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Honeywell UDC3300 PDF - Lesman Instrument Company

1. Alarm Relay 1 To terminal 7 or 9 Output 2 Alarm Relay 1 To terminal 7 or 9 Alarm Relay 2 Output 1 Output 1 Output 1 Output 2 Output 1 Time Proportional Simplex Time Proportional Duplex CAUTION Open collector outputs are internally powered Connecting an external supply will damage the controller Alarm 2 not available with Time Proportional Duplex or Three Position Step Control or Position Proportional control 1 1 1 1 1 1 2 2 1 2 1 2 3 4 5 6 7 8 9 N C N C N O N O 1 2 3 4 5 6 7 8 9 N C N C N O N O 1 2 3 4 5 6 7 8 9 N C N O 1 2 3 4 5 6 7 8 9 N C N O Alarm Relay 2 Load Load Supply Power Alarm Relay 1 Load Load Supply Power Alarm Relay 2 Load Load Supply Power Alarm Relay 1 Load Load Supply Power Alarm Relay 1 Load Load Supply Power Alarm Relay 1 Load Load Supply Power 24166 3 3 3 Can also use10 amp solid state relay Part Number 30756018 003 Electromechanical relays are rated at 5 Amps 120 Vac or 30 Vdc and 2 5 Amps at 240 Vac Customer should size fuses accordingly Use Fast Blo fuses only 4 4 4 4 4 4 4 Figure 2 9 Open Collector Output Model DC330X TT XXX Installation 12 UDC3300 Basic Model DC330B Us
2. 39 4 3 Start up Procedure 42 4 4 Operating Modes 43 4 5 Setpoints 43 4 6 Using Two Sets of Tuning Constants 44 4 7 Alarm Setpoints 46 vi UDC3300 Basic Model DC330B User Manual 5 00 4 8 Three Position Step Control Algorithm 46 4 9 Input Math Algorithms 47 4 10 Digital Input Option Remote Switching 48 4 11 Fuzzy Overshoot Suppression 50 4 12 Accutune 50 4 13 Entering a Security Code 52 5 SETPOINT R
3. 3 16 Status Group The prompts used hare are read only They are used to determine the reason for a controller failure Refer to Section 9 Troubleshooting in manual 51 52 25 55 for complete information Operation 5 00 UDC3300 Basic Model DC330B User Manual 39 4 Operation 4 1 How to Power Up the Controller When the power is applied the controller will run three diagnostic tests All the displays will light and then the controller will go into automatic mode after 20 seconds If one or more of these tests fail the controller will go to the Fail safe Manual Mode and FAILSAFE will flash in the lower display If the output type is Position Proportional and AUTO CAL has never been done a prompt CAL MTR will appear suggesting that the controller be calibrated See Appendix D Position Proportional Calibration Key Error When a key is pressed and the prompt KEY ERROR appears in the lower display it will be for one of the following reasons parameter is not available not in Set Up mode press SET UP key first key malfunction do keyboard test 4 2 Monitoring Your Controller Operator Interface The indicators and displays on the operator interface let you see what is happening to your process and how the controller is responding Figure 1 1 is a view of the operator interface A description of the displays and indicators is included Decimal Point Position None one or two decimal pl
4. 6 View the remaining ramp time LOWER DISPLAY until you see R or H and the PV value in the Upper Display RAMP time remaining in the Lower Display 7 End the Ramp When the final setpoint is reached the R changes to H in the upper display and the controller operates at the new setpoint 8 Return to normal operating mode After the SP Ramp has completed disable the SP RAMP function then press the LOWER DISPLAY key Setpoint Rate Ramp Soak Program Operation 5 00 UDC3300 Basic Model DC330B User Manual 55 5 3 Setpoint Ramp Soak Programming Option Introduction Setpoint Ramp Soak Programming lets you configure six ramp and six soak segments to be stored for use as one program or several small programs You designate the beginning and end segments to determine where the program is to start and stop Review Program Data and Configuration The procedure for programming is straightforward and aided by prompts We suggest that you read Table 5 2 which lists the program contents with an explanation of each to aid in configuration Then refer to Section 3 4 SP Ramp SP Rate or SP Programming Set Up Group to enable and configure the setpoint program ATTENTION SP RATE and SP RAMP must be disabled to enable SP PROG Setpoint Programming Fill Out the Worksheet Referring to the example in Figure 5 1 draw a Ramp Soak Profile on the worksheet provided in Figure 5 2 and fill in the information for each segment T
5. 1 2 1 2 Alarm 2 is not available with Time Proportional Duplex or Three Position Step Control or Position Proportional Control Electromechanical relays are rated at 5 Amps 120 Vac or 2 5 Amps at 240 Vac Customer should size fuses accordingly Use Fast Blo fuses only 1 2 3 4 5 6 7 8 9 N C N O N O N C N C Load Supply Power Alarm Relay 1 Load 24160 2 2 Output Relay 2 Output Relay 1 Auxiliary Load 0 1000 Connect shield to ground at one end only All current outputs are isolated from each other case ground and all inputs Figure 2 11 Auxiliary Output and Three Relay Output Installation 5 00 UDC3300 Basic Model DC330B User Manual 13 Position Proportional Output Figure 2 12 shows models with Position Proportional Output Model DC330X EE XXX X2 or Three Position Step Control Model DC330X AA XXX X2 Calibration Position Proportional Output models must have the output calibrated after installation See Appendix D Three Position Step models only require that the motor time be entered Full calibration is not required L1 L2 N 22 23 24 25 26 27 Slidewire 100 to 1000 mechanically linked to motor Connect shield to ground at one end only Neutral Hot Motor Power Supply Op en Cl os ed To terminal 7 or 9 Op en Alarm Relay 1 Output Relay 1 Output Relay 2 N C N C N
6. DISABL SG10 SP Soak SP 10 400 SEG1RAMP Ramp Time 1 1 hr SG10 TIME Soak Time 10 0hr 30min SEG2 SP Soak SP 2 300 SG11RAMP Ramp Time 11 3hr 30min SEG2TIME Soak Time 2 1hr 30min SG12 SP Soak SP 12 200 SEG3RAMP Ramp Time 3 1hr SG12TIME Soak Time 12 0hr 30min SEG4 SP Soak SP 4 400 Setpoint Rate Ramp Soak Program Operation 5 00 UDC3300 Basic Model DC330B User Manual 59 Program Record Sheet Draw your ramp soak profile on the record sheet shown in Figure 5 2 and fill in the associated information in the blocks provided This will give you a permanent record your program and will assist you when entering the setpoint data 22625 Figure 5 2 Program Record Sheet Prompt Function Segment Value Prompt Function Segment Value STRT SEG Start Seg SEG4TIME Soak Time 4 END SEG End Seg SEG5RAMP Ramp Time 5 RAMPUNIT Engr Unit for Ramp SEG6 SP Soak SP 6 RECYCLES Number of Recycles SEG6TIME Soak Time 6 SOAK DEV Deviation Value SEG7RAMP Ramp Time 7 PROG END Controller Status SEG8 SP Soak SP 8 STATE Controller State at end SEG8TIME Soak Time 8 KEYRESET Reset SP Program SEG9RAMP Ramp Time 9 HOTSTART PV Hot Start Program Initialization or power up in SPP DISABL SG10 SP Soak SP 10 SEG1RAMP Ramp Time 1 SG10 TIME Soak Time 10 SEG2 SP Soak SP 2 SG11RAMP Ramp Time 11 SEG2TIME Soak Time 2 SG12 SP Soak SP 12 SEG3RAMP Ram
7. Factory Setting PCT M DN Output Rate Down Value 0 to 9999 per minute 0 OUTHiLIM High Output Limit 5 0 to 105 of output 100 OUTLoLIM Low Output Limit 5 0 to 105 of output 0 0 I Hi LIM High Reset Limit Within the range of output limits 100 0 I Lo LIM Low Reset Limit Within the range of output limits 0 0 DROPOFF Controller Dropoff Value 5 to 105 of output 0 DEADBAND Output Relay Deadband Time Duplex 5 0 to 25 0 On Off Duplex 0 0 to 25 0 Position Prop and 3P Step 0 5 to 5 0 1 0 OUT HYST Output Relay Hysteresis 0 0 to 100 0 of PV Span for On Off control 0 5 FAILMODE Failsafe Mode NO LAT LATCH NO LAT FAILSAFE Failsafe Output Value for all outputs except 3P Step Set within the range of the output limits 0 to 100 0 0 Failsafe Output Value for 3P Step 0 PCT motor goes to closed position 100PCT motor goes to open position SW FAIL PDMR Position Proportional Motor Position when Slidewire Fails 0 PCT motor goes to closed position 100PCT motor goes to open position MAN OUT Power up Preset Output for Manual Output Within the range of output limits AUTO OUT Power up Preset Output for Automatic Output Within the range of output limits PBorGAIN Proportional Band or Gain Units PB PCT GAIN GAIN MINorRPM Reset Units RPM MIN MIN Configuration 5 00 UDC3300 Basic Model DC330B User Manual 33 3 11 Options S
8. R 1 25 26 27 R 1 INPUT 1 3 2 When installing the cold junction Part number 30757088 001 for a T C input remove the screws from terminals 25 and 27 Input 1 or 22 and 24 Input 2 and install the assembly into place 3 For Relative Humidity option use Input 1 as the wet bulb input and Input 2 and the dry bulb input For Carbon Potential option use Input 1 as the Carbon Probe input Carbon mV or Volt source For Relative Humidity option use Input 1 as the wet bulb input and Input 2 as the dry bulb input For Carbon Potential option use Input 1 as the Carbon Probe input For Carbon Potential option use Input 1 as the Carbon Probe input Figure 2 5 Input 1 2 Connections Installation 5 00 UDC3300 Basic Model DC330B User Manual 9 Input 2 Jumper Table 2 2 Input 2 Jumper Selections Jumper Location W1 W2 Power Input PWA 2nd Input 24162 Jumper Position W1 W2 Input Types Available Slidewire Thermocouple RTD mV Radiamatic Carbon Oxygen 4 20 mA 0 20 mA 1 5 V 0 5 V Time Proportional Output The three types of Time Proportional outputs available on the UDC 3300 are shown in the following figures The Alarm wiring connections are the same for all three outputs For Control and Alarm Relay Contact information see Table 2 3 and Table 2 4 Figure 2 6 shows the Output and Alarm wiring connections for models with Electromechanical R
9. 1 or 2 Output Indicator Status N O Open Off N C Closed Off N O Open Closed Off On On N C Closed Open Off On Alarm Relays ATTENTION Alarms relays are designed to operate in a failsafe mode i e de energized during alarm state This results in alarm actuation when power is OFF or when initially applied until the unit completes self diagnostics If the unit loses power the alarms will function Table 2 4 Alarm Relay Contact Information Variable NOT in Alarm State Variable in Alarm State Unit Power Alarm Relay Wiring Relay Contact Indicators Relay Contact Indicators N O Open Open Off N C Closed Off Closed Off N O Closed Open On N C Open Off Closed On Installation 18 UDC3300 Basic Model DC330B User Manual 5 00 Configuration 5 00 UDC3300 Basic Model DC330B User Manual 19 3 Configuration 3 1 Overview The controller is pre configured at the factory for typical controller settings for a heating process except the input type and output algorithm must be configured to match your process The controller must also be tuned See subsection 4 12 To assist you in the configuration process there are prompts that appear in the upper and lower displays These prompts let you know what group of configuration data Set Up prompts you are working with and also the specific parameters Function prompts associated with each group Figure 3 1 show
10. Function Prompt Lower Display Function Name Selections or Range of Setting Upper Display Factory Setting If SP Rate and SP Programming are disabled SP RAMP Single Setpoint Ramp Selection DISABL ENABLE DISABL TIME MIN Single Setpoint Ramp Time SP Ramp enabled 0 to 255 minutes 3 FINAL SP Sinlge Setpoint Final Setpoint SP Ramp enabled Enter a value within the setpoint limits 1000 If SP Ramp and SP Programming are disabled SP RATE Setpoint Rate DISABL ENABLE DISABL EU HR UP Rate Up Value for Loop 1 SP Rate enabled 0 to 9999 in engineering units per hour 0 EU HR DN Rate Down Value for Loop 1 SP Rate enabled 0 to 9999 in engineering units per hour 0 If SP Ramp and SP Rate are disabled SP PROG requires SP Program option Setpoint Ramp Soak Programming DISABL ENABLE SP PROG must be enabled to view the remaining prompts DISABL STRT SEG Start Segment Number 1 to 11 odd segment number only END SEG End Segment Number 2 to 12 Always end in a soak segment 2 4 12 RAMPUNIT Engineering Units for Ramp Segments TIME hours minutes EU MIN engineering units minute EU HR engineering units hour TIME RECYCLES Number of Program Recycles 0 to 99 recycles Configuration 5 00 UDC3300 Basic Model DC330B User Manual 25 Function Prompt Lower Display Function Name Selections or Range of Setting
11. NiNiMoly NNM68 NiNiMoly low NiMo NiCo NNM90 NiMo NiCo low Nicrosil Nisil NIC R S T T low W5W26 W5W26 low 0 to 3300 454 to 1832 200 to 1100 0 to 1600 20 to 770 0 to 2400 20 to 1000 32 to 2500 32 to 1260 32 to 2500 32 to 1260 0 to 2372 0 to 3100 0 to 3100 300 to 700 200 to 500 0 to 4200 0 to 2240 18 to 1816 270 to 1000 129 to 593 18 to 871 7 to 410 18 to 1316 29 to 538 0 to 1371 0 to 682 0 to 1371 0 to 682 18 to 1300 18 to 1704 18 to 1704 184 to 371 129 to 260 18 to 2315 18 to 1227 Honeywell Radiamatic Type RH Type RI 0 to 3400 0 to 9999 max 18 to 1871 18 to 9999 max RTD IEC Alpha 0 00385 100 ohms 100 ohms low 200 ohms 500 ohms 300 to 1200 300 to 300 300 to 1200 300 to 1200 184 to 649 184 to 149 184 to 649 184 to 649 Linear Milliamps Millivolts Volts Carbon Oxygen 4 to 20 mA 0 to 20 mA 0 to 10 mV 0 to 50 mV 1 to 5 V 0 to 5 V 0 to 10 V 0 to 1250 mV 30 to510 mV User enters the range manually per RI type and application Input Ranges 74 UDC3300 Basic Model DC330B User Manual 5 00 Sensing and Control Honeywell 11 West Spring Street Freeport IL 61032 51 52 25 78 0500 Printed in USA www honeywell com sensing
12. PCT M DN OUTHiLIM OUTLoLIM I Hi LIM I Lo LIM DROPOFF DEADBAND OUT HYST FAILMODE FAILSAFE MAN OUT AUTO OUT PBorGAIN MINorRPM OPTIONS AUX OUT 4 mA VAL 20mA VAL DIG IN 1 DIG1 COM DIG IN 2 DIG2 COM COM ComSTATE Com ADDR SHEDENAB SHEDTIME PARITY BAUD DUPLEX WSFLOAT TXDELAY SHEDMODE SHEDSP UNITS CSP RATO CSP BIAS LOOPBACK ALARMS A1S1 VAL A1S2 VAL A2S1 VAL A2S2 VAL A1S1TYPE A1S2 TYPE A2S1TYPE A2S2TYPE A1S1 H L A1S1 EV A1S2 H L A1S2 EV A2S1 H L A2S1 EV A2S2 H L A2S2 EV AL HYST ALM OUT1 BLOCK DISPLAY DECIMAL TEMPUNIT PWR FREQ RATIO 2 LANGUAGE CALIB USED FOR FIELD CALIBRATION STATUS VERSON FAILSAFE RAM TEST CONFTEST CALTEST FACT CRC Configuration 5 00 UDC3300 Basic Model DC330B User Manual 21 3 2 Configuration Procedure Each of the Set Up groups and their functions are pre configured at the factory The factory settings are shown in Table 3 2 through Table 3 13 Follow the procedure in Table 3 1 if you want to make changes to any of these selections or values Record your selections on the Configuration Record Sheet found in Appendix C Table 3 1 Configuration Procedure Step Operation Press Result 1 Select Set Up mode SET UP Upper Display SET UP Lower Display TUNING This is the first Set Up group title 2 Select any Set Up group SET UP Sequentially displays the other Set Up group titles You can also use the L M keys to scan the Set Up g
13. _________ KEY L DISP _________ TI REM INP ALG1 _________ NONE MATH K _________ CALC HI _________ CALC LO _________ ALG1 INA _________ ALG1 INB _________ ALG1 INC _________ ALG1BIAS _________ PCT CO _________ 0 200 OUT ALG OUT ALG _________ CURRNT 4 20 RNG _________ 100PCT RLYSTATE _________ 1OF2ON RLY TYPE _________ MECHAN INPUT 1 IN1 TYPE _________ 0 10mV XMITTER1 _________ LINEAR IN1 HI _________ 1000 IN1 LO _________ 0 RATIO 1 _________ 1 00 BIAS IN1 _________ 0 FILTER 1 _________ 0 BURNOUT1 _________ NONE EMISSIV1 _________ 0 00 INPUT 2 IN2 TYPE _________ 0 10mV XMITTER2 _________ LINEAR IN2 HI _________ 1000 IN2 LO _________ 0 RATIO 2 _________ 1 00 BIAS IN2 _________ 0 FILTER 2 _________ 0 BURNOUT2 _________ NONE EMISSIV2 _________ 0 00 Configuration Record Sheet 68 UDC3300 Basic Model DC330B User Manual 5 00 Group Prompt Function Prompt Value or Selection Factory Setting CONTROL PV SOURC _________ INP 1 PID SETS _________ 1 ONLY SW VALUE _________ 0 00 LSP S _________ 1 ONLY RSP SRC _________ NONE AUTOBIAS _________ DISABL SP TRACK _________ NONE PWR MODE _________ MANUAL PWR OUT _________ LAST SP HiLIM _________ 1000 SP LoLIM _________ 0 ACTION _________ REVRSE OUT RATE _________ DISABL PCT M UP _________ 0 PCT M DN _________ 0 OUTHiLIM _
14. 05 of span typical 15 bit resolution typical CE Conformity Special Conditions Europe Shielded twisted pair cables are required for all analog I O process variable RTD thermocouple dc millivolt low level signal 4 20 mA digital I O and computer interface circuits Refer to 51 52 05 01 How to Apply Digital Instrumentation in Severe Electrical Noise Environments for additional information The maximum rating only applies up to 40 C 104 F For higher temperatures the RH specification is derated to maintain constant moisture content Environmental and Operating Conditions 64 UDC3300 Basic Model DC330B User Manual 5 00 Model Selection Guide 5 00 UDC3300 Basic Model DC330B User Manual 65 7 Appendix B Model Selection Guide 0 D C 3 3 0 Table VI Table V Table IV Table III Table II Table I Key Number Output 1 C0 K E A S T Output 2 or Alarm 2 0 E A S T B Basic Controller Model Current without Alarms or Output 2 Current with Alarm 1 Relay E M with Alarm 1 Relay SS 1 amp with Alarm 1 Relay SS 10 amp with Alarm 1 Open Collector Output None Relay E M Relay SS 1 amp Relay SS 10 amp Open Collector Output External Interface 0 1 2 5 Software Options 0 B None RS422 485 ASCII Modbus Auxiliary Output Loop 2 Current Output Auxilia
15. 42 4 Vpeak or 60 Vdc may be accessible Failure to comply with these instructions could result in death or serious injury ATTENTION Electrostatic Discharge ESD hazards Observe precautions for handling electrostatic sensitive devices Protective Earth PE terminal Provided for connection of the protective earth green or green yellow supply system conductor Functional earth terminal Used for non safety purposes such as noise immunity improvement NOTE This connection shall be bonded to protective earth at the source of supply in accordance with national local electrical code requirements Earth Ground Functional earth connection NOTE This connection shall be bonded to Protective earth at the source of supply in accordance with national and local electrical code requirements Chassis Ground Identifies a connection to the chassis or frame of the equipment shall be bonded to Protective Earth at the source of supply in accordance with national and local electrical code requirements 5 00 UDC3300 Basic Model DC330B User Manual v Contents 1 INTRODUCTION 1 1 1 Overview 1 1 2 CE Conformity Europe 1 1 3 Funct
16. A2S1 H L Alarm 21 Setpoint 1 State LOW HIGH HIGH A2S1 EV SP Programming Event Alarm State for Alarm 2 Setpoint 1 BEGIN END A2S2 H L Alarm 2 Setpoint 2 State LOW HIGH LOW A2S2 EV SP Programming Event Alarm State for Alarm 2 Setpoint 2 BEGIN END AL HYST Alarm Hysteresis 0 0 to 100 0 of output or span as appropriate 0 1 ALM OUT1 Latching Alarm for Output 1 NO LAT LATCH NO LAT BLOCK Alarm Blocking DISABL BLOCK1 BLOCK2 BLK 12 DISABL For CE Conformity Performance Criteria A Select NO LAT Configuration 38 UDC3300 Basic Model DC330B User Manual 5 00 3 14 Display Parameters Set Up Group Table 3 13 Display Group Function Prompts Function Prompt Lower Display Function Name Selections or Range of Setting Upper Display Factory Setting DECIMAL Control Loop 1 Decimal Place XXXX XXX X XX XX X XXX ATTENTION Auto ranging will occur to whichever decimal place has been selected XXXX TEMPUNIT Control Loop 1 Temperature Units DEG F DEG C NONE NONE PWR FREQ Power Frequency 60 HZ 50 HZ 60 HZ RATIO 2 Ratio for Input 2 Set from the front of the controller DISABL ENABLE DISABL LANGUAGE Display Language ENGLIS FRENCH GERMAN SPANIS ITALAN ENGLIS 3 15 Calibration Group The prompts used here are for field calibration purposes Refer to Section 7 Calibration in manual 51 52 25 55 for complete information and instructions
17. DC330B User Manual 31 3 10 Loop 1 Control Parameters Set Up Group Table 3 9 Control Group Function Prompts Function Prompt Lower Display Function Name Selections or Range of Setting Upper Display Factory Setting PV SOURC Process Variable Source INP 1 IN AL1 INP 2 INP 1 PID SETS Tuning Parameter Sets 1 ONLY 2KEYBD 2PV SW 2SP SW 1 ONLY SW VALUE Automatic Switchover Value Value in engineering units within PV or SP range limits 0 00 LSP S Local Setpoint Source 1 ONLY TWO THREE Selection automatically disables RSP SRC 1 ONLY RSP SRC Remote Setpoint Source NONE IN AL1 INP 2 NONE AUTOBIAS Automatic Bias ENABLE DISABL DISABL SP TRACK Local Setpoint Tracking NONE PV RSP NONE PWR MODE Power Up Mode Recall MANUAL A LSP A RSP AM SP AM LSP MANUAL PWR OUT TPSC Output Start up Mode LAST F SAFE LAST SP HiLIM Setpoint High Limit 0 to 100 of span input in engineering units 1000 SP LoLIM Setpoint Low Limit 0 to 100 of span input in engineering units 0 ACTION Control Output Direction DIRECT REVRSE REVRSE OUT RATE Output Change Rate ENABLE DISABL Does not apply to 3 Position Step Control algorithm DISABL PCT M UP Output Rate Up Value 0 to 9999 per minute 0 Configuration 32 UDC3300 Basic Model DC330B User Manual 5 00 Function Prompt Lower Display Function Name Selections or Range of Setting Upper Display
18. Definition Hot Start This function determines whether LSP1 or PV is used as the setpoint when the program is initially changed from HOLD to RUN The selections are DISABL present LSP1 is default setpoint ENABL present PV value is used as beginning setpoint value for the ramp segment Reset Program to Beginning When enabled this selection allows you to reset the program to the beginning or rerun it from the keyboard Setpoint Rate Ramp Soak Program Operation 58 UDC3300 Basic Model DC330B User Manual 5 00 500 400 200 300 F Time Hours 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 SEG 2 SEG 3 SEG 4 SEG 5 SEG 6 SEG 7 SEG 8 SEG 9 SG 10 SG 11 SG 12 SEG 1 22624 Figure 5 1 Ramp Soak Profile Example Prompt Function Segment Value Prompt Function Segment Value STRT SEG Start Seg 1 SEG4TIME Soak Time 4 1 hr END SEG End Seg 12 SEG5RAMP Ramp Time 5 1hr 30min RAMP UNIT Engr Unit for Ramp TIME SEG6 SP Soak SP 6 250 RECYCLES Number of Recycles 2 SEG6TIME Soak Time 6 3hr 0min SOAK DEV Deviation Value 0 SEG7RAMP Ramp Time 7 2hr 30min PROG END Controller Status LAST SP SEG8 SP Soak SP 8 500 STATE Controller State at end HOLD SEG8TIME Soak Time 8 0hr 30min KEYRESET Reset SP Program DISABL SEG9RAMP Ramp Time 9 0 HOTSTART PV Hot Start Program Initialization or power up in SPP
19. O N O N C N O Cl os ed Wi pe 2 1 1 2 3 Alarm 2 is not available with Position Proportional output or Three Position Step control Do not run slidewire cable in the same conduit as AC power Electrical noise suppression may be required Slidewire input is not required for Three Position Step control but can be used for motor position indication 4 3 4 Alarm Relay 1 Load Load Supply Power 5 Amp Fast Blo fuse 5 Amp Fast Blo fuse 1 2 3 4 5 6 7 8 9 Figure 2 12 Position Proportional Output or Three Position Step Models DC330X EE XXX X2 DC330X AA XXX X2 Installation 14 UDC3300 Basic Model DC330B User Manual 5 00 Auxiliary Output 16 17 Auxiliary Load 0 1000 Connect shield to ground at one end only For Duplex Current Output use Control Output for Output 1 heat ATTENTION Both current outputs control and auxiliary are isolated from each other case ground and all inputs Figure 2 13 Auxiliary Output Connections Models DC330X XX 2XX DC330X XX 5XX Digital Inputs 10 11 12 Digital Input Switch 1 Digital Input Switch 2 Connect shield to ground at one end only Switch Common Figure 2 14 Digital Inputs Connections Model DC330X XX XX3 Installation 5 00 UDC3300 Basic Model DC330B User Manual 15 Communications Option The Communications option is available for RS422 485
20. Set Up Mode SET UP Upper Display SET UP Lower Display TUNING 2 Select any Set Up Group FUNCTION LOOP 1 2 Upper Display 0 Lower Display SECUR 3 Security Code Entry L or M To enter a four digit number in the upper display 0001 to 4095 This will be your security code Setpoint Rate Ramp Soak Program Operation 5 00 UDC3300 Basic Model DC330B User Manual 53 5 Setpoint Rate Ramp Soak Program Operation 5 1 Setpoint Ramp Rate Introduction When you have configured a Setpoint Ramp Rate it will apply immediately to any local setpoint change Configuration Check Make sure you enable SP RATE disable SP RAMP and SP PROG set an upscale or downscale rate value ATTENTION A value of 0 will imply an immediate change in setpoint that is NO RATE applies See Section 3 4 for details Operation When a local setpoint change is made the controller will ramp from the original setpoint to the new one at the rate specified This changing current setpoint can be viewed as SPn on the lower display Press the LOWER DISPLAY key until you see SPn and the setpoint value in the lower display 5 2 Single Setpoint Ramp Introduction When you have configured a single setpoint ramp it will occur between the current local setpoint and a final local setpoint over a time interval of from 1 to 255 minutes You can RUN or HOLD the ramp at any time Configuration Check Make sure you enable SP RAMP d
21. for the UDC3300 Basic Models TUNE Demand Tuning Tuning is done on demand by pressing the LOWER DISPLAY and L keys simultaneously by selecting prompt TUNE in the lower display via digital input Configuration To configure this item refer to Section 3 Configuration Rules and Regulations TUNE On Demand tuning will work for all control algorithms except ON OFF Process line out is not required TUNE On Demand tuning works for integrating processes Tuning is done in automatic mode Tuning can be monitored or reconfigured using communications option Tuning can be enabled via digital inputs Tuning can be aborted by going to manual mode or disabling via configuration When tuning is in progress a large T appears in the upper display and disappears as soon as tuning is completed Setpoint changes can be made during operation The setpoint at the time tuning starts is captured and Tune runs until completion then proceeds to the new SP value following the completion of tuning Operation 5 00 UDC3300 Basic Model DC330B User Manual 51 Starting TUNE Demand Tuning After TUNE has been enabled use the following procedure to start tuning Table 4 13 Procedure for Starting TUNE Demand Tuning Step Action 1 Set the setpoint to the desired value 2 Switch to Automatic mode by pressing the Manual Auto key 3 Initiate Tuning by pressing the L key when the lower display prom
22. output value shows in lower display Forces loop to manual mode with the output set to the Output Low Limit configuration MAN LT Forces loop to manual mode latched Opening DI has no effect on Mode UDC remains in manual mode Keyboard Operation Front panel keys have no effect on the digital input action in the closed state Digital Inputs 1 and 2 Combination Selections Table 4 12 Digital Input Combinations DIG IN1 or DIG IN2 Selections used in Combination with DIG IN1 or DIG IN2 Display Indication Action on contact closure Returns toggles to original state when contact opens PID2 PIDSET 2 in lower display Selects PID set 2 ToDIR Puts the controller into direct action ToSP2 RSP blinks Selects the second local setpoint ToSP1 Selects the local setpoint RUN R indicator blinks Starts or restarts RUN of SP RMP PROG Operation 50 UDC3300 Basic Model DC330B User Manual 5 00 4 11 Fuzzy Overshoot Suppression Fuzzy Overshoot Suppression minimizes overshoot after a setpoint change or a process disturbance This is especially useful in processes that experience load changes or where even a small overshoot beyond the setpoint may result in damage or lost product Configuration To configure this item refer to Section 3 Configuration Set Up Group ACCUTUNE Function Prompt FUZZY Select ENABLE or DISABL L or M 4 12 Accutune Demand Tuning is available
23. relay 1 or 2 on Upper Display six characters Normal Operation four digits dedicated to display the process variable Configuration Mode displays parameter value or selection Lower Display eight characters Normal Operation displays operating parameters and values Configuration Mode displays function groups and parameters MAN controller in manual mode A controller in automatic mode F Fahrenheit being used C Centigrade being used Indicator definition when lit Deviation Bargraph Center bar indicates PV is within 1 of setpoint Next bar will light if PV is between 1 but less than 2 in deviation If PV is equal to or greater than 10 deviation the center bar plus all ten deviation bars will light MAN and A off communications option active Keys See Table 1 1 T Accutune in progress t PV tune in progress C Computer setpoint active R Run SP ramp program H Hold SP ramp program RSP Remote SP or SP2 active R 3 LSP 3 active Figure 1 1 Operator Interface Displays and Indicators Introduction 2 UDC3300 Basic Model DC330B User Manual 5 00 1 3 Function Keys Table 1 1 Function of Keys Key Function SET UP Places the controller in the Configuration Set Up group select mode Sequentially displays Set Up groups and allows the FUNCTION key to display individual functions in each Set Up group FUNCTION LOOP 1 2 Used in conjun
24. 8 3 8 Input 1 Parameters Set Up Group 29 3 9 Input 2 Parameters Set Up Group 30 3 10 Loop 1 Control Parameters Set Up Group 31 3 11 Options Set Up Group 33 3 12 Communications Set Up Group 34 3 13 Alarms Set Up Group 36 3 14 Display Parameters Set Up Group 38 3 15 Calibration Group 38 3 16 Status Group 38 4 OPERATION 39 4 1 How to Power Up the Controller 39 4 2 Monitoring Your Controller
25. ASCII or Modbus Model DC330X XX 1XX or DC330X XX 5XX refer to Figure 2 15 Also refer to Document 51 51 25 35 RS422 485 ASCII or Documents 51 52 25 66 and 51 52 25 70 Modbus Figure 2 15 RS422 485 ASCII or Modbus Communications Option Connections 13 14 15 16 17 Master TX SHD TX RX RX Do not mix half and full duplex wiring Do not run these lines in the same conduit as AC power CAUTION 13 14 15 Master TX RX SHD TX RX ASCII or MODBUS RS422 485 HALF DUPLEX To Other Communication Instruments maximum 31 SHD TX RX TX RX ASCII RS422 485 FULL DUPLEX RX SHD RX TX TX 120 Ohm Resistor To Other Communication Instruments maximum 31 120 Ohm Resistor on Last Leg 120 Ohm Resistor 120 Ohm Resistor 120 Ohm Resistor on Last Leg 1 1 1 Use shielded twisted pair cables Belden 9271 Twinax or equivalent Installation 16 UDC3300 Basic Model DC330B User Manual 5 00 Transmitter Power for 4 20 mA 20 Wire Transmitter Using Open Collector Alarm 2 Output The wiring diagram example shown in Figure 2 16 Model DC330X XT XXX provides 30 Vdc at terminals 5 and 6 with the capability of driving up to 22 mA If the transmitter terminal voltage must be limited to less than 30 volts you can insert a zener diode between the positive transmitter terminal and terminal 5 For example an IN4733A
26. ATE RAMP SOAK PROGRAM OPERATION 53 5 1 Setpoint Ramp Rate 53 5 2 Single Setpoint Ramp 53 5 3 Setpoint Ramp Soak Programming Option 55 6 APPENDIX A ENVIRONMENTAL AND OPERATING CONDITIONS 63 7 APPENDIX B MODEL SELECTION GUIDE 65 8 APPENDIX C CONFIGURATION RECORD SHEET 67 9 APPENDIX D POSITION PROPORTIONAL CALIBRATION 69 9 1 Position Proportional Control Output Calibration 69 10 APPENDIX E INPUT RANGES 73 5 00 UDC3300 Basic Model DC330B User Manual vii Tables Table 1 1 Function of Keys ____________________________________________________2 Table 2 1 Permissible Wiring Bundling ___________________________________________5 Table 2 2 Input 2 Jumper Selections_____________________________________________9 Table 2 3 Control Relay Contact Information _____________________________________17 Table 2 4 Alarm Relay Contact Information_________________________________
27. DISABL DISPLAY DECIMAL _________ XXXX TEMPUNIT _________ NONE PWR FREQ _________ 60 HZ RATIO 2 _________ DISABL LANGUAGE _________ ENGLIS Position Proportional Calibration 5 00 UDC3300 Basic Model DC330B User Manual 69 9 Appendix D Position Proportional Calibration 9 1 Position Proportional Control Output Calibration Introduction When the UDC 3300 controller has a Position Proportional control output calibrate the controller so that the increase and decrease relays operate properly with respect to the position of the external feedback slidewire Three Position Step Control Output Models with Motor Position Indication Model Numbers DC330X EE XXX X2 DC330X AA XXX 02 This model must have its output calibrated per the entire procedure to ensure the displayed output slidewire position agrees with the final control element position Three Position Step Control Output Models without Motor Position Indication Model Numbers DC330X EE XXX X0 DC330X AA XXX X0 This model only requires that the Motor Time be entered as shown in the calibration procedure FULL CALIBRATION IS NOT REQUIRED Procedure Apply power and allow the controller to warm up 30 minutes before you calibrate Leave all field wiring connected to the rear terminals There are two ways in which to calibrate Position Proportional or 3 Position Step control AUTO mode or MANUAL mode Rules for auto mode vs manual mode The Auto mode selection must b
28. FUNCTION LOOP 1 2 The increment relay is turned on to move the motor to 100 position Upper Display Counts of Feedback Slidewire 0 to 3000 Lower Display SPAN VAL When the motor stops the display should stop counting then go to step 12 8 DO MAN Set 0 value FUNCTION LOOP 1 2 You will see Upper Display The existing zero calibration value in counts Lower Display ZERO VAL 9 L or M until the desired zero value is reached in the upper display Upper Display The desired zero value Lower Display ZERO VAL 10 DO MAN Set 100 value FUNCTION LOOP 1 2 The controller will store the 0 value and you will see Upper Display The existing span calibration value in counts Lower Display SPAN VAL 11 L or M until the desired span value is reached in the upper display Upper Display The desired span value Lower Display SPAN VAL For manual calibration the motor does not move from its position prior to the start of Position Proportional calibration 12 Exit the Calibration Mode FUNCTION LOOP 1 2 The controller will store the 100 value LOWER DISPLAY or SETUP To exit the calibration mode Position Proportional Calibration 72 UDC3300 Basic Model DC330B User Manual 5 00 Position Proportional Calibration 5 00 UDC3300 Basic Model DC330B User Manual 73 10 Appendix E Input Ranges Range PV Input F C Thermocouples Per ITS 90 B E E low J J low K K low
29. I lights 3 lights 4 6 Using Two Sets of Tuning Constants Select Two Sets or Gain Scheduling Table 4 5 Procedure for Selecting Two Sets of Tuning Constants Step Operation Press Action 1 Select Control Set Up group SET UP until you see SET UP in Upper Display and CONTROL in Lower Display 2 FUNCTION LOOP 1 2 until you see the function desired in the Upper Display and PID SETS in the Lower Display Select PID SETS function L or M to select the type of PID SET Set Switchover Value If you select 2PV SW or 2SP SW you must set a value at which the sets will switch over The procedure in Table 4 6 shows you how to set this value This procedure assumes that you are still in the Control Set Up group from Table 4 5 Table 4 6 Procedure for Setting Switchover Values Step Operation Press Action FUNCTION LOOP 1 2 until you see the switchover value in the Upper Display and SW VALUE in the Lower Display 1 Select Switchover value function L or M to select the switchover value in the upper display Operation 5 00 UDC3300 Basic Model DC330B User Manual 45 Set Tuning Constant Values for Each Set There are specific tuning constants that must be set for each set The procedure below shows you how to access these constants and change their value Table 4 7 Procedure for Setting Tuning Constant Values Step Operation Press Action 1 Select Tuning Set Up Group SET UP until you see TUNI
30. NE Demand Tuning DISABL AT ERROR Accutune Error Codes Read Only RUNING Accutune process in operation NONE OUTLIM IDFAIL ABORT LOW PV 3 6 Algorithm Data Set Up Group Table 3 5 Algorithm Group Function Prompts Function Prompt Lower Display Function Name Selections or Range of Setting Upper Display Factory Setting CONT ALG Control Algorithm ON OFF PID A PID B PD MR 3PSTEP PID A TIMER Timer Enable Disable ENABLE DISABL DISABL PERIOD Timeout Period 00 00 to 99 59 00 01 START Start Initiation KEY Run Hold key ALARM2 KEY L DISP Lower Display Selection TI REM time remaining E time elapsed time TI REM Configuration 5 00 UDC3300 Basic Model DC330B User Manual 27 Function Prompt Lower Display Function Name Selections or Range of Setting Upper Display Factory Setting INP ALG1 Input 1 Algorithm ATTENTION All Input Algorithms operate in engineering units except feedforward which operates in percent of output units PV or RSP source in the Control Set Up group must be set to IN AL1 NONE CARB C W AVG CARB D F FWRD FCC FFWDMu DEW PT CARB A OXYGEN CARB B NONE MATH K Weighted Average Ratio or K Constant for Math Selections 0 001 to 1000 floating CALC HI Calculated Variable High Scaling Factor for Input Algorithm 999 to 9999 floating in engineering units CALC LO Calculated Variable Low Sc
31. NG in the Lower Display FUNCTION LOOP 1 2 to successively display the available constants in the Lower Display The value is displayed in the Upper Display 2 Select the tuning constants L or M To change the value of any of the above listed prompts in the lower display Switch Between Two Sets via the Keyboard Without Automatic Switchover This procedure is operational only if 2 PID SETS was configured at the Control Set Up group Table 4 8 Procedure for Switching PID SETS from the Keyboard Step Operation Press Action 1 LOWER DISPLAY until you see the PV value displayed in the Upper Display and the PIDSETx in the Lower Display Access the PID set display L or M to change PIDSET1 to PIDSET2 or vice versa You can use Accutune on each set Operation 46 UDC3300 Basic Model DC330B User Manual 5 00 4 7 Alarm Setpoints Procedure for Displaying the Alarm Setpoints Table 4 9 Procedure for Displaying or Changing the Alarm Setpoints Step Operation Press Action 1 Access the Alarm Set Up group SET UP until you see ALARMS in the Lower Display FUNCTION LOOP 1 2 to successively display the alarm setpoints and their values 2 Access the Alarm Setpoint Values L or M to change any alarm setpoint value you select in the upper display 3 Return to normal operation LOWER DISPLAY 4 8 Three Position Step Control Algorithm The Three Position Step Control algorithm Loop 1 only allows t
32. NO_FS NONE EMISSIV1 Emissivity 0 01 to 1 00 0 00 Configuration 30 UDC3300 Basic Model DC330B User Manual 5 00 3 9 Input 2 Parameters Set Up Group Table 3 8 Input 2 Group Function Prompts Function Prompt Lower Display Function Name Selections or Range of Setting Upper Display Factory Setting IN2 TYPE Input 2 Actuation Type For Input Range Minimum and Maximum see Appendix E DISABL NM90 L 500 PT B TC NIC TC RAD RH E TC H R TC RAD RI E TC L S TC 0 20mA J TC H T TC H 4 20mA J TC L T TC L 0 10mV K TC H W TC H 0 50mV K TC L W TC L 0 5 V NNM H 100 PT 1 5 V NNM L 100 LO 0 10 V NM90 H 200 PT SLIDEW 0 10mV XMITTER2 Transmitter Characterization B TC S TC E TC H T TC H E TC L T TC L J TC H W TC H J TC L W TC L K TC H 100 PT K TC L 100 LO NNM H 200 PT NNM L 500 PT NM90 H RAD RH NM90 L RAD RI NIC TC LINEAR R TC SQROOT LINEAR IN2 HI Input 2 High Range Value Linear Inputs only 999 to 9999 floating in engineering units 1000 IN2 LO Input 2 Low Range Value Linear Inputs only 999 to 9999 floating in engineering units 0 RATIO 2 Input 2 Ratio 20 00 to 20 00 1 000 BIAS IN2 Input 2 Bias 999 to 9999 in engineering units 0 FILTER 2 Input 2 Filter 0 to 120 seconds 1 BURNOUT2 Burnout Protection NONE DOWN UP NO_FS NONE EMISSIV2 Emissivity 0 01 to 1 00 0 00 Configuration 5 00 UDC3300 Basic Model
33. Sensing and Control UDC3300 Basic Model DC330B User Manual 51 52 25 78 5 00 ii UDC3300 Basic Model DC330B User Manual 5 00 Notices and Trademarks Copyright 2000 by Honeywell Release 0 May 2000 Warranty Remedy Honeywell warrants goods of its manufacture as being free of defective materials and faulty workmanship Contact your local sales office for warranty information If warranted goods are returned to Honeywell during the period of coverage Honeywell will repair or replace without charge those items it finds defective The foregoing is Buyer s sole remedy and is in lieu of all other warranties expressed or implied including those of merchantability and fitness for a particular purpose Specifications may change without notice The information we supply is believed to be accurate and reliable as of this printing However we assume no responsibility for its use While we provide application assistance personally through our literature and the Honeywell web site it is up to the customer to determine the suitability of the product in the application Sensing and Control Honeywell 11 West Spring Street Freeport IL 61032 UDC2300 is a U S registered trademark of Honeywell Other brand or product names are trademarks of their respective owners 5 00 UDC3300 Basic Model DC330B User Manual iii About This Document Abstract This manual contains all the information that is needed to install configure and opera
34. Setpoint 1 2 or 3 To scroll through the setpoint type menu press and hold in the SETPOINT SELECT key Release when the desired active setpoint selection is displayed ATTENTION KEY ERROR will appear in the lower display if You choose either local setpoint 2 or 3 or remote setpoint and your choice has not been configured as the setpoint source You attempt to change the setpoint while a Setpoint Ramp is enabled Setpoint Ramp rate will apply to Local SP changes if enabled After changing a local setpoint value if no other key is pressed a minimum of 30 seconds time will elapse before the new value is stored in nonvolatile memory If power is removed before this time the new setpoint value is lost and the previous setpoint value is used at power up If another key is pressed after changing the LSP value then the value is stored immediately Operation 44 UDC3300 Basic Model DC330B User Manual 5 00 Setpoint Selection Indication Table 4 4 Setpoint Selection Indication Using Local Setpoint Using Remote Setpoint Using 2nd Local Setpoint Using 3rd Local Setpoint SP RSP 2SP 3SP Upper Display PV and the PV value PV and the PV value PV and the PV value PV and the PV value Lower Display SP and the Local Setpoint Value RSP and Remote Setpoint Value 2SP and the 2nd Local Setpoint Value 3SP and the 3rd Local Setpoint Value Annunciator None I lights
35. Upper Display Factory Setting SOAK DEV Guaranteed Soak Deviation Value 0 to 99 The number selected will be the PV value in engineering units above or below the setpoint outside of which the timer halts PROG END Program Termination State LASTSP Hold at last setpoint in the program F SAFE Manual mode Failsafe output STATE Program State at Program End DISABL HOLD KEYRESET Reset SP Program DISABL TOBEGN RERUN DISABL HOT START Hot Start DISABL ENAB DISABL SEG1RAMP or SEG1RATE Segment 1 Ramp Time or Segment 1 Ramp Rate 0 99 hours 0 59 minutes Engineering units minute or Engineering units hour Select TIME EU MIN or EU HR at prompt RAMPUNIT All ramps will use the same selection SEG2 SP Segment 2 Soak Setpoint Value Within the Setpoint limits SEG2TIME Segment 2 Soak Duration 0 99 hours 0 59 minutes SEG 3 5 7 9 amp 11 RAMP SEG 3 5 7 9 amp 11 RATE SEG 4 6 8 10 amp 12 SP SEG 4 6 8 10 amp 12 TIME Same as above Selections are same as above Configuration 26 UDC3300 Basic Model DC330B User Manual 5 00 3 5 Accutune Set Up Group Table 3 4 Accutune Group Function Prompts Function Prompt Lower Display Function Name Selections or Range of Setting Upper Display Factory Setting FUZZY Fuzzy Overshoot Suppression DISABL ENABLE DISABL ACCUTUNE Accutune DISABL TU
36. ______17 Table 3 1 Configuration Procedure _____________________________________________21 Table 3 2 Tuning Group Function Prompts _______________________________________22 Table 3 3 SP Ramp Function Prompts __________________________________________24 Table 3 4 Accutune Group Function Prompts _____________________________________26 Table 3 5 Algorithm Group Function Prompts _____________________________________26 Table 3 6 Output Algorithm Group Function Prompts _______________________________28 Table 3 7 Input 1 Group Function Prompts _______________________________________29 Table 3 8 Input 2 Group Function Prompts _______________________________________30 Table 3 9 Control Group Function Prompts_______________________________________31 Table 3 10 Options Group Function Prompt ______________________________________33 Table 3 11 Communications Group Function Prompts ______________________________34 Table 3 12 Alarms Group Function Prompts ______________________________________36 Table 3 13 Display Group Function Prompts______________________________________38 Table 4 1 Lower Display Key Parameter Prompts__________________________________40 Table 4 2 Error Messages ____________________________________________________41 Table 4 3 Procedure for Starting Up the Controller _________________________________42 Table 4 4 Setpoint Selection Indication __________________________________________44 Table 4 5 Procedure for Selecting Two Sets of Tuning Constants _______
37. ________ 100 OUTLoLIM _________ 0 I Hi LIM _________ 100 0 I Lo LIM _________ 0 0 DROPOFF _________ 0 DEADBAND _________ 1 0 OUT HYST _________ 0 5 FAILMODE _________ NO LAT FAILSAFE _________ 0 0 MAN OUT _________ AUTO OUT _________ PborGAIN _________ GAIN MINorRPM _________ MIN OPTIONS AUX OUT _________ DISABL 4mA VAL _________ 0 0 20mA VAL _________ 0 DIG IN 1 _________ NONE DIG1 COM _________ DISABL DIG IN 2 _________ NONE DIG2 COM _________ DISABL Group Prompt Function Prompt Value or Selection Factory Setting COM ComSTATE _________ DISABL Com ADDR _________ 0 SHEDENAB _________ DISABL SHEDTIME _________ 0 PARITY _________ ODD BAUD _________ 2400 DUPLEX _________ HALF WS FLOAT _________ PF b TX DELAY _________ 1 SHEDMODE _________ LAST SHED SP _________ TO LSP UNITS _________ PERCNT CSP RATO _________ 1 0 CSP BIAS _________ 0 LOOPBACK _________ DISABL ALARMS A1S1 VAL _________ 90 A1S2 VAL _________ 10 A2S1 VAL _________ 95 A2S2 VAL _________ 5 A1S1TYPE _________ NONE A1S2TYPE _________ NONE A2S1TYPE _________ NONE A2S2TYPE _________ NONE A1S1 H L _________ HIGH A1S1 EV _________ A1S2 H L _________ LOW A1S2 EV _________ A2S1 H L _________ HIGH A2S1 EV _________ A2S2 H L _________ LOW A2S2 EV _________ AL HYST _________ 0 1 ALM OUT1 _________ NO LAT BLOCK _________
38. ______________44 Table 4 6 Procedure for Setting Switchover Values ________________________________44 Table 4 7 Procedure for Setting Tuning Constant Values____________________________45 Table 4 8 Procedure for Switching PID SETS from the Keyboard _____________________45 Table 4 9 Procedure for Displaying or Changing the Alarm Setpoints __________________46 Table 4 10 Procedure for Displaying the 3PSTEP Motor Position _____________________46 Table 4 11 Digital Input Option Action on Contact Closure ___________________________48 Table 4 12 Digital Input Combinations DIG IN1 or DIG IN2 ________________________49 Table 4 13 Procedure for Starting TUNE Demand Tuning __________________________51 Table 4 14 Procedure for Using TUNE at Start up for Duplex ________________________52 Table 4 15 Procedure to Enter a Security Code ___________________________________52 Table 5 1 Procedure for Running a Setpoint Ramp_________________________________54 Table 5 2 Program Contents __________________________________________________56 Table 5 3 Run Monitor Functions_______________________________________________60 Table 9 1 Calibration Procedure _______________________________________________70 viii UDC3300 Basic Model DC330B User Manual 5 00 Figures Figure 1 1 Operator Interface Displays and Indicators _______________________________1 Figure 2 1 Dimensions________________________________________________________3 Figure 2 2 Mounting Method ____________
39. _______________________________________4 Figure 2 3 Composite Wiring Diagram ___________________________________________6 Figure 2 4 Line Voltage Wiring _________________________________________________7 Figure 2 5 Input 1 2 Connections _____________________________________________8 Figure 2 6 Electromechanical Relay Output Model DC330X EE XXX __________________9 Figure 2 7 Solid State SS Relay Output Model DC33X AA XX ____________________10 Figure 2 8 10 amp SS External Relay Output Model DC330X SS XX ________________10 Figure 2 9 Open Collector Output Model DC330X TT XXX ________________________11 Figure 2 10 Current Output Current Time Duplex Time Current Duplex Position Proportional or Three Position Step Control ____________________________12 Figure 2 11 Auxiliary Output and Three Relay Output ______________________________12 Figure 2 12 Position Proportional Output or Three Position Step Models DC330X EE XXX X2 DC330X AA XXX X2 ____________________________13 Figure 2 13 Auxiliary Output Connections Models DC330X XX 2XX DC330X XX 5XX _________________________________________________14 Figure 2 14 Digital Inputs Connections Model DC330X XX XX3 _____________________14 Figure 2 15 RS422 485 ASCII or Modbus Communications Option Connections__________15 Figure 2 16 Transmitter Power for 4 20 mA 2 wire Transmitter Using Open Collector Alarm 2 Output Model DC330X XT XXX _____________________________16 Figure 2 17 Transmitter P
40. aces are indicated on configuration When a single decimal position has been configured and values greater than 1000 are displayed the right most character is blank but the decimal point will be lit Viewing the Operating Parameters Press the LOWER DISPLAY key to scroll through the operating parameters listed in Table 4 1 The lower display will show only those parameters and their values that apply to your specific model and the way in which it was configured Operation 40 UDC3300 Basic Model DC330B User Manual 5 00 Table 4 1 Lower Display Key Parameter Prompts Indication Description OUT OUTPUT 1 Output value is percent for Three Position Step control this is an estimated motor position when no slidewire exists SP LOCAL SETPOINT 1 Also current setpoint when using SP Ramp 2SP LOCAL SETPOINT 2 3SP LOCAL SETPOINT 3 RSP REMOTE SETPOINT 1IN INPUT 1 Used only with combinational input algorithms 2IN INPUT 2 POS SLIDEWIRE POSITION Used only with TPSC CSP COMPUTER SETPOINT When SP is in override DEV DEVIATION Maximum negative display is 999 9 PIDSETX TUNING PARAMETER SET 1 Selected set for single loop or primary loop configuration where X is either 1 or 2 ET XX XX ELAPSED TIME Time that has elapsed on timer in Hours Minutes TR XX XX TIME REMAINING Time that remains on timer in Hours Minutes RAMPXXXM SETPOINT RAMP TIME Time remaining in the setpoint ramp in minute
41. aling Factor for Input Algorithm 999 to 9999 floating in engineering units ALG1 INA Input Algorithm 1 Input A Selection INP 1 INP 2 LP1OUT IN AL1 ALG1 INB Input Algorithm 1 Input B Selection INP 1 INP 2 LP1OUT IN AL1 ALG1 INC Input Algorithm 1 Input C Selection NONE INP 1 INP 2 LP1OUT IN AL1 PCT CO Percent Carbon Monoxide 0 020 to 0 350 fractional percent of CO 0 200 ALG1BIAS Input Algorithm 1 Bias 999 to 9999 floating in engineering units 0 000 Configuration 28 UDC3300 Basic Model DC330B User Manual 5 00 3 7 Output Algorithm Parameters Set Up Group Table 3 6 Output Algorithm Group Function Prompts Function Prompt Lower Display Function Name Selections or Range of Setting Upper Display Factory Setting OUT ALG Loop 1 Output Algorithm TIME Time Simplex CURRNT Current Simplex POSITN Position Proportional TIME D Time Duplex CUR D Current Duplex CUR TI Current Time Duplex TI CUR Time Current Duplex CURRNT 4 20 RNG Current Duplex Range 100PCT 50 PCT 100PCT RLYSTATE Digital Output State at 0 Output 1OF2OF Output relays 1 and 2 are both de energized 1ON2OF Output relay 1 is energized output relay 2 is de energized 1OF2ON Output relay 1 is de energized output relay 2 is energized 1ON2ON Output relays 1 and 2 are both energized 1OF2ON RLY TYPE Relay Cycle Time Increments MECHAN Cycle tim
42. configured for HOLD state or disappears if configured for disable of setpoint programming The controller operates at the last setpoint in the program in automatic or will be in manual mode at the failsafe output Disable Program See Section 3 4 for details Setpoint Rate Ramp Soak Program Operation 62 UDC3300 Basic Model DC330B User Manual 5 00 Environmental and Operating Conditions 5 00 UDC3300 Basic Model DC330B User Manual 63 6 Appendix A Environmental and Operating Conditions Parameter Reference Rated Operative Limits Transportation and Storage Ambient Temperature 25 C 3 C 77 F 5 F 15 C to 55 C 58 F to 131 F 0 C to 55 C 32 F to 131 F 40 C to 66 C 40 F to 151 F Relative Humidity 10 to 55 10 to 90 5 to 90 5 to 95 Vibration Frequency Hz Acceleration g 0 0 0 to 70 0 4 0 to 200 0 6 0 to 200 0 5 Mechanical Shock Acceleration g Duration ms 0 0 1 30 5 30 20 30 Voltage Vdc 24 1 20 to 27 20 to 27 Voltage Vac 90 to 240 Vac 24 Vac 120 1 240 2 24 1 90 to 240 20 to 27 90 to 264 20 to 27 Frequency Hz For Vac 50 0 2 60 0 2 49 to 51 59 to 61 48 to 52 58 to 62 Power Consumption 18 VA maximum 90 to 264 Vac 12 VA maximum 24 Vac dc Input Accuracy 0 20 of span typical 1 digit for display Field calibratable to 0
43. ction with the SET UP key to select the individual functions of a selected Configuration Set Up group LOWER DISPLAY Selects an operating parameter to be shown in the lower display MANUAL AUTO Alternately selects AUTO or MAN SETPOINT SELECT Hold key down to cycle through configured setpoints RUN HOLD Alternate action switch initiates or holds the Setpoint Ramp or Setpoint Program Acknowledges a latched alarm 1 L Increases the selected parameter value M Decreases the selected parameter value Installation 5 00 UDC3300 Basic Model DC330B User Manual 3 2 Installation 2 1 Mounting Physical Considerations The controller can be mounted on either a vertical or tilted panel using the mounting kit supplied Adequate access space must be available at the back of the panel for installation and servicing activities Panel Cutout 96 3 780 24 945 Max Panel Thickness 10 394 Max 2 5 82 147 3 21 6 850 093 2 4 with optional rear cover 90 7 3 57 24152 0 008 92 3 622 0 03 0 0 0 0 0 008 92 3 622 0 03 0 0 0 0 FUNCTION L1 L2 LOWER DISPLAY MANUAL AUTO SETPOINT SELECT SET UP RUN HOLD 96 3 780 Figure 2 1 Dimensions Installation 4 UDC3300 Basic Model DC330B User Manual 5 00 Mounting Method Before mounting the controller refer to the nameplate on the inside of the case and make a note of the model number It will he
44. e DI has no further effect TO RUN R indicator blinks Starts a stopped SP Program ToBEGN Resets the Setpoint Program back to the beginning of the first segment in the program and places the program into the Hold mode STOP I Disables PID Integral I action MAN FS MAN blinks Unit goes to manual mode output goes to the failsafe value ToLOCK LOCKED when a key is pressed Disables all keys ToAout Output is forced to value set at control prompt AUTO OUT when controller is in automatic mode Operation 5 00 UDC3300 Basic Model DC330B User Manual 49 DIG IN1 or DIG IN2 Selections Display Indication Action on Contact Closure Returns toggles to original state when contact opens unless otherwise noted TIMER Timer clock and time appear in lower display Starts timer momentary Reopening switch has no effect AM STA Causes switch to Auto Manual Station mode ToTUNE TUNE ON in lower display Starts the Accutune process SPinit Forces the SP to initialize at the current PV value TRACK1 O blinks Allows Output 1 to track Input 2 TO RSP RSP annunciator blinks Selects remote setpoint if enabled RST FB Allows Input 2 to override the internal reset value providing external reset feedback ToPURG MAN blinks and output value shows in lower display Forces loop to manual mode with the output values set to the Output High Limit configuration LoFIRE MAN blinks and
45. e done at least once before the manual mode will operate properly Failure to use the Auto mode procedure will prevent the controller from going into automatic control mode During the Auto mode calibration procedure the values being displayed are used only to indicate if the motor is still traveling To view the actual calibration value use the manual mode after the Auto mode is completed These values can be changed for purposes of tweaking the calibration Make sure LOCKOUT in Tuning Set Up group is set to NONE For Three Position Step Control Output models without Motor Position Indication do steps 1 and 2 only For Position Proportional Output and Three Position Step Control Output models with Motor Position Indication follow the entire calibration procedure ATTENTION These prompts only appear when position OUT ALG is selected If motor position for 3PSTEP is desired first configure unit for position After calibration the unit can be switched to 3PSTEP Position Proportional Calibration 70 UDC3300 Basic Model DC330B User Manual 5 00 Table 9 1 Calibration Procedure Step Operation Press Action 1 Enter Calibration Mode SETUP until you see Upper Display CALIB Lower Display POS PROP 2 Set Motor Traverse Time FUNCTION LOOP 1 2 Until you see Upper Display A value Lower Display MTR TIME NOTE This is the time it takes the motor to travel from 0 to 100 3 L or M until the proper motor stro
46. e in one second increments SOL ST Cycle time in 1 3 second increments 1 33 seconds 120 40 seconds MECHAN Configuration 5 00 UDC3300 Basic Model DC330B User Manual 29 3 8 Input 1 Parameters Set Up Group Table 3 7 Input 1 Group Function Prompts Function Prompt Lower Display Function Name Selections or Range of Setting Upper Display Factory Setting IN1 TYPE Input 1 Actuation Type For Input Range Minimum and Maximum see Appendix E DISABL W TC H B TC W TC L E TC H 100 PT E TC L 100 LO J TC H 200 PT J TC L 500 PT K TC H RAD RH K TC L RAD RI NNM H 0 20mA NNM L 4 20mA NM90 H 0 10mV NM90 L 0 50mV NIC TC 0 5 V R TC 1 5 V S TC 0 10 V T TC H CARBON T TC L OXYGEN 0 10mV XMITTER1 Transmitter Characterization B TC S TC E TC H T TC H E TC L T TC L J TC H W TC H J TC L W TC L K TC H 100 PT K TC L 100 LO NNM H 200 PT NNM L 500 PT NM90 H RAD RH NM90 L RAD RI NIC TC LINEAR R TC SQROOT LINEAR IN1 HI Input 1 High Range Value Linear Inputs only 999 to 9999 floating in engineering units 1000 IN1 LO Input 1 Low Range Value Linear Inputs only 999 to 9999 floating in engineering units 0 RATIO 1 Input 1 Ratio 20 00 to 20 00 floats to 3 decimal places 1 000 BIAS IN1 Input 1 Bias 999 to 9999 in engineering units 0 FILTER 1 Input 1 Filter 0 to 120 seconds 1 BURNOUT1 Burnout Protection NONE DOWN UP
47. e output to maintain the process variable at setpoint if the controller is properly tuned 5 Tune the controller SET UP Tuning will be required on the first startup First enable TUNE selection in the Accutune Group Refer to Tuning Set Up group to ensure that the proper selections for PROP BD or GAIN RATE MIN and RSET MIN or RSET RPM have been entered Use Accutune to tune the controller as follows 1 Adjust setpoint to the desired value 2 Switch to Automatic mode by pressing the MANUAL AUTO key 3 Initiate Tuning by Pressing the up arrow key when the lower display prompt shows TUNE OFF or Pressing the LOWER DISPLAY and Up arrow keys simultaneously or Using the Digital Input if configured If it is necessary to stop or abort the tuning process press the MANUAL AUTO key and the controller will return to manual mode Operation 5 00 UDC3300 Basic Model DC330B User Manual 43 4 4 Operating Modes The controller can operate in any of three basic modes Manual Automatic with Local Setpoint Automatic with Remote Setpoint 4 5 Setpoints You can configure the following setpoints for the UDC 3300 controller in the control group A single local setpoint SP Two local setpoints SP 2SP One local setpoint and one remote setpoint SP RSP Three local setpoints SP 2SP 3SP Two local setpoints and one remote setpoint SP 2SP RSP Changing Local
48. elay Output 1 Alarm 2 is not available with Time Proportional Duplex or Three Position Step Control or Position Proportional Control or Current Time Duplex 2 Electromechanical relays are rated at 5 Amps 120 Vac or 30 Vdc and 2 5 Amps at 240 Vac Customer should size fuses accordingly Use FastBlo fuses only Alarm Relay 1 To terminal 7 or 9 Output or Alarm Relay 2 To terminal 4 or 6 Output Relay 1 N C N O N O N C N O Relay Load Load Supply Power To terminal 1 or 3 Time Proportional 2 N C Relay 2 Load Load Supply Power Alarm Relay 1 Load Load Supply Power 1 2 3 4 5 6 7 8 9 2 2 Figure 2 6 Electromechanical Relay Output Model DC330X EE XXX Installation 10 UDC3300 Basic Model DC330B User Manual 5 00 Time Proportional If the load current is less than the minimum rated value of 20 mA there may be a residual voltage across both ends of the load even if the relay is turned off Use a dummy resistor as shown to counteract this The total current through the resistor and the load current must exceed 20 mA 1 2 3 Alarm 2 not available with Time Proportional Duplex or Three Position Step Control or Position Proportional control Solid State relays are rated at 0 5 amps Customer should size fuses accordingly Use Fast Blo fuses only Electromechanical relays are rated at 5 Amps 120 Vac or 30 Vdc and 2 5 Amps at 240 Vac Cus
49. eously to initiate Heat tuning The output will cycle between 50 and 100 or high output limit A large T appears in the upper display until tuning is completed and final Heat parameters are entered for PID set 1 in the Tuning group 2 Cool Zone Adjust Local Setpoint 2 to a value within the Cool zone Put the controller in Automatic mode Press the Lower Display and L keys simultaneously to initiate Cool tuning The output will cycle between 0 and 50 or low output limit A large T appears in the upper display until tuning is completed and final Cool parameters are entered for PID set 2 in the Tuning group 4 13 Entering a Security Code The level of keyboard lockout may be changed in the Set Up mode However knowledge of a security code number 0 to 4095 may be required to change from one level of lockout to another When a controller leaves the factory it has a security code of 0 which permits changing from one lockout level to another without entering any other code number If you require the use of a security code select a number from 0001 to 4095 and enter it when the lockout level is configured as NONE Thereafter that selected number must be used to change the lockout level from something other than NONE CAUTION Write the number on the Configuration Record Sheet in Appendix C so you will have a permanent record Table 4 15 Procedure to Enter a Security Code Step Operation Press Result 1 Enter
50. er Manual 5 00 Current Output Universal Output Figure 2 10 shows the Output and Alarm wiring connections for models with Current Output and two relay outputs Model DC330X KE XXX ATTENTION All current outputs are isolated from each other case ground and all inputs Controller Load 0 1000 Ohms Current Output 4 20 mA N C N O N O N C For Duplex Current Output use Auxiliary Output for Output 2 cool see Figure 2 14 To terminal 7 or 9 Output 1 or Alarm 2 Relay To terminal 4 or 6 Load Supply Power Output or Alarm Relay 2 Load Load Supply Power Output or Alarm Relay 3 Load Output 2 or Alarm 1 Relay See Table 2 3 for relay terminal connections for Output Algorithm selected 1 2 3 4 5 6 7 8 9 Electromechanical relays are rated at 5 Amps 120 Vac or 2 5 Amps at 240 Vac Customer should size fuses accordingly Use Fast Blo fuses only Relays are NOT available on DC330X C0 1 1 1 Figure 2 10 Current Output Current Time Duplex Time Current Duplex Position Proportional or Three Position Step Control Figure 2 11 shows the Output and Alarm wiring connections for models with a Current Output Auxiliary Output and three Relay Outputs Model DC330X EE 2XX Alarm Relay 1 16 17 N O To terminal 7 or 9 Relay Load Load Supply Power To terminal 1 or 3 Relay Load Load Supply Power To terminal 4 or 6
51. et Up Group Table 3 10 Options Group Function Prompt Function Prompt Lower Display Function Name Selections or Range of Setting Upper Display Factory Setting AUX OUT Auxiliary Output One Loop Selection DISABL OUTPUT INP 1 SP INP 2 LSP 1 PV CBOUT DEV IN AL1 DISABL 4mA VAL Auxiliary Output Low Scaling Factor Low scale value to represent 4 mA Value in for output all others in engineering units 0 0 20mA VAL Auxiliary Output High Scaling Factor High scale value to represent 20 mA Value in for output all others in engineering units 0 DIG IN 1 Digital Input 1 Selections NONE MAN FS TO MAN ToLOCK TO LSP ToAout TO 2SP TIMER TO 3SP AM STA TO DIR ToTUNE ToHOLD SPinit ToPID2 TRACK1 PV 2IN TO RSP RERUN RST FB TO RUN ToPURG ToBEGN LoFIRE STOP I MAN LT NONE DIG1 COM Digital Input 1 Combinations DISABL ToSP2 PID2 ToSP1 ToDIR RUN DISABL DIG IN 2 Digital 2 Input Selections Same as DIG IN 1 NONE DIG2 COM Digital Input 2 Combinations Same as DIG1 COM DISABL Configuration 34 UDC3300 Basic Model DC330B User Manual 5 00 3 12 Communications Set Up Group If your controller does not have this option the prompts will not appear Table 3 11 Communications Group Function Prompts Function Prompt Lower Display Function Name Selections or Range of Setting Upper Display Factory Setting ComSTATE Communications Option S
52. f the installation The switch or circuit breaker should be located close to the controller within easy reach of the operator The switch or circuit breaker should be marked as the disconnecting device for the controller 4 mm2 CAUTION Applying 90 264 Vac to a controller rated for 24 Vac dc will severely damage the controller and is a fire and smoke hazard When applying power to multiple instruments make sure that sufficient current is supplied Otherwise the instruments may not start up normally due to the voltage drop caused by the in rush current L1 L2 N 22 Ground Hot Neutral AC DC Line Voltage 1 2 1 PROTECTIVE BONDING grounding of this controller and the enclosure in which it is installed shall be in accordance with National and local electrical codes To minimize electrical noise and transients that may adversely affect the system supplementary bonding of the controller enclosure to a local ground using a No 12 4 mm2 copper conductor is recommended 2 Provide a switch and non time delay North America quick acting high breaking capacity Type F Europe 1 2A 250V fuse s or circuit breaker for 90 264V or 1A 125V fuse or circuit breaker for 24 Vac dc operation as part of the installation Figure 2 4 Line Voltage Wiring Installation 8 UDC3300 Basic Model DC330B User Manual 5 00 Input 1 Input 2 The 250 load resistor for 4 20 mA or the voltage divider for 0 10 volts or t
53. ge limits in engineering units Soak time is the duration of the soak and is determined in TIME Hours Minutes Range 0 99hrs 59min Start Segment This designates the number of the first segment Odd number Range 1 to 11 End Segment This designates the number of the last Soak segment Even Number Range 2 to 12 Recycle Number This number allows the program to recycle to a specified number of times from beginning to end Range 0 to 99 Guaranteed Soak Each soak segment can have a deviation value of from 0 to 99 which guarantees the value for that segment The value is the number in engineering units above or below the setpoint out side of which the timer halts Range 0 to 99 Soak deviation values gt 0 guarantee that the soak segment s process variable is within the deviation for the configured soak time Whenever the deviation is exceeded soak timing is frozen The guaranteed soaks feature is disabled whenever the deviation value is configured to 0 Program State This selection determines whether the program is in the Hold state or Disabled after completion of the program Program Termination State This function determines the status of the controller upon completion The selections are LASTSP controls to last setpoint and last control mode F SAFE manual mode failsafe output Setpoint Rate Ramp Soak Program Operation 5 00 UDC3300 Basic Model DC330B User Manual 57 Contents
54. he 500 ohm C J compensation resistor is supplied with the controller when the input is specified These items must be installed when you wire the controller before start up 1 1 2 10 11 L1 22 23 24 Use Thermocouple extension wire only Thermocouple RTD mV or Volts except 0 10 Volts Carbon mV or Volt source 0 10 Volts 4 20 milliamps R 1 2 3 0 10 Volt source 100K 100K Power Supply Xmitter 250 1 Remove screw and install C J on the R terminal connect tang to terminal 2 22 23 24 R 22 23 24 R 22 23 24 R 1 22 23 24 R 1 INPUT 2 3 Input 2 is not available with Position Proportional Output Refer to Table 2 4 for Input 2 Jumper selections mV or Volt source Refer to Table 2 2 for Input 2 Jumper selections 25 26 27 Use Thermocouple extension wire only Thermocouple RTD Carbon mV or Volts except 0 10 Volts mV or Volt source 0 10 Volts 4 20 milliamps R 1 2 3 0 10 Volt source 100K 100K Power Supply Xmitter 250 1 Remove screw and install C J on the R terminal connect tang to terminal 2 25 26 27 R 25 26 27 R 25 26 27
55. he control of a valve or other actuator with an electric motor driven by two controller output relays one to move the motor upscale the other to move it downscale without a feedback slidewire linked to the motor shaft Accutune TUNE operates with this algorithm Displaying the Motor Position Table 4 10 Procedure for Displaying the 3PSTEP Motor Position Step Operation Press Action 1 Access the displays LOWER DISPLAY until you see the PV Value in the Upper Display and either POS or OUT in the Lower Display Operation 5 00 UDC3300 Basic Model DC330B User Manual 47 4 9 Input Math Algorithms If selected via Math options this controller has one input algorithm available The algorithm can be configured to provide a derived calculated PV or a derived remote setpoint Up to three inputs may be applied to the calculation Standard functionality Basic models DC330B contain as standard Weighted Average Feedforward Summer Feedforward Multiplier Input Algorithm Selections Algorithm selections are made in Section 3 Configuration The following function prompt can be found in the Algorithm Set Up group IN ALG1 This selection includes the following algorithms Weighted Average Feedforward Summer Feedforward Multiplier Carbon Potential several types Dewpoint Input A Input B and Input C selections for these formulas are found in Section 3 Configuration Set Up group ALGORTHM under the following function pr
56. he point placed in HOLD NOTE Changing a segment number may affect the alarms events External Program Reset To BEGN If Remote Switching Digital Input option is present on your controller contact closure resets the SP Program back to the start of the first segment Program cycle number is not affected Reopening the contact has no effect and places the program in HOLD mode The setpoint is changed to what the setpoint was when the program was first started RUN HOLD restarts the Setpoint Program Setpoint Rate Ramp Soak Program Operation 5 00 UDC3300 Basic Model DC330B User Manual 61 Function Press Result Keyboard Reset LOWER DISPLAY until you see Lower Display ToBEGN Press L key to reset program to beginning at Hold state Viewing the Present Ramp or Soak Segment Number and Time LOWER DISPLAY until you see Upper Display R and the PV value Lower Display Ramp segments RA XX XX Soak segments SK XX XX indicates the segment number Ramp odd only Soak even only XX XX Ramp Time Hours Minutes Ramp Rate EU MIN or EU HR Soak Time Hours Minutes Viewing the Number of Cycles Left in the Program LOWER DISPLAY until you see Upper Display R and the PV value Lower Display RECYC XX Number of cycles remaining in the setpoint program XX 0 to 99 End Program When the final segment is completed the R in the upper display either changes to H if
57. his will give you a record of how the program was developed Operation See Table 5 3 to run monitor the program Power Outage ATTENTION If power is lost during a program upon power up the controller will be in hold and the setpoint value will be the setpoint value prior to the beginning of the setpoint program The program is placed in hold at the beginning of the first segment in the program The mode will be as configured under PWR MODE in the Control function group Setpoint Rate Ramp Soak Program Operation 56 UDC3300 Basic Model DC330B User Manual 5 00 Table 5 2 Program Contents Contents Definition Ramp Segments A ramp segment is the time it will take to change the setpoint to the next setpoint value in the program Ramps are odd number segments Ramps are configured in either Time or Engineering Units per Minute or Engineering Units per Hour see Ramp Unit below NOTE Entering 0 will imply an immediate step change in setpoint to the next soak Ramp Unit The Ramp Unit selection determines the engineering data units for the ramp segments The selections are TIME Hours Minute XX XX Range 0 99 hrs 0 59 min EU MIN Degrees Minute or EU HR Degrees Hour Range 0 to 999 Soak Segments A Soak Segment is a combination of soak setpoint value and a soak duration time Soaks are even number segments The soak setpoint range value must be within the setpoint high and low ran
58. ion Keys 2 2 INSTALLATION 3 2 1 Mounting 3 2 2 Wiring 4 3 CONFIGURATION 19 3 1 Overview 19 3 2 Configuration Procedure 21 3 3 Loop 1 Tuning Parameters Set Up Group 22 3 4 SP Ramp SP Rate or SP Programming Set Up Group 24 3 5 Accutune Set Up Group 26 3 6 Algorithm Data Set Up Group 26 3 7 Output Algorithm Parameters Set Up Group 2
59. isable SP RATE and SP PROG set the ramp time in minutes set the final setpoint value See Section 3 4 for details Setpoint Rate Ramp Soak Program Operation 54 UDC3300 Basic Model DC330B User Manual 5 00 Operation Running a Setpoint Ramp includes enabling starting holding viewing the ramp time and ending the ramp Table 5 1 Procedure for Running a Setpoint Ramp Step Operation Press Action 1 Enable the Setpoint Ramp function SET UP until you see SET UP in the Upper Display and SP RAMP in the Lower Display FUNCTION LOOP 1 2 You will see DISABL or ENABLE in the Upper Display and SP RAMP in the Lower Display L until you see ENABLE in the Upper Display 2 Put the controller into Automatic mode MANUAL AUTO until A indicator is ON and you will see H and the PV value in the Upper Display SP and the present setpoint value in the Lower Display 3 Set Start Setpoint L or M until the start setpoint value you desire is indicated in the lower display 4 Start the Ramp RUN HOLD You will see R and the PV value in the Upper Display and SP and the changing setpoint value in the Lower Display 5 Hold Run the Ramp RUN HOLD This holds the ramp at the current setpoint value SP can then be changed by the L and M keys Press again to continue run ATTENTION Any time the local setpoint is different from the final setpoint value and the RUN HOLD key is pressed the ramp will start again
60. ke time is reached see the motor specs or measure the time Range of setting 5 to 1800 Seconds 4 Select Automatic or Manual Calibration FUNCTION LOOP 1 2 Until you see You can calibrate the controller output manually or let the controller calibrate the output automatically If the slidewire has never been calibrated you must use DO AUTO first In the Automatic Calibration Mode DO AUTO the controller relays automatically move the motor in the proper direction If desired however the motor may be manually positioned to 0 and 100 positions Disconnect the relay wires Use DO MAN In the Manual Calibration Mode DO MAN the motor does not move Instead the existing 0 and 100 values may be changed with the L or M key 5 L or M to select automatic or manual calibration Upper Display DO AUTO or DO MAN Lower Display POS PROP If you select Then DO AUTO go to Step 6 DO MAN go to Step 8 ATTENTION When calibration is terminated this selection reverts to DISABL 6 DO AUTO Set 0 value FUNCTION LOOP 1 2 The decrement relay is turned on to move the motor to 0 position Upper Display Counts of Feedback Slidewire 0 to 3000 Lower Display ZERO VAL When the motor stops the display should stop counting then go to the next step Position Proportional Calibration 5 00 UDC3300 Basic Model DC330B User Manual 71 Step Operation Press Action 7 DO AUTO Set 100 value
61. l Alarm Circuit Wire Rating The insulation of wires connected to the Control Alarm terminals shall be rated for the highest voltage involved Extra Low Voltage ELV wiring input current output and low voltage Control Alarm circuits shall be separated from HAZARDOUS LIVE gt 30 Vac 42 4 Vpeak or 60 Vdc wiring per Table 2 1 Electrical Noise Precautions Electrical noise is composed of unabated electrical signals which produce undesirable effects in measurements and control circuits Digital equipment is especially sensitive to the effects of electrical noise Your controller has built in circuits to reduce the effect of electrical noise from various sources Be sure to separate external wiring into bundles see Table 2 1 and route the individual bundles through separate conduits or metal trays ATTENTION For installation where high EMI RFI noise cannot be avoided we recommend you use shielded twisted pair wires for the signals in bundle 2 Table 2 1 Permissible Wiring Bundling Bundle No Wire Functions 1 Line power wiring Earth ground wiring Control relay output wiring Line voltage alarm wiring 2 Analog signal wire such as Input signal wire thermocouple 4 to 20 mA etc 4 20 mA output signal wiring Slidewire feedback circuit wiring Digital input signals Communications 3 Low voltage alarm relay output wiring Low voltage wiring to solid state type control circuits In
62. lp later when selecting the proper wiring configuration Panel 22605 Figure 2 2 Mounting Method 2 2 Wiring Electrical Considerations Precautions The controller is considered rack and panel mounted equipment per EN 61010 1 Safety Requirements for Electrical Equipment for Measurement Control and Laboratory Use Part 1 General Requirements Conformity with 72 23 EEC the Low Voltage Directive requires the user to provide adequate protection against a shock hazard The user shall install this controller in an enclosure that limits OPERATOR access to the rear terminals Controller Grounding PROTECTIVE BONDING grounding of this controller and the enclosure in which it is installed shall be in accordance with National and local electrical codes To minimize electrical noise and transients that may adversely affect the system supplementary bonding of the controller enclosure to a local ground using a No 12 4 mm2 copper conductor is recommended Remove the mounting kit from the shipping container and install the kit as follows Install the screws into the threaded holes of the clips Insert the prongs of the clips into the two holes in the top and bottom of the case Tighten both screws to secure the case against the panel Carefully slide the chassis assembly into the case press to close and tighten the screw Replace the screw cover Installation 5 00 UDC3300 Basic Model DC330B User Manual 5 Contro
63. ompts ALG1 INA ALG1 INB ALG1 INC Operation 48 UDC3300 Basic Model DC330B User Manual 5 00 4 10 Digital Input Option Remote Switching The Digital Input option detects the state of external contacts for either of two inputs On contact closure the controller will respond according to how each digital input is configured Make your selection under the Option Set Up group function prompt DIG IN1 or DIG IN2 See Section 3 Configuration in manual 51 52 25 55 Table 4 11 Digital Input Option Action on Contact Closure DIG IN1 or DIG IN2 Selections Display Indication Action on Contact Closure Returns toggles to original state when contact opens unless otherwise noted None DI 1 2 always off No Digital Input selection TO MAN MAN blinks Puts the controller into manual mode TO LSP Puts the controller into local setpoint 1 TO 2SP RSP annunciator blinks Puts the controller into local setpoint 2 TO 3SP RSP annunciator blinks Puts the controller into local setpoint 3 TO DIR Selects direct controller action ToHOLD H blinks Suspends setpoint program or setpoint ramp operation ToPID2 PIDSET2 in lower display Selects PID set 2 PV 2IN II II blinks IN Selects the PV to equal Input 2 RERUN Resets the Setpoint Program back to the beginning of the first segment in the program and leaves the program in the same Run Or Hold mode that it was in when the DI closed Opening th
64. on 36 UDC3300 Basic Model DC330B User Manual 5 00 3 13 Alarms Set Up Group Table 3 12 Alarms Group Function Prompts Function Prompt Lower Display Function Name Selections or Range of Setting Upper Display Factory Setting A1S1 VAL Alarm 1 Setpoint 1 Value Value in Engineering Units 90 A1S2 VAL Alarm 1 Setpoint 2 Value Value in Engineering Units 10 A2S1 VAL Alarm 2 Setpoint 1 Value Value in Engineering Units 95 A2S2 VAL Alarm 2 Setpoint 2 Value Value in Engineering Units 5 A1S1TYPE Alarm 1 Setpoint 1 Type NONE INP 1 INP 2 PV Process Variable DEV Deviation OUTPUT SHED EV ON Event On SP Program EV OFF Event Off SP Program MANUAL REM SP Remote Setpoint F SAFE Failsafe PVRATE PV Rate of Change BREAK NONE A1S2TYPE Alarm 1 Setpoint 2 Type Same as A1S1TYPE NONE A2S1TYPE Alarm 2 Setpoint 1 Type Same as A1S1TYPE NONE A2S2TYPE Alarm 2 Setpoint 2 Type Same as A1S1TYPE NONE A1S1 H L Alarm 1 Setpoint 1 State LOW HIGH HIGH A1S1 EV SP Programming Event Alarm State for Alarm 1 Setpoint 1 BEGIN END A1S2 H L Alarm 2 Setpoint 1 State LOW HIGH LOW Configuration 5 00 UDC3300 Basic Model DC330B User Manual 37 Function Prompt Lower Display Function Name Selections or Range of Setting Upper Display Factory Setting A1S2 EV SP Programming Event Alarm State for Alarm 1 Setpoint 2 BEGIN END
65. oting boundary IN1 RNG Input 1 Out of Range IN2 RNG Input 2 Out of Range PV RNG PV Out of Range PV PV source x PV source ratio PV source bias FAILSAFE Failsafe Loop 1 Check inputs or configuration RV LIMIT Remote Variable Out of Range RV RV source x RV source ratio RV source bias SEG ERR Segment Error SP Program starting segment number is less than ending segment number CAL MTR Not calibrated Perform Position Proportional calibration Operation 42 UDC3300 Basic Model DC330B User Manual 5 00 4 3 Start up Procedure Table 4 3 Procedure for Starting Up the Controller Step Operation Press Action 1 Select manual mode MANUAL AUTO until MAN indicator is ON The controller is in manual mode 2 Adjust the output L or M to adjust the output value and ensure that the final control element is functioning correctly Upper Display PV value Lower Display OUT and the output value in 3 Enter the local setpoint LOWER DISPLAY Upper Display PV Value Lower Display SP and the local setpoint value L or M to adjust the local setpoint to the value at which you want the process variable maintained The local setpoint cannot be changed if the Setpoint Ramp function is running R appears in the upper display 4 Select automatic mode MANUAL AUTO until A indicator is ON The controller is in Automatic mode The controller will automatically adjust th
66. ower for 4 20 mA 2 wire Transmitter Using Auxiliary Output Model DC330X XX 2XX or DC330X XX 5XX____________________16 Figure 3 1 Prompt Hierarchy __________________________________________________19 Figure 5 1 Ramp Soak Profile Example _________________________________________58 Figure 5 2 Program Record Sheet______________________________________________59 Introduction 5 00 UDC3300 Basic Model DC330B User Manual 1 1 Introduction 1 1 Overview The UDC 3300 is a microprocessor based stand alone controller It combines the highest degree of functionality and operating simplicity offered in a 1 4 DIN size controller With a typical accuracy of 0 20 of span the UDC 3300 is an ideal controller for regulating temperature and other process variables in numerous heating and cooling applications in metal working food and pharmaceuticals and testing and environmental work 1 2 CE Conformity Europe This product is in conformity with the protection requirements of the following European Council Directives 73 23 EEC the Low Voltage Directive and 89 336 EEC the EMC Directive Conformity of this product with any other CE Mark Directive s shall not be assumed ALM RSP OUT 1 2 3 1 2 1 2 F C MAN FUNCTION LOOP 1 2 SET UP LOWER DISPLAY MANUAL AUTO SETPOINT SELECT RUN HOLD DI 3300 SP 3300 Indicator definition when lit ALM Alarm conditions exist DI Digital input active OUT Control
67. p Time 3 SG12TIME Soak Time 12 SEG4 SP Soak SP 4 Setpoint Rate Ramp Soak Program Operation 60 UDC3300 Basic Model DC330B User Manual 5 00 Run Monitor Functions Table 5 3 lists all the functions required to run and monitor the program Table 5 3 Run Monitor Functions Function Press Result Set the Local Setpoint SETPOINT SELECT Lower Display SP L or M to set the Local Setpoint value to where you want the program to start out Run State RUN HOLD Initiates the setpoint program An R appears in the upper display indicating that the program is running Hold State RUN HOLD Holds the setpoint program An H appears in the upper display indicating that the program is in the HOLD state The setpoint holds at the current setpoint External Hold DI To HOLD If Remote Switching Digital Input option is present on your controller contact closure places the controller in the HOLD state if the setpoint program is running The H in the upper display will blink indicating external hold is in effect Contact reopening runs program NOTE The keyboard takes priority over external switch for the RUN HOLD function Changing a Segment While in Hold L or M These keys will operate and allow you to change the segment number while in HOLD If a different segment is selected it will be started at the beginning when placed in RUN If the original segment is brought back the program will continue from t
68. pt TUNE OFF pressing the Lower Display and L keys simultaneously or using the digital input if configured Aborting Tuning If it is necessary to stop or abort the tuning process press the MANUAL AUTO key and the controller will return to manual mode You can also disable TUNE in the ACCUTUNE Set Up group Tune for Duplex Heat Cool TUNE can be done for applications using duplex heat cool control During tuning Accutune requires that setpoint 1 will cause a Heating demand and then the calculated tuning parameters will be automatically entered as PID set 1 Likewise it requires that tuning at local setpoint 2 will cause a Cooling demand and then the cooling parameters will be entered as PID set 2 The tuning sequence will cycle the controller s output two full cycles between the high output limit and 50 for HEAT or between 50 and the low output limit for COOL while allowing only a small process variable change above and below the setpoint during each cycle Configuring TUNE for Duplex Heat Cool To configure this item refer to Section 3 Configuration Operation 52 UDC3300 Basic Model DC330B User Manual 5 00 Using TUNE at Start Up for Duplex Heat Cool Table 4 14 Procedure for Using TUNE at Start up for Duplex Step Action 1 Heat Zone Adjust Local Setpoint 1 to a value within the Heat zone Put the controller in Automatic mode Press the Lower Display and L keys simultan
69. r Manual 5 00 Configuration Record Sheet 5 00 UDC3300 Basic Model DC330B User Manual 67 8 Appendix C Configuration Record Sheet Enter the value or selection for each prompt on this sheet so you will have a record of how your controller was configured Group Prompt Function Prompt Value or Selection Factory Setting TUNING PROP BD or GAIN or GAINVALn _________ _________ Read Only 1 000 RATE MIN _________ 0 00 RSET MIN or RSET RPM _________ _________ 1 00 MAN RSET _________ 0 PROPBD2 or GAIN 2 _________ _________ 1 000 RATE2MIN _________ 0 00 RSET2MIN or RSET2RPM _________ _________ 1 00 CYC SEC or CYC SX3 _________ _________ 20 20 CYC2 SEC or CYC2 SX3 _________ _________ 20 20 SECURITY _________ 0 LOCKOUT _________ CALIB AUTO MAN _________ ENABLE SP SEL _________ ENABLE RUN HOLD _________ ENABLE SP RAMP SP RAMP _________ DISABL TIME MIN _________ 3 FINAL SP _________ 1000 PV HOT START _________ DISABL SP RATE _________ DISABL EU HR UP _________ 0 EU HR DN _________ 0 SP PROG _________ DISABL ACCUTUNE FUZZY _________ DISABL ACCUTUNE _________ DISABL AT ERROR Read Only Group Prompt Function Prompt Value or Selection Factory Setting ALGORTHM CONT ALG _________ PID A TIMER _________ DISABL PERIOD _________ 0 01 START
70. roups in both directions Stop at the Set Up group title that describes the group of parameters you want to configure Then proceed to the next step 3 Select a Function parameter FUNCTION Upper Display Shows the current value or selection for the first Function prompt of the selected Set Up group Lower Display Shows the first Function prompt within that Set Up group Sequentially displays the other function prompts of the selected Set Up group Stop at the function prompt that you want to change then proceed to the next step 4 Change the value or selection L or M Increments or decrements the value or selection that appears for the selected function If the display flashes you are trying to make an unacceptable entry 5 Enter the value or selection FUNCTION or SET UP This key selects another Function prompt This key selects another Set Up group The value or selection you have made will be entered into memory after another key is pressed 6 Exit Configuration LOWER DISPLAY Exits configuration mode and returns the controller to the same state it was in immediately preceding entry into the Set Up mode It stores any changes you have made Configuration 22 UDC3300 Basic Model DC330B User Manual 5 00 3 3 Loop 1 Tuning Parameters Set Up Group Table 3 2 Tuning Group Function Prompts Function Prompt Lower Display Function Name Selections or Range of Setting Upper Display Fac
71. ry Output RS422 485 Modbus Standard Functions includes Accutune II SPP Basic Model Digital Inputs 0 3 None Two Digital Inputs PV Input 1 2 3 1 6 Optional Input s 0 1 2 3 T C RTD Radiamatic mV 0 5V 1 5V T C RTD Radiamatic mV 0 5V 1 5V 0 20 mA 4 20 mA T C RTD Radiamatic mV 0 5V 1 5V 0 20 mA 4 20 mA 0 10V Carbon Oxygen or Dewpoint includes optional input None T C RTD Radiamatic mV 0 5V 1 5V 0 20 mA 4 20 mA Slidewire Input T C RTD Radiamatic mV 0 5V 1 5V 0 20 mA 4 20 mA 0 10V Options 0 1 0 A F 0 B T 0 P T U 0 D 0 90 to 264 Vac Power 24 Vac dc Power None CSA FM and UL FM and UL Gray Elastomer Bezel Blue Elastomer Bezel Tan Elastomer Bezel None Rear Terminal Cover Customer ID Tag Rear Terminal Cover amp Tag None DIN Cutout Adapter None Manuals 0 F G T S Certificate 0 C English French German Italian Spanish None Certificate of Conformance F3391 Model Selection Guide 66 UDC3300 Basic Model DC330B Use
72. s O SK XXXX Soak and TIME REMAINING IN SOAK AUX AUXILIARY OUTPUT SPn SP RATE SETPOINT Current setpoint for setpoint rate applications BIA BIAS Displays the manual reset value for algorithm PD MR TUNE OFF LIMIT CYCLE TUNING NOT RUNNING Appears when Accutune is disabled TUNE RUN LIMIT CYCLE TUNING RUNNING Appears when Accutune is enabled ToBEGIN RESET SP PROGRAM TO BEGINNING OF FIRST SEGMENT Operation 5 00 UDC3300 Basic Model DC330B User Manual 41 Diagnostic Error Messages The UDC 3300 performs background tests to verify data and memory integrity If there is a malfunction an error message will be displayed In the case of more than one simultaneous malfunction only the one with the highest priority will appear on the lower display A list of error messages is contained in Table 4 2 If any of these error messages occur refer to Section 9 Troubleshooting in manual 51 52 25 55 for information to correct the failure Table 4 2 Error Messages Prompt Description EE FAIL Unable to write to nonvolatile memory INP1FAIL Two consecutive failures of input 1 integration INP2FAIL Two consecutive failures of input 2 integration SW FAIL Slidewire input failure Position proportional control automatically switched to TPSC CONF ERR Configuration Errors Low limit greater than high limit for PV SP Reset or Output SOOTING Input Combination Errors Percent Carbon falls outside of so
73. s you an overview of the prompt hierarchy As you will see the configuration data is divided into 12 main Set Up groups plus prompts for calibration and prompts that show the status of the continuous background tests that are being performed Figure 3 1 Prompt Hierarchy Set Up Group Function Prompts TUNING PROP BD or GAIN GAINVALn RATE MIN RSET MIN or RSET RPM MAN RSET PROPBD2 or GAIN 2 RATE2MIN RSET2MIN or RSET2RPM CYC SEC or CYC SX3 CYC2 SEC or CYC2 SX3 SECURITY LOCKOUT AUTO MAN SP SEL RUN HOLD SP RAMP SP RAMP TIME MIN FINAL SP SP RATE EU HR UP EU HR DN SP PROG STRT SEG END SEG RAMPUNIT RECYCLES SOAK DEV PROG END STATE ToBEGIN SEGxRAMP or SEGxRATE SEGx SP x 1 to 12 Program concludes after segment 12 ACCUTUNE FUZZY ACCUTUNE AT ERROR ALGORTHM CONT ALG TIMER PERIOD START L DISP INP ALG1 MATH K CALC HI CALC LO ALG1 INA ALG1 INB ALG1 INC ALG1BIAS PCT CO OUT ALG OUT ALG 4 20 RNG RLYSTATE RLY TYPE Configuration 20 UDC3300 Basic Model DC330B User Manual 5 00 Set Up Group Function Prompts INPUT 1 IN1 TYPE XMITTER1 IN1 HI IN1 LO RATIO 1 BIAS IN1 FILTER 1 BURNOUT1 EMISSIV1 INPUT 2 IN2 TYPE XMITTER2 IN2 HI IN2 LO RATIO 2 BIAS IN2 FILTER 2 BURNOUT2 EMISSIV2 CONTROL PV SOURC PID SETS SW VALUE LSP S RSP SRC AUTOBIAS SP TRACK PWR MODE PWR OUT SP HiLIM SP LoLIM ACTION OUT RATE PCT M UP
74. stallation 6 UDC3300 Basic Model DC330B User Manual 5 00 Composite Wiring 1 2 3 4 5 6 7 8 9 L1 L2 N 22 23 24 Auxiliary Output Terminals See Figure 2 13 Outputs and Alarms Terminals Time Proportional Output See Figures 2 6 2 7 2 8 2 9 Current Output Universal Output See Figures 2 10 2 11 Position Proportional Output See Figure 2 12 For Control and Alarm Relay Contact information See Tables 2 3 and 2 4 Digital Inputs Terminals See Figure 2 14 AC Line Voltage Terminals See Figure 2 4 Input 2 Terminals See Figure 2 5 Input 1 Terminals See Figure 2 5 10 11 12 13 14 15 16 17 Communications Terminals See Figure 2 15 Transmitter Power for 4 20 mA 2 wire Transmitters Using Alarm 2 Output See Figure 2 16 Using Auxiliary Output See Figure 2 17 I O shield ground Do not use for Communications shield 25 26 27 Figure 2 3 Composite Wiring Diagram Installation 5 00 UDC3300 Basic Model DC330B User Manual 7 Line Voltage Wiring This equipment is suitable for connection to 90 264 Vac or 24 Vac dc 50 60 Hz power supply mains It is the user s responsibility to provide a switch and non time delay North America quick acting high breaking capacity Type F Europe 1 2 A 250 V fuse s or circuit breaker for 90 264 V or 1 A 125 V fuse or circuit breaker for 24 Vac dc operation as part o
75. tate DISABL MODBUS MB3K RS422 DISABL Com ADDR Communications Station Address 1 to 99 0 SHEDENAB Shed Enable DISABL ENABL DISABL SHEDTIME Shed Time 0 to 255 sample periods 1 sample period 0 333 seconds 0 No Shed 0 PARITY Parity NONE ODD EVEN Fixed at NONE when ComSTATE MODBUS ODD BAUD Baud Rate 2400 4800 9600 19200 2400 DUPLEX Duplex Operation HALF FULL ATTENTION When ComSTATE MODBUS this selection is fixed at HALF When the RS422 485 Auxiliary output option board is installed this selection is fixed at HALF HALF Configuration 5 00 UDC3300 Basic Model DC330B User Manual 35 Function Prompt Lower Display Function Name Selections or Range of Setting Upper Display Factory Setting WS FLOAT Word Swap Order FP B Floating Point big endian FP BB Floating Point big endian with byte swapped FP L Floating Point little endian FP LB Floating Point little endian with byte swapped TX DELAY Transmission Delay 1 to 500 milliseconds 1 SHEDMODE Shed Controller Mode and Output Level LAST TO MAN FSAFE ToAUTO LAST SHEDSP Shed Setpoint Recall TO LSP TO CSP TO LSP UNITS Communication Units PERCNT ENG PERCNT CSP RATO Loop 1 Computer Setpoint Ratio 20 0 to 20 0 1 0 CSP BIAS Loop 1 Computer Setpoint Bias 999 to 9999 in engineering units 0 LOOPBACK Local Loop Back DISABL ENABLE DISABL Configurati
76. te the UDC3300 Universal Digital Controller Further details on operation troubleshooting or calibration can be found in the full UDC3300 product manual request document number 51 52 25 55 Contacts World Wide Web The following lists Honeywell s World Wide Web sites that will be of interest to our customers Honeywell Organization WWW Address URL Corporate http www honeywell com Sensing and Control http www honeywell com sensing International http www honeywell com Business global asp Telephone Contact us by telephone at the numbers listed below Organization Phone Number United States and Canada Honeywell 1 800 423 9883 610 641 3610 Tech Support 1 888 423 9883 Q amp A Faxback TACFACS 1 800 525 7439 Service Asia Pacific Honeywell Asia Pacific Hong Kong 852 2829 8298 Europe Honeywell PACE Brussels Belgium 32 2 728 2111 Latin America Honeywell Sunrise Florida U S A 954 845 2600 iv UDC3300 Basic Model DC330B User Manual 5 00 Symbol Definitions The following table lists those symbols used in this document to denote certain conditions Symbol Definition This CAUTION symbol on the equipment refers the user to the Product Manual for additional information This symbol appears next to required information in the manual WARNING PERSONAL INJURY Risk of electrical shock This symbol warns the user of a potential shock hazard where HAZARDOUS LIVE voltages greater than 30 Vrms
77. tomer should size fuses accordingly Use Fast Blo fuses only WARNING Only connect Vac to solid state relays 4 Alarm Relay 1 Output Relay 1 To terminal 7 or 9 Output Relay 2 AC Load Supply Power Relay Load Dummy Resistor N O N O AC Load Supply Power Relay Load Dummy Resistor 1 1 3 3 2 1 2 3 4 5 6 7 8 9 N O N C AC Load Supply Power Alarm Relay 1 Load 4 Alarm 2 2 1 Figure 2 7 Solid State SS Relay Output Model DC33X AA XX 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 AC Solid State Relay Green White Black Output 1 1 Output 2 L2 N L1 HOT LOAD 1 External solid state relays are rated at 15 amps 25 C derated to 10 amps at 55 C Customer should size fuses accordingly Use Fast Blo fuses only Figure 2 8 10 amp SS External Relay Output Model DC330X SS XX Installation 5 00 UDC3300 Basic Model DC330B User Manual 11 Customer Supplied Solid State Relay Customer Supplied Electromechanical Relay To terminal 4 or 6 Customer Supplied Electromechanical Relay Alarm Relay 1 To terminal 7 or 9 Alarm Relay 2 Alarm Relay 1 To terminal 7 or 9 To terminal 4 or 6 Customer Supplied Solid State Relay
78. tory Setting PROP BD or GAIN Proportional Band or Gain 0 1 to 9999 0 001 to 1000 1 000 or GAINVALn or Gain Value being used by Gain Scheduling when enabled Read Only RATE MIN Rate in Minutes 0 00 to 10 00 minutes 0 00 RSET MIN or RSET RPM Reset in minutes repeat or Reset in repeats minute 0 02 to 50 00 1 00 MAN RSET Manual Reset 100 to 100 output 0 PROPBD2 or GAIN 2 Proportional Band 2 or Gain 2 0 1 to 9999 0 001 to 1000 1 000 RATE2MIN Rate 2 in Minutes 0 00 to 10 00 minutes 0 00 RSET2MIN or RSET2RPM Reset 2 in minutes repeat or Reset 2 in repeats minute 0 02 to 50 00 1 00 CYC SEC or CYC SX3 Cycle Time Heat 1 to 120 20 CYC2 SEC or CYC2 SX3 Cycle Time Cool 1 to 120 20 SECURITY Security Code 0 to 4095 0 Configuration 5 00 UDC3300 Basic Model DC330B User Manual 23 Function Prompt Lower Display Function Name Selections or Range of Setting Upper Display Factory Setting LOCKOUT Configuration Lockout NONE CALIB CONF VIEW MAX CALIB AUTO MAN Manual Auto Key Lockout DISABL ENABLE ENABLE SP SEL Setpoint Select Key Lockout DISABL ENABLE ENABLE RUN HOLD Run Hold Key Lockout DISABL ENABLE ENABLE Configuration 24 UDC3300 Basic Model DC330B User Manual 5 00 3 4 SP Ramp SP Rate or SP Programming Set Up Group Table 3 3 SP Ramp Function Prompts
79. zener diode will limit the voltage at the transmitter to 25 Vdc 5 6 26 27 2 wire Transmitter 250 ohm resistor Zener Diode Configure A2S1TYPE NONE A2S2TYPE NONE Figure 2 16 Transmitter Power for 4 20 mA 2 wire Transmitter Using Open Collector Alarm 2 Output Model DC330X XT XXX Transmitter power for 4 20 mA 20 wire Transmitter Using Auxiliary Output The wiring diagram example shown in Figure 2 17 Model DC330X XX 2XX or DC330X XX 5XX provides 30 Vdc at terminal 16 with the capability of driving up to 22 mA If the transmitter terminal voltage must be limited to less than 30 volts you can insert a zener diode between the positive transmitter terminal and terminal 16 For example an IN4733A zener diode will limit the voltage at the transmitter to 25 Vdc 16 17 26 27 2 wire Transmitter 250 ohm resistor Zener Diode Configure AUX OUT OUTPUT Auxiliary Output Calibration ZERO VAL 4095 SPAN VAL 4095 Figure 2 17 Transmitter Power for 4 20 mA 2 wire Transmitter Using Auxiliary Output Model DC330X XX 2XX or DC330X XX 5XX Installation 5 00 UDC3300 Basic Model DC330B User Manual 17 Control Relays ATTENTION Control relays operate in the standard control mode i e energized when output state is on Table 2 3 Control Relay Contact Information Unit Power Control Relay Wiring Control Relay Contact

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