Tapflo Plastic Drum Pump - User Manual ()
Contents
1. suonoeuuoo 9c Ajddns jeuJ9 x3 26 IOM manual PE amp PTFE series pumps 4 SPARE PARTS m 4 6 Pos Description 11 Housing 2 122 Center block 1 13 In Outlet 2 14 Pin screw 6 15 Diaphragm 2 16 Diaphragm shaft 1 17 Rubber foot 4 18 O ring set in outlet 4 19 Spacer sleeve 2 20 Upper valve seat complete 2 2021 Blocking pin 2 202 Upper sleeve 2 21 Lower valve seat complete 2 212 Lower sleeve 2 22 Valve ball stop 4 222 Valve seat insert divided seat 4 23 Valve ball 4 25 Muffler 1 26 Air intake adapter 1 2 271 Set 2 x plates left and right 2711 Screw 30 O ring 33 Plug 36 Center block sealing 37 Nut 38 Washer 43 O ring valve seat 47 O ring back up for 36 57 Nut cover 61 Air valve complete Options Qty pump gt Spare part list T200 and T400 Spare part kits Material options KIT LIQ KITAIR KIT VAL PE or PTFE PP PE or PTFE AISI 304 EPDM PTFE NBR Or PTFE 1705b AISI 316 x NBR PTFE EPDM EPDM FKM NBR or FEP FKM PE or PTFE PE or PTFE PE or PTFE PE PTFE or AISI 316 PE PTFE PE AISI 316PTFE PE1000 PTFE PE1000 PU or AISI 316 1635 EPDM PTFE NBR FKM or PU Galvanized brass AISI 316 AISI 316 NBR standard EPDM or FKM PE or PTFE PE AISI 304 AISI 304 EPDM PTF2. 6 WARRANTY amp REPAIR 6 1 Returning parts When returning parts to Tapflo AB please follow this procedure Consult Tapflo AB for shipping instructions Cleanse or neutralize and rinse the part pump Make sure the part pump is completely empty from liquid Pack the return articles carefully to prevent any damage under transport Goods will not be accepted unless the above procedure has been complied with 6 2 Warranty Tapflo warrants products under conditions as below for a period of not more than 5 years from installation and not more than 6 years from date of manufacture whichever comes first 1 The following terms and condition apply to the sale of machinery components and related services and products of Tapflo hereinafter the products 2 Tapflo the manufacturer warrants that a its products as being free of defects in material design and workmanship at the time of original purchase b its products will function in accordance with Tapflo operative manuals Tapflo does not guaran tee that the product will meet the precise needs of the Customer except for those purposes set out in any invitation to render documents or other documents specifically made available to Tapflo before entering into this agreement c high quality materials are used in the construction of the pumps and that machining and as sembly are carried out to the highest standards Except as expressly stated above Tapf
3. m manual 2013 rev 1 Instructions for installation operation and maintenance PE amp PTFE series air operated diaphragm pumps Pump models TR TXR9 TR TXR20 T TX50 T TX100 T TX200 T TX400 T TX800 Read this instruction manual carefully Y before you install and operate the pump CONTENTS CE CERTIFICATE oo LX EX CE LX LX NOOR WN E GENERAL Introduction The warning symbols INSTALLATION Receiving inspection Storage Foundation Suction and discharge pipings Air connection Example of installation Recommended installations OPERATION Health and safety Before starting the pump Starting and operating Pump stopping MAINTENANCE When the pump is new or reassembled Routine inspection Complete inspection Location of faults Dismantling the pump Assembly of the pump SPARE PARTS Spare part drawing TR9 and TR20 Spare part list TR9 and TR20 Spare part drawing T50 and T100 Spare part list T50 and T100 Spare part drawing T200 and T400 Spare part list T200 and T400 Spare part drawing T800 Spare part list T800 Stocking recommendation How to order parts Pump code DATA Capacity curves Dimensions Technical data Tightening torques Capacity changes WARRANTY amp REPAIR Returning parts Warranty Warranty form IOM manual Tapflo PE amp PTFE series pumps RA 0l
4. Air pressure bar 80 80 1004 70 1004 70 0 1 60 60 804 804 6 0 3 50 50 604 40 607 4 0 5 40 30 404 30 20 20 20 20 10 10 0 10 20 30 40 50 60 7TO 0 20 40 60 80 100 120 140 min 5 10 15 20 25 30 35 USGPM 4 8 12 16 rever 1 2 3 4 5 6 7 8 m3 h CAPACITY CAPACITY HEAD HEAD Air pressure bar H Air pressure bar PSIG mWC T200 Air consumption Nm min PSIG mWC T400 Air consumption Nm min 80 80 100 70 100 60 80 80 50 60 49 60 40 30 40 20 20 20 10 0 50 100 150 200 250 300 l min 500 600 l min 10 20 30 40 50 60 70 USGPM 0 20 40 60 80 100 120 140 USGPM 0 4 6 8 10 12 14 16 m3 h 0 4 8 12 16 20 24 28 32 meh CAPACITY CAPACITY HEAD Air pressure bar PSIG mWC T800 Air consumption Nm min om Exampl 100 70 B see the red line at the TR9 curve ai A flow of 6 liter minute is desired The 60 4 40 discharge head is calculated to 30 mWC 40o 30 We choose a TRO It requires an air pressure 20 of 6 bar and will consume approximately 20 10 0 10 Nm air per minute 0 100 200 300 400 500 600 700 800 900 l min 0 40 80 120 160 200 USGPM 0 10 20 30 40 50 m3 h CAPACITY IOM manual Tapflo PE amp PTFE series pumps 31 9 DATA 5 2 Dimensions Standard PE pumps Dimensions in mm where other is not indicated Dimensions in inch where other is not indicated Pump size 9 20 50 100 70 105 150 200 4 13 5 91 7
5. CE CERTIFICATE Declaration of conformity Machinery directive 2006 42 EC Tapflo AB declares that Product name Air operated diaphragm pumps Models Is in conformity with the essential health and safety requirements and technical con struction file requirements of the EC Machinery directive 2006 42 EC Manufacturer Tapflo AB Address Filaregatan 4 S 442 34 Kungalv Sweden Tapflo AB June 1 st 2009 20 APES Hakan Ekstrand Managing director IOM manual Tapflo PE amp PTFE series pumps 3 0 GENERAL n 0 1 Introduction The Tapflo Air Operated Diaphragm Pump range is a complete serie of pumps for industrial appli cations The pumps are designed to be safe simple and easy to use and maintain The construction is sealless and without rotating parts The pumps are suitable for almost all different chemicals used by the industry today With proper attention to maintenace Tapflo Pumps will give efficient and trouble free operation This instruction manual will familiarise operators with detailed information about installing operating and maintaining the pump 0 2 The warning symbols The following warning symbols are present in this instruction manual This is what they say This symbol stands next to all safety instructions in this instruction manual where danger STOP to life and limb may occur Observe these instructions and proceed with utmost caution in these situations Inform also other use
6. first screw counter clockwise until the threads match IOM manual Tapflo PE amp PTFE series pumps 16 3 MAINTENANCE Fig 6 5 Place one of the o rings pos 30 on the endcap Fig 6 7 Place the last o ring pos 30 on the cylinder IOM manual Tapflo PE amp PTFE series pumps 17 Fig 6 6 Make sure all four o rings pos 30 are mounted on the cylinder Use a little water on the o rings to easier slide the cylinder into the cen terblock Other lubricants should not be used Fig 6 8 Carefully mount the piston and shaft by hand Repeat steps Fig 6 3 and Fig 6 4 on the remaining side Carefully secure the endcaps equally on both sides 3 6 4 MAINTENANCE Center block with plate mounted air valve TX100 T TX200 and T TX400 This instruction applies to TX100 from serial No 0907 and T TX200 and T TX400 from serial No 1106 Fig 6 9 Put on the air valve plate 271 on one Fig 6 10 Mount the plate 271 with the screws side of the centerblock 122 and mount with the 2711 on the remaining side screws 2711 Push the air valve from the other side as described in fig 6 2 Diaphragms Fig 6 9 until 6 11 do not apply to models TR9 and TR20O Fig 6 11 Insert the shaft seal o rings 47 Fig 6 12 To mount the shaft seal 36 bend the groove it to a kidney shape and insert carefully to the groove
7. 2021 Blocking Pin 2 202 Upper sleeve divided seat 2 KIT VAL 212 Lower sleeve divided seat 2 222 Valve seat divided seat 4 22 Valve ball stop 4 How to order parts for T100 When ordering spare parts for Tapflo Pumps please let us know the model number and serial number from pump housing centerblock Then just indicate the part numbers refered to the spare part list and quantity of each item Pump code The model number on the pump tells the pump size and material of the pump components Tapflo diaphragm pump Max capacity l min Material of wetted thermoplastic Basic options lt lt Backup diaphragm 2 Drum pump Filterpress pump Draining system Special sealed pump Rod valves Twin pump AISI 316L valve seat spacer ATEX approved group cat 2 High suction lift version Semiconductor industry pump IOM manual Tapflo PE PTFE series pumps PE polyethylene PTFE Tom DIE Material of valve balls PTFE TFM 1635 EPDM NBR nitrile rubber PTFE AISI 316 stainless steel PU polyurethane Ceramic FKM aterial of rod valves TR9 and TR20 only T PTFE B E N T S P K V M 30 Material of diaphragms PTFE TFM 1705b EPDM NBR nitrile rubber PTFE __ FKM TR9 T50 only E gj lt HH H H M Special executions 1 2 or Optional material in
8. 50 100 200 400 800 570 150 820 216 10 0 39 15 0 59 15 0 59 100 212 10 22 24 53 44 97 17 38 44197 90 199 11 24 18 40 37182 66 146 PE or PTFE PP PTFE EPDM FKM PTFE TFM 1705B or NBR PTFE EPDM NBR AISI 316L PU Ceramic EPDM PTFE or FKM Stainless steel AISI 304 Stainless steel AISI 304 Stainless steel AISI 316L Stainless steel AISI 316L Recommended flow is half of the the max flow i e recommended flow for a T50 is 30 I min 7 9 US gpm The value is based on pumps with EPDM diaphragms Pumps with PTFE diaphragms have about 15 less volume Not available on T800 This is max value with stainless steel valve balls other valve ball materials may reduce the suction Please consult us Available for T50 only 5 4 Tightening torques The following tightening torques are recommended Pump size TRY TR20 T50 T100 T200 T400 T800 5 5 Capacity changes Mounting torque Nm Capacity changes at different suction lifts Suction lift m o 1 2 4 5 6 9 10 80 60 9 40 5 20 IOM manual PE amp PTFE series pumps 33 Capacity changes at different viscosities Viscosity cPs O 2000 4000 6000 8000 10000 12000 14000 16000 18000 20000 80 60 40 20 of normal flow
9. 87 150 300 23 9 11 81 112 160 214 6 30 8 43 168 221 6 61 8 70 277 391 10 91 15 39 200 254 7 87 10 00 190 250 7 48 9 84 243 320 9 57 12 60 250 325 9 84 12 80 385 550 15 16 21 65 343 477 13 50 18 78 190 252 7 48 9 92 210 280 8 27 11 02 250 333 467 9 84 13 11 18 39 15 15 30 0 59 0 59 1 18 21 21 0 83 0 83 17 30 30 0 67 1 18 1 18 1 18 16 30 30 30 0 63 1 18 1 18 1 18 19 33 35 35 0 75 1 30 1 38 1 38 30 35 36 50 50 50 1 18 1 38 1 41 1 97 1 97 1 97 12 15 20 28 38 48 0 47 0 59 0 79 1 10 1 50 1 89 3 15 1 4 3 8 1 2 1 1 1 2 2 a 1 4 3 8 1 2 1 1 2 2 9 14 3 8 12 3 47 i 12 1 4 3 8 1 2 3 4 1 1 1 2 M4x20M4x20 M8x25 M8x25 M8x25 M8x25 M8x25 M4 M4 M8 M8 M8 M8 M8 1 8 1 8 1 4 1 4 1 2 1 27 131 27 1 8 1 8 1 4 1 4 1 2 1 2 1 2 15 17 25 38 54 70 95 0 59 0 67 0 96 1 50 2 13 2 6 3 74 58 81 115 154 211 268 410 2 20 3 19 4 53 6 06 8 31 10 55 16 14 35 52 80 105 143 183 238 1 38 2 05 3 15 4 13 5 63 7 20 0 0 15 15 0 0 ge 0 15 15 0 0 13 15 21 27 35 0 59 0 83 1 06 1 38 20 33 33 0 79 1 30 1 30 1270 1270 1270 50 0 50 0 50 285 360 400 11 22 14 17 15 75 u length up to 2000 mm upon request Changes reserved without notice Any length up to 79 upon request IOM manual Tapflo PE amp PTFE series pumps 32 9 DATA 5 3 Technical data General characteristics Max capacity l min U
10. Centerblock 1 PP or conductive PP 271 Set 2 x plates left and right 1 AISI 316 2711 Screw 8 AISI 316 Twin connections 130 Twin in outlet 2 PE or PTFE High lift seats 203 Upper sleeve high lift type 2 or PTFE 213 Lower sleeve high lift type 2 PE or PTFE Drum pump parts 63 Drum inlet 1 PE or PTFE 64 Pump tube 1 PP on PE pumps or PTFE on PTFE pumps or AISI 316 65 Handle 1 AISI 316 Flange connections 70 Flange pipe threaded 2 PE or PTFE 71 Loose flange ring ANSI 2 PP PTFE or AISI 316 73 Loose flange ring DIN 2 PP PTFE or AISI 316 73 12 Loose flange JIS 2 PP PTFE or AISI 316 External air supply 124 Centerblock 1 PP T50 only FEP FKM standard on pumps with PTFE diaphragms from serial No 1106 T100 only FEP FKM o rings do not fit on older in outlets pos 13 Older pumps have PTFE Divided seat type standard on all pumps EPDM as standard Pumps with external air supply IOM manual Tapflo PE amp PTFE series pumps 25 0 lt lt a 0 4 Spare part drawing T200 and T400 4 5 sjees yii YBIH Lvl 541d 221 19 22 c VeL im O O 45 lt suonoeuuoo efue J 341d
11. Fig 6 13 Mount the pin screw part of the dia Fig 6 14 Mountthe diaphragm shaft 16 on the phragm shaft pos 16 securely in the diaphragm diaphragm 15 and push the assembly carefully 15 by means of an allen key through the hole in the centerblock 12 IOM manual Tapflo PE amp PTFE series pumps 18 3 3 6 5 MAINTENANCE Valve seats and valve balls E m ES Fig 6 15 Place an O ring 43 on the valve Fig 6 16 Mount the ball stop 22 in the lower seat 222 and push the assembly into pump sleeve 212 place the valve ball and push sleeve housing 11 assembly Fig 6 17 Mmount blocking pin 2021 in special Fig 6 18 Mount the valve seat O ring on the cut in pump housing Fix the ball stop 22 bottom of the valve seat 222 and push seat upper sleeve and mount it in the pump housing assembly into the housing 11 Fig 6 19 Place the spacer sleeve 19 upside down and press it up towards the the upper valve seat 20 IOM manual Tapflo PE amp PTFE series pumps 19 3 MAINTENANCE Fig 6 20 Put one of the pin screws into the hole ofthe spacer sleeve 19 and turn it gently Knock also carefully with a plastic hammer to easier force down the spacer sleeve 3 6 6 Rod valves TR9 and TR20 3 6 7 Main unit assembly Fig 6 23 Make sure all pin screws 14 have one nut 37 and one washer 38 each Nut should only be put on
12. a simple and positive flow connection Use a hose or flexible piping minimum one meter between the discharge connection and any rigid fixed piping Coil the hose at least one turn All components hose pipe valves etc on the discharge piping must be designed for minimum PN 10 1 5 Air connection Screw the air hose into the air intake on the center block of the pump with for example a bayonet coupling For best efficiency use the same hose diameter as the internal diameter of the con nection on the air intake IOM manual Tapflo PE amp PTFE series pumps 5 1 1 5 1 A 1 6 INSTALLATION E Air treatment system The air valve is constructed for oilfree air Lubrication of the air is not allowed However if the air is very dry laboratory air the air may be lubricated with water Maximum air pressure is 8 bar As prevention purpose a filtration of the air by means of a 5 micron filter or finer is recommended Dirt in the air can under unfortunate circumstances be the cause of breakdown Recomended air quality according to PN ISO8573 is particles class 3 water class 4 and oil class 3 To facilitate the operation of the pump we recommend an air treatment system connected to the air supply These components should be included 1 Regulator to adjust the air pressure 2 Manometer to read the actual pressure 3 Needle valve to adjust the air flow 4 Filter These components are included in Tapflos Air treatment
13. one or two threads Put the pin screws through the housing and mount carefully the center block assembly IOM manual Tapflo PE PTFE series pumps 20 Fig 6 21 Make sure the seat and sleeve as sembly is flat inside the housing Fig 6 22 First insert the lower rod valve 21 and upper rod valve 20 Push the spacer sleeve 19 with its pin 22 into the housing 11 You may need to knock gently with a plastic hammer Fig 6 24 Put the small o ring pos 18 in the seat of the housing On older pumps with PTFE diaphragms serial number 1105 and older the PTFE u ring with its o ring shall be mounted with o ring facing upwards 3 MAINTENANCE Fig 6 25 Put on the inlet and outlet connections Fig 6 26 Carefully lift on the remaining housing 13 make sure all o rings 18 are mounted Fig 6 27 Fasten the nuts 37 alternatingly with or without washers depending on how much of the thread comes out If some of the nuts were fastened without washer unscrew thoose and put washers underneath Tighten the nuts ac cording to recommended tightening torques in chapter 5 3 6 8 Test run and follow up draft We recommend you to conduct a test run of the pump before installing it to the system so no liquid gets wasted if the pump leaks or perhaps does not start according to wrong assembling of the pump After a few weeks operation a follow up draft of the nuts is recommended IOM manual Tapflo
14. outlet Valve seat insert PE PTFE PU 151 316L Optional connection type Backup diaphragm system configuration Other special executions Optional material of centerblock Optional material of air valve Optional material of pos 18 seals Optional material of housing pin screws Housing reinforcement plates Twin inlet options Optional pump feet 5 1 DATA Capacity curves The performance curves are based on water at 20 C Other circumstances might change the per formance See page chapter 5 6 how the capacity will change at different viscosities and suction lifts HEAD HEAD Air pressure bar Air pressure bar PSIG mWC TR9 Air consumption Nm3 min PSIG mWC TR2O Air consumption Nm min 80 80 8 100 70 100 70 60 60 80 6 0 07 80 6 0 10 50 50 Ka 4 4 20 404 30 m 404 90 20 20 20 o 20 2 Ro i 0 1 2 3 4 5 6 7 8 9 10 1 12 imn 0 2 4 6 8 10 12 14 16 18 20 22 24 0 0 5 1 1 5 2 2 5 3 USGPM 0 1 2 3 4 5 6 USGPM CAPACITY CAPACITY HEAD HEAD E Air pressure bar
15. pull out the remaining diaphragm 15 with the diaphragm shaft 16 IOM manual Tapflo PE amp PTFE series pumps 13 i Fig 5 12 If the shaft sealings 36 seem to be worn out by internal leakage of air carefully remove them with a pointed tool During this operation the sealing 36 and backup o ring 47 usually get destroyed so make sure to have replacement spares available 3 5 6 MAINTENANCE Fig 5 13 Carefully remove the circlip 27 with Fig 5 14 Press out the air valve 61 by means a circlip plier While doing this cover with your of a pressing device Be careful not to damage other hand the circlip easily flips away Do the the brass edges of the air valve same with the circlip 27 on the other side Centerblock with threaded air valve T200 and T400 This instruction applies to T200 from serial No 0803 until 1105 and T400 from serial No 0801 until 1105 Remove diaphragms 15 diaphragm shaft 16 and shaft seals 36 as described in fig 9 10 Fig 5 15 Carefully unscrew the air valve endcap Fig 5 16 Now when both endcaps removed by means of the mounting tool 282 Do the push out by hand the shaft and piston same with the endcap on the other side i Fig 5 17 To push out the cylinder use the Fig 5 18 Press out the cylinder be careful not other side of the mounting tool that fit into the to damage the ed
16. 01 FEP FKM o rings do not fit on older in outlets pos 13 Older pumps have PTFE EPDM as standard IOM manual Tapflo PE PTFE series pumps 27 4 SPARE PARTS 4 7 Spare part drawing T800 External air supply 26 IOM manual Tapflo PE amp PTFE series pumps 28 4 SPARE PARTS 4 8 Spare part list T800 Spare part kits Description Qty Material options KIT LIQ KITAIR KIT VAL PE PP PE AISI 316 EPDM PTFE or NBR AISI 316 Housing 2 Center block 1 In Outlet 2 Pin screw 8 Diaphragm 2 Diaphragm shaft 1 Rubber foot 4 NBR O ring set in outlet 4 PTFE EPDM EPDM FKM NBR or FEP FKM Spacer sleeve 2 PE Upper valve seat 2 PE Upper sleeve 2 PE or PTFE Blocking pin 2 PE or PTFE Lower valve seat 2 PE Lower sleeve 2 or PTFE Valve ball stop 4 PE1000 Valve seat insert divided seat 4 PE1000 Valve ball 4 EPDM PTFE NBR or PU Muffler PP Air intake adapter 1 2 Galvanized brass Circlip Cr3 coated stell O ring NBR standard EPDM or FKM Plug PE or PTFE Center block sealing PE Nut AISI 304 Washer AISI 304 O ring valve seat EPDM PTFE or FKM O ring back up for 36 NBR standard EPDM or FKM Nut cover PP Air valve complete Body PET shaft brass standard or AISI 316 o ringsF KM Flange pipe threaded or PTFE Loose flange ring ANSI PP PTFE or AISI 316 Loose flange ring DIN PP PTFE or
17. AISI 316 73 12 Loose flange ring JIS PP PTFE or AISI 316 External air supply 124 Centerblock 1 PP Standard in pumps with PTFE diaphragms from serial No 1301 FEP FKM o rings do not fit on older in outlets pos 13 Older pumps have PTFE EPDM as standard Pumps with external air supply IOM manual Tapflo PE amp PTFE series pumps 29 4 9 4 10 4 11 SPARE PARTS Stocking recommendation Even at normal operation some details in the pump will be subject to wear In order to avoid ex pensive breakdowns we recommend having a few spare parts in stock Depending on the severity of the operation and the importance of not having a breakdown We offer three different spare part KITS KIT LIQ and KIT VAL includes parts on pump wetted side while KIT AIR inludes worn parts on air side TRI and TR20 T50 T100 T200 T400 T800 KIT LIQ 20 KIT AIR Pos Description Qty Pos Description Qty 15 Diaphragm 2 15 Diaphragm 2 18 O ring set in outlet 4 18 O ring set in outlet 4 KIT LIQ Lower rod 2 23 Valve ball 2 21 Upper rod 2 43 O ring valve seat 2 22 Pin 2 18 O ring set in outlet 4 18 O ring set in outlet 4 61 Air valve complete 1 61 Air valve complete 1 16 Diaphragm shaft 1 KIT AIR 25 Muffler 1 36 Center block seal 2 22 Pin 2 47 O ring back up for 36 2 4 25 Muffler 1 19 Spacer sleeve 2
18. E NBR or FKM NBR standard EPDM FKM brass standard AISI 316 or PET o rings NBR standard EPDM Stainless steel reinforcement standard on ATEX PTFE pumps 117 Reinforcement plate 147 Pin screw for reinforced ver 2 8 AISI 316 AISI 316 Stainless steel PE reinforcement standard on PTFE pumps from serial No 1012 1173 Reinforcement plate 1181 Cover 147 Pin screw for reinforced ver 571 Plug Threaded air valve 123 Center block threaded 61 123 Air valve complete Twin connections 130 Twin in outlet High lift seats 203 Upper sleeve high lift type 213 Lower sleeve high lift type Flange connections 70 Flange pipe threaded 71 Loose flange ring ANSI 73 Loose flange ring DIN 73 12 Loose flange JIS External air supply 124 Centerblock OO N N NO N NO NM KN PD 1 AISI 316 PE AISI 316 PE PP Body brass standard AISI 316 or PET o rings NBR standard EPDM or FKM PE or PTFE PE or PTFE PE or PTFE PE or PTFE PP PTFE or AISI 316 PP PTFE or AISI 316 PP PTFE or AISI 316 PP T200 from serial No 0803 until 1105 and T400 from serial No 0801 until 1105 On older pumps circlip mounted air valves pos 61 are used kk o Pumps with external air supply Divided seat type standard on all pumps FEP FKM standard on pumps with PTFE diaphragms from serial No 1106 and T400 from serial No 13
19. NBR PTFE EPDM EPDM FKM NBR or FEP FKM PE or PTFE PTFE PTFE PTFE PP Phosphor bronze NBR standard EPDM or FKM PE or PTFE AISI 304 AISI 304 PP Body brass standard AISI 316 or PET o rings NBR standard EPDM or FKM Stainless steel reinforcement standard on ATEX PTFE pumps 117 Reinforcement plate 2 147 Pin screw for reinforced ver 4 Stainless steel PE reinforcement 1173 Reinforcement plate 1181 Cover 147 Pin screw for reinforced ver 571 Plug Twin connections 130 Twin in outlet Drum pump parts 63 Drum inlet 64 Pump tube 65 Handle Flange connections 70 Flange pipe threaded 71 Loose flange ring ANSI 73 Loose flange ring DIN 73 12 Loose flange JIS Valve ball version 23 Valve ball 191 Spacer sleeve 201 Upper sleeve 212 Lower sleeve 221 Vallve ball stop External air supply 36 Center block sealing 47 O ring back up for 36 124 Centerblock 161 Shaft for external control TR20 only amp PF NO NM KN PO FA AISI 316 AISI 316 AISI 316 PE AISI 316 PE PE or PTFE PE or PTFE PP on PE pumps or PTFE on PTFE pumps AISI 316 PE or PTFE PP PTFE or AISI 316 PP PTFE or AISI 316 PP PTFE or AISI 316 EPDM PTFE NBR FKM AISI 316 PU or ceramic PE or PTFE PE or PTFE PE or PTFE PTFE PE NBR standard EPDM or FKM PP AISI316 Standard on PTFE pumps from serial number 1012 Standard in pumps wit
20. PE amp PTFE series pumps 21 0 lt lt a 0 4 Spare part drawing TRY and TR20 4 1 29 12 1 9 z LGL cS Zz 102 z A uo 021 sijeq Pd sued eDue J 2211 Ajuo 0281 ay 18 A 26 LZS com 4 D EU Lvl 541d A JLEC EC L6L LEZ er a 021 eLbb LLL LE 541d jueujeoJojules suonoeuuoo Ajddns 22 IOM manual PE amp PTFE series pumps 4 4 2 Pos Description 11 Housing 12 Center block 13 In Outlet 14 Pin screw 15 Diaphragm 17 Rubber foot 18 O ring set in outlet 19 Spacer sleeve 20 Lower rod 21 Upper rod 22 Pin 25 Muffler 27 Circlip 30 O ring 33 Plug 37 Nut 38 Washer 57 Nut cover 61 Air valve complete Options Qty pump WOON NNNNA 5 Spare part list TRO and TR20 Material options PE or PTFE PP PE or PTFE AISI 316 EPDM PTFE NBR or FKM
21. S gpm 11 2 9 13 0 80 Max discharge pressure bar psi 8 116 Max air pressure bar psi 8 116 Max suction lift dry m Ft 1 3 Max suction lift wet m Ft 8 26 Max size of solids in in 2 0 08 Volume per stroke ml cu in Max temp pump in F 70 158 Max temp pump in PTFE F 100 212 Min temperature C F 20 4 Weight Standard pump T in PE kg Ib Standard pump T in PTFE kg Ib Drum pump TD in PE kg Ib Drum pump TD in PTFE kg Ib Filterpress pump TF in PE kg Ib Material of components Pump housing and all wetted thermoplastic details Centre block not wetted Diaphragms Valve balls Rod valves TR9 and TR20 Air valve O rings wetted Housing pin screws Diaphragm shaft Drum handle TD pumps Reinforcement plates TF pumps PTFE FKM 24 1 6 3 50 3 05 8 116 8 116 1 5 5 8 26 3 0 12 70 158 100 212 20 4 1 5 3 3 25 55 214 4 3 5 7 PE or PTFE Brass std stainless steel AISI 316L PET with NBR std EPDM or FKM o rings 60 15 8 125 33 330 87 87 5 5 34 280 17 1 933 56 9 2300 140 3 5125 312 7 8 116 8 116 8 116 8 116 8 116 8 116 8 116 8 116 8 116 8 116 2 5 8 3 5 11 4 13 4 13 5 16 8 26 8 26 8 26 8 26 8 26 410 16 6 0 24 70 158 70 158 70 158 70 158 70 158 100 212 100 212 100 212 20 4 20 4 20 4 20 4 20 4 Pump size
22. act with the liquid are chemically compatible The air exhaust must be led to the athmosphere by means of a hose Air exhaust port dimension Pump size Air exhaust port TR9 TR20 and T50 1 2 BSP T100 T200 T400 and T800 1 BSP IOM manual Tapflo PE amp PTFE series pumps 7 2 1 3 2 1 4 OPERATION n Health and safety The pump must be installed according to local and national safety rules The pumps are constructed for particular applications Do not use the pump on applications different from that for which it was sold without consulting us to ascertain its suitability Protection In the interest of health and safety it is essential to wear protective clothing and safety goggles when operating and or working in the vicinity of Tapflo pumps Environments in danger of explosion ATEX The standard PE or PTFE series pumps are not allowed to operate in environments in danger of explosion Static electricity may occur in the pump under operation which may cause explosion and injury Special conductive pumps TX are available for such applications If you have purchased a TX pump follow below instructions and local national rules for safe use ATEX directive 94 9 EC classification of Tapflo TX pumps IIB 2GD T4 Temperature class max surface temperature 135 C Group ll explosive at Type of protection con ignition temperature of gas homspheres other than mi structional safety va
23. ease the suction capacity of the pump The performance of the pump can be adjusted through the air supply by using a needle valve and a pressure regulator The performance can also be adjusted by normal flow control on the discharge side of the system Dry running The pump may run dry without any problem Optimizing the pump lifetime Running at full frequency maximum air pressure flow continiously will cause premature wear of the components As a general rule we recommend to run at half of the maximum capacity of the pump For instance a T100 pump should run continious maximum at 50 l min Pump stopping The pump can be stopped in two ways 1 Close the discharge valve The pressure from the system will stop the pump automatically This will not do any damage to the pump The pump restarts easy when the valve is opened again 2 Stop the air supply IOM manual Tapflo PE amp PTFE series pumps 9 3 1 1 3 4 MAINTENANCE E When the pump is new or reassembled If the pump is new or reassembled after maintenance it is important to retighten the pump housing nuts pos 37 after a few days of operation Make sure to use the right torque see chapter 5 5 Performance test When installation is new a test run of the pump should be conducted Gauge the capacity at spe cific air pressure flow This information is for use in checking performance as wear takes place You will be able to set schedules for maintena
24. ert divided seat 4 23 Valve ball 4 25 Muffler 1 26 Air intake adapter qaem 27 Circlip 2 30 O ring 6 33 Plug 2 36 Center block sealing 2 37 Nut 12 38 Washer 12 43 O ring valve seat 4 47 O ring back up for 36 2 4 57 Nut cover 61 Air valve complete Options 12 1 Spare part list T50 and T100 Spare part kits Material options KIT LIQ KITAIR KIT VAL PE or PTFE PP PE or PTFE AISI 304 EPDM PTFE NBR or FKM AISI 316 NBR PTFE EPDM EPDM FKM NBR or FEP FKM PE PTFE ORAISI 316 PTFE PE PE PTFE AISI 316 PE1000 PTFE PU AISI 316 PE1000 PTFE PU or AISI 316 EPDM PTFE NBR FKM AISI 316 PU or ceramic PP Galvanized brass Cr3 coated stell NBR standard EPDM or FKM PE or PTFE PE AISI 304 AISI 304 EPDM PTFE NBR or FKM NBR standard EPDM FKM Body brass standard AISI 316 or PET o rings NBR standard EPDM FKM Stainless steel reinforcement standard on ATEX PTFE pumps 117 Reinforcement plate 147 Pin screw for reinforced ver 2 6 AISI 316 AISI 316 Stainless steel PE reinforcement standard on PTFE pumps from serial No 1012 1173 Reinforcement plate 2 1181 Cover 2 147 Pin screw for reinforced ver 6 571 Plug 4 8 AISI 316 PE AISI 316 PE Plate mounted air valve standard on TX100 pumps from serial No 0907 not available for T TX50 122
25. essurefall in incomming air Suction or air connection blocked Muffler is blocked Air valve is defect Valve balls worn out broken Air in liquid Diaphragm breakdown Liquid leaks from the pump Screws on the housing not properly fastened Liquid comes out of the muffler Diaphragm breakdown IOM manual Tapflo PE amp PTFE series pumps 10 3 5 3 5 1 MAINTENANCE Dismantling the pump The numbers put in brackets refer to the part numbers in the spare part drawings and spare part lists in chapter 4 Before the dismantling procedure Be sure to drain all liquid from the pump Cleanse or neutralize the pump thoroughly Disconnect the air connection and then the suction and discharge connections O Fig 5 2 Unscrew the housing nuts 37 Care fully pull out the pin screws 14 Lay the pump with one housing facing down and carefully lift the loose housing 11 Proceed as in fig 5 3 Fig 5 3 PE pumps Unscrew the housing nuts 37 Carefully pull out the pin screws 14 Lay the pump with one housing facing down and carefully lift the loose Carefully lift the suction and discharge connec tions 13 and the center block 12 from the remaining housing 11 3 5 2 Mainparts This instruction applies to PTFE pumps from serial No 1012 Fig 5 1 Unscrew the plugs 571 by means of a circlip plier Carefully lift off the PE covers 1181 housing 11 A
26. ges of the cylinder cylinder IOM manual Tapflo PE amp PTFE series pumps 14 3 5 7 Center block with plate mounted air valve TX100 T TX200 and T TX400 This instruction applies to TX100 from serial No 0907 T TX200 and T TX400 from serial No 1106 Fig 5 19 Unscrew the plate screws 27 11 Fig 5 20 Take out the plate 271 Do the same on the other side Press out the air valve as described in fig 5 14 Check seals and brass parts for wear or damage If these are worn or damaged replace the complete air valve assembly If you are able to re use the air valve replace the external o rings 6 pcs pos 30 with new ones prior to assembly IOM manual Tapflo PE amp PTFE series pumps 15 3 3 6 3 6 1 3 6 2 MAINTENANCE Assembly of the pump Centerblock with circlips TR9 TR20 T50 T100 and T800 This instruction applies to above mentioned pumps and older models of T200 serial numbers 0803 and earlier and T400 serial numbers 0801 and earlier Fig 6 1 Mount the circlip 27 on one side Fig 6 2 Put a little water on the o rings 30 other lubricants should not be used Carefully push the air valve 61 into the housing Mount the circlip 27 on the remaining side see fig 6 1 Centerblock with threaded air valve T200 and T400 into the centerblock Sometimes you have to ting tool pos 282 and a spanner
27. h PTFE diaphragms from serial No 1301 FEP FKM o rings do not fit on older in outlets pos 13 Older pumps have PTFE EPDM as standard IOM manual Tapflo PE amp PTFE series pumps 23 Spare part kits KIT LIQ KIT AIR 0 aa a 0 4 Spare part drawing T50 and T100 4 3 gt D 66 gt 066 mi 9 eoz sjees yii YBIH suonoeuuoo 2212 OL 3 Ki VA 2 8 LLS payza e 541d 1060 ON leuas QOLX uo puepue s suonoeuuoo 12740 0 V 0 L8LL 0 9 LZS o 0 8 0 341d jueuJ92J0JUI9 Ajddns 54 24 manual Tapflo PE amp PTFE series pumps 4 SPARE PARTS m 4 4 Pos Description Qty pump 11 Housing 2 12 Center block 1 13 In Outlet 2 14 Pin screw 6 15 Diaphragm 2 16 Diaphragm shaft 1 17 Rubber foot 4 18 O ring set in outlet 4 19 Spacer sleeve 2 20 Upper valve seat 2 202 Upper sleeve 2 2021 Blocking pin 2 212 Lower sleeve 2 22 Valve ball stop 4 222 Valve seat ins
28. kg m pH value Contents of particles of max size mm Flow l min Duty h day No of starts per day Discharge head mwc Suction head lift m Air pressure bar Quality of the air filter micron 2 Other Place for sketch of the installation IOM manual Tapflo PE amp PTFE series pumps 36
29. less steel provided that the elastomer is compatible with the pumped liquid IOM manual Tapflo PE amp PTFE series pumps 8 2 2 1 5 2 3 1 2 3 2 2 4 OPERATION E Temperature hazards Raised temperature can cause damage on the pump and or pipings and may also be hazardous for personel in the vicinity of the pump pipings Avoid quick temperature changes and do not exceed the maximum temperature specified when the pump was ordered See also general max temperatures based on water in chapter 5 Data Before starting the pump Make sure the pump is installed accordning to the installation instruction section 1 Filling of the pump with liquid before start is not necessary When installation is new or reinstalled a test run of the pump with water should be conducted to make sure the pump operates normally and does not leak When installation is new or reinstalled check the pump housing nut tightening torque see chapter 5 5 Data After approx 1 week operation the torque should be checked again This is important to prevent leakage Starting and operating Open the discharge valve Note Considering the suction capacity when air is still in the suction pipe it is recom mended to start with low air pressure flow in the beginning This is not necessary if the pump is filled with liquid before start When the pump has been filled with liquid the air pressure flow may be raised to incr
30. ll pump types IOM manual Tapflo PE PTFE series pumps 11 3 MAINTENANCE 3 5 3 Valve seats and valve balls T50 and bigger Fig 5 4 To remove the spacer sleeve 19 use Fig 5 5 Put one of the pin screws in the hole a piece of plastic and a hammer to carefully of the spacer sleeve 19 and turn it all the way knock to turn it 180 Fig 5 6 Carefully pull out the the spacer sleeve Fig 5 7 Push out the lower sleeve 212 and 19 Please note that force never shall be used valve seat 222 by means of one of the pin by for dismantling screws Fig 5 8 Push out the upper sleeve 202 to re move valve seat assembly and remove blocking pin 2021 IOM manual Tapflo PE amp PTFE series pumps 12 3 3 5 4 3 5 5 MAINTENANCE Rod valves TR9 and TR20 Fig 5 9 Screw a pinscrew into the hole of the spacer sleeve 19 On newer models of TRY this hole does not excist then lift instead carefully by means of a screwdriver Fig 5 10 Lift and pull down the spacer sleeve 19 Centerblock with circlips TR9 TR20 T50 T100 and T800 This instruction applies to above mentioned pumps and older models of T200 serial numbers 0803 and earlier and T400 serial numbers 0801 and earlier Fig 5 11 Press the diaphragms 15 to their neutral position both have the same distance to the center block Hold one of the diaphragms 15 and unscrew the other Then
31. lo makes no warranties express or implied concerning the products including all warranties of fitness for a particular purpose 3 This warranty shall not be applicable in circumstances other than defects in material design and workmanship In particular warranty shall not cover the following a Periodic checks maintenance repair and replacement of parts due to normal wear and tear seals O rings rubber items diaphragms air valves etc b Damage to the product resulting from b 1 Tampering with abuse or misuse including but not limited to failure to use the product for its normal purposes as stated at the time of purchase or in accordance with Tapflo instructions for use and maintenance of the product or the installation or improper ventilation or use of the product in a manner inconsistent with the technical or safety standard in force b 2 Repairs performed by non skilled personnel or use of non original Tapflo parts b 3 Accidents or any cause beyond the control of Tapflo including but not limited to lightning water fire earthquake and public disturbances etc 4 warrantee shall cover the replacement or repairing of any parts which is documented faulty due to construction or assembling with new or repaired parts free of charges delivered by Tapflo Parts subjected to normal tear and wear shall not be covered by the warranty Tapflo shall decide as to whether the defective or faulty part shall be replaced o
32. n see sketch Suction and discharge pipings Suction and discharge piping should be fully supported and anchored near to but independent of the pump The piping to the pump should be a hose to prevent undue stress and strain on the pump connections and the pipings Turnable connections The suction and discharge connections are turnable 180 This simplifies the assembling and installation considerably If you wish to turn the connections screw a threaded nipple into the connection and turn On the larger models T200 T400 and T800 it will simplify if the housing nuts are slightly released while turning the connections Connection of suction pipe Remember that the suction pipe connection is the most critical point especially if the pump is priming Just a small leakage will dramatically reduce the suction capability of the pump When connecting the suction pipe following is recommended 1 For satisfactory operation use reinforced hose or corresponding the suction power may other wise shrink the hose The internal diameter of the hose should be the same as on the suction connection at the bottom of the pump to have best suction capability 2 Make sure that the connection hose pump is completely tight otherwise the suction capability will be reduced 3 Always use as short suction pipe as possible Avoid air pockets which can arise with long pi pings Connection of discharge pipe For this connection it is only recommended
33. nce of the pump and to select spare parts to be kept on stock Routine inspection Frequent observation of the pump operation is recommended to detect problems A change in sound of the running pump can be an indication of weared parts see below location of faults Leaking liquid from the pump and changes of performance may also be detected Routine inspec tions should be conducted frequently Complete inspection The intervals for a complete inspection depend upon the operation conditions for the pump The characteristics of the liquid temperature materials used in the pump and running time decide how often a complete inspection is necessary If a problem has occured or if the pump is in need of a complete inspection see later this chapter location of faults and dismantling of the pump You are of course warmly welcome to consult us for further help Worn parts should be carried in stock see our recommendation in chapter 4 4 Location of faults Problem Possible fault The pump does not run The air pressure is to low The air connection is blocked Muffler is blocked Air valve is defect Dirt in the pump chamber Diaphragm breakdown The suction is bad Suction connection is not tight Suction connection is blocked Muffler is blocked Valve balls are blocked Valve balls are damaged The pump runs irregularly Valve balls are blocked Sealings are defect in air valve or center block Diaphragm breakdown Bad flow pressure Pr
34. pour 135 200 C nes gas group B ethylene Category 2 equipment pro Epsilon protected viding high level of protec equipment tion in areas where explo sive athmosphere is likely to occur G gas D Dust Earth connection of pump and other equipment Connect a suitable earth wire to the stainless steel earth connection that is placed on the inside of one of the pump housings Connect the other end of the earthwire to earth and also make sure that other equipment like hoses pipes containers etc are properly earthed connected Air pressure The maximum air pressure for Tapflo pumps is 8 bar Higher air pressure than 8 bar can damage the pump and may cause injury to personel in vicinity of the pump If you intend to apply a higher air pressure than 8 bar please consult us Noise level At tests the noise level from a Tapflo pump has not exceeded 80 dB A Under some circumstan ces for example if the pump is operating under high air pressure at low discharge head the noise can be inconvenient or hazardous for personel staying for long periods in vicinity of the pump This hazard can be prevented by using suitable ear protection lower the air pressure and or raise the discharge head lead the outcomming air from the place by connecting a hose from the muffler connection of the pump You will find the air exhaust dimension in chapter 1 7 3 use elastomer valve balls EPDM NBR or polyurethane instead of PTFE ceramic or stain
35. r repaired 5 The warrantee of the products shall be valid for a period in accordance to the current law from the date of delivery under the condition that notice of the alleged defect to the products or parts thereof be given to Tapflo in written within the mandatory term of 8 days from the discovery IOM manual Tapflo PE amp PTFE series pumps 34 6 WARRANTY amp REPAIR m 6 Repair or replacement under the terms of this warranty shall not give a right to an extension to or a new commencement of the period of warranty Repair or replacement under the terms of this warranty may be fulfilled with functionally equivalent reconditioned units Tapflo qualified personnel shall be solely entitled to carry out repair or replacement of faulty parts after careful examination of the pump Replaced faulty parts or components will become the property of Tapflo 7 The products are built in accordance with standard CE normative and are tested where appli cable by Tapflo Approval and tests by other control authority are for the customer s account The products shall not be considered defective in materials design or workmanship if they need to be adapted changed or adjusted to conform to national or local technical or safety standards in force in any country other than that for which the unit was originally designed and manufactured This warranty shall not reimburse such adaptations changes or adjustments or attempt to do so whether p
36. roperly performed or not nor any damage resulting from them nor any adaptation change or adjustments to upgrade the products from their normal purpose as described in the products operative manual without the prior written consent of Tapflo 8 Installation including electric and other connections to utility mains according to Tapflo drawings is for the cost and responsibility of the customer unless otherwise agreed in writing 9 Tapflo will not be liable on any claim whether in contact tort or otherwise for any indirect spe cial incidental or consequential damages caused to the customer or to third parties including loss of profits arising by any possible infringement of par 3 above or by the customer or third parties being in the impossibility of using the products Steady the above Tapflo liability to the customer or third parties from any claim whether in contract or otherwise shall be limited to the total amount paid by the customer for the product that caused the damages IOM manual Tapflo PE amp PTFE series pumps 35 6 WARRANTY amp REPAIR 6 3 Warranty form Company Telephone Address Country Contact name E mail Delivery date Pump was installed date Pump type Serial No stamped on the pump housing Description of the fault The installation Liquid Temperature C Viscosity cPs Spec grav
37. rs of all safety instructions In addition to the instructions in this instruction manual the general safety and accident prevention regu lations must be observed This signal stands at points in this instruction manual of particular importance for com pliance with regulations and directives for correct work flow and for the prevention of damage to and destruction of the complete pump or its subassemblies IOM manual Tapflo PE amp PTFE series pumps 4 1 1 1 4 1 4 1 1 4 2 1 4 3 INSTALLATION m Receiving inspection Although precaution is taken by us when packing and shipping we urge you to carefully check the shipment on receipt Make sure that all parts and accesories listed on the packing list are accounted for Immediately report any damage or shortage to the transport company and to us Storage If the equipment is to be stored prior to installation place it in a clean location Do not remove the protective covers from the suction discharge and air connections which have been fastened to keep pump internals free of debris Clean the pump thoroughly before installation Foundation The pump is furnished with vibration absorbing rubber feet The pump will operate properly without being fixed to a foundation If fixation is needed for an installation make sure the foundation is able to absorb vibrations It is essential for the operation of the pump to mount the pump with the feet in a downward directio
38. system which can be ordered from us Example of installation 1 Gate valve compressed air 2 Filter and pressure regulator 3 Flexible hose 4 Needle valve 5 Flexible piping E 6 Gate valve suction mE 7 Gate valve discharge 2 8 Coiled flexible piping ei 9 Flow gauge IOM manual Tapflo PE amp PTFE series pumps 6 1 7 1 7 1 1 7 2 1 7 3 INSTALLATION Recommended installations The Tapflo pump is flexible in the way you are able to install it The in and outlet ports are infinitely turnable more than 180 to fit various piping systems Flooded The piping system is designed with a positive suction head This is the best way of installtion where it is necessary to completely evacuate all liquid from the container or where viscous thick products are transfered Important Do not exceed 0 7 bar suction pressure Hig her pressure may cause premature diaphragm failure and irregular pump operation Selfpriming The Tapflo pump is designed to pull a high va cuum It is able to evacuate an empty suction pipe without any damage to the pump The suction lift is up to 5 meter 16 4 from an empty suction pipe and up to 8 meter 26 2 from a wetted pipe The suction capability de pends on the pump size see chapter 5 4 Submerged All Tapflo pumps may be submerged into the liquid It is important to make sure that all components which are in cont
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