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GTR-50 - Monicon Instrument
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1. dois Aoue6ieuwz lt 1 MS 21nSS814 IIO MS due 1947 M Ver V5005 6 GTR 50 EL Modem Modem 4 gt Location of inside fuse and protecting value GTR Series Generator Controller A rs LI re A 485 B Microprocessor Unit FUSE 2 iI Cs O OA FUSE 3 i YA Fusel 100 mA S E Fuse2 750 mA BATTERY Fuse3 6A RELAY 5 Group connection e Every genset controller must be have own identified number to support recognition by software Go to System Other page and change the id number e Group wiring The Rs 485 communication port terminal pin 1 and pin 4 supplied MTR 1 SO one genset controller need to be connected with pin 1 2 3 4 The other connected with pin 2 3 only Ver V5005 7 Address 41 Address Address 43 d RS 485 Only connect Pin 2 3 m 1 y PA It is strong suggestion using another power source to power the communication card MTR 1 If the wire length over 25 meters That can prevent the MTR 1 in unpredictable condition by voltage drop Ver V5005 8 Q GTR Series Software Installation 6 GTR 50 Software Installation Procedure E Step1 Insert the installation disc in the CD ROM drive and then choose the folder GTR50 double click Setu
2. Minimum holding time Ver V5005 20 O momon Monicon Instrument Co Ltd 0 GTR 50 m Frequency Page gt Parameter Screen TTT Lurensassereesenessoend Sensor SW AUX Input Operational SW Frequency 66 Hz 2 Sec JM Over Speed j 54 Hz 6 Sec indicate __ MM Low Frequency M Min Detect Freg System Freq e C 50 Hz e 60 Hz Success AI Glear MSGS Parameter Read Finished gt Parameter Item Over Frequency Parameter name Enable Checked Enable Checked means enable Disable EEE Setting 66 Hz 60 72 60 Hz This Range will be difference according to system Setting 55 Hz 50 60 50 Hz Under Frequency Parameter name Enable Checked Enable Checked means enable Disable Action Mode Pere Four kind action modes can be selected Shutdown Trip Alarm Indicate Setting 54 Hz 48 59 60 Hz This range will be limited according to system Eet sne oso Setting 45 Hz 40 50 50 Hz Ver V5005 21 O momon Monicon Instrument Co Ltd GTR 50 Minimum Detect Frequency Paranee Default Range Description name Enable Enable Checked Checked means enable Disable Frequency 30 Hz 10 45 Under this setting all frequency protection will be Setting disabled System Frequency Parameter Default Range Description name Frequency Setting 60 Hz 50 DU System frequency value 3 Output Relay Page gt Parameter
3. held E Step 4 Select Program Folder Select Program Folder Se x Setup will add program icons to the Program Folder listed below You may type anew folder name or select one from the existing Folders list Click Next to continue Program Folders ls Moricon Existing Folders Accessories Administrative Tools Borland C Builder 5 IGEUtil InterBase SiS VGA Utilities SoundMAX InstallShield Back E Stepb Restart Windows Ver V5005 10 O momon Monicon Instrument Co Ltd ________GTR50 7 Software Manual Button Description A Connection The connection setting window displayed after clicked this button User need to be set comport connection method and controller ID Then click connection button make the communication working between controller and computer Connect Config COM Pont COM2 Type Local Controller Address El e x Connect Cancel Local connection setting window Connect Config COM Port com2 Type Remote User need be filled Baudrate 115200 baud rate phone number when using Modem connection Custom TEL 24211635 Controller Address El w A Connect Cancel Modem connection setting window m BE Disconnection Push this button can cut off connection between computer amp controller Y Open an exist file y a j This is open an exist configuration Fi
4. GTR 50 Generator Controller Manual monicon Web Site htto www monicon com tw E mail salesOmonicon com tw Introduction 1 GTR 50 Panel Indicators Ver V5005 Power Indication Running Indication Over Crank Low Oil Pressure High Water Temp Over Speed Low Oil Level Low Water Level Under Frequency Emergency Stop Low Fuel Level Over Speed H igh Water Temp _Low Oil Pressure MANUAL LIGHT TEST Hoi GTR 50 moncon Monicon Instrument Co lid GTR 50 Operational Switch Function ATS Shorted ATS1 and ATS2 terminal behind the controller the engine starts automatically Manual User starts the engine directly Off Shutdown the engine or forbid start function Reset 1 Turn on the LCD backlit 2 First time Reset shutdown the alarm Second time Reset clears fault lights 3 Holding down for a longer period will produce 17 and 2 time Reset functions Light Test Test lights for solid clear brightness and alarm 2 gt Wirer Terminal Ver V5005 DC Power oK NG aN WOH O1 OO GTR 50 wirer terminal O momon Monicon Instrument Co Ltd 0 GTR 50 GTR 50 Terminal Input power Battery Ground Battery 2 E Output starter relay Output fuel valve relay 5 Output Aux 3 relay fut Output Aux 2 relay Du 7__ Output al
5. Screen Aux Output Aux Output 2 Stop m Aux Output 3 Fire Charger x gt Parameter Item Auxiliary output Relay Faction name 1 Error Occur 2 Standby 3 Pre heat 4 See Start Period 5 Start Interval 6 Run 7 Stop Output Relay 0 Error occure Description 8 Engine Halt 9 Generator Working 10 Reset Activate 11 System Trip 12 System Alarm 13 Fire Charger 14 Reserve 1 15 Reserve 2 16 Output Relay 1 Pre heat See Reserve 3 17 Under Frequency Active 18 duration Description Reserve 4 19 Reserve 5 20 Reserve 6 21 Reserve 7 22 Reserve 8 23 Reserve 9 24 Spare 25 Engine Running 26 Low Water Level Energized to See Active 27 Reserve 10 28 Low Fuel Level stop Description Active 29 Over Crank 30 High Coolant Temp Active 31 Over Speed Active 32 Low Lube Press Active 33 Emergency Stop Active 34 See Reserve 11 35 Reserve 12 36 Auto Start 37 Output Relay 3 Fire changer Description Reserve 13 38 Reserve 14 39 Reserve 15 Output Relay 2 Ver V5005 22
6. ale multiple 2 as engine speed if checked Engine Disable otherwise multiple 3 Ver V5005 17 O momon Monicon Instrument Co Ltd 0 GTR 50 2 Input Page mE Sensor Switch Page gt Parameter Screen EEN System Input Output Meter Fred Chart Sensor SW Aux Input Operational SW Frequency I High Coolant Temp Switch 1 Sec M Low Lubr Press Switch i 2 4 Sec Stop N O S m gt Parameter Item High Water Temp Switch Parameter Parameter Enable Checked Enable Checked means enable Disable ts So N O This switch returns a closed signal during low oil pressure conditions once oil pressure is established the switch will open Switch Type dere N C This switch returns an open signal during low oil pressure conditions once oil pressure is established the switch will close Delay Time 0 2550 Delay Time Low Oil Pressure Switch Parameter name Enable Checked Enable Checked means enable Disable nni woe N O This switch returns a closed signal during low oil pressure conditions once oil pressure is established the switch will open IS WC N C This switch returns an open signal during low oil pressure conditions once oil pressure is established the switch will close Delay Time 0 2 40 Delay Time 18 Ver V5005 O sn Monicon Instrument Co Ltd GTR 50 m Aux Input Page gt Parameter Screen baa mea s man a mea n maa m m m
7. arm relay JAtamm 8 Electricaltriprelay me Electrical trip relay me 10 Input Aux Zeen Jo 12 Input Aux3 switch Jo Ground Battery e 15 Ground Battery 16 Input Aux 1 switch 17 Sani TS Ke OK Solid green LED display ns pomy e Fo ON RS 485 Communication Port om TS O e Cc 3 o lt D O O D O O 1 Output Relay function can be changed according users requirements 2 Output trip Relay is intended to be used to trip the Breaker or AVR filed current in order to cut off load to the generator Ver V5005 3 momon Monicon Instrument Co Ltd ________________GTR 50 3 CASE DIMENSIONS SH 71mm mm lt 64mm mm 144mm 136 mm Side View Back View Specifications 1 General DC Supply 8 36 VDC Power Consumption Max 10 W Measuring Frequency 0 80 Hz Min AC Volt 10 V Relay Output 10 A 30 VDC Software Platforms Windows 98 Windows ME Windows 2000 Windows XP recommend Communication Protocol RS 485 Dynamic encryption by Monicon technology Operating Temperature Range 30 C 70 C Dimension W x H x D 72mm x 144 mm x 74mm Panel Cut out W x H 67 mm x 138 mm Weight 0 63 Kg 1 39 Ib Ver V5005 4 O momon Monicon Instrument Co Ltd ________GTR50 2 Controller Function General Function E Network function gt Remote start stop and peste
8. e Enable Lubricant Disable Disable Escape starter by lubricant pressure built up pressures sw Ver V5005 15 O momon Monicon Instrument Co Ltd _______GTR50 m Run Hour Page gt Parameter Screen al Ee Teel abel il al e Crank Engin Hours Misc SO 10 Sec FE Minute 25 Min f Hour O Hr 100 Hr O Fi 1100 Hr readback Success Ces MGG Parameter Read Finished gt Parameter Item Run Hour Parameter name 100 Hour 0 99 o Se Run Hour 100 Hour Value Ver V5005 16 O momon Monicon Instrument Co Ltd 0 GTR 50 m Miscellaneous Page gt Parameter Screen Crank l Engin jn Hours Misc Safety On Delay 3 Sec 50 Times Debounce Count 41H i Controller Address Controller Address readback Success 1 Clear MEG Re Flas Parameter Read Finished gt Parameter Item Misc Parameter name All alarms are ignored until safety on timer expired except the emergency stop over speed Safety On 50 a 5 200 De bounce time can avoid the Interference by Electronic or magnetic Controller Controller address is for identification while multiple FF Address controllers connected in same network System Enable The controller will lunch an alarm when the controller Enable Lu ele Non Auto Disable operating switch in off position if checked Low speed Disable Enable The frequency v
9. le to GTR 80 soft ware in order to comfit GTR controller with same requirement Ver V5005 11 moncon Monicon Instrument Co lid GTR 50 pe aE Look in Ea GTRSO rear File name monican mon Files of type File mon Cancel GEN BR Save parameter in a file 4 This is save all parameters in to a file as a record of that controller or a configuration library Save in E GTRSO 4 e ES File name monican man Save as type File mon Cancel E Remote Starts When the software connected with condoner User can start Engine by 2 ways 1 Enable Running Interval timer then click OK The engine will start at next second and will be stop until timer expired 2 Direct click OK then the engine will start at next second and will not be stop unless communication Failed or stop button click Note communication may fail by many reasons so it is strong suggestion using Method 1 to start engine Remote Start Config x Remote Start Run time Interva UU Hr 10 Min x Cancel Ver V5005 12 momon Monicon Instrument Co Ltd 0 GTR 50 al Remote Shutdown lParameter Read Finished Success Set Message Ver V5005 Click this button can shutdown the running engine by network remote start Click this button can clear fault status Fault Record y an Read Rawest 16 Fault Record a Read All Pa
10. p exe The wizard will guide you to finish whole setups ER OI x File Edit View Favorites Tools Help Back E Search LFolders History oS Bxw gt Address E GTRSO D Go D la E _INSTSSLEX_ _ISDEL EXE SEI _SETUP DIL SETUP LIB DISELID 2 J o d ESE SETUP INI SETUP INS SETUP PKG E Step2 Welcome Screen x Welcome to the GTR SO Setup program This program will install GTA50 on pour computer E Dr strongly Seck that you exit all Windows programs before running this Setup program Click Cancel to quit Setup and then close any programs you have running Click Next to continue with the Setup program WARNING This program is protected by copyright law and international treaties Unauthorized reproduction or distribution of this program or any portion of it may result in severe civil and criminal penalties and will be prosecuted to the maximum extent possible under law lnetallarnela CHECK Cancel Ver V5005 9 monicon Monicon Instrument Co Ltd GTR 50 E Step 3 Choose Destination Location Choose Destination Location d i EA Setup will install GTASO in the following directory To install ta this directory click Newt To install to a different directori click Browse and select another desta You can cho e not to install GTRSO by clicking Cancel to exit Setup p Destination Directory C Program Files Monioar GTRS0 retells
11. r the controller by network circuitry gt Parameter setting and reading gt Input and output monitor gt Fault history readout E Panel function gt Manual start stop engine gt Automatically start stop engine by ATS gt Reset the Genset gt Light test Protection function E Engine respect gt Over crank protection gt Low oil pressure protection gt High water temperature protection gt Low water level protection gt Over speed protection E Generator respect gt High frequency protection gt Low frequency protection E Peripheral respect gt Lower fuel level protection gt Aux Input Ver V5005 9 O moncon Monicon Instrument Co lid GTR 50 Wiring 1 gt Wiring example GTR 50 Generator Controller LOL 805 L O 4 619 ca4 029 S ene g 109 S AN9 209 S JOJO N 181EIS eng S SMPA Ian 709 SN indino 909 SO z ind O 909 N wely 209 Sm S zdu1 609 S zindul 015 y oindul 119 S gindul zue Sy ndui a oiera S indul MH EIS Sy GND SLD N Indu 919 N LSIV ZIO N zS1V 819 S Y Starter O O O O O Motor Valve i O O O O O O MS I8A8TIS8IEM gt o d es 10 300 ACV MEN MS 1949 9N 4 BATTERY
12. rameter y Reads all parameters From controller Set All Parameter y Write all parameters into controller Display Information of Monicon company and software version Read Parameter 5 Click this button can read parameters back from controller while connection established met el Setting Parameter 4 Click this button can write parameters into controller while connection established Fe Flash Ea Parameter Re Flash y After user write parameters in to controller the parameter is in un working memory until click this blotter to Load in the run procure Clear MSG i Massage Clear 4 This button can clear the text in massage window 13 O oncon Monicon Instrument Co Ltd Parameter Screen Description 1 System Page m Cranky page gt Parameter Screen Ee eee ies SE Sey Crank Engin Hours Mise Cranking Time gt Cranking Interval 10 Sec 10 Sec Max Discharge Starter Speed gt Min Active Starter Speed 20 Hz 20 Hz Tess Crank Attempts 3 Times Success Parameter Read Finished gt Parameter Item Crank Parameter GTR 50 name Cranking time 10Sec 3 20 Se the maximum limitation of the cranking time Crank interval 10Sec 3 90 intera between Cranking Crank disconnect 20 Hz 15 30 When frequency goes about this setting the starter motor beyond will escape frequency Grank enable When frequenc
13. y Sensor SW Aux Input Operational GW Frequency le Aux Input D 0 2 Sec Emergency Stop Stop Ino y eg I Aux Input 1 i nd Bee Battle SUA Indicate mg uo A Jh Aux Input 2 5 Sec Low Water Level elo ua D f e Aux Input 3 10 Sec Low Fuel Level Trip Ino Delay of Aus Input 3 readback Success MINE MEC Re Flas Parameter Read Finished F 7 V 7 gt of IS LS gt Parameter Item Aux Input 2 checked OW Water shutdown N O 5 Sec Level Descriptions The Aux Inputs can be named as Emergency Stop Battle Lower Low Water Level Low Fuel Level Low Battery Volt High Fuel Level Pre Alarm charge fail gt Over Load Low Water Temp Pre Heat and Spare Ver V5005 19 O momon Monicon Instrument Co Ltd 0 GTR 50 Operation Switch Page gt Parameter Item Sensor SY Aux Input Operational SW Frequency ke Start Switch 1 Sec Er M Reset Tomoe 0 25 Sec Delay of Reset switch readback Success lio MEG i Parameter Read Finished gt Parameter Item ATS Switch name Enable Checked Enable Checked means enable Disable Hold Time 0 25 2 5 Minimum holding time Manual Switch name Enable Checked Enable Checked means enable Disable Hold Time 1 Sec 0 25 5 Minimum holding time Reset Switch name Enable Enable Checked Checked means enable Disable Hold Time 0 25 2 5 0 25 Sec
14. y is below this setting the starter motor minimum 20 Hz 1530 i can be activated requency Cranking Attempt 3 Attempt 110 fot cranking attempts 14 O momon Monicon Instrument Co Ltd ______GTR50 m Engines Page gt Parameter Screen shutdown after Trip 30 Sec Pre Add Fuel Time gt Pre Heat Time O Sec O Sec e Energize to Stop gt Engine halt period 10 Sec 2 Sec n M Escape Stater by Fred T Escape starter by Lubr Press build up Escape Stater by Freq readback Success A iss MEG Parameter Read Finished o J gt Parameter Item Engine Parameter name ea Dose 0 10 me time of pre add Fuel before start Engine aa Engine will be halt a period of time after fault shat down Shutdown When trip activated the Run light will flash and trip relay l 30 Sec 30 900 lenergized the control will shut down the engine if fault After Trip A not clear before setting time up After normal shat down the engine the cooling procedure Coiling time 1 Sec 1 240 will be activated cooling time will be no used in fault shut down or by manual switch off Energies to The timer is setting how long the fuel solenoid should be 10 Sec 1 20 stop energized to stop the engine completely Pre Heat 0 Sec 0 60 The Pre Heat procedure will activated AUX Output if Timer selected before engine start oo Enable Alternate Enable Escape starter by frequency i Disable requency e
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