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HAWK USER MANUAL

1. 22 2 2 A seeds eeieSieaactnn tase ueed A E EEEE 22 2 3 Wireless SCS Olt ARRE Ron e OU POE UP SO RO 23 2 4 Tachometer aa 24 2 5 PEC UM display cri iaa 24 2 6 EE e OE Roa III 25 2 7 TOUCASCL urinaria ra a 25 2 8 A A A nn A ne ee ee 25 2 9 Date lan quUade man credo ora 26 2 10 O ETT mmm 26 2 11 Data manageme TTE ET OTIO 27 2 12 Ubdale NW a RETE EET 27 2 13 AUTO TE Sra ro cs cano 27 2 14 erlleriinmt 28 2 15 Battery management cccccescccccesececceseeeceeseecseuseeeceaeeecseeeeeseseeessageeessageeeeseuseesssegeeeeas 28 2 16 Management of wired and wireless sensors ooncccccncccncononcnnononcnnonnnnoncononenonnoncnnonnnnnnnonanennss 28 CHAPTER 3 Supervisor module oocccnnccccccccnnccnncccccccoonnccnnnnonononannnnnnnnnononnnnnennnnnnnonnnannnennnnnonnnananenoss 30 3 1 PP o mm 30 3 2 Cloud Server arebilte CHINE sii iia 30 3 3 First connection to the NEST software sese nnns 31 3 4 Create a machine in NEST software esses eene nennen nennen nnn nnns 31 3 5 Lada Machine ON AV e hee 38 3 6 Make measurements with HAWK Supervisor cccccccoocccnncccnocccnncncnoncnnnononannnnnnonnanennnnnnnanennnoss 39 3 7 Display measurement italia Dior evi dret ius 45 3 8 R n automatic diagnosis sisi ictericia io 48 3 9 Add comments to the diagnosis esses nennen nn
2. After the last trial run the instrument displays computed balancing weights lt is possible to select O iii 6 V 4 9 2 The reference run indicate the run to which balancing weights are to be added Generally it is either the free run run without any trial weight or the last run run with all trial weights when it is difficult or impossible to remove trial weight Run out Yes or No For measurement done with proximity probe only see 4 6 Go to previous step Go to next step oee the rotor from the other side for 2 plane balancing only Go to the steps browser to reach directly any other accessible step see S 4 11 Exit return to balancing test list see S 4 3 Balancing run definition The screen is initialized with the computed balancing weights of the previous step It is necessary to input the value and angular position weight effectively installed on the rotor Tools for balancing weight definition 05 4 9 3 Equivalent weight 2 tools are available e Split If the weight cannot be installed at the required position it is possible to choose 2 other positions on both sides This tool computes weights to be installed at these 2 positions e Combination This tool let you combine 1 or 2 weights already present W2 W3 with the correction weight C to replace them by a single weight M The equivalent correction will be automatically used in the weights definition screen Simulation show the th
3. Q Return return back to Diagnosis screen Notes rotation speed is a very important parameter to get a good result If the actual rotation speed is not correct itis possible to measure it again for variable speed machine or to adjust it using the stroboscope This adjustment is also possible with fixed speed machine In this case the new rotation speed is used to update the NEST initial setting 6 OneProd Brand of ACOEM 49 3 9 ADD COMMENTS TO THE DIAGNOSIS Functions of the screen using the shortcuts ooo It is possible to add inspection information using functions accessible through the shortcuts panel DIL Ea Inspection picture see also 1 10 1 The pictures are downloaded as an attachment to the measurement date of the machine and visible in the NEST printable REPORT Inspection note see also 1 10 2 The text inspection note is available in HAWK for the end user as long as the measurement is not deleted but also automatically to a remote expert if a request for assistance is made see 3 12 Y Inspection vocal note see 1 10 4 The vocal inspection note remains available in HAWK for the end user as long as the measurement is not deleted but also automatically to a remote expert if a request for assistance is made see 3 12 3 10 TRANSFER MEASUREMENTS TO NEST SOFTWARE e On HAWK o Connect HAWK connector H to a USB port of the PC o From HAWK home screen select the Communication mo
4. the position of the balancing weight is 2 05 this means that the weight must be added to blade number 2 Note the vibration phase is independent of this setting and is always in degrees OneProd Brand of ACOEM 60 4 5 2 Measurement setup This tab gives access to following parameters Number of channels 1 or 2 This value is only accessible for a 2 plane balancing If 1 is selected at each run each point is measured one after the other one In all other cases the number of channels is equal to the number of planes Number of average 1 to 256 Advised value 8 Measurements are obtained by averaging several successive acquisitions This enables on one hand a statistically representative result to be obtained in the case where the vibration resulting from the unbalance is disturbed by other factors and on the other hand the measurement is combined with two values resulting from the averaging dispersion in measurement and rotation speed which enables the level and the nature of these perturbations to be assessed If dispersion is important it is recommended to increase the number of averages e Input type select the item corresponding to the used sensor type The list is o Accelerometer IEPE o Accelerometer AC o Velocimeter IEPE o Velocimeter AC o Proximity probe e Input unit o For accelerometer G M S o For velocimeter IN S MM S o For proximity probe MILS MICRON e Measured parameter o For accelero
5. 1 Add a comment This comment appears in the balancing report see 1 10 2 4 13 2 Generate report The report is generated from the balancing list screen see S 4 3 with function 4 If a USB memory stick is plugged in connector G the report is generated on it in a folder named Export Otherwise the report is stored in the instrument internal memory see 6 1 4 13 3 Customized report Reports are based on templates The templates are available on the CDROM supplied with the instrument There is one template per language and per number of balancing planes The format is docx To customize a template use MS Word You can change the format add your company logo and remove unnecessary information The name of customised templates must be template N plane docx where N is 1 2 3 or 4 and equal to the number of balancing planes The template must be copied to the instrument internal memory in folder balancing report templates see 6 1 6 OneProd Brand of ACOEM 68 CHAPTER 5 MAINTENANCE 5 1 RESET Open the connector trapdoor The reset button is in front of the small hole Press it with a thin tip a paperclip for example during 5 or 6 seconds The instrument restarts on the home screen No data are deleted with this operation 5 2 CLEANING To clean up the instrument use only soft products lightly soaped water For delicate surfaces screen pyrometer tachometer and laser lenses use only clean compr
6. WLS Sensor is switched off e Wi Fi LAN connection PC HAWK setting without WLS sensor Note WLS sensor cannot be used simultaneously with this mode o On HAWK Setting gt Network gt Wi Fi part Enabled Yes Adhoc No Era i Save the setting Setting gt Network gt Wi Fi part y Scan network until you detect the right SSID Set Authentication Encryption and Key according to selected SSID DHCP Yes The IP address can be read in Setting gt Ei About information page If there is a DNS it is also possible to access the instrument with its name The name is HAWK serial number e g HAWK 10015 o On PC the PC must also be connected to the same Wi Fi LAN 1 9 STATUS INDICATIONS 1 9 1 Status summary The status is indicated at the bottom of the right hand side of the screen e General status o Date and time o Battery level of the instrument e During analogic measurement o Input overload indication in percentage of time o Sensor integrity indicator e During wireless measurement o Sensor overload indication in percentage of time o Battery level of the sensor 1 9 2 Status panel If you click on the status summary the status panel appears on the right hand side of the screen lt shows the following information e Wi Fi 000 3 o Off Wi Fi is disabled in BBB Shortcuts gt Setting gt MNA o Notconnected the instrument is not connected to a WLS sensor or another Wi Fi network o WLS xxx
7. and proceed to balance it Q oee spectrum Note it is important to display the spectrum after the free run to confirm that the problem of the machine is unbalance The amplitude at the rotation must be larger than the other ones If not there are certainly other actions to do on the machine before balance it tf Quality of measurement gives access to the dispersion of vibration and rotation speed HAWK includes an automatic analysis of the measurement If an abnormal event is detected the measurement screen display an alert pictogram a If it is displayed the quality screen gives additional information e Rotational speed unsteady during measurement e Measurement dispersion is important For the other runs there are also following messages e Trial weight insufficient measurements are too close from a previous one e Rotational speed too far from the free run s one Go to previous step Go to next step Go to the steps browser to reach directly any other accessible step see S 4 11 O iiij y A Exit return to balancing test list see 4 3 Symbols used on measurement screen Free run 0 Trial runs D ae e Balancing run e Trim runs QJ Note 3 and 4 plane balancing is displayed in tabular mode only OneProd Brand of ACOEM 63 4 8 TRIAL RUN Known unbalance is added on the rotor to compute the relation between measured vibration and rotor unbalance The number of trial runs is equal to the numbe
8. battery Use the USB cable and charger supplied with the sensor The connector is protected by the rubber cap on the top of the sensor lt can also be charged from any USB interface with power supply measurement is not possible if the WLS is connected to a USB PC port Charging time is 8 hours with the standard 500 mA charge current Note WLS sensor battery replacement must be done by qualified personnel only 1 7 2 WLS sensor first connection e Switch on WLS press on off for 2s until the red LED is on and wait until the red LED is off and the blue LED is continuously on See details below concerning LED indication e On HAWK from the home screen proceed as follows o Check first if Wi Fi is enabled in 000 OO0 Shortcuts gt Setting gt WENA gt wi Fi enabled o Set HAWK to work with a WLS sensor ooo AX DIU Shortcuts gt Setting gt gt Accelerometer link Wireless 000 o DOODO Shortcuts gt Setting gt S Wireless sensor Input WLS serial number e g 10015 AE Save the settings Wait for about 30 s until the blue LED is flashing Then 20 s later the connection must be set up It can be seen from the status panel where you can see the sensor identification e g WLS_ 10015 It can also be checked from Wireless sensor setting with the Test function If Wi Fi is enabled further connections are automatic after switch on of the instrument and the WLS sensor Note it
9. characters 3 4 2 2 Photo tab Contextual functions o Change photo o Remove photo Possibility to change the position of the items on the photo by drag and drop Notes e Compatible formats JPEG and PNG e PNG format is not displayed in XPR supervision mode 3 4 3 Machine properties Note this can only be used to create a machine using an automatic procedure If the machine to be created cannot be managed by this module use the XPR software Properties of a machine are accessible through the following Identity tab Name up to 20 characters Abbreviated name up to 12 characters Designation up to 40 characters Comment up to 250 characters Function select in the list This list is defined in XPR Type select in the list This list is defined in XPR Model Serial number 3 4 3 1 Schematics Introduction This tab is to describe the machine component by component This description is used to automatically generate all points and measurements Interface description Machine properties Note Limited editing mode This mode is set when measurements are already done on a machine In this case only the rotation speed and the power of the driving component can be modified o instrumentation riaxial the setup generates 3 points in 3 directions for each bearing of the machine Minimal the setup generates 1 point in radial direction for non drive end bearings and 2 points 1 radial and 1 axial for drive end bearin
10. in Spectrum display parameters see 2 5 e Once the marker is stopped to be sure not to be on a sub multiple of the rotation use x2 the marker should appear 2 times Use to return to the initial frequency 1 10 9 Screenshot m From anywhere you can save a screen copy Images are stored in folder Screenshots Connect your PC to HAWK to copy them see 1 8 OneProd Brand of ACOEM 19 1 10 10 Settings See CHAPTER 2 1 10 11 Home ft From anywhere you can go directly to the home screen 1 11 BATTERY MANAGEMENT For battery management please read the safety instructions delivered with the instrument printed and on the CDROM 1 11 1 Battery charge When using a new battery leave the battery in charge for about 10 hours in order to achieve full charge Do not use the instrument prior to 2 3 hours of charge Usual charging time is about 6 hours when instrument is switched off e Battery charge o Connect the instrument to the charger delivered with the instrument o Connect the charger to the mains The instrument is automatically powered up During the charge you can continue using it For a faster charge it is recommended to switch the instrument off A full charge requires about 6 hours It is recommended to disconnect the charger from the mains when you are not using it 1 11 2 Battery replacement e Safety instructions o Do not use batteries other than type PIL1133 provided for HAW
11. is not possible to connect an instrument with a WLS sensor already connected to another instrument 1 7 3 WLS sensor switch off Press on off for 6s until the red LED flashes on The sensor is also automatically switched off if there is no connectivity during 10 min OneProd Brand of ACOEM 12 1 7 4 WLS LED indication Wis connected eee Red LED Blue LED LED WLS connected Charge in progress LED brightness 50 to the charger e E Charge completed LED brightness 100 Chargeerror Switch on 10 s Start in progress press 2s on off gt 15 s Error WLS ready and not connected to the instrument Pees WLSconnectedtotheinstrument Switch off Stopin progress press 7 s on off Low battery SO Notation brightness 100 brightness 50 flashing Blank any status 1 8 DATA EXCHANGE WITH PC HAWK can exchange data with the PC when the Communication module PS8 is run from the home screen See below the different settings according to the type of communication Once the communication is established you can also use the NEST software to upload or download routes The instrument is also seen as an external drive from the PC see 6 1 1 8 1 Using USB Connector H No settings are required the PC automatically detects the instrument after its connection 1 8 2 Using USB memory Connector G lt is possible to use a USB memory stick connected on
12. it possible to measure the rotation speed using the built in stroboscope For more details see S 1 10 8 3 DISPLAY MEASUREMENTS This function displays the result of the selected measurement If acquisition is not yet performed it displays directly the live values There are 3 types of display e Overall level e Spectrum e Time wave Each one is available for 1 2 3 or 4 channels For spectrum and time wave a first click on a curve selects it as the current one a 2 click sets a cursor The cursor is automatically positioned on the maximum of the curve around the click area Then it can be moved with functions 4 and 42 6 OneProd Brand of ACOEM 46 Functions of the screen y Next measurement go directly to the next measurement of the measurement list screen A Previous measurement go directly to the previous measurement of the measurement list screen Mh Live measurement switch to live measurement mode o return to stored mode Live mode is directly selected if there is no acquisition stored L 7 Full screen display the selected curve full screen return to to the multi curve display 1 Cursor type selection e Single spectrum and time wave Indications e At the bottom frequency e At the top amplitude e Double spectrum and time wave Lit 2 1 select active cursor Indications e At the bottom the distance between the 2 cursors e At the top o Spectrum RMS or equivalent value between the 2 curso
13. item e Edit Copy copy selected items in the clipboard Cut cut selected items in the clipboard Paste with measurements paste the clipboard in current location with all measurements Paste without measurements paste the clipboard in current location without measurements Merge with existing items if the current location content items with the same name the clipboard is added on existing items O OOOO e Exchange those functions are used to export items locations and or machines from a database in a format that can be imported in another one o Export with measurements export selected items with all measurements o Export without measurements export selected items without measurements o Import import selected export file in current location Note Exported file is created in folder My document NEST It is named Export DDMMYYYY_HHMMSS zip where DDMMYYYY HHMMSS is the date and time of the export e Delete delete selected items The machines deleted are moved in the Recycled location Note to restore a deleted machine go in Recycled location and use the Copy Paste functions e Empty bin only available in Recycled location It deletes definitively selected machines OneProd Brand of ACOEM 32 3 4 2 Location properties The properties of a location are 3 4 2 1 Identity tab Name up to 20 characters Abbreviated name up to 12 characters Designation up to 40 characters Comment up to 250
14. number Single or Multi o Accelerometer link Wire or Wireless WLS sensor e Number of optional channels of the instrument see 2 8 License information e Measurement input type e Configuration of measurement points horizontal or vertical shaft location and measurement direction o Compatible with triaxial measurement for triaxial measurement the instrument groups together 1 to 3 points of the same machine with the same location direction compatible with triaxial measurement i e e For horizontal shaft o axial horizontal and vertical measurement direction Example Axial Ax Horizontal H Vertical V Or o axial radial oblique and radial oblique 2 measurement direction Example Axial Ax Rad oblique 1 Rad oblique 2 o For vertical shaft axial main radial and perpendicular direction Example Pt1 Ax Axial Ax Pt1 RM Rad Main M Pt1 RP Rad perpendicular P 6 OneProd Brand of ACOEM 29 o Not compatible with triaxial measurement all other cases or 4 points on the same location Example 4 points on 2 bearings MOTOR Pt1 V MOTOR Pt2 H MOTOR None Pt2 V MOTOR Machine shaft direction location and measurement direction are automatically created in NEST Machine setup For machines created in XPR it must be done manually and shaft is considered as horizontal The rules are the following e WLS Sensor Accelerometer link Wireless o Measurement input type Acceler
15. of balancing tests of a folder If a measurement has been done the list shows also the last measurement date Functions of the screen Go to selected balancing test Create a new balancing test in the list Change the name of selected balancing test Create a report of selected balancing test see 4 13 Copy selected balancing test in the clipboard 5 d S i 0 Paste in the list the balancing test from the clipboard Only the setup is pasted No measurement or result is copied Reset erase all measurements and results of selected balancing test Ed t3 Delete selected balancing test 6 OneProd Brand of ACOEM 57 4 4 INSTALLING THE EQUIPMENT To perform the balancing measurements you should have a triggering device and at least one vibration sensor available Take care to not change the position of the sensors during the entire balancing process 4 4 1 Vibration sensor Note as phase measurement is required Balancing module cannot be used with the WLS Sensor This module does not take in account the setting Accelerometer link Wire or Wireless see 2 2 It is possible to use the following type of sensor e Accelerometer e Velocimeter e Proximity probe It is advisable to locate the measurement points on the bearings Indeed vibrations created by the rotor are transmitted to the frame at this point The sensor accelerometer a velocimeter must be fixed onto the machine with a cementing screw stud or
16. of permanent supply is the speed to carry out numerous measurements But the current consumption will be a little higher and so the instrument autonomy will be shorter e EPE stabilisation time increase pre measurement delay for IEPE transducers with large stabilisation time Unit second WARNING when IEPE input type is selected a constant current is powered up current source 4 mA 23 DC It is important to check that the signal source is compatible e Pyrometer o External temperature is measured on DC input o Internal temperature is measured with built in pyrometer e Pyrometer unit C F e Wired channel number o Single measurement is always done on channel 1 connector A o Multi measurements are done on channels 2 to 4 for triaxial compatible accelerometer configuration connector B and on channels1 to 4 otherwise connectors A and B e Accelerometer link o Wire accelerometer is connected to connector A or B o Wireless use the WLS sensor see 1 7 2 Note Accelerometer link setting is not used for measurement synchronous with the tachometer input e g Balancing module OneProd Brand of ACOEM 23 2 3 WIRELESS SENSOR a Instructions for the first connection are presented in 1 7 2 If the communication is bad or not possible check following points e Check if the sensor is switched on and if the blue LED is continuously on searching for connection or flashing connected to an instrument e Chec
17. to take control of HAWK from a PC Install Real VNC Viewer on the PC HAWK must be first networked by Ethernet see 1 8 3 or by Wi Fi see 1 8 4 with the PC To work also with WLS Sensor use the Direct Wi Fi connection PC HAWK WLS setting configuration Run Real VNC Viewer Set the Input Server address IP address of HAWK or its hostname e g HAWK_10015 if there is a DNS It is then possible to control HAWK from the PC Note it is possible to protect this access with a password see 2 10 OneProd Brand of ACOEM 22 CHAPTER 2 GENERAL SETTINGS Doo AX Access 400 Shortcuts panel gt Settings 2 1 COLLECT e Possibility to protect the modification of some route data sensor position pictogram location or point picture barcode rotation speed for measurement done by tachometer e Possibility to protect the functions Delete and Reset for routes not downloaded e Selection of data type displayed during acquisition progress bar only overall level soectrum or time wave The protection is applied if you define a password on the last line of gt Settings gt About See 2 8 2 2 MEASUREMENT hy e Acquisition power supply permanent or not If this option is set to YES the acquisition components are permanently supplied If it is set to NO its supply is activated only when a measurement is to be carried out but it requires a short waiting time before signal stabilisation The advantage
18. to the current point learning mode The association is then memorized for a future collection e lf a point in the route is already associated with the code the system goes directly to this point 1 10 6 Listening to the signal nA Before using a headphone please read the safety instructions delivered with the instrument printed and on the CDROM From the Collect module measurement list screen listen to the signal of the sensor From the Collect module time wave display screen listen to the recorded signal Make sure to set the volume to a low level before starting to listen Press O to start and then adjust the level to your convenience For this function you must have the optional 3 5 mm jack adapter on connector D ref CPC1229000 HAWK ECTD JACKF Note if a triaxial sensor is used the live output is the Z axis of the sensor OneProd Brand of ACOEM 18 1 10 7 Pyrometer IA For the pyrometer please read the safety instructions delivered with the instrument printed and on the CDROM From any screen read the temperature with the built in pyrometer Notes e from the Collect module measurement list screen if in Measurement setting if Pyrometer Internal temperature measurement of the route with input type DC will be done with the built in pyrometer e he pyrometer measures the average temperature in a circle The diameter of the circle depends on the distance to the target The diameter is
19. 0015 Data Check first if Wi Fi is enabled in OOO Shortcuts gt Setting gt WEN gt Wi Fi enabled e Direct Wi Fi connection PC HAWK setting without WLS sensor On HAWK O O 2 n m m m U m oetting Network gt Wi Fi part Enabled Yes Adhoc Yes SSID My HAWK or other Canal 5 Authentication none DHCP No Set the IP address Ex 192 168 1 16 Note the first 3 numbers must be the same 192 168 1 and the last one different from that of the PC 14 16 Mask 255 255 255 0 C Setup WIFI network DHCP No Set the IP address e g 192 168 1 14 Mask 255 255 255 0 Scan Wi Fi networks and select HAWK SSID Once the setting is done to access the data use HAWK IP address e g in the Explorer type 192 168 1 16 Data e Direct Wi Fi connection PC HAWK WLS setting On HAWK OneProd O O First set the connection HAWK WLS see 1 7 2 Wait for sensor connection status panel In Setting gt About information page check HAWK WIFI IP address 192 168 1 xxx with xxx the last 3 digits of HAWK serial number On PC Setup Wi Fi network DHCP No Set the IP address 192 168 1 yyy yyy xxx Mask 255 255 255 0 scan Wi Fi networks and select HAWK SSID WLS_ 10015 Brand of ACOEM 14 Once the setting is done to access the data use HAWK IP address e g in the Explorer type 192 168 1 xxx Data Note this type of communication can also be used if the
20. C1226000 CABLE RALLONGE M12 5M 5 meter cable extension e 850910 OPTAPE adhesive reflective tape 1 cm must be installed on the rotor The optical triggering device must be connected to connector C The optical triggering device can be installed easily with following accessories e ACC1055000 Magnetic support e ACC1056000 Three finger clamp For the setting of the tachometer input see 2 4 A pulse is sent to HAWK for each rotation of the machine 4 5 SETUP This screen includes 4 tabs They are used to define the balancing and the type of measurement used to perform the balancing process Values can be directly modified If some modifications have been made a confirmation message to save them or not is asked before going to another screen Once the setup is completed it is possible to Go to the next step Run out measurement if you are using proximity probes see 4 6 or Free run in other cases see 4 7 Go to the steps browser to reach directly any other accessible step see S 4 11 Q Exit return to balancing test list see S 4 3 Notes e f some modifications have been made a confirmation message to save them or not is asked before going to another screen e When a measurement is already done it is normal that some setting cannot be modified 6 OneProd Brand of ACOEM 59 4 5 1 Machine setup This tab gives access to following parameters e Number of planes 1 to 4 This refers to the number of pl
21. Collect module screenshots includes all the screenshots generated with the shortcut L 6 OneProd Brand of ACOEM ACOEM Smart monitoring diagnosis solutions ACOEM offers comprehensive products and services comprising smart monitoring diagnosis and solutions drawing upon its unique expertise in the field of vibrations and acoustics ACOEM contributes to the improvement of quality of life and risk prevention in urban and industrial environments productivity and the reliability of industrial processes the design of robust and high performance products with low noise levels e protection of sites vehicles and people in hostile environments With its ONEPROD FIXTURLASER 01dB and METRAVIB brands ACOEM works with decision makers in industry environment and the defence throughout the world For more information visit our website at www acoemgroup com ecoem 200 Chemin des Ormeaux 69578 LIMONEST FRANCE Tel 33 0 4 72 52 48 00 www acoemgroup com Asia Tel 603 5192 3212 ext 848 Fax 603 5192 2728 South America Tel 55 11 5089 6460 Fax 55 11 5089 6454
22. Flexible coupling o Number of elements optional number of coupling elements Rigid coupling U e Belt pulley transmission o Multiplication factor output speed input speed ratio this value is mandatory o Number of belts optional O OneProd Chain transmission Multiplication factor output speed input speed ratio this value is mandatory Brand of ACOEM 34 o Number of chains optional OneProd Brand of ACOEM 35 o Gearbox transmission o Bearing type Rolling element or Journal Note For journal bearings bearing defects specific to this type are not detected in this version o Mounting Rigid or Flexible o Multiplication factor output speed input speed ratio this value is mandatory fthe detail of the gearbox is unknown give directly the ratio If the detail is known click on Gearbox detail known and set e The number of stages 1 to 4 e For each stage o Number of teeth of driving gear o Number of teeth of driven gear a Angular or bevel gearbox transmission o Rotation Turn right or left on the drawing o Bearing type Rolling element or Journal Note For journal bearings bearing defects specific to this type are not detected in this version o Mounting Rigid or Flexible o Multiplication factor output speed input speed ratio this value is mandatory If the detail of the gearbox is unknown give directly the ratio fthe detail is known click on Ge
23. K and identified as 01dB Metravib WILPA 2344A 01dB Lithium lon battery SAFETY WARNING Metravib EIN WILPA 2344A Do nat crush Do not heat or incinerate u Do nat short circuit Nominal voltage 3 75V Do nat dismantle Nominal Gapasity Do not immerse in any liquid If charged amp 4 2 V 196 20 4AR The cells inside may vent or rupture Nominal energy SWh Observe charging instruction ARRE charge 20 C T 60 C CHASE discharge 50 C lt T lt 60 c Consul WE for oplimizad charging under DC Battery configuration 153P MT176065 Recommended max current 54 DECHARGE m Fur best long term performance Max current S Ato 2 V store between 15 and 50 FAB 1322 008 of capacity and under 30 C o Do not open or disassemble the battery pack The pack includes protections and an assembly essential for the safety that should be changed in no case o The battery pack is interchangeable only for maintenance purposes The operating lifetime of the pack is sufficient for a full working day The pack should not be changed periodically to artificially increase its lifetime The pack is not intended for this type of use which would result in a dangerous mechanical Wear OneProd Brand of ACOEM 20 o Do not short circuit the terminals of the battery connector For safety reasons the battery pack includes an internal non resettable fuse A short circuit makes it unusable o Respect voltage current and temperature indicated on the lab
24. M Order Note if Order is selected it is necessary to have machine rotation speed different from 0 In this case spectrum frequency axis is expressed in Hz e Acceleration Velocity Absolute displacement or Relative displacement amplitude RMS Peak or Peak to Peak Select the amplitude type displayed in the spectra for each type of magnitude e Acceleration Velocity Absolute displacement or Relative displacement unit select the amplitude unit displayed in the spectra for each type of magnitude e Spectrum conversion None or converted to Acceleration Velocity or Displacement This setting is used in the Collect module e Envelope conversion None or converted to Acceleration Velocity or Displacement This setting is used in the Collect module e Hide OHz envelope spectrum select Yes to hide the OHz for envelope spectrum This is necessary mainly with a linear scale as the OHz line amplitude is usually greater than the other ones 6 OneProd Brand of ACOEM 25 2 6 CAMERA Set the access to the barcode reader and the camera The access to the camera can be protected by password The protection is applied if you define a password on the last line of Settings gt About 2 TOUCHSCREEN e Screen brightness setting e Screen calibration it may necessary to adjust the calibration Click accurately in front of each cross appearing on the screen with a soft and thin tip then click once more on the screen To store the n
25. Y NUNT ga Uy e E Ls em S a HAWK USER MANUAL OneProd Brand of ACOEM 6 OneProd Brand of ACOEM OnePrco HAWK USER MANUAL Document reference DOC3122 FEBRUARY 2015 C Name HAWK USER MANUAL HAWK Firmware version 1 11 NEST software version 2 14 www acoemgroup com oneprod support acoemgroup com Copyright 2015 01dB Metravib SAS This document is the property of 01dB Metravib SAS Any dissemination copying or publicising of this document in whole or in part is prohibited without the owner s written authorisation OneProd Brand of ACOEM TABLE OF CONTENT CHAPTER 1 General presentatiON ccccccccococcnnnccnnnccnononannncnnnononononanennnonononnnnnnnnnnnnnnnonnnnnnnnnnnnononannenans 6 1 1 o A A 6 1 2 Safety INSTUCUONS stands 6 1 3 EA SMD AP A 8 1 4 NIMM RI ee ee eee ee 9 1 5 Sequel annem nee o A A 9 1 6 CINE I SCS ONS A O POC PEO E IN 10 1 7 WVIFCIE SS Sn A EE A 11 1 8 Dala exchange With PO m 12 1 9 JA o Eo e ERIE E A A 14 1 10 So A A 15 1 11 Battery management oooccnccnoncnncocnncnnccnnnnncnnnnnncononnnnononnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnenannnnennananess 19 1 12 Remote Display amp Control TUNGCHON eio rae ode ena rin ii ies 21 CHAPTER SZ General senings scott tado 22 2 1 euccom
26. a magnet in order to obtain a proper connection and a well determined position for the sensor Several measurement points may be needed The required number of points is related to the type of machine to be balanced Connection e 1 plane balancing vibration sensor is connected on channel 1 Connector A e 2 plane balancing o point 1 is connected on channel 1 Connector A o point 2 is connected on channel 2 Connector B For 3 or 4 plane balancing 1 or 2 Y adaptors are needed e Y adaptor with ECTA output connector ref FLC1003000 ECT 2bECT ADPT Y e Y adaptor with BNC output connector ref FLC1004000 ECT 2BNC ADPT Y Channel 1 Connector A Channel 3 Channel 2 Ch 3 or 4 Channel 4 e Q3 plane balancing 1 Y adaptor is needed on connector A o point 1 is connected on channel 1 o point 2 is connected on channel 2 o point 3 is connected on channel 3 Connector B e 4 plane balancing 2 Y adaptors are needed o point 1 is connected on channel 1 o point 2 is connected on channel 2 o point 3 is connected on channel 3 o point 4 is connected on channel 4 OneProd Brand of ACOEM 58 4 4 2 Tachometer Triggering device In order to measure the phase an instrument must be installed that generates an electric pulse at each rotation Use following accessories e ACC1072000 OPT TRG LAS 5V PWS optical triggering device with laser sighting e CPC1228000 CABLE ECTC M12 STR 001 5 1 5 meter to connect it on HAWK e CP
27. about 4 cm at a distance of 50 cm Warning due to the distance between the pyrometer cell and the laser source the circle is decentred by 3 cm 1 10 8 Stroboscope a For the stroboscope please see the safety instructions delivered with the instrument printed and on the CDROM e From any screen read the rotation speed with the stroboscope e From the Collect module measurement list screen check or adjust rotation speed of the machine e From the Collect module spectrum display screen check or read rotation speed of the machine lt gt Fine tune A continuous press speeds up the modification 4 gt gt Fast tune A continuous press speeds up the modification x2 2 Divide or Multiply the value by 2 Set the flash duration default value is 5 degrees The longer the duration the brighter the flash but the fuzzier the target on the rotor Limits range from 0 5 to 15 degrees Ep This function is only accessible in Collect module e For machine with variable rotation speed rotation speed measurement of the machine is updated by the stroboscope value e For machine with fixed rotation speed rotation speed setting of the machine is updated by the stroboscope value In this case when downloading the route the new rotation speed is used to update the NEST initial setting e lt is recommended to start with a frequency higher than the rotation and decrease gradually until stopping the rotor marker e Default unit is set
28. agnosis in no time Permanent and real time access to your data Sharing results and reports with people anywhere around the world has never been so easy 2 MB internet access recommended 3 2 CLOUD SERVER ARCHITECTURE REMOTE ASSISTANCE ON SITE AUTOMATIC DIAGNOSIS REPORTS d POCAS CORE ee 0 008 6 OneProd Brand of ACOEM 31 3 3 FIRST CONNECTION TO THE NEST SOFTWARE Type www oneprod cloud com in your web browser A NEST shortcut will be placed automatically on your computer desktop lf required the Microsoft Silverlight Plugin will be installed automatically as well Proceed as follows Launch the NEST application from this shortcut Type in your ID Domain Username Password case sensitive You are now ready to use NEST 3 4 CREATE A MACHINE IN NEST SOFTWARE click to ente setup machine This module is used to create locations and machines in the database The creation of a machine is made in automatic mode from a simple description of kinematics It is also possible to create machines using copy paste in the same database or export import between several bases 3 4 1 Machine management Contextual functions are e Manage o New machine see 3 4 3 o New location see 3 4 2 o Modify modify the properties of selected item e Select the number indicates the number of selected items o Select all o Unselect all Note selecting unselecting is done by a click on each
29. ample signal from a proximity probe during run up coast down If AC coupling is selected the automatic setup function is not accessible o Trigger slope trigger on negative slope or trigger on positive slope o Trigger threshold value in Volt triggering the tacho input It must be between 24 and 24 and within the selected input range o Hysteresis value in Volt above if slope or under if slope trigger threshold to rearm the system for the next triggering e Functions O CA Auto setup function to automatically adjust the trigger threshold and hysteresis This function is not accessible if Coupling AC O O Test when using this function the power supply of the sensor is switched on If the setting is correct you have green indicator you must read a correct value of the rotation speed oecond tab display the signal In case of difficult setting it will help you adjust the parameters and check the tachometer signal e Select first the duration in the list according the range of rotation speed O See signal when using this function the power supply of the sensor is switched on and the signal is displayed From both tabs to store the new setting exit with the function Save Cancel change exit with no setting 2 5 SPECTRUM DISPLAY En Set the amplitude type unit of spectrum and rotation speed e Spectrum amplitude Linear Exponential dB e Frequency and rotation speed unit Hz CP
30. anes on which balancing weights are to be installed This number also determines the number of measurement points as well as the number of runs required to perform the balancing o Number of points number of planes o Number of runs 1 Free run number of planes Trial runs The following table will enable you to make your selection where stands for the length of the rotor and d its diameter l d NUMBER OF EXAMPLES PLANES 0 5 1 if 1000 CPM 2 if gt 1000 CPM d 20 5 1 if lt 150 CPM PN A 2 if gt 150 CPM TH ELECTRIC MOTOR d 3 1 plane machine 2 plane machine 4 2 coupled 2 plane machines e Direction of rotation rotor viewed from plane 1 clockwise or counter clockwise This used only for 2 plane balancing for 3D view of the rotor e For each plane o Plane identification up to 10 characters o Radius The radius is used to estimate the trial weight and to calculate the balancing quality grade o Number of angle units per rotation This is used for the weight angular position For instance 360 for the unit in degree This system enables you to use rotational divisions which are much more convenient than the degree As an example with an 8 blade fan if you define the angle unit as 8 the said unit then corresponds to the angle that separates two consecutive blades The original blade corresponds to O the following one to 1 and so on up to 7 beware of the positive angle see appendix 12 1 If
31. arbox detail known and set e The number of stages 1 e Number of teeth of driving gear e Number of teeth of driven gear o Output orientation horizontal or vertical It defines the true orientation of the machine not the one of the drawing This is only for component with a horizontal input If Input is vertical the output is forced to horizontal Pump o Bearing type Rolling element or Journal Remark For journal bearings bearing defects specific to this type are not detected in this version o Mounting Rigid or Flexible Bearing position BB between bearing or OH overhang o Number of blades optional O e Fan o Bearing type Rolling element or Journal Note For journal bearings bearing defects specific to this type are not detected in this version Mounting Rigid or Flexible o Bearing position BB between bearing or OH overhang o Number of blades optional O o Centrifugal compressor o Bearing type Rolling element or Journal Note For journal bearings bearing defects specific to this type are not detected in this version o Mounting Rigid or Flexible OneProd Brand of ACOEM 36 Lobed compressor o Bearing type Rolling element or Journal Remark For journal bearings bearing defects specific to this type are not detected in this version o Mounting Rigid or Flexible Alternator or generator o Bearing type Rolling element or Journal Note For journal bearings bearing defects speci
32. ating machine This means that it is possible to balance the machine s rotor within its own bearings without having to dismantle it completely and without resorting to a balancing rig HAWK is a universal tool that can be adapted to the entire base of machines to be balanced on site regardless of the size and complexity of the rotors by managing up to 4 balancing planes e Management of accelerometers velocimeters proximity probes run out compensation Simultaneous measurements on several vibration channels up to 4 channels and a tachometer Rotation speeds ranging from 12 to 280 000 CPM indicated in Hz or CPM Management of metric and imperial units Simple to use HAWK supports the operator through every task and controls the reliability of the balancing results The user is guided through the user friendly visual interface step by step to define the machine automatically configure the tachometer define the trial weights and corrective weights and perform measurements The principle is to add known weights named trial weights to a rotor and to assess the resulting variations This enables the influence matrix to be assessed as well as the complete set of coefficients characterizing the relationships between the unbalance and the vibrations that it generates It is then easy to calculate the unbalance generated by the vibration measured on the instrument and as a result the weights that can compensate the said unbalance Two cas
33. ation speed in CPM N number of planes m trial weight in kg If the sensor position has been defined in the setup and if the dephasing due the bearing structure can be evaluated this tool also gives an estimation of the angular position in opposition with the unbalance to avoid increasing the vibration Note e the origin of angular position on the rotor must in front of the triggering position the reflective adhesive tape for instance e for a measurement with accelerometer or velocimeter there is an additional error for low speed machine lt 300 CPM due to the phase shift between signal input and tachometer input EM Equivalent weight Tool to compute the weight equivalent to 3 weights W1 W2 and W3 positioned on the selected plane Go to the steps browser to reach directly any other accessible step see 4 11 Q Exit return to balancing test list see S 4 3 6 OneProd Brand of ACOEM 64 Symbols used on definition screen e Trial runs 1 2 e Balancing run e Trim runs ei ee e Negative weight is symbolized by a white square Example 2 e Weights of other runs are symbolized with fine borders and parentheses e 3 and 4 plane balancing is displayed in tabular mode only 4 8 2 Trial run measurement Once the trial weights are installed restart the machine The operating mode is the same as for free run see 4 7 OneProd Brand of ACOEM 65 4 9 BALANCING RESULT 4 9 1 Result
34. caeeecececeeeeeceeeeseaseeeesseaseeeeessaaaeeeeessaageeeessaagass 68 5 5 Backup Of instrument memory ccccccseeeeeeceeeeeecseeeeeeeeeeeeeeeeueeesseeeeesaaueeesseaeeeesseeeesseeeeseas 68 5 6 Instrument firmware update sessesssssessseeeeeeee nennen nnne nnn nnns nsns nnne 68 5 7 WLS sensor firmware update occooonccnncccconnconccononnconononannnnnononancnnnonnnnnrnnnnnnnnnrnnnnnnnnnrnnennnnnnos 69 5 8 Update Ol INE Po A en a 69 CHAPTERS ADDONODG dido 71 6 1 Appendix 1 Data storage organization ooocccccoconcnncconnnnconannnnonancnnononnnnononnnnnonanennonancnnonnnoos 71 6 OneProd Brand of ACOEM CHAPTER 1 GENERAL PRESENTATION 1 1 INTRODUCTION We want to congratulate you on your choice and hope that you will be fully satisfied with it For this reason we recommend that you read carefully the present user guide and more specifically the safety instructions Designed to meet industrial requirements for enhancing productivity HAWK is a portable multichannel instrument coming along with a large touchscreen a 3 axis wireless sensor and numerous accessories This innovative all in one solution makes vibration analysis available to all users HAWK is available in 2 versions The HAWK standard red rubber is for safe area and the HAWK EX black rubber for ATEX Zone Il area Always refer to the product marking to know which version you are using All functionalities described in this manual are applicab
35. dule BE e Onthe PC for more details see NEST documentation o Run NEST software o Input your login o Select the data transfer module o Select the machines to be downloaded o Click on the function Download in the menu bar and wait until the operation is completed OneProd Brand of ACOEM 50 3 11 PRINT A REPORT FROM NEST SUPERVISION MODULE The machine SUPERVISION module explores the status of the machines in a very visual way thus providing an easy to use interface to access results and share them with other people 3 11 1 Colour codes The various equipment statuses are colour coded as follows Alarm Status Expert Advice UNPROCESSED NO ADVICE OK EXCELLENT PRE ALARM GOOD ALARM FAIR DANGER CRITICAL ERROR An ERROR status indicates an instrument error faulty measurement chain which in turn indicates that the machine is not being monitored properly 3 11 2 Advice display type a The advice display type allows you to quickly access the machine health status according to the expert advice HAWK or ONEPROD remote expert 3 11 2 1 Global view In a global view machines and sites are represented by labels whereby a machine labe efi exhibits the colour of the last advice issued and contains the following information 22 02 2012 Cntical The colour of the last expert advice main label colour The name of the machine The last expert advice attributed to the machine The date of this adv
36. e acquisition Status information The status is indicated at the bottom of the right hand side of the screen e During analogic acquisition o Input overload indication in percentage of time o Sensor integrity indicator e During wireless measurement o Sensor overload indication in percentage of time OneProd Brand of ACOEM 45 o Battery level of the sensor Status message If a defect is detected during the acquisition a pop up message is displayed at the end of the acquisition It indicates the status of each channel 3 6 6 Specific measurements Pyrometer Stroboscope B Temperature measurement using the pyrometer AN For the pyrometer please read the safety instructions delivered with the instrument printed and on the CDROM In Measurement setting see S 2 2 if Pyrometer Internal temperature measurement of the route with input type DC is done with the built in pyrometer A warning is displayed before switching on the laser beam Make sure that nobody stands in its direction e Aim the beam at the target Warning due to the distance between the pyrometer cell and the laser source the beam is decentred by 3 cm on the right hand side of the target e Press O to start acquisition See also 1 10 7 G Rotation speed using built in stroboscope N For the stroboscope please see the safety instructions delivered with the instrument printed and on the CDROM If the machine is configured as Variable speed
37. ecommended to make a backup of the instrument memory For more details see S 5 5 e Put update firmware czip file on a USB memory key Note the memory must have only one update file e Connect the system to its power supply Plug the USB memory key in HAWK connector G 000 AX OO0 Shortcuts gt Setting gt Update firmware Click on Read USB memory Once the new firmware is detected click on Update firmware Wait until the system restart 2 13 AUTO TEST Run tests on the main components of the instrument This operation takes about 3 mn To check the WLS sensor it is first necessary to connect it to the instrument see 1 7 2 6 OneProd Brand of ACOEM 28 2 14 CALIBRATION O This screen gives information on the calibration of each channel Sensitivity can only be calibrated by authorised personnel An internal function O Offset calibration can be used to improve the accuracy of DC measurements Note for this operation ambient temperature must be between 20 and 25 C 2 15 BATTERY MANAGEMENT drena e Setting of time in mn before standby and switch off You can set the value to disable the automatic standby or switch off e Possibility to disable Wi Fi to extend the battery life 2 16 MANAGEMENT OF WIRED AND WIRELESS SENSORS It is possible to use HAWK with WLS sensor or with 1 to 4 wired inputs The point to channel association depends on e Instrument setting see 2 2 o Wired channel
38. ections All external circuits connected to the instrument must be non hazardous voltage sources and be energy limited as explained in sections 6 3 and 9 4 of the IEC61010 1 standard Do not exceed maximum input voltage on the A B C D connectors maximum input voltage 24 V DC 24 V AC peak All external circuits connected to the collector must carry non dangerous voltage as defined in Standard IEC61010 1 Paragraph 6 6 OS 12V 7 1 3A Do not exceed maximum input voltage and current intensity for the power supply delivered by the mains block see chapter Mains power block of the safety instructions Use the cables designed for the different types of measurement If possible protect the unused connectors using the plastic caps provided 1 3 FIRST POWER UP The instrument turns on automatically a few seconds after being connected to the mains through the power supply module If the battery level is too low the charge starts and goes on as long as the instrument is connected to its power supply When using a new battery leave the battery in charge for about 10 hours in order to achieve full charge Do not use the instrument prior to 2 3 hours of charge Usual charging time is about 6 hours when instrument is switched off e On Off o Power on press the On Off key o Power off press the On Off key then message Shutdown e Battery charge o Connect the instrument to the charger o Connect the charger on the main T
39. ed on 08 08 2013 11 1B 161 points Tst WLS ASH Measured on 13 08 2013 08 57 32 points ppo verif seuil r Measured on 02 01 1950 00 48 38 ponts mba sel Not moasured 12 points Measured on 31 07 2013 1347 100 MAC Not messured 1200 ports 12 points E Route 1HPPORTDA a Worrying giobal state for component Mon ventilo Do a more thorough diagnosis of the machine Worrying giobal state for component Mon moteur Do more thorough diagnosis of the machine we fem Carte OK Q unbalance amp kee Measurement list Ge Bearing detect wear s1 keke Moteur CA CR EX uu Tu w e Bearing defect wear lu s titt ee EPE 2 08 2013 14 31 36 Acceleration 2 bud ind D Velocity 10 10 2 88 1 29 4 13 mm Sigribicart beating wear Ylub cadon is nor the cause replace Bearing on componen Mon verlo during nest slow Nerat grease and measure s woon a8 positis Corgon Lor FAN Vent COA ver 0 00373 0 00409 0 00413 ow Sp 220042800 Y Y s Sp 2 2000Hz Y Y Y 9 Sp 220k Hz 1 Y Y Y 9 O Measurement display OTDA Ts WLS aimant 2 MT Ax Velocity 10 1000Hz Machine exploration pue vn o e o O o o o o OneProd Brand of ACOEM 40 3 6 2 Machine list screen This screen lists all the machines loaded in the instrument The first one OFF_ROUTE is specific and always t
40. eed increases Run Out Measurement screen The screen is similar to any other measurement screen see next chapter for more details This measurement must be performed at the lowest possible speed Run Out compensation On the result step Balancing or Trim there is an option to compute the balancing weight with the Run out compensation OneProd Brand of ACOEM 62 4 7 FREE RUN After installing the vibration sensor and the tachometer run the machine at its usual speed This run measures the vibration at the rotation speed Functions of the screen G Tachometer setup Note the free run is usually the first measurement use this function to set tacho parameters see 2 4 O Acquisition wait for the machine to reach its steady state before starting the acquisition During the acquisition a dot is displayed for each average If dots are not all in the same place it shows that vibration dispersion may be too high At the end of the acquisition the red circle indicates the vibration limit corresponding to the ISO 10816 3 selected in the setup Note if it is a 2 plane balancing done using only one channel click on the circle to select the measured point O In 1 Spectrum measurement without tacho if there is no tacho on the machine it is possible to use this function to measure the spectrum and check if the machine is unbalanced If an important level is seen at rotation speed you can then stop the machine install the tacho
41. el of the battery o Do not expose the battery to water or condensation o Do not place the battery in fire or near any other source of temperature gt 70 C This can cause overheating or a fire start Such use may also lead to a loss of performance and a significant reduction of the lifetime of the battery o Disconnect the battery and the charger immediately in the following situation unusual odour abnormally high temperature e Replacement instructions o Remove the battery Unscrew the 2 screws of the battery trapdoor Remove the connector by gently pulling the two cables It should come off easily In the case of an abnormal resistance do not force and contact our after sales service Remove the battery o When setting up the battery be sure to not pinch or crush the cables o Check the orientation of the battery pack The wire output must be placed beside the connector to avoid crushing by the trapdoor o When inserting the battery make sure not to hurt the pack The insertion must be done without forcing excessively When in doubt pull out the battery and check that nothing is blocking its insertion o Check the orientation of the connector The coding should be facing up o To insert the connector hold it with the cables o Check that trapdoor does not crush the cables by pushing them to the right hand side OneProd Brand of ACOEM 21 1 12 REMOTE DISPLAY amp CONTROL FUNCTION Procedure
42. entation before connecting avant branchement 12V Laser aperture Rear side Refer to section Laser Class 3R top Battery replacement Battery Refer to section Battery pack set up compartment a i CE certification data Refer to the copy of Rear side C 4 the CE APT2069 type certificate center Do not dispose of this product as Rear side unsorted household waste center Refer to section Dismantling recycling Cor MIA RIOT We FCC and IC number Refer to section Rear side Radio center A External power connection refer to Rear side ac section Main Power supply block bottom 12V 1 3A 1 2 2 List of symbols and warning on WLS Warning whenever this symbol is present on the device refer to the safety instructions and user N manual The table below lists the warning signs and security present on the WLS sensor Symbol Warning refer to the safety instructions and user manuals a power source with limited power gt Mains Power supply bloc gt CE certification data gt Dismantling recycling 1 2 3 Laser e Laser maintenance the laser does not need maintenance or adjustment excluding cleaning the glass with a cotton swab Always shut off completely the device Falcon before this operation e Caution use of controls or adjustments or performance of procedures other than those specified herein may result in hazardous radiation exposure OneProd Brand of ACOEM 1 2 4 Electric conn
43. eoretical vibration expected for the set of defined weights Balancing run measurement Once the balancing weights installed start again the machine and measure to control the vibration level The use is the same as for free run see 4 7 Go to next step to display the balancing quality grade OneProd Brand of ACOEM 66 4 10 TRIM STEPS The trim steps are used to iterate up to 8 additional measurements used to improve the result of the balancing 4 10 1 Trim result This screen shows e The balancing quality grade estimation Notes o To display the quality it is necessary to have the rotor weight and radius not equal to 0 o The quality is computed only for 1 or 2 plane balancing e he weights to add on the rotor to try improve the balancing quality 4 10 2 Trim definition The screen is initialized with the computed trim weights of the previous step lt is necessary to input the value and angular position weight effectively installed on the rotor The operating mode is the same as for balancing run see 4 9 2 4 10 3 Trim measurement Once the trim weights installed start again the machine and measure to control the vibration level The operating mode is the same as for free run see 4 7 Go to next step to display the new balancing quality grade 4 11 STEPS BROWSER This screen list all the steps of the balancing process and gives access to any steps already completed A step is not accessible if the previous o
44. es may occur e You are balancing the machine for the first time and you do not know the influence matrix yet it is then required to make several measurement sets or runs with various additional balancing weights e You have already balanced the machine and just a single additional trim run is then required see 4 13 The next chapter gives a general view of different steps of the balancing operations OneProd Brand of ACOEM 55 4 1 BALANCING MODULE GUIDELINE Balancing list Balancing folder list 06 09 2013 08 04 67 06 08 2013 08 10 04 class ISO 1940 group ISO 10816 3 Steps Free Run browser iii JO O Trial Run X Plane number 2 1 oo oo Measurement Trial run 1 definition Trial run 1 measurement Balancing result Hesult XI EC Ao 4 oo oo Trim steps up to 8 Result gt ili Jo AiO 3 s oo ao OneProd Brand of ACOEM 56 4 2 FOLDER LIST This creates a management folder used to sort balancing tests A folder can be used to store for example tests on the same machine or all balancing done for a customer Functions of the screen Go to selected folder see 4 3 Create a new folder in the list Change the name of selected folder Delete selected folder 95i YO Return to Home screen 4 3 BALANCING LIST This screen displays the list
45. essed air to remove particles If needed gently wipe the surface using a soft damp cloth 5 3 CALIBRATION See 0 5 4 SCREEN FRAME PROTECTION A screen protection frame is supplied with HAWK for safe area It is recommended to install it before using the instrument in an environment that can damage the screen mainly dust Installation instructions e If necessary clean the screen and the area on which the frame applies Use only a soft cloth dampened with lightly soaped water Remove the screen film protection from the frame Remove the film protection from the adhesive part around the screen Put the protection frame in place on the instrument Press the edges to ensure contact of the adhesive Screw the 4 screws supplied with the screen without excess Spare part reference FLC1002000 5 5 BACKUP OF INSTRUMENT MEMORY Connect first the instrument to the PC see 1 8 You can now copy the data from the instrument to your PC for backup purpose The detail of the organization is explained in Appendix 1 see 6 1 5 6 INSTRUMENT FIRMWARE UPDATE See 2 12 OneProd Brand of ACOEM 69 5 7 WLS SENSOR FIRMWARE UPDATE Switch on the WLS sensor press on off for 2s Connect it to a PC using the USB cable Wait until its drive is visible from the PC Copy the new firmware file czip file in the Update folder Switch off the sensor press on off for 6s Switch on the sensor the red LED is flashing during the upda
46. ew setting poo exit using function Save Note if the calibration state does not allow using the touchscreen it is possible to connect a mouse on port G and use it to reach the calibration screen Use then the touchscreen to calibrate it 2 8 ABOUT a Display of e Product version Main firmware DSP Hardware Instrument serial number Network addresses License information o Number of channels 1 2 or 4 Camera Yes or No Wi Fi Yes or No Collector Yes or No Supervisor Yes or No Premium Yes or No Diagnosis Yes or No Balancer Yes or No Frequency response Yes or No future version Run up Coast down Yes or No future version Monitor Yes or No future version Off route Basic or Expert future version Long time wave Yes or No Defect factor Standard or ED specific Validity date the date or unlimited O O ORAR Input of e License number to upgrade the instrument e Password to protect the access to some settings o dn Collect see 2 1 o In Camera see 2 6 o In Network see S 2 10 OneProd Brand of ACOEM 26 2 9 DATE LANGUAGE Q Input of Date format must be DD MM YYYY Time format must be HH MM Time zone select your time zone in the list Daylight saving Yes or No Language select in the list oet date and time format Date format DD MM YYYY or MM DD YYYY Time format 12 or 24 2 10 NETWORK Access by network Remote Display and Control function e Passwo
47. fic to this type are not detected in this version o Mounting Rigid or Flexible TE Shaft o Bearing type Rolling element or Journal Note For journal bearings bearing defects specific to this type are not detected in this version o Mounting Rigid or Flexible Roller o Bearing type Rolling element or Journal Remark For journal bearings bearing defects specific to this type are not detected in this version o Mounting Rigid or Flexible e Contextual functions o Add add the component selected in the bar to the working area o Delete delete the selected component from the working area o Set as photo the drawing of the working area is used for the machine display in NEST machine supervision or HAWK map mode e Working area o Connecting components just drag the driven component close to the output of a driving shaft Note Coupling pulley and chain transmission must be inserted between all other types of components otherwise connection is not possible o Disconnecting just click on the link o Drawing rotation select the motor and click on C2 to make a 90 clockwise rotation o Location properties click on to display them Variable speed reference point select it where the rotation speed is effectively measured The location is then displayed in blue Use this place unselect it if you do not want to take any measurement on the location Note the setup always creates a machine with a motor If you want to mea
48. gs o Setup auto mode Automatic diagnosis the generation of measurement is fully automatic and an automatic diagnosis is performed after measurement in HAWK Supervisor o Machine type select if machine is at fixed rotation speed speed not measured and not modifiable or if machine is at variable speed speed is measured In this 2 case select also how the rotation speed is measured Fixed speed Variable speed Keyboard input the value is input manually from keyboard in the data collector OneProd Brand of ACOEM 33 Variable speed DC the value is measured from a continuous voltage In this case the sensitivity must be defined Variable speed Rot trigger the value is measured from the tachometer input Notes e For variable soeed machines it is also possible to use HAWK built in stroboscope to measure the rotation speed e The detection of the rotation speed is essential for the diagnosis With Automatic diagnosis mode if you are not sure of the accurate value of the rotation speed 20 CPM it is recommended to set the machine to variable speed In this case rotation speed can easily be adjusted with the HAWK built in stroboscope o Speed unit Hz or CPM o Vibration velocity unit in s or mm s o Power unit hp or kW a o Main direction vertical machine for machines with a vertical shaft this label defines the main radial direction North South for example It is to help the user to mount the sens
49. he instrument is automatically powered on During the charge you can continue to use it For a faster charge it is recommended to switch off the instrument A full charge requires about 6 hours It is recommended to disconnect the charger from the main when you are not using it OneProd Brand of ACOEM 1 4 USER INTERFACE HAWK starts on its Home screen lt is a touch screen and a simple pressure on it gives access to the application modules installed on the instrument and to 2 side panels Access to application modules Access to status side panel Access to shortcuts side panel For more details e Supervisor module see CHAPTER 3 e Balancing module see CHAPTER 4 e Status panel see 1 9 e Shortcuts panel see 1 10 The 2 side panels are accessible from any screen 1 5 CONNECTIONS Antenna for WLS sensor and Wi Fi Those connectors can be used in industrial environment They are IP65 e Connector A channels 1 and 3 Use this connector when the instrument is set in single channel mode e Connector B channels 2 3 and 4 Use this connector with wired triaxial sensor when the instrument is set in multi channel mode Note for 2 channel measurement use connectors A and B For 4 channel measurement you also need Y adaptors e Connector C Tachometer input Stroboscope output Power supply input It is marked in yellow as well as all cables used on this connector e Connector D Ethernet Microphone
50. here It is used to take make measurement on machines not loaded from the PC For more details see Erreur Source du renvoi introuvable The other routes are listed below On the top of the screen you can select how to sort the routes as follows Name Number of points Completed percentage Measurement date Loading date Downloading date Functions of the screen o OK go to the selected route Note the Supervisor version cannot open a route with more than one machine Properties display the properties of the selected route Name Source database name of the computer and of the database Loading date Measurement date Downloading date Number of machines Number of measured points Completion in 96 Total number of points Used memory y A Import import a route from a USB memory stick or the internal memory See Erreur Source du renvoi introuvable T O Export export a route to a USB memory stick or the internal memory See Erreur Source du renvoi introuvable t Reset erase all measurements of the selected route lt is possible to protect this function for the routes which have not been downloaded see 2 1 M Delete delete the selected route lt is possible to protect this function for the routes which have not been downloaded see 8 2 1 Q Exit return to the Home screen 3 6 3 Machine exploration screens Once you entered a machine you can display its picture with the position of the d
51. ice e The colour of the three previous advices in chronological order from left to right A site label contains the following information e he name of the site e The numbers and distribution as a pie chart of the state of health of the various machines that are located at the site in question Note machines without advice are not tracked 3 11 2 2 Detailed view The expert Advice detailed view allows for access to the analysis history for a given machine advice date diagnosis and recommendations Contextual functions are e Report create the expertise report Following formats are available o HTML the report is directly displayed in Internet Explorer o PDF or RTF a file is created directly in the folder My document NEST The name of the file is Report MMMM DDMMYYYY HHMMSS with OneProd Brand of ACOEM 51 MMMM machine name DDMMYYYY_HHMMSS corresponding date of measurement 3 11 3 Alarm status view A The alarm status view allows to quickly access your machine vibration level assessment according to the 15010816 standard 3 11 3 1 Global view In a global view machines and sites are represented by labels whereby a machine label contains the following information e The alarm status colour of the last measurement stored in the database main a label colour e The machine name e e he measurement delay counter indicating the number of days since the last expected measurement date If the measu
52. ifferent measurement point To do so you have to change the type of display The following buttons are accessible Go up to next level point gt machine gt sub location gt gt location OneProd Brand of ACOEM 41 Go down to the item selected in the list or in the map Go to list mode sam eooo 48h Go to map mode Search input a character string and search in the list the next machine name including it This function is in List mode only O Return to route list Access to OFF ROUTE additional functions This function is in List mode only See Erreur Source du renvoi introuvable T Copy selected machine to the clipboard The machine can be then pasted in OFF ROUTE V Goto directly OFF ROUTE de Si Return to the 1 page of function 3 6 4 Measurement list screen This screen displays the points and the list of measurements to be done if the function O Acquisition is used The group of point displayed together depends on e The instrument channel number e The setting of the point done on the PC e The setting of the instrument For more details see Erreur Source du renvoi introuvable Functions of the screen Acquisition See 3 6 5 Previous Go to previous group of points Next Go to next group of points OLO See See the selected measurement For more details see 3 7 Note if the measurement is not done it will show live acquisition Pul Ex
53. ine it is possible to request the remote assistance of a ONEPROD vibration analyst To do so in the Machine SUPERVISION module go to the detailed view of a given machine and switch to the advice display mode e The Expertise request function is available A text box is displayed asking you for details about your request o Input the summary and the comment of the request o Click on Send The email is automatically built up with all relevant information Date Title Expertise request Base bbbbbb mmmmmm nnn With e bbbbbb base name e mmmmmm machine name e nnn machine index To see Erreur Source du renvoi introuvable for the configuration User name Server name Workspace name Database name Machine name Machine ID Machine path Date of measurement Summary Comment Initial diagnosis Initial recommendation Once validated the request is sent to a ONEPROD Expert along with the information of the machine to be analysed along with your comments The remote expert will notify you by e mail as soon as the results of his analysis are available on the cloud 6 OneProd Brand of ACOEM 93 3 13 COPY PASTE MACHINES ON HAWK It is possible at any time to create a new machine by copying pasting any machine from the list of machines previously loaded on HAWK by going to the OFF ROUTE mode available from the list of machines You can load a several machines setups used as models for your OFF_ROUTE mea
54. input Audio output Warning e Do not connect channels 1 2 3 4 and tachometer input on a not buffered output or in parallel to other instrument as their impedance is not maintained when changing configuration or when the instrument is switched off e Respect the maximum input voltage to the A B C D connectors maximum input voltage 24 V DC 24 volts peak AC OneProd Brand of ACOEM 10 1 5 2 Connectors E to I behind the trapdoor Those connectors are behind a trapdoor lt must remain close in industrial environment to preserve the IP65 protection Use those connectors only in office environment e Connector E Power supply input Connector F Ethernet RJ45 Connector G USB 2 type A host for USB memory stick Connector H USB 2 type B device direct connection with PC Connector I serial interface for maintenance purposes only 1 6 BUILT IN SENSORS The back of the instrument gives access to the built in sensors High power LED for stroboscope and Pyrometer window camera flash SS AE AO A EIS i A aa e ST pl am 7 M Seas rmn Pai TI Laser beam source for pyrometer sighting For the stroboscope and the pyrometer please see the safety instructions delivered with the instrument printed and on the CDROM OneProd Brand of ACOEM 11 1 7 WIRELESS SENSOR HAWK can be used with a wireless triaxial accelerometer WLS Sensor This chapter described how to use HAWK with this sensor 1 7 1 WLS sensor
55. ion These values are used to check if the measurement of a machine is overdue or not e Operating condition definition of the operating conditions of the machine Up to 9 conditions can be created The list is loaded in HAWK data collector The operator can then select the operating condition when he made his measurements o Contextual functions Add add a new condition Properties are e Name up to 18 characters e Abbreviate up to 10 characters e Colour Remove remove selected conditions 6 OneProd Brand of ACOEM 38 3 5 LOAD A MACHINE ON HAWK e On HAWK o Setthe connection between PC and HAWK see 1 8 o From HAWK home screen select the Communication module BEEN e On NEST software o Load directly one machine Connect HAWK connector H with a USB port of the PC From Machine supervision module or setup machine module S select a machine and click on the contextual function Load o Notes you can only use the USB connection for direct machine load from the setup machine module E you can select multiple machines from a same location and load all of them at once OneProd Brand of ACOEM 39 3 6 MAKE MEASUREMENTS WITH HAWK SUPERVISOR 3 6 1 HAWK Supervisor module guideline O E Il Machine list Acquisition Routes list f Measurement 9 24s coc Outes ISt Nae XPR_REF_FALCON Measured on 13 08 2013 11 34 138 points XPR_OFFLINE Measur
56. k on HAWK if Wi Fi is enabled in 000 DIU Shortcuts gt Setting gt FEFA gt wi Fi enabled e Check if HAWK is set to work with a WLS sensor nuu OO0 Shortcuts gt Setting gt gt Accelerometer link Wireless e Check if the serial number of the sensor is that declared in HAWK 000 DIU Shortcuts gt Setting gt Wireless sensor Check with a shorter distance and no obstacle between the sensor and the instrument e lf the connection is OK and the communication is bad it may be due to another Wi Fi network using the same channel You can try to use another one 000 OO0 Shortcuts gt Setting gt amp Wireless sensor Change the channel number only in case of bad quality transmission Select in the list another channel Keep the sensor powered near the device Press Save lt will take a few seconds for the sensor to restart on the new channel O O XO You can also use the test function it returns e The status of the test Successful or Failed e WLS firmware version e WLS hardware version e Sensitivity for each of the 3 channels OneProd Brand of ACOEM 24 2 4 TACHOMETER gt First tab Tachometer setup e Adjustment of tachometer parameters o Input range select the range according to the tachometer signal 10V 0 24V 0 24V o Coupling DC default setting AC a 0 3Hz high pass filter is applied This can be used if the DC component of the signal is changing during measurement for ex
57. le to both versions In case of a problem please contact our Hotline at supportWacoemgroup com 1 2 SAFETY INSTRUCTIONS The safety instructions delivered with the instrument printed and on the CDROM should be carefully followed and the instrument should always be used within the limits specified here Instrument and operator safety is at risk when the instrument is used in conditions that are not intended b ACOEM Dismantling the instrument for an internal operation is forbidden The only parts for which dismantling is allowed are the battery hatch the battery and the hatch providing access to the connectors All the spare parts must be provided by ACOEM OneProd Brand of ACOEM 1 2 1 List of symbols and warning on the instrument Warning whenever this symbol is present on the device refer to the safety instructions and user A manuals The table below lists the warning signs and security present on the instrument Symbol Laser radiation Rear side Refer to section Laser Class 3R bottom Laser radiation class 3R Rear side bk d Refer to section Laser Class 3R bottom bk d Avoid exposure to beam Rear side Refer to section Laser Class 3R bottom Light Hazard Group 2 Rear side Refer to section High power white LED bottom flash and stroboscope Refer to the safety instructions Rear side Refer to technical manual before connecting documentation and the user manual bottom Consulter la O l docum
58. meter Acceleration Velocity Absolute displacement o For velocimeter Velocity Absolute displacement o For proximity probe Relative displacement e Parameter unit Acceleration G M S O o Velocity IN S MM S o Absolute or relative displacement MILS MICRON e Sensitivity for each measurement point in mV input unit 4 5 3 Sensor position setup This tab gives access to following parameters e For each point o Point identification up to 10 characters E o Channel number for information LONE o Angular position of the sensor Optional input for estimation of the 0 position of the trial weight The angle is that between the high position of E the machine and the position of the sensor in the direction of rotor i 90 rotation e For the tachometer ab OneProd O Angular position of the sensor Optional input for estimation of the position of the trial weight The angle is that between the high position of the machine and the position of the sensor in the direction of rotor rotation Brand of ACOEM 61 4 5 4 Units and control setup This tab gives access to following parameters e rial weight unit g kg lb oz e Radius unit mm cm m in e Machine class ISO 1940 select the machine type in the list G0 4 to G4000 The balancing result is compared with the selected class e Machine group ISO 10816 3 select the machine type in the list On each measurement screen you can compare the vibration level ge
59. ne is not done 4 12 ONE RUN BALANCING If a balancing has already been done on a machine it is possible to perform a balancing procedure with only one run It is important that this new run is performed under the same conditions as the initial runs i e e The rotation mark in the same angular location on the rotor The same angle origin on the rotor The same rotation speed The same location for sensors The same type of measurement equipment The same instrument setting In the first instance start the machine and take a measurement for each point using the last trim Measurement option The trim weight calculation can then be requested If this method does not provide good results the complete balancing must be performed again This means that the machines influence matrix has changed This can come either from changes in the conditions under which measurements are taken or from an internal modification of the machine wear Suspension ageing dismantling and assembling with new seals or different tightening rates OneProd Brand of ACOEM 67 4 13 REPORT 4 13 1 Picture and comment Before generating the report you can document the balancing with pictures and a comment From any step of the 000 balancing from the shortcut panel 900 you can use following functions Add a picture You can take up to 6 pictures to document the report global picture of the machine sensor installation weight installation see 1 10
60. ne nennen nnn nnns 49 3 10 Transfer measurements to NEST Software oocccccccccccccnnccnnnnccconooonncnnnnnonononanncnnnnnnnnnnananenoss 49 3 11 Print a report from NEST Supervision module oooccccnncccccccconccnnnncccnononnncnnnnnonononanononnnonoss 50 3 12 Ask for remote assistance from NEST Supervision module sueuusss 52 3 13 Copy Paste machines on HAWK ooonnccnnncccccccconnccnnnnccononnonccnnnnnnnnnnnnnnnnnnnnnnnnnnannnnnnnnnnnnnnnns 53 CHAPTER 4 Balancing MoOduUle oocccccccccccccnnnccnnnccccnononnccnnnnnnnononnncnnnnnnonnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnannnnnns 54 4 1 Balancing module quie Narcos tias 55 4 2 Fader AA P qcseseeee 56 4 3 Balancana Usar a a ia hdd ceci 56 4 4 Installing the equipment lessen nnne nnnm nnn nnnm nennen nnns 5 4 5 SWI Sepa T 58 4 6 Run out MEASULEMENN ccccceeeeccceesececseseeecceseeceeaseeecseuseeeseuseeessageeecsaueeeeesuseeessaseeessaeess 61 4 7 A o nn A 62 OneProd Brand of ACOEM 4 8 dis CU A A acanecnesnateans ai densaeeence ens 63 4 9 Balancing re SU aii ad 65 4 10 ARES Sar aida ca A 66 4 11 Steps LOWS EN reihen eem 66 4 12 One run balancing ERO 66 4 13 Bises M MM HER 67 GAAP HER Os Maltenances S o io 68 5 1 A e do 68 5 2 Glass PER 68 5 3 o A 68 5 4 Screen frame protection cccccccsesseccecceeeeceee
61. nerated by the unbalance vibration at rotational speed with the selected group limit At the end of the acquisition the red circle indicates this vibration limit The limit used is the one between zone B and C i e when the machine is normally considered unsatisfactory for long term continuous operation e Rotor weight it is used to estimate the trial weight and to calculate the balancing quality grade Rotor weight unit g kg Ib oz e 0 qB reference for spectrum displayed in dB 4 6 RUN OUT MEASUREMENT Note this step is only accessible if the input type is proximity probe Definition of the run out The proximity sensors operating with eddy current probes are sensitive to irregularities of the surface pointed by the sensor shape cracks carbon inclusions magnetized areas etc The signal provided by the Run Out is at the rotation frequency of the machine and is thus merged with the unbalance phenomenon If the Run Out level is high it must be taken into account otherwise the values of the weights calculated by the program will compensate the Run Out signal which has no effect on the machine by an unbalance noxious effect on the machine Measurement of the Run Out The run out can be measured while the machine is rotating very slowly In fact the run out amplitude remains unchanged when the rotation speed varies whereas the unbalance effects are negligible at low speed and make their presence felt only when the sp
62. nsor exactly at the same place at each control o Click on the pictogram o Select Sensor position picture tab 4 o Click on New picture function o Take the picture 4 MA o Save Example of a header with a sensor picture Moteur CA O DiagAuto2 XPR REF FALCON Accelerometer IEPE 3 6 5 Acquisition Screen The instrument takes in one shot all measurements with the same input type for all the points grouped together The channel association rules are explained in Erreur Source du renvoi introuvable Progress bar During the acquisition there is a succession of 2 progress bars e The acquisition itself n ta The bar is yellow its duration depends on the configuration of the measurement When this one is completed you can already remove the sensor p Processing 25 AS e The processing The bar is white Most of the processing is performed during the acquisition The remaining processing usually does not exceed 2s For the machine with automatic diagnosis a pop up message appears during diagnosis specific computation Display during the acquisition You can select the type of display used during the acquisition see 2 1 The selection is Progress bar only Overall level Spectrum Time wave Measurement 9 24s D By default the 1 measurement of the selected type is displayed during the acquisition To display another measurement of the same type select it before th
63. ometer IEPE or Accelerometer AC Configuration of the points compatible with tri axial measurement point channel association is done according to the sensor position pictogram Configuration of the points not compatible with tri axial measurement measurement is not possible o Measurement input type Accelerometer IEPE or Accelerometer AC see Wired inputs e Wired inputs Accelerometer link Wire o Instrument with 4 channel option and set on Multi Measurement input type Accelerometer IEPE or Accelerometer AC e Configuration of the points compatible with tri axial measurement point channel association is done on channels 2 to 3 connector B according to the sensor position pictogram e Configuration of the points not compatible with tri axial measurement point channel association is done on channels 1 to 4 according the point order in the route Measurement input type Accelerometer IEPE or Accelerometer AC point channel association is done on channels 1 to 4 according the point order in the route o Instrument with 2 channel option and set on Multi point channel association is done on channels 1 and 2 for 2 points with the same location according to the order in the route o Instrument with 1 channel or set on Single all measurements are done on channel 1 connector A Notes e if there is no location defined points are measured one by one on channel 1 Connector A e if there is more than 4 points on the same locati
64. on points are measured one by one on channel 1 Connector A e MVP 2 channel measurement measurement is done on channel 1 Connector A and channel 2 Connector B for instrument with 2 or 4 channel option Trick for wired measurement e lf you have to select a triaxial sensor position pictogram measurement is done on connector B Channels 2 to 3 e If not measurements are from left to right on channels 1 to 4 OneProd Brand of ACOEM 30 CHAPTER 3 SUPERVISOR MODULE 3 1 INTRODUCTION HAWK Supervisor is a powerful vibration analysis tool accessible to all mechanics lt offers immediate usability giving a clear and accurate automatic diagnosis right in front of the machine The HAWK Supervisor solution requires the use of both HAWK portable device to make the measurement and diagnosis in the field and a computer with access to the NEST software for measurement setup and reporting purposes NEST is a cloud application which offers many advantages Accessibility from any computer Easy to get started No component has to be installed on your computer except from the standard Microsoft Silverlight plugin No data loss The vibration data are secured and hosted by a professional provider no need to worry about your data management Easy to get quick and remote assistance from vibration analysts with a centralized hosted architecture the ONEPROD vibration experts could on your request provide you with a detailed di
65. or in the correct position e Components They are selected from the bar of components by double clicking dragging and dropping to the working area or contextual function Add There are 4 types of components Driving Coupling Transmission and Receptor Note Coupling pulley and chain transmission are not associated to any measurement location One of these components must be inserted between all other types of components O Motors O O O Bearing type Rolling element or Journal Remark For journal bearings bearing defects specific to this type are not detected in this version Mounting Rigid or Flexible Power Nominal power of the motor in kW This value is mandatory Output speed Nominal speed of the motor Notes e This value is mandatory e For Automatic diagnosis mode and fixed speed machine the value must be as close as possible from the effective rotation speed 20 CPM HAWK gives the possibility to adjust the rotation speed with its stroboscope In this case when downloading the route the new rotation speed is used to update NEST initial setting Output orientation horizontal or vertical It defines the true orientation of the machine not the one of the drawing Notes when the motor is selected it is possible to rotate its drawing and all connected component with the function C2 located near the motor in the working area It defines the machine orientation on the drawing not the true one
66. or trending The selection of a parameter on point open also this window directly e Instrument if the machine is monitored with MVX On line system this function goes directly on the detailed view of the instrument Left navigation panel It lists all the dates of measurement of the current machine To avoid a too long list dates are displayed in a tree structure Year Month Day Click on date to update the machine display Contextual functions e Delete delete all selected measurement after the confirmation message 6 OneProd Brand of ACOEM 52 3 11 3 3 Trends To use the supervision module for displaying trends proceed as follows Click on Graph function or click directly on the first parameter to trend Select the trends you wish to track from the parameters available in the various machine measurement points whereby multiple parameters can be displayed for a single point or a series of points can be displayed To adapt the linear scale automatically relative to the selected curve click Autoscale To display the date for the plotted trend value point the cursor to the relevant value To define trend filters for a machine s current functional condition activate the Filter on Current Condition checkbox Alarm thresholds for a filtered trend can only be displayed for operating conditions Use the function Export as CSV to export the data 3 12 ASK FOR REMOTE ASSISTANCE FROM NEST SUPERVISION MODULE For a given mach
67. plore Browse machines and points of the route in list mode or map mode For more details see Erreur Source du renvoi introuvable Diagnosis Get the machine diagnosis directly after your measurement This function requires that the machine be created with NEST machine setup in Automatic diagnosis mode and that the instrument be equipped with the Diagnosis option For more details see 3 8 t Delete Delete all the measurement of the group of points Q Routes Return to the list of routes ooo Functions of the screen using the shortcuts O00 OneProd Brand of ACOEM Inspection picture see Erreur Source du renvoi introuvable Inspection note see Erreur Source du renvoi introuvable Inspection vocal note see Erreur Source du renvoi introuvable Point identification with QRcode see 1 10 5 Listen sensor signal see 1 10 6 Use the pyrometer for temperature measurement see 3 6 6 2 gt E Use the stroboscope for rotation speed measurement see 3 6 6 3 6 4 1 Header description Diagnosis indicator Sensor pictogram or picture Measurement point or location 6 OneProd Brand of ACOEM Machine ID Moteur COA oO DiagAuto2 XPR_REF_FALCON Accelerometer IEPE 13 11 2013 18 10 25 Measurement Main direction for nput type date vertical machine 43 3 6 4 2 Sensor pictogram or picture e Position pictogram o For tri axial measuremen
68. port G to exchange the following data e Firmware update see 2 12 e Load and download machines see 3 5 and 3 10 e Issue balancing reports see S 4 13 Note USB memory stick format must be FAT32 NTFS format is not accepted It is always possible to reformat it to FAT 32 1 8 3 Using Ethernet Connector D or F e Direct connection PC HAWK setting o On PC Setup Network DHCP No Set the IP address Ex 192 168 1 10 Mask 255 255 255 0 o On HAWK nuu OO0 Shortcuts gt Setting gt 5 Network gt DHCP No Set the IP address e g 192 168 1 12 Note the first 3 numbers must be the same 192 168 1 and the last one different from that of the PC 10 12 Mask 255 255 255 0 OneProd Brand of ACOEM 13 Once the setting is done to access the data use HAWK IP address e g in the Explorer type 192 168 1 10 Data e PC HAWK connection through LAN Network On PC Setup Network 1 8 4 Using Wi Fi O O DHCP Yes On HAWK OO0 Shortcuts gt Setting gt Network gt DHCP Yes Connect HAWK to the LAN set it in communication mode and wait until it gets its IP address The IP address can be read in Setting gt About information page If there is a DNS it is also possible to access the instrument with its name The name is HAWK serial number e g HAWK 10015 Once the setting is done to access the data use HAWK IP address e g in the Explorer type MHAWK_1
69. r of balancing planes 4 8 1 Trial run definition You must indicate the value of the weight and its angular position in each of the balancing planes Carefully observe the angle convention direction of rotation positive direction of angles The angle unit defined in the setup is recalled on the left hand side of the input field Generally the first trial run is performed one with the weight in plane 1 the second one with the weight in plane 2 and so on until all the runs are completed Go to previous step Go to next step Q See the rotor from the other side for 2 plane balancing only Trial weight estimation This function estimates a trial weight value to avoid adding a too high unbalance which could damage the machine The result is only indicative It is not required to add a weight exactly identical to the calculated value The trial weight must at least change the vibration amplitude by 20 or its phase by 20 degrees If the weight is not sufficient a warning indicates it after the trial run measurement In this case it is recommended to increase the weight value and to repeat the measurement Principle A usually adopted method involves the calculation of a weight m which generates a force equivalent to one tenth of the weight of the rotor to avoid adding too high an unbalance which could damage the machine 1 1 M 981x3600 1 NAO Cy r radius at which the trial weight m is located M weight of the rotor in kg V rot
70. rd to protect remote access from a PC see 1 12 Remote access e Server address input the address of the RDP server e Login username e Password corresponding password Ethernet configuration parameters for more details see 1 8 3 e DHCP Yes or No e f DHCP is NO you have access to o IP address o Mask o Gateway optional o DNS optional Wi Fi configuration parameters for more details see 1 8 4 e Enabled Yes or No e Adhoc mode Yes or No Default channel for Adhoc mode only 1 5 9 13 Default value is 5 Authentication select in the list Encryption select in the list Key input encryption key DHCP Yes or No If DHCP is NO you have access to o IP address Mask Gateway optional DNS optional O O OneProd i SSID Input your SSID or use the function A Scan networks to list accessible ones Brand of ACOEM 27 2 11 DATA MANAGEMENT Used to delete all data of a particular module Collect or Balancing or clear all the data from the instrument O Reset collect delete all data of Collect module o Reset balancing delete all data of Balancing module D Full reset delete all data of the instrument of Reset setup return to instrument initial configuration A Data are definitively deleted Export log create an event log file in the Export folder This file can be used by Acoem support for troubleshooting 2 12 UPDATE FIRMWARE n It is first r
71. redefined notes is only available if this list is created in PC database in XPR menu Libraries Predefined notes e From Balancing module any screen balancing comment for the report Keyboard details Validate and return to previous screen S Cancel return to previous Character screen with no selection bar a modification characters ja we rfi ofi e SEHERERERERERERERES EREREREREREIEIES Cee ER ERE Select keyboard type e Keyboard type o EN English o FR French o PT Portuguese o CN Chinese e Character selection bar if one key is used for several characters e g e a long press displays them in the bar for selection 1 10 3 Help From any screen it gives explanation of each command OneProd Brand of ACOEM 17 1 10 4 Vocal note VA Before using a headphone please read the safety instructions delivered with the instrument printed and on the CDROM From Collect module measurement list screen take a vocal inspection note O Record record your comment Make sure you set the volume to a low level before starting to listen Play listen to the comment For this function you must have the optional 3 5 mm jack adapter on connector D ref CPC1229000 HAWK ECTD JACKF 1 10 5 Barcode From the Collect module measurement list screen read the barcode QR code format Notes e f the code is unknown the system suggests associating it
72. rement is transmitted on the expected date the interval remains set to O e he number of alerts escalation to an aggravating alarm status detected since the last expert advice for the relevant machine e Inthe secondary information area o The last expert advice attributed to the machine by HAWK or ONEPROD remote expert o The date of this advice 10 day s 1 alert s 8 28 02 2012 O i ONLINE A location label contains the following information The name of the location e he number and distribution shown as a pie chart of the statuses of the various alarms for the machines that are part of this site relative to the last measurement stored for each machine e Inthe secondary information area o The number of alerts escalation to an aggravating alarm status detected for all machines at the relevant site since the last expert advice for each machine Note machines without an alarm status are not tracked 3 11 3 2 Detailed view The Alarm detailed view allows for display of the following e Overview of the detailed status of each measurement point and monitoring parameters relative to the selected measurement date e General machine information Last measurement date information e Information concerning the last expert advice HAWK or ONEPROD remote expert Contextual functions e Collapse Expand collapse or expand all points of the view e History open the history of events window e Graph open the window f
73. rs o Time wave amplitude e Harmonic spectrum only The fundamental cursor is automatically adjusted on the true frequency of a maximun by interpolation Harmonic frequencies in coincindence with a maximum are marked by a L sign Indications e At the bottom fundamental frequency e At the top amplitude at the fundamental frequency e Side band spectrum only The central cursor and the first side band cursor are automatically adjusted on the true frequency of a maximun by interpolation Side band frequencies in coincindence with a maximum are marked by a L sign SE abli Select active cursor central frequency or side band Indications e At the bottom central frequency and distance e Atthe top amplitude at the central frequency R Zoom apply a zoom factor 2 around the cursor position Zoom return back to previous zoom factor Setting display change the setting of the display o Scale linear logarithmic or dB for spectrum display only o Framing Multi the limits of Y axis are the same for all the curves Single the limits of Y axis are computed independently for each curve o Unit acceleration velocity or displacement for spectrum display only OneProd Brand of ACOEM 47 S Orbit display only when 2 time waves are displayed f there is a double cusor the orbit is built from the time wave between the 2 limits Q Return return back to measurement list screen 000 Functions of the screen u
74. sing the shortcuts O00 i Listen sensor signal see S 1 10 6 G Use the stroboscope for rotation speed measurement see 3 6 6 for spectrum display only OneProd Brand of ACOEM 48 3 8 RUN AUTOMATIC DIAGNOSIS im This function gives directly the machine diagnosis instantly after your measurement The diagnosis information is e giving the general status of the machine The machine is good The machine is still acceptable The machine is not acceptable The rotation frequency and the number of measurement points used to compute the diagnosis e The comment concerning the general status e The list of detected defects with for each one o The type o The severity Slight defect e Defect to be monitored 8 Defect to be corrected o The confidence of the diagnosis B suspected likely quite likely certain kkk kkkk Functions of the screen Next see directly the diagnosis of the next machine gt Previous see directly the diagnosis of the previous machine Q Return return back to measurement list screen Defect see the details of the selected defect The information on the defect is e Defect type e lts severity see above e he confidence see above e The list of component or location of the machine where the defect is visible with for each one the severity Functions of the Defect detail screen y Next go directly to the next defect A Previous go directly to the defect
75. sure only the driven components just unselect the both locations of the motor OneProd Brand of ACOEM 37 Directions select the direction to be measured The names of directions depend of the shaft direction e For an horizontal shaft o Axial horizontal and vertical or o Axial oblique and oblique depending of the selection in Radial direction see below e Fora vertical shaft Axial Main and Perpendicular see the definition of the main radial direction in Machine properties Bearing select from the bearing reference from the bearing database Radial directions for horizontal shaft select used direction for radial e Horizontal Vertical or e Oblique Oblique 3 4 3 2 Photo tab Define the picture used in the background of the map mode display e Contextual functions o Change the photo o Delete e Possibility to change the position of the items on the photo by drag and drop Notes e Compatible formats JPEG and PNG 3 4 3 3 Document tab Technical documents pdf doc xls can be associated with each machine and then consulted directly from this tab e Contextual functions o Add select a new document o Open open or save the selected documents lf Save is selected documents are saved in My document NEST folder o Delete delete selected documents from the database 3 4 3 4 Strategy tab e Periodicity definition of expected measurement periodicity according to the machine alarm condit
76. surements Important Note e Measurements done in Off Route mode cannot be downloaded to NEST all results will remain only accessible on the HAWK itself 3 13 1 1 Copy paste a machine from the list of machines Pal Open the route explorer elf your are in map mode select List mode gt If your are in a list of machine points go up to next level to display the list of machines Display additional functions Select the machine to copy in the list Copy selected machine to the clipboard Go to directly OFF_ROUTE Paste the machine at the end of the list If the machine already exists 3 digits are added in the name Use this function if you want to change the name of the machine Go back to Measurement list screen to take measurements 3 13 1 2 Copy paste a machine inside OFF_ROUTE From OFF_ROUTE measurement list screen Open the route explorer gt i If your are in a list of machine points go up to next level to display the list of machines Display additional functions Select the machine to copy in the list Copy selected machine to the clipboard Paste the machine at the end of the list If the machine already exists 3 digits are added in the name Use this function if you want to change the name of the machine i G i Go back to Measurement list screen to take measurements OneProd Brand of ACOEM 54 CHAPTER 4 BALANCING MODULE The Balancing module enables in situ balancing of a rot
77. t it is first necessary to select the pictogram indicating the position of sensor on the bearing It is only necessary to do it during the first measurement as the selection is saved on the PC database when the route is downloaded To set it click on e and select the sensor pictogram corresponding to the position of the sensor on the bearing For WLS sensor the X axis is marked by ACOEM or ONEPROD logo and a point at the base of the sensor For horizontal shaft and Axial A Horizontal H and Vertical V d cios Z XZ X P X D XZ D For horizontal shaft and Axial A Radial oblique 1 1 and Radial oblique 2 2 directions Z x XZ E gt D X L For vertical shaft and Axial A Radial main and Radial perpendicular P or L directions Z x Z X Z Z X Z X ri X ED k A S AS 7 Y i i 14 1 N In NEST machine setup it is possible to indicate for each machine the definition of the main direction e g North South o For a single axis measurement a pictogram is displayed for information A For horizontal shaft Radial oblique For vertical shaft A Radial main Il X and Axial Radial perpendicular P or 1 OneProd Brand of ACOEM 44 e Sensor position picture It is possible to replace the pictogram by a picture of the sensor This picture is useful if you intend to do several controls on the same machine over the time lt can help the user to position the se
78. te about 30 s When the update is completed the blue LED turns on The czip file is deleted A report file update report x xx txt where x xx is the version number is located in the root The content of the file is UpdateDone x with x 0 in case of an error 5 8 UPDATE OF NEST It is first necessary to uninstall the previous version e Goin Control panel Programs and Features e Inthe list of program select Nest Client and click on Uninstall Go to www oneprod cloud com to install the new version of NEST client OneProd Brand of ACOEM 70 OneProd Brand of ACOEM 71 CHAPTER 6 APPENDIX 6 1 APPENDIX 1 DATA STORAGE ORGANIZATION When the instrument is connected to the PC see 1 8 you can see the contents of its memory The organization is as follows Balancing Data base including all the balancing tests balancing_report templates copy to this folder the customized balancing report templates Collect there is one database for each route lt is stored in a tree structure PC_server Data_base Route Export o Measured route files zdl files exported from the Collect module This type of file can be downloaded in the PC database with NEST Collect module o Reports docx files generated from the Balancing module o Logfiles Import copy to this folder the route files zld files to be imported from the Collect module This type of file can be generated by NEST
79. xx the instrument is connected to a WLS sensor xxxxx is the serial number of the sensor o Network Wi Fi is connected to a network e Sensor battery this information shows the battery level of the WLS sensor It is not displayed if the instrument is not connected to a WLS sensor e System battery this information shows the battery level of the instrument e Next calibration date display the recommended date for the next calibration e The amount of available memory OneProd Brand of ACOEM 15 1 10 SHORTCUTS PANEL nu From any screen button 000 opens the Shortcuts panel It gives direct access to a group of functions The list of accessible functions depends of the current screen 1 10 1 Photo e From the Collect module measurement list screen take an inspection picture e From Balancing module any screen take picture for your report balanced machine sensor installation weight mounting Take the picture O take the picture You must not move during few seconds mI 975 eio ul dr 1 5 Brightness adjustment O Flash on and off Stored picture management Add a new picture See previous picture Add a comment to the current picture gt See next picture E Delete the current picture OneProd Brand of ACOEM 16 1 10 2 Text note e From Collect module measurement list screen input text inspection note directly from the keyboard or from a list of predefined notes The list of p

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