Cutler Hammer - C440/XTOE - Profibus
Contents
1. header J2 located on the top of the module next to the 00900 8 position DIP switch a a 3 3 24 Vdc Supply Connection 2 Pin No Circuit Description 24 Vdc Q 1 com 2 24 Vdc 1 Common 24 Vdc common input connection 2 D1 N A for PROFIBUS functionality C440 XCOM 3 2 NC 1 24 Vac 1 com 4 DO N A for PROFIBUS functionality T a ed 5 24 Vdc 24 Vdc supply input connection 4 COM 4 Do C4410 S 5 DI y ED 5 24 Vd eo a c PROFIBUS C440 XTOE Electronic Overload Relay PROFIBUS MN04210003E March 2011 www eaton com 11 For Immediate Delivery or Tech Support call KMParts com at 866 595 9616 C4410 S PROFIBUS Communication Module Quick Start Install C4410 S PROFIBUS Communication Module 1 Mount and connect the C441 PROFIBUS 4 Set the DIP switches located on the top of the C4410 S communication adapter to the C440 overload PROFIBUS communication module to the desired See Page 11 PROFIBUS slave address for the C441 module See 2 Connect the PROFIBUS network cable to the DB9 Page 15 connector See Page 11 Note The PROFIBUS address is only updated during 3 Connect 24 Vdc power to the 5 pin connector located POW Smp on the top of the C4410 S PROFIBUS communication 5 Apply 24 Vdc power to the C4410 S PROFIBUS module See Page 11 communication module and C440 overload Configure C4410 S PROFIBUS Communication Module Note The C4410 S PROFIBUS communication module and the device parameters f2. C440 XTOE Electronic Overload Relay PROFIBUS User Manual Effective March 2011 New Information ETN Powering Business Worldwide For Immediate Delivery or Tech Support call KMParts com at 866 595 9616 For Immediate Delivery or Tech Support call KMParts com at 866 595 9616 C440 XTOE Electronic Overload Relay PROFIBUS Disclaimer of Warranties and Limitation of Liability The information recommendations descriptions and safety notations in this document are based on Eaton Electrical Inc and or Eaton Corporation s Eaton experience and judgment and may not cover all contingencies If further information is required an Eaton sales office should be consulted Sale of the product shown in this literature is subject to the terms and conditions outlined in appropriate Eaton selling policies or other contractual agreement between Eaton and the purchaser THERE ARE NO UNDERSTANDINGS AGREEMENTS WARRANTIES EXPRESSED OR MPLIED INCLUDING WARRANTIES OF FITNESS FOR A PARTICULAR PURPOSE OR MERCHANTABILITY OTHER THAN THOSE SPECIFICALLY SET OUT IN ANY EXISTING CONTRACT BETWEEN THE PARTIES ANY SUCH CONTRACT STATES THE ENTIRE OBLIGATION OF EATON THE CONTENTS OF THIS DOCUMENT SHALL NOT BECOME PART OF OR MODIFY ANY CONTRACT BETWEEN THE PARTIES In no event will Eaton be responsible to the purchaser or user in contract in tort including negligence strict liability or otherwise for any special indirect incidental or conse
3. Y 4 NO Q1 AC DC NO 02 C C A o NC 02 H AC DC 4 Pin 12 Example 120 Vac I O module All inputs are isolated All common terminals are connected together internally 16 C440 XTOE Electronic Overload Relay PROFIBUS MN04210003E March 2011 www eaton com For Immediate Delivery or Tech Support call KMParts com at 866 595 9616 24 Vde Inputs The 24 Vdc input circuit is capable of both isolated and unisolated behavior The isolated inputs share a single common tie point A 24 Vdc current limited source ground is provided in situations that require locally supplied input signal voltage To use the unisolated inputs tie the 24 Vdc ground common to the isolated common 24 Vdc Input Specifications Specification Value Number of inputs 4 Nominal voltage 24 Vdc Nominal current 5mA Type Current sinking nput type IEC 61131 2 Type 1 digital Max 24 Vdc source current 50 mA solation voltage 250 Vac 24 Vdc Wiring Diagram Non isolated 24 Vde NET Pin 1 e n 4 p se 12 12 ha Te 3 13 Te 4 14 Y c c Dv 24Vde 24 arene NO Q1 Y 72 NO 01 AC DC NO 02 SR A CO S NC 02 AC DC f Pin 12 Example Non isolated 24 Vdc input source Input source power is taken from the 5 pin connector Connect C and
4. Device Data 8 0 1 Adapter Connected S F Extended Diagnostic Data 0 Adapter Not Connected 1 Reserved 2 1 Adapter Married S S 3 Reserved 4 Reserved 5 Reserved 6 Reserved 7 Reserved 9 8 15 Reserved Extended Diagnostic Data 10 16 23 Reserved Extended Diagnostic Data 11 24 31 Reserved Extended Diagnostic Data 12 32 39 Reserved Extended Diagnostic Data 13 40 47 Reserved Extended Diagnostic Data 14 48 55 Reserved Extended Diagnostic Data 15 56 1 C440 Overload Running S S Extended Diagnostic Data 57 63 Reserved 16 64 1 C440 Overload Trip F S Extended Diagnostic Data 65 1 C440 Phase Imbalance Trip F S 66 1 C440 Phase Loss Trip F S 67 1 C440 GND Current Trip F S 68 1 C440 Network Trip F S 69 1 C440 NVRAM Memory Fault F S 70 71 Reserved 17 72 79 Reserved Extended Diagnostic Data 18 80 87 Reserved Extended Diagnostic Data 19 88 95 Reserved Extended Diagnostic Data 20 96 103 Reserved Extended Diagnostic Data 21 104 111 Reserved Extended Diagnostic Data Ext Diag Bit Key Code Bit Sets Clears F S Ext diag bit set ext diag bit clears S S Ext diag bit clear ext diag bit clear 22 C440 XTOE Electronic Overload Relay PROFIBUS MN04210003E March 2011 www eaton com For Immediate Delivery or Tech Support call KMParts com at 866 595 9616 Optional Features Freeze Mode Freeze Mode is supported in the C441 PROFIBUS communication module Sync Mode Sync Mode is supported in the C441 PROFIBUS communication module
5. Fail Safe Mode Fail Safe Mode is supported in the C441 PROFIBUS communication module On the reception of a Clear Data frame from the Master the C441 PROFIBUS communication module outputs will go to fail safe mode outputs disabled C4410 S PROFIBUS Communication Module Remote Modbus Port The C441Q S also incorporates a RS485 Modbus port This port can be used for monitoring purposes All registers listed in section 7 13 Modbus Register Map are accessible through this port See below for Modbus connections RS485 Modbus Pin No Circuit Description 1 Common 24 Vdc common input connection 2 D1 Transceiver terminal 1 V1 Voltage Data V1 gt V0 for binary 1 OFF state Connection for Remote Modbus Port NC 4 DO Transceiver terminal 0 VO Voltage Data V0 gt V1 for binary 0 ON state Connection for Remote Modbus Port 5 24 Vde 24 Vdc supply input connection Modbus RS485 Connections Ww Common co RS485 D1 O R O l N RS485 DO O 24Vdc 24 O C440 XTOE Electronic Overload Relay PROFIBUS MN04210003E March 2011 www eaton com 23 For Immediate Delivery or Tech Support call KMParts com at 866 595 9616 C4410 S PROFIBUS Communication Module 24 C440 XTOE Electronic Overload Relay PROFIBUS MN04210003E March 2011 www eaton com For Immediate Delivery or Tech Support call KMParts com at 866 595 9616 C4410 S PROFIBUS Communication Module C440 XTOE Electronic Ov
6. Input 1 Com Adapter Inputs 0x01 10 enabled 0x02 11 enabled 0x04 12 enabled 0x08 13 enabled Input 1 Com Adapter Status 0x0001 Adapter connected 0x0002 Message error 0x0004 Adapter married 0x0008 Adapter marriage not complete Output 2 C440 Command Register 0x0001 Trip C440 0x0002 Reset C440 Input 1 C440 Motor Control Status 0 Stopped 1 Running 2 Tripped Input 2 C440 Present Faults Bit Feature 0 Overload Fault 1 Phase Imbalance 2 Phase Loss Fault 3 Ground Fault 4 Network Trip Command 5 NV Memory Failure 6 Reserved Notes Base module must be loaded into slot 1 of the configuration This MUST be the first module listed in the configuration Command register will clear after write C440 XTOE Electronic Overload Relay PROFIBUS MN04210003E March 2011 www eaton com 19 For Immediate Delivery or Tech Support call KMParts com at 866 595 9616 C4410 S PROFIBUS Communication Module C440 Overload Supported Configuration Modules continued 1 0 Size in bytes Configuration Modules Notes nput 2 C440 RMS Current 11 Scaling value in 0 01 amps nput 2 C440 RMS Current 12 Scaling value in 0 01 amps nput 2 C440 RMS Current 13 Scaling value in 0 01 amps nput 2 C440 RMS Current Ave Scaling value in 0 01 amps nput C440 FLA Current Presents the average current as a percent of the FLA setting nput C440 Used Thermal Pile Present thermal capa
7. Freedom NEMA sizes 00 0 1 2 3 Trip Class 10A 10 20 30 selectable 10A 10 20 30 selectable Motor Protection Thermal overload setting 1 05 x FLA does not trip 1 15 x FLA overload trip 1 05 x FLA does not trip 1 15 x FLA overload trip Feature Range Range Phase loss Fixed threshold 50 Fixed threshold 50 Phase unbalance selectable enable disable Fixed threshold 50 Fixed threshold 50 Ground fault selectable enable disable 50 of FLA dial setting gt 150 2 sec gt 250 1 sec 50 of FLA dial setting gt 150 2 sec gt 250 1 sec Reset Manual automatic Manual automatic Indicators Trip status Orange flag Orange flag Mode LED One flash Overload operating properly One flash Overload operating properly Two flashes Current is above FLA dial setting Two flashes Current is above FLA dial setting pending trip pending trip Options Remote reset Yes Yes Reset bar Yes Yes Communication expansion module Yes Yes Communication adapter Yes Yes Capacity Load terminals Terminal capacity 12 10 AWG 4 6 mm2 8 6 AWG 6 16 mm 6 1 AWG 16 50 mm2 Tightening torque 20 25 Ib in 2 3 2 8 Nm 25 30 Ib in 2 8 3 4 Nm 25 30 Ib in 2 8 3 4 Nm nput auxiliary contact and remote reset terminals Terminal capacity 2 x 18 12 AWG 2 x 18 12 AWG Tightening torque 5 3 Ib in 0 8 1 2 Nm 5 3 Ib in 0 8 1
8. OV together Use 24 to source inputs C4410 S PROFIBUS Communication Module 24 Vdc Wiring Diagram Isolated A sa 24 Vdc NET Pin 1 id G aa i O y 12 12 O e 13 13 WD O G A 14 14 E Cac 120Vac PV QS 2Vde VEIE A NO Q1 a AS y e NO Q1 AC DC NO Q2 Ne 034 m0 02 y AC DC 4 Pin 12 Example Isolated 24 Vdc input source The inputs must be supplied by an external power source Do not connect the external supply to terminals OV and 24 Connect isolated power source between C and inputs Note Do not connect a 24 Vdc source to pins 6 and 7 The 1 0 Power 24 Vdc is to be used only in conjunction with the inputs It is a 24 Vdc output intended to only supply signal power for the inputs When using the 24 Vdc input supply pin 6 should only be connected to pin 5 24 Vdc input supply common to input common See example wiring diagram on Page 16 Any device using the provided 24 Vdc input supply must have 500V isolation from ground Example devices include pushbuttons and auxiliary contacts C440 XTOE Electronic Overload Relay PROFIBUS MN04210003E March 2011 www eaton com 17 For Immediate Delivery or Tech Support call KMParts com at 866 595 9616 C4410 S PROFIBUS Communication Module Relay Output Behavior Two relay ou
9. Reson Maen janane comet i Ma Coe Code a M Aum Riy Tip Reston CLAD Motor Corral State ERE ERE CANO Prosent Fauda E CAMO AMS Cuser 11 conus Ce anpare ienn i CHD Aro FAAS Oane 4 OA Ceara AAA uona rl CS CAND Overtons Tip Claes Seting oh el operar arta O Omi id cen ans SS a CUS Tengeniso CANO Line Frequency x VIA CA Focas Stake A rn o ehbo SSS bib Danes s pnt thay om SEN Ave FMS Cueva 5 Select and add the desired modules for data exchange in slots 2 to 28 Select only those modules supported by the base module See Page 14 for a list of supported modules Example Configuration 1 0 Module Type Description C440 Overload Base Base no 1 0 Attached device Communication Adapter Dutput 1 byte Controls C441 adapter outputs Outputs C440 Command Register Output 2 bytes Trip Reset C440 overload Com Adapter Inputs Input 1 byte Status of C441 adapter inputs C440 Used Thermal Pile Input 1 byte Present thermal capacity C440 Phase Imbalance Input 1 byte Percent of phase imbalance C440 GND Fault Input 1 byte Percent of GND fault current C440 Ave RMS Current Input 2 bytes Average of the three phase current Note Data Exchange modules can be placed in any order in slots 2 to 28 C440 XTOE Electronic Overload Relay PROFIBUS MN04210003E March 2011 www eaton com 13 For Immediate Delivery or Tech Support call KMParts com at 866 595 9616 C4410 S PROFIBUS Communication Module C
10. Up to 1500A Ratings and Specifications continued Specification Description 45 mm 55 mm Short Circuit Rating without Welding Maximum fuse BA gG gL BA gG gL Environmental Ratings Ambient temperature operating 13 to 149 F 25 to 65 C 13 to 149 F 25 to 65 C Ambient temperature storage 40 to 185 F 40 to 85 C 40 to 185 F 40 to 85 C Operating humidity UL 991 H3 5 to 95 non condensing 5 to 95 non condensing Altitude no derating NEMA ICS1 2000m 2000m Shock IEC 600068 2 27 15g any direction 15g any direction Vibration IEC 60068 2 6 3g any direction 3g any direction Pollution degree per IEC 60947 4 1 3 for product 2 for pcb 3 for product 2 for pcb Ingress protection IP20 IP20 Protection against direct contact when actuated from front IEC 536 Finger and back of hand proof Finger and back of hand proof Mounting position Any Any Climatic proofing Damp heat constant to IEC 60068 2 30 Damp heat constant to IEC 60068 2 30 Electrical EMC Radiated emissions 30 MHz to 1000 MHz 30 MHz to 1000 MHz EC 60947 4 1 Table 15 EN 55011 CISPIR 11 Group 1 Class A ISM Conducted emissions 0 15 MHz to 30 MHz 0 15 MHz to 30 MHz nD SS EC 60947 4 1 Table 14 EN 55011 CISPIR 11 Group 1 Class ISM ESD immunity 8 kV air 6 kV contact 8 kV ai
11. bit bit3 in first diagnostic data byte will be set high indicating to the Master a high level diagnostic message and fault is present The C441 PROFIBUS communication module will also set the appropriate bit bits in diagnostic data bytes 15 and 16 to indicate to the user the reason for the fault condition When the fault condition is cleared the ext diag bit bit3 in first diagnostic data byte will also clear indicating to the Master that the C441 PROFIBUS communication module and C440 overload are ready for operation C441 Diagnostic Telegram Byte Bit 1 Description Diag station Station does not exist set by Master C4410 S PROFIBUS Communication Module Notice The ext diag bit will remain set as long as there is a fault condition present in the C441 PROFIBUS adapter or in the attached C440 overload Notice The user should monitor extended user diagnostic byte 8 bit0 Adapter Connected Unconnected to determine when data presented during data exchange becomes valid Ext Diag Bit Default Diagnostic Data lag station_not_ready Station is not ready for data exchange lag cfg_fault Configuration data does not agree oO xt Diag Slave has high priority extended diagnostic data lag not_supported Requested function is not supported lag invalid_slave_response Sets slave to 0 fixed ig prm_fault incorrect parameterization iag master_lock Slave is parameterized by differen
12. class phase unbalance and ground fault e IEC EN 60947 VDE 0660 e Protects against unnecessary downtime by discovering changes in your system line load with remote monitoring e 1509 13849 1 EN954 1 capabilities e RoHS e NEMA e Status LED provides added assurance that valuable assets are protected by indicating the overload operational status e ATEX directive 94 9 EC Flexibility e Equipment Group 2 Category 2 e Available with NEMA IEC and DP contactors Y MN UL CE R e Improves return on investment by reducing inventory e COMPLIANT carrying costs with wide FLA adjustment 5 1 and selectable trip class e Design incorporates built in ground fault protection thus eliminating the need for separate CTs and modules e Flexible communication with optional I O enables easy integration into plant management systems for remote monitoring and control e Available as an open component and in enclosed control and motor control center assemblies Monitoring Capabilities e Individual phase currents rms e Average three phase current rms e Thermal memory e Fault indication overload phase loss phase unbalance ground fault Safety e P 20 rated terminal blocks e Available in Eaton s industry leading FlashGard MCCs e Tested to the highest industry standards such as UL CSA CE and IEC e RoHS compliant 2 C440 XTOE Electronic Overload Relay PROFIBUS MN04210003E March 2011 www eaton com For Immediate Delivery or T
13. 1 kV line to line 4 kV line to ground CM 4 kV line to ground CM Power freq magnetic field immunity 30A m 50 Hz 30A m 50 Hz IEC 60947 4 1 IEC 61000 4 8 Electromagnetic field 10V m 10V m IEC 60947 4 1 Table 13 IEC 61000 4 3 Distortion IEEE 519 5 THD max 5th harmonic 3 max 5 THD max 5th harmonic 3 max Electrostatic discharge ESD 4 kV contact 4 kV contact IEC 61000 4 2 EN 61131 2 8 kV air discharge 8 kV air discharge Electrical fast transient EFT 2 kV using direct method 2 kV using direct method IEC 61000 4 4 EN 61131 2 Surge immunity 2 kV line to ground CM 2 kV line to ground CM IEC 61000 4 5 EN 61131 2 Short Circuit Ratings Short Circuit Ratings North America CSA cUL Changes to UL 508A and NEC in recent years have brought a focus to control panel safety with regard to short circuit current ratings SCCR Eaton s C440 electronic overload relays combined with XT series IEC and Freedom Series NEMA contactors provide a wide variety of SCCR solutions needed for a variety of applications The SCCR data in this document reflects the latest information as of April 2010 C440 XT Standalone Overload Relays XT C440 Standard Fault Short Circuit Data High Fault Short Circuit Data i Fuses RK5 J CC Thermal Magnetic Circuit Breakers Maximum Maximum Maximum Overload Operating 600V Fuse Size A Breaker 480V 600V Maximum 480V 600V Maximum FLA Range Voltage kA RK5 Size A k
14. 2 Nm 4 C440 XTOE Electronic Overload Relay PROFIBUS MN04210003E March 2011 www eaton com For Immediate Delivery or Tech Support call KMParts com at 866 595 9616 Technical Data and Specifications Electronic Overload Relays Up to 1500A Ratings and Specifications continued Specification Description 45 mm 55 mm Voltages Insulation voltage Uj three phase 690 Vac 690 Vac Insulation voltage Uj control 500 Vac 500 Vac Rated impulse withstand voltage 6000 Vac 6000 Vac Overvoltage category pollution degree 111 3 111 3 Auxiliary and Control Circuit Ratings Conventional thermal continuous current 5A 5A Rated operational current lEC AC 15 Make contact 1800 VA 120V 15A 15A 240V 15A 15A 415V 0 5A 0 5A 500V 0 5A 0 5A Break contact 180 VA 120V 1 5A 1 5A 240V 1 5A 1 5A 415V 0 9A 0 9A 500V 0 8A 0 8A IEC DC 13 L R F 15 ms1 0 250V 1 0A 1 0A Rated operational current UL B600 Make contact 3600 VA 120V 30A 30A 240V 15A 15A 480V 7 5A 7 5A 600V 6A 6A Break contact 360 VA 120V 3A 3A 240V 1 5A 1 5A 480V 0 75A 0 75A 600V 0 6A 0 6A R300 Vdc ratings 28 VA 0 120V 0 224 0 224 250V 0 114 0 114 C440 XTOE Electronic Overload Relay PROFIBUS MN04210003E March 2011 www eaton com 5 For Immediate Delivery or Tech Support call KMParts com at 866 595 9616 Technical Data and Specifications Electronic Overload Relays
15. 200055 8 PROFIBUS Specifications rindi Paice ed ee ad a dodo 10 24 Vde S pply Connections narse reena ic dt wae mae Gok Boa Fawn Queries ac 11 PROFIBUS DIP Switch Settings 2iicc tas ede edhe ee bea wei daa a 15 PROFIBUS Status LEDS usadas e at rial a a i aoe RU Sonos Moncks 15 Field Terminal Wire Capability 2 0 0 0 0000 cee 16 120 Vac Input SPECITIGATIONS seres diee ia 4 eed cane in ade gna Pan SEAS Rees 16 24 Vide Input SpecificatidnS vota didas aoe 17 Relay Specifications sas e sere socios saae o 18 C440 Overload Device Parameters Available During Parameterization 18 C440 Overload Supported Configuration Modules 00 0000 cece eee 19 C441 Diagnostic Telegram cio pane bees Pe eee he RG HRS Fa a ae 21 Ext Diag BIKEY cacas lil e taa tibiae ded ane ga eS ii ia 22 RS485 Modbus coses sica did beta de ee ae AA ee alge A eee 23 iv C440 XTOE Electronic Overload Relay PROFIBUS MN04210003E March 2011 www eaton com For Immediate Delivery or Tech Support call KMParts com at 866 595 9616 Safety Definitions and Symbols A WARNING This symbol indicates high voltage It calls your attention to items or operations that could be dangerous to you and other persons operating this equipment Read the message and follow the instructions carefully A This symbol is the Safety Alert Symbol It occurs with either of two signal words CAUTION or WARNING as described below A WARNING Indicates
16. 480V 600V Breaker Size B 1 5A 100 100 30 420A 100 100 30 C 1 5A 100 100 60 NN 420A 100 100 60 NN 9 45A 100 100 60 D 9 45A 100 100 200 65 35 175 20 100A 100 100 200 65 35 175 F 20 100A 100 100 200 65 65 350 G 20 100A 100 100 200 65 65 350 8 C440 XTOE Electronic Overload Relay PROFIBUS MN04210003E March 2011 www eaton com For Immediate Delivery or Tech Support call KMParts com at 866 595 9616 Receipt Unpacking A WARNING Do not service with voltage applied Lock out Tags General Upon receipt of the unit verify that the catalog number and unit options stated on the shipping container match those stated on the order purchase form Inspect the equipment upon delivery Report any crate or carton damage to the carrier prior to accepting the delivery Have this information noted on the freight bill Eaton is not responsible for damage Incurred in shipping Unpacking Remove all packing material from the unit Check the unit for any signs of shipping damage If damage is found after unpacking report it to the freight company Retain the packaging materials for carrier to review Verify that the unit s catalog number and options match those stated on the order purchase form Storage It is recommended that the unit be stored in its original shipping box crate until it is to be installed The unit should be stored in a location where e The ambient temperature is 40 to 85 C e The
17. A kA Fuse Size kA kA Breaker Size 0 33 1 654 600 Vac 1 6 15 1 5A 600 Vac 5 20 20 100 100 30 100 35 20 4 20A 600 Vac 5 80 80 100 100 100 100 35 80 9 45A 600 Vac 5 175 175 100 100 100 100 35 100 175 480 600 20 100A 600 Vac 10 400 400 100 100 200 150 35 250 400 480 600 C440 XTOE Electronic Overload Relay PROFIBUS MNO04210003E March 2011 www eaton com 7 For Immediate Delivery or Tech Support call KMParts com at 866 595 9616 Technical Data and Specifications NEMA Freedom Series Starters with C440 Electronic Overload Relays Maximum High Fault Short Circuit Data Thermal Magnetic Circuit Breakers NEMA Operating Fuse RK5 J CC Maximum Maximum Size Voltage 480V 600V Fuse Size 480V 600V Breaker Size 00 0 33 1 65A 100 100 30 1 5A 100 100 30 100 35 35 4 20A 00 100 30 100 35 35 0 0 33 1 65A 00 100 60 1 5A 00 100 60 100 35 70 420A 100 100 60 100 35 70 1 0 331 654 100 100 100 1 5A 100 100 100 10 35 100 4 20A 00 100 100 100 35 100 9 45A 00 100 100 10 35 100 2 1 5A 100 100 100 100 35 175 4 20A 100 100 100 100 35 175 9 45A 100 100 100 100 35 175 3 20 100A 100 100 200 50 50 250 IEC XT Starters with XT Electronic Overload Relays Maximum High Fault Short Circuit Data Thermal Magnetic Circuit Breakers NEMA Operating Fuse RK5 J CC Maximum Maximum Size Voltage 480V 600V Fuse Size
18. a potentially hazardous situation which if not avoided can result in serious injury or death A CAUTION Indicates a potentially hazardous situation which if not avoided can result in minor to moderate injury or serious damage to the product The situation described in the CAUTION may if not avoided lead to serious results Important safety measures are described in CAUTION as well as WARNING Hazardous High Voltage A WARNING Motor control equipment and electronic controllers are connected to hazardous line voltages When servicing drives and electronic controllers there may be exposed components with housings or protrusions at or above line potential Extreme care should be taken to protect against shock Stand on an insulating pad and make it a habit to use only one hand when checking components Always work with another person in case an emergency occurs Disconnect power before checking controllers or performing maintenance Be sure equipment is properly grounded Wear safety glasses whenever working on electronic controllers or rotating machinery C440 XTOE Electronic Overload Relay PROFIBUS Warnings and Cautions A WARNING Do not service with voltage applied Lock out Tags C440 XTOE Electronic Overload Relay PROFIBUS MNO04210003E March 2011 www eaton com v For Immediate Delivery or Tech Support call KMParts com at 866 595 9616 C440 XTOE Electronic Overload Relay PROFIBUS vi C440 XTOE Electronic Ov
19. ation Extended User Parameter Data Parameter Name Location Notes Enable Device Parameterization Adapter 0 Ignore user data 1 Download device parameters Com Adapter Outputs ComLoss Behavior Adapter 0 Fail safe outputs disabled 1 Hold last state C440 Communication Loss Behavior C440 0 Fault 1 Hold last state 18 C440 XTOE Electronic Overload Relay PROFIBUS MNO04210003E March 2011 www eaton com For Immediate Delivery or Tech Support call KMParts com at 866 595 9616 Configuration The C4410 S PROFIBUS communication modules are modular devices in that different data exchange modules can be added and or removed from the configuration based on customer needs The C4410 S PROFIBUS communication module supports up 28 slots modules 1 C4410 S PROFIBUS Communication Module Notice The attached base module must appear in slot 1 of the configuration If the base module appears in any other slot base module slot and 27 additional slots for data exchange ad Ra at base module 18 Seleci n Me modules Slot 1 is reserved for the base module and data exchange modules can be loaded into slots 2 to 28 C440 Overload Supported Configuration Modules 1 0 Size in bytes Configuration Modules Notes N A 0 C440 Overload Base Base module for C440 overload Output 1 Com Adapter Outputs 0x01 Turn on relay 1 0x02 Turn on relay 2
20. c Overload Relay PROFIBUS MNO04210003E March 2011 www eaton com For Immediate Delivery or Tech Support call KMParts com at 866 595 9616 4 Wire the 24 Vdc supply to the 5 pin connector located on the top of the C4410 S PROFIBUS communication module 5 Wire the interconnection between the two communication ports See figure below C440 XCOM C440 COM ADP 1 24 Vdc to 5 24 Vde 4 COM to 1 COM 5 DI to 2 D1 6 DO to 4 DO 6 Wire any inputs and or outputs that are to be connected to the C4410 S PROFIBUS communication module See Pages 16 and 17 7 Connect the PROFIBUS cable to the DB9 connector located on the side of the C4410 S PROFIBUS communication module C440 COM ADP Wiring Diagram C4410 S PROFIBUS Communication Module Connections C4410 S PROFIBUS Communication Module Connections The PROFIBUS port uses the standard DB9 PROFIBUS connection Refer to the figure below for details on the pin out of this connector Pin Out For PROFIBUS DB9 5 Data Ground 4 Request to Send RTS CNTR P 3 PROFIBUS B RS 485 A 2 No Connection 1 PROFIBUS Cable Shield No Connection 9 PROFIBUS A RS 485 B 8 No Connection 7 Voltage Plus VP 6 00000 O 24 Vdc Power The C4410 S PROFIBUS communication module is powered from an external 24 Vdc supply wired into the 5 pin black
21. ch 2011 www eaton com iii For Immediate Delivery or Tech Support call KMParts com at 866 595 9616 C440 XTOE Electronic Overload Relay PROFIBUS List of Figures Expansion Module Wiring ocio ra poe ead A Ge eee ees 9 C4410 S PROFIBUS Modul vrs 22056 passar na A gay a dee Gs Rew Baten 10 C440 COMPADP ni aei aa once Ad Meee Meals Fara aie SRR APG ee be Vande de 10 C440 COM ADP Wiring Didgtarnt it a We bhaw did wae Sea Gaetan 11 Pin Out For PROFIBUS DBO u cre edg eas ead ae aig Gwe aad das nee Be ee 11 Remove Default Modules escudo anne gues da eke oh eae Rick oo 12 C440 Overload Base Module oo 13 C441 PROFIBUS Communication Module Device Parameters 14 C440 Overload Device Parameters 0 0 nannaa ena 14 MACID 2s eae Shame ee eles la a eee Rae ee tne he tats mettle 15 Example 120 Vac Wiring Diagram 2 eee 16 24 Vdc Wiring Diagram Non isolated o eec osie e ie e aa eee 17 24 Vdc Wiring Diagram Isolated anana anana 17 Modbus RS485 Connections arrr cua rad news aneis awa ahead a i a 23 List of Tables Electronic Overload Education 0 0 000000 ccc cea 3 Electronic Overload Relays Up to 1500A Ratings and Specifications 4 C440 XT Standalone Overload Relays XT C440 0 0 00 0200 ee eee 7 NEMA Freedom Series Starters with C440 Electronic Overload Relays 8 IEC XT Starters with XT Electronic Overload Relays 00
22. city 100 equates to a trip condition nput 2 C440 FLA Setting The present FLA setting the potentiometer selects this value nput C440 Overload Trip class The present FLA trip class nput C440 Phase Imbalance Percent of measured phase imbalance nput 2 C440 GND Fault Current Scaling value in 0 01 amps nput C440 GND Fault Percent of ground fault measured GF GFC 0 5 FLA nput 2 C440 Temperature The temperature as seen by the microcontroller accuracy 10 nput 2 C440 Line Frequency The line frequency measured by the device the frequency is displayed in deciHz nput 2 C440 Feature Status Bit Feature 01 Class Index 00 Class 10a 01 Class 10 10 Class 20 11 Class 30 Phase loss imbalance enabled Ground fault enabled 4 Auto reset enabled Remote reset active DIP switch position 0 DIP switch position 1 10 DIP switch position 2 11 DIP switch position 3 12 15 Reserved 20 C440 XTOE Electronic Overload Relay PROFIBUS MN04210003E March 2011 www eaton com For Immediate Delivery or Tech Support call KMParts com at 866 595 9616 Diagnostics The C4410 S PROFIBUS communication modules use extended diagnostics to provide the user with status information along with fault and warning data relevant to the operation of the attached C440 overload Any time a fault condition is present in the attached C440 overload or the communication module itself the ext diag
23. ech Support call KMParts com at 866 595 9616 Electronic Overload Education Description Definition Motor Protection Cause Effect if Not Protected Introduction C440 XT Protection Overload is a condition in which current draw exceeds 115 of the full load amperage rating for an inductive motor Thermal overload e An increase in the load or torque that is being driven by the motor e Alowvoltage supply to the motor causes the current to go high to maintain the power needed e A poor power factor causing above normal current draw e Increase in current draw leads to heat and insulation breakdown which can cause system failure e Increase in current can increase power consumption and waste valuable energy e Thermal trip behavior is defined by UL CSA and IEC standards e Trip class is settable from 10A 10 20 30 Ground fault A line to ground fault A current leakage path to ground An undetected ground fault can burn through multiple insulation windings ultimately leading to motor failure not to mention risk to equipment or personnel Fixed protective setting that takes the starter offline if ground fault current exceeds 50 of the FLA dial setting for example if the FLA dial is set to 12A the overload relay will trip if the ground current exceeds 6A Unbalanced phases voltage and Uneven voltage or current between phases ina When a three phase load is powered wit
24. ent design e Global product offering available with NEMA IEC and DP power control Size Range e Broad FLA range 0 33 1500A e Selectable trip class 10A 10 20 30 e Direct mounting to NEMA IEC and DP contactors e Most compact electronic overload in its class C440 XTOE Electronic Overload Relay PROFIBUS MN04210003E March 2011 www eaton com Introduction Motor Control e Two B600 alarm NO and fault NC contacts e Test Trip button Motor Protection e Thermal overload e Phase loss e Selectable ON OFF phase unbalance e Selectable ON OFF ground fault User Interface e Large FLA selection dial e Trip status indicator e Operating mode LED e DIP switch selectable trip class phase unbalance and ground fault e Selectable Auto Manual reset Feature Options e Remote reset e 120 Vac e 24 Vac e 24 Vdc e Tamper proof cover e Communications modules e Modbus RTU RS 485 e DeviceNet with l O e PROFIBUS with I O e Modbus RTU with I O 04 2010 e Ethernet IP planned For Immediate Delivery or Tech Support call KMParts com at 866 595 9616 Introduction Benefits Standards and Certifications Reliability and Improved Uptime e UL e C440 provides the users with peace of mind knowing that e CSA their assets are protected with the highest level of motor protection and communication capability in its class e CE e Extends the life of plant assets with selectable motor protection features such as trip
25. erload Relay PROFIBUS MN04210003E March 2011 www eaton com 25 For Immediate Delivery or Tech Support call KMParts com at 866 595 9616 C4410 S PROFIBUS Communication Module 26 C440 XTOE Electronic Overload Relay PROFIBUS MN04210003E March 2011 www eaton com For Immediate Delivery or Tech Support call KMParts com at 866 595 9616 For Immediate Delivery or Tech Support call KMParts com at 866 595 9616 E T N Powering Business Worldwide Eaton s Electrical Sector is a global leader in power distribution power quality control and automation and monitoring products When combined with Eaton s full scale engineering services these products provide customer driven PowerChain solutions to serve the power system needs of the data center industrial institutional public sector utility commercial residential IT mission critical alternative energy and OEM markets worldwide Eaton Corporation Electrical Sector 1111 Superior Ave Cleveland OH 44114 United States 877 ETN CARE 877 386 2273 Eaton com 2011 Eaton Corporation All Rights Reserved Printed in USA Publication No MN04210003E Z10845 March 2011 PowerChain solutions help enterprises achieve sustainable and competitive advantages through proactive management of the power system as a strategic integrated asset throughout its life cycle resulting in enhanced safety greater reliability and energy efficiency For more information
26. erload Relay PROFIBUS MNO04210003E March 2011 www eaton com For Immediate Delivery or Tech Support call KMParts com at 866 595 9616 Introduction System Overview Eaton s new electronic overload relay EOL is the most compact high featured economical product in its class Designed on a global platform the new EOL covers the entire power control spectrum including NEMA IEC and DP contactors The NEMA and DP versions are offered with the C440 designation while the IEC offering has the XT designation The electronic design provides reliable accurate and value driven protection and communications capabilities in a single compact device It is the flexible choice for any application requiring easy to use reliable protection Eaton has a long history of innovations and product development in motor control and protection including both traditional NEMA as well as IEC control It was from this experience that the C440 was developed delivering new solutions to meet today s demands C440 is a self powered electronic overload relay available up to 100A as a self contained unit With external CTs C440 can protect motor up to 1500 FLA Available add on accessories include remote reset capability and communication modules with I O for DeviceNet PROFIBUS and Modbus Features and Benefits Features e Reliable accurate electronic motor protection e Easy to select install and maintain e Compact size e Flexible intellig
27. h a poor quality line Unbalanced voltage causes large unbalanced currents and as a Fixed protective setting that takes the starter offline if a phase drops current three phase system the voltage per phase may be result this can lead to motor below 50 of the other two unbalanced stator windings being overloaded phases causing excessive heating reduced motor efficiency and reduced insulation life Phase loss One of the three phase Multiple causes loose wire Single phasing can lead to Fixed protective setting that takes current voltages is not present improper wiring grounded unwanted motor vibrations the starter offline if a phase drops single phasing phase open fuse and so on in addition to the results of unbalanced phases as listed above below 50 of the other two phases C440 XTOE Electronic Overload Relay PROFIBUS MN04210003E March 2011 www eaton com For Immediate Delivery or Tech Support call KMParts com at 866 595 9616 Technical Data and Specifications Technical Data and Specifications Electronic Overload Relay Ratings Electronic Overload Relays Up to 1500A Ratings and Specifications Description Specification 45 mm 55 mm Electrical Ratings Range Range Operating voltage three phase and frequency 690 Vac 60 50 Hz 690 Vac 60 50 Hz FLA Range 0 33 1 65A 1 5A 4 20A 9 45A 20 100A Use with Contactors XTIEC frames B C D FG
28. king state of the PROFIBUS module network 3 8 PROFIBUS Status LEDs 3 i ON BF SF 2 2 GREEN RED RED 1 1 Left Middle Right Fault condition ON OFF OFF Everything okay ON ON OFF No communication ON Blinking OFF Communication but not in data exchange ON ON ON Configuration not okay C440 XTOE Electronic Overload Relay PROFIBUS MN04210003E March 2011 www eaton com 15 For Immediate Delivery or Tech Support call KMParts com at 866 595 9616 C4410 S PROFIBUS Communication Module Inputs Each terminal of the field connection accepts two wires of the following size Field Terminal Wire Capability Wire Type Wire Size Terminal Torque Solid Cu 75 C 14 22 4 5 in lbs Stranded Cu 75 C 16 22 4 5 in lbs 120 Vac Inputs The 120 Vac input is an isolated input It requires an external AC supply to drive the inputs Example 120 Vac Wiring Diagram A There are three common tie points provided for the four 24 Vde inputs 120 Vac Input Specifications S E Specification Value NET Pin 1 Number of inputs 4 A v Nominal voltage 120 Vac UN Nominal current 15 mA 2 12 O Operating range 80 140 Vac T 3 13 O Operating frequency 50 60 Hz Te 14 14 O Signal maximum delay 30 ms Cc Input type IEC 61131 2 Type 1 digital 120 Vac c A c c NO Q1
29. oduct contact your local distributor Repair and Upgrade Service support for Ol Voice 877 ETN CARE 877 386 2273 8 00 a m 5 00 p m EST 414 449 7100 8 00 a m 5 00 p m EST FAX 614 882 3414 e mail TRC eaton com ii C440 XTOE Electronic Overload Relay PROFIBUS MNO04210003E March 2011 www eaton com For Immediate Delivery or Tech Support call KMParts com at 866 595 9616 Table of Contents C440 XTOE Electronic Overload Relay PROFIBUS SAFETY Definitions and Symbols ss buin dario axed Bed eee She ad a deeb a add v Hazardous High Voltage ss erea geniai na i eee v Wamings andiCautions i sias aea et ada a a a E Da ad v INTRODUCTION System OVES esta a a a eae a eed 1 Features and Benefits ooooococcooc eae 1 Standards and Certifications 2 0 0 0 0 eee 2 TECHNICAL DATA AND SPECIFICATIONS Electronic Overload Relay Ratings 0 000000 cece eee eee 4 Short Circuit RatingS was ura A A bees ds 7 RECEIPT UNPACKING Gone viii pt A A ii 9 Unpacking visit ga pd O aa a ii A ibas 9 Storages eire coh a inne ae ae Paces See ck atid ee tied Soe es 9 C4410 S PROFIBUS COMMUNICATION MODULE O O 10 PROFIBUS Specifications ito a ii ata es 10 Mounting and Wiring mesi aeea ae a eee 10 CONNECTIONS iia oia ti age adria 11 Quick Start sc cctw acd ng oa a a e a a Acta Be de eee aes 12 OperatiOm siss pta Paha SY BMA AA ety Peele Buti ARS ot 15 C440 XTOE Electronic Overload Relay PROFIBUS MN04210003E Mar
30. onfigure C4410 S PROFIBUS Communication Module Device Parameters 1 Select the C441 PROFIBUS Adapter to display its device parameters 2 Setthe Enable Device Parameters and Adapter Outputs ComLoss Behavior parameters Note To enable the parameterization of the attached device Set Enable Device Parameterization to Download Device Parameters C441 PROFIBUS Communication Module Device Parameters Properties DP slave Value Fad Safe Outputs disabled E User_Prm_Deta 0 to 4 00 00 00 01 01 o Configure the C440 Overload Device Parameters Select the C440 Overload Base module to display its device parameters C440 Overload Device Parameters Properties DP slave Addiess ID Parameter Assignment Parameters Device specific parameters EJ C440 ComLoss Behavior 3 Hex parameter assignment E User_Prm_Data 0 At a minimum the following parameters should be set according to the applications needs C441 PROFIBUS Adapter Parameters e Enable Device Parameterization must be set to Download Device Parameters e Adapter Outputs Communication Loss Behavior C440 Overload Parameters e C440 Communication Loss Behavior e After all configuration is complete save and download the new configuration settings to the Master PLC e f everything is okay the C441 PROFIBUS adapter should automatically go into Data Exchange when the Master is brought online 14 C440 XTOE Elect
31. or the C440 overload can be configured through the Master s configuration tool Example In Siemens Simatic Manager The C4410 S PROFIBUS communication module can be configured through the HW Config page 1 Go to www eaton com and download the GSD file for the C4410 S PROFIBUS module 019D0C98 gsd Rev 2 0 2 In the Master s configuration tool add the C441 PROFIBUS communication module to the network configuration 3 The default configuration for the C4410 S PROFIBUS communication module is a standalone l O base Remove the default modules from all 28 slots Remove Default Modules Ols5i3 8 ej aj Ble alee DO Y we Step 3 Remove the default modules from all 28 slots 12 C440 XTOE Electronic Overload Relay PROFIBUS MNO04210003E March 2011 www eaton com For Immediate Delivery or Tech Support call KMParts com at 866 595 9616 C4410 S PROFIBUS Communication Module 4 Select and add the C440 overload base module to slot 1 of the C4410 S PROFIBUS communication module configuration Note The C440 Overload Base Module MUST be placed in slot 1 of the configuration Failure to do so will cause configuration to fail C440 Overload Base Module Step 4 Select and add the C440 Overload base module to slot 1 Step 5 Select and add the desired modules for data exchange Mi Active Fad Queue gt Mi Such Menat Oy Mi Matos Fh Fiesta Diy Mi Load Fh estat Oy M lo
32. quential damage or loss whatsoever including but not limited to damage or loss of use of equipment plant or power system cost of capital loss of power additional expenses in the use of existing power facilities or claims against the purchaser or user by its customers resulting from the use of the information recommendations and descriptions contained herein The information contained in this manual is subject to change without notice Cover Photo C440 XT Electronic Overload Relay PROFIBUS C440 XTOE Electronic Overload Relay PROFIBUS MN04210003E March 2011 www eaton com For Immediate Delivery or Tech Support call KMParts com at 866 595 9616 C440 XTOE Electronic Overload Relay PROFIBUS Support Services The goal of Eaton is to ensure your greatest possible satisfaction with the operation of our products We are dedicated to providing fast friendly and accurate assistance That is why we offer you so many ways to get the support you need Whether it s by phone fax or e mail you can access Eaton s support information 24 hours a day seven days a week Our wide range of services is listed below You should contact your local distributor for product pricing availability ordering expediting and repairs Web Site Use the Eaton Web site to find product information You can also find information on local distributors or Eaton s sales offices Web Site Address www eaton com electrical EatonCare Customer Support Cen
33. r 6 kV contact EC 60947 4 1 Table 13 Radiated immunity 10V m 80 MH2 1000 MHz 10V m 80 MH2 1000 MHz EC 60947 4 1 3V m from 1 4 to 2 7 gHz 3V m from 1 4 to 2 7 gHz EC 61000 4 3 80 amplitude modulated 80 amplitude modulated 1 kHz sine wave 1 kHz sine wave Conducted immunity 140 dub 10V rms 140 dub 10V rms EC 60947 4 1 IEC 61000 4 6 150 kHz 100 MHz 150 kHz 100 MHz Fast transient immunity 4 kV using direct method 4 kV using direct method EC 60947 4 1 Table 13 with accessory installed in expansion bay with accessory installed in expansion bay EC 61000 4 4 2 kV using direct method 2 kV using direct method 6 C440 XTOE Electronic Overload Relay PROFIBUS MNO04210003E March 2011 www eaton com For Immediate Delivery or Tech Support call KMParts com at 866 595 9616 Technical Data and Specifications Electronic Overload Relays Up to 1500A Ratings and Specifications continued Specification Description 45 mm 55 mm Electrical EMC continued Surge immunity Three phase power inputs Three phase power inputs IEC 60947 4 1 Table 13 4 kV line to line DM 4 kV line to line DM IEC 61000 4 5 a Class 4 4 kV line to ground CM 4 kV line to ground CM With accessory installed in expansion bay With accessory installed in expansion bay 2 kV line to line DM gt 1 2 50 us 2 kV line to line DM gt 1 2 50 us 2 kV line to earth 1 kV line to line 2 kV line to earth
34. relative humidity is 5 95 non condensing e The environment is dry clean and non corrosive e The unit will not be subjected to high shock or vibration conditions C440 XTOE Electronic Overload Relay PROFIBUS MN04210003E March 2011 www eaton com Receipt Unpacking Mounting The expansion module C440 XCOM needs to be wired to the C440 XTOE electronic overload relay as shown in the figure below Expansion Module Wiring Dust Cover 000000 y L Expansion Module C440 XCOM Insert Screwdriver to Remove Module L For Immediate Delivery or Tech Support call KMParts com at 866 595 9616 C4410 S PROFIBUS Communication Module C4410 S PROFIBUS Communication Module Overview The C4410 S PROFIBUS communication modules are DPVO slave devices used to connect various motor control protection devices to a PROFIBUS network The C441 PROFIBUS communication modules support the C441 MotorInsight Protective relay the C440 Solid State Overload and the S611 Softstarter The C441 PROFIBUS communication modules allow the user to access setup parameters and l O data of the attached base device over a PROFIBUS network The C4410 S PROFIBUS communication modules will give the user the ability to e Config
35. ronic Overload Relay PROFIBUS MN04210003E March 2011 www eaton com For Immediate Delivery or Tech Support call KMParts com at 866 595 9616 Operation PROFIBUS Address The PROFIBUS address is set using the DIP switches located on the top of the C441 communication adapter The address can only be set through setting the hardware DIP switches The address is in binary with the major units numbered to the right of the switch on the label Adding up the major units set to ON will provide the address of the adapter on the PROFIBUS network Notice The address specified in the switches is only set by the adapter at the time the adapter is powered on or power cycle reset Changing these switches during operation will have no affect until the next power cycle or reset Notice A PROFIBUS address setting of O will result in the C441 PROFIBUS communication module using the default Station Address of 125 Any PROFIBUS Station Address setting greater than 125 will result in the C441 PROFIBUS communication module using the default Station Address of 125 PROFIBUS DIP Switch C4410 S PROFIBUS Communication Module MAC ID NU ARAON Be 6 ae Example To set a MAC ID of 25 DIP switches 5 4 and 1 Settings need to be turned on with all others off DIP Switch Value i PROFIBUS Status LEDs 6 32 There are three LED indicators ON BF and SF to clarify the 5 16 wor
36. t master o U O oy j wy NJ Co VO VO iag prm_req Slave has to be re parameterized Default Diagnostic Data lag stat_diag Static diagnosis Fixed at 1 iag WD_on Threshold monitoring activated iag freeze_mode Freeze command received iag sync_mode Sync command received Reserved Diad deactivateed sets master 6 Reserved Default Diagnostic Data Njo J DD oa OJ Nj gt Diag ext_overflow P Master address after parameterization FF before parameterization Default Diagnostic Data an dent number MSB Default Diagnostic Data o dent number LSB Default Diagnostic Data C440 XTOE Electronic Overload Relay PROFIBUS MN04210003E March 2011 www eaton com 21 For Immediate Delivery or Tech Support call KMParts com at 866 595 9616 C4410 S PROFIBUS Communication Module C441 Diagnostic Telegram continued Byte Bit Description Ext Diag Bit 7 Header byte Device Data Extended Diagnostic Data 0 Length of User Ext Diagnostic Data 1 Length of User Ext Diagnostic Data 2 Length of User Ext Diagnostic Data 3 Length of User Ext Diagnostic Data 4 Length of User Ext Diagnostic Data 5 Length of User Ext Diagnostic Data 6 0 Device Data 7 0
37. ter Call the EatonCare Support Center if you need assistance with placing an order stock availability or proof of shipment expediting an existing order emergency shipments product price information returns other than warranty returns and information on local distributors or sales offices Voice 877 ETN CARE 386 2273 8 00 a m 6 00 p m EST FAX 800 752 8602 After Hours Emergency 800 543 7038 6 00 p m 8 00 a m EST If you are in the U S or Canada and have Ol or PLC questions you can take advantage of our toll free line for technical assistance with hardware and software product selection system design and installation and system debugging and diagnostics Technical support engineers are available for calls during regular business hours Technical Resource Center Voice 877 ETN CARE 386 2273 8 00 a m 5 00 p m EST FAX 828 651 0549 e mail TRC Eaton com European PanelMate Support Center This engineering company located in Zurich Switzerland provides high level quality support and repair assistance for your PanelMate products You will receive technical and application support For Customers in Europe contact BFA Solutions Ltd Voice 41 1 806 64 44 9 00 a m 5 00 p m CET e mail gk bfa ch www bfa ch Repair and Upgrade Service Additional support is also available from our well equipped Repair and Upgrade Service department If you have questions regarding the repair or upgrade of an Ol pr
38. tputs are provided one Form A NO and one Form C NO NC See Pages 15 17 for wiring diagrams Relay Specifications Specification Value Number of contacts 2 independent relays 1 Form C 1 Form A Thermal contact 5A Rated insulated voltage 300 Vac Maximum operating voltage 120 Vac Electrical life 1 x 105 operations Mechanical life 1 x 105 operations Parameterization The C4410 S PROFIBUS communication modules give the user the ability to enable disable protections setup trip thresholds setup trip delays and reset delays for the various attached base devices over a PROFIBUS network Upon reception of the Parameterization telegram device parameter data is range checked If the data is outside the range specified in the GSD file the parameterization will be rejected and parameterization will fail Note Values must fall within the range specified in the GSD file for parameterization to be successful Notice The Enable Device Parameterization parameter must be enabled for the attached device s parameters to be downloaded If the Enable Device Parameterization parameter is set to Ignore 0 device parameters are ignored by the C441 PROFIBUS communication module and are not downloaded into the attached device The parameters available for setup through the device parameters and parameterization message are as follows C440 Overload Device Parameters Available During Parameteriz
39. ure the attached base device setup parameters over a PROFIBUS network e Create custom I O assemblies based upon their applications needs e Exchange l O between a master and slave over a PROFIBUS network e Read out diagnostic information concerning the health of the attached base device PROFIBUS Specifications PROFIBUS Specifications Description Specification PROFIBUS communications DPVO Vendor identification number 0x019D PNO identification number 0x0C98 Maximum 0 modules 28 Maximum input data 100 bytes Maximum output data 20 bytes Maximum diagnostic 21 bytes message length Mounting and Wiring The C4410 S PROFIBUS communication modules are designed to be connected to the C440 overload through the use of a C440 COM ADP C4410 S PROFIBUS Module E B B B B A L C440 COM ADP 1 Connect the C441 PROFIBUS communication module to C440 COM ADP by inserting the tabs located near the bottom of the C4410 S PROFIBUS communication module into the lower slots on the C440 COM ADP 2 Pivot the C441 PROFIBUS communication module towards the C440 COM ADP and gently snap the two together 3 Wire the 24 Vdc supply to the 2 pin connector located on the C440 COM ADP Supported PROFIBUS data rates 9 6k 19 2k 45 5k 93 75k 187 5k 500k 1 5M 3M 6M 12M Optional features Freeze Sync and Fail safe supported GSD file 019D0C98 gsd www eaton com 10 C440 XTOE Electroni
40. visit www eaton com electrical Eaton is a registered trademark of Eaton Corporation All other trademarks are property of their respective owners For Immediate Delivery or Tech Support call KMParts com at 866 595 9616
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