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2013 Honda NSS300 Owner`s Manual

1. If the coolant level is dropping noticeably or the reserve tank is empty you likely have a serious leak Have your scooter inspected by your dealer Adding Coolant If the coolant level is below the lower level add the recommended coolant EYP 54 until the level reaches the UPPER level mark Add fluid only from the reserve tank cap and do not remove radiator cap 1 Pull the floor mat off 2 Remove the reserve tank lid a31UEUS1UIEIW continued 71 a31UEUSLUIEIN a 72 Coolant Changing Coolant 3 Remove the reserve tank cap and add fluid while monitoring the coolant level Do not overfill above the UPPER level mark gt Make sure no foreign objects enter the reserve tank opening Securely reinstall the cap Install the reserve tank lid Install the floor mat AWARNING Removing the radiator cap while the engine is hot can cause the coolant to spray out potentially scalding you Always let the engine and radiator cool down before removing the radiator cap Changing Coolant Have your dealer change the coolant unless you have the proper tools and are mechanically qualified Brakes Checking Brake Fluid 1 Place your scooter in an upright position on a firm level surface 2 Check that the brake fluid reservoir Is horizontal and that the fluid level is above the lower level mark If the brake fluid level in either reservoir is below the
2. L 10090909999900 Lower level a31UEUS1UIEIW E 67 a2ueualule a 68 Engine Oil Adding Engine Oil Adding Engine Oil If the engine oil is below or near the lower level mark add the recommended engine oil P 109 1 Add the recommended oil until it reaches the upper level mark Place your scooter on its centre stand on a firm level surface when checking the oil level gt Do not overfill above the upper level mark gt Make sure no foreign objects enter the oil filler opening Wipe up any spills immediately 2 Securely reinstall the oil fill cap dipstick NOTICE Overfilling with oil or operating with insufficient oil can cause damage to your engine Do not mix different brands and grades of oil They may affect lubrication For the recommended oil and oil selection guidelines see Maintenance Fundamentals EYP 53 Changing Engine Oil amp Filter Changing the oil requires special tools We recommend that you have your scooter serviced by your dealer Using the wrong oil filter can result in serious damage to the engine 1 Park your scooter on its centre stand on a firm level surface 2 If the engine is cold idle the engine for 3 to 5 minutes Turn the ignition switch off stop the engine and wait for 2 to 3 minutes Place a drain pan under the drain bolt Remove the oil fill cap dipstick drain bolt and sealing washer to drain the oil R
3. The maintenance schedule specifies the maintenance requirements necessary to ensure safe dependable performance and proper emission control Maintenance work should be performed in accordance with Honda s standards and specifications by properly trained and equipped technicians Your dealer meets all of these requirements Keep an accurate record of maintenance to help ensure that your scooter is properly maintained Make sure that whomever performs the maintenance completes this record All scheduled maintenance is considered a normal owner operating cost and will be charged for by your dealer Retain all receipts If you sell the scooter these receipts should be transferred with the scooter to the new owner Honda recommends that your dealer should road test your scooter after each periodic maintenance is carried out a2ueuaUIe continued 45 a31UEUSLUIEIN a 46 Maintenance Schedule Items Fuel Line Fuel Level Throttle Operation Air Cleaner 2 Crankcase Breather 3 Spark Plug Valve Clearance Engine Oil Engine Oil Filter Engine Idle Speed Radiator Coolant 4 Cooling System Maintenance Level A Intermediate We recommend service by your dealer unless you have the necessary tools and are mechanically skilled Procedures are provided in an official Honda Shop Manual d d N N Pre ride Check P 49 x 1 000 km x 1 000 mi 0 6 Si ee KRbRee Hal fH Hejs xX Techn
4. LALOR To reduce the likelihood of theft always lock the handlebar remove the key and close the shutter when leaving the scooter unattended Use of an anti theft device is also recommended I Parking with the Side Stand or Centre Stand 1 Stop the engine 2 Use the side stand Push the side stand down Slowly lean the scooter to the left until its weight rests on the side stand Use the centre stand Let down the centre stand stand on the left side of the scooter Hold the left handle grip and the left grab rail Press down on the tip of the stand with your right foot and simultaneously pull up and back Left handle grip Centre stand Grab rail 3 Turn the handlebar fully to the left gt Turning the handlebar to the right reduces Stability and may cause the scooter to fall Riding Precautions 4 Turn the ignition switch to the LOCK position and remove the key EJP 29 30 Turn the ignition switch to the LOCK position remove the key and close the shutter EYP 29 30 Ayapes 49 0095 E Refuelling and Fuel Guidelines Follow these guidelines to protect the engine and catalytic converters Use only unleaded petrol Use recommended octane number Using lower octane petrol will result in decreased engine performance Do not use fuels containing a high concentration of alcohol EYP 100 Do not use stale or contaminated petrol or an oil petrol mixture Avoid getting dust or water
5. License light cover 1 Remove the screws and license light cover 2 Pull out the bulb without turning it 3 Install a new bulb and parts in the reverse order of removal Blown Fuse Before handling fuses see Inspecting and Replacing Fuses EJP 52 Fuse Box 1 Fuses amp Main Fuse 1 NSS300A Electrical Trouble Blown Fuse NSS300 Fuse box 1 Fuse box cover n Main fuse 1 Fuse box 1 Fuse box cover z LA Aly Lem pare A fuses d Main fuse 1 1 Remove the battery cover EYP 60 2 Open the fuse box cover 3 Pull the main fuse 1 and other fuses out with the fuse puller in the tool kit one by one and check for a blown fuse Always replace a blown fuse with a spare of the same rating Dunoousaignoil 8 continued 91 Dumoousaignoll 8 92 Electrical Trouble Blown Fuse 4 Install the parts in the reverse order of removal 5 Close the seat Fuse Box 2 amp 3 Fuses NSS300A NSS300 Except U KO type Dn E T N use box cover K EN SN D Fuse box 2 N See a Spare fuse Electrical Trouble Blown Fuse a LA NM Turn the handlebar fully to the left Remove the right front panel P 89 Open the fuse box covers Pull the fuses out with the fuse puller in the tool kit one by one and check
6. 56 Maintenance Fundamentals I Inspecting Tread Depth Inspect the tread wear indicators If they become visible replace the tyres immediately For sate riding you should replace the tyres when the minimum tread depth is reached Wear indicator location mark AWARNING Riding on tyres that are excessively worn or improperly inflated can cause a crash in which you can be seriously hurt or killed Follow all instructions in this owner s manual regarding tyre inflation and maintenance German law prohibits use of tyres whose tread depth is less than 1 6 mm Have your tyres replaced by your dealer For recommended tyres air pressure and minimum tread depth see Specifications P 109 Follow these guidelines whenever you replace tyres Use the recommended tyres or equivalents of the same size construction speed rating and load range Have the wheel balanced with Honda Genuine balance weights or equivalent after the tyre is installed Do not install a tube inside a tubeless tyre on this scooter Excessive heat build up can cause the tube to burst Use only tubeless tyres on this scooter The rims are designed for tubeless tyres and during hard acceleration or braking a tube type tyre could slip on the rim and cause the tyre to rapidly deflate Maintenance Fundamentals AWARNING Installing improper tyres on your scooter can adversely affect handling and stabil
7. Make sure the side stand and centre stand are up EN Get on the scooter gt Mount the scooter from the left side keeping at least one foot on the ground Release the rear brake lever Acceleration and deceleration To accelerate Open the throttle slowly To decelerate Close the throttle Open Accelerate s S Close Decelerate Braking Close the throttle and apply the front and rear brakes together Rear brake lever Front brake lever apind uonesado E 35 p n5 uoljzesadO 8 36 Refuelling Fuel type Unleaded petrol only Fuel octane number Your scooter is designed to use Research Octane Number RON 91 or higher Tank capacity 11 5 litres 3 04 US gal 2 53 Imp gal Refuelling and Fuel Guidelines Opening the Fuel Fill Cap Insert the ignition key and turn it to the position of OPENER Push the FUEL side of the fuel lid and seat opener switch The fuel lid opens Fuel lid Ignition key FUEL Fuel lid and seat opener switch Turn the fuel fill cap counterclockwise and remove the cap Fuel fill cap Arrow marks Filler neck plate Fuel filler Fuel level max opening Do not Till with fuel above the plate Closing the Fuel Fill Cap 1 Install and tighten the fuel fill cap firmly by turning it clockwise gt Make sure that the arrow marks on the cap and fuel tank are aligned 2 Close the fuel lid until it locks
8. bi RR ol N a gt No LA KR BRRRSIs wj gt E DDH Annual Check Regular Replace Refer to page 55 Maintenance Fundamentals Pre ride Inspection To ensure safety it is your responsibility to perform a pre ride inspection and make sure that any problem you find is corrected A pre ride inspection is a must not only for safety but because having a breakdown or even a flat tyre can be a major inconvenience Check the following items before you ride your scooter Fuel level Fill fuel tank when necessary P 36 Throttle Check for smooth opening and full closing in all steering positions EP 76 Engine oil level Add engine oil if necessary Check for leaks EP 67 Coolant level Add coolant if required Check for leaks EJP 71 Brakes Check operation Front and Rear check brake fluid level and pads wear EYP 73 74 Lights and horn Check that lights indicators and horn function properly Engine stop switch Check for proper function Side stand ignition cut off system Check for proper function Bb 32 75 Wheels and tyres Check condition air pressure and adjust if necessary EYP 55 a2 ueuUaUIe 49 a71UEUS1UIEIW a 50 Maintenance Fundamentals Replacing Parts Always use Honda Genuine Parts or their equivalents to ensure reliability and safety When ordering coloured components specify the model name colour and code mentioned on
9. 40 Storage Equipment continued Two helmets can be stored in the luggage Tool Kit Document Bag box Set the helmets as shown The tool kit and document bag are in the gt Make sure to turn the rear side helmet to luggage box face the right side while the front side helmet faces the front gt Some helmets may not fit in the compartment due to their size or design Tool kit Document bag Helmets Luggage Box Never exceed the maximum weight limit Maximum Weight 10 kg 22 Ib gt Do not store any items that are flammable or susceptible to heat damage gt Do not store valuables or fragile articles Left Fairing Pocket Open Insert the ignition key and turn it to the position of OPENER Push BOX side of the box opener switch Close Close the left fairing pocket lid until it locks Box opener switch Ce YV Except U KO type Left fairing pocket lid OPENER Ignition key 2 Box opener switch Right Fairing Pocket Open Pull the knob up then open the right fairing O pocket lid 2 ad Close 3 Close the right fairing pocket lid E Knob A A i We Right fairing pocket lid The maximum allowable load in the left and right fairing pocket shall be no more than Left Fairing Pocket 1 5 kg 3 0 Ib Right Fairing Pocket 0 5 kg 1 0 Ib Make sure that the right fairing pocket lid is closed securely gt Do not store valuables or fr
10. UO lJEWIOJU E 104 Storing Your Scooter Avoid getting petrol brake fluid or detergents on the instruments panels or headlights Exhaust Pipe and Muffler When the exhaust pipe and muffler are painted do not use a commercially available abrasive kitchen cleaning compound Use a neutral detergent to clean the painted surface on the exhaust pipe and muffler If you are not sure if your exhaust pipe and muffler are painted contact your dealer Storing Your Scooter If you store your scooter outdoors you should consider using a full body motorcycle cover If you won t be riding for an extended period follow these guidelines Wash your scooter and wax all painted surfaces except matte painted surfaces Coat chrome pieces with rust inhibiting oil Place your scooter on its centre stand and position a block so that both tyres are off the ground After rain remove the body cover and allow the scooter to dry Remove the battery P 62 to prevent discharge Charge the battery in a shaded well ventilated area If you leave the battery in place disconnect the negative terminal to prevent discharge After removing your scooter from storage inspect all maintenance items required by the Maintenance Schedule Transporting Your Scooter Transporting Your Scooter If your scooter needs to be transported it should be carried on a motorcycle trailer or a flatbed truck or trailer that has
11. LOWER level mark or the brake lever freeplay becomes excessive inspect the brake pads for wear If the brake pads are not worn you most likely have a leak Have your scooter inspected by your dealer Front brake fluid reservoir mark Rear brake fluid reservoir I J LOWER level mark ueLeu UIeN E 73 a2ueualule a 74 Brakes Inspecting the Brake Pads Inspecting the Brake Pads Check the condition of the brake pad groove wear indicators The pads need to be replaced if a brake pad is worn to the indicator The pads need to be replaced if a brake pad is worn to the indicator Pad Pad Wear indicator a Disc Wear indicator 1 Inspect the brake pads from below the brake caliper 2 Inspect the brake pads from below the brake caliper If necessary have the pads replaced by your dealer Always replace both left and right brake pads at the same time Side Stand Side stand spring 1 Park your scooter on its centre stand on a firm level surface 2 Check that the side stand operates smoothly If the side stand is stiff or squeaky clean the pivot area and lubricate the pivot bolt with clean grease 3 Check the spring tor damage or loss of tension Sit on the scooter and raise the side stand Start the engine Lower the side stand all the way The engine should stop as you lower the side st
12. another person or vehicle is involved in the crash If you decide to continue riding first turn the ignition switch to off and evaluate the condition of your scooter Inspect for fluid leaks check the tightness of critical nuts and bolts and check the handlebar brake levers brakes and wheels Ride slowly and cautiously Your scooter may have suffered damage that is not immediately apparent Have your scooter thoroughly checked at a qualified service facility as soon as possible Carbon Monoxide Hazard Exhaust contains poisonous carbon monoxide a colourless odorless gas Breathing carbon monoxide can cause loss of consciousness and may lead to death If you run the engine in confined or even partly enclosed area the air you breathe could contain a dangerous amount of carbon monoxide Never run your scooter inside a garage or other enclosure Safety Guidelines AWARNING Carbon monoxide gas is toxic Breathing it can cause unconsciousness and even kill you Avoid any areas or activities that expose you to carbon monoxide Ayapes 1 70025 Ayapes 1970025 a Image Labels Image Labels The following pages describe the label meanings Some labels warn you of potential hazards that could cause serious injury Others provide important safety information Read this information carefully and don t remove the labels If a label comes off or becomes hard to read contact your dealer for a replacement
13. fluid Honda DOT 4 Brake Fluid or equivalent Recommended Coolant Pro Honda HP is a pre mixed solution of antifreeze and distilled water Concentration 50 antifreeze and 50 distilled water A concentration of antifreeze below 40 will not provide proper corrosion and cold temperature protection A concentration of up to 60 will provide better protection in colder climates NOTICE Using coolant not specified for aluminium engines or ordinary tap water can cause corrosion Crankcase Breather Service more frequently when riding in rain at full throttle or after the scooter is washed or overturned Service if the deposit level can be seen in the transparent section of the drain tube Maintenance Fundamentals Tyres Inspecting Replacing I Inspecting for Abnormal Wear Inspect the tyres for signs of abnormal wear on the contact surface I Checking the Air Pressure Visually inspect your tyres and use an air pressure gauge to measure the air pressure at least once a month or any time you think the tyres look low Always check air pressure when your tyres are cold ueu UIeN E I Inspecting for Damage Inspect the tyres for cuts slits or cracks that exposes fabric or cords or nails or other foreign objects embedded in the side of the tyre or the tread Also inspect for the bumps or bulges in the side walls of the tyres continued 55 a2ueualule a
14. in the fuel tank 15 Ayapes 1970025 a 16 Accessories amp Modifications Accessories amp Modifications We strongly advise that you do not add any accessories that were not specifically designed for your scooter by Honda or make modifications to your scooter from its original design Doing so can make it unsafe Modifying your scooter may also void your warranty and make your scooter illegal to operate on public roads and highways Before deciding to install accessories on your scooter be certain the modification is sate and legal AWARNING Improper accessories or modifications can cause a crash in which you can be seriously hurt or killed Follow all instructions in this owner s manual regarding accessories and modifications Do not pull a trailer with or attach a sidecar to your scooter Your scooter was not designed for these attachments and their use can seriously impair your scooter s handling Loading Carrying extra weight affects your scooter s handling braking and stability Always ride at a sate speed for the load you are carrying Avoid carrying an excessive load and keep within specified load limits Maximum weight capacity Maximum luggage weight P 108 Tie all luggage securely evenly balanced and close to the centre of the scooter Do not place objects near the lights or the muffler Loading AWARNING Overloading or improper loading can cause a crash and you ca
15. 031 to 0 035 in Side di electrode Spark plug gap continued 65 a2ueualuie a 66 Spark Plug Checking amp Changing Spark Plug 10 Make sure the plug washer is in good 13 Reinstall the spark plug cap Take care condition avoid pinching any cables or wires 11 With the plug washer attached thread 14 Install the parts in the reverse order of the spark plug in by hand to prevent removal cross threading 12 Tighten the spark plug If the old plug is good 1 8 turn after it seats If installing a new plug tighten it twice to prevent loosening a First tighten the plug NGK 1 2 turn after it seats b Then loosen the plug c Next tighten the plug again 1 8 turn after it seats NOTICE Improperly tightened spark plug can damage the engine If a plug is too loose a piston may be damaged If a plug is too tight the threads may be damaged Checking the Engine Oil 1 Park your scooter on its centre stand on a firm level surface If the engine is cold idle the engine for 3 to 5 minutes Turn the ignition switch off stop the engine and wait for 2 to 3 minutes Remove the oil fill cap dipstick and wipe it clean Insert the oil Till cap dipstick until it seats but don t screw it in Check that the oil level is between the upper and lower level marks in the oil Till cap dipstick Securely install the oil fill cap dipstick
16. 5 1 Unleaded petrol Recommended 91 RON or higher 11 5 litres 3 04 US gal 2 53 Imp gal YTZ12S 12V 11Ah 10 HR 11 6Ah 20 HR FTZ12S 12V 10Ah 10 HR 11 6Ah 20 HR CVT 2 350 1 0 800 1 7 537 E Service Data 120 70 14M C 55P 140 70 13M C 61P Bias ply tubeless DUNLOP SCOOTSMART DUNLOP SCOOTSMART G 175 kPa 1 75 kgf cm2 25 psi 200 kPa 2 00 kgf cm2 29 psi 175 kPa 1 75 kgf cm2 25 psi 225 kPa 2 25 kgf cm2 33 psi 1 5 mm 0 06 in 2 0 mm 0 08 in LMAR8A 9 NGK 0 80 to 0 90 mm 0 031 to 0 035 in 1 500 100 rom x x Honda 4 stroke motorcycle oil API Service Tyre size neon Rear Tyre type Recommended Front Tyres Rear Tyre air pressure Front Driver only Rear Tyre air pressure Front Driver and passenger Ki Minimum tread Front depth Rear Spark plug standard Spark plug gap Idle speed Recommended engine oil Classification SG or higher excluding oils marked as Energy Conserving or Resource Conserving SAE 10W 30 JASO T 903 standard MB Engine oil capacity Transmission oil capacity Recommended brake fluid Cooling system capacity Recommended coolant Specifications ae 1 2 litres 1 3 US qt After draining 1 1 Imp at After draining amp sao Wen 1 4 litres 1 5 US qt aa 1 2 Imp qt After disassembly He EE US qt After draining dere US qt After disassembly SE Ve US qt Honda DOT 4 Brake Fluid 1 35 litres 1 43 US gt 1 19 Imp qt Pr
17. 7 a ueuUaUIe a 44 Importance of Maintenance Importance of Maintenance Keeping your scooter well maintained is absolutely essential to your safety and to protect your investment obtain maximum performance avoid breakdowns and reduce air pollution Maintenance is the owner s responsibility Be sure to inspect your scooter before each ride and perform the periodic checks specified in the Maintenance Schedule H 45 AWARNING Improperly maintaining your scooter or failing to correct a problem before you ride can cause a crash in which you can be seriously hurt or killed Always follow the inspection and maintenance recommendations and schedules in this owner s manual Maintenance Safety Always read the maintenance instructions before you begin each task and make sure that you have the tools parts and skills required We cannot warn you of every conceivable hazard that can arise in performing maintenance Only you can decide whether or not you should perform a given task Follow these guidelines when performing maintenance Stop the engine and remove the key Park your scooter on a firm level surface using the side stand centre stand or a maintenance stand to provide support Allow the engine muffler brakes and other high temperature parts to cool before servicing as you can get burned Run the engine only when instructed and do so in a well ventilated area Maintenance Schedule
18. TICE Continuing to ride with low oil pressure can cause serious damage to the engine 1 Check the engine oil level and add oil as necessary EP 67 2 Start the engine gt Only continue riding if the low oil pressure Indicator goes off Rapid acceleration may momentarily cause the low oil pressure indicator to come on especially if the oil is at or near the low level If the low oil pressure indicator stays on when the oil level is at the proper level stop the engine and contact your dealer If the engine oil level goes down rapidly your scooter may have a leak or another serious problem Have your scooter inspected by your dealer PGM FI Programmed Fuel Injection Malfunction Indicator Lamp MIL If the indicator comes on while riding you may have a serious problem with the PGM FI system Reduce speed and have your scooter inspected by your dealer as soon as possible Dunoousaignoil H 81 Dumoousaignoil a 82 Warning Indicators On EF ABS Anti lock Brake System Indicator NSS300A only ABS Anti lock Brake System Indicator NSS300A only If the indicator operates in one of the following ways you may have a serious problem with the brake system Reduce your speed and have your scooter inspected by your dealer as soon as possible Indicator comes on or starts flashing while riding Indicator does not come on when the ignition switch is in the ON position Indicator does not go off at
19. There is a specific symbol on each label The meanings of each symbol and label are as follows gt Read instructions contained in Owner s Manual carefully Read instructions contained in Shop Manual carefully In the interest of safety take the scooter to be serviced only by your dealer DANGER with RED background You WILL be KILLED or SERIOUSLY HURT if you don t follow instructions WARNING with ORANGE background You CAN be KILLED or SERIOUSLY HURT if you don t follow instructions CAUTION with YELLOW background You CAN be HURT if you don t follow instructions Image Labels BATTERY LABEL DANGER e Keep flame and spark away from the battery Battery produce explosive gas that can cause explosion e Wear the eye protection and rubber gloves when handling the battery or you can get burned or lose your eyesight by the battery electrolyte e Do not allow children and other people to touch a battery unless they understand proper handling and hazards of the battery very well e Handle the battery electrolyte with extreme care as it contains dilute sulfuric acid Contact with your skin or eyes can burn you or cause loss of your eyesight e Read this manual carefully and understand it before handling the battery Neglect of the instructions can cause personal injury and damage to the scooter e Do not use a battery with the electrolyte at or below the lower level mark It can explode causing serious injur
20. This manual should be considered a permanent part of the scooter and should remain with the scooter when it is resold This publication includes the latest production information available before printing Honda Motor Co Ltd reserves the right to make changes at any time without notice and without incurring any obligation No part of this publication may be reproduced without written permission The vehicle pictured in this owner s manual may not match your actual vehicle 2013 Honda Motor Co Ltd Congratulations on your purchase of a new Honda scooter Your selection of a Honda makes you part of a worldwide family of satisfied customers who appreciate Honda s reputation for building quality into every product To ensure your safety and riding pleasure Read this owner s manual carefully Follow all recommendations and procedures contained in this manual Pay close attention to safety messages contained in this manual and on the scooter The following codes in this manual indicate each country The illustrations here in are based on the NSS300A ED type Country Codes Code Country NSS300 E UK F France ED European direct sales U Australia New Zealand KO Korea NSS300A E UK F France ED European direct sales U Australia New Zealand KO Korea A Few Words About Safety Your safety and the safety of others is very important Operating this scooter safely is an important respo
21. a loading ramp or lifting platform and motorcycle tie down straps Never try to tow your scooter with a wheel or wheels on the ground NOTICE Towing your scooter can cause serious damage to the transmission UOI EWIOJU F 105 UO JEWIOJU E 106 You amp the Environment You amp the Environment Owning and riding a scooter can be enjoyable but you must do your part to protect the environment Choose Sensible Cleaners Use a biodegradable detergent when you wash your scooter Avoid aerosol spray cleaners that contain chlorofluorocarbons CFCs which damage the atmosphere s protective ozone layer Recycle Wastes Put oil and other toxic wastes in approved containers and take them to a recycling centre Call your local or state office of public works or environmental services to find a recycling centre in your area and to get instructions on how to dispose of non recyclable wastes Do not place used engine oil in the trash or pour it down a drain or on the ground Used oil petrol coolant and cleaning solvents contain poisons that can hurt refuse workers and contaminate drinking water lakes rivers and oceans Serial Numbers The frame and engine serial numbers uniquely identify your scooter and are required in order to register your scooter They may also be required when ordering replacement parts The frame number is stamped on the rear of the frame body inside the luggage box The engine num
22. agile articles continued 41 p n5 uolj esadO 8 42 Storage Equipment continued Accessory Socket The accessory socket is located in the left fairing pocket Open the left fairing pocket lid to gain access to the accessory socket Rated capacity is 24W 12V 2A Cover Accessory socket gt To prevent the battery run down or weak the battery keep the engine running while drawing current from the socket gt Set the headlight in the low beam The battery run down or damage to the accessory socket causes result gt To prevent entry foreign matter be sure to close the cover when the accessory socket Is not used Opening the left fairing pocket Maintenance Please read Importance of Maintenance and Maintenance Fundamentals carefully before attempting any maintenance Refer to Specifications for service data Importance of Maintenance een P Maintenance Schedule ASSEN EE P Maintenance Fundamentals 00000 P E eh ak P Removing amp Installing Body Components P Eet P Le E P E SIELE K AE EE EAE E ETAT P Crankcase Breathet cccccceeeeseseeesseeeeees P Spark EI aniar P 44 45 49 99 60 60 61 62 63 64 e Ve TC E P COON oiean a EE eg P Ee P le TT P Eltere P Other Adjustments seseeeeeeeeeeees P Rear SUSPENSION ccseceeeeeceeeesseeeeeeeeeeees P Headlight AIM BEEN P 67 71 73 75 70 77 77 7
23. and If the engine doesn t stop have your scooter inspected by your dealer a31UEUS1UIEIW E 75 adueuUaUIe a 76 Throttle Checking the Throttle With the engine off check that the throttle rotates smoothly from fully closed to fully open in all steering positions and throttle freeplay is correct If the throttle does not move smoothly close automatically or if the cable is damaged have the scooter inspected by your dealer Freeplay at the throttle grip flange 2 to 6 mm 0 1 to 0 2 in Freeplay ei Other Adjustments Adjusting the Rear Suspension I Spring Preload You can adjust the spring preload by the adjuster to suit the load or the road surface Use the pin spanner to turn the adjuster Position 1 and 2 are is for a decrease spring preload soft or turn the position 4 and 5 to increase spring preload hard The standard position Is 3 Adjusting the Headlight Aim You can adjust vertical aim of the headlights tor proper alignment Turn the pinion using a Phillips screwdriver provided in the tool kit EXP 59 in or out as necessary Obey local laws and regulations Pin spanner NOTICE Do not turn the adjuster beyond its limits a2ueualUle y E 77 Troubleshooting Engine Will Not Start HISS indicator stays on P OVEING AUN BE P Warning Indicators On P Low Oil Pressure Indicator P PGM FI Programmed Fue
24. aring for Your Scooter Frequent cleaning and polishing is important to ensure the life of your Honda A clean scooter makes it easier to spot potential problems In particular seawater and salts used to prevent ice on roads promote the formation of corrosion Always wash your scooter thoroughly after riding on coastal or treated roads Washing Allow the engine muffler brakes and other high temperature parts to cool before washing 1 Rinse your scooter thoroughly using a garden hose to remove loose dirt 2 If necessary use a sponge or a soft towel with mild cleaner to remove road grime Clean the windscreen headlight lens panels and other plastic components with extra care to avoid scratching them Avoid directing water into the air cleaner muffler and electrical parts 3 Thoroughly rinse your scooter with plenty of clean water and dry with a soft clean cloth 4 After the scooter dries lubricate any moving parts gt Make sure that no lubricant spills onto the brakes or tyres Brake disc or pads contaminated with oil will suffer greatly reduced braking effectiveness and can lead to a crash 5 Apply a coat of wax to prevent corrosion Avoid products that contain harsh detergents or chemical solvents These can damage the metal paint and plastic on your scooter Keep the wax clear of the tyres and brakes If your scooter has any matte painted parts do not apply a coat of wax to the matte pai
25. ber is stamped on the left side of the crankcase You should record these numbers and keep them in a safe place I Frame number 1 Open the seat EJP 38 2 Remove the document compartment 3 Remove the clips EJP 61 4 Remove the tool box 5 Install the parts in the reverse order of removal Serial Numbers Document compartment Clips UOI EWIOJU E 107 SUOI EDIFIDAdS 8 108 E Main Components Type Overall length Overall width Overall height Wheelbase Minimum ground clearance Caster angle Trail Curb weight Maximum weight capacity Maximum luggage weight 2 NF 04 2 165 mm 85 2 in Except KO type 755 mm 29 7 in KO type 725 mm 28 5 in 1 185 mm 46 7 in 1 545 mm 60 8 in 135 mm 5 3 in 27 00 89 mm 3 5 in NSS300 190 kg 419 Ib NSS300A Except KO type 192 kg 423 Ib KO type 190 kg 419 Ib Except KO type 177kg 390 Ib KO type 157 kg 346 Ib Luggage box 10 kg 22 b Left fairing pocket 1 5 kg 3 0 Ib Right fairing pocket 0 5 kg 1 0 Ib 1 Including rider passenger all luggage and accessories 2 Includes the weight of the luggage and added accessories Passenger capacity Rider and 1 passenger Minimum turning radius Displacement Bore x stroke Compression ratio Fuel Tank capacity Battery Primary reduction Final reduction 2 4 m 7 9 ft 279 cm3 17 0 cu in 72 0 x 68 6 mm 2 8 x 2 7 in 10
26. d fast idling and revving the engine can damage the engine and the exhaust system e f the scooter is over turned you must first turn the ignition switch to the OFF position and then inspect the scooter carefully e The engine will not start if the throttle is fully open Place the scooter on its centre stand Make sure the engine stop switch is in the Run _ position Turn the ignition switch to the ON position Squeeze the rear brake lever The starter motor will only work when the rear brake lever is squeezed and the side stand Is up G Press the start button with the throttle completely closed Release the start button as soon as the engine starts If you cannot start the engine 1 Place the scooter on its centre stand and squeeze the rear brake lever e 2 With the throttle slightly open about 3 E mm press the start button E About 3 mm go S O AN CL oO Co If the engine does not start 1 Open the throttle fully and press the start button for 5 seconds 2 Repeat the normal starting procedure 3 If the engine starts open the throttle slightly if idling is unstable 4 If the engine does not start wait 10 seconds before trying steps 1 amp 2 again If Engine Will Not Start 33 apInp uol esadO 8 34 Riding Starting the Scooter Push the scooter forward off the centre stand Squeeze the rear brake lever gt Keep throttle closed
27. d the mutual recognition of their conformity Directive CE The declaration of conformity to R amp TTE Directive is provided to the owner at the time of purchase The declaration of conformity should be kept at a safe place When the declaration of conformity is lost or is not provided contact your dealer South Africa only Singapore only E TA 2007 988 Complies with IDA Standards 080226241 APPROVED Morocco only AGREE PAR LC ANRT MAROC Num ro d agr ment MR 6164 ANRT 2011 Date d agr ment 04 04 2011 Instruments Controls amp Other Features Document Bag The owner s manual registration and insurance information can be stored in the plastic document bag under the seat Ignition Cut off System A banking lean angle sensor automatically stops the engine and fuel pump if the scooter falls over To reset the sensor you must turn the ignition switch to OFF and back to the ON position before the engine can be restarted UOI EWIOJU E 99 UO lLJEWIOLU E 100 Fuels Containing Alcohol Fuels Containing Alcohol Some conventional fuels blended with alcohol are available in some locales to help reduce emissions to meet clean air standards If you plan to use blended fuel check that it is unleaded and meets the minimum octane rating requirement The following fuel blends can be used in your scooter Petrol containing ethanol ethyl alcohol up to 10 by volume Petrol containin
28. e order of removal 5 Turn the socket counterclockwise and pull it out 6 Slightly press the bulb in and turn it counterclockwise 7 Install a new bulb and parts in the reverse order of removal Use only the amber bulb for the rear turn signal bulb JS WN Dunoousaignoil 8 continued 87 Dumoousaignoil 8 88 Electrical Trouble Burned out Light Bulb Tail Light Bulb Rear body lower cover Tab B d Tab e Screw 1 Remove the screws 2 Release the tabs A from the slot by pulling the rear body lower cover gt Carefully release the tabs 3 Release the tab B and hook A by pulling the rear body lower cover diagonally backward 4 Turn the socket counterclockwise and pull it out 5 Pull out the bulb without turning it 6 Install a new bulb and parts in the reverse order of removal Front Turn Signal Bulb Chr d Left front panel ser a LA NM Electrical Trouble gt Burned out Light Bulb it out Slightly press the bulb in and turn it counterclockwise Install a new bulb and parts in the reverse order of removal Open the left right fairing pocket EP 41 Remove the screws Remove the left right front panel Turn the socket counterclockwise and pull Buloousajqnos 8 continued 89 Buljooyusajqnosy 8 90 Electrical Trouble gt Burned out Light Bulb License Plate Light Bulb
29. emove the oil filter with a filter wrench and let the remaining oil drain out Make sure the prior seal is not stuck to the engine Discard the oil and oil filter at an approved recycling centre Apply a thin coat of engine oil to the rubber seal of a new oil filter Install a new oil filter and tighten Engine Oil gt Changing Engine Oil amp Filter Us Sealing was her e E cS f adueualUIe E m Le A EN A a Drain bolt Torque 26 N m 2 7 kgf m 19 Ibf ft continued 69 Engine Oil gt Changing Engine Oil amp Filter 9 Install a new sealing washer onto the drain bolt 10 Install the drain bolt and tighten Torque 25 N m 2 5 kgf m 18 Ibf ft 11 Fill the crankcase with the recommended oil P 53 and install the oil fill cap dipstick a2ueualule a Required oil When changing oil amp engine oil filter 1 4 litres 1 5 US gt 1 2 Imp qt When changing oil only 1 2 litres 1 3 US gt 1 1 Imp qt 12 Check the oil level EYP 67 13 Check that there are no oil leaks 14 Reset the oil change indicator EYP 27 70 Checking the Coolant 1 Place your scooter on a firm level surface 2 Hold your scooter in an upright position 3 Check that the coolant level is between the UPPER and LOWER level marks in the reserve tank lt UPPER level mark Reserve tank LOWER level mark
30. er 39 High Beam Indicator A 27 wll ed LEE 26 79 HON BUTTON DE 28 l Ignition Cut off System Kall e 99 ode Stand oer ea 75 Leit deif KEY oise a 96 IGNITION Switch 29 97 Image Labels cnnan 6 Jee It ge 26 LASER gank ENEE 20 L ebe 6 Left Fairing Pocket 41 Kersie MET anli i E EE 17 Loading Guidelmes 17 Low Oil Pressure Indicator 26 81 LUQ GAGE BOX wiccensnidh SiteicvedendetetetceareuiGietunees 40 M Maintenance Fundamental 49 WO EGC ia ees 44 EE 44 Sle al clo 0 n A5 Maximum Weight Limit aaaanannenna 17 108 elek Led e CN 16 O e Tele EE 98 Oil ENOM E aenn abeiechue abaiteeauecunes 53 67 Oil Change Indicator 83 Overheating BEE 80 P lg Late EE 13 Parts Locaties 18 Passing Light Control Switch 28 Petrol EE 15 36 108 PGM FI Programmed Fuel Injection malfunction indicator lamp MIL 26 81 Protective Apparel 11 R Recommended KEE reg 54 EI e a oer eee 36 UE 53 Kgl e e EE 36 Removal EE EE 60 EE e 61 REP air Ki EE 84 Riding Precautions cccseeeeseeseeeeeeeeeeees 12 Right Fairing Pocket Safety Precautions Serial Number Side Stand Ignition Cut off System Specifications Starting the Engine Starting the Scooter Steering Lock x pu g Left Fairing Pocket Owner s Manual Right Fairing Pocket Storing Your Scooter opui 114 T Helge E 76 TOI KI EE 40 59 Transporting Your Scooter 105 delen dE 98 Troubleshootimg AEN 78 Tu
31. es the high beam headlight Engine stop switch Should normally remain in the RUN position In an emergency switch to the OFF D i position the starter motor will not operate to stop the engine CG Start button Headlight turns off when operating the starter motor A Hazard switch Switchable when the ignition switch is ON The signals don t continue flashing with the ignition switch in OFF or LOCK Ignition Switch Switches the electrical system on off locks the steering and operates the box opener switch fuel lid and seat opener switch gt Key can be removed when i Except U KO type Turns electrical system on for starting riding OPENER Operates the box opener switch fuel lid and seat opener switch OFF Turns engine off n the OFF or LOCK position U KO type ON Turns electrical system on for Starting riding OPENER Operates the box opener switch I l p nd uonesado 8 DN Ra e IGNITION h switch fuel lid and seat opener LOCK GE Locks steering LOCK Turns engine off cK steering continued 29 p nD uoljzesadO 8 30 Switches continued Steering Lock Lock the steering when parking to help prevent theft A U shaped wheel lock or similar device is also recommended Locking Turn the handlebar all the way to the left Push the key down and turn the ignition switch to the LOCK position Jiggle
32. for a blown fuse Always replace a blown fuse with a spare of the same rating Install the parts in the reverse order of removal Dunoousaignoil 8 continued 93 Dumoousaignoll 8 94 Electrical Trouble Blown Fuse Main fuse 2 K Wire connector Starter magnetic switch Spare fuse V Remove the battery cover BP 60 2 Disconnect the wire connector of the starter magnetic switch Pull the main fuse 2 out with the fuse puller in the tool kit and check for a blown fuse Always replace a blown fuse with a Spare of the same rating 4 Install the parts in the reverse order of removal 5 Close the seat If a fuse fails repeatedly you likely have an electrical problem Have your scooter inspected by your dealer LC P 96 Instruments Controls amp Other Features P 97 Fuels Containing Alcohol P 100 Catalytic Converter ccccccseessesetseeeeees P 101 Caring for Your Scooter P 102 Storing Your Scooter cccccessseeeeeeeeeeees P 104 Transporting Your Scooter see P 105 You amp the Environment see P 106 Serial Numbers ccccecceceececceccesesceseaeeees P 107 UO lLJEWIOU E 96 Keys Keys Ignition key The ignition key contains a special coded chip that is recognized by the immobilizer system HISS in order to start the engine Handle the key carefully to prevent damaging the HISS components Do not bend key
33. g ethanol may be marketed under the name Gasohol The use of petrol containing more than 10 ethanol may Damage the painting of the fuel tank Damage the rubber tubes of the fuel line Cause corrosion of the fuel tank Cause poor drivability NOTICE Use of blended fuels containing higher than approved percentages can damage metal rubber plastic parts of your fuel system If you notice any undesirable operating symptoms or performance problems try a different brand of petrol Catalytic Converter This scooter is equipped with a three way catalytic converter The catalytic converter contains precious metals that serve as catalysts in high temperature chemical reactions that convert hydrocarbons HC carbon monoxide CO and oxides of nitrogen NOx in the exhaust gasses into sate compounds A defective catalytic converter contributes to air pollution and can impair your engine s performance A replacement unit must be an original Honda part or equivalent Catalytic Converter Follow these guidelines to protect your scooter s catalytic converter Always use unleaded petrol Leaded petrol will damage the catalytic converter Keep the engine in good running condition Have your scooter serviced if your engine is misfiring backfiring stalling or otherwise not running properly stop riding and turn off the engine UOI EWIOJU Fi 101 UO lJEWIOJU E 102 Caring for Your Scooter C
34. gt Make sure that the fuel lid is closed securely AWARNING Petrol is highly flammable and explosive You can be burned or seriously injured when handling fuel e Stop the engine and keep heat sparks and flame away e Handle fuel only outdoors e Wipe up spills immediately apiInd uonesado E 37 p nD uol zesadO 8 38 Storage Equipment Fuel lid and seat opener switch Seat K OPENE SEAT Ignition key OPENER Ignition key SEAT Seat Open Insert the ignition key and turn it to the position of OPENER Push the SEAT side of the fuel lid and seat opener switch Open the seat Seat Close Close and push down on the rear of the seat until locks Make sure that the seat is locked securely to pull it up lightly Take care not to lock your key in the compartment under the seat Helmet Holder The helmet holder is located under the seat A helmet set wire is in the tool kit Helmet set wire gt Use the helmet holder only when parked gt Securely insert the helmet holder into the slot when closing the seat Opening the seat AWARNING Riding with a helmet attached to the holder can interfere with the rear wheel or suspension and could cause a apiInyd uonesado E crash in which you can be seriously hurt or killed Use the helmet holder only while parked Do not ride with a helmet secured by the holder continued 39 p n5 uoljzesadO 8
35. ical In the interest of safety have your scooter serviced by your dealer Frequency BHEROOROMOR Basis KRbRee Bal D ss Maintenance Legend EN BEI ee biefebi Axis Annual Check al E Ego Regular Replace 3 years Refer to page 76 63 64 68 68 71 i Inspect clean adjust lubricate or replace if necessary Replace Clean Items Secondary Air Supply System Drive Belt Belt Case Air Cleaner Final Drive Oil Brake Fluid 4 Brake Pads Wear Brake System Headlight Aim Lights Horn Engine Stop Switch Clutch Shoes Wear Side Stand Notes Add d E Pre ride Check P 49 x 1 000 km x 1 000 mi 0 6 Frequency 12 24 8 16 i D i o i D H D H D H D H D H D 1 At higher odometer readings repeat at the frequency interval established here 2 Service more frequently when riding in unusually wet or dusty areas 3 Service more frequently when riding in rain or at full throttle 4 Replacement requires mechanical skill Maintenance Schedule Annual Check Regular Replace 2 years 2 years Refer to page 73 74 49 v7 28 75 continued ueu UIeN a 47 Maintenance Schedule Items Suspension Nuts Bolts Fasteners Wheels Tyres Steering Head Bearings KA d a2ueuaUIe a 48 Pre ride Check P 49 x 1 000 km x 1 000 mi 1 0 6 Frequency
36. ions seseeeeeeeeeeeees P 12 Accessories amp Modifications P 16 EE Te eee P 17 Safety Guidelines Follow these guidelines to enhance your safety Perform all routine and regular inspections specified in this manual Stop the engine and keep sparks and flame away before filling the fuel tank Do not run the engine in enclosed or partly enclosed areas Carbon monoxide in exhaust gases is toxic and can kill you Always Wear a Helmet It s a proven fact helmets and protective apparel significantly reduce the number and severity of head and other injuries So always wear an approved motorcycle helmet and protective apparel EJP 11 Before Riding Make sure that you are physically fit mentally focused and free of alcohol and drugs Check Safety Guidelines that you and your passenger are both wearing an approved motorcycle helmet and protective apparel Instruct your passenger on holding onto the grab rail or your waist leaning with you in turns and keeping their feet on the footpegs even when the scooter is stopped Take Time to Learn amp Practice Even if you have ridden other scooters practice riding in a safe area to become familiar with how this scooter works and handles and to become accustomed to the scooter s size and weight Ride Defensively Always pay attention to other vehicles around you and do not assume that other drivers see you Be prepared to stop quickly o
37. ity and can cause a crash in which you can be seriously hurt or killed Always use the size and type of tyres recommended in this owner s manual a31UEUSLUIEIN 57 a2ueualule a 58 Maintenance Fundamentals Air Cleaner This scooter is equipped with a viscous type air cleaner element Compressed air cleaning or any other cleaning can degrade the viscous element performance and cause the intake of dust Do not perform the maintenance Should be serviced by your dealer Tool Kit The tool kit is in the luggage box SP 40 You can perform some roadside repairs minor adjustments and parts replacement with the tools contained in the kit Spark plug wrench 10 x 14 mm Open end wrench 12 x 14 mm Open end wrench Standard Phillips screwdriver Screwdriver grip Helmet set wire Fuse puller Pin spanner Eye wrench handle adueualUle E 59 a71UEUS1UIEIW a 60 Removing amp Installing Body Components Battery Cover Battery cover The battery cover must be removed to remove the battery to service the fuse box and fuse holder fuses Removal 1 Open the seat EP 38 2 Remove the screws 3 Remove the battery cover I Installation Install the parts in the reverse order of removal Clip The clip must be removed to remove the tool box Removal LU Q 1 Press down on the centre pin to release the l
38. k the condition of the battery EP 85 If the problem continues have your scooter inspected by your dealer Dunoousaignoil 8 79 Dumoousaignoil 80 The engine is overheating when the following occurs Coolant temperature gauge needle enter the H Hot range Acceleration becomes sluggish If this occurs pull safely to the side of the road and perform the following procedure Extended fast idling may cause overheating NOTICE Continuing to ride with an overheated engine can cause serious damage to the engine 1 Stop the engine using the ignition switch and then turn the ignition switch to the ON position 2 Check that the radiator fan is operating and then turn the ignition switch to the OFF position If the fan is not operating Suspect a fault Do not start the engine Transport your scooter to your dealer Allow the engine to cool with the ignition switch in the OFF position After the engine has cooled inspect the radiator hose and check if there is a leak P 71 Do not start the engine Transport your scooter to your dealer Check the coolant level in the reserve tank and add coolant as necessary H 71 If 1 4 check normal you may continue riding but closely monitor the high coolant temperature indicator Warning Indicators On Low Oil Pressure Indicator If the low oil pressure indicator comes on pull safely to the side of the road and stop the engine NO
39. l Injection Malfunction Indicator Lamp MIL H ABS Anti lock Brake System Indicator NSS300A only P Oil Change Indcator P Tyre le TI P Electrical Trouble cccecssssssssseeeeeeeeeeeees P Battery Goes Dead P 79 80 81 81 81 82 33 84 85 85 Burned out Light Bulb ees P 85 Blown WT P 91 Engine Will Not Start HISS indicator stays on Starter Motor Operates But Engine Does Not Start Check the following items Check the correct engine starting sequence EYP 32 Check that there Is petrol in the fuel tank Check if the PGM FI malfunction indicator lamp MIL is on gt f the indicator light is on contact your dealer as soon as possible Check if the HISS indicator stays on gt Turn the ignition switch to the OFF position and remove the key Reinsert the key and turn the ignition switch to the ON position If the indicator still stays on check the following Check if there is no another HISS key including spare key close to the ignition switch Check if there are no any metallic seals or stickers on the key If the HISS indicator still stays on have your scooter inspected by your dealer Starter Motor Does Not Operate Check the following items Make sure engine stop switch is Run O position Make sure the side stand is raise Check for a blown fuse EP 91 Check for a loose battery connection or battery terminal corrosion BP 51 Chec
40. leaded petrol only DAMPER LABEL GAS FILLED Do not open Do not heat continued 9 Ayapes 1 70025 E Ayapes 1810095 10 Image Labels 10kg 22 Ib lt 1 5kg 3 0 Ib lt 0 5kg 1 0 Ib CARGO LIMIT LABEL Do not exceed 10 kg 22 Ib CARGO LIMIT LABEL Do not exceed 1 5 kg 3 0 Ib CARGO LIMIT LABEL Do not exceed 0 5 kg 1 0 Ib Safety Precautions Ride cautiously and keep your hands on the handlebar and feet on the floor Keep passenger s hands on the grab rail or your waist passenger s feet on the footpegs while riding Always consider the safety of your passenger as well as other drivers and riders Protective Apparel Make sure that you and any passenger are wearing an approved motorcycle helmet eye protection and high visibility protective clothing Ride defensively in response to weather and road conditions Helmet Safety standard certified high visibility correct size for your head Must fit comfortably but securely with the chin strap fastened Safety Precautions Face shield with unobstructed field of vision or other approved eye protection AWARNING Not wearing a helmet increases the chance of serious injury or death in a crash Ayapes 1 70025 H Make sure that you and any passenger always wear an approved helmet and protective apparel I Gloves Full tinger leather gloves with high abrasion resistance I Boots or Riding Shoes St
41. ler Jump starting using an automobile battery is not recommended as this can damage your scooter s electrical system Burned out Light Bulb Follow the procedure below to replace a burned out light bulb Turn the ignition switch to the OFF or LOCK position Allow the bulb to cool before replacing it Do not use bulbs other than those specified Check the replacement bulb for correct operation before riding For the light bulb wattage see Specifications EP 110 Dunoousaignoil H continued 85 Buljooysajqnoiy 8 86 Electrical Trouble gt Burned out Light Bulb Headlight Bulb Socket se ne Sa 1 Pull the socket off the bulb without turning it 2 Remove the dust cover 3 Press the pin down and pull out the bulb without turning it 4 Install a new bulb and parts in the reverse order of removal Do not touch the glass surface with your fingers If you touch the bulb with your bare hands clean it with a cloth moistened with alcohol Brake Rear Turn Signal Bulb Rear turn signal bulb N Tool box Documen compartment rem lt Electrical Trouble gt Burned out Light Bulb Open the seat EP 38 Remove the document compartment Remove the clips EJP 61 Remove the tool box 5 Turn the socket counterclockwise and pull it out 6 Pull out the bulb without turning it 7 Install a new bulb and parts in the revers
42. n be seriously hurt or killed Follow all load limits and other loading guidelines in this manual Ayapes 1 70025 17 p n5 uol zesadO 8 18 Parts Location Faanan Document bag r Luggage box Throttle grip Front brake fluid reservoir S a Fuse box 2 3 CEE l l l Front brake lever Right fairing pocket aN e Fuse box 1 Main fuse 1 A Main fuse 2 ASE S Coolant reserve tank Engine oil drain bolt Engine oil fill cap dipstick BEE Tool kit ei Rear brake fluid reservoir Rear brake lever Left fairing pocket Seat _ Helmet holder T aes Zen mas E D Fuel fill cap EN Crankcase breather Spark plug Centre stand Oil filter Side stand p nd uonesado 8 19 p nD uol zesadO 8 Instruments Speedometer Tachometer Coolant temperature gauge E Displays the temperature of the engine coolant NOTICE Riding with the needle in the H Hot range may cause serious engine damage MODE RESET button button Tachometer red zone excessive engine rom range Fuel gauge Needle in the red E mark remaining Do not operate the engine in the fuel approximately 3 6 litres tachometer red zone 0 95 US gal 0 79 Imp gal Excessive engine speed can adversely affect engine life Odometer TOTAL amp Tripmeter TRIP A B MODE button switches between odome
43. nd are coated with a white substance wash with warm water and wipe clean a2ueualuie E continued 51 a31UEUSLUIEIN a 52 Maintenance Fundamentals 3 If the terminals are heavily corroded clean and polish the terminals with a wire brush or sandpaper Wear safety glasses 4 After cleaning reinstall the battery The battery has a limited life soan Consult your dealer about when you should replace the battery Always replace the battery with another maintenance free battery of the same type NOTICE Installing non Honda electrical accessories can overload the electrical system discharging the battery and possibly damaging the system Fuses Fuses protect the electrical circuits on your scooter If something electrical on your scooter stops working check for and replace any blown fuses EXP 91 I Inspecting and Replacing Fuses Turn off the ignition switch to remove and inspect fuses If a fuse is blown replace with a fuse of the same rating For fuse ratings see Specifications EAP 110 Blown fuse J NOTICE Replacing a fuse with one that has a higher rating greatly increases the chance of damage to the electrical system Maintenance Fundamentals If a fuse fails repeatedly you likely have an 1 The JASO T 903 standard is an index for engine electrical fault Have your scooter inspected by oils for 4 stroke m
44. nly turn off making riding unsafe If you stop the engine using the engine stop switch turn the ignition switch off Failing to do so will drain the battery continued uoI ewo0 U Fi 97 UO lLJEWIOJU E 98 Instruments Controls amp Other Features Odometer The display locks 999 999 when the read out exceeds 999 999 Tripmeter The tripmeter A and B return to 0 0 when the read out exceeds 999 9 HISS Except U KO type The Honda Ignition Security System HISS immobilizes the engine s ignition system if an improperly coded key is used to try and start the engine When the ignition switch is turned OFF the HISS immobilizer system is always alert even if the HISS indicator is not flashing If the ignition switch is turned ON with the engine stop switch in the run position the HISS indicator turns on and goes off after a few seconds to indicate it is OK to start the engine HISS Indicator Does Not Turn off P 79 The HISS indicator starts flashing every 2 seconds for 24 hours after the ignition switch is turned OFF To prevent or to restore the HISS indicator flashing 1 With the ignition switch ON press the MODE button EJP 20 to select the odometer P 21 2 Press and hold the MODE button for 2 seconds or more The HISS indicator flashes once 3 Turn the ignition switch OFF EC Directive This immobilizer system complies with R amp TTE Radio and Telecommunications Terminal Equipment an
45. nsibility To help you make informed decisions about safety we have provided operating procedures and other information on safety labels and in this manual This information alerts you to potential hazards that could hurt you or others Of course it is not practical or possible to warn you about all hazards associated with operating or maintaining a scooter You must use your own good judgement You will find important safety information in a variety of forms including Safety labels on the scooter Safety Messages preceded by a safety alert symbol and one of three signal words DANGER WARNING or CAUTION These signal words mean 4A DANGER You WILL be KILLED or SERIOUSLY HURT if you don t follow instructions AWARNING You CAN be KILLED or SERIOUSLY HURT if you don t follow instructions A CAUTION You CAN be HURT if you don t follow instructions Other important information is provided under the following titles Information to help you avoid damage to your scooter other property or the environment Scooter Safety Pete BE Operation Guide P18 es Maintenance P 43 Troubleshooting P 78 pi Information Pegs EES Specifications P 108 a Index p11 x Scooter Safety This section contains important information for safe riding of your scooter Please read this section carefully ET P 3 Image Labels servisinin P 6 Safety Precautions cceceeeeeeeeeeeeeees P 11 Riding Precaut
46. nted surface Washing Precautions Follow these guidelines when washing Do not use high pressure washers gt High pressure water cleaners can damage moving parts and electrical parts rendering them inoperable Do not direct water at the muffler gt Water in the muffler can prevent starting and causes rust in the muffler Dry the brakes Water adversely affects braking effectiveness After washing apply the brakes intermittently at low speed to help dry them Do not direct water under the seat Water in the under seat compartment can damage your documents and other belongings Do not direct water at the air cleaner Water in the air cleaner can prevent the engine from starting Do not direct water near the headlights Caring for Your Scooter gt Any condensation inside the headlights should dissipate after a few minutes of running the engine Aluminium Components Aluminium will corrode from contact with dirt mud or road salt Clean aluminium parts regularly and follow these guidelines to avoid scratches Do not use stiff brushes steel wool or cleaners containing abrasives Avoid riding over or scraping against curbs Panels Follow these guidelines to prevent scratches and blemishes Wash gently using a soft sponge and plenty of water To remove stubborn stains use diluted detergent and rinse thoroughly with plenty of water UO EWIOJU E continued 103
47. o Honda HP Coolant SUOI EIILIIAdS 109 Specifications E Bulbs Headlights 12V 35 35W x 2 Brake lights 12V 16W x 2 Tail lights 12V 5W x 2 Front turn signal Position lights Rear turn signal lights 12V 21W x 2 12V 21 5W x 2 License plate light 12V 5W E Fuses WW Main fuse 1 30A e Main fuse 2 30A K NSS300 A E 15A 10A 5A A Other fuses NSS300A 30A 15A 10A 5A gt 110 E Torque Specifications Engine oil drain bolt Oil filter 25 N m 2 5 kgf m 18 lbf ft 26 N m 2 7 kgf m 19 Ibf ft A ABS Anti lock Brake System Indicator 82 PCCOSSONICS seat ege deii 16 B Sa E 51 62 Brake Rear Turn Signal 87 Brakes Ee RE EE 54 73 Kl 74 Breil e EE 12 Bulb Brake Rear Turn Signal Dot 87 Front UI Giele 89 Ke tee EE 86 License Plate oh 90 Tail E 88 C Caring for Your Scooter 102 Catalytic Converter 101 Colour LAD Gl E 50 Compartment Document Bag RE 40 99 Owner s ET EE WEE 40 99 MOOI EE 40 59 Coolant EEN 54 71 Crankcase Breatber 63 D DOCUMENT BAG BE 40 99 E Electrical Trouble 85 Engine Kit ies EE 107 EE tact cat EE 53 67 Oil blter 68 RE 80 E LEE 32 Engine Stop Switch cccseeeeeseeeeeeeeeeeeees 28 ng lat GE 106 F Flooded Re 33 xapu g 111 E 112 Frame Number 107 Fuel RECOMMMCIMGEG Gacswagete sien oetteenek notes 36 WANK Ca Eer 36 Fuels Containing Alcohol 100 S LL 52 91 H Headlight Aim EEN 77 Headlight Dimmer Switch 28 Helmet Hold
48. ock 2 Pull the clip out of the hole Removing amp Installing Body Components gt Clip I Installation 1 Slightly open the retaining pawls and then push them out 2 Insert the clip into the hole 3 Press down on the centre pin to lock the clip a31UEUSLUIEIN 61 adueuaUIe a 62 Removing amp Installing Body Components Battery Battery J w Negative Positive terminal k terminal E K S72 ES 4 b B attery Battery strap Removal Make sure the ignition switch is off 1 Remove the battery cover BP 60 2 Disconnect the negative terminal from the battery 3 Disconnect the positive terminal from the battery 4 Remove the battery by lifting on the battery strap with one hand while supporting the battery with the other taking care not to drop the battery terminal nuts I Installation Install the parts in the reverse order of removal Always connect the positive terminal first Make sure that bolts and nuts are tight Readjust the clock after the battery is reconnected since the clock goes wrong once the battery is disconnected For proper handling of the battery see Maintenance Fundamentals EP 51 Battery Goes Dead EJP 85 Crankcase Breather 1 Place a drain pan under the crankcase breather tube Remove the crankcase breather tube and drain deposits Reinstall the crankca
49. onsumption meter shows KO type only Shows average fuel consumption in km based on the tripmeter A After you reset the tripmeter A the average fuel consumption meter shows II To set the clock Turn the ignition switch ON Press and hold MODE and RESET buttons until the hour digits start flashing I VS w E AM A EL I a mo ke Lp L Du wy Lp Press RESET button until the desired hour is displayed Press and hold to advance the hour fast d Die bs Ti l es Lp l 1 s A K Lp L Press MODE button The minute digits start flashing Press RESET button until the desired minute is displayed gt Press and hold to advance the minute fast I i rs D d al AN PM E m B M S a x 1 D I LP s Press MODE button The clock is set gt The time can also be set by turning the ignition switch OFF The display will stop flashing automatically and the adjustment will be cancelled if the button is not pressed for about 2 minutes apiInd uonesado E 25 p n5 uol esadO 8 26 Indicators XA Low oil pressure indicator Comes on when the ignition switch is turned ON Goes off when the engine starts If it comes on while engine is running Ca PGM FI Programmed Fuel Injection malfunction indicator lamp MIL Comes on briefly when the ignition Bess 7 switch is turned ON with the engine Gg stop
50. otorcycle engines There are your dealer two classes MA and MB For example the following label shows the MB classification a31UEUSLUIEIN E Engine Oil Engine oil consumption varies and oil quality deteriorates according to riding conditions and time elapsed Check the engine oil level regularly and add the 2 The SAE standard grades oils by their viscosity recommended engine oil if necessary Dirty oil 3 The API classification specifies the quality and or old oil should be changed as soon as performance rating of engine oils Use SG or possible higher oils excluding oils marked as Energy Conserving or Resource Conserving on the I Selecting the Engine Oil circular API service symbol For recommended engine oil see Specifications EJP 109 If you use non Honda engine oil check the label to make sure that the oil satisfies all of the following standards JASO T 903 standard MB Not recommended Recommended SAE standard 2 10W 30 API classification 3 SG or higher 53 a31UEUSLUIEIN a 54 Maintenance Fundamentals Brake Fluid Do not add or replace brake fluid except in an emergency Use only fresh brake fluid from a sealed container If you do add fluid have the brake system serviced by your dealer as soon as possible NOTICE Brake fluid can damage plastic and painted surfaces Wipe up spills immediately and wash thoroughly Recommended brake
51. r perform an evasive maneuver continued Ayapes 1 0025 a Ayapes 1830095 a Safety Guidelines Make Yourself Easy to See Make yourself more visible especially at night by wearing bright reflective clothing positioning yourself so other drivers can see you signaling before turning or changing lanes and using your horn when necessary Ride within Your Limits Never ride beyond your personal abilities or taster than conditions warrant Fatigue and inattention can impair your ability to use good judgement and ride safely Don t Drink and Ride Alcohol and riding dont mix Even one alcoholic drink can reduce your ability to respond to changing conditions and your reaction time gets worse with every additional drink Don t drink and ride and don t let your friends drink and ride either Keep Your Honda in Safe Condition It s important to keep your scooter properly maintained and in safe riding condition Inspect your scooter before every ride and perform all recommended maintenance Never exceed load limits EJP 17 and do not modify your scooter or install accessories that would make your scooter unsafe EJP 16 If You are Involved in a Crash Personal safety is your first priority If you or anyone else has been injured take time to assess the severity of the injuries and whether it is sate to continue riding Call for emergency assistance if needed Also follow applicable laws and regulations if
52. re the initial 600 mile 960 km oil change indicator comes on the initial 600 mile 960 km oil change indicator does not come on Bunooysea qnoi H 83 Dumoousaignoil a 84 Tyre Puncture Repairing a puncture or removing a wheel requires special tools and technical expertise We recommend you have this type of service performed by your dealer After an emergency repair always have the tyre inspected replaced by your dealer Emergency Repair Using a Tyre Repair Kit If your tyre has a minor puncture you can make an emergency repair using a tubeless tyre repair kit Follow the instructions provided with the emergency tyre repair kit Riding your scooter with a temporary tyre repair is very risky Do not exceed 50 km h 30 mph Have the tyre replaced by your dealer as soon as possible AWARNING Riding your scooter with a temporary tyre repair can be risky If the temporary repair fails you can crash and be seriously injured or killed If you must ride with a temporary tyre repair ride slowly and carefully and do not exceed 50 km h 30 mph until the tyre is replaced Electrical Trouble Battery Goes Dead Charge the battery using a motorcycle battery charger Remove the battery from the scooter while charging Do not use an automobile type battery charger as these can overheat a scooter battery and cause permanent damage If the battery does not recover after recharging contact your dea
53. rn Signal Indicators essssesseeeeeeeneennnnne 27 Tyres AIr PresSU EE 55 109 PUNIC HOM EE 84 ReDIaCINO WE 55 84 W Warning Indicator Om 81 Washing Your Scooter 102 Weight Bt 17
54. s or subject them to undue stress Avoid prolonged exposure to sunlight or high temperatures Do not grind drill or in any way alter their shape Do not expose to strong magnetic objects If you lose all keys and the key number plate the PGM FI unit ignition control module must be replaced by your dealer To avoid this keep a duplicate key If you lose a key make another duplicate key immediately To make a duplicate key and register it with your HISS system take the spare key the key number plate and the scooter to your dealer U KO type Be sure to record the key number provided with the key number plate and record it in this manual Store the key number plate in a safe location To make a duplicate take the spare key or the key number plate to your dealer If you lose all keys and the key number plate the ignition switch assembly will probably have to be removed by your dealer to determine the key number A metal key holder may cause damage to the area surrounding the ignition switch Instruments Controls amp Other Features Instruments Controls amp Other Features Ignition Switch The headlight is always on when the ignition switch is on Leaving the ignition switch on with the engine stopped will drain the battery Do not turn the key while riding Engine Stop Switch Do not use the engine stop switch except in an emergency Doing so when riding will cause the engine to sudde
55. se breather tube Lu OG SC Crankcase N breather tube as adueuaUIe E 63 adueUaUIe a 64 Spark Plug Checking amp Changing Spark Plug For the recommended spark plug see Specifications BP 109 Use only the recommended type of spark plug in the recommended heat range NOTICE Using spark plugs with an improper heat range can cause engine damage 1 Place your scooter on its centre stand on a level surface 2 Pull the floor mat off Remove the screw 4 Remove the plug maintenance lid by inserting a flat head screwdriver covered with a protective cloth into the slit on the floor LA Se d Floor mat a maintenance lid Slit Protective cloth 5 Disconnect the spark plug cap 6 Clean any dirt from around the spark plug base 7 Remove the spark plug using the spark plug wrench provided in the tool kit kes Spark ES cap 8 Inspect the electrodes and centre porcelain for deposits erosion or carbon fouling If the erosion or deposit is heavy replace the plug Spark Plug Checking amp Changing Spark Plug Clean a carbon or wet fouled plug with a plug cleaner otherwise use a wire brush 9 Check the spark plug gap using a wiretype feeler gauge gt If adjustment is necessary bend the side electrode carefully a2ueuUalUIe E The gap should be 0 80 to 0 90 mm 0
56. speeds above 10 km h 6 mph If the ABS indicator stays on your brakes will continue to work as a conventional system but without the anti locking function The ABS indicator may come on if you turn the rear wheel while your scooter is lifted off the ground In this case turn the ignition switch off and then on again The ABS indicator will go off after your speed reaches 30 km h 19 mph Oil Change Indicator The indicator comes on when the riding distance reaches the programmed oil change intervals at the initial 1 000 km 625 mile and every 12 000 km 7 500 mile after resetting the indicator to indicate the time for the engine oil to be changed Change the engine oil P 68 and reset the indicator after each oil change BP 27 The indicator does not go off until it is reset If the indicator is reset before the initial 1 000 km 625 mile oil change indicator comes on the initial 1 000 km 625 mile oil change indicator does not come on Warning Indicators On Oil Change Indicator E type only The indicator comes on when the riding distance reaches the programmed oil change intervals at the initial 600 mile 960 km and every 8 000 mile 12 800 km after resetting the indicator to indicate the time for the engine oil to be changed Change the engine oil EXP 68 and reset the indicator after each oil change EYP 27 The indicator does not go off until it is reset If the indicator is reset befo
57. switch in the RUN O position If it comes on while engine is running CH ABS Anti lock Brake System indicator NSS300A only HISS indicator Comes on when the ignition switch is e Comes on briefly when the ignition switch is turned ON turned ON Goes off when your speed reaches Goes off if the ignition key has the correct approximately 10 km h 6 mph coding If it comes on while riding e Flashes every 2 seconds for 24 hours when the ignition switch is turned OFF lt a Left turn signal indicator MODE RESET 0 High beam indicator Ol gt Right turn Signal indicator L CHANGE indicator Comes on briefly when ignition switch is turned on O 3 Lights when the distance reaches Si about 1 000 km 625 mile for the first time and every 12 000 km 3 7 500 mile after resetting the S indicator Lights when the distance reaches about 600 mile 960 km for the first time and every 8 000 mile 12 800 km after resetting the indicator gt The indicator does not go off until it is reset To reset the indicator press and hold RESET button while turning the ignition switch to the ON position and keep hold RESET button for more than 3 seconds 27 p n5 uoljzesadO 8 28 Switches gt b gt Horn button lt a gt Turn signal switch gt Pressing the switch turns the turn signal off Headlight dimmer switch e D High beam e 2D Low beam Passing light control switch Flash
58. ter amp triometers e Odometer Total distance ridden e Tripmeter Distance ridden since tripmeter was reset press and hold RESET button to reset to 0 0 km e When you reset the tripmeter the average To set the clock fuel consumption meter is reset at the same time apiInd uonesado E Display Check When the ignition switch is turned ON all the meter and gauge needles swing to the maximum scale on the dial once all the mode and digital segments will show If any part of these displays does not come on when it should have your dealer check for problems continued 21 Instruments Continued Average fuel consumption meter Shows average fuel consumption in km 2 or 100km based on the tripmeter A Select the km 2 or 2 100km press and hold the MODE button with the tripmeter p n5 uoljzesadO 8 After you reset the triometer A the average fuel consumption meter shows 22 E type only Shows average fuel consumption in mile gal km 2 or 2 100km based on the triometer A Select the mile gal km 2 or 2 100km press and hold the MODE button with the tripmeter After you reset the tripmeter A the average fuel consumption meter shows SELECT SELECT SELECT apind uonesado E continued 23 p n5 uol esadO 8 24 Instruments Continued U type only Shows average fuel consumption in 2 100km based on the tripmeter A After you reset the triometer A the average fuel c
59. th the front and rear brakes together I Combined ABS Anti lock Brake System NSS300A only This model is also equipped with an Anti lock Brake System ABS designed to help prevent the brakes from locking up during hard braking Always use the recommended tyres to ensure correct ABS operation ABS does not reduce braking distance In certain circumstances ABS may result in a longer stopping distance ABS does not function at speeds below 10 km h 6 mph The brake lever and pedal may recoil slightly when applying the brakes This is normal Riding Precautions I Wet or Rainy Conditions Road surfaces are slippery when wet and wet brakes further reduce braking efficiency Exercise extra caution when braking in wet conditions If the brakes get wet apply the brakes while riding at low speed to help them dry Parking Park on a firm level surface if you must park on a slight incline or loose surface park so that the scooter cannot move or fall over Make sure that high temperature parts cannot come into contact with flammable materials Do not touch the engine muffler brakes and other high temperature parts until they cool down Ayapes 1 70025 H continued 13 Ayapes 1970025 a 14 Riding Precautions Beemer Cemayer To reduce the likelihood of theft always lock the handlebar remove the key when leaving the scooter unattended Use of an anti theft device is also recommended
60. the colour label The colour label is attached to the luggage box under the seat EJP 38 a Colour label AWARNING Installing non Honda parts may make your scooter unsafe and cause a crash in which you can be seriously hurt or killed Always use Honda Genuine Parts or equivalents that have been designed and approved for your scooter Battery Your scooter has a maintenance free type battery You do not have to check the battery electrolyte level or add distilled water Clean the battery terminals if they become dirty or corroded Do not remove the battery cap seals There is no need to remove the cap when charging NOTICE Your battery is a maintenance free type and can be permanently damaged if the cap strip is removed This symbol on the battery means that RS this product must not be treated as household waste NOTICE An improperly disposed of battery can be harmful to the environment and human health Always confirm local regulations for battery disposal Maintenance Fundamentals AWARNING The battery gives off explosive hydrogen gas during normal operation A spark or flame can cause the battery to explode with enough force to kill or seriously hurt you Wear protective clothing and a face shield or have a skilled mechanic do the battery servicing I Cleaning the Battery Terminals 1 Remove the battery EJP 62 2 If the terminals are starting to corrode a
61. the handlebar if the lock is difficult to engage Remove the key Unlocking Insert the key and turn the ignition switch to the OFF position Shutter The ignition switch for this scooter is equipped with a shutter After parking the scooter close the shutter for theft prevention a 0 e O en ee e IGNITION P e Knob es OPEN sell Close Close I Shutter key Seen Ignition E ds key Slot Projection Close OI Remove the ignition key from the ignition switch 2 Align the projection of the shutter key with the slot of the shutter and turn the shutter key counterclockwise You can also close the shutter by moving the knob upward without the shutter key Remove the key Open Align the projection of the shutter key with the slot of the shutter and turn the shutter key clockwise p nd uonesado 8 31 p n5 uol zesadO 8 ER Starting Starting the Engine Start your engine using the following procedure regardless of whether the engine is cold or warm This scooter is equipped with a side stand ignition cut off system If the side stand is down the engine cannot be started If you lower the side stand with the engine running it will automatically shut off NOTICE e f the engine does not start within 5 seconds turn the ignition off and wait 10 seconds before trying to start the engine again to recover battery voltage e Extende
62. urdy boots with non slip soles and ankle protection I Jacket and Trousers Protective highly visible long sleeved jacket and durable trousers for riding or a protective suit 11 Ayapes 1830095 a 12 Riding Precautions Riding Precautions Running in Period During the first 500 km 300 miles of running follow these guidelines to ensure your scooter s future reliability and performance Avoid full throttle starts and rapid acceleration Avoid hard braking Ride conservatively Brakes Observe the following guidelines For full brake effectiveness operate both the front and rear brakes together Avoid excessively hard braking Sudden braking can reduce the scooter s Stability gt Where possible reduce speed before turning otherwise you risk sliding out Exercise caution on low traction surfaces gt The tyres slip more easily on such surfaces and braking distances are longer Avoid continuous braking Sr Repeated braking such as when descending long steep slopes can seriously overheat the brakes reducing their effectiveness Combi Brake Your scooter is equipped with a brake system that distributes the braking force between the front and rear brakes The distribution of the braking force applied to the front and rear brakes when operating the front brake lever only and when operating the rear brake lever only is different For full braking effectiveness operate bo
63. y Ayapes 1 70025 E continued 7 Ayapes 1810095 Image Labels Ze 177kg EE J a20 i lt 12kg 26 Ib RADIATOR CAP LABEL DANGER NEVER OPEN WHEN HOT Hot coolant will scald you Relief pressure valve begins to open at 1 1 kgf cm2 ACCESSORIES AND LOADING WARNING LABEL WARNING ACCESSORIES AND LOADING e The safety stability and handling of this scooter may be affected by the addition of accessories and luggage e Read carefully the instructions contained in user s manual and installation guide before installing any accessory e The total weight of accessories and luggage added to rider s and passenger s weight should not exceed 177 kg 390 Ib which is the maximum weight capacity e The luggage weight must not exceed 12 kg 26 Ib under any circumstances e The fitting of large tork mounted or large handlebar mounted fairing is not recommended Image Labels TYRE INFORMATION LABEL Cold tyre pressure Driver only Front 175 kPa 1 75 kgf cm2 25 psi Rear 200 kPa 2 00 kgf cm2 29 psi S Driver and passenger Gi KE Front 175 kPa 1 75 kgf cm2 25 psi GE A Le Rear 225 kPa 2 25 kgf cm2 33 psi 3 Tyre size 120 70 14M C 55P 140 70 13M C 61P DUNLOP SCOOTSMART SCOOTSMART G Front 120 70 14M C 55P Rear 140 70 13M C 61P Tyre brand DUNLOP Front SCOOTSMART Rear SCOOTSMART G SAFETY REMINDER LABEL For your protection always wear helmet protective apparel FUEL LABEL Un

2013 Honda NSS300 Owner`s Manual

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