LW 265R - InPhase
Contents
1. Equipson S A WWW equipson es support Qequipson es All rights reserved LW 330 LW 135 a LW 142 LW 150 R LW 155R LW 185 LW 255 E M NS i 1 Fr T v LIFTING TOWERS INSTALLATION AND USER MANUAL ANNUAL TEST passing the fourth year ecked by w o o Signature Tested elements and conclusions ANNUAL TEST passing the fourth year Checked b ecked by wo Signature Tested elements and conclusions ANNUAL TEST passing the fourth year hacked b ecked by Signature Tested elements and conclusions BGV C1 TESTS amp CHECKS INITIAL CHECK First year Checked by Tested elements and conclusions FOUR YEARS TEST Checked by Tested elements and conclusions WORK INSTALLATION AND USER MANUAL 7 LIFTING TOWERS LW 330 LW 135 R LW 142 LW 150 LW 155 LW 185 LW 255 LW 265 290 INSTALLATION AND USER MANUAL WORK LIFTING TOWERS BGV C1 REGULATION Explanation BGV C1 is a regulation for Staging and Production Facilities for the Entertainment Industry Lifting and rigging equipment is just part of this standard and cover structures and other technical matters Adopting BGV C1 is entirely voluntary except in Germany but its adoption is generally required by insurance companies and therefore it has effectively become an industry standard The ap2. The mechanism of auto brake in the winc h also allows stopping all the process without producing the sudden fall of the section if this has not fixed BLOCKED Avoid this situation UNBLOCKED IMPORTANT During all lifting process the triggers MUST NOT BE UNBLOCKED INSTALLATION AND USER MANUAL Vw LW 330 135R 142R 150R 155R 185R 255R 265R 290R LIFTING TOWERS 1 3 WORK f CAUTIONS BEFORE LIFT Common cautions for all models 10 Verify the condition of the winch and the wire 12 DO NOT lubricate the brake system of the winch the mechanism could be lost efficiency 13 DANGER THE LIFTER IS NOT DESIGNED TO LOAD PEOPLE INSTALLATION AND USER MANUAL WORK ity LW 330 135R 142R 150R 155R 185R 255R 265R 290R LIFTING TOWERS 1 Place the lifter over a plate and balance surfaces ATTENTION VERY IMPORTANT It is of vital importance for your safety that you carefully this owner manual before manipulating the telescopic lifter 1 Situate the lifting tower over a level and steady surface If the ground presents some inclination level it with the extension mechanism placed in two of the legs In order to u unfold the tower unblock the safety pin The inferior mechanism will move upside Take out legs from the transport lodging turn on the trigger and insert legs until its right position unfolding the legs turn on again the trigger insuring the firmnes
3. firmly the Allen screw in order to ensure the accesory into the lifting tower Unscrew the Allen type screw on the end piece of the lifting tower and insert the accessory fastening the screw until the accessory will be firm INSTALLATION AND USER MANUAL WORK w wr LW 330 135R 142R 150R 155R 185R 255R 265R 290R LIFTING TOWERS 22 A 4 FT wor Me Pr WORK vw LW 330 135R 1 Support bar for truss Adjustable width Bar lenght 600 mm Support bar for truss Fixed width Bar lenght 250 mm Lateral support bar for truss Adjustable width Bar lenght 212 mm Parallel truss support Twin lateral support for truss Fixed width 598 x 200 mm LW 330 Lifting Tower Lifting Tower LW 185R LW 135R LW 255R LW 142R LW 265R LW 150R LW 290R LW 155R LW 330 LW 185R LW 135R LW 255R LW 142R LW 265R LW 150R LW 290R LW 155R LW 330 LW 185R LW 135R LW 255R LW 142R LW 265R LW 150R LW 290R LW 155R LW 330 LW 185R LW 135R LW 255R LW 142R LW 265R LW 150R LW 290R LW 155R LW 330 LW 185R LW 135R LW 255R LW 142R LW 265R LW 150R LW 290R LW 155R INSTALLATION AND USER MANUAL 42R 150R 155R 185R 255R 265R 290R LIFTING TOWERS 21 MAX MIN DISPLAYED TOWER FOLDED TOWER LOAD LOAD INSERT HE
4. will lift with the same way Remember not to unblock none trigger during this process 6 If you place the lifter outdoor insure with ropes for avoiding possible swinging due to the wind When you lift the lifter notice possible Objects or cables which there are around the lifter JN ATTENTION VERY IMPORTANT DANGER Electric conduction Once finished the lifting process insure that all bolts are in blocked position NOTE If in the process of lifting the lifter section is stayed blocked do not force the crank If you can not release the bolt you should rotate the winch in the contrary sense meanwhile that you draw out the bolt until you fully unblock INSTALLATION AND USER MANUAL INSTALLATION AND USER MANUAL AJ work T WORK 7 LW 330 135R 142R 150R 155R 185R 255R 265R 290R LIFTING TOWERS 8 7 LW 330 135R 142R 150R 155R 185R 255R 265R 290R LIFTING TOWERS 1 5 The sections dispose inside them holes where the liberated bolt is lodged maintain the lifter fixed in an end position or several intermediaries These holes have elliptical shape in order to support better the weight loaded 7 DO NOT REMAIN UNDER THE LIFTER ONCE IT IS FITED Holes with elliptical shape When you turn the crank as it is indicated in the drawn the pulley system will work on all sections lifting in theory the lightest however it is not 100 reliable The section lifting order depend on the friction between them Normally
5. 6 15 certification obtained by our lifters give us a guarantee STRENGTH Manufactured with best materials it robustness avoids any problem of weight and transport and resists any inclemency situation QUALITY Every piece has been suffered a very strict quality control on each process and assembly EASY CARRIAGE Though for live events where the professional disposes of few time to carry on and fitting up ATTENTION VERY IMPORTANT Before using the lifting tower read carefully this owner manual Handle none element if you are not sure of its fuction Let revise the lifter every year to your nearest distributor In the case you need change any element of the lifter only use original WORK spare parts Only these spare parts guarantee a good working of this product All repairs of the lifter can be realised by a WORK authorized establishment If you have any doubt please contact us through the nearest distributor INSTALLATION AND USER MANUAL TAs WORK LW 330 135R 142R 150R 155R 185R 255R 265R 290R LIFTING TOWERS 4 Lifting Tower LW 255R LW 265R LW 290R Truss adapter 400 x 600 mm S LW 330 upport bar for truss LW 135R Fixed width Bar lenght 250 mm LW 142R LW 150R LW 155R 1 Use the correct accessory according the insertion diameter see closed table 2 Unscrew the Allen type screw on the end piece of the lifting tower 3 Insert the accessory and fasten
6. IGHT HEIGHT WEIGHT KG KG mm M M KG wao wo as s aas 1 orsxons as as m 2 FuwsezR 30 s rev 140 o3exose 2 a 2 1 3 a x sa 2x2 wm foror 45 wasr we s sa 2x2 170 osoxoso 7 riwassr 2 os axa 175 oasxoas 9 wasr zm 25 amp s axa 104 oasxoasl 55 z so 2x2 3m oaxoas 95 CABLE COMPOS RESIST LOAD wEiGHT Mt ROLL BOBBING N mm2 KN KP KG M mm LW 135 19 6 LW 142 19 6 LW 150 R 1770 LW 155 LW 185 6 LW 255 6 LW 265 R LW 290 R xdi Standards and Regulations applied on winches incorporated on each lifting tower MODEL STANDARDS AND REGULATIONS MODEL STANDARDS AND REGULATIONS LW 330 DIN 3060 VGB 8 T V 9591009 02 LW 185 DIN 3060 VGB 8 9591009 02 LW 135 DIN 3060 VGB 8 9591009 02 LW 255 R DIN 15020 VGB 1 VGB 8 6x19 1 STANDARD GALVANIZED o o BRB BBR h A CROSSED TO RIGHT LW 265 DIN 15020 VGB 1 VGB 8 LW 290 R DIN 15020 VGB 1 VGB 8 LW 142 R DIN 3060 VGB 8 T V 9591009 02 LW 150 R DIN 3060 VGB 8 T V 9591009 02 LW 155 R DIN 15020 VGB 1 VGB 8 INSTALLATION AND USER MANUAL WORK vw LW 330 135R 142R 150R 155R 185R 255R 265R 290R LIFTING TOWERS 2 Telescopic tower for lifting vert
7. er 46460 SILLA Valencia Spain Representative EQUIPSON S A Address Avda EI Saler 14 Pol Industrial L Alter 46460 SILLA Valencia Spain Description Lifts for Truss Systems WORK LW 330 woRKe LW 135R WORK LW 142R WwORK LW 150R woRKe LW 155R woRke LW 185R WORK LW 255R LW 265R wonke LW 290R Juan Jos Vila Product Manager April 21 2007 The test report was carried out from the submitted type samples of a product in conformity with the specification of the respective standards The certificate holder has the right to fix the CE mark on the product complying with the inspection samples 9 INSTALLATION AND USER MANUAL WORK vw LIFTING TOWERS INTRODUCTION SPECIFICATIONS TECHNICAL FEATURES CAUTIONS BEFORE LIFT ASSEMBLY AND USE INSTRUCTIONS LIFTING PROCESS LIFT DOWN AND FOLDED PROCESS USING ADVICE ACCESSORIES CONFORMITY DECLARATION BGV C1 EXPLANATION amp TEST 11 13 19 20 21 23 24 Thanks you to get a WORK product We hope to satisfy needs The WORK lifters enjoy of the highest reputation thanks to carefulness in the manufacturing and quality control in each spare part such as the engineering which designed systems allowing its perfect working In a WORK lifter you would find SAFETY Considering that the lifting towers are used in situations where the human being takes part the security has been our main target For this BFV C1 GUV 6 15 BGG812 GUV 6
8. ical load System covers by an electrolytic bath of zinc If the height you desire to get and it is not the top distribute the extension of all Telescopic tower composed of 3 sections extensible by means of an iron cable of Solis ave when you liit dp tne SE section until high resistance to the traction drives by pulleys and auto lubricated bearing its top and left the rest without lifting up LW 330 lifting tower has been designed for the transport in whatever way Its exclusive folded system allows to reduce its dimensions to 1 3 meters height being able to be carried in cars and small vehicles Moreover its 20 kg becomes it in an ultraportable tower WRONG RIGHT Bolts used in WORKe LW 330 Uniform distribution of sections wrong distribution of sections f N Bolt for telescopic system Bolt for folding unfolding leg system 9 When the load is largely placed it is recommendable to use 2 lifters so the load is distributed and balanced too Its folded system consist of 4 legs two of them dispose of extensible mechanism in order to correct whatever light inclination For getting optimize and efficiency working of this lifter and a longer using please consider following recommendations Check periodically the condition of the wir e unrolling the reel fully and watch over that the filament is not unthreaded breach or flatten In the case y
9. it occurs with the upper section which is the first to be elevated but if the load is distributed in different Way the liftered section could be another For this reason is very importan to distribute the load in an uniform way 9 Please insure an uniform distribution of the load in order to avoid a lever Rotation Way effect or the fall of the lifter The possible solution could be the using of 2 lifters INSTALLATION AND USER MANUAL WORK 9 vw LW 330 135R 142R 150R 155R 185R 255R 265R 290R LIFTING TOWERS 4 4 vw LW 330 135R 142R 150R 155R 185R 255R 265R 290R LIFTING TOWERS WORK LIFTING PROCESS LW 290 only LW 290 R disposes of a new security block system that allows to fix and secure the lifting tower in whatever position This new system offers an easy operation because you can save the work to unblock and block the trigger during the lifting process Now blocking all triggers it is possible to lift the tower for an easy way Once the lifter is fixed firmly on the floor and the bubble of the water level in the centre after follow all previous steps the lifter is now ready for its lifting 1 The first that we would control itis ALL SAFETY BOLTS ARE IN BLOCKED POSITION In the case that of t hem is in unblocked position pass to the blocked position The liberated section lifts thank to the pulley system
10. ou can start lifting up the lifter When the raising section it is near the desired height release the bolt Then go on lifting up softly until the bolt is introduced into the section In this moment if you desire to go on with the lifting up unblock the corresponding bolt to the next section Once the desired height section is almost reached fix the bolt and the section will be automatically blocked Waiting for the i coincidence fixation hole release the bolt INSTALLATION AND USER MANUAL eS WORK Vb LW 330 135R 142R 150R 155R 185R 255R 265R 290R LIFTING TOWERS 4 6 Block distinct section of the lifter with safety bolts it is very important to do it because in the case of break down in the wire this precaution allows to In that moment the first section will lift and the trigger will be unblocking slowly jam all sections and avoid the fall of loaded sections consecutively The distance D increase until a hole will be in front of trigger in that moment the trigger is blocked 0 and tower secure Before placing the load in the adecuated lifting Accessory check that the load We can continue with the process and exceed the minimum stipulated for each tower the behaviour of the trigger will be the A lower load applied than minimun one could make more difficult the descent same until to reach the desired height load process or all section will be unfolded MINIMUM LOAD Now the lower section
11. ou detect any of these probl ems contact with your distributor to proceed of the change Lubricate periodically the toothed wheel of the winch and lifting bearings of each NOTICE use this function only in case to compensate a light inclination NEVER section as the lifting mechanism of the legs unfold these leg if the inclination of the surface can constituate a fall down risk NEVER LUBRICATE THE BRAKE MECHANISM OF THE WINCH IT DISPOSES OF SPECIAL LUBRICATE SYSTEM AND THE ADDITION OF ANY OTHER COMPONENT IN THE MECHANISM CAN SERIOUSLY AFFECT ITS WORKING INSTALLATION AND USER MANUAL 42R 150R 155R 185R 255R 265R 290R LIFTING TOWERS 20 WORK 7 9 INSTALLATION AND USER MANUAL WORK W TT vw LW 330 135R 142R 150R 155R 185R 255R 265R 290R LIFTING TOWERS 3 ATTENTION VERY IMPORTANT Look after the load while you go down the lifter Do not be in hurry when you lift down the load be carefully The lifting down process is exactly the contrary to the lifting up So we start to unblock all the lowest bolts of the lifting tower and turn on softly the crank in the anticlockwise way and check the load for possible oscillations Unblock first the lower trigger until its section lift down completely then block it and unblock the next upper repeting the process untill all sections are folded N_ ATTENTION VERY IMPORTANT NOTE When you lift down the lifter if any of sections will not fully go down stop to rotate
12. plication of this standard over lifting towers is vital due to in theatres stages etc are used to move loads over performers and in some cases above spectators representing a potential falling risk BGV C1 REGULATION Application fields This standard is orientated in two ways By one side the lifting towers adopt designs and materials in order to achieve a high security degree in magnitudes like load supported balance friction resistance etc So a WORKe lifting tower C1 certified ensures the customer that has passed strict test during its design materials choice or load and effort verifications By other side in order to achieve an optimum operation with these units is recommended as much a responsible use of the unit complying basic rules like maximum load accepted or tower balance as maintenance periodic which must be carried by expert technicians checking the good state of the steel cable and winch operation of the safety bolts and folding unfolding of the entire profile system XF EQUIPSON S A Av del Saler n 14 Pol gono Industrial L Alter Silla 46460 Valencia Espa a Tel 34 96 121 63 01 Fax 34 96 120 02 42 equipson equipson es www equipson es CONFORMITY DECLARATION The described Truss Lifts meets all the requirements specified in the Machinery Directive 98 37 EC of 22 96 98 OJ n L 207 of 23 07 98 p 1 Applicant EQUIPSON S A Address Avda El Saler 14 Pol Industrial L Alt
13. s of the assembly Safety trigger for Legs housing legs Adjust the stablility of the lifter with the handle of each leg until reaching centre the bubble of the water level NOTE FOR A HIGHER STABILITY REGULATE THE HEIGHT OF LEGS UP TO WHEELS LEFT TO BE IN CONTACT WITH THE FLOOR Tower unfolded Unblock this safety pin in order to unfold the tower 2 If the ground presents some inclination level it with the extension mechanism placed in two of the legs 3 Place the load on the tower with the appropiated lifting accessory without overpassing the maximum weight specified by the manufacturer Place the load over the fitting support for each type of lifter without overload the maximum weight specifies WORK TY WORK f O c
14. sition 1 tene Bani laced init fine extension mechanism placed in two of the legs In the case that one of them is in unblocked position 2 pass to the blocked position 1 The liberated section lifts thanks to the pulley system The winch auto brake mechanism also allows to stop all the process without producing the sudden fall of the section if this has not fixed NOTICE Use this function only in case to compensate a light inclination NEVER unfold these leg if the inclination of the surface can constituate a fall down risk The sections dispose inside them holes where they are lodged the liberated bolt and maintain the lifter fixed in an end position or several intermediaries When you get these positions turn on the trigger for a perfect fixation of the section BLOCKED 1 UNBLOCKED 2 A 2 Beware the movement of the inferior mechanism during the folded and unfolded process Could be dangerous put hands or finger in its way Trigger blocked when the tower is lifted to choice height Trigger unblocked during lifting process 2 Before lifting the lifter you should understand the working of the system When you turn the crank as it is indicated in the drawn the pulley system will work on all sections lifting in theory the lightest however it is not 100 reliable Warning The only form to lift the desired section is UNBLOCKING SOLELY the bolt which jams
15. the winch because the system will be rigidity and it would bring about a sudden descent of this section To avoid this rotate the crank in the opposite sense as if you lift down and insure that the bolt of this section is unblocked so repeat the lifting down process In the case the problem persists look a fter that the lifter has a minimum load to easy the descent of sections INSTALLATION AND USER MANUAL WOR K w wr LW 330 135R 142R 150R 155R 185R 255R 265R 290R LIFTING TOWERS 1 9 Telescopic towers for lifting vertical load System covers by an electrolytic bath of zinc Telescopic tower composed of diverse iron sections extensible by means of an iron cable of high resistance to the traction drives by pulleys and auto lubricated bearing LW 135R LW 142R LW 150R LW 155R LW 185R LW 265R LW 290R LW 255R All mobile system is fixed through safety bolts To apply them pull the ring and turn it the intern spring will proceed to liberate the plunger Bolts used in WORK lifting towers Ait Se 8 LW 185 R with the same number of sections than LW 255 R but different bolt type INSTALLATION AND USER MANUAL vw LW 330 135R 142R 150R 155R 185R 255R 265R 290R LIFTING TOWERS 4 WORK PRO Extreme sides of legs are fitted with stabilizers for adjustable height Turn on the handle to get a perfect balance of the lifter Important Turn on circularly stabilizers handle carefully when you
16. this section 3 Block the safety pin when the tower has been unfolded until the chosen position IMPORTANT The cable must always maintain the strain in order to make easy the lifting process 9 INSTALLATION AND USER MANUAL INSTALLATION AND USER MANUAL WOR i c vw LW 330 135R 142R 150R 155R 185R 255R 265R 290R LIFTING TOWERS 1 7 LW 330 135R 142R 150R 155R 185R 255R 265R 290R LIFTING TOWERS WORK PRO Place the lifter on a stable surface Check that the automatic bolt of the legs is correctly fixed to the base of the lifter and the trigger is well insured Balance the lifter in vertical position thank to the vial in the mast Turn clockwise the handle of stabilizer until adjusting the right level in the case you want to correct the level position AN AN INSTALLATION AND USER MANUAL WOR K wr wr LW 330 135R 142R 150R 155R 185R 255R 265R 290R LIFTING TOWERS 7 Blocked bolt This section does not lift Unblocked Bolt Lift only the upper section Blocked bolt Trigger unblocked This section does not lift Place in the rear side ta a s To lift the upper section only Blocked bolt This section does not lift 3 The right form of lifting is first the upper section after the successive lower parts 2nd Bolt to unblock Raise the upper section a tex L 3rd Bolt to unblock Raise the upper section 4 Now y
17. want to balance the the lifter with the vial It means step by step and controlled that the verticality is right not fully turn on one stabilizer and cause the unbalance and the fall of the lifter Water level allows adjusting the verticality of the mast lifter Fitted with wheels for its transport depending in the model wheels can be situated in different positions INSTALLATION AND USER MANUAL WORK T vw LW 330 135R 142R 150R 155R 185R 255R 265R 290R LIFTING TOWERS 5 After fixing the section in the desired position with the bolt unblocked the following section in necessary case and go on lifting up FOR A SAFETY BLOCKING FIX TRIGGERS TO CORRESPONDING HOLES ATTENTION VERY IMPORTANT Once finished the lifting process insure that all bolts are in blocked position NOTE If in the process of lifting the tower section is stayed blocked do not force the crank If you can not release the bolt you should rotate the winch in the contrary way meanwhile that you draw out the bolt until you fully unblock WORK o c INSTALLATION AND USER MANUAL Ww LW 330 135R 142R 150R 155R 185R 255R 265R 290R LIFTING TOWERS 4 8 Once the lifter is fixed firmly on the floor the lifter is now ready for its lifting 1 Place the tower over a stable surface If the ground presents some inclination level it with the 1 The first that we would control it is all safety bolts are in blocked po
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