ALX2 BBQ - CARE AND USE MANUAL (SERIAL NO 11
Contents
1. LN For all ALXZ models S N 111 00000 Ttorward BARBEQUE SERIAL NUMBER LABEL NOTES a ALFRESCO Gourmet Grills i A division of Superior Equipment Solutions Inc PESCO 7039 East Slauson Avenue Commerce CA 90040 Open Air Culinary Systems 3020914 Ph 868 383 8800 Fax 323 726 4700 Web www alfrescogrills com J GENERAL SAFETY PRECAUTIONS N ELECTRICAL PARTS AND COMPONENTS DISCONNECT ALL POWER FLAMMABLE GAS DISCONNECT ALL PROPANE OR NATURAL GAS SUPPLIES TO THIS UNIT BEFORE SUPPLIES AND BATTERIES BEFORE SERVICING ial 2 WARNING If the information in this manual is not followed exactly a fire or explosion may result causing property damage personal injury or death WARNING Do not try lighting this appliance without reading the LIGHTING INSTRUCTIONS section of this manual WARNING For outdoor use only This cooking appliance is not intended to be installed in or on recreational vehicles and or boats FOR YOUR SAFETY Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance e LP cylinder not connected for use shall not be stored in the vicinity of this or any other appliance TESTED IN ACCORDANCE WITH ANSI 221 58 2012 CSA 1 6 2012 The Standard for Outdoor Cooking Gas Applia2. OVERHEATING CAN DAMAGE YOUR GRILL STAINLESS STEEL CARE Stainless Steel is widely used for catering and residential kitchen equipment because of its strength its ability to resist corrosion and its ease of cleaning In fact stainless steel ranks alongside glass and new china in terms of ease of cleaning and in percentage removal of bacteria during washing As a result of these virtues the metal is often taken for granted and it is assumed that no problems will arise during its usage However some care is required to ensure that the stainless steel can live up to this reputation DAY TO DAY CARE To maintain the original appearance of your ALFRESCO Gourmet Grill a regular cleaning routine should be carried out using the following guidelines 1 After use following the safety precautions detailed on page 4 and 5 wipe the Grill with a soft damp soapy cloth and rinse with clean water preferably warm hot water This should remove most substances encountered during the grilling process 2 For more tenacious deposits including oil grease and water borne deposits use a multi purpose cream cleanser and apply with a soft damp cloth Rinsing with fresh water as described above should follow as a last step 3 For really stubborn dirt or burnt on grease a nylon scouring pad may be used in conjunction with the cream cleanser On no account should wire wool pads be used unless they are made of sta
3. Limitations amp Exclusions 1 Alfresco s warranty applies only to the original purchaser and may not be transferred 2 Alfresco s warranty is in lieu of all other warranties expressed or implied and all other obligations or liabilities related to the sale or use of its grill products 3 Alfresco s warranty shall not apply and Alfresco is not responsible for damage resulting from misuse abuse alteration of or tampering with the appliance accident hostile environment flare up fires improper installation or installation not in accordance with the instructions contained in the User Manual or the local codes 4 Alfresco shall not be liable for incidental consequential special or contingent damages resulting from its breach of this written warranty or any implied warranty 5 Some states do not allow limitations on how long an implied warranty lasts or the exclusions of or limitations on consequential damages This warranty gives you specific legal rights and you may have other rights which vary from state to state 6 No one has the authority to add to or vary Alfresco s warranty or to create for Alfresco any other obligation or liability in connection with the sale or use of its products Alfresco shall not be responsible for and shall not pay for the following 1 Installation or start up 2 Service by an unauthorized service provider 3 Damage or repair due to service by an unauthorized service provider or use of unauthorized parts 4
4. Type 304 stainless steel is highly resistant to corrosion but given enough exposure to such corrosive conditions might succumb to some degree such that pitting or rusting may occur Our barbecue materials have been tested in saline solutions with higher salinity than sea water and they have been tested in highly chlorinated solutions They have also been tested by exposure to highly acidic foods During and after these tests we found these materials were able to withstand exposure over prolonged periods of time However the above mentioned corrosive substances along with neglect can lead to a situation whereby conditions might combine to cause some damage to occur Therefore we suggest that you always keep your barbecue clean dry and covered when not in use This is even more important when long term storage is intended always store the grill clean dry and covered with your Alfresco Barbecue Cover Do not allow any food particles or grease to be left inside your barbecue as this will attract rodents which in addition to being undesirable from an hygienic standpoint are likely to cause physical damage to your barbecue Rodents are known to chew on the insulation of wiring which will eventually cause permanent damage to the wiring and possibly electrical components One final consideration for barbecues located either along the coast or in a desert community Wind driven sand is highly abrasive therefore constant exposure will eventually
5. Check the gas supply and flame characteristic according to the procedure under Low Insufficient Heat Check to ensure that burners are correctly positioned in the grill according to the procedure on page 15 Correctly installed burners should be seated firmly with no side to side movement ROTISSERIE WON T LIGHT Follow the same procedure as grill won t light on page 25 to diagnose problems with the Rotisserie IR burner The IR burner flame may be hard to see in bright sunny conditions SMOKER BURNER WON T LIGHT Follow the same procedure as grill won t light on page 25 to diagnose problems with the Smoker burner Remove the wood chip tray to better see the smoker burner flame When using the smoker with the main grill burners the smoker burner should be lit first and allowed to preheat before lighting the grill burners GRILL GETS TOO HOT IF THE GRILL GETS TOO HOT TURN IT OFF IMMEDIATELY AND ALLOW IT TO COOL Perform a leak test according to the procedure on page 11 If leaks cannot be corrected call for service before attempting to use the grill LIGHTS DON T WORK Check that power is connected and that the GFCI has not tripped LIGHT BULB REPLACEMENT NOTE Disconnect all power to your Alfresco Gourmet grill before any service or light bulb replacement is performed Light bulbs are located on the left and right side of the rear hood above the cooking area The area around the light fixtures and the lig
6. check power supply Is the power cord connected Has GFCI tripped If power supply is okay then ensure that the proper gap exists between the burner and electrode wire according to the procedure on page 24 If the spark igniters are working correctly next determine if gas is reaching the burners Ensure the gas supply is turned on and that there are no leaks according to the procedure on page 11 Attempt to match light a burner according to the procedure on page 12 If the burner will light with a match then the spark igniter may not be functioning correctly or may not be adjusted correctly Adjust according to the procedure on page 24 or call for service If the burner will not match light and the gas supply has been confirmed then check the burner for blockages according to the procedure on page 24 FLAME IS YELLOW GAS SMELL IF YOU SMELL GAS WHILE THE GRILL IS OPERATING IMMEDIATELY TURN OFF ALL BURNERS Perform a leak test and check for blockages according to the procedure on page 24 Also check the air shutter adjustment according to the procedure on page 15 NOTE If the grill is operating in a dusty area or if heavy grease is present some orange tips on the burner flame should be considered normal LOW INSUFFICIENT HEAT Ensure that adequate preheat time has elapsed U burners should preheat for at least 15 minutes with the hood closed 20 25 minutes for high heat IR burners should be allowed to preheat for at least five m
7. e Make sure the grill has been leak tested e Remove any packing material e Read and understand the instructions in this manual U BURNERS Figure 6 Each U burner is rated at 27 500 BTU See figure 6 The grill burners encompass the entire cooking area lt and are side ported to minimize blockage from falling LOCATING INLET PORT BURNER grease and debris SHUTTER Above the burners there are stainless steel briquette trays with ceramic briquettes The briquette tray is a fundamental part for the performance of the grill Do not cook on the grill without them Make sure the briquette tray is installed properly be fore lighting the burner Each grill burner has its own igniter Figure 6a The burners are locked in the proper position within the barbeque unit by the inlet port where the valve orifice stem is located the shutter adjustment screw notch and the rear mounting bracket at the back of the grill cavity See figure 6a USING THE GRILL Grilling requires high heat for searing and proper browning Most foods are cooked at the HI heat set ting for the entire cooking time However when grilling large pieces of meat or poultry it may be neces sary to turn the heat to a lower setting after the initial browning This method will cook the food through without burning the outside Foods cooked for a long time or basted with a sugary marinade may need a lower heat setting near the
8. 3 16 To adjust gap hold the base of the wire rod tightly with a pair of pliers and with another set of pliers twist the tip of the wire to achieve the correct gap NOTE Rough handling of the electrode can crack the ceramic body causing all of the igniters to fail Replace the briquette trays ensuring that they sit level and do not rock Light all of the burners and check for proper flame characteristics See page 15 CLEANING THE BRIQUETTES AND TRAYS After allowing the grill to cool completely turn the briquette assemblies briquettes and tray upside down and operate the grill on high for 30 minutes After allowing to cool again return the briquette assemblies to their proper flat side down position The trays can occasionally be scrubbed clean when needed after allowing them to cool completely Never handle hot trays ADDITIONAL CONSIDERATIONS Always keep the area around the grill free of obstructions and debris Maintain at least 3 of space around grill to ensure proper airflow and keep all ventilation openings clear and free of debris Visually check flame characteristics and compare to description on page 15 Adjust if needed Clean appliance after each use and check for blockages especially at the burner orifices after periods of prolonged non use To maintain the appearance of your ALFRESCO Gourmet Grill for many years keep it covered when not in use Backyard environments are harsh on your grills finish Long expo
9. Improper installation 5 Damage caused by accidents abuse alteration misuse installation that is not in accordance with the instructions contained in the User Manual or local codes 6 Units installed in non residential applications such as retirement homes restaurants hotels schools etc 7 To correct normal adjustments or settings due to improper installation commissioning or local gas supply properties 8 Shipping and handling costs export duties or installation cost 9 The cost of service calls to diagnose trouble or removal or re installation cost Alfresco Open Air Culinary Systems Grill Warranty Released 1 01 2013 ALX2 CARE amp USE MANUAL ALFRESCO GOURMET GRILLS ALL RIGHTS RESERVED 04 2014
10. after lighting it SET SCREW AIR SHUTTER ADJUSTMENT CUP oy 1 MAXIMUM A 3 77 8 MAXIMUM U BURNER FLAME SIZE Figure 4 LOW HEAT SETTING ADJUSTMENT NOTE THE LOW HEAT SETTING ON YOUR GRILL IS PRESET AT THE FACTORY ADJUST ONLY IF ALTITUDE OR ENVIRONMEN TAL FACTORS ARE CAUSING POOR LOW HEAT PERFORMANCE NEVER ADJUST THE BURNER SO LOW THAT IT MAY GO OUT DURING USE DO NOT OPERATE THE GRILL WITH THE LOW HEAT SCREW REMOVED GAS CAN ESCAPE AND CAUSE A POTEN TIALLY HAZARDOUS CONDITION ADJUSTMENT STEPS 1 Follow lighting instructions by setting the control knob on HI and allow the burner to preheat for 10 minutes 2 Turn the control knob to LOW and wait for the burner temperature to drop and stabilize 3 Attempting adjustment at any setting other than LOW can create a dangerous condition 4 Remove knob by pulling straight away from control panel 5 Insert a small blade screwdriver into the valve stem Figure 5 to begin the adjustment 6 Turn counter clockwise to INCREASE the low heat flame using pliers to hold the stem securely see figure 5 7 Adjust the flames so the burner is fully lit around the perimeter when the knob is in the LOW posi tion Once proper adjustment is reached reattach the knob by pushing onto stem OPERATING THE GRILL BEFORE USING THE GRILL
11. apply All service provided by Alfresco under this warranty must be performed by an authorized Alfresco servicer FULL TWO YEAR WARRANTY For two years from the date of original purchase your Alfresco grill warranty covers all parts and labor to repair or replace under normal residential use any part of the product that proves to be defective in materials or workmanship All service provided by Alfresco under this warranty must be performed by an authorized Alfresco servicer unless otherwise specified by Alfresco Service will only be provided during normal business hours TERMS APPLICABLE TO EACH WARRANTY The warranty applies only to products installed for normal residential use The warranty applies only to products installed in any one of the fifty states of the United States the District of Columbia or the ten provinces of Canada This warranty does not cover any parts or labor to correct any defect caused by negligence accident or improper use maintenance installation service or repair SERVICE amp REPLACMENT PARTS For quicker and easier results visit our website at http www alfrescogrills com or call 866 203 5607 to report service problems and or to obtain replacement parts for your Alfresco Grill Replacement parts are shipped F O B Commerce California 90040 Before calling for service please make sure you have the following information Model number serial number date of purchase and proof of purchase by original owner
12. end of the cooking time NOTE The hot grill sears the food sealing in the juices The longer the preheat period the faster the meat browns and the darker the sear marks Place the food on the grill and cook to the desired brown level Adjust heat setting if necessary The control knob may be set to any position between HI and LOW DO NOT leave the grill unattended while cooking SEAR ZONE IR BURNERS Each U burner is rated at 27 500 BTU See figure 7 An IR grill works by producing intense heat which quickly sears the meat Searing locks in flavor and juices while allowing the outer surface to absorb smoke and food aroma that is produced as grease and drippings are vaporized by the burner The result is a crisp flavorful outside with a tender juicy inside Just the result you want with most grilled foods Sear Zone burners are located in their proper position by the inlet port and the rear bracket support of the burner area Figure 7 USING THE GRILL Grilling requires high heat for searing and proper browning The intense infrared heat produced by your Alfresco Gourmet Grill meets these requirements perfectly Meat is cooked evenly throughout while juices grease and food particles are vaporized upon contact with the burner giving added flavor to your food NOTE The hot grill sears the food sealing in the juices Proper preheating browns the meat and pro duces darker sear marks Place the food on t
13. off and clog the port Shake out any debris through the air shutter Use a flashlight to inspect the burner inlet to ensure it is not blocked if obstructions can be seen use a stiff wire to clean out the burner throat IR BURNER CLEANING AFTER EACH USE IT IS NECESSARY TO BURN ALL IR BURNERS WITH THE HOOD OPEN FOR AT LEAST FIVE NOTICE MINUTES TO VAPORIZE ANY FOOD DRIPPINGS OR PARTICLES It may occasionally be necessary to brush FAILURE TO PERFORM THIS STEP blow or vacuum accumulated ash from the burner WILL DAMAGE THE IR BURNER surface Do so carefully and only when the burner is cool J ORIFICE CLEANING With the burner removed remove the orifice and shine a flashlight through the openings to ensure there is no blockage Use a needle to clear any debris Be extremely careful not to enlarge the hole or break off the needle TO REASSEMBLE THE BURNERS Replace the burner by sliding the air shutter over the brass orifice centering it in the hole and resting the rear of the burner onto its supporting bracket IT IS EXTREMELY IMPORTANT TO CENTER THE BURNER ON THE ORIFICE PROPERLY Be careful not to upset the air shutters original position unless readjusting Make sure the burner is level and does not rock Special care must be taken not to hit or damage the electrode wire while replacing the burners ELECTRODE GAPS The right gap must be maintained to ensure a proper spark The gap should be 1 8 to
14. or next to unprotected combustible construction During heavy use the grill will produce a lot of smoke CLEARANCES TO NON COMBUSTIBLE CONSTRUCTIONS A minimum of 3 5 8 clearance from the back of the grill to non combustible construction is required to allow the hood to be opened fully TO COMBUSTIBLE CONSTRUCTIONS This appliance should NOT be located over under or next to unprotected combustible construction If your enclosure is combustible then an INSULATED JACKET manufactured by ALFRESCO Gourmet Grills is required ASSEMBLY BUILT IN MODELS Before locating your ALFRESCO Gourmet Grill into your Non combustible enclosure complete the following steps 1 Remove all packaging materials 2 Ensure that the burners are positioned correctly on their orifices and are fully seated onto their supports 3 Position the briquette trays onto their support ledge 4 Make the connection to the gas regulator according to the instructions on pages 8 amp 10 for your gas type 5 To comply with safety and service requirements main gas shut off valve must be accessible from front of grill without using any tools CODE REQUIREMENTS When installing a grill or other gas appliance into an enclosure island the enclosure must be constructed with ventilation at both the top and bottom to avoid accumulation of gas should there be a leak Installation of this cooking appliance must be made in accordace with local codes In the a
15. pit and scratch almost anything one more reason to keep your barbecue covered when not in use By routinely caring for your barbecue as outlined in this manual you can enjoy many years of service from it and keep it looking the way it should In the event that any light rusting is found on the stainless steel it will usually not be the stainless steel which is corroding but iron particles which have somehow been deposited on the surface For more information on this subject please request our Rust removal bulletin As a first course of action though we recommend Bar Keepers Friend available from many supermarkets and hardware stores This product if used as directed will usually solve the problem Note though when using this product on textured surfaces such as your barbecue always rub in the direction of the grain never across the grain since doing so will damage the finish Refer also to pages 22 24 for additional Stainless Steel Care tips HOW TO OBTAIN SERVICE WARRANTY SERVICE ONLY VISIT US ON THE WEB AT www alfrescogrills com OR CALL US AT 866 203 5607 Please provide e Model Number amp Serial Number e Grills Located under the drip pan e Refrigerators Located inside on the upper left corner Gas Type e Date of installation e A brief description of the problem ar n SET eoa E We INQUIRIES AND INFORMATION For all other Alfresco Gourmet Gril
16. NY OTHER ENCLOSED AREA THE GAS MUST BE TURNED OFF AT THE SUPPLY INDER WHEN THE UNIT IS NOT IN USE IF THE APPLIANCE IS REGULATOR NOTICE STORED INDOORS THE CYLINDER MUST BE DISCONNECTED AND REMOVED FROM THE APPLIANCE Ne A Exposure to pressures above the safe ty limit of 69 WC will permanently LP GAS CONNECTION TO LP PIPED SYSTEMS damage the gas regulator requiring a replacement OVER PRESSURE An LP piped system is one with a large central LP tank DAMAGE IS NOT COVERED BY YOUR that feeds the entire household Those systems are nor ALFRESCO WARRANTY mally equipped with a high pressure regulator by the large LP tank and low pressure regulators close to the home The gas line connectors must comply with the Standard for Connectors for Outdoor Gas Appliances and Manufactured Homes ANSI 221 75 CAS 6 27 and suitable for outside installation The maxi mum length of the connection shal be 6 Ft 1 82 m GAS CONNECTION NATURAL GAS NG NEVER CONNECT THE GRILL TO AN UNREGULATED GAS SUPPLY Before proceeding ensure the unit is fitted for natural gas Connecting to an improper gas type will result in poor performance and increased risk of damage or injury Installation of this cooking appliance must be made in accordace with local codes In the absence of local codes this unit should be installed in accordance with the National Fuel Gas Code No 2223 1 NFPA 54 Natura
17. and quality results please follow these instructions STEAMER FRIER NOTE NEVER USE THIS ACCESSORY OVER A SEAR ZONE IR BURNER TO STEAM 1 Remove the right grate and place the Steamer Fryer into the grill as shown left figure 8 2 Insert the steaming plate into the Steamer Fryer and add water to just gt below the level of the steaming plate Be careful not to spill water REMOVE the burner as damage will re GRATE 3 Place lid onto Steamer Fryer 4 Follow lighting instructions on page 12 and bring water to a boil 3 Reduce heat remove lid and add KA food to be steamed Figure When food is cooked to your desired taste carefully remove the lid and remove food from Steamer Fryer with long handled tongs or a slotted spoon NEVER ATTEMPT TO REMOVE THIS ACCESSORY FROM THE GRILL WHEN HOT ALLOW TO COOL COMPLETELY BEFORE MOVING OR CLEANING TO BOIL Follow instructions for steaming but leave the steaming plate out Add as much water as necessary to cover the foods being cooked but never fill the Steamer Fryer more than halfway TO FRY 1 Remove the right grate and place the Steamer Fryer into the grill as shown above 2 Fill the Steamer Fryer no more than one third full with oil Be careful not to spill oil onto the burner as damage and or fire will result 3 Follow lighting instructions on page 12 Allow grill to preheat for no more than three minutes then re
18. ate hood or immediate surrounding area as these areas become extremely hot and could cause burns Use only the handles and knobs provided for operation of the grill For proper lighting and performance of the burners keep the ports clean It is necessary to clean them periodically for Optimum performance The burners will only operate in one position and must mounted correctly for safe operation Clean the grill with caution Avoid steam burns do not use a wet sponge or cloth to clean the grill while it is hot Some cleaners produce noxious fumes or can ignite when applied to a hot surface INSECT WARNING Spiders and insects can nest in the burners of this and other grills and cause the gas to flow from the front of the burner This is a very dangerous condition which can cause a fire to occur behind the valve panel thereby damaging the grill and making it unsafe to operate Inspect the grill at least twice a year Be sure all grill controls are turned off and the grill is cool before using any type of aerosol cleaner on or around the grill The chemical that produces the spraying action could in the presence of heat ig nite or cause metal parts to corrode Do not operate the grill under unprotected combustible construction Use only in well ventilated are as Do not use in buildings garages sheds breezeways or any enclosed areas Keep the area surrounding the grill free from combustible materials trash or combustible fluids and va
19. bsence of local codes this unit should be installed in accordance with the National Fuel Gas Code No 3 7 NFPA 54 Natural Gas and Propane Installation code CSA B149 1 or Propane Storage and Handling Code B149 2 All Electrical Components must be electrically grounded in accordance with local codes or in the absence of local codes with the National Electrical Code ANSI NFPA 70 or Canadian Electrical code CSA 22 1 Your Alfresco Gourmet Grill has provision for mounting onto a mobile cart if you choose to do so Contact your Alfresco dealer for the appropriate cart for your grill FREE STANDING MODELS Complete the following steps 1 Remove all packaging materials 2 Ensure that the burners are positioned correctly on their orifices and are fully seated onto their supports 3 Position the briquette trays onto their support ledge 4 Make the connection to the gas regulator according to the instructions on pages 8 amp 10 for your gas type 5 Allow a minimum of 3 clearance around all sides of grill cart for proper air movement 6 Lock the rear casters to prevent unwanted grill movement WARNING To prevent harm and ensure proper operation of your grill it is imperative that the burners are properly installed with respect to the gas orifices Be certain that the orifice is inserted completely into the burner s inlet and that the burner rests firmly on its support bracket The burner should
20. crisp flavorful outside with a tender juicy inside Just the result you want with most grilled foods HOW TO GRILL WITH IR Properly pre heat the grill by following the lighting instructions on page 12 Place food on grill grids and turn every 2 to 2 1 2 minutes until food is cooked to desired taste Do not let food cook more than 2 1 2 minutes without turning Perfect cross sear marks can be made by rotating food 90 at each turn APPROXIMATE SEAR ZONE COOKING TIMES FOOD ITEM APPROXIMATE COOKING TIME MINUTES RARE MEDIUM WELL 6688868666 CHICKEN BREAST BONE IN 20 24 These are recommended times only Due to the variations on the cuts of meats and personal taste your cooking times may be different Use your discretion when cooking with ALFRESCO Gourmet Grill Sear Zone R Burners WOOD CHIP SMOKER By using real wood chips in the smoker system of your ALFRESCO Gourmet Grill you can add extra flavor to all of your grilled foods For good smoke performance soak the wood chips for not less than 30 minutes drain excess liquid and fill the smoker tray completely HOW TO SMOKE 1 Fill the smoker tray with thoroughly soaked and drained wood chips 2 Light the smoker burner according to the instructions on page 13 Replace the smoker tray into the grill close the hood and set the smoker burner to high Smoke should begin in about 20 30 minutes One tray of wood chips will u
21. d according to their manufacturer s directions Grease is flammable Let hot grease cool before attempting to handle it Avoid letting grease deposits collect in the bottom of the grill by cleaning the grease tray often Nev er while grill is on or hot from recent use pan will not come out Do not use aluminum foil to line the grill racks nor to line the drip tray This can severely upset com bustion airflow or trap excessive heat in the control area The result of this can be melted knobs ig niters and increased chance of personal injury Never grill without the drip pan in place and pushed all the way to the back of the grill Without the drip pan hot grease can leak downward creating a fire or explosion hazard Children should not be left alone or unattended in an area where the grill is being used Never allow them to sit stand or play on or around the grill Do not store items of interest to children around or below the grill or in the cart Never allow children to crawl inside of the cart Do not heat unopened food containers that may cause the container to build up pressure and burst Protect your hand when opening a hot grill lid Never lean over an open hot grill Safety cont When lighting a burner always pay close attention to what you are doing Be certain you are de pressing the correct igniter button labeled for the burner you intend on using When using the grill do not touch the grill rack burner gr
22. duce heat to no more than medium Use an appropriate thermome ter to bring oil to proper frying temperature usually between 350 F 375 F 4 Place the frying basket into the oil Carefully add food one piece at a time using long handled tongs 5 After food has fried for sufficient time lift the entire frying basket out of the oil and allow it to drain Remove food to an appropriate vessel and return the frying basket to the oil Repeat as needed When finished frying turn off heat and allow the grill Steamer Fryer and oil to cool completely before at tempting to remove unit Dispose of used cooking oil appropriately NOTE DO NOT USE LID WHEN FRYING USE THE LID WHILE STEAMING OR BOILING ONLY USE ALWAYS THE MINIMUM HEAT SETTING NECESSARY TO MAINTAIN THE PROPER FRYING TEMPERATURE HOT OIL AND STEAM CAN BE DANGEROUS ALWAYS WEAR OVEN MITTS WHEN USING THIS ACCESSORY ALLOW UNIT TO COOL COMPLETELY BEFORE REMOVING OIL CAN CATCH FIRE IF OVERHEATED NEVER USE THE FRYER WITH A BURNER SET TO HIGH IF OIL BEGINS TO SMOKE IMMEDIATELY REDUCE HEAT IN CASE OF FIRE TURN BURNER OFF AND EXTINGUISH WITH A CLASS A B C OR D FIRE EXTIN GUISHER NEVER PUT WATER ON HOT OR FLAMING OIL NOTICE DO NOT CLOSE THE GRILL HOOD WHEN USING THIS ACCESSORY DO NOT USE THIS ACCESSORY IN COMBINATION WITH THE GRIDDLE OR ANY OTHER ACCESSORY THAT WOULD RESULT IN MORE THAN 75 COVER AGE OF THE GRILLING AREA
23. e light bulb might reduce the bulb s life Insert a new light bulb using a clean cloth and do not force the light bulb in the socket Very little effort is required for the bulb to SNAP and lock into place Look at the bulb and verify that no fingerprints are left on it Wipe off any fingerprints and or grease that might have accidentally come in contact with the glass of the light bulb Replace the light cover by inserting it into the light fixture at a slight angle until it SNAPS into place Power up your Alfresco Gourmet Grill and verify the light bulb operation by turning on the light switch ADDITIONAL IMPORTANT CLEANING AND STORAGE CONSIDERATIONS In order to maintain your grill in clean working order it will be necessary under certain conditions to take additional precautions lf your gill is located in a coastal area it will be exposed to salty air which is corrosive e If it is located close to a swimming pool or Jacuzzi with chlorinated water then it will be exposed to dilute hydrochloric acid which can be formed as a result of chlorine compounds used in the pool causing chlorine to be combined with hydrogen and water in the atmosphere e Muriatic acid another name for hydrochloric acid is used to maintain the correct ph balance in the pool water Chlorine is an oxidizing agent and as such can promote rapid corrosion or other oxidizing processes which can damage various materials
24. et Grill for this appliance 30 grills require a 90 000 BTU minimum regulator hose assembly All other sizes require a 160 000 BTU minimum two stage regulator hose assembly To connect the regulator hose assembly follow the next steps 1 Locate the regulator and gas connection point in the WARNING rear right side of your BBQ unit remove the rear panel from the BBQ cart to gain access in cart mounted KEEP ANY ELECTRICAL 2 Attach a 1 2 FPT x 1 2 MPT male to female elbow to PLY HOSE AWAY FROM the regulator see figure 2 ANY HEATED SURFACES 3 Fasten the hose connection to a 1 2 MPT x 3 8 COMP a compression flare fitting connected to the elbow see figure 2 CONVERTIBLE GAS PRESSURE REGULATOR TYPICAL ALFRESCO LX2 BBQ 30 MODEL SHOWN wt 1 2 FPT X 1 2 MPT 90 ELBOW 1 2 FPT X 3 8 FLARE BRASS FITTING TYPICAL LP GAS TANK Figure 2 LP REGULATOR AND HOSE ASSEMBLY PRESET TO 10 WC 9 CYLINDERS MUST BE STORED OUTDOORS IN A YOUR ALFRESCO GOURMET GRILL S WELL VENTILATED AREA OUT OF THE REACH OF PRESSURE REGULATOR HAS MAXI CHILDREN MUM INPUT PRESSURE OF 14 WC OR APPROX 5 PSI AND A SAFETY LIMIT DISCONNECTED LP CYLINDERS MUST HAVE THREADED OF 69 WC 2 5 PSI VALVE PLUGS TIGHTLY INSTALLED AND MUST NOT BE amp J STORED IN A BUILDING GARAGE OR A
25. eventing grease build up on the briquettes or Sear Zone IR Burner NOTE Never use the basting pan when any of the grill burners are lit Basting pan is for use with the rotisserie burner only k As a general rule rotisserie cooking will take 15 20 NOTICE minutes per pound of meat Keep the hood closed as ALWAYS USE BASTING PAN WITH much as possible to improve performance ROTISSERIE TO KEEP DRIPPINGS OFF BURNERS AND BRIQUETTES ROTISSERIE GENERAL COOKING INSTRUCTIONS DO NOT USE WHILE GRILLING INFRARED GRILLING TIPS Even for an experienced chef infrared cooking can at first present a bit of a challenge By following these simple tips you will soon be producing juicier more flavorful foods than you have ever experi enced before As a general rule foods will cook in less time than they would take on an ordinary grill By turning food frequently approximately every 2 minutes excessive charring is simply avoided ALFRESCO RECOMMENDS THAT YOU TURN FOOD BEING GRILLED ON A SEAR ZONE IR BURNER EVERY TWO MINUTES DURING THE COOKING PERIOD NEVER ALLOW FOOD TO COOK MORE THAN 2 1 2 MINUTES WITHOUT TURNING SEARING IS THE KEY An infrared grill works by producing intense heat which quickly sears meats Searing locks in flavor and juices while allowing the outer surface to absorb smoke and food aroma that is produced as grease and drippings are vaporized by the burner The result is a
26. ge of the grill After allowing the grill to cool completely remove the DO NOT ALLOW EXCESS GREASE drip tray by pulling it out from the grill until it stops then OR LIQUIDS TO ACCUMULATE IN lifting the front edge about 45 to remove from grill THE DRIP TRAY AS THIS WILL CRE Reinstall by placing rear of tray into guides then lifting ATE A FIRE HAZARD front edge 45 to re insert the tray Slide completely into the grill GRILL BURNERS Before removing the burners make sure that the gas supply is OFF and the control knobs are in the OFF saa tas position Allow grill to cool completely then lift off the grill IT IS HOT AFTER USING THE GRILL racks and briquette trays To remove burners lift the rear of the burner out of the bracket Angle the burner slightly to clear the igniter electrode and opening at the front of the grill Slide burner straight off the orifice tip Great care should be used when installing a burner as it must be correctly centered and secured on the orifice before any attempt is made to relight the grill The burner should lie flat and not have any side to side movement Frequency of cleaning will depend upon grill use U BURNER CLEANING Clean the exterior of the burner with a brass wire brush Clear any stubborn scale with a metal scraper Clear any clogged ports with a thin wire Never use a wooden toothpick as it may break
27. he grill and sear both sides as recommended on the Infrared Grilling Tips section on page 19 DO NOT leave the grill unattended while cooking ROTISSERIE BURNERS Your ALFRESCO Gourmet Grill is capable of performing back burner rotisserie cooking The location of the rear burner allows the placement of the rotisserie basting pan included beneath the food to col lect juices and drippings for basting and gravy To flavor the contents of the basting pan you can add herbs onion garlic or spices NOTICE AVOID WATER DAMAGE TO BURNER IN SUNNY ENVIRONMENTS NEVER ALLOW WATER TO CONTACT THE FLAME FROM AN IR THE IR BURNER AS DAMAGE TO THE BURNER MAY BE IMPOSSIBLE CERAMIC PANEL WILL RESULT TO SEE WATER DAMAGE IS NOT COVERED BY YOUR ALFRESCO WARRANTY To assure that an IR burner is lit very carefully place your hand 8 10 inches away from the burner sur face If you do not feel the heat of the burner shut off control Knob wait five minutes and attempt to re light ROTISSERIE MOTOR The rotisserie motor is capable of turning up to a 50 Lb cut of meat or poultry with a maximum diameter of 12 The rotisserie motor is an integral part of the grill mounted on the rear bottom of the unit The motor drives a chain and sprocket system to a skewer coupler located your upper cooking area The rotisserie motor is electrically grounded by the grill electrical s
28. he most common source of such particles is from wire wool scouring pads but contamination may also occur from carbon steel utensils and old cast iron water supply pipes These brown marks are only superficial stains which will not harm the Grill they should be removable using a soft damp cloth and a multi purpose cream cleanser Occasionally it may be necessary to resort to a proprietary stainless steel cleanser to return the surface of the Grill to its original condition To avoid re occurrence of any rust staining it is essential that the source of the contamination is eliminated PITTING Another form of corrosion which occasionally occurs in stainless steel is pitting of the surface The reason for this corrosive attack can usually be attributed to certain household products for example Bleaches Most common domestic bleaches amp sterilizing solutions contain chlorine in the form of sodium hypochlorite If used in concentrated form bleaches can attack the stainless steel causing pitting of the surface They should always be used to the strengths prescribed by the manufacturer and should be thoroughly rinsed off with clean water immediately after use All cleaning agents containing hypochlorite are unsuitable for long term contact with stainless steel and even when used in the highly diluted form they can produce pitting under certain conditions Foodstuffs In general stainless steel is fully resistant t
29. ht fixtures themselves become extremely hot during grill operation with or without the lights being turned on BEFORE REPLACING ANY LIGHT BULB ALLOW SUFFICIENT TIME FOR THE FIXTURES TO COOL DOWN IF THE LIGHTS OR THE GRILL WAS TURNED ON OR BOTH Light bulbs can reach several hundred degrees when operating so allow plenty of time for them to cool down There are two lamps available on your ALX2 grill depending on the model but both lamps have the same replacement procedure Figure 9 Figure 10 75T3QCL R7 Base G940120 G9 Base 75W 120 VAC 40 W 120 VAC Part 210 0310 Part 210 0317 Should you need to replace the light bulbs in your Alfresco Gourmet Grill please refer to the following LIGHT COVER steps REMOVE THE LIGHT COVER The light covers are supported by a spring mechanism on the light fixture Simply pry open the light cover from the left or right sides by hand only DO NOT USE ANY TOOLS as you might chip the tempered glass cover REMOVE THE LIGHT BULB Reach inside the light fixture and remove the light bulb by pulling it straight out of the socket INSTALLING A NEW LIGHT BULB NOTE When replacing light bulbs use a soft clean cloth cotton or paper towels when handling lights Always keep halogen lights free of fingerprints and grease when replacing Because of the light bulb s very high operating temperature grease or finger prints left on th
30. inless steel 4 Harsh abrasives and scouring materials should not be used for cleaning stainless steel as they will leave scratch marks in the surface and damage the appearance of the Grill Likewise do not use wire brushes scrapers or contaminated scouring pads 3 Your ALFRESCO Gourmet Grill has a directional polished grain any cleaning with abrasives should be carried out along this grain direction and not across it 6 After use always remove wet cleaning aids such as cloths pads containers from the surface to avoid formation of water marks or stains 7 If required dry the Grill after use with a soft dry cloth or towel If the preceding guidelines are adhered to your ALFRESCO Gourmet Grill should offer excellent life and should live up to its reputation of being stainless Neglect of this practice however can lead to deterioration of the surface and in some extreme cases corrosion of the steel itself The two most common types of corrosion that may be encountered particularly on stainless steel are rust marks and pitting of the surface RUST BROWN MARKS When this type of staining occurs it is unlikely that rusting of the stainless steel itself caused the marks Similar marks can be found with both porcelain and plastic sinks The rust marks are more likely to be the result of small particles of ordinary steel which have become attached to the surface these have subsequently rusted in the damp environment T
31. inutes with the hood open lf adequate preheat time was allowed check the gas supply for a damaged and or kinked supply line Replace if necessary On LP units a mostly empty tank may not have sufficient pressure to run the grill at high heat Replace with a full tank Make sure that the regulator hose assembly being used is the unit supplied with the grill On NG units ensure that the flexible supply line is at least 1 2 diameter Check the gas supply pressure to ensure at least 7 W C for NG and 11 W C for LP If gas supply is adequate check burners for blockages according to the procedure described above Check flame characteristics according to the procedure on page 15 and adjust air shutter if needed Check that there is no pressure being applied to the regulator attached to the back of the grill This regulator contains a flexible diaphragm and should not touch the grill body or any surrounding objects Check to make sure that the burners and the drip tray are clean and free from obstructions Clean if necessary NOTE No part of the grill should ever be lined with aluminum foil as it will interfere with airflow and can cause a low heat condition in the firebox and a high heat condition inside the control panel BURNER BLOWS OUT First determine if the problem is being caused by location If location is subject to high winds reposition grill to provide some protection by placing the back of the grill toward the wind
32. l Gas and Propane Installation code CSA 749 7 or Propane Storage and Handling Code B149 2 Manifold pressure with NG Operating 4 0 W C 14 PSI Non operating 4 5 W C 16 PSI Optimum pressure 7 0 W C 25 PSI NOTE To ensure proper heating performance of this appliance verify that the gas line supply pressure is adequate 7 0 W C supply pressure is preferred to maintain 4 5 W C manifold pressure Use a minimum 1 2 ID flex hose to prevent gas starvation NATURAL GAS CONNECTION a Ensure that the service pipe supplying the Grill is fitted with a shut WARNING off valve conveniently positioned and easily accessible as an emergency gas shutoff KEEP ANY ELECTRICAL Your ALFRESCO Gourmet Grill for use with Natural Gas CORD AND FUEL SUP comes equipped with its own regulator which MUST NOT be re moved If this regulator needs to be replaced use only the type PLY HOSE AWAY FROM specified by ALFRESCO Gourmet Grill for this appliance ANY HEATED SURFACES 10 2 To connect the regulator hose assembly follow the next steps 1 Locate the regulator and gas connection point in the rear right side of your BBQ unit remove the rear panel from the BBQ cart to gain access in cart mounted models 2 Attach a 1 2 FPT x 1 2 MPT male to female elbow to the regulator see figure 3 3 Fasten the hose connection to a 1 2 MPT x 3 8 COMP compression flare fitting co
33. l information such as power installation cut out requirements or any other product inquiries please contact Alfresco Gourmet Grills 888 383 8800 or 323 722 7900 Customer Service Department 323 726 4700 fax 7039 East Slauson Avenue Commerce CA 90040 Alfresco Gourmet Grills Limited Warranty GRILLS Residential use only LIMITED LIFETIME WARRANTY Alfresco will repair or replace any stainless steel part including all fabricated stainless steel components Stainless steel burners and standard round grill grates excluding what is covered in the Five Year Limited Warranty to be defective from workmanship and when subjected to normal residential use and service This warranty excludes surface corrosion scratches discoloration weather and atmospheric related staining and minor surface rust and oxidation which are normal conditions Labor to remove and replace defective parts is not covered after first year of ownership Shipping and handling cost will apply Alfresco recommends that you use an authorized Alfresco servicer to perform such service LIMITED FIVE YEAR WARRANTY Alfresco warrants the stainless steel briquette trays gas valves and drip pans to be free from defects in materials and workmanship under normal residential use for a period of five years from the original date of purchase Labor to remove and replace defective parts is not covered after first year of ownership Shipping and handling cost will
34. local codes this unit should be installed in accordance with the National Fuel Gas Code No 3 7 NFPA 54 Natural Gas and Propane Installation code CSA B149 1 or Propane Storage and Handling Code B149 2 Manifold pressure with LP Operating 10 0 W C Non operating 11 2 W C L P TANK REQUIREMENTS Use only a standard 20 Lb 5 Gal propane gas cylinder 18 1 4 H x 12 1 4 The tank must be in stalled in the upright position Do not use a dented or rusty LP tank as it may be hazardous and should be checked by your LP supplier Never use a cylinder with a damaged valve The LP gas cylinder must be constructed and marked in accordance with the specifications for LP gas cylinders of the U S Department of Transportation DOT The cylinder must be provided with a shut off valve terminating in an LP gas supply cylinder valve outlet specified as applicable for connection type in the standard for compressed gas cylinder valve outlet and inlet connections ANSI CGA V I LP GAS CONNECTION TO LP TANKS Your ALFRESCO Gourmet Grill for use with LP gas comes equipped with its own regulator which MUST NOT be removed There is also a secondary high capacity hose regulator assembly for connec tion to a standard 20 Lb LP cylinder The LP gas pressure regulator and hose supplied with this unit must be used without alteration If this assembly needs to be replaced use only the type specified by ALFRESCO Gourm
35. nces Installation of this cooking appliance must be made in accordace with local codes In the absence of local codes this unit should be installed in accordance with the National Fuel Gas Code No 3 7 NFPA 54 Natural Gas and Propane Installation code CSA B149 1 or Propane Storage and Handling Code B149 2 All Electrical Components must be electrically grounded in accordance with local codes or in the ab sence of local codes with the National Electrical Code ANSI NFPA 70 or Canadian Electrical code CSA 22 1 CALIFORNIA PROPOSITION 65 WARNING The burning of gas cooking fuel generates toxic by products which are on the list of substances which are known by the State of California to cause cancer or reproductive harm California law requires businesses to warn customers of potential exposure to such substances To minimize exposure to these substances always operate this unit according to the use and care manual ensuring you provide good ventilation when cooking with gas This warning is issued pursuant to California Health amp Safety Code Sec 25249 6 SAFETY PRACTICES TO AVOID PERSONAL INJURY U J READ THIS CARE AND USE MANUAL CAREFULLY AND COMPLETELY BEFORE USING YOUR GRILL TO REDUCE THE RISK OF FIRE BURN HAZARD OR OTHER INJURY KEEP THIS MANU AL FOR FUTURE REFERENCE When properly cared for yo
36. nnected to the elbow see figure 3 Connect flare fitting to gas supply using a 1 2 minimum flexible semi rigid stainless steel gas hose no more than 48 in length The hose as well as the connectors must comply with the Standard for Con nectors for Outdoor Gas Appliances and Manufactured Homes ANSI 221 75 CAS 6 27 TYPICAL ALERESCO LX2 CONVERTIBLE GAS PRESSURE BBQ 30 MODEL SHOWN REGULATOR D 3 5 Da 1 2 FPT X 1 2 NG FLEXI Figure INCOMING NG a GAS SUPPLY 3 SHUT OFF HAND VALVE LEAK TESTING GENERAL Although all gas connections on your ALFRESCO Gourmet Grill are leak tested at the factory prior to shipment a complete gas tightness check must be performed at the installation site due to possible mis handling in shipment or excessive pressure unknowingly being applied to the unit Periodically check the whole system for leaks or immediately check if the smell of gas is detected BEFORE TESTING e Do not smoke while leak testing Never leak test with an open flame Make a soap solution of one part liquid detergent and one part water for leak testing purposes Apply the solution to the gas fittings by using a spray bottle or brush For LP units always check with a full cylinder TO TEST e Make sure all control valves are in the OFF position Apply the soap solution described above to all fitting
37. not rock side to side nor top to bottom if properly installed If excessive burner movement is present reseat burner or contact your authorized service provider IMPORTANT ELECTRICAL INSTRUCTIONS THE GRILL S ROTISSERIE MOTOR AND LIGHTS ARE WIRED TO A SINGLE THREE PRONG GROUNDING PLUG FOR YOUR PROTECTION AGAINST SHOCK HAZARD THE GRILL SHOULD BE PLUGGED DIRECTLY INTO A PROPERLY GROUNDED GFCI THREE PRONG RECEPTACLE A NOTES CONCERNING GFCI USE AND LOCATION 1 Do not attempt to circumvent using a GFCI receptacle it is for your safety 2 Ensure that the GFCI receptacle is located in an easily accessed location 3 Follow the manufacturer s instructions for installation and testing must comply with local and national codes BRIQUETTE TRAY INSTALLATION Remove top grill Briquette tray located over the gas burners GAS CONNECTION LIQUID PROPANE LP NEVER CONNECT THE GRILL TO AN UNREGULATED GAS SUPPLY Before proceeding ensure the unit is fitted for LP gas Connecting to an improper gas type will result in poor performance and increased risk of damage or injury Total gas consumption per hour with all burners set on HI is a follows e 30 Grill 71 000 BTU e 42 Grill 101 500 BTU e 26 Grill w side burners 136 500 BTU e Dual Side Burners 35 000 BTU Installation of this cooking appliance must be made in accordace with local codes In the absence of
38. o all foodstuffs in common use Only in isolated cases such as when concentrated salt and vinegar mixtures are allowed to remain in contact with the steel for a long period can any surface marking result CARE amp MAINTENANCE OF YOUR GRILL GRILL RACK The easiest way to clean the round wire grill racks is immediately after cooking is completed and after turning off the flame Wear a barbecue mitt to protect your hand from the heat and steam Dip a brass bristle barbecue brush in hot soapy water and scrub the hot grill rack Dip the brush frequently in the bowl of water Steam created as water contacts the hot grill assists the cleaning process by softening any food particles The food particles will fall and burn If the grill is allowed to cool before cleaning then cleaning will be more difficult The V grate used for the IR burner will primarily self NOTICE clean during the 5 minute IR burner cleaning period NEVER CLEAN THE V GRATE WITH Rear R Burner cleaning below After the grate has ANY TYPE OF LIQUID WHILE IT IS ON cooled remove it from the grill and brush off burned THE GRILL LIQUID CAN PERMA debris NENTLY DAMAGE THE IR BURNER A STAINLESS STEEL The Grill is made from commercial quality type 304 non rusting and non magnetic stainless steel and the cleaning information shown on Page 22 should be followed DRIP TRAY The drip tray should be cleaned after every usa
39. ompared with Figure 4 Flames should be blue and stable with no yellow tips excessive noise or lifting If any of these conditions exist check if dirt debris spider webs etc are blocking the air shutter or burner ports Proceed with air shutter adjustment AIR SHUTTER ADJUSTMENT A sheet metal cap at the inlet of the burner called the AIR SHUTTER regulates the amount of air that enters into the burner for combustion The air shutter is locked in place by a screw which must be loosened prior to lighting the burner for adjustment The air shutter adjustment screws are accessible with a flat screwdriver by removing the burner Loosen the screw of the air shutter Reinstall the burner Make certain that the burners are sitting properly on the orifices taking care not to move or damage the igniter electrode Light the burners and adjust according to the following directions e Turn the valve on HI light the burner and allow it to WARM UP for 10 minutes e If the flame is yellow indicating insufficient air turn the air shutter counter clockwise to allow more air to the burner e lf the flame is noisy and tends to lift away from the burner WITH THE BRIQUETTE TRAYS IN POSITION indicating too much air turn the air shutter clockwise to reduce the amount of air to the burner e Retighten the locking screw of the air shutter cap NOTE Be careful as the burner could be and or will become very hot
40. pors such as gasoline or charcoal lighter fluid Do not obstruct the flow of combustion gases and ventilation airways Keep the back of the cart free and clear from debris If the unit is stored indoors ensure that it is cool If propane is used the cylinder must be unhooked and the propane cylinder stored outside in a well ventilated area out of reach of children Never use the grill in windy conditions If located in a consistently windy area oceanfront mountain top etc a windbreak will be required Always adhere to the specified clearances Keep any electrical supply cord away from the heated areas of the grill Do not use the grill for cooking excessively fatty meats or products which promote flare ups O WARNING WARNING FOR OUTDOOR USE ONLY NEVER USE A DENTED OR NOT TO BE INSTALLED IN OR RUSTED LIQUID PROPANE ON RECREATIONAL VEHICLES TANK SHUT OFF TANK AND OR BOATS WHEN NOT IN USE Ne LOCATING AND ASSEMBLING THE GRILL When determining a suitable location for your grill take into account concerns such as exposure to wind rain sprinklers proximity to traffic paths and keeping any gas supply line runs as short as possible Locate the grill only in a well ventilated area Never locate the grill in a building garage breezeway shed or other such enclosed areas without an approved ventilation system Never locate the grill over under
41. rner you are trying to light When attempting to light a burner with a match ensure that the correct burner control knob is used Position the match near the burner ports Push and turn the control knob to HI Repeat procedure on each burner if necessary If the burner does not light in 4 seconds turn the knob OFF wait 5 minutes and try again If the burner will not light after several attempts see page 25 Troubleshooting PUSHTO AT IN SUNNY ENVIRONMENTS THE FLAME FROM AN IR BURNER MAY BE IMPOSSIBLE TO SEE W To assure that an IR burner is lit very carefully place your hand 8 10 inches away from the burner surface If you do not feel the heat of the burner shut off control knob wait five minutes and attempt to relight PUSH amp TURN TO HI BUTTON SYMBOLS AND LOCATIONS SWITCH LIGHT FIXTURES SWITCH IGNITER BUTTON SWITCH on LEFT side Aw on RIGHT side on RIGHT side SMOKER BURNER LIGHTING To light the smoker burner remove the smoker tray completely Push and turn the smoker control knob to the HI position and immediately depress the proper igniter button for your model See BUTTON SYMBOLS AND LOCATIONS above SIDE BURNER LIGHTING MODELS ALX2 56 amp 56 SZ When lighting always keep your face and body as far away as possible from the burners FRONT BURNER Push and turn the side burner right hand cont
42. rol knob to the HI position and immediately depress the right hand igniter button You ll hear a snapping sound from spark that will be provided to both side burners It is necessary to keep the igniter button depressed until the burner is lit REAR BURNER Repeat the same operation as explained on the front burner but using the side burner left hand control knob this time If the burner does not light in 4 seconds turn knobs to OFF and wait 5 minutes to allow any accumulated gas to dissipate before trying again If the burner will not light after several attempts then it can be lit with a match NOTE To ensure proper spark ignition do not change the gap between the electrode wires and the burners The optimum gap is preset at the factory between 1 8 and 3 16 ROTISSERIE BURNER LIGHTING Open the lid press the proper igniter button see chart above and then turn the control knob to the HI position If the burner does not light within 4 seconds turn the control knob to Off wait five minutes and attempt to relight If the igniter does not function you can light the burner by holding a lit match to the burner with the control knob at the HI position After your first use of the rotisserie burner it is likely that the stainless steel adjacent and directly above the burner will darken to a dark blue color This is a normal property of the non rusting type 304 stainless steel used on the Grill and i
43. s e Turn the gas supply on e Check all connections from the supply line or LP cylinder to and including the manifold pipe assembly e Soap bubbles will appear where a leak is present e Ifa leak is present immediately turn off gas supply tighten any leaking fittings turn the gas sup ply back on and recheck e f you cannot stop 8 gas leak turn off the gas supply and call your dealer where you purchased your grill e Do not use the grill until all connections have been checked and do not leak IMPORTANT NOTE ALWAYS CHECK FOR LEAKS AFTER EVERY LP TANK CHANGE If a leak is present or if the connection hose shows signs of wear these conditions must be corrected prior to using your grill If it is evident there is excessive abrasion or wear or the hose is cut it must be replaced prior to the cooking appliance is being put into operation The replacement hose assembly is part number PROP KIT 01 which consists of a 36 long hose assembly with dual in line regulator and a 3 8 ODF connector Contact ALFRESCO Grills for replacement TY 36 HOSE Check all gas supply fittings for leaks before each use It is handy to keep a spray bottle of soapy water near the shut off valve of the gas supply line Spray all the fittings Bubbles indicate leaks a N LIGHTING INSTRUCTIONS WARNING BEFORE LIGHTING HOOD MUST BE OPEN WHEN LIGHTING GRILL The pressure regulator and ho
44. s not detrimental to its operation PREHEATING THE GRILL U BURNERS Preheating the grill is important for best performance To preheat the grill when cooking with the U burners close the hood after lighting the burners as described above Set the grill control Knobs on HI for 15 minutes PREHEATING THE GRILL IR BURNERS Preheating the IR burners is important to protect them from food drippings After lighting the IR burners as described above allow to preheat on HI for four minutes before beginning to grill If your grill is equipped with a SEAR ZONE IR BURNER light and preheat the U BURNERS first then light and preheat the SEAR ZONE IR BURNER PREHEATING THE ROTISSERIE BURNER Light the rotisserie burner as described in the lighting instructions Once lit the rotisserie burner will reach cooking temperatures in about 1 minute BURNER ADJUSTMENTS NOTE Alfresco grills are available with both U burners and IR burners The following instructions apply only to the U burners IR burners do not require adjustment and need only be checked visually for proper performance On high an IR burner should glow red evenly over its entire surface U BURNER AIR ADJUSTMENT Each grill burner is tested and adjusted at the factory prior to shipment however variations in the local gas supply elevation and other factors might make it necessary to adjust the burners The flames of the burners should be visually checked and c
45. se assembly supplied with the unit HOOD SHOULD NOT BE must be used Never substitute regulators for those supplied with CLOSED FOR LONG PERIODS the grill If a replacement is necessary contact the factory for prop WHEN IR BURNERS ARE IN USE er replacement A Screw the regulator Type QCC1 into the LP tank Leak check the hose and regulator connections with a soap and water solution be fore operating as explained on the LEAK TESTING section of this DO NOT ATTEMPT TO LIGHT manual THE GRILL IF THE ODOR OF GAS IS PRESENT GRILL BURNERS LIGHTING J Turn all knobs to OFF then turn on the gas supply Always keep your face and body as far away from the grill as possible when lighting Open the lid de press the igniter button for the burner you are trying to light and immediately push and turn the burner control knob counter clockwise to the HI position and wait for the burner to light See illustration on next page NOTE The first burner may take longer to light while air is purged from the gas supply system the burner does not light in 4 seconds turn knobs to OFF and wait 5 minutes to allow any accumulat ed gas to dissipate before trying again If the burner will not light after several attempts then it can be 12 lit with a match Keep your face away from the grill as far as possible and pass a lit long stem match through the notch in the grill rack to the ports of the bu
46. sually last about one hour During extended grilling chips may need to be added several times Pull the drawer only partially out of the grill to add chips while in use Never re move the hot smoker tray completely from the grill To improve smoke performance keep the hood closed as much as possible while food is grilling NOTE If not thoroughly soaked the wood chips will flare up during grilling To extinguish flames pull the drawer slowly a few inches out of the grill front and add a small amount of water The smoker tray can also be filled with water to produce steam which can help keep delicate foods moist during grilling TYPES OF WOOD CHIPS TO USE e Alder Medium tart smoke flavor Excellent on fish chicken or game e Maple Sweet hearty smoke flavor Best with fish jerky or bacon Apple Light sweet smoke flavor Superb with poultry ham or sausage e Hickory Heavy smoke flavor Best with beef pork or game e Mesquite Light smoke flavor Excellent on fish poultry or beef e Oak Heavy smoke flavor Best with beef lamb or pork e Pecan Rich sweet versatile flavor Good with any grilled foods e Grapevine Strong smoke flavor Best with beef or poultry STEAMER FRYER OPTIONAL EQUIPMENT This optional accessory brings a new level of versatility to your grill enabling you to deep fry steam or boil foods on one side of your ALFRESCO Gourmet Grill while grilling on the other To ensure safe op eration
47. sure to sun water yard chemicals and the elements will reduce the appearance of the stainless steel This is especially applicable in ocean front locations or locations subject to sea mists ALFRESCO Gourmet Grills strongly recommends that you cover your Grill when not in use TROUBLESHOOTING BEFORE CALLING FOR SERVICE lf your ALFRESCO Gourmet Grill does not function properly use the following checklist before contacting your dealer for service You may save the cost of a service call and the inconvenience of being without your grill Additional troubleshooting tips can be found on our website at www alfrescogrills com SPIDER AND INSECT WARNING Spiders and insects can nest in the burners of this or any other grill and cause the gas to flow from the front of the burner This is a very dangerous condition which can cause a fire to occur behind the valve panel thereby damaging the grill and making it unsafe to operate WHEN TO LOOK FOR SPIDERS You should inspect the burners at least twice a year or immediately if any of the following conditions occur 1 The smell of gas in conjunction with the burner flames appearing yellow 2 The Grill does not reach temperature 3 The Grill heats unevenly 4 The burners make popping noises GRILL WON T LIGHT First determine if the spark igniters are functioning properly A rapid snapping sound should be heard when the igniter button is depressed If no sound is heard
48. ur ALFRESCO Gourmet Grill will give safe reliable service for many years However extreme care must be used since the grill produces intense heat which can increase accident potential When using this appliance basic safety practices must be followed including but not limited to the following Begin by ensuring proper assembly A qualified technician should perform all other service Do not repair or replace any part of the grill unless specifically recommended in this manual All other service should be referred to and performed by a qualified technician For personal safety wear proper apparel while barbecuing Loose fitting garments or sleeves should never be worn while using this appliance Some synthetic fabrics are highly flammable and should not be worn while cooking Never let clothing pot holders or other flammable materials come in contact with or too close to any grate burner or hot surface until it has cooled down sufficiently Fabrics may ignite and result in per sonal injury Use only dry potholders moist or damp potholders on hot surfaces may cause personal burns from steam Do not use a towel or bulky cloth in place of potholders Do not let potholders touch hot por tions of the grill rack Only certain types of glass heatproof glass ceramic earthenware or other glazed utensils are suita ble for grill use These types of materials may break with sudden temperature changes Use only on low or medium heat settings an
49. ystem and plug therefore the grill must installed in accordance with local codes or in the absence of local codes with the National Electri cal Code ANSI NFPA 70 1990 SKEWER The skewer for the rotisserie is assembled into the skewer coupler located right side of the grill by plac ing the pointed end into the square opening of the coupler The other end of the skewer round shaft end rests between the rotisserie bearing wheels opposite to the skewer coupler on the left side of the grill To load the skewer slide the meat holders with the prongs facing towards the center the skewer bar Push the skewer through the center of the food and then slide the second meat holder prongs toward the food onto the skewer Center the product to be cooked on the skewer then push the meat holders firmly together Tighten the thumb nuts of the meat holders with pliers It may also be necessary to wrap the food with butcher s string never use nylon or plastic string to secure any loose portions Once the food is secure insert the skewer into the coupler Start the motor with the switch located on the right side of the control panel ROTISSERIE BASTING PAN Your ALFRESCO Gourmet Grill includes a basting pan for use with the rotisserie Place the pan onto the grill racks or if necessary directly onto the briquettes if the grill racks are removed to accommodate large cuts of meat This pan will catch drippings from the meat being cooked pr
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