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PowerFlex 700L Frame 1X Liquid-Cooled Adjustable Frequency AC

1. None 5 Check Parameter 209 Drive Status 1 bits 12 and 13 for unexpected source selections 6 Check Parameter 216 Dig In Status to see if inputs are selecting an alternate source 7 Reprogram digital input Parameters 361 366 to correct Speed Sel x option Motor and or drive will not accelerate to commanded speed Cause s Indication Corrective Action Acceleration time is excessive None Reprogram Parameter 140 141 Accel Time x Excess load or short acceleration None Check Parameter 210 Drive Status 2 times force the drive into current limit bit 10 to see if the drive is in Current slowing or stopping acceleration Limit Remove excess load or reprogram Parameter 140 141 Accel Time x Speed command source or value is not None Check for the proper Speed as expected Command using Steps 1 through 7 above Programming is preventing the drive None Check Parameters 082 Maximum output from exceeding limiting values Motor operation is unstable Cause s Motor data was incorrectly entered or Autotune was not performed Speed and 055 Maximum Freq to assure that speed is not limited by programming Indication Corrective Action 1 Correctly enter motor nameplate data 2 Perform Static or Rotate Autotune procedure PowerFlex 700L Frame 1X Drive Installation Instructions Publication 20L INO13A EN P June 2009 50 Drive will not reverse motor dire
2. Verify reprogram the parameters that reference an analog input or Reprogram Parameter 363 Digital In3 Sel to another function or 0 Not Used See the PowerFlex 700 Series B User Manual for a description of alarm types PowerFlex 700L Frame 1X Drive Installation Instructions Publication 20L INO13A EN P June 2009 48 Common Symptoms and Corrective Actions Drive does not Start from Start or Run Inputs wired to the terminal block Cause s Drive is Faulted Indication Flashing red status light Corrective Action Clear fault Press Stop Cycle power Set Fault Clear to 1 Clear Faults on the HIM Diagnostic menu Incorrect input wiring Refer to the wiring examples starting on page 27 2wire control requires Run Run Forward Run Reverse or Jog input e 3 wire control requires Start and Stop inputs Jumper from terminal 25 to 26 is required None Wire inputs correctly and or install jumper Incorrect digital input programming Mutually exclusive choices have been made that is Jog and Jog Forward 2wire and 3 wire programming may be conflicting Exclusive functions that is direction control may have multiple inputs configured Stop is factory default and is not wired None Program Digital Inx Sel Parameters 361 366 for correct inputs Start or Run programming may be missing Flashing yellow status light and Digln CflctB
3. Online at By Email at By Telephone at www ab com support abdrives support drives ra rockwell com 262 512 8176 User Manuals are available in multiple languages at www rockwellautomation com literature Select publication language and for example type 20B UM002 in the search field Rockwell Allen Bradley Rockwell Software Automation Table of Contents Step 1 Step 2 Step 3 Step 4 Step 5 Step 6 Catalog Number Explanation 000 000 c cece eee eee eee 3 Read the Precautions and General Information ssuisuuee zi ETE AT CT E UT 5 Component Locations cece cece eee eee eee e ete eeneees 8 Mount the Drive nnn RR RR 9 LNG eco hort eee tbe taurus tud pe Med EO Se TNR ad UNUS 9 Mounting Considerations ceo rrx Dr RE RR ERRREEDER KO eER RGDRR UR 11 Pini DP cT 11 Connect the Cooling Loop 0 cc cece eee eee 12 Drive Coolant Requirements 00 cece cece eee eee eae 12 Cooling Loop Application Guidelines 0 c cece eee eee 14 Drive Coolant Connections RR 15 Wire the Drive EET 15 Special Considerations 00 c cece eee eens 15 Wire Recommendations 0 ccc c eee eee eee m 17 General Grounding Requirements 0 ccc cece tenes 18 us Mg NA 19 Drive Fuse and Circuit Breaker Ratings isses 20 Using Input Output COntactars eere
4. 0 196 mm 24 AWG 30 152 m 100 500 ft Power Belden 8790 9 0 750 mm 18 AWG Combined Belden 9892 7 0 330 mm 18 AWG power is 0 500 mm 20 AWG Encoder Pulse 1 0 Signal Belden 9730 9728 0 196 mm 24 AWG 152 259 m 500 850 ft Power Belden 8790 0 750 mm 18 AWG Combined Belden 9773 9774 0 750 mm 18 AWG Digital I O Shielded Multi conductor shielded cable such 0 750 mm 18 AWG 300V 1 8 4 as Belden 8770 or equivalent 3 conductor shielded 60 C 140 F 1 2 3 o 9 o The use of sh Belden 9730 i Control and signal wires should be separated from power wires by at least 0 3 meters 1 foot ielded wire for AC input power may not be necessary but is always recommended If the wires are short and contained within a cabinet which has no sensitive circuits the use of shielded wire may not be necessary but is always recommended 1 0 terminals abeled or Common are not referenced to earth ground and are designed to greatly reduce common mode interference Grounding these terminals can cause signal noise s 3 individually shielded pairs 2 channel power If 3 channel is required use Belden 9728 Belden 8790 is 1 shielded pair Belden 9892 is 3 individually shielded pairs 3 channel 1 shielded pair for power Belden 9773 is 3 individually shielded pairs 2 channel power If 3 channel is required use Belden 9774 PowerFlex 700L Frame 1X Drive Instal
5. indication on LCD HIM Parameter 210 Drive Status 2 shows type 2 alarm s Program Digital Inx Sel Parameters 361 366 to resolve conflicts Remove multiple selections for the same function Install stop button to apply a signal at stop terminal Drive does not Start from Human Interface Module HIM Cause s Drive is programmed for 2 wire control HIM Start button is disabled for 2 wire control unless Parameter 192 Save HIM Ref bit 1 17 Indication None Corrective Action If 2 wire control is required no action needed If 3 wire control is required program Digital Inx Sel Parameters 361 366 for correct inputs PowerFlex 700L Frame 1X Drive Installation Instructions Publication 20L INO13A EN P June 2009 49 Drive does not respond to changes in speed command Cause s No value is coming from the source of the command Indication LCD HIM Status Line indicates At Speed and output is 0 Hz Corrective Action If the source is an analog input check wiring and use a meter to check for presence of signal 2 Check Parameter 002 Commanded Speed for correct Source Incorrect reference source has been programmed None 3 Check Parameter 213 Speed Ref Source for the source of the speed reference 4 Reprogram Parameter 090 Speed Ref A Sel for correct Source Incorrect Reference source is being selected via remote device or digital inputs
6. 20096 of rated current typical 220 300 of rated current depending on drive rating Line Transients Up to 6000 volts peak per IEEE C62 41 1991 Control Logic Noise Immunity Showering arc transients up to 1500V peak Power Ride Thru 15 milliseconds at full load Logic Control Ride Thru 0 5 seconds minimum 2 seconds typical Ground Fault Trip Phase to ground on drive output Short Circuit Trip Phase to phase on drive output Intermittent Overload 11096 overload capability for up to 1 minute 15096 overload capability for up to 3 seconds Current Limit Capability Proactive Current Limit programmable from 20 16096 of rated output current Independently programmable proportional and integral gain Electronic Motor Overload Protection Altitude Class 10 protection with speed sensitive response Investigated by U L to comply with N E C Article 430 U L File E59272 volume 12 1000 m 3280 ft maximum without derating See Derate Guidelines on page 58 for operation above 1000 m 3280 ft Ambient Operating Temperature w o Derating IP20 NEMA 1 10 60 C 14 140 F Storage Temperature all constructions 40 70 C 40 158 F Atmosphere Important Drive must not be installed in an area where the ambient atmosphere contains volatile or corrosive gas vapors or dust If the drive is not going to be installed for a period of time it must be st
7. 3 720 730 740 750 Step x Type Profile Setup These parameters will only be displayed when parameter 053 Motor Cntl Sel 760 770 780 790 is set to option 4 800 810 820 830 8 Firmware 6 002 and later 840 850 860 870 PowerFlex 700L Frame 1X Drive Installation Instructions Publication 20L INO13A EN P June 2009 Appendix Specifications Category Agency Certification Category Protection Environment Specification US 55 Listed to UL508C and CAN CSA C2 2 No 14 M91 Ce Marked for all applicable European Directives EMC Directive 2004 108 EC EN 61800 3 Adjustable Speed electrical power drive systems Low Voltage Directive 2006 95 EC EN 50178 Electronic Equipment for use in Power Installations The drive is also designed to meet the following specifications NFPA 70 US National Electrical Code NEMA ICS 3 1 Safety Standards for Construction and Guide for Selection Installation and Operation of Adjustable Speed Drive Systems IEC 146 International Electrical Code Specification 400V 480V AC Input Overvoltage Trip 528V AC 528V AC AC Input Undervoltage Trip 340V AC 340V AC Bus Overvoltage Trip 815V DC 815V DC Bus Undervoltage Shutoff Fault 300V DC 300V DC Nominal Bus Voltage 600V DC 700V DC Heat Sink Thermistor Monitored by microprocessor overtemp trip Drive Overcurrent Trip Software Overcurrent Trip Hardware Overcurrent Trip
8. DC Brake connections 2 AWG 4 AWG 35 Ibein Ground PE and motor ground 70 mm 50mm 7 9 Nem M6 connections 2 0 AWG 1AWG 70 Ibein 1 Maximum minimum sizes that the terminal block will accept these are not recommendations PowerFlex 700L Frame 1X Drive Installation Instructions Publication 20L INO13A EN P June 2009 20 Drive Fuse and Circuit Breaker Ratings Drive Catalog Number CNMD180WOENNNC1 The PowerFlex 700L Frame 1X drive includes input fuses National and local industrial safety regulations and or electrical codes may determine additional requirements for these installations Refer to Table 6 for recommended fuses circuit breakers provide branch short circuit protection Specifications for the recommended fuse or circuit breaker to provide protection against short circuits are provided in Table 6 ATTENTION The PowerFlex 700L Frame 1X drive does not Table 6 provides drive ratings including continuous 1 minute and 3 second and recommended AC line input fuse and circuit breaker information Both types of short circuit protection are acceptable for UL and IEC requirements Sizes listed are the recommended sizes based on 40 C and the U S NEC Other country state or local codes may require different ratings Fusing If fuses are chosen as the desired protection method refer to the recommended types listed below If available amp ratings do not match the tables
9. Speed Regulator 293 Accel Owner Masks amp Owners 447 Kf Speed Loop Speed Regulator 294 Decel Owner Masks amp Owners 448 Spd Err Filt BW Speed Regulator 295 Fault Clr Owner Masks amp Owners 449 Speed Desired BW Speed Regulator 296 MOP Owner Masks amp Owners 450 Total Inertia Speed Regulator 297 Local Owner Masks amp Owners 451 Speed Loop Meter Speed Regulator 298 DPI Ref Select Comm Control 454 Rev Speed Limit Speed Regulator 299 DPI Fdbk Select Comm Control 459 PI Deriv Time Process PI 300 307 Data In XX Datalinks 460 PI Reference Hi Process PI 308 HighRes Ref Datalinks 461 PI Reference Lo Process PI 310 317 Data Out XX Datalinks 462 PI Feedback Hi Process PI 320 Anlg In Config Analog Inputs 463 PI Feedback Lo Process PI 321 Anlg In Sqr Root Analog Inputs 464 PI Output Gain Process PI 322 325 Analog In X Hi Analog Inputs 476 482 488 494 ScaleX In Value Scaled Blocks 323 326 Analog In X Lo Analog Inputs 477 483 489 495 ScaleX In Hi Scaled Blocks 324 327 Analog In X Loss Analog Inputs 478 484 490 496 ScaleX In Lo Scaled Blocks 340 Anlg Out Config Analog Outputs 479 485 491 497 ScaleX Out Hi Scaled Blocks 341 Anlg Out Absolut Analog Outputs 480 486 492 498 ScaleX Out Lo Scaled Blocks 342 345 Analog OutX Sel Analog Outputs 481 487 493 499 ScaleX Out Value Scaled Blocks 343 346 Analog OutX Hi Analog Outputs 595 Port Mask Act Security 344 347 Analog OutX Lo Analog Outputs 596 Write Mask Cf
10. 5 600 rad sec bandwidth Torque regulation with Feedback 2 2500 rad sec bandwidth Selectable Motor Control Sensorless Vector with full tuning Standard V Hz with full custom capability and Vector Control with Force Technology with and without feedback Stop Modes Multiple programmable stop modes including Ramp Coast DC Brake Ramp to Hold and S curve Accel Decel Two independently programmable accel and decel times Each time may be programmed from 0 3600 seconds in 0 1 second increments Coolant Type 50 water 50 propylene glycol Max Particle Size in Coolant 5 microns Minimum Flow Rate 7 57 LPM 2 GPM Nominal Flow Rate 9 46 LPM 2 5 GPM Maximum Flow Rate 22 71 LPM 6 GPM Pressure Drop lt 0 34 bar at 9 46 LPM 5 psi at 2 5 GPM 20 C Maximum Coolant Temperature 60 C 140 F Maximum Inlet Pressure 3 45 bar 50 psi Type Incremental dual channel Supply 12V 250 mA 12V 10 mA minimum inputs isolated with differential transmitter 250 kHz maximum Quadrature 90 27 degrees at 25 C Duty Cycle 50 10 Requirements Regen DC Bus Voltage V4 Encoders must be line driver type quadrature dual channel or pulse single channel 8 15V DC output single ended or differential and capable of supplying a minimum of 10 mA per channel Maximum input frequency is 250 kHz The Encoder Interface Board accepts 12V
11. Publication 20L INO13A EN P June 2009 28 Input Output 3 Wire Control Internal supply Connection Example 2 gogga Start Required Parameter Changes No changes required if parameters are at factory default settings 3 Wire Control External supply I O Board dependent Requires 3 wire functions only Digital In1 Sel Using 2 wire selections will cause a type 2 alarm Neutral 115V Common 24V Q Start No changes required if parameters are at factory default settings Digital Input PLC Output Card Board dependent Resistors are recommended to dissipate leakage current Neutral Common 10k Ohm 2 Watt Control from Prog Controller No changes required if parameters are at factory default settings Digital Output Pawar Soita Vector Control Relays shown in powered V Mig Sol Select Source to Activate state with drive faulted See M Horn Faut Parameters 380 384 388 Table 9 o 13 z le NOT Fault Q HEARSE ura Standard Control Vector Control e MOH Rn e Select Source to Activat
12. amp Limits 7 Output Power Metering 84 86 Skip Frequency 1 3 Spd Mode amp Limits 8 Output Powr Fctr Metering 87 Skip Freq Band Spd Mode amp Limits 9 Elapsed MWh Metering 88 Speed Torque Mod Spd Mode amp Limits 10 Elapsed Run Time Metering 90 93 Speed Ref X Sel Speed Reference 11 MOP Reference Metering 91 94 Speed Ref X Hi Speed Reference 12 DC Bus Voltage Metering 92 95 Speed Ref X Lo Speed Reference 13 DC Bus Memory Metering 96 TB Man Ref Sel Speed Reference 14 Elapsed kWh Metering 97 TB Man Ref Hi Speed Reference 16 Analog In1 Value Metering 98 TB Man Ref Lo Speed Reference 17 Analog In2 Value Metering 99 Pulse Input Ref Speed Reference 18 PTC HW Value Metering 100 Jog Speed 1 Discrete Speeds 21 Spd Fdbk No Filt Metering 101 107 Preset Speed 1 7 Discrete Speeds 22 Ramped Speed Metering 108 Jog Speed 2 Discrete Speeds 23 Speed Reference Metering 116 Trim Setpoint Speed Trim 24 Commanded Torque Metering 117 Trim In Select Speed Trim 25 Speed Feedback Metering 118 Trim Out Select Speed Trim 26 Rated kW Drive Data 119 Trim Hi Speed Trim 27 Rated Volts Drive Data 120 Trim Lo Speed Trim 28 Rated Amps Drive Data 121 Slip RPM FLA Slip Comp 29 Control SW Ver Drive Data 122 Slip Comp Gain Slip Comp 40 Motor Type Motor Data 123 Slip RPM Meter Slip Comp 41 Motor NP Volts Motor Data 124 PI Configuration Process PI 42 Motor NP FLA Motor Data 125 PI Control Process PI 43 Motor NP Hertz Motor Data 126 PI Reference Sel Process P
13. 20L INO13A EN P June 2009 45 Common 1 0 Programming Changes Your application needs may require changing parameters from their factory default settings Speed Reference A Change Speed Reference A from Analog In 2 to Analog In 1 to connect an external potentiometer 1 Set Parameter 090 Speed Ref A Sel to option 1 Analog In 1 This sets the speed reference input to I O terminals 14 and 15 for voltage and I O terminals 16 and 17 for current 2 Set Parameter 096 TB Man Ref Sel to option 9 MOP Level This eliminates a potential Conflict alarm condition Analog In 2 is not a valid Speed Reference source if selected for any of the following e Parameter 117 Trim In Select e Parameter 126 PI Reference Sel e Parameter 128 PI Feedback Sel e Parameter 147 Current Lmt Sel 3 Set Parameter 091 Speed Ref A Hi to the upper value of the desired speed reference range in Hz 4 Set Parameter 092 Speed Ref A Lo to the lower value of the desired speed reference range in Hz Control Scheme Change from 3 Wire Start Stop to 2 Wire Run Not Run at Digital In 1 and Digital In 2 Important This will disable the Start button on the HIM 1 Set Parameter 361 Digital In1 Sel to option 7 Run or 9 Run Reverse 2 Set Parameter 362 Digital In2 Sel to another option such as 8 Run Forward or 10 Jog1 See I O Wiring Examples on page 27 Restoring Factory Defaults
14. Adjust Voltage 762 772 782 792 654 660 Adj Volt Preset 7 Adjust Voltage 802 812 822 832 661 Min Adj Voltage Adjust Voltage 842 852 862 872 662 Adj Volt Command Adjust Voltage 723 733 743 753 Step x DecelTime Profile Setup 663 MOP Adj VoltRate Adjust Voltage 763 773 783 793 669 Adj Volt TrimSel Adjust Voltage 803 813 823 833 670 Adj Volt Trim Hi Adjust Voltage 843 853 863 873 671 Adj Volt Trim Lo Adjust Voltage i io n Ba Step x Value Profile Setup 672 Adj Volt Trim Adjust Voltage 804 81 4 824 83 4 675 Adj Volt AccTime Adjust Voltage 844 854 864 874 676 Adj Volt DecTime Adjust Voltage 725 735 745 755 Step x Dwell Profile Setup 677 Adj Volt S Curve Adjust Voltage 765 775 785 795 700 Pos Spd Prof Sts ProfSetup Status 805 815 825 835 701 Units Traveled ProfSetup Status 845 855 865 875 702 Home Position ProfSetup Status 726 736 746 756 Step x Batch Profile Setup 705 Pos Spd Prof Cmd ProfSetup Status o ua 806 816 826 836 707 Encoder Pos Tol ProfSetup Status 846 856 866 876 708 Counts Per Unit ProfSetup Status 727 737 747 757 Step x Next Profile Setup 711 Vel Override ProfSetup Status 767 777 787 797 713 Find Home Speed ProfSetup Status 807 817 827 837 714 Find Home Ramp ProfSetup Status 847 857 867 877 718 Pos Reg Filter ProfSetup Status These parameters will only be displayed when parameter 053 Motor Cntl Sel 719 Pos Reg Gain ProfSetup Status is set to option 2 or
15. Configuration ML os Mob 5 12V 5 12V 20B ENC 2 20B ENC 1 Series B PowerFlex 700L Frame 1X Drive Installation Instructions Publication 20L INO13A EN P June 2009 32 Figure 14 Sample Encoder Wiring yo Connection Example Encoder Power Internal Drive Power O 412V DC Internal drive 12V DC 250 mA 250 mA sol A XX t On Common j 610 SJO sup 4 3 2 1 Encoder Signal Single Ended Dual Channel to Power Supply 8 Common 7 zuor 4 to sub 6 n sou B NOT H 4 B i 3I LL 2 BEL ANOT B e f 1 A Encoder Power External Power Source Encoder Signal Differential Dual Channel to SHLD Z NOT mo RO Oc o 1 SHLD connection is on the drive chassis item 4 in Figure 6 on page 19 Example applies to 20B ENC 1 only PowerFlex 700L Frame 1X Drive Installation Instructions Publication 20L INO13A EN P June 2009 33 Resistance Temperature Detector RTD Board Up to eight RTD or NTC negative temperature coefficient temperature sensors are supported by the RTD board in the PowerFlex 700L Frame 1X drive The number of I O connections required from an upper level controller to use the RT
16. Connect a HIM to Drive Peripheral Interface DPI Port 2 item 4 in Figure 19 on page 44 If an operator interface is not available remote devices should be used to start up the drive Important When power is first applied the HIM may require approximately 5 seconds until commands are recognized including the Stop key An explanation of the LED indicators can be found on page 44 Apply AC power and control voltages to the drive If any of the six digital inputs are configured to Stop CF CF Clear Fault or Enable verify that signals are present or reconfigure Digital Inx Sel Parameters 361 366 If an I O option is not installed that is no I O terminal block verify that Digital Inx Sel is not configured to Stop CF or Enable If this is not done the drive will not start Refer to Troubleshooting Abbreviated Fault amp Alarm Listing on page 46 for a list of potential digital input conflicts If the STS LED is not flashing green at this point refer to Drive Status Indicators and DPI Port Locations on page 44 When prompted select a display language The PowerFlex 700 Start Up Screen will then display PowerFlex 700L Frame 1X Drive Installation Instructions Publication 20L INO13A EN P June 2009 38 1 7 Press the Enter key to display the Start Up Menu 1 8 Use the Arrow keys to highlight 2 Basic 1 9 Press the Enter key Follow the menu using the Enter key
17. DC square wave with a minimum high state of 7 0V DC 12 volt encoder Maximum low state voltage is 0 4V DC 790 volts Minimum Ohms External Brake Resistor Heat Dissipation 8 2 ohms Table 14 Watts Loss Rated Load Speed and PWM Carrier Frequency Voltage Watts Loss Into Air Into Liquid Total PowerFlex 700L Frame 1X Drive Installation Instructions Publication 20L INO13A EN P June 2009 58 Derate Guidelines Altitude Above 1000 m 3280 ft derate the output current by 1 for every 100 additional meters 328 additional feet PowerFlex 700L Frame 1X drives should not be used above 2000 m 6562 ft due to voltage spacing requirements Ambient Frame 1X drives have a maximum ambient of 60 C 140 F PowerFlex 7 00L drives cannot be derated to operate at higher temperatures Carrier Frequency For Frame 1X drives refer to the carrier frequency derating table below 180 80 Output Amps l 2 4 6 8 Carrier Frequency kHz PowerFlex 700L Frame 1X Drive Installation Instructions Publication 20L IN013A EN P June 2009 59 PowerFlex 700L Frame 1X Drive Installation Instructions Publication 20L INO13A EN P June 2009 5 U S Allen Bradley Drives Technical Support Tel 1 262 512 8176 Fax 1 262 512 2222 Email supportQ drives ra rockwell com Online www ab com support abdrives a PN 47006 www tockwellautomation com
18. E Introduction Reference Materials Allen Bradley Drives Technical Support Documentation in Other Languages Installation Instructions PowerFlex 700L Frame 1X Liquid Cooled Adjustable Frequency AC Drive When reading this document look for this symbol i Step x a to guide you through the 6 BASIC STEPS needed to install and perform a Basic Start Up of the PowerFlex 700L Frame 1X drive A Human Interface Module HIM is required to perform the Basic Start Up routine covered in this document The information provided is intended for qualified drive service personnel only For detailed PowerFlex 700 information including advanced start up routines programming application considerations and related precautions refer to the following publications online at www rockwellautomation com literature Title Publication PowerFlex 700 Series B User Manual 20B UM002 PowerFlex Network Communications Adapter User Manuals 20COMM UM PowerFlex 70 Enhanced Control and PFLEX RM004 PowerFlex 700 Vector Control Reference Manual Wiring and Grounding Guidelines for Pulse Width Modulated PWM AC Drives DRIVES IN001 To order paper copies of technical documentation contact your local Rockwell Automation distributor or sales representative To find your local Rockwell Automation distributor visit www rockwellautomation com locations Use the contacts below for PowerFlex 700 technical support including spare parts information
19. Heat Dissipation There is no minimum mounting clearance required for the drive to dissipate heat However ensure that there is sufficient space in the front for routing cables and in the rear for connecting the coolant lines Multiple drives can be mounted in an enclosure with no minimum side to side clearance between the drives and the enclosure walls Dimensions Figure 4 Frame 1X Drive Dimensions L 278 4 _ 10 96 Dimensions are in millimeters and inches L 190 0 402 See page 9 for weight 7 5 1 6 xd 25 0 25 0 1 0 1 0 i Sa z il i EA M ell i qe o Zo 3 n 1 P eO o H o e GJ p 288 1 e d s T lt 11 34 LOL ae 250 8 E PB BO 2 9 87 d o el j 1 o 275 3 ch 5 5 T zu 10 83 5r eo Oo H amp peu o o Set 9 m HP e Z
20. M A R T start routine Step Key s Example LCD Displays 1 Press ALT and then Esc S M A R T p The S M A R T start screen appears G9 F gt Stopped auto 2 View and change parameter values as SMART List desired For more HIM information see pad aique Sel Appendix B in the PowerFlex 700 Series sen dq ds B User Manual publication 20B UM002 3 Press Esc to exit the S M A R T start ce Running an Assisted Start Up Important This start up routine requires an LCD HIM The Assisted start up routine prompts you to input required information Access Assisted Start Up by selecting Start Up from the Main Menu To perform an Assisted Start Up Step Key s Example LCD Displays 1 Inthe Main Menu press the Up Arrow or Down Arrow to scroll to Start Up Hz 2 Press Enter eo ain enu Memory Storage Start Up Preferences F gt Stopped Auto Important Done Exit must be selected upon completion of the Start Up routine in order for any Start Up Autotune data to be saved PowerFlex 700L Frame 1X Drive Installation Instructions Publication 20L IN013A EN P June 2009 44 Drive Status Indicators and DPI Port Locations Figure 19 Drive Status Indicators and DPI Port Locations els Optional 1203 S03 Splitter THE S located behind cross brace 000000 00000
21. Power Control and Information Solutions Headquarters Americas Rockwell Automation 1201 South Second Street Milwaukee WI 53204 USA Tel 1 414 382 2000 Fax 1 414 382 4444 Europe Middle East Africa Rockwell Automation Vorstlaan Boulevard du Souverain 36 1170 Brussels Belgium Tel 32 2 663 0600 Fax 32 2 663 0640 Asia Pacific Rockwell Automation Level 14 Core E Cyberport 3 100 Cyberport Road Hong Kong Tel 852 2887 4788 Fax 852 2508 1846 Publication 20L INO13A EN P June 2009 Copyright 2009 Rockwell Automation All rights reserved Printed in USA
22. Time Deceleration Time Reference source speed command and Electronic Overload setting for the motor No knowledge of parameter organization or access is required S M A R T Start can commission the drive in just a few minutes See Running S M A R T Start on page 43 for details Assisted Start Up Three levels of Assisted Start Up Basic Detailed and Application assist the user in commissioning the drive by asking simple Yes No or Enter Data questions The user is guided through the Start Up to reduce the amount of time necessary to get the drive up and running The following are included in startup Input Voltage Ratings Motor Data Motor Tests amp Auto tuning PowerFlex 700L Frame 1X Drive Installation Instructions Publication 20L INO13A EN P June 2009 42 Speed Torque Control amp Direction Limits Speed Reference Start amp Stop Modes Ramp Setup Digital and Analog I O Application Set up TorqProve Oil Well Pumps Positioning Speed Profiling See Running an Assisted Start Up on page 43 for details Important Information Power must be applied to the drive when viewing or changing parameters Previous programming may affect the drive status and operation when power is applied If the I O Cassette has been changed a Reset Defaults operation must be performed Torque Proving applications can use the Assisted Start Up to tune the motor However it is recommen
23. and AC EMI Capacitor Phase to Ground R L1 o o E t1 T o Y Y y4 213 14 A i 1 1 PE A PE C ds Figure 8 Common Mode Capacitors to Ground DC protective MOVs and common mode capacitors that are referenced to ground To guard against drive damage these devices must be disconnected if the drive is installed on an ungrounded impedance or phase grounded distribution system See Table 7 for recommended jumper configurations ATTENTION The PowerFlex 700L Frame 1X drive contains configured according to the recommendations in Table 7 The ATTENTION PE A PE B and PE C jumpers must be PE D and PE E power jumpers must always remain connected Table 7 Recommended Power Jumper Configurations DC Bus Bridge RTD Circuit Benefits Of Correct MOV Common Mode Input Filter Circuit Bd Bd Ground Configuration on Power Power Source Type PE A 9 Caps PE B Caps PE C Gnd PE D PE E Source Type Unknown Connected Disconnected 9 Connected Connected 9 Connected 9 See below AC fed Solidly Grounded Connected Connected Connected UL compliance DC fed from passive rectifier Reduced electrical noise which has a Solidly Grounded Most stable operation AC source EMC compliance Reduced voltage stress on components and motor bearings AC fed Ungrounded Disconnected Disconnected Disconnected Helps avoid severe equipment Impedance Grounded damage when
24. cR Rt Seed RR ER REY 21 Disconnecting MOVs and Common Mode Capacitors sssuuues 22 VO Wing serere inp irr pi neei n aa aE EEAO 24 jeurnu WT I R 25 PO Wiring Examples ossis Extr e IE P ERR RADIesri RP RerDSiED RAE er Hardware Enable Circuitry Vector Control Only n anaana 29 Encoder Interface Option Vector Control Only o a aaaea 2 Resistance Temperature Detector RTD Board 00sec eee eee 33 Start Up Check List ic sees eens wenecs pia edp idee br p occ tac ds 37 Prepare Por Drive Start Up eius esed ubere e ree one ha 37 Information About Start Up Motor Tests naana 38 First Powerup Menu Structure s ses uaua 39 Human Interface Module HIM Overview auauua 40 StartUp ROWING cans sient eG dead a eie aa Ea TA EET EEE i 41 Running S M A R T Start aaa 43 Running an Assisted Start Up ouaaa 43 Drive Status Indicators and DPI Port Locations ssssssesseesse 44 Common I O Programming Changes nassau 45 Troubleshooting Abbreviated Fault amp Alarm Listing 004 46 Common Symptoms and Corrective Actions 0 cece eee eee eee 48 Manually Clearing Faults 3 certe RP ERERErERb CE PW chess dieses 50 Parameter List Vector Control Option V6 xxX 0 ccc eects hl Specifications RRe Exc IY R4 RP Aq ner Ends RE da 55 Derate Guidelines 0 0 ccc cece es 58 PowerFlex 700L Frame 1X Drive Installation Instructio
25. circuit may be required to remove the AC line to the drive An auxiliary braking method may be required ATTENTION Loss of control in suspended load applications can cause personal injury and or equipment damage Loads must always be controlled by the drive or a mechanical brake Parameters 600 611 are designed for lifting torque proving applications It is the responsibility of the engineer and or end user to configure drive parameters test any lifting functionality and meet safety requirements in accordance with all applicable codes and standards Product Safety gt gt ATTENTION An incorrectly applied or installed drive can result in component damage or a reduction in product life Wiring or application errors such as undersizing the motor incorrect or inadequate AC supply or excessive ambient temperatures may result in malfunction of the system ATTENTION This drive contains ESD Electrostatic Discharge sensitive parts and assemblies Static control precautions are required when installing testing servicing or repairing this assembly Component damage may result if ESD control procedures are not followed If you are not familiar with static control procedures reference Guarding Against Electrostatic Damage publication 6000 4 5 2 or any other applicable ESD protection handbook PowerFlex 700L Frame 1X Drive Installation Instructions Publication 20L INO13A EN P June 2009 ATTENTION An incorrectly applied or installed byp
26. four clock periods PowerFlex 700L Frame 1X Drive Installation Instructions Publication 20L INO13A EN P June 2009 36 When the Mode switch is up open the board uses the digital input as an enable reset When the board s digital input is inactive open or ground the analog output is held at the first channel When the digital input is active 24V the microcontroller sequentially cycles through the eight temperature sensor channels Each channel is available at the analog output for the selected period of time After the eighth channel is completed the cycle begins again with the first channel Deactivating the digital input will asynchronously reset the sequence back to the first channel The Time jumpers DIP switches select one of four time periods between temperature sensor channels Table 13 Microcontroller Settings Time Period 2 2 S2 3 1 second Down Down 10 seconds Up Down 30 seconds Down Up 60 seconds Up Up When the Mode switch S2 1 is down closed the board uses the digital input as an external clock to sequentially cycle through the eight temperature sensor channels The analog output channel advances with both the rising and falling edges of the digital input In both modes the active channel is output as a 3 bit binary address on the RTD board s digital outputs An inactive output open indicates a 0 When using the digital input as an external clock it may be necessary to
27. ground fault DC fed from an active converter occurs It is highly recommended to accurately determine the power source type and then configure appropriately When MOVs are disconnected the power system must have its own transient protection to insure known and controlled voltages This is the factory default configuration NOTE The PE D and PE E power jumpers must be connected regardless of the power source type BS PowerFlex 700L Frame 1X Drive Installation Instructions Publication 20L INO13A EN P June 2009 23 voltage on the bus capacitors has discharged before connecting disconnecting the MOV EMI Snubber Board and common mode capacitor wires Measure the DC bus voltage at the DC and DC Test Pt sockets on the drive see item 9 in Figure 1 on page 8 for location The voltage must be zero ATTENTION To avoid an electric shock hazard verify that the The power jumpers PE A PE C PE D and PE E are factory connected to ground using one of the two screws shown in Figure 9 Jumpers PE D and PE E must remain connected To connect or disconnect the drive s protective MOVs and common mode capacitors refer to Table 7 and Figure 9 Then 1 Remove the appropriate screw s from the drive flange that connect the wire s 2 Cut the lugs off the ground wire s to be disconnected Apply wire nuts to the end s of the disconnected wires 3 Tie wrap the disconnected ground wires to keep them away from a
28. monitor the address lines in order to maintain synchronization with the controller When using the internal clock mode the digital outputs may be ignored to reduce the required number of I O In either mode the board s digital input is debounced with a period of 50 milliseconds PowerFlex 700L Frame 1X Drive Installation Instructions Publication 20L INO13A EN P June 2009 BAJ Start Up Check List 37 This check list supports the Basic Start Up menu option See page 41 for information on other start up routines A Human Interface Module HIM is required to run the Basic Start Up routine The Basic Start Up routine may modify parameter values for Analog and Digital I O Refer to Common I O Programming Changes on page 45 the following start up procedure Some of the voltages present ATTENTION Power must be applied to the drive to perform are at incoming line potential To avoid electric shock hazard or damage to equipment only qualified service personnel should perform the following procedure Thoroughly read and understand the procedure before beginning Prepare For Drive Start Up 1 Confirm that all inputs are connected to the correct terminals and are secure l 2 Verify that AC line power at the disconnect device is within the rated u 3 value of the drive Verify that control power voltage is correct 1 4 The remainder of this procedure requires that a Human Interface Module HIM be installed
29. programmable carrier frequency Carrier Frequency 2 10 kHz Drive rating based on 4 kHz Derate Guidelines on page 58 for more information Output Voltage Range 0 rated motor voltage Output Frequency Range 0 420 Hz Frequency Accuracy Digital Input Within 0 01 of set output frequency Analog Input Within 0 4 of maximum output frequency Frequency Control Speed Regulation with Slip Compensation Volts per Hertz Mode 0 5 of base speed across 40 1 speed range 40 1 operating range 10 rad sec bandwidth Speed Regulation with Slip Compensation Sensorless Vector Mode 0 5 of base speed across 80 1 speed range 80 1 operating range 20 rad sec bandwidth Speed Regulation with Feedback Sensorless Vector Mode 0 1 of base speed across 80 1 speed range 80 1 operating range 20 rad sec bandwidth PowerFlex 700L Frame 1X Drive Installation Instructions Publication 20L INO13A EN P June 2009 Category Control continued Liquid Coolant Encoder Dynamic Brake Resistor Specification Speed Control 57 Speed Regulation without feedback Vector Control Mode 0 1 of base speed across 120 1 speed range 120 1 operating range 50 rad sec bandwidth Speed Regulation with feedback Vector Control Mode 0 001 of base speed across 120 1 speed range 1000 1 operating range 250 rad sec bandwidth Torque Regulation Torque regulation without Feedback
30. which will step you through the Start Up routine The Basic Start Up routine asks simple questions and prompts you to input required information See also Common I O Programming Changes on page 45 Information About Start Up Motor Tests Control schemes vary based on which Start Jog Source is selected in Step 3 Motor Tests of the HIM Basic Start Up procedure described in Assisted Start Up on page 41 The following table lists the Start Jog Source for each selection Start Jog Source Control Source Description Digital Inputs Digital In 1 Stop Digital In 2 Start Digital In 3 Jog Local Human Interface Human Interface Module HIM connected to DPI Port 1 controls Stop Module HIM Port 1 Start Jog Digital In 1 6 are temporarily disabled during motor tests Remote HIM Human Interface Module HIM connected to DPI Port 2 controls Stop Start Jog Digital In 1 6 are temporarily disabled during motor tests During motor tests and tuning procedures the drive may modify certain parameter values for proper Start Up operation These values are then reset to their original values when Start Up is complete The affected parameters are 053 080 276 278 and 361 366 If power is removed from the drive during the tests without aborting the auto tune procedure these parameters may not reset to their original value If this situation occurs reset the drive to factory defaults see Restoring Factory Defaults on page 45 a
31. 00000000000 0000000000000000 located behind cross brace No Name Color State Description PWR Green Steady Illuminates when power is applied to the drive Power STS Green Flashing Drive ready but not running and no faults are present Status Steady Drive running no faults are present Yellow Flashing A start inhibit condition exists the drive cannot be Drive Stopped started Check Parameter 214 Start Inhibits Flashing An intermittent type 1 alarm condition is occurring Drive Running Check Parameter 211 Drive Alarm 1 Steady A continuous type 1 alarm condition exists Drive Running Check Parameter 211 Drive Alarm 1 Red Flashing Fault has occurred Check Fault x Code or Fault Queue Steady A non resettable fault has occurred PORT Optional Status of DPI port internal communications if present MOD Communication Adapter Status of communications module when installed NETA refer to User Manual Status of network if connected NET B Status of secondary network if connected No Connector Description DPI Port 2 Cable connection for handheld and remote options 1203 S03 splitter cable purchased separately connected to DPI Port 2 DPI Port 3 or 2 provides additional port Q DPI Port 5 Cable connection for optional communications adapter PowerFlex 700L Frame 1X Drive Installation Instructions Publication
32. 5 1 Pollution Degree Description 1 No pollution or only dry non conductive pollution occurs The pollution has no influence 2 Normally only non conductive pollution occurs Occasionally however a temporary conductivity caused by condensation is to be expected when the drive is out of operation 3 Conductive pollution or dry non conductive pollution occurs which becomes conductive due to condensation which is to be expected 4 The pollution generates persistent conductivity caused for example by conductive dust or rain or snow e The PowerFlex 700L Frame 1X drive must be installed in a supplementary enclosure to be CE compliant with respect to protection against electrical shock e The PowerFlex 700L Frame 1X drive produces touch current in the protective earthing conductor which exceeds 3 5 mA AC and or 10 mA DC The minimum size of the protective earthing grounding conductor used in the application must comply with local safety regulations for high protective earthing conductor current equipment PowerFlex 700L Frame 1X Drive Installation Instructions Publication 20L INO13A EN P June 2009 Installation Requirements Related to EN 61800 3 and the EMC Directive e The drive must be earthed grounded as described in these instructions see General Grounding Requirements on page 18 e Output power wiring to the motor must employ cable with a braided shield providing 75 or greater coverage or the cables m
33. 75 Auto Rstrt Delay Restart Modes 244 Fault 1 Time Faults 177 Gnd Warn Level Power Loss 245 Fault 2 Code Faults 178 Sleep Wake Mode Restart Modes 246 Fault 2 Time Faults 179 Sleep Wake Ref Restart Modes 247 Fault 3 Code Faults 180 Wake Level Restart Modes 248 Fault 3 Time Faults 181 Wake Time Restart Modes 249 Fault 4 Code Faults 182 Sleep Level Restart Modes 250 Fault 4 Time Faults 183 Sleep Time Restart Modes 251 Fault 5 Code Faults 184 Power Loss Mode Power Loss 252 Fault 5 Time Faults 185 Power Loss Time Power Loss 253 Fault 6 Code Faults 186 Power Loss Level Power Loss 254 Fault 6 Time Faults 187 Load Loss Level Power Loss 255 Fault 7 Code Faults 188 Load Loss Time Power Loss 256 Fault 7 Time Faults 189 Shear Pin Time Power Loss 257 Fault 8 Code Faults 190 Direction Mode Direction Config 258 Fault 8 Time Faults 192 Save HIM Ref HIM Ref Config 259 Alarm Config 1 Alarms 193 Man Ref Preload HIM Ref Config 261 Alarm Clear Alarms 194 Save MOP Ref MOP Config 262 269 Alarm X Code Alarms 195 MOP Rate MOP Config 270 DPI Baud Rate Comm Control 196 Param Access Lvl Drive Memory 271 Drive Logic Rslt Comm Control 197 Reset To Defalts Drive Memory 272 Drive Ref Rslt Comm Control 198 Load Frm Usr Set Drive Memory 273 Drive Ramp Rslt Comm Control 199 Save To User Set Drive Memory 274 DPI Port Sel Comm Control 200 Reset Meters Drive Memory 275 DPI Port Value Comm Control 201 Language Drive Memory 276 Logic Mask Masks amp Owners 202 Voltage C
34. D board can be managed by selecting one of several configuration options Figure 15 RTD Board Location Pint Pin6 Connections Figure 16 RTD Board Connections Mode 24 13 12 7 Time Gain h 12 1 6 1 J2 RTD Inputs S1 2 J3 I O J2 PowerFlex 700L Frame 1X Drive Installation Instructions Publication 20L IN013A EN P June 2009 34 Table 12 J2 RTD Board I O Function Settings J2 Position 1 0 Function 1 24V COM 2 LOUT1 COM 3 LOUT2 COM 4 LOUT3 COM 5 LIN COM 6 AOUT COM 7 24VDC 8 LOUT1 NO 9 LOUT2 NO 10 LOUT3 NO 11 LIN 12 AOUT Important A motor temperature sensor RTD NTC or thermocouple should be considered equivalent to a motor thermostat and wired with the same considerations Motor thermostat contacts are generally not isolated from the drive controller digital inputs Therefore the sensor inputs will not be isolated on the RTD board Hardware The hardware consists of a single PC board with two wired connectors one for temperature sensors and the second for power and I O signals RTD NTC Sourcing A 2 wire RTD or NTC temperature sensor may be used A chassis connection is available for each sensor for use with shielded cable Each channel requires up to three connections Multiplexer and Amplifier An analog multiplexer sequentially connects the temperature sensors o
35. From the Human Interface Module HIM Main Menu select Memory Storage Reset To Defaults PowerFlex 700L Frame 1X Drive Installation Instructions Publication 20L INO13A EN P June 2009 46 Troubleshooting Abbreviated Fault amp Alarm Listing For a complete listing of Faults and Alarms refer to the PowerFlex 700 Series B User Manual publication 20B UMO002 Fault Auxiliary Input Decel Inhibit FluxAmpsRef Range HW OverCurrent IR Volts Range Motor Overload OverSpeed Limit OverVoltage SW OverCurrent S z 2 12 eo c1 amp Typel Description Auxiliary input interlock is open The drive is not following a commanded deceleration because it is attempting to limit bus voltage The value for flux amps determined by the Autotune procedure exceeds the programmed Motor NP FLA Parameter 042 The drive output current has exceeded the hardware current limit Calculate is the autotune default and the value determined by the autotune procedure for IR Drop Volts is not in the range of acceptable values Internal electronic overload trip Enable Disable with Parameter 238 Fault Config 1 Functions such as Slip Compensation or Bus Regulation have attempted to add an output frequency adjustment greater than that programmed in Parameter 083 Overspeed Limit DC bus voltage exceeded maximum value Drive output current has exceeded the 1ms current rating This rati
36. I induced voltages unused wires in the conduit must be grounded at both ends For the same reason if a drive sharing a conduit is being serviced or installed all drives using this conduit should be disabled This will help minimize the possible shock hazard from cross coupled motor leads ATTENTION To avoid a possible shock hazard caused by Motor Cable Lengths Typically motor lead lengths less than 91 meters 300 feet are acceptable However if your application requires longer lengths refer to the Wiring and Grounding Guidelines for PWM AC Drives publication DRIVES INOO1 PowerFlex 700L Frame 1X Drive Installation Instructions Publication 20L INO13A EN P June 2009 Wire Recommendations 17 Min Insulation Type Wire Type s Description Rating Power Standard 600V 90 C 194 F XHHW2 RHW 2 e Four tinned copper conductors 1 2 Anixter B209500 B209507 Belden with XLPE insulation 29501 29507 or equivalent Copper braid aluminum foil combination shield and tinned copper drain wire PVC jacket Signal Standard Analog I O Belden 8760 9460 or equivalent 10 750 mm 18 AWG twisted pair 300V 99 100 shield with drain 75 90 C Belden 8770 or equivalent 0 750 mm 18 AWG 3 conductor 167 194 F shielded for remote pot only Encoder Pulse 1 0 Combined Belden 9730 0 196 mm 24 AWG 30 m 100 ft Encoder Pulse I O Signal Belden 9730 9728
37. I 44 Motor NP RPM Motor Data 127 PI Setpoint Process PI 45 Motor NP Power Motor Data 128 PI Feedback Sel Process PI 46 Mtr NP Pwr Units Motor Data 129 PI Integral Time Process PI 47 Motor OL Hertz Motor Data 130 PI Prop Gain Process PI 48 Motor OL Factor Motor Data 181 PI Lower Limit Process PI 49 Motor Poles Motor Data 132 PI Upper Limit Process PI 50 Motor OL Mode Motor Data 133 PI Preload Process PI 53 Motor Cntl Sel Torq Attributes 134 PI Status Process PI 54 Maximum Voltage Torq Attributes 135 PI Ref Meter Process PI 55 Maximum Freq Torq Attributes 136 PI Fdback Meter Process PI 56 Compensation Torq Attributes 137 PI Error Meter Process PI 57 Flux Up Mode Torq Attributes 138 PI Output Meter Process PI 58 Flux Up Time Torq Attributes 139 PI BW Filter Process PI 59 SV Boost Filter Torq Attributes 140 141 Accel Time X Ramp Rates 61 Autotune Torq Attributes 142 143 Decel Time X Ramp Rates 62 IR Voltage Drop Torq Attributes 145 DB While Stopped Stop Brake Modes 63 Flux Current Ref Torq Attributes 146 S Curve Ramp Rates 64 Ixo Voltage Drop Torq Attributes 147 Current Lmt Sel Load Limits 66 Autotune Torque Torq Attributes 148 Current Lmt Val Load Limits 67 Inertia Autotune Torq Attributes 149 Current Lmt Gain Load Limits 69 Start Acc Boost Volts per Hertz 150 Drive OL Mode Load Limits 70 Run Boost Volts per Hertz 151 PWM Frequency Load Limits 71 Break Voltage Volts per Hertz 152 Droop RPM FLA Load Limits
38. Input PTC PTC OT set 5V PTC OT cleared lt 4V PTC Short lt 0 2V Set Fault Config 1 Parameter 238 bit 7 Enabled Set Alarm Config 1 Parameter 259 bit 11 Enabled View Status Drive Alarm 1 Parameter 211 bit 11 True HW PTC Input Set Fault Config 1 PTC OT set gt 5V Parameter 238 bit 13 Enabled PTC OT cleared lt 4V Set Alarm Config 1 PTC Short lt 0 2V Parameter 259 bit 18 Enabled View Status Drive Alarm 1 Parameter 211 bit 18 True 2 Wire Control Disable Digital Input 1 Non Reversing 24V DC internal supply Parameter 361 0 Not Used Set Digital Input 2 Parameter 362 7 Run Set Direction Mode Parameter 190 0 Unipolar 2 Wire Control Reversing External supply I O Board dependent Neutral 115V U go Common 24V QUIOU ifs ent E amp L m Run Fwd ClO i eae dene Run Rev Set Digital Input 1 Parameter 361 8 Run Forward Set Digital Input 2 Parameter 362 9 Run Reverse PowerFlex 700L Frame 1X Drive Installation Instructions
39. PowerFlex 700L Frame 1X Drive Installation Instructions Publication 20L INO13A EN P June 2009 52 Number Parameter Name Group Number Parameter Name Group 153 Regen Power Limit Load Limits 219 Drive OL Count Diagnostics 154 Current Rate Limit Load Limits 220 Motor OL Count Diagnostics 155 156 Stop Mode X Stop Brake Modes 221 Mtr OL Trip Time Diagnostics 157 DC Brk Lvl Sel Stop Brake Modes 222 Drive Status 39 Diagnostics 158 DC Brake Level Stop Brake Modes 223 Status 3 Fault Diagnostics 159 DC Brake Time Stop Brake Modes 224 Fault Speed Diagnostics 160 Bus Reg Ki Stop Brake Modes 225 Fault Amps Diagnostics 161 162 Bus Reg Mode X Stop Brake Modes 226 Fault Bus Volts Diagnostics 163 DB Resistor Type Stop Brake Modes 227 228 Status X Fault Diagnostics 164 Bus Reg Kp Stop Brake Modes 229 230 Alarm X Fault Diagnostics 165 Bus Reg Kd Stop Brake Modes 234 236 Testpoint X Sel Diagnostics 166 Flux Braking Stop Brake Modes 235 237 Testpoint X Data Diagnostics 167 Powerup Delay Restart Modes 238 Fault Config 1 Faults 168 Start At PowerUp Restart Modes 240 Fault Clear Faults 169 Flying Start En Restart Modes 241 Fault Clear Mode Faults 170 Flying StartGain Restart Modes 242 Power Up Marker Faults 174 Auto Rstrt Tries Restart Modes 243 Fault 1 Code Faults 1
40. Y ty o Al EZ e Isfeterererererersisrsrererersrst b e ud po N 20800 lige I 150 0 25 0 25 0 18 4 5 9 073 1 0 1 0 349 2 190 0 40 2 __ 13 75 7 5 1 6 297 3 11 7 FRONT VIEW PowerFlex 700L Frame 1X Drive Installation Instructions Publication 20L INO13A EN P June 2009 12 EEE Connect the Cooling Loop Drive Coolant Requirements Recommended Coolants Table 3 lists approved sources and recommended coolants with appropriate corrosion inhibitors for the drive loop Table 3 Recommended Drive Loop Coolants Source Coolant Description Interstate Chemical NFP 50 7 a 50 50 premix of propylene glycol and distilled water http Avww interstatechemical com contact htm NFE 50 a 50 50 premix of ethylene glycol and distilled water Koolant Koolers Dimplex Thermal Solutions KKoolE 7 ethylene glycol available premixed with distilled water http Avww koolantkoolers com index php nic contact Propylene glycol also available Dow Chemical Dowtherm SR 1 ethylene glycol http www dow com Dowfrosi propylene glycol Dowtherm and Dowfrost are registered trademarks of the Dow Chemical Company 1 Available in 5 gallon containers Not premixed with distilled water and may not be available in 5 gallon quantities Non premixed coolants require a coolant to water mix ratio of 50 by volume The estimated amount of coolant needed for Allen Bradley 20L LL Liquid to Liquid He
41. arameters to help reduce input source sensitivity ATTENTION Hazard of personal injury or equipment damage PowerFlex 700L Frame 1X Drive Installation Instructions Publication 20L INO13A EN P June 2009 25 I O Terminals Figure 10 shows the drive Main Control Board and its terminal block locations The Main Control Board includes the drive control firmware I O terminal block and optional encoder board Figure 10 Drive Main Control Board and I O Control Terminal Blocks OOOOOOOOOOOOO0O0O0 e OOOOOOOOOOOOOOOCO OOOOO O Main Control Board Terminal Details o000000000000000 o000000000000000 000000 Table8 I O Terminal Block Specifications Wire Size Range Description Maximum Minimum I O Terminal Block Signal and control 2 1 mm 0 6Nem 0 6 Nem connections 14 AWG 5 2 Ibein 5 2 Ibein Encoder optional Encoder power and 0 75 mm 0 196 mm 0 6 Nem 0 6 Nem Terminal Block signal connections 5 2 Ibein 5 2 Ibein Torque Maximum Recommended Maximum minimum that the terminal block will accept these are not recommendations PowerFlex 700L Frame 1X Drive Installation Instructions Publication 20L INO13A EN P June 2009 26 Table 9 Vector Control Option I O Terminal Designations Factory Related No Signal Default Description Parameters 1 Analog In 1 et e Isolated 9 bipolar differe
42. are for proper attachment before lifting drive unit Refer to Figure 2 and Figure 3 for lifting information Figure 2 Drive Weight and Lifting Orientation Angle must be less than 45 Loop strap over handle cross member and under handle as shown Typical 4 places 6 e OO STRAP DETAIL NOTE Sling capacity is typically derated to 70 with a 45 angle PowerFlex 700L Frame 1X Drive Installation Instructions Publication 20L INO13A EN P June 2009 10 Figure 3 Lifting Details Use handles to lift unit Do not lift unit by holes in coldplate Use unit cutouts for lifting Do not lift unit by Donor US holes in holes in coolant port coldplate for lifting po2ococoo999999c O00006 o900 D PowerFlex 700L Frame 1X Drive Installation Instructions Publication 20L INO13A EN P June 2009 47 5 1 87 11 Mounting Considerations This drive is intended to be installed in an enclosure by sliding it in on the white Teflon sliders These sliders should slide into rails inside the enclosure so that the drive cannot move from side to side Operating Temperatures PowerFlex 700L Frame 1X drives are designed to operate at 10 60 C 14 140 F ambient Minimum Mounting Clearances and
43. ass system can result in component damage A or reduction in product life The most common causes are e Wiring AC line to drive output or control terminals e Improper bypass or output circuits not approved by Allen Bradley e Output circuits which do not connect directly to the motor Contact Allen Bradley for assistance with application or wiring ATTENTION A contactor or other device that routinely disconnects and reapplies the AC line to the drive to start and stop the motor can cause drive hardware damage The drive is designed to use control input signals that will start and stop the motor If an input device is used operation must not exceed one cycle per minute or drive damage will occur ATTENTION The adjust freq portion of the bus regulator function is extremely useful for preventing nuisance overvoltage faults resulting from aggressive decelerations overhauling loads and eccentric loads It forces the output frequency to be greater than commanded frequency while the drive s bus voltage is increasing towards levels that would otherwise cause a fault However it can also cause either of the following two conditions to occur Dp 1 Fast positive changes in input voltage more than a 10 increase within 6 minutes can cause uncommanded positive speed changes However an OverSpeed Limit fault F25 will occur if the speed reaches Maximum Speed Overspeed Limit Parameters 82 and 83 If this condition is unacceptable acti
44. at Exchangers is 15 1 liters 4 gal This coolant estimate is based on the heat exchanger using 1 2 m 4 ft hoses Longer hoses require more coolant The maximum hose length of 9 1 m 30 ft would require up to an additional 2 8 liters 0 74 gal Important Since coolant performance slowly degrades over time the drive loop coolant should be replaced every two years and or whenever the loop is drained for servicing Corrosion Inhibitor If an approved coolant is not used the drive coolant must consist of clean water with a corrosion inhibitor An approved corrosion inhibitor is Chemtool Inc www chemtool com part number Watertool 4435 C The recommended concentration of the inhibitor is 8 10 by volume Deionized water is prohibited Use distilled water or water with less than 50 ppm concentrations of e Sulfate and chloride e Hard water ions such as Mg and Ca inhibited and silicate free Use of common silicate containing automotive type ethylene glycol solutions is prohibited as they may damage the heat exchanger and or drive and cooling module equipment ATTENTION Ethylene and propylene glycols must be PowerFlex 700L Frame 1X Drive Installation Instructions Publication 20L INO13A EN P June 2009 13 The drive coolant must be compatible with the following materials Copper Brass Aluminum Arimid fiber gasket with nitrile binder Garlock Inc Blue Gard 30009 Blue Gard 3000 is a registered trademark of Garlo
45. ck Inc e Synthetic rubber hose Parker Hannifan Corp 801 General Purpose Hose Viton seal Complete Drive only Biocide A biocide may be needed to control biological growth Use of a biocide is permitted For specific recommendations consult a reputable water treatment company Drive Cooling Loop Specifications Table4 Coolant Requirements for One Frame 1X Drive Coolant Coolant Flow Rate Max Particle Pressure Drop From Drive Inlet to Drive Temp Range Minimum Nominal Size in Coolant Outlet at Minimum Coolant Flow Rate Coolant Type 0 60 C 7 57LPM 9 46LPM_ 5 microns Less than 0 34 bar at 9 46 LPM 20 C WEGS50 or 32 140 F 2GPM 2 5 GPM pum Less than 5 psi at 2 5 GPM 68 F WPG50 9 Pressure drop does not include any system connections such as hoses or piping Cooling systems must be sized to provide minimum flow considering entire system pressure drop 9 WEG50 equals good quality or distilled water with approved inhibited ethylene glycol 50 glycol by volume 8 WPG50 equals good quality or distilled water with approved inhibited propylene glycol 50 glycol by volume nhibited ethylene glycol or propylene glycol must contain a corrosion inhibitor See Corrosion Inhibitor on page 12 for an approved source PowerFlex 700L Frame 1X Drive Installation Instructions Publication 20L INO13A EN P June 2009 14 Cooling Loop Application Guidelines ferrous and plated ferrous
46. ction Cause s Indication Corrective Action Digital input is not selected for None Check Parameters 361 366 Digital reversing control Inx Sel Choose correct input and program for reversing mode Digital input is incorrectly wired None Check input wiring Direction mode parameter is None Reprogram Parameter 190 Direction incorrectly programmed Mode for analog Bipolar or digital Unipolar control Motor wiring is improperly phased for None Switch two motor leads reverse A bipolar analog speed command None 1 Use meter to check that an input is incorrectly wired or signal is analog input voltage is present PRESE 2 Check wiring Positive voltage commands forward direction Negative voltage commands reverse direction Stopping the drive results in a Decel Inhibit fault Cause s Indication Corrective Action The bus regulation feature is enabled Decel Inhibit fault 1 See Attention statements on and is halting deceleration due to Screen page 4 excessive bus voltage Excess bus voltage is normally due to excessive LCD Status Line regenerated energy or unstable AC line indicates Faulted m Reprogram Parameters 161 162 Bus Reg Mode x to eliminate any Adjust Freq selection input voltages 3 Disable bus regulation Internal timer has halted drive Parameters 161 and 162 and operation add a dynamic brake 4 Correct AC input line instability or add an isolation transfo
47. ded that the motor be disconnected from the hoist crane equipment during the routine If this is not possible refer to the TorqProve Manual Start Up procedure in the PowerFlex 700 Series B User Manual publication 20B UMO002 Figure 18 Start Up Menu Continue Start Up L Start Over gt Intro f Basic Done Selection Motor Control Motor Data amp Motor Speed Speed Torque Start Stop Detailed sii 1 SMART Select Ramp Times Tests Limits Control Vo 2 Basic Application Done 3 Detailed Configures Enter Motor NP Optimize Torque Set Min Max Configure Configure Exit 4 Application Motor Control Data Stop Mode and Speed and Source Value Control Method Confi CC Method Accel Decel Verify Direction Direction Control and Scale for 2 Wire 3 Wire S A fn Ramp Times Speed References I O Digital I O pecine Appacanon such as Auto Restart amp Analog Outputs Flying Start etc Pos Spd Profile Pos Spd Profile Selection 1 Torq Prove 2 Pos Spd Profile 3 Oil Well Pumps Torque Proving Motor Control Motor Data amp Motor Speed Select Ramp Times Tests Limits Configures Enter Motor NP Optimize Torque Set Min Max Speed Torque ig Z S c a TE S i S Motor Control Data Stop Mode and Speed and Control Method Accel Decel Verify Direction Direction Control Configure a Source Value and Scale for Speed Reference
48. e 2 relays at terminal 14 16 Okem l n S Parameters 380 384 Standard Control 1 relay at terminals 14 16 Enable Input Vector Control 1 Refer to the Attention statements on page 24 for i OOIDCIGIC Configure with Parameter 366 For dedicated hardware Enable Remove Jumper J10 see page 30 Standard Control Configure with Parameter 366 mportant bipolar wiring information 8 APTC Positive Temperature Coefficient device motor thermistor embedded in the motor windings can be monitored by the drive for motor thermal protection 3 Important Programming inputs for 2 wire contro Run deactivates all HIM Start buttons unless Parameter 192 Save HIM Ref bit 1 Manual Mode 1 This will allow the HIM to control Start and Jog PowerFlex 700L Frame 1X Drive Installation Instructions Publication 20L INO13A EN P June 2009 29 Hardware Enable Circuitry Vector Control Only By default the user can program a digital input as an Enable input The status of this input is interpreted by drive software If the application requires the drive to be disabled without software interpretation a dedicated hardware enable configuration can be used This is done by removing a jumper and wiring the enable input to Digital In 6 1 Remove the drive Main Control Board see Figure 11 Figure 11 Main Control Board Remova
49. e degrade the performance of the drive heatsink 5 Install a flow measuring device at the inlet or outlet of each drive The coolant flow rate LPM or GPM must meet the requirements in Table 4 on page 13 6 The following types of pipe are recommended for cooling loop connections e Copper tubing type L e Brass pipe e Stainless steel 300 series Important Do not use galvanized pipe 7 The cooling loop should have a method for draining and replacing the coolant PowerFlex 700L Frame 1X Drive Installation Instructions Publication 20L INO13A EN P June 2009 15 Drive Coolant Connections SEZ Wire the Drive For locations of the coolant inlet and outlet connections on PowerFlex 700L Liquid Cooled Frame 1X drives refer to item 8 in Figure on page 8 The rated working pressure of the Frame 1X drive is 6 89 bar 100 psi Coolant supply and return lines should be sized for 76 LPM 20 GPM 6 89 bar 100 psi service with a maximum operating temperature of 60 C 140 F The required operating flow rate and pressure drop is specified in Table 4 on page 13 Coolant inlet and outlet connections are 1 4 inch NPT female Apply Teflon thread sealing tape or pipe thread sealant to the threads of the coolant pipe that is being connected to the drive Tighten to prevent leaks but do not overtighten etc and local codes outline provisions for safely installing electrical equipment Installation must comply with spec
50. essing the most frequently used drive functions Refer to Running S M A R T Start on page 43 for more information Log In Out Log in to change parameter settings Log out to protect parameter settings Change a password View Allows the selection of how parameters will be viewed or detailed information about a parameter or component Device Select a connected adapter for editing Lang Displays the language selection screen The LCD Human Interface Module HIM on an architecture class drive allows you to change the display language any time Auto Man Switches between Auto and Manual Modes If the Human Interface Module HIM requests Manual Mode the Speed Reference source is transferred to the Human Interface Module HIM Remove Allows Human Interface Module HIM removal without causing a fault if the Human Interface Module HIM is not the last controlling device and does not have Manual control of the drive Param Allows entry of a parameter number for viewing editing The PowerFlex 700 start up routines allow the user to commission the drive more quickly and accurately If you have an LCD HIM two methods are provided e S M A R T Start This routine is accessible by using the ALT function key on the LCD HIM This keystroke brings up a list of parameters needed to program the eight most commonly adjusted drive functions These include Start Stop Minimum Speed Maximum Speed Acceleration
51. g Security 354 355 Anlg OutX Scale Analog Outputs 597 Write Mask Act Security 361 366 Digital InX Sel Digital Inputs 598 Logic Mask Act Security 377 378 Anlg OutX Setpt Analog Outputs 600 TorgProve Cnfg Torq Proving 379 Dig Out Setpt Digital Outputs 601 TorgProve Setup Torq Proving 380 384 388 Digital OutX Sel Digital Outputs 602 Spd Dev Band Torq Proving 381 385 389 Dig OutX Level Digital Outputs 603 SpdBand Integrat Torq Proving 382 386 390 Dig OutX OnTime Digital Outputs 604 Brk Release Time Torq Proving 383 387 391 Dig OutX OffTime Digital Outputs 605 ZeroSpdFloatTime Torq Proving 392 Dig Out Invert Digital Outputs 606 Float Tolerance Torq Proving 393 Dig Out Param Digital Outputs 607 Brk Set Time Torq Proving 394 Dig Out Mask Digital Outputs 608 TorqLim SlewRate Torq Proving 411 Digln DataLogic9 Digital Inputs 609 BrkSlip Count Torq Proving 412 Motor Fdbk Type Speed Feedback 610 Brk Alarm Travel Torq Proving 413 Encoder PPR Speed Feedback 611 MicroPos Scale 6 Torq Proving 414 Enc Position Fdbk Speed Feedback 612 TorgProve Status Torq Proving 415 Encoder Speed Speed Feedback 613 Brake Test Torq Torq Proving 416 Fdbk Filter Sel Speed Feedback 631 Rod Load Torque Oil Well Pump 419 Notch Filter Freq Speed Feedback 632 TorgAlarm Level Oil Well Pump 420 Notch Filter K Speed Feedback 633 TorgAlarm Action Oil Well Pump 421 Marker Pulse Speed Feedback 634 TorgAlarm Dwell Oil Well Pump 422 Pulse In Scale Speed Feedback 635 TorgAlrm Time
52. greater than 100V AC 5 7 mA 30 Digital In 4 Speed Sel 1 24V DC Opto isolated 31 Digital In 5 6 Speed Sel 2 Low State less than 5V DC 32 Digital In 6 Hardware Speed Sel 3 High State greater than 20V DC 10 mA Enable 9 see page 30 DC Digital Input Impedance 21k ohm Important 0 20 mA operation requires a jumper at terminals 17 and 18 or 19 and 20 Drive damage may occur if is not installed jumper These inputs outputs are dependant on a number of parameters see Related Parameters Differential Isolation External source must be maintained at less than 160V with respect to PE Input provides high common mode immunity Contacts in unpowered state Any relay programmed as Fault or Alarm will energize pick up when power is applied to drive and deenergize drop out when a fault or alarm exists Relays selected for other functions will energize only when that condition exists and will deenergize when condition is removed 150 mA maximum load designed to power digital inputs only Not present on 115V versions A 10k ohm 2 watt burden resistor must be installed on each digital input when using a triac type device The resistor is installed between each digital input and neutral common PowerFlex 700L Frame 1X Drive Installation Instructions Publication 20L INO13A EN P June 2009 I O Wiring Examples Input Outp
53. ifications regarding wire types conductor sizes branch circuit protection and disconnect devices Failure to do so may result in personal injury and or equipment damage ATTENTION National Codes and standards NEC VDE BSI Special Considerations The PowerFlex 700L Frame 1X drive is suitable for use on a circuit capable of delivering up to a maximum of 200 000 rms symmetrical amperes 480 volts with recommended fuses circuit breakers equipment damage caused by improper fusing or circuit breaker selection use only the recommended line fuses circuit breakers specified in Table 6 on page 20 ATTENTION To guard against personal injury and or If a Residual Current Detector RCD is used as a system ground fault monitor only Type B adjustable devices should be used to avoid nuisance tripping Unbalanced Ungrounded Impedance or Phase Grounded Distribution Systems If phase to ground voltage will exceed 125 of normal line to line voltage or the supply system is ungrounded refer to Wiring and Grounding Guidelines for PWM AC Drives publication DRIVES INO01 In addition on an ungrounded distribution system where the line to ground voltages on any phase could exceed 125 of the nominal line to line voltage an isolation transformer should be installed See Wiring and PowerFlex 700L Frame 1X Drive Installation Instructions Publication 20L INO13A EN P June 2009 16 Grounding Guidelines for PWM AC Drives publicatio
54. ions decrease a value or toggle a bit Enter a menu enter edit mode in a parameter screen or save a change to a parameter value Access the function associated with a programming or numeric key See ALT Functions on page 41 for details Start the drive Stop the drive or clear a fault Jog the drive Programming Monitoring Troubleshooting Human Interface Module HIM Change direction These keys are active only when the HIM is granted Manual Control or Increase speed Decrease speed remote installation Human Interface Module HIM Main Menu Main Menu Screen Menu Selections Main Menu F gt Power Loss Auto Diagnostics Parameter Main Menu Device Select Memory Storage Diagnostics Parameter Start Up Device Select Preferences Parameter 090 Speed Ref A Sel or 093 Speed Ref B Sel is set to option 19 DPI Port 2 for a HIM connected by cable for handheld or PowerFlex 700L Frame 1X Drive Installation Instructions Publication 20L INO13A EN P June 2009 Start Up Routines 41 ALT Functions To use an ALT function start at the Main Menu and press the ALT key release it then press the programming key associated with one of the following functions ALT Key then Function Function Description S M AR T Displays the S M A R T screen This function allows the drive parameter values to be quickly programed by directly acc
55. l Flathead Screw M4 x 10 mm Long 2X 1 9 Nem 17 bein M Flathead Screw M4 x 10 mm Long 4X 1 9 Nem 17 Ibein amp b 7 Flathead Screw Flathead Screw A x 10 mm Long M4 x 12 mm Long 2X apply Loctite to threads 1 9 Nem 17 Ibe in 1 9 Nem 17 Ibe in PowerFlex 700L Frame 1X Drive Installation Instructions Publication 20L IN013A EN P June 2009 30 2 Locate and remove Jumper J10 on the Main Control Board see Figure 12 3 Re install the Main Control Board into the drive 4 Wire Enable to Digital In 6 see page 26 5 Verify that Digital In6 Sel Parameter 366 is set to 1 Enable Figure 12 Hardware Enable Jumper Location Main Control Board Assembly gl SGOCOOOOOOOOOOOON le Jumper J10 on Main Control Board OOOOOOOOO e MNA Sy 9 NO 0 Optional Encoder Board PowerFlex 700L Frame 1X Drive Installation Instructions Publication 20L IN013A EN P June 2009 31 Encoder Interface Option Vector Control Only Table 10 Encoder Terminal Designations No Description See Detail in 8 12V 7 DC Power Internal power source 250 mA Figure 10 7 12V DC Return Common 6 Encoder Z NOT Pulse marker or registration input 5 Encoder Z 4 Encode
56. lass Drive Memory Security 203 Drive Checksum Drive Memory 277 Start Mask Masks amp Owners 204 Dyn UserSet Cnfg Drive Memory 278 Jog Mask Masks amp Owners 205 Dyn UserSet Sel Drive Memory 279 Direction Mask Masks amp Owners 206 Dyn UserSet Actv Drive Memory 280 Reference Mask Masks amp Owners 209 210 Drive Status X Diagnostics 281 Accel Mask Masks amp Owners 211 212 Drive Alarm X Diagnostics 282 Decel Mask Masks amp Owners 213 Speed Ref Source Diagnostics 283 Fault Clr Mask Masks amp Owners 214 Start Inhibits Diagnostics 284 MOP Mask Masks amp Owners 215 Last Stop Source Diagnostics 285 Local Mask Masks amp Owners 216 Dig In Status Diagnostics 288 Stop Owner Masks amp Owners 217 Dig Out Status Diagnostics 289 Start Owner Masks amp Owners 218 Drive Temp Diagnostics 290 Jog Owner Masks amp Owners PowerFlex 700L Frame 1X Drive Installation Instructions Publication 20L INO13A EN P June 2009 53 Number Parameter Name Group Number Parameter Name Group 291 Direction Owner Masks amp Owners 445 Ki Speed Loop Speed Regulator 292 Reference Owner Masks amp Owners 446 Kp Speed Loop
57. lation Instructions Publication 20L INO13A EN P June 2009 18 General Grounding Requirements The drive Safety Ground PE must be connected to system ground Ground impedance must conform to the requirements of national and local industrial safety regulations and or electrical codes The integrity of all ground connections should be periodically checked For installations within a cabinet a single safety ground point or ground bus bar connected directly to building steel should be used All circuits including the AC input ground conductor should be grounded independently and directly to this point bar Figure5 Typical Grounding Drive Safety Ground PE This is the safety ground for the drive that is required by code This point must be connected to adjacent building steel girder joist a floor ground rod or bus bar see above Grounding points must comply with national and local industrial safety regulations and or electrical codes Shield Termination The Shield terminal PE provides a grounding point for the motor cable shield The motor cable shield should be connected to this terminal on the drive drive end and the motor frame motor end A shield terminating cable gland may also be used When shielded cable is used for control and signal wiring the shield should be grounded at the source end only not at the drive end RFI Filter G
58. ltage at 200 C is 6 04 Volts Figure 17 Scaled Analog Output for RTD Board Analog Multiplexer MAX4194 4th Order Low Pass Filter Instrumentation Amp Fc 16 Hz i Rail to Rail Gain Adjustable BV ET o gt t Analog Out iis 100K 100K F F 0 10V EE 00K 100K F Huw Quad Op Amp v Railt to Rail Lo Gain Adjust PE ye DIP Switch Settings 1 HAVS overall gain MAX4194 A up x10 ie WV down BULUM N Omm x20 Ko Channel ua Gain 1 50K Rg Address m x40 m x50 BB x60 peel x70 BEEN 50 Digital I O The digital outputs are isolated with solid state relays The outputs are internally short circuit protected The digital input is optically isolated Microcontroller Software A microcontroller monitors three DIP switches to determine the operational mode of the RTD board A single Mode switch determines whether the board uses an internal timebase or the digital input as a clock to step through the eight analog input channels When using the internal timebase the other two DIP switches select one of
59. materials for pipe treated water to the power modules and drive Use of ferrous materials will degrade the performance of the power module chillplate ATTENTION Risk of equipment damage exists Do not use The following section is intended to provide guidelines for applying cooling loops other than those recommended 1 The allowable drive coolant temperature range is 0 60 C 32 140 F When using coolant at a temperature below the dew point of the surrounding air condensation could accumulate on the drive heatsink and or circuit boards and damage the drive In this situation install a coolant flow regulating device and tube hose insulation A flow regulating device modulates the coolant flow rate to a level that permits the drive heatsink temperature to rise above the dew point Insulation for customer side tube or hose may be closed cell foam insulation with minimum 12 7 mm 0 50 in wall thickness 2 The cooling loop should include a flow switch on the connection to the drive inlet to turn off the drive if coolant flow drops below the minimum flow required by the drive see Table 4 on page 13 3 Circulate coolant through the drive only when the drive is also powered Failure to do this may result in condensation accumulating on the drive heatsink and or circuit boards which could damage the drive 4 For applications requiring a closed loop coolant system ensure the system is vented to remove air that would otherwis
60. n DRIVES INO01 for more information on impedance grounded and ungrounded systems protective MOVs and common mode capacitors that are referenced to ground To guard against drive damage these devices must be disconnected if the drive is installed on an ungrounded impedance or phase grounded distribution system See Table 7 on page 22 for recommended jumper configurations ATTENTION The PowerFlex 700L Frame 1X drive contains AC Line Reactor There is no DC link reactor or AC input reactor built into the drive Therefore a 3 three phase line reactor must be installed at the AC input terminals of the drive Recommended Reactors Enclosure Type Catalog Number IP00 Open Type 1321 3R200 B IP11 NEMA UL Type 1 1321 3RA200 B Input Power Conditioning Certain events on the power system supplying a drive can cause component damage or shortened product life These conditions include The power system has power factor correction capacitors switched in and out of the system either by the user or by the power company The power source has intermittent voltage spikes in excess of 6000 volts These spikes could be caused by other equipment on the line or by events such as lightning strikes The power source has frequent interruptions Cable Trays and Conduit If cable trays or large conduits are to be used refer to the guidelines presented in the Wiring and Grounding Guidelines for PWM AC Drives publication DRIVES INOO
61. nd repeat the Start Up procedure PowerFlex 700L Frame 1X Drive Installation Instructions Publication 20L INO13A EN P June 2009 39 First Powerup Menu Structure English Francais Espanol Italiano Deutsch Portugu s Nederlands Not Selected Main Menu Diagnostics Parameter Device Select Memory Storage Start Up Preferences Y PowerFlex 700 Start Up Startup consists of several steps to configure a drive for basic applications Y PowerFlex 700 Start Up Make a selection 1 SMART 2 Basic 3 Detailed 4 More info PowerFlex 700 Start Up Complete these steps in order 2 Motr Data Ramp 3 Motor Tests 4 Speed Limits 5 Speed Trq Cntl 6 Start Stop l O 7 Done Exit PowerFlex 700L Frame 1X Drive Installation Instructions Publication 20L INO13A EN P June 2009 40 Human Interface Module HIM Overview LCD Display Elements Display Description Direction Drive Status Alarm Auto Man Information Main Menu Diagnostics Parameter Device Select Commanded or Output Frequency Human Interface Module HIM Key Functions A ey Description Exit a menu cancel a change to a parameter value or acknowledge a fault alarm Select a digit select a bit or enter edit mode in a parameter screen Scroll through options increase a value or toggle a bit Scroll through opt
62. ne at a time to the analog output The active sensor channel is indicated by a 3 bit output A0 A2 When using an RTD or NTC a simple voltage divider is formed and the device is probed differentially The sensor voltages are amplified using a high quality rail to rail instrumentation amplifier with gain adjustment To accommodate a variety of sensors and temperature ranges an amplifier boosts the analog sensor voltage in order to increase the temperature resolution Discrete gains of x10 through x80 are selectable through DIP switch settings A 4th order low pass filter rejects normal mode noise at the analog input with a cutoff frequency of approximately 16 Hz To determine the proper gain setting 1 Determine Rmax the maximum resistance of the sensor over the temperature range to be measured PowerFlex 700L Frame 1X Drive Installation Instructions Publication 20L INO13A EN P June 2009 NTC RTD Sourcing gt SA 10f8 DA SB 1 of 8 AO Al A2 35 2 Determine the maximum voltage across Ry x using the following equation Vmax 1 00V x Rmax Rmax 998 3 Select the largest gain that results in Vmax Gain x10 x20 or x40 being less than 10 volts Example Using a 100 Ohm Pt RTD a 0 00385 to measure temperatures from 0 200 C the maximum resistance occurs at 200 C and is approximately 177 Ohm The maximum voltage across the sensor is 151 mV If the x40 gain is used the output vo
63. nflictB Dig In ConflictC TB Man Ref Cflct 1 No 47 Description Type cause an alarm Acc2 Dec2 Accel 2 Decel 2 Jog 1 2 Jog Fwd Jog Rev Fwd Rev Acc2 Dec2 iL Accel 2 Decel 2 Jog 1 2 Jog Fwd Jog Rev Fwd Rev will cause an alarm Start Stop CF Run Run Fwd Run Rev Jog 1 2 Jog Fwd Jog Rev Fwd Rev Start i L1 amp Stop CF Run d Run Fwd ji i Run Rev amp d Jog 1 2 4 3 Jog Fwd if i Jog Rev Fwd Rev 19 More than one physical input has been configured to the same input function Multiple configurations are not allowed for the following input functions Forward Reverse Run Reverse Bus Regulation Mode B Speed Select 1 Jog Forward Acc2 Dec2 Speed Select 2 Jog Reverse Accel 2 Speed Select 3 Run Decel 2 Run Forward Stop Mode B 30 1 Occurs when Auto Manual is selected default for Parameter 363 Digital In3 Sel and Parameter 096 TB Man Ref Sel has been reprogrammed No other use for the selected analog input may be programmed Example If Parameter 096 TB Man Ref Sel is reprogrammed to 2 Analog In 2 all of the factory default uses for Analog In 2 must be reprogrammed such as Parameters 90 117 128 and 179 Refer to the Auto Manual Examples section of the PowerFlex 700 Series B User Manual To correct
64. ng is greater than the 3 second current rating and less than the hardware overcurrent fault level It is typically 200 250 of the drive continuous rating 1 See the User Manual for a description of fault types Action Check remote wiring 1 Verify input voltage is within drive specified limits 2 Verify system ground impedance follows proper grounding techniques 3 Disable bus regulation and or add dynamic brake resistor and or extend deceleration time Refer to page 4 for further info 4 Disable with Parameter 238 Reprogram Parameter 042 Motor NP FLA with the correct motor nameplate value 2 Repeat Autotune Check programming Check for excess load improper DC boost setting DC brake volts set too high or other causes of excess current Re enter motor nameplate data An excessive motor load exists Reduce load so drive output current does not exceed the current set by Parameter 042 Motor NP FLA Remove excessive load or overhauling conditions or increase Parameter 083 Overspeed Limit Monitor the AC line for high line voltage or transient conditions Bus overvoltage can also be caused by motor regeneration Extend the decel time or install dynamic brake option Check for excess load improper DC boost setting DC brake volts set too high PowerFlex 700L Frame 1X Drive Installation Instructions Publication 20L INO13A EN P June 2009 Alarm Dig In ConflictA Dig In Co
65. ns Publication 20L INO13A EN P June 2009 Catalog Number Explanation Each PowerFlex 700L Frame 1X drive can be identified by its catalog number which is CNMD180WOENNNCI The catalog number is on the shipping label and drive data nameplate The catalog number includes the drive and any factory installed options EEE Read the Precautions and General Information Qualified Personnel gt ATTENTION Only qualified personnel familiar with adjustable frequency AC drives and associated machinery should plan or implement the installation start up and subsequent maintenance of the system Failure to comply may result in personal injury and or equipment damage Personal Safety gt gt o D ATTENTION To avoid an electric shock hazard verify that the voltage on the bus capacitors has discharged before performing any work on the drive Measure the DC bus voltage at the DC and DC Test Pt sockets on the drive see item 9 in Figure 1 on page 8 for location The voltage must be zero ATTENTION Risk of injury or equipment damage exists DPI or SCANport host products must not be directly connected together via 1202 cables Unpredictable behavior can result if two or more devices are connected in this manner ATTENTION The drive start stop enable control circuitry includes solid state components If hazards due to accidental contact with moving machinery or unintentional flow of liquid gas or solids exist an additional hardwired stop
66. ntial 10V 320 327 Analog In 1 0 20 mA 11 bit and sign For 0 20 mA a Analog In 2 7 jumper must be installed at terminals 17 Analog In 2 and 18 or 19 and 20 88k ohm input impedance when configured for volt and 95 3 ohm for current Pot Common For and 10V pot references Analog Out 1 e Single ended bipolar current output is not 340 347 Analog Out 1 4 eet Pipes mA ber A sign oltage mode limit current to 5 mA Analog Qui 2 gt Cine mode max load is 400 ohms Analog Out 2 4 HW PTC Input 1 1 8k ohm PTC Internal 3 32k ohm pull up 238 259 resistor 11 Digital Out 1 N C Fault Max Resistive Load 380 391 13 Digital Out 1 NOO INOT Faut Max Current 5 A Min Load 10 mA 14 Digital Out2 N C NOT Run Max Inductive Load 16 Digital Out3 N 0 4 Run Max Current 3 5 A Min Load 10 mA 17 Current In Jumper 0 Placing a jumper across terminals 17 and 320 327 8 Analog In 1 18 or 19 and 20 will configure that 19 Current In Jumper i _ analog input for current 20 Analog In 2 21 10VDC Pot Ref 2k ohm minimum load 22 10VDC Pot Ref 23 HW PTC Input 2 See above 24 424VDC 9 Drive supplied logic input power 25 Digital In Common 26 24V Common Common for internal power supply 27 Digital In 1 Stop CF 115V AC 50 60 Hz Opto isolated 361 366 28 Digital In 2 Start Low State less than 30V AC 29 Digital In 3 Auto Man Migh State
67. ny electrical connections 4 Gather together the wire lugs of the remaining ground wires to be connected Using the screw s fasten the ground wires to the drive flange Torque to 3 2 Nem 28 Ibein 5 Tuck the wires back into the drive flange Figure 9 Protective Circuit Connections for Grounded Drive Distribution Systems Labeled ground wires PE A PE B PE C PE D and PE E PowerFlex 700L Frame 1X Drive Installation Instructions Publication 20L INO13A EN P June 2009 24 ETE vo Wiring Important points to remember about I O wiring Use Copper wire only Wire gauge requirements and recommendations are based on 75 C 167 F Do not reduce wire gauge when using higher temperature wire Wire with an insulation rating of 600V or greater is recommended Control and signal wires should be separated from power wires by at least 0 3 meters 1 foot Important I O terminals labeled or Common are not referenced to earth ground and are designed to greatly reduce common mode interference Grounding these terminals can cause signal noise ATTENTION Configuring an analog input for 0 20 mA operation and driving it from a voltage source could cause component damage Verify proper configuration prior to applying input signals exists when using bipolar input sources Noise and drift in sensitive input circuits can cause unpredictable changes in motor speed and direction Use speed command p
68. od EMC practices and the instructions provided in this document However many factors can influence the EMC compliance of an entire machine or installation and compliance of the drive itself does not ensure compliance of all applications e PowerFlex 700L drives are not intended to be used on public low voltage networks which supply domestic premises Without additional mitigation radio frequency interference is expected if used on such a network The installer is responsible to take measures such as supplementary line filters and enclosures to prevent interference in addition to the installation requirements of this document e Requirements for supplementary mitigation related to specific high frequency emission limits are provided in Table 1 Table 1 PowerFlex 700L Frame 1X RF Emission Compliance and Installation Requirements Standard Limits EN 61800 3 Cat C1 EN 61000 6 3 CISPR11 Group 1 Class B Compliance possible with supplementary mitigation supplementary mitigation supplementary EMC line filter Consult factory Consult factory for motor cable lt 5 m 16 4 ft More Stringent Limits lt t Less Stringent Limits EN 61800 3 Cat C2 EN 61000 6 4 CISPR11 Group 1 Class A Compliance possible with EN 61800 3 Cat C3 1 lt 100 A Limits Compliant without PowerFlex 700L Frame 1X Drive Installation Instructions Publication 20L INO13A EN P June 2009 e The PowerFlex 700L Frame 1X drive gene
69. on should be taken to 1 limit supply voltages within the specification of the drive and 2 limit fast positive input voltage changes to less than 10 Without taking such actions if this operation is unacceptable the adjust freq portion of the bus regulator function must be disabled see Parameters 161 and 162 2 Actual deceleration times can be longer than commanded deceleration times However a Decel Inhibit fault F24 is generated if the drive stops decelerating altogether If this condition is unacceptable the adjust freq portion of the bus regulator must be disabled see Parameters 161 and 162 In addition installing a properly sized dynamic brake resistor will provide equal or better performance in most cases Important These faults are not instantaneous Test results have shown that they can take between 2 12 seconds to occur information must be read and understood One or more output contactors may be installed between the drive and motor s for the purpose of disconnecting or isolating certain motors loads If a contactor is opened while the drive is operating power will be removed from the respective motor but the drive will continue to produce voltage at the output terminals In addition reconnecting a motor to an active drive by closing the contactor could produce excessive current that may cause the drive to fault If any of these conditions are determined to be undesirable or unsafe an auxiliary contact on
70. ored in an area where it will not be exposed to a corrosive atmosphere PowerFlex 700L Frame 1X Drive Installation Instructions Publication 20L INO13A EN P June 2009 56 Category Environment continued Electrical Control Specification Relative Humidity 5 95 non condensing Shock 40G peak for 6 milliseconds duration 3 0 ms Vibration Sinusoidal 0 35 mm 0 014 in constant displacement to a constant acceleration of 5G 10 500 Hz 1 octave minute 10 sweep cycles 3 axes Random 0 05 g Hz 10 500 Hz 3 axes at 30 minutes per axis Input Voltage 480V RMS 10 5 operate to 50 with reduced power 30 minimum precharge Note The PowerFlex Frame 1X drive requires a 3 input impedance Input Frequency Range 47 63 Hz Line to Neutral Phase Imbalance Tolerance 2 Output Voltage 0 460V RMS at nominal 480V RMS input Output will be 460V RMS Output Frequency Range 0 420 Hz Switching Frequency 4 kHz base 2 4 8 10 kHz selectable with derating Derating at 8 and 10 kHz Continuous Output Power 100 kW 150 HP Continuous Output Current 180 amps RMS Peak Output Current 3 seconds Maximum 270 amps RMS 3 seconds per 60 seconds 1 minute 198 amps RMS 1 minute per 10 minutes Efficiency at Maximum Power Nominal Voltage 97 596 Power Loss at Full Load 1900 W at 100 kW Power Loss to Air 200 W at 110 kW Method Sine coded PWM with
71. out Oil Well Pump 423 Encoder Z Chan Speed Feedback 636 TorgAlrm TO Act Oil Well Pump 427 431 Torque Ref X Sel Torq Attributes 637 PCP Pump Sheave Oil Well Pump 428 432 Torque Ref X Hi Torq Attributes 638 Max Rod Torque Oil Well Pump 429 433 Torque Ref X Lo Torq Attributes 639 Min Rod Speed Oil Well Pump 430 Torq Ref A Div Torq Attributes 640 Max Rod Speed Oil Well Pump 434 Torque Ref B Mult Torg Attributes 641 OilWell Pump Sel Oil Well Pump 435 Torque Setpoint Torq Attributes 642 Gearbox Rating Oil Well Pump 436 Pos Torque Limit Torq Attributes 643 Gearbox Sheave Oil Well Pump 437 Neg Torque Limit Torq Attributes 644 Gearbox Ratio Oil Well Pump 438 Torque Setpoint2 Torq Attributes 645 Motor Sheave Oil Well Pump 440 Control Status Torq Attributes 646 Total Gear Ratio Oil Well Pump 441 Mtr Tor Cur Ref Torq Attributes 647 DB Resistor Oil Well Pump PowerFlex 700L Frame 1X Drive Installation Instructions Publication 20L INO13A EN P June 2009 54 Number Parameter Name Group Number Parameter Name Group 648 Gearbox Limit Oil Well Pump 721 731 741 751 Step x Velocity Profile Setup 650 Adj Volt Phase Adjust Voltage 761 771 781 791 651 Adj Volt Select Adjust Voltage 801 811 821 831 652 Adj Volt Ref Hi Adjust Voltage GAN 691 861 871 722 732 742 752 Step x AccelTime Profile Setup 653 Adj Volt Ref Lo
72. p Motor Circuit Protector instantaneous trip circuit breaker For US NEC minimum size is 125 of motor FLA Ratings shown are maximum 1 Typical designations include but may not be limited to the following Parts 1 amp 2 AC AD BC BD CD DD ED EFS EF FF FG GF GG GH PowerFlex 700L Frame 1X Drive Installation Instructions Publication 20L INO13A EN P June 2009 21 Using Input Output Contactors Input Contactor Precautions disconnects and reapplies the AC line to the drive to start and stop the motor can cause drive hardware damage The drive is designed to use control input signals that will start and stop the motor If an input device is used operation must not exceed one cycle per minute or drive damage will occur ATTENTION A contactor or other device that routinely includes solid state components If hazards due to accidental contact with moving machinery or unintentional flow of liquid gas or solids exist an additional hardwired stop circuit may be required to remove the AC line to the drive An auxiliary braking method may be required ATTENTION The drive start stop enable control circuitry Output Contactor Precaution output contactors the following information must be read and understood One or more output contactors may be installed between the drive and motor s for the purpose of disconnecting or isolating certain motors loads If a contactor is opened while the drive is operating po
73. provided the closest fuse rating that exceeds the drive rating should be chosen e IEC BS88 British Standard Parts 1 amp 2 EN60269 1 Parts 1 amp 2 type gG or equivalent should be used e UL UL Class CC T RK1 or J must be used Circuit Breakers The non fuse listings in the following tables include both circuit breakers inverse time or instantaneous trip and 140M Self Protecting Motor Starters If one of these is chosen as the desired protection method the following requirements apply e IEC and UL Both types of devices are acceptable for IEC and UL installations Table 6 480 Volt AC Input Protection Devices PWM Input Dual Element Non Time Circuit Motor Circuit HP Rating Freq Temp Ratings Output Amps Time Delay Fuse Delay Fuse Breaker 9 Protector ND HD kHz C Amps Cont 1Min 3 Sec Min Max Min Max Maximum Maximum 150 4 50 169 180 1198 1270 225 400 225 600 500 250 125 4 50 147 156 234 312 200 350 200 600 450 250 Minimum protection device size is the lowest rated device that supplies maximum protection without nuisance tripping Maximum protection device size is the highest rated device that supplies drive protection For US NEC minimum size is 125 of motor FLA Ratings shown are maximum 9 Circuit Breaker inverse time breaker For US NEC minimum size is 125 of motor FLA Ratings shown are maximum am
74. r B NOT Quadrature B input 3 Encoder B 2 Encoder A NOT Single channel or quadrature A input 1 Encoder A 1 Jumper selectable 5 12V is available on 20B ENC 1 Encoder Boards 7 channel can be used as a pulse input while A and B are used for encoder Table 11 Encoder Specifications Type Incremental dual channel Supply 12V 250 mA 12V 10 mA minimum inputs isolated with differential transmitter 250 kHz maximum Quadrature 90 27 at 25 C Duty Cycle 50 10 Requirements Encoders must be line driver type quadrature dual channel or pulse single channel 8 15V DC output 3 5 6V DC when jumpers are in 5V position single ended or differential and capable of supplying a minimum of 10 mA per channel Maximum input frequency is 250 kHz The Encoder Interface Board accepts 12V DC square wave with a minimum high state voltage of 7 0V DC With the jumpers in the 5V position the encoder will accept a 5V DC square wave with a minimum high state voltage of 3 1V DC In either jumper position the maximum low state voltage is 0 4V DC Figure 13 Encoder Board Jumper Settings ieee a asian J3 Output Output Configuration Configuration i J2 eE Input
75. rates harmonic current emissions on the AC supply system When operated on a public network it is the responsibility of the installer or user to ensure that applicable requirements of the distribution network operator have been met Consultation with the network operator and Rockwell Automation may be necessary current in the protective earthing conductor which may reduce the ability of RCDs residual current operated protective devices or RCMs residual current operated monitoring devices of type A or AC to provide protection for other equipment in the installation ATTENTION PowerFlex 700L Frame 1X drives produce DC Installation Requirements Related to EN 50178 and the Low Voltage Directive e The insulation system of the 480V PowerFlex 700L Frame 1X drive is designed to be CE compliant when connected to either center earthed supply systems or corner earthed supply systems for altitudes up to and including 2000 m 6525 ft e When used at altitudes above 2000 m 6525 ft up to a maximum of 5000 m 16 404 ft PowerFlex 700L Frame 1X drives may not be powered from a corner earthed supply system in order to maintain compliance with the CE LV Directive e The PowerFlex 700L Frame 1X drive must be installed in a pollution degree 1 or 2 environment to be compliant with the CE LV Directive Characteristics of the different pollution degree ratings are provided in Table 2 Table 2 Pollution Degree Ratings According to EN 61800
76. rmer 5 Reset drive Manually Clearing Faults Step LCG 1 Press Esc to acknowledge the fault The fault information will be removed so that you can use the Human Interface Module HIM 2 Address the condition that caused the fault The cause must be corrected before the fault can be cleared 3 After corrective action has been taken clear the fault by one of these methods Press Stop Cycle drive power Set Parameter 240 Fault Clear to 1 Clear Faults Clear Faults on the Human Interface Module HIM Diagnostic menu PowerFlex 700L Frame 1X Drive Installation Instructions Publication 20L INO13A EN P June 2009 51 Parameter List Vector Control Option v6 xxx Number Parameter Name Group Number Parameter Name Group 1 Output Freq Metering 72 Break Frequency Volts per Hertz 2 Commanded Freq Metering 79 Speed Units Spd Mode amp Limits 3 Output Current Metering 80 Feedback Select Spd Mode amp Limits 4 Torque Current Metering 81 Minimum Speed Spd Mode amp Limits 5 Flux Current Metering 82 Maximum Speed Spd Mode amp Limits 6 Output Voltage Metering 83 Overspeed Limit Spd Mode
77. rounding Using an RFI filter user supplied may result in relatively high ground leakage currents Therefore any filter must only be used in installations with grounded AC supply systems and be permanently installed and solidly grounded bonded to the building power distribution ground Ensure that the incoming supply neutral is solidly connected bonded to the same building power distribution ground Grounding must not rely on flexible cables and should not include any form of plug or socket that would permit inadvertent disconnection Some local codes may require redundant ground connections The integrity of all connections should be periodically checked Refer to the instructions supplied with the filter PowerFlex 700L Frame 1X Drive Installation Instructions Publication 20L INO13A EN P June 2009 Power Wiring Figure 6 Power Terminal Locations Table 5 Power Terminal Specifications 19 Wire Size Range Recommended Terminal Item Name Description Maximum Minimum Torque 10 Bolt Size input R L1 S L2 and T L3 70 mm 50 mm 7 9 Nem M6 Power connections 2 0 AWG 1AWG 70 Ibein amp Output U T1 V T2 and W T3 70 mm 50mm 13 95 Nem M5 Power connections 2 0 AWG 1AWG 35 bein Brake BR1 DC Brake and BR2 35 mm 25mm 3 95 Nem M5 Resistor
78. s Well Pump Motor Data amp Pump Start Stop Motor Speed Torque Torque Process Done Type Ramp Times Data 1 0 Tests Control Alarm Display Exit Enter Motor NP Enter Pump Configure Optimize Torque Configure Data Stop Mode Data Control Method and Source Value Accel Decel 2 Wire 3 Wire Verify Direction and Scale for Ramp Times I O Digital I O Speed References amp Analog Outputs 0 During Motor Tests and tuning procedures the drive may modify certain parameter values for proper Start Up operation These values are then reset to their original values when Start Up is complete The affected Parameters are 053 080 276 278 and 361 366 If power is removed from the drive during the tests without aborting the auto tune procedure these parameters may not be reset to their original value If this situation occurs reset the drive to factory defaults and repeat the Start Up procedure PowerFlex 700L Frame 1X Drive Installation Instructions Publication 20L INO13A EN P June 2009 43 Running S M A R T Start During a Start Up the majority of applications require changes to only a few parameters The LCD HIM used with the drive offers S M A R T start which displays the most commonly changed parameters With these parameters you can set the following functions S Start Mode and Stop Mode M Minimum and Maximum Speed A Accel Time 1 and Decel Time 1 R Reference Source T Thermal Motor Overload To run a S
79. the output contactor should be wired to a drive digital input that is programmed as Enable This will cause the drive to execute a coast to stop cease output whenever an output contactor is opened ATTENTION To guard against drive damage when using output contactors the following PowerFlex 700L Frame 1X Drive Installation Instructions Publication 20L INO13A EN P June 2009 CE Conformity Compliance with the Low Voltage Directive and Electromagnetic Compatibility Directive has been demonstrated using harmonized European Norm EN standards published in the Official Journal of the European Communities PowerFlex 700L drives including Frame 1X comply with the EN standards listed below when installed according to this PowerFlex 700L Frame 1X Liquid Cooled Adjustable Frequency AC Drive Installation Instructions CE Declarations of Conformity are available online at www rockwellautomation com products certification Low Voltage Directive 2006 95 EC e EN 50178 Electronic equipment for use in power installations EMC Directive 2004 108 EC e EN 61800 3 Adjustable speed elecrical power drive systems Part 3 EMC product standard including specific test methods General Considerations e For CE compliance drives must satisfy installation requirements related to both EN 50178 and EN 61800 3 provided in this document e PowerFlex 700L AC Drives comply with the EMC requirements of EN 61800 3 when installed according to go
80. ust be housed in metal conduit or equivalent shielding must be provided Continuous shielding must be provided from the drive enclosure to the motor enclosure Both ends of the motor cable shield or conduit must terminate with a low impedance connection to earth At the drive end of the motor cable the cable shield must be connected to the motor PE terminal on the drive e At the motor end of the motor cable the cable shield or conduit must terminate in a shielded connector which must be properly installed in an earthed motor wiring box attached to the motor The motor wiring box cover must be installed and earthed e All control I O and signal wiring to the drive must use cable with a braided shield providing 75 or greater coverage or the cables must be house in metal conduit or equivalent shielding must be provided When shielded cable is used only the drive end of the cable shield should be terminated with a low impedance connection to earth Motor cabling must be separated from control and signal wiring wherever possible Motor cable length must not exceed 5 m 16 4 ft for compliance with radio frequency emission limits for compliance with the C3 limits of EN 61800 3 for I X100 A Longer motor cables may be used if compliance with the C3 limits for I gt 100 A is acceptable in the application Longer motor cables may also be used if a supplementary EMC line filter is wired between the drive and the power supply e The dri
81. ut Potentiometer Unipolar Speed Reference 10k Ohm Pot Recommended 2k Ohm Minimum Connection Example 27 Required Parameter Changes Adjust Scaling Parameters 91 92 and 325 326 View Results Parameter 002 Analog Input Bipolar Speed Reference HOV Input Set Direction Mode Parameter 190 1 Bipolar Adjust Scaling Parameters 91 92 and 325 326 View Results Parameter 002 Analog Voltage Input Unipolar Speed Reference 0 10V Input Common Configure Input with Parameter 320 Adjust Scaling Parameters 91 92 and 325 326 View results Parameter 002 Analog Current Input Unipolar Speed Reference 0 20 mA Input Configure Input for Current Parameter 320 and add jumper at appropriate terminals Adjust Scaling Parameters 91 92 and 325 326 View results Parameter 002 Analog Current Input Unipolar Speed Reference 4 20 mA Input Configure Input for Current Parameter 320 bit 1 Current Adjust Scaling Parameters 91 92 and 325 326 View Results Parameter 002 Analog
82. ve must be powered from an earthed supply system such as a TN or TT system and the DC Bus Common Mode Caps PE B and Input Filter Caps PE C jumpers must be installed as described in Table 7 on page 22 PowerFlex 700L Frame 1X Drive Installation Instructions Publication 20L INO13A EN P June 2009 Component Locations Figure 1 e Back Item LEFT SIDE VIEW Component Input Power Terminal Connections Output Power Terminal Connections Frame 1X Drive Component Locations Item Component Main Control Board Brake Resistor Connections RTD PC Board PE Grounds Cooling Loop Connections oococec Access Point for Common Mode Capacitor and MOV Connections DC and DC Test Pt Sockets 0 0 98 o Drive Data Nameplate PowerFlex 700L Frame 1X Drive Installation Instructions Publication 20L INO13A EN P June 2009 BoM Mount the Drive Lifting Drive Weight 44 5 kg 98 lbs equipment damage ATTENTION To guard against possible personal injury and or Do Not allow any part of the drive or lifting mechanism to make contact with electrically charged conductors or components Atno time should a person or their limbs be directly underneath the items being lifted e Do not subject the load to high rates of acceleration or deceleration Inspect all lifting hardw
83. wer will be removed from the respective motor but the drive will continue to produce voltage at the output terminals In addition reconnecting a motor to an active drive by closing the contactor could produce excessive current that may cause the drive to fault If any of these conditions are determined to be undesirable or unsafe an auxiliary contact on the output contactor should be wired to a drive digital input that is programmed as Enable This will cause the drive to execute a coast to stop cease output whenever an output contactor is opened ATTENTION To guard against drive damage when using Bypass Contactor Precaution ATTENTION An incorrectly applied or installed bypass AN system can result in component damage or reduction in product life The most common causes are e Wiring AC line to drive output or control terminals e Improper bypass or output circuits not approved by Allen Bradley e Output circuits which do not connect directly to the motor Contact Allen Bradley for assistance with application or wiring PowerFlex 700L Frame 1X Drive Installation Instructions Publication 20L INO13A EN P June 2009 22 Disconnecting MOVs and Common Mode Capacitors The PowerFlex 700L Frame 1X drive contains protective MOVs and common mode capacitors that are referenced to ground To guard against drive damage and or operation problems these devices must be properly configured according to Table 7 Figure 7 MOV

PowerFlex 700L Frame 1X Liquid-Cooled Adjustable Frequency AC

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