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MS-Connect 5100 User Manual

1. RS 485 Port Multi Drop RDRSO os i Remove Option Card Protocol 1 Protocol 2 Protocol 3 Protocol 4 Sy Services g Time Manag You will see this window after selecting the MS Connect 5100 Important Each port is shown in the Communications tree control and must be configured separately When you click on the name of a port that port s configuration options will appear to the right of the tree control MS Connect 5100 User Manual 1 9 Set Up Software Set Up Software cont 2 Once the ESP interface has appeared select Link gt Options to configure the programming port Select USB from the list of options Update F9 Link Options Send Shift F9 Communications Port Receive EEE COM Support Upload COM3 Select the USB Cong Mount Flash programming y USB Dismount Flash port and click OK TCP IP 127 0 0 1 Format Flash TCP Part 789 Slow Link Send Time Cancel Calibration Options 3 Select Link gt Receive and save the configuration file Update F9 Send Shift F9 The Receive function will load the Receive MS Connect 5100 s configuration profile in ESP Support Upload Mount Flash Dismaunk Flash Format Flash Send Time Calibration Options 1 10 MS Connect 5100 User Manual Setup and Operation Set Up Software cont 4 Set RS 232 Port Settings as required for communicat
2. The system is now ready for operation 1 12 MS Connect 5100 User Manual Setup and Operation Additional Options For additional RS 485 communications options click the Click for more configuration button in the Additional Options section of the RS 485 communications view The Additional Options dialog will appear Additional Options Click For more configuration wees Additional Options Protocol Host Protocol mb Fm Du lt lt defines the type of Host Protocol Point to Point connection to the host LRC Enabled lets you LRC Enabled No E turn Longitudinal Redundancy Check on or off Time Stamp and Date Stamp I allow you to append the time Time and Date and date to symbol data that is decoded and displayed Time Stamp Hrs Min Secs ba Date Stamp MMO YY hi Separator lets you determine the ASCII character that will Separator SPACE separate the time and date ee from symbol data Lareki aftercode o o Location allows you to determine ia whether you want the time and date stamps to appear before l or after symbol data Transmit Framing include Address Line Preamble Ny allows you to append the Preamble and Postamble allow reader s Multidrop you to set the ASCII character s Line Postamble SMe address to the or control characters such as beginning of each M for Carriage Return that will Incl
3. ed mld Communication Read Cycle Symbologies I O Matchcode Diagnostics ESP Values Parameters mg Communications R5232 422 Host Port Host Port Connections Baud Rate Parity Stop Bits RS 232 TCPAP Data Bits Host Protocol Address Baud 9600 v Host 422 Status R5232 Auxiliary Port Parity Even Aux Port Connections Baud Rate Stop Bits One bd Parity Data Bits Seven v Stop Bits Data Bits Port COM a Aux Port Settings Preamble Postamble Aux Port In Use LRC Status V Force Connect Intercharacter Delay cos Connection Settings MS 3 Laser 1 M5 3 Laser GONE Point to Point COMI 9600 E 7 1 For Help press F1 2 Connect the MS Connect 5100 RS 232 Port not the RS 232 PG Port to the host system MS Connect 5100 User Manual 1 19 Test the System Test the System cont 3 Create a new macro with entry 01 lt T gt CR CR can be entered by typing lt Ctri gt m re z ESP Untitled L E3 Fie Model Options Connect View Terminal Help x i amp ye x EZ Mode Autoconnect Switch Model Configuration Calibration Terminal Utilities 4 BM Find z send Move to Start Default Macros Add Macro Next Row p Software Part Number Embedded Menu Enter MS 5000 Menu Enable Serial Trigger Send Trigger Character Auto Discriminate M5 3 Laser 1 M5 3 Laser KONE Point to Point COMI 9600 E 7 1 For
4. Enabling SNTP for Time Client P Ued PST No syncs the MS Connect 5100 s l clock to another Microscan SNTP Mode Manual configuration product s clock or another SNTP time source such as the SMTP Server 129 6 time server on your network In 26 SNTP Mode determines how the SNTP client should be configured Enter the IP address of the SNTP server to be contacted in the SNTP Server field MS Connect 5100 User Manual 2 25 Time Manager 2 26 MS Connect 5100 User Manual T o pendices Contents Appendix A General Specifications ccccccccecccceecceceeeeeceeeeeceeuceseaacesseeeesseeessaeeeessesessneeessaeees A 2 Appendix B EMI Installation Guidelines 0 ceccceeeccceecceeeeeeeeaeeeesaeeeeeseeeessaeeesseeeeesaneeesaneees A 3 Appendix C Interface Standards ccccccccccccsecccceeceeeeeceeceueeseeaeceseuaeesseseeseaeeesseaeeesseeesaeeeesaneees A 4 Appendix D Indicator LEDS aa A 5 Appendix E CompactFlash Card uuvrssvsereeoassre res A 6 Appendix F Mounting Options ccccccccccecccceecceeeeeeeeeeeeeeseececeeecessueceseeeessaeeessueeeesseeeesaneeesaneees A 7 Appendix G Multidrop Communications cccccceecccceeeceeeeeeecaeeceeeaeeeeaueeessueeeesaeeesaueeeeeaeeesaneees A 9 Appendix H ASCII Table rnornnnnnonnnnornnnnnnnnnnnnrnnnnnnnnnnnnnnnnnvnnnnnnnnnnnvnnnesnnnnnnnnnnnnnrnnennsnnnsnnnnnnnennn A 13 Appendix P
5. er Communications M5 Connect 5100 Port Settings Programming Port RS 232 Comms Port Raw Serial Port Mode Manual Configuration vi RS 485 Comms Port Multi Drop Y RDR1 EY RDR2 Y RDR3 EN RDRSO Gateway 0 0 0 0 Protocol 1 IP Routing Enabled vi Protocol 2 Protocol 3 Protocol 4 3 EN Services vw Enable Full Duplex Time Manager V Enable High Speed IP Address 129 168 1 10 Network Mask 255 255 255 0 Physical Layer m Maximum Segment Size For Send 1280 For Receive 1280 Maximum Segment Size J Remote Update IP Download Enabled v Port Number 789 2 14 MS Connect 5100 User Manual Remote Update The Remote Update option is used to enable or disable firmware and configuration Using ESP download via TCP IP As noted in the Link section remote firmware updates over TCP IP require the MS Connect 5100 to be fitted with a CompactFlash card Since downloads will more than likely involve a firmware update at some point such a card is highly recommended when using this feature Important IP Download must be enabled to use the Ethernet port as the programming port ese Untitled File MS Connect 5100 ESP 5100 File Edit View Link Help EEK De Ra Communications E MS Connect 5100 Programming Port R5 232 Comms Port Raw Serial RS
6. 485 Comms Port Multi Drop Mm RDR1 Mm RDR2 MM RDR3 Mm RDRSO TA Protocol 1 Protocol 2 W Protocol 3 Y Protocol 4 El Ry Services PE Time Manager Port Settings IP Address 129 Network Mask 255 Gateway 0 Port Mode Manual Configuration r IP Routing Enabled vi 10 Physical Layer vw Enable Full Duplex vw Enable High Speed Maximum Segment Size For Send 1280 For Receive 1280 Remote Update IP Download Enabled Port Number 789 Remote Update gt Note If you are using RS 232 or Ethernet TCP IP for Multidrop configuration or host communications see Configuring Communications on page 2 12 MS Connect 5100 User Manual 2 15 Configuring Communications EtherNet IP Overview This section explains how to use the MS Connect 5100 for EtherNet IP 1 Select the appropriate Host Port serial port or Ethernet for protocol conversion if MS Connect 5100 Programming Port s R5 232 Comms Part Select a Host Port and click the Edit button next to the Driver sil R5 485 Comms Port Selection dialog in the right hand pane z Ethernet Protocol 1 Driver Selection ES Protocol 2 y Driver No Driver Selected Edit amp Protocol 3 amp Protocol 4 2 Select the manufacturer of your device and the appropriate driver in this example the manufacturer is EtherNet IP and the d
7. I O Parameters m Read Cycle Multisymboal Trigger Mode Trigger Filter Duration External Trigger State Serial Trigger Character Delimited Start Character Non Delimited Stop Character Non Delimited End of Read Cycle Mode Read Cycle Timeout Decodes Before Output Reader Setup Gain Level Scan Speed Laser Power Automatic Gain Control AGC Scan Width Enhance Laser Setup Laser On Off Laser Framing Status Laser On Position Laser Off Position For Help press F1 3 Set the Serial Trigger Character to T Diagnostics ESP Values Serial Data 244 Positive T 0x00 NUL 0x00 NUL Timeout 100 110 40 Medium Enabled Enabled Enabled 10 95 MS 3 Laser GONREGTEDII Point to Point COMI 9600 E 7 1 4 In Laser Setup set Laser On Off to Enabled to see the beam switch on when the unit is triggered Applicable to laser scanners only MS Connect 5100 User Manual 1 17 Configure the Reader Reader Setup cont 5 Inthe Communications tree control disable Preamble and Postamble ESE ESP Untitled File Model Options Connect View Help gt 2 B 7 OG nat Ez Mode Autoconnect Send Recy Switch Model Utilities Communication Read Cycle Symbologies I O Parameters ESP Values eg Communications R5232 422 Host Port Host Port Connections Baud Rate 9600 Parity Even Stop Bits One Data Bits Seven Host Protocol Multidrop Address 1 Host 422 Status Enabled R5232 Auxiliary
8. Port Aux Port Connections Baud Rate 9600 Parity Even Stop Bits One Data Bits Seven Aux Port Settings Preamble Disabled Postamble Disabled LRC Status Enabled Intercharacter Delay 0 For Help press F1 MS 3 Laser 1 MS 3 Laser GONE Point to Point COMI 9600 E 7 1 6 Set RS 232 422 Host Port parameters to match the MS Connect 5100 Multidrop port 7 Set Host Protocol to Multidrop 8 Set the Host Protocol Address of the first reader to 1 Important Be sure that each reader in the network has its own unique address 9 Set Host 422 Status to Enabled 10 Set LRC Status to Enabled 11 Send and Save settings Communications with the reader will be lost Note ESP may show the communication status as CONNECTED during this interval but it is not Important To test the system you will need to Force Connect using ESP or use another terminal program Use the same connection speed currently set on the MS Connect 5100 s RS 232 Com Port The MS Connect 5100 s RS 232 Port not the RS 232 PG Port must be connected to the host system 1 18 MS Connect 5100 User Manual Setup and Operation Step 9 Test the System 1 Force Connect using ESP or use another terminal program Use the same connection speed currently set on the MS Connect 5100 s RS 232 Com Port ESF ESP Untitled File Model Options Connect View Help x Ez Mode Autoconnect Send Recy Switch Model Configuration Calibration Terminal Utilities GM
9. Version heading Click the Run button and follow the prompts in the ESP Setup Wizard Note During installation you may see an Internet Explorer Security Warning that states The publisher could not be verified If you see this warning click Run to continue installation KR ON If downloading from the web 1 Go to the Download Center at www microscan com 2 Create a new member account or if you are already a member enter your user name and password 3 Navigate to the Microscan Software section of the Download Center near the top of the page 4 Click on the link showing the latest version of ESP Extract the ESP installation files to a location of your choice on the host computer Note where your ESP exe file is stored on your hard drive 5 At the end of the installation process the following icon will appear on your desktop 6 Click the ESP icon to start the program System Requirements for ESP e 166 MHz Pentium processor recommended e Windows Vista XP or 2000 operating system e Internet Explorer 5 0 or higher e 64 MB minimum RAM e 40 MB minimum disk space e 800 x 600 pixel minimum 256 color display MS Connect 5100 User Manual 1 7 Install USB Driver Step 6 Install USB Driver When the MS Connect 5100 is connected to a24V power supply and the USBprogramming cable is connected to the host computer for the first time you will be prompted to install the USB driver 1 When you see
10. amp Untitled File MS Connect 5100 ESP 5100 Sel File Edit Yiew Link Help De BG Communications E M5 Connect 5100 Port Settings sil Programming Port sl R5 232 Comms Port Raw Serial Port Mode Manual Configuration a ee IP Address 129 16 1 10 NetworkMask 255 255 255 P ort S etti n g S Gateway 0 0 0 0 IP Routing Enabled A Physical Layer V Enable Full Duplex Services V Enable High Speed Maximum Segment Size For Send 1280 For Receive 1280 Remote Update IP Download Enabled p Port Number 789 Port Settings The Port Mode options determine whether or not the port is enabled and the method by which the port is to obtain its IP configuration lf Manual Configuration the recommended mode is selected the IP Address Network Mask and Gateway fields must be filled out with the appropriate information If DHCP or APIPA is selected the IP address is automatically received from the host The MS Connect 5100 is identified by the MAC address Important Be sure to consult your network administrator when selecting appropriate values for these fields and be sure to enter and download these values before connecting the MS Connect 5100 to your network If you fail to do this it is possible although unlikely that you will cause network problems Note The default values provided for these fields will almost never be suitable for your application
11. conduit or raceway with AC power lines conductors feeding motors solenoids SCR controls heaters etc The cables should be run through metal conduit that is properly grounded This is especially useful in applications where cable runs are long and portable two way radios are used in close proximity or if the installation is near a commercial radio transmitter Also Signal or Control cables within an enclosure should be routed as far away as possible from contactors control relays transformers and other noisy components 5 Long cable runs are more susceptible to EMI pickup than short cable runs Therefore keep cable runs as short as possible 6 In extremely high EMI environments the use of external EMI suppression devices is effective The following EMI suppression devices or equivalent are recommended Ferrite Suppression Cores for signal and control cables Fair Rite part number 0443167251 TDK part number ZCAT3035 1330A Steward part number 28B2029 0A0 Line Filters for input power cables Schaffner part number FN610 1 07 Schaffner part number FN670 1 8 07 Corcom part number 1 VR3 MS Connect 5100 User Manual A 3 Interface Standards Appendix C Interface Standards USB PG Port Adheres to USB specification 1 1 Device only using Type B connection RS 232 Host and RS 232 PG Serial Ports Format and baud rates for each port are individually software programmable up to 115 200 baud Both serial ports via RJ12 Only the RS 232
12. for Ethernet Port 4 Manufacturer Driver No Driver Selected Raw TCP IP Active Raw TCP IP Passive Cancel Version 1 00 Version 1 00 Help Select Raw TCP IP Active or Raw TCP IP Passive to determine how the connection is established Note In Active the MS Connect 5100 establishes a connection with the host and in Passive the host establishes the connection If you are using Active TCP IP enter the IP Address and TCP IP Port of the host before saving changes to the MS Connect 5100 If you are using Passive TCP IP enter the TCP port number where the host will establish its connection 1 16 MS Connect 5100 User Manual Setup and Operation Step 8 Configure the Reader Every application is unique and each Microscan reader has different configuration requirements Refer to the User Manual for the Microscan reader or readers being used in your application Important All readers must be configured for Multidrop before they can be added to a Multidrop network Reader Setup 1 Start ESP and connect to the reader An MS 3 Laser Scanner is used in the example below 2 In the Read Cycle tree control set Trigger Mode to Serial Data to test ESF ESP Untitled File Model Options Connect View Help gt 2 A a gt EZ Mode Autoconnect Send Recy Switch Model Configuration Calibration Terminal Utilities E an He Communication Read Cycle Symbologies
13. meet all the requirements of Directive 2002 95 EC European Parliament and the Council of the European Union for ROHS compliance In accordance with the latest requirements our ROHS Compliant products and packaging do not contain intentionally added Deca BDE Perfluorooctanes PFOS or Perfluorooctanic Acid PFOA compounds above the maximum trace levels To view the document stating these requirements please visit http eur lex europa eu LexUriServ LexUriServ do uri CELEX 32002L0095 EN HTML and http eur lex europa eu LexUriServ LexUriServ do uri 0J L 2006 372 0032 0034 EN PDF Please contact your sales manager for a complete list of Microscan s RoHS Compliant products This declaration is based upon information obtained from sources which Microscan believes to be reliable and from random sample testing however the information is provided without any representation of warranty expressed or implied regarding accuracy or correctness Microscan does not specifically run any analysis on our raw materials or end product to measure for these substances The information provided in this certification notice is correct to the best of Microscan s knowledge at the date of publication This notice is not to be considered a warranty or quality specification Users are responsible for determining the applicability of any ROHS legislation or regulations based on their individual use of the product Regarding RoHS Directive 2011 65 EU Mi
14. most recently changed configuration parameters to the MS Connect 5100 The F9 key can also be used to send the Update command as well as the Update icon in the toolbar Send The Send command transfers all current configuration settings to the MS Connect 5100 Shift F9 can also be used to initiate the Send command Receive Receive will load the MS Connect 5100 s configuration profile in ESP Mount Flash Remote firmware updates over TCP IP require the MS Connect 5100 to be fitted with a CompactFlash card Mount Flash enables Windows Explorer to access the MS Connect 5100 s CompactFlash card Dismount Flash Remote firmware updates over TCP IP require the MS Connect 5100 to be fitted with a CompactFlash card Dismount Flash prevents Windows Explorer from accessing the MS Connect 5100 s CompactFlash card MS Connect 5100 User Manual 2 5 Menu Toolbar Format Flash Remote firmware updates over TCP IP require the MS Connect 5100 to be fitted with a CompactFlash card Format Flash creates a new file system on the MS Connect 5100 s CompactFlash card Send Time Send Time sends the host computer s real time clock setting to the MS Connect 5100 Important Use the Send Time function to match the time and date in the MS Connect 5100 with the time and date of the host computer sending commands Options Options brings up a dialog that allows you to select serial USB or TCP IP communication with the MS Connect 51
15. must be followed to ensure compatibility in each application The type of the electrical noise source or coupling method into a unit may be different for various installations Cable length routing and shield termination are very important and can mean the difference between a successful or unsuccessful installation Listed are some EMI guidelines for a successful installation in an industrial environment 1 To reduce the chance of noise spikes entering the unit via the power lines connections should be made to a clean source Connecting to circuits that also power loads such as contactors relays motors solenoids etc should be avoided 2 The unit should be mounted in a metal enclosure which is properly connected to protective earth 3 Use shielded screened cables for all Signal and Control inputs The shield screen pigtail connection should be made as short as possible The connection point for the shield depends somewhat upon the application Listed below are the recommended methods of connecting the shield in order of their effectiveness a Connect the shield to earth ground protective earth at one end where the unit is mounted b Connect the shield to earth ground at both ends of the cable usually when the noise source frequency is over 1 MHz c Connect the shield to common of the MS Connect 5100 and leave the other end of the shield unconnected and insulated from earth ground 4 Never run Signal or Control cables in the same
16. port must be used for communications it is highly recommended that you use the USB port for your programming link Microscan recommends using the RS 232 PG port for programming only Selecting Microscan Multidrop To select a protocol for a specific COM port click on that port s icon in the Communication window s tree control and then click Edit to the right of the Driver text field in the right hand pane The Driver Picker for Serial Port dialog will appear E mM5 Connect 5100 stil Programming Port sil R5 232 Host Port ER S 455 Port Ethernet rs Protocol 1 Driver Selection amp Protocol 2 y Protocol 3 Driver No Driver Selected Edit Protocol 4 Sig Services HEJ Time Manager Driver Picker for Serial Port Manufacturer Driver Lenze A No Driver Selected Matsushita Multi Drop version 1 00 Mitsubishi Electric Modbus Select Microscan from the Manufacturer menu and Multidrop from the Driver menu and click OK ae cm Help MS Connect 5100 User Manual Configuring Communications Working with Devices After you have selected Microscan Multidrop you will see the RS 485 settings shown below Notice that a device has been added below the RS 485 Multidrop entry in the tree control The MS Connect 5100 can poll up to 32 devices concurrently ESP allows you to create more than 32 devices but no more than 32 should be simultane
17. serial command RES AD 04 Reset REQ NE 05 Request EOT AD 04 Reset STX B 02 Start of Text ETX aC 03 End of Text ACK FE 06 Acknowledge NAK AU 15 Negative Acknowledge XON Q 11 Begin Transmission XOFF AS 13 Stop Transmission A 14 MS Connect 5100 User Manual Appendices Appendix J Glossary of Terms Baud Rate The number of discrete signal events per second Bits per second Connector Physical device plug or socket on a device or cable to provide in out connectivity for various circuits and pins Data Bits The number of bits used to represent one character of data output Decode A Good Read The successful capture and output of the information encoded in a Symbol Discrete I O Inputs and outputs characterized by discrete signal transitions from one voltage level to another so that digital switching can occur Firmware Software hard coded in non volatile memory Good Read A decode The successful capture and output of the information encoded in a symbol Host A computer PLC Programmable Logic Controller or other device that is used to execute commands and to process data and discrete signals Input A channel or communications line The decoded data or discrete signal that is received by a device LED Light Emitting Diode Often used as a performance indicator as on the exterior of the MS Connect 5100 LRC Longitudinal Redundancy Check An error checking routin
18. size Block Settings Start Address 400001 Edit Block Size 10 Edit Direction 5100 to Device Edit Edit Value Block Size 10 mes Important The Block Size determines how many registers will appear on the gateway block Entries appear in the left hand pane of the window to represent each of the registers that the block exposes to remote access In the example below Block 1 has 10 registers exposed to remote access PLC M Block 1 400001 400002 400005 400004 400005 Individual Registers on Block 1 400006 left hand pane 400007 400008 400009 400010 na aa aa 2 20 MS Connect 5100 User Manual Using ESP EtherNet IP Overview cont 9 Click Edit in the Direction row to set the direction of data Block Settings Start Address 400001 Edit Block Size 10 Edit Direction 5100 to Device Edit Direction Options Device to S100 cm MS Connect 5100 User Manual 2 21 Configuring Communications EtherNet IP Overview cont 10 Map individual registers Block 1 x 400002 When a register is selected the right hand pane shows a list of X 400003 available data items comprising X 400004 both tags from within your database x 400005 and data registers from any master Y 400006 communications devices that you 400007 ha
19. 0 02 10 Multidrop Cable 10 ft Gender changer required to connect IB 131 and IB 150 61 100030 03 11 Object Detector optional 99 000017 01 z 5 i Cah t Hi 1 oF y HSF w i i 4 LES Progranmming Gable io Hos Or i I MS J MS 4 MS 9 MS 820 Te MS Connasi 5100 aa duius MINI Guadrus MINI Pomm Buoy rm Note The M3 5 and MS 220 do Da 3 a pol regre an 1L 102 Power AAE Rr Progaming RE 232 Cable lp Meet Liters HS f Emi Laber A a Quackeus Verifier i MS 060 MS 000 Hager Multidrop Network Hardware Note The Multidrop configuration shown above is just one example of configuration options Any combination of Microscan readers and interface boxes can be used in the Multidrop network See Step 7 Set Up Software for more specific information about the cabling for each MS Connect 5100 port MS Connect 5100 User Manual Setup and Operation Step 1 Check Required Hardware cont i COMMON 2 24VDC 10 a i 3 N C it ga gt v 22 un POWER Pakk hate CONNECTOR TIK RS232 PG PORT N USB PG R5232 PG STS USB PG PIN 1 PIN 8 EXPANSION FORT COMM TxB TxA PIN 1 PIN 6 CTS Ry RTS ETHERNET NIC MS Connect 5100 Port Pinouts MS Connect 5100 User Manual 1 3 Install the MS Connect 5100 Unit Step 2 Install the MS Connect
20. 00 Link Options Communications Port COML ComMz COM3 Coq USE TCP IP 127 0 0 1 TCP Port 289 Show Link cm 2 6 MS Connect 5100 User Manual Using ESP Help Contents Technical Support Check for Update Register Do Not Display When Mouse Over When Selected About Contents Displays ESP s Help system menu for the MS Connect 5100 Technical Support Displays Microscan s technical support contact information Do Not Display Disables ESP s context sensitive Help pop ups Mouse Over When Mouse Over Enables ESP s context sensitive Help pop ups but only when the cursor is placed over objects of interest a Operation Enable this option to relay barcode data From multiple readers to single communications port Concentrator Mode When context sensitive Help is enabled for Mouse Over Operation Enabled lt q pop ups explain the definition and use of objects directly beneath the cursor When Selected Enables ESP s context sensitive Help pop ups but only when objects of interest are specifically selected About Displays information about the current version of ESP for the MS Connect 5100 ESP 5100 Release Build 317 Copyright 1996 2007 Microscan Systems Inc ES All Rights Reserved Worldwide Using Build 506 of msc5100 bin MS Connect 5100 User Manual 2 7 Configuring Communications Configuring Communications The Communications window list
21. 06 NAK 0x15 LRC disabled Transfer 1 HOST_TX RES 0x1D REQ Select Unit 1 to receive data IMAGER_TX 0x1D ACK Unit responds with its address HOST_TX STX lt T gt ETX IMAGER_TX 0x1D ACK Unit responds with its address HOST_TX RES Terminate Transfer 2 Transfer 2 HOST_TX RES 0x1C REQ Poll Unit 1 for data IMAGER_TX 0x1C STX lt T 00000 gt ETX HOST_TX ACK IMAGER_TX RES Terminate Transfer 1 Starting with a RES ensures a clean transaction without leftovers from the previous transaction Error Condition 1 HOST_TX RES 0x1C REQ Poll Unit 1 for data IMAGER_TX 0Ox1C STX lt T 00000 gt ETX HOST TX Nothing Host should ACK here timeout reached IMAGER_TX REQ Unit requests an ACK again timeout reached IMAGER_TX REQ Unit requests an ACK again timeout reached IMAGER_TX REQ Unit requests an ACK again timeout reached IMAGER_TX RES Terminate Transfer 1 data is flushed MS Connect 5100 User Manual A 9 Multidrop Communications Error Condition 2 HOST_TX RES 0x1C REQ Poll Unit 1 for data IMAGER_TX 0x1C STX lt T 00000 gt ETX HOST TX Nothing Host should ACK here timeout reached IMAGER_TX REQ Unit requests an ACK again HOST TX NAK Host re
22. 2 m RDRSO 2 4 Ethernet Remove Option Card MS Connect 5100 User Manual Using ESP Menu Toolbar ESP s Menu Toolbar offers several configuration options in a series of dropdown menus File Hew CtrlH h Open CirlH0 Save Chrl 5 Save As Save Image Exit LC MicroscaniESP 5100 multidrop 1 655 New Whenever New is selected the default configuration of ESP is loaded Open Save When Save or Save As is selected the ESP configuration is saved to the host computer s hard drive and available whenever the same file is selected under Open MS Connect 5100 User Manual 2 3 Menu Toolbar View Toolbar Status Bar Refresh Toolbar When Toolbar is selected the graphic toolbar is displayed toward the top of the screen New Open Jag Open Update Status Bar When Status Bar is selected the area at the bottom of the screen defines and explains the function or operation currently in view Refresh The Refresh command refreshes the display reapplying sorts and filters 2 4 MS Connect 5100 User Manual Using ESP Link Update FQ Send Shift F9 Receive Support Upload Mount Flash Pismount Flash Format Flash Send Time Calibration Options Update When you make new configuration changes you can use the Update command to activate those changes in the MS Connect 5100 Update sends only the
23. 5100 Unit Mount the MS Connect 5100 to a DIN Rail The DIN rail should be positioned horizontally so that the unit s ventilation holes are vertical in relation to cabinet orientation Attach the MS Connect 5100 to the DIN rail as shown below The clamps at the back of the unit should snap securely onto the DIN rail 1 DIN rail 2 Note A minimum clearance of 1 inch 25 4 mm should be maintained above and below the unit in order to ensure proper thermal regulation DIN rail NVISOSDIN Note For an alternate mounting option see Mounting to Flat Surfaces on page A 8 1 4 MS Connect 5100 User Manual Setup and Operation Step 3 Connect Hardware for Multidrop Power Connection Wiring Once the MS Connect 5100 unit has been physically installed in your application the power supply can be wired to the unit The Microscan power supply 97 100004 15 comes with a standard Micro Change connector You must remove the Micro Change connector from the end of the cable and wire the cable directly to the screw terminal block at the top of the unit Remove the Micro Change connector and wire strip the power supply cable 2 e Pin 1 GND black 2 Pin 2 Shield Pin 3 24VDC white 1 COMM 24 sS amp 3 N C Multidrop Hardware Configuration The MS Connec
24. AGER_TX REQ Unit requests an ACK again timeout reached IMAGER_TX RES Terminate Transfer 1 data is flushed MS Connect 5100 User Manual A 11 Multidrop Communications Error Condition 2 HOST_TX RES 0x1C REQ Poll Unit 1 for data IMAGER_TX 0x1C STX lt T 00000 gt ETX LRC HOST_TX Nothing Host should ACK here timeout reached IMAGER_TX REQ Unit requests an ACK again HOST TX NAK Host rejects data frame Retry Event IMAGER_TX 0x1C STX lt T 00000 gt ETX LRC Unit sends again HOST TX ACK Host receives data IMAGER_TX RES Terminate Transfer 1 Error Condition 3 HOST_TX RES 0x1C REQ Poll Unit 1 for data IMAGER_TX 0x1C STX lt T 00000 gt ETX BAD LRC HOST TX NAK Host rejects bad LRC data Retry Event IMAGER_TX 0x1C STX lt T 00000 gt ETX GOOD LRC Unit sends again HOST TX ACK Host receives data IMAGER_TX RES Terminate Transfer 1 The protocol makes 3 retry attempts before data is flushed and transfer is aborted A 12 MS Connect 5100 User Manual Appendices Appendix H ASCII Table Dec Hex Mne Ctrl Dec Hex Ch Dec
25. D indicates condition of unit TX RX Transmit Receive LEDs show serial activity Ethernet Link and activity LEDs CF CompactFlash LED indicates card status and read write activity r Memory Side Onboard User Memory 4 MB of non volatile flash memory Onboard SDRAM DSPSX 2 MB DSPGT 8 MB Memory Card CompactFlash Type II slot for Type I and Type II cards MS Connect 5100 Dimensions Real Time Clock Typical accuracy is less than one minute per month drift ESP 5100 s SNTP facility allows synchronization with external servers Battery Lithium Coin Cell Typical lifetime of 10 years at 25 C A Battery Low system variable is available so that the programmer can choose specific action s to occur when the battery voltage drops below its nominal voltage Communications Standard Interfaces USB PG programming RS 232 PG programming RS 232 via RJ12 RS 485 via RJ45 Ethernet via RJ45 wired to Network Interface Card Safety Certifications UL cUL CE ISO 9001 2000 Certification No 06 1080 Issued by T V USA 2015 Microscan Systems Inc All rights reserved Specifications subject to change Warranty One year limited warranty on parts and labor Extended warranty available A 2 MS Connect 5100 User Manual Appendices Appendix B EMI Installation Guidelines Although this product is designed with a high degree of immunity to Electromagnetic Interference EMI proper installation and wiring methods
26. Help press F1 4 Trigger the reader by clicking the appropriate macro button SP ESP Untitled TER Fie Model Options Connect View Terminal Help x ir v OR EZ Mode Autoconnect Switch Model Configuration Calibration Terminal Utilities amp BM Find send Macro Entry Macro Name MultiTrigger T Macro Value 0 l lt T gt CR c Move to Start gt Default Macros Add Macro Next Row p Software Part Number Embedded Menu Enter MS 5000 Menu Enable Serial Trigger Send Trigger Character Auto Discriminate eE M5 3Laser 1 MS 3Laser OMINEGHEINNN Point to Point COMI 9600 E 7 1 1 20 MS Connect 5100 User Manual Setup and Operation Step 10 Begin Active Operation of Network Once all ports and devices are configured you can begin capturing data 9100 Hyper lenminal BEI Fie F Ven Cal Tranter Help De 3 05 8 654654631 654 6549849 16 981 er 657980546 045 654907654658 SPE T 14 65 090 790 632 6 51321684 980 98 1600 96 000 JERIA 198 02164 7547 357 210342485 321 D24454132 291 654520527454 321654651 831 651320321 406 For information about the Microscan products that can be used with the MS Connect 5100 consult the documentation on your Microscan Tools Drive or visit www microscan com MS Connect 5100 User Manual 1 21 Begin Active Operation of Network 1 22 MS Connect 5100 User Manual E 2 Using ESP Contents Co
27. Hex Ch Dec Hex Ch 00 00 NUL 32 20 SP 64 40 96 60 i 01 01 SOH A 33 21 65 41 A 97 61 a 02 02 STX B 34 22 i 66 42 B 98 62 b 03 03 ETX AG 35 23 H 67 43 C 99 63 C 04 04 EOT D 36 24 68 44 D 100 64 d 05 05 ENQ E 37 25 69 45 E 101 65 e 06 06 ACK AF 38 26 amp 70 46 F 102 66 f 07 07 BEL AG 39 27 71 47 G 103 67 g 08 08 BS AH 40 28 72 48 H 104 68 h 09 09 HT A 41 29 73 49 105 69 i 10 OA LF AJ 42 2A i 74 4A J 106 6A j 11 OB VT AK 43 2B 15 4B K 107 6B k 12 OC FF AL 44 2C 76 4C L 108 6C 13 OD CR AM 45 2D TT 4D M 109 6D m 14 OE SO AN 46 2E 78 4E N 110 6E n 15 OF SI AC 47 2F 19 4F O 111 6F O 16 10 DLE AP 0 P 112 70 p 17 11 DC1 Q 1 Q 113 71 q 18 12 DC2 AR 2 R 114 72 r 19 13 DC3 SS 3 S 115 73 S 20 14 DC4 ME 4 T 116 74 t 21 15 NAK AU 5 U 117 15 u 22 16 SYN V 54 36 6 86 56 V 118 76 V 23 17 ETB AW 55 37 T 87 57 W 119 TT W 24 18 CAN X 56 38 8 88 58 X 120 78 X 25 19 EM OY 57 39 9 89 59 Y 121 19 y 26 1A SUB AZ 58 3A 90 5A Z 122 TA Z 27 1B ESC d 59 3B 91 5B 123 7B 28 1C FS AN 60 3C lt 92 5C 124 TC 29 1D GS 61 3D 93 5D 125 7D 30 1E RS AA 62 3E gt 94 5E 126 TE 31 1F US A 63 3F 95 5F _ 127 TF D MS Connect 5100 User Manual A 13 Protocol Command Table Appendix I Protocol Command Table Control Characters Protocol Command Hex oe Entered in menu or Effect of Command Mnemonic displayed on menu E Value
28. MICROSCAN MS Connect 5100 User Manual Z S O T S Z Compact lash INSERT FACE UP 7 Eg P N 84 005100 Rev A Copyright and Disclaimer Copyright 2015 Microscan Systems Inc 700 S W 39th Street Renton WA U S A 98057 425 226 5700 FAX 425 226 8250 ISO 9001 2000 Certification No 06 1080 Issued by TUV USA All rights reserved The information contained herein is proprietary and is provided solely for the purpose of allowing customers to operate and or service Microscan manufactured equipment and is not to be released reproduced or used for any other purpose without written permission of Microscan Throughout this manual trademarked names might be used Rather than put a trademark symbol in every occurrence of a trademarked name we state herein that we are using the names only in an editorial fashion and to the benefit of the trademark owner with no intention of infringement Disclaimer The information and specifications described in this manual are subject to change without notice Latest Manual Version For the latest version of this manual see the Download Center at www microscan com For technical support email helpdesk microscan com Microscan Systems Inc Tel 425 226 5700 Fax 425 226 8250 helpdesk Qmicroscan com Microscan Europe Tel 31 172 423360 Fax 31 172 423366 Microscan Asia Pacific R O Tel 65 6846 1214 Fax 65 6846 4641 Table of Contents Table of Con
29. PG port can be used for programming but both can be used for communications with a PLC The RS 232 PG port can be used for master or slave protocols RS 485 Port RS 485 port via RJ45 RS 485 4 Wire Connections RS 485 2 Wire Connections TxB TxA TxA TxEN OC TxEN OC GND RxB RxA GND Ethernet Port 10 BASE T 100 BASE TX RJ45 jack is wired to NIC Network Interface Card When wiring to a hub or switch use a straight through cable but when connecting to another NIC use a crossover cable A 4 MS Connect 5100 User Manual Appendices Appendix D Indicator LEDs STS Status LED The green status LED provides information regarding the state of the MS Connect 5100 This includes indication of the various stages of the startup routine power up and any errors that may occur MS Connect 5100 is currently running the boot loader and or being Rapidly Flashing flash upgraded by ESP Steady MS Connect 5100 is operating properly User Communication Ports Tx Rx LEDs LED dJindieation SSCS GREEN Transmitting Note LEDs are not available for the RS 232 PG port Ethernet LEDs LED m n CF CompactFlash LED LED macion Oooo Of Steady Flashing Rapidly Unit is writing to the CompactFlash either because it is storing Flickering data or because the PC connected via the USB port has locked the drive Flashing Slowly Incorrectly formatted CompactFlash card prese
30. consult your IT department for appropriate settings MS Connect 5100 User Manual 2 11 Configuring Communications IP Routing The IP Routing option can be used to enable or disable the routing of IP packets between the Ethernet port and any connections made to or by the MS Connect 5100 Do not enable this option unless you understand the implications of allowing such routing ese Untitled File MS Connect 5100 ESP 5100 File Edit View Link Help Dea KA Communications M5 Connect 5100 Port Settings Programming Port RS 232 Comms Port Raw Serial Port Mode Manual Configuration vi R5 485 Comms Port Multi Drop DI RDR1 Mm RDR2 Mm RDR3 fm RDRSO Gateway 0 0 0 0 ou Protocol 1 IP Routing Enabled v ae IP Routin g Protocol 2 Protocol 3 Protocol 4 By Services W Enable Full Duplex RG Time Manager IV Enable High Speed IP Address 129 168 1 10 Network Mask 255 255 255 0 Physical Layer Maximum Segment Size For Send 1280 For Receive 1280 Remote Update IP Download Enabled Port Number 789 2 12 MS Connect 5100 User Manual Physical Layer Using ESP The Physical Layer options control the type of connection that the MS Connect 5100 will attempt to negotiate with the hub to which it is connected Generally these options can be left in their default states but if you have trouble establishing a rel
31. croscan produces Monitoring and Control Instruments as well as Industrial Monitoring and Control Instruments as defined within the directive Microscan has developed and is implementing a ROHS2 compliance plan with the intention of bringing all active products listed in our current marketing literature within full compliance as per the directive deadlines Key milestones for the transition plan are as follows e Complete internal product audit and supplier transition by July 2013 e Initial Monitoring and Control Instruments ROHS2 compliant products available by July 2014 e Initial Industrial Monitoring and Control Instruments ROHS2 compliant products available by July 2015 All new products introduced in 2014 are expected to be WEEE and RoHS2 compliant Microscan will mark the products with the CE marking that complies with the ROHS2 process to acquire CE certification per the example given Example 1 gt gt Machinery directive EMC directive ROHS2 Declaration of Conformity MS Connect 5100 User Manual EE 7 Setup and Operation Contents Step 1 Check Required Hardware cccccccccsseccceceeceeeeeececeeeceseuceessueeeesueeeseeeessaeeessageeesageeeeaeees 1 2 Step 2 Install the MS Connect 5100 Unit rrrrnnrrnnnrnnanernanennanennanennanrennanennanernnsennanernnsennunenunennunene 1 4 Step 3 Connect Hardware for Multidrop rrrrrnrrrrrannrrrrnnerrannrrnranrnrrnnnnnnnnnsnnnanennnasennnuseennane
32. d parity 1 15 Set Up Software Ethernet TCP IP Note For an explanation of EtherNet IP see EtherNet IP Overview in Chapter 2 Using ESP You must adjust the Ethernet host port to send polled data in the proper format To adjust the Ethernet TCP IP host port 1 E M5 Connect 5100 Programming Fort si F5 232 Comms Port Port Mode Disabled Manual Configuration IEEE 802 3 Only Manual Configuration 1 Confiqured via DHCP or APIPA si 5 485 Comms Port erne Select Ethernet in the tree control and then select Port Mode dace i Manual Configuration Port settings are manually configured cee as shown below W Protocol 4 DHCP or APIPA Port settings are configured automatically Identify the MS Connect 5100 by the MAC address 2 Port Settings IP Address 192 168 1 10 Network Mask 255 gw z255 255 0 Port Mode Manual Configuration r Enter the IP Address sil F5 232 Comms Port si F5 485 Comms Port Ethernet Protocol 1 Network Mask and Gateway Address Gateway 0 D 0 D 3 E M5 Connect 5100 Driver Selection sil Programming Fort Driver Mo Driver Selected Edit T HE 4 amp Protocol 3 A Protocol 4 Then select one of the Protocol options and click the Edit button when the Driver Selection dialog appears Driver Picker
33. d snap securely onto the DIN rail A 1 00 min clearance NVISOYDIN 1 00 min clearance Note A minimum clearance of 1 inch 25 4 mm should be maintained above and below the unit in order to ensure proper thermal regulation DIN rail MS Connect 5100 User Manual A 7 Mounting Options Mounting to Flat Surfaces Microscan offers a mounting bracket 10 000251 01 for applications in which the MS Connect 5100 must be affixed to flat surfaces The bracket is angled in such a way that the unit can be mounted to vertical or horizontal flat surfaces The clamps at the back of the unit should snap securely onto the rail portion of the mounting bracket as shown in the illustration Side View MS Connect 5100 The mounting bracket is angled so that the MS Connect 5100 can be mounted to a vertical or horizontal surface with screws or other fasteners without changing the unit s orientation Note A minimum clearance of 1 inch 25 4 mm should be maintained above and below the unit in order to ensure proper thermal regulation A 8 MS Connect 5100 User Manual Appendices Appendix G Multidrop Communications Polling Mode Data Flow Examples Setup 1 Address 0x01 translates to Poll Req 0x1C Unit Select 0x1D RES 0x04 REQ 0x05 STX 0x02 ETX 0x03 ACK 0x
34. e that verifies the accuracy of transmissions Master Symbol A symbol whose data is stored in a reader and compared to other symbols in an application as they are decoded Useful in applications that require sortation and routing Matchcode A method of comparing current decoded symbol data against stored master symbol data Useful in applications that require sortation and routing Micro Change A threaded sealed connector that provides secure cabling in industrial and automation environments New Master A condition in which a reader decodes and stores a new master symbol in an application using matchcode No Read A condition in which a reader fails to decode a candidate symbol Normally Closed A discrete output state that is only active when open Normally Open A discrete output state that is only active when closed Opto isolation The transfer of signals between elements of a circuit typically a transmitter and receiver while keeping the elements electrically isolated An example of opto isolation is the relationship of an LED and a light sensor separated from each other so that light can travel across a barrier but electrical current cannot Output A channel or communications line The data or discrete signals that are transmitted or displayed by a device Parity An error detection routine in which one data bit in each character is set to 1 or 0 so that the total number of 1s in the data field
35. ennnnee 1 5 Step 4 Apply Power to the Multidrop Network cccccccseeccceseceseeeeeeceeceeseueeeseeeeeseneeessueeesaneees 1 6 SES NS ESR ae ne go a S 1 7 Step 6 Run ESP and Select Programming PoOrt rrrrannnnnnnnnnnnrnvrnnnnrnrnnnnrnnnnnnnnenrnnsnrennnnnsrennnnnsssen 1 8 Step 7 Configure the RS 485 Port Settings ccccceccccssseececceseeeeceeeesececeeseeesseseeeseuseeesssaaeeess 1 13 Step SO See Hos Polare 1 16 Sep 9 Conigure he R der ARE 1 19 Step 10 Begin Active Operation of the Network r rrrrranrrrrnnnrnvnnnnnrnnnrnvnnnnnnnnnnnnnnnnennanrennnsnennnnne 1 19 This section is designed to get your MS Connect 5100 up and running quickly Following these steps will allow you to get a sense of the product s capabilities while you set it up for active operation 1 1 Check Required Hardware Step 1 Check Required Hardware Item Description Part Number 1 MS Connect 5100 FIS 5100 0001G 2 Microscan Reader one per Multidrop address FIS XXXX XXXXG MS Connect 5100 Power Supply 24VDC 3 Reader Power Supply A ha A per reader Jot 4 Programming Cable USB Type A to Type B 6 ft 61 000112 01 5 RS 232 Host Cable 9 pin to RJ12 6 ft 61 000108 01 6 MS Connect 5100 Concentrator Cable 25 pin to RJ45 10ft gender changer 61 000113 01 7 IC 332 Adapter 5 volt readers only FIS 0001 0035G 8 IB 131 Interface Box 99 000018 01 9 IB 150 Kit with reader cable 6 ft 98 00004
36. iable connection especially when connecting directly to a PC without an intervening hub or switch consider turning off both Full Duplex and High Speed operation to see if this solves the problem ese Untitled File MS Connect 5100 ESP 5100 File Edit View Link Help Dea Communications if M5 Connect 5100 Programming Port RS 232 Comms Port Raw Serial H RS 485 Comms Port Multi Drop Mm RDR1 Mm RDR2 Mm RDR3 HI RDRSO ge 8 Ethernet Protocol 1 W Protocol 2 Protocol 3 Protocol 4 El Sa Services PE Time Manager Port Settings Port Mode Manual Configuration p IP Address 129 1668 1 10 Network Mask 255 255 255 0 Gateway 0 0 O O IP Routing Enabled Physical Layer vw Enable Full Duplex vw Enable High Speed P Physical Layer Maximum Segment Size For Send 1280 For Receive 1280 Remote Update IP Download Enabled Port Number 789 MS Connect 5100 User Manual 2 13 Configuring Communications Maximum Segment Size Maximum Segment Size is the maximum length of the data packet that is sent or received This value can be user defined in the For Send and For Receive fields shown below The minimum value that can be entered in both fields is 64 and the maximum value is 2048 amp Untitled File MS Connect 5100 ESP 5100 E BIK File Edit View Link Help Dea 3
37. ion between the host and the MS Connect 5100 Verify that Driver is set to Raw Serial Port Ese setup MS Connect 5100 ESP 5100 File Edit View Link Help D H MGxX D 4 Communications E E M5 Connect 5100 Programming Port 1 Era Driver Selection Driver Raw Serial Port Edit Driver Settings DN RDR2 E ROR3 onupdate re EN RDR4 E a Ethernet m Port Settings g AE Baud Rate 115200 v rotocol Protocol 3 Data Bits Eight v W Protocol 4 By Services Stop Bits Jone v g Time Manager Parity None bd m Port Sharing Share Port no v TCP Port 0 Clear Port Settings Restore Driver Defaults Add Additional Device RS s Port Raw Serial R5 485 Comms Port Multi Drop RDR1 5 Set RS 485 Port Settings to the required connection settings for communication between the readers in the Multidrop network and the MS Connect 5100 Verify that Driver is set to Microscan Multidrop Concentrator Mode is set to Enabled Host Port is set to RS 232 Host Port and Port Mode is set correctly for the current application eP setup MS Connect 5100 ESP 5100 File Edit View Link Help n a nax 0 4 i MS Connect 5100 Driver Selection Programming Port st R5 232 Comms Port Raw Serial Driver Microscan Multi Drop Edit BVERS 485 Comms Port Multi Drop r Concentrator Mode Operation Enabled v Host Port Rs 232 Host Port v Ether
38. is even or odd MS Connect 5100 User Manual A 15 Glossary of Terms Port Logic circuit for receiving and transmitting data One or more ports may be included within a single connector Protocol The rules for communication between devices providing a means to control the orderly flow of information between linked devices Read Cycle A pre defined period of time during which a reader will attempt to capture symbol data RoHS Reduction of Hazardous Substances A directive that restricts the use of lead mercury cadmium hexavalent chromium polybrominated biphenyls PBB and polybrominated diphenyl ether PBDE in the manufacture of certain types of electronic and electrical equipment Signal A transmission of analog or digital information electrical current voltage or another specific quantity that can be varied in such a way that it conveys information from one point to another Symbology A symbol type such as Code 39 or Code 128 with special rules to define the widths and positions of bars or 2D modules and spaces to represent specific numeric or alphanumeric information Trigger A signal transition or character string that initiates a read cycle WEEE Waste Electrical and Electronic Equipment A directive that requires manufacturers of electrical and electronic equipment to take responsibility for the disposal of that equipment A 16 MS Connect 5100 User Manual
39. jects data frame Retry Event IMAGER_TX Ox1C STX lt T 00000 gt ETX Unit sends again HOST TX ACK Host receives data IMAGER_TX RES Terminate Transfer 1 The protocol makes 3 retry attempts before data is flushed and transfer is aborted A 10 MS Connect 5100 User Manual Appendices Setup 2 Address 0x01 translates to Poll Req 0x1C Unit Select 0x1D RES 0x04 REQ 0x05 STX 0x02 ETX 0x03 ACK 0x06 NAK 0x15 LRC enabled Transfer 1 HOST_TX RES 0x1D REQ Select Unit 1 to receive data IMAGER_TX 0x1D ACK Unit responds with its address HOST_TX STX lt T gt ETX LRC IMAGER_TX 0x1D ACK Unit responds with its address HOST_TX RES Terminate Transfer 2 Transfer 2 HOST_TX RES 0x1C REQ Poll Unit 1 for data IMAGER_TX 0x1C STX lt T 00000 gt ETX LRC IMAGER_TX ACK HOST_TX RES Terminate Transfer 1 Starting with a RES ensures a clean transaction without leftovers from the previous transaction Error Condition 1 HOST_TX RES 0x1C REQ Poll Unit 1 for data IMAGER_TX Ox1C STX lt T 00000 gt ETX LRC HOST_TX Nothing Host should ACK here timeout reached IMAGER_TX REQ Unit requests an ACK again timeout reached IMAGER_TX REQ Unit requests an ACK again timeout reached IM
40. lave device it will process reads and writes either writing to the appropriate destinations or replying with the selected data Block Settings Stark Address 400001 Edit Select the number Block Size 10 Edit Ja of registers in the mapping block Direction 5100 to Device Edit Select the direction of data transfer For master devices this controls the type of operation that ESP will perform For slave devices it indicates whether or not ESP will accept write operations Slave read operations are accepted regardless of this setting 2 18 MS Connect 5100 User Manual Using ESP EtherNet IP Overview cont 6 Click Edit in the Start Address row to display Data Items Data Types and Elements Select Address Data Item Element Mo Selection 4 oo001 Analog Inputs Digital Coils Digital Inputs Details Type Word Minimum 400001 Maximun 465535 Radix Decimal Data Type Word as Long Word as Real 7 OK Cancel Help Block Settings Start Address 400001 1 Edit Block Size 10 Edit Direction 5100 to Device Edit 7 Select the appropriate Data Item Data Type and Element Important The Element value in this example corresponds to the starting address MS Connect 5100 User Manual 2 19 Configuring Communications EtherNet IP Overview cont 8 Click Edit in the Block Size row to set block
41. lete E Add Gateway Block B Bilnorth e Or select the device and press the F2 key then type the new name gu mf Pm mjah F2 es 1 14 MS Connect 5100 User Manual Host Port Settings RS 232 Setup and Operation You must adjust the RS 232 host port to send polled data in the proper format To adjust the RS 232 host port E M5 Connect 5100 sil Programming Port ER 5 232 Host Port si R5 4835 Port Multi Drop Mm RDRSO Ethernet amp Protocol 1 amp Protocol 2 Protocol 3 amp Protocol 4 Sig services HEJ Time Manager Select the RS 232 port in the tree control and then click the Edit button in the Driver Selection dialog Driver Selection Driver Raw Serial Port Edit Driver Picker for Serial Port Manufacturer Driver No Driver Selected Generic Program Thru PPP and Modem Client PPP and Modem Server Raw Serial Pork SMS via GSM Modem Virtual Serial Port Port Settings Baud Rate Data Bits Stop Bigs Parity 9600 Eight n versjon 1 00 versjon 1 00 versjon 1 00 versjon 1 00 version 1 00 version 1 00 Select Raw Serial Port when the Driver Picker for Serial Port appears and click OK One T None Y MS Connect 5100 User Manual Important RS 232 Port Settings must match host settings for baud rate data bits stop bits an
42. mmunications Window ccccceccccseceeceeceeceeeeeceeeecaeeeecaeececseeeeeseeeeseaseeesaeeeeeaeeeessueeesseeeeeseeeees 2 5 Menu Toolbar cela set an tdete ta checce ctas a eben a nsoee tel es Gates elects es tesa eee akan aieteen ye 2 6 COnnGUIING Communcalbns aarv4v4sj04s SAR 2 12 TIME M nadens 2 25 The MS Connect 5100 is configured using ESP Software ESP is available from Microscan s website and on the Microscan Tools Drive When you configure the MS Connect 5100 using the latest version of ESP you are assured that your unit has the most up to date feature set available ESP software can configure the MS Connect 5100 through the USB PG port and the RS 232 PG port MS Connect 5100 User Manual Communications Window Communications Window When the main MS Connect 5100 ESP view appears it will look like this ese Untitled File MS Connect 5100 ESP 5100 File Edit View Link Help De a KA Communications xi E M5 Connect 5100 sil Programming Port Option Card Selection sil R5 232 Host Port Option Card Not Fitted Edit sl R5 485 Port Multi Drop S Protocol 1 Y Protocol 2 Protocol 3 W Protocol 4 Sa Services PE Time Manager Note If you close the Communications view the main window will close and the Communications icon will appear at the center of the screen You can return to the main window by double clicking the icon 2
43. nect the unit s power supply should be at least 22 gauge wire If a longer cable run is used a heavier gauge wire should be used The routing of the cable should be kept away from large contactors inverters and other devices which may generate significant electrical interference e A power supply with a Class 2 or SELV rating must be used A Class 2 or SELV power supply provides isolation to accessible circuits from hazardous voltage levels generated by a mains power supply due to single faults SELV is an acronym for safety extra low voltage Safety extra low voltage circuits shall exhibit voltages safe to touch both under normal operating conditions and after a single fault such as a breakdown of a layer of basic insulation or after the failure of a single component has occurred 1 6 MS Connect 5100 User Manual Setup and Operation Step 5 Install ESP Easy Setup Program ESP is Microscan s proprietary setup and testing application The purpose of ESP is to provide a quick and easy way to set up and configure Microscan products When the MS Connect 5100 is connected to a host computer Windows Vista XP or 2000 ESP can be used to configure Multidrop settings and set up communication with a host If installing from the Microscan Tools Drive Insert the Microscan Tools Drive into a USB port on your computer Select ESP Software from the navigation bar at the left of the screen Click on ESP Software under the Current
44. net Additional Options Protocol 1 Protocol 2 Click For more configuration Port Settings Sy Services GE Time Manager Baud Rate 9600 Data Bits Seven gt Stop Bits One Parity None Port Mode 4 wire Rs485orrs422 v Clear Port Settings Restore Driver Defaults Add Additional Device MS Connect 5100 User Manual 1 11 Set Up Software Set Up Software cont 6 The reader name and address can be configured in the RS 485 Communications Port tree The MS Connect 5100 uses address 50 Do not use this address for a reader Select the Enable Device check box to enable the device EP setup MS Connect 5100 ESP 5100 File Edit View Link Help De EH 5baAaxX O0 24 Communications E E M5 Connect 5100 Programming Port sl R5 232 Comms Port Raw Serial 0 BRS 485 Comms Port Multi Drop m ROR1 E RDR2 ROR3 RDR4 Ethernet Protocol 1 Protocol 2 Protocol 3 Protocol 4 By Services g Time Manager r Driver Selection Driver l Microscan Multi Drop Edit r Concentrator Mode Operation Enabled v Host Port R5 232 Host Port r Additional Options Click for more configuration r Port Settings Baud Rate 9600 Data Bits seven gt Stop Bits One Parity None ve Port Mode 4 Wwire R5485 or R5422 Clear Port Settings Restore Driver Defaults Add Additional Device
45. nnsnnnnnnnnn A 5 Appendix E CompactFlash Card cccccceccceceeececeseceseeeceeseeeseaeeessaeees A 6 Appendix F Mounting Options cccccccceeeececeeeeceeeceeseeeeeseeeeeseeeeeees A 7 Appendix G Multidrop Communications rrrranrrrrnnrrrrranrerrnnrenrrnnrennnnnenn A 9 Appendix H ASCII Table rrrronnrrrnnnnorrnnnrrrnnnnernnnnnnnnnnenrnnneennnnnennnsennnnne A 13 Appendix I Protocol Command Table cccccccccccsesecceeeseeeeaeseesaneees A 14 Appendix J Glossary Of Terms cccccceececceeeececeeceesaueeeeeeeeeseeeeesaneees A 15 Introduction About the MS Connect 5100 The key features of the MS Connect 5100 are Compact size Multidrop support for up to 32 readers Three built in serial ports 10 Base T 100 Base TX Ethernet port TCP IP and EtherNet IP protocols USB and RS 232 programming ports ESP Software for configuration and testing CompactFlash drive for troubleshooting and loading configuration profiles Easy DIN rail mounting About This Manual This manual provides complete information on setting up the MS Connect 5100 and using it in an application setting The sections are presented in the order that an MS Connect 5100 is typically set up and made ready for operation Highlighting Cross references and web links are highlighted in blue bold Menu topics and other points of emphasis are highlighted in Bold Initial Caps References to the titles of extemal documents are i
46. nt 1 Do not turn off power to the unit while this LED is flickering The unit writes data in two minute intervals Later Microsoft operating systems will not lock the drive unless they need to write data MS Connect 5100 User Manual A 5 CompactFlash Card Appendix E CompactFlash Card The MS Connect 5100 s CompactFlash Type Il socket can be used for troubleshooting and configuration transfers The socket can accept either Type I or Type II cards which are available at most computer and office supply retailers Microscan recommends using cards with a minimum of 4MB of memory Information stored on a CompactFlash card can be read by a card reader attached to a PC This information is stored in Windows PC compatible FAT16 file format Insert the CompactFlash card with the top side facing left Important Do not remove or insert the CompactFlash card while power is applied to the unit Note For reliable operation Microscan recommends the use of SanDisk and SimpleTech brands of CompactFlash cards A 6 MS Connect 5100 User Manual Appendices Appendix F Mounting Options DIN Rail Mounting The DIN rail should be positioned horizontally so that the unit s ventilation holes are vertical in relation to cabinet orientation Attach the MS Connect 5100 to the DIN rail as shown below DIN rail The clamps at the back of the unit shoul
47. ode M RDRSO 400002 Not Mapped 400003 400004 400005 400007 400008 over its corresponding fak gateway block register X X X X X x x xX X X 400006 Drag the Data Item directly MS Connect 5100 User Manual 2 23 Configuring Communications Advanced Communications This section explains how to use some of the more advanced communications features supported by ESP Option Cards rL kam j lt Expansion Port i ell at The MS Connect 5100 is capable of hosting a Profibus expansion card to provide additional communications facilities Hardware installation instructions are provided with Profibus cards Selecting the appropriate card will add acorresponding icon to the tree control in the left hand pane of the Communications window Clicking on this icon will contain configuration options for features that are made available by the card The example below shows configuration options for an MS Connect 5100 with a Profibus option card installed amp Untitled File MS Connect 5100 ESP 5100 SEE File Edit View Link Help De Communications E M5 Connect 5100 Driver Selection N ote that the d rive rs sil Programming Port sl RS 232 Comms Port Raw Serial Driver Profibus DP Edit ava i a ble fo ra port sil R5 485 Comms Port Multi Drop will de pen d on the HI RDR1 Driver Settings i connec
48. ously active Each reader must be assigned a unique address ranging from 1 to 50 Es multidrop net 1 MS Connect 5100 ESP 5100 File Edit View Link Help Oe a Communications MS Connect 5100 Driver Selection Programming Port sil RS 232 Host Port Driver Microscan Multi Drop Edit k ER S 485 Port Multi Drop m RDRSO ad Ethernet New device vr Protocol 1 Raw TCP IP Passive 232 Host Port Y Protocol 2 W Protocol 3 m Additional Options Y Protocol 4 i By Services Click For more configuration ga Time Manager Port Settings Baud Rate 9600 v Data Bits eight v Stop Bits One Parity None si Port Mode 4 wire R5485 or R5422 ba Clear Port Settings Restore Driver Defaults i Add Additional Device You can add devices to the Multidrop network by clicking the Add Additional Device button Click the desired reader icon to assign and manage reader addresses in the right pane of the Communications window Device Settings gt fw Enable Device pee Settings ar Reader Address 1 Delete This Device Add Gateway Block 2 10 MS Connect 5100 User Manual Using ESP Ethernet Port Configuration You can navigate to the Ethernet view by clicking on the Ethernet icon in the left hand pane of ESP s Communications window When this icon is selected the following view is displayed
49. river is TCP IP Slave Driver Picker for Ethernet Port Manufacturer Driver System No Driver Selected AC Tech Slave Adaptor version 1 01 Adenus Allen Bradley Alstom Banner EZ Automation alil 3 Selecting a driver will create a PLC in the appropriate location on the Communications menu in the left hand pane as shown below 4 Ethernet Protocol 1 Protocol 2 EtherNet IP Slave PLC e 2 16 MS Connect 5100 User Manual Using ESP EtherNet IP Overview cont 4 Create a Gateway Block on the PLC by clicking the Add Gateway Block button e Untitled File MS Connect 5100 ESP 5100 E BK File Edit view Link Help Deel 2 bax o Ss Communications E M5 Connect 5100 i Device Settings Programming Port W Enable Device Delete This Device Ede Ethernet I ES Frotocol 1 Bs Protocol 2 Etherket IP Slave AC E Boki MS Connect 5100 User Manual 2 17 Configuring Communications EtherNet IP Overview cont b Click on the Block icon in the Communications tree in the left hand pane to display Block Settings in the right hand pane E Block 1 Select the start address at which the mapping block will begin Once the block size has also been configured you will be able to select various data items to be written to or read from the block These items may be tags from within ESP or registers from other devices For a master device ESP will read or write data as required For a s
50. rotocol Command Table cccccccccecccceeeeeeseeeeeeaeeeeseeececeaeceeseecesseeeeeseeeeeseeeessaes A 14 Appendix J Glossary Of Terms cccccccccceecccceecceceeeceeaeeceeseceeceeecesseeeeesueeessecessueeessueeeseneeesanes A 15 MS Connect 5100 User Manual A 1 General Specifications Appendix A General Specifications Mechanical Mounting Snaps onto standard DIN style top hat T profile mounting rails per EN 50022 35 x 7 5 and 35 x 15 3 09 78 5 Width 3 09 78 5 mm Height 5 3 134 7 mm ES Weight 15 1 oz 456 4 g pees Cy Jen 3 Environmental Enclosure IP65 Operating Tempurature 0 to 50 C Storage Tempurature 30 to 70 C Operating and Storage Humidity 80 max relative humidity non condensing from 0 to 50 C Vibration According to IEC 68 2 6 5 to 150 Hz in X Y Z direction for 1 5 hours 29 Shock According to IEC 68 2 27 Operational 30 g 11 msec in 3 directions r z2 Altitude Up to 2000 meters Front It go 5 fat 5 30 134 7 bl 3 a Fie T Electrical Power Supply 24VDC 10 j 4 15 105 4 200 mA min without expansion card 1 Amp max with expansion card fitted en Bs Must use Class 2 or SELV rated power supply Power Connector Removable wire clamp screw terminal block Wire Gauge Capacity 24 AWG to 12 AWG Torque 4 45 to 5 34 in Ib 0 5 to 0 6 N m Indicator LEDs STS Status LE
51. s the MS Connect 5100 s available ports in the form of a tree control e Untitled File MS Connect 5100 ESP 5100 DER Fie Edit View Link Help I h Option Card Selection li rogramming Por RS 232 Host Port Option Card Not Fitted Edit R5 485 Port Multi Drop Remove Option Card Communications Tree Control Selecting a Programming Port The programming link between the host computer and the MS Connect 5100 is made using an RS 232 serial port or a USB port Before downloading configuration profiles use the Link Options dialog to select your programming link Link Options Communications Pork C COML TOME COMS COM USB TCP IP 127 0 1 TCP Part 289 7 Slow Link cm 2 8 MS Connect 5100 User Manual Using ESP Verifying the USB Programming Link If you are using the USB programming link be sure that the USB driver has been installed correctly see Install USB Driver for installation instructions Downloading Configuration Settings A configuration profile can be downloaded in its entirety or recent changes to settings can be downloaded individually Select Send to download all configuration settings simultaneously Select Update to download only the most recently changed configuration settings Selecting a Serial COM Port If you are using the serial programming port RS 232 PG as a COM port it will not be available for downloading commands If the serial programming
52. t 5100 can support up to 32 Microscan readers in Multidrop configuration Important All readers must be configured for Multidrop before they can be added to the Multidrop network Use the RS 485 port for the Multidrop network Pa Ti Mn ME de eter p DG Eee 80 s dd FETT RS485 MSS WS Gude LE Gan o Note The Multidrop configuration shown above is just one example of configuration options Any combination of Microscan readers and interface boxes can be used in the Multidrop network See Step 7 Set Up Software for specific information about the uses of each MS Connect 5100 port MS Connect 5100 User Manual 1 5 Apply Power to the Multidrop Network Step 4 Apply Power to the Multidrop Network Once you have configured your hardware for Multidrop and securely connected all other cabling you can safely apply power to the MS Connect 5100 and the connected readers CAUTION Be sure that all cables are connected BEFORE applying power to the system Always power down BEFORE disconnecting any cables Important Notes It is very important that the power supply is mounted correctly ifthe unit is to operate reliably Please be sure to observe the following points e The power supply must be mounted close to the unit with no more than 6 feet 1 8 m of cable between the supply and the unit Ideally the shortest length possible should be used e The wire used to con
53. talicized Statement of Agency Compliance Statement of Agency Compliance FE The MS Connect 5100 has been tested for compliance with FCC Federal Communications Commission regulations and has been found to conform to all applicable FCC Rules and Regulations To comply with FCC RF exposure compliance requirements this device must not be co located or operate in conjunction with any other antenna or transmitter Changes or modifications not expressly approved by the party responsible for compliance could void the user s authority to operate the equipment CE The MS Connect 5100 has been tested for compliance with CE Conformit Europ enne standards and guidelines and has been found to conform to applicable CE standards specifically the EMC requirements EN 55024 ESD EN 61000 4 2 Radiated RF Immunity EN 61000 4 3 ENV 50204 EFT EN 61000 4 4 Conducted RF Immunity EN 61000 4 6 EN 55022 Class B Radiated Emissions and Class B Conducted Emissions The MS Connect 5100 has been tested by an independent electromagnetic compatibility laboratory in accordance with the applicable specifications and instructions Introduction Statement of ROHS Compliance All Microscan readers with a G suffix in the FIS number are ROHS Compliant All compliant readers were converted prior to March 1 2007 All standard accessories in the Microscan Product Pricing Catalog are ROHS Compliant except 20 500013 01 and 98 000039 02 These products
54. tents Chapter 1 Setup and Operation Step 1 Check Required Hardware cccccccccccceecceceseceeeeeeeeseeeeeseaeeessaes 1 2 Step 2 Install Hardware rrrnrnonnnnnrnnnnnrnrannrvnnnnrrnrnnnenrnnnnnvanernnnnennnrnnennnnn 1 3 Step 3 Connect the SySteM cccccececccssseeeecceseeesseeeeeessesesesseeseeeeseas 1 4 Step 4 Install ESP and Launch ESP 5100 rarrrnronnrnrrnnennnnnrennnnnnnrnnnennnn 1 8 Step 5 Configure Communication Settings cccccseeeeeeeeeeeeeeeeeeeees 1 10 Step 6 Apply Power to the System rrrrarranranrarranrerrannrrrnnnrnrnnnrnnrnnnnn 1 12 Step 7 Configure the Connected Reader ccccceecceseeeeeseeeeeeeeeeees 1 13 Step 8 Begin Active Operation of System rrrrrarrrnranrrrranrrnrnnnrnrrnnnnn 1 13 Chapter 2 Using ESP NS ENG ESP sees 2 2 Installing USB Driver Haas 2 3 Model Mena 2 4 Communications WINdoWwW asasusuddeukmnddndeonaae Jak 2 5 Men TOODA ua 2 6 Configuring Communications ccccceseeeeeeeeeeeeeeeaeeeeeeeeeeeeeeeaeaeeeeesaaees 2 12 Ume Manag seca eee eao aiae E eE betcentous 2 25 Appendices Appendix A General Specifications rrrrnnrrrnnnrrrnrnrrrrnnnrrnnnnrrnnnnnennnnnen A 2 Appendix B EMI Installation Guidelines rrrrannrnrnnnrrrrnnnrrrnnnrnrnnnrnnnnne A 3 Appendix C Interface Standards cccccccceecccceeeceeseeceeseeeeeseeeeeeseeeeees A 4 Appendix D Indicator LEDS rrurrnnnrnnnnnnnnrennnnennanennnnennanennanennnnn
55. the Found New Hardware Wizard select Install from Specific Location 2 Navigate to the ESP 5100 Device folder Note When ESP is installed the MS Connect 5100 USB driver is automatically placed on the host hard drive along with the other ESP installation files Example Location C Program Files Microscan ESP 5100 Device 3 If the driver is selected a non compatibility warning will occur this warning can be ignored 4 After the driver is installed an extra USB controller is displayed in the hardware Device Manager 1 8 MS Connect 5100 User Manual Setup and Operation Step 7 Set Up Software 1 After installing ESP and the USB driver run the program and select the MS Connect 5100 from the model menu Select a Model ebete Quadrus EZ Quadrus Verifier Quadrus MINI MS Q a SEE MS 9 MS 3CCD MS 3 Laser Baeua MS 890 MS 860 MS 820 MS ahi MS oe Select the MS Connect 5100 and click OK or simply double click the MS Connect 5100 button to Description make your selection F Show legacy products MS 880 MS 850 amp MS 710 Cancel Show this dialog at startup Note It may take several seconds for the next screen to appear if this is the first time you have selected the MS Connect 5100 ese Untitled File MS Connect 5100 ESP 5100 File Edit View Link Help s Option Card Selection Programming Port R5 232 Host Port Option Card Not Fitted Edit
56. tion type it En ROR2 Station Address 126 mr supports 1 RDRSO opt Clear Port Settings Protocol 1 S Protocol 2 z Y Protocol 3 Add Additional Device Protocol 4 Sy Services ps Time Manager Profibus Option Card Se 8 Profibus Interface Profibus DP fm PLC1 Close 2 24 MS Connect 5100 User Manual Using ESP Time Manager Enabling Time Manager allows you to synchronize the MS Connect 5100 s clock with the network and with other Microscan products To access time management settings click on Time Manager in the Communications tree control i MS Connect 5100 Programming Port sil R5 232 Comms Port Raw Serial il R5 485 Comms Port Multi Drop Mm RORI mM RDRZ Mm RDR3 Mm RORSO Ethernet amp Protocol 1 Once you have enabled time management Protocol 2 you must download the correct time zone to Protocol 3 the MS Connect 5100 s using Link gt Send amp Protocol 4 Time in ESP s menu toolbar Sig Services Gl Time Manager Settings iw Enable Time Manager Enabling SNTP Simple Time Server Network Time Protocol l for Time Server allows B gt Enable SMTP Yes Enabling Linked other Microscan products DST syncs the to sync their clocks to the Time Client MS Connect MS Connect 5100 s clock 5100 s Daylight Savings Time setting to the one on the server Enable SMTP Yes
57. ude Address Yes reader s data output precede and follow the displayed symbol data Receive Framing Intercharacter Timeout 250 ms Line Terminator MUL ASCII cm Intercharacter Timeout allows you to set the amount of time that must pass before the end of a read cycle Line Terminator is the end of message character that must be sent at the end of a message stream to or from the MS Connect 5100 or host device MS Connect 5100 User Manual 1 13 Set Up Software Add Devices The MS Connect 5100 supports up to 32 Microscan readers in a Multidrop network After all devices readers in the network have been added you must assign a station number Multidrop address to each Each reader must be assigned its own Multidrop address when it is added to the network SER S 455 Port Multi Drop Y north B Device Settings My south te Reader Address 1 MM east N N dn Device Settings NS Reader Address 2 N Device Settings Reader Address ie F Device Settings i Reader Address Renaming a Device You can rename each device shown in the tree control to reflect specific characteristics of your application as in the example shown below There are two ways to rename a device e Right click the device icon and select Rename then type the new name 5 485 Comms Port Multi Drop Mm ROR 1 r IEEE De
58. ve configured X 400008 X 400009 Y 400010 Available Mappings i MS5 Connect 5100 X Read Code Read Count Time Stamp Available Mappings for Block 1 X Time Fraction right hand pane Xx Command Reply Command Reply Count x Command Code g eo Command Sequence 0 ROR 0 RORS FF RORSO Not Mapped Note Use Command Code for sending serial commands 2 22 MS Connect 5100 User Manual EtherNet IP Overview cont Using ESP To indicate that you want a particular register within your gateway block to correspond to a particular data item simply drag that item from the right hand pane to the left hand pane dropping it on the appropriate register entry X Time Fraction Ps x Command Reply E Command Reply Count E Command Code Command Sequence ESP Untitled File MS Connect 5100 ESP 5100 File Edit View Link Help E p Left click on the desired Data _ x lt Item in the right hand pane E Read Cou Time Stamp Dea b Communications i MS Connect 5100 a Available Mappings sil Programming Port EE MS Connect 5100 RS 232 Comms Port Raw Serial M RDR1 R5 485 Comms Port Multi Drop xX Mm RDR1 X Read Count Mm RDR2 X Time Stamp m RDR3 xl Time Fraction m RDRSO Command Reply H 4 Ethernet Command Reply Count Protocol 1 J Command Code Protocol 2 X Command Sequence PLC1 2M RDR2 Block 1 Mm RDR3 400001 ie C

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