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1. solutions DIGITAL OBSERVATION GUARD Mini THERMAL CAMERA KIT MANUAL Version 1 1 June 5 2013 Table of Contents Mine Thermal Camera RibDesenpioi dalla avi 2 Setting Up the Mint Thermal Camerale 3 Mini Thermal Camera Mounted on Remote Module ss 3 Thermal Camera S paratedirom RemoisModul n in ete none 6 Tripod Mountings the Therma C Ame A dome tie needed 6 Wall Nountimethe Thermal Cameriera 7 Pole Mounting the Thermal CAMES niet amenant 9 Connecting Separated Mini Thermal Camera to Remote Module n 10 Mounting the Separated DOG Remote Module ss 11 Local Image BasedAonmentorCameras sanitarie 11 OATS NN ER 12 LtiouUbiESHO0 GR 13 Comac Into Teci Supporta bei 13 Replacement e a sd Ea 13 Table of Figures Figure 1 DOG Thermal Camera Kit with Military Case 2 Figure 2 DOG Thermal Camera Kit Identification Label 2 Proure 3 Collocated Wiounting Assembly Parts seni ie i 3 Figure 4 Surface Mounting DOG Remote Module with Wood Screws 4 Fisure5 Pole Mountine DOG Remote Module iss ses lira aaa 4 Figure 6 Attaching Mini Thermal Camera to Mounting Bracket ss 5 Figure 7 Attaching Mini Thermal Camera Cable to Remote Module 5 Figure 8 Adjusting the Camera s Tilt and Rotation ss 6 Figure 9 Mini Thermal Separated Mounting Assembly Parts 6 Figure 10 Min
2. DOG Remote Module is securely attached to the pole prior to attaching the mini thermal camera Figure 5 Pole Mounting DOG Remote Module Next slide the mounting bracket onto the mini thermal camera as shown below Align the two captive fasteners on the bracket with the screw holes on the camera The mini thermal camera contains an anti cross thread protection which requires a significant amount of force to be applied to the captive fastener while tightening Tighten the captive fasteners until the mini thermal camera is no longer easily able to rotate inside the bracket Screw the bracket with the attached mini thermal camera onto the tripod ball head mounted atop the Remote Module until the bracket bottoms out on the ball head screw and can no longer be tightened DMT Kit 1 2_manual v1 1 4 Figure 6 Attaching Mini Thermal Camera to Mounting Bracket Next attach the power interface cable to the mini thermal camera The cable connector 15 keyed so that it can only fit on the mini thermal camera one way The cable connector is also marked with a white dot which will be visible from the rear of the camera to aid in proper attachment The connector will snap into place once it is fully seated Lift the small protective cover from the 3 pin power video connector on the side of the Remote Camera Module as shown in the figure below Grasp the power video camera cable and line up the 3 pin male connector with the 3 pin female connector on the sid
3. of direct or indirect reflected sunlight The camera unit is intended for non horizon exposure looking downward from the intended mounting plane Exposure to sunlight even for very short periods of time may permanently damage the camera e The thermal camera unit is not intended to operate submerged in water However the thermal camera is designed to withstand exposure to rain or high humidity DMT Kit 1 2_manual v1 1 12 Troubleshooting The camera does not operate when first connected to the CAT 5 cable e Test the CAT 5 cable to see if it or the connector is bad e Use a known good piece of CAT 5 cable to test the camera The camera image is blurry e Visually inspect the camera lens for external dust or internal condensation e If there is dust or condensation on the lens use a lint free cloth wipe to clean it off The camera image is too dark or light on the screen and very little detail can be seen Turn the brightness up down on the DOG Base Station Monitor per the DOG Base Kit user manual until the image is sharper and more detail can be seen Video image comes and goes on the monitor Try moving the CAT 5 cable around near the connectors on both the camera end and the base station end If the video fluctuates with the cable movement then the cable is going bad Contact Info Tech Support For questions or support please see our website at www bcfsolutions net or contact admin bcfsolutions net 703 956 9088 For
4. user manual or other technical downloads go to the customer tab on the website and login with the following user customer password 2004 S4Tech Replacement Parts The following replacement parts may be ordered for the DOG Pan Tilt Kit Credit card orders are accepted Please contact S4 for order information DRP RTSU Rugged Remote Camera Module DRP CAM MT Thermal Camera DRP CAM MT BK Mounting Bracket DRP CAM MT CBL 10 10 ft Remote Thermal Camera Cable DMT Kit 1 2_manual v1 1 13
5. ches on the U bracket should be facing downwards The mini thermal camera contains an anti cross thread protection which requires a significant amount of force to be applied to the captive fastener while tightening Continue to tighten the captive fasteners until the mini thermal camera is no longer able to easily tilt inside the bracket Figure 13 Installing Mini Thermal U Bracket Next attach the U bracket and mini thermal camera assembly to the tripod ball head as shown in the figure below Loosen the thumbscrew on the tripod ball head to adjust the mini thermal cameras viewing angle and retighten once the camera is in its final viewing position DMT Kit 1 2_manual v1 1 8 Figure 14 Mounting Mini Thermal Camera to Wall Pole Mounting the Thermal Camera Place the mini thermal pole mounting bracket flush against the pole mounting surface Use a pair of wire ties to securely fasten the mini thermal camera bracket to the pole It 1s important to insure the wire ties are pulled tight to prevent the bracket and mini thermal camera from sliding down the pole Then attach the tripod ball head to the threaded stud sticking out of the pole mounting bracket Figure 15 Installing Mini Thermal Camera Bracket to Pole After attaching the mounting bracket to the pole align the mini thermal cameras mounting holes with the U mounting bracket s captive fasteners and tighten the screws as shown below The mini thermal camera
6. contains an anti cross thread protection which requires a significant amount of force to be applied to the captive fastener while tightening Continue to tighten the captive fasteners until the mini thermal camera is no longer able to easily tilt inside the bracket Next attach the mini thermal camera to the tripod ball head adjusting the thermal camera as necessary by loosening the thumbscrew on the side of the tripod ball head DMT Kit 1 2_manual v1 1 9 Figure 16 Installing Mini Thermal Camera to Bracket IMPORTANT The thermal camera contains very sensitive electronics which are not intended for viewing of direct or indirect reflected sunlight The unit is intended for non horizon exposure looking downward from the intended mounting plane Exposure to sunlight even for very short periods of time may permanently damage the camera Connecting Separated Mini Thermal Camera to Remote Module Once the mini thermal camera has been mounted or placed in its operational position the power and signal connections need to be made Begin by attaching the IOft power interface cable to the mini thermal camera The cable connector is keyed so that it can only fit on the mini thermal camera one way The cable connector 1s also marked with a white dot which will be visible from the rear of the camera to aid in proper attachment The connector will snap into place once it is fully seated Figure 17 Mini Thermal Cable Connection Attac
7. e of the Remote Camera Module Push the cable connector into Remote Camera Module connector and twist the locking ring on the edge of the cable connector clockwise to fasten it The Thermal Camera Module 1s now ready to be connected to the DOG Base Station refer to DOG Base Kit User Manual Figure 7 Attaching Mini Thermal Camera Cable to Remote Module The thermal camera s tilt and rotation angle can be adjusted by loosening the knob on the side of the ball head and adjusting the thermal camera s orientation and retightening the ball head screw DMT Kit 1 2_manual v1 1 5 Figure 8 Adjusting the Camera s Tilt and Rotation Thermal Camera Separated from Remote Module For covert or separated mini thermal camera mounting begin by selecting which installation type will be used tripod wall or pole mounting Begin by unpacking the Remote Camera Module remove ball head mini thermal camera U mounting bracket 10ft cable and mounting hardware as shown in the figure below Figure 9 Mini Thermal Separated Mounting Assembly Parts Tripod Mounting the Thermal Camera For a tripod mount slide the mini thermal mounting bracket onto the mini thermal camera as shown below Align the two captive fasteners on the bracket with the screw holes on the camera The mini thermal camera contains an anti cross thread protection which requires a significant amount of force to be applied to the captive fastener while tightening T
8. h the other end of the 10ft power interface cable to the DOG Remote Module by removing the protective cap on the 3 pin Remote Module connector Align the two connectors key keyholes and insert the mini thermal circular connector twisting the lock ring clockwise to securely fasten the two connectors as shown below DMT Kit 1 2_manual v1 1 10 Figure 18 Connecting Mini Thermal to DOG Remote Module Mounting the Separated DOG Remote Module If the mini thermal camera 15 mounted to a wall then the DOG Remote Module can be mounted to the same wall within the cable length of the mounted camera This is accomplished by screwing in the base of the Remote Module into the wall with the appropriate wood or concrete screws as seen below If the mini thermal camera 15 tripod or pole mounted then the DOG Remote Module can be mounted with wire ties to one of the tripod legs or pole sections using the pole mount technique as seen below d T Figure 19 Mounting the DOG Remote Module Local Image Based Alignment of Cameras If your DOG kit includes an optional alignment monitor then the cameras can be aligned based on the image that is seen The monitor can be worn on the wrist or simply put down near the camera during alignment Make sure the DOG Base Station is powered on then connect the BNC cable from the viewing monitor to the BNC port on the Remote Module as seen below Turn on the monitor and view the connected camera image Depending on t
9. h two mini thermal cameras and their associated hardware as shown in the figure below Note There is also a single camera kit WARD 1 Mini Thermal Camera 2 USER MAXI a AN 14 al DOG x FA 2 Remote Camera Module w Tripod Ballhead x2 U Mounting Brackets x2 4 Pole Mounting Brackets x2 5 2ft Thermal Camera Cable 2 6 10ft Thermal Camera Cable x2 User Manual i O 51617 7 Mounting Hardware Bags x2 CRT Figure 1 DOG Thermal Camera Kit with Military Case Each case can be identified by a decal just above the handle as shown in the figure below DOG 2 Mini Thermal Camera Kit P N DMT Kit 2 S N DMT 00001 NSN 5855 01 603 2379 Figure 2 DOG Thermal Camera Kit Identification Label DMT Kit 1 2_manual v1 1 Setting Up the Mini Thermal Camera Each rugged mini thermal camera module 15 connected to the control station via a single standard CAT 5 cable which delivers both video and power up to 500m Power to the mini thermal camera modules 1s provided via the DOG Base Station Installation of the mini thermal camera requires mounting the remote camera module to a wall pole or surface and connecting a single standard CAT 5 cable with RJ 45 connector through the weather resistant connector Then mount and connect the mini thermal camera to the remote camera module using either the 2ft local or 10ft remote thermal ca
10. he particular camera and mounting type use the procedures above to align and lock down the camera based on the image that 15 seen in the monitor If your kit does not include the optional alignment monitor use the same procedure with the DOG Base Station display monitor DMT Kit 1 2_manual v1 1 11 Figure 20 Camera Alignment with Local Monitor IMPORTANT The thermal camera contains very sensitive electronics which are not intended for viewing of direct or indirect reflected sunlight The unit is intended for non horizon exposure looking downward from the intended mounting plane Exposure to sunlight even for very short periods of time may permanently damage the camera Care amp Maintenance e The optical surface of the thermal camera lens should only be cleaned when it is visibly dirty Care should be taken to avoid touching the exposed lens face Skin acid left behind with fingerprints can be damaging to coatings and lens substrates o First use a jet of air or blow across the surface of the lens to remove any sand or abrasive particles before cleaning o If oil water spots or fingerprints form on the optical surface clean as soon as possible using a soft cloth and mild neutral soap diluted with lukewarm distilled water followed by reagent grade isopropyl alcohol or acetone swab Dust can also be removed gently using an alcohol or acetone swab e Thermal Camera whether powered On or Off is not intended for viewing
11. i Thermal Camera Mounting Bracket Assembly 7 Froure 1I Afnachns Mmr T 7 Figure 12 Installing Mini Thermal Camera Bracket to Wall 8 Fisure 13 Installing Mini Thermal U Brace vss alan 8 Figure 13 Mounting Mini Thermal Camera to Wall 9 Figure 14 Installing Mini Thermal Camera Bracket to Pole 9 Figure 15 Installing Mini Thermal Camera to Bracket 10 Fios ur T6 Mini Fhermal CableConnscion liebe 10 Figure 17 Connecting Mini Thermal to DOG Remote Module 11 Fiore 65 Mounting the DOG Remote Mod le lai 11 Figure 20 Camera Alignment with Local Monitor ss 12 DMT Kit 1 2_manual v1 1 1 Mini Thermal Camera Kit Description The DOG Thermal Camera Kit provides rugged small form factor thermal cameras for covert zero light operations with the DOG system The thermal cameras allow for covert viewing of personnel in zero light conditions out to 50m with vehicles at over twice that distance The thermal cameras are environmentally resistant and connect to the DOG s CAT 5 infrastructure in the same way as other DOG cameras A DOG mini thermal camera can be mounted to the remote camera module or separated via a 20ft adapter cable The DOG Mini Thermal Camera kit is an accessory kit for installation on the DOG Base Kit Each thermal camera kit consists of two DOG Remote Camera Modules along wit
12. ighten the captive fasteners until the mini thermal camera is no longer easily able to rotate inside the bracket DMT Kit 1 2_manual v1 1 6 Figure 10 Mini Thermal Camera Mounting Bracket Assembly With the mounting bracket securely fastened to the mini thermal camera attach the mini thermal camera and bracket to the tripod by loosening the thumbscrew and then screwing the ball disk screw into the bracket base as shown below Once the bracket 15 tight on the tripod adjust the thermal camera to the proper viewing angle and retighten the tripod thumbscrew to secure the mini thermal camera in place Figure 11 Attaching Mini Thermal to Tripod Wall Mounting the Thermal Camera For a sturdy wall or surface mount screw the mini thermal camera wall pole mounting bracket into the surface using the appropriate type of screws for the specific surface material For cement surfaces use the provided 4 masonry drill bit to drill a hole in the cement and hammer in a screw anchor before using the provided screws to secure the DOG Remote Module to the wall Once the bracket 1s securely fastened to the wall screw on the tripod ball head onto the brackets threaded stud DMT Kit 1 2_manual v1 1 7 09 Figure 12 Installing Mini Thermal Camera Bracket to Wall Next attach the mini thermal U bracket by aligning the cameras threaded holes with the mounting bracket s captive fasteners and tighten the screws as shown below The not
13. mera cable Once connected the user will be able to display and record live video and perform motion detection for the thermal camera through the DOG Base Station Mini Thermal Camera Mounted on Remote Module For collocated mini thermal camera mounting begin by unpacking the Remote Camera Module with the attached tripod mini thermal camera U mounting bracket 2ft cable and mounting hardware as shown in the figure below Figure 3 Collocated Mounting Assembly Parts Select the mounting type for the Remote Camera Module options include wall surface or pole mounting For a sturdy wall or surface mount screw the Remote Camera Module into the surface using the appropriate type of screws for the specific surface material as shown in the figure below For cement surfaces use the provided 4 masonry drill bit to drill a hole in the cement and hammer in a screw anchor before using the provided screws to secure the DOG Remote Module to the wall Insure that all four screws are through the upper and lower mounting holes making sure that the Remote Camera Module 1s firmly mounted before attaching the thermal camera DMT Kit 1 2_manual v1 1 3 Figure 4 Surface Mounting DOG Remote Module with Wood Screws The DOG Remote Module may also be mounted to a pole using two wire ties Run the wire ties through the two holes at the top and bottom of the DOG Remote Module and around the pole Make sure the wire ties are pulled tightly so that the
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