Instruction Manual for BPA-11
Contents
1. 13 Pressing the the main screen key at any moment will exit and return back to AE Tool Battery Performance Analyser BPA11 23t AE Tool User s Manual 7 0 Battery Ratings Charts 7 1 Japanese Industrial Standard JIS CCA Ratings mera Model as CCA Rating Battery Model JIS CCA Rating CMF CMF a wer me SME new ow wer me SME A ee e ee o Seaton tanara 200 ago 250 faenas fo jt 26A19L 12N243 200 220 264 46B26LS 360 28A19R NT50 N24 250 48D26R N50 280 360 420 28A19L NT50 N24L 250 48D26L N5OL__ 280 360 420 32A19R NX60 N24 270 295 50B24L NT80 S6L 390 32A19L NX60 N24L 270 295 50B24R NT80 S6 390 26A17R 20 502WR_ 310 380 480 26B17L 200 50D20L 310 380 480 28BI7R 245 50D23R 85BR60K_ 500 28B17L_ 245 50D23L 85B60K 500 28B19R__ NS40S_ 245 50D26R__ 50D20R__ 370 28B19L_ NS40LS 245 50D26L 50D20L 370 32B20R__ NS40 270 55B24R NX100 S6 435 420 500 32B20L NS40L 270 55B24L NX100 S6L 435 420 500 34B17R 280 55D23R 355 480 500 34B17L 280 55D23L 355 480 500 34BI9L NS40ZAL 270 325 400 55D26R N50Z 350 440 525 34B19RS NS40ZAS 270 325 400 60D23R 5200 34B19LS NS40ZALS 270 325 400 60D23L 5202. BESA11 will capture the highest voltage drop and calculate the final results which should not be lower than 9 6V average during cranking and computes the result after the test AE Tool Battery Performance Analyser BPA11 Pas AE Tool User s Manual 8 1 Begin Testing 1 With engine OFF place the vehicle transmission in NEUTRAL for Manual and PARK for Automatic then apply the parking brake 2 Connect the analyser to the battery terminals and the display will light up as shown Fig 26 PAPIERY PERFORMANCE ANALYSER BPA 11 Figure 26 3 From the main MENU select Starter Test by scrolling down using YY key Fig 27 si khet LV A Battery Test vais Figure 27 4 Press Ee koy to continue and the display will show Fig 28 12 65V acl Crank engine now nd ei Then press Enter Figure 28 AE Tool Battery Performance Analyser BPA11 AE Tool User s Manual 5 Switch the ignition key to ON and start cranking the engine until it starts Immediately after that press key and the results will show as follows Figure 29 CRANKING TEST MinVolts 10 26V VoltDrop Normal Results OK Figure 29 6 Ifthe voltage drop is too great during the cranking the tested results will display as follows Figure 30 and will prompt you to check the starter system MinVolts 9 56V VoltDrop HIGH Chk Starter Sys Battery has aged Figure 30 7 During cranking when it detects that th
3. 61023 450 760 57217 420 720 62034 420 680 57219 420 720 62045 420 680 57220 420 720 62529 450 760 57230 380 640 63013 470 680 57412 400 680 63545 420 680 57412L 400 680 63549 420 680 57513 350 570 64035 520 760 58424 450 760 64817 540 900 58513 320 540 43818 540 900 58514 320 540 64323 540 900 58515 450 760 65513 540 900 58521 320 540 65514 570 900 58522 320 540 65515 570 900 58527 395 640 7043 600 1000 158811 440 720 67045 600 1000 58820 395 640 68032 600 1000 58821 395 640 680384 600 1000 59017 360 600 700380 570 950 159018 360 600 700388 630 1050 59040 360 600 7014 700 1150 59215 450 760 71015 700 1150 59219 290 480 73011 740 1200 59226 450 760 88038 175 300 59514 320 540 88040 210 360 159519 395 640 88066 300 510 159615 360 600 88156 320 540 59616 360 600 88074 400 680 26 60018 88092 60019 250 410 IS ES S o AE Tool Battery Performance Analyser BPA11 Do AE Tool User s Manual 7 4 Rough CCA Guide Given below is a rough CCA ratings guide for any unknown battery model basing on the capacity of the vehicle Vehicle Capacity Approximate Battery CCA Rating 1200 1600 cc 350 CCA 1600 2000 cc 500 CCA 2000 3000 cc 650 CCA 3000 cc
4. in this example the 630 CCA battery is failing to perform to its rating while the 400 CCA battery is still working Basing on SAE CCA test is a manufacturing process control test applicable only on new fully charged batteries It does not produce an actual value but is a PASS FAIL test It measures the discharge load in amps that a battery can supply for 30 seconds at 0 F 18C while maintaining a voltage of 1 2 volts per cell 7 2 volts per battery or higher Thus the CCA test shows the minimum power requirement for the battery as rated which means a battery rated at 400 CCA must measure 7 2 volts or above for 30 seconds when a load of 400 amps is applied at 0 F 18 C The above methods also hold for DIN IEC JIS EN basing on its individual ratings 4 Int R Internal Resistance 6 72m0 In normal condition the internal resistance should fall between 2 0 mO 15 0 mQ As a matter of fact the higher the battery CCA readings obtained the lower the internal resistance should be 5 LIFE 50 This is an indication of the battery life expectancy in percentage If the life falls below 45 the RESULT will display Replace and it is time to change to a new battery Explanation of the following terms used as shown on the LCD display e CCA Cold Cranking Amps most commonly used Standard CCA is a rating used in the battery industry to rate a battery s ability to start an engine in cold temperatures This rat
5. 115E41R NS120 650 800 960 195G51R NX300 51 1145 115E41L NSt20L 650 800 960 195G51L NX300 51L 1145 115F51R N120 650 800 960 190H52R N200 925 1100 1300 1115F51L N 20L 650 800 960 190H52L N200L 925 1100 1300 130E41R NX200 10 800 245H52R NX400 20 1530 1250 130E41L NX200 10L 800 245H52L NX400 20L 1530 1250 130F51R 800 180G51L NT250 15L 1090 7 2 YUASA Battery Rating Chart Aia aa Model No CCA Model No CCA am o 34 60 525 784 72_ 670 _34 610MF__ 610 78 710 70 35 580 580 GR40R CMF 820 55D23R 522 GTH40L _ 27 6 1 58 6MF 530 GTH40S_ 275 58 530 530 GTH5DL 356 di AE Tool Battery Performance Analyser BPA11 Das AE Tool User s Manual 7 3 DIN amp EN Standards Rating Chart Battery Amps Battery Model No DIN EN ModelNo DIN EN e ot 58517 1715 300 550669 220 390 53520 150 240 55218 255 420 53521 150 240 55414 265 450 53522 150 240 55415 265 450 53621 1715 300 55421 265 450 53624 175 300 55422 265 450 53625 175 300 55423 300 so 53638 175 300 55427 300 50 53646 175 300 55428 300 5100 53653 175 300 55457 265 450 53836 175 300 55529 220 360 53890 175 300 55580 255 420 54038 175 300 55581 255 4200
6. Fig 3 AE Tool Battery Performance Analyser BPA11 DBS AE Tool User s Manual Let say if you need help on How to operate press een key in this selection will get into the display as shown below Operation Engine must be OFF Locate battery Clamp Tester Figure 6 Press 7 key will scroll down to the next sentence to continue reading the text Fig 7 8 4 9 below dl clips to Battery IEC on battery ad Dosis Key the value aio mae a Uu Follow the Check rating CCA EN DIN JIS Figure 7 Figure 8 sibeps Intoy the Tester EX TONS od e Figure 9 To quit press CD key anytime will go back to the main menus Fig 4 AE Tool Battery Performance Analyser BPA11 AE Tool User s Manual SR 6 0 Battery Test NN cg 6 1 Start Testing Performing Battery Test whilst it is still in the car Vehicle that was running has to have its engine OFF first and then switch ON the headlights for 30 seconds to remove the surface charge After the headlights had switched OFF let the battery rest for at least 1 minute to recover before testing commences The car engine and all other accessory loads must be OFF during test in order to have accurate results When attaching the analyser clips make sure that the battery posts were not oxidized or badly corroded Clean them first before clamping to it Do not clamp onto the steel bolts directly which may give inacc
7. and above 750 CCA M Benz over 3000 cc 760 CCA ON AE Tool Battery Performance Analyser BPA11 AE Tool User s Manual SRB 8 0 Starter Test NN This test actually checks the cranking effectiveness of the battery and also can predicts when the battery will fail to crank a vehicle This Analyser is designed to address the weakness of conventional testers with its cranking power measurements Simply connect the analyzer to the battery in the vehicle and start the engine To understand the working principle of the tests let s look at the wave form displays taken during the cranking tests with an oscilloscope Figure A above shows the voltage profile of a healthy battery during the cranking of an engine The graph starts off at the battery s nominal voltage and a voltage drop is detected when the vehicle is cranked The voltage recovers to the battery s nominal voltage and eventually rises to approximately 14 4 V when the alternator starts charging the battery For Figure B where a typical 2 year old battery you noticed the difference in the voltage drop which indicates that it is weaker but still usable Whereas Figure C represents a very weak battery that can barely crank a car and is due to fail in the very near future As voltage profiles can indicate the relative ability of the tested battery in starting an engine so there is no need for knowledge on the starter motor requirement or the battery s rating and size
8. or replace at their options any defective parts and return to the owner in good working condition 2 Any repaired or replaced parts will be warranted for the balance of the original warranty or three months 3 months from the date of repair whichever is longer J This warranty only extends to the first owner and not assignable or transferable to any subsequent owner 4 Cost of delivery charges incurred for the repair of the product to and from the manufacturer will be borne by the owner AE Tool Battery Performance Analyser BPA11 AE Tool User s Manual P 5 This limited warranty covers only those defects that arises as a result of normal use and does not cover those that arises as a result of e Unauthorized modifications and repair e Improper operation or misuse e Accident or neglect such as dropping the unit onto hard surfaces e Contact with water rain or extreme humidity e Contact with extreme heat e Cables that have broken bent contact pins or subject to extreme stress or wear e Physical damage to the product surface including scratches cracks or other damage to the display screen or other externally exposed parts 9 2 Limitations of Warranty Other than the foregoing limited warranty the manufacturer does not make any other warranty or condition of any kind whether express or implied Any implied warranty of merchantability or fitness for use shall be limited to the duration of the foregoing li
9. there is no surface charge present then it will straight away enter into Select Input menu screen as shown in Fig 15 Select Input VA TEC EN JIS DIN Unknown Figure 15 7 Before selecting the ratings CCA EN IEC DIN and JIS from the menu check the battery specification value This value can be checked on the battery labels as some of the examples shown below s162 AE Tool Battery Performance Analyser BPA11 Do AE Tool User s Manual If it is selected under JIS Japanese Industrial Standard then the display will prompt you as shown Fig 16 below JIS to CCA See user manta for conversion WON pLecead Figure 16 Refer to the battery model example 80D26L or NX110 5L on the Cold Cranking Amps CCA Table list supplied separately or from this manual on page 23 amp 24 See example Fig 17 below Battery Model JIS Battery Model J15 CMF F new op wer me sme new ow wet me swe 50D20R 30 380 480 HUA en ete In E DR eR o f feo lim oO 5o23 85860K 500 asa Wxiz0r ez 660 uso 50DZ4R N ED RR RR 95039 ZO 505241 NT8O SEL 380 SERRO SDR 500R 30 sean NOO Figure 17 Press eve key and the display will show Fig 18 below Input Value VA 17 En t er AONA a Figure 18 AE Tool Battery Performance Analyser BPA11 AE Tool User s Manual Referring to the Table list Fig 16 under 80D26L check the battery
10. 0 36B20R NS40Z 275 300 360 65D23R 420 540 580 36B20L NS40ZL 275 300 360 65D23L 420 540 580 38B20R NX60 N24 330 340 410 65D31R__ N70 390 520 630 40B20L 330 75D23R 500 520 580 40B20R 330 75D23L 500 520 580 42B20L 330 75D26R F1005 490 23 A2B20PS LO ARM MA ee 42B20LS 330 75D31R N70Z 450 540 735 ras2an NS60 325 369420 80D28H 569 46B24RS NS60S 325 360 420 80D23L 580 AE Tool Battery Performance Analyser BPA11 AE Tool User s Manual P mong Model NEN CCA Rating a Model PR CCA Rating wer le SMF wer uF Sue a ee WET SMF ame sas lu SMF 50D26H NXi105 560 580 680 130F5 809 G0DB6L NXH0 SL 580 880 630 108FSTA NSISO 780 88 85B60K f 500 145F51L NS150L 780 920 85BR60K 500 145G51R NI50 780 900 1100_ 95D31R NX120 7 620 660 850 150F51R NT200 12 640 95D31L NX120 7L 620 660 850 150F51L NT200 12L 640 95E41R N100 515 640 770 165G51R NS200 935 980 95E41L NIOOL 515 640 770 165G51L NS200L 935 980 105E41R N100Z 580 720 880 170F51R NX250 12 1045 105E41L _ N100ZL 580 720 880 170F51L NX250 12L 1045 105F51R N1002 580 180G51R NT250 15 1090 105F51 N100ZL 580 180G51L NT250 15L 1090
11. 0 units Use this key to scroll down to the next item OR when it is in the keying in Battery Ratings values mode press this key once will decrease the value by step of 5 units Use this key to shift the selection tab to the left item OR when it is in the keying in Battery Ratings values mode press this key once will decrease the value by step of 100 units Press this key will get into the selected function or proceed to the next step To EXIT the function press this key once will return back to the previous screen This is the HELP key Press this key will enter into the help menu From the menu you can select the item that you need and it will explain its functions in detail Battery Performance Analyser BPA11 AE Tool User s Manual SR 5 0 Help Key This selection helps you to familiarise with the usage of the analyser as well as explaining the various test functions and its results To get into this function just press ED key anytime during the wakeup screen as shown below Fig 3 SELECT TEST WA Battery Test Starter lest Figure 3 Once this key is pressed the display will show Fig 4 as below How to operate V REGIS VOLTAGE CCA Figure 4 To scroll down to the item and so forth press Y key will proceed to next item RESULTS as shown Fig 5 below RESULTS VOLTAGE CCA Int R Ds Figure 5 To exit this function just press ED key will return to the main screen
12. 54039 175 300 55545 255 4200 54232 15 300 55548 255 420 54312 210 360 55552 255 420 54313 220 330 55559 255 420 154324 220 330 55563 255 420 154434 210 360 55564 255 420 54437 210 360 55565 255 420 54459 210 360 55566 265 450 54464 220 330 5sslt 360 540 54465 210 360 56012 _ 230 420 54519 210 360 56068 250 390 54523 220 300 560669 250 390 54524 220 300 56073 250 390 54533 210 360 5607 300 510 54537 190 300 56091 360 540 54545 190 300 56092 300 50 54551 220 300 SG 300 540 5457 220 300 56216 300 510 54578 220 300 56218 300 510 54579 220 300 56219 300 50 54580 220 300 56220 280 510 54584 220 300 56225 300 50 54590 210 330 5681 300 5100 54612 210 360 56312 _ 300 510 c 54801 190 300 56318 300 510 54827 240 360 56322 300 510 55040 265 450 56323 300 510 55041 220 360 56420 300 510 155042 220 360 56530 300 510 55044 265 450 56618 300 510 55046 300 510 56619 300 510 55048 _ 300 540 56620 300 510 55056 320 540 56633 300 510 AE Tool Battery Performance Analyser BPA11 AE Tool User s Manual MAIS Battery U Amps Battery Amps Model No E EC Model No EN 56821 315 540 60527 410 680 157029 315 540
13. Battery Performance Analyser f DS es i NG a User s Manual BPA 11 AE Tool User s Manual Table of Contents 1 0 Introduction 1 1 The Product a asas enem enanaaca casas an enem an es an anca na name 3 1 2 Specifications ka 4 2 0 Safety Measures 2 1 Safety PrecautionS 0 2 0 0ss02esses essen eee eee eee enem eee eee enem 5 2 2 Other Precautions nnn 7 3 0 Working with Batteries 4 0 The Battery Electrical System Analyser 4 1 The Analyser Unit 10 4 2 Key Functions nnn nn nn nn sentence nnn nnn n nnn n enn ennennnennennens 10 4 3 Functions of Individual Key 11 7 1 Japanese Industrial Standards JIS Rating Chart 23 7 2 YUASA Battery Rating Chart ronca 24 7 3 DIN EN Standards Rating Charts 2222222 2 0 0s0s0s0s0sesenesenecececessenssesesens 25 7 4 Rough CCA Guide aa 27 8 0 Starter Test 8 1 Begin Testing 222 nn unnn 29 9 0 Warranty Information 8 1 Limited Warranty nen ennenenenennsnenennenenennenenennasenenennes 31 8 2 Limitations of Warranty a nen ence nen ennenenennenenensenenennen 32 AE Tool Battery Performance Analyser BPA11 PS AE Tool User s Manual 1 0 Introd
14. all electrical switches and components turn off the ignition before disconnecting the battery For non sealed batteries check the electrolyte level Make sure it is covering the plates and it is not frozen before starting to recharge especially during winters Do not add distilled water if the electrolyte is covering the top of the plates because during the recharging process it will warm and expand After recharging has been completed recheck the level Battery Performance Analyser BPA11 DE AE Tool AE Tool User s Manual gt Reinstall the vent caps BEFORE recharging recharge ONLY in well ventilated areas and wear protective eyewear safety goggle Do NOT smoke or cause sparks or flames while the battery is being recharged because batteries give off explosive gasses lf your battery is an AGM or a sealed flooded type do NOT recharge with current ABOVE 12 of the battery s RC rating or 20 of the ampere hour rating Gel cells should be charged over a 20 hour period and never over the manufacturer s recommended level or over 14 1 VDC Follow the battery and charger manufacturer s procedures for connecting and disconnecting cables and other steps to minimize the possibility of an explosion or incorrectly charging the battery You should turn the charger OFF before connecting or disconnecting cables to a battery Do not wiggle the cable clamps while the battery is recharging because a spark might occur and th
15. cap ignition wires and spark plugs They are HIGH VOLTAGE components that can cause electrical Shock IMPORTANT Always keep a fire extinguisher readily available and easily accessible in the workshop AE Tool Battery Performance Analyser BPA11 Py AE Tool User s Manual 2 2 Other Precautions A e This battery analyser is meant for testing of 12 Volts batteries only e ts operating voltage is from 9V 15V DC and should not be tested on 24V directly It will cause damage the unit For 12V x 2 batteries in series or parallel disconnect the connections and test them individually e Battery that has just been charged by the charger contains surface charge and it should be discharged by turning ON the Head lights for 3 5 minutes before testing e Always attached the analyser clips on the lead side of the battery terminal posts during testing so that it has a good contact This will provide better and accurate results e Do not attach the analyser clips directly onto the steel bolt that tightened to the battery terminal posts this may give inaccurate readings or inconsistent results Note This also applies to all other battery testing methods e lf the battery terminal posts were oxidised or badly corroded and the connections were bad the analyser will prompt you to check the connections In this case clean the terminal posts and performs testing directly on the terminal posts it self e During testing on the battery wh
16. e hazardous that can lead to death ACAUTION To protect your eyes from propellant object such as caustic liquids always wear safety eye protection ADANGER Fuel and battery vapors are highly flammable DO NOT SMOKE NEAR THE VEHICLE DURING TESTING 44CAUTION When engine is running many parts such as pulleys coolant fan belts etc turn at high speed To avoid serious injury always be alert and keep a safe distance from these parts WARNING Before starting the engine for testing or trouble shooting always make sure the parking brakes is firmly engaged Put the transmission in Park automatic transmission and Neutral manual transmission AE Tool Battery Performance Analyser BPA11 AE Tool User s Manual EE aa Always block the drive wheels Never leave vehicle unattended while testing ACAUTION Never lay tools on vehicle battery You may short the terminals together causing harm to yourself the tools or the battery ACAUTION Engine parts become very hot when engine is running To prevent severe burns avoid contact with hot engine parts AWARNING Do not wear loose clothing or jewelry while working on engine Loose clothing can get caught in fan pulleys belts etc Jewelry can conduct current and can cause severe burns if comes in contact between power source and ground ACAUTION When the engine is running be cautious when working around the ignition coil distributor
17. ere is no drop in voltage it will display the following screen Figure 31 CRANKING TEST Not delecied Check connection and test again 30 Figure 31 8 Pressing the key at any moment will exit and return back to the previous screen AE Tool Battery Performance Analyser BPA11 Dos AE Tool User s Manual 31 Disclaimer DT All information illustrations and specifications contained in this user manual are based on the latest information available at the time of printing The right is reserved to make any changes at any time without obligation to notify any person or organization of such revisions or changes Furthermore the manufacturer or its sales agents are not liable for errors contained herein or for incidental or consequential damages including lost profits in connection with the furnishing performance or use of this material This user manual tells how to use and perform the required procedures on vehicles Safe and effective use of this Analyser is very much dependant on the user following the normal practices and procedures outline in this manual 9 0 Warranty Information NN 9 1 Limited Warranty This limited warranty cover defects in materials and workmanship for a period of twelve 12 months which begins from the date the product is purchased by the end user and is subjected to the following terms and conditions 1 Within the warranty period the manufacturer will repair
18. ing is the number of amperes that a new fully charged battery can delivery at O F 18 C for 30 seconds while maintaining a voltage of at least 7 2 Volts for a 12V battery 20 The bigger the CCA will have the greater starting power of the battery e IEC International Electro technical Commission Standard IEC amperes rating require that at OF 18 C the number of amperes that the 12V battery can deliver while maintaining a voltage of at least of 8 4 Volts for 60 seconds during cranking AE Tool Battery Performance Analyser BPA11 Pa AE Tool User s Manual is EN European Norms Standard EN amperes rating require that at OF 18 C the number of ampere that the 12V battery can deliver while maintaining a voltage of at least 6 0 Volts for 180 seconds during cranking JIS Japanese Industrial Standard JIS amperes rating is based on Ampere Hours and is calculated using 20 hours rating In this manual it is using CCA ratings reference table list provided basing on the JIS model number See page 24 amp 25 DIN Deutsches Institut fur Normung German Institute for Standardization Basing on DIN the rating requires that at OF 18 C the 12V battery is able to deliver the number of amperes while maintaining a voltage of at least of 9 0 Volts for 30 seconds and 8 0 Volts for 150 seconds during cranking Unknown If you are not sure which ratings CCA EN IEC JIS or DIN that the battery is ba
19. is could cause an explosion Good ventilation or a fan is recommended to disperse the gasses created by the recharging process If a battery becomes hot over 110 F 43 3 C or violent gassing or spewing of electrolyte occurs turn the charger off temporarily or reduce the charging rate When charging the battery in the car with an external MANUAL charger make sure that it will not damage the vehicle s electrical system or components with high voltages Even if this is a remote possibility it is best to disconnect the vehicle s battery cables from the battery BEFORE connecting the charger Battery Performance Analyser BPA11 AE Tool User s Manual XO 4 0 The Battery Analyser 4 1 BPA 11 Unit Display Screen Red clamp to battery positive terminal Key pad Black clamp to battery negative terminal Figure 1 4 2 Keypad Functions 10 Battery Performance Analyser Figure 2 AE Tool Battery Performance Analyser BPA11 a AE Tool User s Manual 4 3 Functions of Individual key A 11 AE Tool Use this key to scroll up to the next item OR when it is in the keying in Battery Ratings values mode press this key once will increase the value by step of 5 units Use this key to shift the selection tab to the right item OR when it is in the keying in Battery Ratings values mode press this key once will increase the value by step of 10
20. ist it is still in the car make sure the engine is OFF e Do not store the analyser near high humidity or temperature area Exposing to extreme temperatures will cause damage to the unit AE Tool Battery Performance Analyser BPA11 AE Tool User s Manual 3 0 Working with Batteries LAACAUTION Lead acid batteries contain a sulfuric acid electrolyte which is a highly corrosive poison and will produce gasses when recharged and explode if ignited It can hurt you badly When working with batteries make sure you have plenty of ventilation remove your hand jewelry watch and wear protective eyewear safety glasses clothing and exercise caution Do not allow battery electrolyte to mix with salt water Even small quantities of this combination will produce chlorine gas that can KILL you Whenever possible please follow the manufacturer s instructions for testing jumping installing charging and equalising batteries AE Tool NG EAPLOSIVE SPARKS CAN CAUSE GASEScan toute D FLAMES SUINDMESS OF BLINDMESS OR INJURY T SMOKING SEVERE BURKS KEEF OUT OF THE REACH OF CHILDREN DO NOT TIP KEEP TENT CAPS TIGHT AMD LEVEL gt Never disconnect a battery cable from a vehicle with the engine running because the battery acts like a filter for the electrical system Unfiltered pulsating DC electricity can damage expensive electronic components e g emissions computer radio charging system etc Turn off
21. mited warranty Otherwise the foregoing limited warranty is the owner s sole and exclusive remedy and is in lieu of all other warranties whether express or implied The manufacturer or any of its exclusive sales agents shall not be liable for any consequential or incidental damages or losses arising of the loss of uses of this product All warranty information product features and specifications are subjected to change without prior notice e AE Tool Battery Performance Analyser BPA11
22. ooked up to the battery posts the displayed instructions on the screen will lead you through and a warning tone to caution you In event that you need assistance there is a key It will display information about each function when selected ED 1 2 Specifications Operating Voltage Suitable Battery Type Analysing Capacity Amps Battery analysing time Results Display Testing Leads Weight Dimensions L x W x H AE Tool 9V 15V DC max All types of 12 Volts Automotive Batteries CCA 100 1700 Amps IEC 100 1700 Amps JIS 100 1700 Amps EN 100 1000 Amps DIN 100 1000 Amps Less than 5 seconds Battery Condition Good or Replace Battery Volts Digital display Cell Resistance mO Life Yo 480mm 320 grams 180 x 80 x 25 mm Battery Performance Analyser BPA11 VESES AE Tool User s Manual 2 0 Safety Measures For safety reasons read this manual thoroughly before operating the Tool Always refer to and follow the safety instructions and testing procedures provided by the car or equipment manufacturer The safety messages presented below and throughout this user s manual are reminders to the operator to exercise extreme care when using this test instrument 2 1 Safety Precautions A DANGER When the engine is running it produces carbon monoxide a toxic and poisonous gas Always operate the vehicle in a well ventilated area Do not breathe exhaust gases they ar
23. sed on then choose this setting It will show the battery s Voltage CCA and the Internal Resistance m22 only This selection can also be used to test 12V Deep Cycle Batteries An example of the results display is shown below Fig 22 12 46V 406 CCA IN ALO Figure 22 To determine the condition of the tested Deep Cycle Batteries refer the Voltage reading should not fall below 12 6V when fully charged and the Internal Resistance Int R should not more 15mQ readings Batteries that had been left idle for long periods can still be tested with this analyser To perform the test just clamp the analyser clips onto the battery terminals and it will display the screen Fig 23 as shown if its voltage falls below the normal 12 volts and a buzzing sound is heard Battery Performance Analyser BPA11 AE Tool User s Manual P Voltage too low MERREN terio continue Figure 23 Press ver key to continue and the display will show Fig 24 Input Value WA NA COCO AB Ent er Tosa Na A Figure 24 Check the battery ratings and enter it as described in step 10 and 11 page 18 and the results will show as an example below Fig 25 LES ASAL aros OC Int R 70 79m0 PRE al sy Figure 25 You will notice that there is no indication of message Good or Replace on the RESULTS instead on LIFE it indicates Charge gt Test lt means that the battery has to be fully charged and repeat the test again 2
24. type WET MF Sealed MF or Closed MF CMF as each category has different CCA ratings For instance if the battery is a Sealed MF CMF then it is rated at 680 CCA Note WET Wet Cell Type MF Maintenance Free Type SMF Closed or Sealed Maintenance Free 10 To enter the value 630 press key will increase the original value of 500 Fig 18 by step of 100 units to 600 Likewise use 4 key to increase the last two digits 00 to 30 by step of 5 units for each pressing Fig 19 Input Value VA Set 3 OO lt gt Ent er Tosa EN an A Figure 19 11 Once the CCA rating of the battery is confirmed ross MER key will start the testing process Refer to the display below Fig 20 Analysing Please Wait AAA EEE 18 Figure 20 AE Tool Battery Performance Analyser BPA11 VAS AE Tool User s Manual 12 For less than 5 seconds the results of the testing will be displayed on the LCD screen Fig 21 RESULTS Good 12 46V 406 CCA als ALO LIFE 90 Figure 21 Interpretations of the above results basing on Fig 21 1 RESULTS Good A very straight forward display of the final results basing on the evaluation of the tested condition Good indicates the battery in good condition Replace indicates that the battery needs to be replaced 2 Voltage 12 46V This indicates the tested battery voltage 12 46V It depends on the state of charge on the batter
25. uction 1 1 The Product This battery analyser utilises the latest methods in battery testing technology It is microprocessor controlled which can test the battery condition as it is without the need of fully charging it before test Its electronic circuitry consumes very little Current during testing hence it can be repeated numerous times without worry of draining the battery and its results are highly accurate It takes less than 5 seconds for it to obtain the full analysis of tested battery The benefits of this battery analyser are e Intelligent It detects and removes surface charge if any before proceeding to perform tests for better results Consistent and repeatable test results Never discharges or drain the battery during testing Able to test condition of discharged or weak batteries Provides unique indication of battery conditions such as 1 Keying in of actual battery rating CCA DIN EN IEC JIS before test for better accuracy Battery state of charge Digital display in Volts Test results Either Good or Replace Battery cell resistance measurement Display in nf Battery Life Expectancy Display in percentage eee e Safety lt does not create spark during clamping to the battery while performing tests e Itis maintenance free and does not require internal batteries to operate AE Tool Battery Performance Analyser BPA11 AE Tool User s Manual The testing operation is fast and simple When h
26. urate and inconsistent results Testing on stand alone batteries Clean the battery posts with a wire brush prior testing For side post batteries install stud adaptors Do not use steel bolts for better results 1 Attach the Analyser clips onto the battery terminal posts Red to and Black to the unit will power up and lights up the LCD display screen as shown Fig 10 BATTERY PERFORMANCE ANALYSER BPA 11 Figure 10 2 It will run through a self test and when completed it displays the Main Menu as shown Fig 11 SRLECTOTE ISV A Battery Test 14 sarae lost Figure 11 AE Tool Battery Performance Analyser BPA11 DSS AE Tool User s Manual 3 Press mer key will proceed to do the battery testing and if it has detected any surface charge on the battery it will start to remove and a message is shown Fig 12 below Removing Surface Charge Please Wait Figure 12 4 Ifthe surface charge is too great for the analyser to handle it will prompt you with the instructions as shown Fig 13 below Turn ign key ON Headlights ON to remove Surface Charge Figure 13 5 Wait until the surface charge removal had completed the analyser will advise as follows see Fig 14 and then press ever key Surface Charge now removed Key amp headlights OFF Then press Figure 14 AE Tool Battery Performance Analyser BPA11 AE Tool User s Manual ME 6 If
27. y 100 fully charged 13 20V 90 charged 12 90V 75 Charged 12 45V 3 CCA Cold Cranking Amps 406 CCA CCA ratings has been used here therefore the tested result is in 406 CCA If other rating DIN or JIS or IEC or EN were selected it will base on the respective rating to calculate and show the results in that selected rating Please take Note This output value 406 CCA is related to the actual power available in the battery in relation to that battery s rating 630 CCA On average a new battery s CCA as measured by this tester will read 10 15 higher than its stated rating As the battery ages the CCA number measured by this tester will decrease so it reads near its rating While this value is not the same as a CCA test it is the best available measurement for showing a battery s current condition in relation to its rating 19 From the above example a 630 CCA rated battery measuring 406 CCA available power does not mean that the battery would pass a CCA test at 406 CCA The available power reading shows that the battery is not able to perform up to its rated ability 630 CCA AE Tool Battery Performance Analyser BPA11 AE Tool User s Manual XO In comparison to another battery when fully charged the 630 CCA battery measuring 406 CCA is no stronger than a 400 CCA battery showing 400 CCA available power when fully charged The available power number is meant for comparison to ts own rating In fact
Download Pdf Manuals
Related Search