User Manual
Contents
1. when spraying with latex or at high pressure the solid yellow appears This means the tip is worn and needs to be replaced b Tip Too Large when a tip that is too large for the sprayer is put in the gun the pressure indicator will turn from solid green to solid yellow c Fluid Section Wear if a solid yellow pressure indicator appears when using a new tip and the pressure is set at maximum service may be required worn packings worn piston stuck valve etc Service Indicator The Service indicator is on when the motor is commanded to run This indicator is used by service centers to troubleshoot motor problems 4 3 Pressure control knob settings Fig 6 1 Minimum pressure setting 2 Black zone no pressure generation 3 Blue zone pulsating pressure for cleaning O SERRE 12 MPa Bn Motor Running 23 MPa 8 77209 N 4 4 Connection to the mains network The unit must be connected to an appropriately grounded safety outlet Attention Before connecting the unit to the mains supply ensure that the line voltage matches that specified on the unit s rating plate UNGONTROLLED COPY Starting operation 4 5 Cleaning preserving agent when starting up of operation initially 1 Depending on the model swivel or immerse the suction tube Fig 7 Item 1 or the suction hose and return hose 2 into a container with a suitable cleaning agent 2 Turn the pressure control knob counterc2. 0 90 160 0552 235 o 435 40 0 035 0 90 195 0552 435 gt 535 50 0 035 0 90 235 0552 535 i 635 60 0 035 0 90 295 0552 635 d r 839 80 0 039 0 99 480 243 20 0 043 1 10 185 0552 243 Large area coatings 543 50 0 043 1 10 340 0552 543 552 50 0 052 1 30 350 0552 552 1 Spray width at about 30 cm to the object and 100 bar 10 MPa pressure with synthetic resin paint 20 DIN seconds UNCONTROLLED COPY 20 ProSpray 3 25 Appendix 12 5 TempSpray The paint material is heated to the required temperature uniformly by an electric heating element which is located inside the hose regulated from 20 C to 60 C Advantages Constant paint temperature even at low outside temperatures Considerably better working of high viscosity coating materials Increased application efficiency Savings in solvents due to reduction in viscosity Adaptable to all airless units TempSpray H 126 ideal for lacquer jobs 2311659 Basic unit 1 4 incl stainless steel hose DN6 1 4 10m 2311852 Spraypack consisting of basic unit 2311659 Airless gun AG 14 NPS 1 4 incl Trade Tip 2 nozzler holder F thread and Trade Tip 2 Fine Finish 410 TempSpray H 226 ideal for dispersions materials with high viscosity 2311660 Basic unit 1 4 incl Hose reel heated hose DN10 15m hose 1 4 DNA im 2311853 Spraypack consisting of Basic unit 2311660 Airless gun AG 14 NPS 1 4 incl Trade Tip 2 nozzler holder
3. Description of unit 3 3 Legend for explanatory diagram ProSpray 3 25 Spray gun High pressure hose Return hose Suction hose Frame Drip cup Power cord Relief valve Lever position vertical PRIME O circulation Lever position horizontal SPRAY au OD Joo P 3 4 Explanatory diagram ProSpray 3 25 Oil button Oil level gauge ON OFF switch Control panel indicators Pressure control knob Digital Electronic Spray Control DESC Oil cup for EasyGlide EasyGlide prevents increased wear of the packings Pusher stem Pail hook high cart UNGONTROLLED COPY 7 Description of unit Starting operation 3 5 Voltage Technical data Max current consumption Power cord Acceptance capacity Max operating pressure Volume flow at 12 MPa 120 bar with water Max tip size Max temperature of the coating material Max viscosity Weight Stand Cart Low cart Special high pressure hose Dimensions L X W X H Stand High cart Low cart Max sound pressure level reverberant floor 3 6 push in the handle 3 7 Place of measuring 1 m in distance from the unit and 1 6 m above the floor 12 MPa 120 bar operating pressure Transportation Pushing or pulling the unit Pull out the handle Fig 2 Item 1 until it will come no further Insert the handle push the buttons 2 on the spars and then 4 Starting operation 220 240 Vo
4. Diz 50 0 017 0 43 225 0552 517 Q 617 60 0 017 0 43 280 0552 617 o 717 70 0 017 0 43 325 0552 717 219 20 0 019 0 48 145 0552 219 319 30 0 019 0 48 160 0552 319 419 40 0 019 0 48 185 0552 419 519 50 0 019 0 48 260 0552 519 R 619 60 0 019 0 48 295 0552 619 Lu 719 70 0 019 0 48 320 0552 719 E 819 80 0 019 0 48 400 0552 819 Mica paints 221 20 0 021 0 53 145 0552 221 Zinc dust paints 421 40 0 021 0 53 190 0552 421 Dispersions S 521 50 0 021 0 53 245 0552 521 2 621 60 0 021 0 53 290 0552 621 821 80 0 021 0 53 375 0552 821 Rust protection paints c 223 20 0 023 0 58 155 0552 223 E 423 40 0 023 0 58 180 0552 423 o 523 50 0 023 0 58 245 0552 523 a 623 60 0 023 0 58 275 0552 623 5 723 70 0 023 0 58 325 0552 723 o 823 80 0 023 0 58 345 0552 823 Dispersions 225 20 0 025 0 64 130 0552 225 Binder glue 425 40 0 025 0 64 190 0552 425 and filler paints 525 50 0 025 0 64 230 0552 525 625 60 0 025 0 64 250 0552 625 825 80 0 025 0 64 295 0552 825 227 20 0 027 0 69 160 0552 227 427 40 0 027 0 69 180 0552 427 z 527 50 0 027 0 69 200 0552 527 iu 627 60 0 027 0 69 265 0552 627 Ww 827 80 0 027 0 69 340 0552 827 a 629 60 0 029 0 75 285 0552 629 o 231 20 0 031 0 79 155 0552 231 ra 431 40 0 031 0 79 185 0552 431 o 531 50 0 031 0 79 220 0552 531 631 60 0 031 0 79 270 0552 631 t 433 40 0 033 0 83 220 0552 433 5 235 20 0 035
5. No other materials should be used for spraying without WAGNER s approval Filtering Despite suction filter and insertion filter in the spray gun filtering of the coating material is generally advisable Stir coating material before commencement of work p Attention Make sure when stirring up with 1 motor driven agitators that no air bubbles are stirred in Air bubbles disturb when spraying and can in fact lead to interruption of operation Viscosity With this unit it is possible to process highly viscous coating materials of up to around 25 000 MPa s If highly viscous coating materials cannot be taken in by suction they must be diluted in accordance with the manufacturer s instructions Two component coating material The appropriate processing time must be adhered to exactly Within this time rinse through and clean the unit meticulously with the appropriate cleaning materials Coating materials with sharp edged additional materials These have a strong wear and tear effect on valves high pressure hose spray gun and tip The durability of these parts cane be reduced appreciably through this Recommended m Not recommended Object Size up to 200 m 200 m 800 m more than 800 m up to 200 m 200 m 800 m more than 800 m up to 200 m 200 m 800 m more than 800 m up to 200 m 200 m 800 m more than 800 m 3 Description of unit 3 1 Airless process The main areas of applicatio
6. Check all connections for leaks Release the pressure from 0 bar spray gun and hose Secure the Titan spray gun using the safety catch on the trigger Be safety conscious Switch off unit OP S UNCONTROLLED COPY 2 ProSpray 3 25 Contents Contents Page Page 1 Safety regulations for Airless spraying 4 9 Remedy in case of faute 14 14 Earthirig NSMUCTIONS scc cctcces zani ananasa anna tri tenetis 5 10 Servicing BEE 16 2 General view of application 6 10 1 General servicing onak 16 24 ADPICANON oie ram ott tir a dr datih 6 10 2 High pressure hose 16 2 2 Coating materials ce ad asa dee 6 11 Repairs at the unt 16 3 Description of unt 6 NNN 16 31 ee 6 11 2 Inlet and outlet valve 000 aaa 16 3 2 Functioning or The Unit tete 6 WANS PACKINGS titre oett ice id reet ai P EPI ies 17 3 3 Legend for explanatory diagram 11 4 ProSpray 3 25 connection diagram 18 ProSpra y EE 7 3 4 Explanatory diagram ProSpray 3 25 sssse 7 EE El oiii taje 3 5 Technical data a kai ik dede gi lj iene 8 12 1 Selection of tip 3 6 Transportatiori eea ovna svada a a ree reiten it ganda 8 12 2 Servicing and cleaning of Airless 3 7 Transportation in vehicle eee eee eneeeeeneeeteneeeeeneeeeees 8 hard metal tlpS onde tertii dot tegens 19 12 3 Spray gun accessories eena kaaa kakaa 19 4 Startin
7. F thread and Trade Tip 2 nozzle 419 TempSpray H 326 ideal for dispersions materials with high viscosity 2311661 Basic unit 1 4 incl Hose reel heated hose DN10 30m hose 1 4 DNA 1m 2311854 Spraypack consisting of Basic unit 2311661 Airless gun AG 14 NPS 1 4 incl Trade Tip 2 nozzler holder F thread and Trade Tip 2 nozzle 421 TempSpray H 226 TempSpray H 326 TempSpray H 126 UNGONTROLLED COPY 21 Appendix 12 6 Pump Runner Order No 2306987 Universal accessories for cleaning clean transportation and preservation of the pump unit Features Simpler cleaning the cleaning liquid circulates constantly through the pump making thorough cleaning of the interior No cleaning necessary during work stoppage or change of location because the paint in the pump cannot dry out or leak Better protection Simple assembly Suitable for the following models Diaphragm Pumps Double stroke piston pumps SF 21 Finish 270 370 PS 24 PS 3 25 SF 23 Nespray Deco PS 26 PS 3 29 SF 27 Nespray 31 PS 30 PS 3 31 SF 31 PS 34 PS 3 34 SF 7000 Order this at the same time EasyClean cleaning and preservation agent 118ml Order no 0508 620 Example of use UNCONTROLLED COPY S T Deutschland Osterreich Schweiz Japan China France Italia Belgie Nederland USA Australia Great Britain Espafia Danmark Sverige J
8. MPa Order no 0556 042 Order no 0556 041 Application Tip Spray Bore aying marking angle inch mm w mm Order no Natural paints 407 40 0 007 0 18 160 0552 407 Clear paints 507 50 0 007 0 18 190 Oils 2 209 20 0 009 0 23 145 0552 209 a 309 30 0 009 0 23 160 0552 309 HI 409 40 0 009 0 23 190 0552 409 D 509 50 0 009 0 23 205 0552 509 pu 609 60 0 009 0 23 220 0552 609 Synthetic resin paints 2 111 10 0 011 0 28 85 0552 111 PVC paints 211 20 0 011 0 28 95 0552 211 c 311 30 0 011 0 28 125 0552 311 3 411 40 0 011 0 28 195 0552 411 o 511 50 0 011 0 28 215 0552 511 S 611 60 0 011 0 28 265 0552 611 Paints primers amp 113 10 0 013 0 33 100 0552 113 Zinc chromate base o 213 20 0 013 0 33 110 0552 213 Fillers 313 30 0 013 0 33 135 0552 313 413 40 0 013 0 33 200 0552 413 513 50 0 013 0 33 245 0552 513 613 60 0 013 0 33 275 0552 613 813 80 0 013 0 33 305 0552 813 Fillers O 115 10 0 015 0 38 90 0552 115 Spray plasters d 215 20 0 015 0 38 100 0552 215 Rust protection paints ml 315 30 0 015 0 38 160 0552 315 gt 415 40 0 015 0 38 200 0552 415 E 515 50 0 015 0 38 245 0552 515 o 615 60 0 015 0 38 265 0552 615 715 70 0 015 0 38 290 0552 715 815 80 0 015 0 38 325 0552 815 Spray plasters S 217 20 0 017 0 43 110 0552 217 Rust protection paints o 317 30 0 017 0 43 150 0552 317 Red lead gt 417 40 0 017 0 43 180 0552 417 Latex paints
9. No Description 1 0524 637A Housing assembly 2 0509 121 2nd stage gear 3 0558 300A Motor assembly 4 0508 559 Screw 4 5 0290 226 Baffle assembly 6 0509 218 Screw 2 7 0558 534 Electronic control assembly 8 9802 266 Screw 9 0522 036 Capacitor assembly 10 0551 543 Tie wrap 11 9822 106 Washer 12 0522 040 Wire assembly 13 0551 714 Cord grip 2 14 0558 449 Bracket 15 0551 980 Lock nut 16 0509 218 Screw 3 17 0558 476 Power cord jumper Australia only UNCONTROLLED COPY 30 ProSpray 3 25 Spare parts list ProSpray 3 25 Stand Item Part No Description 1 9805 367 Screw 3 2 0290 215 Drip cup 3 0290 211 Leg right 4 0294 635 Plug 5 0290 214 Foot 6 0508 660 Screw 2 7 0294 635 Plug 8 0290 219 Cord holder 9 0290 214 Foot A oO 0290 210 Leg left 0290 203 Left leg assembly includes items 6 10 0290 204 Right leg assembly includes items 1 5 UNGONTROLLED COPY 31 Spare parts list ProSpray 3 25 Suction system for stand and low boy cart kk RR aa 0551 706 Siphon hose 9850 638 Tie wrap 2 0551 707 Retun tube 0279 459 Clip 0551 705 Siphon tube assembly includes items 1 4 AJOJN UNCONTROLLED COPY 32 ProSpray 3 25 Spare parts list ProSpray 3 25 Upright cart assembly Item Part No Description 1 0290 207 Handle assembly includes items 6 7 2 0290 208 Cart we
10. Wagner GmbH Otto Lilienthal StraBe 18 88677 Markdorf N Tel 0043 07544 5050 Fax 0043 07544 505 200 info Qwagner group com J Wagner Ges m b H Ottogasse 2 20 2333 Leopoldsdorf Tel 0043 2235 44 158 Fax 0043 2235 44 163 office Qwagner group at J Wagner AG Industriestrasse 22 9450 Altstatten Tel 0041 71 7572211 Fax 0041 71 7572222 wagner 9 wagner group ch Wagner Spraytech Japan Ltd 2 35 Shinden Nishimachi Osaka Japan Tel 728 743562 Fax 728 744684 Wagner Spraytech Shanghhai Co LTD 4th Floor No 395 Jianchang Xi Road Shibei Industrial Zone Shanghai 200436 China Tel 0086 2166521858 Fax 0086 2166529819 wagnersh 9 public8 sta net cn J Wagner France S A R L Parc de Gutenberg Batiment F 8 voie la Cardon 91127 Palaiseau Cedex Tel 33 1 825 011 111 Fax 33 1 698 172 57 division batiment wagner france fr Wagner Colora S R L Via Fermi 3 20040 Burago Molgora Milano N Tel 0039 039 625021 Fax 0039 039 6851800 info wagnercolora com Wagner Spraytech Belgium SA Veilinglaan 58 1861 Meise Wolvertem Tel 0032 2 2694675 Fax 0032 2 2697845 info Qwagner group be Wagner Spraytech Benelux B V Zonnebaan 10 3542 EC Utrecht N Tel 0031 30 2414155 Fax 0031 30 2411787 info wagner group nl Wagner Spraytech Corp P O Box 279 Minneapolis MN 55440 USA N Tel 001 763 553 7000 Fax 001 763 553 7288 info ewagnersystemsinc com Wagner Spraytech Austr
11. of the Airless spray gun Intake filter in Airless spray gun Disassembly Fig 11 1 Pull protective guard 1 forward vigorously 2 d grip 2 out of the gun housing Remove intake filter 3 Intake filter congested or defective replace 9 Remedy in case of faults Type of malfunction Possible cause Measures for eliminating the malfunction A Unit does not start 1 No voltage applied 1 Check voltage supply 2 Pressure setting too low 2 Turn up pressure control knob 3 ON OFF switch defective 3 Replace B Unit does not draw in material 1 Relief valve is set to SPRAY 1 Set relief valve to PRIME circulation Spray 2 Filter projects over the fluid level 2 Refill the coating material and sucks air 3 Filter clogged 3 Clean or replace the filter 4 Suction hose suction tube is loose 4 Clean connecting points Replace O rings if i e the unit is sucking in outside air necessary Secure suction hose with retaining clip C Unit draws in material but the 1 Tip heavily worn 1 Replace pressure does not build up 2 Tip too large 2 For selection of a smaller tip see Tip table on Page 20 3 Pressure setting too low 3 Turn pressure control knob clockwise to increase 4 Filter clogged 4 Clean or replace the filter 5 Coating material flows through the 5 Remove and clean or replace relief valve return hose when the relief valve is in the SPRAY 7 spray position 6 Packings st
12. of tip To achieve faultless and rational working the selection of the tip is of the greatest importance In many cases the correct tip can only be determined by means of a spraying test Some rules for this The spray jet must be even If streaks appear in the spray jet the spraying pressure is either too low or the viscosity of the coating material to high Remedy Increase pressure or dilute coating material Each pump conveys a certain quantity in proportion to the size of the tip The following principle is valid large tip low pressure small tip high pressure There is a large range of tips with various spraying angles 12 2 Servicing and cleaning of Airless hard metal tips Standard tips If a different tip type has been fitted then clean it according to manufacturer s instructions The tip has a bore processed with the greatest precision Careful handling is necessary to achieve long durability Do not forget the fact that the hard metal insert is brittle Never throw the tip or handle with sharp metal objects The following points must be observed to keep the tip clean and ready for use 1 Turn the relief valve handle fully counterclockwise Circulation Switch off the gasoline engine Dismount the tip from the spray gun Place tip in an appropriate cleaning agent until all coating material residue is dissolved If there is pressure air blow out tip Remove any residue by means of a sharp wooden rod toothpick Check
13. pump manifold 6 Tighten securely with a wrench 5 Align the cam base 3 with the hole in the pump manifold 6 Lubricate the cam base with grease and slide on the cam base 6 Bring the hole in the valve shaft 7 and in the relief valve handle 2 into alignment 7 Insert the grooved pin 1 to secure the relief valve handle in position 11 2 Inlet and outlet valve 1 Remove the four screws in the front cover and then remove the front cover Danger of crushing do not reach with the fingers or tool between the moving parts 2 The piston rod will need to be in the lower stroke position a Turn the pressure control knob to minimum pressure The DESC screen should say PRIME b Press the 1 key on the DESC control panel The CREEP MODE screen will now appear c Slowly turn the pressure control knob clockwise to increase the pressure The crankshaft slider assembly will begin to move very slowly d When it reaches the bottom dead center of its stroke turn the pressure control knob back to minimum pressure The crankshaft slider assembly should stop 3 Unplug the power plug from the outlet 4 Uniton high rider cart Screw off the suction tube Unit on stand low boy cart Remove the retaining clip from the connecting bend at the suction hose and pull off the suction hose 5 Screw off the return hose 6 Swivelthe unit 90 to the rear in order to work more easily on the material feed pump 7 Rem
14. the spray gun in order to pump the remaining coating material from the suction hose high pressure hose and the spray gun into an open container The container must be earthed in case of coating materials which contain solvents Attention A A Attention Caution Do not pump or spray into a container with a small opening bunghole Refer to the safety regulations Immerse suction hose with return hose into a container with a suitable cleaning agent Turn the pressure control knob into the blue zone pulsating pressure for unit cleaning Open the relief valve valve position PRIME O circulation Pump a suitable cleaning agent in the circuit for a few minutes Close the relief valve valve position SPRAY spray Pull the trigger of the spray gun Pump the remaining cleaning agent into an open container until the unit is empty Switch the unit OFF Cleaning unit from outside First of all pull out mains plug from socket Danger of short circult through panetrating water Never spray down the unit with high pressure or high pressure steam cleaners Wipe down unit externally with a cloth which has been immersed in a suitable cleaning agent 8 2 1 Suction filter Stand and low boy cart model only A clean suction filter always guarantees maximum feed quantity constant spraying pressure and problem free functioning of the unit Screw off the filter Fig 9 from suction pipe 2 Clean or
15. Code Screen The Security Code screen allows the emus COS user to set a four digit security code MENUSI EE to prevent unauthorized use of the sprayer If a security code has been set the control system display will ask for the code at startup If the correct code is entered the display will show the Main Screen and the sprayer will operate If the wrong code is entered the display will continue to ask for the correct code and the sprayer will be disabled To set or change the security code press the 2 key Enter the old security code number to ENTER OLD CODE access the screen that allows the code NUMBER change If the wrong code is entered the display will continue to ask for the correct code and the security code cannot be changed Enter the new security code Once the new code is entered the display will automatically ask that the new code be re entered for verification If the same new code is re entered the display will confirm that the new code has been accepted and return to the Main Screen If the new code is re entered incorrectly the display will return to the Enter New Code Number screen and the process will repeat If you forget or misplace your security code you can contact Wagner customer service for assistance Prime Screen The Prime screen appears when the pressure control knob is set at the MIN setting If the sprayer is new no security code is set and the Main Screen will appear at startup W
16. D COPY Note on disposal In observance of the European Directive 2002 96 EC on waste electrical and electronic equipment and implementation in accordance with national law this product is not to be disposed of together with household waste material but must be recycled in an environmentally friendly way Wagner or one of our dealers will take back your used Wagner waste electrical or electronic equipment a and will dispose of it for you in an environmentally friendly way Please ask your local Wagner service centre or dealer for details or contact us direct C Declaration of conformity Herewith we declare that the supplied version of WAGNER ProSpray 3 25 Complies with the following provisons applying to it 2004 108 92 31 EWG 93 68 EWG 2006 42 Applied harmonized standards in particular EN 292 1 2 EN 1953 EN 55014 EN 60335 1 EN 61000 3 Applied national technical standards and specifications in particular Date 15 03 2010 J Wagner GmbH A Otto Lilienthal StraBe 18 88677 Markdorf Deutschland Signature Person responsible for documentation UNCONTROLLED COPY 36 ProSpray 3 25
17. Operating manual A WAUNER ProSpray 3 25 Airless high pressure spraying unit A ly 5 2007 SEN Si ne Boo EN Original operating manual ProSpray 3 25 Edition 3 2010 0558 974A UNCONTROLLED COPY Warning Attention Danger of injury by injection Airless units develop extremely high spraying pressures of the body into the spray jet Never put your fingers hands or any other parts A Never point the spray gun at yourself other persons or animals Never use the spray gun without safety guard Do not treat a spraying injury as a harmless cut In case of injury to the skin through coating materials or solvents consult a doctor immediately for quick and expert treatment O Inform the doctor about the coating material or solvent used The operating instructions state that the following points must always be observed before starting up 1 2 Faulty units must not be used Secure Titan spray gun using the safety catch on the trigger 3 connection must take place through a correctly Ensure that the unit is properly earthed The D earthed two pole and earth socket outlet Check allowable operating pressure of high pressure hose and spray gun em The instructions regarding regular cleaning and maintenance of the unit must be strictly observed Before any work is done on the unit or for every break in work the following rules must be observed 1
18. Take the sprayer to a Wagner authorized service center for repair Exceeded Pressure Limit Screen The Exceeded Pressure Limit screen appears when the sprayer pressure EXCEEDED PRESSURE LIMIT exceeds 3300 PSI 22 8 MPa Take the sprayer to a Wagner authorized service center for repair The Low Voltage screen appears when the sprayer shuts down because of low input voltage Check the power supply and correct the problem Restart the sprayer UNGONTROLLED COPY 15 Servicing Repairs at the unit 10 Servicing 10 1 General servicing Servicing of the unit should be carried out once annually by the WAGNER service 1 Check high pressure hoses device connecting line and plug for damage 2 Check the inlet valve outlet valve and filter for wear 10 2 High pressure hose Inspect the high pressure hose visually for any notches or bulges in particular at the transition in the fittings It must be possible to turn the union nuts freely 11 Repairs at the unit Switch the unit OFF Before all repair work Unplug the power plug from the outlet 11 1 Relief valve 1 Use a drift punch of 2 mm to remove the grooved pin Fig 12 Item 1 from the relief valve handle 2 2 Remove the relief valve handle 2 and cam base 3 3 Using a wrench remove the valve housing 4 from the pump manifold 6 4 Ensure that the seal 5 is seated correctly then screw the new valve housing 4 completely into the
19. alia Pty Ltd POB 286 Braeside Vic 3195 Australia Tel 03 95872000 Fax 03 95809120 wagnerewagnerspraytech cm au Wagner Spraytech UK Ltd The Coach House 2 Main Road Middleton Cheney OX17 2ND Great Britain i 0844 335 0517 Fax 0044 1295 269861 enquiry Qwagnerspraytech co uk Wagner Spraytech Ib rica S A P O Box 132 Crta N 340 KM 1 245 4 08750 Molins de Rey Barcelona Spain Tel 0034 93 6800028 Fax 0034 93 6800555 info 9 wagnerspain com Wagner Spraytech Scandinavia A S Helgesh j Alle 28 DK2605 Taastrup Denmark Tel 0045 43 271818 Fax 0045 43 430528 wagner wagner group dk Wagner Spraytech Scandinavia A S Helgesh j All 28 DK2605 Taastrup Denmark Tel 0046 42 150020 Fax 0046 42 150020 mailbox Qwagner se UNGONTROLLED COPY 23 Accessories illustration ProSpray 3 25 cn a E A A A TTT TTT Segel UNCONTROLLED COPY 24 ProSpray 3 25 Item Part No Description 1 0296 388 Spray gun AG 08 F thread 0296 386 Spray gun AG 08 G thread 0502 166 Spray gun AG 14 F thread 0502 119 Spray gun AG 14 G thread 2 0296 441 Pole gun 120 cm G thread 7 8 0296 443 Pole gun 120 cm F thread 11 16 0296 442 Pole gun 200 cm G thread 7 8 0296 444 Pole gun 200 cm F thread 11 16 0345 010 In line roller IR 100 9984 573 High pressure hose DN 4
20. e the outlet valve Unscrew both cylinder head screws Fig 15 Item 1 from the pump manifold 2 with a 3 8 inch hexagon socket head wrench Slide the pump manifold 2 and piston 3 forward until the piston is out of the T slot 9 on the slider assembly 4 Push piston 3 downward out of the pump manifold 2 Unscrew retainer nut 5 from the pump manifold 2 and remove piston guide 6 Remove upper packing 7 and lower packing 8 from the pump manifold 2 11 12 13 14 15 16 Clean pump manifold 2 Lubricate upper packing 7 and lower packing 8 with machine grease Insert upper packing Fig 16 with O ring 1 and protruding lip 2 downward i S Insert lower packing Fig 17 with the beveled edge 1 facing upward 1 _ 0 Insert piston guide Fig 15 Item 6 into the retainer nut 5 Screw retainer nut 5 into the pump manifold 2 and tighten by hand Push installation tool included with the replacement packings for the piston 3 from above onto the piston Lubricate installation tool and piston 3 with machine grease Guide piston 3 through the lower packings 8 into the pump manifold 2 from below Using a rubber mallet lightly tap the piston 3 from below until it can be seen above the pump manifold Remove installation tool from piston 3 UNGONTROLLED COPY Repairs at the unit 17 Carefully tighten retainer nut 5 w
21. g Operation aka 8 12 4 Ne e UE 20 4 1 High pressure hose spray gun and 12 5 TempSprayi iie eet eer ie bre paced esee orig 21 separating E UE 8 12 6 Pump RUNDET iis zani asna goveda det kanada dada 22 4 2 Control panel indicators 0eeak aaa 9 4 3 Pressure control knob settings 9 Sales and service Companies 23 4 4 Connection to the mains network 9 4 5 Cleaning preserving agent when Accessories for ProSpray 23 25 24 starting up of operation initially 10 Spare parts list for main assembly 26 4 6 Taking the unit into operation Spare parts list for fluid eectlon cece eee eeere rete 28 with coating material 0 eek 10 Spare parts list for drive assembly 30 4 7 Digital Electronic Spray Control DESC 10 Spare parts list of frame aaa 31 Spare parts list for suction system of stand 5 Spraying Iechnioue sse 12 and low bojyCalt iota rte eas 32 Spare parts list for upright cart 33 6 Handling the high pressure hose 12 Spare parts list for low boy cart 34 6 1 High pressure hose eese 12 Important notes on product liability 35 T Interruption of work eener 12 342 years guarantee for professional finishing 35 CE Declaration of conformity kakaa 36 8 Cleaning the unit sh
22. green earthing wire to either blade terminal The wire with insulation having a green outer surface with or without yellow stripes is the earthing wire and must be connected to the earthing pin Check with a qualified electrician or serviceman if the earthing instructions are not completely understood or if you are in doubt as to whether the product is properly earthed Do not modify the plug provided If the plug will not fit the outlet have the proper outlet installed by a qualified electrician Work or repairs at the electrical equipment These may only be carried out by a skilled electrician No liability is assumed for incorrect installation UNGONTROLLED COPY General view of application Description of unit 2 General view of application 2 1 Application Materials Release agents oils undercoats primers fillers synthetic resin based paints acrylic paints recommended nozzle size FineFinish 0 008 0 014 Emulsion paints latex paints recommended nozzle size 0 017 0 027 Anti corrosive agents flame retardants fabric adhesive recommended nozzle size 0 021 0 031 Airless scrapers recommended nozzle size 0 027 0 039 2 2 Coating materials Processible coating materials Pay attention to the Airless quality of the coating 1 materials to be processed Dilutable lacquers and paints or those containing solvents two component coating materials dispersions latex paints
23. h modifications or additions have been carried out for products where the serial number has been removed or is illegible for products to which attempts at repairs have been carried out by unauthorised persons for products with slight deviations from the target properties which are negligible with regard to the value and usability of the device for products that have been partially or fully taken apart 5 Additional regulations The above guarantees apply exclusively to products that have been bought by authorised specialist shops in the EU CIS Australia and are used within the reference country If the check shows that the case is not a guarantee case repairs are carried out at the expense of the buyer The above regulations manage the legal relationship to us concludingly Additional claims in particular for damages and losses of any type which occur as a result of the product or its use are excluded from the product liability act except with regard to the area of application Claims for liability for defects to the specialist trader remain unaffected German law applies to this guarantee The contractual language is German In the event that the meaning of the German and a foreign text of this guarantee deviate from one another the meaning of the German text has priority J Wagner GmbH Division Professional Finishing Otto Lilienthal Strasse 18 88677 Markdorf Federal Republic of Germany UNGONTROLLE
24. hen setting a security code for the first time the Enter Old Code Number screen will appear and you will need to enter 1111 ENTER NEW CODE NUMBER XXXX RE ENTER NEW NUMBER XXXX NEW CODE NUMBER ACCEPTED To inactivate the security function enter 1111 at the Enter New Code Number screen this is the default code that leaves the sprayer unlocked As a result the Main Screen will appear at sprayer startup PRIME Rapid Clean Screen The Rapid Clean screen appears when the pressure control knob is set at the RAPID CLEAN position and the PRIME SPRAY valve is in the PRIME position If there is no action at any menu screen for 30 1 ao the display will go back to the Main creen UNGONTROLLED COPY Spraying technique Handling the high pressure hose 5 Spraying technique Injection hazard Do not spray without the tip guard in place NEVER trigger the gun unless the tip is completely turned to either the spray or the unclog position ALWAYS engage the gun trigger lock before removing replacing or cleaning tip The key to a good paint job is an even coating over the entire surface Keep your arm moving at a constant speed and keep the spray gun at a constant distance from the surface The best spraying distance is 25 to 30 cm between the spray tip and the surface 25 30 cm i Keep the spray gun at right angles to the surface This means moving your entire arm back and f
25. icky or worn 6 Remove and clean or replace packings 7 Valve balls worn 7 Remove and replace valve balls 8 Valve seats worn 8 Remove and replace valve seats UNCONTROLLED COPY 14 ProSpray 3 25 Remedy in case of faults Type of malfunction Possible cause Measures for eliminating the malfunction D Coating material exits at the top Ji of the fluid section E Increased pulsation at the spray 1 gun F Poor spray pattern 1 G Unit loses power 1 Upper packing is worn Piston is worn Incorrect high pressure hose type Tip worn or too large Pressure too high Tip is too large for the coating material which is to be sprayed Pressure setting incorrect Volume too low Coating material viscosity too high Pressure setting too low Digital Electronic Spray Control DESC Error Messages The following error message screens appear whenever the Digital Electronic Spray Control DESC detects a problem with the sprayer Once a problem occurs and the error message appears the sprayer will shut down Before proceeding relieve any pressure remaining in the system valve position PRIME O Additionally follow all other warnings to reduce the risk of an injection injury injury from moving parts or electric shock Always unplug the sprayer before servicing Check Transducer Screen The Check Transducer screen appears when the transducer has become disconnected o
26. idental shutdown or startup Wear ear protection This unit can produce noise levels above 85 dB A Device weighs in excess of 18 kg Two person lift is required Never leave this equipment unattended Keep away from children or anyone not familiar with the operation of airless equipment Do not move unit while unit is running Do not spray on windy days HAZARD HAZARDOUS VAPORS Paints solvents insecticides and other materials can be harmful if inhaled or come in contact with body Vapors can cause severe nausea fainting or poisoning PREVENTION Use a respirator or mask if vapors can be inhaled Read all instructions supplied with the mask to be sure it will provide the necessary protection Wear protective eyewear Wear protective clothing as required by coating manufacturer 1 1 L PE AN Earthing Instructions Electric models must be earthed In the event of an electrical short circuit earthing reduces the risk of electric shock by providing an escape wire for the electric current This product is equipped with a cord having an earthing wire with an appropriate earthing plug The plug must be plugged into an outlet that is properly installed and earthed in accordance with all local codes and ordinances DANGER Improper installation of the earthing plug can result in a risk of electric shock If repair or replacement of the cord or plug is necessary do not connect the
27. ith adjusting wrench 23 18 Slide the top of the piston 3 into the T slot 9 on the slider assembly 4 19 Position the pump manifold 2 underneath the gear unit housing and push up until it rests against the gear unit housing 20 Attach pump manifold 2 to the gear unit housing 21 Screw pump manifold 2 tightly to gear unit housing 22 Lubricate O ring Fig 13 Item 6 between pump manifold 2 and inlet valve housing with machine grease Screw inlet valve housing to the pump manifold i 11 4 ProSpray 3 25 connection diagram EMI Filter White Ground Fuse block Switch Fuse Black Surge suppressor 2 Mn TUNER 3 E T Unit on high rider cart Thread the siphon tube into the inlet valve and tighten securely Make sure to wrap the threads on the down tube with PTFE tape before assembly Replace the return hose into the hose clip on the siphon tube Unit on stand low boy cart Insert the elbow on the siphon assembly into the bottom of the pusher stem housing Push the retaining clip up into the groove inside the foot valve housing to secure the siphon assembly in position Place the return tube over the return tube fitting and secure with the clip Install front cover Power Cord Capacitor Motor controller LE D Hall sensor Potentiometer Display wire assembly Pressure sensor UNCONTROLLED COPY 18 ProSpray 3 25 Appendix 12 Appendix 12 1 Selection
28. ldment 3 0278 373 Wheel 2 4 0294 534 Spacer 4 5 9890 104 Axle cap 2 6 0295 608 Screw 2 7 0509 386 Washer 6 8 0294 635 Plug 2 9 9885 571 Plug 2 UNGONTROLLED COPY 33 Spare parts list ProSpray 3 25 Low boy cart Item Part No Description 9890 104 Axle cap 2 0294 534 Spacer 4 0270 394 Wheel 2 0295 610 Pin 2 0295 609 Washer 2 0295 607 Sleeve 2 9841 504 Spring button 2 0290 200 Handle 0558 463 Cart weldment 0294 635 Plug 2 0507 397 Drip cup 9805 230 Screw 2 9885 571 Plug 2 0295 608 Screw 2 15 0507 786 Washer 6 UNCONTROLLED COPY 34 ProSpray 3 25 DOIN OD aA R o rm Important notes on product liability As a result of an EC regulation being effective as from January 1 1990 the manufacturer shall only be liable for his product if all parts come from him or are released by him and if the devices are properly mounted and operated If the user applies outside accessories and spare parts the manufacturer s liability can fully or partially be inapplicable in extreme cases usage of the entire device can be prohibited by the competent authorities employer s liability insurance association and factory inspectorate division Only the usage of original WAGNER accessories and spare parts guarantees that all safety regulations are observed 3 2 years guarantee for professional finishi
29. lockwise 3 to minimum pressure 3 Open the relief valve 4 valve position PRIME O circulation Switch the unit 5 ON Wait until the cleaning agent exudes from the return hose Pull the trigger of the spray gun Spray the cleaning agent from the unit into an open collecting container 4 5 6 Close the relief valve valve position SPRAY 77 spray 7 8 4 6 material 1 Depending on the model swivel or immerse the suction tube Fig 7 Item 1 or the suction hose and return hose 2 into the coating material container 2 Turn the pressure control knob counterclockwise 3 to minimum pressure 3 Open the relief valve 4 valve position PRIME O circulation 4 Switch the unit 5 ON 5 Wait until the coating material exudes from the return hose 6 Close the relief valve valve position SPRAY 77 spray 7 Trigger the spray gun several times and spray into a collecting container until the coating material exits the spray gun without interruption 8 Increase the pressure by slowly turning up the pressure control knob Check the spray pattern and increase the pressure until the atomization is correct Taking the unit into operation with coating Always turn the pressure control knob to the lowest setting with good atomization 9 The unit is ready to spray 4 7 Digital Electronic Spray Control DESC The Digital Electronic Spray Control DESC increases the functionality of the sprayer I
30. lt AC 50 60 Hz 4 1 6 0A 230VAC 3x1 5mm 6m High pressure hose spray gun and separating oil 1 Screw the high pressure hose 2 to the coating material 1100 Watt outlet Fig 3 Item 1 221 bar 22 1 MPa 2 Screw the spray gun 3 with the selected tip onto the high pressure hose 2 6 l min 3 Tighten the union nuts at the high pressure hoses firmly 0 027 inch 0 69 mm so that coating material does not leak 43 C 25 000 MPa s 17 9 kg 274 kg 27 4 kg DN 6 mm 15 m connection thread M 16 x 1 5 436 x 369 x 416 mm 611 x 481 x 734 mm 1148 x 541 x 485 mm 80 dB A 4 Remove the oil cup cap with a straight slot screwdriver 5 Fill the oil cup with EasyGlide Fig 4 until the oil gauge 4 is showing that it is full EasyGlide prevents increased wear and tear to the packings A Attention 6 Replace oil cup cap 7 Press oil button 2 5 times to prime the oiler Press once for every eight hours of usage to lubricate the fluid section 8 Fully depress the pusher stem to make sure the inlet ball is free Transportation in vehicle Secure the unit with a suitable fastening UNCONTROLLED COPY 8 ProSpray 3 25 Starting operation 4 2 Control Panel Indicators The following is a description of the control panel indicators com Li Pressure Indicator Service e Indicator Pressure Indicator The pressure indicator shows the current operating pressure of the sprayer It ha
31. mm 7 5 m with stainless steel nipple 1 4 9984 574 High pressure hose DN 6 mm 15 m for dispersion 1 4 9984 575 High pressure hose DN 6 mm 30 m for dispersion 1 4 0034 038 Double socket for coupling high pressure hoses 1 4 x 1 4 0034 950 Metex Reuse Reuse for pre filtering of coating material in vessel Place suction pipe in the reuse 0034 952 Sieve package 5 pcs for paint 0034 951 Sieve package 5 pcs for dispersion 0034 383 Gun filter red 1 piece 180 mesh extra fine 0097 022 Gun filter red 10 pieces 180 mesh extra fine 0043 235 Gun filter yellow 1 piece 100 mesh fine 0097 023 Gun filter yellow 10 pieces 100 mesh fine 0034 377 Gun filter white 1 piece 50 mesh medium 0097 024 Gun filter white 10 pieces 50 mesh medium 0089 323 Gun filter green 1 piece 30 mesh coarse 0097 025 Gun filter green 10 pieces 30 mesh coarse 8 0097 108 TipClean Cleaning Set for easy cleaning and conservation of nozzles 0508 619 EasyGlide special oil 118ml 0508 620 EasyClean cleaning and conservation agent 118 ml UNGONTROLLED COPY 25 Spare parts list ProSpray 3 25 Main Assembly GB 2099 1 AS 3112 GB 1002 1 IRAM 2073 0552 322 0558 434 0558 435 220V 240V 220V 240V 220V 240V 6m 6m 6m ProSpray 3 25 Item Part No 0290 230 Description Motor sh
32. n are thick layers of highly viscous coating material for large areas and a high consumption of material A piston pump takes in the coating material by suction and conveys it to the tip Pressed through the tip at a pressure of up to a maximum of 221 bar 22 1 MPa the coating material is atomised This high pressure has the effect of micro fine atomisation of the coating material As no air is used in this process it is described as an AIRLESS process This method of spraying has the advantages of finest atomisation cloudless operation and a smooth bubble free surface As well as these the advantages of the speed of work and convenience must be mentioned 3 2 Functioning of the unit In the following there is a short description of the technical construction for better understanding of the function WAGNER ProSpray units are electrically driven high pressure spraying units A gear unit transfers the driving force to a crankshaft The crankshaft moves the pistons of the material feed pump up and down The inlet valve is opened automatically by the upwards movement of the piston The outlet valve is opened when the piston moves downward The coating material flows under high pressure through the high pressure hose to the spray gun When the coating material exits from the tip it atomizes The pressure regulator controls the volume and the operating pressure of the coating material UNCONTROLLED COPY 6 ProSpray 3 25
33. ng Wagner professional guarantee Status 01 02 2009 1 Scope of guarantee All Wagner professional colour application devices hereafter referred to as products are carefully inspected tested and are subject to strict checks under Wagner quality assurance Wagner exclusively issues extended guarantees to commercial or professional users hereafter referred to as customer who have purchased the product in an authorised specialist shop and which relate to the products listed for that customer on the Internet under www wagner group com profi guarantee The buyer s claim for liability for defects from the purchase agreement with the seller as well as statutory rights are not impaired by this guarantee We provide a guarantee in that we decide whether to replace or repair the product or individual parts or take the device back and reimburse the purchase price The costs for materials and working hours are our responsibility Replaced products or parts become our property 2 Guarantee period and registration The guarantee period amounts to 36 months For industrial use or equal wear such as shift operations in particular or in the event of rentals it amounts to 12 months Systems driven by petrol or air are also guaranteed for a 12 month period The guarantee period begins with the day of delivery by the authorised specialist shop The date on the original purchase document is authoritative For all products bought in a
34. ns before operating equipment Follow all appropriate local state and national codes governing ventilation fire prevention and operation Pulling the trigger causes a recoil force to the hand that is holding the spray gun The recoil force of the spray gun is particularly powerful when the tip has been removed and a high pressure has been set on the airless pump When cleaning without a spray tip set the pressure control knob to the lowest pressure Use only manufacturer authorized parts User assumes all risks and liabilities when using parts that do not meet the minimum specifications and safety devices of the pump manufacturer Before each use check all hoses for cuts leaks abrasion or bulging of cover Check for damage or movement of couplings Immediately replace the hose if any of these conditions exist Never repair a paint hose Replace it with another earthed high pressure hose Make sure power cord air hose and spray hoses are routed in such a manner to minimize slip trip and fall hazard Clean up all material and solvent spills immediately to prevent slip hazard ALWAYS follow the material manufacturer s instructions for safe handling of paint and solvents Do not use this unit in workshops that are covered under the explosion prevention regulations Always unplug cord from outlet before working on equipment electric units only Always keep the power cord plug in sight during usage to prevent any acc
35. o prevent static sparks Useonly conductive or earthed high pressure fluid hose Gun must be earthed through hose connections Power cord must be connected to a grounded circuit electric units only The unit must be connected to an earthed object Use the green earthing wire to connect the unit to a water pipe steel beam or other electrically earthed surface Follow material and solvent manufacturer s warnings and instructions Be familiar with the coating material s MSDS sheet and technical information to ensure safe use Do not use materials with a flashpoint below 21 C 70 F Flashpoint is the temperature at which a fluid can produce enough vapors to ignite Uselowest possible pressure to flush equipment UNCONTROLLED COPY ProSpray 3 25 Safety regulations General view of application HAZARD EXPLOSION HAZARD DUE TO INCOMPATIBLE MATERIALS Will cause severe injury or property damage PREVENTION Do not use materials containing bleach or chlorine Do not use halogenated hydrocarbon solvents such as methylene chloride and 1 1 1 trichloroethane They are not compatible with aluminum and may cause an explosion If you are unsure of a material s compatibility with aluminum contact your coating s supplier HAZARD GENERAL This product can cause severe injury or property damage PREVENTION Read all instructions and safety precautio
36. ol system at sprayer startup Valse Pressing the 2 key switches between PSI and MPa units of measure Press the 1 key to scroll through the remaining menu screens 25 010 2259 For sprayers equipped with an nine language Digital Electronic Spray Control DESC Pressing the 2 key at the Main Screen switches between MPa and Bar units of measure Pressing the 3 key at the Main Screen changes the language of the text on the display There are a total of nine languages available Each time the 3 key is pressed a different language will appear The languages in order of appearance are English Spanish French German Danish Italian Swedish Dutch and Portuguese UNCONTROLLED COPY 10 ProSpray 3 25 Starting operation Volume Pumped Screen The Volume Pumped screen shows the VOLUME PUMPED total number of gallons or liters sprayed DER SELECT 4 by the sprayer To select the Volume Pumped screen MR X 2 press the 4 key MENU LITRES LITRES pa MENU 1 GALLONS 2 Job Volume Screen The Job Volume screen allows the user NU ULT to reset a liter counter to track usage on specific jobs To select the Job Volume screen press KRSTIO XXXX the 4 key MENU 1 RESET 3 Unit Serial Screen The Unit Serial screen shows the sprayers serial number UNIT SERIAL MENU 1 SELECT 4 SER XXXXXXXXXX To select the Unit Serial screen press Iesum the 4 key Timers Screen The Timers screen shows the t
37. orth rather than just flexing 6 Keep the spray gun perpendicular to the surface otherwise one end of the pattern will be thicker than the other Trigger gun after starting the stroke Release the trigger before ending the stroke The spray gun should be moving when the trigger is pulled and released Overlap each stroke by about 3096 This will ensure an even coating 25 30 cm 25 30 cm If very sharp edges result or if there are streaks in the spray jet increase the operating pressure or dilute the coating material 6 Handling the high pressure hose Avoid sharp bending or kinking of the high pressure hose The smallest bending radius amounts to about 20 cm Do not drive over the high pressure hose Protect against sharp objects and edges A 6 1 High pressure hose The unit is equipped with a high pressure hose specially suited for piston pumps 7 Danger of injury through leaking high pressure hose Replace any damaged high pressure hose immediately Never repair defective high pressure hoses yourself Only use WAGNER original high pressure hoses in order to ensure functionality safety and durability Interruption of work 1 Open the relief valve valve position PRIME circulation 2 Switch the unit OFF 3 Turn the pressure control knob counterclockwise to minimum pressure Pull the trigger of the spray gun in order to release the pressure from the high pressure hose and sp
38. otal time TIMERS the sprayer has been turned on as well WPS SE as the total time the sprayer has been running pumping To select the Timers screen press the a 4 key XXXX XXXX Job Timers Screen The Job Timers screen allows the user to reset the ON TIME and RUN TIME ESSE to track time on specific jobs JOB TIMERS SELECT 4 JOB ON X RESET 3 To select the Job Timers screen press the 4 key JOB ON screen will appear Press 3 to reset Press 1 to continue to JOB RUN screen Press 3 to reset Press 1 to scroll through the remaining menu screens MENU 1 JOB RUN X MENU 1 RESETS Service Time Screen The Service Time screen allows the user SERVICE TIME to set a service time interval in hours BEES gt Below the set time the screens shows the current amount of hours on the sprayer since the last activation of the service timer To select the Service Timer screen press the 4 key To set the service time press the 2 SERVICE up and or the 3 down keys to tho SNAGS desired time run hours will increase decrease in increments of 1 for each time you press a key When the service time interval is set and met by the run hours the display will show a Service Required screen The pump will remain functional To return to the Main Screen press the 1 key Doing so will reset the Service and Run Hours displayed on the Service Screen back to 0 XX XX Security
39. ove the pusher stem clip and slide the pusher stem housing 7 from the inlet valve housing 1 8 Unscrew the inlet valve housing Fig 13 Item 1 from the pump manifold 9 Remove the lower seal 2 lower ball guide 3 inlet valve ball 4 inlet valve seat 5 and O ring 6 10 Clean all the parts with the corresponding cleaning agent Check the inlet valve housing 1 inlet valve seat 5 and inlet valve ball 4 for wear and replace the parts if necessary If the worn inlet valve seat 5 is unused on one side install it the other way round UNCONTROLLED COPY ProSpray 3 25 Repairs at the unit Unscrew outlet valve housing Fig 14 Item 8 from the piston 9 with adjusting wrench Remove the upper ball cage 11 crush washer 10 outlet valve ball 12 and outlet valve seat 13 Clean all the parts with the corresponding cleaning agent Check outlet valve housing 8 outlet valve seat 13 outlet valve ball 12 crush washer 10 and upper ball cage 11 for wear and replace parts if necessary If the worn outlet valve seat 13 is unused on one side install it the other way round Carry out installation in the reverse order Lubricate O ring Fig 13 Item 6 with machine grease and ensure proper seating in the inlet valve housing Fig 13 Item 1 11 3 Packings 1 2 3 Remove inlet valve housing in accordance with the steps in Chapter 11 2 Page 16 It is not necessary to remov
40. r is defective Take the sprayer to a Wagner authorized service center for repair Check Motor Screen The Check Motor screen appears when the motor or motor sensor is defective Take the sprayer to a Wagner authorized service center for repair Low Voltage Screen Remove and replace packing Remove and replace piston Only use WAGNER original high pressure hoses in order to ensure functionality safety and durability Replace tip Turn pressure control knob to a lower number Replace tip see Tip table on Page 20 Turn pressure control knob until a satisfactory spraying pattern is achieved Clean or replace all filters Thin out according to the manufacturer s instructions Turn pressure control knob clockwise to increase High Motor Temperature Screen The High Motor Temperature screen appears when the temperature of HIGH MOTOR TEMPERATURE the motor has risen too high Take the sprayer to a Wagner authorized service center for repair High Control Temperature Screen The High Control Temperature screen appears when the temperature of the Digital Electronic Spray Control DESC has risen too high Take HIGH CONTROL TEMPERATURE the sprayer to a Wagner authorized service center for repair High Mechanical Load The High Mechanical Load screen appears when the sprayer shuts down because of high current or when the sprayer goes into current HIGH LOAD CHECK MECHANISM fold back mode
41. ray gun Secure the spray gun refer to the operating manual of the spray gun If a standard tip is to be cleaned see Page 19 Section 12 2 If a non standard tip is installed proceed according to the relevant operating manual Depending on the model leave the suction tube or the suction hose and return hose immersed in the coating material or swivel or immerse it into a corresponding cleaning agent s e o N If fast drying or two component coating material is used ensure that the unit is rinsed with a suitable cleaning agent within the processing Attention time UNCONTROLLED COPY 12 ProSpray 3 25 Cleaning the unit shutting down 8 Cleaning the unit shutting down A clean state is the best method of ensuring operation without problems After you have finished spraying clean the unit Under no circumstances may any remaining coating material dry and harden in the unit The cleaning agent used for cleaning only with an ignition point above 21 C must be suitable for the coating material used Secure the spray gun refer to the operating manual of the spray gun Clean and remove tip For a standard tip refer to Page 19 Section 12 2 If a non standard tip is installed proceed according to the relevant operating manual 1 2 3 4 Remove suction hose from the coating material Close the relief valve valve position SPRAY spray Switch the unit ON Pull the trigger of
42. replace the filter Carry out cleaning with a hard brush and an appropriate cleaning agent 8 3 Cleaning the high pressure filter Clean the filter cartridge regularly A soiled or clogged high pressure filter can cause a poor spray pattern or a clogged tip 1 2 3 Turn the pressure control knob counterclockwise to minimum pressure Open the relief valve valve position PRIME circulation Switch the unit OFF N Unplug the power plug from the outlet 4 Unscrew the filter housing Fig 10 Item 1 with a strap wrench Pull the filter cartridge 2 from the bearing spring 3 Clean all the parts with the corresponding cleaning agent If necessary replace the filter cartridge Check the O ring 4 replace it if necessary Place the bearing ring 5 against the bearing spring 3 Slide the filter cartridge 2 over the bearing spring Screw in filter housing 1 and tighten it as far as possible with the strap wrench UNGONTROLLED COPY Cleaning the unit shutting down Remedy in case of faults 8 4 Cleaning Airless spray gun Assembly 1 Rinse Airless spray gun with an appropriate cleaning u eech EE cone ime th gun E 2 Screw in grip 2 into the gun housing and tighten 2 Clean tip thoroughly with appropriate cleaning agent so dol mane into the gun housing and tighten that no coating material residue remains 3 Slot in protective guard 1 3 Thoroughly clean the outside
43. roud 9800 340 Ground screw 0551 757 0290 225 Transducer jumper Electronic cover 0290 229 Belly pan 9802 266 0508 559 Screw 2 Screw 2 0290 228 Door 0509 218 0558 460 Screw 2 Plug Strap 9805 317 0290 212 Screw 2 Handle cover back 0290 213 Handle cover front 0522 210 Drive assembly Mounting plate 9852 344 Fuse 8A 0509 218 0290 278 Screw 4 Face plate oiler assembly 9804 916 Screw 0558 307A 0509 218 Control panel assembly complete includes items 30 37 Screw 4 9805 348 Screw 4 0509 636 0558 298A Plug 2 Fluid section assembly 0290 205 Pusher assembly stand and low boy cart models 0290 206 0508 553 Pusher assembly upright cart models Screw 2 0508 559 Screw 0551 705 0290 227 Siphon assembly stand and low boy cart models Control panel cover with label 0507 749 Nut with seal 0290 202 0290 218 Set screw Knob 9850 936 Switch 0290 220 0508 579 Digital Electronic Spray Control DESC display Potentiometer 0522 007 LED assembly 0508 549 0508 550 Washer 2 Screw 2 0508 551 Pail hook 0507 783 0290 224 Clip Suction tube 0508 293 Retun tube 0509 218 0522 424 Screw 4 EMI filter 20A 9800 340 Ground screw 2 0558 452 Australia only Bracke
44. s three different indications blinking yellow solid yellow and solid green Blinking Yellow When the pressure indicator is blinking yellow the sprayer is operating between 0 and 1 4 MPa 14 bar A blinking yellow pressure indicator means The sprayer is plugged in and turned ON The sprayer is at priming pressure little or no pressure It is safe to move the relief valve between positions It is safe to change or replace the spray tip when the pressure control knob is set at a higher pressure and the relief valve is in the SPRAY position either the spray tip is worn or the sprayer is in need of service repair If the pressure indicator begins blinking yellow Solid Yellow When the pressure indicator is solid yellow the sprayer is operating between 1 4 MPa 14 bar and 12 MPa 120 bar A solid yellow pressure indicator means The sprayer is at the proper pressure setting for spraying stain lacquer varnish and multi colors Solid Green When the pressure indicator is solid green the sprayer is operating between 12 MPa 120 bar and 23 MPa 230 bar A solid green pressure indicator means The sprayer is at the proper pressure setting for spraying oil based and latex house paints The sprayer is operating at peak performance at a high pressure setting If the pressure indicator goes to solid yellow when the pressure is set so that it starts at solid green it indicates one of the following a Tip Wear Indicator
45. t cover UNGONTROLLED COPY 27 Spare parts list ProSpray 3 25 Fluid section 28 ProSpray 3 25 Item Part No Description 0509 594 Retainer 0509 584 Piston guide Upper packing 0551 756 Transducer assembly 0507 517 Pipe plug 0290 209 Pump manifold 0509 873 Fitting Lower packing 0552 489 Bushing 0290 277 Piston rod 0551 262 Upper cage 0551 263 Crush washer 50164 Outlet valve ball 0551 620 Outlet valve seat 13481 Outlet valve retainer 0509 591 Lower ball guide 0509 583 Inlet valve ball 0551 534 Inlet valve seat 0509 582 O ring PTFE 0509 581 Inlet valve seal 0290 216 Inlet valve housing 9871 160 O ring 0508 748 Filter 0508 603 Bearing ring 0508 601 Filter housing 0508 602 Conical spring 0508 749 Bearing spring 0508 604 O ring 0507 745 Gasket 0507 690 Bypass valve assembly 0507 931 Cam base 0508 744 Relief valve knob 5006 543 Groove pin 9885 612 Return tube fitting 0509 151 Piston assembly includes items 10 15 0290 201 Repacking kit includes items 2 3 8 11 14 and 16 20 47266 Relief valve kit includes items 29 33 soo olanialolni UNGONTROLLED COPY 29 Spare parts list ProSpray 3 25 Drive Assembly Item Part
46. t is 221 bar 22 1 MPa 3200 PSI fluid pressure 9 DO O gt amp AA PREVENTION NEVER aim the gun at any part of the body NEVER allow any part of the body to touch the fluid stream DO NOT allow body to touch a leak in the fluid hose NEVER put your hand in front of the gun Gloves will not provide protection against an injection injury ALWAYS lock the gun trigger shut the fluid pump off and release all pressure before servicing cleaning the tip guard changing tips or leaving unattended Pressure will not be released by turning off the engine The PRIME SPRAY valve or pressure bleed valve must be turned to their appropriate positions to relieve system pressure ALWAYS keep tip guard in place while spraying The tip guard provides some protection but is mainly a warning device NEVER use a spray gun without a working trigger lock and trigger guard in place ALWAYS remove the spray tip before flushing or cleaning the system The paint hose can develop leaks from wear kinking and abuse A leak can inject material into the skin Inspect the hose before each use All accessories must be rated at or above the maximum operating pressure range of the sprayer This includes spray tips guns extensions and hose NOTE TO PHYSICIAN Injection into the skin is a traumatic injury It is important to treat the injury as soon as possible DO NOT delay treatment to research toxicity Toxici
47. t is installed directly below the pressure control knob on the control panel It consists of a display and four function keys The display shows various menu screens that allow the user to customize and monitor sprayer operation using the function keys Displa SET MPa 23 0 pay ACTUAL MPa 22 5 Function Keys Function Keys The function keys are numbered 1 4 Each key is labeled with an additional function as well 1 Menu Key Pressing the 1 key scrolls through the available menu screens or performs a function described on the active menu screen 2 Key Pressing the 2 key performs a function described on the active menu screen or increases a value 3 Key Pressing the 3 key performs a function described on the active menu screen or decrease a value 4 Select Key Pressing the 4 key selects the active menu screen or performs a function described on the active menu screen um 1 zas 2 B 25 The pressure control knob overrides the Digital Electronic Spray Control DESC settings Anytime the pressure control knob is turned the sprayer pressure will change accordingly Menu Screens Several menu screens are available for the user to customize and monitor sprayer operation They include Main Screen Volume Pumped Job Volume Unit Serial Timers Job Timers Service Time Security Code Prime and Rapid Clean Main Screen The Main Screen is the default screen Rama for the contr
48. the guarantee certificate must be included The costs as well as the risk of loss or damage to the product in transit or by the centre that accepts the guarantee claims or who delivers the repaired product are the responsibility of the customer 4 Exclusion of guarantee Guarantee claims cannot be considered for parts that are subject to wear and tear due to use or other natural wear and tear as well as defects in the product that are a result of natural wear and tear or wear and tear due to use This includes in particular cables valves packaging jets cylinders pistons means carrying housing components filters pipes seals rotors stators etc Damage due to wear and tear that is caused in particular by sanded coating materials such as dispersions plaster putty adhesives glazes quartz foundation inthe event of errors in devices that are due to non compliance with the operating instructions unsuitable or unprofessional use incorrect assembly and or commissioning by the buyer or by a third party or utilisation other than is intended abnormal ambient conditions unsuitable coating materials unsuitable operating conditions operation with the incorrect mains voltage supply frequency over operation or defective servicing or care and or cleaning for errors in the device that have been caused by using accessory parts additional components or spare parts that are not original Wagner parts for products to whic
49. the tip with the help of a magnifying glass and if necessary repeat points 4 to 6 Noah on 12 3 Spray gun accessories Flat jet adjusting tip up to 250 bar 25 MPa Spray width at about 30 cm Flat jet Contact protection Tip marking Bore mm removal of spray object Use adjusting tip for the flat jet adjustment tip Pressure 100 bar 10 MPa Order No 15 0 13 0 46 5 35cm Paints 0999 057 20 0 18 0 48 5 50cm Paints fillers 0999 053 28 0 28 0 66 8 55cm Paints dispersions 0999 054 41 0 43 0 88 10 60 cm Rust protection 0999 055 paints dispersions 49 0 53 1 37 10 40 cm Large area coats 0999 056 Order No 0097 294 Tip extension with slewable Tip extension Y g ID knee joint 3t 20 ay without tip 15 cm F thread Order no 0556 051 15 cm G thread Order no 0556 074 Length 100 cm Order no 0096 015 30 cm F thread Order no 0556 052 30 cm G thread Order no 0556 075 Length 200 cm Order no 0096 016 45 cm F thread Order no 0556 053 45 cm G thread Order no 0556 076 Length 300 cm Order no 0096 017 60 cm F thread Order no 0556 054 60 cm G thread Order no 0556 077 UNGONTROLLED COPY 19 Appendix 12 4 Airless tip table WAGNER without tip without tip Trade Tip 2 F thread 11 16 16 UN G thread 7 8 14 UN up to 270 bar for Wagner spray guns for Graco Titan spray guns 27
50. ty is a concern with some coatings injected directly into the blood stream Consultation with a plastic surgeon or reconstructive hand surgeon may be advisable HAZARD EXPLOSION OR FIRE Solvent and paint fumes can explode or ignite Severe injury and or property damage can occur PREVENTION Provide extensive exhaust and fresh air introduction to keep the air within the spray area free from accumulation of flammable vapors Avoid all ignition sources such as static electricity sparks electrical appliances flames pilot lights hot objects and sparks from connecting and disconnecting power cords or working light switches Plastic can cause static sparks Never hang plastic to enclose spray area Do not use plastic drop cloths when spraying flammable materials Always flush unit into separate metal container at low pump pressure with spray tip removed Hold gun firmly against side of container to ground container and prevent static sparks Donotsmoke in spray area Fire extinguisher must be present and in good working order Place sprayer at least 6 1 m 20 feet from the spray object in a well ventilated area add more hose if necessary Flammable vapors are often heavier than air Floor area must be extremely well ventilated The pump contains arcing parts that emit sparks and can ignite vapors The equipment and objects in and around the spray area must be properly grounded t
51. uthorised specialist shops from 01 02 2009 the guarantee period is extended to 24 months providing the buyer of these devices registers in accordance with the following conditions within 4 weeks of the day of delivery by the authorised specialist shop Registration can be completed on the Internet under www wagner group com profi guarantee The guarantee certificate is valid as confirmation as is the original purchase document that carries the date of the purchase Registration is only possible if the buyer is in agreement with having the data being stored that is entered during registration When services are carried out under guarantee the guarantee period for the product is neither extended nor renewed Once the guarantee period has expired claims made against the guarantee or from the guarantee can no longer be enforced 3 Handling If defects can be seen in the materials processing or performance of the device during the guarantee period guarantee claims must be made immediately or at the latest within a period of 2 weeks The authorised specialist shop that delivered the device is entitled to accept guarantee claims Guarantee claims may also be made to the service centres named in our operating instructions The product has to be sent without charge or presented together with the original purchase document that includes details of the purchase date and the name of the product In order to claim for an extension to the guarantee
52. utting down 13 8 4 Cleaning unit from outside sese 13 8 2 Suction filler uiii anane renais 13 8 3 Cleaning the high pressure filter 13 8 4 Cleaning Airless spray oun 14 UNGONTROLLED COPY Safety Regulations 1 Safety regulations for Airless spraying This manual contains information that must be read and understood before using the equipment When you come to an area that has one of the following symbols pay particular attention and make certain to heed the safeguard gt gt Attention This symbol indicates a potential hazard that may cause serious injury or loss of life Important safety information will follow This symbol indicates a potential hazard to you or to the equipment Important information that tells how to prevent damage to the equipment or how to avoid causes of minor injuries will follow A hazard symbol such as this one refers to a specific task related risk Be sure to heed the safeguard Notes give important information which should be given special attention HAZARD INJECTION INJURY A high pressure stream produced by this equipment can pierce the skin and underlying tissues leading to serious injury and possible amputation DO NOT TREAT AN INJECTION INJURY AS A SIMPLE CUT Injection can lead to amputation See a physician immediately The maximum operating range of the uni
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