SLURRY INJECTORS - Major Equipment
Contents
1. Item Part No Description Qty Item Part No Description Gi MEC 4010301004 Gearbox GARDA MEC 1 G7 4030108008 Front and back cover gasket 2 G 1 MEC TS 4010301024 e e MEC TURBO G8 4010007001 Shoe for gear 2 G9 5050507002 Circlip 12 E 1 Gearbox WPT GARDA MEC G 1 MEC TS 4010301024 TURBO SYSTEM G10 5050507003 Circlip 25 E B mera Central gear wheel 540 RPM Z 97 G11 5050107020 Screw M 10x25 TE 12 M3 G12 5012107010 Ball bearing 6307 3 G6 4010601020 Front cover 75 1 G13 4010601021 Gearbox cover 1 Page 32 Item G 14 G 15 G 16 G 17 G 19 G 20 G 21 G 22 G 23 G 24 G 25 G 26 G 27 G 28 G 29 G 30 G 31 G 32 G 33 G 34 G 35 G 36 G 37 G 38 G 39 G 40 G 41 G 42 G 43 G 44 G 45 G 46 G 47 G 48 G 49 G49 140 G 50 G 51 G 52 G 53 G 54 G 56 G 57 G 58 G 59 G 60 WPT 1000 G 60 WPT 1000 TS G 61 1000 Part No 5050107028 5050207009 4010006001 4011907001 5050107009 5050207004 5060605001 4030108009 5050107018 5050202002 5030300005 4020907001 4010801003 5060105004 4030109007 5050207010 4012007003 5030300008 5010007002 4020907002 5012107014 5050707007 5050300003 4011001001 5050107027 5050207005 4030108010 5030210001 5050303002 4050412001 5030300009 5030210015 4030111001 4011301001 4011101001 4011101004 5050906001 5050202003 4011219001 4010401009 5050107026 5051007005 5050307003 4010601066 4010401010 4010301006 40102. Before long breaks in operation the ExaCut must be cleaned by spreading water The ExaCut is cleaned with open maintenance ports and checked for wear e Lubricate the hydraulic motor adapter with ample grease after cleaning to protect the contact surfaces of the sealing rings All cutting surfaces should be sprayed with biodegradable oil before longer breaks in operation A Warning First of all switch off the PTO and put the hydraulic valve in floating position Open the cleaning port and let the distributor run empty Then unscrew the lateral maintenance port and grease the cutting parts A Warning If the housing cover is dismantled for cleaning the excentric adjusters slacken Before reassembling the housing cover the excentric adjuster must be tightened and secured ST Lubricating the grease nipples Lubricating the grease nipples every 50 operating hours Page 18 before long breaks in operation Replacing wear parts 7 EE The cutting knives must be replaced if the driver plate of the rotor is sticking out of the cutting knife 8 10mm Switch off the PTO motor spreading vehicle put the hydraulic valve into floating position Open the cleaning port pos 40 and let the distributor run empty Open the maintenance port Items 24423 Unscrew the housing cover Item 1 of the ExaCut Unscrew the screw Item 17 in the rotor Item 7 Pull out the distributor rotor Item 7 Pay atten
3. Check that the wings are opened out completely to ensure the outside discs will have the same working depth as the inner discs There are three steps in setting the working depth 1 Setthe depth to desired dosage per hectare The depth can be adjusted independent to the desired dosage per ha A small dosage can be operated at a low depth approx 2 to 3 cm depth For a higher volume of slurry increase the depth to suit 2 Adjust by hand Adjust the top linkages to ensure the rubber boot slurry outlets are not rubbing on the ground Walon 3 Fixing the depth with pressure The depth adjustment is set using the KV10 Valve to a maximum of 80bar See the section Operating Disc Injector for more details on the working of the KV10 valve LIFT RAM VALVE 1 TRAILING SHOE OPEN OUT amp LOCK WITH EXTRA NUT 2 SHALLOW DISK INJECTOR SET AT 80 BAR MAX Do not exceed 80 bar as damage may occur to the machine Page 7 Coupling the tanker to the tractor 1 Connect Hitch 2 Connect Hydraulic hoses as per slurry applicator listed below Disc Injector Model Double Spool 7 Male Connection KV10 Valve Drain line 3 Female Connection KV10 Valve and Macerator Motor Drain free flow to tank Double spool 7 Male Connections Fold out Wings Cylinder Trailing Shoe model Double spool 77 Male Connections Macerator Motor Drain line 74 Female Connection Macerator Motor Drain free flow to tank Double spool 2 Male Conn
4. Channel Channel Eccentric adjuster Washer Hex head screw Gasket ABIL Item 15 16 17 18 19 20 23 24 25 26 27 31 27 28 29 30 31 32 Part No NUS 001 DKR 009 NSK 060 EE TRS 011 DOR 021 NUS 067 DFD 356 TFL 504 N1 NGS 031 NMK 002 TAS 015 TRS 082 NSR 025 DWD 050 NUS 060 NGE 094 NKS 012 Description Washer Copper ring Hex head screw Bushing O Ring Shim Gasket maintenance port Maintenance port Stud Hex nut Adaptor for hydraulic motor complete Adaptor for hydraulic motor Retaining ring Lip seal Washer Screw connection Grease pipe Macerator Distributor Item Part No 33 NGE 093 34 NKS 001 35 TEE 110 36 HRS 163 37 018 38 NPF 053 39 NGS 049 40 NUS 005 Parts amp Macerator Feed Pipework from Turbo Pump Description Screw connection Grease pipe Pipe nipple Tube coupling Hydraulic motor Key Stud Washer Item 41 42 43 44 45 46 47 48 Part No NMS 004 BKA 001 TFD 021 TEG 701 N1 NSZ 005 NGS 032 NMK 020 NMK 001 Description Hex nut Grease nipple cap Foam rubber Housing Cylinder pin Stud Eye nut Hex nut Item Part No 1 OIN O OQ N ON O Oi Q NN O TA LF04 JET26 JET28 JET9 LGP DH050 TA 5HB 001 TA 5HB 010 TA GF 24 TA GF P TA GF023 TA GF027 TA GF030 TA INJ GJMP TA INJ PB J TA INJ PB K TA LBBO1 3722161 4716601 5101150 5101170 Desc
5. Arm Main Frame 2 SA MDI DASM Disc Assembly 3 SA MDI SA01 Steering Arm 4 SA MDI SA04 Stop Arm Asm 5 SA MDI SA30 Stop Arm Top Asm 6 SA MDI SA42 Suspension Arm 7 FWM10 M10 Flat Washer 8 FWM12 M12 Flat Washer 9 FWM16 M16 Flat Washer 10 M10 M10 Nyloc Nut Disc Injector Cutter Assembly Disc Injector Wing mn Item 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 Item ON DO Cc Item CON O Q C Part No M10x100BZP M10x30SZP M12 FMW12 M12x120BZP M12x90BZP M16 M16 x 180BZP 849 850 S11537 SA MDI SA17 SA MDI SA33 SA MDI SA34 SA MDI SA35 TF090 SA MDI SA08 SA MDI SA12 Part No 6205 1089C 1058 M20 SA MDI DA01 SA MDI DA02 SA MDI DA03 SA MDI DA04 851 Part No SA MDI FA05 MOT75 M20x240BZP M20 SA MDI SAM I SA MDI WF01 SA MDI FA10 FWM20 Description M10x100 BOLT M10x30 Set Bolt M12 Nyloc Nut WASHER M12 x120 Bolt M12x90 Bolt M16 Nyloc Nut M16x180 BOLT Grease Nipple M6 STR Grease Nipple M8 STR M10 x DIA 60 U Bolt Lay Flat Hosing Long Spring Heavy Short Spring Light Rubber Boot Jubilee Clip 50 65 Stainless Cover Plate Spring Bushing Plate Description 52x25x15 DEEPGROOVE DISC OUTER DU1052 DISC CENTER DU1059 M20 NYLOC NUT DISC BRG HOUSING DISC SHAFT DISC SPACER BEARING WASHER GREASE NIPPLE Description WING RAM PIN DIA 105x75 BUFFER M20 BOLT M20 NYLOC NUT DISC INJECTOR STEERING ARM WELDE
6. B _ Lowers Frame amp opens gate valve Gate valve remains open until operator lifts frame CONTROL SWITCH MUST BE IN TOP POSITION WHEN OPERATING amp ENSURE TRACTOR SPOOL IS IN FLOAT POSITION TO ALLOW OIL TO FLOW FROM LIFT RAMS TO TRACTOR ALLOWING FRAME TO LIFT amp LOWER WITH GROUND CONTOURS WHEN APPLYING SLURRY Control box in side position energized Lifts amp lowers Trailing Shoe Wings from transport position when alternating from spool position A amp B 4 Attach the cable of the lights to the socket standard 7 contact plug 5 Connect Brake hoses 6 Connect PTO Shaft as described in Tanker manual after checking for length NOTE Some tractor manufacturers fit pressure relief on one side of the tractor spools e g John Deere If the hydraulic connection for lifting the frame is connected to this side of the spool then the frame will lower automatically with the spool in neutral position To remedy this action swap the hydraulic hose connections Consult tractor manual or your Tractor dealer for more information Page 9 Coupling the Slurry Applicator to the Tanker Never couple or manoeuvre if somebody is between the slurry injector and the slurry tanker Only attach or detach hydraulic connections when the tractor is switched off Make sure the hydraulic A valves and electric cables are coupled in a way that there is not a chance of damage Connect the following while referring to the image
7. G 93 G 96 G 98 G 99 540 G 100 G 101 1000 G 102 G 103 G 104 G 105 G 107 G 108 G 109 G 110 G 111 G 112 G 113 G 114 G 115 Part No 4020907003 4020807003 4020907008 4011703001 4011101002 5030210006 4011219002 4011001007 5030210017 5050107045 4030111002 4011301002 5050303001 4050412002 4030108025 4010401028 4020907004 5050707006 4020907005 4010401029 4010006005 4010006006 4010401027 4010007002 4011707011 5050107021 5030000003 4020907010 4011001033 4020907013 5060010003 4010601122 5050107005 5050207002 4020907055 5030000006 4011001037 4020907056 5012107029 5050107054 4020807013 4020807008 4010407005 Description Centrifugal shaft for preshaped ring GARDA 1000 RPM Central gear wheel with idle gear Centrifuge shaft for preshaped ring idle gear GARDA 6500 Bushing 30x40x60 Scroll GARDA 3500 Ring seal OR 4950 Impeller GARDA 3500 Scroll and impeller support for preshaped ring GARDA 3500 Rubber ring HL 150 Screw M 12x30 TSEI Preshaped ring 40x56x8 Cordholder Brass nut M 10 Stud bolt M 10x64 Scroll support gasket Connection flange GARDA 3500 Centrifugal shaft for preshaped ring GARDA 3500 Key 8x7x35 Centrifuge shaft for preshaped ring idle gear GARDA 3500 Closing flange Blade Counter blade Blade holder flange Extension Spacer Screw M 10x30 TE Centrifugal frontal mechanical seal GAR
8. L Min Max Pressure 200 Bar Max Pressure 200 Bar Tractor Spools Tractor Spools 1 Double Acting Macerator Motor 1 Double Acting Wing Ram 2 Double Acting 6 Port Diverter 2 Double Acting KV 10 Sequence Valve 6 Port Diverter controls KV 10 Sequence Spool Position A 1 Arms lower Lifts the frame and closes the gate valve feeding 2 Gate valves open the macerator 3 Motor rotates Spool Position B Lowers Frame and opens gate valves Gate valves KV 10 Reverse Sequence stay open until operator lifts frame 1 Motor Stops 2 Gate Valve Closes Drain Port Motor drain line 3 Arms Lift Must be pressure free flow return Drain Port Motor drain line Must be pressure free flow return Horse Power Requirements 100 Hp PTO Requirements 1000 PTO Rpm Max Optimum efficiency 750E Turbo Pump Model MAJOR DISC INJECTOR Working width m 9 2 Weight kg 1260 Working depth 20 60mm 3 4 2 1 2 Transport Width 2 4m 8ft Spreader outlet 40 mm Spread Capacity 10 30 m3 ha 142 429 cuft acre TRAILING SHOE APPLICATOR Working width m 6 4 6 8 1 1 Weight kg 1130 1130 1170 Transport Width 2 m 8ft 8 Spreader outlet 40 mm Spread Capacity 10 30 m3 ha 142 429 cuft acre Register Your Product and Warranty Online To register your product through the Internet simply go to the Support section on www major equipment com Completing the information either online or with the p
9. below Slurry Feed to Macerator Hydraulic Connections Linkage Speed Control ka Linkage Hydraulic Lever Tap Top Link Rear Filler Gate Valve Lower Link Connect Lower Linkage Connect Top Links Connect Trap with 4 Feed Hose Connect Hydraulic hoses 4 Male Connections Macerator Hydraulic Motor Female Connection Macerator Hydraulic Motor Drain Male Connection Fold out Wings Cylinder Couple the 4 hose feed from the slurry tanker to the distributor Take both support legs away if the slurry injector is coupled and locked for transport Attach the lights cable to the socket standard 7 contact plug NOTE Lock Frame Lift Hydraulic Rams in Transport position with the lever tap located on the rear of the chassis This allows the operator to disconnect and reconnect the quick release fittings from tractor with ease NOTE Operate Frame Hydraulic Rams smoothly using tractor spool as linkage will drop quickly This quick action allows the Injector Frame to follow the ground contours with ease Page 10 Feed Hose Connection Air vent hose Filler point Do not fit an automatic reversing valve to the circuit as this will damage the hydraulic motor and the macerator The speed of folding and unfolding can be adjusted by turning flow controller in or out see image below FLOW CONTROL FLOW CONTROL Depending upon model the hydraulic flow controller is loc
10. if Drain line is not connected to free flow return in Tractor KV 10 Sequence Valve Injector models only Sequence Return Sequence Arms lower Stop Hydraulic Motor Gate valve opens e Close Gate Valve e Motor rotates e Lift Frame The lift ram valve should remain opened out if this valve A is used on the trailing shoe model or the frame will be forced downwards which could damage the springs KV 10 Set up Adjust valve X to offer a maximum flow 60 litres min to the macerator motor Set lift ram valve to 40 bar Adjust valve X to compensate flow loss to motor Adjust Lift Ram Valve to desired pressure Adjust Valve X to compensate fine tune valve X to remove noise from valve LIFT RAM VALVE 1 TRAILING SHOE OPEN OUT amp LOCK WITH EXTRA NUT 2 SHALLOW DISK INJECTOR SET AT 80 BAR MAX Page 17 ExaCut Macerator Cleaning Remove foreign bodies such as stones regularly through the cleaning port pos 40 in fig Exploded drawing ExaCut wear parts intervals depend on the proportion of foreign objects To keep the air duct in the interior of the distributor free water should be sprayed regularly into the air lines when the distributor is running slowly This work step is made easier by attaching short hoses to the ventilation pipes Excentrics must be checked for mobility at regular intervals and if necessary dismantled and made operational After dismantling the excentric tension again
11. pressure can be too high and a seal can burst open Fi First close the gate valve and then close the clinchers at the end of the D SHOE parcel The clinchers will prevent leaking of manure OPEN OUT amp LOOK WITH EXTRA NUT mE 2 SHALLOW DISK INJECTOR When Finished SET AT 80 BAR MAX Lift the slurry injector with the linkage off the ground Fold in both wings on the slurry injector and lock in position Trailing Shoe 6 port diverter The trailing shoe hydraulics operates through a 6 port diverter The six port diverter has two spool settings These settings are operated by the in cab control box Ref P 11 Spool position A Lifts the frame and closes the gate valve feeding the macerator Spool position B Lowers Frame and opens gate valve Gate valve remains open until operator lifts frame Unfold the wings and check that the trailing shoe applicator is flat Select position A on the control box and lower frame the gate valve will automatically open Start hydraulic macerator motor When finished Switch off macerator motor Select position B on the control box and raise frame This will shut off the gate valve feeding the macerator Page 12 Turbo Pump Do not engage Turbo Pump gears while PTO is turning or damage can occur to the machine Ensure the levers are detented in position 3 i x35 Handles in neutral position Handles in operating position Centrifugal pump handle on the l
12. 301026 Central gear wheel Description Screw M 12x35 TE Blank washer 8x32 Gearshift fork GARDA Gear pin Screw M 8x20 TE Smooth washer 10 Oil plug 3 8 Gas Front cover gasket Screw M 10x16 TE Aluminium washer 10x16 Oil seal 35x62x10 Splined central shaft Gear lever Oil level plug 3 8 Gas 1 Gearbox cover gasket Blank washer 30x56 1 Spring Oil seal 19x27x6 1 Steel ball 8 73 1 Centrifugal shaft for preshaped ring GARDA 6500 Ball bearing Key 8x7x50 1 Self locking nut M 30x2 1 Scroll and impeller support for preshaped ring GARDA 6500 Screw M 12x30 TE Smooth washer 12 Scroll support gasket Seal ring 298x3 53 Brass nut M 12 Stud bolt M 12x107 Oil seal 50x70x10 Rubber ring HL 187 Preshaped ring 50x70x10 Cordholder Scroll GARDA 6500 Scroll GARDA 6500 140 Iron plug 1 4 Gas Aluminium washer 1 4 Gas Impeller GARDA 6500 Scroll external flange GARDA z GARDA 6500 Screw M 10x25 TCEI Stop dowel M 10x25 P P Nut M 10 Back cover External scroll flange with rubber hose GARDA 6500 Gearbox WPT STAR 1000 RPM Gearbox WPT STAR 1000RPM TURBO SYSTEM GARDA 1000 RPM Z 86 Qty N TL NO N OD 0 ND MN Item G 62 1000 G 66 G 67 G 68 G 71 G 72 G73 G 74 G75 G 77 G 78 G 79 G 80 G 81 G 82 G 84 G 85 G 86 G 87 G 88 G 89 G 90 G 91 G 92
13. D WING ASSEMBLY DI WING HINGE PIN M20 WASHER Page 27 Disc Injector Body Item Part No 1 DI RAM 2 SA MDI WF20 SA MDI SASM II 4 SA TSMMO1 5 SA TSMM24 6 SA TSSTDO1 7 SA TSTS040 8 SA MDI FA05 9 SA MDI FA11 10 SA MDI FA13 11 TA SPP025 12 SA MDI CF47 13 1MB 18 06 14 AG131 139 15 CRE100 16 EFM90 38 17 EMM38 18 40 19 FWM12 20 FWM16 21 FWM20 22 FWM36 23 FWM8 24 Gras 128 25 H14OOR 26 LA16812 27 LC2700 28 M10 29 M12 30 M12x30SZP 31 M12x35BZP Page 28 Description WING RAM LIGHT BRACKET DISC INJECTOR STEERING ARM MACERATOR MOUNT MACERATOR INLET MOUNT TRAILING SHOE STAND 2 MALE COUPLING WING RAM PIN RAM SPACERS MACERATOR FILL PIPE 4 SPOON SPLASH PLATE TRIANGLE MOUNT 18MM METRIC X 3 8 BSP M M HOSE CLIP 131 139 ACCUMULATOR STRAP 3 8 F M ELBOW 3 8 MIM CONNECTOR Vogelsang EXACUT Macerator M12 FLAT WASHER M16 FLAT WASHER M20 FLAT WASHER M20 Washer M8 FLAT WASHER SLOW MOVING VEHICLE 80BAR Accumulator LED CONTINENTAL LIGHT TRIANGLE REFLECTOR M10 NYLOC NUT M12 NYLOC NUT M12x30 SET BOLT M12x35 BOLT Item Part No 32 M12x40BZP 33 M12x50BZP 34 M14 35 M16 36 M16x50BZP 37 M20 38 M20x240BZP 39 M8 40 M8x25BZP 41 MOT75 42 OM11D6Z 43 PP 18M 44 1234 45 15501 46 37 47 49404 48 TFO088 49 TVTE127 50 VRB 02C 51 VRDE 15 FF 38 52 SA TSMM15 53 TA LGPLITL 54 TA LGPLITR 55 SA MDI CFWA 56 SA MDI FA10 57 SA MDI WFO1 58 SA MDI WFO1 H 59
14. DA 6500 Centrifugal shaft for mechanical seal GARDA 6500 Scroll support with mechanical seal GARDA 6500 Centrifugal shaft for mechanical seal GARDA 6500 1000 RPM Handle knob Gearbox front cover CE Screw M 6x16 TE Smooth washer 6 Centrifugal shaft for mechanical seal GARDA 3500 1 Centrifugal frontal mechanical seal GARDA 3500 Impeller and scroll support with mechanical seal GARDA 3500 Transmission shaft for high pressure pump GARDA JET Ball bearing 16013 Screw M 10x35 TE Central gear wheel for high pressure pump GARDA JETZ 84 M 3 Back central gear wheel GARDA JET GK 2 97 M High pressure pump coupling flange GARDA JET Qty zx N N Page 33 Item G 118 540 1000 G 119 G 120 G 121 G 122 G 123 G 124 540 540 G 125 G 126 G 128 G 129 G 130 G 131 G 132 G 133 G 134 G 135 G 136 G 137 G 138 G 139 G 140 G 141 G 142 G 143 Page 34 Part No 4020807011 4011707032 4010601111 4010606005 4030110022 5050107015 4020807009 4020807010 5050107093 5050707004 4011001014 4060505018 5060605011 5050107084 4010601148 4010601081 4030108031 5012107011 5012107012 4030108032 4010601123 4011707051 4020807015 4020907066 4020907067 Description Gear wheel for 1000 RPM shaft GARDA GK 540 1000Z 41 M 3 Spacer GARDA GK 52x42x55 Back cover GARDA GK Gearbox side cover GARDA
15. E CLIP 38 50 5 SLURRY HOSE GREEN INLET MOUNT Washer Page 25 Trailing Shoe Parts Q Part No Description SA MDI FA11 RAM SPACERS FWM12 M12 FLAT WASHER LA16812 LED CONTINENTAL LIGHT LC2700 TRIANGLE REFLECTOR M10 M10 NYLOC NUT M10x100BZP M10x100 BOLT M12 M12 NYLOC NUT M12x30SZP M12x30 SET BOLT M12x35BZP M12x35 BOLT Item Part No Description 16 MOT75 DIA 105x75 BUFFER 1 SA TSLBO1 LIGHT BRKT 17 1234 ROLL PIN DIA 10x60 2 SA TSLB 21 PIPE CLAMP 18 820 GREASE NIPPLE 1 8 STR SA TSTS GA TRAILING SHOE ASSY 19 8119 BUFFER SPACER 4 SA TSWFO001 WING FRAME RH 20 SA TSWF025 PIVOT SPACER 5 SA TSWH GA WHEEL ASSEMBLY 21 TA LGPLITR LGP LIGHT BRACKET RH 6 SA MDI FA05 WING RAM PIN 22 TA LGPLITL LGP LIGHT BRACKET LH Trailing Shoe Parts Detail Item Part No Description Item Part No Description 1 SA TSTS010 SHOE ARM 11 M12x30SZP M12x30 SET BOLT 2 SA TSTS020 STOP OFF ASSY 12 M12x90BZP M12x90 BOLT SA TSTS030 STOP OFF LINKAGE BRKT 13 M8 M8 NYLOC NUT 4 SA TSTS040 2 MALE COUPLING 14 511074 TURNBUCKLE DIA 11xM8 5 10764250 RUBBER BOOT 15 2765 5 16 D Shackle 6 DU4806 M SPRING TINE 16 TFO88 JUBILEE CLIP 38 50 7 M10 M10NYLOC NUT 17 9 JUBILEE CLIP 50 65 8 M10x30SZP M10x30 SET BOLT 18 SA TSTS060 COULTER 9 M10x40BZP M10x40 BOLT 19 SA TSTS050 TINE CLAMP 10 M12 M12 NYLOC NUT Page 26 Disc Injector Disc Injector Steerage amp Clamp Assembly Item Part No Description 1 SA MDI SA26 Steering
16. GK Gearbox side cover gasket GARDA GK Screw M 8x16 TCEI Gear wheel GARDA GK 540 540 Z 61 M3 Central gear wheel GARDA GK 540 1000Z 81 M 3 Screw M 8x45 TE Key 8 7 25 High pressure pump support GARDA JET Guard shaft GARDA CE Charge oil plug 3 8 Gas Screw M 6x16 TEF Front cover 75 GARDA 3500 Front and rear covers TURBO SYSTEM Front and rear covers gaskets TURBO SYSTEM Ball bearing TURBO SYSTEM 6308 Ball bearing TURBO SYSTEM 6309 Front and rear cover gasket TURBO SYSTEM Gearbox front cover TURBO SYSTEM CE Spacer TURBO SYSTEM Central gear wheel TURBO SYSTEM Central shaft Centrifugal shaft for mechanical seal TURBO SYSTEM GARDA 6500 Qty 1 1 Item Part No G 144 5050707009 G 144 MEC 2 8000 4011806020 G 145 4020607047 G 146 4011219006 G 147 5050207003 G 148 5030300022 G 149 4011707055 G 150 4020907069 G 150 MEC 2 4000 4020907071 G 151 STAR 4011907076 G 151 KTS 4011907077 G 151 2000 TS G 151 3000 TS G 151 4000 TS G 151 5000 TS G 151 6500 TS G 151 8000 TS G 152 MEC TS G 152 STAR KTS G 153 4010220068 4010220069 4010220070 4010220071 4010220072 4010220073 4020607051 4020607049 4010006007 Description Key 10x8x50 Reduction key TURBO SYSTEM 08 010 40 mm Centrifugal shaft pinion TURBO SYSTEM Centrifugal pump impeller TURBO SYSTEM GARDA 6500 Smooth washer 8 Oil seal
17. J RAM R 849 1233 1500 TDA 1T TA LF03 TA LF26 Description INJECTOR LINKAGE RAM SPACER 1 FINE NYLOC NUT 1 x7 FINE BOLT DIA 1 FLAT WASHER LABEL RAM CAT 2 TOP LINK ROD GREASE NIPPLE M6 STR ROLL PIN DIA10x50 SPLIT PIN 1 8 x1 1 2 PIVOT PIN 155 LINKAGE ASM HYDRAULIC RAM FRONT PIN Trailing Shoe Centre Frame Parts Item Part No 1 BA349D4Z 2 028 65 3 SA TSCF001 4 SA TSCF035 5 SA TSLB31 6 SA TSMMO1 7 SA TSMM20 8 SA TSPPO1 9 SA TSSTDOf 10 SA TSTS GA 11 SA MDI FA13 12 SA MTS M03 13 TA SPP025 14 1 F 15 3722161 16 AG131 139 17 40 18 Gras 128 Description BAUER 4 COUPLING SHORT 6 MALE CONNECTION CENTER FRAME TOP LINK SPACER SAFETY MOUNT MACERATOR MOUNT MACERATOR INLET MOUNT WING PIVOT PIN TRAILING SHOE STAND TRAILING SHOE ASSY MACERATOR FILL PIPE SPLASH PLATE MOUNT 4 SPOON SPLASH PLATE 1 FINE NYLOC NUT 6 PIPE FLANGE SEAL HOSE CLIP 131 139 Vogelsang EXACUT Macerator SLOW MOVING VEHICLE Item 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 Part No M12 M12x30SZP M12x40BZP M12x50BZP M14 OM11D6Z 112 15501 5318 3546 37 49404 80 TFO088 TVTE127 SA TSMM15 A TSPP15 Description M12 NYLOC NUT M12x30 SET BOLT M12x40 BOLT M12x50 BOLT M14 NYLOC NUT 6 FEMALE CAP CAT 2 PIN DIA 28 5x159mm CAT 0 PIN DIA 16x97mm CAT 2 2 TOP LINK LINCH PIN DIA 9 5 LINCH PIN DIA 6 SPAREX 3 4 PIN CAT 2 PIN DIA 25 4x142mm JUBILE
18. Machine Inspections before Use Before transporting the combination of slurry tanker and slurry injector the following points should be checked and followed e Check the entire technical conditions of the machine Check the locking pins of the linkages and wings are secure e Check the hydraulic system for leakages Check the gate valves and couplings for leakages e Check the lights are operating correctly e Check if the topped off reflective triangle is on the right place and visible Key to Main Parts Slurny Fena la Macermor Image 1 Coupled onto the slurry tanker Hydraulic Connections Linkage Epepd Ganira Linkage _ Laver Tap Tap Lina Rear Filler Gata Valve Lower Link The MAJOR Disc Injector and the Trailing Shoe slurry applicators are mounted on the 4 point linkage of the slurry tanker Depending on the width and version of the machine the slurry is pushed under pressure from the vacuum tanker via the stone trap and through the Turbo chopper unit into the macerator distributor feed hose macerator distributor The Macerator chops the slurry into a fine pulp and distributes it between the hoses The Major Disc Injector uses the weight of the tanker to push the cutting discs into the ground creating a groove The groove can be set in depth from 10 to 60 mm The slurry is injected in this groove below the level of the ground The discs are held in pairs and follow the ground contours toget
19. Operator Manual amp Parts List MAJOR SLURRY INJECTORS MAJO WWW MAJOR EQUIPMENT COM Head Office Major Equipment Intl Ltd Ballyhaunis Co Mayo Ireland Tel 09496 30572 Fax 09496 30788 UK Office Major Equipment Ltd Major Industrial Estate Middleton Rd Heysham Lancs LA3 3JJ Tel 01524 850 501 Fax 01524 850 502 NL amp GERMANY OFFICE Major Equipment Intl Ltd Postbus 29 NL 7700 AA Dedemsvaart Nederland Tel 31 0 6389 19585 Web www major equipment com We suggest that you record your machine details along with your dealers address amp telephone number for your convenience MODEL SERIAL NO DEALER ADDRESS TEL NO Disclaimer While every effort has been made in the production of this manual to ensure that the information contained herein is full and cor rect Major assumes no responsibility for errors or omissions Major reserves the right to modify the machinery and the technical data contained within the manual without prior notice Further to this Major assumes no liability for any damages which may result from the use of the information contained within this manual Contents Introduction Thank you Using Your Operator s Manual Safety Issues Product Identification Machine Serial Numbers Purpose of Use Product Specifications Register Your Product and Warranty Online Safety Machine Safety Labels Operating Safely Driving safely on public roa
20. SA MTS CF42 60 SA MTS CF47 61 SA MTS M03 Description M12x40 BOLT M12x50 BOLT M14 NYLOC NUT M16 NYLOC NUT M16x50 BOLT M20 NYLOC NUT M20x210 BOLT M8 NYLOC NUT M8x25 BOLT DIA 105x75 BUFFER 6 FEMALE CAP METRIC DOWTY WASHER ROLL PIN DIA 10x60 CAT 0 PIN DIA 16x97mm LINCH PIN DIA 6 SPAREX 3 4 PIN JUBILEE CLIP 38 50 5 SLURRY HOSE GREEN FLOW RESTRICTOR DOUBLE PILOT CHECK VALVE INLET MOUNT LGP LIGHT BRACKET LH LGP LIGHT BRACKET RH CENTRE FRAME WELDED ASM DI WING HINGE PIN WELDED WING ASSEMBLY DISC INJ WING LH 6 STONE TRAP WELDED 4 BAUER FEM COUPLING SPLASH PLATE MOUNT Wing Lift Hydraulic Ram Item Part No 2 3 4 Description Ram State Model Locking Nut Adjustable end Bolt Page 29 Hydraulics Disc Injector Type Hydraulic Circuit bae ill 335 EEPE help pa xx xw raf AW ZA PE A E H A E i H 4 M M on M E E XXXXXXX SE tea oU G E au Owa SS 1 ua s od K 11 O 135 LON 3 A TH2IMO JOMO THM S9NIM SINIM JHL 30 d33dS JHA 32nd3H Ol TTOHINOS MOTA 2135 LA ws I i pej uop do S21 YIWHI AH s usa tios 004 EN STATH MnS NIY WH Eo ee fib e 4 N 60 0TI TT 0 AJY lt NDOILdO gt NNONIVA BO 60 0F LINDHID OFTTYTVHOAH HOLO3OPNI 61 Page 30 Trailing Shoe T
21. TURBO SYSTEM 45x65x8 Splined smooth washer TURBO SYSTEM Splined sleeve TURBO SYSTEM MEC 5 8000 STAR KTS Splined sleeve TURBO SYSTEM MEC 2 3 4000 Front pin TURBO SYSTEM STAR Front pin TURBO SYSTEM KTS Rotor TURBO SYSTEM MEC 2000 D Rotor TURBO SYSTEM MEC 3000 D Rotor TURBO SYSTEM MEC 4000 D Rotor TURBO SYSTEM MEC 5000 D Rotor TURBO SYSTEM MEC 6500 D Rotor TURBO SYSTEM MEC 8000 D Compressor pinion TURBO SYSTEM MEC 1000 RPM Compressor pinion TURBO SYSTEM STAR KTS 1000 RPM Gearshift fork TURBO SYSTEM CERTIFICATE OF CONFORMITY This 15 to certify that the machine when properly installed maintained and used only for its im tended purpose complies with all the essential Health and Safetv requirements of The EC Directive on the supply of Machinery Safety Regulations 1992 The Health and Safety at Work Act UK 1974 The Health and Safety at Work Order Northern Ireland 1978 The Consumer Protection Act UK 1987 The Health Safety and Welfare at Work Act 1989 I certify on behalf of Major Equipment Intl Ltd that this machine when properly installed and operated correctly complies with all the essential Health and Safety requirements of all legislation referred to above Signature 7 Vy 3 Date January Ist 2009 Warranty This machine is guaranteed for 1 season No warranty is given where the machine is being used as a hire machine Warranty is against faulty workmanship or parts with th
22. ated as shown above Page 11 Operating the Machine Disc Injector Do not operate the macerator motor without slurry in the distributor or damage can occur System with KV10 Valve Sequential Valve Unfold the Wings and check if the slurry injector is flat in the width Operate Sequential Valve on separate spool this will automatically Lower frame Open rear gate valve and stone trap gate valve Start Hydraulic Motor N B The clinchers open mechanically when the machine is put on the soil Start driving forward at a suitable speed When turning at the headlands or when finished working the machine Lift main frame to clear the ground by operating the KV10 Valve in reverse This will Stop Hydraulic Motor Close Gate Valves Lift Frame Fold in both foldable parts of the slurry injector when finished and lock in position For models without KV 10 Valve Unfold the Wings and Check if the slurry injector is level Put the slurry injector with the cutting discs into the soil by putting down the lifting device of the slurry tanker N B Both injectors open the clinchers rubber boot seal mechanically when the machine is put on the soil Adjust the right working depth according to one of the methods previously described Open the gate valve from the slurry tanker and start with driving The manure will stream directly out of the outlets N B When the gate valve is opened before the clinchers are opened the
23. ds Operating the Machine Inspections before Use Key to Main Parts Starting Regulations Machine Set Up Coupling the tanker to the tractor Coupling the Slurry Applicator to the Tanker Feed Hose Connection Operating the Machine Uncoupling the Injector from the Tanker Maintenance Greasing schedule Hydraulics ExaCut Macerator Trouble Shooting Spare Parts Spare Parts NN mo 16 17 18 21 22 Introduction Thank you We appreciate having you as a customer and wish you many years of safe and satisfied use of your machine Using Your Operator s Manual This manual is an important part of your machine and should remain with the machine when you buy it Reading your operator s manual will help you and others avoid personal injury or damage to the machine Information given in this manual will provide the operator with the safest and most effective use of the machine Sections in your operator s manual are placed in a specific order to help you understand all the safety messages SO you can operate this machine safely You can also use this manual to answer any specific operating or servicing questions Safety Issues Your manual contains special messages to bring attention to potential safety concerns machine damage as well as helpful operating and servicing information Please read all the information carefully to avoid injury and machine damage Product Identification Machine Serial Numbers If you need to c
24. e exception of components not of MAJOR S manufacture or design i e hydraulic components universally jointed shafts chains and tyres etc which are subject to the original manufacturers conditions To register your machine for warranty please go to the support section of our website www major equipment com and enter your details MAJOR POR m p lt d Ballyhaunis Co Mayo Ireland Opes en s Tel 353 0 949630572 e Email Product Maintenance equipment com Support Major Ind Estate Heysham Lanes LAS 3JJ Tel 44 0 1524 850501 Email ukinfo major equipment com Nederland amp Deutschland Postbus 29 NL 7700 AA Dedemsvaart Nederland Tel 31 0 6389 19585 Email euinfo mayjor equipment com HEAD OFFICE Major Equipment Intl Ltd Ballyhaunis Co Mayo Ireland Tel 094 9630572 WWW MAJOR EQUIPMENT COM UK OFFICE Major Equipment Ltd Major Ind Estate Heysham Lancs LA3 3JJ UK Tel 01524 850501 NL amp GERMANY OFFICE Major Equipment Intl Ltd Postbus 29 NL 7700 AA Dedemsvaart Nederland Tel 31 0 6389 19585
25. ections 6 port diverter N B Remove linkage transport safety lock before use See Image below Transport lock The MAJOR Tanker is designed to be balanced correctly when coupled to the Slurry Applicator Operation of the tanker without the slurry applicator attached will cause more wear on the tractor hitch and the machine will be more difficult to tow It is advisable to fit a counterweight onto the 4 point linkage to balance the machine A splash plate can attach onto the rear of the slurry applicator therefore the slurry applicator need not be removed Page 8 3 Connect the Control box FORWARD Disc Injector Model ROTATION REVERSE Position the Reverse Macerator Switch in the tractor cab amp ROTATION connect 12v plug Control Box Image 8 reverses the rotation of the macerator motor Set Spool Valve to neutral amp then operate Control Box to change direction IMPORTANT DO NOT OPERATE SWITCH CONTINUALLY AS THIS MAY DAMAGE THE MACERATOR MOTOR FRAME UP DOWN Trailing Shoe Model GATE VALVE CLOSE OPEN Position the 6 Port Diverter Control Box Image 9 in the ee tractor cab amp connect 12v plug WINGS TRANSFOR Set Spool Valve to neutral amp then operate Control Box to OPERATING change operation POSITION Control box in top position de energized Spool position A Lifts the frame amp closes the gate valve feeding the macerator CHANGEOVER Spool position
26. eft Centrifugal pump handle on the left vacuum pump handle on the right vacuum pump handle on the right Slurry Flow Controllers Adjust the flow controllers to optimise the output of the pump against the forward speed of the machine e Handle A controls the macerator feed valve and can be left in position as the hydraulic gate valve feeding the macerator is closed when filling tanker e Handle B controls the macerator overflow and can be varied to remove the excess of slurry when spreading e Handle B is opened fully when filling tanker through the centrifugal pump Filling tanker with Turbo Pump Connect vacuum hose to either turbo filler inlets located on side of tanker Close stone trap gate valve Open fully handle B on the slurry flow controller e Place vacuum pump into vacuum position and engage both vacuum pump and centrifugal pump into gear Start PTO amp prime centrifugal pump with slurry e Once Centrifugal pump engages continue to fill tanker when tanker is full Slurry will exit through the yellow overflow hose amp into the centrifugal pump This will prevent more slurry from entering the tanker Close gate valve and disengage PTO Page 13 ExaCut Macerator The ExaCut can be used on pump tankers and vacuum tankers The pump tanker must be supplied with a pressure limit of 3 bar This is possible using a pressure relief valve optional For control purposes we recommend a p
27. he wings out Keep the following points in mind when uncoupling e Put the support legs in the right place and lock see picture below L gt Locking pins Support legs e Letthe slurry injector down using the tanker linkage Switch off the tractors engine e Ensure the hydraulic valves are not pressurised uncouple them from the slurry tanker Put the valves position to guarantee they remain clean Uncouple the light socket from the slurry tanker and store the cable Uncouple the slurry injector from the linkage arms A Be aware of downward forces when uncoupling the slurry injector Page 14 Technical data for the hydraulic motors Motor type OMS125 OMS160 OMS200 OMS 250 OGELSANG item no AOM06 AOM 015 017 AOM 018 Shafi 2 2 3 NE cot 600 470 35 30 max speed of rotation min 1 max drop in pressure bar peak 2 2n max torque Nm dnt 49 60 720 80 pon mt 90 90 90 90 Int max inlet pressure bar leakage pipe bar leakage pipe par 1 Intermittent operation the permissible values may be reached max 10 of every minute 2 Peak performance the permissible values may be reached max 196 of every minute Page 15 Maintenance Injectors Maintenance must be carried out by qualified personnel To make sure that all parts of the Disc Injector Trailing Shoe function pro
28. her The Discs are of a three part construction and roll on bearings The Major Trailing Shoe model rests on the ground on its own weight with the slurry placed in the track left by the shoe For optimum application the slurry must be well agitated before filling the tanker The macerator is more prone to blockages if the slurry is thick and heavy with grass Image 2 OVerview Slurry Applicator BACK DOOR MACERATOR VALVE HYDRAULIC FITTINGS MACERATOR FEED PIFE The two side parts wings of the slurry injector are foldable so the machine is capable for transport on the public roads The distributor frame lift and fold up cylinders are hydraulically operated TRAILING SHOE Page 5 Starting Regulations Always check that any imminently dangerous conditions have been eliminated before using the machine Ensure all guarding is present and the operator is fully aware of the operations of the machine Machine Set Up Setting the wing level all models If the wings of the slurry injector are not completely flat after unfolding the outer discs or shoes are higher or lower then adjust in the following way e Unfold the wings of the machine e Loosen the lock nut e the machine on one side with a jack Using a wrench to rotate the piston rod until desired level is reached Relock lock nut Transport lock Wing ram Page 6 Adjustment of working depth This is for Major Disc Injector only
29. ked stone trap Open inspection port and clear any blockages KV 10 valve incorrectly set Refer to previous page Macerator will not spin ExaCut Macerator Faut use Remedy Rotor runs too slowly Check the hydraulics ExaCut vibrates Rotor is clogged Clean the ExaCut TP Clean the ventilation ducts from Ventilation is blocked U outside using a water hose Liquid manure flow rate Reduce the pump speed excessive Rotor speed too low too high Check the oil flow rate of the PTO Pressure in pot too low Increase the delivery rate quantity pao UID Hoses laid wrongly Refer to hose laying diagram Fibrous matter under the cutting knife Remove fibrous matter If possible reverse the rotor several Only a few h fed with EE 3 nly a few hoses are fed wi Rotor blocked medium Remove Check the Check the hydraulics Cover cannot be Excentrics are not preloaded Preload excentrics assembled Page 21 Turbo Injector Macerator Distributor Item Oo 2 S O O N O GQ N Q2 a Page 22 Part No TDE 701 N1 GRS 083 TFL 715 TFL 716 TFL 717 TMS0002 TMH0003 TRO 709 NIR 023 TRO 708 DFD 116 TFL 677 TFL 676 TEV 005 N1 NUS 003 E NSK 208 DFD 115 Description Cover Sleeve packing Cutting ring Large holes Standard Cutting ring Small holes Cutting ring Extra large holes Blade ring Blade holder Rotor complete Inner ring Rotor Ring gasket foam PU
30. ng close the cleaning port Item 40 and the maintenance port Items 24423 Q 19 Disassembling the rotor from the hydraulic motor Remove the screw washer and gasket To centre the shims a M10x hex head screw is inserted into the boring in the bushing max 30mm long To remove the rotor screw a lubricated M30 hex head screw into the rotor After the hex head screw is screwed in deep enough the rotor releases itself from the motor centering bolt and to then use the centering bolt Warning With very tight rotors it may be necessary to first of all pull it out approx 12mm without Tensioning the excentric First of all tighten by hand and secure behind the leg spring with the spring cotter see fig A Gloves protect from injury Tighten the rest using a pair of water pump pliers until the borings are aligned Then secure using the spring cotter fig B Do not remove the spring cotter through the opening of the maintenance port until after assembling the housing cover Page 20 Trouble Shooting Injector Fa Ce Remedy _ Hydraulic tap is closed Open hydraulic tap Injector wont drop Transport lock is still in place Remove locking pin eom GOUNE Hydraulic linkage is pressurised Put hydraulics in float position Low flow rate Oil pressure Check hydraulic flow rate set to running specifications Empty macerator by opening bottom Macerator shear plate bloc
31. ontact MAJOR or your MAJOR dealer for information on servicing or spare parts always provide the product model and serial numbers We suggest that you record your machine details below Model No Serial No Date of Purchase Dealer Name Dealer Telephone The serial plate is loacted on the front side of the frame To show that the Major Disc Injector Trailing Shoe conforms to all the European rules the CE brand is MAJOR EQUIPMENT INTL LTD BALLYHAUNIS RFA printed on the Major identify plate CO MAYO IRELAND TEL 00353 0 84 98630572 FAX 00353 0 8630788 E Mat inf zimajar equip ment com Website weaw maor oqui pma nt com MIDDLETON ROAD HEYSHAM MODEL NUMBER LANCS LAS JJJ ENGLAND TEL 0044 10 1524 850501 YEAR OF MANUFACTURE FAX 0044 0 1524 850502 E Mail ukinfo sormajor quipenent com 2 OQ We esi was raj Or e ui ip mee nit l Purpose of Use The slurry applicator is an agricultural machine which is exclusively developed for the injection of fluids in or onto the soil with a limited amount of solid matter like water or slurry The slurry applicator should not be used for other purposes other than applying slurry Other applications outside the correct use can be dangerous Page 1 Product Specifications MAJOR TRAILING SHOE MAJOR DISC INJECTOR Hydraulic Requirements Hydraulic Requirements Hydraulic Flow Rate 50 70 L Min Hydraulic Flow Rate 50 70
32. oving parts Remove transport pin in linkage frame before use In front of the tank on front of frame On the frame both foldable sides On the frame near Hinge points On the rear of macerator On front of frame On front of frame Rear of the macerator Rear of the macerator Right and left wing hinges Diverter Hydraulic hoses near fittings Page 3 Operating Safely Users should become thoroughly familiar with the contents of this manual before using servicing and mounting the implement to the tractor and all other pertinent operations Never wear jewellery loose clothing such as ties scarves belts unbuttoned jackets or dungarees with open zips which could become caught up in moving parts Always wear approved garments complying with accident prevention provisions such as non slip shoes ear muffs goggles and gauntlets Wear a jacket with reflecting stickers if the implement is used near public highways Consult your retailer the Labour Health Service or your nearest equivalent authority for the information about the current safety provisions and specific regulations with in order to ensure personal safety ALWAYS DISENGAGE PTO SWITCH OFF THE TRACTOR ENGINE AND ENGAGE THE PARKING BRAKE BEFORE MAKING ADJUSTMENT TO THE MACHINE Sound Levels The average measured sound pressure level of a slurry injector is less than 70 dB A Take care the average sound level of a slurry tanker can be more than 80 dB A i
33. perly the machine has to be cleaned regularly Clean the machine after use daily Do not use a high pressure cleaner Greasing schedule Follow the schedule below using EP2 or an equal type of grease Standard hydraulic tractor oil can be used for hydraulic oil When Where How Daily after use Bearings of the rolling coulters Grease nipple Bearings at both turn points of the foldable parts Grease nipple Weekly Stub axles Grease nipple Supports of valves Grease nipple opo WOK nurs Ol Hydraulic system Refresh hydraulic oil every two years Check the following points regularly e Check the gate valves for jams damages leakages e Check the hydraulic valves for damages leakages e Check the hydraulic connections for damages leakages e Check the hydraulic cylinders and packing for leakages e Check if the fastening bolts of the linkage device are tightened e Check the linkage device for metal fatigue and cracks e Check the pivot points folding parts for damage Check the fasteners for tightness Disc Injector Trailing Shoe Applicator e Linkage mounting e Linkage mounting e Linkage pivot pins e Linkage pivot pins e Wing Pivots e Wing Pivots e Steering arm Horizontal Pivots e Spring Mounting bolts both ends Steering Arm Vertical Pivots Coulters e Cutting Disc Axle Nuts Page 16 Vogelsang Hose layout Hydraulics 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 A NOTE Hydraulics will Lock out
34. ressure gauge on the liquid manure pipe Achievable flow rate The maximum flow rate depends on the proportion of dry matter the type of liquid manure the pressure of the spreading vehicle the cutting ring hole size and the rotor geometry Required pressure To achieve a good average distribution the pressure in the spreader needs to be from 0 2 bar That means that with low viscosity media you achieve a better average distribution with a higher flow rate Please observe the following operating instructions ExaCut must be switched on shortly before the media flows through it To prevent increased wear a dry run of the ExaCut of more than 30 seconds should be avoided e The direction of rotation should be changed at regular intervals Depending on the connector this can be achieved by redirecting the control unit or by a timed electromagnetic valve This guarantees the best self sharpening of the blades Asasmall amount of liquid manure can leak from the suction pipes short hoses should be connected which can be guided with the drain hoses You also simplify cleaning the ventilation if you use a water hose Uncoupling the Injector from the Tanker The Shallow Disc Injector Trailing Shoe should be uncoupled on stable flat and horizontal ground If the slurry injector is stored with both wings folded up then those parts should be locked If the machine is not to be used for a long time then it is recommended to open t
35. ription LINKAGE ASSEMBLY TRAP JOINT OUTLET 8 TO 6 REDUCER TRAP HOSE OUTLET SWIVEL HITCH EXTENDED 5 HOSE BRACKET ASSY 5 HOSE BRACKET ASSY TOP OVERFLOW GARDA FILLER MOUNT STONE TRAP BEND GARDA FILLER STONE TRAP BLASTER MANIFOLD FEED PIPE 4 45 BAUER COUPLING BAUER 4 BOLT FLANGE COUPLING FLASHING BEACON BRCKT 6 PIPE FLANGE SEAL O RING HOSE CLIP 162 174 HOSE CLIP 227 239 Item 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 Part No AG113 121 AG21B BA305 4 BA309 4 BP1101 G BP1101 H G75 8 M12 M12x120BZP M12x35BZP M12x40BZP R1716 6 R1716 6H Working TA GF036 TGRE100 2b TGRE100 3 TGRE100 2 TA INJ HH01 Description HOSE CLIP 113 121 IMPELLER HOUSING GASKET BAUER SEALING RING 4 BAUER MALE COUPLING PIPE END 6 FLEXIBLE CONNECTOR 8 CONNECTOR GARDA MEC 8000 M12 NYLOC NUT M12x120 BOLT M12x35 BOLT M12x40 BOLT 6 GATE VALVE 6 GATE VALVE c w ROD 4 LAYFLAT HOSE 100mm Front Macerator Feed Hose 100mm Macerator Rear Feed hose 100mm Turbo Filler hose COUPLING PLATE Page 23 Linkage Frame Trailing Shoe Slurry Injector Parts Page 24 Item Part No 1 SA TSCF GA 2 SA TSWFL GA SA TSWFR GA 4 SA RAM Item 1 OIN 00 CO nn Q O Description CENTER FRAME ASSY WING ASSY LEFT WING ASSY RIGHT TRAILING SHOE RAM Part No TA LF01 TA LF21 1 F 1x7FBZP FW1 Gras 150 INJ RAM IN
36. roduct warranty card will ensure the customer that their product receives all post sales service and important product information The MAJOR Shallow Disc Injector and Trailing Shoe are supplied with a twelve month warranty No warranty is given where the machine is being used as a hire machine Warranty is against faulty workmanship or parts All parts must be returned to the manufacturer No warranty can be considered unless parts are returned All replacement parts will be supplied on a chargeable basis until warranty has been accepted Page 2 Safety Machine Safety Labels The machine safety labels shown in this section are placed in important areas on your machine to draw attention to potential safety hazards Replace missing or damaged labels To prevent Serious Injury o or Avon unsale operation er De net operate or work on this f machine without raiding and undergtandieg ihe operaborg rrasnual manual amp lost contact your noone dealer for 8 nee manag WARNING N Macerator Distributor Unit must not be run dry um uan ges he mm iia g F eser eee Read the user manual thoroughly before use Danger of entrapment Grease Point Don t not run macerator dry Beware of High Pressure Oil Leaks Lift machine before reversing Do not insert hands during operation owitch off machine before opening for inspection Warning Danger of crushing between two m
37. t is therefore recommended that you wear ear protection Driving safely on public roads When the machine is used for transport on the public road it must conform to all road safety regulations For these laws the Major Disc Injector Trailing Shoe have a topped of triangle on the back of the frame and road lighting in accordance with the Roads Authority Transport Transport on the public road is only allowed when both wings are folded up and locked in position Ensure the machine is coupled together correctly and pins are retained Hydraulic connections Check connections are clean before attaching ensuring correct fitment and prevention of internal damage Foldable parts Do not allow people in the working area when folding or unfolding wings as there could be serious injury and or loss of limb Lock wings in position after folding Take account of the stability of the tanker while driving with a coupled Major Disc Injector Trailing Shoe Ensure Transport on a Trailer Tie point Both wings of the slurry injector should be folded out d when transported on a trailer Be aware of the total Tie point A Se height and width of a trailer with load I WA The Major Disc Injector Trailing Shoe can be tied up at the following points At the lower linkage point A At the upper lifting eyes B stl F Ll E H F d T W 1 1 c 3 4 Operating the
38. tion to the shims Item 20 If the distributor rotor is stuck with ExaCuts from construction year 12 2002 you have the possibility of pulling off the rotor using an M30 hex head screw see the chapter on Disassembling the rotor from the hydraulic motor using an M30 hex head screw 7 Remove the cutting ring nuts Item 5 from the rear side and remove the cutting rings Item 4 Before installing the new cutting rings clean the contact surfaces and coat the area around the threaded bolts with seal agent for example silicone When tightening the nuts observe the max tightening torque of 28Nm 8 Check lip seals and bushing Item 9 for wear and replace if necessary 9 Lubricate the ring gasket foam PU Item 8 and replace if worn 10 Clean the cover seal Item 21 and examine for damage 11 Tension the excentric Item 11 with the help of a small pair of water pump pliers and secure it using a spring cotter 12 Place the cutting knives pos 6 on the rotor 13 Lubricate the bushing Item 9 on the rotor assemble the rotor Item 7 with a light rotational movement to protect the lip seal Pay attention to the shims pos 20 and distance bushing Item 18 with O ring Item 19 between the rotor and the hydraulic motor 14 Assemble the cover Item 1 15 Check whether the rotor is positioned in the middle and if necessary balance the shims 16 Remove the spring cotter you should hear a clicking sound the excentric is turni
39. ype Hydraulic Circuit JATA 3105 OL OWAHNING H 0334 9NIM LINDIYID DJIINVYGAH JOHS 01 20 61 2 ATA 80 70 60 QNITIVUL 10045 2 15 ALMOD Z d3HlvdHg 5 A dul I2THLISZJHAWAT A dvldsa amp A 3JTVH 3T W33 WubD L Jub 5 aH Ie 9 Y 31V9 dva JNOLS Qus ve HS SHLAT qvaHWwinege OL 3ATvA 39382 0333 3ATVA 423H2 SATA Lud 9 OwaHxing OL ISOH NIVHO Se Ske See Sede de Se See x Lu F K 105 qnicen JAS MAN Boe 8 x Ln uno uro 398334 35937135 XJ FE JYWwW34 3593135 SIN OL 10045 prin LOL I m m sTviH3d 31v914 5 O a JuDZT d Um Q mo S dT W3d 3TVN d 4j w 4 n p c2 c2 2 T2 Pp2o cu T2 T8 cV td IV Id ae SW Deva DATTA HELHEATO 10d Page 31 Chopper Pump Parts TURBO SYSTEM 1000 RPM INDEPENDANT CLUTCH G57 G56 G19 1 Gio2 615 ud QU Gs GI G15 G5 G98 G50 144 J GlI44 MEC 28000 GISI STAR CH GISI KTS at G151 MEC 2000 G1I51 MEC 3000 _ 99 cGisiuwEC 4000 GI51 MEC 5000 G151 MEC 6500 G151 MEC 8000 0 5150 G20 OS G150 MEC 2 4000 GUMEC TS GIS2 MEC GI37 G28 G amp 0 WPT TS G152 STAR KTS GI48 os G138 G 140 G11 G139 G20 CHOPPER DETAIL G35 G36 G93 S
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