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MELSEC-L SSCNET III/H Head Module User`s Manual

1. Point e Modules must be mounted on a DIN rail Connect an END cover on the right of the terminal module 1 Precautions for connecting and mounting modules Do not directly touch any conductive parts and electronic components of the module Doing so can cause malfunction or failure of the module The number of times the module can be connected disconnected is limited to 50 times In accordance with IEC 61131 2 Exceeding this limit may cause malfunction Do not drop or apply strong shock to the module case e Do not remove the printed circuit board of the module from the case Doing so may cause failure of the module and or printed circuit board 36 CHAPTER 6 INSTALLATION AND WIRING 6 2 1 Connecting modules This section describes the procedure for connecting modules An example will show how a head module is connected to the L61P Shut off the external power supply for the system in all phases before connecting or disconnecting modules 1 Connecting modules 1 Torelease the module joint levers located at the top and bottom of the head module Slide the levers toward the front side of the module until they click 2 Insert the connector of the power supply module into that of the head module so that they are securely engaged 3 To lock the module joint levers uone Eejsu z 9 Slide the levers toward the back side of the module until
2. 13 16 27 64 Interval between DIN rail mounting screws 40 Cyclic transmission cannot be performed 90 Isolation transformer eee 129 D L Daily inspection llle 80 L ERR LED Ql LE C M DEI E E 20 ou MAMMA 65 71 Link device llle 13 Date IET ua catt ARCA Ehe LAC 13 Link special register SW sienne 13 Dedicated instruction llle 13 Link special register SW list sess 110 DBSVIGO se d un d s won ecu eacte ui aoi pare 13 Link special relay SB 1 6 eee eee 13 Diagnostic information 113 115 Link special relay SB list 2 0 108 Diagnostics see 27 Low voltage directive lll 130 DIN railstopper 2 0 0 0 ee eee eee 40 Disconnection 0 0000 ee eee eee 13 M Drive information 000 113 121 Maintenance and inspection 80 E Manual page organization 12 Maximum connectable stations 25 EMO dicli Brust ai aate re e e ries tesa os 123 Maximum station to station distance 25 ESSO dri de atat dog I d Ne de go Ros Ee dx 123 Mode d RR eo SUA JOURS OUI LIP a ENS Se dis 94 END Cov iare ac e al eee OR e 106 Module error history collection ERR LED o o LLL LL LLL uuu 20 intelligent function module 57 Error code list 1 to 10000 o oo auauna 92 Modules unit that cannot be connected 32 Error co
3. On the window the serial number and function version of each intelligent function module can be checked as well The serial number of the module is displayed in the Serial No column The function version of the module is displayed in the Ver column If the module supports the production number display the serial number production number printed on the rating plate of the module is displayed in the Production Number column Point The serial number displayed on the Product Information List window of GX Works2 may differ from that on the rating plate or on the front of the module The serial number on the rating plate or on the front of the module indicates the management information of the product The serial number displayed in the Product Information List of GX Works2 indicates the functional information of the product The functional information of the product is updated when a new function is added 140 APPENDICES Memo Appendix 12 Checking Serial Number and Function Version 141 Appendix 13 External Dimensions 1 Head module LJ72MS15 LJ72MS15 A MITSUBISHI M MEISEG STATION NO T a x1 Ku 9 N A DIN rail center Unit mm 2 END cover L6EC Unit mm 142 APPENDICES Memo Appendix 13 External Dimensions 143 INDEX A PUNCHONMISE s d d t tdi baie a ate ad 2f Applicable DIN rail model IEC 60715 40 G Applicable systems
4. FPRERTEL 147 TRADEMARK Si eee or Poe EROR Red a d dedo a Gens alos uut es cos a ipte rigat eoi ea 148 11 MANUAL PAGE ORGANIZATION In this manual pages are organized and the symbols are used as shown below The following illustration is for explanation purpose only and should not be referred to as an actual documentation ink CHAPTER 7 VARIOUS SETTINGS is used for ss screen names and items 2 21 Setting method The chapter of 1 Setting parameters the current page is shown 1 shows operating a _Operating procedure 1 Open th PLC Parameter ialog box procedures PLC Parameter Project window lt gt Parameter PLC parameter Select the I O Assignment tab XC shows mouse ions 25 operations TrR EESGHB Cota Stem Ede y E d m5 35 is used for items paree e in the menu bar and the project window item Description Type Page 74 Section 7 12 Mel are Page 4 Secon 7 13 Points Page 74 Secon 7 14 Sam Page 74 Sect T1 Sich Setting Configure the switch setting of the built in I O or intelligent function modules Page 74 Section 7 1 6 presi et The section of Detaled Settng ape Bep A ee Page 75 Section 7 1 7 E 8 A MOlspem Nun EE the current page is shown 8 Setting Start X Y enables modification on the start I O numbers assigned to connected modules shows setting or ex
5. lessen 32 General safety requirements 132 C General specifications 24 GIO aide Scd rd eum EHE iot way Sas 47 Cable Clamp s ca wcectoack de db arate uoi a 126 Calculating heating value of programmable controller H QUEUNT 134 Calculating the average power consumption o Head module x21 23 var ata ion Y P3 end ocio e 38 13 16 D der yeh Mod DIN 2 TAN NORRIS 41 Head module system configuration 31 i u eee ee Checking for failure of a module other than the head OCU re soz ENNETTTLCITRU TUTO st eae 85 Checking for failure of the head module 84 2 Checking serial number and function version 138 VO assignment patron didi Re Eine side eq nie i Checking the error history 000 86 VO ep Ones me ee n nnn 6 Checking the LEDs LLL 88 Immunity Ug uos qu itae Ugo uU L o o eae a gv e Se un gars TE E URP a 8 124 CNA eae teeta o hoa Bee pe tae rae 21 Installatiori 5 5 5 5 Saal dk gc on eed ope 4 dec 36 CNB 21 Installation and wiring ls 35 Communication head setting lusus 54 Installation environment sess sese 39 Connectable modules and the number of modules 32 Installation position seen 35 Connecting an SSCNET Ill cable 45 Intelligent function module parameters 63 Connecting modules llle 47 Internal current consumption 5VDC 26 Cyclic transmission
6. Print Product Information List System Error History Close b SSCNET Ill Communication Condition Monitor MT Developer2 w SSCNET M Communication Condition Monitor SSCNET III H CN1 LIT2MS15 RUN 18 CHAPTER 1 HEAD MODULE Memo 19 CHAPTER 2 PART NAMES This chapter describes each part and name of the head module 1 RUN ERR A REM LERR M 44 N xr ow 9 4 zZ 9 Description Indicates the operating status On Operating normally RUN status Working normally STOP status The switch of the head module has been set to STOP Transfer between the devices in the head module is stopped Flashing The Motion controller is in the STOP status Transfer between the devices in the head module is stopped Accepting a remote STOP request The head module has stopped due to an error except a watchdog timer error RUN LED Q ff A hardware failure or a watchdog timer error has occurred Indicates the operating status of the own station n Operating normally Flashing Has not been reset after writing to PLC Or forced input output registration is in progress REM LED m The initial data are being processed An error has occurred in the own station e SSCNET III H disconnection Offline mode Indicates the error status of the head module The error details can be checked with PLC diagnostics of GX Works2 L Page 82 Section 11 2 O
7. Specify start XY address SJo 9uJ8J8egd jNPONW UOlOUNS jueBi o1u Cl Enter a title displayed in the Project window Title setting Title After these settings are configured a folder is created under the Intelligent Function Module folder in the Project window El A Intelligent Function Module 2d ab Switch Setting att Parameter Auto Refresh Point X Y and W can be set as an auto refresh device 63 CHAPTER 8 cvcLic TRANSMISSION This chapter describes how to perform cyclic transmission of bit and word device data of the head module 8 1 Cyclic Transmission of Bit Device Data The inputs X and outputs Y of the modules connected to the head module can be handled just like those of the Motion controller Intelligent function module 64 CHAPTER 8 CYCLIC TRANSMISSION 1 Data flow This section describes the data flow and the setting for cyclic transmission of bit device data e When inputting from a head module to the Motion controller The input data X of each module connected to the head module is input to the remote input RX of the Motion controller e When outputting from the Motion controller to a head module The remote output data RY of the Motion controller is output to the output Y of each module connected to the head module Head module Station No 4 Head module Head module Station No 1 Station No 2 Head module Motion controller Station No 3 RX BOUE
8. MITSUBISHI Mitsubishi Programmable Controller MeELsec ANNE MELSEC L SSCNETII H Head Module User s Manual LJ72MS15 O SAFETY PRECAUTIONSO Read these precautions before using this product Before using this product please read this manual and the relevant manuals carefully and pay full attention to safety to handle the product correctly In this manual the safety precautions are classified into two levels N WARNING and N CAUTION NWARNING Indicates that incorrect handling may cause hazardous conditions resulting in death or severe injury Indicates that incorrect handling may cause hazardous conditions NCAUTION resulting in minor or moderate injury or property damage Under some circumstances failure to observe the precautions given under N CAUTION may lead to serious consequences Observe the precautions of both levels because they are important for personal and system safety Make sure that the end users read this manual and then keep the manual in a safe place for future reference Design Precautions NWARNING Configure safety circuits external to the programmable controller to ensure that the entire system operates safely even when a fault occurs in the external power supply or the programmable controller Failure to do so may result in an accident due to an incorrect output or malfunction 1 Emergency stop circuits protection circuits and protective interlock circuits for confli
9. Turns off if Y is specified for the CPU side device Holds its status if other than Y M L etc is specified for the CPU side device Cyclic RUN Operating normally transmission in progress The output Y status follows the Error Time Output Mode setting in the PLC Parameter 5 Cyclic Page 62 Section 7 1 6 RUN Operating normally transmission The analog output status of the digital analog converter module follows the setting of the analog stopped output HOLD CLEAR function QA MELSEC L Digital Analog Converter Module User s Manual The output Y status is held for 3 5ms after the communication with the Motion controller is terminated due to a break in the SSCNET III cable or other possible causes The output Y status after disconnection follows the Error Time Output Mode setting in the PLC Parameter Page 62 Section 7 1 6 RUN Operating normally Disconnected The output Y status follows the Error Time Output Mode setting in the PLC Parameter 1 Error Page 62 Section 7 1 6 The output Y turns off The analog output status of the digital analog converter module follows the setting of the analog output HOLD CLEAR function QA MELSEC L Digital Analog Converter Module User s Manual STOP Operating normally e eq 99IAS Hg JO UOISSILUSUBI oi 2 2 L9 69 8 2 Cyclic Transmission of Word Device Data Word data such as the buffer memory of a module connected to the head m
10. When laying the SSCNET III cable do not touch the core of the connector of the cable side or the module side and protect it from dirt and dust If any oil from your hand or any dirt or dust sticks to the core it can increase transmission loss causing cyclic transmission or transient transmission to fail Hold the connector part when connecting and disconnecting the SSCNET III cable Securely connect the SSCNET III cable connector to a module connector until it clicks CHAPTER 6 INSTALLATION AND WIRING Memo 6 5 Wiring to the Head Module 6 5 3 Precautions 91 CHAPTER 7 PARAMETER SETTING This chapter describes parameter settings of a head module and modules connected to the head module Open the setting screens by the following operation using GX Works2 W Project window gt Parameter gt PLC Parameter Tit MELSOFT Series GX Works Untitled Project Project Edit Find Replace Compile View Online Debug Diagne Navigation Project 3M PLC Parameter 2 Tritelligere Functian Module English Unlabeled Point Set parameters for the entire network including the head module the number of servo amplifiers and the link device assignment settings to the Motion controller For details refer to the following LA Programming Manual COMMON for the Motion controller used 52 CHAPTER 7 PARAMETER SETTING 7 1 PLC Parameters This section describes the setting screens and the descriptio
11. 4 Control panel a Electrical shock prevention The control panel must be handled as shown below to protect a person who does not have adequate knowledge of electricity from an electric shock Lock the control panel so that only those who are trained and have acquired enough knowledge of electric facilities can open the control panel The control panel must have a structure that automatically stops the power supply when the control panel is opened Use the control panel whose protection degree is IP20 or higher for the purpose of electric shock protection b Dustproof and waterproof features The control panel also has the dustproof and waterproof functions Insufficient dustproof and waterproof features lower the dielectric withstand voltage resulting in insulation destruction The insulation in our programmable controllers are designed to cope with the pollution level 2 so use it in an environment with pollution level 2 or below The pollution level 2 environments can be achieved when the programmable controller is stored in a control panel equivalent to IP54 5 Grounding There are the following two different ground terminals Use the ground terminals in grounded status Terminal Application Protective grounding L Ensures the safety of the programmable controller and improves the noise resistance Functional grounding Z Improves the noise resistance 6 External wiring a 24VDC external power supply For th
12. 6 4 Testing the Head Module Before Wiring lille 43 6 5 Wiking to the Head Modules 3 55 52 on2te ieee OT eed um meu pedes ataca os odi 45 GST SWUM 4 dese dolo a be tile e b n ae E cg er ente o Ll S oa datus o s e 45 emos MMC eU neo EEPEDERCTEREERETLCOTORUEELTERPPMR ET 47 Go PICCAWIONS trod ciate Sie ee heen ee ate oue eas eh eae eee euet tn dd ees 48 CHAPTER 7 PARAMETER SETTING 52 7 1 PEC Parameters nux viv ior yo e a en ee nee a rts e dto te 53 7 2 Intelligent Function Module Parameters lille 63 10 CHAPTER 8 CYCLIC TRANSMISSION 64 8 1 Cyclic Transmission of Bit Device Data naa 0 es 64 8 2 Cyclic Transmission of Word Device Data 0 0 een 70 CHAPTER 9 SSCNET Ill COMMUNICATION CONDITION MONITOR 76 CHAPTER 10 MAINTENANCE AND INSPECTION 80 TOT Jal dnspeclOli sa eodd dor er kek tach ott tene lees Bini ah E30 Fon atl ctl e eo bos 80 102 Periodic Inspeclloris sss es wee UR E RR RES EP ee RA I RC oe eee en SSRN ES UE ES 81 CHAPTER 11 TROUBLESHOOTING 82 11 1 Before Troubleshooting 42 15 ur xr apex tee ee aA eee oY Sa Ae ee RE ee 82 11 2 Troubleshooting Procedure 0 ccc eee ee enes 82 eod cin siio dino n ai irane eean aaa a e aaa c r 86 TRA Checkmate LEDS inaen pag uocis cote bead A eed Saale dde D den 88 11 5 Troubleshooting by Symptom sasas eeaeee 90 11 5 1 Cyclic transmission cannot be performed lille 90 11 5 2 Transi
13. DC I O analog communication 1kV AC power line AC I O power AC I O unshielded Immunity test in which lightning 2kV CM 1kV DM EN61000 4 4 Electrical fast transient burst immunity EN61000 4 5 Surge immunity surge is applied to the power DC power line DC I O power 0 5kV CM DM line and signal line DC I O AC I O shielded analog communication 1kV CM EN61000 4 6 Immunity to conducted i i i i y Immunity test in which high 0 15M 80MHz disturbances induced by radio frequency noise is applied to the 80 AM modulation 1kHz 10Vrms frequency fields power line and signal line Immunity test in which the product is installed in inductive 50Hz 60Hz 30A m magnetic field EN61000 4 8 Power frequency magnetic field immunity Apply at 096 0 5 cycles and zero cross point 0 250 300 cycles 50 60Hz 4096 10 12 cycles 50 60Hz 70 25 30 cycles 50 60Hz Immunity test in which power supply voltage is momentarily interrupted EN61000 4 11 Voltage dips and interruption immunity Programmable controllers are open type devices devices designed to be housed inside other equipment and must be installed inside a conductive control panel The tests were conducted with the programmable controller installed in a control panel The accuracy of an analog digital converter module may temporary vary within 10 2 Installation inside a control panel The programmable controllers are open t
14. Double click the corresponding head module in the SSCNET Ill Communication Condition Monitor w S256HNHET M Communication Condition Monitor window Double click 2 The Detail Information window is displayed Devan inion mation The head module is connected properly Axis 1 5ys 1 d01 Error Code 0 Status Normal irmal Comm Retry Max Continuous Count times TT b When an error occurs Double click the corresponding head module in the wW SS56CNMET M Communication Condition Monitor SSCNET Ill Communication Condition Monitor window Double click The Detail Information window is displayed Detail Infor mation Axis 1 Sys 1 d01 displayed Error Code 2030 i HITOD Dep didi Click the The error code of an error which has occurred is button Status Communication Retry Total Count D times Comm Retry Max Continuous Count D times The Help window for the error is displayed E CPU Error Rea EIU Head unit error Error code 2030 2030 Head uint Error description Corrective action 1 Attach the END cover 2 Check if the connection status of each attached 204 Safety Observation Warning 2040 Head uint 2042 Servo 2042 Servo NET3 78 CHAPTER 9 SSCNET Ill COMMUNICATION CONDITION MONITOR Memo 19 CHAPTER 10 MAINTENANCE AND INSPECTION This chapter describes items that must be maintained or inspected daily or periodically to properly use a progra
15. Stores the latest cause of the change in the operating status 0 STOP switch 1 Motion controller STOP 2 Remote operation from GX Works2 etc 4 Error Empty Loaded Loaded S SD250 maximum I O Stores the upper 2 digits of the last I O number of the connected module 1 maximum I O Initial number isr1 QS 481s 6es jeroeds 7 xipueddy 119 is EMEN Number of points SD286 SD287 SD288 SD289 SD290 SD291 SD292 SD293 SD294 SD295 SD296 SD297 SD298 SD299 SD300 SD301 SD302 SD303 SD304 SD305 SD306 SD307 SD308 SD309 SD310 SD311 120 Device assignment Device assignment 1 Device assignment 1 Index register Device assignment 1 Device assignment 2 Assignment including the number of points set to the extended data register D and extended link register W assigned for M For extension Number of points assigned for B For extension N f point Umberg rane This register stores the number of X points fixed to 8192 assigned for X N f point Beer o pos This register stores the number of Y points fixed to 8192 assigned for Y Number of point Umer or Pol This register stores the number of M points fixed to 0 assigned for M Number of point umber O POS This register stores the number of L points fixed to 0 assigned for L N f point maaro TRONES register stores the number of B points fixed to 0 assigned for B Number of poi
16. information exists When using AC power supply modules this turns on if a power outage of 10ms or less occurs This is reset by powering off and on OFF No AC DC Down ees Cep Down ON AC DC Down detection derer When using DC power supply modules this turns on if a power outage of 10ms or S less occurs This is reset by powering off and on On error Turns on if the status of the I O module when powered on is different from the registered status Stays on even if the normal state is restored I O module verify OFF Normal M61 SMe error ON Error occurs 2 System clock counter A Set by SM400 Always ON Always turns on S Initial SM401 Always OFF Always turns off 3 Drive information Set by No D ipti Parameter ON Write in progress 2 s T h t ters to the flash ROM t ff wh t SM681 memory writing OFF Write not in urns on when writing parameters to the flash ROM and turns off when writing completes flag progress ON Rewrite count S reached 100 eac Parameter Turns on when the rewrite count of parameters to the flash ROM reaches 100 Write thousand SM682 memory overwrite thousand OFF Rewrite count less than 100 thousand count error flag The head module should be changed 113 is 1 INS Aejes jeroedgs 9 xipueddy Appendix r Special Register SD List The special register SD is an internal register whose application is fixed in the
17. 0000H 001FH Station No 1 Station No 2 to 003FH RX 0040H to 006FH 007 LA to dogri Saron O 0090H station No 4 AY c 8g to 009FH RY 0000H iii 0000H Ri 0000H ais ass 000F Station SUE Noa 002FH 003FH eges l P H Stati to O08En Mot ZU ZU AU ZU 0090H Station No 4 Y_N we to OO9FH The I O data flow between the Motion controller and the head module on the station number 1 are shown in Page 66 Section 8 1 1 a Page 67 Section 8 1 1 b 65 BIE 929IAS HG JO UOISSIUISUEJ oi 2 2 L8 a When the I O assignment setting for the head module is default Slot No Slot 0 Slot 1 Slot 2 Slot 3 Start I O No 0000H 0010H 0020H 0030H Motion controller Head module 16 point 16 point 16 point 16 point Station No 1 input module output module input module output module RX RX X X X X 0000H mm nnn a O000u 0000u7 7 o000u 0000u 4 gt 00001 _ 0000H 0000H 0000H 0000n 00104 OOF ooocs oor AMM oooi to 001FH Station 4 to 002FH 0030H oro MEN 003FH 0000H tooF 0010H ozon 00204 to 002FH No 1 0030H to 003FH 00001 0000H 0000H oor La 000Fu oooFu L 66 CHAPTER 8 CYCLIC TRANSMISSION b When the I O assignment setting for the head module is changed The figure on the bottom shows assignment when I O Assignment is se
18. 2000 01 01 00 00 00 2000 01 01 00 00 00 LJ72M515 sass LJ72M515 LJ72M515 LJ72M515 LJ7 2M515 LJ72M515 Clear History Refresh 84 Create CSV File Close Selecting the head module in System Monitor and clicking the _Dissnostics button will open the PLC Diagnostics window Select the error that is occurring and click the amp eHe button to check the cause and action When data link cannot be performed even though no failure is shown in PLC Diagnostics open the SSCNET Ill Communication Condition Monitor window of MT Developer2 and take action Page 76 CHAPTER 9 Reset of the head module and errors occurred before power off can be checked in the Error History window X Diagnostics gt System Monitor gt System Error History button In the single Error History window the error history of the head module and intelligent function modules can be viewed 5 Page 86 Section 11 3 If data link is not available even after troubleshooting by the above operation perform the following e Checking with SSCNET IIl Communication Condition Monitor by connecting MT Developer2 to the Motion controller Page 76 CHAPTER 9 e Checking the LEDs K Page 88 Section 11 4 e Troubleshooting by Symptom Page 90 Section 11 5 CHAPTER 11 TROUBLESHOOTING b Checking for failure of a module other than the head module 1 Select a module other than the head module in the Module s
19. 5 A head module failure or a watchdog timer error has occurred ERR LED A station number setting switch setting error has occurred Flashi NL Other than 1 to 64 is set for the station number setting switch Off Working normally Indicates the SSCNET III H communication error status The error details can be checked with SSCNET Ill Communication Condition Monitor of MT Developer2 Page 76 CHAPTER 9 L ERR LED On A communication error has occurred Off Communicating normally zh 20 CHAPTER 2 PART NAMES No Description SSCNET III cable connector for the first axis 2 CNA Connect an SSCNET III cable gt Page 45 Section 6 5 1 Connect the Motion controller a servo amplifier for the first axis or the head module of the preceding station SSCNET III cable connector for the second axis Connect an SSCNET III cable I Page 45 Section 6 5 1 3 CNB Connect a servo amplifier for the second axis or the head module of the following station If the head module of own station is the last station cover the connector with a cap 4 Serial number display Displays the serial number printed on the rating plate This switch controls the operation of the head module Resets the head module or switches it to test mode Operate the switch with your fingers Use of a tool such as a screw driver may damage the switch Reset method 1 Hold the switch in the RESET TEST position for 1 second or more Do not rel
20. 8 a wei de E 1 Serial number display llle 21 Setting method aci iere me ek 23 68 73 Software package 0 cee eee eee 33 Special register SD list 114 Special relay SM list llle 112 SpecifICallolis ux X acude Cb dre ord e a ACRIOR C 24 SSCNET IIl communication condition monitor 27 76 SOONET Ts ak ccs eis ok Bs o eor ROS s 13 Station number setting switch 22 RO p 21 SWILCDI Gerunde lg trea a cae Be CI pde e Eden 21 System clock counter eee eae 113 System configuration llle 31 System error history lll 2 54 86 System information ll e eee 119 System monitor llle 2f 145 REVISIONS The manual number is given on the bottom left of the back cover April 2013 SH NA 081152ENG A First edition July 2013 SH NA 081152ENG B Partial correction Section 5 2 Appendix 8 1 September 2013 SH NA 081152ENG C Partial correction Section 5 2 November 2014 SH NA 081152ENG D Partial correction Appendix 8 1 Japanese manual version SH 081151 D This manual confers no industrial property rights or any rights of any other kind nor does it confer any patent licenses Mitsubishi Electric Corporation cannot be held responsible for any problems involving industrial property rights which may occur as a result of using the contents noted in this manual 2013 MITSUBISHI ELECTR
21. Detailed Information kt System Monitor window and click the _Bisgnostics I O Address Dono Mount Position Main Block Slot 0 CRINE mais OT _ Detaled infomation button to view the diagnostics or Module Information Module Access Possible TEMPETE Displays the latest detailed information E Cn error code I O Clear Hold Setting Noise Filter Setting Displays the error history A value other than 0 is set to Switch 5 on the intelligent unction module switch setting sitis Displays the details HEX Set 0 to Switch 5 on the intelligent Function module switch C pec setting in the parameter setting a n d SO u t i O n of th e error code that is selected in the error history The error history is Ss ererset espiersstrs an old error The latest error is displayed at the bottom line Stop Monitor 2 Reset of the head module and errors occurred Error History Monitor Status Connection Channel List H Ww n before power off can be checked in the Error History window Refine Search Match all of the criteria below W Diagnostics gt System Monitor gt Clear Refine Criteria Enter Refine Criteria System EnorHistoy button Error History List Error Details Displayed Errors Errors 81 81 Error Code Notation pgC HEX ModelName L60DA4 In the Si ngle Error H ISto ry WI ndow the error h istory of No Error Code Date and Time
22. Forwarding Parameter between Devices r Assignment Method C Points Start Start End Transfer from Transfer to e x xS ume mesteri s e 0 oew EE o Wenderz w a onoo se fe o9 mases LL Wades dS mWes f i LL mee a 1 EE mde f i LL ners 1 _ mes f i fOr wwe 1 1 1 LL L Please set W device to transmission source or transmission destination device Print Window Print Window Preview Acknowledge xY Assignment Default Check Cancel The following table shows setting items Select a link device assignment method Points Start Assignment Method Points Start Enter the points and start numbers of devices e Start End e Start End Enter the start and end device numbers Default Start End W e SB Select transfer source devices and transfer target devices e SW Select W for either of the devices e SM e SD Default Blank W 1 to 4096 SB 16 to 8192 SW 1 to 8192 SM 16 to 2048 SD 1 to 2048 Default Blank SJojeuleJed 24d L Z Dev Name Points Enter the points of devices to be transferred Transfer From e W 0 to 1FFF SB 0 to 1FFO e SW 0 to 1FFF SM 0 to 2032 SD 0 to 2047 Default Blank Start Enter the start number of a device to be transferred Transfer To W 1000 to 1FFF SB 0 to 1FFO e SW 0 to 1
23. Jo interconnect modules engage the respective connectors and securely lock the module joint levers until they click Incorrect interconnection may cause malfunction failure or drop of the module Do not directly touch any conductive parts and electronic components of the module Doing so can cause malfunction or failure of the module Wiring Precautions NWARNING Shut off the external power supply all phases used in the system before wiring Failure to do so may result in electric shock or cause the module to fail or malfunction After installation and wiring attach the included terminal cover to the module before turning it on for operation Failure to do so may result in electric shock Wiring Precautions NCAUTION e individually ground the FG and LG terminals of the programmable controller with a ground resistance of 100 ohms or less Failure to do so may result in electric shock or malfunction Use applicable solderless terminals and tighten them within the specified torque range If any spade solderless terminal is used it may be disconnected when a terminal block screw comes loose resulting in failure Check the rated voltage and terminal layout before wiring to the module and connect the cables correctly Connecting a power supply with a different voltage rating or incorrect wiring may cause a fire or failure Connectors for external devices must be crimped or pressed with the tool specified by the ma
24. M T RERE VAN MANA E E ona er E Eh M E A E E E 8 MANUANFACG FORAN ZATON E E sett car I UE uM CER seco te 12 PERMIE reat aya cee EE E TM dM E AE ME T E AT E EN 13 FACKING cle Stee E rere A pc E rrr E Hr T A EE 14 CHAPTER 1 HEAD MODULE 16 CHAPTER 2 PART NAMES 20 CHAPTER 3 SPECIFICATIONS 24 3 1 General Specifications USE IRRE NP a TU P eee TIAM X eee eet 24 3 2 Performance Specifications uda ek ea HRS ene bea awe bab aie eee RR DN 25 Sor AEUMCHOM ISK iia 8 40S 0 is dent dcn met hah indu tee eo Meta dees podra s doe ears BE a ee Baie hee ee 27 CHAPTER 4 PROCEDURES BEFORE OPERATION 29 CHAPTER 5 SYSTEM CONFIGURATION 31 5 1 Head Module System Configuration 0 cee eens 31 5 2 Applicable Systems 2 226 c2c 3 240t54 P ILATEesReETRRSGE Res ENeHMHRE PR EGOSEG EET eS 32 CHAPTER 6 INSTALLATION AND WIRING 35 6 1 Wiring Environment and Installation Position llli llle 35 Gxt Installation environmen ose sooo Eae bets ehe t pep rios Boe creda Ortes diet barre sca ie DR RD 35 6 1 2 Wnstallaion POSIMON a morada VE und Om cod Rt ES em ood eap aei tuis 35 D BS lt 2 2 sarah eiu adt dem uos BE oe atre tuor guess ee ees patct catt 36 5621 Connecting MOGUIES cu acr at a Xt Ce i tede dur v bebe wo UV A E ed a c eek 37 6 2 2 Mounting the modules on a DIN rail llli 38 6 2 3 Changing modules on a DIN rail 0 0 0 0 0 e 41 6 3 Wiring to the Power Supply Modules 0 0 00 ccc eee es 43
25. Mitsubishi representative e Read common information on the error using GX Works2 check the module corresponding to the value module No and replace the module Monitor SD1400 to SD1431 on GX Works2 check the module corresponding to the bit indicating 1 and replace the module Reset the head module If this error occurs again the hardware of the head module I O module intelligent function module or END cover may be faulty Please consult your local Mitsubishi representative Correct the I O Assignment setting of PLC Parameter according to the actual condition of the intelligent function module s and head module e In I O Assignment of PLC Parameter delete the intelligent function module switch settings Correct the I O Assignment setting of PLC Parameter according to the actual condition of the intelligent function module s and I O module s Error code 2124 2125 2170 3000 3001 3004 3300 3301 Error and cause SP UNIT LAY ERR The number of connected modules exceeded 10 A module is installed in the position corresponding to the I O points of 4096 or greater A module is installed across the boundary of 4096 I O points Supplementary information Common information Individual information lklDiagnostic timing When powered on or reset SP UNIT LAY ERR An inappropriate module was installed No response is returned from the intelligent funct
26. ModelName Start JO Start 1 0 0000 00019 5DC 2000 01 01 00 00 00 LJ72M515 ae E E 1 oooi8 sbc a9 ioi0o0000 UVAMS pna icd the head module and intelligent function modules can 00017 07EE 2000 01 01 00 00 00 LJ72M515 Error and Solution Intelligent Module Information 00016 264C 2000 01 01 00 00 00 LJ72M515 00015 26AC 2000 01 01 00 00 00 LJ72M515 Explanation be viewed MEN Page 86 Section 11 3 00014 CE4 2000 01 01 00 00 00 LJ72M515 00013 07EE 2000 01 01 00 00 00 LJ72M515 4 value other than 0 is set to Switch 5 on the intelligent Function module switch setting ooro a0Ofoiol000OO0 Lsooas ooo If data link is not available even after 0070 2000 01 01 00 00 00 L60DA4 0000 A62E 2000 01 01 00 00 00 LJ72M515 E Solution troubleshooting by the above operation perform A0E3 2000 01 01 00 00 00 LJ72MS15 Set 0 to Switch 5 on the intelligent Function module ADE3 2000 01 01 00 00 00 LJ72M515 um switch setting in the parameter setting AQE3 2000 01 01 00 00 00 LJ72M515 th f AQE3 2000 01 01 00 00 00 LJ72MS15 e TOHOWIN g a ADES 2000 01 01 00 00 00 LJ72M515 3 noes apio DXMSS ly e Checking the LEDs K Page 88 Section 11 4 Clear History a Troubleshooting by Symptom Page 90 Section 11 5 By specifying the monitor device in the parameter setting of the Motion controller the operating status including the error code of an error
27. SFC for the Motion controller used Transient transmission The Motion controller sends requests to the head module with dedicated instructions Specifies whether to clear or hold the output to each module when a stop error or a data link P 2 tion 7 1 error occurs in the head module adoren ene On 6 Output mode setting for error Operation mode setting for a Specifies whether to stop the auto refresh of the head module or not when a hardware error hardware error occurs when the head module detects SP UNIT DOWN in the intelligent function module Diagnostics of the head module and connected modules can be performed using GX System monitor Coa 1 i ae Page 82 Section 11 2 Diagnostics SSCNET III Communication The connection status of whole SSCNET III H can be checked using MT Developer2 Page 76 CHAPTER 9 Condition Monitor Page 62 Section 7 1 6 The history of errors that occurred in the head module and intelligent function modules can Page 86 Section 11 3 be confirmed on a single screen System error history Remote RUN STOP Changes the status of the head module to RUN or STOP without using the switch Page 104 Appendix 2 Remote RESET Resets the head module when it is in the STOP status without using the switch Page 104 Appendix 2 The status of the head module devices and the buffer memory of the intelligent function module can be monitored and current values can be changed in GX Works2 Use one of t
28. Set by Set timing Stores the usage status of the following debug functions 0 External input output forced on off function 1 to 15 Empty fixed at 0 S Status change a Forced on off function for external I O 0 Not used 1 Used 5 I O module verification I O module verify error Bit pattern in units of 16 points indicating the modules with verification errors 0 Nol O verification errors I O verification error exists Set by Set timing e If the status of the I O module changes from that obtained at power on the module No is stored in the following bit pattern If the I O numbers are set by parameter the parameter set numbers are stored b15b14b13b12b11b10 b9 b8 b7 b6 b5 b4 b3 b2 b1 bO SD1400 SD1401 Sp1431 O Ca S Indicates an I O module verification error On error When the number of I O points of the module exceeds 16 points all bits corresponding to the I O module number in units of 16 points that is included in the number of I O points occupied by the module turn on Ix when a 64 point module is connected on the slot 0 bO to b3 are turned on by error detection Not cleared even if the normal state is restored This flag is cleared by the error resetting operation 121 isr1 QS Je sIBey jeroeds 7 xipueddy Memo 122 APPENDICES Appendix O EMC and Low Voltage Directives Compliance to the EMC Directive
29. available after production is discontinued 3 Overseas service Overseas repairs shall be accepted by Mitsubishi s local overseas FA Center Note that the repair conditions at each FA Center may differ 4 Exclusion of loss in opportunity and secondary loss from warranty liability Regardless of the gratis warranty term Mitsubishi shall not be liable for compensation of damages caused by any cause found not to be the responsibility of Mitsubishi loss in opportunity lost profits incurred to the user by Failures of Mitsubishi products special damages and secondary damages whether foreseeable or not compensation for accidents and compensation for damages to products other than Mitsubishi products replacement by the user maintenance of on site equipment start up test run and other tasks 5 Changes in product specifications The specifications given in the catalogs manuals or technical documents are subject to change without prior notice 147 TRADEMARKS Microsoft Windows Windows Vista Windows NT Windows XP Windows Server Visio Excel PowerPoint Visual Basic Visual C and Access are either registered trademarks or trademarks of Microsoft Corporation in the United States Japan and other countries Intel Pentium and Celeron are either registered trademarks or trademarks of Intel Corporation in the United States and other countries Ethernet is a trademark of Xerox Corp The SD and SDHC logos are either registered tradema
30. date hour minute and second automatic leap year detection When connected to a network the clock synchronizes periodically with the clock in the Motion controller via the network Initial value 2000 1 1 00 00 00 Clock function for displaying the date and After the clock information has been acquired from the Motion controller when the head time of an error module is powered off then on the clock resumes from the time when the power was last turned off The clock pauses during power off Therefore the data and time of an error that occurred during initial processing may be different from the actual one Allowable momentary power failure time Depends on the power supply module used Internal current consumption 5VDC 0 55A d classification JIS C 6802 IEC 60825 dimensions 1 This number includes only head modules Servo amplifiers are not included 2 This is the maximum number of points that can be assigned to the actual module in PLC Parameter I O Assignment of GX Works2 26 CHAPTER 3 SPECIFICATIONS 3 3 Function List The following table lists the functions of the head module Function Description Reference The inputs outputs of modules connected to the head module can be handled just like those of the Motion controller Page 64 CHAPTER 8 Cyclic transmission The buffer memory of intelligent function modules can be accessed directly from the Motion controller Programming Manual Motion
31. have occurred due to noise Check the wire and cable distances and grounding condition of each device and take measures against noise Execute a unit test for the head module If a failure is detected again the hardware of the head module may be faulty Please consult your local Mitsubishi representative Head module failure CHAPTER 11 TROUBLESHOOTING Memo JSI 9po2 40413 9 4 4 99 APPENDICES Appendix Forced On Off for External I O This section describes the function that forcibly turns on or off the external input output of the head module 1 Input output operation when a forced on off operation is performed Three types of forced on off operations are available as shown in the following table The following table shows the status of input X and output Y when a forced on off operation is performed Operation Input X operation Output Y operation The remote input RX assigned to input X is Regardless of the remote output RY that was Forced on registration m transmitted cyclically in a forced on status transmitted cyclically ON is output externally Th te input RX assigned to input X is Regardless of the remote output RY that was Forced off registration Nd i ie 7 DEUM 3 i pa dd li transmitted cyclically in a forced off status transmitted cyclically OFF is output externally The remote input RX is changed by an external The remote output RY of the Motion controller is For
32. i The drive units are placed near the noise source The connection cable between the programmable controller and drive units is too long Noise source NS VANNANANAAANA AN VS A ff VA VAL LL o o A SILLLLLLLLLLLLLL JZ ZZZ Zz LaLa ZPILLLLLL LLL Power system SS MK 4 48974897 09 9 09 0720 A A A CLLLLLL a a a a a a a a a a a a a n n n n t f f f f SN x x x x S Wiring duct Control panel The programmable controller and drive units are placed Noise source closely The connection cable between Power system T them is located separately from the power line and is as short as possible In this example the cables are connected without using the duct d I O signal lines and other communication cables For the following cables if pulled out of the control panel always ground the shield section of these lines and cables in the same manner described in a O signal lines including a common line 127 soAnooJiq e8ejo0A Mo7 pue OWI 9 xipueddy 9Ano9SJiq ONW 24 YUM eouer duioo JO sjueujauinbes 9g xipueddy 128 e Power cables for external power supply terminal As an external power supply for the following modules use a CE marked AC DC power supply with a reinforced insulation or a double insulation Install the AC DC power supply in the control panel where the module is installed Keep the length of the power cable connected to t
33. nen 1000 is specified in Start X Y to the slot where a 16 point module is connected the assignment operati ng exam ples range of an input module is changed to X1000 to X100F For details refer to the following C shows reference OA WELSEC L CPU Module User s Manual Function Explanation Program Fundamentals manuals Point Set the type of the connected module in Type Setting a different type results in SP UNIT LAY ERR intelligent function module the I O poi also be the in additi the I O assi ing MEg shows intelligent function points must same in ition to assignment setting Point P shows notes that requires attention 3 Page 30 Section 4 2 2 reference pages When an intelligent module is connected I O assignment can be omitted by selecting connected modules from Intelligent Function Module in the Project window ede outed a aa E E ERRARE TVRERETARA coe Y information 73 4 The mouse operation example for GX Works2 is provided below ME MELSOFT Series GX Works Unset Project PRG MAIN i Project Edit Compile View Online Debug Diagno Menu bar YZ Online 2 gt Write to PLC Select Online on the menu bar and then select Write to PLC PIE 4H 44 Ud 4 F5 sF5 Fe sF6 F7 F8 e Navigation Project A window selected in the view selection area is displayed ne Parameter 2d Intelligent Function Module Project window 5 Paramete
34. occurred during diagnostics This is the same data as the latest information in error history and system error history Stores the year last 2 digits and month 2 digit BCD code the SDO data was updated Example January 2010 1001H bi5 to b8b7 to bO Year 0 to 99 Month 1 to 12 The clock of the head module synchronizes with that of the Motion controller Page 25 Section 3 2 Stores the date and hour 2 digit BCD code the SDO data was updated b15 to b8b7 to bO Example 10 a m on 25th 2510H Day 1 to 31 Hour 0 to 23 The clock of the head module synchronizes with that of the Motion controller Page 25 Section 3 2 Stores the minute and seconds 2 digit BCD code the SDO data was updated b15 to b8 b7 to bO Minutes 0 to 59 Seconds 0 to 59 Example 35 min 48 sec 3548H The clock of the head module synchronizes with that of the Motion controller Page 25 Section 3 2 e Stored to common information SD5 to SD15 and individual information SD 16 to SD26 respectively Stores the category code that determines what the error information is b15 to b8 b7 to bO Individual information category codes Common information category codes The following codes are stored in the common information category code 0 None 1 Module No Slot No 2 File name drive name 3 Time Set value The following codes are stored in the
35. programmable controller However data can be written to the special register to control the head module as needed Data is stored in binary format if not specified The following table shows how to read the special register list Item Description No Special register number Name Special register name Description Contents of special register Details Detailed description of special register Set side and set timing of special register lt Set by gt e S Set by system U Set by the user via network or by test operation of GX Works2 S U Set by both system and user Set by Set timing Set timing The following shows the set timing when the special register is set by system Initial Set during initial processing after power on or reset Status change Set when the operating status is changed On error Set if an error occurs Switch change Set when the switch has changed Write Set when data is written to the module Point Do not change the value of any special register set by the system using operations such as device test Doing so may result in system down or communication failure 114 1 Diagnostic information i ome Des MO SDO SD1 SD2 SD3 SD4 Diagnostic error Diagnostic error code Clock time of diagnostic error occurrence Clock time of diagnostic error occurrence Error information category code Error information category e Stores the error code for the error that
36. the above standard The modules which operate at the rated voltage of less than 50VAC and 75VDC are out of the Low Voltage Directive application range For CE marked products please consult your local Mitsubishi representative 2 MELSEC L series module selection a Power supply module There are dangerous voltages voltages higher than or equal to 42 4V peak inside the power supply modules of 100VAC and 200VAC rated input voltages Therefore for CE marked products insulation is reinforced internally between the primary and secondary circuits b I O modules There are dangerous voltages voltages higher than or equal to 42 4V peak in the I O modules of 100VAC and 200VAC rated I O voltages Therefore for CE marked products insulation is reinforced internally between the primary and secondary circuits The I O modules of 24VDC or less rating are out of the Low Voltage Directive application range c Modules not relevant to the Low and Voltage Directive Using 5VDC circuit inside the following modules are out of the Low Voltage Directive application range Head module END cover The intelligent function modules are out of the scope of the Low Voltage Directive because the rated voltage is 24VDC or less 3 Power supply The insulation specification of the power supply module was designed assuming Installation Category Il Satisfy the Installation Category II for the power supply to the programmable controller APPENDICES
37. to input link data RX Link Device Set CPU side refresh device to input RX link data Device Mame X Points 64 Start End 0033F Size RWr Link Device Device Mame Points start End size Total Size B Byte Output Set CPU side refresh device to output to link device RY Link Device Set CPU side refresh device to output to RY link device Device Mame Y Points 64 Start 000 End O03F Size B Byte RWw Link Device Device Name Points Start End Size Total Size B Byte Status Device DO 1 Monitor Device D10 10 Command Device D20 1 Point To set an empty slot in the head module or to change a start I O number modify the data in the I O Assignment setting of the head module with GX Works2 I O Assignment To Slot we MediName Ponts Sat gt _Switch Setting 0 CommunicationHead CommunicationHead v L3z2ms15 o JOC finteligent sw eva li es Detaled setting 2 91 int feos jJjt Pons l Select PLC type Fa J2t 2 output w LY10R2 16Points 1 4 x 3 Intelligent L60AD4 16Points Es s 4 4 B BJ 1 I Emo 4 o c j pz je 9 v e Assigning the I O address is not necessary as the CPU does it automatically Leaving this setting blank will not cause an error to occur Ifthe number of points is going to be increased for a system exten
38. warranty term repairs shall be charged for in the following cases 1 Failure occurring from inappropriate storage or handling carelessness or negligence by the user Failure caused by the user s hardware or software design 2 Failure caused by unapproved modifications etc to the product by the user 3 When the Mitsubishi product is assembled into a user s device Failure that could have been avoided if functions or structures judged as necessary in the legal safety measures the user s device is subject to or as necessary by industry standards had been provided 4 Failure that could have been avoided if consumable parts battery backlight fuse etc designated in the instruction manual had been correctly serviced or replaced 5 Failure caused by external irresistible forces such as fires or abnormal voltages and Failure caused by force majeure such as earthquakes lightning wind and water damage 6 Failure caused by reasons unpredictable by scientific technology standards at time of shipment from Mitsubishi 7 Any other failure found not to be the responsibility of Mitsubishi or that admitted not to be so by the user 2 Onerous repair term after discontinuation of production 1 Mitsubishi shall accept onerous product repairs for seven 7 years after production of the product is discontinued Discontinuation of production shall be notified with Mitsubishi Technical Bulletins etc 2 Product supply including repair parts is not
39. which is one of the EU Directives has been a legal obligation for the products sold in European countries since 1996 as well as the Low Voltage Directive since 1997 Manufacturers who recognize their products are compliant to the EMC and Low Voltage Directives are required to attach a CE mark on their products 1 Authorized representative in Europe Authorized representative in Europe is shown below Name Mitsubishi Electric Europe BV Address Gothaer Strasse 8 40880 Ratingen Germany Appendix 8 1 Requirements for compliance with the EMC Directive The EMC Directive specifies that products placed on the market must be so constructed that they do not cause excessive electromagnetic interference emissions and are not unduly affected by electromagnetic interference immunity This section summarizes the precautions on compliance with the EMC Directive of the machinery constructed with the MELSEC L series modules These precautions are based on the requirements and the standards of the regulation however it does not guarantee that the entire machinery constructed according to the descriptions will comply with above mentioned directives The method and judgement for complying with the EMC Directive must be determined by the person who constructs the entire machinery 1 Standards relevant to the EMC Directive a Regulations regarding emission Specification Test details Standard value CISPR16 2 3 Radiated Radio waves from t
40. 00H to AFFFH Errors of SSCNET III H Page 97 Section 11 6 3 JSI 9po2 40413 9 4 4 91 1 Error code list 1 to 10000 The following lists the error messages error conditions causes and actions of the error codes 1 to 10000 The BlSupplementary information in the Error and cause column can be confirmed by any of the following PLC Diagnostics in GX Works2 Common error information SD5 to SD15 e Individual error information SD16 to SD26 Error Error and cause code Action 1000 1001 1002 1003 1004 1005 1006 1009 1035 1090 1101 1102 1103 1104 1161 1310 1311 92 HEAD UNIT DOWN The head module is running away or faulty Malfunction due to noise Hardware failure Supplementary information Common information Individual information lklDiagnostic timing Any time HEAD UNIT DOWN The head module is running away or faulty Malfunction due to noise Hardware failure Supplementary information Common information Individual information Breakdown information lklDiagnostic timing Any time RAM ERROR The RAM built in the head module is faulty Supplementary information Common information Individual information llDiagnostic timing When powered on or reset RAM ERROR The data in the device memory built in the head module were overwritten Supplementary information Common information Individual infor
41. 21 Extension 4 2EH SD22 ASCII code 3 characters 4BH K 4An J SD23 Individual error Individual error S SD21 EM Empty information information SD25 On error SD26 SD22 3 Time Actual measurement value Number Meaning SD16 Time 14s units 0 to 9994s SD17 Time 1ms units 0 to 65535ms SD23 SD18 SD19 SD20 SD24 c SD22 SD23 SD24 SD25 CS SD26 4 For names of extensions refer to the table on Page 116 SD26 To the 4 isr1 QS Je sIBey Jeroeds 7 xipueddy 117 d EMEN atte Continued from the 3 SD16 4 Parameter No Number Meaning SD16 Parameter No 5 SD17 SD17 SD18 SD19 SD20 SD 1 SD22 SD18 SD23 SD24 SD25 SD26 SD19 5 For details on parameter No refer to the following Is Page 52 CHAPTER 7 5 Malfunction information SD20 Number Meaning SD16 Failure information 1 SD21 Individual error Individual error SD17 Failure information 2 information information SD18 Failure information 3 SD19 Failure information 4 SD20 Failure information 5 SD22 SD21 Failure information 6 SD22 Failure information 7 SD23 Failure information 8 SD24 Failure information 9 SD23 SD25 Failure information 10 SD26 Failure information 11 6 File diagnostic information SD24 SD16 Failure information 1 H drive No L SD17 SD18 File name SD19 ASCII 8 characters SD20 SD25 SD21 Extension 4 2E SD22 AS
42. C programs Confirm the installation condition of the intelligent function module of the communication target then execute the communication again with the target AOB8 Target module access failure intelligent function module using Motion SFC programs e If the error occurs again exchange the intelligent function module of the communication target JSI POD 40413 9 L Confirm the installation condition of the intelligent function module of the communication target then execute the communication again with the target AOB9 Target module access failure intelligent function module using Motion SFC programs e If the error occurs again exchange the intelligent function module of the communication target Correct the time information setting at the Motion controller side and write it again AOBD Time information mismatch Time information of the head module will be updated when reconnecting with the Motion controller AOE3 Own station No out of range Set the station number setting switch within 1 to 64 range Communication with the Motion controller was lost Check if there are overlapping station numbers in the network Check if 0 for reservation is set for the axis No corresponding to the station number of own station A62E Motion controller lost Check that the station number of the head module corresponds with the setting in the Head Module window of MT Developer2 Check that no error has occurred in the Motion contro
43. CII 3 characters SD23 Failure information 2 SD24 CRC value that is read SD25 Failure information 3 SD26 SD26 CRC value that is calculated 4 For names of extensions refer to the table on Page 116 Set by Set timing S On error Error code to SD50 Stores the error code to clear U y 0 o AC DC Down AC DC Down Each time the input voltage of the head module drops below 85 AC power 65 DC SD53 eon Pe ee power of the rated voltage the value is incremented by 1 and is stored The counter repeats increment and decrement of the value 0 32767 32768 0 I O module I O module SD61 verify error verify error Stores the lowest I O No of the module in which the I O module verify error occurred number module number 118 S On error APPENDICES 2 System information Set by Set No Description 1 1 timing Stores the switch status of the head module SD200 Status of Head module 0 RUN S itch ch switch switch status 1 STOP RESET Switch change e Stores one of the following statuses for the LED of the head module in the following bit pattern 0 Off 1 On 2 Flashing S SD201 LED status Head LED status b15 to b12b11 to b8b7 to b4b3 to bO Status change 6 5 Stores the operating status of the head module b15 to b12b11 to b8b7 to 3 2 Operating Operating status S SD203 etatis Operating status 0 RUN 2 STOP Status change Cause of STOP
44. ES 2000 01 01 00 00 00 LJ72M515 00003 ADES 2000 01 01 00 00 00 LJ72M515 00002 AES 2000 01 01 00 00 00 LJ72M515 00001 ADES 2000 01 01 00 00 00 LJ72M515 Clear History Refresh Mount Position Main block PLC slot Explanation Solution Create CSV File Close Displays the details and solution of the error selected in Error History List Point e If error code 9900 is detected check the error and solution of error code A H detected at the same time to troubleshoot the problem Concurrently with error code 9900 error code A H is also detected fthe same error occurred continuously only the first error record is displayed in the Error History window e Selecting a module in the Main Block area in System Monitor and clicking the Error History Detail button will also open the Error History window In this case only the error history of the module selected in Main Block is displayed For details on errors of intelligent function modules refer to the following LA User s manual for the intelligent function module used 86 CHAPTER 11 TROUBLESHOOTING 2 Precautions a The time and date of the error are not correctly displayed e Check if the Motion controller is connected to the head module The head module collects time information from the Motion controller every time the module is connected to SSCNET III H If the Motion controller is not connected to the head module
45. FFF SM 0 to 2032 SD 0 to 2047 Default Blank 99 Transfer From e W 0 to 1FFF SB F to 1FFF e SW 0 to 1FFF SM 15 to 2047 SD 0 to 2047 Default Blank Enter the end number of a device to be transferred End Transfer To This item is automatically set according to the setting of transfer source 60 CHAPTER 7 PARAMETER SETTING a Setting example To transfer the link special relay SB data of the head module as cyclic data transfer the link special relay SB value to link register W Setting for Forwarding Parameter between Devices Transfer From Transfer bo C Waweam Transfer 1 Transfers the values in SB0040 to SBO1FF to W1004 to W101F Transfer 2 Transfers the value in W0000 to SB0000 to SBOOOF Operation of the head module Transfer To Transfer From Transfer To Transfer From ums Sat td Dev Name Ponts Set ea Transfer 1 0004H E n to name A 001FH E aims Transfer To Transfer 2 SJojeuleJed 24d L Z EJ 0000H EJ to 000FH 61 6 I O Assignment Set connection status of each module Q Project window gt Parameter gt PLC Parameter gt I O Assignment SSCNET IIH Network Communication Head Parameter Setting mmunication Head Communication Head LI72M515 Intelligent 60DA4 16Points vil w LXx40C6 16Points vil Output Y1O0R2 16Points Intelligent w L604D4 6Points Assigning
46. H Network Communication Head Parameter Setting SSCNET III H Network Setting Mode online Y v Hold PLC diagnostic error history and system error history by POWER OFF RESET Store in Flash ROM Print Window Print Window Preview Acknowledge XY Assignment Default chec Cancel 17 4 Diagnostics GX Works2 and MT Developer2 facilitate diagnosing the head module and connected modules Page 76 CHAPTER 9 Page 82 Section 11 2 a System Monitor GX Works2 System Monitor Connection Channel List Monitor Status ell Monitoring Serial Port PLC Module Connection USB System Image Main Block Main block A 1 0 Adr 0000 0010 0020 0030 li i 2 1 7 s E iH ty n A s s IL Block Information List Power Number Of Total Block Name Supply Modules Occupations Block Module A Overall 1Block Model Name Point Power L60DA4 Lx40C6 LY10R2 L60AD4 LEC Legend Error Major Error Moderate Error Minor Error Assignment Error Assignment Incorrect Operation to Selected Module Main block Slot CPU Model Name LJ72M515 H W Informatio Diagnostics Error History Detail Parameter JO Network No Number Of Type Point Address Station No Module Occupied Power z 16Point Intelli 16Point 16Point Input 16Point 16Point Output 16Point 16Point Intelli 16Point END Cover Stop Monitor
47. IC CORPORATION 146 WARRANTY Please confirm the following product warranty details before using this product 1 Gratis Warranty Term and Gratis Warranty Range If any faults or defects hereinafter Failure found to be the responsibility of Mitsubishi occurs during use of the product within the gratis warranty term the product shall be repaired at no cost via the sales representative or Mitsubishi Service Company However if repairs are required onsite at domestic or overseas location expenses to send an engineer will be solely at the customer s discretion Mitsubishi shall not be held responsible for any re commissioning maintenance or testing on site that involves replacement of the failed module Gratis Warranty Term The gratis warranty term of the product shall be for one year after the date of purchase or delivery to a designated place Note that after manufacture and shipment from Mitsubishi the maximum distribution period shall be six 6 months and the longest gratis warranty term after manufacturing shall be eighteen 18 months The gratis warranty term of repair parts shall not exceed the gratis warranty term before repairs Gratis Warranty Range 1 The range shall be limited to normal use within the usage state usage methods and usage environment etc which follow the conditions and precautions etc given in the instruction manual user s manual and caution labels on the product 2 Even within the gratis
48. LED is flashing Check item Are any forced I O data being registered After execution of Write to PLC was the head module reset Action From System Monitor in GX Works2 identify the cause of the error and take action lt 5 Page 82 Section 11 2 Action Cancel the registration Reset the head module 89 sq319ui Bunpeuo rp LI 11 5 Troubleshooting by Symptom Troubleshooting methods are described by symptom Perform these troubleshooting actions when cyclic and or transient transmissions are not possible with the target station even though no error is detected in the head module If an error has occurred in an intelligent function module installed with the head module identify the cause of the error by GX Works2 I Page 82 Section 11 2 Point Before starting the troubleshooting by symptom check that the POWER LED of the power supply module is on For troubleshooting of the power supply module refer to RA MELSEC L CPU Module User s Manual Hardware Design Maintenance and Inspection e When the troubleshooting by symptom cannot solve the problem Perform the unit test on the head module to check for a hardware error L Page 43 Section 6 4 11 5 1 Cyclic transmission cannot be performed When cyclic data are not delivered to other stations or when cyclic data from the Motion controller cannot be received use the following troubleshooting methods Check item Action If the REM LED is fla
49. Q173D S CPU Q172D S CPU Motion controller Programming Manual COMMON lt IB 0300134 1XB928 gt Q173D S CPU Q172D S CPU Motion controller SV13 SV22 Programming Manual Motion SFC lt IB 0300135 1XB929 gt 2 Operating manual Manual name lt manual number model code gt GX Works2 Version 1 Operating Manual Common lt SH 080779ENG 13JU63 gt Description Specifications of the Motion CPU modules Q172DLX servo external signal interface module Q172DEX synchronous encoder interface module Q173DPX manual pulse generator interface module power supply modules servo amplifiers SSCNET III cables and serial absolute synchronous encoder cables Specifications of the Q170MSCPU Motion controller Q172DL X servo external signal interface module Q173DPX manual pulse generator interface module servo amplifiers and SSCNET III cables system maintenance and inspection and troubleshooting Multiple CPU system configuration performance specifications common parameters auxiliary and applied functions and error lists Functions programming debugging and error lists of Motion SFC programs Description System configuration parameter settings and online operations of GX Works2 which are common to Simple projects and Structured projects Memo CONTENTS SAFE ISECAUUDIONS SE se t ec EU ERU EOS a NT ee a CE ee ee 1 CONBDIRIONS OF USE FOR THE PRODUCIi cic eI Rr M UI Met 6 NERODNE eV E Rue EP d Ay one Vere AT Ee ME MAT
50. Section 8 2 1 a ejeq eoi eg pJoM Jo uoissiusueJ DIOAD Z g 71 72 a When the points of RWw Link Device and RWr Link Device are set to 32 points in the Head Module window of MT Developer2 Motion controller RWw 0000H ooorFu I Station Slave station Head module No 1 001FH RWr 00004 Station No 1 station No 1 RWw 0000H 000FH 001FH RWr 10001 0000H 000FH 001FH Analog digital converter module Buffer memory 4 P d 4 A Set RWw RWr ranges assigned to the head module in the Head Module window of MT Developer2 Page 73 Section 8 2 2 procedure 2 RWWwO is assigned from WO RWr0 is assigned from W1000 Set the refresh range of the buffer memory of the head module and the intelligent function module using the auto refresh setting of GX Works2 Page 73 Section 8 2 2 procedure 1 CHAPTER 8 CYCLIC TRANSMISSION 2 Setting method 1 Setthe auto refresh of the intelligent function module connected to the head module with GX Works2 e 0010 L60DA4 Auto_Refresh Display Filter Display All E A ransfer Fa PLIE j Set value check code wood wiooz w1003 v Warning output Flag wW1 04 Latest error code w1005 i Latest address of error history w1006 Transfer to intelligent function module Digital value Transfers the data of specified device to the buffer memory Specify the following devices as the de
51. a communication failure The optical transmitter and receiver of the head module use laser diodes class 1 in accordance with IEC 60825 1 Do not look directly at a laser beam Doing so may harm your eyes Design Precautions NCAUTION Do not install the control lines or communication cables together with the main circuit lines or power cables Keep a distance of 100mm or more between them Failure to do so may result in malfunction due to noise During control of an inductive load such as a lamp heater or solenoid valve a large current approximately ten times greater than normal may flow when the output is turned from off to on Therefore use a module that has a sufficient current rating After the head module is powered on or is reset the time taken to enter the RUN status varies depending on the system configuration and or parameter settings Design circuits so that the entire system will always operate safely regardless of the time Installation Precautions NWARNING Shut off the external power supply all phases used in the system before mounting or removing a module Failure to do so may result in electric shock or cause the module to fail or malfunction Installation Precautions NCAUTION Use the head module in an environment that meets the general specifications in this manual Failure to do so may result in electric shock fire malfunction or damage to or deterioration of the product
52. age current consumption of 24VDC power supply for internal consumption of the output module power consumption for the output points simultaneously turned on 4 Not applicable for the power supply module which does not have the 24VDC power output Power 24VDC is externally supplied APPENDICES 2 Power consumption of 5VDC logic circuit sections in all modules including A the head module The power consumption of the 5VDC output circuit in the power supply module is the power consumption of each module Woy l5y x 5 W 3 Total of 24VDC average power consumption of the output modules power consumption for the output points simultaneously turned on The average power of the 24VDC external power supply is the total power consumption of each module Woay loay X 24 x Simultaneous on rate W 4 Voltage drop in the output section of the output module power consumption for the output points simultaneously turned on Wout lout Varop X output points x Simultaneous on rate W loyt Output current current in actual use A Varop Voltage drop of each output module V 5 Average power consumption of input section in the input module power consumption for the input points simultaneously turned on Win lin X E x Input points x Simultaneous on rate W ln Input current effective value for AC A E Input voltage voltage in actual use V 6 Power consumption of the external power supply section t
53. al power supply is turned on first an accident may occur due to an incorrect output or malfunction Configure a circuit so that the external power supply is turned off first and then the programmable controller If the programmable controller is turned off first an accident may occur due to an incorrect output or malfunction For the operating status of each station after a communication failure refer to relevant manuals for each network Incorrect output or malfunction due to a communication failure may result in an accident When connecting a peripheral with the head module or connecting an external device such as a personal computer with an intelligent function module to modify data of a running programmable controller configure an interlock circuit in the program of the Motion controller to ensure that the entire system will always operate safely For other controls to a running programmable controller such as program modification of the Motion controller or operating status change read relevant manuals carefully and ensure the safety before the operation Especially when a remote programmable controller is controlled by an external device immediate action cannot be taken if a problem occurs in the programmable controller due to a communication failure To prevent this configure an interlock circuit in the program of the Motion controller and determine corrective actions to be taken between the external device and head module in case of
54. and system error history by POWER OFF RESET Store in Flash ROM 54 Description Setting range Online Offline Self test Select a mode for the head module dps d es Default Online Select whether to hold PLC diagnostic results and system error history data after the head module is powered off or is reset pee unus Selected not selected Default Selected Clearing the checkbox will delete data displayed in the PLC diagnostics window and the Error History window when the head module is powered off or is reset L Page 84 Section 11 2 1 a Page 86 Section 11 3 CHAPTER 7 PARAMETER SETTING 2 PLC Name Set the label and comment of the head module KO Project window gt Parameter gt PLC Parameter gt PLC Name SSCNET IIH Network Communication Head Parameter Setting Label Labeli Comment COMMENT1 N U Print Window Print Window Preview Acknowledge XY Assignment Default heci Cancel O o The following table shows setting items z E OD 7 Up to 10 characters Label Enter the label name or application of the head module beu Blank to 64 ch t Comment Enter the comment of the head module Up to 64 characters Default Blank 99 3 PLC System Set parameters for a system including the head module TT Project window gt Parameter gt PLC Parameter gt PLC System SSCNET IIH Network Communication Head Parameter Setting ow Speed ms ims 1000ms High S
55. ced on off clear input output to the external device The following shows the input output operation when a forced on off operation is performed Forcibly changes the input X from the input module Motion controller Output module Input module Head module Forcibly changes the output Y from the Motion controller 100 APPENDICES a Number of devices that can be registered Up to 32 devices in total can be registered b Checking the execution status Forced Input Output Registration Cancellation window of GX Works2 e The on status of the 0 bit in debug function usage SD840 c Status of devices after forced on off registration data are canceled When the on off registration information of the following input X and output Y are canceled the forced on off status is retained Output Y that is outside the range that was set in RX Link Device and RY Link Device of the Head Module window of MT Developer2 d Status of the Head Module The REM LED of head module flashes Forced on off can be registered regardless of the RUN STOP status If an error occurs in the head module output Y cannot be turned on e Target input output Input output X Y of the connected modules O I J UJ9 X3 JO JJO UO p92404 xipueddy 101 2 Operating procedure 1 Open the Forced Input Output Registration Cancellation window kT Debug gt Forced Input Output Registra
56. controller are compatible Module unit Model name Q172DSCPU Motion CPU Q173DSCPU Stand alone Motion controller Q170MSCPU To connect the head module to the Motion controller set the communication type of the Motion controller to SSCNET III H SSCNET III is not available 1 Set with SSCNET Setting in Basic Setting of MT Developer2 4 Software package GX Works2 and MT Developer2 are required for setting and diagnosing the head module GX Developer is not available Software Version GX Works2 Version 1 98C or later MT Developer2 Version 1 56J or later 5 Precautions for system configuration a Rated output current 5VDC Configure a system so that the total current consumption may not exceed 5VDC rated output current of the power supply module For specifications of the power supply module refer to the following A MELSEC L CPU Module User s Manual Hardware Design Maintenance and Inspection sulejs gS e qeoi ddy z s 33 Memo 34 CHAPTER 6 CHAPTER 6 INSTALLATION AND WIRING This chapter describes the installation and wiring of modules Wiring Environment and Installation Position 6 1 INSTALLATION AND WIRING When installing the module in a control panel fully consider its operability maintainability and environmental resistance 6 1 1 Installation environment Install the programmable controller according to the installation environment shown in the general specifica
57. cover on the front of the head module is equipped with a stopper If you open the cover until it clicks it will stay open Stopper Pull the cover so that the stopper will be set easily the cover e LED indication during a unit test The RUN LED turns on and the REM LED flashes while a unit test is performed For the procedure of a unit test refer to Page 43 Section 6 4 EN On BP EXE RUN ERR igi Flashing REM LERR 23 CHAPTER 3 SPECIFICATIONS This chapter describes the specifications of the head module 3 1 General Specifications Item Specifications Operating ambient 0 to 55 C temperature Storage ambient 25 to 75 C temperature Operating ambient humidity 5 to 95 RH non condensing Storage ambient humidity Compliant with JIS 5 to 5t084Hz 4Hz 89mm l 5mm Vibration resistance B 3502 and IEC ungar intermittent 61131 2 Under continuous 5 to 8 4Hz E ime 176mm o 75mm mm 84t10Hz aoms Shock resistance Compliant with JIS B 3502 and IEC 61131 2 147m s times each in X Y and Z directions Operating No corrosive gases atmosphere Operating altitude 0 to 2000m Installation location Inside a control panel Overvoltage 2 Il or less category Pollution degree 2 or less Equipment class Class Constant Frequency Half amplitude Sweep count acceleration 35mm Lg times al in X 24 1 Do not use or store th
58. cting operations such as forward reverse rotations or upper lower limit positioning must be configured external to the programmable controller When the programmable controller detects an abnormal condition it stops the operation and all outputs are Turned off if the overcurrent or overvoltage protection of the power supply module is activated Held or turned off according to the parameter setting if the self diagnostic function of the head module detects an error such as a watchdog timer error Also all outputs may be turned on if an error occurs in a part such as an I O control part where the head module cannot detect any error To ensure safety operation in such a case provide a safety mechanism or a fail safe circuit external to the programmable controller For a fail safe circuit example refer to Page 132 Appendix 9 Outputs may remain on or off due to a failure of a component such as a relay and transistor in an output circuit Configure an external circuit for monitoring output signals that could cause a serious accident Design Precautions NWARNING n an output circuit when a load current exceeding the rated current or an overcurrent caused by a load short circuit flows for a long time it may cause smoke and fire To prevent this configure an external safety circuit such as a fuse Configure a circuit so that the programmable controller is turned on first and then the external power supply If the extern
59. de list A000H to AFFFH e Ee 97 Monitoring test dle bs Re eR eis ke TR HEU it CRA AA C RE CE Ae cha P cA ee s 21 Erorhistory sse 5A Motion controller 20000e eee 13 33 Error time output mode 00 62 Mounting the modules on a DIN rail 38 External dimensions LL 26 142 N F p Noise filter b are CCCo aes 129 Fail safe measures against failure of head module Number of device points sies eese 26 BRNO NNMERO 132 Number of I O points 26 Eee COLO oa cuba win ued e radit ab wd petas 128 Forced on off for external I O ls 2f 144 O T Operation mode setting for a hardware error 2f DORM is uas pra oC Madea oe ae UR TR E areas Operation setting less 58 Testing the head module before wiring Output mode setting for error 2f Transient transmission Output status for each status 69 Transient transmission cannot be performed Troubleshooting llle P Troubleshooting by symptom Troubleshooting procedure Packing liSb uu eto teorie EC AE we Refs 14 Parameter setting 02 000 eee eee 52 U Par fidllleS stesso ee aes Antes ean hee a RNC ACE E 20 Performance specifications 25 WATE SSUES a 2 pos decod dese enia added de tac ooh ah cat ap ts 43 Periodic inspection 0 0 00 00 cee
60. ditions causes and actions of the error codes A000H to AFFFH At the Motion controller side set the Motion SFC request destination to station other AOBO Not supported Motion SFC request is than the head module received At the Motion controller side change the Motion SFC command to the one supported by the head module Keremete oa ep rocas Set the Motion SFC request destination to station other than the head module AOB1 pp 3 At the Motion controller side change the Motion SFC command to the one supported ived receive by the head module Start I O ber of RTO RFROM d AOBS3 Set the start I O number of the target module correctly using the Motion SFC programs e Set the start I O number of the module which has a buffer memory using the Motion SFC programs e At head module side install an intelligent function module which has a buffer memory to the start I O number specified by the Motion SFC programs There is no buffer memory in the target A0B4 module specified by the Motion SFC programs Buff ifi th AOB5 a ASY dudes SERE Ie ws Set the buffer memory address specified by the Motion SFC programs within the range Motion SFC programs is out of range Module is not installed to the start I O e Set start I O number where the module is installed using the Motion SFC programs AOB7 number specified by the Motion SFC e Install the intelligent function module to the start I O number specified by the Motion programs SF
61. duct Information List System Error History Point When data link cannot be performed even though no failure is shown in System Monitor check if any error has occurred with SSCNET III Communication Condition Monitor of MT Developer2 1 Page 76 CHAPTER 9 oJnpeooJd Dunoouse qnoij CLL 83 PLC Diagnostics a Checking for failure of the head module 1 System Image Madel Name Operation Status Switch LJ72M515 RUN 7 Error Information PLC Status Information Current Error PLC Status No Current Error Abbreviation Current Error Detail 1 Occurrence Order Display Descending z o Error Message Abbreviation Error Message Detail 00 NETWORK ERROR NETWORK ERROR NETWORK ERROR NETWORK ERROR Ac DC DOWN AC DC DOWN NETWORK ERROR NETWORK ERROR Ac DC DOWN ACIDC DOWN NETWORK ERROR NETWORK ERROR AC DC DOWN ACIDC DOWN ACIDC DOWN ACIDC DOWN ACIDC DOWN AC DC DOWN AC DC DOWN AC DC DOWN IYear Month Day Time Error History 2000 01 01 na 2000 01 01 00 00 05 Clear History 00 08 13 F Error Jump Error Help 00 00 05 Status Icon Legend 2000 01 01 2000 01 01 2000 01 01 2000 01 01 2000 01 01 2000 01 01 2000 01 01 2000 01 01 2000 01 01 2000 01 01 2000 01 01 00 07 58 00 00 18 00 03 01 00 01 14 00 05 20 00 08 06 00 27 55 00 20 46 00 01 36 ACIDC DOWN AC DC DOWN ACIDC DOWN AC DC DOWN AC DC DOWN AC DC DOWN e Ma
62. e A MELSEC Q L series module that has functions other than input and output such as an A D converter module and D A converter module A device RX RY RWr or RWw in a head module Word data that indicates the operating status and data link status of a head module Bit data that indicates the operating status and data link status of a head module A generic term for the Q173DSCPU Q172DSCPU Motion CPU module and Q170MSCPU Motion controller The product name of the MELSOFT programming software package for the Motion controllers A flash ROM in a head module where the parameters of the head module are stored The abbreviation for Reliability Availability and Serviceability This term refers to usability of automated equipment Bit data input from a head module to a Motion controller Bit data output from a Motion controller to a head module Word data input from a head module to a Motion controller Word data output from a Motion controller to a head module A process of restarting data link when a station recovers from an error One of the high speed synchronous networks between a Motion controller and a servo amplifier A function that enables a Motion controller to access a head module by using dedicated instructions 13 14 PACKING LIST The following items are included in the package of this product Before use check that all the items are included LJ72MS15 MITSUBISHI Head module LJ72GF15 T2 END cover L6EC Safety Guid
63. e module Inside the control panel Se SAA Module ASIN MA 5 EEAS ASAS LS N24 KS Se S24 gt 20 to 30cm i AD75CK Sap For details of the AD75CK refer to the following LA AD75CK type Cable Clamping Instruction Manual c Connectors for external devices When using connectors for external devices with the high speed counter module take the noise reduction measures described below Wiring example when using shielded cables The following figure shows the example of wiring using AGCON 1 for noise reduction Connector A6CON1 Shielded External I O device y External I O device module Ground the FG wire of 2 mm or more at the shortest length Securely install the wire to the control panel on the module side The length between the connector and the shielded cables should be the shortest possible 126 APPENDICES Example of processing for a shielded cable To protect the signals cover the connector pins with the heat shrinkable insulation tubes If the signals are stripped they are affected by the shields of the cables with conductive tapes static electricity and may result in malfunction Take off the insulating tube of each shield and connect Cover the conductive part with insulating tape Pick any one of the shielded cables and solder it to the FG wire Wiring duct Control panel SSASSN SN l N X f X i i f
64. e 24VDC I O modules and intelligent function modules requiring an external power supply use a 24VDC circuit whose insulation is reinforced from the hazardous voltage circuit b External devices When a device with hazardous voltage circuit is externally connected to the programmable controller use a device whose circuit section of the interface to the programmable controller is intensively insulated from the hazardous voltage circuit c Reinforced insulation The reinforced insulation covers the withstand voltages shown below Rated voltage of hazardous voltage area Surge withstand voltage 1 2 50us 150VAC or lower 2500V 300VAC or lower 4000V Installation Category ll source IEC 664 131 9o AnooJiq LA MOJ y YUM eouei duioo JO sjueuiauinbes z 9g xipueddy soAnooJiq BHeO A Mo7 pue OWI 9 xipueddy Appendix 9 General Safety Requirements 132 When a programmable controller is powered on or off proper output of the control target may not function temporarily due to delay and startup time differences between the power supply for the programmable controller and the external power supply for the control target especially in the case of DC Also an abnormal operation may occur if an external power supply or the programmable controller fails From the point of view of fail safe circuit and to prevent any of these abnormal operations from leading to a total network system failure configure external fail safe circuits a
65. e RUN mode The communication with the Motion controller continues when it is possible and the link devices are refreshed STOP Sets the head module to the STOP mode The communication with the Motion controller continues when it is possible However the link devices are not refreshed RESET Resets the head module This operation can be selected only when a parameter for which Remote Reset is set to Allow in PLC System of PLC Parameter has been written However remote reset is not allowed with parameter Or remote reset is allowed with parameter but the head module is in the RUN status 4 Click the button to perform the remote operation The remote operation can be performed only from GX Works2 directly connected to the head module with a USB cable The remote operation cannot be performed via the network connection 104 APPENDICES The Remote Operation window can be displayed from the PLC diagnostics window of GX Works2 as well lt Page 82 Section 11 2 1 Put the cursor on the LED display 2 Click Remote Operation displayed on the right PLC Diagnostics Monitor Status Monitoring M Cotnection Channel List System Image Seral Communication SSCNET III H Head Module Connection USB Operation Status Switch RUM RUM Model Name The function menu is extended from the PLC image ONEEEGRDALAALERY t 00 LJ72MS15 ngtion dod Contit RUN ERR REM TERR C PLC Status I
66. e control panel do not provide sufficient shielding effects Note that the ferrite cores must be attached at the position closest to the cable hole inside the control panel If attached at an improper position the ferrite core will not produce any effect Attach a ferrite core to each power line as illustrated below Example APPENDICES b Noise filter power supply line filter A noise filter is a component which has an effect on conducted noise Attaching the filter can suppress more noise The noise filter has the effect of reducing conducted noise of 10 MHz or less The precautions for attaching a noise filter are described below Do not bundle the cables on the input side and output side of the noise filter If bundled the output side noise will be induced into the input side cables from which the noise was filtered Input side Input side power supply side power supply side Induction Filter Output side device side Output side device side Noise will be induced when the input Separately install the input and and output wires are bundled output wires Ground the noise filter grounding terminal to the control panel with the shortest cable possible approx 10cm c Isolation transformer An isolation transformer has an effect on reducing conducted noise especially lightning surge Lightning surge may cause a malfunction of the programmable controller As measures against lightning su
67. e programmable controller under pressure higher than the atmospheric pressure of altitude Om Doing so may cause malfunction When using the programmable controller under pressure please consult your local Mitsubishi representative 2 This indicates the section of the power supply to which the equipment is assumed to be connected between the public electrical power distribution network and the machinery within premises Category ll applies to equipment for which electrical power is supplied from fixed facilities The surge voltage withstand level for up to the rated voltage of 300V is 2500V 3 This index indicates the degree to which conductive material is generated in terms of the environment in which the equipment is used Pollution level 2 is when only non conductive pollution occurs A temporary conductivity caused by condensing must be expected occasionally Point To make the programmable controller comply with the EMC and Low Voltage Directives refer to Page 123 Appendix 8 CHAPTER 3 SPECIFICATIONS 3 2 Performance Specifications Item Specifications Maximum link points per network RWr RX 256 bytes in total RWw RY 256 bytes in total Maximum link RWr RX 64 bytes in total points per station RWw RY 64 bytes in total Communication speed 150Mbps Communication cycle i 4 stations Maximum 688yus connectable Communication cycle 2 stations stations per 444us 4 network Communication cycle 1 station 222u
68. e stopper Hitch the hook to 4 bottom of the DIN rail 6 Hitch the upper hook of the DIN rail stopper to the Hitch the hook to top of the DIN rail top of the DIN rail f Slide the DIN rail stopper up to the left side of the DIN rail modules stopper 8 Hold the DIN rail stopper in the direction opposite to DIN rail stopper the arrow on the stopper and tighten the screw with a screw driver uone Eejsu z 9 9 Attach a DIN rail stopper on the right of the modules DIN rail with the same procedure stopper Install the stopper upside down for the right side ieJ NIG e uo s jnpow y Bununon z Z 9 39 Point Do not slide modules from the edge of the DIN rail when mounting them Doing so may damage the metal part located on the back of the module 2 Removal procedure Remove the modules from the DIN rail by reversing the above procedure 3 Applicable DIN rail model IEC 60715 e TH35 7 5Fe e TH35 7 5Al e TH35 15Fe 4 DIN rail stopper Use a stopper that is attachable to the DIN rail 5 Interval between DIN rail mounting screws To ensure the strength of a DIN rail tighten DIN rail mounting screws obtained by user within 30mm away from the both edges of the DIN rail and at 200mm interval between the screws DIN rail DIN rail mounting screw obtained by user 30mm or less P or less P 200mm or l
69. e the SSCNET III cable against being held down by the door and consequently having a bend radius smaller than the required minimum Model names of the SSCNET III Minimum bend radius mm cable MR J3BUSLIM 25 MR J3BUSLIM A Reinforcement coated cable 50 Cord 25 MR J3BUSLIM B Reinforcement coated cable 50 Cord 30 b Tension If tension is exerted on the SSCNET Ill cable transmission loss increases because external forces concentrate on a fixed part of the SSCNET III cable or where the SSCNET IIl connectors are connected At worst the SSCNET III cable breaks or the SSCNET III connectors are damaged When laying the cable handle without straining tension c Lateral pressure If lateral pressure is exerted on the SSCNET III cable the cable distorts the internal optical fibers get stressed suonneoeJg E S e npojy peeH eui 0 BuuiM 79 and transmission loss increases At worst the SSCNET III cable may break Being tied in a bundle also causes such state Do not tighten up the SSCNET III cable with bands such as a nylon band TY RAP Do not trample the cable let the cable be caught by the door of a control panel or other possible situations d Twisting If the SSCNET III cable is twisted the same stress as that localized lateral pressure or bending exerts is exerted Such condition increases transmission loss and at worst the SSCNET III cable breaks e Disposal Hydrogen fluoride or hydrogen chloride gas corrosive and
70. ead module Use shielded cables for the cables which are connected to the I O modules and may be extended out of the control panel If a shielded cable is not used or not grounded correctly the noise immunity will not meet the specified value a Grounding the shield of the shielded cable Ground the shield of the shielded cable as close to the module as possible so that the grounded cable will not be affected by electromagnetic induction from ungrounded cables e Ground the exposed shield section to large area on the control panel A clamp fitting can be used as shown in below In this case apply a cover on the painted inner wall surface of the control panel which comes in contact with the fitting so that the surface is not painted Clamp fitting Paint mask Shielded cable Point e Grounding with a vinyl coated wire soldered onto the shielded section of the shielded cable as shown below is not recommended Doing so will raise the high frequency impedance resulting in loss of the shielding effect Shielded cable g Vinyl coated wire Y Solderless terminal 125 soAnooJiq e8ejo0A Mo7 pue OWI 9 xipueddy 9AnooSJlq ONW 24 YUM eouerjduioo JO sjueujauinbes 9g xipueddy b Grounding the cable clamp Use shielded cables for external wiring and ground the shields of the external wiring cables to the control panel with the AD75CK type cable clamping Mitsubishi Ground the shield section 20 to 30cm away from th
71. ease your hand from the switch while it is in the RESET TEST position 2 Check that the ERR LED flashes several times and turns off RESET LJ72MS15 Om i ins aa Pd A ashes severa REM LERR times then turns off 3 Set the switch to the STOP position 5 Switch The switch automatically returns to the STOP position when your hand is released e Test procedure For details of the test mode refer to the explanation on the test mode 15 Page 43 Section 6 4 Stops the data transfer between the link devices of the head module cyclic data from the Motion controller and head module devices Stops the transfer while performing cyclic transmission with the Motion controller and stops the output Stopping the data transfer stops sending the input output information of modules connected to the head module to the Motion controller The STOP switch is used when performing a debug operation between modules connected to the head module and external devices STOP Ex Debugging between a module and an external device using the STOP switch 1 Set the switch to STOP 2 Data transfer is stopped between the link devices of the head module and head module devices and the devices are separated from the Motion controller control 3 Conduct an input output test between the module connected to the head module and the external device Since the data transfer is stopped the input output status data are not sent to the Motion cont
72. ection of intelligent Function module error histories is valid Selecting this enables intelligent Function modules errors to be browsed in the Error History window of the system monitor N U Print Window Print Window Preview Acknowledge xY Assignment Default hec Cancel O _Acknowledge XY Assignment Dat ox o Cm v o The following table shows setting item S u D Items other than Module Error History Collection Intelligent Function Module cannot be set to the head D o module Module Error Histo Collection of intelligent Bj ii Select whether to collect errors occurred in an intelligent Selected not selected Collection Intelligent function module error i POPO function module with the head module Default Selected Function Module histories is valid of 08 5 Operation Setting Set parameters to transfer data stored in the following head module devices as cyclic data Link special relay SB Link special register SW Special relay SM Special register SD Link register W In Operation Setting the following 4e part is configured Motion Head module controller RWw W SB SW SM SD Operation setting CHAPTER 7 PARAMETER SETTING kT Project window gt Parameter gt PLC Parameter gt Operation Setting SSCNET IIH Network Communication Head Parameter Setting Communication Head Setting PLC Name PLC System P c RAS Operation Setting I O Assignment
73. eee 81 PEG Names 4 sais de Ath eae eo bas eee we 55 W PLC operation mode at H W error 62 PLC parameters llle 93 WV SIO us santana tires tuU ts ceat RC ere ec 26 PLO RAS 0 oe n nn of When the ERR LED is flashing 88 PLC system esee en e n nn 96 When the ERR LED turned on 88 Procedures before operation 29 When the LERR LEDturnedon 89 Processing time s dirae eu sre nr de Gt eases 136 When the REM LED is flashing be peak ts eA ea eek oy Aa 89 When the REM LED turned off 89 R When the RUN LED is flashing 88 When the RUN LED turned off 88 Reinforced insulation lll 131 Wiring to the head module 45 Relevant manuals llle 8 Wiring to the power supply modules 43 REN EED EMT 20 Remote input RX nnana naaa aana aaa 13 Remote operation nnana aaa 104 Remote output RY 2 0 00 eee eee 13 Remote register RWr a anaana 002 ee eee 13 Remote register RWw eee 13 henmote RESET orsta nee tank ee UR aie 2f Remotereset llle 56 Remote RUN STOP llle 2f RE SE FBS Iese ierat as oe atis e te E r aes 21 FRE UUM TREE Adee cede we been Ake ea aera 13 ROUN gara atio etd Mn ep cuts o pt a easel ta ane ace 21 ROUN EED s 4 acte n eO eRe Gay Eae i ates 20 S Safety precautions 344342824
74. elines IB 0800494 Memo 15 CHAPTER 1 HEAD MODULE The head module can connect MELSEC L series I O modules and intelligent function modules on SSCNET III H The head module makes it possible to integrate systems into a single system as remote I O modules and intelligent function modules for a different system network can be configured This leads to wire saving and space saving of the system 1 Cyclic transmission The I O signals of a module connected to the head module can operate as those of the Motion controller Page 64 CHAPTER 8 For example when the output Y of the Motion controller is turned on the output Y of a module connected to the head module turns on Head module Intelligent function module 1 l I I I I I I I I I I I I 16 CHAPTER 1 HEAD MODULE 2 Transient transmission The Motion controller can directly access the buffer memory of an intelligent function module connected to the head module by transient transmission The Motion controller sends requests to the head module with dedicated instructions QA Programming Manual Motion SFC for the Motion controller used Motion controller Head module Intelligent function module Command RST MO RFROM W0 K2 H02 H10 K1 MO 1234H 3 Setting parameters Parameters for the head module can be set using software GX Works2 Creating parameter setting programs is not required L Page 52 CHAPTER 7 SSCNET III
75. ent transmission cannot be performed nananana aaa ccc eens 90 O Eror code Litia ores pe e a E a ae dede Sem p bs d 91 APPENDICES 100 Appendix 1 Forced On Off for External I O llle ren 100 Appendix 2 Remote Operation nsec naaa aa aa aaae 104 Appendix 3 END Cover hLilnLhiRLheis445ibbelse5hbveer edd ebbe aa aaa a 106 Appendix 4 Link Special Relay SB List 0 0 0 ccc ee eee 108 Appendix 5 Link Special Register SW List anaana eee 110 Appendix 6 Special Relay SM List 0 0 002 teens 112 Appendix 7 Special Register SD List 0 0 cece eee nee 114 Appendix 8 EMC and Low Voltage Directives 0 ee eens 123 Appendix 8 1 Requirements for compliance with the EMC Directive 004 123 Appendix 8 2 Requirements for compliance with the Low Voltage Directive 130 Appendix 9 General Safety Requirements llle 132 Appendix 10 Calculating Heating Value of Programmable Controller 005 134 Appendix 10 1 Calculating the average power consumption llle 134 Appendix 11 Processing Time uso zx RR AEESIG e eG RIEN E REDE dae E EIE 136 Appendix 12 Checking Serial Number and Function Version llllllleesnn 138 Appendix 13External Dimensions aae 142 INDEX 144 REVS ON Senes qs a aa acne dott US PIRA E ORE EE bod arde ebd ae dU AE ar duod eee ea 146 WARRANT rr
76. er equipment controller equipment controller equipment C C C Q Q Q Grounding Grounding 1 Independent grounding Best 2 Common grounding Good 3 Joint grounding Not allowed e Use thick cables up to 2mni Bring the grounding point close to the programmable controller as much as possible so that the ground cable can be shortened BuipunoJo z G 9 e npojy peeH eui 0 BuIA 79 47 6 5 3 Precautions 48 This section describes wiring precautions 1 Precautions for handling the SSCNET Ill cable Do not step on the SSCNET III cable e When laying the SSCNET III cable keep the minimum or a larger cable bend radius If the bend radius is smaller than the minimum cable bend radius it may cause malfunctions due to characteristic degradation or a wire break e When installing or removing the SSCNET III cable hold the knob of the cable connector 2 Connecting the SSCNET Ill cable e When connecting the SSCNET III cable to the head module connect the SSCNET III cable to CNA and CNB of the head module holding the knob of the SSCNET III cable connector Securely insert the cable until it clicks e If the end faces of the SSCNET Ill cable are covered with dirt optical transmission is interrupted and a malfunction may occurs Wipe the dirt with a nonwoven fabric Do not use a solvent such as alcohol 3 Disconnecting the SSCNET III cable e When disconnecting the SSCNET III cable h
77. error has ever occurred on CNB of own station since the power was on OFF No frame receiving error ON Frame receiving error occurred APPENDICES Memo Appendix 4 Link Special Relay SB List 109 Appendix 5 Link Special Register SW List In the link special register SW data link information is stored as numerical values By monitoring it faulty areas and their causes can be checked 1 Areas to which data are stored by the system and a user e Areas to which data are stored by the system SWO0000 to SW1FFF Area to which data are stored by a user None 2 Link special register SW list The following lists link special registers SW Point Do not write any data to an area whose number is not on the link special register SW list Doing so may cause malfunction of the programmable controller system t the stati f ion SWO0042 Station No Stores the station number of own station Range 1 to 64 0000H Out of range station No Stores the mode of own station 0 Online SW0043 Mode stat PERDRE 2 Offline 9 Unit test Stores the communication status of own station SWO0047 communication status own 0 Data link in progress station 2 Data link stopped 5 Offline Stores the cause of interruption in the communication of own station f icati ct i SW0048 Cause of communication OOH At normal communication or power on interruption 33H Disconnection or reconnection in progress 40H Offline mode Stores
78. ess 40 CHAPTER 6 INSTALLATION AND WIRING 6 2 3 Changing modules on a DIN rail This section describes a procedure for changing modules on a DIN rail by sliding them rightward Remove the mounted terminal block and disconnect the connectors beforehand 1 Remove the DIN rail stopper on the right edge 2 Pull down DIN rail hooks on the back of the modules Pull down the DIN rail hooks on the module to be changed and the module on its right until you hear them click If the hooks are beyond the reach use a tool such as a Screw driver 3 Release the module joint levers on the modules Slide the module joint levers on the module to be changed and on the module on the right of the changed module toward the front side of the module until they click Lasanen 4 Disconnect the modules by sliding them individually uone Eejsu Z9 SF BMC IN 5 Change the modules ieJ NIG e uo sejnpouu BuiBueu ez 9 41 42 6 Slide the modules and plug the connectors Laaa 7 Lock the module joint levers Slide the levers toward the back side of the module until they click 8 Lock the DIN rail hooks and attach the DIN rail stopper Page 38 Section 6 2 2 Point Do not slide modules from the edge of the DIN rail when mounting them Doing so may damage the metal part located on the back of the module CHAPTER 6 INSTALLATION AND WIRING 6 3 W
79. f the system bus was detected END cover may be faulty Please consult your local Mitsubishi representative 1610 JSI 9po2 40413 9 L Failure of a connected module was detected llSupplementary information Common information Individual information lklDiagnostic timing Any time 1710 93 Error code 1720 1730 2030 2031 2040 2100 2107 94 Error and cause END COVER ERR Failure of the END cover was detected llSupplementary information Common information Individual information lklDiagnostic timing When powered on or reset SYSTEM RST ERR Failure of the system bus was detected Supplementary information Common information Individual information lklDiagnostic timing When powered on or reset NO END COVER There is no END cover llSupplementary information Common information Individual information lklDiagnostic timing When powered on or reset NO END COVER There is no END cover llSupplementary information Common information Individual information lklDiagnostic timing Any time UNIT BAD CONNECT The information is different from the I O module information at the time of power on Any of the I O modules including intelligent function modules is being disconnected during its operation or was disconnected llSupplementary information e Common information Module No Slot No Indiv
80. harmful may be generated when the optical cable cord used for the SSCNET III cable is incinerated When disposing the SSCNET III cable make a request to a company treating industrial waste which has an incineration facility for treating hydrogen fluoride and hydrogen chloride gas 49 50 f Wiring the SSCNET III cable Place the SSCNET III cable in a duct or fix the cable with a band in proximity to the head module to avoid applying the cable s weight to the SSCNET III connector of the Motion controller Secure the following space for wiring Control panel If placing in a duct Page 35 Section 6 1 2 If tying with a band Give enough slack to the optical cord so that the minimum bend radius is obtained and do not twist the cord When tying the cable in a bundle fix and hold it in position with cushioning such as a sponge or rubber which does not contain transitional plasticizers When adhesive tape is used to tie it is recommended that Flame retardant Acetate cloth adhesive tape 570F Teraoka Seisakusho co Ltd be used 7 Cord Enough slack Cable 5 Precautions for wiring Use an SSCNET Ill dedicated cable The SSCNET III cable has a limit on the cable bend radius Check the limit of the cable used Place the SSCNET Ill cable in a duct or fix the cable with a band If not the dangling cable may swing or inadvertently be pulled resulting in damage to a module or cables or malfunction due to poor contact
81. he external power supply terminal to 30m or less e Analog digital converter module Digital analog converter module High speed counter module 4 External power supply Use a CE marked external power supply with a reinforced insulation or a double insulation and ground the FG terminals External power supply used for the tests conducted by Mitsubishi TDK Lambda DLP 120 24 1 IDEC PS5R SF24 5 Power supply module Always ground the LG and FG terminals after shunting them Use a CE marked external power supply with a reinforced insulation or a double insulation to supply 24VDC to the L63SP 6 I O modules e Install the DC power in the same control panel with the modules e When a cable for the DC power is installed extending outside the control panel use a shielded cable e A cable for the DC power must be 30m or less in length e When the number of relay operations is more than 5 times per minute take measures such as using a surge suppressor 7 High speed counter module e Install the DC power in the same control panel with the modules e When a cable for the DC power is installed extending outside the control panel use a shielded cable Keep the length of cables connected to external devices to 30m or less 8 Others a Ferrite core A ferrite core has the effect of reducing radiated noise in the 30MHz to 100MHz band It is recommended to attach ferrite cores if shield cables coming out from pulled out of th
82. he following to monitor or change the current value GX Works2 operating Device buffer memory batch monitor manual e Watch window Present value change Monitoring test Forced on off for external I O The external input output of the head module can be forcibly turned on or off Page 100 Appendix 1 js uonounJ e 2f Memo 28 CHAPTER 4 PROCEDURES BEFORE OPERATION CHAPTER 4 PROCEDURES BEFORE OPERATION This chapter describes the procedures before operating the head module For start up examples refer to the user s manual for the Motion controller used Checkbox System consideration C Page 31 CHAPTER 5 Page 64 CHAPTER 8 Consider the system configuration and link device assignment Installation Page 35 Section 6 1 Page 36 Section 6 2 Install the power supply module head module I O module s Page 43 Section 6 3 intelligent function module s and an END cover K Page 43 Section 6 4 rj oa Perform unit tests on the head module and intelligent function module s Connection lt Page 45 Section 6 5 Connect an SSCNET III cable to the head module E Configuration c Page 52 CHAPTER 7 Page 64 CHAPTER 8 Set parameters for each module Starting data link lt Page 20 CHAPTER 2 Page 64 CHAPTER 8 Start data link 29 30 Network diagnostics lt Page 76 CHAPTER 9 Check that communications can be performed normally with the SSCNET III H com
83. he product are e 30M 230MHz QP 40dBuV m 10m in measurement range emission measured e 230M 1000MHz QP 47dBuV m 10m in measurement range EN61131 2 2007 CISPR16 2 1 CISPR16 1 2 Conducted Noise from the product to the e 150k 500kHz QP 79dB Mean 66dB D power line is measured e 500k 30MHz QP 73dB Mean 60dB emission 1 QP Quasi peak value Mean Average value 2 Programmable controllers are open type devices devices designed to be housed inside other equipment and must be installed inside a conductive control panel The tests were conducted with the programmable controller installed in a control panel applying the maximum applicable input voltage to the power supply module soAnooJiq e8ejo0A Mo7 pue OWI 9 xipueddy BAIDBIIG ONW 24 YUM eouer duioo JO sjueujauinbes 9g xipueddy 123 Specification b Regulations regarding immunity EN61131 2 2007 124 1 22 EN61000 4 2 Electrostatic discharge OR I testin whieh 8kV Air discharge 7 electrostatic is applied to the i immunity E 4kV Contact discharge cabinet of the equipment 80 AM modulation 1kHz e 80M 1000MHz 10V m e 1 4G 2 0GHz 3V m e 2 0G 2 7 GHz 1V m EN61000 4 3 Radiated radio Immunity test in which electric frequency electromagnetic field fields are irradiated to the immunity product Immunity test in which burst e AC DC main power I O power AC I O unshielded noise is applied to the power 2kV line and signal line
84. hen powered on or reset or when writing to PLC SP PARA ERROR Auto refresh parameters for the intelligent function module are out of range The intelligent function module set in GX Works2 is different from the actually installed module Supplementary information Common information File name Drive name Individual information Parameter No llDiagnostic timing When powered on or reset or when writing to PLC CHAPTER 11 TROUBLESHOOTING Action Reduce the number of connected modules to 10 or less e Remove the module installed in the position corresponding to the I O points of 4096 or greater Replace the end module with a module so that the number of occupied points does not exceed 4096 Reset the head module If this error occurs again the hardware of the head module I O module intelligent function module or END cover may be faulty Please consult your local Mitsubishi representative Install an appropriate module Reset the head module If this error occurs again the hardware of the head module I O module intelligent function module or END cover may be faulty Please consult your local Mitsubishi representative Disconnect the inappropriate module Reset the head module If this error occurs again the hardware of the head module I O module intelligent function module or END cover may be faulty Please consult your local Mitsubishi representative Read detailed error informat
85. idual information lklDiagnostic timing Any time SP UNIT LAY ERR In I O Assignment of PLC Parameter Intelligent is set for the position of an I O module Or vice versa e In I O Assignment of PLC Parameter the intelligent function module switch setting is set for the module that does not support it In I O Assignment of PLC Parameter the number of points smaller than that of the actual intelligent function module is assigned llSupplementary information e Common information Module No Slot No Individual information llDiagnostic timing When powered on or reset SP UNIT LAY ERR A start X Y set in I O Assignment of PLC Parameter is overlapped with that of another module Supplementary information e Common information Module No Slot No Individual information llDiagnostic timing When powered on or reset Action Replace the END cover Reset the head module If this error occurs again the hardware of the head module intelligent function module or END cover may be faulty Please consult your local Mitsubishi representative Install an END cover Check if the modules are correctly connected referring to the configuration of the modules in the System Monitor dialog box Reset the head module If this error occurs again the hardware of the head module I O module intelligent function module or END cover may be faulty Please consult your local
86. ilm is attached to the top of the module to prevent foreign matter such as wire chips from entering the module during wiring Do not remove the film during wiring Remove it for heat dissipation before system operation Mitsubishi programmable controllers must be installed in control panels Connect the main power supply to the power supply module in the control panel through a relay terminal block Wiring and replacement of a power supply module must be performed by qualified maintenance personnel with knowledge of protection against electric shock For wiring methods refer to the MELSEC L CPU Module User s Manual Hardware Design Maintenance and Inspection Startup and Maintenance Precautions NWARNING Do not touch any terminal while power is on Doing so will cause electric shock or malfunction Shut off the external power supply all phases used in the system before cleaning the module or retightening the terminal block screws Failure to do so may result in electric shock Startup and Maintenance Precautions NCAUTION Before performing online operations especially program modification of the Motion controller forced output and operation status change for the running head module from the peripheral device connected read relevant manuals carefully and ensure the safety Improper operation may damage machines or cause accidents Do not disassemble or modify the module Doing so may cause failure malfunction inj
87. individual information category code 0 None 1 Empty 2 File name drive name 3 Time Actual measurement value 4 None 5 Parameter No 6 None e 7 None e 8 None 9 Malfunction information 12 File diagnostic information 13 None APPENDICES Set by Set timing S On error S On error 115 isr1 QS Je sIBey jeroeds 7 xipueddy E Set by SD5 SD6 SD7 SD8 SD9 SD10 SD11 SD12 SD13 SD14 SD15 SDn Stores common information corresponding to the error code SDO There are three types of information that are stored The type of error common information can be identified by SD4 common information category code The values of common information category code stored in SD4 correspond to items 1 to 3 below 1 Module No Number Meaning SD5 Slot No 1 2 SD6 I O No 3 SD7 SD8 SD9 SD10 SD11 SD12 SD13 SD14 SD15 The slot number is defined as follows Slot No This value identifies the connected module The module connected to the right of the head module is considered Slot No 0 and the rest of the modules are numbered incrementally in series If the slot number does not exist in the module No FFH is stored When FFFFH is stored in SD6 I O No it means that the I O No could not be identified in I O Assignment of PLC Parameter In this case the error Common error Common erro
88. ion Error frame reception detection status on CNA latch Error frame reception detection status on CNB latch Description Clears the number of communication errors OFF No clear ON Clear While it is on new errors are not counted but cleared Stores the mode switch information of own station OFF Online ON Other than online Stores the data link status of own station After the refresh is completed the status is indicated OFF Data link in progress ON Data link stopped Stores the self diagnostics results of own station The result is used on the network when a request from other stations is accepted OFF Normal ON Minor error occurred Stores the self diagnostics results of own station The result is used on the network when a request from other stations is accepted OFF Normal ON Moderate or major error occurred Stores the RUN status of own station OFF RUN ON STOP ERROR Stores the current occurrence status of a frame receiving error on CNA of own station OFF No frame receiving error ON Frame receiving error occurred Stores the current occurrence status of a frame receiving error on CNB of own station OFF No frame receiving error ON Frame receiving error occurred Indicates whether or not a frame receiving error has ever occurred on CNA of own station since the power was on OFF No frame receiving error ON Frame receiving error occurred Indicates whether or not a frame receiving
89. ion module Supplementary information Common information Module No Slot No Individual information lklDiagnostic timing When powered on or reset SYSTEM LAY ERR An inappropriate module was installed Supplementary information Common information Individual information lklDiagnostic timing When powered on or reset PARAMETER ERROR In PLC Parameter the number of points for empty slots is not set within the range allowed for the head module Supplementary information e Common information File name Drive name Individual information Parameter No lklDiagnostic timing When powered on or reset or when writing to PLC PARAMETER ERROR The parameters are corrupted Supplementary information Common information File name Drive name Individual information Parameter No lklDiagnostic timing When powered on or reset or when writing to PLC PARAMETER ERROR The parameter file is incorrect Or the contents of the file are not parameters llSupplementary information e Common information File name Drive name Individual information Parameter No lklDiagnostic timing When powered on or reset or when writing to PLC SP PARA ERROR The start I O number for the intelligent function module set in GX Works2 is different from the actual one Supplementary information Common information File name Drive name Individual information Parameter No lklDiagnostic timing W
90. ion using GX Works2 and check and correct the parameter corresponding to the value parameter No Write the corrected parameters to the head module again and reset or reapply power to the head module If this error occurs again the hardware of the head module may be faulty Please consult your local Mitsubishi representative Read detailed error information using GX Works2 and check and correct the parameter corresponding to the value parameter No Write the corrected parameters to the head module again and reset or reapply power to the head module If this error occurs again the hardware of the head module may be faulty Please consult your local Mitsubishi representative Check if the type of the parameter file is shown as QPA and if the file contains parameters Correct the parameter setting Correct the parameter setting 95 SP 9p02 101194 9 L Error code 3302 5000 5001 9900 96 Error and cause SP PARA ERROR Intelligent function module parameters are not normal Supplementary information e Common information File name Drive name Individual information Parameter No lklDiagnostic timing When powered on or reset or when writing to PLC WDT ERROR O refresh processing time exceeded 200ms e Momentary power failure occurred frequently Supplementary information Common information Time 200ms Individual information Time value actually meas
91. iring to the Power Supply Modules For information on wiring to the power supply modules refer to the following LA MELSEC L CPU Module User s Manual Hardware Design Maintenance and Inspection 6 4 Testing the Head Module Before Wiring 1 Unit test Run a unit test to check if there is any abnormality in the head module hardware 1 Connect the modules as shown left Connect the head module to GX Works2 2 Setthe PLC parameter in GX Works2 as shown left SSCNET III H Network Communication Head Parameter Setting Communication Head Setting pic Name PLC System PLC RAS Operation Setting uo Assignment W Project window gt Parameter gt PLC Parameter c Communication Head Setting SSCNET III H Network Setting IV Hold PLC diagnosti r history and system error history by POWER OFF RESET Store in Flash ROM Select Self Test Print Window Print Window Preview Acknowledge xY Assignment Default 3 Write the PLC parameter set in GX Works2 to the Online Data Operation Connection Channel List Serial Communication SSCNET III H Head Module Connection USB System Image h e ad m Oo d u l e a C Read Write C verify Delete X Online gt Write to PLC B PLC Module gl intelligent Function Module Execution Target Data No Yes Title z4 Edit Data Parameter Proaram Select All Cancel All Selections i Module Name Data Name Title ns se np
92. istory data of intelligent function modules are not collected Clear the check box if a higher operation speed is desired for the head module 8 JO SIH 10413 W JS S 11 4 Checking the LEDs The following describes how to troubleshoot the system by the LEDs 1 When the RUN LED turned off Check item Action Is the head module installed correctly Connect the head module to the power supply module again If the above action does not solve the problem perform the unit test on the head module to check for a hardware error Page 43 Section 6 4 2 When the RUN LED is flashing Check item Action Is the switch of the head module set to RUN Set the switch of the head module to RUN to start data link Is it in the remote STOP status Cancel the remote STOP and start data link From System Monitor in GX Works2 identify the cause of the error and take Has an error occurred in the head module TEM T action 14 Page 82 Section 11 2 Set the Motion controller to the RUN status If the Motion controller has stopped Is the Motion controller in the RUN status due to an error troubleshoot it referring to the manual for the Motion controller LA User s manual for the Motion controller used e Set the Motion controller to the RUN status and reconnect the head module to Was the head module disconnected during STOP of the Motion the network controller Reset the head module because it retains the STOP status
93. jor Error A Minor Error Stop Monitor Create CSV File Error History r Monitor Status Refine Search r Connection Channel List Stop Monitor Serial Port PLC Module Connection USB System Image Match all of the criteria below None Clear Refine Criteria Enter Refine Criteria Error History List Displayed Errors Errors No F 00019 00018 00017 00016 00015 00014 00013 00012 00011 00010 00009 00008 ADES 2000 01 01 00 00 00 uivemsis Error Code Error Details Model Name Start I O 69 69 Error Code Notation C DEC HEX LJ72M515 Date and Time 2000 01 01 00 00 00 2000 01 01 00 00 00 2000 01 01 00 00 00 2000 01 01 00 00 00 2000 01 01 00 00 00 2000 01 01 00 00 00 2000 01 01 00 00 00 2000 01 01 00 00 00 2000 01 01 00 00 00 2000 01 01 00 00 00 2000 01 01 00 00 00 2000 01 01 00 00 00 ModelName StatljO 26AC LJ72M515 E 05DC 26AC 05DC 26AC 05DC 05DC O7EE 26AC 26AC A62E A62E Mount Position Main block PLC slot LJ72M515 LJ72MS15 LJ72M515 LI72MS15 LJ72M515 LJ72M515 LJ72MS515 LI72MS15 LJ7 2M515 LJ72M515 E LJ72M515 emm Error and Solution Intelligent Module Information Explanation Own station No out of range Solution 4 Set the rotary switch for station number setting AQE3 within 1 64 range ADES A0ES ADE3 ADES ADES 2000 01 01 00 00 00 2000 01 01 00 00 00 2000 01 01 00 00 00 2000 01 01 00 00 00
94. ks2 Error History Monitor Status Connection Channel List Stop Monitor Serial Port PLC Module Connection USB System Image X Diagnostics gt System Monitor gt System Error History button The error history is displayed Check the error and Refine Search Match all of the criteria below None Displays the error history of the module Clear Refine Criteria Enter Refine Criteria Error History solution and troubleshoot the problem rror History List Error Details Displayed Errors Errors 69 69 Error Code Notation DEC HEX Model Name LJ72M515 No Error Code Date and Time Model Name Start IJO Start I O 00019 26AC 2000 01 01 00 00 00 LJ72M515 7 00018 OS5DC 2000 01 01 00 00 00 LJ72M515 00017 26AC 2000 01 01 00 00 00 LJ72M515 sem Error and Solution Intelligent Module Information 00016 5DC 2000 01 01 00 00 00 LJ72M515 00015 26AC 2000 01 01 00 00 00 LJ72M515 00014 5DC 2000 01 01 00 00 00 LJ72M515 00013 OsDC 2000 01 01 00 00 00 LJ72M515 Own station No out of range 00012 07EE 2000 01 01 00 00 00 LJ72M515 00011 26AC 2000 01 01 00 00 00 LJ72M515 00010 26AC 2000 01 01 00 00 00 LJ72M515 00009 A62E 2000 01 01 00 00 00 LJ72M515 00008 A62E 2000 01 01 00 00 00 LJ72M515 d 2000 01 01 00 00 00 Li7amsis Set the rotary switch for station number setting 00006 AES 2000 01 01 00 00 00 LJ72M515 within 1 64 range 00005 ADES 2000 01 01 00 00 00 LJ72M515 00004 AD
95. ller by connecting or disconnecting cables during communication Check the wiring for cable disconnection 97 Error code AA15 AAF2 AAF3 ABOO 98 A malfunction may have occurred due to noise Check the wire and cable distances and grounding condition of each device and take measures against noise Execute a unit test for the head module If a failure is detected again the hardware of the head module may be faulty Please consult your local Mitsubishi representative Head module failure e If the number of times that data were written to the flash ROM exceeded 100 000 clear the check box in Communication Head Setting of PLC Parameter so that data of the error history and system error history will not be held at the time of power off or reset Check the wire and cable distances and grounding condition of each device and take measures against noise Execute a unit test for the head module If a failure is detected again the hardware of the head module may be faulty Please consult your local Mitsubishi representative Flash ROM failure A RAM error may have occurred due to noise Check the wire and cable distances and grounding condition of each device and take measures against noise Execute a unit test for the head module If a failure is detected again the hardware of the head module may be faulty Please consult your local Mitsubishi representative Flash ROM failure A malfunction may
96. mation llDiagnostic timing Any time O INT ERROR An interrupt occurred even though there is no module that can issue an interrupt llSupplementary information Common information Individual information lklDiagnostic timing When an interrupt occurred O INT ERROR An interrupt request from a module installed with the head module was detected llSupplementary information Common information Individual information lklDiagnostic timing When an interrupt occurred Take action against noise and reset the module If this error occurs again the hardware of the head module may be faulty Please consult your local Mitsubishi representative Take action against noise and reset the module If this error occurs again the hardware of the head module may be faulty Please consult your local Mitsubishi representative Take action against noise and reset the module If this error occurs again the hardware of the head module may be faulty Please consult your local Mitsubishi representative Take action against noise and reset the module If this error occurs again the hardware of the head module may be faulty Please consult your local Mitsubishi representative The hardware of any of the installed modules is faulty Check the installed modules and replace the faulty module Please consult your local Mitsubishi representative The hardware of any of the installed module
97. minal L6EC ET refer to the following MELSEC L CPU Module User s Manual Hardware Design Maintenance and Inspection Do not remove this label as it is for maintenance 1 Module joint levers Levers for connecting modules each other 2 Specification 1 Part names Item L6EC 90mm External dimensions 13mm Internal current consumption 0 04A Weight 0 06kg 106 APPENDICES Memo Appendix 3 END Cover 107 Appendix 4 Link Special Relay SB List The link special relay SB is turned on off depending on various factors occurred in data link Any error status of the data link can be confirmed by monitoring it 1 Areas turned on off by the system and a user e Areas turned on off by the system SB0000 to SB0005 SB0007 to SB1FFF e Area turned on off by a user SB0O006 2 Link special relay SB list The following lists link special relays SB No SB0006 SB0043 SB0049 SB004A SB004B SB004C SBOO6C SBO006D SBOO6E SBOO6F 108 Point Do not turn on off an area whose number is not on the link special relay SB list Doing so may cause malfunction of the programmable controller system Clear of number of communication errors Mode switch information own station Data link status own station Own station status 1 Own station status 2 RUN status own station Error frame reception status on CNA own station Error frame reception status on CNB own stat
98. mmable controller in optimal condition at all times 10 1 Daily Inspection This section describes items that must be inspected daily Check box The modules are securely installed The module joint levers are properly locked The terminal screws of the modules are properly tightened Solderless terminals are physically out of contact and away from each other Cable connectors are fully inserted OO O O O LI The terminal cover of the power supply module is securely attached 80 CHAPTER 10 MAINTENANCE AND INSPECTION 10 2 Periodic Inspection This section describes items that must be inspected once or twice every 6 to 12 months The items must be inspected as well when the equipment has been relocated or modified or wiring layout has been changed Check box The ambient temperature is within 0 to 55 C The ambient humidity is within 5 to 9596 RH There is no corrosive gas The voltage across 100VAC terminals is within 85V to 132VAC The voltage across 200VAC terminals is within the range of 170V to 264VAC The voltage across 24VDC terminals is within 15 6V to 31 2VDC The modules are securely installed No dust or foreign matter is present No error has occurred OUUU O uonoedsu oipoueg Z OL 81 CHAPTER 11 TROUBLESHOOTING This chapter describes errors that may occur in the head module causes of the errors and corrective actions 11 1 Before Troubleshooting Check that the POWER LED
99. munication status monitor Point If the head module is powered on when there is no communication with the Motion controller it takes approximately 5 seconds to change to the RUN status CHAPTER 5 SYSTEM CONFIGURATION CHAPTER 5 SYSTEM CONFIGURATION This chapter describes system configuration using a head module For SSCNET III H configuration refer to the following LA User s manual for the Motion controller used 5 1 Head Module System Configuration The following shows system configuration using a head module SSCNET III H I O module or Power supply module head module intelligent function module END cover _ To cA Lj For power supply modules refer to the following LA MELSEC L CPU Module User s Manual Hardware Design Maintenance and Inspection For I O modules and intelligent function modules refer to the manual for the module used Point The MELSEC L series CPU module cannot be connected to a system using a head module uoneunBijuo uejs S ejnpoju peeH L s 31 5 2 Applicable Systems 1 Connectable modules and the number of modules a Connectable modules The following MELSEC L series modules can be connected to the head module Power supply module O modules e Analog digital converter module Digital analog converter module Analog input output modules High speed counter module 1 Use the head module with a serial number first five digits of 15072
100. n emergency stop circuit protection circuit and interlock circuit in the areas where incorrect operation can result in mechanical damage or accidents 1 Fail safe measures against failure of head module The self diagnostic function can detect failure of the head module However if an error occurs in an area such as I O control part the head module may not detect failure In this case all points may turn on or off depending on the failure and normal operation and safety cannot be ensured Although Mitsubishi programmable controllers are manufactured under strict quality control it is recommended to configure external fail safe circuits to prevent mechanical damage or accidents due to failure of the programmable controller APPENDICES Memo Appendix 9 General Safety Requirements 133 Appendix 10 Calculating Heating Value of Programmable Controller The ambient temperature inside the control panel where a head module is installed must be 55 C or less It is necessary to know the average power consumption heating value of the equipment and devices installed inside the control panel when designing a heat release structure of the panel This section describes the calculation method of the average power consumption of a programmable controller system Calculate a rise in ambient temperature inside the control panel according to the power consumption Appendix 10 1 Calculating the average power consumption 134 The to
101. nformation Ja MITSUBISI Year Month Day L 3 Mo Current Error Abbreviation Current Error Detail No Error io E u q 23 or Jur E P Error Clear STATION NO 2 4 Error Help L emote Operation Occurrence Order Display Descending Error Message Detail ACIDC DOWN Error History Year Month Day Time 2000 01 01 00 02 58 Error History Status Mo Error Message Abbreviation 1500 AC DC DOWN 3300 SP PARA ERROR 3300 SP PARA ERROR SP PARA ERROR SP PARA ERROR SP PARA ERROR 2000 01 01 2000 01 01 2000 01 01 00 00 00 00 00 00 00 00 00 Clear History 00 06 18 00 03 10 00 00 20 00 00 00 00 00 16 00 00 00 00 03 51 00 00 05 00 14 14 2000 01 01 2000 01 01 2000 01 01 2000 01 01 2000 01 01 2000 01 01 AC DC DOWN AC DC DOWN ACIDC DOWN NO END COVER AC DC DOWN SP PARA ERROR Error Help Status Icon Legend e Major Error A Moderate Error A User Specified EN Minor Error Close 1500 AC DC DOWN 1500 AC DC DOWN 2030 MNO END COVER 1500 AC DC DOWN 3300 SP PARA ERROR 1500 AC DC DOWN AC DC DOWN 2000 01 01 9900 NETWORK ERROR NETWORK ERROR 2000 01 01 1500 2000 01 01 A A 3300 SP PARA ERROR 1500 AC DC DOWN Stop Monitor Create CSV File uoneJedo ejoules Z xipueddy 105 Appendix 3 END Cover This section describes the specifications of the END cover For specifications of the END cover with ERR ter
102. ns of PLC parameters C ication Head Ee ERA Set the operation mode of the head module 01FOH Page 54 Section 7 1 1 PLC Name Set the label and comment of the head module 0000H 0001H Page 55 Section 7 1 2 PLC System Set parameters for a system including the head module 1002H Page 56 Section 7 1 3 PLC RAS Set parameters for the RAS function 300AH Page 57 Section 7 1 4 Set parameters to transfer data stored in the following head module devices as cyclic data e Link special relay SB Operation Setting e Link special register SW 500FH Page 58 Section 7 1 5 e Special relay SM e Special register SD e Link register W 0400H I O Assignment Set connection status of each module 0403H to 0405H Page 62 Section 7 1 6 0409H 1 Parameter numbers are used to identify a location where a parameter error has occurred SJojeuleJed 24d L Z 53 1 Communication Head Setting Set the operation mode of the head module kT Project window gt Parameter gt PLC Parameter gt Communication Head Setting SSCNET IIH Network Communication Head Parameter Setting SSCNET IIT H Network Setting Online Y v Hold PLC diagnostic error history and system error history by POWER OFF RESET Store in Flash ROM Mode Print Window Print Window Preview Acknowledge XY Assignment Default Cancel The following table shows setting items Item Mode Hold PLC diagnostic error history
103. nt um Der or Pol This register stores the number of F points fixed to 0 assigned for F Number of point UITSGT or PoS This register stores the number of SB points fixed to 8192 assigned for SB Number of point amber O POTIS This register stores the number of V points fixed to 0 assigned for V Number of point dimer O OT This register stores the number of S points fixed to 0 assigned for S N f point umpere pos This register stores the number of T points fixed to 0 assigned for T S N f point g umber o points This register stores the number of ST points fixed to 0 ur assigned for ST Number of point Umer O POS This register stores the number of C points fixed to 0 assigned for C Number of point Umer O POS This register stores the number of D points fixed to 0 assigned for D Number of point seer O POT This register stores the number of W points fixed to 8192 assigned for W Number of point Mature This register stores the number of SW points fixed to 8192 16 bit modification Number of points assigned for Z Number of points assigned for ZR Extension Number of points assigned for D Inside and extension Number of points assigned for W Inside and extension This register stores the number of M for extension points fixed to 0 This register stores the number of B for extension points fixed to 0 This register stores the number of Z points fi
104. nufacturer or must be correctly soldered Incomplete connections may cause short circuit fire or malfunction Securely connect the connector to the module Do not install the control lines or communication cables together with the main circuit lines or power cables Keep a distance of 100mm or more between them Failure to do so may result in malfunction due to noise Place the cables in a duct or clamp them If not dangling cable may swing or inadvertently be pulled resulting in damage to the module or cables or malfunction due to poor contact Check the interface type and correctly connect the cable Incorrect wiring connecting the cable to an incorrect interface may cause failure of the module and external device Tighten the terminal block screws within the specified torque range Undertightening can cause short circuit fire or malfunction Overtightening can damage the screw and or module resulting in drop short circuit fire or malfunction When disconnecting the cable from the module do not pull the cable by the cable part For the cable with connector hold the connector part of the cable For the cable connected to the terminal block loosen the terminal screw Pulling the cable connected to the module may result in malfunction or damage to the module or cable Prevent foreign matter such as dust or wire chips from entering the module Such foreign matter can cause a fire failure or malfunction A protective f
105. o the load s connected to the intelligent function module Ws lzay x 24 W uonduunsuoo amod eBeJjoAe y Buneynojey p o xipueddy Jo o 3u02 ejqeuuuueJ60J4g Jo enjeA Buneer Bugene 0 xipueddy 135 Appendix 11 Processing Time The calculation formula for the I O response time of the head module is as follows Rio RX RY points x 0 16 RWw RWr points x 5 5 430 Ka response time of the connected module us The above formula calculates the average value when the number of RX RY points is the same as the number of actual I O points of the module connected to the head module and an auto refresh of the same number of points as the number of RWw RWr points was executed Rio RX RY points RWw RWr points Ka Response time of the connected module 136 I O response time of the head module The number of points set for RX Link Device and RY Link Device of the head module in the system setting of MT Developer2 The number of points set for RWw Link Device and RWr Link Device of the head module in the system setting of MT Developer2 The value to add when auto refresh of the intelligent function module was performed 140 Manual for each module used APPENDICES Memo Appendix 11 Processing Time 137 Appendix 12 checking Serial Number and Function Version The serial number and function version of the head module can be checked on any of the following e Rating plate Front of the mod
106. odule can be used in the word devices of the Motion controller Intelligent Intelligent function module function module Buffer memory Buffer memory etc etc Motion controller om mmm mo o 70 CHAPTER 8 CYCLIC TRANSMISSION 1 Data flow This section describes the data flow and the setting for cyclic transmission of word device data e When transferring data from the Motion controller to the head module The remote register RWw data of the Motion controller is transferred to the buffer memory of an intelligent function module connected to the head module When transferring data from the head module to the Motion controller The buffer memory data of the intelligent function module connected to the head module is transferred to the remote register RWr of the Motion controller Head module Head module Head module Station No 1 Station No 2 Station No 3 Head module Station No 4 Motion controller R 0000H W Station N to 001FH 0020H N N w Om Station 0 2 to 003FH ee 0040H to 004FH No 3 0050H A to OO5FH 4 E RWr RWr RWr Station No i 0000H 0000u 0000H Station OOOFH W N N N 001FH 0020H 001FH r Om Station 0 2 to 003FH er 0040H 0 3 A to 004FH 0050H to OO5FH Station No The data flow between the Motion controller and the head module of station number 1 is shown in Page 72
107. odule to I O Assignment Set the Model Name Points and Start XY of the selected module to I O Assignment Acknowledge XY Assignment Default Check Cancel Setting range Empty Input Output Intelligent Default Blank Up to 16 characters Default Blank 0 Point 16 Points 32 Points 64 Points 128 Points Default Blank 0000H to OFFOH Default Blank Clear Hold Default Clear Stop Continue Default Stop 1ms 5ms 10ms 20ms 70ms Default 10ms CHAPTER 7 PARAMETER SETTING 7 2 Intelligent Function Module Parameters Set intelligent function module parameters Set the parameters in the New Module window kT Project window gt Right click Intelligent Function Module gt New Module New Module Module Selection Module Type Analog Module m Madule Name LenAD4 m Mount Position y Mounted Slot Mo 0 Acknowledge I O Assignment v Specify start XY address 0000 H 1 Module Occupy 16 points Title setting Title cea Item Description Setting range Module Module Type Select a module type Selection Module Name Select a model name Select the number of the slot where an intelligent function module Mounted Slot No is mounted User s manual for the intelligent Click this button to check I O assignment setting configured in the function module used Mount Position Acknowledge 1 0 Assignment button PLC Parameter Enter the start I O number
108. of the Motion controller 3 When the ERR LED turned on Identify the cause of the error in GX Works2 and take action Page 82 Section 11 2 4 When the ERR LED is flashing Check item Action Is the station number set within the range of 1 to 64 Set the station number within the range of 1 to 64 88 5 When the L ERR LED turned on Check item Appropriate SSCNET Ill cables are used Do other stations connected to the head module normally operate Does the set station number correspond with the setting configured in the Head Module window of MT Developer2 Is there any noise affecting the system CHAPTER 11 TROUBLESHOOTING Action e Check that Mitsubishi SSCNET III cables are used RA User s manual for the Motion controller used Check if the station to station distance is 50m or less e Check if the SSCNET III cables are not disconnected Check if the systems on other stations are on Check the station number setting of each module in the Head Module window of MT Developer2 If a station number different from the setting is set power off the head module to correct the station number then power on the module again Check the wiring condition If the above action does not solve the problem perform the unit test on the head module to check for a hardware error I Page 43 Section 6 4 6 When the REM LED turned off Check item Has an error occurred in the head module 7 When the REM
109. of the power supply module is on If it is off troubleshoot the power supply module described in the manual of the programmable controller CPU QLA MELSEC L CPU Module User s Manual Hardware Design Maintenance and Inspection 11 2 Troubleshooting Procedure 82 The procedure for identifying the cause of the problem and taking action is explained below MT Developer2 or GX Works2 is used for this Connect MT Developer2 to the Motion controller to monitor the entire network status Page 76 CHAPTER 9 If the head module status cannot be monitored due to cable disconnection or any other error directly connect GX Works2 to the head module This section describes the troubleshooting procedure taken when GX Works2 is directly connected to the head module CHAPTER 11 TROUBLESHOOTING 1 Procedure 1 Connect GX Works2 to the head module and open System Monitor m Monitor Status r Connection Channel List l the w System M on ito r Wi ndow IHE Monitoring Serial Port PLC Module Connection USB System Image 3 Main Block r Operation to Selected Module E W Diagnostics gt System Monitor Model Name LI72M815 Diagnostics Error History Detail r Block Information List r Module Information List Main block Power Number Of Total Block 5 x Parameter Io Network No Number Of Supply Modules Occupations Sea Slot Model Name Point Type P
110. oint jAddress Station No Module Occupied Power Power A Block Module Block Name L60DA4 16Point Intelli 16Point LX40C6 16Point Input 16Point LY10R2 16Point Output 16Point L60AD4 16Point Intelli 16Point LEC _ END Cover r Legend Error Major Error A Moderate Error A Minor Error Assignment Error e Assignment Incorrect Stop Monitor Print Product Information List System Error History Close 2 Select the module in which an error has occurred Crain Ceti e When the selected module is the head module Page Monitoring SerialPort PLC Module Connection USBE System Image BEBE EBB RBBB PRR eee iL m Operation to Selected Module 84 Section 1 1 2 1 a Block a Main block Main block i du When the selected module is any other than the head PIECUT module Page 85 Section 11 2 1 b Model Name LJ72M515 Power Number Of Total Block 2 Parameter I O Network No Number Of Supply Modules Occupations Slot Series ModelName Point Type Point Address Station No Module Occupied Power Power Block Module Block Name A Overall 1Block L60DA4 16Point Intell l Point 0000 LX40C6 16Point Input 16Point 0010 LY10R2 16Point Output 16Point 0020 L60AD4 16Point Intelli 16Point 0030 L6EC END Cover Legend Error Major Error A Moderate Error Ay Minor Error D Assignment Error Assignment Incorrect Stop Monitor Pro
111. ojN jddng Jamogd ay 0 BuulM 9 esi F PLC Parameter 2013 03 13 14 21 41 264 Bytes Necessary Setting NoSetting Already Set Set if itis needed No Setting Already Set J Writing Size Free Volume Use Volume 264Bytes 245 760 OBytes Refresh Related Functions Execute Close 2 gu Rl Remote Operation Write Title Format PLC Memory 43 LJ72MS15 RUN ERR REM LERR When completed LJ72MS15 RUN ERR REM LERR When failed LJ72MS15 RUN ERR REM LERR 44 EN On CE Flashing On EB On Either of these LEDs turns on or flashes 4 Connect the CNA connector and the CNB connector of the head module with an SSCNET III cable Reset the head module or turn off and on the power supply Unit test begins The RUN LED turns on and the REM LED flashes The REM LED turns off when the test is completed When completed The REM LED turns off while the ERR LED and the L ERR LED remain off When failed The REM LED turns off and either the ERR LED or the L ERR LED turns on or flashes If the test fails replace the SSCNET III cable and conduct the test again If the test fails again it may be due to a hardware failure in the head module Please consult your local Mitsubishi representative CHAPTER 6 INSTALLATION AND WIRING 6 5 Wiring to the Head Module This section describes the wiring to the head module 6 5 1 Wi
112. old the knob of the SSCNET III cable connector then pull it out e After disconnecting the SSCNET III cable put the cap attached to the head module to the head module Cover the end faces with protection tubes for optical cord s end faces CHAPTER 6 INSTALLATION AND WIRING 4 Precautions for wiring the SSCNET III cable The SSCNET III cable uses optical fibers If a severe impact lateral pressure a hard pull sudden bending or a twist is exerted on the optical fibers its inside distorts or breaks and optical transmission may become unavailable Especially MR J8BUSLIM and MR J3BUSLIM A are made of synthetic resin it melts if left near fire or a high temperature Therefore do not let the fibers come into contact with a part having a high temperature during operation such as the radiator and the regenerative option of a servo amplifier and a servo motor Use the optical fibers within the range of the operating temperature described in the manual for the Motion controller used Read this section carefully and handle the fibers with caution a Minimum bend radius Lay the cables keeping the minimum or a larger bend radius Do not press the cable against edges of equipment or other pointed objects Keep an appropriate length for the SSCNET III cable with the consideration for the dimensions and arrangement of the head module so that the cable keeps at least the minimum bend radius when laid When closing the door of a control panel secur
113. or Chemicals Mining and Drilling and or other applications where there is a significant risk of injury to the public or property Notwithstanding the above restrictions Mitsubishi may in its sole discretion authorize use of the PRODUCT in one or more of the Prohibited Applications provided that the usage of the PRODUCT is limited only for the specific applications agreed to by Mitsubishi and provided further that no special quality assurance or fail safe redundant or other safety features which exceed the general specifications of the PRODUCTS are required For details please contact the Mitsubishi representative in your region INTRODUCTION Thank you for purchasing the Mitsubishi MELSEC L series programmable controllers This manual describes the operating procedure system configuration parameter setting functions and troubleshooting of the SSCNET III H head module hereafter abbreviated as head module Before using this product please read this manual and the relevant manuals carefully and develop familiarity with the functions and performance of the MELSEC L series programmable controller to handle the product correctly RELEVANT MANUALS 1 Motion controller relevant manuals For Motion controllers refer to the following Manual name manual number model code Q173D S CPU Q172D S CPU Motion controller User s Manual B 0300133 1XB927 gt Q170MSCPU Motion controller User s Manual lt IB 0300212 1XB962
114. or a system extension or other reasons set a large number of RWw Link Device and RWr Link Device in the Head Module window of MT Developer2 Doing so will avoid changing the parameter of the Motion controller at the system extension However increasing the number of the points lengthens the processing time T4 CHAPTER 8 CYCLIC TRANSMISSION Memo 8 2 Cyclic Transmission of Word Device Data 19 CHAPTER 9 sscNET III COMMUNICATION CONDITION MONITOR This chapter describes how to check the location and the cause of an error which has occurred in the network with SSCNET Ill Communication Condition Monitor of MT Developer2 Connect MT Developer2 to the Motion controller to check the connection status of servo amplifiers and head modules on SSCNET III H 1 Starting the SSCNET lll Communication Condition Monitor This section describes how to start the SSCNET Ill Communication Condition Monitor 1 Connect MT Developer2 to the Motion controller 2 Start the SSCNET Ill Communication Condition Monitor from the menu of MT Developer2 kT Online gt Monitor gt SSCNET Ill Communication Condition Monitor w SSCNET M Communication Condition Monitor pA SSCNET III H CN1 LIT2M 15 16 CHAPTER 9 SSCNET lll COMMUNICATION CONDITION MONITOR 2 Checking errors This section describes how to check the location of a communication error with SSCNET Ill Communication Status Monitor a When no error occurs 1
115. or later b Number of modules The number of I O modules and intelligent function modules that can be connected is 10 in total 12 1 The number of modules is exclusive of the number of power supply modules and END covers 2 For some intelligent function modules one module occupies a space by two modules For the occupied space refer to the user s manual for the module used before configuring a system Some modules have restrictions on the number of modules The following table shows the relevant models and the number of modules Module Number of modules Head module LJ72MS15 1 2 Modules unit that cannot be connected The CPU module and the following module unit cannot be connected to the head module Module unit Model name Branch module L6EXB Extension module L6EXE RS 232 adapter L6ADP R2 Display unit L6DSPU Positioning module Temperature control module Simple motion module Serial communication module CC Link IE Field Network master local module CC Link IE Field Network head module CC Link master local module CC Link LT master module Ethernet interface module AnyWireASLINK master module LD75P1 LD75D1 LD75P2 LD75D2 LD75P4 LD75D4 L60TCTT4 LOOTCTTABW L60TCRT4 L60TCRT4BW LD77MH4 LD77MH16 LJ71C24 LJ71C24 R2 LJ71GF11 T2 LJ72GF15 T2 LJ61BT11 LJ61CL 12 LJ71E71 100 LJ51AW12AL CHAPTER 5 SYSTEM CONFIGURATION 3 Motion controller The SSCNET III H compatible motion CPU and the stand alone Motion
116. peed ms 0 1ms 100ms RIIN PAUSE Gontacts lata Backup Function Execute by Contact Jey Name x a Backup all files in standard RAM Remote Reset M Allow Output Mode at STOP Ea RUN d Previous State Recalculate Output is 1 scan later r Flaating Paint Arithmetic Processing Perform internal arithmetic operations in double precision r Intelligent Function Module Setting Interrupt Pointer Setting 0 2ms 1000ms Module Synchronization 5pecil y service process imes 1 10 Times Iw Synchronize intelligent module s pulse up Built in Cc Link Setting Use built in CC Linl LG Module Ghange Setting G Module Ghange Setting Print Window Print Window Preview Acknowledge xY Assignment Default Checd Cancel The following table shows setting items Items other than Remote Reset cannot be set to the head module Select whether to allow GX Works2 to perform remote reset to the head module Setting range Selected not selected Remote reset Default Selected 06 CHAPTER 7 PARAMETER SETTING 4 PLC RAS Set parameters for the RAS function X Project window gt Parameter gt PLC Parameter gt PLC RAS SSCNET IIH Network Communication Head Parameter Setting Module Error History Collection Intelligent Function Module v Coll
117. r Global Device Comment 5 gt PLC Parameter E warum Select Project from the view selection a arcad area to open the Project window li loce Deve Orient In the Project window expand Parameter and e Device Memory select PLC Parameter eee Uae F View selection area Unlabeled TERM Unless otherwise specified this manual uses the following terms Term Buffer memory Cyclic transmission Data link Dedicated instruction Device Disconnection GX Works2 Head module Intelligent function module Link device Link special register SW Link special relay SB Motion controller MT Developer2 Parameter memory RAS Remote input RX Remote output RY Remote register RWr Remote register RWw Return SSCNET III H Transient transmission Description A memory in an intelligent function module where data such as setting values and monitoring values are stored A function by which data are periodically exchanged among stations on the same network using link devices RX RY RWw and RWr A generic term for cyclic transmission and transient transmission An instruction that simplifies programming for using functions of intelligent function modules A device X Y W or others in a head module A process of stopping data link if a data link error occurs The product name of the software package for the MELSEC programmable controllers The abbreviation for the LJ72MS15 SSCNET III H head modul
118. r uu oo S location is identified in SD5 information information On error 2 File name drive name Number Meaning Example File name SD5 Drive ABCDEFGH IJK SD6 b15 to b8 b7 to bO 41H A SD7 File name 43H C i ASCII code 8 characters A5H E 47H G SD10 Extension 4 2EH 2EH SD11 ASCII code 3 characters AAH J SD12 SD13 SD14 SD15 Empty 3 Time Set value Meaning Time 14s units 0 to 9994s Time 1ms units 0 to 65535ms 4 For the names of extensions refer to the table below on this page a Names of the extensions The names of the extensions are shown in the table below Extension Upper 8 bits Lower 8 bits Upper 8 bits name 51H 51H 116 APPENDICES Set by Set No Description y l timing e Stores individual information corresponding to the error code SDO SD16 There are six types of information that are stored The type of error individual information can be identified by SD4 individual information category code The values of individual information category code stored in SD4 SD17 correspond to items 1 to 6 below 1 Empty SD18 2 File name drive name Example File name E meaning ABCDEFGH IJK rive b15 to b8 b7 to bO SD19 SDI7 S SD18 File name SD19 ASCII code 8 characters SD20 SD20 SD
119. rge noise connect an isolation transformer as shown below Using an isolation transformer will reduce an impact of lightning Main Relay Programmable Isolation power terminal controller transformer supply block power supply 100V AC A ES Programmable 200V AC controller I O power supply p 35 VO equipment Motor power supply gx O gt Motor equipment soAnooJiq B6eO A mo pue OWI 9 xipueddy Inside the control panel 9AnoaSJiq ONW 24 YUM eouer duioo JO sjueujauinbes Lg xipueddy 129 Appendix 8 2 Requirements for compliance with the Low Voltage 130 Directive The Low Voltage Directive requires each device that operates with the power supply ranging from 50 to 1000VAC and 75 to 1500VDC to satisfy the safety requirements This section summarizes precautions on using the MELSEC L series modules to comply with the Low Voltage Directive These descriptions are based on the requirements and standards of the regulation however it does not guarantee that the entire machinery manufactured based on the descriptions complies with the Low Voltage Directive The method and judgment for the Low Voltage Directive must be left at manufacturer s own discretion 1 Standard applied for MELSEC L series modules EN61010 1 Safety of equipment used in measurements controls or laboratories The MELSEC L series modules with a rated voltage of 50VAC and 75VDC or higher have been also developed to conform to
120. ring This section describes SSCNET III cable wiring and precautions For network configuration and cables for wiring refer to the following User s manual for the Motion controller used 1 Connecting an SSCNET Ill cable a Connecting the cable 1 Power off the target device to be connected and the head module 2 Connect an SSCNET III cable which is to be connected to the Motion controller the first axis or the preceding station to CNA Connect the SSCNET III cable to CNA holding the knob of the cable connector Securely insert the cable until it clicks 3 Connect an SSCNET III cable which is to be connected to the second axis or the following station to CNB 4 Power on the head module Knob 5 Power on the external devices connected to CNA and CNB of the head module Buu L S 9 B NPOW peeH eui oj BuuiM 79 45 46 b Disconnecting the cable Power off the external devices connected to the head module and the head module Disconnect the SSCNET Ill cable holding the knob of the cable connector CHAPTER 6 INSTALLATION AND WIRING 6 5 2 Grounding Observe the following Provide independent grounding when possible Ground the FG and LG terminals to the protective ground conductor dedicated to the programmable controller e f independent grounding cannot be provided employ 2 Shared grounding shown below Programmable Another Programmable Another Programmable Another controll
121. rks or trademarks of SD 3C LLC All other company names and product names used in this manual are either trademarks or registered trademarks of their respective companies 148 SH NA 081152ENG D MELSEC L SSCNETIII H Head Module User s Manual LIT2MS TUE 130278 SH NA 081152ENG D 1411 MEE a MITSUBISHI ELECTRIC CORPORATION HEAD OFFICE TOKYO BUILDING 2 7 3 MARUNOUCHI CHIYODA KU TOKYO 100 8310 JAPAN NAGOYA WORKS 1 14 YADA MINAMI 5 CHOME HIGASHI KU NAGOYA JAPAN When exported from Japan this manual does not require application to the Ministry of Economy Trade and Industry for service transaction permission opecifications subject to change without notice
122. roller 4 When the test is complete write parameters to the head module and start the system operation Starts the data transfer between the link devices of the head module cyclic data from the Motion controller and head module devices The output from the Motion controller is output from a module connected to the head module The input from the module connected to the head module is input to the Motion controller RUN 21 Rotary switches used to set the station number Ex To set the station number to 15 arrange the switches as follows Y Set the tens place of the station number to x10 Station number setting switch lt Set the ones place of the station number to x1 md Set the station number within the range from 1 to 64 A set value outside the range causes a station number setting switch error and the ERR LED flashes Set the station number of the head module so that the station number does not overlap with other head modules station numbers or servo amplifiers axis numbers in the same system Setting the same number causes a stop error in the Motion controller T USB connector A connector for connecting to GX Works2 Connector type miniB 8 Module joint levers Levers for connecting modules each other 9 DIN rail hook A hook used to mount the module to a DIN rail 22 CHAPTER 2 PART NAMES Opening and closing the front cover of the head module The
123. s SSCNET III cable optical fiber cable LA User s manual for the Motion controller used SSCNET III H Connection cable POF type 20m Maximum station to station distance H PCF type 50m Connection method Daisy chain connection Regenerative relay system with a servo amplifier deos Full duplex communication because of the separation of the channels for sending and Transmission system receiving Encoding method 8B10B scramble Transmission format Original to SSCNET III H Synchronization of the control cycle and communication cycle that synchronize with the Synchronization method y data transmission of the Motion controller Communication cycle 222us A44us 888us Error control system CRC suoneouioeds eoueuuojLeg ZE 25 Item Specifications Number of I O PX 4096 points 512 bytes Number of points accessible to the actual module points 4096 points 512 bytes Number of points accessible to the actual module 8192 points 1KB Number of usable points on programs RYO is assigned from XO Y 8192 points 1KB Number of usable points on programs RYO is assigned from YO Number of device 8192 points 16KB W RWwO is assigned from WO RWrO is assigned from W1000 UDINGHIB Devices that directly access the buffer memory of intelligent function modules LA User s manual for the intelligent function module used Head module Number of writes to the parameter memory Up to 100000 times Year month
124. s is faulty Check the installed modules and replace the faulty module Please consult your local Mitsubishi representative CHAPTER 11 TROUBLESHOOTING Error Error and cause Action code SP UNIT DOWN n the initial processing no response is returned from the intelligent function module The buffer memory size of the intelligent function module is abnormal A module which is not supported is connected e No response is returned from the intelligent function module e When the error occurs the start I O number of the corresponding intelligent function module is stored in the common information area Supplementary information Common information Module No Slot No Individual information lklDiagnostic timing When powered on reset or accessing an intelligent function module SP UNIT DOWN No response is returned from the intelligent function module An error occurred in an intelligent function module was detected Any of the I O modules including intelligent function modules is being disconnected during its operation or was disconnected Supplementary information Common information Module No Slot No Individual information lklDiagnostic timing Any time AC DC DOWN Momentary supply power failure occurred When a module which is not supported is connected disconnect the module When the connected module is supported reset the head module If this error occ
125. shi ff perf the t leshooti the LEDs 7 gt Is the REM LED of the head module on i SGT a a Page 88 Section 11 4 Are the I O assignment settings of PLC parameter correct Set the I O assignment correctly L Page 62 Section 7 1 6 Is the switch of the head module set to RUN Set the switch of the head module to RUN If the RUN LED is flashi ff perf the t leshooti the LEDs 7 gt Is the RUN LED of the head module on e RU is flashing or off perform the troubleshooting by the s Page 88 Section 11 4 If the above actions do not solve the problem check if there is any error in the refresh device setting for the CPU module configured by the Motion controller LA Programming Manual COMMON for the Motion controller used 11 5 2 Transient transmission cannot be performed If transient transmissions are not executable with the target station check that the station numbers set with the rotary switches of the head module are set correctly Page 20 CHAPTER 2 90 CHAPTER 11 TROUBLESHOOTING 11 6 Error Code List This section describes error messages error conditions causes and actions for respective error codes of the head module Errors of the head module are classified by error codes as shown below Error code Classification Reference 1 to 10000 Errors of the head module Page 92 Section 11 6 1 4000H to 4FFFH Error codes returned to the request source at communications Page 97 Section 11 6 2 AO0
126. side and set timing of special relay Set by S Set by system U Set by the user via network or by test operation of GX Works2 S U Set by both system and user Set timing The following shows the set timing when the special relay is set by system Initial Set during initial processing after power on or reset Status change Set when the operating status is changed On error Set if an error occurs Write Set when data is written to the module Set by Set timing Point Do not change the value of any special relay set by the system using test operation etc Doing so may result in system down or communication failure 112 APPENDICES 1 Diagnostic information Set b No Description X Set timing OFF No error Turns on if the diagnostics results in an error SMO Diagnostic error ON Error occurs e Stays on even if the normal state is restored OFF No self diagnostic SM1 Self diagnostic error e Turns on if the self diagnostics results in an error error ON Self diagnostic e Stays on even if the normal state is restored error occurs OFF No common error S Common error information On error SM5 i i Turns on if there is any common error information when SMO turns on information ON Common error information exists OFF No individual Individual error error information SM16 Turns on if there is any individual error information when SMO turns on information ON Individual error
127. sion or other reasons set a large number of RX Link Device and RY Link Device in the Head Module window of MT Developer2 Doing so will avoid changing the parameter of the Motion controller at the system extension However increasing the number of the points lengthens the processing time 68 CHAPTER 8 CYCLIC TRANSMISSION 3 Output status for each status Depending on the states of the data link and head module data may not be able to be output The following table shows how the states of the data link and head module affect the output Y Not dependent on the status Switch Head module status Data link status Output Y status Varies depending on the status and settings of the Motion controller HA User s manual for the Motion controller used 1 If the Motion controller is in the stop error status The output Y status follows the Error Time Output Mode setting in the PLC Parameter Page 62 Section 7 1 6 The analog output status of the digital analog converter module follows the setting of the analog output HOLD CLEAR function RQA MELSEC L Digital Analog Converter Module User s Manual 2 When the Motion controller is in the STOP status The output Y turns off The analog output status of the digital analog converter module follows the setting of the analog output HOLD CLEAR function QA MELSEC L Digital Analog Converter Module User s Manual The refresh device status of the Motion controller is as follows
128. t in GX Works2 as the figure below TO Assignment NN Model Name Sate _ Switch Setting B Communication Head Communication Head L172M515 gf Detailed Setting Select PLC type New Module i EEE A 4 Z eee EEE X h P ERN w 3 3 0 E Assigning the IO address is not necessary as the CPU does it automatically Leaving this setting blank will nat cause an error to occur Motion controller Head module 16 point 16 point 16 point 16 point Station No 1 input module output module input module output module OO00H SX 0000 pm 0000u7 E 00004 ES 0000u777 A 000FH 000FH 000FH 000FH Station No 1 003FH LI 0000 0000n 0000 00000 0000H d i 0000H icis i HETTTTTTA co O00Fn 000FH S opens f000FH L to 001FH 0020H 003FH 003FH SIM CN p e eq 929IA9S jg JO UOISSIUISUEJ oi 2 2 L8 2 Setting method In the Head Module window of MT Developer2 set the total number of the input output X Y points of the modules connected to the head module in 16 point units To match the settings with those in the figure on the previous page set RX Link Device and RY Link Device to 0000 to OO3F Head Module Link Device Assignment List Item Line 1 Module 1 Line 1 Module 2 Line 1 Module 3 Line 1 Module 4 el Set CPU side refresh device to store 1 0 link data Input Set CPU side refresh device
129. tal of the power consumption calculated for each block is the power consumption of the entire programmable controller system W Wow Wey Wagy Wout Win Ws W Calculate a heating value and a rise in ambient temperature inside the control panel according to the calculated power consumption W The calculation formula for a rise in ambient temperature inside the control panel is as follows W ro W Power consumption of the entire programmable controller system A Surface area inside the control panel m7 U 6 When the ambient temperature inside the control panel is uniformed using a fan U 724 When the air inside the control panel is not circulated Point e f the temperature inside the control panel is expected to exceed the specified range it is recommended to install a heat exchanger to the panel to lower the temperature e Ifa general purpose fan is used dust will be sucked into the control panel with the external air This may affect the performance of the programmable controller The calculation formulas for the power consumption of each block are as follows 1 Power consumption of power supply module The power conversion efficiency of the power supply module is approximately 70 and 30 of the output power is consumed as heat As a result 3 7 of the output power will be the power consumption Wew gt x lvx5 l24v x 24 J W C5 lay Current consumption of 5VDC circuit of each module lo4y Aver
130. the I O address is not necessary as the CPU does it automatically Leaving this setting blank will not cause an error to occur Switch Setting Detailed Setting Select PLC type New Module Print Window Print Window Preview Base Setting BaseModelName Power Model Name Extension Cable er as eee eee ee a ee extBaset Ext Base2 E Basea o o ExtBased ExEBaseS ExtBase amp o _Ext Base ooo o o NN Export to CSV File Import The following table shows setting items Item Description Select a connected module type Model Name Enter the model name of the connected module when required I O Assignment Switch Setting Detailed Setting button Select PLC type New Module 62 Points Select the occupied I O points of a module connected to the head module Start XY Enter the start I O number button Erro Output Mode PLC Ope Mod Erro button button Set intelligent function module switches Select output mode in the following status An error occurred in the head module A data link error occurred r Time Specify whether to stop the auto refresh of the head module or not when a hardware error occurs when the head module detects SP UNIT DOWN in the intelligent function module ration e at HW r I O Response Select the response time of an input module Set the selected head m
131. the cause which stopped the data link of own station 00H At normal communication or power on 02H Data link monitoring timer timeout SWO0049 Cause of data link stop 10H Parameter not received 18H Parameter error 19H Parameter communication in progress 20H Error detected Stores the head module status of own station 01H STOP Normal 02H STOP Stop error SWO004B Module status own station 03H STOP Continuation error 04H RUN Normal 05H RUN Continuation error OFH Initial processing Stores the connection status of own station 00H Normal communication in progress on CNA and CNB Connection status own 01H Normal communication in progress on CNA communication not in progress on CNB station 11H Disconnecting communication not in progress on CNA or CNB 21H Disconnecting establishing line on CNA communication not in progress on CNB 22H Disconnecting establishing line on CNA and CNB SW0064 110 APPENDICES Memo Appendix 5 Link Special Register SW List 111 Appendix 6 Special Relay SM List The special relay SM is an internal relay whose application is fixed in the programmable controller However it can be turned on off as needed to control the head module The following table shows how to read the special relay list Item Description No Special relay number Name Special relay name Description Contents of special relay Details Detailed description of special relay Set
132. the time and date of errors will not be displayed correctly Initial value 2000 01 01 00 00 00 After the clock information has been acquired from the Motion controller when the head module is powered off then on the clock resumes from the time when the power was last turned off The clock pauses during power off Therefore the data and time of an error that occurred during initial processing may be different from the actual one b The error is not correctly displayed If errors occurred frequently HST LOSS may be displayed in the Error Code column instead of an error code Mo EmerCode Date and Time Model Name Start I O o0019 HST LOSS 2000 01 01 00 00 00 L1 2M515 00016 USC 2000 01 01 00 00 00 LIf2Misi5 c No error history is displayed In PLC RAS of PLC Parameter check if the Module Error History Collection Intelligent Function Module is selected This setting is enabled by performing Write to PLC in GX Works2 and resetting the head module or turning off and then on the power Module Error History Collection Intelligent Function Module Select the V Collection of intelligent Function module error histories is valid checkbox Selecting this enables intelligent Function modules errors to be browsed in the Error History window of the system monitor a a Point If the check box in Module Error History Collection Intelligent Function Module is cleared error h
133. they click Make sure that the modules are securely connected s jnpow Dunoeuuo 1 79 2 Disconnecting modules Disconnect the modules by reversing the procedure above Poi oint Failure to securely lock the module joint levers until they click may cause malfunction failure or drop of the module The metal on the back of the module may be at a high temperature immediately after the module is powered off Take care to prevent a burn at module disconnection 3 6 2 2 Mounting the modules on a DIN rail This section describes a procedure for mounting the modules on a DIN rail Point An example of the use of the DIN rail stopper is described in the following procedure Fix the module according to the manual of the DIN rail stopper used 1 Mounting procedure Hook Hook 38 Pull down all DIN rail hooks on the back of the modules The levers should be pulled down until you hear them Click Hang the upper tabs of the modules on a DIN rail and push the modules in position Lock the DIN rail hooks to the DIN rail to secure the modules in position Push each hook up until you hear it click If the hooks are beyond the reach use a tool such as a screw driver Loosen the screw on DIN rail stopper CHAPTER 6 INSTALLATION AND WIRING 5 Hitch the bottom hook of the DIN rail stopper to the bottom of the DIN rail Hitch the hook according to the orientation of the arrow on the front of th
134. tion Cancellation Forced Input Output Registration Cancellation Device Register Force ON Cancel Registration Register Force OFF ON OFF No Device ON OFF Update Status Batch Cancel Registration Close 2 Enterthe target device to the Device column The setting range in the Device column is XO to X1FFF or YO to Y1FFF 3 Click the button for the intended operation Register Force ON Registers forced on for a specified device Cancel Registration Cancels forced on off registered for the device specified Register Force OFF Registers forced off for a specified device Batch Cancel Regain Cancels all forced on off registrations The latest on off status can be checked by clicking the Update tatus button i 102 APPENDICES Memo Appendix 1 Forced On Off for External I O 103 Appendix 2 Remote Operation Remote operation RUN STOP and RESET operations can be performed from GX Works2 to the head module Remote Operation LJ72MS15 RUN ERR 2a MITSUBISHI REM CERR RAGE IMISI Sin STATION NO a PAUSE C Latch clear I IBESEN f Remove Memory Card Point r Operation C RUN Close 1 Connect GX Works2 to the head module 2 Display the Remote Operation window from the menu of GX Works2 W Online gt Remote Operation 3 Select a remote operation to the head module in Operation RUN Sets the head module to th
135. tions I Page 24 Section 3 1 Do not install the programmable controller to the place where 6 1 2 Ambient temperature is outside the range of 0 to 55 C Ambient humidity is outside the range of 5 to 9596 RH Condensation occurs due to rapid temperature change Corrosive gas or combustible gas is present Conductive powder such as dust and iron powder oil mist salinity or organic solvent is filled The programmable controller is exposed to direct sunlight A strong electric field or strong magnetic field is generated and The programmable controller is subject to vibration and shock Installation position To ensure good ventilation and ease module change provide clearance between the module top bottom and structures parts as shown below Ml y 30mm or g more Control panel SS YY 30mm or Yy more 7 i UT 50mm or more 50mm or more 1 When using connectors for external devices provide clearance of 80mm or more Programmable controller A PV 20mm or more Door 35 jueuJuoJiAue uonejelsu uonisog uone ejsu pue jueuiuoJiAu3 BuulM 6 2 Installation This section describes how to interconnect modules and how to mount them on a DIN rail
136. ule e System Monitor in GX Works2 1 Checking on the rating plate The rating plate is located on the side of the head module a MITSUBISHI MODEL Serial number Function version SERIAL 150111000000000 A SSS SS SS SSS SS Se Se eee Relevant regulation standards MITSUBISHI ELECTRIC CORPORATION MADE IN JAPAN See Model instruction manual 138 APPENDICES 2 Checking on the front of the module The serial number on the rating plate is printed on the front at the bottom of the module LJ72MS15 RUN ERR REM LERR t Function version Serial number UOISJO uonoun J pue JOQUUINN euas Guroeuo z xipueddy 139 3 Checking on the System Monitor window in GX Works2 The serial number and function version can be checked on the Product Information List window X Diagnostics gt System Monitor gt Productiniomaton Liet Serial number Function version Product number Product Information List Sort Order by Installation Order by Type Name Block Slot Type Series Model Name Point I O Serial No Ver Production Number Address CPU Communication Head L 1372MS I5 1501100000000 A 0 Intelli L60DA4 16Point 0000 111110000000000 4 1 Input LX40C6 16Point 0010 2 Output LY10R2 16Point 0020 3 Intelli L60AD4 16Point 0030 111110000000000 4 END Cover L6EC L L L L Create CSV File
137. ured lklDiagnostic timing Any time NETWORK ERROR A SSCNET III H error has occurred llSupplementary information Common information Individual information lklDiagnostic timing Any time Action Correct the parameter setting Modify the power supply system to prevent momentary power failure e Check the detailed module failure by the SSCNET Ill Communication Condition Monitor of MT Developer2 and take action according to the display e In the system error history of System Monitor confirm the error code of the network error detected at the time CHAPTER 11 TROUBLESHOOTING 2 Error code list 4000H to 4FFFH If an error occurs at communication request from GX Works2 or an intelligent function module the head module returns the error code any of 4000H to 4FFFH to the request source This error code is not stored in SDO because the error is not the one detected by the self diagnostic function of the head module When the request source is GX Works2 a message and an error code are displayed on GX Works2 When the request source is an intelligent function module the head module returns an error code to the request source For messages details causes and actions of errors refer to the following A User s Manual for the programmable controller CPU used Hardware Design Maintenance and Inspection 3 Error code list A000H to AFFFH The following lists the error messages error con
138. urs again the hardware of the head module I O module intelligent function module or END cover may be faulty Please consult your local Mitsubishi representative 1401 When a module which is not supported is connected disconnect the module When the connected module is supported reset the head module If this error occurs again the hardware of the head module I O module intelligent function module or END cover may be faulty Please consult your local Mitsubishi representative 1403 The supply power turned off Supplementary information Common information Individual information lklDiagnostic timing Any time 1500 Check the supply power FLASH ROM ERROR The number of writes to the flash ROM exceeded 100 000 times Number of writes gt 100 000 Replace the head module lISupplementary information In Communication Head Setting of PLC Parameter clear the check box so Common information that data of the error history and system error history will not be held at the Individual information time of power off or reset lklDiagnostic timing When writing data to ROM BUS TIMEOUT ERR Failure of the system bus was detected Supplementary information 1700 Common information Individual information lklDiagnostic timing Any time Reset the head module UNIT BUS ERROR If this error occurs again this module I O module intelligent function module or Failure o
139. ury or a fire Use any radio communication device such as a cellular phone or PHS Personal Handy phone System more than 25cm away in all directions from the programmable controller Failure to do so may cause malfunction Shut off the external power supply all phases used in the system before mounting or removing a module Failure to do so may cause the module to fail or malfunction Tighten the terminal block screws within the specified torque range Undertightening can cause drop of the component or wire short circuit or malfunction Overtightening can damage the screw and or module resulting in drop short circuit or malfunction After the first use of the product module and terminal block do not connect disconnect the product more than 50 times in accordance with IEC 61131 2 Exceeding the limit may cause malfunction Before handling the module touch a conducting object such as a grounded metal to discharge the static electricity from the human body Failure to do so may cause the module to fail or malfunction Disposal Precautions NCAUTION When disposing of this product treat it as industrial waste OG CONDITIONS OF USE FOR THE PRODUCTO 1 Mitsubishi programmable controller the PRODUCT shall be used in conditions a i where any problem fault or failure occurring in the PRODUCT if any shall not lead to any major or serious accident and ii where the backup and fail safe function are systematicall
140. vices to be auto refreshed Item Setting range of auto refresh target device Transfer to PLC W1000 to W101F Transfer to intelligent function module WO to W1F ejeq eoi eq pJoM JO uoissiusueJ d z g 13 2 Inthe Head Module window of MT Developer2 set the number of RWw RWr points assigned to the head module The number of points should be higher than the number of points set in the auto refresh setting in the step 1 above Set the number of points whichever is greater between Transfer to CPU and Transfer to intelligent function module Head Module Link Device Assignment List Item Line 1 Module 1 Line 1 Module 2 Line 1 Module 3 Line 1 Module 4 pean aie Set CPU side refresh device to store I O link data Input Set CPU side refresh device to input link data RX Link Device Set CPU side refresh device to input RX link data Device Name Points Start End Size RWr Link Device Set CPU side refresh device to input RWr link data Device Name wW Points 32 start 1000 End 101F Size 64 Byte Total Size 64 Byte Output set LFU side rerresn device to output to link device RY Link Device Set CPU side refresh device to output to RY link device Device Name Points Start End Size RWw Link Device Device Name Points 32 start 0000 End Size Total Size Status Device Monitor Device D10 10 Command Device D20 1 Point If the number of points is going to be increased f
141. which has occurred in the head module can be checked by the Device Batch Monitor of the Motion controller QA MT Developer2 Help ne Device Batch Monitor 1 FEE Device pn x ewe A st Display Format Open Display Format Save Display Format Device Label ojojojojojojojojojojojojom o jo jo ojojojojojojojojojom 85 oJnpeooJd Dunoouse qnoij CLL 11 3 System Error History The history of the errors that occurred in the past can be checked so that corrective actions can be taken for each of them Reset of the head module and errors occurred before power off can be also checked On a single screen error history of not only the head module but also the intelligent function modules installed with the head module can be checked Data of up to 100 errors can be collected Once the number of collected error logs exceeds 100 the oldest error logs and sequentially thereafter will be deleted Head module Module A Module B GX Works2 Error history display eere e Time Module Error code 19 29 ModuleA 19 33 Head module Error history of the head module and intelligent function modules connected to the head module A1 i C1 A2 19 36 Module A 1 Checking the error history 1 Open the Error History window of GX Wor
142. xed to O This register stores the number of ZR for extension points fixed to O This register stores the number of D points including extended data register fixed to 0 This register stores the number of W points including extended link register fixed to 8192 Set by Set timing No SD681 SD682 SD683 No SD840 i Name Deep atte SD1400 SD1401 SD1402 SD1403 SD1404 SD1405 SD1406 SD1407 SD1408 SD1409 to SD1430 SD1431 3 Drive information BENE NN Parameter memory write transfer status Parameter memory write count index Write transfer status display percent Write count index up to the present APPENDICES Set by Set timing Stores the progress of writing transferring to the parameter memory flash ROM in percentage 0 to 10096 0 is set when the write transfer command is issued Stores the index value of write count of the program memory flash ROM up to the Write present in 32 bit binary When the index value exceeds 100 thousand times FLASH ROM ERROR error code 1610 occurs The index value will continue to be counted even after it exceeds 100 thousand The write count is not equal to the index value Since the maximum write count of the flash ROM has been increased by the system the value increments by 1 about every two write operations 4 Debug owe Deme fats Debug function usage Debug function usage status
143. y or automatically provided outside of the PRODUCT for the case of any problem fault or failure occurring in the PRODUCT The PRODUCT has been designed and manufactured for the purpose of being used in general industries MITSUBISHI SHALL HAVE NO RESPONSIBILITY OR LIABILITY INCLUDING BUT NOT LIMITED TO ANY AND ALL RESPONSIBILITY OR LIABILITY BASED ON CONTRACT WARRANTY TORT PRODUCT LIABILITY FOR ANY INJURY OR DEATH TO PERSONS OR LOSS OR DAMAGE TO PROPERTY CAUSED BY the PRODUCT THAT ARE OPERATED OR USED IN APPLICATION NOT INTENDED OR EXCLUDED BY INSTRUCTIONS PRECAUTIONS OR WARNING CONTAINED IN MITSUBISHI S USER INSTRUCTION AND OR SAFETY MANUALS TECHNICAL BULLETINS AND GUIDELINES FOR the PRODUCT Prohibited Application Prohibited Applications include but not limited to the use of the PRODUCT in Nuclear Power Plants and any other power plants operated by Power companies and or any other cases in which the public could be affected if any problem or fault occurs in the PRODUCT Railway companies or Public service purposes and or any other cases in which establishment of a special quality assurance system is required by the Purchaser or End User Aircraft or Aerospace Medical applications Train equipment transport equipment such as Elevator and Escalator Incineration and Fuel devices Vehicles Manned transportation Equipment for Recreation and Amusement and Safety devices handling of Nuclear or Hazardous Materials
144. ype devices and must be installed inside a control panel This ensures safety as well as effective shielding of programmable controller generated electromagnetic noise a Control panel Use a conductive control panel When securing the top or bottom plate using bolts cover the grounding part on the control panel so that the part will not be painted To ensure electrical contact between the inner plate and control panel take measures such as covering the bolts so that conductivity can be ensured in the largest possible area Ground the control panel with a thick ground cable so that low impedance can be ensured even at high frequencies Holes in the control panel must be 10cm diameter or less If the holes are larger than 10cm radio wave may be emitted In addition because radio waves leak through a clearance between the control panel and its door reduce the clearance as much as possible The leakage of radio waves can be suppressed by the direct application of an EMI gasket on the paint surface Our tests have been carried out on a panel having the attenuation characteristics of 37dB max and 30dB mean measured by 3m method 30 to 300MHz APPENDICES b Wiring of power cables and ground cables Provide a ground point near the power supply module Ground the LG and FG terminals of the power supply module with the thickest and shortest ground cable 30cm or shorter possible 3 Cables used for the modules connected to the h

MELSEC-L SSCNET III/H Head Module User`s Manual

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