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User Manual For Authorized Service Technicians

1. T C R Ohm T C R Ohm T C R Ohm 30 0 175203 50 0 3605 130 0 298 25 0 129289 55 0 2989 135 0 262 20 0 96360 60 0 2490 140 0 232 15 0 72502 65 0 2084 145 0 206 10 0 55047 70 0 1753 150 0 183 5 0 42158 75 0 1481 155 0 163 0 0 32555 80 0 1256 160 0 145 5 0 25339 85 0 1070 165 0 130 10 0 19873 90 0 915 170 0 117 15 0 15699 95 0 786 175 0 105 20 0 12488 100 0 677 180 0 95 25 0 10000 105 0 586 185 0 85 30 0 8059 110 0 508 190 0 77 35 0 6535 115 0 443 195 0 70 40 0 5330 120 0 387 200 0 64 45 0 4372 125 0 339 39 Technical Data AEROTOP T TO7 C T16 Model AEROTOP T TO7 C T10 C T12 C T14 T16 Heating Cycle Applies to all models at A2W35 Heating capacity thermal rating kW 6 4 9 1 11 8 13 7 14 8 Power consumption kW 2 0 2 8 3 4 3 9 4 1 COP 3 3 3 3 3 5 3 5 3 6 ompressor Scroll hermetic Max current consumption A 6 3 10 11 13 13 5 Starting current with soft starter A 15 75 25 27 5 32 5 33 75 Current intensity with blocked rotor LRA A 40 50 66 74 74 Electrical Connection V f Hz 400 3 50 HP fuse A T 16 16 16 20 20 HP fuse with electr heater element AT 20 20 20 25 25 ater Heat Exchanger Material chromium steel AISI 304 1 4301 Hydraulic Connections R 1 1 1 1 1 ater volume incl connection hoses AEROTOP TC 53 53 ater volume incl connection hoses AEROTOP T 2 6 3 3 4 3 4 Rated volu
2. 00000000202 22er Special Conditions Installation Location Base Pedestal PI n ccccccccccececeeeseseeseeeeeeeeeseeaeaanenes Duct and Cable Bushing nennen Controller Unit u ee AEROTOP T LOGON B WP61 Troubleshooting AEROTOP T Checklist ueenensensnnnnnnnnnnnnnnnnnnnn Sensor Characteristics NTC1 NTO10 AEROTOP TO7 C TAG REROTORTEO TBB ee ee ee nee AEROTOP TO7 C X T1O OK AEROTORTOTZR TIER an nee AEROTOP T20R T35RR cssessstossstnss ecaleatsbeticonstSiesalevtovee s AEROTOP TO7RX T10RX v cesssecssssssesssssessssetesssstesssseessen 10 13 16 17 Product Overview AEROTOPT The air water heat pump AEROTOP T is available in the following models AEROTOP T C The designation AEROTOP T C includes the following models e AEROTOP T C e AEROTOP T CX AEROTOP T The designation AEROTOP T includes the following models e AEROTOP T07 T35 e AEROTOP T X e AEROTOPT R e AEROTOP T RX Compact models C Up to models AEROTOP T12C and AEROTOP T10CX the heat pumps are compact design with integrated buffer tank electrical resistance expansion vessel and circulation pump Single phase models X Up to modes AEROTOP T10X and T10CX single phase versions are also available All other models are three phase Reversible models R The reversible heat pumps c
3. 37 38 Initial Startup AEROTOP T Checklist Task Check Comment No short circuit air intake and outlet next to each other oO No thermal and sound bridges Foamed insulation in cutout no direct oO connection with wall Noise damper Noise damper must be installed for AEROTOP T20 and later Oo With Outdoor HP Installation HP must be placed on base pedestal oO Air flow must be unobstructed O Ensure min distances house heat pump oO Condensate drain into seepage pit oO Casing must project 1 cm into the enclosure to prevent condensate from flowing along line and into the building Noise damper Noise damper must be installed for AEROTOP T20 and later oO Thermal Output Other Tests and Checks during Operation Check inspection glass in cooling circuit green range starts at approx 40 flow no oO bubbles visible Check noise sound of unit compressor turns over without excessive noise 0 Check solid borne noise transmission flexible connection sound dampening pipe Oo suspension vibration transfer on floor Delta T heater side must be between following values above pump speed value Oo At low outside temp 5 C 6 8K At med outside temp 12 C 9 12K At high outside temp 20 C 10 13K At very high outside temp 30 C 12 15K Different source temperatures results in variable temperature spreads Safety Tests Test safety cutout This involves shutting off the he
4. A The manufacturer declines any responsibi lity for damage to persons or property cau sed directly or indirectly from failure to fol low these instructions The housing may only be opened by a qua lified technicians Limitations and Guidelines The construction and the manufacture of heat pump meets all the requirements of European standards See EC Declaration of Conformity The electrical connection of the heat pump must be performed in compliance with the applicable ASE EN and IEC Should also observe the connection conditions of the local energy supply A Warranty Conditions Our performance guarantee shall lapse for damage due to misuse or non standard use installation or commissioning incorrect by the purchaser or from other e Use of the system with pressure excessive or outside the factory values e Failure to follow directions in the instructions for use The warranty for heat pumps for heating is 24 months from the date of delivery For the rest the condi tions of sale delivery and warranty in accordance with the order confir mation Control Input The units are delivered on a wooden pallet with an adequate protective packaging Upon delivery check the unit for shipping damage and that the bu dget is complete A If damage is found they must be reported immediately to the transport document with a warning Acceptance qualified as a result of blatant corruption A Giv
5. Push conduit against HP insulation Condensate drain also possible f t p pper cageot paseta to protect from insects via seepage pit upper edge of condui min 3 cm EOE Drain pipe insulation min 3 cm Upper edge of ground to upper edge of base min 30 cm 800 1000 mm 4 Seepage pit size min I H 50 cm 4 W 50cm D 50cm Water proof conduit plastic pipe installed 800 to 1000 mm on site under ground with 2 tilt towards building Use only 45 elbows 32 Installation Controller Unit Control unit 3 switch panel 1 The control unit must be mounthed on a internal wall control unit bracket and Plexiglas unit of the building cover 2 are supplied with Heat pump in the case of outdoor installa tion 33 Troubleshooting Fault Remedy AEROTOPT LOGON B WP61 Troubleshooting Fault Remedy Problem Cause Remedy Action 107 Hot gas compressor Hot gas temperature B81 too high A Not enough coolant B Compressor leak C Filter dryer dirty D Defective non return valve E 4 way valve leaking F Injection valve not working o OWS F Top off coolant Replace compressor Check the difference in temperature between the filter drier inlet and outlet AT max 3 Temperature at the compressor inlet and outlet is practically identical Sounds could be heard at the non return valve Check the temperature difference be
6. a a I Light well dimension a3 a4 c3 c4 TO7C T07 1200 800 600 600 T10C T10 1200 1000 600 600 5 i T12C T12 T14 T16 1200 1000 600 600 AIl dimensions reter to a finished floor and completed walls masonry Rigid Duct Distance between ie Dimension Cutouts without Insulation Cutouts Partition Wall AEROTOP T k1 without k1 with e1 c1 a2 c2 d2 e2 partition partition Height k2 Width k3 wall wall TO7C T07 800 520 950 600 640 860 1500 630 1500 1000 T10C T10 850 620 1050 700 640 910 1500 630 1500 1000 T12C T12 T14 T16 950 620 1150 700 640 1010 1800 630 1700 1200 24 Indoor Installation Parallel Setup with Rigid Duct with Noise Damper Required Accessories e AIR IN wall setup kit e AIR OUT parallel setup with rigid Duct e SI Noise damper e SO Noise Damper 1 The compliance with acoustic 3 Possible air short circuit to be limit values must be clarified by prevented by customer for the customer short duct KSK it is necessary Necessary outside insulation by to apply a partition wall customer minimal clearance of 5 Noise level of AIR OUT and AIR IN light well must not be gone below must be considered separately a3 EEE i Trennwand i H he LS x Breite k3 Light well Q i 1 VITA VW AEROTOPT T07C T07 jo OF 1 k1 Light well 1 Light well dimension T
7. Air Duct Insulation The air duct must be insulated throughout min thickness of 25 mm The flexible canvas sleeve prevents noise transference must also be insulated Join cutout insulation tightly in corners for wall installation without ducts Duct System Sealing tape must be used between the individual connectors of the air ducts Included in installation kit Use section clips to seal the frame connections as well Included in in stallation kit 26 Indoor Installation Flexible Intake a GWO 445338030 GMO rer Mal iif HE e Insulate cutout with the insulation elements 1 e Attach intake box 2 to heat pump To avoid thermal bridges use the enclosed sealing tape to seal the space between bracket intake box and enclosure frame e Attach oval duct plate 3 to intake box e Attach round duct plate 4 to wall The plate must be centered over the cutout AEROTOP T Attach duct 5 to duct plates Adjust duct length if needed Use a wire cutter to shorten the duct Fasten duct to the connection plates with the enclosed cable clips 5 The duct must be fastened tightly to avoid leaks Mount air intake cover grating 6 on exterior wall Select either a mesh or protective grating 27 Indoor Installation Flexible Air Outlet Insulate cutout with the insulation elements 1 Attach air outlet panel 2 to heat pump The can be done on the left right or the top of
8. the very advantageous air routing the noise dampening insulation of the cladding as well as the multi dampened support of the cooling circuit Additional noise insulation elements are available for most variants to reduce sound emissions further AEROTOP T heat pumps are quiet and efficient However incorrectly integrating constructional components may result in undesired noise increases if the conditions are unfavorable Flexible and Space Saving Some air water heat pumps are relatively bulky due to the required cross sections for the air ducts or application options are severely limited Thanks to the clever utilization of the geometric properties of the radial fan AEROTOP T are among the most flexible space saving air water heat pumps Especially noteworthy is the fact that the heat pump can be placed into the left or right corner of the utility room when not using the air ducts The exhaust opening is easily moved on site from the left to the right and even to the top without having to use any additional tools The intake opening can also be selected as desired without special accessories AEROTOP T heat pumps are also suitable for outdoors installation when using the corre sponding accessories Product Description AEROTOPT Enclosure and Special Components The enclosure consists of a frame that is completely free of thermal bridging sound dampened and specifically developed for use with heat pumps The cladd
9. Water volume incl connection hoses AEROTOP TC 53 53 Water volume incl connection hoses AEROTOP T I 2 6 3 Rated volume flow heating nom min Wh 1500 568 2100 835 Pressure loss heating AEROTOP TC nom min kPa 8 4 2 1 16 4 4 1 AEROTOP T nom min kPa 28 3 4 4 32 9 4 1 Residual pressure AEROTOP TC kPa 51 4 57 9 Max working pressure bar 3 3 Air Heat Exchanger Fan Volume flow m3 h 2 500 3 300 Available pressure Pa 150 92 Power consumption fan kW 0 035 0 100 Rated current consumption fan A 1 6 1 6 Refrigerant R407C Refrigerant charge AEROTOP TCX kg 1 9 2 95 Refrigerant charge AEROTOP TX 2 5 3 1 Cooling circuit oil a Ester oil Oil amount 1 1 1 36 Total weight heat pump AEROTOP TC kg 242 278 AEROTOPT 207 250 Sound Level Outdoor installation Standard configuration dB A 62 0 65 0 Sound Level Indoor setup Sound power level On suction dB A 53 0 56 0 On exhaust 48 0 53 0 Inside 50 0 54 0 1 Min At max 10 K with PHW preparation Atmax 5 K V I h Qh kW 4 18 At K p kg I 3600 2 Residual pumping pressure is stated for maximum pumping stage 3 At maximum fan rotational speed 4 Measuring according to DIN ISO 9614 2 Sound power level is a property of the source of noise and therefore dependent on the dis tance it describes the totality of the sound power of the corresponding source radiating in all directions Information to determine the noise level see planning documents 5 With Rain Guard
10. ___ m gt 0 3 m kW 0 Buffer storage Correctly connected O Tank capacity liters 30 I kW with sep storage Oo Check electrical connections compare e diagram with system Check cable entry points m Terminals Check connections tight enough m Check soft starter ampere and dip switches set correctly oO Check rotary field and grounding conductor oO Correct fuses m Fuse protection force with all pole disconnecting circuit breaker installed o External e rod fuse protection oO If electric company block exists then disconnect via Logon B WP61 o terminal X1 L and 1 via contactor not only with 3 phases Check all sensors also those of HP for proper fit and position see electr diagram oO Initial Startup Logon B WP61 configuration Configure controller acc to diagram scheme m Save sensor parameters Parameter 6200 Configuration o Query input output test check sensor values line 7700 and up o Conduct relay test using input output test Important Do not allow evaporator o to start running After test reset parameter to None Start heat pump poss change AT simulation parameter 7150 Maintenance Service oO Important Reset to IBN Fill out initial startup record oO Heat Source Check fan speed setting Oo Duct system open No shaft coverings blocked openings etc 0 Duct shaft dirty dusty plugged with leaves etc Oo Protective grating installed oO
11. if the flow tempera ture is below 30 C This means the storage is heated immediately and the energy depot is available for the de frosting process of the evaporator This upkeep function ensures a continuous defrosting process and the system can be operated even when the heating system is cold Settings of the Integrated Thermal Mixing Valve of the Heat Pumps AEROTOP T07C manually adjustable valve with scale The factory setting of this valve is set with the scale to minimum scale at 0 crank completely closed Important The line marking for the adjustment is on the rear side of the valve AEROTOP T10 12C not manually adjustable must use key The following applies to correctly adjust the setting Open completely and then close with 3 turns Important Set like this at the factory 18 Indoor Installation Corner Setup AEROTOP T07 35 Corner Setup Required Accessories 2 Necessary outside insulation by If the heating or utility room has two WAI wall setup suction side customer minimal clearance of exterior walls a space saving corner WAO wall setup output side light well must not be gone below 3 Possible air short circuit to be prevented by customer 4 Statistics to be checked by Customer 5 Distance from wall min 20 mm max 40 mm installation is ideal with the heat pump being placed into the left or right corner Air ducts are not needed 1 The compliance with acoustic limit v
12. in G Install sensor correctly Check position of potable storage water sensor 34 Troubleshooting Fault Remedy AEROTOPT LOGON B WP61 Troubleshooting Fault Remedy Problem Cause Remedy Action 225 Low pressure problem 226 Winding protection compressor 247 Thawing problem Low pressure problem Affects contact E9 at the LOGON B WP61 Low pressure switch in the cooling circuit triggered A Insufficient flow of air through evaporator Ice formation Evaporator dirty Duct dirty plugged Protective grating dirty Protective grating iced A6 Fan not running or not running enough A7 Pressure loss in ducts too great B Plugged filter C Injection valve defective frozen or clogged D Incorrect amount of coolant E Leak in cooling circuit Affects contact E11 at the LOGON B WP61 A Phase interruption compressor gets hot B Phase reverse incorrect rotary field C Phase loss D Phase asymmetry E Short circuit After the fourth thawing attempt the evaporator sensor on the cooling circuit B84 still has not reached the evaporator temperature Para 2954 set at the LOGON B WP61 A Sensor B91 positioned incorrectly B Sensor B84 defective no longer in the required position C Not enough energy for thawing water temperature in heating circuit too low D Flow rate to the condenser too low If everything in A can be excluded B C D E The refrigerant technician must be cal
13. materials in the room as well as the possibility of the noise to spread and transfer via solid bodies among others e Air ducts pipes and electrical lines must be attached to the masonry and not the heat pump e All of these connections must be established using flexible connections so that they can swing freely especially when the compressor or evaporator starts up Only then is it possible to avoid transference of sound from solid bodies to the building structure as well as line breakages Observe the checklist notes when selecting the installation site for the correct setup of an air water heat pump e Make sure the heat pump does not slip on the equipment used for transport e Components and piping of the cooling circuit the heater side and the heat source side may never be used for transport purposes e Note the weight of the heat pump e Make sure the water hoses and electrical lines are not damaged during transport e Only lift and transport the heat pump at and with the unit s bottom panel Setup and Connection Instructions Hydraulic Connections Condensate Drain Heating System Hydraulic Connections AEROTOP T heat pumps can be connected in any desired layout The hydraulic connections require flexible ducts to avoid noise trans ference from pipe openings and solid bodies to the distributor network and from there to the heating elements such as radiators etc The ducts can be directed from the r
14. slanted towards inside with seal in PE inner diameter of 300 mm 13 Controller unit for wall mounting included in delivery Outdoor Installation Base Pedestal Plan Cutouts in Base Pedestal for AEROTOP T07 T35 The base or pedestal should project beyond each side of the heat pump for about 50 mm and be approx 300 mm high adjust to local snow conditions as needed A conduit NW 250 must be installed between building and heat pump for the installation lines electrical hydraulic and condensate Setup Base Pedestal AEROTOPT al c1 h1 T07 1095 750 300 T10 1195 850 300 T12 T14 T16 1295 850 300 T20 T26 1295 980 300 T32 T35 1395 1100 300 E E oO wo E CP AEROTO T07 T16 min 500 mm Installation Duct and Cable Bushing Prepunched Opening for Outdoor Please take note of the base pedestal Installation of an Air Water Heat plan with the required cutout Pump The prepunched cover can be lifted A prepunched opening 1 for the lines with a screwdriver or detached with routed from the rear of the enclosure sheet metal nippers into the ground is provided in the unit bottom behind the electrical panel We recommend routing the lines this way for the heat pump installed outdoors This involves pulling the heating lines condensate connection and the electrical cables through the opening
15. will be switched on for support After wards thawing mode will be switched to auto matically Heat pump disabled Info about Parameter 8006 status HP 1 Disabled outdoor temperature 2 Disabled external External disablement on the part of the power supply company of the electric utility company Input voltage E6 has dropped Outdoor temperature too low Utility power station blockage No problem HP continues to run when the disablement is over Check the functioning of the phase monitoring relay The green LED on the phase monitoring relay must be illuminated when there is no disablement by the utility company power station Summer mode 3 Disabled eco mode 36 Initial Startup AEROTOPT Checklist System Unit Date Task Check Comment Heat Pump Define hydraulic scheme select and compare with system Check hydraulic components m Overflow valve installed 50 overflow acc to system scheme oO systems with buffer storage and compact heat pump not required Check and adjust as needed consumer side heater pre pressure expansion vessel oO and water pressure and safety valve Bleeding the system 0 Shutoff and cap valves open Oo With non compact HP Heating water temperature gt 10 C oO Starting of the HP may be problematic preheat buffer storage with e rod Check pipe tube dimensions oO PWH storage Storage capacity liters oO Heat exchanger surface
16. 25 6kW Ce a peste ea en le SE a A I r 10 AEROTOP T26 Taa A E Electrical Connections Unit Design Terminal Assignment AEROTOP T C B9 AEROTOP TC Controller terminal assignment of components wired at the factory Description RVS61 Slot RVS61 Output N9 Low pressure K E9 N10 High pressure K E10 N24 Flow monitor consumer P EX3 a9 Condenser pump V Q9 Y22 Process reversal valve Y22 W QX1 R25 Electrical heater element 1 flow W QX2 B81 Hot gas temperature sensor 1 f B81 B21 Heat pump flow temp sensor n B21 B71 Heat pump return temp sensor q B71 B91 Source intake temp sensor r B91 B84 Evaporator temp sensor s B84 B92 M19 Fan Zz UX Other important components to be wired in the system Description RVS61 Slot RVS61 Output Please consult the electrical diagram of the heat pump for complete terminal assignments and electrical connections 10 Electrical Connections Unit Design Terminal Assignment AEROTOP T Air out Flow sensor gt Return sensor Controller terminal assignment of components wired at the factory Description RVS61 Slot RVS61 Output N9 Low pressure K E9 N10 High pressure K E10 Y22 Process reversal valve Y22 W QX1 R25 Electrical heater element 1 flow W QX2 only with AEROTOP T07 to T16 B81 Hot gas temperature sensor 1 f B81 B21 Heat pump flow temp sensor n B21 B71 Heat pump return temp sens
17. 4 18 At K p kg I 3600 2 At maximum fan rotational speed 3 Measuring according to DIN ISO 9614 2 Sound power level is a property of the source of noise and therefore dependent on the distance it describes the totality of the sound power of the corresponding source radiating in all directions Information to deter mine the noise level see planning documents 4 With HI and HO Hoods 44 Technical Data AEROTOP T07RX T10RX Heat pump type AEROTOP T RX TO7RX T10RX Heating operation For A2 W35 Heating Capacity Qh kW 6 4 9 1 Power input Pel kW 2 2 8 Performance number EN14511 COP 3 3 3 3 Cooling operation for A35 W18 Cooling Capacity kW 6 7 9 7 Power input kW 2 6 3 7 Condenser Scroll hermetically Maximum current consumption Imax A 17 3 23 5 Start up current with smooth starter VSA A 40 40 Current intensity with blocked rotor LRA A 76 114 Current connection V f Hz 230 1 50 Fuse WP A T 20 20 Fuse WP with electrical insert 2 kW AIT 32 40 Fuse WP with electrical insert 4 kW AIT 40 50 Fuse WP with electrical insert 6 kW AIT 50 63 Condenser heater side Material Chrome steel AISI 304 1 4301 Hydraulic connections IG R 1 1 Water content incl connection hoses AEROTOP T 2 6 3 Volume stream heating operation nom min l h 1500 568 2100 835 Pressure loss heating operation kPa 28 3 4 4 32 9 4 1 Minimum volume stream cooling operation A
18. 4 3 Condenser Scroll hermetically Maximum current consumption Imax A 16 22 27 25 Start up current with smooth starter VSA A 40 55 67 5 62 5 Current intensity with blocked rotor LRA A 99 123 127 167 Current connection V f Hz 400 3 50 Fuse WP AIT 32 40 40 40 Condenser heater side Material Chrome steel AISI 304 1 4301 Hydraulic connections IG R 1 1 1 1 Water content incl connection hoses AEROTOP T 4 9 4 9 5 7 5 7 Volume stream heating operation nom min 9 l h 3700 1714 5850 2259 6280 2803 7300 2964 Pressure loss heating operation kPa 14 9 4 5 32 9 7 7 36 1 6 4 46 7 7 Minimum volume stream cooling operation At 5 K l h 3470 5260 5970 6300 Pressure loss cooling operation kPa 14 20 6 14 8 21 8 Max working pressure p baar 10 10 10 10 Evaporator fan Volume stream m h 7 300 8 200 10000 11000 Available pressure Pa 149 198 225 313 Power consumption fan P kW 0 530 0 700 0 500 0 650 Maximum current consumption fan Imax A 1 8 2 5 2 5 2 5 Coolant R407C Coolant filling AEROTOP TR kg 16 16 21 21 Coolant circuit oil Ester Oil Oil quantity l 4 1 4 1 4 1 4 1 Weight heat pump kg 375 392 460 468 Sound Level Outdoor installation Standard configuration with Hoods Lwa dB A 66 0 70 0 67 0 70 0 Sound Level Indoor setup Sound power level On suction Lwa dB A 65 0 67 0 66 0 70 0 On exhaust Lwa dB A 59 0 61 0 64 0 67 0 Inside Lpa dB A 59 0 59 0 63 0 68 0 1 Min At max 10 K with PHW preparation Atmax 5 K V I h Qh kW
19. 42 Technical Data AEROTOP T07R T16R Heat pump type AEROTOP TR TO7R T10R T12R T14R T16R Heating operation For A2 W35 Heating Capacity Qh KW 6 4 9 1 11 8 13 7 14 8 Power input Pel KW 2 0 2 8 3 4 3 9 4 1 Performance number EN14511 COP 3 3 3 3 3 5 3 5 3 6 Cooling operation for A35 W18 Cooling Capacity Qc KW 6 7 9 7 11 9 15 3 15 6 Power input Pel KW 2 6 3 7 4 7 5 8 6 1 Condenser Scroll hermetically Maximum current consumption Imax A 6 3 10 11 13 13 5 Start up current with smooth starter VSA A 15 75 25 27 5 32 5 33 75 Current intensity with blocked rotor LRA A 40 50 66 74 74 Current connection V f Hz 400 3 50 Fuse WP A T 16 16 16 20 20 Fuse WP with electrical insert A T 20 20 20 25 25 Condenser heater side Material Chrome steel AISI 304 1 4301 Hydraulic connections IG R 1 1 1 1 1 Water content incl connection hoses AEROTOP T 2 6 3 3 1 3 4 3 4 Volume stream heating operation nom min N l h 1500 568 2100 835 2700 999 3070 1171 3100 1300 Pressure loss heating operation nom min kPa 28 3 4 4 32 9 4 1 33 4 5 36 5 4 6 35 5 5 5 Minimum volume stream cooling operation At 5 K l h 1 150 1 670 2 050 3000 3050 Pressure loss cooling operation kPa 17 4 16 1 18 3 19 4 20 4 Max working pressure p baar 3 3 3 3 3 Evaporator fan Volume stream m h 2 500 3 300 5 300 6 300 6 800 Available pressure Pa 150 92 146 112 82 P
20. 5014 2 1997 Biasca 2 ottobre 2012 TERMOGAMMA SA Management f Z Se Dr Ing V Curti D Buser Conformity Declaration EC DECLARATION OF CONFORMITY The manufacturer Termogamma SA Address Via Industria CH 6710 Biasca declares that the following products Air Water Heat Pumps Types Aerotop T07X Aerotop T10X meet the following guidelines and directives EC Directives 97 23 EC 1997 EC Pressure Equipment Directive 2006 95 EC 2006 EC Low Voltage Directive 2004 108 EC 2004 EC Electromagnetic Compatibility Directive Harmonized EN EN 378 2008 EN 60529 2000 EN 60335 1 2002 A11 2004 A1 2004 A12 2006 A2 2006 EN 60335 2 40 2003 A11 2004 A12 2005 A1 2006 EN 60335 2 21 2003 A1 2005 EN 50366 2003 A1 2006 EN 55014 1 2006 EN 55014 2 1997 Biasca 2 ottobre 2012 TERMOGAMMA SA Management Dr Ing V Curti D Buser Notes 51 Notes 52 Notes 53 elco ELCO GmbH D 64546 M rfelden Walldorf ELCO Austria GmbH A 2544 Leobersdorf ELCOTHERM AG CH 7324 Vilters ELCO Rendamax B V NL 1410 AB Naarden ELCO Belgium n v s a B 1070 Anderlecht ELCO Italia S p A 31023 Resana
21. Biasca declares that the following products Air Water Heat Pumps Types Aerotop T07R Aerotop T10R Aerotop T12R Aerotop T14R Aerotop T16R Aerotop T20R Aerotop T26R Aerotop T32R Aerotop T35R meet the following guidelines and directives EC Directives 97 23 EC 1997 EC Pressure Equipment Directive 2006 95 EC 2006 EC Low Voltage Directive 2004 108 EC 2004 EC Electromagnetic Compatibility Directive Harmonized EN EN 378 2008 EN 60529 2000 EN 60335 1 2002 A11 2004 A1 2004 A12 2006 A2 2006 EN 60335 2 40 2003 A11 2004 A12 2005 A1 2006 EN 60335 2 21 2003 A1 2005 EN 50366 2003 A1 2006 EN 55014 1 2006 EN 55014 2 1997 Biasca 2 ottobre 2012 TERMOGAMMA SA Management Dr Ing V Curti D Buser Conformity Declaration EC DECLARATION OF CONFORMITY The manufacturer Termogamma SA Address Via Industria CH 6710 Biasca declares that the following products Air Water Heat Pumps Types Aerotop T07RX Aerotop T10RX meet the following guidelines and directives EC Directives 97 23 EC 1997 EC Pressure Equipment Directive 2006 95 EC 2006 EC Low Voltage Directive 2004 108 EC 2004 EC Electromagnetic Compatibility Directive Harmonized EN EN 378 2008 EN 60529 2000 EN 60335 1 2002 A11 2004 A1 2004 A12 2006 A2 2006 EN 60335 2 40 2003 A11 2004 A12 2005 A1 2006 EN 60335 2 21 2003 A1 2005 EN 50366 2003 A1 2006 EN 55014 1 2006 EN 5
22. O7C T07 T12C T12 T14 T16 Rigid Duct Distance between Dimension Cutouts without Insulation Cutouts k1 without k1 with partition partition wall wall 1500 630 T10C T10 T12C T12 T14 T16 1500 630 T20 T26 T32 T35 25 Indoor Installation General Duct Installation Information The cause for condensate formation is The following factors promote the for Condensate always collects at the due to the interplay between the room mation of condensate coldest spots in a room In our case air temperature and the room s humidity this is the outgoing air side of the duct level These two components may e High building moisture during first result in the formation of condensate year of operation e Low room temperatures in installa tion location e Some laundry rooms bathrooms nearby or even integrated e Little ventilation in installation location Measures to minimize the problem Thermal bridges Avoid Thermal Bridges No contact between masonry walls and airflow or air duct incl cover plate AEROTOP T AEROTOP T Correct Incorrect Correctly Establishing the Opening for the Air Duct through the Wall Prevent cooling of wall The duct must be pulled through the exterior wall at least beyond the exterior insulation The wall opening or gap between wall and air duct must be filled or sealed with foam e g PU foam or insulation Sagex Armaflex
23. User Manual For Authorized Service Technicians G lc O AEROTOP T Air Water Heat Pump with LOGON B WP61 12 2012 Art 420010520000 Table of Contents Table of Contents Product Overview Basic Information Product Description Setup and Connection Electrical Connection Checklist Initial Startup Indoor Installation Outdoor Installation Troubleshooting Initial Startup System Technical Data Conformity Declaration Notes BEROTORTTEa een raie Safety Transport and Installation Hydraulic Connections Condensate Drain General nen lese intern Unit Design Terminal Assignment 4 444 HH SWIN DOK vn een een ee Correct Installation of an Air Water Heat Pump Requirements Parameterization Upkeep Fan Speed Setting AEROTOP TC Setting of the Integrated Thermal Valve Comer Sset u n 2 nes enden Corner Setup with Noise Dampers Corner Installation ccccecceeeeeee eect eeeeaeeeenaees Cutout Insulation Installation 2222222020000000 Parallel Setup with Rigid Duct eeeeeeesneeeeeees Parallel Setup with Rigid Duct with Noise Damper General Duct Installation Information Flexible Air Int ke u Flexible Air Qutleticedscccsasciaase oacvekosedrececbisedsotsevi avec aas Controller Unit Installation
24. al mixed heating circuits LPB system bus with up to 15 heating circuits per segment bivalent operation with additional heat generator oil gas cascade of several HPs cooling function improved solar function heating support pool PWH pool function controlling the multi phase electrical heating elements Selectable Connections The connections for heater flow and return condensate drain and electrical connections can be placed on the left or right side during the on site installa tion and even directed towards the bottom when installed outdoors Operating the heat pump is prohibited if the following conditions exist e Construction drying e System unit used in unfinished buildings e Windows or exterior doors unfinished and locked These cases require the use of a specific construction heating system Functional heating or surface ready heating with the heat pump acc to DIN EN 1264 is only permitted when complying with these conditions Furthermore it must be noted that the design of the heat pump concerning its standard operation may not yield the full extent of the required heat output The following notes must be observed as well e Comply with the corresponding standards and rules of the floor screed manufacturer e Proper function is only ensured with a correctly installed system hydraulics electrical settings Deviations may damage the floor screed Setup and Connection Instructions Safe
25. alues must be clarified by customer Left corner setup Right corner setup 4 0 i Dimensions Of Both Cutouts Recommended Dimensions AEROTOP T Without Insulation Light Well a2 c2 d2 c3 a4 c4 TO7C T07 600 640 600 800 600 T10C T10 700 640 600 600 T12C T12 T14 T16 700 640 600 600 T20 T26 1195 1695 880 1150 830 740 930 60 1400 800 1200 800 T32 T35 1295 1905 1000 1250 950 740 1140 60 1400 800 1200 800 The indicated cutouts apply only to the finished floors e Possible air short circuit to be accessories AIR IN and OUTLET wall e Statistics to be checked by prevented by customer setup The dimensions apply after all customer If necessary wall mustbe Necessary outside insulation to be tasks have been completed and refer to reinforced with PUR insulation installed by customer elements This must be considered for the cutouts 19 Indoor Installation Corner Setup with Noise Dampers AEROTOP T20 35 Corner Setup Required Accessories 2 Necessary outside insulation by The dimensions of the noise dampers WAI wall setup suction side customer minimal clearance of must be considered in addition when WAO wall setup output side light well must not be gone below placing AEROTOP T07 to T35 heat l nose damper 3 Possible air short circuit to be pumps into a corner SO noise damper prevented by customer The heat pump can be placed in the 4 Statistics to be chec
26. an be used as well as for heating even for the active cooling Model for outdoor installation With the right accessories the AEROTOP T are also suitable for outdoor installation not T C Basic information Legal guidelines Warranty conditions Receiving inspection General information e The calculations sizing installa installations and putting into servi ce related to the products descri bed in this document may only be carried out by qualified specialists e Comply with the requirements of local law which may differ from the information contained herein Subject to change These instructions are for aproper installa tion adjustment and maintenance of the machine It is therefore necessary to read carefully the instructions given below and to install test and maintain the heat pump by technicians qualified by specific training At the end of the warranty period the ma nufacturer assumes no responsibility for mechanical hydraulic or electrical chan ges In the case of operations not expressly authorized executed in violation of these instructions the warranty will become void with immediate effect During the installation must meet the speci fic safety statements Check that your mains supply correspond to the data of the heat pump nameplate These instructions and the wiring diagram of the heat pump should be stored with due care and if necessary be made available to the personnel responsible
27. anual The heat pump is released again with some errors automatic acknowledgement once the intended status has been reached again It is also usually possible to release the heat pump manually In order to ensure reliable functionality of your system we recommend purchasing a mainte nance service contract 17 Initial Startup Fan Speed Setting AEROTOP TC Setting of the Integrated Thermal Valve Fan Speed Settings AEROTOPT A Value B Value The fan speed of the air water T35 R 64 69 AEROTOP T heat pumps can be T32 R 56 61 directly adjusted on the LOGON B z WP61 controller parameter 3010 T26 R 72 77 The following table serves as a re T20 R 60 65 ference for setting the fan speed based T16 R 55 60 on the most important setup variants T14 R 50 55 e a to outdoor and T12 R T12C 22 47 e B values refer to setups with air T10 X R RX T10C X 10 10 duct on air intake and outlet TO7 X R RX TO7C X 50 55 KWI KFS or with rigid air ducts KSL Notes The setting must be increased by 5 if sound dampers are installed on the heat pump This applies usually to the AEROTOP T20 to T35 models Please contact the technical support if you have any additional questions AEROTOP TC Heat Pump Integrated Thermal Mixing Valve The thermal mixing valve integrated into the compact heat pump routes a part of the flow water back to the buffer storage tank only
28. apply a partition wall Noise level of AIR OUT and AIR IN must be considered separately 1 The compliance with acoustic 3 limit values must be clarified by customer Necessary outside insulation by customer minimal clearance of 5 light well must not be gone below c1 Attach flex sleeve A to inside frame of unit e Attach sealing tape to sheet metal duct on the side that is attached el to the sleeve e Insert the sheet metal duct into the cutout The sheet metal duct may not touch the wall in the cutout at any side This can be achieved by placing a piece of insulation into the center of the cutout e Use the enclosed screws to affix sheet metal duct to the sleeve z 7 Attach the section clips included in installation kit along all sides GMO oder GWO Trennwand a3 H he k2 x Breite k3 a4 between sheet metal duct and f a E sleeve This ensures a tight Fi inwe TPE YO Nor ightwei IE connection a2 9 BA c2 e Use insulating foam in between m 2 me See the gaps of the cutout and the UY Ez Oef YY Y mM sheet metal duct from the outside ZZ pS p rF of the cutout An opening in the sheet metal duct makes it possible KSL to insert the nozzle of the spray c1 oder can Completely fill the area KSK between duct and cutout with foam Mount air intake cover grating on exterior wall Select either a mesh protective grating or a sound dampening protective
29. ater side flow Error 222 high pressure shutoff Test defrost until end of defrost manual defrost press reset key for 5 sec 0 Set overflow valve correctly already set correctly for AEROTOP TC Oo Other Comments System Sensor Characteristics NTC 1 k Sensor Characteristics NTC 10 k Sensor Characteristics 1K for Exterior Temperature Sensor B9 T C R Ohm T C R Ohm T C R Ohm 30 0 13 034 0 0 2 857 30 0 827 29 0 12 324 1 0 2 730 31 0 796 28 0 11 657 2 0 2 610 32 0 767 27 0 11 031 3 0 2 496 33 0 740 26 0 10 442 4 0 2 387 34 0 713 25 0 9 889 5 0 2 284 35 0 687 24 0 9 369 6 0 2 186 36 0 663 23 0 8 880 7 0 2 093 37 0 640 22 0 8 420 8 0 2 004 38 0 617 21 0 7 986 9 0 1 920 39 0 595 20 0 7 578 10 0 1 840 40 0 575 19 0 7 193 11 0 1 763 41 0 555 18 0 6 831 12 0 1 690 42 0 536 17 0 6 489 13 0 1 621 43 0 517 16 0 6 166 14 0 1 555 44 0 500 15 0 5 861 15 0 1 492 45 0 483 14 0 5 574 16 0 1 433 46 0 466 13 0 5 303 17 0 1 375 47 0 451 12 0 5 046 18 0 1 320 48 0 436 11 0 4 804 19 0 1 268 49 0 421 10 0 4 574 20 0 1 218 50 0 407 9 0 4 358 21 0 1 170 8 0 4 152 22 0 1125 7 0 3 958 23 0 1 081 6 0 3 774 24 0 1 040 5 0 3 600 25 0 1 000 4 0 3 435 26 0 962 3 0 3 279 27 0 926 2 0 3 131 28 0 892 1 0 2 990 29 0 859 Sensor Characteristics NTC 10 k for Sensors B1 B3 B4 B21 B41 B71 B81 B91 and B92
30. d clearances to the air intake and outlet as well as the min size of the light wells are applied Avoid walls or flow barriers around the circumference of the heat pump to ensure air can reach the fan evenly Less pressure losses low peripheral speed reduction of the fan noise Use constructional measures to interrupt the flow of noise from the heat pump direct noise propagation Use solid walls fences palisades etc to reduce noise levels Plants however do not reduce noise Avoid placing the heat pump where it may cause problems due to its noise emission bedrooms living rooms neighbors etc Position heat pumps in areas where noise is less likely to be an annoyance If installed indoors do not install underneath or next to living or sleeping quarters Additional sound absorbing materials or measures must be planned for and used in cases where extreme noise reductions are desired or when installing model Forever GREEN 20C or later Use only original accessories and spare parts in extreme cases it may be advisable to consult a noise expert Always use flexible connections throughout Flexible hoses and tubes for heat distribution flexible electrical connections sound isolation of the air ducts by using elastic sleeves or Compriband products Correct installation of pedestal or base reduces structure borne sounds Correct installation of the ducts reduces air and structure borne noise transference The base or gro
31. en that overloading can cause serious damage to heat pump and plant heat source side it is forbidden to operate the heat pump if the follo wing conditions exist e drying of the construction plant is not completed building shell windows and exterior doors are not finished and closed In these cases it is necessary to pro vide a heating pipeline A functional heating or heat pump ready pose in according to the DIN EN 1264 should be only taking into account the above conditions Furthermore keep in mind that after the sizing of the heat pump for normal operation may not be possible to generate all the ne cessary thermal power Observe the following guidelines e Comply with the regulations and requirements of the ma nufacturer of mortars for scre ed coat Correct operation is only pos sible with a system installed in a workmanlike manner the hydraulic electrical settings Otherwise the screed coat may be damaged Low energy consumption use of the heating with heat pump The decision to opt for a heating system with heat pump is a valuable contribution to protecting the environ ment by reducing emissions and reduced use of primary energy In order for the new heating system will work efficiently note the following points The heating system with heat pump must be sized and installed with ca re The lower is the flow temperature of the heating water side the more efficient is the operat
32. f the hydraulic system e The system maintainer customer or representative he or she will be instructed in the operation and functions of the system If an initial startup is requested without all of these conditions having been met ELCO rejects any responsibility for system malfunctions or other opera tional problems In this case the system is operated at the risk and re sponsibility of the owner Parameterization The heat pump and the entire system is controlled with the integrated LOGON B WP61 controller Please consult the system documentation for the correct parameter settings After the Initial Startup After the initial startup is finished the AEROTOP T heat pump does not require any additional interventions or adjustments to the controller Any desired heating temperature adjustments can be made in ac cordance with the enclosed user manual for the LOGON B WP61 controller Controller Function Different temperature sensors and measuring elements in the heat pump at the exterior air in the system in the storage tank in the hot water tank and possibly also in the living quarters are used by the controller If and as needed the controller passes a heat demand signal to the heat pump The input of a heating curve is used to control and adjust heating tempera tures The heat pump as well as the system is controlled automatically The system relevant parameters are entered when commissioning the cli
33. ight or left and are connected to the inside of the heat pump The ductwork must be carried out in such a way that pressure drops at the nominal volume flow do not exceed the available pressure since this would result in a reduction of the heat pump output This means that ducts cannot have elbows that are too narrow Pipes and ducts must also be sufficient insulated to prevent unnecessary heat loss and the formation of condensate which could damage the pipe and duct system or the installation location Dimensions Heater flow 1 T07 T16 1 1 4 T20 T35 flexible Heater return 1 TO7 T16 1 1 4 T20 T35 flexible Condensate Drain 25 31mm flexible For each heat pump we offer hydraulic standard schemes The integration of these variants guarantee a safe and faultless operation The system must be thoroughly flushed before connecting to the heat pump Residues in the heat pipes lead to damages on the heat exchangers und to malfunction of the heat pump Especially if there is no buffer storage it is recommended to a dirt trap in the heating return flow The water filled into the heating system must be handled in accordance with the rules and regulations of the relevant professional associations It is important to ventilate the heating system If not the correct operation of the heat pump is affected Therefore an exhauster must be provided The compact heat pumps have an exhauster
34. in must be available e The heat pump must be set up on a level ground and aligned with the adjustable feet Make sure there is sufficient space to access the control panel and at the sides for inspections and maintenance e Make sure the ground is able to support the load of the heat pump and all accessories The floor or ground must be free of dust and other foreign particles If installing in the basement make sure the selected installation position cannot be flooded e The heat pumps may not be placed on floating floorings e Once moved to its final location the heat pump must be carefully unpacked and removed from the pallet Protect heat pump from impact and other damaging forces Transport To avoid transport damages the heat pump must remain packaged and on the wooden pallet and transported to its final installation location with a hand lift pushcart or similar equipment Installation e The safety regulations and schemes diagrams must be strictly observed e The accessories and additional equipment must be installed by a trained service technician heating contractor as per the enclosed assembly and installation instructions e The noise emissions of the AEROTOP T heat pump are very low thanks to the sound absorbing materials used to mount the mobile parts and the insulating cladding The effective noise value depends also on the size of the installation room the noise absorbance or reflection of the
35. ing and panels feature a high grade insulation to sound dampen and thermally insulate the unit A pedestal or base is not required since the feet ofthe unit feature a vibration dampening design All panels can be detached for easy access to the internal elements of the unit and for control or configuration tasks The high performance radial fan ensures the unit runs efficiently and quietly The high performance cooling circuit is mounted on a vibration dampened support and features a thermostatic expansion valve filter dryer inspection glass high pressure pressure controller with manual reset and a low pressure pressure controller with automatic reset function The hermetic scroll compressor is mounted on a double vibration dampened support The evaporator consists of a large area finned tube heat exchanger made from aluminum and copper the condenser consists of a welded chromium steel high performance plate heat ex changer The environmentally friendly refrigerant R407C is used as the working medium A flow monitor on the consumer side ensures trouble free cooling for reversible heat pumps Brief Description of the LOGON B WP61 Controller Plain text display unit control and protection of the cooling circuit defrost logic malfunction display and dia gnostics control of a sliding or mixed heating circuit service water heating storage tank charging control of the electrical auxiliary heater expandable for sever
36. installed in the flow Condensate Drain The condensate drain should be as close to the heat pump connection as possible To prevent room air or canalization waste air from being sucked into the heat pump the condensate drain must be connected airtight to the heat pump using a siphon with a min height of 100 mm The condensate drainage pipe cross section may not be reduced and must be at a continuous 2 incline to ensure water can be sufficiently drained Changing the Hydr and Electr Connections Lines are connected at the left side of the unit by default If the right side is preferred the panels 1 and 2 can be switched with the panels from the left side Ducts and cables are pulled to the other side inside of the unit and through the opening in panel 1 Electrical Connections General Electrical Connections and Control Information The electrical connections must be established in compliance with local rules and regulations The current feed may exhibit a max tolerance of 2 with this power intensity when a voltage of 10 exists Do not connect the heat pump if the phase difference exceeds more than 2 EN 60439 1 Operating the equipment outside of the listed limit values will void the warranty If necessary please contact your local electricity company or utility The internal wiring of the heat pump is carried out at the factory as listed on the electrical diagram included with the unit The heat pu
37. ion of the heat pump Give preference to a short term in tensive aeration of the premises Compared to the windows always open in the tilted position this imme diate ventilation reduces the con sumption of energy Product Description AEROTOPT High Degree of Efficiency and Optimized Defrosting Thanks to the correspondingly di mensioned air heat exchanger as well as the unique defrosting system the AEROTOP T heat pump is especially efficient and a cost saver This heat pump always exceeds the required degree of efficiency coefficient of 3 0 COP at A2W35 Frost forms on the air exchanger the evaporator if the exterior temperature is less than 5 C This results in ice formation and as a consequence reduced the heat exchange and with that the efficiency of the heat pump The evaporator must be defrosted to remove this frost or ice However the defrosting process carried out by the AEROTOP T by reversing the cooling circuit is cumbersome since the heat pump does not yield any energy during the defrosting process but still uses electricity However this is frequently unnecessary since frost formation depends on the humidity in the air Instead of the unnecessary defrosting at timed intervals the AEROTOP T determines the correct time to defrost the unit using a progressive and well thought out logic with different per formance parameters in the cooling circuit Thanks to this procedure the unit rarely requi
38. ive to attach insulating boards only included in air intake kit How to Install the Cutout Insulation e Prepare insulating board e Apply adhesive foam onto outside wall side of insulating board The wall side is the side where the leg of the metal section is shorter Installation in the Cutout Take note of the correct placement of the cutout parts Press insulating boards against cutout walls as indicated in illustration Fig A The front side remains free i e no sheet metal in this side Fig B Setup insulating boards The sheet metal is attached to the rear side t Heat pump Protective grating 22 Indoor Installation Cutout Insulation Installation Finished Installation with Cutout Insulation and Mesh Fastening with Star Screws Use the star screws to additionally fix the insulation boards in place One star screw per insulation element Steps Align in center of cutout insulation Drill hole diameter is 8 5 Wall opening is 4 cm Screw in star screws Installation of Mesh or Protective Grating The protective grating is installed at the rear at the sheet metal frame ofthe insulation using sheet metal screws 23 Indoor Installation Parallel Setup with Rigid Duct Required Accessories e AIR IN wall setup kit e AIR OUT parallel installation with rigid duct Possible air short circuit to be prevented by customer for the short duct KSK it is necessary to
39. ked by right or left corner Air ducts are not 1 The compliance with acoustic limit Customer needed values must be clarified by 5 Distance from wall min 20 mm customer max 40 mm yf a i 4 Width Width Dimensions With Dimensions Of Both Cutouts Minimal Dimensions AEROTOP T Noise Dampers Without Insulation Light Well a b A C c2 d2 e2 x a3 c3 a4 c4 TO7C T07 995 1525 1570 1225 600 640 860 635 1200 600 800 600 T10C T10 1095 1575 700 640 910 635 1200 600 1000 600 la 1195 1575 700 640 1010 635 1200 600 1000 600 T20 T26 1195 1675 830 740 930 635 1400 800 1200 800 T32 T35 1295 1695 1000 1870 1575 1250 950 740 1140 635 1400 800 1200 800 The indicated cutouts apply only tothe e Statistics to be checked by e Possible air short circuit to be accessories AIR IN and OUTLET wall customer If necessary wall must prevented by customer setup The dimensions apply after all be reinforced with PUR insulation e Necessary outside insulation to tasks have been completed and refer elements This must be considered be installed by customer to finished floors for the cutouts 20 Indoor Installation Corner Installation Installation Notes Insulate cutout with the self adhesive insulation elements 2 The elements are cut to fit the size of the cutout openi
40. land The following points apply to the interior and exterior installation of air water heat pumps To be considered when installing an air water heat pump Each reflecting surface doubles the noise acoustic power One wall increases this value by 3dB one corner by 6dB one corner by 6dB Avoid solid borne noise transmission by avoiding reflecting surfaces Never route air intake or outlet into closed or partially closed spaces such as a corner foyer entrance area covered patio etc Rooms with reverberant or sound reflecting floor coverings and walls increase the noise level Be careful with dropping the washing Adherence with the min clearances reduces noise reflection and air short circuits and improves airflow near the fan Construction measures can reduce noise plants cannot Consider different noise sensitivity levels Sound absorbing materials reduce noise Separation from the structure minimizes structure borne sounds Avoid rooms with reverberant or sound reflecting floor coverings and walls When installing the heat pump in a room with reverberant or sound reflecting floor coverings and walls reflections may increase the sound level Cover one or two walls with noise absorbing material if this is the case Dropping the washing from lived in rooms to the place of installation of the heat pump can lead to noise transmission when unfavourably positioned Make sure the min distances an
41. led in such cases moow Check thawing function check sensor Clean evaporator Clean duct dirty remove obstacles from opening Clean grating Check size of mesh use only one grating Check speed adjust check voltage Check length of ducts Measure temperature difference between filter dryer input and output AT max 3 K Check set or replace injection valve Empty and refill in accordance with type plate Oil residue in the unit is another indication of a leak in the cooling circuit Check all three phases wait until the winding protection has cooled can take several hours Check electrical connection Check whether oil sump heater is working Make sure the rotation is right Eliminate short circuit Position sensor properly replace sensor if defective Check sensor position Check function measure actual temperature in all injection pipes and compare with B84 value Switch on electric heating element until the minimum water temperature is reached Close part of heating circuit Check pumps for functions check return and switch valves 356 Flow monitor consumer Flow monitor consumer Affects contact N24 at the LOGON B WP61 358 Soft starter Softstarter problem Actions in relation to the LOGON B WP61 s E25 EX5 contact 35 Troubleshooting Fault Remedy AEROTOPT LOGON B WP61 Troubleshooting Fault Remedy Problem Cause Remedy Action 12 PWW charge temp HP too lo
42. ll extent of the required heat output The following notes must be observed as well The corresponding rules and regulations of the floor screed manu facturer Proper function is only ensured with a correctly installed system hydraulics electrical settings Deviations may damage the floor screed Ensure the following points are imple mented and checked before the initial startup of the heat pump e The control box is installed and completely connected e The heat pump is professionally and completely installed hydraulics and electrical e All external system components required for operating the heat pump circulation pumps three way valves sensors etc are completely and professionally connected e The hydraulic connections have been established completely and professionally e All sensors are professionally installed shielded and positioned in the correct locations as outlined by the respective system scheme e The heating system is profes sionally installed and has been flushed charged vented and checked for leaks as per rules and regulations e The electrical voltage meets the requirements listed on the type plate of the heat pump e All fittings are in operational position The following persons must be present to carry out the initial startup process e The planer he or she must indicate the operational parameters e The installer he or she is responsi ble for the functionality and settings o
43. mate based controller Heat Pump Upkeep The AEROTOP T heat pump does not require any special upkeep However it is important to keep the system clean and in good working order The specified leak checks must be carried out as well From an energetic viewpoint it is also recommended es pecially in case of a new construction to have the heating parameters checked and optimized by a service technician during the second winter after the initial startup since the initial humidity has now evaporated from the building and the required heating output is less than initially Primary focus should be on keeping air intake and outlet free of dust and other foreign particles or objects The air intake and outlet openings must be kept free of obstructions e g leaves vehicles debris Only trained and authorized service technicians are permitted to service AEROTOP T heat pumps The warranty becomes null and void if the system or heat pump is serviced by other persons or companies that are not authorized to do so Error Messages AEROTOP T heat pumps function without problems as long as the dif ferent parameters do not deviate from the intended or specified values If one or several of these parameters exceed the limit values the controller depicts the corresponding error in plain text and stops the heat pump if required to protect the different components The different error messages are described in the LOGON B WP61 user m
44. me flow heating nom min 1500 568 2100 835 2700 999 3070 1171 3100 1300 Pressure loss heating AEROTOP TC nom min kPa 8 4 2 1 16 4 4 1 22 8 5 7 AEROTOP T nom min kPa 28 3 4 4 32 9 4 1 33 4 5 36 5 4 6 35 5 5 5 Residual pressure AEROTOP TC kPa 51 4 57 9 55 4 Max working pressure bar 3 3 3 3 3 Air Heat Exchanger Fan olume flow m3 h 2 500 3 300 5 300 6 300 6 800 Available pressure Pa 150 92 146 112 82 Power consumption fan kW 0 035 0 100 0 100 0 170 0 210 Max current consumption fan A 1 6 1 6 2 1 2 1 2 1 Refrigerant R407C AEROTOP TC refrigerant charge kg 1 9 2 95 3 7 AEROTOP T refrigerant charge kg 2 5 3 1 3 7 4 1 4 1 Cooling circuit oil Ester oil Oil amount 1 1 1 36 1 85 1 65 1 89 otal weight heat pump Aerotop TC 239 274 299 otal weight heat pump Aerotop T kg 204 246 272 276 279 ound Level Outdoor installation Standard configuration 5 dB A 62 0 65 0 61 0 66 0 70 0 ound Level Indoor setup Sound power level On suction 59 0 61 0 On exhaust 53 0 55 0 Min At max 10 K with PHW preparation Atmax 5 K V h Qh kW 4 18 At K p kg I 3600 N Residual pumping pressure is stated for maximum pumping stage 3 At maximum fan rotational speed 4 Measuring according to DIN ISO 9614 2 Sound power level is a property of the source of noise and therefore dependent on the dis tance it describes the totality of the noise level see planning documents 5 With Rain Guard 40 the sound powe
45. mp is equipped with an electrical supply box containing the components listed below Main Power An automatic cutout switch or a 3 phase slow blow fuse with neutral conductor must be provided externally in compliance with the technical requirements The low voltage cables control may not be placed in the same cable conduits or ducts as the supply cables The exterior temperature sensor of the controller must be attached to the outside wall of the building in a location protected from the after noon sun and other heat sources open windows chimneys etc Northern and northeastern exposures are preferred Ifthe room impact is to be activated for a remote control this control unit must be placed in a reference room e g living room where it cannot be influenced by an external heat source e g stoves heaters air flow etc Cable Entry Point 1 Entry point for load cable 3 x 400V 2 Entry point for low voltage sensor cable 3 Fastening screws Detach screws 3 and push cover plate towards front This makes it easier to pull through the low voltage cables 2 After inserting the cables push cover back into place and refasten the screws 3 Heat Pump Models Cross section Also applies to same models in reversible R designs terminal board AEROTOP T07CX X Electrical Heating Element R25 6kW AEROTOP T10CX X Electrical Heating Element R25 6kW AEROTOP T07C T10C T12C Electrical Heating Element R
46. ng The width 400 mm can be adjusted to match the wall thickness Use a sharp knife to cut the elements to size The installation of the cutout insulation boards is described in detail below Attaching the compression belt 1 around the outer frame of the enclosure at air intake and outlet Important The belt must be attached all the way around the entire frame without any gaps As indicated on pages 19 and 20 the heat pump must push against the wall up to a distance of 40 mm with irregular walls the dis tance is reduced to 20 mm how ever the heat pump should in no way touch the wall Make sure there are no uninsu lated wall areas within the airflow path thermal bridge If this is the case e g if the cutout was in correctly done this wall area must be insulated separately Mount air intake cover grating 3 on exterior wall Select either a mesh or protective grating AEROTOP T07 T35 Additional noise dampers SI and SO must be integrated for AEROTOP T20 to T35 The defrosting sensor must be posi tioned in the airflow Never place the sensor in between the plates of the evaporator 21 Indoor Installation Cutout Insulation Installation Cutout Insulation The cutout insulation kit is needed to insulate the air intake and output cutouts The kit includes the following e 4 star screws e 4 insulating boards Length and width dependent on heat pump size e 1 bottle of assembly foam adhes
47. on Standard configuration with Hoods 4 Lwa dB A 66 0 70 0 67 0 70 0 Sound Level Indoor setup Sound power level On suction Lwa dB A 65 0 67 0 66 0 70 0 On exhaust Lwa dB A 59 0 61 0 64 0 67 0 Inside Lwa dB A 59 0 59 0 63 0 68 0 1 Min At max 10 K with PHW preparation Atmax 5 K V I h Qh kW 4 18 At K p kg I 3600 2 At maximum fan rotational speed 3 Measuring according to DIN ISO 9614 2 Sound power level is a property of the source of noise and therefore dependent on the distance it describes the totality of the sound power of the corresponding source radiating in all directions Information to deter mine the noise level see planning documents 4 With HI and HO Hoods 41 Technical Data AEROTOP T07 C X T10 C X Modell AEROTOP T X T07X C T10X C Heating Cycle Applies to all models at A2W35 Heating capacity thermal rating kW 6 4 9 1 Power consumption kW 2 2 8 COP 3 3 3 3 Compressor Hermetic scroll Max current consumption A 17 3 23 5 Starting current with soft starter A 40 40 Current intensity with blocked rotor LRA A 76 114 Electrical Connection V f Hz 230 1 50 Fuse AIT 20 20 Fuse with electr heater element 2 kW AIT 32 40 Fuse with electr heater element 4 kW AT 40 50 Fuse with electr heater element 6 KW AIT 50 63 Water Heat Exchanger Material chromium steel AISI 304 1 4301 Hydraulic Connections R 1 1 gt
48. ontroller RVS61 Main incoming supply 3 400V L1 L2 L3 Fan fuse F19 1 2 3 Control fuse F3 Soft starter and rotary current relay Fan contactor K19 OMNODARWN 7 J Lo mu 45 8 7 6 Electrical Box AEROTOP TX e TRX with LOGON B WP61 1 Terminal block consumer EC block source flow monitor Terminal block fuse fan oil sump heater Heat pump controller RVS61 Main incoming supply 3 400V Fan fuse control fuse Soft starter and rotary current relay Contactor electric heating element Compressor Fuse T desses IHN 4 6 Electrical Box AEROTOP T20R T35R with LOGON B WP61 1 Terminal block consumer EC block source flow monitor Terminal block fuse fan oil sump heater Heat pump controller RVS61 Main incoming supply 3 400V Fan fuse control fuse Soft starter and rotary current relay Checklist Correct Installation of an Air Water Heat Pump AEROTOP T heat pumps are quiet and efficient However incorrectly integrating constructional components may result in undesired noise in creases if the conditions are unfa vorable A careful assessment of the noise emissions is required when planning the installation of heat pump systems Noise reduction measures considered early on in the development process result in the fewest additional costs Subsequent measures usually are extremely expensive and cumbersome to implement Heat Pump Manual Federal Energy Agency Switzer
49. or q B71 B91 Source intake temp sensor r B91 B84 Evaporator temp sensor s B84 B92 M19 Fan z AEROTOP T07 T16 UX AEROTOP T07 T16 U AEROTOP T20 T35 Q8 K19 AEROTOP T20 T35 Other important components to be wired in the system Description RVS61 Slot RVS61 Output a9 Condenser pump Vv Q9 B9 Outdoor temperature sensor k B9 Please consult the electrical diagram of the heat pump for complete terminal assignments and electrical connections 11 Electrical Connections Unit Design Terminal Assignment AEROTOPT R gt Return sensor Controller terminal assignment of components wired at the factory Description RVS61 Slot RVS61 Output N9 Low pressure K E9 N10 High pressure K E10 N24 Flow monitor consumer P EX3 R25 Electrical heater element 1 flow only with AEROTOP TO7 to T16 W QX1 Y22 Process reversal valve Y22 W QX2 B81 Hot gas temperature sensor 1 f B81 B21 Heat pump flow temp sensor n B21 B71 Heat pump return temp sensor q B71 B91 Source intake temp sensor r B91 B84 Evaporator temp sensor s B84 B92 B83 Liquid refrigerant sensor B83 y BX5 M19 Fan Zz UX Other important components to be wired in the system Description RVS61 Slot RVS61 Output a9 Condenser pump Vv Q9 B9 Outdoor temperature sensor k B9 Please consult the electrical diagram of the heat pump for complete terminal assignments and electrical connections 12 Elect
50. ower consumption fan P kW 0 035 0 100 0 100 0 170 0 210 Maximum current consumption fan Imax A 1 6 1 6 2 1 2 1 2 1 Coolant R407C Coolant filling AEROTOP TR kg 5 7 5 9 9 9 Coolant circuit oil Ester Oil Oil quantity 1 1 1 36 1 85 1 65 1 89 Weight heat pump kg 204 246 272 276 279 Sound Level Outdoor installation Standard configuration Lwa dB A 62 0 65 0 61 0 66 0 70 0 Sound Level Indoor setup Sound power level On suction Lwa dB A 53 0 56 0 54 0 59 0 61 0 On exhaust Lwa dB A 48 0 53 0 50 0 53 0 55 0 Inside Lwa dB A 50 0 54 0 55 0 60 0 60 0 1 Min At max 10 K with PHW preparation Atmax 5 K V h Qh kW 4 18 At K p kg I 3600 2 At maximum fan rotational speed 3 Measuring according to DIN ISO 9614 2 Sound power level is a property of the source of noise and therefore dependent on the dis tance it describes the totality of the sound power of the corresponding source radiating in all directions Information to determine the noise level see planning documents 4 With Rain Guard 43 Technical Data AEROTOP T20R T35R Heat pump type AEROTOP TR T20R T26R T32R T35R Heating operation For A2 W35 Heating Capacity Qh KW 18 9 24 4 30 2 34 4 Power input Pel KW 5 8 7 4 8 8 9 2 Performance number EN14511 COP 3 2 3 3 3 4 3 6 Cooling operation for A35 W18 Cooling Capacity Qc KW 20 2 30 6 34 7 36 6 Power input Pel KW 8 5 11 8 14 1
51. pump must be aligned with the ad justable feet Heater flow and return must be as short as possible and well insulated to prevent heat losses The condensate drain must be insulated and protected from frost and have a siphon with a min height of 100 mm routed into a closed drain The drain line must not have any cross section reductions and must be suffi ciently suitable to ensure problem free drainage The controller unit must be installed inside of the building temperature range of 5 C to 40 C The wall openings for heater flow and return as well as the electrical cables must be carried out according to the rules and regulations Especially the flexible electrical cables as well as the low voltage 230 or 400V and the extra low voltage sensor and controller cable must be shielded from one another Selecting the Installation Site Air intake and outlet must be kept clean unobstructed and free of snow leaves plants machinery etc Comply with min clearances as specified for air intake outlet misc ducts and maintenance see previous page Avoid an air short circuit at all costs Use both sides for the air outlet if strong winds for example may cause an air short circuit The air intake must be protected from aggressive or corro sive substances such as ammonia chlorinated substances etc The AEROTOP T heat pump is very quiet However since noise is per ceived differently by different people the hea
52. r of the corresponding source radiating in all directions Information to determine Technical Data AEROTOP T20 T35 Heat pump type AEROTOP T T20 T26 T32 T35 Heating operation For A2 W35 Heating Capacity Qh kW 18 9 24 4 30 2 33 4 Power input Pel kW 5 8 7 4 8 8 9 2 Performance number EN14511 COP 3 2 3 3 3 4 3 6 Condenser Scroll hermetically Maximum current consumption Imax A 16 22 27 25 Start up current with smooth starter VSA A 40 55 67 5 62 5 Current intensity with blocked rotor LRA A 99 123 127 167 Current connection V f Hz 400 3 50 Fuse WP A T 32 40 40 40 Condenser heater side Material Chrome steel AISI 316 1 4401 Hydraulic connections IG Zoll 1 1 Wn 1 Water content incl connection hoses AEROTOP T 4 9 4 9 5 7 5 7 Volume stream heating operation nom min l h 3700 1714 5850 2259 6280 2803 7300 2964 Pressure loss heating operation kPa 14 9 4 5 32 9 7 7 36 1 6 4 46 7 7 Max working pressure p bar 10 10 10 10 Evaporator fan Volume stream m h 7 300 8 200 10000 11000 Available pressure 7 Pa 155 75 255 180 Power consumption fan P kW 0 530 0 700 0 500 0 650 Maximum current consumption fan Imax A 1 8 1 8 2 8 2 8 Coolant R407C Coolant filling AEROTOP T kg 6 7 4 9 2 9 2 Coolant circuit oil Ester oil Oil quantity 4 1 4 1 4 1 4 1 Weight heat pump AEROTOPT kg 375 392 460 468 Sound Level Outdoor installati
53. res any defrosting during winter if any at all which is a great advantage Cooling with AEROTOP TR The purpose of heat pumps is primarily to supply a building with heat However the technology can also be used to cool a building in the summer This involves actively generating the cooling energy through a process reversal of the heat pump In case of distributor systems specifically designed for cooling fan coil or simi lar the cooling capacity ofthe heat pump can be transferred optimally to the building Cooling ceilings also have a good cooling capacity and comfort level Floor heaters however are only partially suited and provide a limited cooling effect Radiator heaters are unsuitable Cascade Thanks to the new heat pump controller LOGON B WP61 it is possible to link and operate several heat generators of a system in a cascade arrangement Cascades with up to 4 heat pumps or a bivalent operation in combination with fossil heat generators are feasible When using a cascade formation the heat generators switch on or off depending on the current energy demand If the currently running heat pump cannot satisfy the energy demand within a specific time an additional heat pump heat generator switches on Quiet Operation Regardless whether installed indoors or outdoors the air water heat pump AEROTOP T is characterized by comparatively very low noise emissions This is possible thanks to the high performance fan
54. rical Connection Switch box AEROTOP T C Legenda 1 Terminal strip consumer power Contactor electric heating element station blockage Main incoming supply 3 400V Terminal strip Fan Contactor oil Fan fuse control fuse F3 sump heater Soft starter and rotary current relay Heat pump controller LOGON B WP61 Mains supply plug Mains connector phase AC 230 V Main connector neutral connector 13 Electrical Connection Switch box AEROTOP T CX dh Terminal strip consumer power Contactor electric heating element station blockage Main incoming supply 3 400V Terminal strip Fan Contactor oil Fan fuse control fuse F3 sump heater Soft starter and rotary current relay Heat pump controller Fan Contactor LOGON B WP61 Electr heater element fuse Mains supply plug F6 1 F6 2 F6 3 Mains connector phase AC 230 V Compressor fuse Main connector neutral connector 14 Electrical Connection Switch box 45 6 Electrical Box AEROTOP T07 T16 with LOGON B WP61 1 Terminal block consumer EC block source flow monitor Terminal block fuse fan oil sump heater Heat pump controller RVS61 Main incoming supply 3 400V Fan fuse control fuse Soft starter and rotary current relay Contactor electric heating element i Pa ee nn u F Electrical Box AEROTOP T20 T35 with LOGON B WP61 Terminal block consumer EC block source flow monitor Terminal block foil sump heater Terminal block Fan contactor Heat pump c
55. s EC Directives 97 23 EC 1997 EC Pressure Equipment Directive 2006 95 EC 2006 EC Low Voltage Directive 2004 108 EC 2004 EC Electromagnetic Compatibility Directive Harmonized EN EN 378 2008 EN 60529 2000 EN 60335 1 2002 A11 2004 A1 2004 A12 2006 A2 2006 EN 60335 2 40 2003 A11 2004 A12 2005 A1 2006 EN 60335 2 21 2003 A1 2005 EN 50366 2003 A1 2006 EN 55014 1 2006 EN 55014 2 1997 Biasca 2 ottobre 2012 TERMOGAMMA SA fib Dr Ing V Curti Management Conformity Declaration EC DECLARATION OF CONFORMITY The manufacturer Termogamma SA Address Via Industria CH 6710 Biasca declares that the following products Air Water Heat Pumps Types Aerotop T07C Aerotop T10C Aerotop T12C meet the following guidelines and directives EC Directives 97 23 EC 1997 EC Pressure Equipment Directive 2006 95 EC 2006 EC Low Voltage Directive 2004 108 EC 2004 EC Electromagnetic Compatibility Directive Harmonized EN EN 378 2008 EN 60529 2000 EN 60335 1 2002 A11 2004 A1 2004 A12 2006 A2 2006 EN 60335 2 40 2003 A11 2004 A12 2005 A1 2006 EN 60335 2 21 2003 A1 2005 EN 50366 2003 A1 2006 EN 55014 1 2006 EN 55014 2 1997 Biasca 2 ottobre 2012 TERMOGAMMA SA Management j YA A T Dr Ing V Curti D Buser Conformity Declaration EC DECLARATION OF CONFORMITY The manufacturer Termogamma SA Address Via Industria CH 6710
56. t 5 K l h 1 150 1 670 Pressure loss cooling operation kPa 17 4 16 1 Max working pressure p baar 3 3 Evaporator fan Volume stream m h 2 500 3 300 Available pressure Pa 150 92 Power consumption fan P kW 0 035 0 100 Maximum current consumption fan Imax A 1 6 1 6 Coolant R407C Coolant filling AEROTOP TRX kg 5 7 5 Coolant circuit oil Ester Oil Oil quantity I 1 1 1 36 Weight heat pump kg 207 250 Sound Level Outdoor installation Standard configuration 4 Lwa dB A 62 0 65 3 Sound Level Indoor setup Sound power level On suction Lwa dB A 53 0 56 0 On exhaust Lwa dB A 48 0 53 0 Inside Lwa dB A 50 0 54 0 1 Min At max 10 K with PHW preparation Atmax 5 K V I h Qh kW 4 18 At K p kg I 3600 2 At maximum fan rotational speed 3 Measuring according to DIN ISO 9614 2 Sound power level is a property of the source of noise and therefore dependent on the dis tance it describes the totality of the noise level see planning documents 4 With Rain Guard the sound power of the corresponding source radiating in all directions Information to determine 45 Conformity Declaration EC DECLARATION OF CONFORMITY The manufacturer Termogamma SA Address Via Industria CH 6710 Biasca declares that the following products Air Water Heat Pumps Types Aerotop T07 Aerotop T10 Aerotop T12 Aerotop T14 Aerotop T16 Aerotop T20 Aerotop T26 Aerotop T32 Aerotop T35 meet the following guidelines and directive
57. t pump should not be installed near windows sleeping or living quarters porch edge of pool etc The distance to neighboring houses should be sufficient as well It is not advised to install the heat pump in recesses possible echo or air short circuit Local rules and regulations apply Observe the checklist notes when selecting the installation site for the correct setup of an air water heat pump Information about Cables in Conduits Min 70 mm 1 EC block 2 pin 5mm 1 x malfunction 2 pin 5mm 57 mm 1 x controller unit 3 pin 87mm conduit min 70 mm 1 x room sensor 2 pin 5mm 7 x sensor 2 pin 35 mm 1 x electr feed 3 x 400 V 3 pin 12mm 1 x condenser pump 3 pin 87mm 1 x heating circuit pump 3 pin 87mm 57 mm 1 x mixing valve 3 pin 87mm conduit min 70 mm 1 x storage charge pump 3 pin 87mm Heating Circuit 2 1 x heating circuit pump 3 pin 87mm 1 x mixing valve 4 pin 10 mm 30 NOOR WD 8 9 Heater flow Hydraulic and electrical connections are at the bottom side of the heat pump Heater return Condensate drain 25 31 mm Air intake Air outlet Internal electrical panel Hydraulic and electrical connections electr low voltage cable shielded from 380V and 230V Adjustable noise dampened feet Protective cover 10 Base or pedestal recommended height of 200 mm consider local snow levels 12 Wall opening
58. the heat pump as needed Make sure the opening of the sheet metal is attached to the side of the fan so that the airflow is not blocked 28 Attach oval duct plate 3 to air outlet panel Attach round duct plate 4 to wall The plate must be centered over the cutout Attach duct 5 to duct plates Adjust duct length if needed Use a wire cutter to shorten the duct Fasten duct to the connection plates with the enclosed cable clips 5 The duct must be fastened tightly to avoid leaks Mount air intake cover grating 6 on exterior wall Select either a mesh or protective grating Indoor Installation Controller Unit Installation The controller unit is to be snapped into the provided opening of the controller panel Then connect the ready to use cable to the controller unit The controller panel with integrated control unit is pressed into the slot opening 1 at the heat pump enclo sure Finally snap the Plexiglas cover 2 into the provided tabs 3 at the bottom side of the panel 29 Outdoor Installation Special Conditions Installation Location Special Rules for Outdoor Installa tions Please observe the general setup in stallation and connection instructions Place the heat pump on a level and solid surface with the necessary bearing capacity If not available provide a cement base acc to the snow height so that the feet of the outdoor unit cannot be covered with snow The heat
59. tween the 4 way valve input inlet and outlet AT max 5k Check injection valve check position of capillary sensor The refrigerant technician must be called in such cases 146 Sensor control A The connected sensors are not suitable A Check sensor assignment element configure for the given function of the programmable A1 Check programmed function at Qx outputs tion inputs outputs A2 Check system configuration by means of control numbers 204 Fan overload Affects E14 EX4 A Parameter set incorrectly on LOGON BWP A Check the setting of the parameter 5700 should B Fan is defective correspond with the diagram number of an air water HP gt 20 B Check the input voltage on terminal E14 rest contact B1 For load shedding check electric wiring Check connections B2 Replace fan 222 High pressure Affects contact E10 at the LOGON B WP61 during HP operation High pressure problem during operation of heat pump High pressure pressure controller triggered in cooling circuit No heat can be emitted A In heating mode A1 Insufficient flow rate A1 Check hot water flow AT 5 10 K A2 Open slide valve Check non return valves and 3 way A2 Valve closed non return valves don t close switching valves A3 Heating or potable water circulation pump A3 Check whether pump is working restore function replace not running pump if necessary A4 Overflow valve missing or set incorrectly A4 Install overflow valve repeat setting procedure A5 Heating cur
60. ty Transport and Installation Safety Information Compliance with all rules and instructions of all documentation labels type plates and associated documents of the unit is mandatory Transport When receiving the shipment the heat pump must be checked for completeness as per order confirmation In case of damaged or missing material the carrier must be informed in writing immediately Care and due diligence are required during transport setup preparation or when handling heavy materials that may damage the heat pump Make sure that towing ropes belts or chains used for transport or installation do not damage the heat pump Do not allow the heat pump to swing back and forth when lifting it up Never tilt the heat pump more than 15 from its vertical axis The heat pump is affixed to a pallet at the factory for transport and covered with a protective film to protect the unit from scratches Do not remove the packaging until the heat pump is positioned at its final location Setup e Setup must be carried out carefully and accurately e AEROTOP T heat pumps can be installed on a level interior floor without pedestal or base If installed outdoors a pedestal or base is required unless the substrate is very firm and can support the load e The installation room must have at least one exterior wall Rooms with high humidity are unsuitable as installation locations for AEROTOP T heat pumps A condensate dra
61. und must be level or made level and able to support the load of the equipment Use the adjustable feet of the heat pump to level the equipment after installation All wall openings and ducts must be equipped with the corresponding noise absorbing materials Comply with the specified cross sections and dimensions Avoid air short circuits and airflow barriers Air intakes and outlets cannot be installed next to each other without using a separating wall Avoid any airflow obstacles that favor an air short circuit Always comply with all rules regulations and applicable laws Germany Technical Instructions on Noise Switzerland Noise Protection Ordinance 16 Initial Startup Requirements Parameterization Upkeep Requirements for Initial Startup Commissioning The initial startup of the AEROTOP T heat pump must be carried out by our qualified technicians or the warranty will become void Operating the heat pump is prohibited if the following conditions exist e Construction drying e System unit used in unfinished buildings e Windows or exterior doors unfinished and locked These cases require the use of a specific construction heating system Functional heating or surface ready heating with the heat pump acc to DIN EN 1264 is only permitted when complying with these conditions Furthermore it must be noted that the design of the heat pump concerning its standard operation may not yield the fu
62. ve set too steep A5 Set heating curve lower B IfA can be precluded the amount of coolant could be The module switches the particular unit to the safety mode when a malfunction or error occurs too high The refrigerant technician must be called in this case 223 HP when starting HC Affects contact E10 at the LOGON B WP61 High pressure problem when the heat pump is started A Water in system is too cold below 10 C A Below 10 C Raise temperature in system with electric For compact HP heating element B Upkeep valve does not open B Vent system at buffer storage is set to 30 C DO NOT ADJUST 224 HP when starting Affects contact E10 at the LOGON B WP potable water High pressure problem when starting potable heating water mode A Potable water charging pump not running A Unblock or replace pump B Three way valve opens too slowly or not at B Check three way valve replace if needed Extend flow all time of condenser pump Parameter 2802 C Water volume too low C Check temperature difference between flow and return AT approx 5 8 K D Airin the system D Vent system E Slide valve closed E Open slide valve check non return valve F Heat exchanger surface in storage too F Heat exchange area in m heating output HP at 20 C small or heat pump too large air and 50 C water x 0 3 E g 10 kW x 0 3 3 0 m HP output consult technical data for corresponding source temperature G Sensor positioned incorrectly too low
63. w Pre heating for thawing The controller stores the potable water tempera ture at which the charging with the heat pump was last interrupted when the heat pump reached the high pressure hot gas or maximum switch off temperature limit If the value is lower than the setting PWH charge temp HP minimum control line 7092 the service symbol will appear in the display and details of the service in the info line This parameter cannot be reset If the minimum PWW charging temperature is exceeded again the next time potable water is charged the service function will also be reversed If it is still not reached the service message will remain EO DS 5 6 Check placement of the of the B3 sensor Setpoint too high for PWW temp Charging type activated with B3 and B31 switch to B3 only Temperature transmission to PWW sensor poor improve with spring clamp In the mother child storage the PWW charge should occur at different levels via a three way valve Heat exchange area of the storage is too small Check the electric heating element connection Electric heating element should be configured in the program ming menu Following a pre maturely interrupted thawing attempt see maximum thawing time the hot water is pre heated during disabled thaw ing message on the control unit pre heating for thawing If there is an electric heating element in the flow line or in the buffer combination stor age it

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