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1. Adi MI pigli 2 Then click on Enable Macros rcnu Doc UMAN GWY 100 B 0905 Rev 1 40 CREATING PROJECT Security Warning Drawing1 contains macros by Details Echelon Corporation certificate signing or issuer has expired Macros may contain viruses It is always safe to disable macros but if the macros are legitimate you might lose some Functionality Always trust macros from this source Disable Macros Enab More Info Doc UMAN GWY 100 B 0905 Rev 1 41 CREATING PROJECT 4 Select Network Attach Click Next Network Wizard Meteor inier F7 Meterork Altached Mehea Interface hore 1 Ship this pompi whan re opening this crewing EUER RN 5 Select Onnet or Offnet OffNet When a LNS network design is unattached to a physical network or attached and the management mode is set to OffNet changes to application and network configuration properties are saved in the database and propagated across the network After being OnNet network variables such as temperature or enable disable can be changed on the network while working in OffNet mode after devices have been commissioned and functional blocks added connected and configured OnNet When aLNS network design is attached to a network and the management mode is set to OnNet any changes made are propagated across2. 3 5 Modbus ANODE 100002002 Mobius 1 Lonewxki ener 1 RULES ERE For detail explanation please refer chapter 5 5 3 NOTES 1 If multiple registers are to be read or written in one command then all the registers have to be defined in one Block 2 As Gateway Setup Software is common for both the Gateway Modes titles in the Block Definition Area may not be appropriate when using Gateway in Master Slave mode 3 Maximum 255 blocks can be configured in any mode 4 In Master slave mode If somebody mapped read only registers at destination end to any registers at source end it s users responsibility that these registers are not going to be written by master 5 In Master Master mode before commissioning Gateway COM2 connect slave device to side Doc UMAN GWY 100 B 0905 Rev 1 5 GWY 100 B FEATURES 4 2 Repeat Cycle User can control Block execution by using the Repeat Cycle field This number decides whether the Block will be executed in each cycle Larger the number lower the priority of the Block Range for Repeat Cycle setting is 1 99 Repeat Cycle 1 Highest priority Repeat Cycle 99 Lowest priority Repeat cycle is important when using Gateway in Master Master mode If Gateway is used in Master Slave mode Repeat Cycle field should be kept as 1 Repeat cycle defines the number of time
3. ETE ier al j x El Be fm Foma gape Windom Rue c Ge Mortal HiuEB A Z 5 m 2B Doc No UMAN GWY 100 B 0905 Rev 1 44 CREATING PROJECT You can either select Commission Device if the device is attached to the network and network is Onnet or you can select this option later also as explained further Click Next Select Load XIF option Browse the corresponding xif file for the device amp enter Template Name Sew Dewe Wizard Spacy Device Template 0 Hama 1 Deca 1 Esera Irdertace Derib Upload From tur Hare C Eang Tamale LN Enfin lt Back gt Cancel Then Click Next 10 Select Specify Auto detect If you select Specify enter Xcvr Type as TP FT 10 Mea Device Wizard Speci Device Channel Hama 1 V Chanel gt Name Channel EE ERI Doc UMAN GWY 100 B 0905 Rev 1 45 CREATING PROJECT 11 Click Next 12 Click Finish Thus a device is dragged on the network Heu Desice Wizard EJ 13 Now drag the Functional block on Visio drawing Leave the first menu as is Virtual Functional Bl
4. UN SESE 8 J a 4 dl ee A A A A EAE E R L L T E E ET 9 2 1 Dimensional details And Mounting 8 1 20 15 16 10 2 2 COMMUNICATION Port PI EET 11 2 3 SWItCh Settings M 13 2 4 PUSH 8 2 14 2 5 LED StQtus 14 2 15 3 1 Introduction To GWY 100 B 1 ceres ee eee ee ertet netta osea ta seta setae seen asse ease een etse esas esas eee esos 16 3 2 GWY 100 B Operation Configuration And Communication eese ecce ee ee ee ee eee eene netta senno 16 3 3 Introduction PORTO CERERI E m 18 3 4 SA CUPIDE CLIE 19 3 5 Binding of N twork Variables 5 2 2 eere is ee yere etna Paene 20 CV RRRRNRERERRR Q 22 4 1 Gateway Modes and Data Handling cssscccsssccsssccsssscsssscssssssescscssccsseessssessssssssescccsssssssssessasessseess 23 4 1 1 Master Master Configuration 23 4 1 2 Master Slave Configuration ecce ee eee ee
5. Y Block 2 Y Block Y Block 4 Block n When Control word is enabled it decides which block has to be executed by writing a specific data in the control word Example 4 1 Toshiba ASD LonWorks Master BEFORE REFERING TO THE EXAMPLE PLEASE GO THROUGH THE CHAPTER 5 Doc UMAN GWY 100 B 0905 Rev 1 23 GWY 100 B FEATURES This configuration can be used to make Toshiba ASD function as a Lon Master Configure Gateway ports as PLC1 Protocol Toshiba ASDs and PLC2 Protocol Lonworks Generic Master PLC1 of Gateway is configured as Toshiba ASD master protocol so Toshiba ASDs can be connected to Gateway COM1 PLC2 port is configured as LonWorks master so any Lon device can be connected on Lon port Blocks can be defined as shown in the picture below demo win mj Gar 10H Lon oks abe Adds Desine PLC Destieaben ID A 1 1 Toshiba A5 Da 1 2 m 1 1 3 dp 1 oo 1 1 4 t 1 Toshia Dr 1 FAS I amp fn 7 1 AST 1 1 omorii I 7 tri Toshiba amp 5Ds i Fed 1 Otero 1 1 1 T a it Toshiba ADs 1 FEJ 1 I 10 ii Tosh
6. 1 IBM download Switch 1 2 Specific Template selection if applicable IBM download 1 For downloading Firmware drivers and project switch off the GWY 100 B unit 2 Keep the Switch positions as follows User needs a special IBM download cable for downloading configuration in Gateway Pin details of IBM download cable for GWY 100 B are as follows DB9 Male Gateway DB9 Female IBM 2 2 3 3 5 5 3 Power ON the unit again Ok LED starts blinking This means that unit is in download mode 4 For the first time download all firmware from the path AGateway GWY 100 LonWorks Gateway Firmware onworks Generic V2 00B ABS drivers and project 5 After the download is completed power off the unit Keep Switch 1 to OFF position For normal operation keep all the switches in OFF position before power up the unit Ok LED is in steady state Note Switches 2 to 4 are used for Template selection if applicable These switches are used for customized applications where the user has different types of templates containing UNVTs and SNVTs In this case using switches template selection is done IMPORTANT NOTE AS GATEWAY HAS MULTIPLE SIGNALS ON ITS COMMUNICATION PORTS IBM CABLE FOR GATEWAY MUST HAVE ONLY THREE RS232 SIGNALS TXD RXD AND GND AS MENTIONED ABOVE Doc UMAN GWY 100 B 0905 T Rev 1 13 HARDWARE 2 4 Push Buttons GWY 100 B has Reset RST and Service
7. UMAN GWY 100 B 0905 T Rev 1 Gateway Modes Repeat Cycle Control Word Error Indication Bits Communication Parameters 22 GWY 100 B FEATURES 4 1 Gateway Modes and Data Handling Gateway has two modes of operation Master Master and Master Slave Before explaining these modes further Master and Slave concept should be explained Master Master is a Device which initiates communication Slave Slave is Device which processes Master s query takes necessary action and responds to the query if necessary 4 1 4 Master Master Configuration In this mode both Gateway ports PLC1 amp Lon are master in nature and devices connected on these ports are slave Gateway ports initiate communication when the proper Gateway Device communication cable is attached Data is trans ferred in blocks This transfer can either be a continuous process or as per requirement A control word Section 4 3 present in device on either side enabled from Gateway Setup Software can control the block execution When control word is disabled then block transfer is a continuous process A block of data is fetched from one device and transferred to the other device The amount of data to be transferred Number of words depends on Block definition in Block Definition Area in Configuration Software One block is executed at a time A cycle consists of execution of blocks from 1 to n Execution of blocks is performed as follows Block 1
8. 100 B 0905 Rev 1 62 COMMUNICATION CABLES 7 2 IBM Cable for GWY 100 B IBMO909 1 00 AN PCSIDE awv xsibE 2 2 mtr p J DB9 FEMALE DB9 MALE RS232 Shield Wire RS232 SIGNALS Pin Pin SIGNALS 1 1 RXD 2 2 TXD TXD 3 3 RXD 4 4 SG 5 5 SG 6 6 7 T 8 8 9 9 DB9 FEMALE v 9 PINOUTS Shield Wire PINOUTS 63 A Applications of GWY 100 B 59 B Binding of Network Variables 20 Communication Parameters 27 Communication Port Details 11 Control Word 26 Create A New Project 32 Create Template using LonMaker 40 D Dimensional details 10 E Error Indication Bit 27 F Flowchart Steps 30 G Gateway Modes and Data Handling 23 GWY 100 B Operation 16 GWY 100 B Specifications 8 I IBM Cable for GW Y 100 B IBM0909 1 00 63 Install Gateway Setup Software 29 Install Short Stack Wizard 29 Introduction to GWY 100 B 6 Introduction To LonWorks 18 L LED Status 14 LonWorks Gateway 29 Index M Master Master Configuration 23 Master Slave Configuration 24 Mounting Instructions 10 N Network Variables 19 Open Exsting Gateway Project 40 P Project 16 Purpose of this manual 6 Purp
9. A and B are polarity insensitive So Twisted pair can be connected not use pin no 6 of PLC 1 Refer our website www renuelectronics com for your specific Cable requirements Doc UMAN GWY 100 B 0905 Rev 1 11 HARDWARE Pin Description Pin Name Signal Level Description 1 TX RS422 RS485 Differential Transmit also referred as TXA 2 TXD RS232 Transmit 3 RXD RS232 CMOS Receive 4 RX RS422 5485 Differential Receive also referred as 5 GND Signal Ground common to all signals 6 DO NOT USE T TXD CMOS Transmit 8 TX 8422 5485 Differential Transmit also referred as TXB 9 RX RS422 5485 Differential Receive also referred as User can convert RS485 4 wire Signal Ground system to a 2 Wire Signal Ground system by shorting following signals in the communication cable TX A RX B RX _ SG Note If user has attached shield to Earth on Device end leave the shield open on Gateway end If user has connected shield to Signal Ground on Device end connect shield to Signal Ground on Gateway end Upto 31 Devices can be multi dropped on RS485 port of Gateway Port Details for Lon Port LonWorks Side port 2 3 Signal Ground 2 B 3 Pin Terminal Block Doc UMAN GWY 100 B 0905 Rev 1 12 HARDWARE 2 8 Switch Settings There are 4 switches which decides
10. CREATING PROJECT VI Do not enter anything may specify comma semicolon separated list of 7 valueless preprocessor macros and semicolon separated list of include directories below Both will be used by the compiler and both are optional Preprocessor macros defines lt Back Cancel Help Click on Next button till last window appears It shows 2 3 warnings click on Done Create Gateway project After gone through ShortStack wizard click Build Driver button After succesful completion Driver build is complete as per Defined network variable message will appear Now click Run Gateway Setup Software Select Gwy 100 Lonworks Gateway from the product List Select Com1 and Come driver and click on Configure Click on Plc1 settings for baud rate Map the SNVT variables as per requirement renu Doc UMAN GWY 100 B 0905 Rev 1 38 CREATING PROJECT For Example User added 1 switch as input variable with name Sw 2 SNVT switch as output variable with name Sw 3 SNVT alarm as input variable with name alarm1 20 alarm1 is an array of 20 variables of type SNVT alarm nviSw 1 is with index 0 100002000 nvoSw is with index 1 000002007 nviAlarm1 20 is with index 2 through 21 100029002 100029021 indicates input nxt 2 bytes reserved 002 length in bytes for the corresponding index last three bits represent the index nu
11. Groves rae see Meteor Variabia conis Prop value ELLEN Derice 1 ee Subsystem 1 1 Fune Binck 1 im 4 nau 1 Dever 1 Fume Block d 2 Subesyriem 1 4 Furs 1 reiench m 2 Sabeyetorn 1 Derraid Fume rmiswitch 4 Subsystem 1 Dewee 1 Fume Dioki neiSwiteh_ip_ Suihsyswheen 1 d Fume Binck d maeuCurnend Subsystem Dewemi Fumcliock 1 mmSwitch op 1 1 Glew Fune Hinck d np 2 ooo Subsystem 1 Device 1 Func Block op 3 1 Deneri Fume Block 1 4 Subsysiem 1 1 Fun Mock np Doc UMAN GWY 100 B 0905 Rev 1 52 CREATING PROJECT User can change theinput network variable values by selecting corresponding input NV and then enter the value as shown er Browser Uintthed fem 1 Berk 1 abest 1 Punt ip 1 ont nete REN ub T eve Y ne Superi 1 Func Beck 1 ip Y Subsystem t Func Bleek d nenCurnrent Subeystem Gavi Fone Bebeysomi Dewce T Fane Black on 2 _ Subsys
12. connected to LON network The course of events is as follows Consider virtually there are two devices Sensor Lamp The user wants sensor to contain nvoSwitch output NV and Lamp to contain the nviLamp input NV To get nvo Switch in sensor and nviLamp in Lamp Network tool requires corresponding xif files i e device interface file for each device when designing a network that uses these devices So for sensor device such a xif file is choosen which contins the nvoSwitch as output network variable amp for Lamp device nviLamp as input User connects on the PC screen the output network variable of the sensor with the input network variable of the lamp All the bindings within LON network are saved on to the PC s hard drive The tool then sends all the bindings to all the nodes Each node receives the part relevant for itself and saves this information The Lon node is then described as configured From this point on the switch node will send all changes to its output network variables nvoSwitch automatically to the luminary node or more precisely to input network variable nviLamp Result the room lighting works The biniding of input and output network variables thus forms the logical connection between the nodes Network Management or binding tool LonMaker for Windows Integration Tool Doc UMAN GWY 100 B 0905 Rev 1 21 GWY 100 B FEATURES GWY 100 B FEATURES In this chapter rcnhnu Doc
13. ette sesso stesse seta stato eta soe Psp E ese so e seen P sese sese 24 4 2 M 26 4 3 nnm 26 4 4 Indication 27 4 5 Communication aee FEE ee iien 27 CREATING PROJECT eiccssssscessseszeoseeseeestussceseuacae eseesse eese eus cocus dico vo cac esae eu sa so vo eae ep iL eL Ctr eed sc e netu 28 5 1 Install Gateway Setup SOf UWaFe 22 22 55 ee eo een ortos eroe trenta t eoo era repos rae ere sen 29 5 2 Install Short Stack Wizard 29 5 3 Run the utility LonWorks Gateway eee eese eese sense seen sea antt soos eos es esos sosovi sorres 29 5 3 1 Purpose of Using LonWorks Gateway Utility 4 eere ecce esee e eee eee seen sette etate stans etta 29 5 3 2 Flowchart Steps for configuring GWY 100 B LonWorks Gateway 4 eee ee eene eene een erret 30 5 3 3 Create A New Projet T 32 5 4 Open Exsting Gateway Project Eo SI nna 40 5 5 Create Te
14. folder having same name as Nv file Click Build Driver Click Build Driver Click Run Gateway Setup Click Run Gateway Setup Software Creat new gateway project Software Open existing gateway for mapping project for mapping Save Gaeway project in the sub folder eg S7 Inverter in Gwy 100 folder having same name as Nv file For first time download Firmware drivers amp project in the unit otherwise download drivers amp project in GW 100 unit Doc UMAN GWY 100 B 0905 Rev 1 t 31 CREATING PROJECT 5 3 3 Create A New Project Run the LonWorks Gateway Wizard from start menu 1 User will select the network variables from the provided list of SNVT Input output will be decided by user Only button is enabled at start When the network variable is added in the Selected network variable list Save button is enabled User should save the file as nv eg S7 Inverter snvt nv Recommended save file in sub folder NV files in GWY 100 folder on Gateway 3 06 or late Gwy 100 LonWorks Gateway Limitations User should add atleast 2 variables of different type 2 AS per the selection Input Output selected SNVT is added as Input SNVT or Output SNVT in the Selected network variables list User can delete the added element using the Delete button After saving the file as nv the remaining button gets enabled When addition of SNVT is finished user should cli
15. 2 Transceiver gt TP FT 10 Server clock speed gt 10MHz Click on the Next after selecting the above options ShortStack Micro Server Selection Choose the ShortStack Micro Server you wish to use from the list below or browse to the custom server external interface file using the browse button Also pick the desired transceiver type from the list Micro Server shortstack3120_ v2 ES Transceiver TP FT 10 Server clock speed fi 0 MHz rcnhnu Doc UMAN GWY 100 B 0905 Rev 1 34 CREATING PROJECT Do Not select preferences Click on the Next ShortStack Micro Server Preferences Choose the ShortStack Micro Server preferences as desired Please note that the explicit addressing features requires support by the Micro Server this will be verified later in the ShortStack Wizard process Service Pin Notification Delay Specie notification delay 1 seconds Enable explicit addressing Eee Click on calculator Select the data as given below Manufacturer M MM MM Enter decimal number 1048239 Device class CC CC Gateways 70 Usage UU Industrial 02 Channel type TT TP FT 10 04 Model number NN can be selected as 00 01 Doc UMAN GWY 100 B 0905 Rev 1 35 CREATING PROJECT Program ID Selection Use the browse button to specify a program ID value for your 3 device Note
16. LONWORKS GATEWAY GWY 100 B USER S MANUAL DOC NO UMANIGWY 100 B10205 REV 1 ceo 220200011 00 ee a COPYRIGHT NOTICE This manual is a publication of Renu Electronics Pvt Ltd and is provided for use by its customers only The contents of the manual are copyrighted by Renu Electronics reproduction in whole or in part for use other than in support of Renu Electronics equipment is prohibited without the specific written permission of Renu Electronics SERVICE If service is required then pack the unit in its original packaging container or if unavailable any suitable rigid container If a substitute container is used surround the unit with shock absorbing material damage in shipment is not covered by the warranty Include a letter with the unit describing the difficulty and Hardware Revision and Software Version Send to the following address Renu Electronics Pvt Ltd Survey No 2 6 Baner Road Pune 411045 All returns will be tested to verify customer claims of noncompliance with the product warranty Improper return packaging which makes verification impossible will void the warranty If noncompliance is verified and is not due to customer abuse or the other exceptions described with product warranty Renu Electronics will at its option repair or replace the Product returned to it freight prepaid which fail to comply with the foregoing warranty provided REPL is notified of such noncompliance within the one year warra
17. OJECT 4 Run the ShortStack Wizard Click on the Run ShortStack Wizard button Following window appears Steps to be followed I Browse the folder eg S7 Inverter snvt which is created with the same name as nv file in the Gwy 100 folder Enter name as swprj Recommended but not mandatory gt same name as nv file name i e S7 Inverter snvt swprij and then click open Shortstack will create new project eg S7 Inverter snvt swprj in the eg S7 Inverter snvt folder Note User should create the ShortStack project in the folder eg S7 Inverter snvt i e with NV file name which is currently created by user S7 Inverter snvt is created Gwy 100 when Confirm button is click Welcome to ShortStack Wizard Welcome to Echelon ShortStack Wizard version 2 00 27 ShortStack Builder version 2 00 27 Please specify a ShortStack Wizard project file using the text field or the Browse button below Previous preferences will be loaded if an existing file is being specified changes will be saved after successful completion of the wizard ShortStack Builder project file Browse Verbosity Nomal Cancel Help rcnhnu Doc UMAN GWY 100 B 0905 Rev 1 33 CREATING PROJECT II After creating new project in the specified folder eg Gwy 100 S7 Inverter snvt Click Next Next window will appear as follows Select the options as shown in the image Micro Server gt shortstack3120 v
18. SVC push buttons SVC Service push button is used during installation when prompted by LonMaker program While commissioning the device Network tool e g LonMaker asks for Service pin At that time Press SVC push button to get the device detected by Network tool SVC push button should be pressed only during installation RST Reset push button is required to reset the FT3120 Smart Transceiver chip if error is occurred on LON side which is not recoverable The error status is shown by Service Led which remains ON steady 2 5 LED Status There are 3 LED s for status indication and 1 LED for device configuration status on GWY 100 B unit LED status Service LED Flashing Node has application but is not installed in the network Unconfigured node Solid Node is unconfigured and applicationless Indicates errors detected by the neuron self test routine OFF Node is configured and installed in the network OK LED Flashing IBM Download mode Solid PLC Communication OK OFF No firmware LONLED Flashing Receiving frames from LonWorks network PLC1 LED Flashing Receiving frames from PLC1 Port Doc No UMAN GWY 100 B 0905 Rev 1 14 GETTING STARTED GETTING STARTED In this chapter Introduction To GWY 100 B GWY 100 B Operation Introduction To LonWorks Network Variables Binding Of Network Variables GETTING STARTED 3 1 Introduction To GWY 100 B Gateway is a Pr
19. TARTED Every network variable has a type that defines the units scaling and structure of the data contained within the network variable Network variables must be the same type to be connected There are two types of network variables SNVTs standard network variable type is defined for commonly used types In order for applications from multiple manufacturers to easily interoperate using network variables the data within the network variable must be interpreted in same Way As an example all temperature values must be transmitted over the network media in a common format which may have been Kelvin Celsius or Fahrenheit but only one of these is used for true interoperability This is facilitated by Lonmark Association which has defined and published over a hundred common network variables These are reffered as Standard Network Variable Types UNVTs Manufacturers may define their own User defined Network Variable Types 3 5 Binding of Network Variables Through the binding following criteria are met 1 Who is communicating with whom 2 What information is being exchanged 3 How is information is being exchanged The application program in a device doesnot need to know anything about where the input network variables come from or where the output network variables go when the application program has changed a value for output network variable it simply passes the new value to device firmware Via a process that takes place dur
20. TENANCE amp SERVICE There are no parts that can be serviced by the user Service should be performed on a unit substitution basis only Do not attempt to remove replace or service any printed circuit board components or any hardware software related with display product If problem within the display product occurs contact the factory for service information or repair NOTE Renu Electronics Pvt Ltd is dedicated to providing complete customer service and customer satisfaction If you have any comments or criticisms about how to improve the product features reliability Please make a note of the problem improvement and notify us We are always open to new ideas and improvements So please let us know your ideas and comments IMPORTANT Gateway Products are intended to be Protocol Converters Data Sharer devices that can also take control actions on request of device being connected It is assumed that user is well acquainted with the PLC Inverters Controllers being used Any Mechanical or Electrical Modification to this Unit will void all Warranties Contents nu 2 1 1 Purpose Of this 5 6 1 2 Introduction to 100 2 2222 6 1 3 5100 6 2 522 555
21. aster Device Mapping can be done using the Block definition area so in this mode any Block is used for mapping registers of the two devices In Block Definition area Words Field indicates number of registers to be mapped linearly from the starting addresses of the Source Device to the Destination Device Maximum number of registers that can be mapped is 255 but this does not mean that Master Device has to read write 255 registers in one command In one command Master can read write registers from one Block only so if multiple registers are to be read written using a single command Words also limits the maximum number of registers to be read written Number of registers to be read written in one command also depends on protocol of BOTH the devices Buffer capacity of Gateway renu Doc UMAN GWY 100 B 0905 Rev 1 24 GWY 100 B FEATURES This configuration can be used to make Lon device function as a Modbus Slave Configure Gateway ports as PLC1 Protocol Modbus Slave PLC2 Protocol LonWorks So the device connected on will be a Modbus Master acting as a slave and device connected on PLC2 will be LonWorks Slave demt py EM MIL LonWorks amewa LI Edi View Ded Help po a Desna PLE Derinston ID Cevinaton Adds Aenea 2 Modbus 1 1 Z 5 1 need Lares s erii 1
22. ate error free communication In case of communication error on PLC2 Gateway sets error bit on PLC1 port and vice versa 4 5 Communication Parameters Communication Parameters of Gateway can be set from configuration Software This enables Gateway to readily commu nicate with any device Communication parameters for PLC1 and PLC2 ports can be configured independently This feature allows changes in Baud rate Number of stop bits Parity etc at any time without downloading the driver for that particular device After the driver for a particular device is downloaded the communication parameters can be changed simply by selecting new communication parameters and downloading the same project Doc UMAN GWY 100 B 0905 T Rev 1 27 CREATING PROJECT CREATING PROJECT In this chapter Install Gateway Setup Software Install Short Stack Wizard Run the utility LonWorks Gateway rcnhnu Doc UMAN GWY 100 B 0905 T Rev 1 28 CREATING PROJECT 5 1 Install Gateway Setup Software 1 Download the installable of Gateway Setup Software from www renuelectronics com 2 Run Setup exe from Disk1 folder then Gateway Setup Software will be installed 5 2 Install Short Stack Wizard Installable S W for ShortStack is available in ShortStack Installable sub folder in Gwy 100 folder eg C program files Gateway 3 06 or later Gwy 100 LonWorks Gateway During initialization step through the setup wizard entering
23. ck the Confirm button User can select same type of variables using array of that variable e g if user wants 20 variables of input type switch Then select SNVT switch from the list select Input and specify the variable name as alarm 20 or xxx 20 i e to add 20 variables first name of variable in this case alarm or xxx can be anything but 20 is mandatory For having 30 variables of same type specify variable name as yyy 30 User can also define each variable independently Limitations Maximum 62 SNVTs can be added in the selected network variable list 3 When user click Confirm a new folder eg S7 Inverter snvt is created in the Gwy 100 folder with the same name as Nv file eg S7 Inverter snvt nv NC file eg S7 Inverter snvt nc which is input for ShortStack will be created in newly created folder eg S7 Inverter snvt Appendix A GWY 100 folder contains files myheader h float h A Myheader h Myheader h includes float h and S32 h by default e g if user used the float type SNVT then float h should be included amp for quad type s32 h is includedin the myheader h file otherwise ShortStack will give the error So default float h amp s32 h are included in the Myheader h If user want to include such files float h required for nc file then include thatfile in the Myheader h file same as float h is included and also copy the same header file in Gwy 100 folder rcnhnu Doc UMAN GWY 100 B 0905 Rev 1 32 CREATING PR
24. connected by one or more communications media and communicate with one another using common protocol Nodes are programmed to send messages to one another in reaposne to changes in various conditions and to take the action in response to messages they receive Nodes on LON may be thought of as objects that respond to various inputs and produced the desired outputs Linking the inputs and outputs of networks objects enables the network to perform applications rcnhnu Doc UMAN GWY 100 B 0905 Rev 1 18 GETTING STARTED 3 4 Network Variables The data exchange between LON nodes is achieved in a LON network via so called Network variables They form the logical interface How devices understand each other Network variable Temperature sensor Set valve controller Network variable is any data item temperature a switch value that particular device application program expects to get from other devices on the network an input network variable or expects to make available to other devices on the network an output network variable Input Network Variable A network variable that provides information to the device from some other devices on the network This variable accepts data from LonWorks Network Output Network Variable A network variable that provides information from a device to other devices on the LonWorks network UPDATE ACK Poll for Data lt Request for poll 19 GETTING S
25. ctory Doc UMAN GWY 100 B 0905 T Rev 1 29 CREATING PROJECT 5 3 2 Flowchart Steps for configuring GWY 100 B LonWorks Gateway Steps for configuring the Gwy 100 B LonWorks Gateway for Echelon LonWorks SNVT Standard Network Variable Types Install Gwy 100 Setup Software Install ShortStack Wizard from ShortStack Installable sub folder in Gwy100 folder Run LonWorks Gateway Wizard exe from Start Menu gt Gateway 3 06 or later gt LonWorks Gateway Wizard Wants to Create a New project yes Select Open from file Select New from file menu of menu of LonWorks LonWorks Gateway Wizard Gateway Wizard Add SNVT elements as per Click Save requirement amp Save Save the file as nv eg S7_Inverter_snvt nv in sub Click Confirm folder NV Files in Gwy 100 folder Click Confirm After Confirm is clicked sub folder eg S7_Inverter_snvt is created in Gwy 100 folder having the same name as nv file eg S7 Inverter snvt ny Click ShortStack Wizard Doc UMAN GWY 100 B 0905 Rev 1 30 CREATING PROJECT Create a new project in ShortSatck Wizard Path for creating new project should be in sub folder eg S7 Inverter in Gwy 100 folder having same name as Nv file Follow the steps in section 3 3 4 of LonWorks Utility NC file required for ShortStack is in sub folder eg S7_Inverter_snvt in Gwy 100
26. e Memes t Deis 1 h Lond Image i inzisszie Sop cmicn image Eres TOO Lari orks ert derna rn derat Browne Select Load Application Image In front of Image Name browse For Example For the non ROHS compliant IC FT3120 follow the below given path Lonworks ShortStack Firmware lmages shortstack3120_v2 nxe OR For software versions 3 11 and above Gateway GWY 100 LonWorks Gateway ShortStack Firmware Images shortstack3120_v2 nxe For the ROHS compliant IC FT3120 follow the below given path Gateway GWY 100 LonWorks Gateway ShortStack Firmware Images SS_FT3120_10000KHz nxe In front of XIF Name browse the xif for the exsting template For example Gateway 3 08 GWY 100 LonWorks Gateway snvt_demo1 snvt_demo1 xif Then click on Next till the last window Click Finish After Application Image File is completely downloaded the Service SVC LED will change its status according to the previous status i e either it will be blinking or in OFF condition Doc UMAN GWY 100 B 0905 Rev 1 57 APPLICATIONS APPLICATIONS In this chapter Possible Applications using GWY 100 B rcnhnu Doc UMAN GWY 100 B 0905 T Rev 1 58 6 1 Possible Applications of GWY 100 B 1 Multiple LonWorks Devices connected to one PLC 2 Multiple LonWorks Devices connected t
27. e settings When the Control Word is enabled Block execution is controlled using discrete bits of that word Bit 0 in control word controls execution of Block 1 Bit 1 in control word controls execution of Block 2 Bit 15 in control word controls execution of Block 16 When a bit is high 1 corresponding Block is executed depending on its Repeat Cycle When bit is low 0 execution of corresponding Block is disabled 4 4 Error Indication Bit This feature enables detection of communication breaks during error free communication between Gateway and two devices Communication breaks can occur due to no cable connection wire faults device power failure at both ends of Gateway An Error bit can be designated in each external device connected to Gateway Using this bit fault at the end can be reported to PLC2 Device and fault at PLC2 end can be reported to PLC1 Device When communication error occurs on PLC1 Gateway sets error bit in PLC2 device Error Indication Bit can only be used in Master Master mode In Master Slave mode any error can easily be detected by a communication time out on the Master Error indication bit can be enabled using Gateway configuration software Normally Error bit is disabled for a New project It can be enabled just by clicking on the check box in the setup software Error indication bit can be enabled in both or any one of the Devices connected to Gateway Error Indication bit is OFF to indic
28. egren Fieste 3 08x2 N 100 Loris 0 Roan AF HC Date E UAI the inia siate od Hoe device and the secure of CP wales Devica Mamasi 1 Source of Configuration Property Values C ome 1 Current values lae Dem values f Current vales in Doc UMAN GWY 100 B 0905 Rev 1 49 CREATING PROJECT 17 Click Finish Lear sion Devic Wizard 18 Press the Service SVC push button on the GWY 100 B unit when LonMaker asks for Service Pin Echelon LonMaker cms ree Note Unit must not be in IBM Download mode while commissioning renu Doc No UMAN GWY 100 B 0905 T Rev 1 50 CREATING PROJECT The device is commissioned and the service SVC Led is OFF You are now readt to bind to other devices using Connector tool rit EB 5 jlanMaker X Chanmel 1 Doc UMAN GWY 100 B 0905 Rev 1 B CREATING PROJECT 19 Monitoring of Network Variables User can monitor network variables by right clicking on Commissioned device SF kml ele 0 Channel 1 After clicking on Browse following window appears and user can monitor all the variables at a time by clicking on Monitor all on button as shown LonMaker Browecr Untitled
29. f other side registers Doc UMAN GWY 100 B 0905 T Rev 1 39 CREATING PROJECT For eg Let us assume user select 3 NVs having length of each NV 2 bytes 1 word A gateway project is made 40001 map with NV having index number 0 and length of Nv id 2 byte NO OF WORDS 3 Then in this case 40001 only contains the NV with index number 0 then 40002 contains next NV index number that is onwords Thus user come to know which NV is mapped with which register or The value in the registers from other side corresponds to which NV value 5 4 Open Exsting Gateway Project Run the LonWorks Gateway Wizard from start menu open the corresponding NV fileClick Save then Confirm and then click Build Driver Click Run Gateway Setup software Note No need to go through the step Run ShortStack Wizard as the xif file corresponding to nv file required for Lonmaker is already created 5 5 Create Template using LonMaker To create Lon project using LonMaker network management tool follow the steps 1 Click on LonMaker for Windows Start gt Programs LonMaker for Windows 5 5 1 create a New Network 1 After the LonMaker window opens click on New Network Echelon 1 PT Generi options ELHELON RENE Drawing Direcipry nones ne Drawing Name Show nabeak option incku Sets eerie arce
30. iba 1 FADA LonseoksxGene 1 DOES 11 n Tag aba S5 Ds 1 FAIT Gene 1 DORS 1 Words defines number of registers to be read written between two devices Block 1 Gateway reads 1 words starting from 100002002 from internal memory which corresponds to input network variable and writes this word data to Toshiba ASD s corresponding parameter as shown in project Block 6 Gateway reads Toshiba ASD s parameter and updates the corresponding NV from an internal memory of GWY 100 B It sends updated data Output NV data to the Lon device and updates the input NV data receivibg from the Lon device in an internal memory As this example has 11 blocks Gateway will execute Block 1 Block2 Block11 after executing Block 11 continuing this cycle forever Notes 1 Maximum 255 blocks can be configured in any mode 2 In Master Master configuration typical time required to execute one block is 75 msec 41 2 Master Slave Configuration In this mode one of the Gateway ports is a master and other is the slave so the devices connected on these ports are slave and master respectively Blocks do not control data transfer in this mode Data transfer takes place only when Master Device connected on slave port of Gateway sends a request to read write data This mode requires mapping registers for data transfer Mapping means defining one or multiple registers in the Slave Device corresponding to one or multiple registers coils in the M
31. iem 1 Devica 1 Func Beck np 2 Subeystem 1 Deuie Func Bork 1 nentwirh 4 Y SebeysemiDeiei Fane Bock 1 Y Ma User can monitor single variable also by right clicking on selected network variable Also user can stop the monitor by clicking on Monitor All Off option or deselecting monitor button in case of single variable LonMakes Broms SEEI si tlt 1 Dece Subsystem 1 Device 1 Funt 1 necu Subeystem 1 Tunc Miek 1 ip 1 Subsysiem Y t _ Subsystem Y esice 1 Fane Beck i _ Subeyster 1 Fune Blick 1 Subsystem 1 Funt Blech 1 Subsystem runc Subsystem 1 Device 1 Func Mosk ap 1 Subsystem 1 Deut Funt Blick 1 op 4 Subeywlem 1 Func Binek 1 Doc UMAN GWY 100 B 0905 1 t 53 CREATING PROJECT If you want to deconmmission the device right click on the devise Select Decommission Device option Your device will be decommissioned amp NASA I Borg mmm A lLonMiaker X mese After Decommissioning uum SAS Emme ud AZ Channel 1 Doc UMAN GWY 100 B 0905 Rev 1 54 CREATING PROJECT 5 5 2 To open the existing network u
32. ing network design and installation called binding the device firmware is configured to know the logical address of other devices or group of devices in the network expecting the network variable and it assembles and sends the appropriate packets to these devices Similarly when the device firmware receives an updated value for input network variable required by application program it passes the data to the application program The binding process thus creates the logical connections between an output network variable in one device and an input network variable of other devices or group of devices Connections may be thought of as virtual wires If one device contains a physical switch with a corresponding output network variable Called switch on off and another device drives a light bulb with corresponding input network variable called lamp on off creating a connection by biniding these two network variables has same functional effect as connecting the physical wire from switch to the light bulb Binding Tool Doc UMAN GWY 100 B 0905 Rev 1 20 GETTING STARTED How devices talk to each other Binding of network variables Virtual wire produced and altered with a network tool can be altered without re programming the device easy additions deletions and modifications are possible 5 EN EE NES This normally occurs with the aid of a PC and software tool The software tool is the biniding tool that is
33. ition 3 Power ON the unit again Ok LED starts blinking This means that unit is in download mode 4 For the first time download all firmware drivers and project 5 After the download is completed power off the unit Keep Switch 1 to OFF position For normal operation keep all the switches in OFF position before power up the unit Ok LED is in steady state rcnu Doc UMAN GWY 100 B 0905 T Rev 1 17 GETTING STARTED 3 3 Introduction To LonWorks LonWorks is an intelligent operation network which simplifies communication between groups of various control and automation devices by different manufacturers This technology strengthens the trend of deviation from traditional hierarchi cal management methods and centralized systems to distributed intelligence systems LonWorks system is the open solution for building and home automation Industrial Transportation and public utility control networks A Lonworks network uses lonworks protocol also known as ANSI EIA 709 1 Control Networking Standard working in peer to peer fashion to monitor sensors control actuators communicate reliably manage network operation and provide complete access to network data LON stands for Local operating network and was introduced by Echelon corporation Itis similar to LAN network which carries short sense messages containing status and commands to trigger the action Local operating network consists of intelligent devices or nodes that are
34. mber For Index Number please refer the note given below Select the no of words according to length in bytes of index Suppose user want to map nviSw to 400001 Modbus side then select no of words 1 and map 40001 to 100002000 nviSw ip1 If user want to map in single column i e if mapping is 40001 to 100002000 0 No of words 100 then the data shown in the modbus register is index O I 00 002 000 2bytes 1 word index 1 100 002 001 2 bytes 1 word alarm1 1 O 00 029 002 29 bytes alarm1 2 O 00 029 003 29 bytes Go on adding all the bytes till you get 2 2 29 29 29 29 29 29 first 22 bytes of the 5 alarm 200 bytes 100 words This much data is mapped accordingly Note User should create gateway project mandatory in the same folder e g S7 Inverter snvt Download the Firmware drivers and project in the Gateway unit For Lonmaker use the xif file which generated in the corrsponding folder S7 Inverter snvt Note Index Number The network variables are selected from the list in Lonworks wizard the user When the network variable is added 1 network variable that is added is given index number 0 second as 1 and so on If an array of size 10 is added after two NVs then index numbers are assigned from 2 To 11 Significance of index number is in which order the Network variables are selected by the user user will understand sequence of NV amp using this he understands the mapping o
35. mes Register addresses condition for block execution etc Block may contain information like copy number of words from one device to other device and conditions for copy if any Gateway transfers data between two devices by execution of blocks After the Project is defined Drivers for required devices and Project should be downloaded Gateway can now communicate with the Lonworks devices and serial devices e g PLC or SCADA Configuration Of GWY 100 B Note Please refer IBM Download from chapter 2 2 3 Doc UMAN GWY 100 B 0905 Rev 1 INTRODUCTION Normal Operation Connect Lon device to Gateway Lon port and serial device PLC or Inverter via the PLC s communications port correct cables are required and the PLCs can easily exchange information with the Lon devices 8 001 LonWorks Gateway Doc UMAN GWY 100 B 0905 Rev 1 INTRODUCTION 1 3 rcnhnu e GWY 100 B Specifications Power LED s Switches Push Buttons Communication Ports 24 V DC 2 5 W 3 LED s for status indication and 1 LED for device configuration status 4 switches which decides IBM download and Specific Template selec tion if applicable 2 push buttons SVC and RST 2 Communication ports with COM RS232 5422 5485 CMOS COM2 LonWorks Network Interface TP FT 10 78 Kbps free topology Isolation between communication ports and Power supply through DC DC couple
36. mplate using LOnMake r ecce eee ee ee ette estes e sens sean sesto saos seas es 40 5 5 1 To create New 40 5 5 2 To open existing network using LonMaker ccscssssscsssscsssccssssssssscssssccsssccssscssesssssessssssssssses 55 5 6 Troubleshooting for LonWorks oen eene en er 57 APPLICATIONS EET 58 6 1 Possible Applications of GW Y 100 B cscssssccsssssssscssssscsssscssssscsssccssssssssssssassssssscessssescsesecssseasessnees 59 COMMUNICATION CABLES FOR GWY 100 B e eee e ee ee eren eee eoe eo oae eo oe een oe ee ao sese ao sesso seen uu 61 7 1 Toshiba VF S7 S9 S11 to 100 050 00 20 2 2 22 ene sero earn ana 62 7 2 IBM Cable for 100 0909 1 00 63 INTRODUCTION INTRODUCTION In this chapter Purpose of this manual Introduction To GWY 100 B GWY 100 B Specifications INTRODUCTION 1 1 Purpose of this manual Thank you for purchasing GWY 100 B Product from Renu Electronics The intention of this Operation Manual is to provide a guide for Safe installation Configuration and operation of GWY 100 B Functionality of all the Gateway models is same Read this operation manual thoroughly bef
37. nel Following drawing shows how to attach the DIN rail plate to the unit 40 DIN rail gt Slot for GWY 100 B DIN ral DIN rail Follow instructions given below 1 Attach the DIN rail plate to the unit using the clamps on the DIN rail plate 2 Pull out the clip of the plate 3 Put the unit on the DIN rail 4 Push the clip in to secure the unit on the DIN rail GWY 100 B unit is shipped with a separate DIN rail plate which has to be attached to the unit if needed User can use the unit with or without the DIN rail plate Following sketch shows mounting details of GWY 100 B with the DIN rail plate 10 HARDWARE The following diagram shows Dimensional details SW 1234 0000 0001 0010 0011 0100 5 1000 IBM DNLD 0101 0111 Reserve GWY 100 B H W REV A0 S N WWYYXXXXX Renu Electronics Pvt Ltd S No 2 6 Baner Road Pune 411045 India 105 DC ll DC B A Termination Q Q ON 5 RST svc gt 2 2 Communication Port Details Gwy 100 B has two communication ports COM1 and COM2 COM1 port is compactible to RS232 RS422 RS485 and CMOS signal levels Pinout of this portis given as follows PLC1 RX RS422 RS485 TX RS422 RS485 2 TXD CMOS 45VDC DO NOT USE Signal Ground RS422 RS485 RS2 TX RS422 RS485 DB9 Female
38. ns for data transfer etc Note For LonWorks PLC2 settings are fixed in GWY 100 B Gateway can now communicate with the specified devices without any change in the Gateway hardware To communicate with a device Gateway needs Communication Drivers for the devices and Gateway Device communication cables Each Device has a unique and predefined protocol for communication Gateway driver has this protocol to communicate with the desired device As two devices are connected on Gateway it requires two drivers for communication User MUST download Project PLC1 driver and PLC2 driver in Gateway before installing any system using Gateway Gateway can accept drivers and configuration data on either of the ports User needs a special IBM download cable for downloading configuration in Gateway If any change in the current working project is made user must download the changed project in Gateway Pin details of IBM download cable for GWY 100 B are as follows DB9 Male Gateway DB9 Female VPORTANT NOTE 2 2 AS GATEWAY HAS MULTIPLE SIGNALS ON 3 3 ITS COMMUNICATION PORTS IBM CABLE FOR GATEWAY MUST HAVE ONLY THREE RS232 SIGNALS TXD RXD AND GND AS MENTIONED ABOVE rcnhnu Doc UMAN GWY 100 B 0905 Rev 1 16 GETTING STARTED 1 For downloading Firmware drivers and project switch off the GWY 100 B unit 2 Keep the Switch positions as follows Switch No Pos
39. nty period ASSISTANCE This manual is designed to provide the necessary information for trouble free installation and operation of your new Gateway product However if you need assistance please call Renu Electronics Pvt Ltd at 91 20 27292840 or visit our web site at www renuelectronics com MANUAL REVISION If you contact us in refference to this manual please include the following document number Name LonWorks Gateway GWY 100 B User s Manual Part Number URML202 Document UMAN GWY 100 B 0905 Revision 1 0909 2005 0 Rev 0 07 09 2006 1 Chapter 5 section added 5 5 2 Section 5 6 updated 2 Chapter 4 Note is added for Master Master mode 13 12 2011 System requirement for gateway setup software added Section 3 2 Warranty Certificate For New product This product is warranted against defects in materials and workmanship for a period of 12 months from the date of shipment to Buyer For Rectified Products Any product that will be replaced will have Warranty for 6 months or upto Original Product Warranty period whichever is greater The warranty is limited to repair or replacement of the defective unit at the option of the manufacturer This warranty is void if the product has been altered misused dismantled or otherwise abused ALL OTHER WARRANTIES EXPRESSED OR IMPLIED ARE EXCLUDED INCLUDING BUT NOT LIMITED TO THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE MAIN
40. o Inverter LonWorks Gateway LonWorks Gateway Doc UMAN GWY 100 B 0905 Rev 1 59 APPLICATIONS 3 Multiple LonWorks Devices connected to Modbus Host 4 Multiple LonWorks Networks and multiple LonWorks Gateways 8 00L AMO LonWorks Gateway Modbus Host Modbus Host renu Doc UMAN GWY 100 B 0905 Rev 1 60 COMMUNICATION CABLES COMMUNICATION CABLES FOR GWY 100 B In this chapter TOSHIBA VF S7 S9 S11 GWY 100 B Cable Doc UMAN GWY 100 B 0905 T Rev 1 61 COMMUNICATION CABLES 7 1 Toshiba 57 59 511 to GWY 100 B EC P 050 00 TOSHIBA 57 e SIDE GWY 00 SIDE 2 mtr n pud 4 8 PIN MODULAR CONNECTOR RS232 SIGNALS Pin 1 Shield Wire DB9 MALE RS232 LINN Pin SIGNALS SG 2 5 RXD 3 3 RXD 4 4 CMOSTXD 5 5 6 6 7 CMOSTXD tj V Vy EL Shield Wire 9 8 PIN MODULAR CONNECTOR 59 MALE PINOUTS FRONT VIEW R H S VIEW PINOLTIS Pin 1 Pin 8 Left side Right side SH Er Cable insert Cable insert end end rcnhnu Doc No UMAN GWY
41. ock selected Click on Next Sew Furectional Block Wiard Select Denice and Functional Block Instance Sose Name Func Block 1 FB Type Mare 1 Device Type dem rcnhnu Doc UMAN GWY 100 B 0905 Rev 1 46 CREATING PROJECT 14 Give thr FB Name Click on Finish Mew Functional Block Wizard E Enter Funciones Block Kama FE 1 FB Functional Black Murnber af PBs Create fi E T Ciesie shapes foi all naivak variables cBack Cancel Hee Then drag input network variable and output network variable on functional block The Input Network variable and output network variables seen depend on the xif file that you have selected Doc UMAN GWY 100 B 0905 Rev 1 47 CREATING PROJECT 15 Commissioning the Device You can commission the device by right clicking on the device gm 7 C Ge 100 B A 9 Channel 1 Losi Applicstion image Marne 3 Lon works ZIP Name H Program 3 DESAIN 9 renu Doc UMAN GWY 100 B 0905 Rev 1 48 CREATING PROJECT 16 Click on Next till last window and then click Finish Locas scan Device Wird Load image Mare Oo Pr
42. ore installing and operat ing GWY 100 B This document is based on information available at the time of its publication While efforts have been made to be accurate the information in this document may not cover all the details or variations in hardware or software Features described herein may not be present in all hardwares Renu Electronics reserves the right to update information in this publication without prior notice 1 2 Introduction to GWY 100 B GWY 100 B is a communication bridge between Lonworks Network interface on one side and various serial protocols on the other side Lon device updates the data in the internal memory of the gateway Gateway then updates corresponding data of the serial device by writing this data to serial device and vice versa In short GWY 100 B makes possible Lonworks node to act as serial device and vice versa GWY 100 B is externally powered from 3 pin terminal block and power is isolated from both communication ports Both the communication ports are also isolated from each other It has two communication ports one with Lonworks network interface TP FT10 78Kbps Free Topology and serial port with 5232 5422 2 or 4 wire RS485 Microsoft Windows based configuration software Gateway Setup helps user to configure Gateway unit Configuration means making the Gateway unit work as per the system requirements The complete configuration for a unit is termed as Project Project comprises of device na
43. ose of Using LonWorks Gateway Utility 29 Push Buttons 14 R Repeat Cycle 26 Run the utility LonWorks Gateway 29 S SNVTs 20 Switch Settings 13 See also GWY 100 B Operation T Toshiba VF S7 S9 S 11 to GWY 100 B EC P 050 00 62 Troubleshooting for LonWorks 57 U UNVTs 20
44. otocol Converter Data sharer between devices like PLCs inverters Adjustable Speed Drives and Lon Devices Gateway has one serial port that connect with serial device and Lon port communicates with Lon networks These devices share data through Gateway Gateway updates data on serial device when data in an internal memory of GWY 100 B is updated by a Lon device and vice versa The device that requires data is called Destination Device and the device that provides data is called Source Device Information could be value of a PLC register Command from Source Device to Destination Device to perform any action at the destination end 3 2 GWY 100 B Operation Configuration And Communication Gateway can communicate with serial and Lon devices using appropriate cables and configuration Microsoft Windows based configuration software Gateway Setup configures the Gateway unit System Requirement for Gateway setup software are Windows Version Microsoft Windows XP 2000 Windows 7 VISTA 32 64 bits Processor PENTIUM or higher Hard disk Space 5 MB or more Serial Mouse Required RAM 64 MB or more Display resolution 800 X 600 VGA or better Display colors 16 bit color Complete configuration for a Gateway using the Gateway Setup is termed as a Project A Project consists of Devices to be attached on two ports Communication settings for two ports to communicate with two devices Register addresses for data transfer Conditio
45. r is 1 KV PLC1 COM2 PLC2 Connects to PC for setup download or connects to PLC1 at runtime LonWorks Network Interface TP FT 10 78 Kbps free topology Isolation between Communication ports through opto isolation is 1KV rms for 1 min Operating Temperature Storage Temperature Humidity Mounting Dimensions DIN rail Weight Certifications Immunity to ESD Immunity to Transients Immunity to Radiated RF Immunity to Conducted RF Emissions Doc No UMAN GWY 100 B 0905 Rev 1 0910 60 C 20 to 80 C 10 to 90 Non condensing DIN rail or back panel mounting 105mm L X 40mm D X 51mm W 125 gm approx CE with UL certification Level 3 as per IEC1000 4 2 Level 3 as per IEC1000 4 4 Level 3 as per IEC1000 4 3 Level 3 as per IEC1000 4 6 EN55011 CISPRA HARDWARE HARDWARE In this chapter Dimensional Details And Mounting Instructions Communication Port Details Switch Settings Push Buttons LED Status HARDWARE 2 1 Dimensional details And Mounting Instructions GWY 100 can be mounted on a back panel or on a DIN rail or can be left hanging It comes with a separate DIN rail plate when it is packed User will have to attach the DIN rail plate to the unit if it has to be mounted on a panel or DIN rail If it has to be left hanging make sure to screw the cables to the DB9 connectors on the Gateway unit DIN rail plate also has the provision to screw the unit to the back pa
46. s a Block will be skipped while executing Blocks in a sequential manner Block will be executed for Repeat Cycle 1 cycles So if Repeat Cycle for a Block is 1 it will be executed in each cycle whereas if Repeat Cycle is 2 then this Block will NOT be executed in alternate cycles For example suppose Blocks are defined with following Repeat Cycles Block 1 Repeat Cycle 1 Block 2 Repeat Cycle 2 Block 3 Repeat Cycle 3 Block 4 Repeat Cycle 4 After power up Cycles will be executed as follows Cycle 1 Block 1 Block 2 Block 3 Block 4 Cycle 2 Block 1 Cycle 3 Block 1 Block 2 Cycle 4 Block 1 Block 3 Cycle 5 Block 1 Block 2 Block 4 4 3 Control Word Another way of controlling Block execution is by use of the Control Word This feature is extremely useful for small applications where less than 17 blocks are required Control Word can be enabled or disabled in Gateway Configuration Normally Control Word is disabled for a New project It can be enabled just by clicking on check box in the setup software Control Word can be chosen from any of the Devices connected Control Word can only be used in Master Master mode since no continuous data transfer takes place in Master Slave mode data transfer only takes place on Master s request renu Doc UMAN GWY 100 B 0905 Rev 1 26 GWY 100 B FEATURES When the Control Word is disabled Block execution is totally controlled by Repeat Cycl
47. sing LonMaker 1 Click on LonMaker for Windows Start gt Programs LonMaker for Windows 2 Select appropriate Drawing Directory Drawing Name and Database Name from the Existing Network Then click on Open Network 3 Next window appears Click on Enable Macros 4 Click Next till last window appears Click on Finish 5 Follow steps 15 to step 19 Doc UMAN GWY 100 B 0905 T Rev 1 55 CREATING PROJECT 5 6 Troubleshooting for LonWorks LonMaker shows the following error if the Application Image file in the device is corrupted Echelon LonMaker AN The device is applicationless or is not associated with a program record Subsystem NS 5 The target device does not have a valid application loaded To correct this problem right click on the device and select the Load option Then if necessary repeat this operation Test Device In this case Service SVC LED remains ON To correct the error right click on the device and select Load Following window appears Specify Device Template Curent Template are Daci 1 Loswi Fe 08307 3100 oe This window shows the Existing Template Name Click Next rcnhnu Doc UMAN GWY 100 B 0905 Rev 1 56 CREATING PROJECT plc akon Image Wizard device image Dewice Tenplale Devic
48. that it is recommended to specify the program ID through ShortStack Wizard however the program ID can also be given in the NEURON C definitions If program ID data is given in both locations the two values must match Specify program ID Program ID SF FE AF 45 00 02 04 00 Calculator Cancel Help IU LonMark Standard Program ID Calculator Data File Version 8 Manufacturer Enter Number Decimal 048239 Device class CC CC oo Cancel Gateways 70 Usage UU Industrial Y Ehannel type TP FT 10 Y Model number NN 5 foo Standard development program ID Has changeable interface Usage field values defined by functional profile Program ID FHz HHzHHzCCzCCzUU TT NH OF 246 98 62 64 66 renu Doc UMAN GWY 100 B 0905 Rev 1 36 CREATING PROJECT Click on Next after Program id selection V Browse the neuron c model file which is generated in the respective folder eg Gwy 100 S7 Inverter snvt S7 Inverter snvt nc Model File Selection x Use the browse button to specify the NEURON C model file that contains the device s interface description Y ou can also use the Edit button to open the file specified with an external editor NEURON C model file C Program Files Gateway 3 06 GWY H Edit click on Next Doc UMAN GWY 100 B 0905 Rev 1 37
49. the requested information Enter the serial number mention below when prompted for a serial number Serial No for ShortStack S w installation 0213A75 00001 When the Ready to Install the Program window appears click Install When the InstallShield Wizard Completed window appears click Finish to quit the setup application 53 Run the utility LonWorks Gateway 5 3 1 Purpose of Using LonWorks Gateway Utility The utility Lonworks Gateway contains the GUI for SNVT configuration The main purpose of running this utility is to modify the Lonworks driver for Gateway according to the application In Gwy 00 other gateway series driver used is fixed and not application dependent Driver file is modified only when there is upgradation or any change in the driver In Gwy 100 for SNVTs LonWorks driver file get modified according to application of user when user create a new application for each application driver file is modified SNVTs have fixed format which is decided by Echelon Echelon provides list of these SNVTs Currently Standard Network Variable list contains 164 SNVTs But the Shortstack software allows only 62 network variables So LonWorks Gateway Utility allows user to select less than or equal to 62 network variables which is accept able for most of the applications out of 164 variables according to the user defination UNVTs have varying format and it depends upon the customer s requirement So to create an application containing the UNVTs contact fa
50. the network immediately after devices have been commissioned or functional blocks added connected or configured When working OnNet the LNS Server interacts with the physical network and changes devices as the devices are changed in the network management tool When working OffNet the LNS Server can browse and test the devices on the physical network but it will not make changes to the configuration of any devices Click Next renu Doc UMAN GWY 100 B 0905 Rev 1 42 CREATING PROJECT Wizard Marie maine pel propagate device changes to the network C Cruel eave device chances for later processing Skip thes prompt when re opening this dressing 6 Click Finish Newark Wizard Plug in Registration p Hat Registered LHS Repot cenereimr e erzion 3 04 LonPoint Condiguration version 3 110 In BENE UELLE Echelon LNG Report Germalo 3 04 LonMeker rmwezer persion 2 01 Econ Lon oint Conigusalion ver son 3 10 Shin this prompl when re opening fis Register unregistered plug ins aren re opening this drawing CRT cm _ Doc UMAN GWY 100 B 0905 T Rev 1 43 CREATING PROJECT 7 Drag a Device from Lonworks Basic Shapes stencil into Visio Drawing HA 57 Imecrter Echelon
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