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APC Isolation and Step-Down Transformers

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1. Communication Cable Signals Installation p Signal For connection For connection to a Wirecolor Name Function toAP9619 AP9340 or AP9350 Polarity Green Common Zone 1 NC or User 1 Negative or Zone 2 NC User 2 Negative White with Contact 1 Fan fail and Zone 1 COM User 1 Positive Opens when brown thermal event occurs warning Brown Contact 2 Thermal Zone 2 COM User 2 Positive Opens when shutdown event occurs Normally closed Common Troubleshooting PROBLEM AND OR POSSIBLE CAUSE SOLUTION Contact 1 Fan Fault Thermal Warning A fan may be blocked or running slowly The internal temperature of the unit is above the normal range e Make sure that the fans are not blocked e Reduce the load if possible e Contact a service representative immediately Note The contact set is designed to open as a warning before the unit enters thermal shutdown The system may shutdown within one hour if appropriate action is not taken Contact 2 Input Circuit Breaker Position The input current rating has been exceeded range The internal temperature is above the safe operating e Reduce the load and close the breaker If the breaker will not stay closed contact a service representative Note If the breaker is open this contact set will be open APC Isolation and Step Down Transformers 10 20 kVA User Manual 1
2. 5 6 11 Ballybritt Business Park Lot 3 Block 14 Phase 3 EN61000 3 2 3 3 Gallway Ireland p EZA Rosario Cavite Philippines BEE TRS Applicable Council Directives BASIE R ower Conversion 73 23 EEC 89 336EEC 93 68 EEC Castelbar Co Mayo Ireland merican Power Conversion nd Street EZA Cavite Economic Zone osario Cavite Type of Equipment inning quip American Power Conversion ilippines Accessor 2 Fai 5 F y 32 Fairgrounds Rd American Power Conversion Model Numbers APTF10KW01 APTF20KW01 Importer American Power Conversion Ballybritt Business Park Galway Ireland Place Ray S Ballard Managing Director Europe Galway Ireland 5 se 5 Jan 05 hey f faethe APC Isolation and Step Down Transformers 10 20 kVA User Manual West Kingston RI 02892 USA American Power Conversion 600 Division Rd West Warwick RI 02893 USA American Power Conversion 40 Catamore Blvd East Providence RI 02914 USA APC India Pvt Ltd 187 3 188 3 Jigani Industrial Area Bangaldore 562106 Kanataka ndia Lot 10 Block 16 Phase 4 PEZA Rosario Cavite Philippines PC Brazil LTDA Xingu 850 Barueri Alphaville Sao Paulo 06455 030 Brazil A A APC Suzhou UPS Co Ltd 339 Suhong Zhong Lu Suzhou Industrial Park Suzhou Jiangau 2215021 P R China 15 Two Year Warranty Two Year Warranty The limited warranty provided by American Power Conversion APC in this statement
3. of Limited Factory Warranty applies only to products you purchase for your commercial or industrial use in the ordinary course of your business Terms of warranty APC warrants its products to be free from defects in materials and workmanship for a period of two years from the date of purchase The obligation of APC under this warranty is limited to repairing or replacing at its sole discretion any such defective products This warranty does not apply to equipment that has been damaged by accident negligence or misapplication or has been altered or modified in any way Repair or replacement of a defective product or part thereof does not extend the original warranty period Any parts furnished under this warranty may be new or factory remanufactured Non transferable warranty This warranty extends only to the original purchaser who must have properly registered the product The product may be registered at the APC Web site www apc com Exclusions APC shall not be liable under the warranty if its testing and examination disclose that the alleged defect in the product does not exist or was caused by end user or any third person misuse negligence improper installation or testing Further APC shall not be liable under the warranty for unauthorized attempts to repair or modify wrong or inadequate electrical voltage or connection inappropriate on site operation conditions corrosive atmosphere repair installation start up by non APC designated pers
4. relative humidity non condensing The unit is heavy Select a location sturdy enough to handle the weight 220 260 Ib 113 118 kg APC Isolation and Step Down Transformers 10 20 kVA User Manual 3 Introduction Electrical Specifications Attention Adhere to all local and national electrical codes Model APTF10KW01 APTF10KTO01 APTF10KJ01 APTF20KW01 Nominal Input 220 240 200 208 240 Vac 200 Vac 220 240 200 Voltage Single Phase 208 240 Vac 208 240 Vac Nominal Input 380 415 480 Vac 480 Vac 400 Vac 380 415 480 Vac Voltage Two Phase Input Voltage Range 170 480 Vac Single Phase Input 48 A 80 A Current Rating Branch Circuit 60 A 100 A Breaker Two Phase Input 24 A 40 A Current Rating Branch Circuit 30 A 50 A Breaker Input Connection Hardwire 6 AWG 13 3 mm Hardwire 3 AWG 26 7 mm Line Frequency 45 65 Hz Efficiency 94 94 92 96 Nominal 220 240 240 200 240 208 120 Vac 200 100 Vac 220 240 240 200 208 Output Voltage 208 120 100 Vac 120 100 Vac Output Receptacles Hardwire Hardwire Hardwire Hardwire 6 AWG 6 AWG 13 3 mm 6 AWG 13 3 mm 3 AWG 13 3 mm PDU 2 L14 30 PDU 2 L14 30 26 7 mm 2 L5 20 2 L5 20 Maximum 10 kVA 10 kVA 10 kVA 20 kVA Output Power 10 kW 10kW 10 kW 20 kW Optional PDU panels are available for 10 kVA units See www apc com for more information Low voltages will
5. the RMA on the outside of the package 4 Return the transformer by insured prepaid carrier to the address given to you by Customer Support 14 APC Isolation and Step Down Transformers 10 20 kVA User Manual Regulatory Warranty and Contact Information Regulatory Warranty and Contact Information FCC Compliance Notice This equipment has been tested and found to comply with the limits for a Class A digital device pursuant to part 15 of the FCC Rules These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment This equipment generates uses and can radiate radio frequency energy If it is not installed and used in accordance with the instruction manual it may cause harmful interference to radio communications Operation of this equipment in a residential area is likely to cause harmful interference in which case users will be required to take whatever measures may be necessary to correct the interference at their own expense Regulatory Approvals OE eR LR63938 LISTED N394 ME 61 L APC EC Declaration of Conformity Date of Product Declaration 2005 We the undersigned declare under our sole responsibility that the equipment specified below conforms to the following standards and directives Harmonized Standards Manufacturers EN55022 EN55024 EN60950 1 American Power Conversion American Power Conversion EN61000 4 1 2 3 4
6. unit and B for 20 kVA unit A 4 Remove circular knockouts 5 If installing an optional PDU panel move the terminal block jumper based on output voltage The 00 120 200 240 V units should be wired 8 and 220 240 V units should be wired 7 See C for terminal block jumper identification 6 Run wires through the knockout holes to the terminal blocks Wire to the ground block first See C for terminal block identification and D for terminal block connections Input Connections Output Connections optional Wire to L1 L2 N and Wire to 7 8 9 10 and Wire to the grounding electrode conductor Wire to the grounding electrode conductor GEC for optional secondary ground GEC for optional secondary ground 7 Switch the circuit breakers ON 8 Check line voltages 9 Reinstall the access panel 8 APC Isolation and Step Down Transformers 10 20 kVA User Manual Electrical Configuration C units 220 240 V units GEC 20 KVA P o units l Terminal Block 100 120 200 Jumper 208 240 V units D Input Voltage Output Voltage at 60 A 10 kVA units or 100 A 20 kVA units Terminal Block Connections Type Switch Position 7 10 7 9 8 10 8 7 Single 200 240 V 200 240 V 208 V 100 120 V 100 120 V Phase 60 A for 10 kVA units or 100 A for 20 kVA units 208 V 240 V 208 V 120 V 120 V 60 A for 10 kVA units or 100 A for 20 kV
7. 0 220 240 240 208 120 6 APC Isolation and Step Down Transformers 10 20 kVA User Manual Electrical Configuration Hardwiring Attention If mounting in a rack mount before hardwiring see Rack Installation Input Isolation Transformer 10 20 kVA hardwired units only Bypass Utility ee he LR by Power gt ransformer _ gt UPS D Hardwire Hardwire U Power veri to Load NYERE Equipment Output Isolation Step Down Transformer 10 kVA hardwired PDU units only Bypass Utility FDU Power gt UPS _ gt Transformer or Hardwire Hardwire Power to Load Inverter Equipment APC Isolation and Step Down Transformers 10 20 kVA User Manual 7 Electrical Configuration Wire the Transformer 1 For input wiring only install a utility circuit breaker in accordance with local electrical codes Note The branch circuit breaker values for 10 kVA units are single phase 60 A two phase 30 A The branch circuit breaker values for the 20 kVA units are single phase 100 A two phase 50 A Branch circuit breakers rated for transformer loads are recommended 2 Switch the transformer input circuit breaker and the utility circuit breaker OFF 3 Remove the access panel by removing screws See A for 10 kVA
8. 3 Maintenance and Service Maintenance and Service PDU Panel Replacement See PDU Panel Installation instructions Fan Panel Replacement Attention Handle only the fan panel during replacement The transformer and other components will continue operating and remain active during fan panel replacement Upon fan panel removal the fans immediately turn off upon insertion of the new fan panel the fans immediately have power Service If the transformer requires service do not return it to the dealer Follow these steps 1 Contact APC Customer Support through the APC Web site www apc com Note the model number of the transformer the serial number located on the back of the unit and the date purchased If you call APC Customer Support a technician will ask you to describe the problem and attempt to solve it over the phone If this is not possible the technician will issue a Returned Material Authorization Number RMA e Ifthe transformer is under warranty repairs are free e Procedures for servicing or returning products may vary internationally Refer to the APC Web site for country specific instructions 2 Pack the transformer in its original packaging If this is not available refer to the APC Web site for information about obtaining a new set e Pack the transformer properly to avoid damage in transit Never use Styrofoam beads for packaging Damage sustained in transit is not covered under warranty 3 Mark
9. A units Two 400 V 220 240 V N A N A N A Phase 30 A for 10 kVA units or 50 A for 20 kVA units 480 V 240 V 200 V 208 V 120 V 100 V 120 V 100 V 30 A for 10 kVA units or 50 A for 20 kVA units Japan applications with 400 V input voltage will output 200 V or 100 V as specified APC Isolation and Step Down Transformers 10 20 kVA User Manual Installation Installation Tower Installation Attention e The transformer must be installed to the LEFT of the UPS when facing the FRONT of the units e If your configuration includes the optional bypass panel ensure this is installed to the LEFT of the transformer when facing the FRONT of the units Refer to the bypass panel documentation for installation instructions Stand Alone Configuration O i jo Configuration with Smart UPS RT oO 10 APC Isolation and Step Down Transformers 10 20 kVA User Manual Rack Installation Install the Rails in the Rack For details on rail installation r
10. F SUCH DAMAGES SPECIFICALLY APC IS NOT LIABLE FOR ANY COSTS SUCH AS LOST PROFITS OR REVENUE LOSS OF EQUIPMENT LOSS OF USE OF EQUIPMENT LOSS OF SOFTWARE LOSS OF DATA COSTS OF SUBSTITUENTS CLAIMS BY THIRD PARTIES OR OTHERWISE NO SALESMAN EMPLOYEE OR AGENT OF APC IS AUTHORIZED TO ADD TO OR VARY THE TERMS OF THIS WARRANTY WARRANTY TERMS MAY BE MODIFIED IF AT ALL ONLY IN WRITING SIGNED BY AN APC OFFICER AND LEGAL DEPARTMENT Warranty claims Customers with warranty claims issues may access the APC customer support network through the Support page of the APC Web site www apc com support Select your country from the country selection pull down menu Open the Support tab at the top of the Web page to obtain contact information for customer support in your region 16 APC Isolation and Step Down Transformers 10 20 kVA User Manual APC Worldwide Customer Support APC Worldwide Customer Support Customer support for this or any other APC product is available at no charge in any of the following ways e Refer to the APC Web site to access documents in the APC Knowledge Base and to submit customer support requests www apc com Corporate Headquarters Connect to localized APC Web sites for specific countries each of which provides customer support information Wwww apc com support Global support searching APC Knowledge Base and using e support e Contact an APC Customer Support center by telephone or e mail Local country spe
11. cific centers go to www apc com support contact for information Contact the APC representative or other distributor from whom you purchased your APC product for information on how to obtain local customer support Entire contents copyright 2007 American Power Conversion Corporation All rights reserved Reproduction in whole or in part without permission is prohibited APC the APC logo Smart UPS Symmetra and PowerChute are registered trademarks of American Power Conversion Corporation All other trademarks are the property of their respective owners APC Isolation and Step Down Transformers 10 20 kVA User Manual 17
12. decrease the maximum output power and VA Recommended wire sizes are typical Actual wire size used must comply with required ampacity and local and national electrical codes 4 APC Isolation and Step Down Transformers 10 20 kVA User Manual Introduction Handle Installation Install the four handles lift the transformer off of the pallet and move to the mounting location Note If rack mounting install the handles after the rack mounting and rail aligning brackets see Rack Installation APC Isolation and Step Down Transformers 10 20 kVA User Manual 5 Electrical Configuration Electrical Configuration Attention e All electrical configurations must be performed by a qualified electrician e Adhere to all local and national electrical codes PDU Panel Installation Warning The terminal block jumper location must be changed see Wire the Transformer Attention Install the PDU panel before performing any hardwiring For optional PDU panel output install a PDU panel accessory not included Voltage Switch Selection Warning Do not adjust voltage selection switch while input voltage is applied Load s may be damaged Before the transformer is connected to utility power select the voltage required for the specific configuration by setting the voltage selection switch located on the rear panel See graphics that follow Input Voltage Utility Voltage Selector Switch Output Voltage Position 220 240 200 24
13. efer to the instructions in the rail kit Tower to Rack Conversion Attention Due to its weight the transformer should be installed at the bottom of the rack APC Isolation and Step Down Transformers 10 20 kVA User Manual Installation Installation Connecting Equipment and Power to the Transformer 10 kVA Rear Panel 20 kVA Rear Panel O O es TOT Start Up Attention e Wiring must be performed by a qualified electrician e Adhere to all local and national electrical codes 1 Check that all power is turned OFF 2 If necessary replace the PDU panel see PDU Panel Installation 3 Select the output voltage by setting the voltage selection switch see Voltage Switch Selection 4 Hardwire the transformer see Hardwiring 5 For PDU panel configurations only connect loads to the transformer 6 Install optional communication cable see following Optional Communication Cable 7 Check that the input circuit breaker is turned ON 8 Turn on all connected equipment Optional Communication Cable 8 Pin RJ45 Fault Warning Identifying Resistor 3 65 K OOO CO common OOS ka Contact 1 7 mmi Contact 2 12 APC Isolation and Step Down Transformers 10 20 kVA User Manual
14. onnel a change in location or operating use exposure to the elements Acts of God fire theft or installation contrary to APC recommendations or specifications or in any event if the APC serial number has been altered defaced or removed or any other cause beyond the range of the intended use THERE ARE NO WARRANTIES EXPRESS OR IMPLIED BY OPERATION OF LAW OR OTHERWISE OF PRODUCTS SOLD SERVICED OR FURNISHED UNDER THIS AGREEMENT OR IN CONNECTION HEREWITH APC DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY SATISFACTION AND FITNESS FOR A PARTICULAR PURPOSE APC EXPRESS WARRANTIES WILL NOT BE ENLARGED DIMINISHED OR AFFECTED BY AND NO OBLIGATION OR LIABILITY WILL ARISE OUT OF APC RENDERING OF TECHNICAL OR OTHER ADVICE OR SERVICE IN CONNECTION WITH THE PRODUCTS THE FOREGOING WARRANTIES AND REMEDIES ARE EXCLUSIVE AND IN LIEU OF ALL OTHER WARRANTIES AND REMEDIES THE WARRANTIES SET FORTH ABOVE CONSTITUTE APC SOLE LIABILITY AND PURCHASER EXCLUSIVE REMEDY FOR ANY BREACH OF SUCH WARRANTIES APC WARRANTIES EXTEND ONLY TO PURCHASER AND ARE NOT EXTENDED TO ANY THIRD PARTIES IN NO EVENT SHALL APC ITS OFFICERS DIRECTORS AFFILIATES OR EMPLOYEES BE LIABLE FOR ANY FORM OF INDIRECT SPECIAL CONSEQUENTIAL OR PUNITIVE DAMAGES ARISING OUT OF THE USE SERVICE OR INSTALLATION OF THE PRODUCTS WHETHER SUCH DAMAGES ARISE IN CONTRACT OR TORT IRRESPECTIVE OF FAULT NEGLIGENCE OR STRICT LIABILITY OR WHETHER APC HAS BEEN ADVISED IN ADVANCE OF THE POSSIBILITY O
15. www apece com User Manual English APC Isolation and Step Down Transformers 10 20 kVA 990 2807D 03 2007 Introduction Introduction The APC 10 kVA and 20 kVA isolation transformers are used as filters isolating the UPS and connected equipment from any outside utility line fluctuations or interference The APC 10 kVA step down transformers are used to convert a higher input voltage to a lower output voltage which might be more fitting for certain environments or system configurations The isolation and step down transformers can be installed in either tower or rack mount configurations Note Illustrations in this document may vary from your actual configuration Unpacking Read the Safety Guide before installation Inspect the transformer upon receipt Notify the carrier and dealer if there is damage The packaging is recyclable save it for reuse or dispose of it properly Check the package contents Transformer e Label stickers e Four front bezels e Rack mounting brackets e Four handles e Rail aligning brackets e Rail kit Top cover e Literature kit containing Mounting stabilizers e Product documentation e User Manuals CD e Safety information e Hardware e Communication cable e Warranty information Environmental Specifications This unit is designed for indoor use only Do not operate the unit where there is excessive dust Temperature 32 to 104 F 0 to 40 C Humidity 0 to 95

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