SSEB (Solid State Exhaust Brake)- Solid State Exhaust
Contents
1. SP Diesel Performance All Rights Reserved Copyright 2005 Page 122. Wire Color and Positions Connector Harness Position Markings Pay attention to your configuration SP Diesel Performance Solid State Exhaust Brake continued Pop the dash panel of your truck and take a look at the driver s side of the truck and familiarize yourself with the area just under the steering column This is where your install will take place Use the below chart to reference the wire colors and positions on the SSEB as they relate to the wires you need to tap or make connections to Please note there is an 8 way and a 6 way connector on the left side of the box DO NOT under any circumstances attempt to plug into the port on the right side You will likely damage the products circuitry Also be sure to pay close attention to the wire colors in each harness There are some duplicate colors and therefore you need to ensure where you are connecting Some connections may not be used as shown in the chart below we recommend coiling the wires up and zip tie them away for later use The SSEB is a multi functional design and those wires may be used at a later date should the unit be reprogrammed or re purposed The harnesses used in the SSEB have markings on the connector housings These markings indicate the first position 1 and the last position 8 6 Please remember this when referring to the chart on the next page The SS Series Controllers are sold as a brake only brake with TC and TC only flavors Make sure you
3. Off Disable Cruise Enable Holding the Off Button for 2 SSEB SSTC Programming seconds will enable the brake When the truck is keyed on the brake will default to ON Coast Toggle CWP TC Enable LED 2 on board will Light when CWPI TCC is disabled This selection is retained in memory and does not need to be reset at each key on Set Sets Lock Speed of Converter With the Exhaust brake enabled Achieve the desired speed and push the set button An LED 4 will light up on the SSEB unit Resume Sets Unlock Speed of Converter or With the Exhaust Brake enabled Resets L U to clear values from achieve the desired unlock speed EEPROM and hit the resume button An LED 4 will go dark on the SSEB unit Only for TC Enabled Models for TC Only models Only for SSEB SSEBTC Model Example for Listed below is a table as an example Operation SP Diesel Performance All Rights Reserved Copyright 2005 Page 6 SP Diesel Performance Products Before Service Intellectual Property Contact Information Install pictures SP Diesel Performance Solid State Exhaust Brake continued SP Diesel recommends you remove the SP Diesel module and or any other SP Diesel product prior to visiting the dealer This avoids confusion from the dealer who may not be familiar with these products Since the SP Diesel Performance SSEB is an embedded design where the knowledge of the circuit board schematic alone won t allow
4. only attempt to make the connections necessary The unit may be damaged or malfunction if you attempt to connect to an invalid location for your installation SP Diesel Performance All Rights Reserved Copyright 2005 Page 3 SP Diesel Performance Products SP Diesel Performance Solid State Exhaust Brake continued Connector amp Position Color Purpose Connection Output Shaft Speed Sensor Wire blue yellow Output Shaft Speed Sensor TC wire on driver s side fenderwell pack 3 top Enabled Models Only 99 and up model row 94 97 models utilize red pink on cab side years have optional plug in for this of firewall connector 205 on left side of 8 Way 1 connection floorwell TCC Wire TC Enabled Models Only 99 and up model years have optional plug in TCC Wire violet yellow wire on driver s side 8 Way 2 Yellow for this connection fenderwell pack 2 second row Says Blue EBV Plugins EB Enabled Models Oniy PreHamessed al model years Saye Purple _ EBV Plug Ins EB Enabled Models Oniy Pre Hamessed al model years Red EBV Plug Ins EB Enabled Models Oniy PreHamessed all modelyears Jeway Green no Comecon his postion is not used in tnis instalation No Connection this wire carries voltage so ensure it is protected This position is not used in this installation Medium Blue with Black Trace 6 way connector directly under Steering column to Cruise Sense Wire All Models right of column Red G
5. you to copy the end product it is important for any SP Diesel SSEB series Brake owner to understand that both the circuit board as well as the code in the computer chip are copyrighted intellectual property subject to all the same protections as any other computer software If you attempt to circumvent any security encryption or other protections in place to reverse engineer our work we will prosecute you to the fullest extent of the law We don t want to sound mean to our customers but some things must be stated Your installation of this product indicates acceptance of the terms in this document Users shall not attempt to reverse engineer decompile recompile any physical or program components of this product Think of it in simple terms You own the physical equipment but not the design nor the code It is granted under a license to you for the period of time you own the product The license transfers to a new owner only if they read and accept these terms If you cannot agree to these terms or any other disclaimers please return your product for a prompt refund of the purchase price Additionally the circuit board design and the software contained on the boards components are protected by the DMCA Digital Millenium Copyright Act If you are unclear in any way about this email us for assistance You may contact SP Diesel in case of technical assistance orders or questions through the following spdiesel spdiesel com SP Diesel
6. Advanced Performance Solutions for TurboDiesel Engines http www spdiesel com spdiesel spdiesel com sales 877 239 2990 support 443 541 3331 SSEB Solid State Exhaust Brake Solid State Exhaust Brake with Optional Programmable Speed Sense Torque Converter Lockup Also for Standalone SSTCC Controller Installation Directions amp User Manual Please read entire document before beginning installation and use SP Diesel Performance All Rights Reserved Copyright 2005 Page 1 SP Diesel Performance Products Thanks for your purchase Before you begin Read Directions Completely Parts List Tools List SP Diesel Performance Solid State Exhaust Brake continued The staff at SP Diesel Performance thanks you for your recent purchase of the SP Diesel Performance Solid State Exhaust Brake with Optional Programmable Torque Converter Lockup Module This brake represents a year of research and development to improve an existing best selling product We consider it to be the most advanced electronic exhaust brake on the market for the 7 3L PowerStroke Diesel engine We are sure you will find all SP products to be an exceptional value for your dollar We have designed all SP products to be easy to install while offering you the same or nearly the same results of similar higher dollar products Before you begin installation you should make sure you have at least a basic understanding of tools and items in and around your eng
7. Hotline 443 541 3331 http www spdiesel com Install pictures will be added to this document as soon as is humanly possible Not all makes and model years are possible to photo SP Diesel Performance All Rights Reserved Copyright 2005 Page 7 SP Diesel Performance Products Electronic Exhaust Brake Installation Pictures Ground This shows the pre 01 Fuel Pedal Connector Please note some late 00 model year Location trucks may use the connector shown in the next photo series IVS Connection This is the 10way connector on 01 03 models SP Diesel Performance All Rights Reserved Copyright 2005 Page 8 SP Diesel Performance Products Electronic Exhaust Brake EBV Remember on 94 03 Model years there is NO wire cutting or tapping on the EBV Connection Connection Plug in and go EBV connectors from SP Brake Red Wire close to the connector SP Diesel Performance All Rights Reserved Copyright 2005 Page 9 Continued on next page SP Diesel Performance Products Electronic Exhaust Brake Installation Pictures Manual Below photo shows sample location for wire pass through SP Diesel Performance All Rights Reserved Copyright 2005 Page 10 SP Diesel Performance Products Electronic Exhaust Brake Installation Pictures Grounding your SP Diesel Performance All Rights Reserved Copyright 2005 Page 11 SP Diesel Performance Products Electronic Exhaust Brake Installation Pictures AP aK Tae DT
8. ine bay You don t need to be an expert with our instructions but if you aren t comfortable try and find a knowledgeable friend there to lend support or if all else fails we are available by email and phone We recommend email as the quickest way to get help On a scale of technical difficulty installation of the SP Performance SSEB Kit is a 3 on a scale of 10 10 being the highest Also as with any modification to your truck remove the key from the ignition Pictures may be supplied at the end so you can print them out and keep them next to the text directions for easy reference All picture references will be noted in the instructions Please read all directions applicable to your installation prior to beginning installation You may have a better sense of the install by reading this document prior to embarking on your installation See the below chart for a complete list of parts Optional parts are noted as such in the list e 1 SP Diesel SSEB SSEBTC SSTCC e SP Diesel SS Series Harnesses e Parts kit See the below chart of tools recommended for installation Long Nose Pliers Used for making tap splices Used for securing terminal strip positions Used for neatening up your install Wire Cutter Crimper Used for tap splices cutting wire and stripping wire Continued on next page SP Diesel Performance All Rights Reserved Copyright 2005 Page 2 SP Diesel Performance Products Pop the dash panel cover take a gander
9. reen IVS wire on fuel pedal this wire Idle Validation Switch Optional Fuel is Ov at rest 12v depressed If you don t Pedal Connector makes this a plug in have pedal plug in Earlier model years may connection on 01 03 models all models have different coloring convention Ground Optional Fuel Pedal Connector makes this a plug in connection on 01 03 Any suitable ground If you don t have pedal models all models plug in KeyOn 12VDC power source Optional Fuel Pedal Connector makes this a plug in connection on 01 03 models all Any good key on 12v Supply If you don t have models pedal plug in SP Diesel Performance All Rights Reserved Copyright 2005 Page 4 SP Diesel Performance Products SP Diesel Performance Solid State Exhaust Brake continued Finda Now that you have made your under dash connections for your SP power location to tap module rest it on the floor and use a flashlight to locate a suitable location to through the pass your wires through the firewall If you have an automatic transmission firewall the clutch port is an ideal location as the port cover can be easily removed drilled and replaced and the wire can be easily passed through it If you have a manual transmission you might find a port nearby You can also use an area in the upper right foot well on the back of the dash Some manual transmission users have used the steering column as shown in the illustrations Run your Wire No
10. rouping and pass the factory EBV connector back under the turbo Reconnect and close the metal flip lock Key On Test At Key on The power indicating LED 1 left will come on along with the Procedure EBV LED If you hit the cruise ON button the EBV 3 LED will go dark Recheck your Recheck your connections after a few drive cycles just to be sure all connections terminals are securely fastened This will help insure long life and after a few operability of your SSEB drive cycles SP Diesel Performance All Rights Reserved Copyright 2005 Page 5 SP Diesel Performance Products SP Diesel Performance Solid State Exhaust Brake continued Fuse If at any time should your SSEB fail check the fuse if used and all Replacement connections Make sure you check this with the unit depowered or removed from the vehicle If fuse is blown replace with exact amperage match A 3 ampere ATO type fusible link or ATC mini fusible link may be supplied with your unit If your vehicle is equipped with the 10 way fuel pedal connector and you have purchased the upgrade the fuse is located on this custom harness assembly Operation Use the below chart to learn the functionality of your new SS Series Instructions Controller Cruise Button Function ss Description On Disable SSEB SSTC programming On will enable the cruise control Function Enable Cruise thereby disengaging the Solid State Exhaust Brake NOT activate the brake 2 Second
11. w route the engine bay side wire harness This is where your fish tape or Bundle clothes hanger might come in handy You may have to be creative but be through the patient and think it through Most owners will have little difficulty getting a firewall clean pass through to the engine bay EBV This is likely going to be the toughest part of the install So before you begin Connection make sure you are fresh It also helps to do this on a cold engine It is possible to burn yourself on a hot engine Take 5 minutes or whatever you need to do and then come back to this step The plug in connectors make this quite a bit easier than other types of brakes but this can be challenging Step 1 Get up on the front of the motor using necessary support to get access to behind the turbo The frame member directly in front of the radiator makes a great support Kneel or lay down but be careful 2 With your left hand get your arm under the turbo air manifold and locate the EBV connector on the turbo pedestal with your hand Release the metal flip lock You can see this connector while looking from the left front fender under the turbo manifold It is tricky to get to so you may want a friend to help guide you Pull the connector under the manifold and up so it s in the neighborhood of the fuel filter 4 This is the suggested location to begin your connections with this step Make your connections using the supplied harness 4 Loom that wire g
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