UNIVOCLB____________________________Multi
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1. USER MANUAL UNIVERSAL SERIAL OPERATOR CONTROL LOGIC BOARD N DELTA TAU 1F Data Systems Inc NEW IDEAS IN MOTION Single Source Machine Control Power Flexibility Ease of Use 21314 Lassen Street Chatsworth CA 91311 Tel 818 998 2095 Fax 818 998 7807 www deltatau com Copyright Information 2003 Delta Tau Data Systems Inc All rights reserved This document is furnished for the customers of Delta Tau Data Systems Inc Other uses are unauthorized without written permission of Delta Tau Data Systems Inc Information contained in this manual may be updated from time to time due to product improvements etc and may not conform in every respect to former issues To report errors or inconsistencies call or email Delta Tau Data Systems Inc Technical Support Phone 818 717 5656 Fax 818 998 7807 Email support deltatau com Website http www deltatau com Operating Conditions All Delta Tau Data Systems Inc motion controller products accessories and amplifiers contain static sensitive components that can be damaged by incorrect handling When installing or handling Delta Tau Data Systems Inc products avoid contact with highly insulated materials Only qualified personnel should be allowed to handle this equipment In the case of industrial applications we expect our products to be protected from hazardous or conductive materials and or environments that could cause harm to the control2. HOME Z MTR 4 FOVRD_RANGE Max feedrate override when using Pot ONLY FOVRD_INCR Feedrate Override increment BCD FOVRD_MIN Le 2 4 12 5 ONLY Minimum feedrate override percentage MAX_RPD_OVR 100 Maximum feedrate override percentage 0 0 8 a 2 6 Spindle speed override percent range ANALOG ONLY SOVRD_RANGE Minimum spindle speed override percentage SOVRD_MIN 5 DISPLAY_INCREMENT St O eee cette program without homing PB HOMEM _Y S6CFD03 1 MIS e PB JOG PLUS M Y 6CFD0 61 M46 SOVRD_INCR 5 Spindle speed override increment BCD ONLY 28 Appendix Universal Serial Operator Control Logic Board Macro Name Default Value Comment Address A PB_CLNTM YSGOBDOMLL M478 PB_AUTOM Y S6CPDOIS A M479 PB MDEM Y 6CFDO141 M80 PB_SPND_CW_M Y 6CFD0 121 M480 PB_SPND_CCW_M_ Y 6CFD0 131 M4820 PB_SINGLE BLOCKM___ Y 6CFD0 81 M483 ss PB_BLOCK DELETE M Y 6CFD0 101 M484 PO PB_OPT STOPM Y 6CFD091 M485 o PB_CYCLE STARTM Y 6CFD0 71 M4860 PB_FEED HOLDM Y 6CFD041 M487 HANDLE COUNTUSB_M DP 6CFD3 M488 o SS AXISDM X 6CFD0 84 M489 SS SPMLTDM Y 6CFD0 04 MAA ss ADCOM MORA MAA ss ADCILADR Y 6CFD488 MA LT CYCLE STARTM X 6CPFD8 0 1 0 M4938 ss LT FEED HOLD M X 6CFD871 M4 CYCLE START_FLAG PAS BBED HOLD FLAG PG JOB PLUS FLAG TT JOG MINUS FLAG AB J HOME MODEP fT PTA PB ADCOP A G PA PR PA O A AA A MA PS HA A
3. LAST HANDLE COUNT Bss SINGLE BLOCK FLAG PBS BLOCK DEL FLAG BD MAA PA SS BSO RDP AA ss AT P Y SPND_CCW_FLAG PB SPNDICWLFLAG fH HOMING_ACTIVE FLAG PAS COOLANT_PBFLAG ft MONITOR_ON_OFF_DELAY oC Appendix 29 Universal Serial Operator Control Logic Board ADV810User H File The following table details the M variable assignments and memory address assignments for the Adv810User h file This file allows the integrator to add specific application functionality using the eight user customizable pushbuttons with associated green and red indicating LEDs Macro Name Default Value Comment Address _USER_1_ A X 6CFD0 21 M542 X 6CFD011 TMB X 6CFDO01 M544 ss PBUSERS M X 6CFD071 M5 S PB_USER_6 M X 6CFDO 61 M56 __ J o PB_USER 7M X 6CFD0 51 M547 o PB_USER8 M X 6CFD0 41 M488 LT_USERGREEN_I M Y 6CFD8 01 MSE LT_USERGREEN_2 M_ Y 6CFD811 M5520 LT_USERGREEN3M Y 6CFD8 21 M53 J o o LT_USERGREEN_4 M Y 6CFD8 31 M554 EIA E YS6CEDE9 LAB ss Y 6CFD8 101 M5S7 ss LT_USERGREEN_8_ YS6CEDB LLL M558 LT_USERRED_1_M Y 6CFD841 OMS LTUSERRED2M Y 6CFD8 51 M5620 LT_USERRED_3 M_ Y S6CFDB61 0 M5638 AAA SS SS E A LT_USERRED_5 LT_USERRED_6_ 3 M LT_USERRED_ 4 M Y 6CFD8 7 1 M564 M M 30 Appendix
4. Control logic to interpret M code commands to PMAC 1001 commands MILL T or LATHE T PMAC Motion Program PMC Interpreter file for T codes 1002 SPINDLE PLC PMAC PLC File PLC 5 Control logic for open and closed loop spindle systems Not required in all applications RESET PLC PMAC PLC File PLC 13 Provides orderly reset sequence between PMAC and host PC 10810 H Header File M variable assignments amp I O declaration file for UMAC controlled I O Downloading The Configuration File Once you ve included all the PLC and PMC G M amp T code files programs required for your application in your configuration file you re ready to download these files to the PMAC board To download the configuration file 1 Start the PEWIN32 program 2 Go to the menu bar and select File Download File A Download File dialog box will appear 3 Select the Adv810 cfg or appropriate configuration file from the sub directory that contains the configuration file 4 Press the Open button A Download Options dialog box appears as shown below Download Options e File Contains Macros or Compiled PLCs PLCE W Create Log File Just Compile e Create Map File FT Checksummed Communications Serial Only SOCLB Software Setup 21 Universal Serial Operator Control Logic Board Make sure the File Contains Macros or Compiled PLCs PLCCs checkbox is checked as shown above It is very useful to
5. a few seconds the screen shown below should appear on your Windows desktop Found New Hardware E US6 SOCLE Please wait The screen shown above will be quickly followed by the next screen shown below SOCLB Software Setup 15 Universal Serial Operator Control Logic Board Found New Hardware Delta Tau SOCLE USB Device Loader Socibl sys Please wa When the above displayed screens disappear the necessary device drivers for the SOCLB have been loaded At this point you can review the settings from the Windows Control Panel You should see Delta Tau SOCLB USC Device Soclb sys highlighted in the picture below in the Universal Serial Bus controllers portion of Device Manager screen mj z Device Manager ction View CPU SCOTG c Computer H E Disk drives a Display adapters E e DYOICO ROM drives AS Floppy disk controllers E Floppy disk drives H E IDE ATAJATAPI controllers H S Keyboards H Sy Mice and other pointing devices H E Modems Er E Monitors G8 Network adapters Gi PCMCIA adapters Bl Ports COM amp LPT gh Sound video and game controllers H System devices oz Universal Serial Bus controllers E ALi PCI to USB Open Host Controller SB Root Hub Installing Advantage 8xx Software Files First A VERY Brief CNC History Lesson A highly misunderstood facet of machine tool control integration is the interaction betwee
6. following table details the standard signal connections for the operator panel signal inputs and outputs for J14 J15 and J23 J14 interfaces the Cycle Start green output lamp Jog Plus green output lamp Jog Minus green output lamp and the Feed Hold green output lamp J15 interfaces the Cycle Start red output lamp Jog Plus red output lamp Jog Minus red output lamp and the Feed Hold red output lamp J23 interfaces the Cycle Start pushbutton Jog Plus pushbutton Jog Minus pushbutton and the Feed Hold pushbutton Connector J23 Pin 1 J23 Pin 2 J23 Pin 3 J23 Pin 4 J23 Pin 5 J23 Pin 6 J23 Pin 7 J23 Pin 8 J23 Pin 9 J23 Pin 10 J14 Pin 1 J14 Pin 2 J14 Pin 3 J14 Pin 4 J14 Pin 5 J14 Pin 6 J14 Pin 7 J14 Pin 8 J14 Pin 9 J14 Pin 10 J15 Pin 1 J15 Pin 2 J15 Pin 3 J15 Pin 4 J15 Pin 5 J15 Pin 6 J15 Pin 7 J15 Pin 8 J15 Pin 9 AAA pee J15 Pin 10 Feed Hold Red Lamp SOCLB Hardware Configuration Il Universal Serial Operator Control Logic Board J12 J13 J27 Operator Panel Signal Inputs The following table details the standard signal connections for the operator panel signal inputs and outputs for J12 J13 and J27 J12 interfaces the User 8 green output lamp User 7 green output lamp User 6 green output lamp and the User 5 lamp J13 interfaces the User 8 red output lamp User 7 red output lamp User 6 red output lamp and the User 5 red output lamp J27 interfaces the User 8 pushb
7. have the Create Log File and Create Map File checkboxes checked as well These options create LOG and MAP files after the download is completed These files are ASCII text based files that can be opened in either Notepad or WordPad containing the actual code that was downloaded to the PMAC board and can be helpful for troubleshooting any PLC or PMC coding problems encountered during the download After you have set the Download Options press the OK button to begin the actual download process A Downloading dialog box appears as shown below Downloading E xl PercentDone 100 Download Complete Downloaded 76 lines in 38 msecs Writing MAP file Dinoboxsinoboxtl MAP Writing macro dictionary table Dinoboxsinoboxtl TBL Total Warnings 0 Total Errors 0 END After the downloading is complete verify that there were no errors during the download To verify this check the Total Warnings should be 0 and Total Errors should be 0 at the bottom of the Downloading dialog box Click on the Done button and you will be returned to the PEWIN32 terminal Remember To Enable amp Save E PHAC Executive e Eile Configure View Status Flot Options Backup Tools Window Help IO x PMAC 0 1 937T6 10 02 2000 PHAC TURBO EHA FLC 1 0 I5 2 SAVE CAPS ON OVA 22 SOCLB Software Setup Universal Serial Operator Control Logic Board To enable the PLCs type I5 2
8. pin connector located on the left side of the following picture TB 4 Connector ER gt mu TB 4 Pin 1 Channel A TB 4 Pin 2 Channel A TB 4 Pin 3 Channel B SOCLB E Point Jumper Configuration When you are installing or replacing a SOCLB to operate with a new computer system there are 6 hardware E point jumper settings that must be configured and verified The table below lists the E point numbers with their default settings and purpose El Not Present Reserved For Future Use E2 Not Present Reserved For Future Use E3 Not Present Install Jumper When SOCLB Is Interfacing With Advantage 600 Operator Switch Panel E Future Use Future Use E6A E6D Installed 2 3 USB Hub Circuit Not Present Is Default 8 SOCLB Hardware Configuration Universal Serial Operator Control Logic Board J5 Axis Select Switch The Advantage 8xx CNC system Axis Select switch is a rotary grayscale switch The following table details the pin configuration for the Axis Select switch Connector 15 J36 Feedrate amp Spindle Override Analog Switches The Advantage 8xx CNC system Feedrate and Spindle Override analog switches are interfaced through J36 J36 interfaces with U12 which is a 4 channel 8 bit resolution 0 to 5vdc analog to digital converter The following table details the pin configuration for the Feedrate and Spindle Override switches Connector SOCLB Hardware Configuration Universal Seri
9. programmed speed The setting range of 0 to 150 is typical for the Feedrate Override switch the exact value is application specific Refer to Delta Tau s NC Autopilot software program provided with the PMAC NC32 for Windows program for the appropriate locations to change these upper and lower limits Jog Minus Pushbutton When the Advantage 8xx CNC system is in manual mode the operator can press the Jog Minus pushbutton to drive the currently selected axis in the minus direction continuous jog mode The actual minus direction is machine dependant consult your machine setup guide for actual travel direction Jog Plus Pushbutton When the Advantage 8xx CNC system is in manual mode the operator can press the Jog Plus pushbutton to drive the currently selected axis in the plus direction continuous jog mode The actual plus direction 1s machine dependent consult your machine setup guide for actual travel direction Machine Zero Pushbutton When you power up the Advantage 8xx CNC system all the axes must be home referenced before you can execute either an MDI or Auto mode program When you press the Machine Zero pushbutton the currently selected axis on the Axis Select switch will travel to it s home or referenced position The speed direction and location of each axis home position are machine dependent See your machine tool builders manual for more details regardi
10. sensed input then executes the appropriate logic result output Most CNC systems on the market today have their G M and PLC codes embedded in firmware EPROM devices Most CNC systems have one monolithic PLC program control all the machine tool I O functionality These two factors make user modification at best expensive and many times impossible Unlike most machine tool controller systems on the market today Delta Tau s Advantage CNC systems have incredible flexibility and functionality The difference is simple and elegant all the G M and PLC codes in all Advantage CNC systems are written in software not firmware or hardware Advantage 8xx CNC systems has been successfully integrated into up to eight axis machining four axis turning grinding punch press water jet laser jet plasma cutting and wood routing applications This high degree of application configurability is achieved because all Advantage CNC systems have a PMAC be it a UMAC QMAC Turbo PMAC etc board as the servo and I O controller PMAC 1s a true multi tasking controller board which means that while the PMAC is taking care of motion calculations and execution it also executes more than one PLC and motion program simultaneously PMAC has on board storage for to 32 PLC programs and 32 PLCC high speed compiled PLC programs PMAC s multi tasking personality insures the fastest possible response time from a servo activity to I O being controlled The purpo
11. al Operator Control Logic Board J22 J24 J25 Operator Panel Signal Inputs The following table details the signal connections for the operator panel signal inputs The standard SOCLB configuration for J22 J24 amp J25 does not include indicator lamps for these inputs Lamps for these inputs can be purchased with SOCLB Option 1 J22 interfaces the Machine Zero Speed Multiply High Speed Multiply Medium and Speed Multiply Low pushbuttons J24 interfaces the Coolant Block Delete Optional Stop and Single Block pushbuttons J25 interfaces the Auto mode MDI mode Spindle Reverse CCW and Spindle Forward CW pushbuttons J22 Pin 2 Ground J22 Pin 6 Speed Multiply High Push Button J22 Pin 7 Speed Multiply Medium Push Button J22 Pin 8 Speed Multiply Medium Push Button J22 Pin 9 Speed Multiply Low Push Button J22 Pin 10 Speed Multiply Low Push Button 724 Pin 1 724 Pin 2 J24 Pin 3 Coolant Push Button J24 Pin 4 Coolant Push Button J24 Pin 5 Block Delete Push Button Optional Stop Push Button J24 Pin 8 Optional Stop Push Button A ANA J25 Pin 2 Ground J25 Pin 6 MDI Mode Push Button J25 Pin 7 Spindle Reverse CCW Push Button J25 Pin 8 Spindle Reverse CCW Push Button J25 Pin 9 Spindle Forward CW Push Button J25 Pin 10 Spindle Forward CW Push Button 10 SOCLB Hardware Configuration Universal Serial Operator Control Logic Board J14 J15 J23 Operator Panel Signal Inputs The
12. and press ENTER in the PEWIN32 terminal window then type SAVE and press ENTER in the PEWIN32 terminal window Your new configuration is now saved on the PMAC board Note If this step is forgotten your work in downloading the configuration file will be lost upon exiting the program Check Out Our Examples Most machine tool applications will require more than the basic PLC files that have been discussed It is the responsibility of the integrator or programmer to create all additional PLC files that the machine will require 1 e coolant lube emergency stop drawbar etc In many cases Delta Tau has already written an example PLC for the specific required functionality These example programs typically require only minor modification versus having to write a new PLC from scratch These example PLC programs can be found in the Program Files Delta Tau NC 3 xx Examples sub directory Some of the PLCs that can be found in the Examples sub directory are listed below PLC or PMC PLC Functionality Name EstopNew plc Logic for Emergency Stop condition with newer PC motherboards Logic for spindle gear changing control Logic for homing axes on a machine that is using overtravel switches as home switches Initialize plc Logic for establishing machine I O conditions during power up sequence Lube plc Logic for controlling automatic machine lubrication system Excellent example of using Timer On amp Timer Off logic L
13. ated green and red LED outputs These LEDs are for the eight user assignable pushbuttons cycle start feed hold jog plus and jog minus pushbuttons If the application either requires or desires additional pushbutton panel LEDs then order SOCLB Option 1 Option Number Additional LEDs SOCLB 12 Green amp 12 Red LEDs J16 J17 J18 J19 J20 J21 U21 Option 1 U22 amp U23 added 2 Introduction Universal Serial Operator Control Logic Board e SOCLB Option 3 Advantage 600 700 Switch Panel Support The SOCLB can interface with an Advantage 600 700 operator control switch panel if desired When SOCLB Option 3 is purchased a 37 pin DB connector is added to the SOCLB J37 to interface with the Advantage 600 700 operator control switch panel Additionally two relays K1 amp K2 and two 2 screw Phoenix terminals TBI amp TB2 are added to the board e SOCLB Option 4 2x 1 x 4 Button Key Pad Some Advantage 8xx applications may not require the rotary axis select switch provided with the standard Advantage 8xx CNC system but still need an input device Delta Tau has designed SOCLB Option 4 for these applications When SOCLB Option 4 is ordered two additional four button key pads can be interfaced to the SOCLB SOCLB Option 4 supporting hardware includes J30 J31 J32 J33 J34 amp J35 10 pin IDC connectors to interface with the two key pads and U10 U24 and U25 one input driver device and two output driver devices so each k
14. ator Panel Signal Inputs oooonccnnncnnncncnnnononononncnnnnnnnnnnnnnnnnnnnnos 13 SOCLB SOFTWARE SETUP 15 BV A e o oi O en sxedukeu ses siwordeaeeanhss 15 Installing the SOCLB Software Drivers cccccccccccccceeeeeeeeseeseseeeeeeeeceeeeeeeeeeeaaas 15 Installing Advantage 8xx Software FlIl8S ooooooooooooncncccnnnnnnnnnnnnnonononononnnnnnnnnnnnnnnnnnnonononnnnn 16 First A VERY Brief CNC History Lesson oooooooooonnncnnnnnnnnnnnnnnnnonnnnnnonnnnnnnnnnnnnononoss 16 Advantage CNC Software Configuration ccccccccccccececceceeeeeeeeesseesseeeeeeeeeeeeeeeaaas 17 Configuration Files For The Advantage 810 cccccccccccecceccceeeeeessssseeseeeeeeeeeeeeess 19 Contents i Universal Serial Operator Control Logic Board Notes About The Configuration CFG Files ooooonnnnnnnnnnnnnccncnncnnononnonnnnnnnnnnnnnnnnnnos 20 Typical Basic Configuration FileS oooooooooooooononcnnnnnnnnnnnnnnnnnnnononnnonononnnnnnnnnnnnnnnnos 20 Downloading The Configuration File oooooonnnnnnnncnnnnnnnononnnnnnnononononnncncnnnnnnnnnnnnos 21 Remember To Enable Save vns eiii asis 22 Check Out Our Examples scccssecrecscccassiengessadeieacsauessencgtaadaonsdesnawaedetaaecserausensconiadengdenedec 23 SOCLBSI0 EXE Test POSTAL aaron ia 23 Starting The SOCLB810 EXE Program oooccccccnnnnnccnnnononononononnnnnnnnnnnnnnnnnnnnnnnnnannnnnnnnos 24 Operating The SOCLB810 EXE PrograM cccccccccconnnnoonnncnnnnnn
15. d continue to execute the G code program without stopping Single Block Pushbutton When the Advantage 8xx CNC system is executing a G code program in either MDI or Auto mode and the Single Block pushbutton is pressed it commands the Advantage 8xx CNC system to stop executing the G Introduction Universal Serial Operator Control Logic Board code program after executing the current line of G code When the Single Block pushbutton is left on the Advantage 8xx CNC system will execute only one line of G code then the Cycle Start command will be removed and the machine will go into a Feed Hold condition The Single Block feature is very helpful when proving out a new program Speed Multiply Low x1 Pushbutton When the Advantage 8xx CNC system is in manual mode and the Speed Multiply Low pushbutton is pressed the machine either will jog continuously at the slowest programmed rate or will move the least possible increment as determined by the machine tool builder Speed Multiply Medium x10 Pushbutton When the Advantage 8xx CNC system is in manual mode and the Speed Multiply Medium pushbutton is pressed the machine either will jog continuously at the medium programmed selected rate or will move the medium possible increment as determined by the machine tool builder Speed Multiply High x100 Pushbutton When the Advantage 8xx CNC system is in manual mode and the Speed Multiply High pushbutton is pressed the
16. ey pad can have a green and red LED associated with each button Operator Control Panel Functions Auto Mode Pushbutton When the Auto Mode pushbutton is pressed the Advantage 8xx CNC system enters the Auto operational mode Auto mode permits the Advantage 8xx CNC system to execute G code programs Prerequisites for Auto Mode operation are that all machine axes must have been referenced homed during machine startup and that no axis can be on a position software limit or overtravel switch Axis Select Switch The Axis Select rotary switch is a grayscale type switch which is used for selecting an axis that is to be moved The Advantage 8xx CNC system supports up to nine 9 valid axis names these are X Y Z A B C U V W The X Y Z U V W axes will typically be linear axis and the A B C axis will typically be the rotary axes Block Delete Pushbutton When the Block Delete pushbutton is pressed the Advantage 8xx CNC system will skip not execute any G code lines that start with a symbol a right leaning forward slash The Block Delete function is operative only when the Advantage 8xx CNC system is either in MDI Manual Data Input or Auto mode Coolant On Off Pushbutton When the Coolant On Off pushbutton is pressed the Advantage 8xx CNC system will send a command to a PMAC NC32 for Windows PLC program to turn on the machine tool coolant The type of coolant control typ
17. files SOCLB810 exe SOCLB32 d1l and MSVBVM60 dll When you install the PMAC NC32 for Windows program the SOCLB810 EXE program will be installed automatically To start the SOCLB810 exe program double click on the SOCLB810 exe icon on either the Windows desktop or select the file from the Windows Start Programs Delta Tau sub directory When the SOCLB810 application begins the program will display the above shown user interface Medium a ES ai 3 3 E E Green Operating The SOCLB810 EXE Program Before using the SOCLB810 exe program make sure the Emergency Stop pushbutton is pressed active This insures that no machine action will take place while testing the Advantage 810 The SOCLB810 program allows the operator or maintenance technician to test each feature of the Advantage 810 The SOCLB810 exe program tests the 12 pushbuttons that have LEDs associated with them They are User 1 through User 8 Cycle Start Jog Plus Jog Minus and Feed Hold pushbuttons When you press any of these buttons on the Advantage 810 they alternately blink green amp red on the Advantage 810 and the SOCLB810 program When you release the pushbutton being tested the button being tested LED will turn off on both the Advantage 810 and the SOCLB810 program The SOCLB810 exe program also tests the 12 pushbutton that do not have LEDs associated with them These buttons are Auto MDI Spindle Forward Spindle Reverse Coolant Bloc
18. ically either flood or mist is machine dependant and is the responsibility of the machine integrator to implement Cycle Start Pushbutton When the Advantage 8xx CNC system is in either the MDI or Auto mode and the Cycle Start pushbutton is pressed the Advantage 8xx CNC system will begin to execute the G code program that is currently loaded Prerequisites are that all machine axes must have been referenced homed during machine startup and that no axis is on either a position software limit or overtravel hardware switch Introduction 3 Universal Serial Operator Control Logic Board Feed Hold Pushbutton The Feed Hold pushbutton is only active when the Advantage 8xx CNC system 1s in either the MDI or Auto mode When the Feed Hold pushbutton is pressed the Advantage 8xx CNC system will turn the Cycle Start command off and immediately stop executing the current G code program This means that all axis movement will stop but miscellaneous M code commands may still continue to execute 1 e coolant on To continue executing the G code program the operator presses the Cycle Start pushbutton which will turn off the Feed Hold command and allow axis motion to resume Feedrate Override Analog Switch When the Advantage 8xx CNC system is in either the MDI or Auto mode the Feedrate Override analog potentiometer allows the operator to adjust the currently executed axis speed from 0 to 150 of the currently
19. ick on the Windows Start Programs Delta Tau PMAC NC Motion Exe icon as shown below When you click on the Motion exe icon the Motion Controls screen appears SOCLB Software Setup 17 Universal Serial Operator Control Logic Board Motion Controls E E xj Motion control devices Pmac USB Port NC Setup Add Remove Setup her Step 2 Click on the Setup button on the Motion Controls screen if a PMAC board is not listed simply click on the Add button first and type a 0 for the device number then click on OK When you click on Setup the below displayed screen appears PMAC Device 0 Configuration O xl PCOMM 32 bit Library for Windows Version 10 36 0 0 Copyright 1994 98 Delta Tau Data Systems Inc Device Location i In PC Bus YME Bus Serial Port Y USB Mode Host Computer Please use hesadecnnal Serial Port Port Address VMICAO Works C T ormat COM2 y 0 210 Mail Box Base Adr Address Modifier IRG Level Baudrate 39 424 7 y 38400 y Interrupt 4 dr None a IRE Vector Parity z far Jn ne DPR Adr one None Y Cancel Advanced Step 3 Make sure the In PC Bus button is selected as shown above PMAC NC32 for Windows supports only the In PC Bus option Click on the OK button and the below displayed dialog box appears You ve done it The PMAC board is now recogni
20. ile The following table details the M variable assignments and memory addresses for the Adv810 h file Many of the macros in the Adv810 H file are Constant Definitions These constant definitions issue commands directly between the PMAC and the PMAC NC32 for Windows program so they do not have a variable assignment or address Macro Name Default Value Comment Address a CMD 1j JOG Y POS AMB gt JOG Z PLUS CMDB CMD 5j PAS A JOGA PLUS OMR o o CMD 1j O E JOG Y MINOS CMD JOG Z MINUS CMD MH JOG C MINUS CMD HS CMD 6j A JOG_STOP_ALL CMD RBA ss RUN HOME PROG CMD amp 1B3R J S T JOG X HOME CMD HM gt JOG Y HOME CMD 2HM gt JOG_Z HOME CMD H3HMY o JOG CHOME CMD SHM gt JOGA HOME _ CMD HOHM ss JOG XINCR CMD JOG YINCR MD gt JOG ZINCR CMDB JOG CINCR CMDS JOG A INERCIA JOG X_SPEEDI PU o S JOG Y_SPEEDI A o e JOG_Z SPEEDI B2 o o Le ee O AA millisecond E E O IA millisecond A ARA millisecond e O O Ea millisecond A E AAA millisecond Appendix 27 Universal Serial Operator Control Logic Board Macro Name Default Value Comment Address JOG_Z_MED 50 Z axis medium jog speed in counts per AA A e te JOG_X_HIGH 100 X axis high jog speed in counts per A A a nee JOG_Y_HIGH 100 Y axis high jog speed in counts per A a JOG_Z_HIGH 100 Z axis high jog speed in counts per AA A e O E G O HOME X MTR SEO Mask indicating Xaxistohome HOME_Y_MTR 8200
21. ill rotate in a counter clockwise CCW manner at the last programmed spindle speed When the Spindle Reverse CCW is pressed the spindle will continue to rotate until the Spindle Reverse pushbutton is pressed again which turns off the spindle If the Spindle Forward CW pushbutton is pressed the spindle will stop rotating counter clockwise and reverse direction to rotate clockwise 6 Introduction Universal Serial Operator Control Logic Board SOCLB HARDWARE CONFIGURATION Connections The following tables detail the standard hardware configuration connections and several optional hardware configuration connections for the SOCLB The Advantage 8xx SOCLB is a true USB Universal Serial Bus plug and play I O device If you are purchasing an Advantage 8xx CNC system all the necessary hardware settings will be properly configured Power Connection J28 The SOCLB will operate properly with EITHER 5vdc minimum 1 amp current or 12vdc minimum 75 amp current voltage applied at J28 which uses a four pin Molex connector Care should be taken to insure that the proper signal is applied to the proper pin on J28 The table below lists the J28 pin number and the proper signal connection Connection USB Interface Port J1 The SOCLB has one 1 USB B port connector and three 3 USB A port connectors The current SOCLB only supports the B port connector that interfaces to the A port of the computer motherboa
22. k Delete Optional Stop Single Block Machine Zero Speed Multiply High Speed Multiply Medium and Speed Multiply Low When you press any of these buttons on the Advantage 810 the button background turns blue and the button title turns white When you release the pushbutton the screen displays the white background and black text associated with that pushbutton 24 SOCLB Software Setup Universal Serial Operator Control Logic Board The Spindle and Feedrate Override box displays a value from O all the way off to 255 all the way on The Axis Select box will display X Y Z A B C U V W 1 2 3 4 5 6 7 IN THIS ORDER If you do not read the Axis Select box in this order then there is a wiring problem with the Axis Select rotary switch The Manual Pulse Generator box will display either a positive number rotating CW or negative number rotating CCW depending on which way you rotate the MPG When you first start the SOCLB810 program the value displayed in the Manual Pulse Generator box may be any value Press the Zero MPG button on the SOCLB810 program to set the currently displayed value to 0 Rotate the MPG to verify that the proper amount of counts are being displayed You should read 100 counts for every full revolution of the Manual Pulse Generator SOCLB Software Setup 25 26 Universal Serial Operator Control Logic Board SOCLB Software Setup Universal Serial Operator Control Logic Board APPENDIX ADV810 H F
23. ler by damaging components or causing electrical shorts When our products are used in an industrial environment install them into an industrial electrical cabinet or industrial PC to protect them from excessive or corrosive moisture abnormal ambient temperatures and conductive materials If Delta Tau Data Systems Inc products are exposed to hazardous or conductive materials and or environments we cannot guarantee their operation Universal Serial Operator Control Logic Board Contents Introduction 1 OY CL VIC CAPA Pero E o E o O UE aaeuenenaanatetoussaonacaucds 1 lio e rollito AP PA aae ii aa l The Advantage 8xx Operator Control Panel ooooonnnnnnncccnccncnnnnnonnnononononononnnnnnnnnnnnnos l POC LP OPIO N eesse E E riea 2 Operator Control Panel Functions ooooonncnnnncncnnnnnnnnnononononononnnnnnnnnnonnnnnnnnnnonnnnnnnnnnnnnnnnnnnnnnnnnnnnnss 3 Auto Mode Pushbutton oa 3 AXIS e EEE data 3 Block Delete Pushbutton nt 3 Coolant On Off Pushbutton cistitis titi 3 Cycle Start RUSO oia aida 3 Feed Hold Pushbutton amaia 4 Feedrate Override Analog Switch ccccccccooooonooccncncnnnnnnnnnnnnnnnnnononnnnnnnnnnnnnnnnnnnnnnnnnos 4 Jog Minus Pushbutton ara 4 Jog PS Pus OOO noti ETE EEE 4 Machine Zoro Pus nbu OR ica 4 Manual Pulse Generator Hand wheel ooccoocccnncccnnccnnnnccnnnccnnonocnnnnccnonocnnnnononaconanicnns 4 MDI Manual Data Input Mode Pushbutton oooocccccnnncnccnnnnnncnnnonnonanononnnnn
24. les downloaded to the PMAC board several rules must be strictly followed They are The pound sign with the word include directly after it must be at the beginning of every file name that will be downloaded The file name must be inside quotation marks example NewPLC plc All text to the right of a semicolon 1s considered a comment All text to the right of the double forward slash is considered a comment Typical Basic Configuration Files The table below lists most of the basic files with some options that will be required for most Advantage CNC systems 20 SOCLB Software Setup Universal Serial Operator Control Logic Board File Type File Purpose ADV810 CFG Configuration File Master download file for Advantage 810 ADV810 H Header File M variable assignments to support standard SOCLB operation ADV810M PLC or PMAC PLC File PLC 1 Logic for either mill or lathe operator control panel ADV810L PLC ADV810User H Header File M variable assignments for customer assignable User 1 through User 8 pushbuttons amp LED s programs PLC programs HANDLE PLC PMAC PLC File PLC 4 Interface logic for Manual Pulse Generator controlled through I O OVRD PLC PMAC PLC File PLC 2 Control logic for PMAC NC32 changing time bases without user intervention MILL G or LATHE G PMAC Motion Program PMC Operational logic to interpret G code commands to PMAC 1000 commands MILL M or LATHE M PMAC Motion Program PMC
25. ltiply Medium x10 Make pushbutton one input Speed Multiply High x100 Make pushbutton one input Spindle Forward Make pushbutton one input Spindle Override 50 120 Typical Analog input 8 bit Spindle Reverse Make pushbutton one input The Advantage 8xx and the SOCLB also feature eight user assignable pushbuttons standard for additional machine functionality These inputs can have either a green or a red LED assigned to the button when their condition is true User 1 Make pushbutton one input User 2 Make pushbutton one input User 3 Make pushbutton one input User 4 Make pushbutton one input User 5 Make pushbutton one input User 6 Make pushbutton one input User 7 Make pushbutton one input User 8 Make pushbutton one input Additional SOCLB functionality includes interfacing for the standard manual pulse generator 100 pulse per revolution handwheel provided on the Advantage 8xx CNC system as well as interfacing for an optional Delta Tau Remote Handwheel The SOCLB has one on board status LED to indicate that DC power is applied The following details the status LED When on indicates either 12vdc or 5vdc is present at J28 SOCLB Options The SOCLB has several options available for additional features and functionality These options and their associated functionalities are listed below e SOCLB Option 1 12 Additional Pushbutton Panel LED Indicator Lamps The standard Advantage 8xx has 12 pushbuttons with associ
26. machine either will jog continuously at the highest programmed selected rate or will move the greatest possible increment as determined by the machine tool builder Spindle Forward Pushbutton When the Advantage 8xx CNC system is in manual mode and the Spindle Forward pushbutton is pressed the spindle will rotate in a clockwise CW manner at the last programmed spindle speed When the Spindle Forward CW is pressed the spindle will continue to rotate until the Spindle Forward pushbutton is pressed again which turns off the spindle or if the Spindle Reverse CCW pushbutton is pressed at which time the spindle will stop rotating clockwise and reverse direction to rotate the spindle counter clockwise Spindle Override Analog Switch 50 120 The Spindle Override analog switch allows the operator to adjust the rotational speed of the spindle while the spindle is rotating The Spindle Override switch is operational regardless of the currently selected mode as long as the spindle is rotating The setting range of 50 to 120 is typical for the Spindle Override switch but the exact value is application specific Refer to Delta Tau s NC Autopilot software program provided with the PMAC NC32 for Windows program for the appropriate locations to change these upper and lower limits Spindle Reverse Pushbutton When the Advantage 8xx CNC system is in manual mode and the Spindle Forward pushbutton is pressed the spindle w
27. n the machine servo s axis motors and the I O inputs and outputs machine tool front panel and real world I O G M and PLC or Programmable Logic Controller programs are really what make a machine tool operate as a machine tool Without machine execution commands automatic coolant lube tool changers drawbars spindle gear changers etc all CNC machine tools become manual machines Since the advent of computer numerical control in the 1950 s G codes technically called preparatory commands and M codes known as miscellaneous commands have been the industry standard way of directing a machine tool to execute specific type of machine sequences and functionalities In the 1960 s a standards committee adapted what we now call RS 274D in an attempt to define G codes Unfortunately 16 SOCLB Software Setup Universal Serial Operator Control Logic Board RS 274D fell short of being strictly adhered to by machine tool builders and thus a myriad of different types of G and M codes now exist It didn t get any better when it came to the PLC portion of the CNC At its very essence a PLC controller is a state controller machine Typically a unique PLC logic program will be written in either ladder logic or structured text programming for each application requirement A PLC program will normally reside within the PLC memory and that logic program determines when a machine condition is
28. ng the actual home position of each axis on your machine Manual Pulse Generator Handwheel The manual pulse generator is a 100 pulses per revolution incremental distance jog generator which provides a simplified method of incremental feed The axis to be moved is determined by the position of the Axis Select switch and the distance that the selected axis is to be moved is determined by which speed multiply switch is active pressed either x1 x10 or x100 Typically the Advantage 8xx CNC system will move the below listed incremental distances but these can be altered by the machine tool builder 4 Introduction Universal Serial Operator Control Logic Board Speed Multiply Metric Mode Position 0 0001 Inch Per Pulse 0 001 Mm Per Pulse 0 001 Inch Per Pulse 0 01 Mm Per Pulse 0 01 Inch Per Pulse 0 1 Mm Per Pulse MDI Manual Data Input Mode Pushbutton One of the more powerful features of the Advantage 8xx CNC system is the MDI Manual Data Input Mode When the MDI pushbutton is pressed on the Advantage 8xx CNC system an MDI editor screen will appear in the PMAC NC32 for Windows program The operator can then enter data into the MDI editor screen for execution Unlike most CNC systems you can enter hundreds of lines of G code into the MDI editor for execution up to 32k worth of G code and the same MDI program can be executed as many times as desired without having to retype the G code Notes Note 1 Before an MDI
29. nnnnnnnnnnnnnonnnnnnanannnnnnnnos 24 Appendix 27 PNY LOA o E ed PA PP E EE E E 2j ADVS OU EEEE E oen saiauaeabaGaeteapnconasoecen 30 Contents Universal Serial Operator Control Logic Board INTRODUCTION Overview The Universal SOCLB Serial Operator Controller Logic Board henceforth referred to as SOCLB is Delta Tau s latest innovation for the CNC industry The SOCLB represents Delta Tau s latest advance in providing industry standard open architecture solutions for the machine tool industry The SOCLE is a true USB Universal Serial Bus plug and play multi purpose I O controller specifically designed to control machine tool front panel I O for Delta Tau s Advantage CNC systems Machine tool front panel I O are those inputs and outputs that are commonly required to operate most machine tools The SOCLE interfaces to the Advantage CNC system through a single USB Universal Serial Bus interface connection This unique interface design dramatically reduces overall system wiring and wiring complexity Important Notice Delta Tau has qualified the SOCLE for operation under the Windows 98 Windows 98SE Second Edition Windows ME Millennium Edition and Windows 2000 operating systems The SOCLB will not operate with Windows 3 0 amp 3 1 Windows 95 Windows N T version 3 51 or Windows N T version 4 0 operating systems None of these operating systems support USB devices properly and will not all
30. nnnnnnnnnnnos 5 Optional Stop Pushbutton sana 5 Single Block PUSMDU MOM assiriana a ea ieS 5 Speed Multiply Low x1 POSO Ocio 6 Speed Multiply Medium x10 Pushbutton cccccccccnnnnnnnnoonnnnnnnnnnnnnnnnnnnnnnnnananonnnnnnos 6 Speed Multiply High x100 Pushbutton ccccccccccnccnnnnnononccnncnononnnnnnnononononananannnnnnos 6 Spindle Porwatd PusabutO dai 6 Spindle Override Analog Switch 50 120 ooooooooonnnnnnncnnnoncnnnnnnonnnonnonananonnnnnnnnnnos 6 Spade Reverso PoS KOUN O pudo 6 SOCLB HARDWARE CONFIGURATION 7 Conn 106 1 rd roots I Power Connection A pea R E E E R 7 USB i A Pori a E T Sects 7 USB Maximum Cable Length ooccccccnccccnonoonnnoonnnnnnnnnnnnnnnnonononnnnnonnnnnnnnnnnnnnnnnnnnnnnos 8 Manual Pulse Generator Connector TB4 ooooocoocnnccnccnocnccnncnncnnconocnncnncnncnnccnccnocnoronoos 8 SOCLB E Point Jumper Configuration cccccccccnnnnnnnnnnnonnnnnanonnnnnnnnnnnnnnnnnnnnnnnnnnnannnnnnnss 8 IS o e A cise siecatenises utara eguiea ETT 9 J36 Feedrate amp Spindle Override Analog Switches ccccccoonnnnonoooonanonoccnnccnnnnnnnnnnos 9 J22 J24 J25 Operator Panel Signal Inputs oooonnncnnncncccncconnnnnnoonnncnnnnnnnnnnnnnnnnnnnos 10 J14 J15 J23 Operator Panel Signal Inputs ooooonnncnnnnnnncncnonononnnonnnncnnnnnnnnnnnnnnnnnnos 11 J12 J13 J27 Operator Panel Signal Inputs ooonnccnnnnnnncnccnnonnnnnonncnnnnnnnnnonnnnnnnnnoos 12 J10 J11 J26 Oper
31. ogic for integrating user customized PLC s and PMAC Reset state Logic for turning on outputs when the Parts Counter equals Parts Required Watchdog plc Logic for orderly NC shutdown handling due to PMAC Watchdog failure SOCLB810 EXE Test Program Delta Tau has developed the SOCLB810 EXE diagnostic test program to assist the machine tool builder maintenance personnel and or machine operator to test and verify the operational integrity of the SOCLB and the Advantage 8xx CNC machine tool front panel I O The SOCLB810 EXE program is an easy to use diagnostic program that it is not dependant on having a PMAC UMAC or QMAC controller present to test the Advantage 8xx SOCLB SOCLB Software Setup 23 Universal Serial Operator Control Logic Board w Advantage 8xx SOCLE Test Program Green Usert Red Advantage xx SOCLE Test Auto Green Red MDI Green Red Green Userd Red Coolant Red Green User 6 Red Green User7 Red Red Green Bik Del Opt Stop Green Feedrate Axis Select Spindle Green Cyc Start Red 255 250 Y Mch Zero Green Jog Plus Red Manual Pulse Generator High 228 Green Red Zero MPG END Starting The SOCLB810 EXE Program The SOCLB810 exe program is a Visual Basic program that has been qualified with Windows 98 Windows O8SE Windows ME and Windows 2000 operating systems The SOCLB810 program consists of three
32. ow the SOCLB to operate reliably This manual details the software installation and normal operation of the SOCLB with the Advantage CNC system and lists the optional hardware configurations for the SOCLB The SOCLB operates seamlessly with Delta Tau s Advantage 8xx series CNC systems Optional interfacing is possible with the Advantage 600 or Advantage 700 operator control switch panel with the addition of SOCLB Option 3 The Advantage 8xx Operator Control Panel The standard SOCLB provides easy interfacing to the standard Advantage 8xx series of CNC systems The standard SOCLB features the following machine control functions Machine Control Function Action Auto Mode Make pushbutton one input Axis Select 16 position grayscale X Y Z A B C U V W standard Block Delete Make pushbutton one input Coolant On Off Make pushbutton one input Cycle Start Make pushbutton one input Feed Hold Make pushbutton one input Feedrate Override 0 150 Typical Analog input 8 bit Jog Minus Make pushbutton one input Jog Plus Make pushbutton one input Introduction I Universal Serial Operator Control Logic Board Machine Zero Make pushbutton one input Manual Pulse Generator Handwheel 100 pulses per revolution encoder generator MDI Manual Data Input Mode Make pushbutton one input Optional Stop Make pushbutton one input Single Block Make pushbutton one input Speed Multiply Low x1 Make pushbutton one input Speed Mu
33. program can be executed all machine axes must be home referenced If the axes are not home referenced and the operator attempts to execute an MDI program by pressing the Cycle Start pushbutton an error message will appear in the PMAC NC32 for Windows program informing the operator that all the axes must be homed before the MDI program can be executed Note 2 The last line of any program typed into the MDI editor must be either an M2 or an M30 By providing either an M2 or M30 on the last line of G code in the MDI editor the operator can then execute the G code in the MDI editor as many times as desired Note 3 After typing the desired G code into the MDI editor the operator must press the Write To Buffer button at the bottom of the MDI editor to execute the G code Optional Stop Pushbutton When the Advantage 8xx CNC system is executing a G code program in either MDI or Auto mode and the Optional Stop pushbutton is pressed it commands the Advantage 8xx CNC system to stop executing the current G code program when an MO1 or M1 is encountered in the G code program Typical uses for the Optional Stop MO1 or M1 command includes stopping the machine tool when a tool change is required in a G code program on a machine that does not have a tool changer Note If the G code program has an MO1 or M1 command entered and the Optional Stop pushbutton is not pressed the Advantage 8xx CNC system will ignore the MO1 or M1 command an
34. programs will be installed for proper operation Delta Tau has qualified the SOCLB for operation under the Windows 98 Windows 98SE Second Edition Windows ME Millennium Edition and Windows 2000 operating systems The SOCLB will not operate with Windows 3 0 amp 3 1 Windows 95 Windows N T version 3 51 or Windows N T version 4 0 operating systems None of these operating systems support USB devices properly and will not allow the SOCLB to operate reliably Installing the SOCLB Software Drivers Four software driver files must be loaded into the Windows operating system for the SOCLB to operate properly The SOCLB driver files are on the Advantage 8xx CNC system as well as the PMAC NC32 for Windows installation CD ROM If for any reason you need to install or reinstall any of these files the four files and appropriate Windows sub directories are listed below Windows 98 98SE Windows 2000 Comments ME SoclbServer exe Program Files Common Program Files Common Constantly copies data from Files Delta Tau Shared Files Delta Tau Shared SOCLB to PMAC s Dual Port Ram Soclb sys Windows System32 Drivers WINNT System32 Drivers Communication device driver A A A S SN SoclbL sys Windows System32 Drivers WINNT S ystem32 Drivers Firmware loading device A A E file To begin the installation process apply power to the SOCLB Plug the A port of the USB cable into the PC motherboard and the B port into the SOCLB Within
35. rd Future releases of the SOCLB will include support for the A port connectors Series A plugs are Series B plugs are always oriented upstream always oriented J towards the PC or Hub downstream towards the USB Device To The SOCLB SOCLB Hardware Configuration 7 Universal Serial Operator Control Logic Board USB Maximum Cable Length The maximum cable length according to the USB Specification 1 1 for a full speed cable is 5m 15ft According to the USB specification you can connect up to five USB cables together using a hub to create a maximum length of 30m 98ft In addition to extend the length of the USB connection there are USB active extension cables available Although the USB active extension cables are prohibited by the USB specification they are known to work on some applications There are various USB cables available on the market today Use only a high quality USB cable shielded Using higher quality USB cables Delta Tau has managed to operate with 10m 30ft cables without the use of an active extension cable or hub However a shorter cable is always a better choice When distances of greater than 10m 30 ft are required a product called USB Extend It can be used for up to 90m 300 ft Manual Pulse Generator Connector TB4 The SOCLB can easily interface a 100 pulse per revolution manual pulse generator The following table details the connection for the manual pulse generator TB4 is the 8
36. se of this literary detour was to highlight that it 1s the PMAC and its ability to be programmed via software that makes the Advantage CNC system such a powerful and flexible CNC system This power and flexibility does come at a price the price of knowledge It is the responsibility of the integrator to fully understand the requirements of the machine tool project and how to program the PMAC and the Advantage CNC system to successfully achieve the desired functionality Advantage CNC Software Configuration There are several system specific software files that must be downloaded to either the UMAC PMAC or QMAC controller board for the SOCLB to operate properly with Delta Tau s Advantage 8xx CNC system These PLC and PMC motion program configuration files contain the logic programs that provide the Advantage 8xx CNC system with it s application specific functionality The integrator must use Delta Tau s PMAC Executive 32 for Windows program henceforth referred to as PEWIN32 to download the appropriate configuration files PLC s and PMC s to the controller board PEWIN32 is supplied with the PMAC NC32 for Windows installation CD ROM or can be found by clicking on the Windows Start Programs Delta Tau PEWIN sub directory Step 1 Communications must be established between the PMAC and the host PC before any downloading can begin This is accomplished by running a small Windows based application called MOTION EXE Cl
37. t based file that acts as a master download file to the PMAC There are two basic ADV810 CFG files one for mills ADV810M CFG the other for lathes ADV810L CFG The configuration file shown below is for a basic milling application SOCLB Software Setup 19 Universal Serial Operator Control Logic Board Bj Adv810m ctg WordPad File Edit View Insert Format Help Ojal alkil al ae a File dvslO0m cfq Mill download configuration file for E Advantage G10 Finclude idyrsal0 h Finclude idrsal0M plo Finclude ovrd plo finclude handle plo IO definition file Advantage 510 main ple override PLC handle PLC Spindle PLC reset ple Download Download Download Download Download Download include spindle plo Finclude reset ple fine lude fine lude inc lude mill g mill m mill t Download Down load Download G Code Program M Code Program T Code Program For Help press Fl As additional functionality is added to the Advantage 810 milling machine additional PLC programs will be required Simply add the name of the PLC program to the ADV810M CFG file Always remember that to add another PLC file name to either of the ADV810 CFG file you must follow this format EXAMPLE include name NewPLC plc DO NOT FORGET the include or the quote marks around the PLC Notes About The Configuration CFG Files Although configuration files are merely ASCII text based fi
38. utton User 7 pushbutton User 6 pushbutton and the User 5 pushbutton Connector 127 Pin 1 User 8 Push Button User 7 Push Button J12 Pin 5 User 7 Green Lamp AAA J13 Pin 5 User 7 Red Lamp J13 Pin 6 User 7 Red Lamp J13 Pin 7 User 6 Red Lamp J13 Pin 8 User 6 Red Lamp J13 Pin 9 User 5 Red Lamp J13 Pin 10 User 5 Red Lamp 12 SOCLB Hardware Configuration Universal Serial Operator Control Logic Board J10 J11 J26 Operator Panel Signal Inputs The following table details the standard signal connections for the operator panel signal inputs and outputs for J10 J11 and J26 J10 interfaces the User 4 green output lamp User 3 green output lamp User 2 green output lamp and the User 1 green output lamp J11 interfaces the User 4 red output lamp User 3 red output lamp User 2 red output lamp and the User red output lamp J26 interfaces the User 4 pushbutton User 3 pushbutton User 2 pushbutton and the User pushbutton User 2 Push Button NONE seg J10 Pin 7 User 2 Green Lamp INN S J11 Pin 8 User 2 Red Lamp SOCLB Hardware Configuration 13 14 Universal Serial Operator Control Logic Board SOCLB Hardware Configuration Universal Serial Operator Control Logic Board SOCLB SOFTWARE SETUP Overview The Advantage 8xx SOCLE is a true USB Universal Serial Bus plug and play I O device If you are purchasing an Advantage 8xx CNC system all the required software drivers and PLC
39. zed on the PC bus and you can now communicate with the PMAC To start communicating with the PMAC board start the PEWIN32 program Click on the PEWIN32 from the Windows Start Programs Delta Tau PEWIN32 icon A display closely resembling the one shown below appears 18 SOCLB Software Setup Universal Serial Operator Control Logic Board E PHAC Executive 10 x Eile Configure View Status Plot Options Backup Tools window Help PHAC 0 1 937T6 10 02 2000 PMAC TURBO F Important items to note about the PEWIN32 Terminal screen start in the title bar portion of the PEWIN32 Terminal Starting from left to right the information in the above displayed title bar tells us l 2 3 4 We are talking to PMAC 0 Device 0 The current firmware revision is 1 937T6 the T stands for test not for general release The current firmware revision date is 10 02 2000 We are talking to a Turbo PMAC Configuration Files For The Advantage 810 The following is an example of downloading the basic setup files for an Advantage 810 CNC being interfaced with a milling machine For basic milling machine operation the following files must be downloaded to the PMAC board ADV810 H ADV810M PLC ADDRESS H OEM H OVRD PLC SPINDLE PLC RESET PLC MILL G MILL M MILL T That s a lot of files to remember and we re barely getting started That s why Delta Tau has the ADV810 CFG file The ADV810 CFG file is an ASCII tex
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