIBRATING CHAMBER 0 17 2 1 10 2 Calibration Procedure for Jacket and Chamber Temperature using Chamber Drain as the Heat GOGO rr 21 2 1 10 3 Set Cycle Parameters rra 24 2 2 Vacuum Leak Test Optional rr 27 3 0 TROUBLESHOOTING nenea aaa nana nana aaa maneaua aaa manea aaa 28 3 1 Mechanical win ERES 28 3 2 Electrical a it a aaa E adele athe a dada 29 3 3 SUECIAE 29 3 3 Effluent Sterilizer Error Handling Procedure 32 4 0 PRINTER PAPER 33 4 1 Loading Paper Cybertech 33 4 1 1 Loading Printer Take Up Spool sse 34 4 1 2 Unloading Paper From The Take Up 34 4 2 Paper Replacement Optional Keltron Printer
205. ves are ASME approved stamped and sized for the vessel design pressure The steam source requires clean house steam or integral steam generator with particulates removed Steam shall be suitably trapped to ensure that it is dry and supplied at 50 80 PSIG An automatic steam condenser exhaust system reduces temperature of exhaust steam flowing to the drain PRIMUS Sterilizer Company LLC 117 South 25th Street Omaha NE 68131 TE 402 344 4200 FAX 402 344 4242 E Mail info primus sterilizer com URL www primus sterilizer com GP 555 Part l 7923 1 07070208 GENERAL INFORMATION Page 7 2 2 7 Vacuum System Rapid evacuation of chamber air steam and condensate is achieved with a water ejector provided as standard equipment with PRIMUS Sterilizers Liquid ring vacuum pumps may be provided as an option and are standard on sterilizers that are greater then 75 cubic feet Both the ejector and the optional vacuum pump are capable of air evacuation to a deep vacuum e g 2 PSIA in the chamber Effluent discharge temperature is further reduced by a dual pass coil bundle heat exchanger before entering the vacuum pump The discharge temperature is further reduced by cool water at the floor drain Drain Quench 2 2 8 AI Filtration The air inlet filter is a cellulose medium type It is 100 efficient at 0 2 microns and mounted external to the chamber An additional 0 3 micron filter element for outside air will be mounted for Air I
206. y be opened at conclusion of cycle Also note that complete operational control of sterilizers through the Operator Control is only possible on the side with the door open With one door open the Operator Control on the side with the door closed will be limited to display only Both sides will present identical messages at all times Alternately if the door on the A side is to be opened the DOOR button on the A side must be pressed Once pressed the gasket on the B side immediately reseals the B door When the B door is resealed the A door gasket retracts and the A door may now be opened This sequence of events occurs rapidly POWER OPERATED VERTICAL SLIDING DOORS A SINGLE DOOR MODELS Completion of cycle will automatically retract the door gasket Once the door is fully open the power door will close by pressing the DOOR button until the door is completely closed The DOOR button must remain pressed until the door completely closes ZA NOTE ZA NOTE All Vertical Sliding Power Doors feature a Mushroom Button as standard or a Kick Panel as an option used as the DOOR button The power door cannot be opened once the door gasket is charged and the cycle has started the door can only be opened at the end of a cycle after the door gasket is retracted PRIMUS Sterilizer Company LLC 117 S 25 Street Omaha NE 68131 Tel 402 344 4200 FAX 402 344 4242 info primus sterilizer com www primus sterilizer com GP
207. y line is well drained and trapped This will ensure condensate free steam between 97 and 100 saturated vapor to the sterilizer The customer should provide a trap in the steam line before the shutoff valve to remove condensate Connect to a medium pressure steam supply line regulated 5 PSIG Steam supplied with dynamic stability at 50 80 PSIG Confirm steam service requirements on the Equipment Arrangement drawing in the Maintenance Section of this manual DO NOT SUPPLY SUPER HEATED STEAM IT IS HAZARDOUS AND WILL INHIBIT THE STEAM STERILIZATION PROCESS PRIMUS Sterilizer Company LLC 117 South 25th Street Omaha NE 68131 TE 402 344 4200 FAX 402 344 4242 E Mail info primus sterilizer com URL www primus sterilizer com INSTALLATION Page 3 Cold Water Temperature is not to exceed 70 F If an optional vacuum pump is used temperature is not to exceed 60 F so that the pump achieves maximum efficiency Dynamic pressure of 50 70 PSIG with a water hardness of not more that 80 ppm is recommended CHAMBER SIZE WATER FLOW 16 X 16 X 26 980 Ibs 8 GPM 3 4 NPT 20 X 20 X 39 1520 Ibs 8 GPM 3 4 NPT 26 X 26 X 39 1840 lbs 8 GPM 3 4 NPT 26 X 26 X 49 2200 lbs 14 GPM 3 4 NPT 26 X 26 X 67 2600 Ibs 14 GPM 3 4 NPT Sterilizer Weight Single Door Table 1 4 2 Service Requirements Water Sterilizer Drain A minimum 2 diameter is recommended for the f
208. ycle the LCD touch pad will display LOCKOUT ACTIVE KEY BUZR OFF and the sterilizer cycle will be halted with the chamber door gaskets sealed and drain closed All other valves will be in a fail safe mode The only thing that the user operator can perform when LOCKOUT mode occurs is to press the asterisk key to silence the buzzer After pressing the asterisk key button the LCD touch pad will display LOCKOUT ACTIVE CALL MAINTENANCE The printer will document the error and lockout condition Designated personnel will need to perform the following steps and rectify the situation 1 Open the control cabinet and locate the small slide switch marked OPER CAL mounted along side of the two program EPROMS on the analog circuit board 500083 REV 2 0 Perform this step quickly so as to maintain door gasket pressure during power off Turn off the electrical power to the control system on the side of the control cabinet and slide the small switch marked OPER CAL to the CAL position and turn the electrical power to the control system back on The control system maintains both door gaskets sealed as indicated by the related output relay LEDs If needed refer to Part IV of the User s manual for a complete description of OUTPUT DIAGS To use the manual outputs e g RETRACT_A_ amp VAC retracts the Side A Door Gasket press the up arrow key to scroll to OUTPUT DIAGS Press the ENTER key and continue to press the up arrow key until the des
209. ylic front cover of printer to access the paper take up compartment 2 I needed follow steps in 4 1 1 Unloading Paper From the Take Up Spool to remove any printed reports 3 Open the paper supply compartment and remove any unused paper and the paper core 4 Insert the new paper See Section 5 0 Recommended Spare Parts List into the paper compartment with loose end of paper exiting front of printer see Figure 4 1 1 Loading Thermal Printer Paper The front panel LED should be flashing Figure 4 1 1 Loading Thermal Printer Paper Cybertech Printer 5 Close the paper supply compartment with paper exiting printer and ensure that the paper is properly aligned The LED should now be ON continuously 6 Depress the REPRINT FEED switch to the REPRINT position switch If there is no image on the paper either the paper is in the printer backwards or the paper is not thermal paper Reverse the paper or replace with thermal paper to correct this condition PRIMUS Sterilizer Company LLC 117 South 25th Street Omaha NE 68131 TE 402 344 4200 FAX 402 344 4242 info primus sterilizer com www primus sterilizer com GP 555 Part IV 7923 1 07 070208 MAINTENANCE MANUAL Page 34 411 Loading Printer Take Up Spool 1 removable spool snaps between the two rotating discs see Figure 4 1 1 1 Loading Printer Take Up spool The slot in the removable spool must be aligned with the drive pin on the right side of the dis
210. zers Doors returned to the closed position after loading unloading provide an additional margin of safety especially on double door units In addition the operator can start a cycle without physically closing the opposite side door NOTE The function of the Operator Panel DOOR button is dependent on the following MANUALLY OPERATED VERTICAL SLIDING DOORS A SINGLE DOOR MODELS Completion of cycle will cause automatic retraction of the door gasket so the door may be opened If door gasket does not retract pressing the DOOR button should provide the vacuum required to retract the gasket so the door may be opened If the DOOR button must be used to open the door equipment failure may have occurred Inform maintenance personnel To Operate Press and hold until door gasket begins release about two seconds B DOUBLE DOOR MODELS Completion of cycle will cause automatic retraction of both door gaskets Load A side and Unload B side so either door may be opened If door gasket does not retract pressing the DOOR button should provide the vacuum required to retract the gaskets so the door may be opened If use of the DOOR PRIMUS Sterilizer Company LLC 117 S 25 Street Omaha NE 68131 Tel 402 344 4200 FAX 402 344 4242 info primus sterilizer com www primus sterilizer com GP PSS5 Part 111 7923 1 07 063008 ER S MANUAL Page 15 button is required inform maintenance personnel To Operate Press and hold unt

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