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Siemens SITRANS LR200 HART radar transmitter user manual

1. Flag BBSOLD Aa 52 DWV SLOT OSC caeca ir end 52 c TE nu EM MN M Ad 52 HART ATION puri deserta EPOR 52 ise cu HE EMI MEME 52 Process nanus ce seas shoes a pc 53 Dc 53 SWIC eT 2 54 Ae Cit etm 54 E ERE 55 Operating via AMS Device Manager eese nennt 56 Functions in AMS Device Manager sssssssssssessssssssesessesssesessssssssssnesecsesseeseesessesecssesscseeseessess 56 Features of AMS Device Manager sse terrere tete n tentent 56 Device Description DD seen 57 Configu ring a NEw Le toe 57 SCIRE MNA RR REM THEE TEE 57 HOSBE usted lacu nia i tti tr ef 58 CESS cda e ac aca as oie OR S eR 58 DEVICE OM IQUE AION as need ma uat DM ront acces nee 58 Quick Start Wizard via AMS Device Manager sees 59 DULCI SUAVE astuce urat ccr 59 dote caste ate to iD 60 Using Linearization via the Quick Start wizard 60 Changing parameter settings using AMS Device Manager 61 BIOS UI ONY NE 61 62
2. 146 Appendix HART Communications esee nennen 148 SIMATICPDIVE S btt t bug ca orci ud fedet 148 HART Electronic Device Description EDD ente 148 HART Communicator 375 Menu Structure ccsscsesssssssescssesssssesssssesecsseseeseessssssesssesecseeseeseees 149 T T T 151 s EA MOUE eee 151 HART Multidrop Mode 151 Appendix G Flange Adapter Versions eene 152 DIMENSIONS aerae 152 Threaded connection PTFE Rod nennen 152 PTFE Rod Antenna Flat Face Flange essent 153 Threaded Connection PTFE Rod external 154 Flat Face Flange with Horn Antenna and Waveguide extension 155 Hanged Horm dimensions aaa a Ua 156 Raised Face or Flat Face Flange with Waveguide 157 Sliding Waveguide Configuration sss tnnt tenete tnn tnnnis 158 sanitary connection Rod Antenna PTFE or HDPE 159 Raised Face Flange EN 1092 1 csc cassis 160 Raised Face Flange Dimensions 161 Flat Face Flange constant thickness series
3. Massel Shape 5 751515E 41 m 50157515E 41 m SITRANS 4200 HART OPERATING INSTRUCTIONS A5E32337676 Linearization You can use the linearization feature to define a more complex vessel shape and enter up to 32 level breakpoints where the corresponding volume is known The values corresponding to 100 and 0 levels must be entered The breakpoints can be ordered from top to bottom or the reverse Example values for example purposes only Breakpoint Level Value number value i value Using Linearization via the Quick Start wizard Open the menu Device Wizard Quick Start 1 In Step 1 Identification click on Read Data from Device select language and click on Next 2 InStep2 Application select a volume application for example Volume in a vessel and click on Next 3 In Step 3 Vessel Shape choose the vessel shape option Linearization Table and click on Next Quick Stari Sep 3al 5 STRANS Stepa al fr Verbs Shape SIEMENS barii This Parameter species the Formiiesign affe vessel you sant ta gm wili Hna vessal shape vassal Shape Cancel A5E32337676 SITRANS LR200 HART OPERATING INSTRUCTIONS Page 41 4 InStep 4 Ranges Quick Start Mep 4 af 5 SITRAMS Step 4 of amp Ranges SIEMENS These Parameters specify the Ranges of tha Sensor Delati the Settings far lhe ranges
4. ton in 112 Encre 112 Appendix A Alphabetical Parameter List ssss 113 Appendix B Troubleshooting seen 115 Communication Troubleshooting sese 115 Device Status CONS 116 Fault COMES ates E EE AEE he N E i 117 Operation Troubleshooting essent tnter tentent tans 121 Appendix C Maintenance eere neret nannte nennen tnnt 123 Unit Repair and Excluded Liability sss 123 Replacing e on qd b ee 123 Appendix D Technical Reference esee 124 Principles or oa aet 124 ECNO cor eae Renee mM D EE nue LUE 124 PFOCESS 124 CLEC iis norte iui dunt Fue ferat Pau t 125 Measurement Range usi c AA SU uo 129 Measurement Response essent tarte tente ttn testata ta tta taste tta testas ssi 129 Analog OO UN sca nisi ure cu En 130 SPSO MOUE iced Bn 131 Current DUEpUE FUNCTION nette ab o 131 Loss of Echo LOE uranio o ao n ecu a 132 Maximum Process Temperature Chart
5. 3m _ Lim we sem _ team Pe _ asm zomm m _ a to the limited space on this flange SITRANS LR200 can only use 4 of the stan dard 8 bolt holes of the 2 ASME 300 Ib size Pipe size Flange Size Flange 0 0 e gt D e 1 Constant thickness series A5E32337676 SITRANS LR200 HART OPERATING INSTRUCTIONS Page 163 Flat Face Flange markings Flange markings located around the outside edge of the flat face flange identify the flange assembly on which the device is mounted Welded Assembly Identification Flange Series Serial No Logo Material peat i i Code Series No Flat Face Flange Identification 2 MMDDYYXXX P ova Pure 181 14438 2 3 25546 A1B2C3 Serial number a unique number allotted to each flange including the date of manufacture MMDDYY followed a number from 001 to 999 Flange series the Siemens Milltronics drawing identification Nominal size the flange size followed by the hole pattern for a particular flange class For example a 2 inch ANSI B 16 5 150 Ib class flange North America c9 a DN 80 EN 1092 1 PN16 class flange Europe Material the basic flange material AISI or EU material designation North American material codes are followed by
6. e input level smoothed output Analog Output The mA Output current output is proportional to material level in the range 4 to 20 mA 0 and 100 are percentages of the full scale reading m cm mm ft in Typically mA output is set so that 4 mA equals 0 and 20 mA equals 100 When SITRANS LR200 is put into PROGRAM mode for example by navigating through the menu it stops updating the output of the device local user interface and mA Output It stores the most recent measurement and holds the associated readings and mA signal output The device reverts to the parameter last addressed during the previous program session When the device is returned to Measurement mode the transceiver resumes operation The reading and mA output default to the last measurement taken The reading and associated outputs migrate to the current process level at a rate controlled by Response Rate 2 41 If the device is left in PROGRAM mode for 10 minutes without input it automatically reverts to Measurement mode Two parameters affect the mA output Operating Mode and Current Output Function Lem Page 130 SITRANS LR200 HART OPERATING INSTRUCTIONS 5 2337676 Sensor Mode This parameter controls the input Depending on the reference point used the mA output reflects either Level Space or Distance By default Sensor Mode is set to Level Measurement a
7. sente 162 Flat Face Flange DIMenSiOnS oca aate bd ERR UR tee 163 Flange Mounting Instructions essent tternntntn tanta tar 165 Rod 166 Rod Extension Requirements 166 Mounino 167 Appendix Firmware Revision History eres 169 OSLO SS QV aea 171 ct 175 LCD menu Ca ciini Re Rede Poe Dua 179 D C D Notes U9 U0 JO age yi Safety Notes Special attention must be paid to warnings and notes highlighted from the rest of the text by grey boxes WARNING relates to a caution symbol on the product and means that failure to observe the necessary precautions can result in death serious injury and or considerable material damage WARNING means that failure to observe the necessary precautions can result in death serious injury and or considerable material damage Note means important information about the product or that part of the operating manual Safety marking symbols Description Earth ground Terminal Label on product yellow background WARNING refer to accompanying documents manual for details EN Protective Conductor Terminal FCC Conformity US
8. Time Cancel last synchronized 2 6 2009 1 22 41 PM Navigate to Configure Setup Setup and click on Analog Output Scaling for access to Analog Output Scaling see Analog Output Scaling 2 6 on page 81 e mA Output Function e Start of scale e Full Scale e Control Range lower limit e Control Range upper limit Signal Processing 02 06 2009 13 21 38 210 SITRANS LR200 Rev 2 gt N D E gt D 5 General SIEMENS pras 7 7WVd Sampling up 21 000 m Sampling down Signal Quality Confidence Echo Strength Position Detect Algorithm Noise Average Echo Threshold 5 CLEF Range 0000 m Time last synchronized 2 6 2009 1 22 41 PM A5E32337676 SITRANS LR200 HART OPERATING INSTRUCTIONS Page 63 Signal Processing continued General Navigate to Configure Setup gt Setup gt Signal Processing and click on General for access to Range see Signal Processing 2 8 on page 87 e Near Range e Far Range e Propagation Factor Echo Select see Echo select 2 8 4 on page 88 Algorithm e Position Detect e Echo Threshold e CLEF Range Sampling see Sampling 2 8 5 on page 90 e Echo Lock e Sampling Up e Sampling Down e Echo Lock Window Signal Quality e Confidence e Echo Strength e Noise Average e Noise Peak TVT Modify the TVT to screen out false echoes see Auto False Echo Suppression 28 71
9. Trend Open the menu View Process Variables and click on Trend 4trend lines can be monitored distinguished by color in space 1 SIMATIC PDM distance TER anal aai lona V Level Measurement mi 1 7 7 a level Assad seid PETTY TY 1 19 E 8 07 2 Level Measurement 1 665 Distance Measurement m Volume Measurement 4557 975 Spare M asuserment 1 235 m A5E32337676 SITRANS LR200 HART OPERATING INSTRUCTIONS Page 53 Device Status Open the menu View Device Status to view Diagnostics Device Status Hardware Firmware HW FW Status and Maintenance status Hawen Status SITRANS Ere 4 4 Teves Sia HT Aoi SIEMENS Gommunicamn Eoo pae Il Dente In Bus mace Lic Eimmulaman ar Value Ove he mismalien okam TL IMaemienance demander Maenilimamci requiram 1 Tassure coania cae ng ontguralion changed CIP Mears value alan eae s valua arnt value inherance Lad Cireck Message Th s hingan Canfguitior cena lt o Update diagnostics lipie diagnostics In the Diagnostics window click on Update diagnostics to update diagnostic information and refresh linked icons Update Open the menu View
10. 63 Signal Processing continued seen 64 Focal DISDIGV sacco iios b n Re i p patos ected e str DURER DER 65 ciu tc diete A 65 66 tas M RPM AC ME 66 DI AQ sooner NER MH ase RON D PU M 67 e FO OSS VarTaDIBS xeu LL MM MAL M LM S 67 Password dus nM DL UD 68 S User Manager UU oes ose 68 e AMO Ment STUC E as tetto uU Tam endum ade S ot em ed ot patet 69 Operating Field Device Tool erre 13 Device Type Manager DTM 13 SITRANS DTM S i tos mec roma Ur PEERS Sonata d 73 THemstrument EDD 73 Configuring new device FDT ou sesssssssesssssessesssssesscsecsecsessssessscsuesesseesseesssessesscsesceseesessesseess 73 Parameter Reference ico prit scatet vct race 15 CESA ETT PT 15 sudo E E EEE SE EAEE eR 15 Materiali ene 15 Response Rale ocn aeri matum na EE um M EE 15 Sco d ow 15 ModE E uu 16 Low Calibration
11. sss ac nd t t o s Coen D n 16 High Calibration 16 76 Sello tdt uam LL a MD Kit UE 16 BUILT 16 76 tad orc ne a us 77 eee M EP 78 Lal Sa a 80 Analog 81 Eie GTZ etos na pter e Co deci as oe 83 50 Processing 07 OSU GS cuoio EROS tte mA CERA 95 i ioo icu e DAD 95 Electronics Temperature 96 SYRIAE TNT NOE 96 Master Hes oc seo ucc edi ud iau cout ub aua dat tat edere 96 Remaining saos sta tn buts as c ea uie 97 REMAINING Sensor LMC UME scandens eek cd o 100 SOVICE oche dU E titius tot teu 103 Calibration Schedule 106 109 Powered 109 Poweron RESETS votes tidie 109 EGD Fast MOUE iranan o 110 D 110 MEMO TEST ROO 110 COmimtbl6qio Le 111 o i i C E Device AU BSS 111 SECUN deett 111 ACCESS 111 Focal AGOBSS
12. Auto False Echo Suppression 2 8 71 Notes For detailed instructions on using this feature via PDM see Auto False Echo Suppression on page 48 e For detailed instructions on using this feature via the handheld programmer see Auto False Echo Suppression 2 8 71 on page 92 Auto False Echo Suppression is designed to learn a specific environment for example a particular vessel with known obstructions and in conjunction with Auto False Echo suppression Range to remove false echoes appearing in front of the material echo The material level should be below all known obstructions at the moment when Auto False Echo Suppression learns the echo profile Ideally the vessel should be empty or almost empty and if an agitator is present it should be running The device learns the echo profile over the whole measurement range and the TVT is shaped around all echoes present at that moment Auto False Echo Suppression Range 2 8 7 2 Auto False Echo Suppression Range specifies the range within which the learned TVT is applied Default TVT is applied over the remainder of the range The learned TVT screens out the false echoes caused by obstructions The default TVT allows the material echo to rise above it Auto False Echo Suppression Range must be set to a distance shorter than the distance to the material level when the environment was learned to avoid the material echo being screened out Example before Auto False Echo Suppres
13. Time Current Cancel last synchronized 2 6 2009 1 22 41 PM Step 2 Application Type 1 lick on Step 2 2 Selectthe application type Level Space Distance or No Service and the material Liquid or Low dielectric liquid 3 Click on Apply 1 For details see Sensor Mode page 131 A5E32337676 SITRANS LR200 HART OPERATING INSTRUCTIONS Page 59 Step 3 Vessel Shape 1 lick on Step 3 2 Selecta predefined vessel shape To describe a more complex shape see Linearization below 3 Click on Apply Step 4 Range 1 Click on Step 4 2 Changeunits if desired in meters by default 3 SetHigh and Low Calibration points 4 convert the reading from level to volume enter a value for Maximum Volume 5 If a vessel shape with parabolic ends has been selected set dimensions A and L 6 Click on Apply Step 5 Summary Check parameter settings and click on Cancel to abort or Apply to transfer values to the device Linearization You can use the linearization feature to define a more complex vessel shape and enter up to 32 level breakpoints where the corresponding volume is known The values corresponding to 10096 and 096 levels must be entered The breakpoints can be ordered from top to bottom or the reverse See Linearization on page 41 for an example Using Linearization via the Quick Start wizard 1 Navigate to Configure Setup Wizard Quick Start 2 In Step 1 Identification make
14. Time Units Hours days years a a Options Default years Selectable only via SIMATIC 4 3 1 Lifetime Expected Note The device always operates in years Changing the units affects only the parameter view of Remaining Sensor Life parameters in SIMATIC PDM Allows you to override the factory default Units hours days years Range 0 to 20 years Default 10 00 years a Units are selectable only SIMATIC 4 3 2 Time in Operation The amount of time the sensor has been operating Can be reset to zero after performing a service or replacing the sensor To reset to zero e SIMATIC open the menu Device Maintenance click on the Remaining Sensor Lifetime tab and click on Sensor Replaced to restart the timer and clear any fault messages e Via the handheld programmer manually reset Time in Operation 4 3 2 to zero 0 Lam 3 D A5E32337676 SITRANS LR200 HART OPERATING INSTRUCTIONS Page 101 o 102 4 3 3 4 3 4 4 3 5 4 3 6 4 3 7 Remaining Lifetime Read only Lifetime Expected 4 3 1 less Time in Operation 432 Reminder Activation Note To modify this parameter via SIMATIC PDM it must be accessed via the pull down menu Device Maintenance Allows you to enable a maintenance reminder 5 Reminder 1 Maintenance Required M Reminder 2 Maintenance Deman
15. Power on Resets HART Communication Allows you to set the number of request response preambles minimum 5 Open the menu Device HART Communication Diagnostics You can monitor level volume trends electronics temperature and device status Page 52 SITRANS LR200 HART OPERATING INSTRUCTIONS A5E32337676 Process Variables To compare outputs in real time open the menu View Process Variables and click Overview to see reading level space distance volume analog output device status and current electronics temperature To see highest and lowest electronics temperatures navigate to Level Meter gt Maintenance and Diagnostics gt Electronics Temperature Process Variables SITRANS Online Qvermew Trend View SIEMENS Process Variables Measurement Space Measurement Distance Measurement Volume Measurement 0 924 m 3 071m 3 076 m 0 000 4 000 4 000 100 000 2 000 10 000 0 000 ij 1 0 000 PV Analog OuNPV va E_r iG The above value will nol carrespand t mA eulpulwhile in Wed current mode INGd Range Status of device Davica talus outside ihe operating limits Mon orimary variable outsias the operating mits Analog output outside the Operating range Wmits Analog ed mode More status available Cold start occured Configuration changed Field davice malfunctioned Electronics Temperature
16. 2337676 Parameter Name number Vae Function cont d Independent Auto False Echo Suppression Distance Sets length of learned Range 2 8 7 2 minus 0 42 m TVT curve to use icon Auto False Echo Suppression LEARN Enables the use of 2 8 71 learned TVT curve a Distance to product from sensor reference point b For more details see Auto False Echo Suppression Range 2 8 7 2 on page 93 and Auto False Echo Suppression 2 8 71 on page 92 Return to Measurement mode press Mode to start normal operation m gt e 5 a m gt 5 o A5E32337676 SITRANS LR200 HART OPERATING INSTRUCTIONS Page 145 o gt gt lt Application with Stillpipe A stillpipe is recommended for products with a dK of less than 3 or if extremely turbulent or vortex conditions exist This mounting arrangement can also be used to provide optimum signal conditions on foaming materials Notes e Near Range 2 81 Blanking will be set at the factory Check the Process Device Tag for specific values Suitable pipe diameters are 40 mm 1 5 to 100 mm 4 e The pipe diameter must be matched with the horn size Use the largest horn size that will fit the stillpipe bypass pipe see Flanged Horn dimensions on 156 See Mounting on a Stilipipe or Bypass Pipe on page 17 for installation guidelines This application is to obta
17. units VER High Calibration Paint t m Low Callbrabion Paint gt m Response Rate igw Maximum volume 8000 Linearization Linearnzalion lt o a Enter parameter values b Click on Linearization c Inthe Linearization window click on the appropriate Breakpoint tab to open the dialog window d Enter the desired level and associated volume values and click on OK Breakpoints 1 8 Linearizal 7 SITRANS Breakpomts Y 8 Brealiprtt 9 16 Breskponte17 24 Breast 25 20 T Level Volume Levai 0079 1 Volume 1 0000 Level 2 5 000 500 000 9 000 Voume 3 000000 Levaltgy 0 000 5 0 000 6000 7000 Volurme 4000 Leela 0 Voting 2 000 D 1000 2000 Lavel 7 0 000 Votme 7 000 0 000 Votume g 000 Units fm Note The Reset button resets values to the values in the offline table e In the Step 4 window click on NEXT 1 For display purposes we recommend entering values in ascending order that is the low est values in level 1 and volume 1 Page 42 SITRANS LR200 HART OPERATING INSTRUCTIONS A5E32337676 5 In Step 5 Summary check parameter values Click on BACK to return and revise values FINISH to save settings offline or FINISH AND DOWNLOAD to save settings offline and transfer them to the device Quick Start Step 5 of 5
18. 133 Process Pressure Temperature derating curves 134 Pressure Equipment Directive PED 97 23 EC see 134 PTFE Rod Antenna ASME Hole Pattern 150 1 135 PTFE Rod Antenna DN Hole Pattern PN16 nn 135 PTFE Rod Antenna Threaded Connection sss 136 PTFE Rod Antenna Sanitary Connection senes 136 Horn Antenna or Waveguide ASME Hole Pattern 150 Ib 137 Horn Antenna or Wave Guide DN Hole Pattern 1 137 PTFE Rod Antenna DN Hole Pattern PN16 PN40 138 Horn Antenna or Waveguide DN Hole Pattern PN16 PN40 138 Startup BehaVIDE a E Ut 139 139 Typical Connection Drawing essere tentent tatnen tns 139 Allowable operating area of SITRANS LR200 139 140 Appendix E Application Examples rere 141 Liquid resin in storage vessel level measurement 141 Horizontal vessel with volume measurement sse 142 Sliding Waveguide on Anaerobic Digesters seen 144 Applicaton with
19. Activation of Reminders Reminder 1 before Lifetime Required Reminder 2 before Lifetime Demanded A5E32337676 SITRANS LR200 HART OPERATING INSTRUCTIONS Page 71 Maintenance and Diagnostics continued Service Schedule Service Interval Time since last Service Total Service Interval minus Time Since Last Service Activation of Reminders Reminder 1 before Service Required Reminder 2 before Service Demanded Calibration Schedule Calibration Interval Time since last Calibration Total Until Next Calibration Activation of Reminders Reminder 1 before Calibration Required Reminder 2 before Calibration Demanded Electronic Temperature Electronic Temperature D Lowest Value E Highest Value Wear o Powered days gt Poweron Resets Communication Security Remote Access Write Protect Access Control Local Access Local Write Protected PIN to Unlock Page 72 SITRANS LR200 HART OPERATING INSTRUCTIONS 5 2337676 Operating via FDT Field Device Tool FDT is a standard used in several software packages designed to commission and maintain field devices such as SITRANS LR200 Two commercially available FDTs are PACTware and Fieldcare Functionally FDT is very similar to PDM see Operating via SIMATIC POM on page 35 for more detail e Toconfigure a field device via FDT you need the DTM Device Type Manager for the device e To configure a field devic
20. OPERATING INSTRUCTIONS 5 2337676 Device Description DD SITRANS LR200 requires the DD for AMS Device Manager version 9 0 You can locate the DD in Device Catalog under Sensors Level Echo Siemens Milltronics SITRANS LR200 Check the product page of our website at www siemens com LR200 under Downloads to make sure you have the latest version of AMS Device Manager If you need to install a new DD see Configuring a new device below Configuring a new device 1 2 Check that you have the most recent DD and if necessary download it from the product page listed above Save the files to your computer and extract the zipped file to an easily accessed location Launch AMS Device Manager Add Device Type browse to the unzipped DD file and select it Startup 1 Launch AMS Device Manager Application Guides for setting up HART devices with AMS Device Manager can be downloaded from the product page of our website at www siemens com LR200 In Device Connection View right click on the device icon and select Scan Device to upload parameters from the device Double click the device icon to open the startup screen The startup screen shows device identification details and a navigation window on the left hand side of the screen SIEMENS Identification Operatio el Maintenance amp Diagnostics TAG ITRANS Commuriacation Descriptor Message Date Device Manufacturer Siemens Miltronic Hardware
21. SITRANS LR200 is a 2 wire 6 GHz pulse radar level transmitter for continuous monitoring of liquids and slurries in storage vessels including high pressure and high temperature to a range of 20 meters 66 feet The instrument consists of an electronic component coupled to an antenna and either a threaded or flange type process connection SITRANS LR200 supports HART communication protocol and the following device management software options e SIMATIC e 5 Device Manager Signals are processed using Process Intelligence which has been field proven in over 1 000 000 applications worldwide ultrasonic and radar I gt e r JJ N shield length 250 mm 107 use for long nozzles of 250 mm 10 or less in length shield length 100 mm 4 use for nozzles of 100 mm 4 or less in length Programming SITRANS LR200 is very easy to install and configure via a graphical local user interface LUI You can modify the built in parameters either locally via the Siemens infrared handheld programmer or from a remote location using one of the following options e SIMATIC e 5 Device Manager Applications e liquids and slurries e liquid bulk storage vessels e simple process vessels with gentle agitation Approvals and Certificates SITRANS LR200 is available with General Purpose approval or for hazardous areas The approval rating is shown on the device nameplate See also A
22. The Quick Start wizard provides an easy step by step procedure to configure the device for a simple application 1 Quick Start Notes e Do not use the Quick Start wizard to modify individual parameters Perform custom ization only after the Quick Start has been completed e For access via remote operation see Quick Start Wizard SIMATIC PDM on page 37 or Quick Start Wizard via AMS Device Manager on page 59 e For detailed instructions see Quick Start Wizard via the handheld programmer on page 31 1 1 Language 1 2 Material 1 3 Response Rate 1 4 Units Lam 3 D Lam 3 o 1 For AMS Device Manager and DTM Device Manager the structure varies slightly A5E32337676 SITRANS LR200 HART OPERATING INSTRUCTIONS Page 75 o 1 5 Operating Mode 1 6 Low Calibration Point 1 7 High Calibration Point 1 8 Apply Apply changes 2 Setup Note Default settings in the parameter tables are indicated with an asterisk unless explicitly stated 2 1 Device 2 1 1 Hardware Revision Corresponds to the electronics hardware of the SITRANS LR200 2 1 2 Firmware Revision Corresponds to the firmware that is embedded in the SITRANS LR200 2 1 3 Loader Revision Corresponds to the software used to update the SITRANS LR200 2 1 4 Order Option Read only Displays the device type standard or NAMUR NE 43 compliant 2 2 Sensor 2 2 1 Units Sensor measu
23. 00 00 Revision 7 Configure Setup ProductName SITRANS LA200 Firmware Revision 402 0024 Device uu Process Variables Final Assembly 3624268 EDD Version 01 01 01 Number Time Current Cancel last synchronized 2 6 2009 1 22 41 PM A5E32337676 SITRANS LR200 HART OPERATING INSTRUCTIONS Page 57 gt N D 2 5 o gt Lem e lt Master Reset e Navigate to Configure Setup gt Operation e inthe General field click on Master Reset and accept the option Factory Defaults Pull down menu access Action menu items 01 15 2009 09 04 49 593 FATTRANS 19200 Rev 7 SIEMENS liene sion A pull down menu under Actions gives alternative access to several features Scan Device e Open the menu Actions Scan Device e Scan Device uploads parameters from the device synchronizes parameters Device configuration 1 Navigate to Configure Setup gt Operation and click to open the dialog window 09 04 49 533 SITRANS 18200 2 Configure Setup Identification Mairkenance Dagris Communication Seosty GOOD Time Current 2 Inthe General field click on Master Reset and perform a reset to Factory Defaults 3 Open the pull down menu Actions Scan Device to synchronize parameters u
24. 02 06 2009 13 21 38 210 SITRANS LR200 Rev 2 Configure Setup Sensor Configurej Setup Idertificat LEN SIEMENS Quick Start TEE Operation TAG f 1 General Rate Unis Im ResponseRate slow Operating Mode Level Ma per 0 100 m Empty Rate per 0 100 Material Liquid Mirte m Damping Filter Fal safe Antenna Matenal Level O 10000 Calibration Tones s Low Calibration 20 000 22 60 Point 24 m Level High Calibration 0 000 Point Sensor Offset 0000 m e Damping Filter e Antenna read only Calibration see Calibration 2 3 on page 77 e Calibration Point e Calibration Point e Sensor Offset Rate see Rate 2 4 on page 78 e Response Rate e Fill rate minute e Empty rate minute Fail safe see Fail safe 2 5 on page 80 e Material level e Timer e Level D last synchronized 2 6 2009 1 22 41 PM Navigate to Configure Setup gt Setup and click on Sensor for access to General see Sensor 2 2 on page 76 e Units e Operating Mode e Material er Page 62 SITRANS LR200 HART OPERATING INSTRUCTIONS 5 2337676 Analog Output Scaling S 02 06 2009 13 21 38 210 SITRANS LR200 Rev 2 Analog Output Scaling SIEMENS TAG ITRANS moua Level Start of Scale 4 D 000 mA m Ful Scale 220 20 00 mA m Control Range 380 m Lower Limit Control Range 2050 mA Upper Limit
25. DEM 447 MAINT STAT 4 4 8 STATUS 4 4 9 45 CALIB SCHED 451 CALIB INTERVAL 45 2 TIME SINCE LAST 45 3 TIME UNTIL NEXT 4 5 4 REMINDER ACTIV 4 5 5 REMINDER 1 REQ 4 5 6 REMINDER 2 DEM 457 MAINT STAT 45 8 ACK STATUS 45 9 ACK 46 MANUF DATE 47 POWERED HOURS 4 8 POWERON RESETS 49 LCD FAST MODE 410 LCD CONTRAST 411 MEM TEST 5 COMMUNICATION 51 DEVICE ADDRESS 6 SECURITY 6 1 REMOTE ACCESS 611 ACCESS CONTROL 6 2 LOCAL ACCESS 6 21 WRITE PROTECT 6 2 2 PIN TO UNLOCK 7 LANGUAGE A5E32337676 SITRANS LR200 HART OPERATING INSTRUCTIONS Page 181 Notes Page 182 SITRANS LR200 HART OPERATING INSTRUCTIONS 5 2337676 For more information www siemens com level www siemens com continuous weighing Siemens AG Subject to change without prior notice Industry Sector A5E32337676 Rev AA 1954 Technology Drive P O Box 4225 Siemens AG 2013 Peterborough ON Canada K9J 7B1 email techpubs smpi siemens com www siemens com processautomation A 5 E 3 2 Printed in Canada 3 3 if 6 7 6
26. Echo Setup Provides quick access to echo profile parameters Algorithm Position Detect Echo Threshold Damping Filter CLEF Range Response Rate Fill Rate min Empty Rate min Erba Profils Asia Fed ater Tote mp SIEMENS 14 Open the menu Device Echo Profile Utilities and click on Echo Setup Maintenance You can set schedules and reminders for e device maintenance based on its projected lifetime e sensor maintenance based on its projected lifetime e Service e calibration To set Device Sensor Maintenance schedules Maintenance SITRANS Device Series Leebme SIEMENS Time in Operation Remain Lifetime 94583 Reminder Liebre Required 0 164 Reminder 2 Lifeline D rrarijag 0 01 9 Activating nf Reminders em 4 Luelime Exmeched 10 000 Time Units Years Read por 1 year 1 Open the menu Device Maintenance and click on the Remaining Device Sensor Lifetime tab Page 50 SITRANS LR200 HART OPERATING INSTRUCTIONS 5 2337676 2 Modify desired values and click on Write 3 Click on Read to see the effects of your modification 4 If desired set reminders for either or both of Reminder 1 Required Reminder 2 Demanded 5 Click on Snooze to add a year to the Total Expected Device Life To set Service Calibration schedules 1 Open the menu Device Maint
27. SITRANS Step 5 ol 5 Summay SIEMENS Identification SITRANS Levi in vessa 1 Hybrid Algorithm m Liquid 7 Vessel Shape 5751515E 41 m 5 757515 41 m gt Weritification SITRANS English t Application Volume in a yasau 7 hybrid Algenmm om Liquet e Vessel Shape Linearizabon Table 5 757515 41 m 5757515641 m m m 20 Blow lt Back Finish Finish and Download The message Quick Start was successful will appear Click on OK Configuring a stillpipe application e Launch the Quick Start wizard and follow steps 1 to 2 e Instep2 select Application Type Level in a vessel with stillpipe Material Liquid Low and set the stillpipe diameter as desired e The wizard updates the propagation factor according to the pipe diameter and enables the CLEF algorithm for low dK liquids see Position Detect 28 4 2 on page 125 for more detail Quick Start Step 2 of 5 SITRANS Step 2 of amp Application SIEMENS Identification These parameters specify the application type you wish to execute and its according settings Selectthe Application Type Application Type Level vessel with stilipipe Propagation Factor 0 9561012 Summary Material lt Next gt e Continue through steps to 5 then click on FINISH AND DOWNLOAD to save settings offline and transfer them to the device A5E32337676 SITRANS
28. Update to refresh the screen Page 54 SITRANS LR200 HART OPERATING INSTRUCTIONS A5E32337676 Security A password option protects security and communication control parameters from modification by a maintenance user When you open a project the User dialog window provides two options maintenance or specialist If a password has been set it will not be possible to open the project as a specialist without it A maintenance user will be able to open the project without a password but will not have access to security and communication control parameters 1 Open a project double click on the device icon and in the User window select Specialist 2 Open menu Options Settings and click on the Password tab 3 Enter a new password and re enter it in the Confirmation window Click OK SIMATIC PDM settings User Password T able Font Communication Log Maintenance Station Old Password New Password Confirmation 2 Cancel Help A5E32337676 SITRANS LR200 HART OPERATING INSTRUCTIONS Page 55 Operating via AMS Device Manager AMS Device Manager is a software package used to commission and maintain SITRANS LR200 and other process devices Please consult the operating instructions or online help for details on using AMS Device Manager You can find more information at http www emersonprocess com AMS Application Guides for setting up Siemens HART devices
29. User selected value defined in Level 2 5 3 NAMUR NE 43 COMPLIANT DEVICE 20 5 mA max mA Limit LO 3 8 mA min mA Limit N HOLD Last valid reading VALUE Userselected value Level 2 5 3 default 3 58 mA Lem Upon receiving a reliable echo the loss of echo condition is aborted the Service Required icon and error message are cleared and the reading and mA output return to the current material level Page 132 SITRANS LR200 HART OPERATING INSTRUCTIONS 5 2337676 Maximum Process Temperature Chart WARNING Internal temperature must not exceed 80 C 176 F Notes e The chart below is for guidance only e The chart does not represent every possible process connection arrangement For example it will NOT apply if you are mounting SITRANS LR200 directly on a metallic vessel surface e The chart does not take into consideration heating from direct sunshine exposure Maximum Process Temperature versus allowable ambient Maximum Flange and Process Temperatures versus Allowable Ambient ambient temperature internal enclosure temperature process Process Flange Surface Temperature C Where the chart does not apply please use your own judgement regarding the use of SITRANS LR200 See Current Internal Temperature 3 2 1 on page 96 to monitor the Internal Temperature If the internal temperature exceeds t
30. nozzle may cause erratic readings Nozzle design e nozzle should be as short as possible e If your application requires a nozzle longer than our recommended maximum length consider using a shielded rod Max nozzle height 100 mm 4 Horn Antennas The end of the horn should protrude a minimum of 10 mm 0 4 to avoid interference from the nozzle 10 mm 0 4 Threaded Rod Antenna WARNING For pressure applications it is necessary to use PTFE tape or other appropriate thread sealing compound and to tighten the process connection beyond hand tight 1 5 or 2 threaded process connections are available in three thread types NPT BSP and G 316 SS Max nozzle height 100 mm 4 i PTFE min 1 0 Eo 100 mm 4 For smaller diameters use a shielded rod Sanitary Rod Antenna 2 3 and 4 sanitary fitting ferrule with integral gasket with rod antenna A5E32337676 SITRANS LR200 HART OPERATING INSTRUCTIONS Page 167 e gt E pu D e Waveguide Antenna Notes e You can connect a maximum of two waveguides together minimum e This option is recommended only for clean liquids 80 mm 3 and only on vessels without an agitator with no turbulence e Horizontal stress on this antenna must be avoided otherwise mechanical support may be required e Process temperature and pressure capa
31. produces superior performance and reliability Echo Selection Time Varying Threshold TVT A Time Varying Threshold TVT hovers above the echo profile to screen out unwanted reflections false echoes default TVT In most cases the material echo is the only one which rises above the default TVT In a vessel with obstructions a false echo may occur See Auto False Echo Suppression 2 8 71 on page 128 for more details material level BEN 4 echo profile echo marker A The device characterizes all echoes that rise above the TVT as potential good echoes Each peak is assigned a rating based on its strength area height above the TVT and reliability amongst other characteristics Algorithm 2 8 4 1 The true echo is selected based on the setting for the Echo selection algorithm Options are true First Echo Largest Echo or best of First and Largest e CLEF Constrained Leading Edge Fit Position Detect 2 8 4 2 a The echo position detection algorithm determines which point on the echo will be used to calculate the precise time of flight and calculates the range using the calibrated o propagation velocity see Propagation Factor 2 8 3 for values There are three options e Center e A D e Hybrid A5E32337676 SITRANS LR200 HART OPERATING INSTRUCTIONS Page 125 L E Center Uses center of the ec
32. rod extension requirements 166 S Scan Device synchronize parameters via AMS 58 security local access 112 local access control via AMS 66 local access unlock value 112 password protection via AMS 68 password protection via PDM 54 55 remote access control 111 remote access control via AMS 66 self test device self test via PDM 51 sensor reference point flanged horn 13 settings adjust parameters via LUI 28 29 adjust parameters via PDM 44 sidepipe see bypass pipe 17 SIMATIC PDM functions and features 35 Rev 5 2 SP1 features 36 Rev 6 0 SP3 features 35 simulate analog output loop test 52 specifications 6 ambient temperature 8 antenna 7 enclosure 7 environmental 8 performance 6 power 6 pressure 9 process connections 7 process temperature 9 Page 177 weight 7 startup transition screen 26 startup curve 140 stillpipe installation 17 stillpipe application configuring via PDM 43 synchronize parameters scan device via AMS 58 T technical support contact information 3 temperature de Rating curves 134 terminal access 19 test loop test 52 threaded connection markings 161 164 trend view trend line 53 troubleshooting communication 115 operation 121 TVT time varying threshold explanation 125 TVT Shaper manual adjustment via PDM 47 U unlock value local access 112 uploads downloads accelerated 84 94 V vessel shape installation notes 15 selection 83 W wear view via PDM 55 wiring cables 19 connecting
33. typically 100 mm 4 from the side Dau Nozzle location WARNING For vessels with conical or parabolic tops avoid mounting the instrument at the centre The concavity of the top can focus echoes into the centre giving false readings Note Under certain circumstances it may be acceptable to mount SITRANS LR200 at the centre of a flat topped tank please discuss this with your Siemens Milltronics Rep resentative Avoid central locations on vv vv vessels A99 vv Conical Flat Parabolic Q undesirable Location on a manhole cover i A5E32337676 SITRANS LR200 HART OPERATING INSTRUCTIONS Page 15 p D e Nozzle location continued Beam angle e Beam angle is the width of the min 300 mm 1ft per 3 m 10 of cone where the energy density is vessel height half of the peak energy density e The peak energy density 15 directly in front of and in line with the rod antenna e hereis a signal transmitted outside the beam angle therefore false targets may be detected Emission cone e Keep emission cone free of interference from ladders pipes l beams or filling streams e Locate the antenna away from the side wall to avoid interference from indirect echoes e allowance for the emission cone spreading allow a minimum of 300 mm 1 ft for every 3 m 10 ft of vessel height Environment e Provide an envir
34. unless explicitly stated 4 1 Master Reset Note Following a reset to Factory Defaults complete reprogramming is required Resets user parameters to factory defaults with certain exceptions The list of exceptions includes but is not limited to Tag Message Description Installation Data Device Address Write Protect and PIN to Unlock Auto False Echo Suppression Range and the learned TVT also remain unchanged ERE Idle or Done Return to previous menu Factory Defaults To perform a reset to factory defaults via SIMATIC PDM open the menu Device Master Reset and click on Factory Defaults o 96 SITRANS LR200 HART OPERATING INSTRUCTIONS 5 2337676 4 2 Remaining Device Lifetime Notes e Default settings in the parameter tables are indicated with an asterisk unless explicitly stated e Four sets of parameters allow you to monitor the Device Sensor Lifetimes and set up Maintenance Service schedules based on operating hours instead of a calendar based schedule See also Remaining Sensor Lifetime 4 3 Service Schedule 4 4 and Calibration Schedule 4 5 e Performing a reset to Factory Defaults will reset all the Maintenance Schedule parameters to their factory defaults e The device operates in years To view Remaining Device Lifetime parameters in hours or days via SIMATIC only see Lifetime Expected 4 2 1 The device tracks itself
35. D gt to m 1 ny ak bere as te Distance m LI a Determine Auto False Echo Suppression Range Measure the actual distance from the sensor reference point to the material surface using a rope or tape measure b Subtract 0 5 20 from this distance and use the resulting value Page 92 SITRANS LR200 HART OPERATING INSTRUCTIONS 5 2337676 After Auto False Echo Suppression learned TVT material MA level default WT Level db false echo Auto False Echo Suppression Range Distance m i LI To set Auto False Echo Suppression via SIMATIC PDM Open the menu Device Echo Profile Utilities and click on the tab Auto False Echo Suppression For more detailed instructions see Auto False Echo Suppression on page 48 set Auto False Echo Suppression the handheld programmer OFF Default TVT will be used pur i Learned TVT will be used enren c Go to Auto False Echo Suppression Range 2 8 7 2 and enter the value calculated in step b d Goto Auto False Echo Suppression 2 8 71 and press RIGHT arrow to open Edit Mode e SelectLearn The device will automatically revert to On Use Learned TVT after a few seconds 2 8 7 2 Auto False Echo Suppression Range Specifies the range within which Learned is used see Auto False Echo Suppression 28 7 1 on page 128 for more detail Range 0
36. European ones For example material designation 316L 1 4404 Heat code a flange material batch code identification Threaded Connection Markings Threaded connection markings are found on the flat face faces of the process connection logo Serial Number Thread Size Thread Series NPT Pa MMDDYYXXX G PF serial number a unique number allotted to each flange including the date of manufacture MMDDYY followed by a number from 001 to 999 1 Constant thickness series Page 164 SITRANS LR200 HART OPERATING INSTRUCTIONS A5E32337676 Flange Mounting Instructions Notes The integral process seal MUST rest on the customer supplied flange see the detail below The straight taper transition of the rod should extend past the nozzle vessel opening Add extensions as required wiring access 1 2 NPT cover lt 20 1 5 cable entry T gt process locking ring device tag gt customer flanged nozzle to suit vessel o minimum diameter NI 2 DIN 50 TH A lt customer supplied flange integral process seal Bap nozzle vessel juncture straight taper transition Refer to the Extension Requirements table on page 166 1 Refer to the Rod Extension Requirements table on page 166 A5E32337676 SITRANS LR200 HART OPERATING INSTRUCTIONS Page 165 Rod Assembly WARNING For pressure applica
37. False Echo Suppression 128 explanation 128 setup 92 setup via PDM 48 B beam angle values 156 beam angle spread 16 bypass pipe installation 17 C cables requirements 19 Calibration Interval 106 cleaning instructions 123 CLEF Constrained Leading Edge Fit explanation 126 CLEF range setup 89 communication load 7 max line length 7 conduits requirements 19 configuration new device via PDM 37 Quick Start via LUI 31 configuration flag reset 52 D Damping explanation 130 Damping Filter setup 77 data logging time based echo profile storage 46 Device Address 111 setting via LUI 34 Device Description see Electronic Device Description 148 Device Reset 96 device reset see Master Reset 96 device status view via PDM 54 Diagnostics 95 dimensions flanges 161 horn antenna 157 PTFE threaded rod antenna 152 sanitary rod antenna 159 threaded horn 12 Uni construction Polypropylene Rod Antenna 12 waveguide 157 E echo confidence parameter setup 91 echo processing Process Intelligence 124 process intelligence 124 echo profile data logging 46 view via LUI 33 view via PDM 54 Echo Profile Utilities 45 echo selection Algorithm 125 CLEF Constrained Leading Edge Fit 126 Position algorithm 125 time varying threshold TVT 125 A5E32337676 SITRANS LR200 HART OPERATING INSTRUCTIONS Page 175 Echo setup quick access 50 EDD Electronic Device Description 37 edit mode handheld programmer 29 key functions 30 Electron
38. Installations only Federal Communications Commission FCC rules WARNING Changes or modifications not expressly approved by siemens Milltronics could void the user s authority to operate the equipment Notes his equipment has been tested and found to comply with the limits for a Class A digital device pursuant to Part 15 of the FCC Rules These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment e This equipment generates uses and can radiate radio frequency energy and if not installed and used in accordance with the instruction manual may cause harmful interference to radio communications Operation of this equipment in a residential area Is likely to cause harmful interference to radio communications in which case the user will be required to correct the interference at his own expense 1 This symbol is used when there is no corresponding caution symbol on the product A5E32337676 SITRANS LR200 HART OPERATING INSTRUCTIONS Page 1 2 JJ gt N r JJ N CE Electromagnetic Compatibility EMC Conformity This equipment has been tested and found to comply with the following EMC Standards EMC Standard Limits and methods of measurements of radio disturbance characteristics of industrial scientific and medical ISM radio frequency equipment EN 61326 1997 A1 1998 A2 2001 A3 2003 Electrical Equipmen
39. LR200 HART OPERATING INSTRUCTIONS A5E32337676 3 SERVICE INTERVAL TOTAL SERVICE INTERVAL TIME ELAPSED SINCE LAST SERVICE REMAINING LIFETIME MAINTENANCE ALERT ACTIVATION MAINTENANCE REQUIRED LIMIT MAINTENANCE DEMANDED LIMIT 7 SERVICE ACKNOWLEDGE 4 CALIBRATION INTERVAL 1 TOTAL CALIBRATION INTERVAL TIME ELAPSED SINCE LAST CALIBRATION REMAINING LIFETIME MAINTENANCE ALERT ACTIVATION MAINTENANCE REQUIRED LIMIT MAINTENANCE DEMANDED LIMIT 71 CALIBRATION ACKNOWLEDGE POWERED DAYS POWER ON RESETS LCD FAST MODE LCD CONTRAST 5 COMMUNICATION 1 COMM CONTROL 6 SECURITY 1 WRITE PROTECT 2 PIN TO UNLOCK 7 LANGUAGE 1 LANGUAGE gt J c 3 33 r o wh HART Version SITRANS LR200 conforms to HART rev 5 Burst Mode SITRANS LR200 does not support burst mode HART Multidrop Mode We do not recommend the use of HART Multidrop Mode A5E32337676 SITRANS LR200 HART OPERATING INSTRUCTIONS Page 151 v e lt e Appendix G Flange Adapter Versions Dimensions Threaded connection PTFE Rod WARNING For pressure applications it will be necessary to use PTFE tape or other appropriate thread sealing compound and to tighten the process connection beyond hand tight Notes e Process temperature and pressure capabilities are dependent upon information on the pro
40. LR200 HART OPERATING INSTRUCTIONS Page 43 INGd lt o Changing parameter settings using SIMATIC PDM Notes e Fora complete list of parameters see Parameter Reference on page 75 e Clicking on Cancel during an upload from device to SIMATIC will result in some parameters being updated Many parameters are accessed via the 4 level menu in PDM See Parameters accessed via pull down menus below for the others 1 Launch SIMATIC PDM connect to SITRANS LR200 and upload data from the device 2 Adjust parameter values in the parameter value field then click on Enter The status fields read Changed 3 Open the Device menu click on Download to device then use File Save to save settings offline The status fields are cleared SIMATIC SITRANS Project 18200 HART C Program Files Siemens STEP7 S7proj r200_haj Device View Options Help 5 SITRANS Value Unit Level Meter C Identification 1 Sensor m Calibration Iit Level L3 Rate Liquid Fall Safe 0 Analog Output Scaling red 00mm ext value Linearization fields J Signal Processing Z L Local Display Low Calibration Point E Maintenance amp Diagnostics High Calibration Point Parameters accessed via pull down menus Click on Device or View to open the associated pull down menus F SIMATIC SITRANS Project LR200 HART
41. Measure the actual distance from the sensor reference point to the material surface using a rope or tape measure Subtract 0 5 m 20 from this distance and use the resulting value Page 48 SITRANS LR200 HART OPERATING INSTRUCTIONS A5E32337676 3 Open the menu Device Echo Profile Utilities and click on the tab Auto False Echo Suppression 4 Enter the value for Auto False Echo Suppression Range and select On 5 Click on Learn The message appears This will learn a new echo profile Once done it cannot be undone Click on OK 6 Once Auto TVT is complete click on Transfer to Device To exit click on OK Auto TVT is enabled and the learned TVT will be used 7 Toturn Auto False Echo Suppression off or on reopen the Auto False Echo Suppression window and click on Off or On Before Auto False Echo Suppression default TVI false echo TVT ior oO Hover 4 v material level O ze 5 uc 2 S 7 7 u 7 P ul 0 1 2 d 4 2 B Distance m LI After Auto False Echo Suppression learned TVT material y level X default TVT 1 y Level db 1 lat Pa aot EC UE XP Y false echo Auto False Echo Suppression Range d A5E32337676 SITRANS LR200 HART OPERATING INSTRUCTIONS Page 49 lt o
42. Required If Time until Next Calibration 4 5 3 115 equal to or less than this value the device generates a Maintenance Required reminder Range 0 to 20 years Default 0 164 years a Modify values as required b Set Reminder Activation 4 5 4 to the desired option 4 5 6 Reminder 2 Demanded If Time until Next Calibration 4 5 3 is equal to or less than this value the device generates a Maintenance Demanded reminder Range 0 to 20 years Default 0 019 years a Modify values as required b Set Reminder Activation 4 5 4 to the desired option o 108 SITRANS LR200 HART OPERATING INSTRUCTIONS 5 2337676 4 5 7 Maintenance Status Indicates which level of maintenance reminder Is active In SIMATIC open the menu View Device Status click on the Maintenance tab and check the Calibration Schedule Status window 4 5 8 Acknowledge Status Indicates which level of maintenance reminder has been acknowledged In SIMATIC PDM open the menu View Device Status click on the Maintenance tab and check the Calibration Schedule Status window 4 5 9 Acknowledge Acknowledges the current maintenance reminder To acknowledge a reminder via SIMATIC PDM a Open menu View Device Status and click on the tab Maintenance b In the Device Lifetime section click on Acknowledge Warnings To acknowledge a reminder via the handheld programmer a Pres
43. T eem 19 Connecting SITRANS ER20D eit A pL rs ti pvc Rari rip db Ce ect a 19 Wiring setups for hazardous area installations 21 Iritrinsieally Sate WINO ri rtt danced ER rene 21 Nonssparkipd o e t eme cds 23 Non incendive wiring FM US only eene 23 PIANO DROOL WINING siete E RN 23 salen WINING asses o S REI 24 Explosion proof wiring FM CSA US Canada only sss 24 Instructions specific to hazardous area installations sss 25 Operating the handheld programmer esses 26 Activating SITRANS LR200 sesenta tte ttnrnntn ntn tta trente ntn ttn tastes tano ta stanti 26 ECO DISDA NE 26 Handheld Programmet bue mal on esa cad SR reda 2 Programming SITRANS ERU b rael ntt a etd 28 Quick Start Wizard via the handheld programmer sss 31 Auto False Echo SUDDEIESSIOI Ratte DR ter tees Duet 33 REQUESTING ECMO OTE scant dicendo itt HH Eon 33 example ccce pd edet t E RD dyad b iv eh De Maxis 34 7 Operating SIMATIC reser rere nn re
44. User Manager To configure a new user edit existing user 1 From the Windows taskbar select Start gt AMS Device Manager gt User Manager 2 Inthe User Manager window click on Add User The Add User Wizard dialog allows you to selecta user type standard AMS Device Manager or Window user e enter the username and password and set permissions e edit existing users gt Lem e lt W Edit User Username Password Confirm Password Device Calibration Management Administration SIS Write Iw Test Results write Assignment SMAP ON Applications lw ValveLink Page 68 SITRANS LR200 HART OPERATING INSTRUCTIONS 5 2337676 AMS Menu Structure Configure Setup Identification Identification Tag Description Message Date Device Manufacturer Product Name Order Number Final Assembly Number Hardware Revision Firmware Revision Loader Revision EDD number Wizard gt Quick Start Step 1 Identification o Step 2 Application Type STep 3 Vessel Shape Step 4 Range Step 5 Summary Operation General Select Analog Output Master Reset Simulation Test Self Test Loop Test Setup Sensor General Units Operating Mode Material Damping Filter Antenna A5E32337676 SITRANS LR200 HART OPERATING INSTRUCTIONS Page 69 Configure Setup continued Setup Sensor continued Ca
45. changes are permitted via remote communica Read only noce ReadWrite Changes are permitted Sets the status to Read only with the potential for Restricted another HART device to change this parameter only via remote communications A5E32337676 SITRANS LR200 HART OPERATING INSTRUCTIONS Page 111 Lam 3 3 77 6 2 Local Access 6 2 1 Write Protect Note This lock affects only the handheld programmer A remote master can change configuration if Access Control 6 1 1 is set to allow this Prevents any changes to parameters via the handheld programmer Range 0 to 99999 Unlock value stored in PIN to Unlock i 6 2 2 Lock Off e To turn Lock On key in any value other than the Unlock Value stored in PIN to Unlock 6 2 2 e To turn Lock Off key in the Unlock Value stored in PIN to Unlock 6 2 2 6 2 2 PIN to Unlock Notes e Do not lose your Unlock Value it cannot be displayed once Write Protect 6 21 has been set to a different value e Valid only for operation via the handheld programmer e Areset to Factory Defaults will not restore the unlock value at time of shipping Stores the value to be entered in Write Protect 2 7 to unlock programming If Write Protect 6 2 1 is set to a different value PIN to Unlock 6 22 does not display the Unlock value Range 0 to 99999 Handheld Value when shipped 1954 Not restored by a reset to Factory Pr
46. could result from adding a thicker gasket or reducing the standoff nozzle height Range 99 999 to 99 999 Default 0 00 Related parameters Units 2 21 2 4 Rate Note Default settings in the parameter tables are indicated with an asterisk unless explicitly stated 2 4 1 Response Rate Note Changing Response Rate resets Fill Rate 2 4 2 Empty rate 2 4 3 and Damping Filter 2 2 4 Sets the reaction speed of the device to measurement changes Response Rate Fill Rate Empty rate Damping Filter T 2 4 2 2 4 3 a sow 0 1 m min 0 32 ft min Use a setting just faster than the maximum filling or emptying rate whichever is faster 1 The value produced by the echo processing which represents the distance from sen sor reference point to the target see Sensor Mode 2 2 2 on page 76 for an illustra tion Page 78 SITRANS LR200 HART OPERATING INSTRUCTIONS A5E32337676 2 4 2 2 4 3 Fill Rate Defines the maximum rate at which the reported sensor value is allowed to increase Allows you to adjust the SITRANS LR200 response to increases in the actual material level Fill Rate is automatically updated whenever Response Rate Is altered Range 0 to 99999 m min Response Rate 2 4 1 Fill Rate Altered by Response Rate 2 4 1 Related Units 2 21 parameters Enter a value slightly greater than the maximum vessel filling rate in units per min
47. e lick on the tab View Saved Echo Profiles to view the stored profiles Page 46 SITRANS LR200 HART OPERATING INSTRUCTIONS A5E32337676 TVT Shaper Note Double click on each axis to see the Xscale and Data Scale values Right click or Left click on the axis and drag to reposition the scale This feature allows you to manually adjust the TVT to avoid false echoes caused by obstructions For an explanation see Auto False Echo Suppression 28 71 on page 128 Open the menu Device Echo Profile Utilities and click on the tab Shaper Ech Protte View Saved Echo Shaper Auto Echo Supprees n Echo Setup SIEMENS cursor Profil e 98 50 INGd profile 10 20 30 TVT Shaper Breakpoints Point Rud Cure e Click on Measure to refresh the echo profile and load the current TVT from the device e Change the position of the cursor on the TVT using the Point and Point buttons raise and lower the TVT using Offset and Offset e Alternatively enter values for Point and Offset directly into the dialog boxes e Click on Transfer to Device A5E32337676 SITRANS LR200 HART OPERATING INSTRUCTIONS Page 47 Auto False Echo Suppression Notes e Make sure material level is below all known obstructions at the moment Auto False Echo Suppression is used to learn the echo profile We recommend an empty or almost empty vesse
48. example 2 7 1 Volume Key Menu level Function UP or DOWN Scroll to previous or next menu or A menu or parameter arrow parameter Go to first parameter in the selected Tee menu or open next menu RIGHT arrow nii Editing in PROGRAM mode Selecting a listed option parameter name parameter number a avigate to the desired parameter i p MATERIAL 42 b Press RIGHT arrow to open parameter LIQUID view ae current BACKA selection NEXT A5E32337676 SITRANS LR200 HART OPERATING INSTRUCTIONS Page 29 e gus Lam FT D c Press RIGHT arrow again to open Edit mode The current selection is highlighted QUID 3 LIQUID LOW DK Scroll to a new selection d Press RIGHT arrow to accept it The LCD returns to parameter view and displays the new selection 2 4 E o 2 Changing a numeric value parameter name parameter number a Navigate to the desired parameter of LOW CALIB PT 1 6 b Press RIGHT arrow to open parameter 70 00 view The current value is displayed PREVIOUS E BACK 4 EDIT c Press RIGHT arrow again to open Edit IT m mode The current value is highlighted d Key in a new value LOW CALIB PT 16 e Press RIGHT arrow to accept it The 20 00 ERI LCD returns to parameter view and displays the new selection Key functions in Edit
49. gt Continuous Radar e For power demands see Curve 2 Flameproof Increased Safety Explosion proof on page 140 e For wiring requirements North America only see the connection drawing listed above Page 24 SITRANS LR200 HART OPERATING INSTRUCTIONS A5E32337676 Instructions specific to hazardous area installations Reference European ATEX Directive 94 9 EC Annex II 1 0 6 The following instructions apply to equipment covered by certificate numbers SIRA 06ATEX2378X SIRA O5ATEX1001X and SIRA O9ATEX4151X 1 For use and assembly refer to the main instructions 2 Theequipmentis certified for use as Category 1G equipment per SIRA 06ATEX2378X Category 1 2 equipment SIRA 0O5ATEX1001X and Category 3G equipment SIRA O9ATEX4151X 3 Theequipment may be used with flammable gases and vapors with apparatus group IIB and IIA and temperature classes T1 T2 T3 and 14 4 The equipment is certified for use in an ambient temperature range of 40 C to 80 C 5 The equipment has not been assessed as a safety related device as referred to by Directive 94 9 EC Annex clause 1 5 6 Installation and inspection of this equipment shall be carried out by suitably trained personnel in accordance with the applicable code of practice EN 60079 14 and EN 60079 17 in Europe 7 The equipment is non repairable 8 The certificate numbers have an X suffix which indicates that special conditions for safe us
50. mode Function Selecting Scrolls to item options Numeric Increments or decrements digits editing Toggles plus and minus sign Selecting Accepts the data writes the parameter options Changes from Edit to Navigation mode Moves cursor one space to the right Numeri or with cursor on Enter sign accepts the data and editing changes from Edit to Navigation mode Cancels Edit mode without changing the parameter options Moves cursor to plus minus sign if this is the first key pressed Or moves cursor one space to the left Numeric editing Page 30 SITRANS LR200 HART OPERATING INSTRUCTIONS 5 2337676 Key Name Function cont Clear Erases the display Decimal Enters a decimal point point 220 2263 Plus or AN Numeric Changes the sign of the entered value editing Enters the corresponding character Quick Start Wizard via the handheld programmer Notes e The Quick Start wizard settings are inter related and changes apply only after you select YES in Apply Apply changes 1 8 e Do not use the Quick Start wizard to modify individual parameters see instead Parameter Reference on page 75 1 Quick Start a Point the programmer at the display from a maximum distance of 300 mm 1 ft then press RIGHT arrow to activate PROGRAM mode and open menu level 1 b Press RIGHT arrow twice to navigate to menu item 1 1 and open parameter view c Pre
51. on Acknowledge Warnings To acknowledge a reminder via the handheld programmer a Press RIGHT arrow twice to open parameter view and activate Edit Mode b Press RIGHT arrow to acknowledge the reminder 4 4 Service Schedule Notes e Four sets of parameters allow you to monitor the Device Sensor Lifetimes and set up Maintenance Service schedules based on operating hours instead of a calendar based schedule See also Remaining Device Lifetime 4 2 Remaining Sensor Lifetime 4 3 and Calibration Schedule 4 5 e Performing a reset to Factory Defaults will reset all the Maintenance Schedule parameters to their factory defaults e The device operates in years To view Service Interval parameters in hours or days via SIMATIC PDM only see Service Interval 4 4 1 The device tracks service intervals based on operating hours and monitors the predicted lifetime to the next service You can modify the Total Service Interval set schedules for maintenance reminders and acknowledge them The maintenance warnings and reminders are communicated to the end user through status information This information can be integrated into any Asset Management system For optimal use we recommend that you use SIMATIC PCS7 Asset Management Software in conjunction with SIMATIC PDM To access these parameters via SIMATIC PDM Open the menu Device Maintenance and select the Service Schedule tab After modifying values units as required
52. point This distance is used as a basis for the display of material level and mA output Echo Processing Process Intelligence The signal processing technology embedded in Siemens radar level devices is known as Process Intelligence Process intelligence provides high measurement reliability regardless of the dynamically changing conditions within the vessel being monitored The embedded Process Intelligence dynamically adjusts to the constantly changing material surfaces within these vessels ec S c E E 1 The microwave output level is significantly less than that emitted from cellular phones 2 See Dimensions Uni Construction Polypropylene Rod Antenna on page 12 or Appen dix G Flange Adapter Versions on page 152 Page 124 SITRANS LR200 HART OPERATING INSTRUCTIONS A5E32337676 Process Intelligence is able to differentiate between the true microwave reflections from the surface of the material and unwanted reflections being returned from obstructions such as seam welds or supports within a vessel The result is repeatable fast and reliable measurement This technology was developed as result of field data gained over some twenty years from more than 1 000 000 installations in many industries around the world Higher order mathematical techniques and algorithms are used to provide intelligent processing of microwave reflection profiles This knowledge based technique
53. radar unit determines echoes Echo Strength describes the strength of the selected echo in dB referred to 1 uV rms Echo Profile a graphical display of a processed echo false echo any echo which is not the echo from the desired target Generally false echoes are created by vessel obstructions frequency the number of periods occurring per unit time Frequency may be stated in cycles per second Hertz Hz unit of frequency one cycle per second 1 Gigahertz GHz is equal to 109 Hz HART Highway Addressable Remote Transducer An open communication protocol used to address field instruments horn antenna a conical horn shaped antenna which focuses microwave signals The larger the horn diameter the more focused the radar beam inductance the property of an electric circuit by virtue of which a varying current induces an electromotive force in that circuit or in a neighboring circuit The unit is a Henry microwaves the term for the electromagnetic frequencies occupying the portion of the radio frequency spectrum from 1 GHz to 300 GHz 1 Many conductive liquids electrolytes exhibit dielectric properties the relative dielec tric constant of water Is 80 Page 172 SITRANS LR200 HART OPERATING INSTRUCTIONS 5 2337676 multiple echoes secondary echoes that appear as double triple or quadruple echoes in the distance from the target echo Near Blanking see Blanking nozzle a length of pipe mounted onto a vess
54. the product page of our website at www siemens com LR200 under More Info Installation drawings Level Measurement Installation Drawings LR200 e Additional information on process connections is available on the Installation Drawings P page under Process Connection Diagrams 2 d e nameplate d lt 187 mm c9 locking ring 7 47 process device tag 40 mm 1 6 sensor reference point sliding flange See Flat Face Flange Dimensions on page 163 131 0 mm 5 16 225 8 mm 8 89 325 1 mm 12 8 Page 158 SITRANS LR200 HART OPERATING INSTRUCTIONS A5E32337676 Sanitary connection Rod Antenna PTFE or HDPE Notes e Process temperature and pressure capabilities are dependent upon information on the process device tag Reference drawing listed on the tag Is available on the product page of our website at www siemens com LR200 under More Info Installation drawings Level Measurement Installation Drawings LR200 e Additional information on process connections is available on the Installation Drawings page under Process Connection Diagrams nameplate locking ring process device tag 2 3 or 4 sanita ry wg Y C ferrule with integral gasket e gt E pu D e 20 mm 0 8 sensor reference PTFE or point rod antenna P d 1 piece construction 55304 standard 5316 opti
55. the tab Echo Profile e Click on the Measure button to update the profile Select Standard resolution loads 1 of every 8 points of the profile for a quick view or Detailed resolution loads all data points e Click on the Save button and in the new window enter a name and click OK e Click on OK to exit View Saved Echo Profiles To view a saved profile click on the tab View Saved Echo Profiles Echo Profile LITT es STRANS Freie Whee mm ihn Prodigy FT lemper Files Erio Garon Erde bela SIEMENS Primary vistiutle jie bens Hom taaa piliete thie opening Ens guide fe opening range Mri j naing ir fes ri mega B gari acelin Fiela ut Crstance rij Blip Faohiu Feet TVT Cum Resolution Echo Profile Time Based Storage pinim Erho emg ae Echo profile data logging You can store up to 60 profiles at a selected interval maximum 60 minutes Inside Echo Profile Utilities in the Echo Profile Time Based Storage window e Enter the desired interval between stored profiles e Enter the desired number of profiles to be stored maximum 60 e Click on Start A message appears warning of the time delay and warning that all previous saved profiles will be overwritten Click on OK to proceed The new profiles Will be saved with their date and time
56. with AMS Device Manager are available on our website at www siemens com processautomation Functions in AMS Device Manager Note While the device is in PROGRAM mode the output remains fixed and does not respond to changes in the device AMS Device Manager monitors the process values alarms and status signals of the device It allows you to display compare adjust verify and simulate proces3s device data Parameters organized into three main function groups allow you to configure and monitor the device e Configure Setup e Device Diagnostics read only e Process Variables read only See AMS Menu Structure on page 69 for a chart and Changing parameter settings using AMS Device Manager on page 61 for more details Features of AMS Device Manager The graphic interface in SITRANS LR200 makes monitoring and adjustments easy Feature page Function Quick Start 59 Device configuration for simple applications Echo Profile 65 Echo profile viewing Auto False Echo Suppression screen out false im o gt Lem e lt TVT 64 echoes Linearization 60 Volume measurement in an irregular vessel Process Variables 67 Monitor process variables and level trend Protect security and communication parameters Security 66 mE from modification by the maintenance user 1 The menu structure for AMS Device Manager is almost identical to that for the LCD Page 56 SITRANS LR200 HART
57. 0 HART OPERATING INSTRUCTIONS Page 11 Dimensions Uni Construction Polypropylene Rod Antenna M NPT cable entr y or alternatively M20 cable gland threaded cover enclosure electronics locking ring process device tag reference o O N point shield length internal std 296 mm 11 7 min std 100 mm 4 option 446 mm 17 6 max mounting option thread 250 mm 10 std 575 mm 22 6 min option 725 mm 28 5 max polypropylene rod antenna with integral mounting thread and shield 1 The shield is the area of the rod which is inactive The shield length must be lon ger than the vessel nozzle height Page 12 SITRANS LR200 HART OPERATING INSTRUCTIONS 5 2337676 Threaded Connection Markings Threaded connection markings are found on the flat face faces of the process connection Serial number a unique number allotted to each process connection including the date of manufacture MMDDYY followed by a number from 001 to 999 c tr D r 5 o A5E32337676 SITRANS LR200 HART OPERATING INSTRUCTIONS Page 13 Installation WARNINGS e Handle the device using the enclosure not the antenna or the device tag to avoid damage e Installation shall only be performed by qualified personnel and in accordance with local governing regulations SITRANS LR200 is to be used only in th
58. 0 9825 0 9902 a Since pipe dimensions may vary slightly the propagation factor may also vary 2 8 4 Echo select 2 8 4 1 Algorithm Selects the algorithm to be applied to the echo profile to extract the true echo true First echo a Bestor Fistor 2 8 4 2 Position Detect Detines where on the echo the distance measurement is determined See Position Detect 284 2 on page 125 for more detail Center Hybrid Center and CLEF E CLEF Constrained Leading Edge Fit CLEF Range 2 8 4 4 Related parameters If the vessel bottom is being reported as the level instead of the actual material level at low level conditions or if the dielectric constant of the liquid to be monitored is less than 3 we recommend setting Position Detect 2 8 4 2 to Hybrid and CLEF Range 2 8 4 4 to 0 5 m 1 64 ft o 88 SITRANS LR200 HART OPERATING INSTRUCTIONS 5 2337676 A5E32337676 28 43 Echo Threshold Sets the minimum echo confidence that the echo must meet in order to prevent a Loss of Echo condition and the expiration of the Fail safe LOE timer When Confidence 28 6 1 exceeds Echo Threshold 28 4 3 the echo 15 accepted as a valid echo and is evaluated Range 0 to 99 Default 5 Related Timer 2 5 2 Parameters Use this feature when an incorrect material level is reported 2 8 4 4 CLEF Range Note CLEF
59. 00 to 20 00 m Default 1 00 m Related parameters Units 1 4 a Calculate range according to Auto False Echo Suppression 2 8 71 steps a and b b Press RIGHT arrow to open Edit mode c Enter the new value and press RIGHT arrow to accept it d Set Auto False Echo Suppression 2 8 71 Lam 3 D Lam 3 o A5E32337676 SITRANS LR200 HART OPERATING INSTRUCTIONS Page 93 2 8 7 3 Hover Level Defines how high the TVT Time Varying Threshold is placed above the noise floor of the echo profile as a percentage of the difference between the peak of the largest echo in the profile and the noise floor See Before Auto False Echo Suppression on page 92 for an illustration Range 0 to 100 Default 40 When the device is located in the center of the vessel the TVT hover level may be lowered to increase the confidence level of the largest echo 2 8 7 4 Shaper Mode Enables aisables the TVT shaper DE 2 8 8 TVT shaper Notes e The range is 100 to 100 bits With 2 bits per dB this gives a range of 50 to 50 dB e Shaper Mode 2 8 74 must be turned ON in order for TVT shaper points to be transferred Adjusts the TVT Time Varying Threshold at a specified range breakpoint on the This allows you to reshape the to avoid unwanted echoes There are 40 breakpoints arranged in 5 groups We recommend using SIMATIC PDM to access this feature To use TVT shape
60. 1 D DH404 X1 O e 30 Y o D OE A n 20 2 s ata Th xN 7 N a 50 0 50 100 150 200 process temperature C 6 PN25 PNAO Horn Antenna or Waveguide DN Hole Pattern PN16 PN40 Raised Face Flange per EN 1092 1 D 0 4011 D x 35 30 M 254 o TASS 20 a E 855 8 N H pressure bar gauge 50 0 50 100 150 200 process temperature C 16 PN25 4 Page 138 SITRANS LR200 HART OPERATING INSTRUCTIONS 5 2337676 Startup Behavior e device draws less than 3 6 mA at startup Time to first measurement is less than 50 seconds Loop power Typical Connection Drawing Note Loop voltage is the voltage at the terminals of the power supply not the voltage at the terminals of the device loop resistance RL loop voltage VL loop current IL Allowable operating area of SITRANS LR200 Loop Voltage versus Loop Resistance Curve 1 General Purpose Intrinsically Safe Non Sparking Non incendive 14V 00 24V 5600 ALLOWABLE OPERATING AREA Ss 44 2 VL 500 8 14 5V 1400 Loop Resistance RL 280 VL 3920 13 15 17 19 21 23 25 27 29 Loop Voltage Vi o 1 D D A5E32337676 SITRANS LR200 HART OPERATING INSTRUCTIONS Pag
61. 1 file 1 238KB 4 Configuring a new device via FDT The full process to configure a field device via FDT is outlined in an application guide which can be downloaded from the product page of our website Go to www siemens com LR200 under Support A5E32337676 SITRANS LR200 HART OPERATING INSTRUCTIONS Page 73 Note E gt a S LL Page 74 SITRANS LR200 HART OPERATING INSTRUCTIONS 5 2337676 Parameter Reference Notes e Parameter names and menu structure are almost identical for SIMATIC PDM and the local user interface LUI e Default settings in the parameter tables are indicated with an asterisk unless explicitly stated Mode toggles between PROGRAM and Measurement Modes e For Quick Access to parameters via the handheld programmer press Home a then enter the menu number for example 2 2 1 e n Navigation mode ARROW keys navigate the menu in the direction of the arrow e Press RIGHT arrow to open Edit Mode or to save a modification Parameters are identified by name and organized into function groups See LCD menu structure on page 179 for a chart Parameters accessible via the handheld programmer are preceded by a number Parameters not preceded by a number are accessible only via remote operation For more details see e Operating via SIMATIC on page 35 Operating via AMS Device Manager on page 56 Quick Start Wizard
62. 2 4 3 Sampling Up 2 8 5 2 Sampling Down 2 8 5 3 Related parameters For radar applications Material Agitator is the most often used setting to avoid agitator blade detection 2 8 5 2 Sampling Up Specifies the number of consecutive echoes that must appear above the echo currently selected before the measurement is accepted as valid Range 1 to 50 Default 5 Values 28 5 3 Sampling Down Specities the number of consecutive echoes that must appear below the echo currently selected before the measurement is accepted as valid Range 1 to 50 Default 2 o 90 SITRANS LR200 HART OPERATING INSTRUCTIONS 5 2337676 2 8 6 Echo Quality 2 8 6 1 Confidence Indicates echo reliability higher values represent better echo quality The display shows the echo confidence of the last measurement Echo Threshold 284 3 defines the minimum criterion for echo confidence 0 to 99 tivo T Shot nots Related Parameters Echo Threshold 2 8 4 3 Open the menu View Echo Profile 2 8 6 2 Echo Strength Displays the absolute strength in dB above 1 rms of the echo selected as the measurement echo Values view only 20 to 99 Open the menu View Echo Profile 2 8 6 3 Noise Average Displays the average ambient noise in dB above 1 rms of a noise profile Noise level is a combination of transient noise and receiving
63. 25 32 2 8 SIGNAL PROC 3 DIAGNOSTICS 2 8 1 2 8 2 2 8 3 2 8 4 NEAR RANGE FAR RANGE PROPAG FACTOR ECHO SELECT 2 8 41 ALGORITHM 2 8 4 2 POS DETECT 2 8 4 3 ECHO THRESHOLD 2 8 4 4 CLEF RANGE SAMPLING 2 8 5 1 ECHO LOCK 2 8 5 2 UP 2 8 5 3 DOWN ECHO QUALITY 2 8 6 1 CONFIDENCE 2 8 6 2 ECHO STRENGTH 2 8 6 3 NOISE AVERAGE TVT SETUP 2 8 71 AUTO ECHO SUPP 2 8 1 2 AUTO SUPP RANGE 2 8 7 3 HOVER LEVEL 2 8 74 SHAPER MODE TVT SHAPER 2 8 81 BRKPT 1 9 2 8 8 2 BRKPT 10 18 2 8 8 3 BRKPT 19 27 2 8 8 4 BRKPT 28 36 2 8 8 5 BRKPT 37 40 MEAS VALUES 2 8 91 LEVEL MEAS 2 8 9 2 SPACE MEAS 2 8 9 3 DISTANCE MEAS 2 8 9 4 VOLUME MEAS 31 ECHO PROFILE 3 2 ELECTRONICS TEMP 4 SERVICE 3 2 3 2 2 3 2 3 CURR INTERN TEMP HIGHEST VALUE LOWEST VALUE 41 MASTER RESET 4 2 REMAIN DEV LIFE SITRANS LR200 HART OPERATING INSTRUCTIONS 4 21 4 2 2 4 2 3 4 2 4 4 2 5 4 2 6 LIFETIME EXPECTE TIME IN OPER REMAIN LIFETIM REMINDER ACTIV REMINDER 1 REQ REMINDER 2 DEM A5E32337676 4 SERVICE 427 MAINT STAT contd 428 ACK STATUS 42 9 ACK 4 3 REMAIN SENS LIFE 431 LIFETIME EXPECTE 43 2 TIME IN OPER 4 3 3 REMAIN LIFETIM 43 4 REMINDER ACTIV 4 3 5 REMINDER 1 REQ 4 3 6 REMINDER 2 DEM 437 MAINT STAT 4 3 8 STATUS 4 3 9 44 SERVICE SCHED 441 SERV INTERVAL 442 TIME SINCE LAST 4 4 3 TIME UNTIL NEXT 444 REMINDER ACTIV 4 45 REMINDER 1 REQ 4 46 REMINDER 2
64. 5 For more detailed explanations of the parameters listed below see the pages referenced 1 Adjust parameter values in the parameter value field in Configure Setup view then click on Apply to write the new values to the device The parameter field will display in yellow until the value has been written to the device 2 Click on OK only if you wish to update all parameters and exit AMS Operation 02 06 2009 13 21 38 210 SITRANS 18200 Rev 2 Actions Help amp j3 Configure Setup Operation Configurej Setup Identificat I Toon T SIEMENS 21 Quick Start ITRANS Step 1 Identification e Step 2 Application 5 a Q Step 3 Vessel Shape Sep 4 Ranges Select Analog Step 5 Summar Y operation SERES Setup Simulation Test Self Test Loop Test Time Current Cancel last synchronized 2 6 2009 1 22 41 PM Navigate to Configure Setup Operation and click on Operation to open the dialog window for access to General e Select Analog Output see Se ect Analog Output on page 51 e Master Reset see Master Reset on page 52 Simulation Test e Test see Se f Test on page 51 e Loop Test see oop 7est on page 52 A5E32337676 SITRANS LR200 HART OPERATING INSTRUCTIONS Page 61 SINY Setup Note For more detailed explanations of the parameters listed below see the pages referenced Sensor 1
65. 8 4 4 CLEF Range is referenced from Low Calibration Point process empty level When the Hybrid algorithm is selected in Position Detect 2 8 4 2 the CLEF algorithm will be applied up to the limit of CLEF Range Above this limit the Center algorithm will be applied dt sensor 4 reference High point Calibration Center Point algorithm process full applied level CLEF Range Low Calibration Point process empty level Echo Threshold 2 8 4 3 Confidence 2 8 6 1 describes the quality of an echo Higher values represent higher quality Echo Threshold defines the minimum confidence value required for an echo to be accepted as valid and evaluated Echo Lock 2 8 5 1 If the echo selected by Algorithm is within the Echo Lock window the window is centered about the echo which is used to derive the measurement In radar applications two measurement verification options are used Lock Off SITRANS LR200 responds immediately to a new selected echo within the restrictions set by the Maximum Fill Empty Rate but measurement reliability is affected Material Agitator A new measurement outside the Echo Lock Window must meet the sampling criteria before the window will move to include it The other available options Maximum Verification and Total Lock are not recommended for radar A5E32337676 SITRANS LR200 HART OPERATING INSTRUCTIONS Page 127 o 1 D D
66. 9 on page 110 e LCD Contrast see LCD Contrast 4 10 on page 110 Maintenance and Diagnostics Navigate to Maintenance and Diagnostics for access to Remaining Device Lifetime see Remaining Device Lifetime 4 2 on page 97 e Lifetime expected e Remaining Lifetime e Time in Operation e Activation of Reminders Reminder 1 before Lifetime Required e Reminder 2 before Lifetime Demanded Remaining Sensor Lifetime see Remaining Sensor Lifetime 4 3 on page 100 e Lifetime expected e Remaining Lifetime e Time in Operation e Activation of Reminders Reminder 1 before Lifetime Required e Reminder 2 before Lifetime Demanded A5E32337676 SITRANS LR200 HART OPERATING INSTRUCTIONS Page 65 gt N D 2 5 im o gt Lem e lt Service Schedule see Service Schedule 4 4 page 103 e Service Interval e Time since last Service e Time until next Service e Activation of Reminders Reminder 1 before Service Required e Reminder 2 before Service Demanded Calibration Schedule see Calibration Schedule 4 5 on page 106 e Calibration Interval e Time since last Calibration Total Until Next Calibration e Activation of Reminders Reminder 1 before Calibration Required e Reminder 2 before Calibration Demanded Electronic Temperature e Electronic Temperature lowest Value e Highest Value Wear see W
67. A OBATEX1001X Um 250 V SITRANS LR200 7MLXXXX XXXXX XXXX X Serial No GYZ A1034567 N Encl NEMA TYPE 4X 6 IP67 IP68 5 8 GHz Amb Temp 40 C to 80 C Power Rating 24 V Nom 30 V Max 4 20 mA HART Siemens Milltronics Process Instruments Peterborough Assembled in Canada with domestic and imported parts The ATEX certificate can be downloaded from the product page of our website at www siemens com LR200 Go to Support Approvals Certificates e For power demands see Curve 2 Flameproof Increased Safety Explosion proof on page 140 e Forwiring requirements follow local regulations Referto nstructions specific to hazardous area installations on page 25 WARNING De Energize Befgre Removing Cover Use Cable Rated gt 100 C A5E32337676 SITRANS LR200 HART OPERATING INSTRUCTIONS Page 23 5 Increased safety wiring SIEMENS SITRANS LR200 7 MLXXXX XXXXX XXXX X Serial No GYZ A1034567 Encl TYPE 4X 6 IP67 IP68 5 8 GHz Ex Il 1 2G 0682 Ex e mb T4 Ga Gb C 3 0518 Qo SIRA 250 Amb Temp 40 C to 80 C Power Rating 24 V Nom 30 V Max 4 20 mA HART Siemens Milltronics Process Instruments Peterborough Assembled in Canada with domestic and imported parts WARNING De Energize Befgre Removing Cover Use Cable Rated gt 100 C The ATEX certificate can be downloaded f
68. C Program Files Siemens STEP 7 5 7projM r 200 File Device EE Options Help E Process Variables Device Status SITRA pull down Parameter Value menus Setup Sensor Units Operating Mode Material Sa Le v Toolbar see Pull down menus on page 45 for a table Page 44 SITRANS LR200 HART OPERATING INSTRUCTIONS A5E32337676 Pull down menus Device menus page View menus Communication path Process Variables Device Status Download to device eure Upload to PC PG Toolbar Update Diagnostic Status Status bar BN s Echo Profile Utilities Maintenance Wear Self Test Loop Test Configuration Flag Reset 2 Master Reset 52 Echo Profile Utilities Open the menu Device Echo Profile Utilities and click on the appropriate tab for easy access to Echo profile on page 46 View Saved Echo Profiles on page 46 IVT Shaper on page 47 Auto False Echo Suppression on page 48 e Echo Setup on page 50 A5E32337676 SITRANS LR200 HART OPERATING INSTRUCTIONS Page 45 ct o Echo profile Notes e Double click on each axis to see the Xscale and Data Scale values Right click or Left click on the axis and drag to reposition the scale e After saving a profile click on OK not the x button to close the Echo Profile Utilities window otherwise the profile will not be saved e Inthe Echo Profile Utilities window click on
69. Corrected issue P210 and P211 values or HART values for URV LRV were not being preserved over a power cycle if operation was set to distance or volume 302 3 02 01 97 Feb 2006 Resolved issue that could cause peak to be selected below the IVT curve MP amp F parameters added to device Fault system upgraded to use S codes to match PROFIBUS products Increased number of level volume breakpoints to 32 e Improved linearity over ambient temperature NOTE Software revision 3 02 is not backwards compatible due to hardware compatibility 4 01 00 4 01 02 22 Feb 2008 e New Local User Interface 40200 40200 2 2009 AMS EDD Rev 1 01 01 e Support NAMUR NE 43 e Harmonization of menu structures and parameter names across products Display indicates progress towards first measurement 4 02 02 40202 16 Jun 2010 Display contrast improvement Antenna type parameter cannot be modified H Firmware Revision Page 170 SITRANS LR200 HART OPERATING INSTRUCTIONS 5 2337676 Glossary accuracy degree of conformity of a measure to a standard or a true value agitator mechanical apparatus for mixing or aerating A device for creating turbulence algorithm a prescribed set of well defined rules or processes for the solution of a problem in a finite number of steps ambient temperature the temperature of the surrounding air that comes in contact with the enclosure of the device antenna an aerial which sends
70. Double click System select the Hardware tab and click the Device Manager button 3 Open Ports folder and double click the COM Port used by the system to open the Communications Port Properties window 4 Selectthe Port Settings tab and double click the Advanced button 5 Ifthe Use FIFO buffers radio box is selected click to deselect Advanced Settings for COMI 2 xJ Dese ect Use use FIFO buffers requies 16550 compatible UART FI FO buffe rs Select lower settings to correct connection problems Cancel radio box Select higher settings for faster performance Defaults COM Number 6 Click OK to close out Close all screens and then reboot 1 Windows is a registered trademark of the Microsoft Corporation Page 36 SITRANS LR200 HART OPERATING INSTRUCTIONS 5 2337676 Updating the Electronic Device Description EDD You can locate the EDD in Device Catalog under Sensors Level Echo Siemens Milltronics SITRANS LR200 Check the product page of our website at wvww siemens com LR200 to make sure you have the latest version of SIMATIC PDM the most recent Service Pack SP and the most recent hot fix HF Go to Support Software Downloads To install a new EDD 1 Download the EDD from the product page of our website at www siemens com LR200 and save the files to your computer 2 Extract the zipped file to an easily accessed location 3 Launch SIMATIC PDM Manage Device Ca
71. ERATING INSTRUCTIONS Page 155 Flanged Horn dimensions Notes e Signal amplitude increases with horn diameter so use the largest practical size e 80 3 and 100 mm 4 are not recommended in vessels due to the wide beam poor performance They are to be used in stillpipe applications only Measurement Range Height to sensor b reference point Beam Angle Nominal Horn Size Horn 0 0 150 mm 6 146 0 mm 5 75 225 8 mm 8 89 20 degrees 200 mm 8 199 4 mm 7 85 325 1 mm 12 79 17 degrees Height from bottom of horn to sensor reference point as shown see F at Face Flange with Horn Antenna and Waveguide extension on page 155 Raised Face or Hat Face Flange with Waveguide on page 157 or Siding Waveguide Configu ration on page 158 b 3dBin the direction of the polarization axis see Polarization reference point on page 17 for an illustration 100 mm 4 95 3 mm 3 75 131 0 mm 5 16 29 degrees 20 m 65 6 ft 2 i eo e a er a Page 156 SITRANS LR200 HART OPERATING INSTRUCTIONS A5E32337676 Raised Face or Flat Face2 Flange with Waveguide Notes e For other flange dimensions and bolt hole sizing see Alat Face Flange Dimensions on page 163 or a sed Face Flange Dimensions on page 161 e You can connect a maximum of two waveguides together e This option is recommended only for clean liquids on vessels without agitators or turbulence e Horizon
72. Factory Defaults will reset all the Maintenance Schedule parameters to their factory defaults e The device operates in years To view Calibration Interval parameters in hours or days via SIMATIC only see Calibration Interval 4 5 1 The device tracks calibration intervals based on operating hours and monitors the predicted lifetime to the next calibration You can modify the Total Calibration Interval set schedules for maintenance reminders and acknowledge them To access these parameters via SIMATIC PDM Open the menu Device Maintenance and select the Calibration Schedule tab After modifying values units as required click Write to accept the change and Read to view the effect of the change Click on Calibration Performed to restart the timer and clear any fault messages Page 106 SITRANS LR200 HART OPERATING INSTRUCTIONS A5E32337676 Maintenance SITRANS Femmes Pence L ehme Resins Senso Liebme Schedule Schedule SIEMENS Time Since Last Calibration Reminder betore Cakprallon Required 0 154 ars Reinders Timer Fj Calibration Internal 1 000 als Time Read Calibration Perormed Time Units Options Hours days years Default years Selectable only via SIMATIC 4 5 1 Calibration Interval Note The device always operates in years Changing the units affects only th
73. False Echo Suppression 2 8 7 1 on page 92 Return to Measurement press Mode to start normal operation A5E32337676 SITRANS LR200 HART OPERATING INSTRUCTIONS Page 143 m gt e 5 a m gt 5 o o gt gt lt TY Sliding Waveguide on Anaerobic Digesters Notes e Minimum distance from the flange face to the target is limited by Near Range 2 8 1 e We recommend adjusting Auto False Echo Suppression parameters with an empty or almost empty vessel This application is to obtain a level measurement and corresponding 4 to 20 mA output proportional to the sludge level on a digester e The raised position is for installation and maintenance idi odd The lowered position is for operation reference point e Program the instrument for operation in the lowered position Low Cal Pt is the bottom of the digester 10 m 33 ft from sensor reference point when the instrument is lowered to its normal operating position 10m High Cal Pt is 2 m 6 56 ft from sensor reference point The maximum rate of filling or emptying is about 0 1 m 4 min Low Ca Point Material 1 2 LIQUID Response Rate 1 3 MED 1 m min 3 28 ft min Quick start Units 1 4 meters wizard Operating Mode 1 5 LEVEL independent Page 144 SITRANS LR200 HART OPERATING INSTRUCTIONS 5
74. HART 20 hazardous areas 21 terminal access 19 write protect local access 112 Page 178 SITRANS LR200 HART OPERATING INSTRUCTIONS 5 2337676 LCD menu structure SITRANS LR200 HART OPERATING INSTRUCTIONS Page 179 SITRANS LR200 HART OPERATING INSTRUCTIONS 5 2337676 LCD menu structure LEVEL METER 1 QUICK START 2 SETUP Page 180 21 2 2 2 3 2 4 2 5 2 6 2 7 Notes n Navigation mode ARROW keys navigate the menu in the direction of the arrow e See Parameter Reference on page 74 for detailed information and instructions LANGUAGE MATERIAL RESPONSE RATE UNITS OPERAT MODE LOW CALIB PT HIGH CALIB PT APPLY DEVICE 211 HARDWARE REV 212 FIRMWARE REV 213 LOADER REV 214 ORDER OPTION SENSOR 221 UNITS 2 2 2 SENSOR MODE 223 MATERIAL 224 DAMPING FILTER 2 2 5 ANTENNA CALIBRATION 231 LOW CALIB PT 23 2 HIGH CALIB PT 2 3 3 SENSOR OFFSET RATE 2 41 RESPONSE RATE 242 FILL RATE MIN 24 3 EMPTY RATE MIN FAIESAFE 251 MATERIAL LEVEL 25 2 TIMER 25 3 LEVEL ANALOG OUT SCAL 261 CURR OUT FUNC 2 6 2 4 MA SETPOINT 2 6 3 20MA SETPOINT 264 MIN MA LIMIT 265 MAX MA LIMIT 2 6 6 OUTPUT VALUE LINEARIZATION 271 VOLUME 2 71 1 WESSEL SHAPE 2 11 2 MAX VOLUME SITRANS LR200 HART OPERATING INSTRUCTIONS 2 SETUP cont d 2 11 2 12 2 1 3 2 1 4 2713 DIMENS A 2714 DIMENS L TABLE 1 8 TABLE 9 16 TABLE 17 24 TABLE
75. LEF Range 2 8 4 4 Low m Vm Pt Low m Pt Low Pt Low m Pt settings 700 mm 700 mm 1000 mm 1000 mm a Since pipe dimensions may vary slightly the propagation factor may also vary m gt p 5 o m gt 5 3 o A5E32337676 SITRANS LR200 HART OPERATING INSTRUCTIONS Page 147 Appendix F HART Communications Highway Addressable Remote Transducer HART is an industrial protocol that is superimposed on the 4 20 mA signal It is an open standard and full details about HART can be obtained from the HART Communication Foundation at www hartcomm org SITRANS LR200 can be configured over the HART network using either the HART Communicator 375 by Fisher Rosemount or a software package The recommended software package is the SIMATIC Process Device Manager PDM by Siemens o o lt LL SIMATIC PDM This software package is designed to permit easy configuration monitoring and troubleshooting of HART devices The HART EDD for SITRANS LR200 was written with SIMATIC PDM in mind and has been extensively tested with this software For more information see Operating via SIMATIC PDM on page 35 HART Electronic Device Description EDD In order to configure a HART device the configurator must have the HART Electronic Device Description for the instrument in question HART EDDs are controlled by the HART Communication Found
76. LO 3 8 mA min mA Limit Bal HOLD Last valid reading default 22 6 mA VALUE Userselected value defined in Level 2 5 3 NAMUR NE 43 COMPLIANT DEVICE 20 5 mA max mA Limit LO 3 8 mA min mA Limit HOLD Last valid lastvalidreadng VALUE User selected value defined in Level ee ar 5 3 default 3 58 mA 2 5 2 Timer Note When a Loss of Echo occurs Material Level 2 5 1 determines the material level to be reported when the Fail safe timer expires See Loss of Echo LOF on page 132 for more detail Sets the time to elapse since the last valid reading before the Fail safe Level is reported Range 0 00 to 7200 seconds Default 100 s 2 5 3 Level Notes e The default setting depends whether your device is a standard or NAMUR NE 43 compliant device e Material Level 2 5 1 must be set to VALUE to enable the Level value to be reported Allows the user to define the mA value to be reported when the Fail safe timer expires NAMUR NE43 Device Type STANDARD COMPLIANT 3 56 mA to 22 6 mA Default 2260mA 3 58 mA Page 80 SITRANS LR200 HART OPERATING INSTRUCTIONS 5 2337676 2 6 Analog Output Scaling 2 6 1 Current Output Function Sensor ref pt Low Cal Pt A5E32337676 Notes Level space and distance have different reference points e Sensor Mode resets Current Output Function to the same setting Io select a different opti
77. N c For on line technical support go to www siemens com automation support request e Enter the device name SITRANS LR200 or order number then click on Search and select the appropriate product type Click on Next e You will be prompted to enter a keyword describing your issue Then either browse the relevant documentation or click on Next to email a detailed description of your issue to Siemens Technical Support staff Siemens IA DT Technical Support Center phone 149 0 911 895 7222 A5E32337676 SITRANS LR200 HART OPERATING INSTRUCTIONS Page 3 Abbreviations and Identifications Shortform Long Form Description Units Conformit Europ enne Factory Mutual CSA Canadian Standards Association safety approval Internal capacitance Digital to analog control room apparatus Distributed Control System dielectric constant Electronic Device Description Highway Addressable Remote Transducer Input current Output current Intrinsically Safe safety approval SITRANS LR200 Internal inductance milliHenry 10 microFarad 10 microsecond 109 Pressure Equipment Directive safety approval pico Farads 10 12 parts per million Primary Variable measured value Secondary Variable equivalent value Transducer Block sensitivity Time Varying Threshold threshold Input voltage Output voltage Page 4 SITRANS LR200 HART OPERATING INSTRUCTIONS 5 2337676 SITRANS LR200 Overview
78. ONS Page 85 Lam 3 3 77 Enter up to 32 level breakpoints where the corresponding volume is known The values corresponding to 100 and 0 levels must be entered The breakpoints can be ordered from top to bottom or the reverse Breakpoints are grouped into four tables Table 1 8 Table 9 16 Table 17 24 and Table 25 32 Entering breakpoints via SIMATIC PDM e See Using Linearization the Quick Start wizard on page 41 Entering breakpoints via the handheld programmer a The default unit for level values is m to change it navigate to Setup 2 gt Sensor 2 2 gt Units 2 2 1 and select the desired unit b Navigate to Setup 2 gt Linearization 2 7 gt Maximum Volume 2 71 2 and enter the value c Goto appropriate table for the particular breakpoint you wish to adjust for example go to Table 1 8 for breakpoint 1 d Under Table 1 8 go to Level 1 2 7 2 1 to enter the level value for the breakpoint 1 e Under Table 1 8 go to Volume 1 2 7 2 2 to enter the volume value for the breakpoint 1 f Repeat steps c to e till values have been entered for all required breakpoints 2 7 2 1 Level 1 a Press RIGHT arrow to open Edit mode b Enter level value and press RIGHT arrow to accept it c Press Down ARROW to move to corresponding volume breakpoint 2 7 2 2 Volume 1 a Press RIGHT arrow to open Edit mode b Enter volume value and press RIGHT arrow to a
79. RANS LR200 e This manual applies to the SITRANS LR200 HART only This manual will help you set up your SITRANS LR200 for optimum performance We always welcome suggestions and comments about manual content design and accessibility Please direct your comments to techpubs smpi siemens com For other Siemens Milltronics level measurement manuals go to www siemens com level and look under Level Measurement Page 2 SITRANS LR200 HART OPERATING INSTRUCTIONS 5 2337676 Application Examples The application examples used in this manual illustrate typical installations using SITRANS LR200 see Appendix E Application Examples on page 141 Because there is often a range of ways to approach an application other configurations may also apply In all examples substitute your own application details If the examples do not apply to your application check the applicable parameter reference for the available options Technical Support Support is available 24 hours a day To find your local Siemens Automation Office address phone number and fax number go to WWW siemens com automation partner e Click on the tab Contact select Service then click Service again to find your product group Automation Technology gt Sensor Systems gt Process Instrumentation gt Level Measurement gt Continuous Select Radar e Select the country followed by the City Region e Select Technical Support 2 gt N a
80. RANS LR200 HART OPERATING INSTRUCTIONS Page 81 Lam 3 D Lam 3 o 2 6 2 Start of Scale 4 mA Setpoint Sets the process level corresponding to the 4 mA value 4 mA always defaults to 0 and Current Output Function 2 6 1 determines whether this is a Level Space Distance or Volume measurement See Current Output Function 26 1 for an illustration Range 999999 to 999999 Default 0 00 m set to value corresponding to 096 as defined by Current Output Function Related Units 2 2 1 Parameters Current Output Function 2 6 1 e Enter the reading that is to correspond to a 4 mA output e Units are defined in Units 2 2 1 for Level Space or Distance Units are unspecified for Volume 2 6 3 Full Scale 20 mA Setpoint Sets the process level corresponding to the 20 mA value 20 mA always defaults to 100 and Current Output Function 2 6 1 determines whether this is a Level Space or Distance measurement See Current Output Function 26 1 for an illustration Range 999999 to 999999 Default 20 00 m set to value corresponding to 10096 as defined by Current Output Function Related Units 2 2 1 Parameters Current Output Function 2 6 1 e Enter the reading that 1 to correspond to a 20 mA output e Units are defined in Units 2 2 1 for Level Space or Distance Units are unspecified for Volume 2 6 4 Control Range lower limit Min mA limit Prevents the
81. Radar Transmitters SITRANS LR200 HART Operating Instructions 12 2013 SITRANS SIEMENS Safety Guidelines Warning notices must be observed to ensure personal safety as well as that of others and to protect the product and the connected equipment These warning notices are accompanied by a clarification of the level of caution to be observed Qualified Personnel This device system may only be set up and operated in conjunction with this manual Qualified personnel are only authorized to install and operate this equipment in accordance with established safety practices and standards Unit Repair and Excluded Liability The user is responsible for all changes and repairs made to the device by the user or the user s agent e All new components are to be provided by Siemens Milltronics Process Instruments e Restrict repair to faulty components only Do not reuse faulty components Warning Cardboard shipping package provides limited humidity and moisture protection This product can only function properly and safely if it is correctly transported stored installed set up operated and maintained This product is intended for use in industrial areas Operation of this equipment in a residential area may cause interference to several frequency based communications Note Always use product in accordance with specifications Reserved This document is available in bound version and in While we have verified the contents o
82. Range is referenced from Low Calibration Point process empty level The CLEF algorithm is used mainly to allow correct level reporting for low dK materials which may otherwise cause an incorrect reading in an empty or almost empty vessel It is used from Low Calibration Point process empty level up to the level defined by CLEF range see illustration below Above that point the Center algorithm is used For more detail see CLEF Range 28 4 4 on page 127 Range 0 to 20 m 0 to 65 6 ft Default 0 00 m Related Position Detect 2 8 4 2 parameters sensor reference point CLEF Range j Calibration Point process empty level In applications with low dK materials we recommend setting CLEF Range to 0 5 m 1 64 ft and Position Detect 2 8 4 2 to Hybrid SITRANS LR200 HART OPERATING INSTRUCTIONS Page 89 Lam 3 D Lam 3 o 2 8 5 Sampling Provides a method of checking the reliability of a new echo before accepting it as the valid reading based on numbers of samples above or below the currently selected echo 28 5 1 Echo Lock Note Ensure the agitator is always running while SITRANS LR200 is monitoring the vessel to avoid stationary blade detection Selects the measurement verification process E Lock Off ia Maximum Verification not recommended for radar dl Material Agitator 3 Total Lock not recommended for radar Fill Rate 2 4 2 Empty rate
83. additional series resistance for example PLC inputs and or displays Vbarrier value of any non linear voltage drops due to the barrier 1 Determine the value for Re e from the data sheet 2 Calculate the total value for Rloop 3 Calculate Rworking Re e Rloop 4 Determine the value of Vbarrier from the barrier data sheet for example voltage drops due to diodes 5 Calculate Vworking Vsupply Vbarrier Use the values for Vworking and Rworking to confirm that operation is within the shaded area of the graph Curve 7 General Purpose Intrinsically Safe Non Spark ing Non incendive on page 139 Active barriers repeating barriers Manufacturer Part Number MTL 706 MTL 7206 Page 22 SITRANS LR200 HART OPERATING INSTRUCTIONS 5 2337676 2 Non Sparking wiring SIEMENS Ex 136 Ex nA T4 Gc SIRA O9ATEX4151X SITRANS LR200 7 Serial No GYZ A1034567 N Encl NEMA TYPE 4X 6 IP67 IP68 5 8 GHz Cc Amb Temp 40 C to 80 C Power Rating 24 V Nom 30 V 4 20 mA Siemens Milltronics Process Instruments Peterborough Assembled in Canada with domestic and imported parts C X WARNING Use Cable Rated gt The ATEX certificate listed on the nameplate M 4 can be downloaded from the product page of our website at www siemens com LR200 Go to Support Approvals Certificates e For power demands se
84. alfway down the list band SETUP e The depth and relative position of the item band on the menu bar indicates the length of the menu list and approximate position of the current item in the list e A deeper band indicates fewer items Parameter view Edit view 3X MATERIAL 12 parameter MATERIAL 1 2 parameter LIQUID PREVIOUS parameter C LIQUID LOW DK ym E sam value selection NEXT Handheld Programmer Part No 7ML1930 1BK The programmer is ordered separately Key functions in Measurement mode Key Function Result a Updates the loop current New value is displayed in LCD secondary region Updates internal enclosure tem perature reading A5E32337676 SITRANS LR200 HART OPERATING INSTRUCTIONS Page 27 Quick Start local Key Function Result contd a Updates echo confidence value New value is displayed in LCD secondary region Updates distance measurement Opens the menu level last displayed in this power cycle unless power has been cycled since exit Mode opens PROGRAM mode ing PROGRAM mode or more than 10 minutes have elapsed since PROGRAM mode was used Then top level menu will be displayed RIGHT arrow opens PROGRAM mode Opens the top level menu UP or DOWN arrow toggles between linear units and percent LCD displays measured value in either linear units or percent Programming SITRANS LR200 Notes e While the device is in PROGRAM mode
85. ance total of loop resistance that is cable resistance plus 250 Ohm resistor must be limited according to the allowable operating area as shown in either Curve 7 General Purpose Intrinsically Safe Non Sparking Non incendive on page 139 or Curve 2 Flameproof Increased Safety Explosion proof page 140 e Do not connect more than one HART programming device at a time communicator Page 20 SITRANS LR200 HART OPERATING INSTRUCTIONS A5E32337676 Wiring setups for hazardous area installations There are six wiring options for hazardous area installations In all cases check the nameplate on your instrument and confirm the approval rating 1 Intrinsically Safe wiring Device nameplate ATEX IECEX INMETRO C TICK SIEMENS SITRANS LR200 7 MLXXXX XXXXX XXXX Serial No GYZ 1034567 Encl NEMA TYPE 4X 6 IP67 IP68 5 8GHz Amb Temp 40 C to 80 C HART Power Rating 24 V Nom 30V Max 4 20mA O Uj 30V C 0682 Sbguranca O Ex ia IIC T4 Gh l M 0518 m SIRA 2378 i IECEx SIR 13 0006 Ci 15 nF 017 Lj 2 0 1 mH Ex ia IIC T4 Ga DNV 12 0143 X Siemens Milltronics Process Instruments Peterborough Assembled Canada with domestic and imported parts The ATEX certificate can be downloaded from the product page of our website at www siemens com LR200 Go to Support gt Approvals Certificates The IECEx certificate listed on the nameplate can be viewed on
86. any desired modifications and click on Apply 3 InStep2 Application Type select a level application and liquid as a material 4 InStep3 Vessel Shape choose the vessel shape option Linearization Table 5 InStep4 Range Setup enter a value for maximum volume TE 02 06 2009 13 21 38 210 SITRANS LR200 Rev File Actions Help SiR o gt Lem e lt Breakpoints Configure Setup Step 4 of 5 Ranges Breakpoints SIEMENS Mieres These Parameters specifies the Ranges of the and the dimensions of the Vessel m Low Calibration X High Calibration f Response Aate sow _ Volume moi Dimention A Dimension L maximum volume Time Current Print last synchronized 2 6 2009 1 22 41 PM Page 60 SITRANS LR200 HART OPERATING INSTRUCTIONS 5 2337676 6 Click on the Breakpoints tab and enter values for level and volume for up to 32 breakpoints 7 Navigate to Configure Setup gt Setup gt Linearization and click on Characteristic to preview the characteristic curve of the vessel breakpoints 8 In Step 5 Summary check parameter values Click on the appropriate step menu to return and revise values or click on a different menu to exit Quick Start Changing parameter settings using AMS Device Manager Notes For a complete list of parameters see Parameter Reference on page 7
87. ation Please check with the HART Communication Foundation for the availability of the HART EDD for SITRANS LR200 Older versions of the library will have to be updated in order to use all the features of SITRANS LR200 Page 148 SITRANS LR200 HART OPERATING INSTRUCTIONS 5 2337676 HART Communicator 375 Menu Structure Note HART Communicator 375 is supported by SITRANS LR200 HART LEVEL METER 1 IDENTIFICATION 1 TAG 2 DESCRIPTION 3 MESSAGE 4 INSTALLATION DATE 5 U 1 gt J c 3 o 33 r o DEVICE ORDER NUMBER 2 SETUP DEVICE 1 FIRMWARE REVISION LOADER REVISION 3 HARDWARE REVISION 2 INPUT 1 SENSOR CALIBRATION MATERIAL SENSOR UNITS OPERATION LOW CALIBRATION PT HIGH CALIBRATION PT NEAR RANGE FAR RANGE PROPAG FACTOR SENSOR OFFSET 2 VOLUME CONVERSION 1 VESSEL SHAPE 2 MAXIMUM VOLUME 3 DIMENSION A 4 DIMENSION L 3 VOLUME BREAKPOINT 1 TABLE 1 8 Lev Vol Breakpoints 1 8 2 TABLE 9 16 Lev Vol Breakpoints 9 16 3 TABLE 17 24 Lev Vol Breakpoints 17 24 4 TABLE 25 32 Lev Vol Breakpoints 25 32 4 ECHO PROCESSING 1 ECHO SELECT 1 ALGORITHM 2 POSITION DETECT 3 ECHO THRESHOLD 2 SAMPLING 1 ECHO LOCK 2 SAMPLING UP 3 SAMPLING DOWN 3 FILTERING 1 DAMPING FILTER 4 TANK BOTTOM ALGORITHM 1 CLEF RANGE N com ON gt co A5E32337676 SITRANS LR200 HART OPERATING INSTRUCTIONS Pa
88. based on operating hours and monitors its predicted lifetime You can the expected lifetime set up schedules for maintenance reminders and acknowledge them The maintenance warnings and reminders are available through HART communications This information can be integrated into an Asset Management system For optimal use we recommend that you use SIMATIC PCS7 Asset Management Software in conjunction with SIMATIC PDM To access these parameters via SIMATIC PDM Open the menu Device Maintenance and select the Remaining Device Lifetime tab After modifying values units as required click on Write to accept the change and Read to view the effect of the change Click Snooze to add year to the Total Expected Device Life Lam 3 3 77 A5E32337676 SITRANS LR200 HART OPERATING INSTRUCTIONS Page 97 Time Units Options Hours days years pions Default years Selectable only via SIMATIC 4 2 1 Lifetime Expected Maintenance Ramana Device Sanmi Lrebme Sene Schedule SIEMENS Time in Operation Lati 9 883 Reminder betnre Required 0 164 Reminder 2 before Lifeline D rrarijagy 019 Acivatinn of Faminrers Leime Exmecladi snooze por T year Note The device always operates in years Changing the units affects only th
89. bilities are dependent upon information on the process device tag The reference drawing listed on the tag can be downloaded from our website at www siemens com LR200 Recommended for products with a dK lower than e Propagation Factor 2 8 3 on page 87 for the related propagation factor 2 eo E e a i E er a Horn with Waveguide Extensions e Recommended for long nozzles with a small diameter For example if the nozzle is 100 mm 4 in diameter and 460 mm 18 in length the rod antenna is not suitable due to interference from the nozzle e Waveguide extensions are available in custom lengths 7 e horn must be connected to the If horn diameter is too large SITRANS LR200 process flange for the nozzle opening insert it from inside the vessel Page 168 SITRANS LR200 HART OPERATING INSTRUCTIONS A5E32337676 Appendix H Firmware Revision History PDM s 8May 2008 8May 2008 2003 J Iniel Release 0 Release 26 Jun 2003 calibration of antenna offset can now be saved 16 Oct 2003 Sporadic Fault 25 electronic failure messages reduced 16 2004 Cleaned up fault code issues Set HART status bit 4 more status available MEASURE key works only on restricted set of parameters while in program mode Made corrections to language strings Corrected User Interface operation at 30 C Fixed Fault 25 elect
90. ccept it c _ Press Down ARROW to move to next level breakpoint Example values are for example purposes only Breakpoint Level number value Breakpoint Level value Volume i Number m value I 7 n 0 500 3 2 N 3000 1 8000 2 1 3 Table 9 16 2 1 4 Table 17 24 2 1 5 Table 25 32 o E 86 SITRANS LR200 HART OPERATING INSTRUCTIONS A5E32337676 2 8 Signal Processing Note Default settings in the parameter tables are indicated with an asterisk unless explicitly stated 2 8 1 Near Range The range in front of the device measured from the sensor reference point within which any echoes will be ignored This is sometimes referred to as blanking or a dead zone The factory set range is dependent on the antenna type Range 0 to 20 m 0 to 65 6 ft Default Depends on the antenna 0 3 m 1 ft plus any shield length from the sensor reference point 100 mm shield version default is 0 42 m 0 3 m plus 0 12 m from device reference to the end of the shield See also Min detectable distance on page 6 a For the reference point for each configuration see Dimensions Uni Construction Polypropylene Rod Antenna on page 12 for the standard version or Appendix G Flange Adapter Versions page 152 onwards 2 8 2 Far Range Note Far Range can extend beyond the bottom of the vessel Allows the material level to drop below Low Calibration Point
91. ce Flange constant flange thickness series pressure bar gauge 4 ENT H 50 EX 100 100 zu process nperare C 7 i E 4 6 PTFE Rod Antenna DN Hole Pattern PN16 Flat Face Flange constant flange thickness series TE bpm ia m bs au A D VE EE O cen 5 5 zu e bh HON D M 1d Emig u B E nU 5 6 0 IN N m HELL M deos z CD a x z0 a nn process temperature C 50 mm a 80mm 100 mm 150mm A5E32337676 SITRANS LR200 HART OPERATING INSTRUCTIONS Page 135 o gt 1 D D WARNING Never attempt to loosen remove or disassemble process e connection or instrument housing while vessel contents are under pressure Note UHMW PE antennas are rated to a maximum of 80 C 176 F of continuous duty however they can be used for periods of up to 3 hours at temperatures up to 120 C 248 F at 1 bar pressure PTFE Rod Antenna Threaded Connection 45 0 pressure bar gauge 1 process temperature C e 11 2 and 2 PTFE Rod Antenna Sanitary Connection o D D oc 50 0 50 100 150 200 process temperature C 2 3 amp 4 Page 136 SITRANS LR200 HART OPERATING INSTRUCTIONS 5 2337676 WARNING Never attempt to loosen remove or disassemble process e connection or instrument housing while ves
92. ce Manager see Echo Profile on page 65 To request a profile via SIMATIC PDM open the menu Device Echo Profile Utilities For more detail see Echo Profile Utilities on page 45 To request a profile via the handheld programmer a In PROGRAM mode navigate to LEVEL METER gt DIAGNOSTICS 3 gt ECHO PROFILE 3 1 b Press RIGHT arrow to request a profile For more detail see Requesting an Echo Profile on page 33 Lam 3 3 77 A5E32337676 SITRANS LR200 HART OPERATING INSTRUCTIONS Page 95 3 2 Electronics Temperature 3 2 1 Current Internal Temperature Read only Displays in degrees C the current temperature on the circuit board recorded by the internal electronics For access via SIMATIC open the menu View Process Variables and check the field Electronics Temperature 3 22 Highest value Read only Displays in degrees C the maximum temperature recorded by the internal electronics The high and low values are maintained over a power cycle Via SIMATIC PDM navigate to Maintenance and Diagnostics Electronics Temperature 3 2 3 Lowest value Read only Displays in degrees C the minimum temperature recorded by the internal electronics The high and low values are maintained over a power cycle Via SIMATIC PDM navigate to Maintenance and Diagnostics Electronics Temperature 4 Service Note Default settings in the parameter tables are indicated with an asterisk
93. ce Required Limit Sensor is nearing its lifetime limit according to the value set in Maintenance Demanded Limit Service interval as defined in Maintenance Required Limit has expired Service interval as defined in Maintenance Demanded Limit has expired Internal temperature sensor failure Internal temperature of device has exceeded specifications it is operating out side its temperature range Calibration interval as defined in Mainte nance Required Limit has expired Calibration interval as defined in Mainte nance Demanded Limit has expired Internal device failure caused by a RAM memory error SITRANS LR200 HART OPERATING INSTRUCTIONS Corrective Action Replacement is recommended Replacement is recommended Replacement is recommended Perform service Perform service Repair required contact your local Sie mens representative Relocate device and or lower process temperature enough to cool device Inspect for heat related damage and contact your local Siemens representa tive if repair is required Fault code will persist until a manual reset is performed using SIMATIC PEM or the LCD interface Perform calibration Perform calibration Repair required contact your local Sie mens representative 5 2337676 General Fault Codes cont d Code Icon A5E32337676 Meaning EEPROM damaged Flash error Factory calibration for the internal temper ature s
94. cess Variables Process POO vanables Erho ivofie gt N D 2 5 last maroner 35 24 2008 8119131 To compare outputs in real time click on the Process Variables bar at the bottom of the navigation window for access to Process Variable e Values level volume distance space e Analog output e Trend View Echo Profile also accessible via Signal Processing A5E32337676 SITRANS LR200 HART OPERATING INSTRUCTIONS Page 67 Password Protection An AMS Device Manager administrator can configure the user to require a password The use of passwords Is recommended A password should be assigned to the admin username immediately after installing AMS Device Manager Each user is given an AMS Device Manager username and password and required to enter them when they start AMS Device Manager Access to functions depends on the level of permissions granted Login types e standard local or domain A standard user can change their password in AMS Device Manager A Local or Domain Windows user cannot change their password using AMS Device Manager and must request their network administrator to do so User Manager utility Usernames passwords and permissions are assigned to users by an AMS Device Manager administrator using the User Manager utility on the Server Plus Station Only a user with AMS Device Manager System Administration rights can log in to
95. cess device tag Reference drawing listed on the tag Is available on the product page of our website at www siemens com LR200 under More Info Installation drawings Level Measurement Installation Drawings LR200 e Additional information on process connections is available on the Installation Drawings page under Process Connection Diagrams nameplate locking ring 187 mm process 74 device tag stainless steel mounting thread sensor reference point PTFErod antenna 412 mm 16 3 17 mm 0 67 Page 152 SITRANS LR200 HART OPERATING INSTRUCTIONS A5E32337676 PTFE Rod Antenna Flat Face Flange Notes e Process temperature and pressure capabilities are dependent upon information on the process device tag Reference drawing listed on the tag Is available on the product page of our website at www siemens com LR200 under More Info Installation drawings Level Measurement Installation Drawings LR200 e Additional information on process connections is available on the Installation Drawings page under Process Connection Diagrams e For other flange dimensions and bolt hole sizing see Alat Face Flange Dimensions on page 163 nameplate e gt E pu D e locking ring 187 mm process device tag 74 sensor reference point PTFE rod antenna 412 mm 16 3 Flange thickness FF flat face 20 mm 0 80 nominal RF raised face thickness depends on flange si
96. circuitry After a measurement the values from the previous noise shot will be displayed Lam 3 3 77 A5E32337676 SITRANS LR200 HART OPERATING INSTRUCTIONS Page 91 o 2 8 7 TVT setup Note Default settings in the parameter tables are indicated with an asterisk unless explicitly stated 28 7 1 Auto False Echo Suppression Used together with Auto False Echo Suppression Range 28 7 2 to screen out false echoes in a vessel with known obstructions A earned TVT time varying threshold replaces the default TVT over a specified range See Auto False Echo Suppression 28 7 1 on page 128 for a more detailed explanation Notes e Make sure material level is below all known obstructions when Auto False Echo Suppression is used to learn the echo profile An empty or almost empty vessel is recommended e Note the distance to material level when Auto False Echo learns the environment Set Auto False Echo Suppression Range to a shorter distance to avoid the material echo being screened out e Set Auto False Echo Suppression and Auto False Echo Suppression Range during startup if possible e fthe vessel contains an agitator it should be running Before adjusting these parameters rotate the instrument for best sig nal lower false echo amplitude Before Auto False Echo Suppression elc default TVT false echo i o ES
97. click Write to accept the change and Read to view the effect of the change Click on Service Performed to restart the timer and clear any fault messages see illustration on next page A5E32337676 SITRANS LR200 HART OPERATING INSTRUCTIONS Page 103 Lam 3 D Lam 3 o Maimenance STRANS Femmes Liebe Fiere Senses Lrebme Semea Schede Timaeo Scheie SIEMENS Time Since Last Service amm Tine Lint Nast Serita E ggg ears Reminder betore Serice Required E 164 fears Reminder 2 Bafare Senne Demanded fears Antivatinn nf Ramninders Timer Disabled Service Interna Tears Time 2 Read Vente Semice Time Units Hours days years TA Hous dayo yeas l Options Default years Selectable only via SIMATIC 4 4 1 Service Interval Note The device always operates in years Changing the units affects only the parameter view of the Service Interval parameters in SIMATIC PDM User configurable recommended time between product inspections Units hours days years Range 0 to 20 years Default 1 0 year a Units are selectable only SIMATIC 4 4 2 Time since Last Service Time elapsed since last service Can be reset to zero after performing a service To reset to zero e SIMATIC open the menu Device Maintenance click on the Service Schedule tab and click on Service Performed to
98. ded uw Reminders 1 and 2 OFF a First setthe values in Reminder 1 Required 4 3 5 Reminder 2 Demanded 4 3 6 b Selectthe desired Reminder Activation option Reminder 1 Required If Remaining Lifetime 4 3 3 is equal to or less than this value the device generates a Maintenance Required reminder Range 0 to 20 years Default 0 164 years a Modify values as required b SetReminder Activation 4 3 4 to the desired option Reminder 2 Demanded If Remaining Lifetime 4 3 3 is equal to or less than this value the device generates a Maintenance Demanded reminder Range 0 to 20 years Default 0 019 years a Modify values as required b SetReminder Activation 4 3 4 to the desired option Maintenance Status Indicates which level of maintenance reminder Is active In SIMATIC PDM open the menu View Device Status click on the Maintenance tab and check the Sensor Lifetime Status window SITRANS LR200 HART OPERATING INSTRUCTIONS 5 2337676 4 3 8 Acknowledge Status Indicates which level of maintenance reminder has been acknowledged In SIMATIC PDM open the menu View Device Status click on the Maintenance tab and check the Sensor Lifetime Status window 4 3 9 Acknowledge Acknowledges the current maintenance reminder To acknowledge a reminder via SIMATIC PDM a Open menu View Device Status and click on the tab Maintenance b In the Device Lifetime section click
99. e SIMATIC you need the EDD Electronic Data Description for the device Device Type Manager DTM A DTM is a type of software that plugs into FDT It contains the same information as an EDD but an EDD is independent of the operating system iliam DIM SITRANS DTM is an EDDL interpreter developed by Siemens to interpret the EDD for that device e To use SITRANS DTM to connect to an instrument you must first install SITRANS DTM on your system and then install the instrument EDD written for SITRANS DTM e You can download SITRANS DTM from the Siemens service and support website Go to http support automation siemens com click on Product Support and drill down to Product Information Automation Technology Sensor systems Process Instrumentation Software amp Communications The instrument EDD The SITRANS LR200 HART EDD for SITRANS DTM can be downloaded from the product page of our website at www siemens com LR200 to Software Downloads Winzip SITRANS_LR200_HA_EDD_SITRANS_DTM02_1_00_00_01 zip ioj x File Actions Options Help uic L gt 7 ak y i 4 3 a i gt Ly gt a x 39 EJ V J New Open Favorites Add Extract Encrypt View CheckOut Wizard 2 Type Modified Size Ratio Packed Path SITRANS_LR200_H4 EDD SITRANS DTMO2 1 00 00 Ol exe Application 7 29 2009 1 44 1 267 286 2 1 241 Selected 0 files 0 bytes Total
100. e 139 Lem Curve 2 Flameproof Increased Safety Explosion proof cc o o o cc gt mal Page 140 18 2V 0Q 24V 3550 RL 43 9 VL 699 4 18 6V 118Q ALLOWABLE OPERATING AREA 4 295 VL 5369 22 24 Loop Voltage Vi SITRANS LR200 HART OPERATING INSTRUCTIONS 5 2337676 Appendix E Application Examples Note In the applications illustrated below values are for example purposes only You can use these examples as setup references Enter the values in the parameter tables to select the corresponding functions Configure the basic settings using the Quick Start wizard parameters These parameters are inter related and changes take effect only after you select YES to apply changes in the last step In each example after performing a Quick Start navigate to the other required parameters either via the handheld programmer or using a Device Management tool SIMATIC PDM or AMS Device Manager and enter the appropriate values Liquid resin in storage vessel level measurement Notes e Minimum distance from flange face to target is limited by Near Range 2 8 1 e We recommend using Auto False Echo Suppression with an empty or almost empty vessel sensor To obtain level measurement 4 to 20 mA output ie proportional to resin levels Low Calibration Pt 5 m 16 5 ft f
101. e Curve 7 General Purpose Intrinsically Safe Non Sparking Non incendive on page 139 e For wiring requirements follow local regulations e Refer to nstructions specific to hazardous area installations on page 25 3 Non incendive wiring FM US only o SIEMENS SITRANS LR200 NJA LR200 7 Serial No GYZ 1034567 N APPROVED This device complies with Part 15 of the FCC Rules Encl NEMA TYPE 4X 6 IP67 IP68 6 3 GHz Operation is subject to the following two conditions Amb Temp 40 C to 80 C Class Div 2 1 Tllis device may not cause harmful interference and Power Rating 24V Nom 30V Max 4 20mA HART Group A B C D 2 device must accept any interference received including interference that may cause undesired operation Siemens Milltronics Process Instruments Inc Peterborough Temp Code T5 TiStruments t eterborough CN FM Class 1 Div 2 connection drawing number 23650537 can be downloaded from the product page of our website at www siemens com LR200 Go to Support Installation Drawings Level Measurement Continuous Radar e For power demands see Curve General Purpose Intrinsically Safe Non Sparking Non incendive on page 139 4 Flameproof wiring SIEMENS Il 1 2 G Ex d mb ia IIC T4 Ga Gb SIR
102. e Parameter Reference on page 75 Activating SITRANS LR200 Power up the instrument SITRANS LR200 automatically starts up in Measurement mode A transition screen showing the current firmware revision and an incrementing line of stars is displayed while the first measurement is being processed Press Mode to toggle between Measurement and Program Mode The LCD Display Measurement mode display Normal operation 1 toggle indicator for linear units or 96 2 selected operation level volume space or distance 3 measured value level or volume space or distance 4 units 5 bar graph indicates level 6 secondary region indicates on request electronics temperature echo confidence loop current or distance 7 text area displays status messages Fault present 7 text area displays a fault code and an error message S 0 LOE 8 service required icon appears 1 Press UP or DOWN arrow to switch 2 n response to a key press request For details see Key functions in Measurement mode on page 27 Page 26 SITRANS LR200 HART OPERATING INSTRUCTIONS A5E32337676 PROGRAM mode display Navigation view e Avisible menu bar indicates the SIENALPR T 237 i da o IST current 4 Co list is too long to display all le ECHO SELECT number 5 meni SAMPLING d e halfway down the menu bar ECHO QUALITY current 5 bar indicates the current item is item h
103. e apply Those installing or inspecting this equipment must have access to the certificates 9 Ifthe equipment is likely to come into contact with aggressive substances then it is the responsibility of the user to take suitable precautions that prevent it from being adversely affected thus ensuring that the type of protection is not compromised Aggressive substances e g acidic liquids or gases that may attack metals or solvents that may affect polymeric materials Suitable precautions e g establishing from the material s data sheet that Itis resistant to specific chemicals A5E32337676 SITRANS LR200 HART OPERATING INSTRUCTIONS Page 25 Operating via the handheld programmer SITRANS LR200 carries out its level measurement tasks according to settings made via parameters The settings can be modified locally via the Local User Interface LUI which consists of an LCD display and a handheld programmer A Quick Start Wizard provides an easy step by step procedure to configure the device for a simple application There are two ways to access the wizard e locally see Quick Start Wizard via the handheld programmer on page 31 e remote location see Quick Start Wizard via SIMATIC PDM on page 37 or Quick Start Wizard via AMS Device Manager on page 59 o 2 4 E o 2 For more complex setups see Appendix E Application Examples on page 141 and for the complete range of parameters se
104. e face to target is limited by Near Range 2 8 1 e We recommend using Auto False Echo Suppression with an empty or almost empty vessel To obtain level measurement A to 20 mA output proportional to vessel volume in a chemical vessel Low Calibration Point 3 5 m 11 48 ft from sensor reference point High Calibration Point 0 5 m 1 64 ft from sensor reference point Max fill empty rate 0 2 m min 0 65 ft min Select vessel shape Parabolic Ends and enter values for A and L to obtain a volume reading instead of level In the event of a loss of echo SITRANS LR200 is to go into Fail safe High after 2 minutes sensor reference point 3 5m 0 5m High t 100 8000 volume reading L 6m A 0 8m o gt gt lt 142 SITRANS 200 HART OPERATING INSTRUCTIONS 5 2337676 Parameter C Waara asm ann Apply Apply changes 1 8 ee Quick Start settings to dent 8 Material Level 2 51 Fail safe level set to High Auto False Echo Suppression Distance minus Sets length of learned TVT Range 2 8 7 2 0 42 m curve to use Auto False Echo Suppression the use of learned TVT LEARN 2 8 7 1 curve a Distance to product from sensor reference point b For more details see Auto False Echo Suppression Range 2 8 7 2 on page 93 and Auto
105. e manner outlined in this manual otherwise protection provided by the device may be impaired e Never attempt to loosen remove or disassemble process connection or instrument housing while vessel contents are under pressure Materials of construction are chosen based on their chemical compatibility or inertness for general purposes For exposure to specific environments check with chemical compatibility charts before installing e The user is responsible for the selection of bolting and gasket materials which will fall within the limits of the flange and its intended use and which are suitable for the service conditions Improper installation may result in loss of process pressure Notes Refer to the device nameplate for approval information The Process Device Tag shall remain with the process pressure boundary assembly In the event the instrument package is replaced the Process Device Tag shall be transferred to the replacement unit e SITRANS LR200 units are hydrostatically tested meeting or exceeding the requirements of the ASME Boiler and Pressure Vessel Code and the European Pressure Equipment Directive e The serial numbers stamped in each process connection body provide a unique identification number indicating date of manufacture Example MMDDYY XXX where MM month DD day YY year and XXX sequential unit produced Further markings space permitting indicate flange configuration size pr
106. e of manufacture Example MMDDYY XXX where MM month DD day YY year and XXX sequential unit produced Further markings space permitting indicate flange configuration size pressure class material and material heat code Pressure Equipment Directive PED 97 23 EC Siemens Level Transmitters with flanged threaded or sanitary clamp type process mounts have no pressure bearing housing of their own and therefore do not come under the Pressure Equipment Directive as pressure or safety accessories see EU Commission Guideline 1 8 Lem 1 The process pressure boundary assembly comprises the components that act as a barrier against pressure loss from the process vessel that is the combination of pro cess connection body and emitter but normally excluding the electrical enclosure Page 134 SITRANS LR200 HART OPERATING INSTRUCTIONS 5 2337676 WARNING Never attempt to loosen remove or disassemble process e connection or instrument housing while vessel contents are under pressure Notes e Customer to provide adequate bolting and gasketing to retain vessel pressure and provide sufficient sealing e UHMW PE antennas are rated to a maximum of 80 C 176 F of continuous duty however they can be used for periods of up to 3 hours at temperatures up to 120 C 248 F at 1 bar pressure PTFE Rod Antenna ASME Hole Pattern 150 Ib Flat Fa
107. e outside edge of the flange serial number a unique number allotted to each flange including the date of manufacture MMDDYY followed by a number from 001 to 999 Flange series the Siemens Milltronics drawing identification Heat code a flange material batch code identification Facing Defines RF option 1 Per EN 1092 1 A5E32337676 SITRANS LR200 HART OPERATING INSTRUCTIONS Page 161 Flat Face Flange constant thickness series See at Face Flange Dimensions on page 163 for details bolt hole enclosure mounting hole 4 threaded bolt hole circle 2 eo E e a i E er a flange O D MAAA 20 mm 0 80 nominal antenna mounting hole 3 threaded bolt hole circle dia process side Page 162 SITRANS LR200 HART OPERATING INSTRUCTIONS A5E32337676 Flat Face Flange Dimensions Bolt Hole a Hole Number Circle of Bolts T Deme p e s wwe ow ww ow _ ww ow ow fe v umweme ww fe Los ue owe ow 03 _ Cr e 0 e wr w s v wwe usw wr w Ls usw wa war uw _ e mw poems mme e wm Fw mm mm _ we Fw zm m _ 20m 2m wie 3 _ nm NN R AEN NEZ RE 46 EXE wm Wm 5 _ oum we
108. e parameter view of the Calibration Interval parameters in SIMATIC PDM User contigurable recommended time between product calibrations Units hours days years Range 0 to 20 years Default 1 0 year a Units are selectable only SIMATIC 4 5 2 Time since Last Calibration Time elapsed since last calibration Can be reset to zero after performing a calibration To reset to zero e SIMATIC open the menu Device Maintenance click on the Calibration Schedule tab and click on Calibration Performed to restart the timer and clear any fault messages e Via the handheld programmer manually reset Time since Last Calibration 4 5 2 to zero 0 Lam 3 D A5E32337676 SITRANS LR200 HART OPERATING INSTRUCTIONS Page 107 4 5 3 Time until Next Calibration Read only Calibration Interval 4 5 1 less Time since Last Calibration 4 5 2 4 5 4 Reminder Activation Note To modify this parameter via SIMATIC PDM it must be accessed via the pull down menu Device Maintenance Allows you to enable a maintenance reminder Timer OFF a ON no reminders checked ON Reminder 1 Maintenance Required checked ON Reminders 1 and 2 checked ON Reminder 2 Maintenance Demanded checked a First set the values in Reminder 1 Required 4 3 5 Reminder 2 Demanded 4 5 6 b Select the desired Reminder Activation option 4 5 5 Reminder 1
109. e parameter view of the Remaining Device Lifetime parameters in SIMATIC PDM Allows you to override the factory default Units hours days years Range 0 to 20 years Default 10 00 years a Units are selectable only SIMATIC 4 2 2 Time in Operation Read only The amount of time the device has been operating 4 2 3 Remaining Lifetime Read only Lifetime Expected 42 1 less Time in Operation 422 c 98 SITRANS LR200 HART OPERATING INSTRUCTIONS 5 2337676 4 2 4 Reminder Activation Note To modify this parameter via SIMATIC PDM it must be accessed via the pull down menu Device Maintenance Allows you to enable a maintenance reminder Reminder 1 Maintenance Required W Reminder 2 Maintenance Demanded Reminders _ a First set the values in Reminder 1 Required 4 2 5 Reminder 2 Demanded 4 2 6 b Select the desired Reminder Activation option 4 2 5 Reminder 1 Required If Remaining Lifetime 4 2 3 is equal to or less than this value the device generates a Maintenance Required reminder Range 0 to 20 years Default 0 16 years a Modify values as required b Set Reminder Activation 4 2 4 to the desired option 4 2 6 Reminder 2 Demanded If Remaining Lifetime 423 is equal to or less than this value the device generates a Maintenance Demanded reminder Range 0 to 20
110. ear on page 52 e Powered days e Poweron Resets Communication Navigate to Communication to read the following Tag Manufacturer s ID Device ID Product ID Device Revision EDD Revision Universal Command Security Navigate to Configure Setup gt Security to access Remote Access see Remote Access 6 1 on page 111 Note If access control is changed to limit remote access it can only be reset via the handheld programmer See Access Control 6 1 1 on page 111 e Write Protect read only e Access Control Local Access see Local Access 6 2 on page 112 e Local Write Protected e PIN to Unlock See also Password Protection on page 68 Page 66 SITRANS LR200 HART OPERATING INSTRUCTIONS 5 2337676 Device Diagnostics 3 02 06 2009 13 21 38 210 SITRANS LR200 Rev 2 File Actions Help Device Diagnostics Device Status HW FW Status SIEMENS Q Primary variable outside the operating J MNonp amary variable outside the operat gt Analog Dutput outside the operating rar J Analog output in mode J More status available Cold start occured Configuration changed Field device malfunctioned TUN last synchronized 2 6 2009 1 22 41 PM Click on the Device Diagnostics bar at the bottom of the navigation window for access to e Device Status e Hardware Firmware Status Process Variables 09 40 2008 14 5 3 44 97 SITRANS fie Adom Pro
111. el that supports the flange parameters in programming variables that are given constant values for specific purposes or processes polarization the property of a radiated electromagnetic wave describing the time varying direction and amplitude of the electric field vector polarization error the error arising from the transmission or reception of an electromagnetic wave having a polarization other than that intended for the system propagation factor pf where the maximum velocity is 1 0 pf is a value that represents a reduction in propagation velocity as a result of the wave travelling through a pipe or medium pulse radar a radar type that directly measures distance using short microwave pulses Distance is determined by the return transit time radar radar is an acronym for RAdio Detection And Ranging A device that radiates electromagnetic waves and utilizes the reflection of such waves from distant objects to determine their existence or position range distance between a transmitter and a target range extension the distance below the zero percent or empty point in a vessel relative humidity the ratio of the actual amount of moisture in the atmosphere to the maximum amount of moisture the atmosphere could hold which varies depending on the air temperature relative permittivity see dielectric constant repeatability the closeness of agreement among repeated measurements of the same variable under the same condi
112. enance and click on the Service Calibration Schedule tab 2 Modify desired values and click on Write 3 Click on Read to see the effects of your modification 4 desired set reminders for either or both of Reminder 1 Required Reminder 2 Demanded 5 Click on Service Calibration Performed to reset the schedule Select Analog Output Allows you to set the mA Output to report Level Distance or Space see Current Output Function 2 6 1 page 87 for an illustration 2 volume application is selected mA Output is automatically set to Volume See Analog Output on page 130 for more details 1 Open the menu Device Select Analog Output 2 Select Analog Output window displays the current setting click on OK 3 Selecta different setting and click on OK 4 Select Analog Output window displays the new setting click on OK Self Test Checks memory RAM and Hash If there are no errors returns the message Self Test OK If errors are found returns the message Self Fails Open the menu Device Self Test select the option Yes and click on OK A5E32337676 SITRANS LR200 HART OPERATING INSTRUCTIONS Page 51 ca ct o Loop Test Note The simulated AO Analog Output value influences output to the control system Allows you to input a simulated value 4 20 mA or a user defined value in order to test the function
113. ensions on page 161 See Flanged Horn dimensions on page 156 for more details e Process temperature and pressure capabilities are dependent upon information on the process device tag Reference drawing listed on the tag Is available on the product page of our website at www siemens com LR200 under More Info Installation drawings Level Measurement Installation Drawings LR200 e Additional information on process connections is available on the Installation Drawings page under Process Connection Diagrams Optional waveguide extensions and or purging2 system can be installed between the flange and the antenna 50 mm 1 2 NPT cable entry or alternatively M20 cable gland e gt E pu D e threaded cover enclosure electronics 187 mm 7 40 sensor process flange reference device point tg 1 o 80 mm 309 dia 131 mm horn 5 2 antenna igo BN EN EE A waveguide extensions S 100 mm 4 00 to E 300 mm 12 0 8 0 nom optional Flange thickness 20 mm 0 80 nominal 1 Constant thickness series 2 purging system is an option available for this antenna type This provides an inlet on the flange where cooling air or cleaning fluid may be supplied The air or liquid passes through the flange and exits the inside of the horn to clean the antenna sys tem A5E32337676 SITRANS LR200 HART OP
114. ensor has been lost Factory calibration for the device has been lost Factory calibration for the device has been lost Unable to start microwave module Measurement hardware problem Failure in the device electronics Factory calibration for the radar receiver has been lost No valid boot program detected firmware corrupt User configuration is invalid One or more of parameters Low Calibration Point High Calibration Point Volume breakpoints and or Auto False Echo Suppression are set to invalid values SITRANS LR200 HART OPERATING INSTRUCTIONS Corrective Action Repair required contact your local Sie mens representative Repair required contact your local Sie mens representative Repair required contact your local Sie mens representative Repair required contact your local Sie mens representative Repair required contact your local Sie mens representative Cycle power If fault persists contact your local Siemens representative Cycle power If fault persists contact your local Siemens representative Cycle power If fault persists contact your local Siemens representative repair required Repair required contact your local Sie mens representative Repair required contact your local Sie mens representative Reconfigure the unit Ensure the difference between High Cali bration Point and Low Calibration Point is not less than or equal to zero do a Mas
115. essure class material and material heat code i 5 nz 2 1 The process pressure boundary assembly comprises the components that act as a barrier against pressure loss from the process vessel that is the combination of process connection body and emitter but normally excluding the electrical enclosure Page 14 SITRANS LR200 HART OPERATING INSTRUCTIONS A5E32337676 Pressure Equipment Directive PED 97 23 EC Siemens Level Transmitters with flanged threaded or sanitary clamp type process mounts have no pressure bearing housing of their own and therefore do not come under the Pressure Equipment Directive as pressure or safety accessories see EU Commission Guideline 1 8 Mounting location Notes e Correct location is key to a successful application e Avoid reflective interference from vessel walls and obstructions by following the guidelines below Nozzle design Notes e For nozzles 100 mm 4 in length or shorter use the 100 mm 4 shield e For nozzles 250 mm 10 in length or shorter use the 250 mm 10 shield e For details on other applications see Appendix G Flange Adapter Versions on page 152 locking ring secured by three The end of the shield section 2 mm Allen set screws should protrude a minimum of e A manhole cover is typically a covered nozzle with a diameter 610 mm 24 or greater e For optimum signal conditions locate the antenna off center
116. et and click on OK to perform a reset to Factory Defaults 4 After the reset is complete upload parameters to the PC PG 5 Configure the device A5E32337676 SITRANS LR200 HART OPERATING INSTRUCTIONS Page 37 Quick Start Notes e The Quick Start wizard settings are inter related and changes apply only after you click on FINISH AND DOWNLOAD at the end of step 5 to save settings offline and transfer them to the device Do not use the Quick Start Wizard to modify individual parameters For quick access to echo profile parameters see Echo Setup on page 50 or see Parameter Reference on page 75 for a complete list e Click on BACK to return and revise settings or CANCEL to exit the Quick Start Fora vessel with obstructions seeAuto False Echo Suppression on page 48 Launch SIMATIC PDM open the menu Device Wizard Quick Start and follow steps 1 to 5 F SIMATIC SITRANS Project LR200 HART C Program Files Siemens STEP 7457 pri File eles View Options Help Communication path Download to Device Upload to PC PG Update Diagnostic Status Parameter Level Meter lt o Identification TAG Echo Profile Utilities Descriptor Wizard Quick Start Step 1 Identification Note The layout of the dialog boxes shown may vary according to the resolution setting for your computer monitor 1 Click on Read Data from Device to upload Quick Start parameter settings fro
117. f this electronic version We encourage users to purchase manual for agreement with the authorized bound manuals or to view electronic instrumentation described variations remain Copyright Siemens AG 2013 All Rights Disclaimer of Liability versions as designed and authored by Siemens possible Thus we cannot guarantee full Milltronics Process Instruments Siemens Milltronics agreement The contents of this manual are Process Instruments will not be responsible for the regularly reviewed and corrections are contents of partial or whole reproductions of either included in subsequent editions We welcome bound or electronic versions all suggestions for improvement Technical data subject to change MILLTRONICS is a registered trademark of Siemens Milltronics Process Instruments Contact SMPI Technical Publications European Authorized Representative at the following address Technical Publications Siemens AG Siemens AG Industry Sector Siemens Milltronics Process Instruments 76181 Karlsruhe 1954 Technology Drive P O Box 4225 Deutschland Peterborough Ontario Canada K9J 7B1 Email techpubs smpi siemens com e For a selection of Siemens Milltronics level measurement manuals go to WWW siemens com processautomation Under Process Instrumentation select Leve Measurement and then go to the manual archive listed under the product family e For a selection of Siemens Milltronics weighing manuals go to www siemens com processa
118. follows the parameter name for example Algorithm 2 8 41 this is the parameter access number via the handheld programmer See Parameter Reference on page 75 for a complete list of parameters Principles of Operation SITRANS LR200 is a 2 wire 6 GHz pulse radar level transmitter for continuous monitoring of liquids and slurries Radar level measurement uses the time of flight principle to determine distance to a material surface The device transmits a signal and waits for the return echo The transit time is directly proportional to the distance from the material Pulse radar uses polarized electromagnetic waves Microwave pulses are emitted from the antenna at a fixed repetition rate and reflect off the interface between two materials with different dielectric constants the atmosphere and the material being monitored Electromagnetic wave propagation is virtually unaffected by temperature or pressure changes or by changes in the vapor levels inside a vessel Electromagnetic waves are not attenuated by dust SITRANS LR200 consists of an enclosed electronic circuit coupled to an antenna and process connection The electronic circuit generates a radar signal 6 3 GHz in North America 5 8 GHz elsewhere that is directed to the antenna The signal is emitted from the antenna and the reflected echoes are digitally converted to an echo profile The profile is analyzed to determine the distance from the material surface to the sensor reference
119. ge 149 ECHO PROC continued 5 NOISE 1 ECHO CONFIDENCE 2 ECHO STRENGTH 3 NOISE AVERAGE 5 TVT SETUP 1 TVT HOVER LEVEL 2 AUTO FALSE ECHO SUPPRESSION 3 AUTO SUPPRESSION RANGE 4 SHAPER MODE 6 TVT SHAPER SHAPER 1 9 Shaper Points 1 9 SHAPER 10 18 Shaper Points 10 18 SHAPER 19 27 Shaper Points 19 27 SHAPER 28 36 Shaper Points 28 36 SHAPER 37 40 Shaper Points 37 40 o o lt 7 RATE RESPONSE RATE 2 FILL RATE PER MINUTE EMPTY RATE PER MINUTE 3 OUTPUT 1 MA OUTPUT 1 MA OUTPUT FUNCTION 2 4MA SETPOINT 3 20 MA SETPOINT 4 MINIMUM MA LIMIT 5 MAXIMUM MA LIMIT 4 FAIESAFE 1 FAILSAFE TIMER 2 FAILSAFE MATERIAL LEVEL 3 FAILSAFE LEVEL 3 DIAGNOSTICS 1 MEASURED VALUES 1 CURRENT INTERNAL TEMP 2 MAX INTERNAL TEMP 3 MIN INTERNAL TEMP 4 SERVICE 1 REMAINING DEVICE LIFETIME TOTAL EXPECTED DEVICE LIFE TOTAL DEVICE OPERATING TIME REMAINING DEVICE LIFETIME MAINTENANCE ALERT ACTIVATION MAINTENANCE REQUIRED LIMIT MAINTENANCE DEMANDED LIMIT DEVICE LIFETIME MAINTENANCE ACKNOWLEDGE 2 REMAINING SENSOR LIFETIME TOTAL EXPECTED SENSOR LIFE TOTAL SENSOR OPERATING TIME REMAINING SENSOR LIFETIME MAINTENANCE ALERT ACTIVATION MAINTENANCE REQUIRED LIMIT MAINTENANCE DEMANDED LIMIT SENSOR LIFETIME MAINTENANCE ACKNOWLEDGE gt gt 150 SITRANS
120. ghest value 3 2 2 96 Hover Level 2 8 7 3 94 Language 7 112 LCD Contrast 4 10 110 LCD Fast Mode 4 9 110 A5E32337676 SITRANS LR200 HART OPERATING INSTRUCTIONS Page 113 Parameter Name Parameter Number Page Number A Parameter List Page 114 SITRANS LR200 HART OPERATING INSTRUCTIONS 5 2337676 Appendix B Troubleshooting Communication Troubleshooting 1 Check the following e There is power at the instrument e The LCD shows the relevant data e The device can be programmed using the handheld programmer e fault codes are being displayed see General Fault Codes on page 117 for a detailed list 2 Verify that the wiring connections are correct 3 See the table below for specific symptoms Symptom Corrective action The device cannot be pro grammed via the handheld pro grammer 00 1 5 oe e Ensure Write Protect 6 2 1 on page 112 is set to the unlock value e Ensure Write Protect 6 2 1 on page 112 is set to the unlock value then try setting the parameter via the handheld pro You try to set a SITRANS LR200 Hast parameter via remote communi Ensure Access Control 6 11 on page 111 is set to Read cations but the parameter Write remains unchanged Some parameters can be changed only when the device 15 not scanning Try pressing Mode to put the device into PROGRAM mode If you continue to experience pr
121. he level dB decibel a unit used to measure the amplitude of signals A5E32337676 SITRANS LR200 HART OPERATING INSTRUCTIONS Page 171 o o 5 Lam 3 lt pes o o e derating to decrease a rating suitable for normal conditions according to guidelines specified for different conditions dielectric a nonconductor of direct electric current dielectric constant dK the ability of a dielectric to store electrical potential energy under the influence of an electric field Also known as Relative Permittivity An increase in the dielectric constant is directly proportional to an increase in signal amplitude The value is usually given relative to a vacuum dry air the dielectric constant of air is K echo a signal that has been reflected with sufficient magnitude and delay to be perceived in some manner as a signal distinct from that directly transmitted Echoes are frequently measured in decibels relative to the directly transmitted signal Echo Confidence describes the quality of an echo Higher values represent higher quality Echo Threshold defines the minimum value required for an echo to be accepted as valid and evaluated Echo Lock Window a window centered on an echo in order to locate and display the echo s position and true reading Echoes outside the window are not immediately processed Echo Marker a marker that points to the processed echo Echo Processing the process by which the
122. he maximum allowable limit a sun shield or a longer nozzle may be required o 1 D D A5E32337676 SITRANS LR200 HART OPERATING INSTRUCTIONS Page 133 Process Pressure Temperature derating curves WARNINGS e Never attempt to loosen remove or disassemble process connection or instrument housing while vessel contents are under pressure e Materials of construction are chosen based on their chemical compatibility or inertness for general purposes For exposure to specific environments check with chemical compatibility charts before installing e The user is responsible for the selection of bolting and gasket materials which will fall within the limits of the flange and its intended use and which are suitable for the service conditions Improper installation may result loss of process pressure and or release of process fluids and or gases Notes e The Process Device Tag shall remain with the process pressure boundary assembly In the event the instrument package is replaced the Process Device Tag shall be transferred to the replacement unit e SITRANS LR200 units are hydrostatically tested meeting or exceeding the requirements of the ASME Boiler and Pressure Vessel Code and the European Pressure Equipment Directive e The serial numbers stamped in each process connection body flange threaded or sanitary provide a unique identification number indicating dat
123. he monitored vessel or reservoir Vessel Shape LCD DISPLAY Also Description required NONE No volume calculation N A required CYLINDER maximum Flat end horizontal cylinder volume SPHERE maximum Sphere volume Lam 3 D Lam 3 o A5E32337676 SITRANS LR200 HART OPERATING INSTRUCTIONS Page 83 Vessel Shape LCD DISPLAY Also cont d Description required LINEAR maximum Upright linear flat bottom volume CONICAL BOT maximum Conical or pyramidal bottom volume dimension A maximum volume dimension A PARABOLIC BOT Parabolic bottom maximum HALF SPHERE BOT volume Half sphere bottom dimension A maximum volume dimension A FLAT SLOPED BOT Flat sloped bottom maximum volume dimension A dimension L PARABOLIC ENDS Parabolic end horizontal cyl inder maximum LINEAR TABLE volume tables Linearization table 1 32 level and level volume breakpoints Volume break points Linearization Table must be selected in order for level volume values see Table 1 8 2 7 2 to be transferred c 94 SITRANS LR200 HART OPERATING INSTRUCTIONS 5 2337676 2 7 1 2 Maximum Volume The maximum volume of the vessel Enter the vessel volume corresponding to High Calibration Point For example if your maximum vessel volume Is 8000 L enter a value of 8000 Volume units are defined by the user but are n
124. ho Hybrid Uses the Center algorithm for the top part of the vessel and the CLEF algorithm for the part nearest the vessel bottom according to the setting for CLEF range CLEF Constrained Leading Edge Fit e Uses the leading edge of the echo e 3 used mainly to process the echo from materials with a low dK value In an almost empty flat bottomed vessel a low dK material may reflect an echo weaker than the echo from the vessel bottom The echo profile shows these echoes merging The device may then report a material level equal to or lower than empty The CLEF algorithm enables the device to report the level correctly Example CLEF off Position set to Hybrid Vessel height 1 5 m CLEF range set to 0 Center algorithm gives the same result Echo Profile SITRANS Reading measurement 1 384 m iv default Distance measurement 1621 1 Echo Confiaenee vessel Echa material bottom E zl echo ya echo 1 selected 4 4 Ourrent Echo Profile saved as Name not Saved Saw an Measure Device amus Ea Lastarioe Im Example CLEF enabled Vessel height 1 5 m CLEF range set to 0 5 m default TVT PM vessel echo bottom gadi selected echo peres 2 3 Distance rn H Page 126 SITRANS LR200 HART OPERATING INSTRUCTIONS 5 2337676 CLEF Range 2
125. ic Device Description 148 Electronic Device Description EDD 37 emission cone illustration 16 enclosure opening 19 F factory defaults Master Reset 96 Fail safe settings 80 Fail safe Mode explanation 132 Fail safe Timer explanation 132 false echo see Auto False Echo Suppression 128 Far Range explanation 129 setup 87 flange marking 164 flange markings 161 flange sizes chart 161 163 function keys measurement mode 27 navigation mode 29 H handheld programmer edit mode 29 measurement mode 27 navigation 29 HART multidrop mode 151 HART communication set preambles 52 HART Communications details 148 HART version 7 hazardous area installations wiring requirements 21 Identifications and Abbreviations Page 176 SITRANS LR200 HART OPERATING INSTRUCTIONS list 4 Index 175 installation enclosure rotating 18 hazardous area requirements 21 temperature guidelines 16 vessel shape notes 15 internal temperature monitoring 133 K key functions edit mode 30 L Language 112 LCD display contrast adjustment 110 echo profile viewing 33 fast mode 109 measurement mode 26 level application example via LUI 33 lid lock set screw 19 linearization via PDM 41 linearization via AMS 60 Local User Interface LUI 26 locking ring 18 LOE Fail safe Mode 132 loop test simulate analog output 52 Loss of Echo LOE explanation 132 LUI Local User Interface 26 M mA output select analog output 51 maintenance calibration schedule
126. in a level measurement and corresponding 4 to 20 mA output proportional to the oil level in a fuel storage vessel sensor reference Low Calibration Pt is 5 m 16 5 ft from the sensor reference point High Calibration Pt is 0 5 m 1 65 ft from the sensor reference point vent hole The stillpipe inside diameter 15 Em 50 mm 1 96 The maximum rate of filling or emptying is about 0 1 m 4 ro Hotameter Parameter No Name Values Wawa z E Response Rate 1 3 MED Medium 1 m minute inis Level is reported as Volume Quick Start Operating Mode 1 5 LEVEL when a vessel shape is selected Low Calibration Point 1 6 Ey 5 m 16 5 ft High Calibration Point 1 7 05 0 5 m 1 64 ft Transfers Quick Start settings to device Apply Apply changes 1 8 Page 146 SITRANS LR200 HART OPERATING INSTRUCTIONS 5 2337676 Parameter No Name Function cont d type Values indepen dent Position Detect 2 8 4 2 HYBRID RID parameters CLEF Range 2 8 4 4 lose 4 3 m 1410 ft a recommended values for the propagation factor and for CLEF range are dependent on the stillpipe diameter Refer to the next table for values Propagation Factor Stillpipe Diameter Nominal Pipe Size a 40 mm 1 5 50 mm 2 80 mm s 100 mm 4 Propagation Factor Propagation Factor 0 9828 9028 0990 990 09965 9965 C
127. indicator and text for each fault alternate at 2 second intervals Some faults cause the device to go to Fail safe mode Fault 52 These are indicated with an asterisk gt 00 1 5 oe General Fault Codes Code Meaning Corrective Action Icon Ensure installation details are correct The device was unable to get a Ensure no antenna material buildup measurement within the Fail safe LOE Clean if necessary Timer period Possible causes faulty Adjust process conditions to minimize installation antenna material buildup foam or other adverse conditions foaming other adverse process conditions Correct configuration range invalid configuration range If fault persists contact your local Sie mens representative Unable to collect profile because of a power condition that is outside the operat ing range of the device Repair required contact your local Sie mens representative Device is nearing its lifetime limit according to the value set in Maintenance Required Replacement is recommended Limit A5E32337676 SITRANS LR200 HART OPERATING INSTRUCTIONS Page 117 gt o 2 2 ca General Fault Codes cont d Code Icon Page 118 Meaning Device is nearing its lifetime limit according to the value set in Maintenance Demanded Limit Sensor is nearing its lifetime limit according to the value set in Maintenan
128. ing of the mA connections during commissioning or maintenance of the device The range is 3 56 mA see mA Output Value 2 6 6 page 83 To simulate a user defined mA value 1 Open the menu Device Loop Test 2 Select Other enter the new value and click OK The message Field Device fixed at new value appears Click on OK The Loop Test window remains open 3 When you are ready to end simulation select End and click on OK to return the device to the actual output value Configuration Flag Reset To reset the configuration flag to zero open the menu Device Configuration Flag Reset and perform a reset Master Reset Factory Defaults Use Factory Defaults to reset all user parameters to the default settings with certain exceptions The list of exceptions includes but is not limited to Tag Message Description Installation Data Device Address Write Protect and PIN to Unlock Auto False Echo Suppression Range and the learned TVT also remain unchanged 1 Open the menu Device Master Reset and click on OK to perform a reset to Factory Defaults 2 After the reset is complete upload parameters to the PC PG If you are performing a reset after replacing the device with a different instrument do not upload parameters to the PC PG Wear Reports the number of hours the device has been operating and the number of times it has been powered up Open the menu Device Wear to view e Powered Days
129. ired option Maintenance Status Indicates which level of maintenance reminder Is active Open the menu View Device Status click on the Maintenance tab and check the Service Schedule Status window SITRANS LR200 HART OPERATING INSTRUCTIONS Page 105 Lam 3 3 77 o E 4 4 8 Acknowledge Status Indicates which level of maintenance reminder has been acknowledged Open the menu View Device Status click on the Maintenance tab and check the Service Schedule Status window 4 4 9 Acknowledge Acknowledges the current maintenance reminder To acknowledge a reminder via SIMATIC PDM a Open menu View Device Status and click on the tab Maintenance b In the Device Lifetime section click on Acknowledge Warnings To acknowledge a reminder via the handheld programmer a Press RIGHT arrow twice to open parameter view and activate Edit Mode b Press RIGHT arrow gt to acknowledge the reminder 4 5 Calibration Schedule Notes e Default settings in the parameter tables are indicated with an asterisk unless explicitly stated e Four sets of parameters allow you to monitor the Device Sensor Lifetimes and set up Maintenance Service schedules based on operating hours instead of a calendar based schedule See also Remaining Device Lifetime 4 2 Remaining Sensor Lifetime 4 3 and Service Schedule 4 4 e Performing a reset to
130. iv 1 Groups E E Class T4 e Marine Lloyd s Register of Shipping ABS Type Approval o O N See Von incendive wiring FM US only on page 23 see ameproof wiring on page 23 See ncreased safety wiring on page 24 See Explosion proof wiring FM CSA US Canada only on page 24 Page 10 SITRANS LR200 HART OPERATING INSTRUCTIONS A5E32337676 Programmer infrared keypad Notes e Battery is non replaceable with a lifetime expectancy of 10 years in normal use e To estimate the lifetime expectancy check the nameplate on the back for the serial number The first six numbers show the production date mmddyy for example serial number 032608101V Siemens Milltronics Infrared IS Intrinsically Safe Handheld Programmer for hazardous and all other locations approvals FM CSA Class I Il Div 1 Gr Ato G T6 CE ATEX II 1GD Ex ia T4 Ga Ex iaD 20 T135 C FM CSA Class Il Div 1 Gr A to G T6 IECEx SIR 09 0073 Ex ia IIC T4 Ga Ex iaD 20 T135 C INMETRO DNV 12 0075 Ex ia T4 Ga Ex ia IIIC T135 C Da DNV 0 0017 ABNT NBR IEC 60079 0 2008 ABNT NBR IEC 60079 11 2009 ABNT NBR IEC 60079 26 2008 IEC 61241 11 2005 ambient temperature 20 to 50 C 5 to 122 F o e interface proprietary infrared pulse signal power 3 V lithium battery o weight 150 g 0 3 Ib color black e Part Number 7ML1930 1BK A5E32337676 SITRANS LR20
131. k Start wizard on page 41 For a vessel with obstructions see Auto False Echo Suppression on page 48 Select the vessel shape and click on NEXT Quick Stark Step dof 5 SITRANS Step 3 al r Ware Shape SIEMENS This Parameter epeciies Te FormiDiesign af lee Ves spl vou want ta use witi ting Device Choose shape vessel Shane saon 1 Application with Stillpjppe on page 146 for a Low Dielectric Liquid application A5E32337676 SITRANS LR200 HART OPERATING INSTRUCTIONS Page 39 Step 4 Range set the parameters and click on NEXT Quick Start Step 4 ol 5 Slep 4 of 5 Ranges SIEMENS These Parameters specify ne Ranges ofthe Sensor Sahiti tHe amp for Th Response Rate Back Heat lt o Step 5 Summary Check parameter settings and click on BACK to return and revise values FINISH to save settings offline or FINISH AND DOWNLOAD to save settings offline and transfer them to the device Quick Start Step 5 ef 5 SITRANS Step Sol Summa SIEMENS identification Mjantificalian SITRANS SIT RANG Bark and Download English Application Yolun in a versal 5 515 5E 41m 5 75 515E 41 m The message Quick Start was successful will appear Click on OK English nplicalion Level in 1 om
132. l e Note the distance to material level when the environment is learned and set Auto False Echo Suppression Range to a shorter distance to avoid the material echo being screened out e Set Auto False Echo Suppression and Auto False Echo Suppression Range during startup if possible e fthe vessel contains an agitator it should be running Before adjusting these parameters rotate the instrument for best signal lower false echo amplitude If you have a vessel with known obstructions we recommend using Auto False Echo Suppression to prevent false echo detection This feature can also be used if the device displays a false high level or the reading is fluctuating between the correct level and a false high level ct o The device learns the echo profile over the whole measurement range and the TVT is shaped around all echoes present at that moment See Auto False Echo Suppression 28 71 on page 128 for a more detailed explanation The learned TVT will be applied over a specified range The default TVT is applied over the remainder of the measurement range x ho Saeed Echo Prades Shapes Eco T Lopeman Sehe SIEMENS 14 Fuse Ec core t Leam This will learn a new echo pro ile once dene can not be undone 1 Make sure the material level is below all known obstructions 2 Determine Auto False Echo Suppression Range
133. l shield 40 mm 157 10 mm 0 4 or 0 1 of span whichever is greater 5 8 GHz 6 3 GHz in N America refer to device nameplate for confirmation 20 m 65 6 ft 300 mm 11 8 330 mm 12 9 417 mm 16 4 567 mm 22 3 417 mm 16 4 474 mm 18 6 624 mm 24 5 From sensor reference point For the sensor reference point for each configura tion see Dimensions Uni Construction Polypropylene Rod Antenna on page 12 for the standard version or Appendix Flange Adapter Versions on page 152 for other configurations 2 3 and 4 horns should be used only in stillpipe applications Page 6 SITRANS LR200 HART OPERATING INSTRUCTIONS 5 2337676 Update time minimum 1 second depending on settings for Response Rate 2 4 1 and LCD Fast Mode 4 9 Influence of ambient temperature lt 0 003 average over full temperature range referenced to maximum range Dielectric constant of material measured e dK gt 3 for lt 3 use waveguide antenna or stillpipe Memory e non volatile EEPROM no battery required Interface Analog output signal range 4to 20 mA 0 02 mA accuracy upper limit 20 to 22 6 mA adjustable fail signal 3 6 mA to 22 6 mA see a safe Mode on page 132 for more details Communication HART e Load 230 to 600 230 to 500 when connecting coupling module e Max Line Length multi wire x 1500 m 4921 ft Protocol HART Version 51 Configu
134. libration Low Calibration Point High Calibration Point Sensor Offset Rate Response Rate Fill rate minute Empty rate minute Fail safe Timer Material Level Level Analog Output Scaling Analog Output Scaling mA Output Function Start of Scale Full Scale Control Range lower limit Control Range upper limit Linearization Linearization Vessel Shape Vessel dimensions Max volume Dimension A Dimension L o gt Lem e lt Characteristic Signal Processing General Range Near Range Far Range Propagation Factor Echo Select Algorithm Position Detect Echo Threshold CLEF Range Sampling Echo Lock Sampling Up Sampling Down Echo Lock Window Page 70 SITRANS LR200 HART OPERATING INSTRUCTIONS 5 2337676 Configure Setup continued Setup Signal Processing continued Signal Quality Confidence Echo Strength Noise average Noise Peak TVT TVT Setup Auto False Echo Suppression Range Auto False Echo Suppression Hover Level Shaper Mode TVT Shaper Manual TVT Curve Echo Profile Local Display Maintenance and Diagnostics Remaining Device Lifetime Lifetime expected Remaining Lifetime Time in Operation Activation of Reminders Reminder 1 before Lifetime Required Reminder 2 before Lifetime Demanded gt N D 2 5 Remaining Sensor Lifetime Lifetime expected Remaining Lifetime Time in Operation
135. libration Pt 2 3 1 check Sensor Offset 2 3 3 check nameplate rating against voltage supply check power wiring or source change barrier type or remove something from the loop or increase supply voltage Page 121 Hunooysajqnoly 9 Operation Troubleshooting cont d Cause Action e refer to Confidence 2 8 6 1 use Auto False Echo Suppression 2 8 7 1 echo confidence weak and Auto False Echo Suppression Range 2 8 7 2 use foam deflector or stillpipe e decrease Fill Rate 2 4 2 relocate instrument to side pipe increase confidence threshold in Echo Threshold 2 8 4 3 material material filing e re locate relocate SITRANS LR200 LR200 Fill Rate ih as incor increase measurement response possi Reading response slow M ble detecting close range echo acy RN in a y J and Auto False Echo Suppression Range vessel is not full vessel or nozzle 2 872 nozzle problem liquid surface vortexed Reading erratic e clean the antenna gt o S 2 2 EF ea decrease Near Range 2 8 1 minimum value depends on antenna type raise SITRANS LR200 ensure Algorithm 2 8 4 1 is set to F First Level reading lower than echo actual material level ensure Material 2 2 3 selection is LIQ vessel near empty and UID LOW DK low dK material set Position Detect 2 8 4 2 to Hybrid set CLEF Range 2 8 4 4 to 0 5m material is within Near Range z
136. ls that apply to your device General FM CE C TICK Radio Europe R amp TTE FCC Industry Canada e Hazardous Intrinsically Safe Europe ATEX II 1 G Ex ia T4 Ga International IECEx SIR 13 0006X Ex ia T4 Ga US Canada FM CSA Class Div 1 Groups A B C D Class Il Div 1 Groups E E Class T4 Brazil INMETRO DNV 12 0143 X Ex ia T4 Ga DNV 0 0017 ABNT NBR IEC 60079 0 2008 ABNT NBR IEC 60079 11 2009 e ABNT NBR IEC 60079 26 2008 c tr D 5 o China NEPSI Ex ia IIC T4 Ga Non sparking Europe ATEX II 3 G Ex nA T4 Gc China NEPSI Ex nA IIC T4 Gc 1 maximum temperature is dependent on the process connection antenna materials and vessel pressure For more detail or for other configurations see Maximum Process Temperature Charton page 133 and Process Pressure lemperature derating curves on page 134 onwards 2 See Intrinsically Safe wiring on page 21 3 See Non Sparking wiring on page 23 for more details A5E32337676 SITRANS LR200 HART OPERATING INSTRUCTIONS Page 9 Non incendive 05 Class Div 2 Groups A B C D T5 Flameproof Europe ATEX II 1 2 G Ex d mb ia T4 Ga Gb China NEPSI Ex d ia mb IIC T4 Ga Gb Increased Safety Europe ATEX II 1 2 G Ex e mb ia T4 Ga Gb China NEPSI Ex e ia mb IIC T4 Ga Gb Explosion proof US Canada FM CSA Class I Div 1 Groups A B C D Class ll D
137. m the device to the PC PG and ensure PDM is synchronized with the device 2 If required change the language for the local user interface 3 Click on NEXT to accept the default values Description Message and Installation Date fields can be left blank Quick Start Step 1 of 5 SITRANS 7 ul 5 dation SIEMENS TM These parameters used to Identrfy the device The TAG should be nique In your agplicalian ra arid get ail parameters of me device you can transfer the data from Ine d yice SIBATIC POM al 7 i Read Data har Device net thee devecg 1 TAG STRANS i Descriptor Messagi Daie Humber TWS Select the tanguage far local tsar Language English Cantel Back SS Eee Page 38 SITRANS LR200 HART OPERATING INSTRUCTIONS 5 2337676 Step 2 Application Select the application type level or volume and the material then click on NEXT Quick Start Step 2 of 5 SITRANS Step 2 of amp Application SIEMENS These parameiers specify the application type you wish to execute and its according settings Select the Application Type Application EO Material INGd Cancel Back Next Step 3 Vessel Shape The vessel shapes shown are predefined To describe a more complex shape see Using Linearization via the Quic
138. mA output from drapping below this minimum level for a measurement value This does not restrict the Fail safe or Manual settings Range 3 8 to 20 5 mA Default 3 80 mA 2 6 5 Control Range upper limit Max mA limit Prevents the mA output trom rising above this maximum level for a measurement value This does not restrict the Fail safe or Manual settings Range 3 8 to 20 5 mA Default 20 50 mA o 82 SITRANS LR200 HART OPERATING INSTRUCTIONS 5 2337676 2 6 6 mA Output Value Allows you to use a simulated value to test the functioning of the loop You can enter 4 20 mA or any other user detined value within the range Range 3 56 mA to 22 6 mA Read Only unless Current Output Function 2 6 1 is set to Manual Related Current Output Function 2 6 1 parameter a First set Current Output Function 2 6 1 to Manual b Enter the desired mA value in mA Output Value c After completing the test remember to reset Current Output Function 2 61 to the previous setting Via SIMATIC PDM Open the menu Device Loop Test For more detail see Zoop 7eston page 52 2 7 Linearization 2 7 1 Volume Carries out a volume conversion from a level value 2 7 1 1 Vessel Shape Defines the vessel shape and allows the LR200 to calculate volume instead of level If None is selected no volume conversion 15 performed Select the vessel shape matching t
139. mands see Curve General Purpose Intrinsically Safe Non Sparking Non incendive on page 139 e For wiring requirements follow local regulations e Approved dust tight and water tight conduit seals are required for outdoor NEMA 4X type 4X NEMA 6 IP67 IP68 locations e Referto nstructions specific to hazardous area installations page 25 Recommended intrinsically safe barriers are listed under Passive Shunt Diode Barriers on page 22 and Active barriers repeating barriers on page 22 Note Selecting a suitable PLC input module power supply or barrier requires knowledge about Intrinsic Safety and the application It is the responsibility of the installer to ensure that the intrinsically safe installation complies with both the apparatus approval requirements and the relevant national code of practice A5E32337676 SITRANS LR200 HART OPERATING INSTRUCTIONS Page 21 Passive Shunt Diode Barriers Note A well regulated supply voltage is required Manufacturer Part Number MTL 787SP Dual Channel MTL 7787P Dual Channel 9001 01 280 100 10 Single Channel 9002 01 280 110 10 Dual Channel How to select a passive barrier for SITRANS LR200 To make sure that the barrier safety description is suitable for the LR200 Intrinsically Safe IS input parameters carry out the following calculations Re e end to end resistance of the barrier Rloop loopresistance total of cable resistance plus any
140. n also be used if SITRANS LR200 displays a false high level or the reading is fluctuating between the correct level and a false high level Requesting an Echo Profile e PROGRAM mode navigate to Level Meter gt Diagnostics 3 gt Echo Profile 31 DIAGNOSTICS 3 1 ECHO PROFILE e Press RIGHT arrow to request a profile ELECT TEMP e UP DOWN arrows are dedicated to scrolling um confidence algorithm tF through the icons distance e selected icon is highlighted 638 A TF D 4 25 v e Press UP arrow to select Measure and echo measure RIGHT arrow to update the profile exit Press DOWN arrow to select Exit then ress RIGHT arrow to return to the exit icon exit icon previous menu selected deselected highlighted A5E32337676 SITRANS LR200 HART OPERATING INSTRUCTIONS Page 33 o 2 4 E o 2 Level application example The application is a vessel that takes an average 3 hours 180 minutes to fill and 3 weeks to empty Fill rate 0 08 m minute Low Cal Pt minus High Cal Pt fastest of fill or empty time 15 5 m 1 m 180 min 14 5 180 min 0 08 m min SITRANS LR200 Reference Point High Cal Point a 15 5 m Level 14 5 Low Calibration Point Quick Start Parameter Setting Description Response Rate 1 3 SLOW Response rate 0 1 m minute vis Process emp
141. nd associated loop NO SERVICE current not being updated Device defaults to Fail safe mode LEVEL Low Calibration Point pro cess empty level SPACE Distance to material surface High Calibration Point pro cess full level DISTANCE Sensor Reference Point a See Fail safe Mode on page 132 You also have the option to put the device out of service in which case the device defaults to Fail safe mode and the reported level depends on the device type A standard device reports the last valid reading and a NAMUR NE 43 compliant device reports the user defined value for Material Level 3 58 mA by default Sensor Level reference point Distance T 096 i Y 100 20 mA Current Output Function Current Output Function 2 6 1 controls the output and applies any relevant scaling By default it is set to Level Other options are Space Distance and Volume The device can carry out a volume calculation only after a vessel shape has been specified Low Cal Pt o 1 D D When volume application type is chosen Sensor Mode remains as Level and the mA Output is automatically converted to Volume To view the mA reading in the secondary region of the LCD press on handheld programmer A5E32337676 SITRANS LR200 HART OPERATING INSTRUCTIONS Page 131 Loss of Echo LOE A loss of echo LOE occurs when the calculated measu
142. ngi neering unit is always in seconds see Damping on page 130 for more detail Range 0 to 100 000 s Default 10 000 s Antenna Read only Identifies antenna configuration Near Range blanking distance Is automatically adjusted to suit 2 3 Calibration Note We recommend using the Quick Start wizard to configure the device 2 3 1 Low Calibration Pt Distance from sensor reference point to Low Calibration Point Units are defined in Units 22 1 Males Range 0 to 20 m Default 20 00 m Units 2 2 1 Related parameters Far Range 2 8 2 1 The point from which level measurement is referenced see Dimensions Uni Con struction Polypropylene Rod Antenna on page 12 and Appendix G Hange Adapter Versions on page 152 A5E32337676 SITRANS LR200 HART OPERATING INSTRUCTIONS Page 77 Lam 3 3 77 o 2 3 2 High Calibration Pt Distance trom sensor reference point tg High Calibration Point Units are defined in Units 22 1 Range 0 to 20 m Default 0 00 m Units 2 2 1 Related parameters Near Range 2 81 When setting the High Calibration Point value note that echoes are ignored within Near Range see Wear Range 28 1 on page 129 for details 2 3 3 Sensor Offset A constant offset that can be added to or subtracted from sensor value to compensate if the sensor reference point has shifted For example this
143. num polyester powder coated conduit entry 2 x M20x1 5 or 2x NPT o ingress protection Type 4X NEMA 4X Type 6 NEMA 6 IP 67 IP68 see s note below 9 Weight excluding extensions zT 100 mm threaded polypropylene rod antenna approx 3 5 kg 77 Ib e DN50 PN16 or 2 ASME 150 Ib flat face flange rod or horn approx 8 kg 17 6 Ib DN100 PN16 or 4 ASME 150 Ib flat face flange rod or horn approx 10 5 kg 231 Ib DN200 PN16 or 8 ASME 150 Ib flat face flange rod or horn approx 19 kg 41 8 Ib e DN100 PN16 raised face flange rod or horn approx 10 kg 22 Ib e DN200 PN16 raised face flange rod or horn approx 20 8 kg 45 9 Ib Environmental Notes e Check Approvals on page 9 for the specific configuration you are about to use or install Use appropriate conduit seals to maintain IP or NEMA rating location indoor outdoor e altitude 5000 m 16 404 ft max Page 8 SITRANS LR200 HART OPERATING INSTRUCTIONS 5 2337676 e ambient temperature 40 to 80 C 40 to 176 F relative humidity suitable for outdoor Type 4X NEMA 4X Type 6 NEMA 6 IP67 IP68 enclosure see note below e installation category e pollution degree 4 Process e process temperature polypropylene rod 40 to 80 40 to 176 F PTFE rod SS horn 40 to 200 C 40 to 392 F pressure vessel 3 bar gauge 43 5 psi gauge Approvals Note The device nameplate lists the approva
144. oblems go to our website at www siemens com LR200 and check the FAQs for SITRANS LR200 or contact your siemens Milltronics representative A5E32337676 SITRANS LR200 HART OPERATING INSTRUCTIONS Page 115 Device Status Icons Maintenance alarm Measurement values are not valid Maintenance warning maintenance demanded immediately Measured signal still valid Maintenance required Measured signal still valid Process value has reached an alarm limit Process value has reached a warning limit B Troubleshooting Process value has reached a tolerance limit Configuration error Device will not work because one or more parameters components Is incorrectly configured Configuration warning Device can work but one or more parameters components is incorrectly configured Configuration changed Device parameterization not consistent with parameterization in project Look for info text Manual operation local override Communication is good device is in manual mode Simulation or substitute value Communication is good device is in simulation mode or works with substi tute values Out of operation Communication is good device is out of action Page 116 SITRANS LR200 HART OPERATING INSTRUCTIONS 5 2337676 Meaning cont d Data exchanged No data exchange Write access enabled Write access disabled General Fault Codes Notes e more than one fault is present the device status
145. ogrammer Defaults Values ec c Display when Lock is on 7 Language Selects the language to be used on the LCD English pan o o 112 SITRANS LR200 HART OPERATING INSTRUCTIONS 5 2337676 Appendix A Alphabetical Parameter List Note Maintenance Parameters are not listed below See Remaining Device Lifetime on page 97 Remaining Sensor Lifetime on page 100 Service Schedule on page 103 and Calibration Schedule on page 106 for those parameters gt D Parameter Parameter Number Page Number Full Scale 20 mA Setpoint 2 6 3 82 Start of Scale 4 mA Setpoint 2 6 2 82 Access Control 6 1 1 111 Algorithm 2 8 41 88 Auto False Echo Suppression 2 8 71 92 Auto False Echo Suppression Range 2 8 7 2 93 CLEF Range 2 8 4 4 89 Confidence 2 8 6 1 91 Current Internal Temperature 3 2 1 96 Current Output Function 2 6 1 81 Damping Filter 2 2 4 TI Device Address 5 1 111 Dimension A 2 71 3 05 Dimension L 2 71 4 05 Distance Measurement 2 8 9 3 95 Echo Lock 2 8 5 1 90 Echo Profile 3 1 95 Echo Quality 2 8 6 91 Echo Strength 2 8 6 2 9 Echo Threshold 2 8 4 3 89 Empty rate 2 4 3 79 Far Range 2 8 2 87 Level 2 5 3 80 Fill Rate 2 4 2 79 Firmware Revision 2 1 2 76 Hardware Revision 2 1 1 76 High Calibration Pt 2 3 2 78 Hi
146. on do so after Sensor Mode has been set e Use caution when changing Current Output Function while the device is connected to a HART network Current Output Function controls the pri mary value and the loop current for the device e Current Output Function also affects the secondary tertiary and quater nary variables in a HART network Allows Current Output Function 2 61 be set independently trom Sensor Mode For example Sensor Mode may be set to Level and Current Output Function 2 6 1 set to Distance Level Space Distance 4 mA 096 ee 0 nu mn _ 20 mA 100 100 Low Calibration Point measured as a percentage of the difference between High Calibration Point Space Calibration Point Calibration Point High Calibration Point ang Low Calibration Point measured as a percentage of Low Distance sensor reference point Calibration Point Volume converts a level measurement to a volume converts level measurement to a volume output eer allows mA Output Value 2 6 6 to be set to a user defined value a Current Output Function must be set to Manual before modifying mA Output Value 2 6 6 Remember to restore the previous Current Output Function setting after modifying mA Output Value To modify Current Output Function via SIMATIC PDM e Open menu Device Select Analog Output See Se ect Analog Output on page 51 for more detail SIT
147. on page 128 5 02 06 2009 13 21 38 210 SITRANS 18200 Rev 2 gt Lem e lt Configure Setup Setup Shaper Configurej Setup Idertificat A LENS SIEMENS Quick Start BITRANS Oper LL Auto False Echo on sson Suppre Auto False Echo 0 500 m Supession Range Hover Level 40 x Shaper Mode Off Maintenance amp Diagnostics Commuracation Security Time Current last synchronized 2 6 2009 1 22 41 PM Page 64 SITRANS LR200 HART OPERATING INSTRUCTIONS 5 2337676 Navigate to Configure Setup gt Setup gt Signal Processing and click on TVT Click on one of the two tabs to access the parameters listed TVT Setup see Auto False Echo Suppression 2 8 71 on page 92 e Auto False Echo Suppression Range e Auto False Echo Suppression e Hover Level e Shaper Mode TVT Shaper e Shaper breakpoints 1 to 40 Turn TVT Setup Shaper Mode on to activate Manual TVT Curve Displays the effects of the TVT shaper modifications Navigate to Configure Setup gt Setup gt Signal Processing and click on Manual TVT Curve Echo Profile e Navigate to Configure Setup gt Setup gt Signal Processing and click on Echo Profile e Select Standard operation for faster display Local Display Navigate to Configure Setup gt Setup gt Local Display for access to e Language e LCD Fast Mode see LCD Fast Mode 4
148. onal 406 mm 16 nominal clamp mud A5E32337676 SITRANS LR200 HART OPERATING INSTRUCTIONS Page 159 Raised Face Flange per EN 1092 1 bolt hole enclosure mounting hole circle diameter 86 36 mm 3 40 enclosure mounting hole 4 bolt hole circle dia M 2 angle of adjacent bolt holes et N m flange flange thickness 0 0 mE d sectionA A ZEN hu b facing dia facing height 3mm 120 antenna mounting hole 3 antenna mounting hole circle diameter 66 04 mm 2 60 process side Page 160 SITRANS LR200 HART OPERATING INSTRUCTIONS A5E32337676 Raised Face Flange Dimensions Flange Bolt Hole Angle of Thick bolt hole 0 D Circle 9 Bono 0 0 adjacent Facing ness mm pattern mm mm Bimm Bolts bolt holes we m wo w 9 6 m 8 amp NIS PNIUPNIG 285 xo 2 8 a2 2 DNE 200 160 8 8 DN100 PNDSPNO 235 10 2 8 08 2 DNISD PN2DSPNO soo 250 8 28 Flange markings Flange Standard Nominal Size Material SUME e Heat Facin Heat Code 9 9 e gt D e EN 1092 1 05 DN80 PN16 1 4404 or 1 4435 The flange markings are located around th
149. one multiple echoes processed Page 122 SITRANS LR200 HART OPERATING INSTRUCTIONS 5 2337676 Appendix C Maintenance SITRANS LR200 requires no maintenance or cleaning under normal operating conditions Under severe operating conditions the horn antenna may require periodic cleaning If cleaning becomes necessary e Note the antenna material and the process medium and select a cleaning solution that will not react adversely with either e Remove the instrument from service and wipe the antenna clean using a cloth and suitable cleaning solution Unit Repair and Excluded Liability All changes and repairs must be done by qualified personnel and applicable safety regulations must be followed Please note the following e The user is responsible for all changes and repairs made to the device e All new components must be provided by Siemens Milltronics Process Instruments Inc e Restrict repair to faulty components only e not re use faulty components Replacing the antenna e When a new antenna is installed the propagation factor will not change e After replacing the antenna check the material level reported by the device against the actual material level and if necessary use Sensor Offset 2 3 3 on page 78 to compensate e 2 A5E32337676 SITRANS LR200 HART OPERATING INSTRUCTIONS Page 123 Appendix D Technical Reference Note Where a number
150. onment suitable to the housing rating and materials of construction e Maintain ambient temperature within 40 to 80 C 40 to 176 ep e Useasunshield if the instrument will be exposed to direct sunlight Access for programming e Provide easy access for viewing the display and programming via the handheld programmer ambient temperature surrounding enclosure volume 40 to 80 40 to 176 F PI iz i E n 2 1 For more detail on maximum interface and process temperatures see Maximum Process Temperature Chart on page 133 2 For other configurations see Maximum Process Temperature Chart on page 133 and Pro cess Pressure Temperature derating curves on page 134 Page 16 SITRANS LR200 HART OPERATING INSTRUCTIONS A5E32337676 Orientation in a vessel with obstructions Polarization reference point polarization axis polarization reference point For best results on a vessel with obstructions or a stillpipe with openings orient the front or back of the device toward the obstructions see Mounting on a Stillpipe or Bypass Pipe page 17 for an illustration display Mounting on a Stillpipe or Bypass Pipe Note See Device orientation on page 18 A stillpipe or bypass is used for products with a low dK or when vortex or extremely turbulent conditions exist It can also be used to provide optimum signal conditions on foaming materials Stillpipe or Bypass Pipe requiremen
151. ot explicitly stated in the SITRANS 8200 Values Range 0 0000 to 99999 Default 100 0 Low Calibration Pt 2 3 1 Related Parameters High Calibration Pt 2 3 2 Vessel Shape 2 711 2 1 1 3 Dimension A The height of the vessel bottom when the bottom is conical pyramidal parabolic spherical or flat sloped If the vessel is horizontal with parabolic ends the depth of the end See Vessel Shape 27 1 1 for an illustration Range 0 0000 to 99999 mm Default 0 0 Units 1 4 Related Parameters Vessel Shape 2 711 2 7 1 4 Dimension L Length of the cylindrical section of a horizontal parabolic end vessel See Vessel Shape 2 7 1 1 for an illustration Range 0 0000 to 99999 mm Default 0 0 Units 1 4 Related Parameters Vessel Shape 2 711 2 1 2 Table 1 8 Note Linearization Table must be selected in Vessel Shape 2 711 in order for level volume values to be transferred fyour vessel shape is more complex than any of the preconfigured shapes you can define the shape as a series of segments A value rs assigned to each level breakpoint and a corresponding value is assigned to each volume breakpoint Level values are defined in Units 22 1 Volume units are defined by the user but are not explicitly stated in the SITRANS 18200 Range 0 0000 to 99999 mm Level Values Default 0 0 Range 0 0000 to 99999 Volume Values Default 0 0 A5E32337676 SITRANS LR200 HART OPERATING INSTRUCTI
152. out and receives a signal in a specific direction There are four basic types of antenna in radar level measurement horn parabolic rod and waveguide attenuation a term used to denote a decrease in signal magnitude in transmission from one point to another Attenuation may be expressed as a scalar ratio of the input magnitude to the output magnitude or in decibels Auto False Echo Suppression a technique used to adjust the level of a to avoid the reading of false echoes See TVT Auto False Echo Suppression Distance defines the endpoint of the TVT distance See TVT This is used in conjunction with auto false echo suppression beam width the angle diametrically subtended by the one half power limits 3 dB of the microwave beam beam spreading the divergence of a beam as it travels through a medium blanking a blind zone extending away from the reference point plus any additional shield length The instrument is programmed to ignore this zone capacitance the property of a system of conductors and dielectrics that permits the storage of electricity when potential differences exist between the conductors Its value is expressed as the ratio of a quantity of electricity to a potential difference and the unit is a Farad confidence see Echo Confidence damping term applied to the performance of an instrument to denote the manner in which the measurement settles to its steady indication after a change in the value of t
153. pe on page 17 e Donotrotate the enclosure after programming and device configuration otherwise an error may occur caused by a polarity shift of the transmit pulse 1 Beforeinserting SITRANS LR200 into its mounting connection check to ensure the threads are matching to avoid damaging them 2 Simply screw SITRANS LR200 into the process connection and hand tighten For pressure applications it will be necessary to use PTFE tape or other appropriate thread sealing compound and tighten the process connection beyond hand tight The maximum torque is 40 N m 30 ft Ibs 3 If you want to rotate the enclosure use a 2 mm Allen key to loosen the set screws that secure the locking locking ring 1 over threaded E ring connection n 2 secured by 3 5 4 Once the enclosure is in a suitable mm Allen set position tighten set screws screws 1 When the locking ring is secured it prevents the enclosure rotating on the threaded con nection Page 18 SITRANS LR200 HART OPERATING INSTRUCTIONS 5 2337676 Wiring Power WARNINGS The DC input terminals shall be supplied from a source providing N electrical isolation between the input and output in order to meet the applicable safety requirements of IEC 61010 1 All field wiring must have insulation suitable for rated voltages Connecting SITRANS LR200 WARNINGS Check the nameplate on your instrument to verify the approval
154. pload parameters from the device to AMS 4 Configure the device via the Quick Start wizard Page 58 SITRANS LR200 HART OPERATING INSTRUCTIONS 5 2337676 Quick Start Wizard via AMS Device Manager Notes e The layout of the dialog boxes shown may vary according to the resolution setting for your computer monitor e Ateach step you can accept the default values without modification and click on the next step to proceed e After modifying parameters click on Apply inside the Quick Start window to write the new values to the device e Click on OK only if you wish to update all parameters to the device and close AMS A Wizard provides an easy 5 step Quick Start procedure that configures the device for a simple application Quick Start Step 1 Identification 1 Navigate to Configure Setup gt Wizard gt Quick Start 2 Click on Step 1 3 accept the default values without modification Description Message and Installation Date fields can be left blank If desired make changes then click on Apply 02 06 2009 13 21 38 210 SITRANS LR200 Rev 2 File Actions Help SR Configure Setup Step 1 of S Identification Configurej Setup SIEMENS These parameters are used to identify the device The TAG should be unique in your application TAG p TRANS 2 2009 Order Number TMLS422 24410 SINY Select the language of the local user interface
155. pprovals on page 9 Process Connections A wide range of process connections and antenna options is available to suit virtually any vessel configuration 1 HART isa registered trademark of the HART Communication Foundation A5E32337676 SITRANS LR200 HART OPERATING INSTRUCTIONS Page 5 o m N Specifications Note Siemens Milltronics makes every attempt to ensure the accuracy of these specifications but reserves the right to change them at any time Power General Purpose Intrinsically Safe Non Sparking Non incendive FM US only Flameproof Increased Safety Explosion proof FM CSA US Canada only e Maximum 30 V DC e 4to20mA Nominal 24 V DC at max 550 Ohm Nominal 24 V DC at max 250 Ohm e Max startup current see on page 140 Performance Reference operating conditions according to IEC 60770 1 ambient temperature humidity ambient pressure 15 to 25 C 459 to 77 F 45 to 75 relative humidity 860 to 1060 mbar g 86000 to 106000 N m g Measurement Accuracy measured in accordance with IEC 60770 1 From end of antenna to 600 mm 1 96 ft Remainder of Range Frequency Max measurement range Min detectable distance 3 4 and 6 horn 8 horn e PP rod 100 mm internal shield 250 mm internal shield e PTFE rod unshielded e PTFE 100 mm external shield e PTFE 250 mm externa
156. r via SIMATIC PDM e Open menu Device Echo Profile Utilities and click TVT Shaper For more detail see 7 7 Shaperon page 47 To use TVT shaper via LUI local user interface a Goto Breakpoint 1 9 2 8 8 1 b Open Shaper 1 and enter the TVT Offset value between 50 and 50 c Gotothe next Shaper point and repeat steps c and d till all desired breakpoint values have been entered 28 8 1 Breakpoint 1 9 Range 50 to 50 dB Default 0 dB o 94 SITRANS LR200 HART OPERATING INSTRUCTIONS 5 2337676 2 8 8 2 Breakpoint 10 18 Range 50 to 50 dB Default 0 dB 2 8 8 3 Breakpoint 19 27 Range 50 to 50 dB Default 0 dB 2 8 8 4 Breakpoint 28 36 Range 50 to 50 dB Default 0 dB 2 8 8 5 Breakpoint 37 40 Range 50 to 50 dB Default 0 dB 2 8 9 Measured Values Read only Allows you to view Measured Values for diagnostic purposes To access Measured Values via SIMATIC PDM Open the menu View Process Variables 28 9 1 Level Measurement The value for level 28 92 Space Measurement The value for space 28 9 3 Distance Measurement The value for distance 28 94 Volume Measurement The value for volume 3 Diagnostics 3 1 Echo Profile Allows you to request the current echo profile either locally via the handheld programmer or remotely Remote options are SIMATIC PDM see cho profile on page 46 AMS Devi
157. rating Use appropriate conduit seals to maintain IP or NEMA rating See Wiring setups for hazardous area installations on page 21 Notes e Use twisted pair cable AWG 22 to 14 0 34 mm to 2 5 e Separate cables and conduits may be required to conform to standard instrumentation wiring practices or electrical codes Use a 2 mm Allen key to loosen the lid lock set screw gt uv 7 If you want to rotate the enclosure use the 2 mm Allen key to loosen the locking ring optional cable glan or NPT cable entry plug VF 69 locking ring threaded connection d 2 2 1 Strip the cable jacket for approximately 70 mm 2 75 from the end of the cable and thread the wires through the gland 1 May be shipped with the device 2 If cable is routed through conduit use only approved suitable size hubs for waterproof applications A5E32337676 SITRANS LR200 HART OPERATING INSTRUCTIONS Page 19 2 Connect the wires to the terminals as shown the polarity is identified on the terminal block 3 Ground the instrument according to local regulations 4 Tighten the gland to form a good seal 5 Close the lid and secure the locking ring before programming and device configuration cable shield if used Connecting HART Typical PLC mA configuration with HART Notes Depending on the system design the power supply may be separate from the PLC or integral to it e HART resist
158. ration remote Siemens SIMATIC or AMS Device Manager o PC local Siemens infrared handheld programmer HART o handheld communicator Display local graphic LCD with bar graph representing level Mechanical Process Connections e threaded connection polypropylene rod antenna 1 5 NPT ANSI ASME B1 20 1 R BSPT EN 10226 1 or G BSPP EN ISO 228 1 PTFE antenna SS connection 2 NPT ANSI ASME B1 20 1 R BSPT EN 10226 1 or G BSPP EN ISO 228 1 1 Reference conditions Response Rate 2 4 1 set to FAST LCD Fast Mode 4 9 set to ON 2 Display quality will be degraded in temperatures below 25 13 F and above 65 C 149 F A5E32337676 SITRANS LR200 HART OPERATING INSTRUCTIONS Page 7 e flange connection flat face 2 3 4 ASME 150 Ib 300 Ib DN50 DN80 DN100 DN150 DN200 PN16 PN40 50A 80A 100A JIS 10K materials 316 L 1 4404 stainless steel or 316 L 1 4435 stainless steel e flange connection raised face DN80 DN100 DN150 PN16 PN40 per EN 1092 1 B1 DN200 PN16 per EN 1092 1 B1 materials 1 4404 or 1 4435 stainless steel Antenna e polypropylene rod hermetically sealed construction standard 100 mm 4 shield for maximum 100 mm 4 nozzle or optional 250 mm 10 long shield e PTFErod see Appendix 6 Hange Adapter Versions on page 152 horns waveguide see Appendix 6 Hange Adapter Versions on page 152 Enclosure construction alumi
159. re 35 FUNCTIONS Ih SIMATIC PDM s adir ict eibi citt batter Gp e Mos ap a t a Se n n ED 35 E Features of SIMATIC Rev 6 0 35 c Features of SIMATIC Rev 5 2 SP1 36 Mitake Up ettet eec DN 36 Desctivaurg bio EE tra tg eure 36 Updating the Electronic Device Description EDD sess 37 Configuring a new device ssssessessesscssssesecsesessessssssssessssessnessesscsecseessesseessneesssotsneseeaeeseeseesss 37 Quick Start Wizard via SIMATIC 37 enc ue E E CS 41 Configuring a stillpipe application eese 43 Changing parameter settings using SIMATIC sese 44 Parameters accessed via pull down menus sesenta tenens 44 Echo Pronte se es n a o A 45 Ne rr NIMM M d D m ML DUM M MEI 46 TAS ABE Pus teo Rad e vna E Hee 47 Auto False Echo Suppression ssec 48 Echo Sell t ue a tod 50 Maintenant E PNE D DET 50 Select Analog DUEDUE Hee 51 SPILTE S 51 52
160. read the display 4 11 Memory Test Allows verification of the RAM EEPROM and Hash memory of the SITRANS LA200 BUS mss LCD Display P Oxcafe Test passed with result data F Oxcafe Test failed with result data Handheld um Any numeric key from 1 to 9 activates test programmer entry to e Press RIGHT arrow to edit then press any numeric key from 1 to 9 to activate the test e The reading will display BUS and then the test result text Page 110 SITRANS LR200 HART OPERATING INSTRUCTIONS 5 2337676 5 Communication Note Default settings in the parameter tables are indicated with an asterisk unless explicitly stated 5 1 Device Address Sets the device address or poll ID on a HART network Any address other than 0 will cause the outout current to be a fixed value and the current will not indicate the reading Range 0 to 15 Default 0 To reset Device Address via SIMATIC PDM Open the project in Process Device Network View then right click on the device Go to Object Properties gt Connection to access the field Short Address 6 Security Note Default settings in the parameter tables are indicated with an asterisk unless explicitly stated 6 1 Remote Access 6 1 1 Access Control Note If access control is changed to limit remote access it can only be reset via the handheld programmer Enables disables the read write access to parameters via remote communications No
161. rement is judged to be unreliable because the echo confidence value has dropped below the echo confidence threshold Confidence 2 8 6 1 describes the quality of an echo Higher values represent higher quality Echo Threshold 2 8 4 3 defines the minimum confidence value required for an echo to be accepted as valid and evaluated If the LOE condition persists beyond the time limit set in Timer 2 5 2 the LCD displays the Service Required icon and the text region displays the fault code S 0 and the text LOE If two faults are present at the same time the fault code error text and error icon for each fault are displayed alternately For example Loss of Echo and Fail safe S 0 LOE Ii 9 52 Fail safe g a Fail safe Mode The purpose of the Fail safe setting is to put the process into a safe mode of operation in the event of a fault or failure The value to be reported in the event of a fault is selected so that a loss of power or loss of signal triggers the same response as an unsafe level Timer 2 5 2 determines the length of time a Loss of Echo LOE condition will persist before a Fail safe state is activated The default setting is 10 seconds Material Level 2 5 1 determines the material level to be reported when Timer 2 5 2 expires depending on the device type standard or NAMUR NE 43 compliant STANDARD DEVICE 20 5 mA max mA Limit 3 8 mA min mA Limit HOLD Last valid reading zx VALUE
162. rement units m cm mm ft in Default m 2 2 2 Sensor Mode sensor reference point Distance see Dimensions Unr E NNNM Construction Polypropylene Rod i Antenna on page 12 and Space Point Appendix G Adapter Versions on page 152 Level Low Calibration Point Far Range M Mode Description Reference poi n Measurement and associated loop NO SERVICE current are not updated and the a device defaults to Fail safe mode process empty level Distance to material surface High Calibration Point process full level DISTANCE Sensor Reference Point Material Level 2 5 1 for more detail SPACE Page 76 SITRANS LR200 HART OPERATING INSTRUCTIONS 5 2337676 2 2 3 2 2 4 2 2 5 Material Automatically contigures the device to operate in the chosen application type by changing one or more of the following parameters Propagation Factor 2 amp 3 Position Detect 28 4 2 and or CLEF Range 2844 a LIQUID LOW DK low dielectric liquid CLEF algorithm enabled Propagation Factor 2 8 3 Position Detect 2 8 4 2 CLEF Range 2 8 4 4 Related parameters dK lt 3 0 You can configure each of the related parameters to suit your particular application Damping Filter The time constant for the damping filter The damping filter smooths out the re sponse to a sudden change in level This 15 an exponential filter and the e
163. restart the timer and clear any fault messages e Via the handheld programmer manually reset Time since Last Service 4 4 2 to zero o 104 SITRANS LR200 HART OPERATING INSTRUCTIONS 5 2337676 4 4 3 4 4 4 4 4 5 4 4 6 4 4 7 A5E32337676 Time until Next Service Read only Time Units less Time since Last Service 442 Reminder Activation Note To modify this parameter via SIMATIC PDM it must be accessed via the pull down menu Device Maintenance Allows you to enable a maintenance reminder Timer OFF a ON no reminders checked E ON Reminder 1 Maintenance Required checked a ON Reminders 1and 2 checked a ON Reminder 2 Maintenance Demanded checked a First set the values in Reminder 1 Required 4 4 5 Reminder 2 Demanded 44 6 b Select the desired Reminder Activation option Reminder 1 Required If Time until Next Service 44 3 is equal to or less than this value the device generates a Maintenance Required reminder Range 0 to 20 years Default 0 164 years a Modify values as required b Set Reminder Activation 4 4 4 to the desired option Reminder 2 Demanded If Time until Next Service 4 4 3 is equal to or less than this value the device generates a Maintenance Demanded reminder Range 0 to 20 years Default 0 019 years a Modify values as required b Set Reminder Activation 4 4 4 to the des
164. rom sensor IMPER reference point 0 High Calibration Pt 0 5 1 64 ft from sensor reference point Max fill empty rate 0 2 m min 0 65 ft min In the event of a loss of echo SITRANS LR200 is to go into Fail safe High after 2 0 Level minutes Low Cal Point NOTE Table continues on next page Parameter 1 Parameter Name Options Values Function Material 1 2 LIQUID fetes _ Operating Mode 1 5 LEVEL Level Quick Start Low Calibration Point 1 6 5 m 16 5 ft dinis High Calibration Point 1 7 05 05m L64ft parameters YES Transfers Quick Start A5E32337676 SITRANS LR200 HART OPERATING INSTRUCTIONS Page 141 m gt e 5 a m gt 5 o Parameter No Name Options Values Function contd Timer 52 pme Material Level Material Level 2 51 5 1 HI Failsafe level set to Fail safe level setto High Independent Auto False Echo LE LR minus EM length of learned parameters Range 2 8 7 2 0 42 m 1 37 ft TVT to use Auto False Echo Suppression LEARN Enables the use of learned 2 8 71 TVT Distance to product from sensor reference point For more details see Auto False Echo Suppression Range 2 8 7 2 on page 93 and Auto False Echo Suppression 2 8 7 1 on page 92 a b Return to Measurement press Mode to start normal operation Horizontal vessel with volume measurement Notes e Minimum distance from flang
165. rom the product page of our website at www siemens com LR200 Go to Support gt Approvals Certificates e For power demands see Curve 2 Flameproof Increased Safety Explosion proof on page 140 e Forwiring requirements follow local regulations e Refer to nstructions specific to hazardous area installations on page 25 6 Explosion proof wiring FM CSA US Canada only SIEMENS Class Div 1 Group C Per drawing 23650597 SITRANS LR200 Class 11 Div 1 Group H F G IC 267P LR200 7 Class 111 FCC ID NJA LR200 e Serial No GYZ 51034567 Temp Code T4 APPROVED Encl NEMA TYPE 4X 6 IP67 IP68 6 3 GHz WARNING Do Not R Cover While Circuits Are Li 59154 6 Do No ove Cover While Circuits Are Live Amb Temp 40 C to 80 C This device complies with Part 15 of the FCC Rules Operation i subject to Power Rating 24V Nom 30V Max 4 20mA HART the following two conditioqs 1 This device may not cause harmful interference A Siemens Milltronics Process Instruments Inc Peterborough 2 This device must adgept any interference received ingtuding interference O So o denaid gt gt E O O that may cause undesired operation FM CSA Explosion Proof connection drawing number 23650597 can be downloaded from the product page of our website at www siemens com LR200 Go to Support gt Installation Drawings gt Level Measurement
166. ronic failure caused by an RTM glitch on the RAMP TH line PDM TVT profile was sometimes lacking a few bytes at the end This is now fixed Added TVT Shaper to HART P831 to cmd 172 and create cmd 174 for P832 Improved mA output time at startup Product startup time reduced from about 30 seconds to about 10 seconds P838 now does not reset P831 and P832 TVT shaper added P054 and P054 breakpoints corrected for PDM 20 27 May 2004 e Fixed possible corruption of HART Status e Prevent possible buffer overflows e Fixed HART command 17 to correct status information e Changes made to the program mode timer to avoid an immediate timeout followed by a switch to run mode when the device is switched into program mode via HART e The configuration changed status can now be saved for the duration of a power cycle A5E32337676 SITRANS LR200 HART OPERATING INSTRUCTIONS Page 169 5 e PDM EDD Changes contd Rev 104 200 27 2004 commands 170 and 171 modified to read and write P713 contd contd Configuration status now being set for all required commands HART common practice and universal commands now return response codes When the full configuration is transferred to a unit Span is reset to the default value HART command 225 now sets the manual Span flag when P007 is set Added new HART command 229 to provide a write for P799 105 10 Aug 2004
167. s RIGHT arrow twice to open parameter view and activate Edit Mode b Press RIGHT arrow gt to acknowledge the reminder 4 6 Manufacture Date The date of manufacture of the SITRANS LR200 yy mm dd 4 7 Powered Hours Displays the number of hours the unit has been powered up since manufacture In SIMATIC PDM open the menu View Wear 4 8 Power on Resets The number of power cycles that have occurred since manufacture In SIMATIC PDM open the menu View Wear A5E32337676 SITRANS LR200 HART OPERATING INSTRUCTIONS Page 109 Lam 3 D Lam 3 o o 4 9 LCD Fast Mode Notes e LCD Fast Mode takes effect only after 30 minutes of inactivity Each time the device is powered up a further 30 minutes of inactivity is required e LCD Fast Mode affects Measurement mode only it has no effect on Navigation mode Enables a faster rate of measurement trom the device by disabling most of the display area Only the bar graph will be refreshed when LCD Fast Mode 15 set to ON 4 10 LCD Contrast The factory setting 15 for optimum visibility at room temperature and in average light conditions Extremes of temperature will lessen the contrast Values Range 0 High contrast to 20 Low contrast Default 10 Adjust the value to improve visibility in different temperatures and light conditions Change the value in small steps to ensure you can continue to
168. s consis tently off by a constant amount Screen blank A5E32337676 Operation Troubleshooting Cause level or target is out of range material build up on antenna location or aiming poor installation flange not level Auto False Echo Suppres sion may be incorrectly applied antenna malfunction temperature too high e physical damage excessive foam multiple echoes SITRANS LR200 processing wrong echo for example ves sel wall or structural member setting for Low Calibration Pt 2 3 1 not correct setting for Sensor Offset 2 3 3 not correct power error too much load resistance SITRANS LR200 HART OPERATING INSTRUCTIONS Action check specifications check Low Calibration Pt 2 3 1 increase Confidence 2 8 6 1 clean the antenna re locate SITRANS LR200 check to ensure nozzle is vertical ensure end of antenna protrudes from end of nozzle review Auto False Echo Suppression 28 71 on page 128 ensure Auto False Echo Suppression Range Is set correctly check Current Internal Temperature 3 2 1 use foam deflector or stillpipe relocate use a defoamer set Algorithm 2 8 4 1 to F First echo re locate SITRANS LR200 check nozzle for internal burrs or welds rotate instrument 90 use Auto False Echo Suppression 2 8 71 If necessary see Auto False Echo Sup pression 28 71 on page 128 check distance from sensor reference point to Low Ca
169. s via PDM 50 cleaning 123 service schedules via PDM 50 maintenance settings 95 see Calibration Interval 106 see Remaining Sensor Lifetime 102 see Service Interval 103 Master Reset factory defaults 96 factory defaults via AMS 58 measurement range blanking via Near Range 129 A5E32337676 extension via Far Range 129 Measurement Response explanation 129 mounting bypass requirements 17 flange mounting instructions 165 flange mounted options 167 handheld programmer access 15 manhole cover 15 nozzle design 15 nozzle location 15 on vessel with obstructions 17 stillpipe requirements 17 sunshield recommended 16 multidrop mode 151 N Near Range setup 87 0 operating principles 124 password protection via AMS 68 via PDM 54 performance specifications 6 PIN to unlock local access 112 pipe sizes flange mounting 161 163 polarization reference point 17 power 6 power source requirements 19 principles of operation 124 Process Intelligence 124 process temperature maximum 133 programmer handheld 27 programming adjust parameters via PDM 44 via the handheld programmer 28 propagation factor values 87 0 Quick Start Wizard via LUI 31 via SIMATIC PDM 37 A5E32337676 SITRANS LR200 HART OPERATING INSTRUCTIONS R reading erratic troubleshooting 122 reading incorrect troubleshooting 121 repair antenna replacement 123 reset see Master Reset 96 Response Rate explanation 129 settings 78 rod assembly 166
170. sel contents are under pressure Notes e Customer to provide adequate bolting and gasketing to retain vessel pressure and pro vide sufficient sealing e UHMW PE antennas are rated to a maximum of 80 C 176 F of continuous duty however they can be used for periods of up to 3 hours at temperatures up to 120 C 248 F at 1 bar pres sure Horn Antenna or Waveguide ASME Hole Pattern 150 Ib Flat Face Flange constant flange thickness series pressure bar gauge process temperature C 3 T 0 LE 9 Horn Antenna or Wave Guide DN Hole Pattern PN16 Flat Face Flange constant flange thickness series o gt 1 D D pressure bar gauge process temperature C 80mm a 100mm 150 mm 200 mm A5E32337676 SITRANS LR200 HART OPERATING INSTRUCTIONS Page 137 Lem WARNING Never attempt to loosen remove or disassemble process e connection or instrument housing while vessel contents are under pressure Notes e Customer to provide adequate bolting and gasketing to retain vessel pressure and provide sufficient sealing e UHMW PE antennas are rated to a maximum of 80 C 176 F of continuous duty however they can be used for periods of up to 3 hours at temperatures up to 120 C 248 F at 1 bar pressure PTFE Rod Antenna DN Hole Pattern PN16 PN40 Raised Face Flange per EN 1092
171. sion sensor reference point High Cal Pt default obstruction f TVT at 1 2m false material echo level at 2 9m Profile dB 40 20 30 echo marker 10 0 Lem 1 Distance M Page 128 SITRANS LR200 HART OPERATING INSTRUCTIONS 5 2337676 Example after Auto False Echo Suppression EN Auto False Echo m Auto False Echo default Suppression Suppression Range TVT Range set to 2 m BD TE material level H 23 echo marker 2 3 Distance m H Measurement Range Near Range 2 8 1 Near Range programs SITRANS LR200 to ignore the zone in front of the antenna The default setting is 0 3 m 1 ft plus any shield length from the sensor reference point Near Range allows you to increase the value from its factory default but Auto False Echo Suppression 2 8 71 is generally recommended in preference to this Far Range 2 8 2 Far Range can be used in applications where the base of the vessel is conical or para bolic A reliable echo may be available below the vessel empty distance due to an indi rect reflection path Increasing Far Range to 3096 or 4096 can provide stable empty vessel readings Measurement Response Note Units are defined in Units 2 21 and are in meters by default Response Rate 2 4 1 limits the maximum rate at which the display and output respond to changes in the meas
172. ss RIGHT arrow to open Edit mode or DOWN arrow to accept default values and move directly to the next item d To change a setting scroll to the desired item or key in a new value e After modifying a value press RIGHT arrow to accept it and press DOWN arrow to move to the next item 1 1 Language Selects the language to be used on the LCD and takes effect immediately Options English Deutsch Francais Espanol A5E32337676 SITRANS LR200 HART OPERATING INSTRUCTIONS Page 31 o 2 4 E o 2 1 2 Material Selects the appropriate echo processing algorithms for the material see Position Detect 28 4 2 on page 68 for more detail LIQUID LIQUID LOW DK low dielectric liquid CLEF a gorithm enabled gqK 30 1 3 Response Rate Sets the reaction speed of the device to measurement changes in the target range Response Rate 2 41 Fill Rate 2 4 2 Empty rate 2 4 3 Options SLOW 0 1 m min 0 32 ft min MED 1 0 m min 3 28 ft min FAST 10 0 m min 32 8 ft min Use a setting just faster than the maximum filling or emptying rate whichever is greater 1 4 Units Sensor measurement units 1 5 Operating Mode sensor reference point Distance High Cal Point process full level Low Cal Point process empty level Operating Description Reference point Mode Measurement and associated loop cur NO SERVICE rent are no
173. t for Measurement Control and IEC 61326 2002 Laboratory Use Electromagnetic Compatibility Electromagnetic Compatibility EMC Part 4 2 Testing EN61000 4 2 2001 and measurement techniques Electrostatic discharge immunity test CISPR 11 2004 EN 55011 1998 A1 1999 amp A2 2002 CLASS B Electromagnetic Compatibility EMC Part 4 3 Testing EN61000 4 3 2002 and measurement techniques Radiated radio frequency electromagnetic field immunity test Electromagnetic Compatibility EMC Part 4 4 Testing EN61000 4 4 2004 and measurement techniques Electrical fast transient burst immunity test N ce e ct cc N Electromagnetic Compatibility EMC Part 4 5 Testing EN61000 4 5 2001 and measurement techniques Surge immunity test Electromagnetic Compatibility EMC Part 4 6 Testing EN61000 4 6 2004 and measurement techniques Immunity to conducted disturbances induced by radio frequency fields Electromagnetic Compatibility EMC Part 4 8 EN61000 4 8 2001 Testing and measurement techniques Power frequency magnetic field immunity test The Manual Notes e This product is intended for use in industrial areas Operation of this equipment in a residential area may cause interference to several frequency based communications e Please follow the installation and operating procedures for a quick trouble free installation and to ensure the maximum accuracy and reliability of your SIT
174. t updated and the device defaults to Fail safe mode LEVEL Low Calibration Point SPACE Distance to material surface High Calibration Point DISTANCE Sensor Reference Point a See Material Level 2 51 on page 80 for more detail 1 The point from which High and Low Calibration points are referenced see Dimen sions Uni Construction Polypropylene Rod Antenna on page 12 and Appendix G Flange Adapter Versions on page 152 Page 32 SITRANS LR200 HART OPERATING INSTRUCTIONS A5E32337676 1 6 Low Calibration Point Distance from Sensor Reference to Low Calibration Point usually process empty level See Operating Mode 15 for an illustration Range 0 00 to 20 00 m 1 7 High Calibration Point Distance from Sensor Reference to High Calibration Point usually process full level See Operating Mode 15 for an illustration Values Range 0 00 to 20 00 m 1 8 Apply Apply changes n order to save the Quick Start settings it is necessary to select Yes to apply changes YES NO DONE Display shows DONE when Quick Start is successfully completed Press Mode to return to Measurement mode SITRANS LR200 is now ready to operate e gus Lam FT gt Auto False Echo Suppression If you have a vessel with known obstructions we recommend using Auto False Echo Suppression to prevent false echo detection See TVT setup 2 8 7 on page 92 for instructions This feature ca
175. tal stress on this antenna must be avoided otherwise mechanical support may be required e Process temperature and pressure capabilities are dependent upon information on the process device tag Reference drawing listed on the tag Is available on the product page of our website at www siemens com LR200 under More Info Installation drawings Level Measurement Installation Drawings LR200 e Additional information on process connections is available on the Installation Drawings page under Process Connection Diagrams nameplate 187 mm 7 4 locking ring process device tag sensor reference point 20 mm 0 8 diameter 80 mm 3 0 52mm 2 250 variable 100 mm 4 max 3000 mm 123 waveguide B Flange thickness See Aa sed Face Flange Dimensions on page 161 or Alat Face Flange Dimensions on page 163 1 Per EN 1092 1 Constant thickness series A5E32337676 SITRANS LR200 HART OPERATING INSTRUCTIONS Page 157 e gt D e 5 p 5 o Sliding Waveguide Configuration Notes e Always clamp the instrument in the same position for operation e For other flange dimensions and bolt hole sizing see Alat Face Flange Dimensions on page 163 e Maximum pressure 0 5 bar at 60 C 140 for sliding flange option e Process temperature and pressure capabilities are dependent upon information on the process device tag Reference drawing listed on the tag Is available on
176. talog browse to the unzipped EDD file and select it Configuring a new device Note Clicking on Cancel during an upload from device to SIMATIC PDM will result in some parameters being updated 2 1 Check that you have the most recent EDD and if necessary update it see Updating the Electronic Device Description EDD on page 37 2 Launch SIMATIC Manager and create a new project for LR200 Application Guides for setting up HART devices with SIMATIC PDM can be downloaded from the product page of our website at www siemens com LR200 3 Open the menu Device Master Reset and click on OK to perform a reset to Factory Defaults 4 After the reset is complete upload parameters to the PC PG 5 Configure the device via the Quick Start wizard Quick Start Wizard SIMATIC The graphic Quick Start Wizard provides an easy 5 step procedure that configures the device for a simple application Please consult the operating instructions or online help for details on using SIMATIC PDM 1 Ifyou have not already done so check that you have the most up to date EDD for your instrument See Updating the Electronic Device Description EDD above 2 Launch SIMATIC Manager and create a new project for LR200 Application Guides for setting up HART and PROFIBUS PA devices with SIMATIC PDM can be downloaded from the product page of our website at www siemens com LR200 3 Open the menu Device Master Res
177. ter Reset Page 119 Hunooysajqnoly 9 gt o 2 2 ca General Fault Codes cont d Code Icon Page 120 Meaning EEPROM corrupt EEPROM corrupt EEPROM corrupt Fail safe is activated Possible causes 1 hardware failure 2 memory failure 3 Fail safe LOE timer expired possible causes faulty installation antenna mate rial buildup foaming other adverse process conditions invalid calibration range Configuration lost one or more parameter settings have been lost This may occur after a firmware upgrade causes user parameters to be reset SITRANS LR200 HART OPERATING INSTRUCTIONS Corrective Action Repair required contact your local Sie mens representative Repair required contact your local Sie mens representative Repair required contact your local Sie mens representative For 3 e Correct configuration ensure installation Is correct no antenna buildup adjust process conditions to minimize foaming other adverse conditions correct calibration range If fault persists or for 1 and 2 contact your local Siemens representative Restore user parameters using SIMATIC PDM 5 2337676 Operation Troubleshooting Operating symptoms probable causes and resolutions Symptom Display shows Aa 7 s Display shows JT Display shows y Reading does not change but the level does Measurement i
178. the IECEx website Go to http iecex iec ch and click on Ex Equipment Certificates of Conformity then enter the certificate number IECEx SIR 13 0006X Device nameplate FM CSA o SIEMENS SITRANS LR200 7 Class 1 1 Group A B C Vmax 30V Ci 15 nF Class II Div 1 Group E F G Imax 120 mA Li 0 1 mH P Class III U 8 W Serial No GYZ A1034567 Temp Code T4 267P LR200 FCC ID NJA LR200 159134 CSA per drawing A5E01003039 per drawing 5 01003040 Encl NEMA TYPE 4X 6 IP67 IP68 6 3GHz This device complies with Part 15 offthe FCC Rules Operation is subject to the Amb Temp 40 to 80 C following two conditions 1 This may not cause harmful interference and a Power Rating 24V Nom 30V Max 4 20mA HART 2 This device must accept any intgrference received including interference that APPROVED Siemens Milltronics Process Instruments Inc Peterborough may cause undesired operation RORIS tna UT EY WA Possible Static Wazard Do Not Rub Or Clean On Site __ __ asin Canada OO number A5E01003040 and CSA Intrinsically Safe connection drawing number 5 01003039 can be downloaded from the product page of our website at www siemens com LR200 Go to Support gt Installation Drawings gt Level Measurement gt Continuous Radar e For power de
179. the output remains fixed and does not respond to changes in the device e SITRANS LR200 automatically returns to Measurement mode after a period of inactivity in PROGRAM mode between 15 seconds and 10 minutes depending on the menu level Change parameter settings and set operating conditions to suit your specific application For remote operation see Operating via SIMATIC PDM on page 35 or Operating via AMS Device Manager on page 56 Parameter menus Note For the complete list of parameters with instructions see Parameter Reference on page 75 Parameters are identified by name and organized into function groups see CD menu structure on page 179 1 QUICK START 2 SETUP 2 1 DEVICE 27 LINEARIZATION 2 7 1 VOLUME 2 7 1 1 VESSEL SHAPE Page 28 SITRANS LR200 HART OPERATING INSTRUCTIONS 5 2337676 1 2 Enter PROGRAM mode e Pointthe programmer at the display from handheld programmer maximum distance of 300 mm 1 ft e RIGHT arrow activates PROGRAM mode and opens menu level 1 e Mode opens the menu level last displayed in PROGRAM mode within the last 10 minutes or menu level 1 if power has display been cycled since then Navigating key functions in Navigation mode Notes e n Navigation mode ARROW keys move to the next menu item in the direction of the arrow e For Quick Access to parameters via the handheld programmer press Home at then enter the menu number for
180. tilities TVT shaping auto false echo suppression and echo setup Auto False Echo Suppression 48 Screen out false echoes IVT Shaper 4 Manual TVT adjustment Linearization Volume measurement in an irregular vessel Process Variables Monitor process variables and level trend Enter a new password and re enter itin the Confirmation window Click PM 55 from modification by the maintenance user Protect security and communication parameters 1 The menu structure for SIMATIC is almost identical to that for the LCD A5E32337676 SITRANS LR200 HART OPERATING INSTRUCTIONS Page 35 em ct N Features of SIMATIC PDM Rev 5 2 SP1 SIMATIC PDM Rev 5 2 SP1 is supported only for basic configuration and troubleshooting For advanced features such as the Quick Start wizard Rev 6 0 SP3 HF2 or higher is required Initial Setup To ensure that SIMATIC PDM connects properly please complete the two processes outlined below 1 De activating Buffers 2 Updating the Electronic Device Description EDD Deactivating Buffers This deactivation is required to align SIMATIC PDM with the HART modem for Windows 2000 and Windows XP operating Systems Notes e SIMATIC PDM operates only in the Windows XP Professional version not in the Home version e You need administrative rights on your operating system to deactivate buffers 1 Click Start Settings Control Panel to begin configuration 2
181. tions sensor value the value produced by the echo processing which represents the distance from sensor reference point to the target see Sensor Mode 2 2 2 on page 76 for an illustration 1 880 5 shot one transmit pulse measurement speed of light the speed of electromagnetic waves including microwave and light in free space Light speed is a constant 299 792 458 meters per second stillpipe a pipe that is mounted inside a vessel parallel to the vessel wall and is open to the vessel at the bottom A5E32337676 SITRANS LR200 HART OPERATING INSTRUCTIONS Page 173 stilling well see stillpipe two wire radar a low energy radar Can be loop powered analog intrinsically safe 4 to 20 mA or a digital BUS transmitter TVT Time Varying Threshold a time varying curve that determines the threshold level above which echoes are determined to be valid waveguide antenna a hollow metallic tube that transmits a microwave signal to the product target pes o o e Page 174 SITRANS LR200 HART OPERATING INSTRUCTIONS 5 2337676 Index A Abbreviations and Identifications list 4 access control remote access 111 activating SITRANS LR200 26 agitator blade detection avoiding 90 AMS Device Manager features 56 analog output explanation 130 fail signal 7 select 51 signal range 7 simulate via PDM 52 analog output scale setup 81 antenna replacement 123 approvals 9 Auto
182. tions it will be necessary to use PTFE tape or other appropriate thread sealing compound and to tighten the process connection beyond hand tight Notes e Water or process fluids must not enter the connecting threads this could cause reflections at the lc co __ connection which will appear as frm false echoes e Apply a small amount of PTFE paste to the antenna threads before threading the antenna together and tighten slowly Ensure that the rod sections mate securely with no gaps Do not apply too much PTFE paste or applications see warning above PTFE paste is supplied with PTFE rod antenna versions non sanitary type Optional Extension 2 eo e a i E er a the parts will not mate securely not use wrenches or pliers Hand tighten only except in pressure Rod Extension Requirements Nozzle 0 Nozzle Height mm inches lt 100 4 100 to 150 4 to 6 150 to 200 6 to 8 50 mm 2 Application not recommended for 50 mm 2 1 0 nozzles longer than 100 mm 4 9 T 10mm wr esee enr Consult Siemens Milltronics for assistance with nozzle sizes not listed b Shielded rod antennas are available for these applications Page 166 SITRANS LR200 HART OPERATING INSTRUCTIONS A5E32337676 Mounting Guidelines Nozzle fabrication Weld seams must be on the outside of the nozzle Seams or lips on the inside of the
183. ts e The pipe diameter must be matched with the horn size Use the largest horn size that will fit the stillpipe bypass pipe see Flanged Horn dimensions on page 156 e Suitable pipe diameters 50 mm 2 to 200 mm 8 2 e continuous length of metallic pipe is preferred without joints e Joints if unavoidable must be machined to 0 25 mm 0 010 and must have a welded connecting sleeve on the outside e vent required at the upper end of the bypass e Propagation factor depends on pipe diameter See Propagation Factor 2 8 3 on page 87 for a table p D e 1 See Dielectric constant of material measured on page 7 2 Bad joints create reflections 3 To equalize pressure and keep the liquid level in the bypass constant with the liquid level in the vessel A5E32337676 SITRANS LR200 HART OPERATING INSTRUCTIONS Page 17 Device orientation Bypass Installation Stillpipe Installation align front or align front or back of back of device device with stillpipe E with vents slots vent E d optimum diameter 80 mm 3 ay Installation Instructions Notes e There is no limit to the number of times the device can be rotated without damage When mounting orient the front or back of the device towards the closest wall For an illustration of a stillpipe application see Mounting on Stilipipe or Bypass Pi
184. ty level Poin Page 34 SITRANS LR200 HART OPERATING INSTRUCTIONS 5 2337676 Operating via SIMATIC PDM SIMATIC PDM is a software package used to commission and maintain SITRANS LR200 and other process devices Please consult the operating instructions or online help for details on using SIMATIC PDM You can find more information at www siemens com simatic pdm Functions in SIMATIC PDM Notes e For a complete list of parameters see Parameter Reference on page 75 While the device is in PROGRAM mode the output remains fixed and does not respond to changes in the device SIMATIC PDM monitors the process values alarms and status signals of the device It allows you to display compare adjust verify and simulate process device data also to set schedules for calibration and maintenance Parameters are identified by name and organized into function groups See LCD menu structure on page 179 for a chart and Changing parameter settings using SIMATIC PDM on page 44 for more details See Parameters accessed via pull down menus on page 44 for parameters that do not appear in the menu structure in SIMATIC PDM Features of SIMATIC PDM Rev 6 0 SP4 The graphic interface in SITRANS LR200 makes monitoring and adjustments easy 2 Feature page Function Quick Start 38 Device configuration for simple applications Easy access to echo profile viewing comparison Echo Profile U
185. urement There are three preset options slow medium and fast Once the real process fill empty rate m s by default is established a response rate can be selected that Is slightly higher than the application rate Response Rate automatically adjusts the filters that affect the output response rate Response Rate Fill Rate 2 4 2 Damping Filter 2 4 1 Empty rate 2 4 3 2 2 4 Slow 0 1 m min 0 32 ft min D 5 o 1 D Medium 10 m min 3 28 Fast 100m min 32 8 ft min 1 For the reference point for each configuration see Dimensions Uni Construction Polypropylene Rod Antenna on page 12 for the standard version or Appendix G Flange Adapter Versions page 152 onwards A5E32337676 SITRANS LR200 HART OPERATING INSTRUCTIONS Page 129 Damping Damping Filter 2 2 4 smooths out the response to a sudden change in level This is an exponential filter and the engineering unit is always in seconds In 5 time constants the output rises exponentially from 63 2 of the change in the first time constant to almost 100 of the change by the end of the 5th time constant Damping example ol ee CES CREE NEC time constant 2 seconds Rod 0 d As sl 35 pee D EL pub 77 D E mE input level change 2 c E mm mueve Level m k 5 5
186. ute Empty rate Defines the maximum rate at which the reported sensor value is allowed to decrease Adjusts the SITRANS 1 200 response to decreases in the actual material level Empty Rate is automatically updated whenever Response Hate Is altered Range 0 to 99999 m min Response Rate 2 4 1 Empty Rate Options 0 1 m min 0 32 ft min Mem ivi ain 10 0 m min 32 8 ft min Altered by Response Rate 2 4 1 Related Units 2 21 parameters Enter a value slightly greater than the vessel s maximum emptying rate in units per minute 1 The value produced by the echo processing which represents the distance from sen sor reference point to the target see Sensor Mode 2 2 2 on page 76 for an illustra tion 2 The value produced by the echo processing which represents the distance from sen sor reference point to the target see Sensor Mode 2 2 2 on page 76 for an illustra tion A5E32337676 SITRANS LR200 HART OPERATING INSTRUCTIONS Page 79 Lam 3 3 7 o 2 5 Fail safe Note Default settings in the parameter tables are indicated with an asterisk unless explicitly stated 2 5 1 Material Level Note The default setting depends whether your device is a standard or NAMUR NE 43 compliant device Defines the mA output to use when the Fail safe Timer expires STANDARD DEVICE 20 5 mA max mA Limit
187. utomation Under Weighing Technology select Continuous Weighing Systems and then go to the manual archive listed under the product family Siemens AG 2013 Table of Contents cy Table of Contents i Safety 1 Safety RET ES 1 e FEC COn OMIN ER RE OP 1 CE Electromagnetic Compatibility EMC Conformity nnns 2 a een 2 Teshnlegl SUDDOL 3 SITRANS LR200 Overview 5 aE cado 6 WI NR 6 Pee eer one crit Iu DEM OS UE RES PERO Ee 6 TUNES NETTEN RE 7 VTE CIC ad Mesue 7 EDVIFOBIIGEHES miS EUR 8 PC OS p PK E tat 9 ADDrOVa lS 9 Programmer infrared keypad ssnin eninin 11 Dimensions Uni Construction Polypropylene Rod Antenna 12 DECIES 14 Pressure Equipment Directive PED 97 23 EC sse tenente 15 VIENI locati n ree 15 pu Rd a trae EE Br v 15 INGZZIE JO CAUOM MR RE Uem 15 Orientation in a vessel with obstructions sese 17 Mounting on a Stillpipe or Bypass Pipe sse nennen 17 instalation TOMS secca ca dod etus eM EO E es aga t UA Le 18 fete P 19 UT
188. vice Lifetime 4 2 Service Schedule 4 4 and Calibration Schedule 4 5 e Performing a reset to Factory Defaults will reset all the Maintenance Schedule parameters to their factory defaults e The device operates in years To view Remaining Sensor Lifetime parameters in hours or days via SIMATIC only see Lifetime Expected 4 31 The device monitors the predicted lifetime of the sensor the components exposed to the vessel environment You can modify the expected sensor lifetime set up schedules for maintenance reminders and acknowledge them To access these parameters via SIMATIC PDM Open the menu Device Maintenance and select the Remaining Sensor Lifetime tab After modifying values units as required click on Write to accept the change and Read to view the effect of the change Click on Snooze to add year to Total Expected Sensor Life Click on Sensor Replaced to restart the timer and clear any fault messages o 100 SITRANS LR200 HART OPERATING INSTRUCTIONS 5 2337676 Mainienance ECT ELLE LES Pemarimg Sensor Sene Schedule Scheie SIEMENS Times In ciperatian Laie Reminder Ldebrme required Reminder 2 Lifeline Activating nf Faminrers Lateline Emeriat Tum Sensor Replaced far 1 year
189. without generating a Loss of Echo LOE state See Sensor Mode 222 on page 76 for an illustration Range 0 23 m 0 to 75 4 ft Min value depends on the setting for Low Calibration Pt 2 3 1 Default Low Calibration Point setting 1 m 3 2 ft Use this feature if the measured surface can drop below the Low Cal Point in normal operation 2 8 3 Propagation Factor Notes When operating with a waveguide antenna or stillpipe values for CLEF Range 2 8 44 on page 89 and for the propagation factor should be set according to the antenna frequency and the antenna pipe size See the tables below e For reliable results the horn size must be close to the pipe size Compensates for the change in microwave velocity due to propagation within a metal stillpipe instead of in free space Lam 3 3 77 A5E32337676 SITRANS LR200 HART OPERATING INSTRUCTIONS Page 87 5 8 GHz Model Range 0 3 to 1 5 depending on pipe size Default 1 000 Antenna Pipe Size 80 mm 100 mm 200 mm 50 mm 2 150 mm 6 4 6 5 Propagation Factor 0 7953 0 9254 0 9530 0 9794 0 9884 a Since pipe dimensions may vary slightly the propagation factor may also vary 6 3 GHz Model Range 0 3 to 1 5 depending on pipe size Default 1 000 Antenna Pipe Size 80mm 100 mm 200 mm m 5 i e Propagation Factor 0 8298 0 9372 0 9603
190. years Default 0 02 years a Modify values as required b Set Reminder Activation 4 2 4 to the desired option 4 2 7 Maintenance Status Indicates which level of maintenance reminder Is active In SIMATIC open the menu View Device Status click on the Maintenance tab and check the Device Lifetime Status window Lam 3 3 77 A5E32337676 SITRANS LR200 HART OPERATING INSTRUCTIONS Page 99 4 2 8 Acknowledge Status Indicates which level of maintenance reminder has been acknowledged In SIMATIC open the menu View Device Status click on the Maintenance tab and check the Device Lifetime Status window 4 2 9 Acknowledge Acknowledges the current maintenance reminder To acknowledge a reminder via SIMATIC PDM a Open the menu View Device Status and click on the tab Maintenance b Inthe Device Lifetime section click on Acknowledge Warnings To acknowledge a reminder via the handheld programmer a Press RIGHT arrow twice to open parameter view and activate Edit Mode b Press RIGHT arrow to acknowledge the reminder 4 3 Remaining Sensor Lifetime Notes e Default settings in the parameter tables are indicated with an asterisk unless explicitly stated e Four sets of parameters allow you to monitor the Device Sensor Lifetimes and set up Maintenance Service schedules based on operating hours instead of a calendar based schedule See also Remaining De
191. ze See Aa sed Face Flange Dimensions on page 161 1 Constant thickness series A5E32337676 SITRANS LR200 HART OPERATING INSTRUCTIONS Page 153 2 eo E e a i E er a Threaded Connection PTFE Rod external shield WARNING For pressure applications it will be necessary to use PTFE tape or other appropriate thread sealing compound and to tighten the process connection beyond hand tight Notes e Process temperature and pressure capabilities are dependent upon information on the process device tag Reference drawing listed on the tag Is available on the product page of our website at www siemens com LR200 under More Info Installation drawings Level Measurement Installation Drawings LR200 e Additional information on process connections is available on the Installation Drawings page under Process Connection Diagrams nameplate locking ring process device tag L stainless steel mounting thread stainless steel antenna shield inactive length sensor reference point active antenna Overall Length L SL 100 mm 4 customerspecified L 374 14 7 plus shield length 17 mm 0 67 Page 154 SITRANS LR200 HART OPERATING INSTRUCTIONS A5E32337676 Flat Face Flange with Horn Antenna and Waveguide extension Notes e For other flange dimensions and bolt hole sizing see F at Face Flange Dimensions on 163 or Aa sed Face Flange Dim

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