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IHH500 User Manual

1. 60 6 14L10 1 First Peak TEID uud ecce vz coe ete ote rte Cree ete roh etu et ot eere rece EEO EEEa 60 614 102 First Valley RULID 60 6 1 4 10 3 MIN MAX Differentiation cccecccccceeccscccssssecccssescesscscecsssecscseseesessesseesssssseceseseessesees 60 6 14 10 4 Alarm Limit High er errtr etti rie estes sete saast tdr ru sea sees a SS EERS auaa un 60 6 14 10 Alarmi Eimut LOW ses iier e E RODEO 60 6 1 4 10 6 Auto Reset Ditmetu us ie rne k sE ERE ERE AEEA TE 60 OND Save Changeset E N A valves buctiuesnaies 61 616 Delete Channels ces cb cdee tess RR sans endo diaviecseebastuskeas DERE oe 63 6 2 DYStEM SeHING sid ooo biens tei eet eb or EOS Eh DR ane Eh ERO SEHR RUE 66 6 21 Digit Selecion an eea oa E E EA ES S RE H TH RC AE ede Ee 67 6 2 2 ChanunelSelect sient i E D EE IR RE PR a tn e ERE 68 6 2 MOVING AV Fage soie iiie deor Hare et iced IE hae EAR EEGA 69 6 224 Sampling Rates ccc isse eee GIOI RERO tasbevtsvaveddsssave seas vesechapuastanasassedeas suite 71 6 2 5 Peak Valley M 72 6 2 07 Auto Reset cu eet nee e Re RR FER ERN TERR cashes sudeed cade ARS REER TEENS TAPER EE REC EER NOR ERR NE RE EAEE 74 6 2 7 Alarmi Cone Uralo eco eiit etudes e E E EEAS SE EE EEEE 75 628 Alarmi ACH VEY ER 76 6 3 Data LOP PINO erroreren siii ionos M 77 6 3 1 11012
2. Scroll to LIMIT amp THD from NEW CHANNEL using the A V keys and press ENTER LIMIT amp THD can also be selected from EDIT CHANNEL to make modifications on the existing channels except channel one Sensor Solution Source EM1001 C ty ty s M Y D Y Load Torque Pressure Multi Axis Calibration Instruments Software YISOx Yisow 47 yISOY yISOY 2 ce aye www futek com 9001 2008 17025 2005 U S Manufacturer 10 Thomas Irvine CA 92618 USA Tel 949 465 0900 ADVANCED SENSOR TECHNOLOGY INC Fax 949 465 0905 6 1 3 10 1 First Peak THD Scroll to from using the A V keys and press ENTER Use the arrow keys to move the cursor among the digits and select the desired number for the First Peak The sign value can also be changed from positive to negative in case a bi directional sensor is configured A confirmation message will be displayed confirming operation was successfully executed See Figures no 1 and 2 on page 50 for examples of threshold levels on one directional and two directional sensors Sensor Solution Source EM1001 C So Sox Load Torque Pressure Multi Axis Calibration Instruments Software 48 YIsoy Yo yy e E e www futek com 9001 2008 17025 2005 U S Manufacturer 10 Thomas Irvine CA 92618 USA Tel 949 465 0900 ADVANCED SENSOR TECHNOLOGY INC Fax 949 465 0905 6 1 3 10 2 First Valley THD Scroll to from using the A
3. s s M Y D Y Load Torque Pressure Multi Axis Calibration Instruments Software 6 riot M ISO Y Sensor Solution Source EM1001 C we ty QV E e E e www futek com 9001 2008 17025 2005 U S Manufacturer 10 Thomas Irvine CA 92618 USA Tel 949 465 0900 ADVANCED SENSOR TECHNOLOGY INC Fax 949 465 0905 3 Important Information for IHH500 3 1 Performance The IHH500 is a microcontroller based digital handheld instrument that monitors the activity of a vast range of sensors This includes Wheatstone bridge strain gauge and amplified output Torque Force Pressure Displacement sensors All of the measurements are based on a high accuracy low noise 24 bit resolution Analog to Digital Converter with a non linearity of 0 001 and a temperature coefficient factor of less than 5 PPM zero and span drift All analog components not only those ones that provide the requirements for ADC such as reference voltage but also the ones which are employed for analog output excitation voltage and input output buffers are low noise low distortion low temperature coefficient and high precision accuracy parts The combination of these components along with a high speed micro controller integrated with a precision DAC controller has provided a high accuracy instrument which is able to measure the activity of a 2 mV V sensor with up to a 500 000 count total noise free base The high precision DAC controller has been exploite
4. 949 465 0905 FUTEK ADVANCED SENSOR TECHNOLOGY INC Solid State Relays Part G3VM 2F Application Alarm relay 1 2 Maximum Output Voltage 250 V AC or DC Maximum Output Current 120mA Note Internally limited and protected to 110 V 100 mA Available in Elite Version Only Liquid Crystal Display LCD Part Brand Number of Characters Width No of Lines Lines Backlight Type amp Color Fluid Type Image Positive or Negative amp LCD glass Color Polarizer Film Type Wide WT Temperature Range amp Viewing Angle O clock Character Set CGROM Controller Mounting detail 2 pin male connector 2 pin Female connector 4 pin male connector 4 pin Female connector 8 pin male connector 8 pin Female connector 12 pin male connector 12 pin Female connector Power Output Part Nominal Output1 Nominal Output2 Application Response Times Conversion capture rate Sensor Solution Source Load Torque Pressure Multi Axis Calibration Instruments Software www futek com CFAH1604B TMI ET Crystalfontz America Inc 16 Characters 4 Lines T LED white M STN Negative blue I Transmissive WT 6 00 English and European fonts T Sitronix ST7066U 99 5101 00 02 IP66 09 0104 99 02 IP66 99 5109 00 04 IP66 09 0112 99 04 IP66 99 5171 00 08 IP66 09 0174 99 08 IP66 99 5129 00 12 IP66 09 0132 90 12 IP66 DCP020515DU LM2671 24 V 50 mA 5 V 50 mA Exc
5. Peak Hold Valley Hold mode will Hold on to the maximum peak and minimum valley values 3 s M Y D Y Load Torque Pressure Multi Axis Calibration Instruments Software 72 riot ISO EO Sensor Solution Source EM1001 C ty y QW yy e E e www futek com 9001 2008 17025 2005 U S Manufacturer 10 Thomas Irvine CA 92618 USA Tel 949 465 0900 ADVANCED SENSOR TECHNOLOGY INC Fax 949 465 0905 First peak and first valley will be captured based on the specified threshold values defined in the sensor profile Refer to sections 6 1 3 10 1 6 1 3 10 2 and 6 1 3 10 3 for more details Valley is the maximum absolute value in the negative direction Sensor Solution Source EM1001 C we ty 3 s M Y D Y Load Torque Pressure Multi Axis Calibration Instruments Software YIsovx ISOw E io 3BOE 2 c aye www futek com 9001 2008 17025 2005 U S Manufacturer 10 Thomas Irvine CA 92618 USA Tel 949 465 0900 ADVANCED SENSOR TECHNOLOGY INC Fax 949 465 0905 6 2 6 Auto Reset Scroll to from using the A V and press ENTER Auto Reset will reset the peak and valley values when the timer is expired The time in seconds is defined in the sensor profile Refer to section 6 1 3 10 6 for more detail Using the 4 keys select to enable or disable the Auto Reset function A prompt will be shown to set this value as a default setting Sensor Solution Sourc
6. 6 1 4 3 3 Pressure See the details mentioned in section 6 1 3 3 3 6 1 4 3 4 Displacement See the details mentioned in section 6 1 3 3 4 6 1 4 48 5 mV V See the details mentioned in section 6 1 3 3 5 6 1 4 4 Sensor Capacity See the details mentioned in section 6 1 3 4 6 1 4 5 Sensitivity See the details mentioned in section 6 1 3 5 6 1 4 6 Sensitivity See the details mentioned in section 6 1 3 6 6 1 4 7 Calibration See the details mentioned in section 6 1 3 7 6 1 4 7 1 Zero Load See the details mentioned in section 6 1 3 7 1 6 1 4 7 2 Full Scale See the details mentioned in section 6 1 3 7 2 Sensor Solution Source EM1001 C ty ty Load Torque Pressure Multi Axis Calibration Instruments Software Yisow Yisow 59 Y M Y Dd yy e e www futek com 9001 2008 17025 2005 U S Manufacturer 10 Thomas Irvine CA 92618 USA Tel 949 465 0900 ADVANCED SENSOR TECHNOLOGY INC Fax 949 465 0905 6 1 4 7 3 Zero Load See the details mentioned in section 6 1 3 7 3 6 1 4 7 4 Full Scale See the details mentioned in section 6 1 3 7 4 6 1 4 8 Pulse per rotation See the details mentioned in section 6 1 3 8 6 1 4 9 Serial number See the details mentioned in section 6 1 3 9 6 1 4 10 Limit amp THD See the details mentioned in section 6 1 3 10 6 1 4 10 1 First Peak THD See the details mentioned in section 6 1 3 10 1 6 1 4 10 2 First Valley T
7. Calibration Instruments Software 63 YIsOX YIsow r Moss hy e ay www futek com 9001 2008 17025 2005 U S Manufacturer 10 Thomas Irvine CA 92618 USA Tel 949 465 0900 ADVANCED SENSOR TECHNOLOGY INC Fax 949 465 0905 A message confirming the desired operation was successfully executed will be displayed If the channel attempting to delete is the active channel the following message will be displayed If the active channel is deleted profile one will be automatically loaded and an auto calibration will take place Sensor Solution Source EM1001 C So Sox Load Torque Pressure Multi Axis Calibration Instruments Software 64 YIsoy Yo yy e E e www futek com 9001 2008 17025 2005 U S Manufacturer 10 Thomas Irvine CA 92618 USA Tel 949 465 0900 ADVANCED SENSOR TECHNOLOGY INC Fax 949 465 0905 BACK can be applied to cancel or ENTER can be used to delete the selected channel Once accepted to delete a message confirming the desired operation was successfully executed will be given The delete function is not available if the lockout option is enabled If this device is already locked attempting to select will produce the following message Refer to section 6 7 for lock settings and for further information how to set it enable or disable Sensor Solution Source EM1001 C ty ty 3 s i Y D Y Load Torque Pressure Multi Axis Calibration Instruments Software 65 YIsOX
8. riot ISO 10 Thomas Irvine CA 92618 USA Tel 949 465 0900 ADVANCED SENSOR TECHNOLOGY INC Fax 949 465 0905 6 1 3 5 Sensitivity Scroll to from using the A V keys and press ENTER to set the sensitivity for a new channel can also be selected from to make modifications on the existing channel except channel one Sensitivity of the channel can be selected in mV V using the 4 and the A V keys If the actual sensitivity is not known but the specific range is known use the larger number For example if the sensitivity of the sensor is between 2 mV V and 3 mV V 3m V V should be entered A live calibration would then be needed to find the actual mV V Any time a new sensor sensitivity is set the device may do an auto calibration after it loads the new profile The following messages will be seen on the screen Note Sensitivity can be defined for bridge sensors and voltage sensors This option is disabled for current sensors ll The following message will be seen if the sensor sensitivity is the same as current profile 3 s M Y D Y Load Torque Pressure Multi Axis Calibration Instruments Software 40 riot M ISO Sensor Solution Source EM1001 C ty ty QW Y s Dy e E e www futek com 9001 2008 17025 2005 U S Manufacturer 10 Thomas Irvine CA 92618 USA Tel 949 465 0900 ADVANCED SENSOR TECHNOLOGY INC Fax 949 465 0905 Note For voltage sensor device asks for
9. 3 Alarm Relay 2 Alarm relay 2 is a solid state relay with a voltage current rating of 110V 100mA Alarm relay 2 has been mapped to alarm low Scroll to from using the A V keys and press ENTER Use the 4 keys to set the alarm relay 2 either to be normally open or normally close A prompt will be shown to set this value as a default setting Sensor Solution Source EM1001 C ty ty 3 s i Y D Y Load Torque Pressure Multi Axis Calibration Instruments Software 86 YIsOX YIsow Tr i ds hy e ay www futek com 9001 2008 17025 2005 U S Manufacturer 10 Thomas Irvine CA 92618 USA Tel 949 465 0900 ADVANCED SENSOR TECHNOLOGY INC Fax 949 465 0905 6 44 Voltage Configuration Scroll to from using the A V keys and press ENTER Use the lt gt keys to select uni polar which is 0 to 5 volts negative full scale is mapped to 0 VDC zero load is mapped to 2 5 VDC and plus full scale is mapped to 5V or bipolar which is 5 VDC to 5 VDC negative full scale is mapped to 5 VDC zero load is mapped to 0 VDC and plus full scale is mapped to 5VDC A prompt will be shown to set this value as a default setting Sensor Solution Source EM1001 C we 4y ty Load Torque Pressure Multi Axis Calibration Instruments Software Yisow Yisow 87 yISOY yISOY 2 ce aye www futek com 9001 2008 17025 2005 U S Manufacturer 10 Thomas Irvine CA 92618 USA Tel 949 465 0900 ADVANCED S
10. 6 1 3 1 Using the lt 4 gt keys move the cursor to the desired placemen and use the A V keys the desired number Number of pulse per rotations PPR can be defined for either rotary or speed sensors Up to 9999 pulse per rotation can be defined A confirmation message will be displayed confirming that desired operation was successfully executed Sensor Solution Source EM1001 C we 4y ty 3 s M Y D Y Load Torque Pressure Multi Axis Calibration Instruments Software YISOx Yisox 45 yISOY yISOY 2 ce aye www futek com 9001 2008 17025 2005 U S Manufacturer 10 Thomas Irvine CA 92618 USA Tel 949 465 0900 ADVANCED SENSOR TECHNOLOGY INC Fax 949 465 0905 6 1 3 9 Serial number Scroll to from using the A V keys and press ENTER can also be selected from to make modifications on the existing channels except channel one Using the 4 keys the cursor can be moved among the seven digits and use the A V keys to select the desired serial number A confirmation message will be displayed confirming operation was successfully executed Sensor Solution Source EM1001 C So wh yy a Load Torque Pressure Multi Axis Calibration Instruments Software 46 Y ISO amp Y ISO Y s 7 yy eS EUN e www futek com 9001 2008 17025 2005 U S Manufacturer 10 Thomas Irvine CA 92618 USA Tel 949 465 0900 ADVANCED SENSOR TECHNOLOGY INC Fax 949 465 0905 6 1 3 10 Limit amp THD
11. 92618 USA Tel 949 465 0900 ADVANCED SENSOR TECHNOLOGY INC Fax 949 465 0905 Whenever the Bridge Input is enabled a check mark showing that this feature is enabled will be seen on the display Important notice Bridge sensors are internally connected to input number 1 current sensors are connected to input number 2 and voltage sensors are connected to input number 3 Enabling a different type of input can result in incorrect measurements 6 5 9 Voltage Input Scroll to VOLTAGE INPUT from INTERFACE using the A V keys and press ENTER Depending on the type of sensor defined in the current sensor profile a warning message will be displayed when attempting to enable an input type which is not matched with the sensor configuration For example if the active channel is defined as a bridge input the following warning message will appear on the screen when activating a different input setting d T a s M Y D Y Loa orque Pressure Multi Axis Calibration Instruments Software 99 riot M ISO Sensor Solution Source EM1001 C ty ty QW Y s Dy e E e www futek com 9001 2008 17025 2005 U S Manufacturer 10 Thomas Irvine CA 92618 USA Tel 949 465 0900 ADVANCED SENSOR TECHNOLOGY INC Fax 949 465 0905 Whenever the Voltage Input is enabled a check mark showing that this feature is enabled will be seen on the display Important notice Bridge sensors are internally connected to input number 1
12. CH Eie sedens 120 9 Appendix C Device Specifications issis teh ette eiie ee or ete RR Fe an Eas epe certas 122 10 Appendix D TEDS IEEE 1451 4 Introduction sss 125 10 1 l ecis Mcr m 125 10 2 Basie COMCEPE T 125 10 3 FH OW DE WOKS M 125 1l Appendix E System Performance tentent rte to tae ineo ee ede iei Enea eb pn petente corey 126 Sensor Solution Source EM1001 C ty ty Load Torque Pressure Multi Axis Calibration Instruments Software Yisow Yisow de Sy 3 e r www futek com 9001 2008 17025 2005 U S Manufacturer 10 Thomas Irvine CA 92618 USA Tel 949 465 0900 ADVANCED SENSOR TECHNOLOGY INC Fax 949 465 0905 1 Receiving amp Unpacking 1 1 Unpacking Check all parts to ensure no damage was done during transit If you suspect that your product is damaged contact FUTEK at futek futek com for immediate support 1 2 Storage If the device is to be stored for a prolonged period take the following safety precautions e The storage temperature should be between 0 C and 70 C 32 F to 158 F e Cover all connectors with dust protection caps e Store in a dry environment e If possible store the instrument in its original packaging when not in use 1 3 Accessories Supplied e Battery charger with US plugs 2 pin connector e Dust protection caps 1 4 Optional Accessories e USB Cable 4 pin connector e Outp
13. N Speed RPM Frequency PPR User defined pulses per rotation selectable up to 9999 Angle calculation After calculating the Angle will be computed based on pulse per rotation RPM a x PPR Where RPM Revolution per Minute PPR Pulse per Rotation a Angle Note the resolution of Angle calculation is 1 degree 3 s M Y D Y Load Torque Pressure Multi Axis Calibration Instruments Software 22 riot Yo EO Sensor Solution Source EM1001 C we ty QV E e E e www futek com 9001 2008 17025 2005 U S Manufacturer 10 Thomas Irvine CA 92618 USA Tel 949 465 0900 ADVANCED SENSOR TECHNOLOGY INC Fax 949 465 0905 6 Main Menu Overview EXIS TING CH S SENSOR CONFIG FORCE MASS VIEW CHANNEL DIRECTION TORQUE lt NEW CHANNEL UNIT SELECTION PRESSURE EDIT CHANNEL SENSOR CAPACITY DISPLACEMENT SAVE CHANGES SENSITIVITY mv V DELETE CHANNEL SENSITIVITY ZERO LOAD CALIBRATION DIGITS SELECT FULLS CALE a PULS E PER ROTATION b CHANNEL SELECT ZERO LOAD C SERIAL NUMBER MOVING AVERAGE FULLS CALE LI o S S LIMIT amp THD SAMPLING RATE SENSORPROFILE d FIRST PEAK THD PEAK VALLEY j EEST VALLEY THD AUTO RESET SYSTEM SETTIN
14. S Manufacturer 10 Thomas Irvine CA 92618 USA Tel 949 465 0900 ADVANCED SENSOR TECHNOLOGY INC Fax 949 465 0905 6 1 3 3 Unit selection Scroll to from using the A V keys and press ENTER It can also be selected from to make modifications on the existing channel except channel one Using the A V keys select one of the following four groups of Engineering Units 7 y and and standard for the new channel Sensor Solution Source EM1001 C So wh yy Load Torque Pressure Multi Axis Calibration Instruments Software ISO amp Y ISO Y Tr SESS by e ET www futek com 9001 2008 17025 2005 U S Manufacturer 10 Thomas Irvine CA 92618 USA Tel 949 465 0900 ADVANCED SENSOR TECHNOLOGY INC Fax 949 465 0905 6 1 3 3 1 Force MASS Scroll to from using theA V keys and press ENTER The following options can be selected for force ug mg g kg E N kN oz lbs and Once the desired force unit is selected the following message will appear Sensor Solution Source EM1001 C So wh yy Load Torque Pressure Multi Axis Calibration Instruments Software 4 Y ISO amp Y ISO Y Tr 5 3 7 yy eS EUN e www futek com 9001 2008 17025 2005 U S Manufacturer 10 Thomas Irvine CA 92618 USA Tel 949 465 0900 ADVANCED SENSOR TECHNOLOGY INC Fax 949 465 0905 6 1 3 3 2 Torque Scroll to from using the A V keys and press ENTER The following options for torqu
15. V keys and press ENTER Use the arrow keys to move the cursor among the digits and select the desired number for the First Valley The sign value can also be changed from positive to negative in case a bi directional sensor is configured A confirmation message will be displayed confirming operation was successfully executed See Figures no 1 and 2 on page 50 for examples of threshold levels on one directional and two directional sensors Sensor Solution Source EM1001 C So Sox Load Torque Pressure Multi Axis Calibration Instruments Software 49 YIsor So yy e E e www futek com 9001 2008 17025 2005 U S Manufacturer 10 Thomas Irvine CA 92618 USA Tel 949 465 0900 ADVANCED SENSOR TECHNOLOGY INC Fax 949 465 0905 FP Unit A j j FP THD i M j l FV THD 10 gt t FV Figure No 1 Example of One Directional Sensor FP A Unit 50 50 FV Figure No 2 Example of Two Directional Sensor Sensor Solution Source EM1001 C ty ty Load Torque Pressure Multi Axis Calibration Instruments Software 2502 AR Yo yy e E e www futek com 9001 2008 17025 2005 U S Manufacturer 10 Thomas Irvine CA 92618 USA Tel 949 465 0900 ADVANCED SENSOR TECHNOLOGY INC Fax 949 465 0905 6 1 3 10 3 MIN MAX Differentiation Scroll to from using the A V keys and press ENTER Use the arrow keys to move the cursor among the digits and select the desir
16. YIsow Tr D hy e ay www futek com 9001 2008 17025 2005 U S Manufacturer 10 Thomas Irvine CA 92618 USA Tel 949 465 0900 ADVANCED SENSOR TECHNOLOGY INC Fax 949 465 0905 6 2 System Setting 4p Sensor Solution Source EM1001 C RS A sg A QV Load Torque Pressure Multi Axis Calibration Instruments Software Y ISO amp Y Y Visor Y 66 Ly X ye c dE www futek com 9001 2008 17025 2005 U S Manufacturer 10 Thomas Irvine CA 92618 USA Tel 949 465 0900 ADVANCED SENSOR TECHNOLOGY INC Fax 949 465 0905 6 2 1 Digit Select Scroll to from using the A V keys and press ENTER Use the 4 keys to select the number of digits from 3 to 6 Once the desired number of digits has been selected a prompt will appear prompting to set the value as a default value Select EXIT to return to the main page at any time Press BACK to go to the previous options at any time Sensor Solution Source EM1001 C ty ty 3 s i Y D Y Load Torque Pressure Multi Axis Calibration Instruments Software 67 YIsOY YIsow Tr S hy e ay www futek com 9001 2008 17025 2005 U S Manufacturer 10 Thomas Irvine CA 92618 USA Tel 949 465 0900 ADVANCED SENSOR TECHNOLOGY INC Fax 949 465 0905 6 22 Channel Select Scroll to from using the A V keys and press ENTER Use the lt gt keys to select the desired number If no other channels have been added o
17. and save the data into the internal buffer however after completing the data logging session the initial conditions will be restored When performing data logging session at lower speed sampling rates below 600 sps there is an option to exit the data logging screen and return to the main screen where the countdown timer shows the elapsed time The following message will be displayed as soon as the data logging session has been completed 3 s M Y D Y Load Torque Pressure Multi Axis Calibration Instruments Software 82 riot M ISO Y Sensor Solution Source EM1001 C ty ty QW yy e E e www futek com 9001 2008 17025 2005 U S Manufacturer 10 Thomas Irvine CA 92618 USA Tel 949 465 0900 ADVANCED SENSOR TECHNOLOGY INC Fax 949 465 0905 6 4 Output Configuration 4p Sensor Solution Source EM1001 C RS A sg A QV Load Torque Pressure Multi Axis Calibration Instruments Software 83 Y ISO amp Y A 1SO amp Y F E RUN eS By eS www futek com 9001 2008 17025 2005 U S Manufacturer 10 Thomas Irvine CA 92618 USA Tel 949 465 0900 ADVANCED SENSOR TECHNOLOGY INC Fax 949 465 0905 6 41 Digital ASCII Scroll to from using the A V keys and press ENTER ASCII output consists of four rows of data Each row can be separated using following options e Carriage Return carriage return CR is one of the control characters in ASCII code which moves the
18. bridge type transducers like quarter or half plugged to this device will not recognized and the mentioned error to occur Sensor Solution Source EM1001 C ty ty 3 s M Y D Y Load Torque Pressure Multi Axis Calibration Instruments Software YIsovx ISO 119 yso BOE 2 c aye www futek com 9001 2008 17025 2005 U S Manufacturer 10 Thomas Irvine CA 92618 USA Tel 949 465 0900 Fax 949 465 0905 FUTEK ADVANCED SENSOR TECHNOLOGY INC 8 Appendix B List of Messages Message Description Message No on the LCD Pages FUTEK ADVANCED Welcome SENSOR TECH INC 15 Message THH500 ELITE MADE IN USA WARNING Delete SELECTED PROFILE 61 Message MAY BE LOST ACCEPT CANCEL ARE YOU SURE Delete WANT TO DELETE 61 Confirmation ACTIVE CHANNEL YES NO WARNING Interface EXISTING SETTING Warning MAY BE CHANGED 2290906 ACCEPT CANCEL WARNING Unsaved Data EXIT WITHOUT 29 Warning SAVING PROFILE YES NO MAS MEME 30 31 33 34 35 36 37 38 39 41 42 43 Success WAS EXECUTED 44 47 49 52 54 60 63 Message SUCCESSFULLY 103 104 106 108 110 HIT ENTER BACK Mi MD WOULD YOU LIKE Confirmation TO SAVE AS 65 66 67 70 71 73 75 79 80 81 82 83 84 Message DEFAULT 87 88 89 90 91 92 99 100 101 YES NO THERE IS NOT Edit delete ANY CHANNEL 54 60 Warning AVAILABLE FOR d THIS INTENTION APPLY No Load ZERO LOAD 40 Calibration CALIBRATION THEN PRESS ENTER Sensor Solution Source EM1001 C
19. e eei aare aa 10 5 2 HASO Str cture iin i ttr tet ee saccade Pet tues te ee b o ed i Ee cet aee dE Pe EE aE aa 14 53 Mam Display eiecti tee ideae ete eed Te b ER AE E ded 15 6 Main Menu Overview RR 23 6 1 Sensor Proe zs rnense iinei con intere deter grey ven Pede des vue sacedanvsaevsenvesdedhiass Ves ek end eversa enne 26 61l Existing Channels serens vevssesccesetegs EEEN EEEN EEA tose vavdsededeteseesvevadueadiescasseas 27 6 12 View Channel eee ace eat esieui ee debes eis eunt era dese eat ves eoe dante Pe S VESENET ETTEREN esa esa ee eateasees 28 6 123 New Channel i5 iecit rey des e tette ir Wieser Gidea e ore a pde e ep ae ested 29 6 1 8 4 Sensor Configuration trennt an a tiere e SH SHAXEXE E SEU e Ie E EEG aS RS aSa ee de deep ia pa 31 6 1 32 NO CHOI certe pierre trei opio teet E A E leassies Reese IER SEDE 32 6133 Unmttselecti ni siii essaie rete PEE er d e e WR ERR EE ERE NOES 33 6 1 3 3 1 FOCS NIA oa ieedessucoteres 34 6 1 3 3 2 ORG UC ase 35 6 1 3 3 3 I A 36 6 1 3 3 4 Displacement norse i n aa a meme eia eee tut Ue a ei UE 37 6 1 3 3 5 IVO eCu EEREDUR en III ME 38 6 1 3 4 Sensor Capacity iiie e e Bates Hr dann e ig tle per S 39 SH pec ME AG 40 SMperMEE duvACP tm 41 6 53 7 Call Drath Ones ice deett e en E Ee E E n AE ERS
20. i Eai 43 6 1 3 7 1 VASE tvanteuaveees 43 6 1 3 7 2 FU SCAL GF 44 6 1 3 7 3 LCV LORT E es cesveucs civ zivntesecncudeusstvbez sven cucsieeivecesvsnes dgsvsveden sess cucsuetionds dogeevisanstideseusevsestenines 44 6 1 3 7 4 FU Sale 44 6 1 9 8 JPulSe per TOLatODI center er rh EE rti sp sb ides ensis dein a0scudesvassosstenservedtigen nits 45 6139 Serial number aerenca annA iiiesie eas ctae R E eee pu Pe ta eee EUREN 46 6 1 3 10 Limit amp THD cient tete hen niece in nii OR in oneness 47 6 1 3 10 1 First Peak THD iss secnndo ei aid n eet e ea OE RR E Ec e a eden 48 O13 102 First Valley TAD e AUSS 49 6 1 3 10 3 MIN MAX Differentiation cccccccceccccccsssseccssssescesscesecssssececessscessessecsssseseeesessessesees 51 Sensor Solution Source EM1001 C we 3 we 3 Load Torque Pressure Multi Axis Calibration Instruments Software Yisow Yisoy r 2 yy et Thy et www futek com 9001 2008 17025 2005 U S Manufacturer 10 Thomas Irvine CA 92618 USA Tel 949 465 0900 ADVANCED SENSOR TECHNOLOGY INC Fax 949 465 0905 613104 Alarmi Metab S ieee renee inene i EEE AA EE A ARE AEE EEEE E E 53 6 13 10 5 Alarm Limit LOW n eeecesti east vesc venen ve ee carent erus SiTi eee ESETE VENEET EEEE AEE 54 6 1 3 10 6 Auto Reset Timer sis eee cecessaevnss desesesanedectcaguaccedacoannsdscudesndscuse
21. identification data This technology provides a great benefit by eliminating the need for a traditional paper calibration sheets In addition it can simplify labeling and cabling problems as well as inventory control by letting you burn the location data onto the chip when installing a sensor Finally because all sensors that are produced according to the standard will carry the same basic identically formatted self identification information you will be able to use the sensors and applicable signal conditioners interchangeably across manufacturers Sensor Solution Source EM1001 C why e Load Torque Pressure Multi Axis Calibration Instruments Software 125 I ISO X A ISO Y d B yy et Thy et www futek com 9001 2008 17025 2005 U S Manufacturer 10 Thomas Irvine CA 92618 USA Tel 949 465 0900 Fax 949 465 0905 FUTEK ADVANCED SENSOR TECHNOLOGY INC 11 Appendix E System Performance www futek com 9001 2008 17025 2005 Specifications Parameter ADC Unit Output Data Rate 5 to 4800 Hz nom No Missing Codes 24 Bits min See the following RMS Noise and Resolution Resolution Table RMS Noise and Output Data Rates eee followin BMS Meise and Resolution Table t Volt I t integral Nonlinsduty 5 curen or Voltage Input ppm of FSR max 15 Bridge Input ppm of FSR max Offset Error 0 58 uV typ Offset Error Drift vs Temperature 0 78 nv C typ Offset Erro
22. on the display when enabled When both SHUNT and HOLD are active on the last row the display will switch between blinking SHUNT and blinking HOLD oe Solution Source EM1001 C So Sox Load Torque Pressure Multi Axis Calibration Instruments Software B 19 E ISO Iso E e E e www futek com 9001 2008 17025 2005 U S Manufacturer 10 Thomas Irvine CA 92618 USA Tel 949 465 0900 ADVANCED SENSOR TECHNOLOGY INC Fax 949 465 0905 The Battery key will allow you to view the battery life time Pressing the battery button while the charger is plugged in will display a battery charging screen Whenever the battery level drops below 6 5V a warning message will be displayed Whenever the battery level exceeds 8V and the charger is connected a warning message will be OUS displayed Sensor Solution Source EM1001 C So Sox Load Torque Pressure Multi Axis Calibration Instruments Software 20 YIsor Yo yy e E e www futek com 9001 2008 17025 2005 U S Manufacturer 10 Thomas Irvine CA 92618 USA Tel 949 465 0900 ADVANCED SENSOR TECHNOLOGY INC Fax 949 465 0905 There are two pulse signals P1 and P2 which are used to indicate speed angle power and the direction of rotation These pulses are 90 degrees out of phase and depending on which pulse is leading or lagging or how many pulses are present in a certain time frame the IHH500 can calculate these values Leading
23. position of the cursor to the first position on the same line e Line feed moves the cursor on a display screen down one line e Carriage Return and line feed moves to the next line while carriage return precedes line feed to indicate a new line e Line feed and Carriage Return Use the 4 keys and press ENTER to select CR LF Or Sensor Solution Source EM1001 C ty ty d T Pi Multi Axis Calib i Sof Ni Y Y Loa orque Pressure ulti Is alibration Instruments Software 84 ZIsoZz ISO Tr Dy e E e www futek com 9001 2008 17025 2005 U S Manufacturer 10 Thomas Irvine CA 92618 USA Tel 949 465 0900 ADVANCED SENSOR TECHNOLOGY INC Fax 949 465 0905 6 4 2 Alarm Relay 1 Alarm relay 1 is a solid state relay with a voltage current rating of 110V 100mA Alarm relay 1 has been mapped to alarm high See section 6 2 8 to enable or disable alarm relay 1 Scroll to from using the A V keys and press ENTER Use the 4 keys to set the alarm relay 1 either to be normally open or normally close A prompt will be shown to set this value as a default setting 3 s M Y D Y Load Torque Pressure Multi Axis Calibration Instruments Software 285 riot M ISO Sensor Solution Source EM1001 C ty ty QV Y s Dy e E e www futek com 9001 2008 17025 2005 U S Manufacturer 10 Thomas Irvine CA 92618 USA Tel 949 465 0900 ADVANCED SENSOR TECHNOLOGY INC Fax 949 465 0905 6 4
24. span During the auto calibration process the key pad is locked out and inaccessible Brief information about the active channel will be displayed when calibration is complete Depending on whether TEDS detect is enabled or not see section 6 8 4 the following Sensor Profile will be displayed for 10 seconds TEDS enabled left TEDS disabled right Sensor Solution Source EM1001 C ty ty s M Y D Y Load Torque Pressure Multi Axis Calibration Instruments Software YISOx Yisox d5 yISOY yISOY 2 ce aye www futek com 9001 2008 17025 2005 U S Manufacturer 10 Thomas Irvine CA 92618 USA Tel 949 465 0900 ADVANCED SENSOR TECHNOLOGY INC Fax 949 465 0905 After 10 seconds the following message will be displayed Sensor Solution Source EM1001 C st A we yy Load Torque Pressure Multi Axis Calibration Instruments Software 16 Y ISO Y ISO Y T 7 yy eS EUN e www futek com 9001 2008 17025 2005 U S Manufacturer 10 Thomas Irvine CA 92618 USA Tel 949 465 0900 ADVANCED SENSOR TECHNOLOGY INC Fax 949 465 0905 Pressing the display key will change the reading to a larger font Pressing it again will switch between modes while still in the large font The tare and gross modes can also be used while in the larger font After displaying the Valley the next change will direct you to the main page again titi du Sensor Solution Source EM1001 C we 4y y s M Y D Y
25. the computer A prompt will be shown to set this value as a default setting Whenever the ASCII Output is enabled a check mark showing that this feature is enabled will be seen on the display Sensor Solution Source EM1001 C So Sox Load Torque Pressure Multi Axis Calibration Instruments Software 92 YIsoy Yo yy e E e www futek com 9001 2008 17025 2005 U S Manufacturer 10 Thomas Irvine CA 92618 USA Tel 949 465 0900 ADVANCED SENSOR TECHNOLOGY INC Fax 949 465 0905 6 5 3 Relay 1 Output Scroll to from using the A V keys and press ENTER Use the 4 keys to enable or disable Relay 1 output The configuration of the Relay 1 Output should be set under the output configuration menu Refer to section 6 4 2 for more details Relay 1 is mapped to alarm high and will be affected by the alarm settings under the system setting menu Refer to section 6 2 8 for more details on alarm activity A prompt will be shown to set this value as a default setting Whenever the Relay 1 Output is enabled a check mark showing that this feature is enabled will be seen on the display Sensor Solution Source EM1001 C So Sox Load Torque Pressure Multi Axis Calibration Instruments Software 93 YIsoy Yo yy e E e www futek com 9001 2008 17025 2005 U S Manufacturer 10 Thomas Irvine CA 92618 USA Tel 949 465 0900 ADVANCED SENSOR TECHNOLOGY INC Fax 949 465 0905 6 5 4 Relay 2 Output Scro
26. ty y Load Torque Pressure Multi Axis Calibration Instruments Software Yisow Yisow cm yat by T www futek com 9001 2008 17025 2005 U S Manufacturer FUTEK ADVANCED SENSOR TECHNOLOGY INC 10 Thomas Irvine CA 92618 USA APPLY Full Load FULL SCALE Al Calibration CALIBRATION THEN PRESS ENTER APPLY Full Load FULL SCALE 4 Calibration CALIBRATION THEN PRESS ENTER APPLY No Load ZERO LOAD 4 Calibration CALIBRATION THEN PRESS ENTER SELECTED FEATURE Unavailable IS NOT AVAILABLE Feature AT THIS TIME 200408 6 HIT ENTER BACK BATTERY FULL Battery full YOU CAN UNPLUG 18 BATTERY CHARGER FROM THE DEVICE BATTERY LOW Battery low a 18 BATTERY CHARGER TO THE DEVICE INVALID PASSWORD Incorrect HAS BEEN ENTERED password TRY AGAIN LATER 102 103 104 Warning HIT ENTER BACK DATA LOGGING Data Logging PROGRESS 75 76 Confirmation COMPLETED SUCCESSFULLY Sensor Solution Source EM1001 C ED eo Load Torque Pressure Multi Axis Calibration Instruments Software Yisow Yisow 121 yy yy a www futek com 9001 2008 17025 2005 Tel 949 465 0900 Fax 949 465 0905 od U S Manufacturer 10 Thomas Irvine CA 92618 USA Tel 949 465 0900 ADVANCED SENSOR TECHNOLOGY INC Fax 949 465 0905 9 Appendix C Device Specifications Main Control Processor Unit MCPU Part MSC1214 Elite Version Internal ADC Resolutio
27. voltage output 6 1 3 6 Sensitivity EI Scroll to from using the A V keys and press ENTER to set the sensitivity for a new channel can also be selected from if to make modifications on the existing channels except channel one Sensitivity of the channel can be selected in mV V using the 4 and the A V keys If the actual sensitivity is not known but the specific range is known use the larger number For example if the sensitivity of the sensor is between 2 mV V and 3 mV V 3m V V should be entered A live calibration would then be needed to find the actual mV V Any time that a new sensor sensitivity is set the device may do an auto calibration after it loads the new profile Note that sensitivity can be defined for bridge sensors and voltage sensors This option is disabled for current and pulse sensors Note If a Uni directional sensor is configured in DIRECTION the section is not available otherwise if the sensor is Bi directional configured and the following step shall be taken for the negative values a Ea Sensor Solution Source EM1001 C we 4y ty 3 s M Y D Y Load Torque Pressure Multi Axis Calibration Instruments Software YIsovx ISO 41 yISOY yISOY 2 ce aye www futek com 9001 2008 17025 2005 U S Manufacturer 10 Thomas Irvine CA 92618 USA Tel 949 465 0900 ADVANCED SENSOR TECHNOLOGY INC Fax 949 465 0905 The following message will be seen if the sensor se
28. 025 2005 U S Manufacturer 10 Thomas Irvine CA 92618 USA Tel 949 465 0900 ADVANCED SENSOR TECHNOLOGY INC Fax 949 465 0905 Anytime that a new sensor sensitivity is set or the sampling rate is changed the device may do an auto calibration after it loads the new profile The following confirmation message will be displayed If the sensitivity of the new channel configuration or the modification is unchanged a message confirming that the desired operation was successfully executed will be given Sensor Solution Source EM1001 C So wh yy a Load Torque Pressure Multi Axis Calibration Instruments Software 62 Y ISO ISO Y 2 7 y eS EUN e www futek com 9001 2008 17025 2005 U S Manufacturer 10 Thomas Irvine CA 92618 USA Tel 949 465 0900 ADVANCED SENSOR TECHNOLOGY INC Fax 949 465 0905 6 1 6 Delete Channel Scroll to from using the A V keys and press ENTER Use the 4 keys to select the channel to delete Choose Accept or Cancel to confirm or cancel the operation Note Any channel other than the first channel can be deleted Attempting to delete channels when no channel has been set besides channel one which is set by default will result in the following warning message If the channel chosen to be deleted is already set as active channel the following message will be given Sensor Solution Source EM1001 C ty ty 3 s i Y D Y Load Torque Pressure Multi Axis
29. 0905 6 5 11 Pulse Input This feature is available in Elite Version only Scroll to from using the A V keys and press ENTER Use the lt gt keys to either disable or enable the Pulse Input Depending on the type of sensor defined in the current sensor profile a warning message will be displayed when attempting to enable an input type which is not matched with the sensor configuration For example if the active channel is defined as a bridge input the following warning message will appear on the screen when activating a different input setting Whenever the Pulse Input is enabled a check mark showing that this feature is enabled will be seen on the display Sensor Solution Source EM1001 C So Sox Load Torque Pressure Multi Axis Calibration Instruments Software 102 YIsoy So yy e E e www futek com 9001 2008 17025 2005 U S Manufacturer 10 Thomas Irvine CA 92618 USA Tel 949 465 0900 ADVANCED SENSOR TECHNOLOGY INC Fax 949 465 0905 6 6 LCD Setting Va 4p Sensor Solution Source EM1001 C st A sg A QV Load Torque Pressure Multi Axis Calibration Instruments Software Y ISO Y MA ISO Y e 103 Sy M M 5c D E www futek com 9001 2008 17025 2005 U S Manufacturer 10 Thomas Irvine CA 92618 USA Tel 949 465 0900 ADVANCED SENSOR TECHNOLOGY INC Fax 949 465 0905 6 6 1 Contrast Scroll to from using the A V keys and press ENTE
30. 10 Thomas Irvine CA 92618 USA Tel 949 465 0900 ADVANCED SENSOR TECHNOLOGY INC Fax 949 465 0905 IHH500 Product Manual FUTEK IHH500 cE Sensor Solution Source RS A sg A Load Torque Pressure Multi Axis Calibration Instruments Software Y YISOr I Y Visor Y Tr hy we EUN e www futek com 9001 2008 17025 2005 U S Manufacturer 10 Thomas Irvine CA 92618 USA Tel 949 465 0900 ADVANCED SENSOR TECHNOLOGY INC Fax 949 465 0905 Table of Contents 1 Receiving amp Unpacking 5 LD Unpacking iss 5 EcL H 5 1 3 Accessories Supplied eene rrtes tbrte treat tr tee sdevaassevbedetssasvasveav ETETEKO Vakai in EEEa 5 TA Optional ACCeSSOTIES euer eoru Du eret D Dr RHET PEE E ties ines ieri ea een 5 2 Safety Considerations amp Care for Your Device sss ener nnns 6 3 Important Information for IHIEIBOU ssri ette tnter Hinter be EEEE N Pere ine eS Para ee seta ereoe 7 Dells Performan E veena A E E minuere esr eS EN 7 32 Product IntrOduUCt OM c sctsivcieesecsdsvssds o e REO RUD RETE A E 7 4 Connector amp Wiring Dia eta iue dein neni theta E E AE RP EE EA ERRE 9 5 Feat reS u ete t eH ERE ERE CERTI ESSE ROCIRE E a CRI PRA E E E E a E o aR AE 10 51 THAS Overview eene eet ere ei eere coe tne eene to io Ee eto e Doe bn toe eo eve Lie De a Erde
31. 2005 U S Manufacturer 10 Thomas Irvine CA 92618 USA Tel 949 465 0900 ADVANCED SENSOR TECHNOLOGY INC Fax 949 465 0905 7 Appendix A List of Probable Errors Error 1 TEDS DEVICE WAS NOT DETECTED Error 2 UNKNOWN DEVICE WAS DETECTED Error 3 UNKNOWN TEMPLATE WAS DETECTED Error 4 UNKNOWN UNIT WAS DETECTED Error 5 ELECTRICAL VALUE IS INVALID Error 6 TEDS DATA IS INVALID Error 7 BRIDGE TYPE IS INVALID Error 1 TEDS DEVICE WAS NOT DETECTED If any non TEDS sensor is connected or if TEDS is not connected properly the mentioned error will occur Error 2 UNKNOWN DEVICE WAS DETECTED The IHH500 supports chip number DS2430 DS2431 DS2432 and DS2433 Any other TEDS device with a different data sheet numbers will not be able to interact with the IHH500 Error 3 UNKNOWN TEMPLATE WAS DETECTED The IHH500 supports template numbers 30 and 33 any other TEDS device with different template numbers will not be able to interact information with the IHH500 Error 44 UNKNOWN UNIT WAS DETECTED If the sensor s TEDS has been defined with units other than IEEE standard units the mentioned error will occur Error 5 ELECTRICAL VALUE IS INVALID This error occurs when the electrical values are more than defined values Error 6 TEDS DATA IS INVALID The defined TEDS information is invalid Error 7 BRIDGE TYPE IS INVALID The IHH 500 supports full bridge only configurations therefore any other
32. 337 760 The same specification will be applied to current and voltage input channel Effective Resolution peak to Peak Resolution Output data Settling Time 10 Thomas Irvine CA 92618 USA Tel 949 465 0900 Fax 949 465 0905 Rate Hz ms S lt 500mV V S lt 7 5mV V Sx3 5mV V 5 800 23 21 5 23 20 22 19 5 10 400 23 21 22 5 19 5 21 5 19 25 160 22 19 22 19 21 18 30 133 3 23 20 5 22 19 21 18 50 80 22 5 19 5 21 18 5 20 5 17 5 60 66 7 22 5 19 5 21 18 5 20 5 17 5 100 40 23 19 5 21 19 21 17 5 200 20 21 5 19 20 17 5 19 17 400 10 21 18 5 20 17 19 16 600 6 7 21 18 19 5 17 19 16 800 5 21 18 19 5 17 18 5 16 960 4 17 20 5 19 20 17 5 18 5 15 5 1200 3 33 20 5 18 19 16 18 15 5 1600 2 5 20 17 5 18 5 15 5 18 15 2400 1 67 20 17 18 5 15 5 17 5 15 4800 0 83 18 5 15 5 17 5 15 17 14 5 The same specification will be applied to current and voltage input channel Sensor Solution Source EM1001 C ty ty Load Torque Pressure Multi Axis Calibration Instruments Software 127 OE OE r D c D c www futek com 9001 2008 17025 2005 U S Manufacturer
33. 4 ge eir 78 6 5 2 Diiration SEC T HR 79 O0 vacio LEER 81 Sensor Solution Source EM1001 C ty ty Load Torque Pressure Multi Axis Calibration Instruments Software Yisow Yisow 3 EN Ew WV www futek com 9001 2008 17025 2005 U S Manufacturer 10 Thomas Irvine CA 92618 USA Tel 949 465 0900 ADVANCED SENSOR TECHNOLOGY INC Fax 949 465 0905 6 4 Output COMMS UAT OM cs s0ccse facescedasxGucvesciesducutntnestssusnssosersceesesetnbebnenshsies sdusnGutsvsrsn qetoisieusdisdeessdnsnes 83 64 1 Digital ASCs eriet eos eetere Peine a eia ep e RENTA RUN ee Sepe ea TEENETE nes EES 84 642 Alarmi Relay DE 85 OT E MEME I wann P 86 644 Voltage ConfiguratiOti aser ettrtt eit sitete tie beet ehe Ebert be tae cata b SEKSEK EEAS ESSEE ipe 87 645 Current Val e ceto roe e ERN pex ede o ee bre ee pea eu MEA 88 6 4 6 Current Configuration m 89 6 5 MER FACES o aucem d ir rp i d ded ed redis ret eid Ir eire 90 GOL NOSBIOUCP Ub E r 91 60 2 JXSCIDOUtpul iine inedit e ep ho e e ipa e cit ime e Rene dee i Dr EE omnes 92 6 59 Relay Ll OUtDUtiuce ceo ae RR d T EO HERR DAR EER 93 65A Relay 2 OutDUbae oe ete em REPRINT GI USPTO REUS 94 6 5 5 Voltage QUMUN ce cocer ee save atoane E ER E S 95 6 5 6 Current Output oci emer iore cata estcie
34. A Tel 949 465 0900 ADVANCED SENSOR TECHNOLOGY INC Fax 949 465 0905 6 2 4 Sampling Rate Scroll to from using the A V keys and press ENTER Using the lt P gt keys 16 different sampling rates can be selected in two different levels as listed below LOW SPEED 10 25 30 50 60 100 200 HIGH SPEED 800 960 Note During the data logging Voltage output Current output and ASCII output are disabled to get the maximum data See section 6 3 for more information about data logging Eg ES Whenever the sampling rate is changed the system will automatically load the active channel and perform an auto calibration followed by loading the active channel information Go Ew For bandwidth clarification see APPENDIX C DEVICE SPECIFICATIONS Sensor Solution Source EM1001 C ty y Load Torque Pressure Multi Axis Calibration Instruments Software Yisow Yisow 71 yy a yy a 2 ce aye www futek com 9001 2008 17025 2005 U S Manufacturer 10 Thomas Irvine CA 92618 USA Tel 949 465 0900 ADVANCED SENSOR TECHNOLOGY INC Fax 949 465 0905 6 25 Peak Valley Scroll to from using the A V keys and press ENTER Using the 4 keys select to display the First Peak Valley or Hold Peak Valley values A prompt will be shown to set this value as a default setting First Peak First Valley mode will capture the first peak or valley and disregard the future inputs peak or valleys
35. ENSOR TECHNOLOGY INC Fax 949 465 0905 6 45 Current Value Scroll to from using the A V keys and press ENTER to define the current value Use the lt gt keys and press ENTER to select any of the following Ranges j j Or A prompt will be shown to set this value as a default setting Sensor Solution Source EM1001 C ty ty 3 s i Y D Y Load Torque Pressure Multi Axis Calibration Instruments Software 88 YIsOX YIsow E hy e ay www futek com 9001 2008 17025 2005 U S Manufacturer 10 Thomas Irvine CA 92618 USA Tel 949 465 0900 ADVANCED SENSOR TECHNOLOGY INC Fax 949 465 0905 6 4 6 Current Configuration Scroll to from using the A V keys and press ENTER Use the 4 keys to select either or e Fora Bi Directional configuration the negative full scale output from the sensor is mapped to the lowest value of current A zero load output from the sensor is mapped to the middle value and the positive full scale output from the sensor is mapped to the highest value of current For example if 4 20 mA is selected the sensor s negative full scale output is mapped to 4 mA the zero load output from the sensor is mapped to 12 mA and the sensor positive full scale output is mapped to 20 mA This configuration is recommended for bidirectional sensors e Fora Unidirectional configuration the zero load output from the sensor is mapped to the lowest value of current and the sensor s posi
36. G J MIN MAX DIFF ALARM CONFIG LLL 92d ALARM LIMIT HIGH DATA LOGGING ALARM ACTIVITY ALARM LIMIT LOW AUTO RESET TIMER OUTPUT CONFIG I LOGGING RATE SEC DURATION SEC INTERFACES um ACTION LCD SETTING DIGITAL ASCII ALARM RELAY1 LOCK SETTING ee USB OUTPUT ALARM RELAY2 AS CII OUTPUT TEDS DATA VOLTAGE CONFIG LLL RELAY1 OUTPUT CURRENT VALUE RELAY2 OUTPUT DIAGNOS TIC CURRENT CONFIG VOLTAGE OUTPUT CURRENT OUTPUT CONTRAST h POWER OUTPUT BRIGHTNESS BRIDGE INPUT AUTO LCD OFF VOLTAGE INPUT LOCKOUT PROFILE CURRENT INPUT UNLOCK PROFILE PULS E INPUT CHANGE PASS WORD TEDS DEVICE TEDS PAGES LOAD DATA AUTO DETECTION INTERNAL EXTERNAL Sensor Solution Source EM1001 C tw So Load Torque Pressure Multi Axis Calibration Instruments Software 23 Yisox A ISO X Y Tr Y Dd yy eS 3 e www futek com 9001 2008 17025 2005 U S Manufacturer 10 Thomas Irvine CA 92618 USA Tel 949 465 0900 ADVANCED SENSOR TECHNOLOGY INC Fax 949 465 0905 Sensor Solution Source EM1001 C wt 2 wt 2v Load Torque Pressure Multi Axis Calibration Instruments Software 24 I ISO X Y Yisor Y r E 7 3 e RON eS www futek com 9001 2008 17025 2005 U S Manufacturer 10 Thomas Irvine CA 92618 USA Tel 949 465 0900 ADVANCED SENSOR TECHNOLOGY INC Fax 949 465 0905 Press the MENU key to enter the main menu Use A Y keys to select the desired menu op
37. HD See the details mentioned in section 6 1 3 10 2 6 1 4 10 3 MIN MAX Differentiation See the details mentioned in section 6 1 3 19 3 6 1 4 10 4 Alarm Limit High See the details mentioned in section 6 1 3 10 4 6 1 4 10 5 Alarm Limit Low See the details mentioned in section 6 1 3 10 5 6 1 4 10 6 Auto Reset Timer See the details mentioned in section 6 1 3 10 6 Sensor Solution Source EM1001 C ty ty Load Torque Pressure Multi Axis Calibration Instruments Software Yisow Yisow 60 Y M Y Dd yy e E e www futek com 9001 2008 17025 2005 U S Manufacturer 10 Thomas Irvine CA 92618 USA Tel 949 465 0900 ADVANCED SENSOR TECHNOLOGY INC Fax 949 465 0905 6 15 Save Changes Scroll to SAVE CHANGES from SENSOR PROFILE using the A V keys and press ENTER to save the modifications that are made under the Edit Channel or New Channel menu The Save Changes option is not available if the lockout option is enabled See section 6 7 for further information on lock settings If this device is already locked the following message will be displayed Once a new channel or modifications to the existing channel are saved the new profile will be loaded The previous profile cannot be re loaded 3 s M Y D Y Load Torque Pressure Multi Axis Calibration Instruments Software 61 riot M ISO Y Sensor Solution Source EM1001 C ty ty QW yy e E e www futek com 9001 2008 17
38. Load Torque Pressure Multi Axis Calibration Instruments Software YISOx Yisox ide yISOY yISOY 2 ce aye www futek com 9001 2008 17025 2005 U S Manufacturer 10 Thomas Irvine CA 92618 USA Tel 949 465 0900 ADVANCED SENSOR TECHNOLOGY INC Fax 949 465 0905 For rotary torque sensors the following screen will be displayed before returning to the main screen NOTE To monitor Torque Speed Angle and Power on the SENSIT Test and Measurement software during live graphing the screen of IHH500 should be changed by pressing the DISPLAY key The following screen will be displayed If an incorrect unit other than torque has been selected for a rotary torque sensor an error message will be displayed on the last row Note When a torque sensor is configured the HOLD and SHUNT keys are disabled on the main page showing the speed angle and torque Using the HOLD and SHUNT keys will prompt a warning message Sensor Solution Source EM1001 C So Sox Load Torque Pressure Multi Axis Calibration Instruments Software 18 YIsor lsoz Dy e E e www futek com 9001 2008 17025 2005 U S Manufacturer 10 Thomas Irvine CA 92618 USA Tel 949 465 0900 ADVANCED SENSOR TECHNOLOGY INC Fax 949 465 0905 The shunt key can be pressed any time after the device has been calibrated and a new sensor profile has been loaded The simulated value is to be used as a calibration reference SHUNT will blink
39. R Use the 4 keys to select the desired LCD contrast level A prompt will be shown to set this value as a default setting Sensor Solution Source EM1001 C RS A wh yy Load Torque Pressure Multi Axis Calibration Instruments Software 104 Y ISO ISO Y E a yy eS EUN e www futek com 9001 2008 17025 2005 U S Manufacturer 10 Thomas Irvine CA 92618 USA Tel 949 465 0900 ADVANCED SENSOR TECHNOLOGY INC Fax 949 465 0905 6 6 2 Brightness Scroll to from using the A V keys and press ENTER Use the 4 gt keys to select the desired LCD brightness level The desired Brightness can be saved as default Sensor Solution Source EM1001 C RS A wh yy Load Torque Pressure Multi Axis Calibration Instruments Software 105 Y ISO ISO Y z E yy eS EUN e www futek com 9001 2008 17025 2005 U S Manufacturer 10 Thomas Irvine CA 92618 USA Tel 949 465 0900 ADVANCED SENSOR TECHNOLOGY INC Fax 949 465 0905 6 6 3 Auto LCD off Scroll to from the using the A V keys and press ENTER Use the lt gt keys to Enable or Disable the Auto LCD Off feature The Auto LCD Off timer can be set for 1 15min after which the LCD will turn off if left unattended A prompt will be shown to set this value as a default setting 3 r M Y D Y Load Torque Pressure Multi Axis Calibration Instruments Software 106 riot M ISO Sensor Solution Source EM1001 C
40. S2433 are supported with IHH500 List of probable error while using TEDS Please see Appendix A Sensor Solution Source EM1001 C n ty Load Torque Pressure Multi Axis Calibration Instruments Software Yisow Yisow 112 yISOY yISOY 2 ce aye www futek com 9001 2008 17025 2005 U S Manufacturer 10 Thomas Irvine CA 92618 USA Tel 949 465 0900 ADVANCED SENSOR TECHNOLOGY INC Fax 949 465 0905 6 81 TEDS Device Scroll to from using the A V keys and press ENTER If a TEDS device is connected the TEDS information will be displayed as shown below If the is selected without a connected TEDS device an error message will be displayed Sensor Solution Source EM1001 C ty ty Load Torque Pressure Multi Axis Calibration Instruments Software Ni ISO X M ISO Y 113 pw 2 c aye www futek com 9001 2008 17025 2005 U S Manufacturer 10 Thomas Irvine CA 92618 USA Tel 949 465 0900 ADVANCED SENSOR TECHNOLOGY INC Fax 949 465 0905 6 8 2 TEDS Page Scroll TEDS PAGE from TEDS DATA using THEA V keys and press ENTER A total of sixteen pages 0 15 can be selected If TEDS PAGE is selected without a connected TEDS device an error message will be displayed Each TEDS page is 32 bytes and is mapped as below 08H ae ae orn 10H m 17H 18H gt 1FH Sensor Solution Source EM1001 C ty ty Load Torque Pressure Multi Axis Calibration Instruments S
41. TTL Lagging TTL Calculation of Power Power is calculated by using the following formula P TxN T x2zmxRPM 60000 Where P mechanical power in kW T torque in N m RPM speedin rev min Calculating the Power Units e Ifthe g mm g cm g m or N mm units have been defined the mechanical power is automatically calculated in W e Ifthe kg cm kg m or N m units have been defined the mechanical power is automatically calculated in kW e If the KN m unit has been defined the mechanical power is automatically calculated in MW e Ifthe In Ib oz in or ft Ib units have been defined the mechanical power is automatically calculated in HP Direction of Rotation Since there are two pulses a direction of rotation CW or CCW can be defined depending on which pulse is leading Sensor Solution Source EM1001 C ty ty 3 s i Y D Y Load Torque Pressure Multi Axis Calibration Instruments Software YIsovx ISO 21 By a I a D c D www futek com 9001 2008 17025 2005 U S Manufacturer 10 Thomas Irvine CA 92618 USA Tel 949 465 0900 ADVANCED SENSOR TECHNOLOGY INC Fax 949 465 0905 Calculation of Speed The input frequency that can be evaluated for recording the speed is used in defining the speed The input speed based on the pulses per rotation can be calculated as follows N f x60 PPR Where
42. active or not The active channel has a check mark next to it For example in this specific figure only channel 01 exists and is active TEDS activity is shown separately If TEDS is present it will be shown in the bottom right area BACK can be pressed at any time to return to other sensor profile options Sensor Solution Source EM1001 C ty ty Load Torque Pressure Multi Axis Calibration Instruments Software Ni ISO X Y ISO Y 21 EN d ye by a aye www futek com 9001 2008 17025 2005 U S Manufacturer 10 Thomas Irvine CA 92618 USA Tel 949 465 0900 ADVANCED SENSOR TECHNOLOGY INC Fax 949 465 0905 6 1 2 View Channel Scroll to select VIEW CHANNEL form the SENSOR PROFILE using the A V keys and press ENTER to view channel number sensor type serial number capacity and engineering unit If currently more than one channel exists pressing the arrow lt gt keys on the keypad will cycle through the existing channels Sensor Solution Source EM1001 C we ty 3 s M Y D Y Load Torque Pressure Multi Axis Calibration Instruments Software YISOx Yisow 28 yISOY yISOY ae D www futek com 9001 2008 17025 2005 U S Manufacturer 10 Thomas Irvine CA 92618 USA Tel 949 465 0900 ADVANCED SENSOR TECHNOLOGY INC Fax 949 465 0905 6 1 3 New Channel Scroll to from the using the A V keys and press ENTER Use the lt P to select the remaining 2 to 15 channels Press ENTER
43. asurements for rotary torque sensors with encodes e Provides a 5 000 V 1 mV excitation voltage to bridge resistances as low as 30 Ohms and as high as 30k Ohms with a limited current to 160 mA e Default channel calibrated to 0 4 mV V using precision BLH e Back lit 4x16 character LCD with selectable brightness contrast and auto shut off e Selectable digit height size 4 7 mm and 12 7mm e Selectable number of digits to be displayed excluding the decimal point 3 4 5 or 6 e Equipped with the diagnostic mode to measure bridge resistance sensitivity internal voltage Analog and digital battery and temperature e User friendly navigation menu directs users to enable disable or select unselect various features with easy to follow instructions e Ability to store 14 1 sensor profiles including calibration values such as Offset Full scale Loading point s Engineering unit Serial number Sensor type Bridge Voltage Current Pulse Sensitivity Alarm limits High and Low and all Peak Valley First Hold Auto reset Threshold values e Active channel number indicator e IP66 housing and connectors e Aluminum enclosure e Lead free RoHS compliant parts e ESD EMI EFT and short circuit protected Input and output which covers the CE approval Note IHH500 is available in two versions Elite and Pro Sensor Solution Source EM1001 C sw Sox Load Torque Pressure Multi Axis Calibration Instruments Software 8 YIsOY YI
44. ault will result the following warning To edit channel option is not available if the lockout option is enabled See section 6 7 for further information on lock settings how to enable or disable lock If this device is already locked the following message will be displayed Sensor Solution Source EM1001 C ty ty 3 s i Y D Y Load Torque Pressure Multi Axis Calibration Instruments Software 5 YIsOX YIsow es hy e ay www futek com 9001 2008 17025 2005 U S Manufacturer 10 Thomas Irvine CA 92618 USA Tel 949 465 0900 ADVANCED SENSOR TECHNOLOGY INC Fax 949 465 0905 Use the 4 to select the channel to edit All the features that are accessible in the option applies to the Edit Channel option as well Sensor Solution Source EM1001 C So wh yy Load Torque Pressure Multi Axis Calibration Instruments Software Y ISO amp Y ISO Y Tr 5 58 7 yy eS EUN e www futek com 9001 2008 17025 2005 U S Manufacturer 10 Thomas Irvine CA 92618 USA Tel 949 465 0900 ADVANCED SENSOR TECHNOLOGY INC Fax 949 465 0905 6 1 4 1 Sensor Configuration See the details mentioned in section 6 1 3 1 6 1 4 2 Direction See the details mentioned in section 6 1 3 2 6 1 4 3 Unit selection See the details mentioned in section 6 1 3 3 6 1 4 3 1 Force MASS See the details mentioned in section 6 1 3 3 1 6 1 4 3 2 Torque See the details mentioned in section 6 1 3 3 2
45. current sensors are connected to input number 2 and voltage sensors are connected to input number 3 Enabling a different type of input can result in incorrect measurements 6 5 10 Current Input Scroll to from using the A V keys and press ENTER Use the lt gt keys to either disable or enable the Current Input Sensor Solution Source EM1001 C ty ty 3 s M Y D Y Load Torque Pressure Multi Axis Calibration Instruments Software YIsovx ISO 100 YISO duod 2 c aye www futek com 9001 2008 17025 2005 U S Manufacturer 10 Thomas Irvine CA 92618 USA Tel 949 465 0900 ADVANCED SENSOR TECHNOLOGY INC Fax 949 465 0905 Depending on the type of sensor defined in the current sensor profile a warning message will be displayed when attempting to enable an input type which is not matched with the sensor configuration For example if the active channel is defined as a bridge input the following warning message will appear on the screen when activating a different input setting Whenever the Current Input is enabled a check mark showing that this feature is enabled will be seen on the display Sensor Solution Source EM1001 C So Sox Load Torque Pressure Multi Axis Calibration Instruments Software 101 YIsoy Yo E e E e www futek com 9001 2008 17025 2005 U S Manufacturer 10 Thomas Irvine CA 92618 USA Tel 949 465 0900 ADVANCED SENSOR TECHNOLOGY INC Fax 949 465
46. d to provide a 5 V voltage output with 100 uV resolution and or 0 25mA current output with a 0 5 uA resolution A wide range of bridge resistances and input output impedances of external instruments can be applied to this device without any lack of performance The IHH500 accepts amplified Voltage input 12 VDC Current input up to 30mA Bridge input up to 500 mV V and Pulse TTL input up to 650 000 pulses per second and has the capability to provide power to FUTEK rotary torque sensors 24 VDC 1 W and 5 VDC 0 05 W 3 2 Product Introduction e TEDS IEEE 1451 4 compliant with template 30 for High level voltage output sensors and template 33 for bridge sensors e Ability to interact with TEDS data by using the SENSIT Test and Measurement software e Selectable calibration method including live calibration by applying the actual load or manipulating method by entering the sensitivity e Ability to measure bridge resistance e Automated sensitivity calculation based on calibration value e Dual scaling calculation for bi directional sensors e Selectable units of measure for Force Torque or Pressure and Displacement with automatic conversion of units between readings e Selectable sampling rate from 5 samples per second to ultra fast signal sampling rate of 4800 samples per second in 16 different speeds e Selectable moving average method for software filtering e Peak Valley and First Peak First Valley functions e Manual and auto
47. e EM1001 C ty ty 3 s M Y D Y Load Torque Pressure Multi Axis Calibration Instruments Software YIsovx ISO 74 yy a M aV 2 c aye www futek com 9001 2008 17025 2005 U S Manufacturer 10 Thomas Irvine CA 92618 USA Tel 949 465 0900 ADVANCED SENSOR TECHNOLOGY INC Fax 949 465 0905 6 2 7 Alarm Configuration Scroll to in using the A V keys and press ENTER The Alarm threshold levels are set in the sensor profile Refer to section 6 1 3 10 Refer to the drawings on page 50 for examples regarding alarm THD levels Using the 4 keys set the Alarm Configuration to Latched or Non Latched Definitions Latched alarm Holds the alarm activated until a reset function manual reset or auto reset is performed Non Latched alarm The alarm will turn OFF if the current value goes outside the alarm operating range enters none alarm area Sensor Solution Source EM1001 C ty ty 3 s M Y D Y Load Torque Pressure Multi Axis Calibration Instruments Software YIsovx ISO es By a EN 2 c aye www futek com 9001 2008 17025 2005 U S Manufacturer 10 Thomas Irvine CA 92618 USA Tel 949 465 0900 ADVANCED SENSOR TECHNOLOGY INC Fax 949 465 0905 6 28 Alarm Activity Scroll to from using the A V keys and press ENTER Using the 4 keys different alarm activities including System Alarm or Relay Alarm can be either enabled or disabled A prompt will be s
48. e can be selected i j yj and Once the desired torque unit is selected the following message will be shown Note When a torque sensor is configured the HOLD and SHUNT keys are disabled on the main page showing the speed angle and torque Using the HOLD and SHUNT keys will prompt a warning message ecd Solution Source 2 EM1001 C So Sox Load Torque Pressure Multi Axis Calibration Instruments Software z 35 ISO Iso Dy e E e www futek com 9001 2008 17025 2005 U S Manufacturer 10 Thomas Irvine CA 92618 USA Tel 949 465 0900 ADVANCED SENSOR TECHNOLOGY INC Fax 949 465 0905 6 1 3 3 3 Pressure Scroll to from using the A V keys and press ENTER The following options can be selected for pressure Pa E E standard atmosphere psi and Once the desired pressure unit is selected the following message will be shown Sensor Solution Source EM1001 C RS A wh yy Load Torque Pressure Multi Axis Calibration Instruments Software 36 Y ISO amp Y ISO Y T yy eS EUN e www futek com 9001 2008 17025 2005 U S Manufacturer 10 Thomas Irvine CA 92618 USA Tel 949 465 0900 ADVANCED SENSOR TECHNOLOGY INC Fax 949 465 0905 6 1 3 3 4 Displacement Scroll to from using the A V keys and press ENTER The following units can be selected for displacement cm m in ft and Once the desired displacement unit is selected the fo
49. econds therefore from 0 to 9999 seconds can be selected Note The duration that can be set is limited by the following formula Max Duration sec Integer 21845 sampling rate SPS 5 10 25 30 50 60 100 200 Max D 4369 2184 873 728 436 364 218 109 SPS 400 600 800 960 1200 1600 2400 4800 Max D 54 36 27 22 18 13 9 4 For example If the sampling rate has been set to 10 Samples per Second SPS the duration in second can be selected up to 2184 In the case of HALF SPEED the duration time can be twice as long If the device has been set to 10 Samples per Second SPC and HALF SPEED logging rate is selected the duration in second can be selected up to 4368 Sensor Solution Source EM1001 C ty ty 3 s M Y D Y Load Torque Pressure Multi Axis Calibration Instruments Software YIsovx ISO 79 io 3BOE 2 c aye www futek com 9001 2008 17025 2005 U S Manufacturer 10 Thomas Irvine CA 92618 USA Tel 949 465 0900 ADVANCED SENSOR TECHNOLOGY INC Fax 949 465 0905 Although any other numbers can be selected after the actual maximum duration time the internal buffer will hit full capacity and the following message will appear Sensor Solution Source EM1001 C st A we yy Load Torque Pressure Multi Axis Calibration Instruments Software 80 Y ISO Y ISO Y E T y eS EUN e www futek com 9001 2008 17025 2005 U S Manufacture
50. ect the desired number for the Alarm Limit High The sign value can also be changed from positive to negative in case a bi directional sensor is configured A confirmation message will be displayed confirming operation was successfully executed See Figures no 4 and 5 on page 55 for examples of alarm threshold levels for one directional and two directional sensors Sensor Solution Source EM1001 C ty wh yy 3 s i Y D Y Load Torque Pressure Multi Axis Calibration Instruments Software 53 YIsOX YIsow r E y e ay www futek com 9001 2008 17025 2005 U S Manufacturer 10 Thomas Irvine CA 92618 USA Tel 949 465 0900 ADVANCED SENSOR TECHNOLOGY INC Fax 949 465 0905 6 1 3 10 5 Alarm Limit Low Scroll to from using the A V keys and press ENTER Use the arrow keys to move the cursor among the digits and select the desired number for the Alarm Limit Low The sign value can also be changed from positive to negative in case a bi directional sensor is configured A confirmation message will be displayed confirming operation was successfully executed See Figure no 4 and 5 on page 55 for examples of alarm threshold levels for one directional and two directional sensors Sensor Solution Source EM1001 C ty ty 3 s i Y D Y Load Torque Pressure Multi Axis Calibration Instruments Software 54 YIsow YIsow r TAR y e ay www futek com 9001 2008 17025 2005 U S Manufact
51. ed number for the Min Max Differentiations The sign value can also be changed from positive to negative in case a bi directional sensor is configured A confirmation message will be displayed confirming operation was successfully executed See Figure no 3 on page 52 for examples of Min Max Differentiation Sensor Solution Source EM1001 C ty y 3 s M Y D Y Load Torque Pressure Multi Axis Calibration Instruments Software 51 YIsow YIsow Tr hy e ay www futek com 9001 2008 17025 2005 U S Manufacturer 10 Thomas Irvine CA 92618 USA Tel 949 465 0900 ADVANCED SENSOR TECHNOLOGY INC Fax 949 465 0905 X Max Min Diff Figure No 3 Max Min Differentiation Caution should be taken in defining X for the Max Min Diff For example Consider the following data at points A and B A 100 IL B 90IL If X is considered less than 10 A would not be considered as first peak or B would not be considered as first valley Sensor Solution Source EM1001 C we ty Load Torque Pressure Multi Axis Calibration Instruments Software 52 I ISO X MA ISO Y E M E e E e www futek com 9001 2008 17025 2005 U S Manufacturer 10 Thomas Irvine CA 92618 USA Tel 949 465 0900 ADVANCED SENSOR TECHNOLOGY INC Fax 949 465 0905 6 1 3 10 4 Alarm Limit High Scroll to from using the A V keys and press ENTER Use the arrow keys to move the cursor among the digits and sel
52. essete ares E EEE RER 96 Mode cans 97 658 JBndge lnput ae cicer iiec ne aene t LAE AERES AEPS ERENT rH Ee 98 6 59 Voltage Input cesis ri ire en En ae ER ERE IIR IO M EHE HM SEP KE E EAS 99 SEN Me Griarcediojre Em 100 6 5 11 Pulse Input This feature is available in Elite Version only sees 102 66 LED cuni aecietly 103 o MEE God TUTTO m 104 6 6 2 Brghtn ess ee eie eeseten deeem een dian Eee eer eene eer d eec red 105 663 Ato LCD OFF d c 106 67 LOCK Settings p 107 6 741 Locko tProtleasu unt eite ip meii traten ote nieder 108 6 7 2 Unlock profile 109 6 7 9 GEM aD 110 0 9 2EEDS Dalai e eE A armen mn iih adir etes 112 6 91 TEDS DEVICE enr RERBA D R E eee 113 6 8 0 TEDS5 Page sinon ie Unete marti dine ir ra ash Pp rea Ee apr raid 114 6 8 3 Load Dat eio meni e RH HII D RUOTE 115 6 8 4 Auto DetectiODa aero ert Rr REPERTA ERE Era ROO ARE ERE ERE PET nautical 116 SP MEIBIC Ioue 117 69 1 Internal or External scettr t ea d e e ER E m E e E deren 118 7 Appendix A Listof Probable Errors 5 ettet etre ere dei re he irte tees eiis 119 8 Appendix B List of Messages eie ine teen t s i e ORE IHR IEEE OMM
53. facturer 10 Thomas Irvine CA 92618 USA Tel 949 465 0900 ADVANCED SENSOR TECHNOLOGY INC Fax 949 465 0905 This is known as a moving average because the average at each k instant is based on the most recent set of n values In other words it is a moving window of n values that are used to calculate the average of the data sequence see Figure 1 k n 1 k n Figure 1 Moving Average of n Data Points The averaging process can be improved if the calculations can be performed in a recursive fashion Equation 1 can also be represented as the previous total of n 1 samples plus the new sample and then divided by n n 1 Sample Sample i 1 Ave n 3 Ave Using Equation 1 we can derive the equation for ut n i X Sample Ave n 1 4 This can be rearranged as shown in Equation 5 n 1 n 1 Ave Y Sample i 1 5 Using Equation 5 we can replace the value of 2 Sample in equation 3 with n 1 x Ave i 1 This yields Equation 6 n 1 Ave Sample n Ave Ave _ Sample Ave n n n t n 6 Equation 6 can be simplified to equation 7 Sample Ave Ave Ave _ p en n 7 Sensor Solution Source EM1001 C ty ty Load Torque Pressure Multi Axis Calibration Instruments Software Yisocx Yisox 70 Y M Y V yy e E e www futek com 9001 2008 17025 2005 U S Manufacturer 10 Thomas Irvine CA 92618 US
54. hown to set this value as a default setting The Peak values will blink in intervals of 2 5 seconds if the current value exceeds the alarm high limit The Valley values will blink in intervals of 2 5 seconds if the current value is below the alarm low limit Sensor Solution Source EM1001 C ty y 3 s M Y D Y Load Torque Pressure Multi Axis Calibration Instruments Software YIsovx YISOw 76 io 3BOE 2 c aye www futek com 9001 2008 17025 2005 U S Manufacturer 10 Thomas Irvine CA 92618 USA Tel 949 465 0900 ADVANCED SENSOR TECHNOLOGY INC Fax 949 465 0905 6 3 Data Logging This menu option allows the user to log the data Data logging is a useful feature to monitor the performance of sensor during a specific time In order to take advantage of this feature the following factors should be considered before The Data Logging feature is not available if the timer has been expired or there is not enough memory location to support the defined time Also if there is an attempt to try to use the Tare key while using this feature a warning message will notify the user that this function is not available at this time IHH500 has 128 Kbytes internal buffer to log the data This buffer has been partitioned to two areas for Tracking and Time values and each category has 24 bit data 3 bytes allocated to it which means that each one has capacity of 21 845 pieces of data The final data packet time
55. is measured in millisecond After data logging is completed while the device is on and another data logging has not been established the logged data is accessible by FUTEK data logging software SENSIT Test and Measurement Note Encoder information is not monitored during a data logging session Sensor Solution Source EM1001 C ty y QW Load Torque Pressure Multi Axis Calibration Instruments Software 7 OE OE 2 c aye www futek com 9001 2008 17025 2005 U S Manufacturer 10 Thomas Irvine CA 92618 USA Tel 949 465 0900 ADVANCED SENSOR TECHNOLOGY INC Fax 949 465 0905 6 3 1 Logging Rate Scroll to from using the A V keys and press ENTER Using the 4 gt keys select either y This setting can be set as a default setting At full speed the IHH500 will use the current set sampling rate in the data logging session At half speed 1 of the current set sampling rate will be using in the data logging session Sensor Solution Source EM1001 C ty ty 3 s i Y D Y Load Torque Pressure Multi Axis Calibration Instruments Software YIsOX YIsow 78 y e ay et www futek com 9001 2008 17025 2005 U S Manufacturer 10 Thomas Irvine CA 92618 USA Tel 949 465 0900 ADVANCED SENSOR TECHNOLOGY INC Fax 949 465 0905 6 3 2 Duration SEC Scroll to DURATION from DATA LOGGING using the A V keys and press ENTER Use the 4 and the A V keys to select the desired duration in s
56. itation for amplified sensors every sample EM1001 C hy S o3 yy e E e 9001 2008 17025 2005 Ww U S Manufacturer 10 Thomas Irvine CA 92618 USA Tel 949 465 0900 ADVANCED SENSOR TECHNOLOGY INC Fax 949 465 0905 Peak capture rate every sample Valley capture rate every sample Conversion display update rate 5 times per second Peak display update rate 5 times per second Valley display update rate 5 times per second Bandwidth The digital output bandwidth has been specified as SPS 4 The analog output bandwidth has been specified as SPS 4 for sampling rates less than 1200 SPS and has been specified as SPS 5 for sampling rates more than 1200 SPS if a ASCII stream output is deactivated b IHH500 is not connected to computer c Allrelays are disabled d Display is in menu mode Peak Valley Tracking and data display are main display mode Default Password 0000000 Alternative Password Device s Serial Number Instrument Weight 1 85 Ibs 840 g without mounting bracket Dimensions 4 W x 6 L x 1 65 D Sensor Solution Source EM1001 C we ty Load Torque Pressure Multi Axis Calibration Instruments Software I ISO X MA ISO Y Tr 124 7b et by et www futek com 9001 2008 17025 2005 U S Manufacturer 10 Thomas Irvine CA 92618 USA Tel 949 465 0900 ADVANCED SENSOR TECHNOLOGY INC Fax 949 465 0905 10 Appendix D TEDS IEEE 1451 4 Introduction 10 1 What is TEDS Plug and play
57. ll to from using the A V keys and press ENTER Use the 4 keys to either disable or enable the Relay 2 The configuration of the Relay 2 Output should be set under the output config menu Refer to section 6 4 3 for more details Relay 2 is mapped to alarm low and will be affected by the alarm settings under the system settings menu Refer to section 6 2 8 for more details A prompt will be shown to set this value as a default setting Whenever the Relay 2 Output is enabled a check mark showing that this feature is enabled will be seen on the display Sensor Solution Source EM1001 C So Sox Load Torque Pressure Multi Axis Calibration Instruments Software 94 YIsoy Yo yy e E e www futek com 9001 2008 17025 2005 U S Manufacturer 10 Thomas Irvine CA 92618 USA Tel 949 465 0900 ADVANCED SENSOR TECHNOLOGY INC Fax 949 465 0905 6 5 5 Voltage Output Scroll to from using the A V keys and press ENTER Use the 4 gt keys to either disable or enable the Voltage Output activity The configuration of the Voltage Output should be set under the output config menu Refer to section 6 4 4 for more details A prompt will be shown to set this value as a default setting Whenever the Voltage Output is enabled a check mark showing that this feature is enabled will be seen on the display Sensor Solution Source EM1001 C So Sox Load Torque Pressure Multi Axis Calibration Ins
58. llowing message will be shown Sensor Solution Source EM1001 C RS A wh yy Load Torque Pressure Multi Axis Calibration Instruments Software 37 Y ISO amp Y ISO Y T 7 yy eS EUN e www futek com 9001 2008 17025 2005 U S Manufacturer 10 Thomas Irvine CA 92618 USA Tel 949 465 0900 ADVANCED SENSOR TECHNOLOGY INC Fax 949 465 0905 6 13 3 5 mV V Scroll to mV V from UNIT SELECTION using the A V keys and press ENTER Once the desired displacement unit is selected the following message will be shown Sensor Solution Source EM1001 C st A we yy Load Torque Pressure Multi Axis Calibration Instruments Software 38 Y YISOr ISO Y d T y eS EUN e www futek com 9001 2008 17025 2005 U S Manufacturer 10 Thomas Irvine CA 92618 USA Tel 949 465 0900 ADVANCED SENSOR TECHNOLOGY INC Fax 949 465 0905 6 1 3 4Sensor Capacity Scroll to from using the A V keys and press ENTER e can also be selected from to make modifications on the existing channels except channel one Using the lt 4 gt keys move the cursor to the desired placement and use the A V keys to select the desired number or decimal position The capacity can be selected from 0 00001 to 9999999 yy e EUN e www futek com 9001 2008 17025 2005 U S Manufacturer Sensor Solution Source EM1001 C ty ty QV s M Y Load Torque Pressure Multi Axis Calibration Instruments Software 39
59. n 24 bits Sampling Rate 60 SPS Application Diagnostic mode DAC Resolution 16 bits DAC Accuracy 0 02 of FSR Factory Calibrated DAC Non linearity 0 1 of FSR Factory Calibrated Application Voltage output Current output Analog to Digital Converter ADC Part AD7190 Recommended Load 30 to 30000 Q Bridge Excitation 5 000 V 1 mV limited current to 160 mA Input Range 2 5 V 0 500mV V Channel 1 for bridge Input Range 12 V Channel 2 for Voltage Current input Sampling rate up to 4800 SPS Non linearity 5 PPM for FSR Offset Drift vs temperature 5 PPM C Span Drift vs temperature 5 PPM C Application Signal measurement Voltage Reference Part MAX6126AASA25 Accuracy 0 02 Nominal Voltage 25V Temperature Shift 3 PPM C Application Reference Voltage Excitation voltage Power Requirement Internal battery Rechargeable lithium polymer battery Battery size 7 4 V 3000 mAh Run Time up to 30 hours with 350O Bridge Battery Charger Wall plug AC powered unit Battery Charger Output 12V 1A Battery Indicator 0 10096 0 8 5 V Battery Warning Less than 2096 Run Time Up to 30 hours 350 O Bridge connected Sensor Solution Source EM1001 C n n Load Torque Pressure Multi Axis Calibration Instruments Software Yisow Yisow 122 yy By a www futek com 9001 2008 17025 2005 Ww U S Manufacturer 10 Thomas Irvine CA 92618 USA Tel 949 465 0900 Fax
60. nly channel 01 can be selected which is the default channel After selecting the desired channel there is the option of setting it as the default channel Use BACK to A select NO and return to the system setting option By selecting YES the selected channel will be set as the default channel 4 3 r M Y D Y Load Torque Pressure Multi Axis Calibration Instruments Software 68 rior M ISO M yy e EUN e www futek com 9001 2008 17025 2005 U S Manufacturer Sensor Solution Source EM1001 C ty ty QV 10 Thomas Irvine CA 92618 USA Tel 949 465 0900 ADVANCED SENSOR TECHNOLOGY INC Fax 949 465 0905 6 2 3 Moving Average Scroll to from using the A V keys and press ENTER Using the 4 gt keys 2 4 8 16 32 64 or After selecting the desired moving average settings a prompt will be shown with the option of setting it as default Use BACK to select NO and return to the system setting option By selecting YES the selected channel will be set as the default channel Average Measurements An average Ave is defined as the summation of n samples divided by n n gt Sample Ave 1 For the k average we have the following k 2 Sample Ave i 1 k n n 2 Sensor Solution Source EM1001 C ty ty Load Torque Pressure Multi Axis Calibration Instruments Software 69 I ISO X A ISO Y Tr E P Y a EN De 2 e www futek com 9001 2008 17025 2005 U S Manu
61. nsitivity is the same as current profile Sensor Solution Source EM1001 C st A we yy Load Torque Pressure Multi Axis Calibration Instruments Software 42 Y YISOr ISO Y x T y eS EUN e www futek com 9001 2008 17025 2005 U S Manufacturer 10 Thomas Irvine CA 92618 USA Tel 949 465 0900 ADVANCED SENSOR TECHNOLOGY INC Fax 949 465 0905 6 1 3 7 Calibration Scroll to from using A V keys and press ENTER to set it for the new channel can also be selected from to make modifications on the existing channels except channel one Note This function is dedicated for precise calibration live calibration however if the user would not like to apply the load in the sensitivity selection 6 1 3 5 amp 6 1 3 6 manipulating method must be done accurately otherwise the calculation is not correct For example Using a calibration certification with the sensitivity the number must be entered in the sensitivity selection 6 1 3 5 amp 6 1 3 6 and this step can be skipped However it is recommended to use this step and manually live calibrate the sensor If user does not have actual sensitivity and has already entered an estimated value in Sensitivity Section 6 1 3 5 amp 6 1 3 6 this step must be executed carefully After performing all calibration steps and entering zero load and full scale device is able to calculate the actual SENSITIVITY value and update it SENSOR CONFIGURATION menu will no
62. nts Software YIsovx ISO 108 YISO duod 2 c aye www futek com 9001 2008 17025 2005 U S Manufacturer 10 Thomas Irvine CA 92618 USA Tel 949 465 0900 ADVANCED SENSOR TECHNOLOGY INC Fax 949 465 0905 6 7 2 Unlock profile Scroll to from using the A V and press ENTER Once pressed the ENTER this feature unlocks the sensor profile menu and full access to sensor profile will be gained Enter the current password to unlock the sensor profile If the correct password is entered the following success message will be displayed If the password is entered incorrectly an invalid password message will appear Sensor Solution Source EM1001 C ty ty 3 s M Y D Y Load Torque Pressure Multi Axis Calibration Instruments Software YIsovx ISO 109 YISO duod 2 c aye www futek com 9001 2008 17025 2005 U S Manufacturer 10 Thomas Irvine CA 92618 USA Tel 949 465 0900 ADVANCED SENSOR TECHNOLOGY INC Fax 949 465 0905 6 7 3 Change Password Scroll to from using the A V keys and press ENTER Use the 4 and A V keys to select the current password The current password shall be entered in order to be able to change the password Once an incorrect password is entered the following message will appear Sensor Solution Source EM1001 C So wh yy a Load Torque Pressure Multi Axis Calibration Instruments Software 1 10 Y ISO ISO Y J a yy eS EUN e
63. oftware I ISO X Y ISO Y Tr 7 114 D yy e sy we www futek com 9001 2008 17025 2005 U S Manufacturer 10 Thomas Irvine CA 92618 USA Tel 949 465 0900 ADVANCED SENSOR TECHNOLOGY INC Fax 949 465 0905 6 8 3 Load Data Scroll to from using the A V keys and press ENTER The load data option loads the new profile based on the TEDS data and performs an auto calibration If is selected without a connected TEDS device an error message will be displayed Sensor Solution Source EM1001 C So we yy Load Torque Pressure Multi Axis Calibration Instruments Software 115 Y ISO amp Y ISO Y T 7 hy eS RUN eS www futek com 9001 2008 17025 2005 U S Manufacturer 10 Thomas Irvine CA 92618 USA Tel 949 465 0900 ADVANCED SENSOR TECHNOLOGY INC Fax 949 465 0905 6 8 4 Auto Detection Scroll to from using the A V keys and press ENTER If is enabled the IHH500 will search for a TEDS device during power up If TEDS information exists its information will be loaded otherwise the IHH500 will load the active channel If is disabled the IHH500 will load the active channel during power up Use the lt gt keys to Enable or Disable the TEDS Auto Detection feature The following message will be displayed confirming the operation was executed successfully 3 s M Y D Y Load Torque Pressure Multi Axis Calibration Instruments Software 1162 riot Yo EO Senso
64. onfiguration Scroll to from using A V keys and press the ENTER to set a new channel can also be selected from to make modifications on the existing channels except channel 1 Use the lt gt keys to select the sensor type as either Hom Hou Hou Hou n nu n or Note Pulse selection is only available in Flite Version Any time a new sensor type is selected which was not defined before the device will automatically calibrate itself after it loads the new profile The following messages will be seen on the screen eg Ea The following message may be seen if the sensor type is the same as current profile DE Sensor Solution Source EM1001 C ty ty 3 s i Y D Y Load Torque Pressure Multi Axis Calibration Instruments Software 31 YIsOX YIsow r SUE hy e ay www futek com 9001 2008 17025 2005 U S Manufacturer 10 Thomas Irvine CA 92618 USA Tel 949 465 0900 ADVANCED SENSOR TECHNOLOGY INC Fax 949 465 0905 6 1 3 2 Direction Scroll to from using the A V keys and press ENTER 4 can also be selected from to make modifications on the existing channels except channel one Using the lt gt keys on the keypad select either uni direction or bi direction Sensor Solution Source EM1001 C RS A wh yy Load Torque Pressure Multi Axis Calibration Instruments Software 32 Y ISO ISO Y D T y eS EUN e www futek com 9001 2008 17025 2005 U
65. peak valley reset functions e Tare Gross functions with indicator e Tracking Hold functions with indicator e Built in shunt calibration features with indicator Sensor Solution Source EM1001 C sw Sox Load Torque Pressure Multi Axis Calibration Instruments Software 7 ISO YIsow RAE yy et yy et www futek com 9001 2008 17025 2005 U S Manufacturer 10 Thomas Irvine CA 92618 USA Tel 949 465 0900 ADVANCED SENSOR TECHNOLOGY INC Fax 949 465 0905 e Lockout feature to prevent inadvertent changes e Data logging with up to 21 000 points e Supports USB link port e Built in load cell excitation voltage e Powered by a rechargeable 3000 mAh lithium polymer battery for up to 24 hours of operation e Battery life indicator with bar graph and text indicators e Selectable automatic display shutoff for period of inactivity up to 15 minutes e Selectable latched or non latched alarm configuration e ASCII Stream Output Two independently isolated solid state alarm relays each able to be disabled or enabled individually with normally open or closed operations and protected at 110mA 110V e Selectable voltage output as bipolar 5 V or uni polar 0 5V with 2 5V offset e Selectable current output as bidirectional and unidirectional e Selectable 0 20mA 0 25mA 4 20mA 5 25mA current output e Selectable alarm configuration Latched or non Latched e Supports Speed RPM Angle Degrees and Power W kW MW HP me
66. providing high voltage It should be noted that the battery discharges faster when working with amplified sensors Sensor Solution Source EM1001 C we wy ty Load Torque Pressure Multi Axis Calibration Instruments Software Yisot iso Tr 90 Sy et www futek com 9001 2008 17025 2005 U S Manufacturer 10 Thomas Irvine CA 92618 USA Tel 949 465 0900 ADVANCED SENSOR TECHNOLOGY INC Fax 949 465 0905 6 5 1 USB Output Scroll to from using the A V keys and press ENTER Use the 4 gt keys to either enable or disable the USB output activity A prompt will be shown to set this value as a default setting Whenever the USB Output is enabled a check mark showing that this feature is enabled will be seen on the display Sensor Solution Source EM1001 C So Sox Load Torque Pressure Multi Axis Calibration Instruments Software 91 YIsoy Yo yy e E e www futek com 9001 2008 17025 2005 U S Manufacturer 10 Thomas Irvine CA 92618 USA Tel 949 465 0900 ADVANCED SENSOR TECHNOLOGY INC Fax 949 465 0905 65 2 ASCII output Scroll to from using the A V keys and press ENTER Use the 4 keys to either enable or disable the ASCII output The termination character configuration should be set in the Digital ASCII menu within the Output Config menu Refer to section 6 4 1 for more details The ASCII output is disabled when the IHH500 sends and receives packet information from
67. r 10 Thomas Irvine CA 92618 USA Tel 949 465 0900 ADVANCED SENSOR TECHNOLOGY INC Fax 949 465 0905 6 3 3 Action Scroll to from using the A V keys and press ENTER Using the lt gt keys the data logging session either can be started or stopped This sub menu allows the user to Stop or Start data logging process As soon as the Start option is selected the data logging process starts By pressing the ENTER key you can select to stop or start the data logging test The following check mark will be displayed when the data logging session has begun Sensor Solution Source EM1001 C ty y Load Torque Pressure Multi Axis Calibration Instruments Software Yisow Yisow 81 M at ye 7 e ay et www futek com 9001 2008 17025 2005 U S Manufacturer 10 Thomas Irvine CA 92618 USA Tel 949 465 0900 ADVANCED SENSOR TECHNOLOGY INC Fax 949 465 0905 It is important to know that IHH500 is equipped by a high speed Processor This processor is responsible to control every single feature of device and dedicates the specific time frame for internal operation and Interfaces During a high speed data logging session 600 800 960 1200 1600 2400 and 4800 the Voltage output Current output and ASCII output are internally disabled and the data logging menu cannot be left until the timer expires This will force the processor to allocate more time frames to process the data from ADC perform the calculation
68. r Solution Source EM1001 C ty ty QV yy e E e www futek com 9001 2008 17025 2005 U S Manufacturer 10 Thomas Irvine CA 92618 USA Tel 949 465 0900 ADVANCED SENSOR TECHNOLOGY INC Fax 949 465 0905 6 9 Diagnostic Sensor Solution Source EM1001 C st A we yy Load Torque Pressure Multi Axis Calibration Instruments Software 117 Y ISO Y ISO Y T E hy eS EUN e www futek com 9001 2008 17025 2005 U S Manufacturer 10 Thomas Irvine CA 92618 USA Tel 949 465 0900 ADVANCED SENSOR TECHNOLOGY INC Fax 949 465 0905 6 9 1 Internal or External Scroll to using the A V keys and press ENTER Use the 4 keys to select either Or diagnostic Gs Ge The internal diagnostic shows the analog VDD1 analog VDD2 digital VDD and VBAT values Gas ee The external diagnostic shows the sensor sensitivity Temp and bridge resistance NOTE The external diagnostic page can only show the information of a Strain gage with the sensitivity of less than 4mV V If the sensor is amplified voltage output or current output or has a sensitivity more than 4 mV V when trying to display External Diagnostic an error message will appear stating that this function is not available 3 s M Y D Y Load Torque Pressure Multi Axis Calibration Instruments Software 118 riot M ISO Sensor Solution Source EM1001 C ty ty QW Y s yy e E e www futek com 9001 2008 17025
69. r drift vs Time 25 nV 1000 hours typ max Gain Error 0 005 Current or Voltage Input 0 0075 Bridge input fotyp Gain Drift vs Temperature 1 ppm C typ Gain Drift vs Time 10 Current or Voltage Input ppm 1000 hours typ eer 95 Current or Voltage Input dB typ P ly R ower Supply ReIGHON 100 Bridge input dB min Common Mode rejection DC 100 Current or Voltage Input dB min 110 Bridge input dB min 50Hz 60Hz 120 dB min 50Hz 60Hz 120 dB min Normal Mode Rejection 120 10 Hz output data rate dB min 82 50 Hz output data rate dB min honie Mode feedin Same as for analog inputs B 95 dB typ Common Mode Rejection l Reference Detect Levels s van 0 6 V max Sensor Solution Source EM1001 C ty ty Load Torque Pressure Multi Axis Calibration Instruments Software I ISO X ISO Y r 126 I et U S Manufacturer FUTEK ADVANCED SENSOR TECHNOLOGY INC RMS Noise uV Output data Settling Time Rate Hz i Sx500mV V Ss7 5mV V Ss3 5mV V 5 818 0 256 0 640 1 152 10 400 0 330 0 896 1 472 25 160 0 544 1 344 2 304 30 133 4 0 615 1 472 2 560 50 80 0 900 2 112 3 584 60 66 7 0 970 2 304 3 968 100 40 1 161 2 816 4 864 200 20 1 567 3 968 6 900 400 10 2 067 5 440 9 600 600 6 66 2 400 6 656 11 648 800 5 2 734 7 936 13 824 960 4 17 3 000 8 960 15 488 1200 3 33 3 334 9 856 17 152 1600 2 5 3 8889 11 264 19 8826 2400 1 67 5 000 14 080 25 344 4800 0 83 14 300 24 320
70. r on the screen when activating the Power Output Whenever the Power Output is enabled a check mark showing that this feature is enabled will be seen on the display akade Source cu soi EM1001 C So Sox oad Torque Pressure Multi Axis Calibration Instruments Software 97 ylsoy YISOY Dy e E e www futek com 9001 2008 17025 2005 U S Manufacturer 10 Thomas Irvine CA 92618 USA Tel 949 465 0900 ADVANCED SENSOR TECHNOLOGY INC Fax 949 465 0905 Important notice Bridge sensors are internally connected to input number 1 current sensors are connected to input number 2 and voltage sensors are connected to input number 3 Enabling a different type of input can result in incorrect measurements 6 5 8 Bridge Input Scroll to from using the A V keys and press ENTER Use the 4 gt keys to either enable or disable the Bridge Input Depending on the type of sensor defined in the current sensor profile a warning message will be displayed when attempting to enable an input type which is not matched with the sensor configuration For example if the active channel is defined as a bridge input the following warning message will appear on the screen when activating a different input setting Sensor Solution Source EM1001 C ty ty Load Torque Pressure Multi Axis Calibration Instruments Software _ 98 Vor Viol r Dy e E e www futek com 9001 2008 17025 2005 U S Manufacturer 10 Thomas Irvine CA
71. re disabled on the main page showing the speed angle and torque Using the HOLD and SHUNT keys will prompt a warning message Sensor Solution Source EM1001 C So Sox Load Torque Pressure Multi Axis Calibration Instruments Software 13 YIsoy lsoz E e www futek com 9001 2008 17025 2005 U S Manufacturer 10 Thomas Irvine CA 92618 USA Tel 949 465 0900 ADVANCED SENSOR TECHNOLOGY INC Fax 949 465 0905 5 2 IHH500 Structure USB TEDS e gt gt ASCII Output Bridge Input mo gt Current Output Pulse Input A M C P U gt Voltage Output Voltage Input c gt Alarm Relay 1 Current Input m gt Alarm Relay 2 Hardware Display Key Pad lt Controller LCD A i ii Input Protection Battery Charger Power Supply Output Protection Available only in Elite Version Sensor Solution Source EM1001 C ty ty Load Torque Pressure Multi Axis Calibration Instruments Software Ni ISO X Y ISO Y 14 EN d ye by at aye www futek com 9001 2008 17025 2005 U S Manufacturer 10 Thomas Irvine CA 92618 USA Tel 949 465 0900 ADVANCED SENSOR TECHNOLOGY INC Fax 949 465 0905 5 8 Main Display Welcome message will be displayed at power on Auto calibration will be applied when device is turned on The calibration will minimize any effects of the temperature drift for either zero offset or
72. sensor hardware and software makes configuring a smart TEDS sensor as easy as plugging a mouse into a PC Efficiency and productivity has greatly improved due to the elimination of manual sensor configuration 10 2 Basic Concept TEDS is at the heart of the new universally accepted IEEE1451 4 standard for delivering plug and play capabilities to analog measurements and test instruments In essence information in a Transducer Electronic Data Sheet TEDS provides instruments with critical sensor calibration information allowing for accurate and precise measurements every time e TEDS works in a similar way in which USB computer peripherals immediately work when a USB device is connected e TEDS enabled equipment may be swapped out without a recalibration saving time and money e TEDS holds information such as sensor manufacturer model and serial numbers and more importantly all of the calibration settings determined by the manufacturer 10 3 How it works Plug and play is a data acquisition technology that can simplify the configuration of automated measuring systems by making a sensor s unique identification data available electronically As implemented according to IEEE P1451 4 data in the form of a transducer electronic data sheet TEDS is burned on an electrically erasable programmable read only memory EEPROM chip located on the sensor so when a properly adapted signal conditioner interrogates the sensor it can interpret the self
73. sosidecdeeteauasvevecosined ensedet 56 6 14 Edit Channel 5 eese dane entes enren E opto aee ee aa cost esta Ped ease vs eve SE dean cg TEENETE EERENS 57 6 14 1 SensorConfig fatilOri eee ett tania erte tette be erg eras ree be eee as Re SESE 59 6 142 DIFGCUOD nie eot eere tinte torres poene eoa Ea oai ulveceiasbstnce ed yo dus aepo gin ao CHE ea R eee eo xad ead 59 6 14 3 Untselecton aieeceida racer e derer iet d pecie mr e eie EE 59 6 1 4 3 1 GCS IAS Sy os eS ccez RH 59 6 1 4 3 2 OT GUC 59 6 1 4 3 3 I IERI 59 6 1 4 3 4 Displacement cote a epe ERO RERO R D IURE 59 6 1 4 3 5 ANV N dude er pa ee E E ee eee eee 59 6 154 Sensor Capacity iiiietotiee optet eire end oet a ae eerie a E EE HH R ES 59 6 14 5 Sensitivity A coii aereo methane EHI NEP AEII EEEE EEEE 59 GLAO Sensitivity 6 ouis atas iin EE EES rte er Eee set AE EEE TR TRER 59 6 14 7 Calibration sicci entend e amen ee i 59 6 1 4 7 1 Zero Load cabeees 59 6 1 4 7 2 Full Scale H sern cote 59 6 1 4 7 3 VASQUEECGRDN 60 6 1 4 7 4 PU Salle 60 6 14 8 Pulse Per TOLalonc somete a E E uet re IU costes desig lets cusectaess utente 60 6 1 4 9 Serial Umber oio e eri deor e exi e eus e EVE GS an deck eee eee EVEN event 60 6 1 4 10 Limit Be TD pees
74. sow CET yy et yy et www futek com 9001 2008 17025 2005 U S Manufacturer FUTEK ADVANCED SENSOR TECHNOLOGY INC 4 Connector amp Wiring Diagram 10 Thomas Irvine CA 92618 USA Diagram Tel 949 465 0900 Fax 949 465 0905 Connectors Description Female Insert Pin Symbol Description A E Excitation B S Signal C E Excitation TEDS return D S Signal E TEDS_IO TEDS Data Sensor F 24 OUT 24V output A PERRE Js GND_OUT Ground H 5 OUT 5V Output J V V from sensor K V V from sensor L PLEAD Leading Pulse from sensor M PLAG Lagging Pulse from sensor Pin Symbol Description 1 IDAC analog current output signal 2 REFRENCE analog voltage output return Output 3 R1 solid state relay1 positive Connections 4 VDAC analog voltage output signal 5 R2 solid state relay2 positive 6 GND analog current output return 7 R1 solid state relay1 negative 8 R2 solid state relay2 negative Pin Symbol USB port venue Connections 3 D 4 GND Pin Symbol Power 1 12V Connections Ground Note These pins are not polarity sensitive i Sensor Solution Source Load Torque Pressure Multi Axis Calibration Instruments Software www futek com EM1001 C 9 S5 Y ISO y e 9001 2008 17025 2005 Ww U S Manufacturer 10 Thomas Irvine CA 92618 USA Tel 949 465 0900 ADVANCED SENSOR TECHNOLOGY INC Fax 949 465 0905 5 Features 5 1 IHH500 Overvie
75. t the peak valley or angle in rotary sensors with an encoder L2 N A Start navigation Allows the user to toggle between four groups of gt Arrow engineering units Force Torque Pressure and Displacement and the standard mV V Allows the user to shunt the current reading The Exit device shunts a resistor across the Excitation and Signal connections Allows the user to freeze the current reading HOLD vA will be displayed on the LCD showing that it has ITOW P been held When the button or any other key is pressed the hold command will be cancelled d ON OFF ON OFF Sensor Solution Source EM1001 C n wh 3 Load Torque Pressure Multi Axis Calibration Instruments Software E 12 Yisoy Yo uw yy e E e www futek com 9001 2008 17025 2005 U S Manufacturer 10 Thomas Irvine CA 92618 USA Tel 949 465 0900 ADVANCED SENSOR TECHNOLOGY INC Fax 949 465 0905 Engineering units can only be converted within its own category Force Mass ug mg g kg M tone dyn kdyn Mdyn N kN oz lbs klb ton US ton UK Torque g mm g cm kg cm kg m N mm N cm N m KN m in oz in Ib ft lb Pressure Pa kPa mbar bar MPa kg cm atm standard atmosphere mm HG in H2O ft H2O psi kpsi Displacement mm cm dm m km in ft yds mile Pressing SHUNT will disable the HOLD function but pressing HOLD will not disable the SHUNT function Note When a torque sensor is configured the HOLD and SHUNT keys a
76. tion Press ENTER to navigate to the submenu The EXIT button can be used at any time to exit any menu or sub menu and return to the display page The BACK button can be used at any time to step back from any sub menu Sensor Solution Source EM1001 C ty wh 5 s M Y D Y Load Torque Pressure Multi Axis Calibration Instruments Software 25 YIsOY YIsow n 7 yy e EUN Nn www futek com 9001 2008 17025 2005 U S Manufacturer 10 Thomas Irvine CA 92618 USA Tel 949 465 0900 ADVANCED SENSOR TECHNOLOGY INC Fax 949 465 0905 6 1 Sensor Profile C N qp XN P Sensor Solution Source EM1001 C wt 2 wt 2v Load Torque Pressure Multi Axis Calibration Instruments Software Y ISO amp Y Yo Y Tr 26 by e ty www futek com 9001 2008 17025 2005 U S Manufacturer 10 Thomas Irvine CA 92618 USA Tel 949 465 0900 ADVANCED SENSOR TECHNOLOGY INC Fax 949 465 0905 Select from the main menu options and press ENTER The following options are available A and EES 6 11 Existing Channels Scroll to using the A V keys and press ENTER to view the different sensor profiles The IHH500 is able to store up to 15 different sensor profiles coe dg The active channel number will be shown with a check mark on the right This function is useful to have a quick view of the number of channels sensor profile that have been stored in the internal memory and whether they are
77. tive full scale output is mapped to the highest value of current For example if 4 20 mA is selected the zero load output from the sensor is mapped to 4 mA and sensor s positive full scale output is mapped to 20 mA For negative values of load output current decreases until reach 0 mA e This configuration is recommended for unidirectional sensors in order to obtain more resolution A prompt will be shown to set this value as a default setting Load Torque Pressure Multi Axis Calibration Instruments Software Ni Y Y Y q 89 iso Iso 2 c aye www futek com 9001 2008 17025 2005 U S Manufacturer Sensor Solution Source EM1001 C ty ty QW 10 Thomas Irvine CA 92618 USA Tel 949 465 0900 ADVANCED SENSOR TECHNOLOGY INC Fax 949 465 0905 6 5 Interfaces 4p The following can be either enabled or disabled under the Interfaces menu USB output ASCII output Relay 1 output Relay 2 output Voltage output Current output Power output Bridge input Voltage input and Current input A check mark next to the item indicates that item has been activated Output enable This feature enables a 24 V 1W power supply to be used as an excitation voltage power supply for an amplified sensor which requires an external power supply It is highly recommended to disable this feature when a bridge type sensor is connected to the IHH500 Using this feature will enable the internal DC DC converter thus
78. to set the data for desired channel Note The first channel is already set as default and will be displayed on the screen if no other channel has been set In order to set the new channel data the following steps must be taken exactly in the order in which it is shown on the screen the V key cannot be used to skip the steps If EXIT is pressed while setting the new channel or editing an existing channel following warning message will be displayed Y s Dy e E e www futek com 9001 2008 17025 2005 U S Manufacturer Sensor Solution Source EM1001 C ty ty QW 3 r M Y D Y Load Torque Pressure Multi Axis Calibration Instruments Software 29 riot M ISO 10 Thomas Irvine CA 92618 USA Tel 949 465 0900 ADVANCED SENSOR TECHNOLOGY INC Fax 949 465 0905 This function is not available if lockout option is enabled See section 6 7 for further information how to enable or disable lock settings If this device is being used for the first time it has not been locked yet If this device is already locked the following message will appear if NEW CHANNEL is selected Sensor Solution Source EM1001 C st A we yy Load Torque Pressure Multi Axis Calibration Instruments Software 30 Y YISOr ISO Y B yy eS EUN e www futek com 9001 2008 17025 2005 U S Manufacturer 10 Thomas Irvine CA 92618 USA Tel 949 465 0900 ADVANCED SENSOR TECHNOLOGY INC Fax 949 465 0905 6 1 3 1 Sensor C
79. truments Software 95 YIsoy Yo yy e E e www futek com 9001 2008 17025 2005 U S Manufacturer 10 Thomas Irvine CA 92618 USA Tel 949 465 0900 ADVANCED SENSOR TECHNOLOGY INC Fax 949 465 0905 6 5 6 Current Output Scroll to from options using the A V keys and press ENTER Use the 4 keys on to either disable or enable the Current Output The configuration of the Current Output should be set under the output config menu Refer to section 6 4 5 for more details A prompt will be shown to set this value as a default setting Whenever the Current Output is enabled a check mark showing that this feature is enabled will be seen on the display Sensor Solution Source EM1001 C So Sox Load Torque Pressure Multi Axis Calibration Instruments Software 96 YIsoy Yo yy e E e www futek com 9001 2008 17025 2005 U S Manufacturer 10 Thomas Irvine CA 92618 USA Tel 949 465 0900 ADVANCED SENSOR TECHNOLOGY INC Fax 949 465 0905 65 7 Power Output Scroll to from options using the A V keys and press ENTER Use the 4 keys to either disable or enable the Power Output Depending on the type of sensor that has already defined in the current sensor profile a warning message will be displayed when attempting to enable an input type which is not matched with the sensor configuration For example if the active channel 2 is defined as a bridge input the following warning message will appea
80. ty ty QV Y s yy e E e www futek com 9001 2008 17025 2005 U S Manufacturer 10 Thomas Irvine CA 92618 USA Tel 949 465 0900 ADVANCED SENSOR TECHNOLOGY INC Fax 949 465 0905 6 7 Lock Settings The Lock Setting menu is used to control access to the Sensor Profile settings and data information that have been stored in internal non volatile memory 6 1 3 x and 6 1 4 x Additionally the Lock Setting menu is used to control the following submenus in Sensor Profile menu New Edit Save Delete Sensor Solution Source EM1001 C wt 2 wt 2v Load Torque Pressure Multi Axis Calibration Instruments Software 107 Y ISO A ISO r E 7 yy eS 3 Nn www futek com 9001 2008 17025 2005 U S Manufacturer 10 Thomas Irvine CA 92618 USA Tel 949 465 0900 ADVANCED SENSOR TECHNOLOGY INC Fax 949 465 0905 6 71 Lockout Profile Scroll to from using the A V keys and press ENTER Once pressed ENTER this feature will lockout the Edit New Save and Delete of menu However the Existing Channel s and the View Channel s options are still accessible Enter the current password to lockout the sensor profile If the correct password is entered the following success message will be displayed If the password is entered incorrectly an invalid password message will appear Sensor Solution Source EM1001 C ty ty 3 s M Y D Y Load Torque Pressure Multi Axis Calibration Instrume
81. urer 10 Thomas Irvine CA 92618 USA Tel 949 465 0900 ADVANCED SENSOR TECHNOLOGY INC Fax 949 465 0905 Unit A 80 Non Alarm Area 10 VILLI LLL P gl g LLL LLL Bea Area Figure No 4 Example of One Directional Sensor M Alarm Area 50 Non Alarm Area UU WM doen Nea Figure No 5 Example of Two Directional Sensor Sensor Solution Source EM1001 C ty ty Load Torque Pressure Multi Axis Calibration Instruments Software 55 AR Yo uw www futek com yy e E e 9001 2008 17025 2005 U S Manufacturer 10 Thomas Irvine CA 92618 USA Tel 949 465 0900 ADVANCED SENSOR TECHNOLOGY INC Fax 949 465 0905 6 1 3 10 6 Auto Reset Timer Scroll to from using the A V keys and press ENTER Use the arrow keys to move the cursor among the digits and select the desired number A confirmation message will be displayed confirming operation was successfully executed Sensor Solution Source EM1001 C RS A wh yy Load Torque Pressure Multi Axis Calibration Instruments Software 56 Y ISO ISO Y E T y eS EUN e www futek com 9001 2008 17025 2005 U S Manufacturer 10 Thomas Irvine CA 92618 USA Tel 949 465 0900 ADVANCED SENSOR TECHNOLOGY INC Fax 949 465 0905 6 1 4 Edit Channel Scroll to from using the A V keys and press ENTER Attempting to edits channels when no channel has been set beside channel one which was set by def
82. ut Cable 8 pin connector e Sensor Cable 12 pin connector FUTEK is not responsible for any damage or injury caused by misuse misunderstanding or abuse of this product Sensor Solution Source EM1001 C we 4y ty Load Torque Pressure Multi Axis Calibration Instruments Software Yisow Yisow 5 Y M Y Dd 7 e 7b e www futek com 9001 2008 17025 2005 U S Manufacturer 10 Thomas Irvine CA 92618 USA Tel 949 465 0900 ADVANCED SENSOR TECHNOLOGY INC Fax 949 465 0905 2 Safety Considerations amp Care for Your Device e Do not disassemble for modifications or repair e Be sure to disconnect the power cable and turn the device off when connecting or disconnecting any of the connectors e Donot operate the device in the following environments o Direct sunlight o Where the product will be splashed with water oil and chemicals e Donot throw drop or scratch with any sharp objects e Inorder to extend the built in lithium battery life the intelligent battery charger circuit has different curves o Fast charge after 2 hours the battery will be charged around 60 o Normal charge It takes about 6 7 hours to charge the battery around 90 o Slow charge it takes about 10 hours for fully charging the battery tis recommended to use the slow charge at least once a week Always use the FUTEK supplied charger to charge the battery e Use the dust protection caps to cover the connectors when you are not using the device
83. w FUTEK IHH500 ce Unit gt a Sensor Solution Source EM1001 C ty ty QW Load Torque Pressure Multi Axis Calibration Instruments Software Yisow Yisow 10 Susog sog aye 2 c www futek com 9001 2008 17025 2005 U S Manufacturer FUTEK ADVANCED SENSOR TECHNOLOGY INC IHH500 ce In the welcome message of the Pro version PRO will be displayed Above it is shown that the IHH500 is submersible Sensor Solution Source EM1001 C Load Torque Pressure Multi Axis Calibration Instruments Software 11 www futek com wt 25 Eo 3 et 9001 2008 10 Thomas Irvine CA 92618 USA a 2v Y Visor Y yy e 17025 2005 Tel 949 465 0900 Fax 949 465 0905 Ww U S Manufacturer 10 Thomas Irvine CA 92618 USA Tel 949 465 0900 ADVANCED SENSOR TECHNOLOGY INC Fax 949 465 0905 Front Panel Funcuon al Balimi Function of Button in Normal Mode Button in Menu Mode Enter Displays battery life time Allows the user to toggle between displaying the tare A Arrow and gross values This can be used to remove any fixture weights Allows the user to toggle between two different size fonts This key selects one of the four different states Back in normal mode and one of the five different states a when a rotary sensor with an encoder is being monitored In this case rpm torque angle and power will be displayed Im Allows the user is rese
84. w contain the actual value 6 1 3 7 1 Zero Load Scroll to from using the A V keys and press ENTER Sensor Solution Source EM1001 C ty ty Load Torque Pressure Multi Axis Calibration Instruments Software 43 Yisox Yo r Dy e E e www futek com 9001 2008 17025 2005 U S Manufacturer 10 Thomas Irvine CA 92618 USA Tel 949 465 0900 ADVANCED SENSOR TECHNOLOGY INC Fax 949 465 0905 6 1 3 7 2 Full Scale Scroll to from using the A V keys and press ENTER If the channel is defined as it will be prompt to apply the full scale calibration as well as zero load for the reverse direction 6 1 8 7 3 Zero Load Scroll to from using the A V keys and press ENTER 6 1 3 7 4 Full Scale Scroll to from using the A V keys and press ENTER Sensor Solution Source EM1001 C So Sox Load Torque Pressure Multi Axis Calibration Instruments Software 44 YIsoy lsoz Dy e E e www futek com 9001 2008 17025 2005 U S Manufacturer 10 Thomas Irvine CA 92618 USA Tel 949 465 0900 ADVANCED SENSOR TECHNOLOGY INC Fax 949 465 0905 6 1 3 8 Pulse per rotation Scroll to from using the A V keys and press ENTER can also be selected from to make modifications on the existing channels except channel one Note This option is only available for rotary sensors with encoders as defined in sensor configuration sub menu
85. www futek com 9001 2008 17025 2005 U S Manufacturer 10 Thomas Irvine CA 92618 USA Tel 949 465 0900 ADVANCED SENSOR TECHNOLOGY INC Fax 949 465 0905 Use the lt gt and A V keys to set the desired password Any combination of seven digits can be chosen Press ENTER to save the new password NOTE The IHH500 has a default password 0000000 mentioned in Appendix C This password can be updated with desired password Additionally there is an alternative permanent please see Appendix C In case the assigned password is forgotten the alternative password can be used as the current password to lock unlock change the setting submenus Sensor Solution Source EM1001 C ty ty 3 s M Y D Y Load Torque Pressure Multi Axis Calibration Instruments Software YIsovx ISO 111 yso BOE 2 c aye www futek com 9001 2008 17025 2005 U S Manufacturer 10 Thomas Irvine CA 92618 USA Tel 949 465 0900 ADVANCED SENSOR TECHNOLOGY INC Fax 949 465 0905 6 8 TEDS Data The mentioned IEEE 1451 4 standard defines a collection of templates for common class transducer The templates provide the means for the measurement system to convert the binary data stored on a smart TEDS sensor EEPROM The IHH500 supports Template 30 for High level voltage output sensors and template 33 for bridge type sensors Transducers with stated template for different chip devices DS2430 DS2431 DS2432 and D

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