XL6/XL6e OCS Models
Contents
1. Note Max panel thickness 5 mm material needs to be between the host panel and the OCS Caution Do not force the OCS into the panel cutout An incorrectly sized panel cutout can damage the touch screen AA Install and tighten the mounting clips provided with the OCS until the gasket material forms a tight seal 5 Connect cables as needed such as communications programming power and CsCAN cables to the ports using the provided connectors 6 Begin configuration procedures 7 326 186 1mm oe le R 125 3 mm TYP 5 156 RADIUS CORNERS 131mm WHEN REQUIRING DUST OR WATER TIGHT SEAL PER 001 XLQX007 NEMA 4 4X OR 12 6 875 175mm 0010CS003 R1 3 26 2009 Page 2 of 7 ECN 956 MANO902 01 EN Specifications Installation 4 Ports and Connectors USB Mini B USB 5 pin programming port not present on HE L100 HEXL350C 100 USB USB A Port A not active l ae Ethemet XL6e only Serial Comm MJi MJ2 CAN Comm Fower USB USB A Pon Ethernet not active XL6e only To Remove I O Cover Unscrew 4 screws located on the cover Remove cover CAUTION Do not over tighten screws when replacing the back cover 1 0 Jumpers I O Jumpers JP are located internally To access remove I O cover of unit Wiring Connectors J1 J2 and 1 O Jumpers JP1 and JP2 are described in the Wiring and Jumpers sec2. 7 and used to linearize the second channel Contact Horner APG Technical Support for an example file containing the above program 6 3 Thermistor Types The HE XL102 14 HE XL1E2 14 with the given example ladder code supports Kele Engineering Precon Type Ill 10 KQ thermistors It also directly supports the following 10 KO Beta 3574 thermistors from Yellow Springs Instruments YSI 44006 46006 44106 46031 44406 46041 44031 44907 45006 44908 7 Derating Relay Life Expectancy c 40 2 30 S 20 2 10 O 04 1 2 3 4 Contact Current A 3 26 2009 I O Register Map Registers Description 125 to l31 Reserved Q18 Totalizer Clear HSC2 Quadrature 1 2 Accumulator 1 Reset to max 1 Clear HSC3 Accumulator to 0 Q20 Totalizer Clear HSC4 Quadrature 3 4 Accumulator 3 Reset to max 1 Reserved AI5 AI6 HSC1 Accumulator AQT AQ8B PWM Period 9 Safety When found on the product the following symbols specify Warning Electrical T Warning Consult Shock Hazard user documentation This equipment is suitable for use in Class I Division 2 Groups A B C and D or Non hazardous locations only WARNING EXPLOSION HAZARD Do not disconnect equipment unless power has been switched off or the area is known to be non hazardous AVERTISSEMENT RISQUE D EXPLOSION AVANT DE DECONNECTOR L EQUIPMENT COUPER LE COURANT OU S ASSURER QUE L EMPLACEMENT EST DESIGNE NON DANGEREUX WARNING
3. 918 18 AWG 0 8 mm or larger For shielded Analog I O wiring use the following wire type or equivalent Belden 8441 18 AWG 0 8 mm or larger For CAN wiring use the following wire type or equivalent Belden 3084 24 AWG 0 2 mm or larger C6 Relay 6 COM R6 Relay 6 NO c5 R5 zaoyac c4 R4 a C3 on R3 c2 zsoyac R2 Sc cr eon Ri on H4 A H3 sync H2 a Use copper conductors in field wiring only 60 75 C E J2 Black 7 a Positive Logic ermina Digital In Relay Out Connector Relay6COM __ Relay6NO_ 25VDC Positive Logic vs Negative Logic Wiring The XL6 HEXL102 can be wired for Positive Logic inputs or Negative Logic inputs 12 24VDC O U 001XLE036 Positive Logic In Negative Logic In J2 JP2 lt Location of I O jumpers JP2 and JP1 and wiring connectors 6 1 Filter J1 and J2 12 24VDC OV ON J1 C 001XLE015 6 Analog Conditioning Filter Constant sets the level of digital filtering according to the following chart 5 1 I O Jumpers Settings JP1 on JP1 Digital DC In HSC Positive Negative Logic Logic i Default Complete AT 0 20 40 60 80 100 Scans Note The Cscape Module Setup configuration must match the selected Digital Filtering The illustration above demonstrates the effect of digital filtering set with Filter Constant on module response to a temperature change I O JP jumper s
4. MANO902 01 EN Specifications Installation XL6 XL6e OCS Models HE XL102 14 HE XL1E2 14 12 Digital DC Inputs 4 10k Thermistors HORNER 6 Digital Relay Outputs 1 Specifications AAI AAae Fallions 500 mA 24 VDC S ns i Ge neral spec Puts PEF MONU HSC inputs Required Power 30 A for 1 ms 24 VDC DC Switched Commons per Module Inrush 2 5 A for 4 ms 24 VDC AC Switched Input Voltage Range 12 VDC 24 VDC Primary Power Range 10 30 VDC Absolute Max Voltage 35 VDC Max Relative Humidity 5 to 95 Non condensing Input Impedance 10 kQ Clock Accuracy 35 ppm maximum at 25 C 1 53 Minutes per Month Input Current Positive Logic Negative Logic Operating Temperature 10 C to 60 C Upper Threshold 0 8 mA 1 6 mA Terminal Type Screw Type 5 mm Removable Lower Threshold 0 3mA 2 1mA Weight 26 5 02 751 kg See Compliance Table at Max Upper Threshold 8 VDC _http www heapg com Pages TechSupport ProductGert html Connectivity Min Lower Threshold ome Serial Ports 2 Serial Ports RS232 amp RS485 OFF to ON Response Ethernet 10 100 Mbps XL6e models only Required Power m ON to OFF Response USB Networking Port for communication with PCs and programming Port 10 kHz Totalizer Pulse i Edges Removable Media Removable Media for upto 2 GB of storage for programs data logging or screen capture HSC Max Switching Rate 5 kHz Frequency Pulse Smartstix Remote IO modules communicating on CA
5. N Width Note Highest usable frequency for PWM output is 65 KHz 2 5 kHz Quadrature p D ay Outputs n Commons per Module 6 C ep W Contact Isolation to XL6 1000 VAC ground Max Voltage Drop at Rated 0 5 Current Expected Life 7 No load 5 000 000 See ee tor Rated load 100 000 NR 300 CPM at no load Max Switching Rate 20 CPM at rated load Mechanical Contact One update per ladder scan plus 10 ms 1 Resolution Response Time un Thermistor Inputs Medium Re l ia Number of Channels an 4 Input Ranges 10K OHMThermistor Input Impedance Half Bridge Clamped 0 5 VDC to 12 9 59K ohm pulled up to VDC 4 8 VDC AI at 10K Ohm 15 008 counts Conversion Speed per ladder scan l 0 5F or 0 30 MaX Emor al C reading Using specified linearization amblent in ladder program 160 Hz hash noise filter 1 128 scan digital running HE XL102 14 HE XL1E2 14 average filter 3 26 2009 Page 1 of 7 ECN 956 MANO902 01 EN Specifications Installation 2 Installation 3 Panel Cut Out and Dimensions 1 Prior to mounting observe requirements for the panel layout design and spacing clearances in the OCS XL6 Series Manual MAN0883 Refer to the XL6 User Manual MANO883 for panel box information and a handy checklist of requirements 2 Cut the host panel 3 Insert the OCS through the panel cutout from the front The gasket Note The tolerance to meet NEMA standards is 0 005 0 1 mm
6. OHE Switches and configure it based upon SW4 ON enables MJ1 RS485 port termination 121 Ohms the option that is desired OFF disables MJ1 RS485 port termination 4 3 CAN Network Port and Wiring Ethernet Port 10 BaseT Ethernet 10 Mbps 100 BaseTx Fast Ethernet 100 Mbps CAN Connector Half or Full Duplex Auto Negotiation Both 10 100 Mbps and Half Full Duplex Use the CAN Connector when USING CsCAN network Shielded RJ 45 _ g Cable Type Ao a In Recommended CAT5 or better UTP Auto MDI MDI X NET1 Port Pin Assignments Signal Signal Description Direction CAN Ground V CAN Data Low SHLD Shield Ground O a CAN Data High NoComet 3 26 2009 Page 4 of 7 ECN 956 MANO902 01 EN Specifications Installation Power Port and Wiring 5 2 Wiring Examples Power Connector J1 Orange Positive Logic In Digital In Analog In e oo lt o L j 12 24VDC_ 5 Wiring and Jumpers Power Up Connect to Earth Ground Apply 10 30 VDC Screen lights up Torque rating 4 5 7 Lb In 0 50 0 78 N m Primary Power Port Pins Signal Description _ Pin 2 V Input Power Supply Ground Input Power Supply Voltage Wire according to the type of inputs outputs used and select the appropriate jumper option 001XLE067 Wiring Specifications For I O wiring discrete use the following wire type or equivalent Belden 9
7. To avoid the risk of electric shock or burns always connect the safety or earth ground before making any other connections WARNING To reduce the risk of fire electrical shock or physical injury it is strongly recommended to fuse the voltage measurement inputs Be sure to locate fuses as close to the source as possible WARNING Replace fuse with the same type and rating to provide protection against risk of fire and shock hazards WARNING In the event of repeated failure do not replace the fuse again as a repeated failure indicates a defective condition that will not clear by replacing the fuse WARNING EXPLOSION HAZARD Substitution of components may impair suitability for Class Division 2 AVERTISSEMENT RISQUE D EXPLOSION LA SUBSTITUTION DE COMPOSANTS PEUT RENDRE CE MATERIAL INACCEPTABLE POUR LES EMPLACEMENTS DE CLASSE 1 DIVISION 2 WARNING The USB parts are for operational maintenance only Do not leave permanently connected unless area is known to be non hazardous WARNING EXPLOSION HAZARD BATTERIES MUST ONLY BE CHANGED IN AN AREA KNOWN TO BE NON HAZARDOUS AVERTISSEMENT RISQUE D EXPLOSION AFIN D EVITER TOUT RISQUE D EXPLOSION S ASSURER QUE L EMPLACEMENT EST DESIGNE NON DANGEREUX AVANT DE CHANGER LA BATTERIE WARNING Battery May Explode If Mistreated Do Not Recharge Disassemble or Dispose Of In Fire WARNING Only qualified electrical personnel familiar with the construction and operation of th
8. ettings It is recommended that the filter constant for the HE XL102 14 HE XL1E2 14 be set to a value of 7 This will minimize noise and jitter improve effective resolution and provide adequate speed for most temperature monitor and control applications 3 26 2009 Page 5 of 7 ECN 956 MANO902 01 EN Specifications Installation 6 2 Thermistor Linearization Thermistors are measured using a half bridge circuit that exhibits variable resolution and the associated increased measurement range Best resolution is at 25 77 With a constant 0 1 resolution circuit the measurement range would only extend from 26T to 76T Linearization must be performed by the user in the ladder application code using 26 internal R registers per channel The example below uses R1 26 to linearize one channel AI1 Linearization consists of the following example steps 1 Load the desired linearization coefficients into a table on First Scan using a Move Constant Data block Registers Real 2 Load AI0001 into R0001 as a Real 3 Perform the Real Math Expression 4 R3 R11 R1 R13 R1 R15 R1 R 1 7 5 Perform the Real Math Expression R5 R3 R1 R1 9 R1 R21 R1 R23 R1 R25 6 Load R0005 result into another register such as R0007 to save the temperature value 7 Steps 2 though 5 can be on a single rung The expression rung may be copied substituting AI0002 and R00011 for AI0001 and RO000
9. is equipment and the hazards involved should install adjust operate or service this equipment Read and understand this manual and other applicable manuals in their entirety before proceeding Failure to observe this precaution could result in severe bodily injury or loss of life Page 6 of 7 ECN 956 MANO902 01 EN Specifications Installation This device complies with part 15 of the FCC Rules Operation is 10 Technical Support subject to the following two conditions 1 This device may not cause harmful interference For assistance and manual updates contact Technical Support at the following locations 2 This device must accept any interference received including interference that may cause undesired operation North America Europe Tel 317 916 4274 Tel 353 21 4321266 Fax 317 639 4279 Fax 353 21 4321826 Radiated Emission Compliance For compliance requirement a Web http www heapg com Web http www horner apg com ferrite Horner P N FBD006 supplied with the unit needs to be placed Email techsppt heapg com Email tech support horner apg com on the AC DC line with one loop WARNING EXPOSURE TO SOME CHEMICALS MAY DEGRADE All applicable codes and standards need to be followed in the installation of this product THE SEALING PROPERTIES OF MATERIALS USED IN THE Tyco relay PCJ Adh he followi f i h t f fa i ae ne koae A lice t ey Hae or Cover case amp base Mitsubishi engineering Plastics Cor
10. p 5010GN6 30 or 5010GN6 30 M8 PBT Connect the safety earth ground on the power connector first before Sealing Material Kishimoto 4616 50K I part epoxy resin making any other connections lti ded deai harei When connecting to electric circuits or pulse initiating equipment open tis recommenaea to perioaicaily inspect the relay for any their related breakers degradation of properties and replace if degradation is found Do not make connections to live power lines ia ae I Ae MOALE ISi mem Connect O ME ENEN 100E No part of this publication may be reproduced without the prior agreement and written permission Route power wires in a safe manner in accordance with good practice of Horner APG Inc Information in this document is subject to change without notice and local codes Wear proper personal protective equipment including safety glasses and insulated gloves when making connections to power circuits Ensure hands shoes and floors are dry before making any connection to a power line Make sure the unit is turned OFF before making connection to terminals Make sure all circuits are de energized before making connections Before each use inspect all cables for breaks or cracks in the insulation Replace immediately if defective e Use Copper Conductors in Field Wiring Only 60 75 C 3 26 2009 Page 7 of 7 ECN 956
11. tion of this document Memory Slot Uses Removable Memory for data logging screen captures program loading and recipes Horner Part No HE MC1 Serial Communications MJ1 RS 232 RS 485 Used for Cscape programming and Application Defined Communications MJ2 RS 232 RS 485 Used for Application Defined Communications Ethernet Used for Cscape programming and Application Defined Communications 3 26 2009 Page 3 of 7 ECN 956 MANO902 01 EN Specifications Installation Serial Communications MJ2 Pinouts in Half and Full Duplex Modes MJ1 RS 232 RS 485 Use for Cscape programming and Application Defined Communications MJ2 RS 232 RS 485 Use for Application Defined Communications 7 6 ov Ground ein wiping M2 Pins i Direction Signal Direction TX OUT ax INOUT TX R IN OUT TX RX IN OUT 5V 60mA Max n m CoA 3 CTS IN TX OUT Pin Mu2Pins RX TX IN OUT Signal Direction MJ2 Full Duplex Mode 3 TX OUT ene 4 2 External DIP Switch Settings As seen when looking at the side of the XL6 unit On The DIP Switches are used for 1 SW1 ON enables MJ2 RS485 port termination 121 Ohms termination of the RS 485 ports The OFF disables MJ2RS485 port termination XL6 is shipped un terminated l SW2 amp SW3 ON places MJ2 RS485 port in half duplex mode FF pl MJ2 RS4 in full To terminate select one of the DIP OPE places Mda stone IPON Im TIPIEX M
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