615 BPR NEW
Contents
1. FAAc Fc ENGLISH ENGLISH INDEX EC MACHINE DIRECTIVE COMPLIANCE DECLARATION een 2 IMPORTANT NOTICE FOR THE INSTALLER ee heit erat eren pF a C aD ke e giri sez indetex e een inse euo Rara 2 1 DESCRIPTION AND TECHNICAL SPECIFICATIONS AEN 3 1 1 MAXIMUM USE CURVE rtr roce pauciores Peg ies Ee Oe EXE Eee ERE RR Eed E EX Ev wRAERD sup bed Re eke esL esca EA 3 2 ELECTRICAL DEVICES standard system eee eee annone oaa oaa n iia anh iaa sa pa sina ai ea aa yan E ERE nn oA Ra au Re EAR Runs 4 3 DIMENSIONS m 4 4 INSTALLING THE AUTOMATIC SYSTEM 1 e edgeg gea no sk dein aus nga yeah so n d NER ER a IE Fey SEENEN 4 d 4 1 PRELIMINARY CHECKS ite d eer estet bra Ebene Eed e ooa RP oops b SERERE E REEL DR Eege 4 2 4 2 MASONRY FOR FOUNDATION PLATE eti ioris ta esas tone a eoa na uoa Ra Da seo ERR RARE REaR lea SE Ba Dd ooa RE e EL A R X RR SRL Rau ER ee 4 4 3 MEGHANIGAL INSTALLATION EE 4 Z 4 4 INSTALLING AND ADJUSTING THE BALANCING SPRING EEN 5 L 4 5 CONVERTING FROM RIGHT HAND TO LEFT HAND VERSION AAR 5 aN EI EU AEE E A E A AE AE A I E A 6 5 1 ADJUSTING TRANSMITTED TORQUE erre tete en opua nli pr ren ky ius SEENEN ENEE SEENEN EENS en 6 5 2 ADJUSTING THE MECHANICAL STROKE LUMIERS AAR 6 5 3 ADJUSTMENT OF MAGNETIC STROKE LIMIT SWITCHES Aaen 6 9 4 etuer m 6 6 MANUAL OPERATION 6 72. A Ki R 3 9 fig 6 ENGLISH Bu o d Z T g B V Za fig 7 B FAAc ENGLISH 4 4 INSTALLING AND ADJUSTING THE BALANCING SPRING 1 Checkifthe balancing spring matches the type of beam installed see chapter 8 2 Take the bronze bush fig 7 ref 1 from the supplied package fit it in the tie rod fig 7 ref 2 and secure it to the equaliser with M10 screw and washer fig 7 ref 4 3 While always keeping the beam in vertical position assemble the tie rod fig 7 ref 2 on the spring fig 7 rif 3 supplied separately Release the operator see chapter 6 and position the beam at 45 then adjust the tie rod and set the spring until the weight of the beam is balanced in that position Restore normal operation as described in chapter 7 II ARR D SY fig 7 A FAAc ENGLISH 4 5 CONVERTING FROM RIGHT HAND TO LEFT HAND VERSION Procedure for converting a right hand version to left hand Release the operator Loosen the connection fig 8 ref A Provisionally remove the screw securing the piston fig 8 ref B and the seeger ring fig 8 ref C Turn the rocker arm Position the piston on the left and secure it with the screw fig 8 ref D and seeger ring fig
3. FAAc ENGLISH K fig 5 1 2 3 4 5 6 7 4 3 MECHANICAL INSTALLATION Remove the cover unscrewing the screws securing it to the upright Using the four nuts and washerssupplied secure the upright to the foundation plate fig 5 ref A Remember that the upright door should normally face the building Decide whether the installation is right hand Fig 7 A or left hand Fig 7 B in connection with the references below The 615BPR automated system is always supplied in the right hand version for left hand installation see chapter 4 5 Make sure that the piston rod fitted on the rocker arm is fully extended corresponding to the beam s vertical position Remove and store the breather screw as shown in fig 9 ref A Assemble the flange fig 6 ref 1 centrally on the shaft Fig 6 rif 2 checking if the holes securing it to the beam are on the closing side Fig 6 ref 3 Positionthe washer Fig 6 Ref 4 andcarryoutthetightening operations of the screw and relevant grower Fig 6 ref 5 Tightening requires considerable force as the flange is secured on the hexagonal shaft by interference Vertically fit the beam Fig 6 ref 6 on the flange Fig 6 ref 1 and secure it with the supplied screws Fig 6 ref 7 Fit the protective cover Fig 6ref 8 on the flange Fig 6 ref 6 and secure it with the supplied screws fig 6 ref 1 Install and adjust the balancing spring
4. standard system C QD 615BPR actuator fig 2 _ Photocells Q3 Key push button Flashing lamp Receiver Se as To lay cables use adequate rigid and or flexible tubes 2 Always separate connection cables of low voltage accessories from 230V supply cables To prevent any interference whatever use separate sheaths 3 DIMENSIONS e eo o LUN Values are in mm VEER 4 INSTALLING THE AUTOMATIC SYSTEM 4 1 PRELIMINARY CHECKS To ensure safety and an efficiently operating automatic system make sure the following conditions are observed e When moving the beam must not on any account meet any obstacles or power cables The soil must permit sufficient stability for the foundation plinth There must be no pipes or electric cables in the plinth excavation area f the barrier body is exposed to passing vehicles if possible make use of adequate means of protection against accidental impact Check if an efficient earth socket is available for connection to the upright Use the supplied nuts and washer fig 5 ref B 4 2 MASONRY FOR FOUNDATION PLATE 1 Make a foundation plinth as shown in fig 4 referred to clayey soil 2 Wall the foundation plate as shown in fig 4 supplying one or more sheaths for routing electric cables Using a spirit level check if the plate is perfectly level Wait for the cement to set
5. barrier has to be moved manually due to a power cut or fault of the automatic system use the release device as follows The supplied key is triangular e N MANUAL AUTOMATIC oN LOCK UNLOCK CH fig 1_ Fit the triangular key Fig 1 in the lock and turn it anti clockwise through 1 turn Open and close the barrier manually RESTORING NORMAL OPERATION MODE To prevent an involuntary pulse from activating the barrier during the manoeuvre before restoring normal operation switch off power to the system and turn the triangular key clockwise until it stops and then remove it d Leggere completamente questo manuale di istruzioni prima di iniziare l installazione del prodotto Il simbolo evidenzia le note importanti per la sicurezza delle persone e l integrit dell automazione Es Il simbolo richiama l attenzione sulle note riguardanti le caratteristiche od il funzionamento del prodotto Read this instruction manual to the letter before you begin to install the product A Symbol highlights notes that are important for people s safety and for the good condition of the automated system Es Symbol draws your attention to the notes about the product s characteristics or operation Lire ce manuel d instructions dans son entier avant de commencer l installation du produit A Le symbole met en vidence les remarques pour la s curit des personnes et le parfait tat de l automatisme Es Le
6. can easily be seen even in the dark Barrier operation is controlled by a electronic control unit housed in an enclosure with adequate degree of protection against atmospheric agents and which can be housed inside the hood The beam is normally closed in horizontal position When the electronic control unit receives an opening command via the radio control or any other pulse generator it activates the hydraulic equipment which rotates the beam through 90 until it reaches the vertical position allowing access If automatic mode was set the beam closes automatically after selected pause time has elapsed If the semi automatic mode was set a second pulse must be sent to close the beam An opening pulse given during re closing always reverses movement A stop pulse if supplied always stops movement For details on barrier behaviour in different function logics consult the installation Technician The automatic systems include safety devices photocells that prevent the beam from re closing when there is an obstacle in the area they protect The 615BPR automatic systemis supplied as a standard item with an anti crushing protection safety devices which limits the torque transmitted to the beam The hydraulic system guarantees the beam is stopped in any position Manual opening is therefore only possible by using the release system The flashing indicator light indicates that the beam is moving MANUAL OPERATION If the
7. 6 10 50Hz Absorbed power W 220 Type of oil FAAC HP OIL Oil quantity Kg 0 9 Winding thermal protection 120 C Torque adjustment system standard by pass valves Ambient temperature 40 55 C Hood protective treatment cataphoresis Hood paint Polyester RAL 2004 Protection class IP 44 Weight Kg 34 Upright overall dimensions LXHxD mm 270 x 1015 x 140 Electric motor technical specifications RPM 1400 2800 Capacity W 220 Absorbed current A Power supply 230V 6 10 50Hz 1 1 MAXIMUM USE CURVE The curve makes it possible to establish maximum work time T according to use frequency F E g The 615BPR automatic system can operate non stop at a use frequency of 50 To ensure efficient operation operate in the work range below the curve Important The curve is obtained at a temperature of 20 C Exposure to the direct sunlight can reduce use frequency down to 20 Calculation of use frequency The percentage of effective work time opening closing compared to cycle total time opening closing pause times Calculation formula OT CT 100 SF X 100 Ta Tc Tp Ti where Ot opening time Ct closing time Pt pause time It interval time between a full cycle and the next ol 4234 5 67 8 9 011 12 gt N mem Time h Temps h Zeit Std Tempo tn FAAc ENGLISH 2 ELECTRICAL DEVICES
8. 8 ref E you had previously removed Tighten the connection fig 8 ref F Re lock the operator Remove the enclosure of the electronic equipment and re install it on the left side of the bonnet using the existing holes Change over the connectors of the stroke limit sensors J6 and J9 on the 596 615BPR equipment f V fig 8 Fc ENGLISH 5 START UP 5 1 ADJUSTING TRANSMITTED TORQUE To set the hydraulic system controlling transmitted power turn the two by pass screws fig 9 ref B The red screw controls closing movement torque The green screw controls opening movement torque To increase torque turn the screws clockwise To reduce torque turn the screws anti clockwise R 5 2 ADJUSTING THE MECHANICAL STROKE LIMITERS Adjust the position of the beam to maximum closing and opening positions using the stroke limit mechanical stops as shown in fig 10 ref 1 fig 9 fig 10 5 3 ADJUSTMENT OF MAGNETIC STROKE LIMIT SWITCHES The point where the automated system begins to make the slow down movement can be modified by moving the magnetic cylinder inside the seat located on the two arms of the equ
9. C and furthermore declares that unit must not be put into service until the machinery into which it is incorporated or EC MACHINE DIRECTIVE COMPLIANCE DECLARATION Manufacturer FAAC S p A Address Via Benini 1 40069 Zola Predosa BOLOGNA ITALY Hereby declares that the 615 BRP automation system e of which it is a component has been identified and declared to be in conformity with the provisions of Directive 89 392 EEC and subsequent amendments enacted by the national implementing legislation 2 3 4 5 6 7 8 9 10 11 12 13 IMPORTANT NOTICE FOR THE INSTALLER GENERAL SAFETY REGULATIONS WARNING FAAC strongly recommends to follow these instructions literally for the safety of persons Improper installation or misuse of the product will cause very serious damages to persons Packaging material plastic polystyrene etc is a potential hazard and must be kept out of reach of children Read the instructions carefully before installing the product Keep these instructions for future reference his product has been designed and manufactured only for the use stated in this manual Any other use not expressly set forth will affect the reliability of the product and or could be source of hazard FAAC S p A cannot be held responsible for any damage caused by improper use or different from the use for which the automation system is destined to Do not use this de
10. RESTORING NORMAL OPERATION MOD 6 8 BALANCING SPRINGS desiaecnced cxusscdusssaitced caves deasvanasenaesscdennadensdiietessivansieusheadaven daayousaaeiesatdccansysactiaceacseaassa dursees 6 8 1 SPRINGS FOR RECTANGULAR AND SKIRTED BPEAMS EE 6 8 2 SPRINGS FOR RECTANGULAR BEAMS WITH FOOT AND WITH SKIRT AND FOOT 6 9 AVAILABLE ACCESSORIES ET 7 10 MAINTENANCE 7 10 1 TOPPING UP OIL E 7 yp Il M MJ 7 Notes on reading the instruction Read this instrument manual to the full before you begin installing the product The symbol A indicates notes that are important for the safety of persons and for the good condition of the automated system The symbol i draws your attention to the notes on the characteristics and operation of the product Fc ENGLISH M Bologna 03 March 2006 FAAc ENGLISH DIRECTIVE 89 392 EEC APPENDIX II PART B isintended to be incorporated into machinery or to be assembled with other machinery to constitute machinery in compliance with the requirements of Directive 89 392 EEC and subsequent amendments 91 368 EEC 93 44 EEC and 93 68 EEC complies with the essential safety requirements in the following EEC Directives 73 23 EEC and subsequent amendment 93 68 EEC 89 336 EEC and subsequent amendments 92 31 EEC and 93 68 EE
11. aliser in the motion unit Fig 10 ref 2 5 4 AUTOMATION TEST After installation apply the danger warning sticker on the top of the upright Fig 11 Check operating efficiency of the automatic system and all accessories connected to it Hand the User s Manual to the Client explain correct operation and use of the barrier andindicate the potentially dangerous areas of the automatic system fig 11 FAAc ENGLISH 6 MANUAL OPERATION If the barrier has to be moved manually due to a power cut or fault of the automatic system use the release device as follows MANUAL AUTOMATIC N UNLOCK ENGLISH C fig 12 Fit the standard triangular key Fig 12 in the lock and turn it anti clockwise through 1 turn Open and close the barrier manually 7 RESTORING NORMAL OPERATION MODE To prevent an involuntary pulse from activating the barrier during the manoeuvre before restoring normal operation switch off power to the system and turn the triangular key clockwise until it stops and then remove it 8 BALANCING SPRINGS The 615BPR autornatic system requires a balancing spring which must beorderedseparately The spring variesaccording to length and type of beam rigid skirt or articulated Consult the tables below to see if the spring matches 8 1 SPRINGS FOR RECTANGULAR AND SKIRTED BEAMS Tab 2 BALANCING SPRING rectangulare skirted bea
12. draulic operator and the electronic control equipment The operator which moves the beam consists of a hydraulic power pack and a double acting cylinder The system is supplied with an adjustable torque limitation system It also includes a device stopping the beam in any position and a handy manual release command for use in case of power cuts or faults The beam and the relevant balancing spring must be ordered by referring to the sales price list The 615BPR automatic system was designed and built for controlling vehicle access Do not use for any other purpose 1 DESCRIPTION AND TECHNICAL SPECIFICATIONS A 8 E 7 7 15 15 16 i 6 6 10 5 11 4 13 3 14 2 12 1 QD foundation plate 9 equaliser barrier upright oil filling plug electronic equipment breather screw emergency release balancing spring torque adjustment screws 3 spring adjustment tie rod double acting piston hydraulic pump unit stroke limit screw amp stroke limit sensors beam stroke limit magnets figi 3 TABLE 1 Technical specifications of 615BPR barrier Beam max length m 5 2 5 Max opening time sec 5 7 2 9 Angle speed rad sec 0 28 0 54 Pump flow rate l min 1 5 3 Max torque Nm 400 300 Types of beam See St reg Use frequency at 20 C 50 40 Max consecutive cycles at 20 C 220 340 Power supply 230V
13. eschrijvingen in deze handleiding zijn niet bindend FAAC behoudtzich het recht voor op elk willekeurig moment de veranderingen aan te brengen die het bedrijf nuttig acht met het oog op technische verbeteringen of alle mogelijke andere productie of commerci le eisen waarbij de fundamentele eigenschappen van de apparaat gehandhaafd blijven zonder zich daardoor te verplichten deze publicatie bij te werken SINCERT SE FAAC S p A Via Benini 1 40069 Zola Predosa BO ITALIA C RM T SISTEMA DI GESTIONE CERTIFICATO Tel 0039 051 61724 Fax 0039 051 758518 www faac it www faacgroup com REG N 085 UNI EN ISO 9001 2000 732387 Rev C J
14. m beam 5 5 1315 2315 1315 2315 721008 6 0 2316 2815 2316 2815 721005 7 0 2816 3815 721006 7 5 2816 3815 721007 8 0 3816 4815 721018 8 2 SPRINGS FOR RECTANGULAR BEAMS WITH FOOT AND WITH SKIRT AND FOOT Tab 3 BALANCING SPRING beam beam with skirt with foot and foot 5 5 1315 1815 1315 1815 721008 6 0 1816 2315 1816 2315 721005 7 0 2316 2815 721006 7 5 2316 3315 721007 8 0 2816 3815 721018 I o d Z m FAAc ENGLISH 9 AVAILABLE ACCESSORIES SKIRT KIT fig 13 The skirt kit increases visibility of the beam It is available in lengths from 2 m to 3 m If a skirt kit is installed the balancing spring must be adapted Nc FORK SUPPORT fig 14 The fork has two functions it prevents the beam when closed from bending and splitting if its end is stressed by extraneous forces it allows the beam to rest when closed and thus prevents the profile bending downward fig 14 POSITIONING THE FORK SUPPORT FOUNDATION PLATE a P1 ee are in mm fig 15 To position the fork support foundation plate refer to fig 15 where Pl barrier foundation plate P2 forksupport foundation plate L beam length in mm A L 195 in mm FAAc ENGLISH ARTICULATION KIT fig 16 The articulation kit makes it possible to articulate a rigid beam to a ma
15. on any account stay under the beam Do not stay near the automatic system and do not allow children persons or things to do so especially when it is operating Keep radio controls or other pulse generators away from children to prevent the automatic system from being activated involuntarily Do not allow children to play with the automatic system Do not willingly obstruct beam movement Prevent any branches or shrubs from interfering with beam movement Keep indicator lights efficient and easy to see Do not attempt to activate the beam by hand unless you have released it In the event of malfunctions release the beam to allow access and wait for qualified technical personnel to do the necessary work When you have set manual operation mode cut power to the system before restoring normal operation Donotin any way modify the components ofthe automation system Donotattempt any kind of repair of direct action whatever and contact qualified personnel only At least every six months arrange for qualified personnel to check the automatic system safety devices and earth connection DESCRIPTION The 615BPR automatic system is an ideal barrier for controlling vehicle access areas up to 5 m in width and of medium transit frequency The hood contains a hydraulic pump unit a double acting cylinder and the beam balancing spring The beam consists of an aluminium profile with red reflex reflectors so it
16. symbole attire l attention sur les remarques concernant les caract ristiques ou le fonctionnement du produit Vor der Installation des Produkts sind die Anweisungen vollst ndig zu lesen A Mit dem Symbol sind wichtige Anmerkungen f r die Sicherheit der Personen und den st rungsfreien Betrieb der Auto mation gekennzeichnet LS Mit dem Symbol wird auf Anmerkungen zu den Eigenschaften oder dem Betrieb des Produkts verwiesen Lean completamente este manual de instrucciones antes de empezar la instalaci n del producto A El s mbolo identifica notas importantes para la seguridad de las personas y para la integridad de la automaci n Es El s mbolo llama la atenci n sobre las notas relativas a las caracter sticas o al funcionamiento del producto Lees deze instructiehandleiding helemaal door alvorens het product te installeren Het symbool is een aanduiding van opmerkingen die belangrijk zijn voor de veiligheid van personen en voor een goede automatische werking LS Het symbool vestigt de aandacht op opmerkingen over de eigenschappen of de werking van het product Ne zi Le descrizioni e le illustrazioni del presente manuale non sono impegnative La FAAC si riserva il diritto lasciando inal terate le caratteristiche essenziali dell apparecchiatura di apportare in qualunque momento e senza impegnarsi ad aggiornare la presente pubblicazione le modifiche che essa ritiene convenienti per miglioramenti tecnici o per qualsiasi al
17. tra esigenza di carattere costruttivo o commerciale The descriptions and illustrations contained in the present manual are not binding FAAC reserves the right whilst leaving the main features of the equipments unaltered to undertake any modifications it holds necessary for either technical or commercial reasons at any time and without revising the present publication Les descriptions et les illustrations du pr sent manuel sont fournies titre indicatif FAAC se r serve le droit d apporter tout moment les modifications qu elle jugera utiles sur ce produit tout en conservant les caract ristiques essentielles sans devoir pour autant mettre jour cette publication Die Beschreibungen und Abbildungen in vorliegendem Handbuch sind unverbindlich FAAC beh lt sich das Recht vor ohne die wesentlichen Eigenschaften dieses Ger tes zu ver ndern und ohne Verbindlichkeiten in Bezug auf die Neufassung der vorliegenden Anleitungen technisch bzw konstruktiv kommerziell bedingte Verbesserungen vorzu nehmen Las descripciones y las ilustraciones de este manual no comportan compromiso alguno FAAC se reserva el derecho dejando inmutadas las caracter sticas esenciales de los aparatos de aportar en cualquier momento y sin compro meterse a poner al d a la presente publicaci n todas las modificaciones que considere oportunas para el perfec cionamiento t cnico o para cualquier otro tipo de exigencia de car cter constructivo o comercial De b
18. vice in areas subject to explosion the presence of lammable gas or fumes is a serious hazard he system must be constructed in compliance with the following Standards EN12604 EN12605 EN12453 EN12445 with the exception of vehicles only systems which however must be provided with signs specifying use for vehicles only For non EU countries to obtain an adequate level of safety the Standards mentioned above must be observed in addition to national legal regulations FAAC cannot be held responsible for failure to observe technical standards in the construction of gates and doors or for any deformation of the gates which may occur during use Before carrying out any operations turn off the system s main switch An omnipower switch shall be provided for the installation with an opening distance of the contacts of 3 mm or more Alternatively use a 6A thermomagnetic breaker with multi pole switching Ensure that there is a differential switch up line of the electrical system with a trip threshold of 0 03A Check that the earthing plant is in perfect condition and connect it to the metallic parts Also earth the yellow green wire of the operator 4 15 6 7 8 19 20 21 22 23 24 The automation is fitted with an anti crush safety system that is a torque control device In any case further safety devices shall be installed The safety devices e g photocells safety edges etc protect areas
19. wherethereisamechanicalmovementhazard e g crushing entrapment and cutting Each installation must be fitted with at least one fashing light e g FAAC LAMB MINILAMP etc as well as a warning plate suitably fixed o the gate besides the safety devices as per point 15 above FAAC cannot be held responsible regarding safety and correct unctioning of the automation in the event that parts other than FAAC original parts are used Use only FAAC original spare parts for maintenance operations Do not carry out any modifications to automation components The installer must supply all information regarding manual operation of the system in the event of an emergency and provide the end user with the leaflet attached to the product Keep out of persons when the product is in operation Keep out of reach of children the remote radio controls and any control devices The automation could be operated unintentionally The end user must avoid any attempt to repair or adjust the automation personally These operations must be carried out exclusively by qualified personnel What is not explicitly stated in these instructions is not permitted ENGLISH Bu o d Z m FAAc ENGLISH FAAc ENGLISH 615BPR AUTOMATIC SYSTEM The 615BPR automatic system consists of an aluminium beam with reflex reflectors and a steel upright subjected to cataphoresis treatment and painted with polyester paint The upright houses the hy
20. ximum ceiling height of 3 m see specific instructions If an articulation kit is installed the balancing spring must be adapted yg 3g H UO HH OHIHIOIHH d fig 16 END FOOT fig 17 The end foot allows the beam to rest when closed and thus prevents the profile bending downward A If a foot is installed the balancing spring must be readjusted M 10 MAINTENANCE Whenever doing maintenance always check correct settings of the by pass screws system balancing and efficiency of safety devices fig 17 10 1 TOPPING UP OIL Periodically check quantity of oil inside the tank Anannual checkissufficientforlow to medium use frequency for heavier duty check every 6 months The level must not fall below the low mark on the stick fig 18 To top up unscrew the filling plug fig 18 and pour oil to MAX level on the stick Use only FAAC HP OIL oil and no other fig 18 11 REPAIRS For repairs contact FAAC s authorised Repair Centres FAAc ENGLISH FAAC ENGLISH USER S OPERATING MANUAL 615BPR AUTOMATED SYSTEM GENERAL SAFETY REGULATIONS If correctly installed and used the 615BPR automatic system ensures a high degree of safety Some simple rules on behaviour can prevent accidental trouble Do not pass under the beam when it is moving Wait for the beam to open fully before passing under it Do not
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