CX803 - Busy Bee Tools
Contents
1. 3 4HP 120V Single Phase gt Number of SpeedS Variable Speed gt Spindle MT2 gt Spindle Size 1 x8TPI gt Swing Over Bed 14 355mm gt Distance Between Centers 43 1100mm gt Spindle Speed Variable 600 2400 RPM gt Tailstock MT2 gt Tailstock Spindle Travel 2 1 4 57mm gt Faceplate Size 6 152mm gt Bed Construction Precision Ground Cast Iron gt Stand Construction Cast Iron gt Headstock Construction Cast Iron gt Tailstock Construction Cast Iron gt Digital RPM Display Yes gt Overall Length 63 1600mm gt Approx Weioht 281 lbs 128 Kg gt Warraniy 3 Years 2 CRRFTEX 5 CX SERIES 803 WOOD LATHE PHYSICAL FEATURES Digital Face Plate Live Center Tool Rest Esos Lever ON OFF Switch Headstock Pivot Lock Pin Tool Rest Tailstock Lock Lever Base Lock Tool Rest Lock Tailstock Hand Wheel Vut 5914 RAFTEX CX SERIES 62. CRAFTEX CX SERIES CX803 14 X 43 3 4HP WOOD LATHE User Manual lt COPYRIGHT 2013 BY CRAFTEX INDUSTRIES 0190 THS MANUAL WAY BE PRODUCED WITHOUT lt gt TABLE OF CONTENTS General Safety Instructions for Machines 3 Specific Safety Instructions 4 CABOS POUSAR pM MM M C M ME 5 Physical Feat reSuu ion Deco Vo Decus ideni SARA 6 Proper oe e eese rro Rr ad astu ii ne 7 NUP PACKING os 8 SOUP NM 8 A 5 DEM 8 PSS aa at a O O a a Sage 9 TETU 10 Headstock Adjustment sess 11 IS TOCO OS ENON t AM eh ee E AME 12 TOOL Rest Adjustment a ua DER A aana 12 Installing Removing Headstock Center een 12 Installing Removing Tailstock Center a 13 Installing Removing Faceplate acosa fare 13 Workpiece INSPOCHOM sti 14 Spindle MUNN Sa 14 Faceplate Turning it ad 14 Outboard 15 A 16 Ball Replacement aa 16 AMINO DIO u A e 18 Paris Breakdown cise iii iio dado 19 Parts EIS O 20 don 21 gt CRRFTEX CX SERIES GENERAL SAFETY INSTRUCTIONS FOR MACHINES Extreme caution
3. PROPER GROUNDING Grounding provides a path of least resistance for electric current to reduce the risk of electric shock CX803 is for use on a normal 120 volt circuit Make sure that the machine is connected to an outlet having the same configuration as the plug If an adaptor plug is used it must be attached to the metal screw of the receptacle To prevent electrical hazards have a qualified electrician ensure that the line is properly wired The lathe should be wired with a plug having 3 prongs to fit a 3 prong grounded receptacle as shown in figure 3 Do not remove the grounding prong to fit it into a 2 pronged outlet 120 Volt Grounded Outlet Figure 1 120 Volts outlet for CX803 O S is WARNING Improper connection of the equipment grounding conductor can result in a risk of electric shock Check with a qualified electrician if you are in doubt as to whether the outlet is properly grounded It is strongly recommended not to use extension cords with your CX803 Always try to position your machine close to the power source so that you do not need to use extension cords In case if you really find it necessary to use an extension cord make sure the extension cord does not exceed 50 feet in length and the cord is 14 gauge to prevent motor damage UNPACKING The lathe is properly packaged and shipped complete in a crate for safe transportation When unpacking carefully inspect the crate to ensure th
4. SWITCH gt EX s CX803 PARTS DIAGRAM CX803 PARTS LIST Index IM Description Index IM Description 1 16601 HEADSTOCK 44 16644 NUT HEX M18 2 16602 FACE PLATE 6 1 8 45 16645 ANGULAR SETTING ASSEMBLY 3 16603 SPUR CENTER MT2 46 16646 SCREW M5 0 8 X 12 4 116604 SPINDLE 47 16647 WASHER SPRING M32 5 16605 KEY4X4X80DRE 48 16648 GEAR ASSEMBLY 6 116606 BEARING 6205 49 16649 LABEL SPEED 7 16607 C RING 52 50 16650 INSTRUCTION MANUAL 8 16608 SPRING 51 16651 BOLT HEX HD M8 1 25 X 25 9 16609 BRACKET SHIFTING LEVER 52 16652 RACK 10 16610 C RING 35 53 16653 SPECIAL BOLT B M18 11 16611 62 53A 16653 SPECIAL BOLT CM18 13 166 MOTOR 3 4 HP 120V 60Hz 550w 54 16654 CLAMP B 14 16614 KEY 4X4X80 DRE 55 16655 ECCENTRIC ROD 15 16615 SCREW RNDHD 5 0 8 X8 56 16656 TOOL REST BODY 16 16616 COVER MOTOR 57 16657 LOCK LEVER 17 16617 PULLEY MOTOR RIGHT 8 LEFT 58 16658 EXTENSION TOOL REST 19 16619 SPRING 59 16659 LOCK HANDLE TAILSTOCK 20 16620 SLEEVE 60 16660 TOOL REST 21 16621 C RING 16 61 16661 TAILSTOCK SPUR 22 16622 ROD PUSH OUT 62 16662 TAIL SPINDLE 23 16623 LOCK HANDLE 63 16663 TAIL STOCK SCREW 24 116624 C RING 19 64 16664 HANDLE ASSEMBLY 25 16625 ECCENTRIC ROD 6
5. gt HEADSTOCK ADJUSTMENT The headstock on the CX803 features a cam action lever clamping system allows securing it to the bed The headstock can be positioned and secured anywhere along the bed and pivoted up to 180 TO POSITION THE HEADSTOCK ALONG THE BED Disconnect the cord from the power source Loosen the headstock lock lever See figure 6 Head Lock Lever Figure 6 Loosening the head lock lever Slide the headstock on the bed to the desired position and re tighten TO PIVOT THE HEADSTOCK Make sure the cord is disconnected from the power source Make sure the headstock lever shown in figure 6 is tight Pull the pivot locking pin out and pivot the headstock clockwise 90 or 180 See figure 7 e S onus Figure 8 Head set at 90 Figure 9 Head set at 180 When the headstock is at the desired angle release the pivot locking pin and make sure itis engaged in its detent 11 TAILSTOCK ADJUSTMENT You can position the tailstock along the lathe bed in the same manner as the headstock TO POSITION THE TAILSTOCK Make sure the cord is disconnected the cord from the power source Loosen the lock lever securing the tailstock onto the lathe bed Slide the tailstock to the desired position and retightening the lock lever See figure 10 Tailstock Lock Figure 1 0 Tailstock lock lever TOOL REST ADJUSTMENT The tool rest is equipped with a cam action clamping system allows
6. the cord is disconnected from the power source before installing servicing and removing replacing any components on the machine Failure to do so may result serious personal injuries BELT REPLACEMENT The CX803 feature pulleys that allow the lathe to operate at variable speeds and also keep the belt properly tensioned TO CHANGE THE BELT Make sure the switch is in the OFF position and the cord is disconnected from the power source Remove the screw securing the belt cover and open the cover as shown in figure 16 Figure 1 6 Belt cover The motor pulley features two plates Pull the pulley plates apart and this will release tension on the belt Once the tension is released on the belt roll it off the pulleys See figure 17 i gt Figure 17 Removing the belt from the pulleys MA A 16 TO INSTALL THE NEW BELT Roll the belt onto the spindle pulley first Pull the motor pulley plates apart with one hand and then roll the belt into the groove between the pulley plates with the second hand Reinstall the belt cover and secure it with the screws removed WARNING Make sure the switch is in the OFF position and the cord is disconnected from the power source before installing servicing and removing replacing any components on the machine Failure to do so may result serious personal injuries O O is 17 CX803 WIRNING DIAGRAM Spindle Speed Sensor Digital Readout
7. to it and make sure it is secured Install the live center into the tailstock quill and tighten the quill lock lever to secure the quill in position Now loosen the tailstock lock lever and slide the tailstock on the lathe bed towards the work piece until the live center comes in contact with the work piece Make sure the live center is aligned with the marked center on the end of the work piece Now loosen the quill lock lever and rotate the tailstock hand wheel pushing the live center into the work piece about 1 4 and re tighten the quill lock lever Position the tool rest approximately 1 8 above the work piece center and 1 4 away from the work piece Before starting the lathe turn the spindle by hand and make sure the work piece is not touching the tool rest FACEPLATE TURNING Faceplate turning is the turning operation in which the work piece is attached to the faceplate and then the faceplate is installed on the headstock spindle with the work piece for turning TO PERFORM FACE PLATE TURNING Find the center point by drawing diagonal lines from corner to corner on one end of the work piece lt gt gt Cut off the corners of the work piece to make turning easier and safe Position the faceplate on the work piece and make sure it is centered Attach the work piece to the faceplate using wood screws that do no have tapered heads Once the work piece is securely attached to the faceplate th
8. 5 16665 TAILSTOCK 26 16626 SCREW SET M6 1 0 X 10 66 16666 WASHER 24 X 2 X 152 27 16627 C RING 24 67 16667 HANDLE WHEEL 28 16628 PULLEY SPINDLE LEFT 8 RIGHT 68 16668 SCREW 8 1 25 X 12 29 16629 V BELT 625 69 16669 SCREW 8 1 25 X 30 30 16630 C RING 25 70 16670 STAND UPPER COVER 31 16631 BEARING 6007 74 16674 LOCK SWITCH WITH SWITCH PLATE 32 16632 NUT HEX M8 1 25 75 16675 SWITCH BOX 33 16633 SET SCREW 8 25 Te 16676 POWER CORD SJT 18AWG 3C 34 16634 CLAMP 77 16677 BOLT CARRIAGE M6 1 0 X 12 35 16635 SCREW RND HD M4 0 7 X 22 78 16678 WASHER M8 36 16636 C RING 22 79 16679 NUT HEX M8 1 25 37 16637 TURNING BASE 81 106681 COVER 38 16638 BED 82 16682 PLASTIC JAM NUT M20 1 5 39 16639 BAFFLE 83 16683 ROUND HEAD SCREW M4 0 7 X 8 40 16640 SCREW HD M5 0 8 X 10 84 16684 BRACKET DIGITAL READOUT 41 16641 HEX WRENCH 85 16685 ROUND HEAD SCREW M5 0 8 X 10 42 16642 SPECIAL BOLT A M18 86 16686 ROUND HEAD SCREW M6 1 0 X 8 43 16643 CLAMP A 87 16687 DIGITAL READOUT 120V gt CRAFTEX 20 CX SERIES lt a CRAFTEX SY SERIES WARRANTY CRAFTEX 3 YEARS LIMITED WARRANTY Craftex warrants every product to be free from defects in materials and agrees to correct such defects where applicable This warranty covers three years for parts and 90 days for labor unless specified otherwise to the original purchaser from the date of purchase
9. ORKPIECE INSPECTION Before cutting any wood make sure to inspect the work piece for nails staples small pieces of stone or metal and any other foreign object which is dangerous to come on contact with the blade If the wood contains any of these objects and it comes in contact with the cutting tool the object might fly and hit the operator or seriously damage the blade For safety always inspect your work piece carefully before cutting and wear eye protection Some woods with excessive twisting or warping are un stable while cutting and are dangerous to cut because during operation the work piece can move un expectedly which can either damage the blade or hurt the operator SPINDLE TURNING The turning operation in which the work piece is mounted between the headstock and the tailstock is called spindle turning TO PERFORM SPINDLE TURNING OPERATION Select a work piece and draw diagonal lines from corner to corner across the end of the work piece to find the center point Take a spur and a mallet and tap center marks on both ends of the work piece Drill about 1 4 holes on the center marks on both ends of the work piece using a 1 4 drill bit You can cut the corners of the work piece lengthwise to make turning easier Make sure the spur center is aligned with the mark made on the work piece and push it about 1 4 into the work piece end Insert the spur into the headstock spindle with the work piece attached
10. TER Loosen the quill lock lever and rotate the quill hand wheel until the quill extends out from the tailstock about 1 Clean the live center and the inside of the quill and make sure there is not dust or debris or oil substances Insert the tapered end of the live center into the quill with a firm motion and make sure it is properly installed Tighten the quill lock lever to secure the live center into the quill See figure 12 Live Center Put on gloves or use a rag and hold one of your hands under the center so that it does not fall on the lathe bed when it is knocked out Rotate the tailstock hand wheel counter clockwise with the other hand This will cause the quill to retract into the tailstock and the center will come out of the quill INSTALLING REMOVING FACEPLATE The 6 faceplate is installed on the headstock spindle and it is used when removing material from the face of the work piece TO INSTALL THE FACEPLATE Make sure the switch is in the OFF position the cord is disconnected from the power outlet Use the two wrenches that come with the machine and tighten the faceplate to the spindle See figure 13 Figure 12 Installing the live center TO REMOVE THE LIVE CENTER Loosen the quill lock lever 2 CRAFTEX CX Series Figure 13 Installing the faceplate To remove the faceplate hold the faceplate with one wrench and turn the nut on the spindle with the second wrench 13 W
11. at nothing has been damaged during transit Open the crate and check that the lathe and the parts are in good condition While doing inventory if you can not find any part check if the part is already installed on the machine Some of the parts come pre assembled LIST OF CONTENTS QTY 1 Tailstock Center 1 Headstock 1 D Digital Readout 1 E Faceplate 1 E Stand Dg uie eterne ti oce 2 Leveling Feet 4 H Tool Rest 1 I Knockout Bar 1 J Hex Wrenches 4 K in a Bag SETUP Before setting up your machine you should read and understand the instructions given in this manual The unpainted surfaces of this lathe are coated with rust preventive waxy oil and you will want to remove this before you begin assembly Use a solvent cleaner that will not damage the painted surfaces WARNING CX803 is a very heavy machine Do not over exert yourself Use a fork truck or other mechanical devices for safe moving When moving the machine position the straps under the lathe bed to lift the lathe safely Make sure when lifting the lathe is balance on bo
12. but does not apply to malfunctions arising directly or indirectly from misuse abuse improper installation or assembly negligence accidents repairs or alterations or lack of maintenance Proof of purchase is necessary All warranty claims are subject to inspection of such products or part thereof and Craftex reserves the right to inspect any returned item before a refund or replacement may be issued This warranty shall not apply to consumable products such as blades bits belts cutters chisels punches etceteras Craftex shall in no event be liable for injuries accidental or otherwise death to persons or damage to property or for incidental contingent special or consequential damages arising from the use of our products RETURNS REPAIRS AND REPLACEMENTS To return repair or replace a Craftex product you must visit the appropriate Busy Bee Tools showroom or call 1 800 461 BUSY Craftex is a brand of equipment that is exclusive to Busy Bee Tools For replacement parts directly from Busy Bee Tools for this machine please call 1 800 461 BUSY 2879 and have your credit card and part number handy e All returned merchandise will be subject to a minimum charge of 15 for re stocking and handling with the following qualifications Returns must be pre authorized by us in writing We do not accept collect shipments Items returned for warranty purposes must be insured and shipped pre paid to the nearest warehouse Returns must be acc
13. chips Always operate the tools in a well ventilated area and make sure to use a proper dust collection system for optimum dust removal Turn OFF then machine before making any adjustments or servicing Do not attempt to measure the work piece size while the machine is running Make sure the work piece is clamped securely between the centers before starting the machine Only use correct size centers After adjusting or servicing the machine remember to remove all wrenches and other tools from the machine Make sure you have read and understood the instructions given in this manual and you are familiar with your lathe before operating it If you fail to do so serious injury could occur WARNING The safety instructions given above can not be complete because the environment in every shop is different Always consider safety first as it applies to your individual working conditions lt gt lt gt CR AFTE CX803 HEAVY DUTY WOOD LATHE 2 CX SERIES FEATURES MODEL CX803 14 x 43 WOOD LATHE As part of the growing line of Craftex CX Series woodworking equipment we are proud to offer the CX803 a 14 x 43 Wood Lathe By following the instructions and procedures laid out in this user manual you will receive years of excellent service and satisfaction The CX803 is a professional tool and like all power tools proper care and safety procedures should be adhered to gt Molor
14. nts are removed before operating the machine ALWAYS keep bystanders safely away while the machine is in operation NEVER attempt to remove jammed cutoff pieces until the blade has come to a full stop CX803 14 x 43 WOOD LATHE SPECIFIC SAFETY INSTRUCTIONS Like all power tools and machinery proper safety and attention must be adhered to There is danger associated with using any tool or machine so pay careful attention each and every time you use your tool If you are not familiar with the operations of a lathe you should obtain the advice and or instructions from a qualified professional Read this operation manual carefully and understand it before operating the lathe Do not over reach Keep proper footing and balance at all times Maintain machine in top condition Keep machine clean for best and safest performance Follow instructions for lubrication and changing accessories Disconnect the machine from power source before servicing changing accessories and making any adjustmenis To avoid accidental starting make sure the switch is in the OFF position before plugging in the power cord Never leave the lathe running and unattended Turn the power OFF Do not leave the machine until it comes to a complete stop Start and stop the machine yourself To avoid accidental injuries make sure not to have anybody help you do this 9 Always wear dust mask operation creates a lot of sawdust and or
15. ompanied with a copy of your original invoice as proof of purchase Returns must be in an un used condition and shipped in their original packaging a letter explaining your reason for the return Incurred shipping and handling charges are not refundable e Busy Bee will repair or replace the item at our discretion and subject to our inspection e Repaired or replaced items will be returned to you pre paid by our choice of carriers e Busy Bee reserves the right to refuse reimbursement or repairs or replacement if a third party without our prior authorization has carried out repairs to the item e Repairs made by Busy Bee are warranted for 30 days on parts and labour e Any unforeseen repair charges will be reported to you for acceptance prior to making the repairs e The Busy Bee Parts amp Service Departments are fully equipped to do repairs on all products purchased from us with the exception of some products that require the return to their authorized repair depots A Busy Bee representative will provide you with the necessary information to have this done e For faster service it is advisable to contact the nearest Busy Bee location for parts availability prior to bringing your product in for repairs CRAFTEX 21 CX SERIES
16. read the faceplate onto the headstock spindle and tighten the four screws to secure the faceplate OUTBOARD TURNING Outboard turning is another variation of faceplate turning and is usually done when the stock diameter exceeds 14 on CX803 The recommended diameter for outboard turning on CX803 is 17 with its minimum turning speed When the lathe head is set up at 90 for outboard turning you can use the tool rest that comes with the lathe See figure 14 Figure 14 Headstock at 90 The headstock can also be set up at 180 but when turning in this manner you must use a free standing tool rest not supplied 2 CRAFTE S CRAFTEX Figure 15 Headstock at 180 15 MAINTENANCE During the life of your machine you will need to practice some regular maintenance to keep your lathe in peak performance condition 1 Check the lathe daily for Loose mounting bolts Worn or damaged wires Worn switch DO WD gt Any other unsafe condition 2 Protect the unpainted cast iron surfaces of the lathe by clean the chips after every use and wiping with dry piece of cloth 3 Apply a thin layer of oil on the bed slide ways and the unpainted cast iron surface to keep the bed rust free 4 A build up of dust in the motor can cause motor damage Periodic cleaning of the motor is not only recommended but mandatory for normal wood lathe performance WARNING Make sure the switch is in the OFF position and
17. ready for operation TO TEST RUN THE CX803 1 Make sure you have read and understand the safety instructions in this manual 2 Remove all the tools used for assembling the machine and make sure all the guards are in place 3 Connect the cord to the power outlet 4 Push the switch up to turn ON the machine 5 Observe the machine carefully for any excessive vibration or noise The machine will run smoothly with little vibration and noise If you hear any unusual noise s coming from the machine or if it vibrates excessively shut the machine OFF immediately and disconnect from the power source Investigate to determine the problem with your machine 6 Turn the lathe OFF and remove the disabling feature from the ON OFF switch and start the machine The machine should not start If the machine does not start the switch disabling key is working If the machine starts immediately stop the machine The switch disabling feature is not working on your machine and it should be fixed WARNING The spindle speed lever located on the headstock adjusts the pulley width which changes the spindle speed To prevent the lathe from damage the spindle speed lever must be used only when the lathe is running 7 Turn the lathe ON 8 Pull out the spindle speed lever and turn the speed up and then down by turning the lever slowly The machine should speed up and slowly down as you turn the lever lt gt EX
18. securing it to the lathe bed The CX803 features a 3 way adjustable tool rest with three lock levers Se figure 11 The base lock lever is used to secure the tool rest base along the lathe bed the pivot arm lock lever is used to secure the pivot arm at a desired distance from the work piece The tool rest lock lever is used to secure the tool rest at a desired height and angle with the work piece Pivot Arm Lock Lever Tool Rest Lock Lever Figure 11 Tool rest lock levers INSTALLING REMOVING HEADSTOCK CENTER The CX803 comes with an MT 2 headstock center and it is installed in the spindle TO INSTALL THE SPUR CENTER Disconnect the cord from the power source Clean the center and the inside of the spindle to make sure there is no dust or debris on the mating surfaces of both Slide the center with its tapered end into the spindle and push it with a firm motion Make sure the center is properly installed TO REMOVE THE CENTER Disconnect the cord from the power source Put on gloves or use a rag and hold one of your hands under the center so that it does not fall on the lathe bed when it is knocked out gt EE gt Insert the Knockout rod through the opposite end of the headstock and tap the center to remove it INSTALLING REMOVING TAILSTOCK CENTER The CX803 comes with an MT 2 live center which is installed into the tailstock quill and rotates with the work piece TO INSTALL THE LIVE CEN
19. should be used when operating all power tools Know your power tool be familiar with its operation read through the owner s manual and practice safe usage procedures at all times ALWAYS read and understand the NEVER leave a tool unattended while it user manual before operating the machine CONNECT your machine ONLY to the matched and specific power source ALWAYS wear safety glasses respirators hearing protection and safety shoes when operating your machine DO NOT wears loose clothing or jewelry when operating your machine Wear protective hair covering A SAFE ENVIRONMENT is important Keep the area free of dust dirt and other debris in the immediate vicinity of your machine BE ALERT DO NOT use prescription or other drugs that may affect your ability or judgment to safely use your machine DISCONNECT the power source when changing drill bits hollow chisels router bits shaper heads blades knives or making other adjustments or repairs O CRAFTEX X SERIES 9 is in operation NEVER allow unsupervised or untrained personnel to operate the machine NEVER reach over the table when the tool is in operation ALWAYS keep blades knives and bits sharpened and properly aligned ALL OPERATIONS MUST BE performed with the guards in place to ensure safety ALWAYS use push sticks and feather boards to safely feed your work through the machine ALWAYS make sure that any tools used for adjustme
20. th sides MOUNTING The CX803 comes with 2 pre drilled holes on each stand legs that allow mounting the feet or securing the lathe to the floor Lag shield anchors with lag screws and anchor studs not included are the two best methods for mounting an object on the concrete floor When mounting the lathe on the floor make sure the lathe is balanced from all four sides If the lathe is not balanced use shims under the legs to balance it CRAFTEX s CX SERIES ASSEMBLY TO ASSEMBLE YOUR 803 Position the stand legs up right aligned about 41 apart from each other Figure 2 Stand legs positioned to mount the lathe on Lift the lathe with the help of a fork truck or another mechanical device and place it on the stands Align the holes on the lathe bed with the holes on the stand legs and secure the lathe onto the stand using screws and washers provided See figure 3 Screws amp h Washers Figure 3 Lathe secured on the stand Install the tool rest on the lathe bed and secure it by tightening the levers See figure 4 2 CRAFTE O CRAFTEX Figure 4 Installing the tool rest Attach the digital readout to the top of the headstock and securing it using the pre installed screws and washers shown in figure 5 Figure 5 Installing the digital readout TEST RUN Once you have assembled your lathe completely it is then time for a test run to make sure that the machine works properly and is
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