Kisae America Car Batteries User Manual
Contents
1. During the Bulk stage the battery accepts the maximum constant current from the charger In the Absorption stage the battery voltage is held to constant voltage and the charging will slowly reduce In Float stage the charger continuously produces voltage at a lower level to fully top up the battery and maintain the battery in a fully charged state The charger will automatically restart the charging cycle in Bulk stage if the battery is discharged to 12 5V Also after seven days the charger will automatically restart the recharging cycle to refresh the battery Battery Type Three types of battery setting GEL AGM and Flooded are available See reference battery charging voltage as shown Battery Type Absorption Float Equalization Equalize the Flooded Battery For Flooded battery type equalization mode is available Use the following procedure to equalize the flooded battery See also section 5 on setting EQ mode for flooded battery DANGER Explosion Hazard The flooded battery generates explosive gases during equalization Follow all the battery safety precautions listed in the manual CAUTION Risk of Battery and Equipment damage Only a Flooded lead acid battery can be equalized Consult your battery manufacturer or read the battery manual when you try to equalize your batteries Disconnect any DC load connected to the battery as during equalization mode the charger will produce 16V to the batteries You must2. battery charger will charge different types of batteries The transfer switch will automatically switch the load to the battery power when the utility power is interrupted Feature Highlights e The inverter provides true sinewave output power for your microwave entertainment system computer and other loads The AC output power is identical to the AC power provided by the utility grid It can handle sensitive loads such as dimmer switches and appliances with speed controls e High surge power to start difficult load like sump pumps refrigerators or A C compressors e The battery charger has high output multi stage charging capability to minimize charging time The Power Factor Corrected PFC input minimizes AC input current required for charging e Optional Battery Temperature Sensor BTS is available and used to sense the battery temperature to correct charging voltage to ensure the battery is fully charged e A Manual Equalization Mode is built in to improve the life and performance of flooded batteries e The charger can charge dead batteries as low as 3 volts e During utility mode the built in AC load sensing circuit will automatically reduce charging current if there is a high demand on AC load This avoids the tripping of the shore circuit breaker PRODUCT DESCRIPTION The KISAE Abso Inverter Charger includes the items list below e Inverter Charger base unit Remote Display 25 ft 7 6 m remote display cable Owner s manual
3. terminal of the fuse holder and the battery positive terminal e Install the selected fuse to the fuse holder e Turn DC Disconnect Switch to ON position Remote Display Connection e Install the RJ45 standard cable to your desired location Please note polarity e Connect one end of the RJ45 cable to one of the two Remote 1or 2 port on the unit and the other end of the cable to the Display Panel Please note the polarity Optional Battery Temperature Sensor Connection e Insert the RJ45 plug from the battery temperature sensor to the Inverter Charger s Battery Temperature Sensor port Please note the polarity e Select the battery for which you would like to monitor the temperature connect the Battery Temperature Sensor to the negative terminals of this battery Test the Installation e Switch DC disconnect switch and all AC circuit breaker to ON to provide DC power to the unit e The status LED display will turn on If AC input source is available Charging green LED turns On This indicates the unit is running in by pass mode meaning AC output is running from the AC input source e Disconnecting the AC input source by turning OFF the 30A branch breaker Battery Power green LED will turns On This indicates the unit is running in battery power mode e Plug in a small AC load like a 40W table lamp or small appliance to the AC socket to verify AC is available e The unit is successfully installed and functioning properly
4. A DC 12 0V 5A Press or key to check charging stage e g Charge Stage Float Press or key to check AC Input Power e g System Power 1 80 KW e g Charge Stage ABS Press or key to check AC Input Power e g System Power 2 4 KW Fault Red ON Unit has shutdown Display shows error code and error message solid Low battery shutdown e g FAULT E01 Low Battery Push Button Functions on Unit A beeping sound will occur every time that any button on the unit is triggered Green Pass Through Mode AC mode Battery Charging is in progress LED Remote LCD Display shows ON Battery DC Voltage and charging current flashing AC Input Voltage and Current e g AC 120V 20A DC 12 0V 50A Press or key to check charging stage Function Turns unit On Off Press and hold for 1 second to turn unit On Off Reset the unit Press once to reset the unit This may be required when an error is detected on the unit Push Button Functions on Remote Display A beeping sound will occur every time any button on the unit is triggered Function Button Turns LCD display On Off Press and hold for 2 seconds to turn display On Off Display shows unit model number and revision e g Inverter Charger 3000W REV 1 1 Enter O ese Understanding the Charger Functions Three Stage Charging The Three Stage Charging algorithm has a Bulk then Absorption and then Float sequence
5. C Disconnect Switch with the same or higher rating of the selected fuse or over current protective device e The DC Disconnect Switch is used to disconnect the DC power between the unit and the battery bank during service maintenance or trouble shooting Main AC Input Panel wire size and breaker size e For Dual AC Input 6 AWG AC Input wire is required e For Split Phase AC Input 10 AWG AC Input Wire is required for all the AC connections between the AC source and the AC Input port e To meet CSA UL and electrical code requirements and to protect system wiring the AC input line must be provided with an overcurrent protection device for which a 30A branch circuit breaker is required to connect each AC Line to the unit s AC Input Important Follow the electrical and or building code when you connect the unit to any AC source Inverter AC Output Panel wire size and breaker size e 10 AWG wire is required for all AC Output connections based on the full 30A pass through rating between the unit and the AC Inverter AC Panel e To meet CSA UL and electrical code requirements and to protect system wiring the AC input line must be provided with an overcurrent protection device for which a maximum 30A branch circuit breaker is required to connect each AC Output Line to the unit s AC Output If an AC Output wire of smaller than 10 AWG is used then the overcurrent protection device will have to be smaller Follow the electrical and or build
6. C output wire through the strain relief clamp e For Line for Dual Output connect AC output wire Line 1 to L1 Neutral 1 to N1 and Line 2 to L2 Neutral 2 to N2 of the terminals and Ground to the ground bus e Secure the strain relief clamp e Place the AC compartment cover and secure with the four screws Unit Chassis Grounding Connection DANGER The unit chassis has to be grounded properly Never operate the Inverter Charger without proper grounding Failure to do so may result in death or serious injury e Connect the grounding cable s ring terminal to the unit ground screw e Connect the other side of the cable to the common grounding point DC Input Connection CAUTION Reversing the DC Input terminal will damage the unit and it cannot be repaired Damage caused by reverse polarity connection is not covered by the warranty e Connect one end of the negative DC input cable to the Inverter Charger DC negative terminal Connect the other end of the negative DC input cable to the battery negative terminal e Make sure the DC Disconnect Switch is in the OFF position e Connect one end of the positive DC input cable to the Inverter Charger DC positive terminal Connect the other end of the positive DC input cable to one of the terminals of the DC Disconnect Switch e Connect a DC input cable between the other terminal of the DC Disconnect Switch and one side of the terminal of the fuse holder e Connect a DC input cable between the other
7. I 304 8mm CES AC Input Wire Connection DANGER Make sure all the AC wiring being connected to the unit is physically disconnected or by opening the circuit breaker from the electrical sources All wiring must be done in accordance with local and national electrical wiring codes CAUTION The terminal block is split into AC Input and AC Output sections Damage will occur to unit if it is wired incorrectly e The AC and DC wire cannot be mixed together in the same conduit e The AC input and AC Output wire should be separated out through the two AC knockouts located at the bottom of the unit e Remove AC compartment cover by unscrewing the four screws located on the four corners of the AC compartment cover e There are two ground bus locations inside the AC Wiring Compartment The ground bus located at the left hand side of the AC compartment is intended for use with AC Input ground wire The right hand side ground bus is intended for use with AC Output ground wire e Remove the left hand side AC knockout Install the strain relief clamp in the AC knockout e Run the AC input wire through the strain relief clamp e Connect AC Input wire Line 1 to L1 Neutral to N and Line 2 to L2 of the terminals and Ground to ground bus e Secure the strain relief clamp AC Output Wire Connection e Similar procedure as connecting the AC Input wire remove the right hand side AC knockout Install the strain relief clamp in the AC knockout Run the A
8. L L j N KISAE N Abso SINEW ve Inverter Chorger 3000W IC1230150 Owner s Manual 3 A y AAN Wu 4 VA P 7 A For safe and optimum performance the KISAE Abso Inverter Charger 3000 must be used properly Carefully read and follow all instructions and guidelines in this manual and give special attention to the CAUTION and WARNING statements PLEASE KEEP THIS MANUAL FOR FUTURE REFERENCE Disclaimer While every precaution has been taken to ensure the accuracy of the contents of this guide KISAE Technology assumes no responsibility for errors or omissions Note as well that specifications and product functionality may change without notice Important Please be sure to read and save the entire manual before using your KISAE Inverter Charger Misuse may result in damage to the unit and or cause harm or serious injury Read manual in its entirety before using the unit and save manual for future reference Product Numbers IC 1230150 Absa Inverter Chorger 3000 Document Part Number MU 1C1230 Rev A INTRODUCTION Thank you for purchasing the KISAE Atbso Inverter Cherger With our state of the art easy to use design this product will offer you reliable service by providing AC power for your home cabin boat RV or Trailer and recharge your battery automatically when utility AC is available The sinewave output inverter can run many AC powered appliances when you need AC power anywhere The multi stage
9. Off Turn unit ON by following the instruction in Charging LED Section 4 is off AC source is not available Check AC source Check AC input branch breaker is off Check AC connection between the AC source and the unit AC Input breaker is turned Check AC Load and reset AC Input breaker off or tripped No DC power to unit Check DC fuse DC Disconnect switch if installed and check if Branch breaker is either blown or turned OFF Battery voltage is low Use a separate charger to boost battery lt 7Vdc voltage to above 7V and unit can be restarted No AC output 30A Circuit Breaker is Check load and reset the AC breaker and Fault LED is tripped and check fault code verify the error condition and make on correction Condition Inverter setting is set to On AC source is not available No AC Output Unit is turned Off Turn unit ON by following the instruction as Battery Power in Section 4 LED is off No DC power to unit Check DC fuse DC Disconnect switch if installed and check if Branch breaker is either blown or turned OFF Battery voltage is low Use a separate charger to boost battery lt 7Vdc voltage to above 7V and unit can be restarted No AC Output AC breaker connected Switch on or reset breaker Battery Power between the Unit AC Output LED is on to load is turn off or tripped Check AC Load Sense Decrease AC load sense power level or setting AC Output power increase AC load connected to AC Output consumption is l
10. P N MU IC 1230 Understanding the unit features Front Panel i i i i AC Input 1 30A Battery Temperature Sensor BTS port AC Output 30A me ES Remote 1 Port ms AC Input 2 30A Remote 2 Port F 4 HE AC Wiring m am am am am a on aa Compartment DC Input Terminal 7 HT m Soo DC Input Terminal 9 its sy ais NN opening 2D ns ne ee am AC output wire i opening AC Wiring Compartment AC Input 1 AC Output 1 AC Input 2 AC Output 2 AC GND bus for AC Input 1 and 2 AC GND bus for AC Output 1 and 2 Control Panel Reset button _ Power button 4 DC Input Terminal Status LED TZ Ventilation Indicator gt RE DC Input Fan opening gt lt q Terminal 2 GND Stud 7 7 amp 3 INSTALLATION DANGER All wiring should be done by a certified technician or electrician to ensure adherence to the applicable electrical safety wiring regulations and installation codes Failure to follow these instructions can damage the unit and could also result in personal injury or loss of life CAUTION Before beginning unit installation please consider the following e The unit should be used or stored in an indoor area away from direct sunlight heat moisture or conductive contaminants e When placing the unit allow a minimum of three inches of space around the uni
11. UNIT OPERATION Auto Backup Mode Factory Default Setting The unit is fully automatic When utility power is available the unit is running in AC bypass mode AC output is supplied from the utility The internal AC charger is ON and will automatically top up the battery bank that is connected to the unit When there is a power failure from the utility or an AC source is not available the unit will run on battery power and the unit will generate sinewave AC output to maintain and operate the load continuously 3 minutes Non Backup Mode Same as Auto Backup Mode but when there is a power failure of the utility or the AC input source is not available the inverter will not turn ON automatically You are required to manually turn ON the inverter This setting is the same as factory default but with Inverter set to OFF Understanding the Display Functions ABbS0 inverter Charger CIRE ADSS Inverter Charger 300 KISAE LED Indicator functions on unit display and remote display Display Function Status Battery Battery Power Mode Remote LCD Display shows Power Battery DC Voltage and Current Inverter AC Output Voltage and Current e g DC 12 5V 30A AC 120V 2 7A Press or key to check AC Output Power e g System Power 0 33 KW Charging Pass Through Mode Battery is fully charged Remote LCD Display shows AC Input Voltage and Current Battery DC Voltage and charging current e g AC 120V 15
12. art unit Fault E02 Battery voltage is too high Check battery voltage or determine if High Battery and unit has shutdown any external charger with high voltage output is connected to the battery bank Fault E03 Internal temperature is too Check if any object has blocked the air Temp Protect high and unit has shutdown flow of the unit Check environmental temperature The unit will restart when the internal temperature has reduced to about 50 C AC Over Load overload the unit Short Protect circuited and has shutdown output and restart the unit Fault E06 Inverter output voltage is too Check unit and load and restart the shutdown Fault E08 Battery temperature is high Check battery Check ventilation in BTS Protect and warning occurs Unit will battery compartment Check shutdown shortly environmental temperature Estimated Run Times Following run times are estimates for reference based on using different battery bank sizes Actual run times may vary Estimate run time on different 12V Battery Bank Size AC Load 120AH_ 180AH 240AH 60AH __300AH Note N R Not Recommended 5 FEATURE SETTING To understand more about the unit features read the following section and follow the instructions to make changes to the desired setting Feature Menu for Unit Settinq To enter feature setting mode on remote display press and hold EXIT button for 5 seconds The feature setting menu will d
13. ing code to choose your protection device rating Installing the Inverter Charger System WARNING Electrical Shock Hazard The unit On Off switch does not disconnect the DC power from the battery Use the DC Disconnect Switch or disconnect the DC input cable connection to disconnect the DC power from the battery before working on any circuits connected to the unit Use the AC circuit breaker to disconnect any AC power to the unit before servicing Failure to follow these instructions can result in death or serious injury Installation e Choose an appropriate mounting location The unit should be installed away from the battery in a separate well ventilated compartment Do not install the unit in any compartment containing flammable gases or liquids like gasoline or in the battery compartment where they may be explosive hydrogen gas from the batteries present e The length and size of the DC cables will affect unit performance e For indoor use the unit can be mounted in any direction except with the fan panel panel with fan opening facing upwards or downwards e The location to install the unit has to have a normal air temperature between 0 C 60 C 32 F 140 F The cooler the better or overheating may result e Use the mounting template below to mark the positions of the mounting screws e Drill the 4 mounting holes and place the Inverter Charger in position and fasten the unit to the mounting surface 296 2mm
14. isplay on the screen with the following sequence Menu Sequence Setting Function On Off Turns Battery Charger On Off On Off Turns Power Inverter On Off SCR set 15 20 25 30 A Set AC Input Source Power Breaker Rating During by pass mode with high demand for AC power for the load the charger current is reduced automatically to prevent the tripping of the AC Source power breaker connected to inverter 60 150A 5A step EQ Mode On Off EQ mode is used to equalize the flooded Flooded battery battery The charging voltage is 16V and the type use only current is set to half the set bulk current for 1 hour min 30A Max 75A alarm when fault occur 10 100 10 step Set timer ON for LCD background lighting Use the and button to scroll between feature setting menu Press ENTER button to go to the selected feature and you can now make changes on the selected feature to your desired setting Use the and button to scroll between different set values or setting Once the desired values or setting is chosen press ENTER button to save the setting or press EXIT button to quit the setting without saving 6 TROUBLESHOOTING To troubleshoot the unit please note the error code displayed on the main unit and review Understanding the Error Codes in section 4 Symptom Solution Condition Inverter setting is set to Off AC source is available No AC Output Unit is turned
15. monitor the battery specific gravity throughout the equalization to determine the end of the equalization cycle When EQ mode is set to ON the unit will charge batteries in one full cycle before it starts to equalize the battery Check the battery electrolyte level If necessary refill with distilled water only All cells should have similar electrolyte levels If distilled water is added batteries must undergo a complete charge cycle The charger cannot determine when to terminate the equalization of the battery A 1 hour time out is intended as a safety feature to terminate the equalizing process You can re activate the EQ mode by setting it ON again as necessary after checking batteries manually Optional Battery Temperature Sensor Feature Optional Battery Temperature Sensor KISAE Part Number BTS 10K is highly recommended to be used with the charger to protect your battery and provide better charging voltage accuracy The battery temperature sensor senses the battery temperature and makes adjustments to the charging voltage Battery Battery Charging Voltage Adjustment from 25 C normal setting Temperature Flooded and GEL type AGM type 0 021 V C Note The charger will terminate battery charging when the BTS senses the battery temperature reaching 60 C It will not continuously make voltage adjustments when the battery temperature drops to below 0 C Understanding the Error Codes Displa Low Battery and unit has shutdown rest
16. nsulation and catch fire and can result in death or serious injury DC Grounding e The chassis of the unit has to be grounded properly e For Marine application the DC grounding cable size may be one size smaller than the minimum size conductor required for the DC current carrying conductors providing the overcurrent protection device in the DC positive conductor is rated no greater than 135 of the capacity of the DC grounding conductor and the conductor is no smaller than 16AWG e For Recreational Vehicle application the unit has to be grounded to the vehicle chassis with a minimum 8 AWG copper conductor with either green insulator or bare wire Important The unit is grounded through the ground stud of the unit DC Fuse or Over Current Protective Device e A DC rated fuse or a DC rated over current protective device connected along the DC positive line is required e Based on the National Electrical Code requirement a fuse or circuit breaker with a minimum of 350 Adc is required e Based on the size of your 12V Battery Bank determine the overall short circuit current rating of the battery bank from the battery manufacturer The fuse or circuit breaker chosen must be able to withstand the short circuit current that may be generated by the battery bank e For Marine application the over current protective device needs to be installed within 7 inches 17 8cm from the battery positive terminals DC Disconnect Switch e Select a D
17. ower than the AC Load No AC output Check error code Verify the error condition and make Fault LED is correction on 7 SPECIFICATIONS Note Specifications are subject to change without notice No Le AbSo Inverter Charger Specification 3000 Inverter Inverter O O AC Output Current True Sinewave lt 5 THD AC Transfer Switch O OA O AC Input L1 N1 30A AC Output Line 1 L1 N1 and Line 2 L2 N2 Remote Display o O Remote Display DC Input Output Voltage amp Current Charger Current max gt 80 Safety and Environmental Conformance Conforms to UL 458 comtedo CSA 622 20 107 1 cETLus OC to 40 C 32 F to 104 F 20 C to 60 C 4 F to 140 F 5 90 noncondensing Up to 9 843ft 3000m above sea level Weightsand Dimensions _ _ gt Z gt O Weights and Dimensions 66 Ib 30 kg 15 4 x 13 4 x 7 8 392x340x197mm KISAE BATTERY CAR BATTERIES
18. t for optimal ventilation Preparing for Installation Before you begin the installation be sure to review the Important Safety Instruction on page 3 of this manual and be aware of all safety and electrical codes which must be met in your area AC Input of the inverter charger can be supplied from either a split phase or a dual input AC Source See below to understand more about the unit before you start your installation Input AC Source from Split Phase The split phase AC source has 2 lines 1 neutral and 1 ground The two 120Vac lines are 180 degree out of phase with each other with a total of 240Vac when measured from line to line The voltage between each line to neutral is 120Vac Input AC Source from Dual Input The dual input has 2 line inputs 1 neutral and 1 ground The two 120Vac lines are in phase and must come from the same source AC Loads In Battery Inverter mode the units AC Output L1 and L2 lines are connected together to provide 120Vac on both lines In Pass Through mode the AC source connected to the unit s AC input is passed through to the AC Output load DANGER Electrical Shock Hazard Do not connect 240VAC load to the AC Output of the unit AC Output Neutral Bonding Each AC source must have its neutral conductor bonded to ground When the KISAE Inverter Charger is running in Battery Inverter mode the internal neutral to ground bonding system is enabled The unit will act as an AC source and will automaticall
19. y connect the AC Output Neutral N1 amp N2 circuit to safety ground When the unit is running in Pass Through mode the internal neutral to ground bonding system is disabled The unit will not act as an AC source and the AC Output N1 amp N2 to safety ground is disconnected inside the unit Therefore the AC Input source that is connected to the Inverter Charger should have its own neutral to ground connection If not have an electrician look into bonding the AC source s neutral to ground at your AC source Typical Wiring block diagram of the Inverter Charger Inverter DC DC Fuse or Over AC Output Inverter Charger Disconnect Current Protective 12V Panel IC1230150 Switch Device Battery AC Output Bank Input Main AC AC Source Input Panel AC Input 12V Battery Bank e The use of a deep cycle battery is highly recommended for power inverter application e For battery size you need to identify what you wish to operate and for how long KISAE recommends that you purchase as much battery capacity as possible See more on Estimated Run Times in Section 4 DC Cable e All DC cables used require multi strand insulated cable e The DC cables must be copper and must be rated 105 C minimum e Based on National Electrical Code cable size of 4 0 AWG is required for cable length lt 5 ft Use of smaller gauge cable or longer cable length may cause the inverter to shutdown under heavy load and may also melt the cable i
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