- Divelbiss Corporation
Contents
1. DC LOAD DEVICE POWER COMMON PUMP 2 ENABLE LOAD DEVICE PUMP 1 ENABLE LOAD DEVICE Programming Setpoint Variable Display Port r q Output Voltage will be equal to Input Voltage on Pin 9 Figure 2 6 Typical Output Connections CHANGING TIME SETPOINTS The second pump on delay timer and unable to meet demand alarm timers are set using the user interface By default nothing is displayed By pressing the B1 button repeatedly the timers may be set One press displays the 2nd pump enable on delay timer time one pump runs before a second pump should start The 11 indicator will flash to identify this timer setpoint A second press displays the unable to meet demand time both pumps run before the alarm is set The 12 indicator will flash to identify this timer setpoint A third press will clear the display and turn off all indicators CHANGING THE TIME 1 Using the B1 button cycle through the menu until the desired timer is displayed indicated by the flashing 11 12 indicators 2 Press the B2 button repeately to increment the timer in 1 minute increments Pressing and holding the B2 button will increase the increment speed The timer will increase to 600 minutes then reset and begin from zero To exit from the setpoint press the B1 button to the next menu item SI APPMOD 2PumpAlternate User Manual Document 2008015 0 pdf Page 8 of 9 Divelbiss Corporation 9778 Mt Gilead Rd Frederi2. S APPMOD 2PumpAlternate SOLVES IT TWO PUMP ALTERNATOR APPLICATION MODULE Revision 0 for Software Version 1 0 0 0 PLC on a Chip Patent 7 299 099 A larger format of this manual may be found at http www divelbiss com E 9778 Mt Gilead Rd Fredericktown OH 43019 a Toll Free 1 800 245 2327 Web http www divelbiss com Smart Parts for Managing Automation Email sales divelbiss com 2008015 0 TABLE OF CONTENTS Table of Contents Page 1 Package Contents Page 1 Getting Started Page 2 How to Use this Manual Page 2 SI APPMOD 2PumpAlternator Basics Page 3 Get to Know the Module Page 3 Module Mounting Page 4 Module Input Power Page 4 Module Operation Page 5 User Interface Page 6 Input Connections Page 6 Output Connections Page 7 Changing Time Setpoints Page 8 Expandability Customization Page 9 Programmed from Factory Specifications Page 9 WARNING The SI APPMOD 2PUMPALTERNATE as with programmable controllers must not be used alone in applications which would be hazardous to personnel in the event of failure of this device Precautions must be taken by the user to provide mechanical and or electrical safeguards external to this device This device is NOT APPROVED for domestic or human medical use PACKAGE CONTENTS Whats Included Qty Description Part Number Location 1 SI 200 with Software Pre loaded SI 200 In Box 1 SI APPMOD 2PumpAlternate Manual 2008015 X In Box 1 Din rail Socket 115 105328 In Box
3. 150mADC and maximum load for each outputs is 300mADC For the pre programmed software 3 outputs are used and may be on at atime Exceeding a total output load of greater than 1ADC more than 3 outputs at full load simultaneously can damage the module 10 24 5VDC POWER IN DC POWER COMMON Status O Ii I2 I3 I4 Programming 7 Setpoint Variable Display APPLICATION MODULE INPUT POWER Shown installed in provided mounting socket Figure 2 2 Module Input Power Diagram SI APPMOD 2PumpAlternate User Manual Document 2008015 0 pdf Page 4 of 9 Divelbiss Corporation 9778 Mt Gilead Rd Fredericktown Ohio 43019 1 800 245 2327 www divelbiss com I oY 0 2 E MODULE OPERATION The SI APPMOD 2PumpAlternate operates an alternator and tank level control pump control Refer to Figure 2 3 for an operation diagram When the High Limit is true the current lead pump is enabled and will operate When the Low Limit is detected the lead and any other operating pumps are stopped after the High Limit is detected the Low Limit must be detected to stop the pump from operating When this happens the pump that was not the lead pump now becomes the lead pump for the next pumping cycle In this manner the pumps will alternate operation providing only one pump is needed at a time If the lead pump is operating and the second pump on delay timer has elapsed the second pump will be started as it has detected
4. 2PumpAlternate User Manual Document 2008015 0 pdf Page 6 of 9 Divelbiss Corporation 9778 Mt Gilead Rd Fredericktown Ohio 43019 1 800 245 2327 www divelbiss com I oY 0 2 f hy ea V DC POWER COMMON Status O 60000 12 12 13 14 Programming r Setpoint Variable Display 7 LOW LEVEL LIMIT Q Q HIGH LEVEL LIMIT Q Q OVERFILL LIMIT Q Q Figure 2 5 Enable Input Connections OUTPUT CONNECTIONS When outputs are energized the output pin will be sourced with V equal to the module input power voltage Each output can drive a load up to 300mA maximum resistive Depending upon the device connected to an output a mini mum load resistor may be required If the output is energized at all times connect a 4700 to 1KQ load from the output to common Figure 2 5 is a typical output wiring diagram The factory installed software for this module will only allow three outputs to be energized at a time Max total current for simultaneous outputs is 1ADC Simultaneous output loads greater than 1A may result in damage to the module Care must be taken to ensure the loads connected to the outputs if all channels are used does not exceed 1A SI APPMOD 2PumpAlternate User Manual Document 2008015 0 pdf Page 7 of 9 Divelbiss Corporation 9778 Mt Gilead Rd Fredericktown Ohio 43019 1 800 245 2327 www divelbiss com I oY 0 2 f Ky ea 10 24 5VDC Q ALARM OVERFILL
5. 4 Commutating Diodes 111 101012 In Box SI APPMOD 2PumpAlternate User Manual Document 2008015 0 pdf Page 1 of 9 Divelbiss Corporation 9778 Mt Gilead Rd Fredericktown Ohio 43019 1 800 245 2327 www divelbiss com GETTING STARTED This section explains how to read this manual and understand the symbols HOW TO USE THIS MANUAL In this manual the following conventions are used to distinguish elements of text BOLD Denotes labeling commands and literal portions of syntax that must appear exactly as shown italic Used for variables and placeholders that represent the type of text to be entered by the user SMALL CAPS Used to show key sequences or actual buttons such as Ok where the user clicks the OK button In addition the following symbols appear periodically in the left margin to call the readers attention to specific details in the text Warns the reader of a potential danger or hazard that is associated with certain actions Q Appears when the text contains a tip that is especially helpful Indicates that the text contains information to which the reader should pay particularly close attention All Information and Specifications Subject to Change without Notice SI APPMOD 2PumpAlternate User Manual Document 2008015 0 pdf Page 2 of 9 Divelbiss Corporation 9778 Mt Gilead Rd Fredericktown Ohio 43019 1 800 245 2327 www divelbiss com MODULE BASICS This section describes the SI
6. APPMOD 2PumpAlternate Application Module including input output assignments and an operational description GETTING TO KNOW THE MODULE Status O 600 ti 12 13 14 Programming r Setpoint Variable Display g peppaquiz diy e uo 660 667 4 Waed NOILVYOdY09 mOFE n 7 a o 3 3 3 o zZ 3 c 9 gt q a O D O a Yn 5 g 1 75 e 2 375 4 The module is connected to external devices via its included mounting socket Connector Pin out Bottom View Solves It Connector Pin 1 Pump 2 Output Pin 2 Pump 1 Output Pin 3 Low Limit Tank Empty Pin 4 Upper Limit Tank Full Pin 5 Tank Overfill Limit Pin 6 Input 3 Not Used Pin 7 Earth Gnd Pin 8 Input Power Common Pin 9 10 24 5VDC_ Input Power Pin 10 Overfill Alarm Output Pin 11 Output 3 Not Used Figure 2 1 Module Pin Out SI APPMOD 2PumpAlternate User Manual Document 2008015 0 pdf Page 3 of 9 Divelbiss Corporation 9778 Mt Gilead Rd Fredericktown Ohio 43019 1 800 245 2327 www divelbiss com I oY 0 f hy easy MODULE MOUNTING The Module mounts to an industry standard 11 pin Octal relay socket To mount the module align with the socket and firmly push into position MODULE INPUT POWER The module can be powered with 10 24 5VDC The input power must be of sufficient supply to drive the module and the outputs based on the load currents for each Maximum current for the module is
7. cktown Ohio 43019 1 800 245 2327 www divelbiss com EXPANDABILITY CUSTOMIZATION As the module is based on the Solves It Model SI 200 the program can be customized and its functionality expanded Accessories are required The program that was factory installed can be downloaded from http www divelbiss com The program can be edited to add additional functionality and logic To gain functionality of I oY 0 f ky ea some inputs and or outputs it may be necessary to re assign the I O that was factory configured For more information about changing the functionality download the Solves It User Manual and the EZ LADDER User Manual The following accessories are required to re program the module and are included in the SI APPMOD PGMKkIT 1 SI PGM 2 EZLDCD 02 PROGRAMMED FROM FACTORY SPECIFICATIONS Solves lt Programming Cable EZ LADDER Lite on CD Solves It Model 200 Based on PLC on a Chip Processor Memory 64K Flash Outputs 3 Sourcing SSR Outputs rated 10 24VDC 300mADC Max each Max total output load Power Requirements 1ADC 24VDC power input Output Voltage Input Power Functionality Pump 1 Enable Pump 2 Enable Alarm Overfill 10 24 5VDC 150mADC Max Indicators 11 14 LED Indicator 1 Status LED Indicator Digital Inputs 3 Sourcing Inputs Low Level Limit High Level Limit Overfill Limit Display 4 Digit 7 Segment Programmable LED Display Push Buttons Operating Temp 2 Prog
8. er the alarm time Steady indicates an Tank Overfill Alarm condition 5 Module Status Indicator Flashing slowly indicates module problem Flashing quickly indicated module is operating 6 B1 Push button Each press will cycle one step through the module menu 1 Run time before 2nd Pump is started in minutes 2 Both pumps operating time before alarm indicating unable to keep up with demand in minutes 7 B2 Push button For each Time displayed pressing the B1 will increment the displayed setpoint by one 1 Holding the B2 button will cause the setpoint increment speed to increase I2 13 Programming r Setpoint Variable Display 7 Port 8 Setpoint Variable Display View and configure the timer values Figure 2 4 User Interface INPUT CONNECTIONS Three inputs are pre programmed and must be wired to for this module to function properly Figure 2 4 provides sample connections As shown in Figure 2 4 switches are used to illustrate what is required although any device that operates the same may be used Input 1 is Low Level Tank Empy Limit If this input is energized all operating pumps will shut down immediately Input 2 is the High Level Tank Full Limit and is used to start pumping When this input is energized it will start the lead pump and latch it regardless if it de energizes Input 3 is the Overflow Limit As long as this input is energized the Overfill Alarm will be active SI APPMOD
9. rammable Push Buttons 0 60 C Dimensions 3 62 Wide x 5 21 Length x 1 21 Tall Mounting Plugs into Industry standard 11 pin Octal Relay Socket Type Plastic Housing SI APPMOD 2PumpAlternate User Manual Document 2008015 0 pdf Page 9 of 9 Divelbiss Corporation 9778 Mt Gilead Rd Fredericktown Ohio 43019 1 800 245 2327 www divelbiss com Limited Warranty Divelbiss Corporation warrants equipment will be free from defects in material and workmanship for a period of one 1 year from the date of the Divelbiss invoice that the equipment was furnished Divelbiss Corporation will not be liable for any design furnished by Buyer and incorporated into the equipment In no event shall Divelbiss Corporation be liable for anticipated profits consequential damages or loss of use of equipment or of any installation into which the equipment covered by this order may be put Divelbiss Corporation shall not be liable or responsible for any loss injury or damage resulting directly or indirectly from the use of software and or programming in any way associated with the equipment of this order Obligations are to be limited to the repair or replacement at the Divelbiss Corporation plant Fredericktown Ohio upon return of the part or component in question prepaid by Buyer The return freight charges to be paid by Divelbiss The part or component is only to be returned to Divelbiss with a Returned Material Authorization number is
10. sued by the Divelbiss Service Department Any warranty service consisting of time travel and expenses related to such services performed other than at Divelbiss Corporation plant shall be at Buyer s expense Warranty of repaired or replacment products will be limited to ninety 90 days or the remainder of the original warranty whichever is greater Warranty is available only if Divelbiss Corporation is promptly notified in writing upon discovery of any alleged defect and examination of the subject product discloses to Divelbiss satisfaction that any defect has not been caused by misuse neglect improper installation improper operation improper maintenance repair or alteration accidents or unusual deterioration or degradation of the equipment or parts thereof due to physical environment or due to electrical or electromagnetic noise environment This warranty is in lieu of all other warranties expressed implied or statutory including warranties of merchantability or fitness for a specific purpose
11. that the single pump cannot keep up with demand this does not change the order of the lead pump In the event that both pumps have been operating longer than the user programmed unable to meet demand alarm time period the Overfill Alarm Output and 14 will begin flashing indicating this alarm condition If the Overfill Limit is detected the Overfill Alarm Output and 14 will be on steady until the overfill condition is no longer detected OVERFILL LIMIT CLOSED TRUE CAUSES ALARM HIGH LIMIT CLOSED TRUE CAUSES PUMP TO START OPERATING AS TANK IS FULL LOW LIMIT CLOSED TRUE CAUSES PUMPS TO STOP OPERATING AS TANK IS EMPTY PUMP 1 Figure 2 3 Operation Diagram SI APPMOD 2PumpAlternate User Manual Document 2008015 0 pdf Page 5 of 9 Divelbiss Corporation 9778 Mt Gilead Rd Fredericktown Ohio 43019 1 800 245 2327 www divelbiss com I oY 0 2 f hy ea USER INTERFACE The user interface consists of two push buttons labeled B1 and B2 the Setpoint Variable Display four LED indicators 11 14 and the Status LED indicator 1 Indicator 1 Flashing indicates programmable time before the second pump starts is displayed on the Setpoint Variable Display 2 Indicator 2 Flashing indicates programmable time both pumps run before an alarm is displayed on the Setpoint Variable Display 3 Indicator 3 Not Used Status 4 Indicator 4 Flashing indicates both pumps have been operating long
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