AJ65BT-D75P2-S3 Positioning Module User`s Manual(Hardware)
Contents
1. External connectors shall be correctly soldered Imperfect connections could result in short circuit or erroneous operation When connecting the communication and power supply cables to the module always run them in conduits or clamp them Not doing so can damage the module and cables due to loose moved or accidentally pulled cables or can cause a malfunction due to a cable connection fault Do not install the control lines together with the communication cables or bring them close to each other Failure to do so may cause malfunctions due to noise When disconnecting the communication and power supply cables from the module do not hold and pull the cable part Disconnect the cables after loosening the screws in the portions connected to the module Pulling the cables connected to the module can damage the module and cables or can cause a malfunction due to a cable connection fault STARTUP AND MAINTENANCE PRECAUTIONS Z CAUTION Do not touch the terminals without having the power supply shut down externally at all phases Doing so may result in malfunctions Do not disassemble or modify the modules Doing so could cause failure malfunction injury or fire Do not drop the module or give it hard impact since its case is made of resin Doing so can damage the module Make sure to switch all phases of the external power supply off before cleaning If you do not switch off the external power supply it will cause fai2. 2 9684 7777 a MITSUBISHI ELECTRIC CORPORATION HEAD OFFICE TOKYO BUILDING 2 7 3 MARUNOUCHI CHIYODA KU TOKYO 100 8310 JAPAN NAGOYA WORKS 1 14 YADA MINAMI 5 CHOME HIGASHI KU NAGOYA JAPAN Specifications subject to change without notice Printed in Japan on recycled paper
3. av m 24V o 24G L J246 MFG TFG 6 EXTERNAL WIRING Precautionary notes when wiring as well as the I O interface are described below 6 1 Precautionary notes when wiring This section describes the precautionary notes for the wiring process between the D75P2 and outside drive unit 1 Length of connection cable between the D75P2 and drive unit a When an open collector is used the maximum cable length is 2 m 6 56 ft However this value might change according to the drive unit specifications Perform wiring after verifying the specifications for the drive unit to be used b When a differential driver is used the maximum cable length is 10 m 32 81 ft To extend the distance between the D 75P2 and drive unit use a differential driver 2 Wiring for I O signals a Avoid bundling with or installing near the proximity of power wires or main circuit wires b When installing near the proximity of power wires or main circuit wires use separate ducts or piping c If bundling cannot be avoided use a batch shielded cable and ground it on the PLC side d When wiring is done via piping be sure to ground the pipe e If the connection cable is long or the main circuit wiring is in the proximity operation error may occur due to noise 6 2 I O Interface O Wiring required A Wiring performed as required I O External wirin a classification g number When the high 1 limit LS is not 4 used x x When the l
4. of malfunctions Use applicable solderless terminals and tighten them with the specified torque If any solderless spade terminal is used it may be disconnected when the terminal screw comes loose resulting in failure When wiring the PLC check the rated voltage and terminal layout of the wiring and make sure the wiring is done correctly Connecting a power supply that differs from the rated voltage or wiring it incorrectly may cause fire or failure Be sure to confirm terminal assignments before wiring the module Be sure there are no foreign substances such as sawdust or wiring debris inside the module Such debris could cause fire failure or malfunction Tighten the terminal screws with the specified torque Loose terminal screws may cause a short circuit fire or erroneous operation Tightening the terminal screws too far may cause damage to the screws and or the module resulting in fallout short circuits or malfunction WIRINGICONNECTION PRECAUTIONS Z CAUTION Before beginning any installation or wiring work make sure all phases of the power supply have been obstructed from the outside Failure to completely shut off the power supply phases may cause electric shock and or damage to the module When turning on the power or operating the module after installation or wiring work be sure the module s terminal covers are correctly attached Failure to attach the terminal covers may result in electric shock
5. Europe B V UK 1480 6 Gayang dong Gangseo ku Branch Seoul 157 200 Korea Travellers Lane Hatfield Hertfordshire Tel 82 2 3660 9552 AL10 8XB U K Singapore Mitsubishi Electric Asia Pte Ltd Tel 44 1707 276100 307 Alexandra Road 05 01 02 Mitsubishi Electric Building Italy Mitsubishi Electric Europe B V Italian Singapore 159943 Branch Tel 65 6470 2460 Centro Dir Colleoni Pal Perseo Ingr 2 Thailand Mitsubishi Electric Automation Thailand Via Paracelso 12 l 20041 Agrate Brianza Co Ltd Milano Italy Bang Chan Industrial Estate No 111 Tel 39 039 60531 Moo 4 Serithai Rd T Kannayao Spain Mitsubishi Electric Europe B V Spanish A Kannayao Bangkok 10230 Thailand Branch Tel 66 2 517 1326 Carretera de Rubi 76 80 Indonesia P T Autoteknindo Sumber Makmur E 08190 Sant Cugat del Valles Muara Karang Selatan Block A Utara Barcelona Spain No 1 Kav No 11 Kawasan Industri Tel 34 93 565 3131 Pergudangan Jakarta Utara 14440 f France Mitsubishi Electric Europe B V French P O Box 5045 Jakarta 11050 Indonesia Tel 62 21 6630833 Branch India Messung Systems Pvt Ltd EEA P 5 Electronic Sadan NO lll Unit No15 M I D C Bhosari Pune 411026 India I TEL 33 1 5568 5568 Tel 91 20 2712 3130 South Africa Circuit Breaker Industries Ltd Australia Mitsubishi Electric Australia Pty Ltd Private Bag 2016 ZA 1600 Isando 348 Victoria Road Rydalmere South Africa N S W 2116 Australia Tel 27 11 928 2000 Tel 61
6. MITSUBISHI AJ65BT D75P2 S3 Positioning Module MITSUBISHI General Purpose PROGRAMMABLE LOGIC CONTROLLER User s Manual Hardware Thank you for purchasing the Mitsubishi general purpose programmable logic controller MELSEC A series Prior to use please read this manual thoroughly and familiarize yourself with the product AJ65BT D75P2 U HE Cod WEBER IB NA 66829 D 0609 MEE 1998 MITSUBISHI ELECTRIC CORPORATION SAFETY PRECAUTIONS Read these precautions before using When using Mitsubishi equipment thoroughly read this manual and the associated manuals introduced in the manual Also pay careful attention to safety and handle the module properly These precautions apply only to Mitsubishi equipment Refer to the CPU module user s manual for a description of the PLC system safety precautions These SAFETY PRECAUTIONS classify the safety precautions into two categories DANGER and CAUTION Procedures which may lead to a dangerous DANGER condition and cause death or serious injury if not carried out properly Procedures which may lead to a dangerous NCAUTION condition and cause superficial to medium injury or physical damage only if not carried out properly Depending on circumstances procedures indicated by CAUTION may also be linked to serious results In any case it is important to follow the directions for usage Store this manual in a safe place so that you can take it ou
7. ion INSTALLATION PRECAUTIONS Z CAUTION Use the PLC in an environment that meets the general specifications contained in this manual Using this PLC in an environment outside the range of the general specifications could result in electric shock fire malfunction and damage to or deterioration of the product Tighten the module installation screws within the range of specified torque If the module installation screws are loose it may result in short circuits fire or malfunction Tightening the module installation screws too far may cause damages to the screws and or the module resulting in fallout short circuits or malfunction Do not directly touch the module s conductive parts Doing so could cause malfunction or trouble in the module Securely install the connectors for the drive unit and peripheral devices into the module connectors until a clicking sound comes Improper installation may cause false contact resulting in false input and output When the drive unit and peripheral device are not connected be sure to attach the connector cover Failure to do so may cause malfunction WIRING CONNECTION PRECAUTIONS Z CAUTION Be sure to shut off all phases of the external power supply used by the system before installation or wiring Not doing so can cause the product to be damaged or malfunction Be sure to ground the FG terminal to the class D class 3 or higher grounding Otherwise there will be a danger
8. lure or malfunction Make sure to switch all phases of the external power supply off before mounting or removing the module If you do not switch off the external power supply it will cause failure or malfunction of the module Before performing a test operation set slow speed for the speed limit parameter value and prepare to stop immediately in case any dangerous conditions occur Do not install remove the terminal block more than 50 times after the first use of the product IEC 61131 2 compliant Before handling the module always touch grounded metal etc to discharge static electricity from the human body Failure to do so can cause the module to fail or malfunction DISPOSAL PRECAUTIONS Z CAUTION When disposing of this product treat it as industrial waste ABOUT THE MANUALS The following product are available for this equipment Refer to the table given below to choose suitable manuals Detailed manual Manual name Manual No Model Code AJ65BT D75P2 S3 Positioning Module IB 66824 User s Manual 13JL46 Related Manual Manual No Model Code type SW1 IVD AD75P Operating Manual 134915 AJ61BT1 1 A1SJ61BT11 Module User s Manual 13872 AJ61QBT11 A1SJ61QBT11 Users Manual 13J873 Module User s Manual 13JR64 Conformation to the EMC Directive and Low Voltage Instruction When complying with EMC Directives and Low Voltage Directives by assembling a Mitsubishi PLC compatible with EMC Directive a
9. nd Low Voltage Directives into the user product refer to Chapter 3 EMC Directives and Low Voltage Directives in the User s Manual Hardware for the CPU module being used The CE logo is printed on the rating plate on the main body of the PLC that conforms to the EMC directive and low voltage instruction To conform this product to the EMC Directive and Low Voltage Directive refer to the Section of CC Link Modules in Chapter 3 EMC Directive and Low Voltage Directive of the User s Manual Hardware of the CPU module used Manual name 1 OVERVIEW This manual describes how to install AJ65BT D75P2 S3 Positioning Module hereafter abbreviated as D75P2 and how to wire them with external devices IMPORTANT 1 The following software packages will be needed if a D75P2 is to be used For DOS V personal computers SW1IVD AD75P or later 2 Software version D or later will be required for AD75TU After unpacking D75P2 please confirm that the following products are contained Main module AJ65BT D75P2 S3_ 1 Connector for external wiring 10136 3000VE 2 Connector cover 10336 52F0 008 2 PERFORMANCE SPECIFICATIONS The performance specifications for the D75P2 are shown below Refer to CPU module User s Manual to use for D75P2 general specifications Specifications Mamon ouput huise When connected to a differential driver 400kpps Pep When connected to an open collector 200kbps s ene We connected to a diffe
10. ow limit LS is not _ used E I Input O 16 Internal circuit Signal name le Manual pulser MR HDP01 Near point signal High limit LS Low limit LS Stop signal Speed position switch signal External start PULSER A PULSER A PULSER B PULSER B Wiring requirement thes External wiring Pi Internal circuit Signal name wining classification number requirement When Vaia J2 at is used Input When MR J2 is used Output Y lt K Drive unit ready In position signal Common Deviation counter clear READY PULSE F PULSE F PULSE F 1 Select open collector output or differential output according to the drive unit used The following shows the relationship between the pulse output mode selected via the parameter and the pulse output according to positive logic negative logic selection Positive logic Negative logic Mode I Forward Reverse Forward Reverse selection rotation rotation rotation rotation CW oe West le del s LIU uu CCW US SPSS ees 25 e PULSE ce I E ae al zs SIGN High LOW High LOW Ad ms ss miu OJ Bo AA P t iki Park ee u To construct an absolute position detection system perform wiring as shown below Signal name abbreviation O When ABS When ABS transfe
11. r ae Internal circuit mode OFF classification transfer mode Upper level MR H 2 oN Lower level MR J2 Positioning complete ABS data bit0 PF Positioning complete D01 iDO1 ABS data bit1 Zero speed ZSP transmission data preparation complete TLC Common Common COM COM During torque control TLC Servo ON Servo ON SON SON ABS transfer mode ABSM Proportional control ABS request ABSR During torque control TL Common Common COM 2 Signals in the ABS transfer mode are shown 3 Signals in the normal state not in the ABS transfer mode are shown For details refer to the specification instruction manual for the servo amplifier used 7 EXTERNAL DIMENSIONS 2 f4 5 installation hole MITSUBISHI MELSEC aueseT D75P2 s3 B RATE STATIQN NO 24 A 994 2 y s Y pw O O O gt 654 64 RUN Q 10 MODE RESET AX O AX2 LERRO 170 6 7 Unit mm inch Warranty Mitsubishi will not be held liable for damage caused by factors found not to be the cause of Mitsubishi machine damage or lost profits caused by faults in the Mitsubishi products damage secondary damage accident compensation caused by special factors unpredictable by Mitsubishi damages to products other than Mitsubishi products and to other duties For safe use e This product has been manufactured as a general purpose part for general industrie
12. rential driver 10m 32 81 ft distance between servos When connected to an opem collector 2m 6 56 ft Module Tietallanancerewe Over M4 x 0 7 mm 0 03 in x 16 mm 0 6 in DIN rail attachment is possible EENE TH35 7 5Fe TH35 7 5Al TH35 15Fe conforms to pp JIS C2B12 Applicable solderless terminal JRAV 1 25 3 5 RAV 2 3 5 24 V DC internal current 030A consumption A s Noise voltage 500 Vp p noise width 1 us NOE durab by the noise simulator with the noise frequency 25 to 60 Hz ner Batch power supply communication type batch external I O Dielectric withstand voltage 500 V AC for 1 minute nsulaonresietor Batch power supply communication type batch external I O 500 V DC 10 m Q or more by the insulation resistance tester External dimensions mm inch 63 5 2 5 H x 170 6 7 W x 80 3 1 D Weight kg Ib 0 50 1 1 3 NAME OF EACH PART 1 Corresponding axis Indicates the axis for the 8 17 segment LED message LED display CC Link status LED Shows the power supply and data communication conditions display 3 Transmission speed Sets the data communication speed setting switch ee switch RE S Display information is switched between 1 Corresponding select switch axis LED display and 8 17 segment each time the switch is pressed When pressed it initializes input signals remo
13. ries PLC in the following environments 1 Where the ambient temperature exceeds the 0 to 55 Crange 2 Where the ambient humidity exceeds the 10 to 90 RH range 3 Where condensation is produced by sudden temperature changes 4 Where corrosive or combustible gas is present 5 Where dust iron powder and other conductive powder oil mist salt or organic solvents are prevalent 6 In direct sunlight 7 Where a strong electric or magnetic field is generated 8 Where vibration and shock may be transmitted directly to the module 5 WIRING DATA LINK CABLES This section describes the method for wiring a twisted cable between the D75P2 and master module 5 1 Precautionary items when handling twisted cables Do not handle the twisted cables in the following manner These extreme activities will damage the cables 1 Applying pressure using a sharp object 2 Twisting the cable extensively 3 Pulling the cable with an extremely large force more than tolerable tension 4 Stepping on the cable 5 Placing any object atop 6 Scratching the cable cover 5 2 Wiring a twisted cable Wire the twisted cable between the D75P2 and master module in the following manner Master module side AJ65BT D75P2 S3 I O module side Baas I xX x si se x A Terminal resistor DB H DB F DB mek A S e pg HE aee lt H DG fso fso H L SLD H FG
14. s and has not been designed or manufactured to be incorporated in a device or system used in purposes related to human life e Before using the product for special purposes such as nuclear power electric power aerospace medicine or passenger movement vehicles consult with Mitsubishi This product has been manufactured under strict quality control However when installing the product where major accidents or losses could occur if the product fails install appropriate backup or failsafe functions in the system Country Region Sales office Tel Country Region Sales office Tel U S A Mitsubishi Electric Automation Inc Hong Kong Mitsubishi Electric Automation 500 Corporate Woods Parkway Vernon Hong Kong Ltd Hills IL 60061 U S A 10th Floor Manulife Tower 169 Electric Tel 1 847 478 2100 Road North Point Hong Kong Brazil MELCO TEC Rep Com e Assessoria f Tel 852 2887 8870 Tecnica Ltda China A s a Automation Rua Correia Dias 184 J I gt Edificio Paraiso Trade Center 8 andar Pula Zhi Fu Plazz No 80 Xin Chang Road x i anghai 200003 China Paraiso Sao Paulo SP Brazil Tel 86 21 6120 0808 Tel 55 11 5908 8331 Taiwan Setsuyo Enterprise Co Ltd Germany Mitsubishi Electric Europe B V German 6F No 105 Wu Kung 3rd Rd Wu Ku Branch Hsiang Taipei Hsine Taiwan Gothaer Strasse 8 D 40880 Ratingen Tel 886 2 2299 2499 GERMANY Korea Mitsubishi Electric Automation Korea Tel 49 2102 486 0 Co Ltd U K Mitsubishi Electric
15. t and read it whenever necessary Always forward it to the end user DESIGN PRECAUTIONS Install a safety circuit external to the PLC that keeps the entire system safe even when there are problems with the external power supply or the PLC main module An accident may occur by a false output or a malfunction 1 Configure interlock circuits such as an emergency stop circuit and high low limits of positioning to prevent damages to the equipment Configure these circuits outside of the PLC 2 The zero return action is controlled by two kinds of data the zero return direction and zero return speed Since the system keeps operating without decelerating if a wrong zero return direction is set apply damage prevention measures to the equipment When data link becomes faulty the operation of communication faulty station vary depending on its data link type Configure an interlock circuit in the sequence program using the communication status information so the safety of the entire system is always maintained Refer to the manual of each data link for how to confirm communication faulty stations and the operation status during a communication error DESIGN PRECAUTIONS Z CAUTION Do not bunch the control wires or communication cables with the main circuit or power wires or install them close to each other They should be installed 100mm 3 9 in or more from each other Not doing so could result in noise that would cause malfunct
16. te registers and operation processing AX1 AX2 manual pulse generator to the mode Bal emear e s C Onna oI Terminal block For connection to the master module Terminal block assignment diagram 1 3 5 I7 pa DG 2 4 6 A DB SLD FG 11 Maintenance connector This connector is for manufacturer use only Do not open for manufacturer the cover 4 LOADING AND INSTALLATION The following is explanations of the handling precautions and installation environment which is common to modules when handling D75P2 from unpacking to installation For the details of loading and installation of the module refer to User s Manual of PLC CPU module to be used 4 1 Handling precautions 1 The module case is made of plastic Be sure not to drop it or subject it to strong vibration 2 Do not remove the printed circuit board of the module from the case This may cause malfunctions 3 Be careful not to let foreign matters such as filings or wire chips get inside the module during wiring When such matters do enter be sure to remove them 4 Tighten the module installation screws and terminal screws within the following tightening torque range 78 to 118N cm 6 9 to 10 4lb inch 59 to 88N cm 5 2 to 7 8lb inch 78 to 118N cm 6 9 to 10 4lb inch Module installation screws M4 screws Terminal screws Terminal block installation screws M4 screws 4 22 Installation environment Do not install the A se
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