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Autonics TK Series Temperature Controller Manual PDF

1. X Shaded parameters are for standard level users the others are for high level users You can set the user level in parameter 5 group X This parameter might not be displayed depending on other parameter settings Parameter 2 group A Parameter 3 group A Parameter 4 group N S MODE Y Auto tuning RUN STOP rm BEC 1 E a MODE rr v MODE v Heating proportional band gez s g Tau Set range 000 1 to 999 9 C F poni PER Displayed only when control output operation model a Ft is MODE set to heating HE RE or heating and cooling H Cooling proportional band MES B BB Set range 000 1 to 999 9 C F 96 ip Displayed only when control output operation model a Ft is Y MODE set to cooling CooL or heating and cooling H Heating integral time E ou f B 9990 Set range 0001 to 9999 sec XDisplayed only when ip Displayed only when control output operation mode a FE is temperature control MODE set to heating HE RE or heating and cooling H type C Ad is set to Cooling integral time PID control HET BH poog Set range 0001 to 9999 sec FREE paka XDisplayed only when control output operation model a FE Jis MODE set to cooling Cat or heating and cooling H E Heating derivative time E d B 9000 Set range
2. MODE nu mu i Y M Trans output 1 low limit value ce B A F5L I Set range F S MODE M Trans output 1 high limit value Qo FSH E Set range F S MODE Analog trans output 2 mode mos B A Aang Z MODE Ally Al H E nu au Y L nu N Trans output 2 low limit value x SEE 5 200 Set range F S Set range F S v K Previous models GH 1350 Set range F S MODE XDisplayed only for transmission output model v Copyright Reserved Autonics Co Ltd 51 l E Preparation and Startup Autonics v Comm address Hdr 5 Set range 01 to 99 5 i MODE N M MI Comm parity bit a A AF a MODE Comm response waiting time Set range 5 to 99ms MODE Comm write Con E nA pe di 5H y 52 Copyright Reserved Autonics Co Ltd Autonics 5 Preparation and Startup 5 4 5 Parameter 5 group P 5 X1 E Press any key among I A After entering setting mode press MODE key anytime for 3 sec to return to Run mode X After entering setting mode press MODE key anytime for 1 5 sec to go to the concerned group name XIf you press the MODE key after changing the setting value of the parameter the setting value will be stored
3. RESISTIVE LOAD SSR Current Digital Input Da 5 1 Digital input gt 5 AL1 OUT 3 7 3 T Non contact DI 1 DI 1 Non conlact DI 2 250VAC 3A 1a nA contact input 2 2 contact input 2 L S RESISTIVE LOAD 2 Em EN 4 i i i i AL2 OUT o 4 4 i 17 RESISTE LOAD HVDC 0 4 2 OUT pns 115 communt HT 11VDC 2V DCO 4 20mA D TET A Output ion 20mA Max Load 5000 Max RESISTIVE LOAD L HA DC4 20mA Output 13 13 B E a L 5 Current n4 E A E Transformer lt V gt 14 14 0 0 50 0A Sj O L SOURCE 6 18 lt lt lt 100 240VAC RID TC 11VDC 2V DC0 4 20mA 50 60Hz 8VA SENSOR 20mA Max Load 5000 Max Note Features one digital input terminal DI 1 due to limited number of terminal blocks Supports two multi SVs SV1 and SV2 only Copyright Reserved Autonics Co Ltd 33 4 Connections Autonics 3 TK4SP Series mn SSR Current OUT2 arr H Relay 250VAC 3A 1a 5 B als RESISTIVE LOAD E OUT 2 Relay o 4 4 250VAC 3A 1a iS 8 9 Relay RESISTIVELOAD i 11VDC 2V DC0 4 20mA RES STIVE LOAD 20mAMax Load 500QMax IPE 9 9 O 4 N ma TO ER AT 3 6 Hs 6 n O SOURCE 100 240VAC 11VDC 2V DC0 4 20mA SENSOR 50 60Hz 8VA 20mA Max Load 5000Max Does not feature any digital input terminal due to li
4. X Shaded parameters are for standard level users the others are for high level users You can set the user level in parameter 5 group Xi This parameter might not be displayed depending on other parameter settings Parameter 5 group Parameter 1 group Parameter 2 group Past ri MODE Kb amp mn 3 rn KIDI R ba d gt Ci Mi Ti gt X Displays all models except TK4N TK4SP except TK4S D4 11 1 DI 2 input terminal function A x idi 2 B FF jer Gr oF MODE 5 P Eu Manual control initial MV rr Ji us E 2 EZ rr D E Manual control preset MV P A jpa MODE Sensor error MV B Set range 000 0 to 100 0 standard control 100 0 to 100 0 heating amp cooling control MODE Control stop MV Control SEAL alarm UPB N SEAL v User level Al g CA MODE Y v SV setting lock Al E i Parameter 1 group lock REP ia BT Na os MODE v Parameter 2 group 7 MODE Parameter 3 group B Carr Af an MODE iv Y O Copyright Reserved Autonics Co Ltd 53 E Autonics Parameter 4 group lock A pop
5. Copyright Reserved Autonics Co Ltd 115 l 7 Setting group parameter description Autonics 7 8 Password entry parameter PINE F Factory Parameter Description Set range Unit default BUB to 9999 7 PASS Password Password entry 000 1 read only ag 7 9 Parameter change reset parameters Changed Description Reset parameter parameter 5u n RL IL AL IH ALEL AL CH AL 3L AL SH dulito 5u3 db HH935 Ha5t LH45 CLo5t Anu r And I n E Input types r nE L r amp H rb dabE L 5E H 5C dlnt a b L 5u H 5u LbRE LbRb Ran I F5L I F SH 1 Hane FOL e FSHe sm With the exception of L G H c6 dok L 5E H 5E SALG Temperature inputunit 1 ig dunt Input type does not affect input units H 5u SV high limit value When SV2H Su SV resets to H Su L5 SV low limit value When SV 5o SV resets toi Su SFE a a OL 9 cias A RE EE mode Eu PSE TOREM Piu MT type M Alarm mode option AL IL AL IH ALEL ALEH RL3L ALIH L 116 Copyright Reserved Autonics Co Ltd Autonics 8 DAQMaster 8 DAQMaster 8 1 Overview DAQMaster is a comprehensive device management program that can be used with Autonics communication supporting products DAQMaster provides GUI control for easy and convenient management of parameters and multiple device data monitoring 9 DAQMaster File View Run Tool Windows Help Delete Show
6. Heating MV OFF 0 0 ON Present Value SV lt PID ON OFF Control with Heating and Cooling Control When db is in O Digits Digits Control Output MV Heating Hysteresis Offset Cooling Proportional Band E gt lt i i 100 0 1 i i Heating Cooling Control Control E 4 gt Present Value ON OFF 0 0 Cooling MV SV lt ON OFF PID Control with Heating and Cooling Control Control Output MV Heating Hysteresis Offset Cooling Hysteresis Offset e a gt When db is in O Digits Heating Cooling Control Control ON OFF ON Present Value SV lt ON OFF ON OFF Control with Heating and Cooling Control gt J Note Depends on the set value of the heating integration time H cooling integration time i actual operation may be different Copyright Reserved Autonics Co Ltd 65 lle Parameter Settings and Functions Autonics 6 2 2 MV High Low limit value settings PArc gt H nu L nu MV high low limit values H Au L nu for control output can be configured to the actual MV provided the temperature controller s MV calculation exceeds the limits During heating amp cooling control cooling MV carries a prefix Therefore the high limit is expressed as a value on the heating side and the low limit as a value on the cooling side 100 A 100 pu MV High Limit MV High Limit 4 gt Control Output Heating Con
7. J Note Setting Description Normally open d Stays open when normal and closes in the event of an alarm at Normally closed Stays closed when normal and opens in the event of an alarm Parameter Description A ln Select contact type for alarm output 1 Aen Select contact type for alarm output 2 Ain Select contact type for alarm output 3 Setting Factory group Parameter Setting range default Unit Hin PAr 4 Han no nl no Rin Front LED Indicators Change Alarm trigger Alarm output Front LED no OFF Open OFF normally open ON Close ON nE OFF Close OFF normally closed ON Open ON Copyright Reserved Autonics Co Ltd 83 lle Parameter Settings and Functions Autonics 6 4 6 Alarm output delay settings PA 4 gt A lon A toF R2on R2oF Alon R3oF Alarm output delay can be setto prevent false alarms caused by erroneous input signals resulting from disturbances or noise With a preset delay time alarm output does not turn on for the preset duration Instead the concerned alarm indicator on the front will flash in 0 5 sec intervals Temperature Alarm Temperature O ON OFF Time Without a Preset Delay ON Alarm Output off ION Delay ox Alarm off With a Preset Delay ON Alarm Output OFF ION Delay OFF Delay OFF Delay Parameter Description Alarm output 1 on delay Stands by for the preset duration upon an alarm event A lon checks the alarm trigger conditions a
8. Please wire properly after checking the terminal polarity when connecting temperature sensor It may cause a fire or an explosion Copyright Reserved Autonics Co Ltd ix Safety Precautions Autonics x Copyright Reserved Autonics Co Ltd Autonics Table of Contents Table of Contents Prefacev User Manual Guide epe vi User ManuaLSymbols rd dec rad Crue o ed naa uc a Hep Hc ote a ewa bert ea vii Safety dices DENIM T viii Table of Contents naa rer ERR RR et intense nt Rn ERR M VEL ERA ne A semi RR AR RE uns xi Product Introduction sesns uias ka aka s aRERENEPENEEERNN NRNRSENRrAN JD LI AA ere 15 1 2 Components and Accessories ss 16 1 3 Ordering information naaa NANANA t oe ce pre date hdc b M Po Did 20 1 4 Parts COSCHIPHOMS aaa ANA ANA AA AA re ERE en 22 Specifications 2 DIMENSIONS me CoOnnec DIS nana en eme e nan tance Yr NI xL CERA NANANG 12 4 1 Pr cautions TOR WIRING sisane aaa aa aa vied Manel n dt cn daa Dr ed cue n e 35 4 1 1 SENSOFCONNECIION ze rer Re rir e RI c PR CR n 35 4 1 2 Communication connection enne 35 Preparation and Startup ss 37 5 1 Initial display when power ON 37 5 2 SKS Farel o nu G0 IET TET EET 38 5 2 1 Parameter setting sequence ssssssssse eee eee 38 5 2 2 Set value SV Setting sasana einst tnc esent kei eu
9. Alarm Rela AL1 AL2 Relay 250VAC 3A 1a output y TK4N AL2 250VAC 0 5A la max 125VA TK4SP has only ALI Option acus DC4 20mA resistance load max 5000 output accuracy 0 3 F S t oul Comm RS485 Communication Output Modbus RTU CT 0 0 50 0A primary heater current reading range XCT Ratio is 1 1000 except TK4SP Option Contact input ON Max 2kQ OFF Min 90kO input Digital Non Contact input ON Residual voltage max 1 0V OFF Leakage current min 0 1mA input Leakage current Approx 0 5mA per input XTK4S M 1E A TK4S D 2EA TK4SP None TK4N H W L 2EA except TK4SP Heating amp coolin contol i ON OFF P PI PD PID control mode type Heating or Cooling RTD Thermocouples 1 to 100 C F 0 1 to 100 0 C F variable Hysteresis Analog 1 to 100 digit Proportional band P 0 1 to 999 9 C F 0 1 to 999 9 Integral time 1 0 to 9999sec Derivative time D 0 to 9999sec Copyright Reserved Autonics Co Ltd 2 Specifications Autonics Control period T Relay output SSR drive output 0 1 to 120 0 sec Current output S SR drive output 1 0 to 120 0 sec Manual reset value 0 0 to 100 0 Sampling period 50 ms Dielectric strength 2 000 VAC 50 60 Hz for 1 min between power source terminal and input terminal Vibration resistance 0 75mm amplitude at frequency of 5 to 55 Hz for 1 min in each of X Y Z directions for 2 hours PB Mechanical OUT1 OUT2 Min 5 00
10. IZ A X After entering setting mode press MODE After entering setting mode press MODE XIf you press the MODE key after changing the setting value of the parameter the setting value will be stored X Shaded parameters are for standard level users the others are for high level users ou can set the user level in parameter 5 group This parameter might not be displayed depending on other parameter settings key anytime for 3 sec to return to Run mode key anytime for 1 5 sec to go to the concerned group name Parameter 5 group Parameter 4 group MI a RE S AREA D gt K pa v KID X Displayed only when input type a t is set to temperature sensor input 09 90 Set range Min Range to H G F S 10 digit 1300 Set range L 6 F S 1095 digit to Max Range Set range 0 0 0 0 00 0 000 Displayed only when input type a E is set to analog input DODO Set range 1999 to 9999 Set range 1999 to 9999 OO 5 a BG Al M Set range 999 to 0999digit 199 9 to 999 9 000 1 Set range 000 1 to 120 0 sec et range Low limit input 50 to H 5u 1digit lo ggj s ge Low limit input 1digit C F 96 LS Set range L 5u 1digit to High limit input H 5C C F 96 v Control output operation mode MO
11. PR 4 m a Factory Parameter Description Set range Unit default oFF dut C 33dul Idul RL Alamimode NGA OUMput Ea WEE p uCC 33Pu LbA 5bA HbA AL A AL b Alarm output 1 g T N l HL LE Alarm1 type option type HL L AL d HL H AL E AL F Alarml Alarm output 1 UB ito 100 HORN AHS hysteresis hysteresis BOD to 1000 Digi Es a Alarm1 Alarm output 1 i 7 N OJN C N O JN C maa no Alarm1 ON Alarm output 1 ON AER n ARAA H lan delay time delay 0008 to 3600 Sec Lu Alarm1 OFF Alarm output1 OFF gan a nnnn A lof delay time delay 0008 to 3600 Sec LULU oFF CC 33dul dut Alarm output 2 iuc Pun RL 2e Alarm2 mode C duJ Jddu operation mode PULE 3JPu LbR 5bA HbA AL AJAL b Alarm output 2 ue dl l ALZ Alarm2 type AL C AL d AL A option type AL E AL F Alarm2 Alarm output 2 05 i toinn badi P ASHI hysteresis hysteresis 008 1 to 1000 Pale ts Alarm2 Alarm output2 Aen N O N C N O NC no nl no Alarm2 ON Alarm output 2 ON AAAA a HAAR Adon delay time delay 0008 to 3600 Sec LLL Alarm2 OFF Alarm output2 OFF 4444 n ARRA AcoF delay time delay 0008 to 3600 Sec LLL aFF duL EC 33du Alarm output 3 dut Edu RL 3 Alarm3 mode operation mode PuEE 22Pu aFF LbA 5bA HbR AL A AL b RL3E Alarm3 type ae AL C RL d 7 RL R PHONFYP RL E JAL F Alarm3 Alarm output 3 OO ito i00 E TE Pos hysteresis hysteresis BOD 1 to 1000 Digit BEN FE Alarm3 Alarm output 3 MEUS _ N OJN C N O JN C vidis i Alarm3
12. The invisible hand for more convenient world e sensors amp controllers Au tonics Sensors amp Controllers High accuracy standard temperature controller TK Series USER MANUAL CE As TK Series Thank you very much for selecting Autonics products For your safety please read the following before using iv Copyright Reserved Autonics Co Ltd Autonics Preface Preface Thank you for purchasing an Autonics product Please familiarize yourself with the information contained in the Safety Precautions section before using this product This user manual contains information about the product and its proper use and should be kept in a place where it will be easy to access Copyright Reserved Autonics Co Ltd V i User Manual Guide Autonics User Manual Guide Please familiarize yourself with the information in this manual before using the product This manual provides detailed information on the product s features It does not offer any guarantee concerning matters beyond the scope of this manual This manual may not be edited or reproduced in either part or whole without permission A user manual is not provided as part of the product package Visit our web site www autonics com to download a copy The manual s content may vary depending on changes to the product s software and other unforeseen developments within Autonics and is subject to change without prior notice Upgrade
13. 0001 to 9999 sec D X Displayed only when control output operation model o FE lis MODE set to heating HERE or heating and cooling H Cooling derivative time Set range 0001 to 9999 sec Displayed only when control output operation model o Fe Jis set to cooling CooL or heating and cooling H E Set range P P P ONOFF ONOFF P control significant proportion to 0 0 to significant proportion ONOFF ONOFF control 999 to 999 digit Temp H 199 9 to 999 9 digit Temp L Y 99 9 to 99 9 F S Analog XDisplayed only when control output operation mode o FE is set to heating and cooling H TEE B Set range 000 0 to 100 0 X Displayed only under proportional control X Does not display if control output operation model a Ft is set to heating and cooling H Loue BH nn Set range igi 1 F ge 001 to 100digit HH35 e 000 1 to 100 0 MODE v f XDisplayed only when control output operation Heating OFF offset mode a Ft is set to heating HERE or heating Ha5E ONG Set range 000 to 100digit and cooling H Ba 000 0 to 100 0 Y XDisplayed only when temperature control type nd is Cooling hysteresis Setto oncF Oranan control ra igi PHYS noe Set range 001 to 100digit Ta ETA 000 1 to 100 0 MODE M r XDisplayed only when control output operation Cooling OFF offset mode a Ft is se
14. Autonics 6 Parameter Settings and Functions 6 7 3 3 Multi SV settings PAr I gt 5u 0 5u 1 5u 85uo 3 Designate the value of each SV for Multi SVs Setting Factory 3 group Parameter Setting range default Unit Su 0 Su Jimit sS PR Setting value low limit Su J CF Sup to Setting value high limit H Su 5u 3 6 7 4 Digital input 6 7 4 1 Digital input terminal settings PATS d If 2 By connecting an external input to a digital input terminal you can perform preset digital input terminal functions Setting Description aFF No function StoP Run Stop AL rE Alarm output deactivation nHn Auto manual control selection Ak Auto tuning start nbSu Multi SV selection In the case one of DI 1 or DI 2 being set for Multi SV nE 5u 5u 0 is selected as the SV if the terminal s external contact signal is off and Su is selected if the signal is on If both DI 1 and DI 2 are configured for Multi S V nE 5u you can select the SV using combinational logic of the terminals If multi SV nE 5u are changed from 4 to 2 DI 2 will be turned OFF automatically changed from 4 to 1 both DI 1 and DI 2 will be turned OFF or changed from 2 to 1 concerned DI will be OFF DI 1 DI 2 Multi SV No OFF OFF 5u U ON OFF Su i OFF ON Su e ON ON 5u 3 Setting i Factory group Parameter Setting range default Unit di PArS OFF StoP AL
15. Autonics 7 Setting group parameter description 7 7 Parameter 5 setting group PAr5 i Factory Parameter Description Setrange Unit default ak5u MultiSV TUNISIE ult 8 4 EA SVs VE DI input key x Digital Input Key StoP JALrEJRE all e PUER function on the BEE 5taP front panel di Digital Input 1 DI 1 digital Input i FF i Function function oFF StoP ALLE z Ha Digital Input 2 DI 2 digital Input nAn nESu Bree Function function oFF Enu Initial manual MV Puerta conio Auto Pr hu Auto baseline MV 085 to 1005 standard control Pray Preset manual Manual control 000 to 1000 0888 MV initial MV heating amp cooling control 0000 to 1000 standard control Er nu Error MV Sensor error MV 00 0 to 1000 Yo 000 0 heating amp cooling control CBC to 1000 standard control 5Enu Stop MV Control stop MV 00 0 to 1000 0000 heating amp cooling control SEAL Stop alarm out eeu SEP EN nk aFF Conk HL p output LO s Lan USEr User level User level Send HI GH 5E nd LESU Lock SV SV parameter lock on oFF aFF LEP Lock parameter 1 dx L group on oFF aFF LEPE Lock parameter 2 ea JOu tom alala aFF IL EIS Lock parameter 3 gosse group on alai aFF CG Lock parameter 4 dor JOW aa oFF oFF LOPS Lock parameter 5 pus group on aFF aFF 000 Password Rug Password setting Password setting protection off gt 0000 0002 to 9999
16. The time taken for the two MVs to match is called the integral time Parameter Description H Heating integral time E i Cooling integral time Setting Factory 3 group Parameter Setting range default Unit H i PAre 0008 to 9999 0000 Sec t1 Copyright Reserved Autonics Co Ltd lle Parameter Settings and Functions Autonics IZ Note Integral control is not conducted if the integral time is set to 0 Setting the integral time too short can intensify correction movements and cause hunting 6 3 3 3 Derivative time settings PArc gt H df d In accordance with the deviation of the ramp the time taken for the MV gained from derivative operation to reach the MV gained from proportional control is called the derivative time Parameter Description H d Heating derivative time C d Cooling derivative time iud Parameter Setting range poda Unit H d PAre ES 0000 to 9995 0000 Sec Es J Note Derivative control is not conducted if the derivative time is set to 0 6 3 3 4 Control period settings PH 3 gt H EL t If relay or SSR is used to output MV under proportional control the output is on for a fixed amount of time within the control period as a percentage of the MV and then remains off for the rest of the time The preset period when output ON OFF takes place is called the proportional control period Control with SSR drive
17. Type Run UI 3 Device Tag Name Save Graph Se 5 paa Ais General HE Noname Name Color Map Gra About Runtime UI DAQ WorkSpace Config 5 1000 msec Grid Grid 3 x Update Interval ig Multi Panel Multi Panel eat Line Graph Line Graph z CU Bar Graph Bar Graph v COM3 COM3 4 Present hange Dx M histogram Graph Address im E Graph seve mage RS 232 COM3 ModBus Master RTU 3 El e Factory Au DEA 4 TK4W 14RN Connect Device Tag Name COMS_TK4 COM3 4 Present DAQ Tools Remove all Select All Delete the selected item s Num Device Address Source Tag Name E Standard Tags A COM3 TKA Present Value COM3 4 Present Value A COM3 TKA Set Value COM3 4 Set Value w COM3 TKA Heating MV COM3 4 Heating MV Advanced Tags e DAQ List E Note For detailed information please download a copy of the DAQMaster manual from the Autonics website Copyright Reserved Autonics Co Ltd 117 Es DAQMaster Autonics 8 2 Major features DAQ Master has the following features 1 Multiple device support Simultaneously monitor multiple devices and set parameters Simultaneously connect units with different addresses in a single device Use Modbus Remote Terminal Unit RTU to enable the use of multiple RS 232 ports 2 Device scan In cases of multiple units with different addresses connected together use unit scan to automatically search for uni
18. cooling control z 000 to 999 A r Hn Ramp uprate Ramp rise rate 0000 to 9999 Digit Bag z Ramp_down 008 to 999 M rHnd rata Ramp domn rate 0000 to 9999 Digit ogg runt pu tme Ramp time unit SEC hin Halle nin 110 Copyright Reserved Autonics Co Ltd Autonics 7 Setting group parameter description 7 5 Parameter 3 setting group PAr3 Ne Factory Parameter Description Set range Unit default TINAG See Input types T In k Input type Input type doen ECAH Hel Sensor BESPB i 5r BANE mat temperature unit Ege a ia Analog low limit Minimum range SAAN L rb Low input range input value toH rG F S 10 Digit 0000 dE TRE Analog high limit L rG F S 10 to nn H rL High input range input value Maximum range Digit 00 Decimal point dat Scaling decimal posikion scale 0 00 00070000 ao point value Scale low limit WAAR L SC Low scaling display value 1888 to 9999 0000 Scale high limit H 5C High scaling display value 1888 to 9999 000 i Display unit Pr dlink indicator Front unit display OF 9F 995 FF ONG tera 888 to 0999 TS LE In b Input correction Input correction 4999 to 3333 Digit 0000 e Moving average nAuF Input digital filter digital filter 000 1 to ieni Sec BUB I nos AS Input Low limit L BARER Sn La Su SV low limit SV low limit value SC to H 5u 1digit C F 6 ead L 5u ldigit
19. 1j lt Cooling Control gt 6 3 2 1 Hysteresis PAr2 gt HHYSHoFELHYSLoFE Hysteresis is to adjust control output ON OFF point in ON OFF control mode ON Hysteresis sets the output on point and OFF Offset sets the off point Setting hysteresis too low can result in hunting induced by disturbance noise chattering etc To minimize hunting set ON Hysteresis and OFF Offset values with consideration to the heater or cooler s capacity and thermal characteristics the control subject s response characteristics the sensor s response characteristics and installation conditions and other defining factors Parameter Description HHYS Configures ON Hysteresis for heating control HaFt Configures OFF Offset for heating control CHYS Sets ON Hysteresis for cooling control LaFt Sets OFF Offsetfor cooling control d Parameter Setting range deis Unit HHS Temperature H Analog 00 to 100 an CHYS Temperature L 00 to 10 0 Asa PAre C F HoFe Temperature H Analog 00 to 100 ma CofE Temperature L Ut to 10 0 Waa 74 Copyright Reserved Autonics Co Ltd Autonics 6 Parameter Settings and Functions 6 3 3 PID control PR 3 gt C nd Pi d PID control is a combination of proportional P integral I and derivative D controls and offers superb control over the control subjects even with a delay time Proportional control P implements smooth hunti
20. 2 Trans output Alarm output 1 Alarm output 2 RS485 com output D Alarm output 1 Alarm output 2 Digital input DI 1 DI 2 rrIzzu D gt cd N H G Power Supply 100 to 240VAC 50 60Hz Relay output SSR drive output standard ON OFF cycle phase control Current output SSR drive output None OUT Control Output On A Standard N OUT2 Control XS elect in case of standard control heating or cooling Output Heating R Relay output amp Cooling C Current output SSR drive output 20 Copyright Reserved Autonics Co Ltd Autonics 1 Product Introduction X 1 In case of TK4N SP Series option control output selection and digital input will be limited due to number of terminals x2 S represents SSR drive output support models which SSRP function standard ON OFF cycle phase control are available C represents selectable current and SSR drive output support models x3 Select R or C type in case of using heating amp cooling control N type in case fo using standard control x4 The CT input model of TK4N is selectable only for standard model which has alarm 1 x5 The Heaing amp Cooling model of TKAN 1 1I X6 Only for TK4S D JI OUT2 output terminal is used as DI 2 input terminal xT 11Pin socket PG 11 PS 11 Sold separately has only alarm output 2 J Note CT Current Tr
21. BAS ET MODE Y Parameter 5 group lock MODE gt Y Password setting Pug LS 009 Set range 0000 Password function Off 0002 to 9999 54 Copyright Reserved Autonics Co Ltd Autonics 6 Parameter Settings and Functions 6 Parameter Settings and Functions 6 1 Input 6 1 1 Input types and temperature ranges YO Temperature range Temperature range npu es ispla put typ play C CF 1 EL RH 200 to 1350 328 to 2463 K CA 0 1 PCAL 199 9 to 999 9 199 9 to 999 9 1 Ji CH 200 to 800 328 to 1472 J IC 0 1 dt EL 199 9 to 800 0 199 9 to 999 9 1 EL F H 200 to 800 328 to 1472 E CR 0 1 ECrL 199 9 to 800 0 199 9 to 999 9 1 ECLH 200 to 400 328 to 752 T CC 0 1 ECOL 199 9 to 400 0 199 9 to 752 0 B PR 1 b Pr 0 to 1800 32 to 3272 Thermoc ouple R PR 1 r Pr 0 to 1750 32 to 3182 TC S PR 1 5 Pr 0 to 1750 32 to 3182 N NN 1 n nn 200 to 1300 328 to 2372 C TT 1 CEE 0 to 2300 32 to 4172 G TT 1 GEE 0 to 2300 32 to 4172 1 Li CH 200 to 900 328 to 1652 L IC 0 1 LUE 199 9 to 900 0 199 9 to 999 9 1 UCCH 200 to 400 328 to 752 U CC 0 1 UCEL 199 9 to 400 0 199 9 to 752 0 P latinel 1 PLII 0 to 1390 32 to 2534 Cu 500 0 1 cus 199 9 to 200 0 199 9 to 392 0 Cu 1000 0 1 CU 10 199 9 to 200 0 199 9 to 392 0 JPt1000 1 uP EH 200 to 650 328 to 1202
22. Configure reset below 50 0 77 Configure reset above 50 0 J Note The offset correction feature can only be used when proportional control is in effect If setting the integral value to 0 the manual reset parameter will be displayed The user cannot configure the manual reset setting during heating amp cooling control Instead the setting is automatically set to 0 for both heating amp cooling Applicable only when integral time is set to 0 under P control or PD control only Switching from heating amp cooling control to standard control P PD control automatically configures the reset setting to 50 6 3 4 Auto tuning Auto tuning measures the control subject s thermal characteristics and thermal response rate and then determines the necessary PID time constant When control type E d is setas PID itis displayed If error aF En occurs during auto tuning it stops this operation automatically To stop auto tuning change the setas aFF It maintains P I D values of before auto tuning 6 3 4 1 Auto tuning start stop setting PArc RE Auto tuning automatically stores PID time constants upon termination These PID time constants can then be modified by the user to suit their usage environment When auto tuning is in progress the AT indicator located on the front of the controller flashes in 1 sec intervals When auto tuning finishes the AT indicator automatically goes off and the auto
23. E Analog low limit input value L r 5 arm output1 hysteresis A H3 arm1 N O N C 4 in DI 1 input terminal function di Analog high limit input value H DI 2 input terminal function d 2 Scaling decimal point dot arm1 ON delay time A ton Manual control initial MV Eu ow limit scale value t 5u arm OFF delay time A iof Manual control preset MV P Au High limit scale value H Su arm output2 operation mode RL 2 Sensor error MV E Au gt Display unit dnt arm output2 option At amp E Control stop MV 5Enu arm output2 hysteresis H2H3 Control stop alarm output SEAL arm 2 N OJN C Ren User level USEr nput correction n amp nput digital filter 5 Ru F SV low limit Su SV high limit H 5u arm 2 ON delay time 8 254 SV setting lock L 5u arm 2 OFF delay time R2nF Parameter 1group lock t C P 1 gt Control output operation mode a FE arm output3 operation mode AL 3 Parameter 2group lock i P2 Control typel id arm output3 option AL 3E Parameter 3group lock i C P 3 Auto tuning mode ALL arm output3 hysteresis H 3H arm 3 N O N C R34 Parameter 4group lock L C P 4 OUT control output selection ott OUT1 SSR drive output type o 15 Parameter 5group lock L CP5 arm 3 ON delay time R3an Password setting P g MODE OUT1 current output range a 1AA arm 3 OFF delay time A 3oF LBA time t bRE
24. JPt100Q 0 1 PEL 199 9 to 650 0 199 9 to 999 9 RTD DPt50Q 0 1 dPES 199 9 to 600 0 199 9 to 999 9 DPt 1009 1 dPEH 200 to 650 328 to 1202 DPt1000 0 1 dPEL 199 9 to 650 0 199 9 to 999 9 Nickel 1209 1 ni Ig 80 to 200 112 to 392 Copyright Reserved Autonics Co Ltd 55 l lle Parameter Settings and Functions Autonics 3 Temperature range Temperature range Input types Display C CF 0 to 10V Au 0 to 5V Hue Voltage 1 to 5V Ru3 1999 to 9999 Analog Display point will be changed according to Oto 100mV Anu decimal point position 0 to 20mA RAR I Current 4 to 20mA RnRe x1 C TT Same temperature sensor as former W5 TT X2 G TT Same temperature sensor as former W TT A Note Temperature sensors are to convert subject temperature to electrical signals for the temperature controller allowing it to control output SV Setting Value can only be set within the input range and do not set over the input range 6 1 2 Input type PAr3 gt t This product supports multiple input types making it possible for the user to choose from thermocouples resistors and analog voltage current If you change the input specification the SV s upper low limits are automatically set to the new specification s max min values for temperature sensors As for analog inputs analog upper lower input values are set to the max min temperature range and the SV upper low li
25. LBA band L bAb OUT2 control output selection out 2 OUT2 current output range ac R Analog trans output 1 mode Asa Heating control time H E Cooling control time E Trans output 1 low limit value F 5 1 MODE Trans output 1 high limit value F 5H Analog trans output 2 mode Ra 2 Trans output 2 low imit value F 5 2 Trans output 2 high limit value F 5H2 Comm address Adr 5 Comm speed bPS Comm parity bit Fr E Comm stop bit 5E P Comm response waiting time 5 4t Comm write Z074 MODE MODE 3 sec Copyright Reserved Autonics Co Ltd 43 Bs Preparation and Startup Autonics xX1 PR55 parameter will be displayed only when password is set It is not displayed when purchasing the unit since default password is set to ggg If password is not valid the screen will be shifted to password code required window Press any key among to return to password entering window Press key to return to RUN mode In case you forget password contact Autonics A S center after checking password code x2 TK4N 4S 4SP do not have key The key replaces key x3 It is displayed when setting user parameter group in the integrated device management program DAQMaster J Note Press key for 1 5 sec while in setting mode to move to other parameter group Press key over 2 sec in RUN mode to enter i
26. Load 5000 Max Relay 250VAC 3A 1a A Fa 4 5 s 9 mo 1 12 RESISTIVE LOAD FT E A pat 3 O SOURCE 2 ky 11VDC 2V DC0 4 20mA 100 240VAC RD TC 20mA Max Load 5000 Max 50 60Hz 8VA SENSOR X Digital input is not electrically insulated from internal circuits so it sholud be insulated when connecting other circuits photocoupler relay independent switch 34 Copyright Reserved Autonics Co Ltd Autonics 4 Connections 4 1 Precautions for wiring Mixing up the input terminals with output terminals and vice versa can lead to product damage Use only sensors supported by the product Make sure to connect rated SSRs or loads to the output terminals Make sure to connect communication cable with correct communication terminals A B Make sure to observe correct polarity of power source terminals and Make sure to connect correct polarity of temperature sensor and analog input 4 1 1 Sensor connection Compensation Wire Connection For thermocouple sensors use compensation wire of the same specification as input sensors Using an extension wire of different specifications and or material will increase inaccuracy of temperature sensing It is recommended to choose high performance compensation wire for more reliable sensing Measurement Error Do not mix up the direction of the i
27. ON Alarm output 3 ON REHN FRE Adon delay time delay 0008 to 3588 Sec UUUU Alarm3 OFF Alarm output 3 OFF qaqa re RioF delay time delay 0008 to 3600 Sec uuu LbRE LBA time LBA monitoring time 0000 to 9999 Sec 000G Copyright Reserved Autonics Co Ltd 113 7 Setting group parameter description Autonics Cm 3 Factory Parameter Description Set range Unit default 0008 to 999 002 temperature H 0000 to 3553 cio i LI LI LU kah n LbAb LBA band LBA detection band temperature L 0020 0000 to 9835 um Analog output Analog transmission Pu 5u H nu Ran so Pu mode 1 output value L nu e Transmission output F5L Low out scale 1 low limit value F5 eua Transmission output i FSH High out scale 2 high limit value F5 E 1350 2 Analog output Analog transmission Pu 5u H nu Hane mode 2 output C Au Fu Transmission output m F5Lg Low out scale 2 low limit value F5 cog Transmission output i F5Hg High out scale 2 high limit value F5 1350 Hdr5 Unit address Unit address B to 93 Di BPS bits per Sa a y ENIS ER NG bP5 Bits per second sacar 384 96 Prey Parity bit Sara ne EE BONE SEP Stop bit Stop bit EN e Response Response waiting mSHE waiting time AmE 5 to 38 ms et Cogu Communication Communication EnA di 5A y EnA write write permission f 114 Copyright Reserved Autonics Co Ltd
28. PID n AYE Contro 000 0 to 100 0 nan 0 PAr5 Ernu ON OFF 4880 Cooling On 0008 7o Heating Contro 12800 OFF 1888 Heating On amp cooling Control PID 1000 Cooling to 100 5 Contro Heating Copyright Reserved Autonics Co Ltd 103 lle Parameter Settings and Functions Autonics 6 7 6 User level setting PR 5 gt USE You can restrict parameter display by setting user level standard or high When you set as a standard level user the main function parameters shaded on the entire parameter list See the 5 3 Parameter group are only displayed Parameter Parameter description Send Activates standard user parameters Hi G Activates all parameters Setting Factory group Parameter Setting range default Unit PArS USEr Send HI b 5End 6 7 7 Lock settings 6 7 7 1 SV group lock PAr 5 LC5 You can restrict SV parameter modification by locking SV group parameters which include SV selection digital input key WA keys for 3 sec the key for TK4N TK4S TK4SP model key for monitoring and manual control parameter reset n t etc Setting Function an Activates SV group lock aFF Deactivates SV group lock Setting Factory group Parameter Setting range default Unit PAr5 LL Su on oFF aFF 6 7 7 2 Parameter group lock PA 5 LC P IACPEACPIACP YA LPS Lock or unlock individual pa
29. Parameter Description Set range Unit default f Control Output T pa ees RUN_STOP RUN STOP r n 5koP run z Multi SV number SuM Sino Gas n 5u n Multi SV No selockon TEE ul CE A Heater current Heater current 0 0 to 50 0 display A monitoring monitoring range EN Alarm output 1 s RE E alarn L Jaw low limit value Alarm output 1 s ALIH Alarml high kic limit value 1 Offset Alarm F S Hg Alarm output 2 s ALEL Alarm2_low low limit value to F S Mamou zs Absolute Value C F 1550 AL CH Alarm2_high uU Alarm Within high limit value display range me Alarm output 3 s ERE Alarma low low limit value Alarm output 3 s RL H Alarm3 high ir limit value Su 0 SV O setvalue SV 0 set value maa Gao EIS cce t 0000 Su 1 SV lsetvalue SV 1 set value ln aa and C 0000 Su 2 SV 2 setvalue SV 2 set value ee pea ane er 0000 Su 3 SV 3setvalue SV 3 set value BEWEENL SHAN Dogg 0000 Bf 108 Copyright Reserved Autonics Co Ltd Autonics 7 Setting group parameter description 7 4 Parameter 2 setting group PArc Parameter Description Set range Unit Vid Auto tuning Auto tuning RE execute ON OFF AFF Jap lg Heating H P proportional BEG praharana band i gand to 9999 C F B 100 Cp met Proportional band in band cooling mode H 1 Heating_integr Heating integral i al time time Ca 0000 to 9999 Sec 0060 m ooling integr E al time
30. Standard control 100 0 ON control PID control 000 0 to 100 0 PAr5 Bei ONJOFF 18850 Cooling ON ngan Heating control 000 0 OFF amp 100 0 Heating ON Cooling nnn i control PID Bo na Cooling to control Li LI LU OFF to 100 0 Heating 2 Note When in heating amp cooling control mode a setting between amp and 100 0 will be applied as heating MV and a setting between and 4598 will be applied as cooling MV Copyright Reserved Autonics Co Ltd 71 lle Parameter Settings and Functions Autonics 6 2 5 6 2 5 1 6 2 5 2 Output settings Control output OUT1 OUT2 selection PAr 3 gt oUt oUE Incase of selecting the Models with current control output both current and SSR drive outputs are available You can therefore choose the right output type depending on application environments oli i Selects OUT control output glte Selects OUT control output Setting E Factory group Parameter Setting range out Unit aut I PAr3 55r Curr 55r alte SSRP function PAr 3 o 15 SSRP function of SSR drive output is selectable one of standard ON OFF control cycle phase control By parameter setting standard SSR drive is available Also cycle control connecting with a zero cross turn on method SSR phase control connectiong with a random turn on method SSR are available Realizing high accuracy and cost effective temperature
31. absolute value By individual input specification within ALIL displayed range Note Changing the alarm operation or options resets the settings to the highest or lowest values that will nottrigger output in the new mode 6 4 4 Alarm output hysteresis PAr 4 gt A HYASHYM3IHY 6 4 1 Alarm operation PA 4 AL RL e JRL 3 H from alarm operation represents the alarm output hysteresis It is used to setan interval between alarm outputs ON OFF periods Hysteresis can be set for individual alarm outputs Alarm 1 Hysteresis Alarm2 Hysteresis Parameter Description A HY Sets the ON OFF interval for alarm output 1 AcHY Sets the ON OFF interval for alarm output 2 A3HY Sets the ON OFF interval for alarm output 3 Setting Factory group Parameter Setting range default Unit iin Temperature H Analog 05 to 100 PUN 00 fto IUD op CE bi nea Temperature L 000 1 to 100 5 E di AIHY Analog Digit f 82 Copyright Reserved Autonics Co Ltd Alarm output hysteresis applies to heater burnout alarm HbA in the same manner This parameter does not appear if Loop Break Alarm L bA or Sensor Break Alarm 55 is selected Alarm N O N C PAr 4 gt A n Rea R35 You can set the relay contact method in the event of an alarm output Autonics 6 Parameter Settings and Functions
32. be only to monitor In case itis manual control status modifying MV and monitoring are possible Z Note See 6 7 4 Digital input for detailed information on digital Input DI terminal settings W hen MV parameter is masked MV parameter cannot be monitored and changed 70 Copyright Reserved Autonics Co Ltd Autonics 6 Parameter Settings and Functions 6 2 4 2 Baseline MV for manual control PA 5 En When switching from auto control RUE a to manual control P 7 54 you can set the initial MV R ta Controlling with auto control MV as an initial MV for manual control Pranu Controlling with preset manual MV Pr nu as an initial MV Auto MV RUE o Preset MVPrnu MV MV Auto MV Auto Preset_MV Prau 0 096 0 096 Point of MV Change Time A Point of MV Change Time Switching t Power Switching t Power m as A A A A Manual Control Manual Control Manual Control Manual Control Start End Start End Settin URS Parameter Setting range Factory default Unit PAr5 bru Alto Pru Ruta When re supplying the power it controls with the MV which is atthe power OFF 6 2 4 3 Initial MV for manual control PA 5 gt Prau If the baseline MV for manual control is configured to Pr nu Preset Manual MV you can set the initial MV for manual control Setting Factory group Parameter Setting range default Unit ON OFF 000 0 OFF
33. bit EuEn Sets the total bits with signal value of 1 as even numbers add Sets the total bits with signal value of 1 as odd numbers Setting Factory 3 group Parameter Setting range default Unit PA Y Prey nanE EuEn odd nanE 6 6 4 Communication stop bit settings PAr 4 SEP You can set the number of bits to mark the end of a transmitted data string Setting Description Sets end of data string to 1 bit g Sets end of data string to 2 bits Setting Factory group Parameter Setting range default Unit PAr4 SEP 1 2 e bit 6 6 5 Response wait time settings PR 4 54k Set a standby time to mitigate communication errors when communicating with a slow master device PC PLC etc Once a standby time is set the controller will respond after the defined standby time Setting A Factory i group Parameter Setting range default Unit PArY PSHE 05 to 88 eu ms 2 Note Shorter standby times can cause communication errors in the master device 96 Copyright Reserved Autonics Co Ltd Autonics 6 Parameter Settings and Functions 6 6 6 Enable Disable communication write PAr4 on This feature can change parameter settings stored in memory through communication with PC GP PLC etc in order to permit or prohibit writing Setting Description EnA Parameter set change enable via communication di 5A Prohibit parameter setting or modification vi
34. completed PV Irrespective of SV conditions Power On SV Change Switching from Stop to Run Switching from Manual to Auto Ramp Rate Change Inactive When itis notd Active Copyright Reserved Autonics Co Ltd 67 lle Parameter Settings and Functions Autonics Ramp operation graph SV SV Ramp SV PV SV Changed SV SV Ramp Activation Zone o Ramp Activation Zone ey 1 Ramp Time Units sec min hr Ramp Setting Values 1 to 9999 digit Ramp Time Units sec min hr Ramp Start Time Ramp Start Time Activating Ramp when Ramp is not in operation SV Ramp Activation Zone Ramp Activation Zone Ramp SV Ramp Time Units sec min hr Ramp Settings 1 to 9999 digit Ramp Time Units sec min hr EET Changed SV Ps lt 9s sssessesss lt e Point of Change Time Point of Change Time lt Changing SV or Ramp Parameter when Ramp is in operation gt Copyright Reserved Autonics Co Ltd Autonics 6 Parameter Settings and Functions 6 2 4 Auto Manual control settings Auto control mode is to make temperature reach SV with MV calculated by PID control Manual control mode is to make temperature reach SV with user s defined MV 2 Note When in manual control mode parameter settings can only be viewed and cannot be modified except for lock parameters W hen digital input terminal function is set as Auto M anual control the key the k
35. cooling MV monitoring 8 Ifthe is pressed when cooling MV monitoring is in progress the lowest digit 10 digit starts to flash e Q Press the key to change the flashing digit 10 10 10 10 gt 10 e Select the digit and configure the desired MV value using the keys moving to 05152235455565 75859250 by the keys In to status press the key the key for TKAN TK4S TK4SP model to end manual control The MAN indicator goes off and the system reverts to auto control mode J Note After heating amp cooling control the system reverts to auto control in sequence of heating monitoring manual heating control cooling monitoring and manual cooling control Heating MV remains in effect during cooling monitoring and manual cooling control TK4N S SP W48xH48mm does not have the key Press the key once to change between auto and manual controls If the digital Input di I d 2 feature has been set for AUTO MANUAL the key the key for TK4N TK4S and TK4SP model key located on the front and automatic manual control functions via communication do not act 3 Manual Auto Control switching with the digital input DI terminal If the digital Input DI feature has been configured for manual auto control switching turn on the DI to activate manual control MAN indicator goes on and turn off the DI to activate auto control If the digital Input feature is automatic control status you can
36. dead band area Therefore heating amp cooling MVs become 0 0 in the formed dead band An overlap band simultaneous application of heating amp cooling MVs forms around the SV when negative value is set Setas 0 when a dead band or an overlap band is not used When setting integration time itis applied when the intengration time of heating control and cooling control is set In case of PI P control and P PI control it also operates as P P control Setting Factory i group Parameter Setting range default Unit PAre db See below du PID PID PID ON OFF and ON OFF PID Control e Setrange temperature proportional band to proportional band the lower value when using different proportional bands e Setrange analog 99 9 to 099 9 e Factory default 0000 temperature H 000 0 temperature L analog unit temperature C F analog 96 F S ON OFF ON OFF Control e Setrange temperature 999 overlap band to 0000 not used to 0999 dead band temperature H 199 9 overlap band to 000 0 not used to 999 9 dead band temperature L e Setrange analog 99 9 overlap band to 000 0 not used to 099 9 dead band e Factory default 0000 temperature H 000 0 temperature L analog unit temperature C F analog F S 62 Copyright Reserved Autonics Co Ltd Autonics 6 Parameter Settings and Functions 1 Using a Deadband When ab is in 10 Di
37. does not display if alarm output 1 s operation mode AL is settooFF 5bA or LbR Displayed only when alarm output 1 s operation model AL 1 is set to high limit alarm for offset absolute value or high limit alarm reserve alarm for offset value Xit does not display if alarm output 1 s operation model AL is set to oFF SEA L LER orHbR Set range Deviation alarm F S to F S Absolute alarm within display range Unit C F XDisplayed only with option output models that support alarm output 2 Active inactive conditions ard the same as alarm output 1 with the exception for HBA Set range Deviation alarm F S to F S MODE Absolute alarm within display range Unit C F diem output high imi sakane pr a pa ak sak alan i ME exception for A AL 3H 1550 HBA ll MODE Setting val ue SV 0 Su D B8 0000 MODE Set range L 5u to H 5u unit C F The number of multi SVs 540 to 5 3 set at Multi SV ES are displayed Copyright Reserved Autonics Co Ltd Bs Preparation and Startup Autonics 5 4 2 Parameter 2 group P 2 X1 El Press any key among 4 M Al After entering setting mode press MODE key anytime for 3 sec to return to Run mode X After entering setting mode press MODE key anytime for 1 5 sec to go to the concerned group name XIf you press the MODE key after changing the setting value of the parameter the setting value will be stored
38. eara tnra AA 38 5 2 3 MV monitoring and manual control 39 5 3 Parameter GIO Ukara sasi aaa P 42 5 4 Parameter group pama kA NAG A A NE KA KENA DER Aeng A E EA KANANE EA 45 5 4 1 Parameter group Ar I 45 5 4 2 Parameter 2 group PArET nnns 46 5 43 Parameter3 group PAIN 48 5 4 4 Parameter 4 group FArA4T mnn 50 5 4 5 Parameter 5 group PArST aaa 53 Parameter Settings and Functions EE KA 0 6 1 Do m 55 6 1 1 Inputtypes and temperature ranges ssssseeeem em 55 6 12 lnp ttyp PHe3 9 Em E o tei ec i cetero i eek dert haan 56 6 1 3 Sensor temperature unit PAr 3 Un EL 56 6 1 4 Analog input scale value sssssseeeee emen 57 6 15 Input correction PAr 3 9 n E mmn 59 6 1 6 Input digital filter PAr3 gt amp RuF La 59 6 1 7 High Low limit value of setting value SV PAr 3 gt H 5u L 5u 60 6 2 enduro 61 6 2 1 Control output mode PAr 3 gt a FE 61 O Copyright Reserved Autonics Co Ltd xi i Table of Contents Autonics 6 2 2 MV High Low limit value settings PAr 8 gt H nu L7 Au 66 6 23 Ramp settings PAr 2 rAAU PAA rnt 67 6 2 4 Auto Manual control settings emen 69 6 2 5 Output settings 2 det beste ce ue ang etre eee Gal d duca 72 6 3 Temperature control sin 73 6 3 1 Temperature control Mode PAr 3 gt C A IT 73 6 3 2 ON OFF control PAr 3 gt E nA gt ongf
39. is 10A 5A X 2EA If a single heater burns out the heater current becomes 5A The set value is calculated as 10A 5A 2 7 5A Heater current values of less than 7 5A are deemed heater burnout and the alarm activates 6 4 10 Alarm output deactivation PH 5 d F gt ALLE Available only if alarm output option is set to alarm latch or alarm latch and standby sequencel alarm latch and standby sequence2 It can be set to turn OFF alarm output when alarm output is ON alarm output conditions have been removed or an alarm output deactivation signal that is greater than the minimal signal band is received However alarm output deactivation is unavailable when alarm conditions remain in effect You can assign the front panel s digital input key or the digital input terminals DI 1 DI 2 for the alarm output deactivation feature regardless of parameter mask 1 Deactivating alarm output using digital input key If the digital input key has been assigned for alarm output deactivation and the alarm output option is set to alarm latch or alarm latch and standby sequence press and hold the front panel s keys when alarm output is on For detailed information on digital input key settings see 6 7 4 2 Digital input key 2 Deactivation of alarm output using digital input DI terminal When the digital input DI terminal is assigned to alarm output OFF the alarm output will deactivate when digital input DI terminal goes into the on
40. mA 1 Present value PV transmission output PV within sensor range or upper low limit scale can be converted and transmitted as current within the range of 4 to 20 mA Output Current Output Current Sensor Range or High Low limit Scale 2 Set value SV transmission output SV within sensor range or upper low limit scale can be converted and transmitted as current within the range of 4 to 20 mA When ramp is in effect ramp SV is transmitted step by step Output Current Output Current X wmm SV Range SV Low limit to SV High limit 3 Heating MV Cooling MV transmission output You can convert 0 to 100 of heating H Au J cooling MV E nu into 4 to 20 mA current Output Current Output Current MV H MV C MV MV H MV C MV 94 Copyright Reserved Autonics Co Ltd Autonics 6 Parameter Settings and Functions 6 6 Communication settings This feature is used for external higher systems PC GP etc to setthe controller s parameters and to monitor the controller It can also be used to transmit data to external devices No redundant unit addresses may exist along the same communication line The communication cable must be a twist pair that supports RS485 Interface Category Description Standards EIA RS485 compliant Max Connections 31 units Addresses 01 through 99 Communication Two wire half duplex S ynchronization Asynchronous Mad Max 80
41. monitoring time monitoring time monitoring time monitoring time i M p 4 i Ji ajaja 0 Loop break i i i i i alarm LBA When control output MV is 100 PV is increased over than LBA detection band L bAb during LBA monitoring time L bA to The status of changing control output MV LBA monitoring time is reset When control output MV is 0 and PV is not decreased below than LBA detection to band L5R5 during LBA monitoring time L bA J loop break alarm LBA turns ON after LBA monitoring time L HAL Startto to Control output MV is 0 and loop break alarm LBA turns and maintains ON to The status of changing control output MV LBA monitoring time is reset When control output MV is 100 and PV is not increased over than LBA detection to band L 5R5 during LBA monitoring time L bA J loop break alarm LBA turns ON after LBA monitoring time L HAL When control output MV is 10096 and PV is increased over than LBA detection to band L bAb during LBA monitoring time L bA J loop break alarm LBA turns OFF after LBA monitoring time L HAL to 9 The status of changing control output MV LBA monitoring time is reset 6 4 8 Sensor break alarm PH 4 gt AL IRL 8eRL 3 5bR You can set the controller to send out an alarm when a sensor is not connected or disconnected
42. notice is provided through out homepage We contrived to describe this manual more easily and correctly However if there are any corrections or questions please notify us these on our homepage B vi Copyright Reserved Autonics Co Ltd Autonics User Manual Symbols User Manual Symbols Symbol Description rZ Note Supplementary information for a particular feature A Warning Failure to follow instructions can result in serious injury or death A Caution Failure to follow instructions can lead to a minor injury or product damage ve Ex An example of the concerned feature s use x1 Annotation mark Copyright Reserved Autonics Co Ltd vii i Safety Precautions Autonics Safety Precautions Following these safety precautions will ensure the safe and proper use of the product and help prevent accidents as well as minimizing possible hazards Safety precautions are categorized as Warnings and Cautions as defined below A Warni Warning Failure to follow the instructions may lead to a serious injury arning or accident F Failure to follow the instructions may lead to a minor injury A Caution Caution or accident A Warning In case of using this unit with machinery Ex nuclear power control medical equipment ship vehicle train airplane combustion apparatus safety device crime disaster prevention equipment etc which may caus
43. on other parameter settings PW value is unequal xi in SV display Y x 4 Password entry H PH55 MODE 4 55 When PW MODE is unequal When PW is valid Parameter 2 group Parameter 3 group PA MODE Y Control Output RUN STOP r 5 MODE v Multi SV number B 5 un MODE Y CECI MODE Heater curren monitoringg Y Alarm output1 low limit set value MODE Y Alarm output1 high limit set value ACS 1 MODE Y Alarm output2 low limit set value Y Setting value SV 1 H Dip 27557 4 Al runi uw St oP A Su D 5s Ik S Su 2k S Su 3 NA NY IN X Display 5 0 through 5 3 depending on the preset number of multi SVs aE 5u Set range 00 0 to 50 0A XDisplayed only with current transformer CT input models Expect for TK4SP Setrange Deviation alarm F S to F S Absolute alarm within display range Unit C F Displayed only when alarm output 1 s operation model AL is set to low limit alarm for offset absolute value or high low limit alarm reverse alarm for offset value XSets the heater burnout SV for a current transformer with option inputs when Alarm output 1 operation model AL is in heater burnout alarm HbA XIt
44. rapid temperature changes increase and decrease could impact negatively on the control subject Parameter Description rHnu Settings for Ramp up change rate r And Settings for Ramp down change rate rnt Settings for Ramp time unit ini Parameter Setting range odd Unit AZU BUB to 999 temperature H analog nog G00 to 9858 temperature L 000 rature H analog mo a a 000 SEE seconds n n minutes B maa Hour hours ms i rZ Note Activating the ramp feature when the ramp is not in operation limits the change rate of Set value S V based on present value P V Changing SV or ramp parameters while the ramp is in operation limits the change rate of SV based on SV atthe point of the change Control will be carried out based on changed SV hereinafter referred to as RAMP SV changed by preset change rate slope RAMP Up Change Rate and RAMP Down Change Rate can be configured independently Alarm operation during RAMP will be made based on final SV Setting the rate of ramp change to 0 deactivates the ramp feature If the ramp feature has been activated RAMP SV will be displayed on SV display part Ramp depending on operation status Operation Status Ramp Up Down Ramp All operations When itis 2 Inactive aPEn HHHH LLLL Auto tuning Switching from Irrespective of inactive Auto to Manual Switching from Run to Stop conditions oPEn HHHH LLLL After Auto tuning
45. state close the MAN indicator turns ON For detailed information on digital Input DI key configuration see 6 7 4 2 Digital input key For detailed information on digital Input DI terminal configuration see 6 7 4 1 Digital input terminal settings PR c 5 5 d idi eT After deactivating the alarm output it will function normally for the next alarm output occurrence Copyright Reserved Autonics Co Ltd 89 6 Parameter Settings and Functions Autonics 6 4 11 Alarm output examples 6 4 11 1 Absolute value high limit alarm and deviation high imit alarm Temperature High limit Alarm Setting Absolute Value 7 OOO N 7 UNES RENE HERE BEEN ERE THYS or Offset Value i H i 1 1 Power On gt 1 I 1 1 1 Time Standard Alarm ON OFF Al ici OR arm Latch oec ON Standby Sequence OFF Alarm Latch and ON H Standby Sequence OFF I Minimum Signal Band ON Alarm Reset Signal OFF Alarm Latch On arm Latch OFF Alarm Latch and ON imi 1 O T T 1 D Standby Sequence OFF 6 4 11 2 Absolute value low limit alarm and deviation low limit alarm Temperature Low limit Alarm Setting i CT HYS Absolute Value i H i i i i H or Offset Value 1 1 1 I I 1 i Power On I I 1 1 I I 1 Time 1 1 1 I 1 I 1 1 I 1 1 I 1 I ON D D D Standard Alarm OFF Alarm Latch ON 1 I 1 OFF 1 I 1 1 I i T T 1 T Standb
46. to the concerned group name XIf you press the MODE key after changing the setting value of the parameter the setting value will be stored x Shaded parameters are for standard level users the others are for high level users You can set the user level in parameter 5 group o pa a a un ID Oo m 3 K A l Burt ee e rer v M vj I A Pus A A L H RL b I E RL F Displayed only if alarm output 1 s operating model At is not set to FF Set range 001 to 100digit 000 1 to 100 0 Displayed if alarm output 1 s operating model AL is set to high limit low limit high low limit or reverse alarm for offset absolute value Al Y D OU Set range 0000 to 3600 sec XDisplayed only if alarm output 1 s operating mode AL 1 is not set tooFF OI Set range 0000 to 3600 sec 2 Al Y KZ Tr Al e E HL h not set to oFF 5 D v B Mm 1 001 Set range 001 to 100digit 000 1 to 100 0 XDisplayed only if alarm output 2 s operating model AL 2 is X Displayed if alarm output 2 s operating model AL 2 is set to high limit low limit high low limit or reverse alarm for offset absolute value nok nf Y nn Set range 0000 to 3600 sec Displayed only if alarm output 2 s operating model AL 2 is not set tooF
47. version Copyright Reserved Autonics Co Ltd 119 fj fs DAQMaster Autonics AN Ex M Parameter Mask Settingso Parameter 1 PAr i Parameter 2 PAre Heating MY Auto Tuning Execute A k Cooling MV Heating Propotional Band RUN_STOP r Cooling_Propotional band f P Low Input Range Lr 4 Multi SV No Heating Integralband H High Input Range H r G Heater Current Monitoring n Cooling Integral Time C Scaling dat Model Heating Derivation Time H d Low Scailing L c TK 4W 14RN Cooling Derivation Time 7 d High Scailing H 5C Dead OvedapBand db Display UnitLamp d UnE Jerson Manual Reset rESE Input Bias in b HAW 100 Heating ON Hysteresis H HYS i Input Digital Filter d F Heating OFF Offset H aSE SVLowLimit L Su SAW 401 Cooling ON Hysteresis L HY5 SV High Limit H Su Cooling OFF Offset Ios Operating Type OT GE MV Low Limit L Sn Control Method nd MV High Limit H AU Auto Tuning Type AEE Ramp Up Rate r An u Outputl SSR Curr Type out Ramp Down Rate r And Qut1 SSR Function 15r Ramp Time Unit r UnE OUTI Current Range O Af aa mm Initialize Factory Qutput2 SSR Cum Type ut e default Out2 Current Range ocn Heating Control Time HSE Cooling Control Time Ck Download Save Open Example of masking alarm SV setting parameters of parameter 1 group input type unit of parameter 3 group and all of parameter 4 group 120 Copyright Reserved Autonics Co Ltd Autonics 8DAQMa
48. 0 000 operations ng ay AL1 2 Min 20 000 000 operations TK4H W L Min 5 000 000 operations OUT1 OUT2 Min 200 000 operations cycle Electrical AL1 2 Min 100 000 operations TK4H W L Min 200 000 operations Insulation resistance Min 100M at500VDC megger Noise resistance Square shaped noise by noise simulator pulse width 1 us 2 kV R phase S phase Memory retention Approx 10 years non volatile semiconductor memory type Ambient i o Environ temp 10 to 50 C Storage 20 to 60 C S t i S Ambient 35 to 85 RH Storage 35 to 85 RH Protection IP 65 front panel TK4SP IP50 front panel Insulation type Double insulation or reinforced insulation mark 5 dielectric strength between the measuring input part and the power part 2kV Approval CE A Approx Approx Approx Approx Approx Weight 140g 130g 150g 210g Approx 211 g 249g 9 Approx Approx Approx Approx Approx 141 g Approx 70 g 85 g 105 g 140 g 198 g x1 At room Temperature range 23 C 5 C TCK J T N E type below 100 C TCL U PLI RTD Cu500 DPt500 PV 0 3 or 2 C select the higher one x 1digit TCC G R S type bellow 200 C PV 0 3 or 3 C select the higher one 1 digit TC B type below 400 C There is no accuracy standard Out of room temperature range RTD Cu500 DPt500 PV 0 5 or 3 C select the higher
49. 0 m BPS bits per second 2400 4800 9600 19200 38400 bps Response Standby 5 ms to 99 ms Communication Start Bit 1 bit fixed Data Bit 8 bit fixed Communication P arity Bit None Even Odd Communication Stop Bit 1 2 bit Protocol Modbus Remote Terminal Unit Character 11 bit as fixed 3 Note You could modify the parameter first in first out using keys during communication connection but this may lead to errors and malfunctions 6 6 1 Unit address settings PAr4 gt Adr 5 You can assign individual addresses to data units Setting Factory group Parameter Setting range default Unit PArY Adr5 O to 99 Di 6 6 2 BPS bits per second settings PR 4 gt bP5 You can set the rate of data transmission Setting Factory F group Parameter Setting range default Unit 24 2400 bps 48 4800 bps 85 9600 GE BES bps 192 19200 bps 384 38400 bps 7 bps Copyright Reserved Autonics Co Ltd 95 EH lle Parameter Settings and Functions Autonics 6 6 3 Communication parity bit PA 4 gt P k4 Parity bit is a data communication method that adds an additional bit to each character in transmitted data as an indicator used to verify data loss and corruption This parameter is used to enable or disable the parity bit option Setting Description non Disables parity
50. 329 0728 E mail sales autonics com W Brazil Autonics do Brasil Comercial Importadora Exportadora Ltda Tel 55 11 2307 8480 Fax 55 11 2309 7784 E mail vendas autonics com br China Autonics electronic Jiaxing Corporation Tel 86 573 8216 1900 Fax 86 573 8216 1917 E mail china autonics com India Autonics Corporation India Liaison Office Tel 91 22 2781 4305 Fax 91 22 2781 4518 E mail india autonics com E Indonesia PT Autonics Indonesia Tel 62 21 658 66 740 Fax 62 21 658 66 741 E mail indonesia autonics com E Japan Autonics Japan Corporation Tel 81 265 79 8570 Fax 81 265 79 2442 E mail support autonicsjp co jp E Malaysia Mal Autonics Sensor Sdn Bhd Tel 60 3 7805 7190 Hunting Fax 60 3 7805 7193 E mail malaysia autonics com E Mexico Autonics Mexico Sales Office Tel 52 55 5207 0019 Fax 55 1663 0712 E mail ventas autonics com E Russia Autonics Corp Russia Representative Office Tel Fax 7 495 660 10 88 E mail russia autonics com E Turkey Autonics Otomasyon Ticaret Ltd Sti Tel 90 216 365 9117 Fax 90 216 365 9112 E mail info autonics com tr E USA Autonics USA Inc Tel 1 847 680 8160 Fax 1 847 680 8155 E mail sales autonicsusa net E Vietnam Autonics Vietnam Representative Office Tel 84 8 3771 2662 Fax 84 8 3771 2663 E mail vietnam autonics com MCT TKU1 V2 0 1407EN
51. Cooling integral time Heating deriv Heating derivative H d Pakay ation time time i 0000 to 9999 Sec 0005 d Cooling deriva Cooling derivative tion time time P P P ONOFF and ONOFF P Controls Proportional Band to 0 0 to P roportional Band if different based on whichever is Digit EE UUU LU dh Dead overlap Heating amp cooling lesser band control dead band ONOFF ONOFF Control 999 to 0888 Temperature H 4888 to 9599 Temperature L 999 to 095 9 6 nnnn Analog F S LI LI LI LI Manualresetunder anan in inan 0 ncnn rESE Manual reset proportional control BB6B58 to Gag 0500 Heating ON OO I to 100 00e H35 hysteresis Healing nysteresis ion ito OUD pig 0020 Heating OFF Heating off point 000 to 100 S Ho5t offset offset 0000 to 1000 Digit uuu E Cooling ON UU I to 10O bed 002 CHYS hysteresis Cooling hysteresis 008 to 1000 Digit 0020 Cooling OFF Cooling off point Gad to 100 mp La5t offset offset 0000 to 1000 Digit ULU 0000 to H nu B 1 standard control sna L Au MV low limit MV low limit setting 100 0 to 5090 4000 heating amp cooling nis control L Au i to 1000 AA H Au MV high limit MV high limit value standard control 96 1000 SU 0000 to 1000 Copyright Reserved Autonics Co Ltd 109 7 Setting group parameter description Autonics Parameter Description Setrange Unit bene heating amp
52. DE Standard type E LL Coat H L Heating amp cooling control model Copyright Reserved Autonics Co Ltd Autonics 5 Preparation and Startup A Y Control type XStandard trol E X Standard contro Ca Pra m a MODE PF v Al XHeating amp cooling control v Mm Y Auto tuning mode BH Al i Ht Eun a E Und XDisplayed only when temperature control typel ad is set to PID control MODE x Y OUT control output selection oE tc LS urr E 55r Displayed only when OUT1 control output of model is current output MODE Y OUT1 SSR drive output type Kai 9 5r BH 5End A CYU PHAS Displayed only when OUT1 control output of model TT ODE Y LEM Y is SSR drive output of SSRP function Y OUT current output range rM UU g B A Displayed only when OUT1 control output of model is current output 1 N 8 Inf v 0 20 and is set to Urr ineUt mode MODE Y OUT2 control output selection mcis aliE g CUrr 55r XDisplayed only when OUT2 control output of model is current output MODE Y OUT2 current output range BenB B 4 2B PE NEN 9 gg XDisplayed only when OUT2 control output of model is current output a II and is set to rr inaute mode Y Heating control time H
53. F B gt 0000 Set range 0000 to 3600 sec Displayed only with option output models that support alarm output 2 Copyright Reserved Autonics Co Ltd Autonics 5 Preparation and Startup A Alarm output3 operation mode X An Alarm 3 OF Anm Set range x Asan 0000 to 3600 sec absolute value Set range 0000 to 3600 sec nanan uuu E 8 Set ran ge 0808 0000 to 9999 sec HbR K XDisplayed only with op tion output models that support alarm output 3 l aFF dull v v A AL A e seere A A 9 vi X Displayed only if alarm output 3 s operating mode RL 3 is not set tooFF 99 Set range 001 to 100digit 000 1 to 100 0 XDisplayed if alarm output 3 s operating model AL 3 is set to high limit low limit high low limit or reverse alarm for offset f XDisplayed only if alarm output 3 s operating mode RL 3 is not set to aFF XDisplayed only when alarm output 1 or 2 operation mode RL RL 2 is loop break alarm L bA Y LBA band H VOL i Set range iLbAb 0000 to 999 H MODE 000 0 to 999 9 L 000 0 to 99 99 Analog C F 6 v Analog trans output A NGA E
54. I RAHA SY D qos ET CT WI GU AT ALI ALD IKAN o SVi S 2 89 96 91 5 Avions eR 6 TKAW Series 6 64 5 lt 96 gt MINT RARE se om oR AT Q WII i A n sa RRRB a Arn am cg o 7 TK4L Series 6 64 5 L 96 E 15 TRAL SV a Nn SS SS SS gt gt Eh qd SS py gp F C n MAN SVI CO coo Co Cam owe amp X A SEER 91 5 28 Copyright Reserved Autonics Co Ltd Autonics 3 Dimensions 8 Bracket TKAN Series 42 eo e eo eo Ne m 45 2 48 6 gt O S
55. L 3t J Note If alarm operation is set as loop break alarm L HA sensor break alarm 55 or heater break alarm H5R only standard alarm AL A and alarm latch AL E of alarm option are displayed Copyright Reserved Autonics Co Ltd 81 6 Parameter Settings and Functions Autonics 6 4 3 Alarm SV settings PR AL iL AL HAL OL RLeHRL 3L AL IH You can set alarm output activation values According to the selected alarm operation configuration parameters AL H At O L will be activated for each setting Parameter Description AL i Low limit value of alarm output 1 Reference value for determining e heater burnout AL tH High limit value of alarm output 1 Ara Low limit value of alarm output 2 R eference value for determining a heater burnout AL CH High limit value of alarm output 2 AL 3i Low limit value of alarm output 3 Reference value for determining Sum heater burnout AL 3H High limit value of alarm output 3 Setting a Factory group Parameter Setting range default Unit AL 1H temperature High Low limit deviation By individual input AL 2H specification F S to F S temperature Alarm absolute value NUN i DR uu Temperature AL IH By individual input specification within 7 PAP displayed range nira E AL iL analog High Low limit deviation Anaon 4999 to 9999 Within F S to F S Aa ALEL analog Alarm
56. RL b Alarm latch x sequencel Alarm latch and AL d standby seguencel second alarm condition alarm latch operates First alarm condition is ignored and from second alarm Standby condition standard alarm operates AL E sequence2 When re applied standby sequence and if itis alarm condition alarm output does not turn ON After clearing alarm condition standard alarm operates Basic operation is same as alarm latch and standby sequence It operates not only by power ON OFF but also alarm set value or alarm option changing When re applied standby sequence and if itis alarm condition alarm output does notturn ON After clearing alarm condition alarm latch operates Alarm latch and RL F standby sequence2 Condition of re applied standby sequence for standby sequence 1 alarm latch and standby sequence 1 Power ON Condition of re applied standby sequence for standby sequence 2 alarm latch and standby sequence 2 Power ON changing set temperature alarm temperature AL ALE AL 3 or alarm operation AL HL 8 HL 3 switching STOP mode to RUN mode Parameter Description ALI Selects the operation mode of alarm output 1 AL ee Selects the operation mode of alarm output 2 AL Ze Selects the operation mode of alarm output 3 Setting Factory 3 group Parameter Setting range default Unit AL tk PAY AL 2k RL R JRL b JBL C JAL d JAL E BL R i AL F R
57. S L type when MV is over 5 0 it turns ON X To use current ouput when MV is 0 0 in manual control it turns OFF Otherwise it always turns ON When MV is over 3 0 in auto control it turns ON and when MV is below 2 0 it turns OFF O key It is used when switching auto control to manual control X TK4N S SP do not have the key The key operates switching simultaneously key It is used when entering parameter group returning to RUN mode moving parameter saving the set value key It is used when entering the set value changing mode and moving or changing up down digit Digital input key When pressing the keys for 3 sec atthe same time it operates the function RUN STOP alarm clear auto tuning set at digital input key d amp in parameter 5 group PC loader port Itis the PC loader port for serial communication to set parameter and monitoring by DAQ Master installed in P C Use this for connecting SCM US USB to Serial converter sold separately Input selection switch Used when switching sensor TC RTD input analog input mV V mA only the previous models 2 Note 7 Segment Display Characters A b E d E F Lh H i J E L n A B C D E F G H J K L M n n P 9 r 5 E u u 5 5 N 0 P Q R S T U V W X Y Z a e 3 El 5 B q B 5 4 A 0 1 2 3 4 5 6 7 8 9 0 1 Copyright Reserved Autonics Co Ltd 23 E Produc
58. UF high low limit is higher than set value Deviation of deviation temperature the alarm Idul high low goo 1000 1200 output will be ON limit Lower deviation Set as 10 C High limit Deviation Temperature can alarm High deviation Set as 20 C Be Set m WE HA ue ah Low limit can be setin AL it RL et ALIH If deviation between PV and SV as Deviation high low limit is higher than set value i A of deviation temperature the alarm fig owe Ge dont NAA output will be OFF CHU limit ANN png reverse Lower deviation Set as 10 C High limit deviation can be set in High deviation Set as 20 C PE JARE DEAE AH viaton pla No ki RUE 9 Low limit deviation can be set in AL IL RL amp L AL IH Absolute HE Soe If PV is higher than the absolute Nn value C NES n e uf value the output will be ON high limit Alarm absolute value Alarm absolute value Alarm s absolute value can be set in alarm Set as 90 C Set as 110 C AL IH ALEH AL 3H Hi ona Absolute 1 ee If PV is lower than the absolute value 33p Value low sc 400 idis cade the output will be ON limit Alarm absolute value Alarm absolute value Alarm s absolute value can be set in alarm Set as 90 C Set as 110 C AL IL AL ec AL IH Loop It will be ON when it detects loop LbR break break alarm Copyright Reserved Autonics Co Ltd 79 lle Parameter Settings and Functions Autonics Mode Name Alarm operation Description
59. UNE de aa MODE Set range 000 1 to 120 0 sec i Y i Displayed only when temperature control method Ad is set to PID control Cooling control time H XNot Displayed when output method is set to YEL PHAS ENSE M0cO0O X OUT OUT output Incase that OUT1 OUT output is relay output type ollE i o t5r o AA allEP a amp 5re od AA parameters are not displayed Incase that OUT1 OUT2 output is current SSR drive output type when OUT1 OUT2 output is set to 55r Output method of a 5r 025r is held in 5End and parameter is not displayed n case that OUT output is SSR drive output model of SSRP function and OUT output is current SSR drive output oUE 1 0 AA are not displayed o l r can setto Send CYCL PHAS When aZ5r is setto 55r itis held in SEnd and parameter is not displayed Copyright Reserved Autonics Co Ltd 49 Bs Preparation and Startup Autonics 5 4 4 Parameter 4 group MODE Alarm output1 operation mode AL i MODE MODE Alarm output1 option time ED Parameter 4 group PR 4 X1 El Press any key among K M A After entering setting mode press MODE key anytime for 3 sec to return to Run mode X After entering setting mode press MODE key anytime for 1 5 sec to go
60. Up Rate A Outputl SSR_Curr Type Ramp Down Rate OUT1 SSR Function Ramp Time Unit n OUTI Current Range 6 iitialize Factory Output2 SSR Curr Type default OUT2 Current Range Heating_Conrol Time Cooling_Conrol Time 4 4 4 4 i 4 4 4 4 4 4 4 4 4 4 4 4 L L 4 l t 2 All initialize Li r1 lt No Item Description Displays the selected parameters as user parameter group Double click the parameters for the user parameter group and these magi parameter parameters turn gray group To delete the parameters at the user parameter group double click the parameters User parameter All initialize Initializes the set user parameter group group selection t 4 Changes the selected parameter order up down Download Applies the set user parameter group to the device a Save Saves the set user group as user parameter group information file amp Open Opens the saved user parameter group file Initialize factory Clears the set for the user parameter group default Download this setting to apply it to the device Device D information Displays device name unit address model name and version Close Closes the User Parameter Group Settings dialog Copyright Reserved Autonics Co Ltd 121 Js DAQMaster Autonics AN Ex Ly Parameter 2 Parameter 3 y Parameter 4 Set Value RUN STOP SV 0 Seting Value SWA Seti
61. V to realize more reliable control Setting Factory group Parameter Setting range default Unit PAr3 nRuF 000 to l2 08 Di Sec CI Ex If the input digital filter is set to 0 4 sec digital filtering is applied to a sampling value collected over 0 4 sec 400 ms A Note When the input digital filter is used present value PV can vary from the actual input value Copyright Reserved Autonics Co Ltd 59 lle Parameter Settings and Functions Autonics 6 1 7 High Low limit value of setting value SV PA 3 gt H 5u L 5u You can limit the Set value SV range within the temperature range of the temperature sensor or analog input type in order to prevent the system from controlling with improper S V W Input Sensor s Temperature Range Low limit Input Sensor s Temperature Range High limit W lemprature i 1 1 nr SV Setting Not Allowed SV Setting Not Allowed A SV Low limit A SV High limit Temprature Setting group Parameter Setting range Factory default Unit SV low limit 1 digit to sensor 1350 temperature H Su input high limit or analog high CIF ES limit scale value 9909 analog i Sensor low limit or analog low 200 temperature L 5u he a value to SV high limit 1000 analog CPF Parameter Parameter Description L 5u Set value S V low limit H 5u Set value SV high limit Note Attempts to
62. a communication Setting Parameter Setting range Factory Unit group default PA Y Con Enf di 5A EnA Note Reading parameter settings is available even though prohinit parameter setting 6 6 7 USB to Serial communication connection Data can be transmitted via a USB to serial connection However RS485 communication through a USB to serial connection is blocked by hardware SCM US Loader Cable 6 a L a SCM 38l RS485 RS232 Converter sold separately RS485 A RS485 B gt An external device Twist Pair Communication Line EX OX XO XLI Round Ferrite Beads noise reduction supporting RS485 Ex PLC panel etc Copyright Reserved Autonics Co Ltd 97 lle Parameter Settings and Functions Autonics 6 7 Additional features 6 7 1 Monitoring Refer to 5 2 3 MV monitoring and manual control 6 7 1 1 Control output MV monitoring Monitors and displays the current control output MV 6 7 1 1 1 Heating MV monitoring Displays the current heating MV during heating control or heating amp cooling control Users may manually adjust the MV to control the temperature Measurement range H 20 to H 100 Unit 96 2 Note 6 7 1 1 2 Cooling MV monitoring Capable of displaying MV with a moving decimal point 4999 gt H 100 Displays the current cooling MV during cooling control or heating amp cooling control Users may manually adjust t
63. ansformer input is supported by all models However TK4SP 11 pin plug type does not support CT input due to its limited number of terminal blocks Copyright Reserved Autonics Co Ltd 21 E Product Introduction Autonics 1 4 Parts descriptions Input selection switch fere ee etim ues ii mV V mA 4 Front UT Back direction direction 14 13 Q Measured value P V display part RUN mode It displays currently measured value P V Setting mode It displays the parameter Q Set value SV display part RUN mode It displays the set value SV Setting mode It displays the set value of the parameter Unit C F indicator It displays the unit set at display unit Un in parameter 3 group TK4N Seires does not support 9o unit Manual control indicator Itturns ON during manual controlling Multi SV indicator One of SV1 to 3 indicator will be ON in case of selecting multi SV function Auto tuning indicator It flashes by 1 sec when executing auto tuning OO 22 Copyright Reserved Autonics Co Ltd Autonics 1 Product Introduction Alarm output AL1 AL2 indicator It turns ON when the alarm output is ON Control output OUT1 OUT2 indicator It turns ON when the control output is ON During cycle phase controlling in SSRP function model TK4L L 4
64. control with both current output 4 20mA and linear output cycle control and phase control 1 Standard ON OFF control 5t d A mode to control the load in the same way as Relay output type ON output level 10096 OFF output level 096 AC OUT 2 Cycle control 3C A mode to control the load by repeating output ON OFF according to the rate of output within setting cycle Having improved ON OFF noise feature by Zero Cross type AC A OUT 50Cycle 50Cycle 5096 8096 3 Phase control PHR5 A mode to control the load by controlling the phase within AC half cycle Serial control is available Random turn on SSR must be used for this mode AC OUT 10 Setting Factory group Parameter Setting range default Unit PAr3 o l r Send CYCL PHAS 5End B 72 Copyright Reserved Autonics Co Ltd Autonics 6 Parameter Settings and Functions J Note When selecting cycle output EYEL or phase output FHAS the power supply for the load and temperature controllers must be the same Make sure that SSRP function is not available for OUT2 In case of current type models SSR is fixed to standard output 5E nd only In case of selecting SSRP function whether cycle output CYCL or phase output FHAS with PID control type control cycle is not available to set 6 2 5 3 Current output range settings PAr 3 gt o lAAfenAl If the control
65. during temperature control Sensor break can be confirmed through an external alarm output contact such as a buzzer or similar means Setting alarm operation AL O to 5bA will activate Sensor Break Alarm 2 Note Alarm output option can be set to standard alarm Rt R or alarm latch AL b Copyright Reserved Autonics Co Ltd 87 ll Parameter Settings and Functions Autonics 6 4 9 Heater burnout alarm FA 4 gt AL AL 2AL 3 HbA When using a heater to raise the temperature of the control subject the temperature controller can be set to detect heater disconnection and send out an alarm by monitoring power supply to the heater Heater disconnection is detected by the controller using a current transformer CT which converts the current to the heater to a specific ratio CT ratio for monitoring If the heater current value Ft A measured by the CT is less than the heater detection set value AL C L the heater burnout alarm will activate Heater Heater Heater burnout detection only takes place when the temperature controller s output is turned on Otherwise heater burnout will not be detected by the controller Detection is only available in models with switching output Relay output SSR drive output Models with linear output current SSR drive cycle phase output are incapable of detection Current detection is not performed if OUT1 s control output time
66. e control loop by monitoring the control subject s temperature changes and sends out alarms if necessary Heating control When control output MV is 100 or high limit H au and PV is not increased over than LBA detection band L 5 5 during LBA monitoring time L bA J or when control output MV is 0 or low limit L nu and PV is not decreased below than LBA detection band L bA b during LBA monitoring time L HAE J alarm output turns ON Cooling control When control output MV is 0 or low limit L nu and PV is not increased over than LBA detection band L bA b during LBA monitoring time L b RE J or when control output MV is 100 or high limit H au and PV is not decreased below than LBA detection band L 5R5 during LBA monitoring time L b RE alarm output turns ON Common causes of LBA output ON Sensor error disconnection short External controller error magnet auxiliary relay etc External load error heater cooler etc Misconnections and disconnections of external network If itis not as sensor break HHHH LLLL during auto tuning manual control control STOP ramp function operation loop break alarm does not operate LBA Alarm output HYPE Meis Standard alarm Alarm latch Initializing Alarm changing control output operation mode setting LBA OFF OFF monitoring time band as 0 Changing input correction value set Maintains the Maintains the value Initialize pre
67. e damages to human life or property it is required to install fail safe device It may cause a fire human injury or damage to property Install the unit on a panel It may cause electric shock Do not connect inspect or repair when power is on It may cause electric shock Wire properly after checking terminal number It may cause a fire Do not disassemble the case Please contact us if itis required It may cause electric shock or a fire This unit shall not be used outdoors It might shorten the life cycle of the product or cause electric shock When connecting wire AWG 20 0 50mm should be used and screw bolt on terminal block It may cause a malfunction or fire due to contact failure Please observe the rated specifications It might shorten the life cycle of the product and cause a fire Do not use beyond of the rated switching capacity of relay contact It may cause insulation failure contact melt contact failure relay broken and fire etc In cleaning unit do not use water or an oil based detergent and use dry towels It may cause electric shock or a fire Do not use this unitin place where there are flammable or explosive gas humidity direct ray of the light radiant heat vibration and impact etc It may cause a fire or an explosion Do not inflow dustor wire dregs into the unit It may cause a fire or a malfunction Jl viii Copyright Reserved Autonics Co Ltd Autonics Safety Precautions
68. ected 5 2 2 Set value SV setting Press any key among 6 A in RUN mode to enter SV setting mode Last digit 10 digit on SV display part flashes Press the amp key to move digit 10 gt 107 10 gt 10 gt 10 Press the Y A keys to raise or lower the set value Press the key to save the set value If there is no additional key operations in 3 sec the changed SV is automatically saved 38 Copyright Reserved Autonics Co Ltd Autonics 5 Preparation and Startup 5 2 3 MV monitoring and manual control Manual control under standard control mode heating eating MV monitoring Starts manual heating control 2 pa Returns to auto control L Returns to auto control Change manual cooling MV Starts manual cooling control Q While in RUN mode press the key to commence manual control The SV display will then show H heating control or C cooling control and simultaneously display the MV to indicate commencement of MV monitoring Ifthe Y or A is pressed while MV monitoring is in progress the MAN indicator will turn on and the last digit will
69. er group with SV setting control output RUN STOP alarm outptu 1 low high limit S V 0 1 2 3 set value manual reset input correction alarm output 1 mode option hysteresis contact type ON delay time OFF delay time parameters 122 Copyright Reserved Autonics Co Ltd Autonics 8DAQMaster Copyright Reserved Autonics Co Ltd 123 Autonics Sensors amp Controllers Distributor Bm Major products Photoelectric sensors Fiber optic sensors Door sensors Door side sensors Area sensors Proximity sensors Pressure sensors Rotary encoders Connector Sockets Switching mode power supplies Control switches Lamps Buzzers Temperature controllers Temperature Humidity transducers SSR Power controllers Counters Timers Panel meters Tachometer Pulse Rate meters Display units Sensor controllers I O Terminal Blocks amp Cables Stepper motors drivers motion controllers Graphic Logic panels Field network devices Laser marking system Fiber CO Nd YAG Laser welding soldering system W Any proposal for a product improvement and development Product autonics com Dimensions or specifications on this manual may be changed without prior notice www autonics com Headquarters 116 Ungbigongdan gil Yangsan si Gyeongsangnam do Korea e Overseas Sales Dept 402 404 Bucheon Techno Park 655 Pyeongcheon ro Wonmi gu Bucheon Gyeonggi do Kor Tel 82 32 610 2730 Fax 82 32
70. et ex 4 264 X ci fe E of 10 MM MD TK4S TK4SP Series 31 48 6 20 PRE ng MA xD i 1 e IE Ha 55 18 21 Fou X TKAM W H L Series lap eo Copyright Reserved Autonics Co Ltd 29 E Dimensions Autonics 9 Terminal cover sold separately TK4N COVER 48x24mm 44 6 6 2 LL 000009 000000 S XTK4N COVER is provided RSA COVER 48x48mm 48 4 3 batt gt Ba B5 nE UP 41 5 5 UP E A TA to s co eo co JJ B088 jul vy B 1 B s fi fi a RHA COVER 48x96mm 96x48mm 47 2 4 4 gt A Tur F A i H3 Fi M 5 xl P h y y U nila 30 Copyright Reserved Autonics Co Ltd Autonics 3 Dimensions 10 Panel cut out SEE HA unit mm Model Size A B C D TK4N Min 55 Min 37 45 22 2 dl TK4S Min 65 Min 65 45 45 TK4SP Min 65 Min 65 45 4579 m TK4M Min 90 Min 90 68 68 C TK4H Min 65 Min 115 45 927 TKAW Min 115 Min 65 92 45 TK4L Min 115 Min 115 922 9272 Installation TK4N TK4S SP Other Series driver Insert the unit into a
71. ey and the digital input terminal set equally the digital input key does not act 6 7 4 2 2 Digital input key use Press the digital input keys on the front panel to execute the function assigned to the keys When in RUN mode press and hold Y keys for 3 sec to execute the assigned function run stop or alarm output deactivation 3 Note If the same function is assigned to a digital input key and the digital input terminal activation takes place as an or function and deactivation as an and function However this does not apply to the Multi SV feature of digital input terminals Digital input key functions operate irrespective of 6 7 9 Password settings PArS gt P g 8 3 1 Parameter mask 102 Copyright Reserved Autonics Co Ltd Autonics 6 Parameter Settings and Functions 6 7 5 Error The controller diagnoses input signals for errors and displays messages accordingly These messages inform the user of device problems Message Input Description Output i Standard type Temperature Ba a IR PUE the Heating 096 Cooling 10096 sensor range Heating amp Cooling HHHH Heating 0 Cooling 100 Flashes at 0 5 sec intervals if the Analog input value is over 5 to 1096 of high Normal output limit or low limit value R Standard type Temperature dae ec the Heating 100 Cooling 0 sensor range Heating amp Cooling LLLL i Heating 100 Cooling 0 Flashes at 0 5 sec interva
72. ey for TK4N TK4S TK4SP and the Auto Manual swithcing by communication do not operate When the unit is powered on following a power interruption or shutdown previous control mode auto or manual will be maintained If switching to manual control during Auto tuning Auto tuning will be terminated It is still possible to switch to manual control mode while in STOP When a sensor break alarm 55 occurs in standard control mode the sensor error MV Er nu is applied In this state manual and auto control MV settings can be modified It is still possible to switch auto manual control mode while in controlling operation Operation Priority Manual Control Stop Open Sensor Disconnection 6 2 4 1 Manual Auto control switching Returns to auto control US D DS SS SaaS a nen Sa ee ee SS Returns to a auto control 1 Manual control switching for standard control heating or cooling control When in RUN mode press the key the key for TK4N TK4S TK4SP model and it enters MV monitoring mode The SV display shows H heating control or E cooling control and shows MV to indicate the start of MV monitoring Q Ifthe is pressed when MV monitoring is in prog
73. factory default SLA i It will be ON when it detects sensor alarm disconnection Healer It will be ON when CT detects heater HbA break a break alarm XH Alarm output O hysteresis A C H4 Parameter Description E Selects alarm output 1 operation mode AL 2 Selects alarm output 2 operation mode AL 3 Selects alarm output 3 operation mode Setting Factory e group Parameter Setting range default Unit AL 1 dull ts aFF dull 33du Idol Edu E E ETE Pull 3JPu SbR LbA HbA ilag i RL 3 aFF J so Copyright Reserved Autonics Co Ltd Autonics 6 Parameter Settings and Functions 6 4 2 Alarm output options PR 4 gt AL IE RLet Users can selectthe desired alarm output options Setting Mode Description If itis an alarm condition alarm output is ON If itis a clear alarm condition alarm output is OFF AL A Standard Alarm If itis an alarm condition alarm output is ON and maintains ON status First alarm condition is ignored and from second alarm Standby condition standard alarm operates When power is supplied and it is an alarm condition this first alarm condition is ignored and from the second alarm condition standard alarm operates If itis an alarm condition it operates both alarm latch and standby sequence When power is supplied and itis an alarm condition this first alarm condition is ignored and from the
74. g Control When db is in 10 Digits Control Output MV l Heating Proportional Band es I Cooling Hysteresis Offset Heating Control Cooling Control Heating MV lt gt sv 5 Present Value Overlap Band PID ON OFF Control with Heating and Cooling Control When dbis in 10 Digits Control Output MV Heating Hysteresis Offset Cooling Proportional Band E a 100 0 Heating Cooling Control Control lt Present Value Cooling MV Overlap Band lt ON OFF PID Control with Heating and Cooling Control When db is in 10 Digits Control Output MV A Cooling Hysteresis Offset Heating Hysteresis Offset Heating Cooling Control Control Present Value Overlap Band lt ON OFF ON OFF Control with Heating and Cooling Control 64 Copyright Reserved Autonics Co Ltd Autonics 6 Parameter Settings and Functions 3 Using neithera Dead band nor an Overlap Band When db is in 0 Digits Digits Control Output MV FS for Analog Heating Proportional Band Cooling Proportional Band 100 076 Heating Control Control 1 i i Cooling 1 1 Heating MV 0 0 Cooling MV SV lt PID PID Control with Heating and Cooling Control When de is in 0 Digits Digits Control Output MV Heating Proportional Band Cooling Hysteresis Offset lt gt e Heating Control Cooling Control
75. gits Control Output MV FS for Analog Cooling Proportional Band I Heating Control Control I d Cooling 1 I I Cooling MV Heating MV lt PID PID Control with Heating and Cooling Control gt When db is in 10 Digits Control Output MV Cooling Control Heating Control Heating MV sv5 l3 Present Value Deadband lt PID ON OFF Control with Heating and Cooling Control When 2b is in 10 Digits Control Output MV Heating Hysteresis Offset Cooling Proportional Band Cooling Control Heating Control Cooling MV lt gt sv 5 Deadband lt ON OFF PID Control with Heating and Cooling Control gt Present Value ON When db is in 10 Digits Control Output MV Heating Hysteresis Offset Cooling Hysteresis Offset Cooling Control Heating Control Jp Present Value ON ON Deadband SV 5 SV 5 lt ON OFF ON OFF Control with Heating and Cooling Control gt Copyright Reserved Autonics Co Ltd 63 lle Parameter Settings and Functions Autonics 2 Using an Overlap Band When db is in 10 Digits Control Output MV FS for Analog Heating Proportional Band Cooling Proportional Band A sf w 100 096 Heating Cooling Control Control lt Heating MV ke svs Cooling MV Overlap Band lt PID PID Control with Heating and Coolin
76. he MV to control the temperature Measurement Range GB to C 100 Unit 96 2 Note 6 7 1 2 Heater current monitoring PAr gt CE R Capable of displaying MV with a moving decimal point 0993 gt 100 A feature that monitors and displays the current of a heater load being controlled by control output Setting 3 Group Parameter Measurement range Unit PAr I CE A 09 to 599 A 2 Note A current transformer CT is used to measure and display the heater s load current 98 Copyright Reserved Autonics Co Ltd Autonics 6 Parameter Settings and Functions 6 7 2 RUN STOP PAr 71 5 Users may run or stop control output by force while in RUN mode The stop command stops control output Auxiliary output however is not affected by the command This feature can be enabled by configuring parameters In addition the front panel s digital input keys A for 3 sec and digital input terminals DI 1 and DI 2 can be assigned to the run stop feature regardless of parameter mask Setting Description run Forced control output run in STOP mode 5taP Forced control output stop in RUN mode Setting Factory 2 group Parameter Setting range default Unit With stop enabled the front panel s SV display indicates 5EaP You can change the setting when in the stop state The stop status will remain in effect after shutting down the controller and powering
77. ically saved after 5 sec gt arm output1 low limit set value AL iL Heating integral time H 1 arm output1 high limit set value AL 1H Cooling integral time arm output low limit set value AL 24 Heating derivative time H d arm output2 high limit set value AL 2H Cooling derivative time d gt arm output3 low limit set value AL 34 Dead overlap band db arm output3 high limit set value AL 3H Setting value SV 0 5u 0 Setting value SV 1 5u 1 Setting value SV 2 5u 2 Setting value SV 3 5 3 Manual reset E 5t Heating hysteresis HH45 Heating OFF offset Ho5t Cooling hysteresis H45 Cooling OFF offset 1 554 MV low limit L Aw MV high limit H Au RAMP up change rate Anu RAMP down change rate And RAMP time unit Unt MODE 42 Copyright Reserved Autonics Co Ltd Autonics 5 Preparation and Startup al Heating MV Cooliing MV Monitoring Monitoring PAr 3 MODE Para arm output1operation mode At 1 Multi SV 5E 5u Input type n E MODE 1 5 sec MODE Sensor temperature unit Un t A arm output1 option AL 1E Digital input key d
78. is less than 250ms Itis recommended to use Autonics designated current transformer for 50A Alarm output option can be set to standard alarm At A or alarm latch AL b nthe case of TK4SP models heater burnout alarm HbA mode is not available 6 4 9 1 Heater burnout detection settings PR gt AL L RL8L RL 3L Set the alarm output value AL J L as the reference value for heater burnout detection Setting Factory group Parameter Setting range default Unit AL IL PAr I Ale 000 to 500 000 A AL AL J Note Set to 700 for OFF Setto 5113 for ON CAN Ex Setting Value Calculation Heater Burnout Setting Value Normal Heater Current Heater Burnout Current 2 88 Copyright Reserved Autonics Co Ltd Autonics 6 Parameter Settings and Functions Control Output Heater SS I LI 1 1 IKW AC200V Current Transformer I pa a 1 Qc If using a single output heater Capacity 200VAC 1KW 5A normal heater current is 5A and burnout heater current is 0A the set value is calculated as 5A 0A 2 2 2 5A Therefore heater current values less than 2 5A will be deemed heater burnout and the alarm will activate Control Output 1 Heater o_o 1 LI LI 1KW x2 i Xx 1 a AC200V Current Transformer nes MES I oeo When two output heaters Capacity 200VAC 1KW 5A are used normal heater current
79. it back on When stop is in effect STOP MV 5E nu will be output In case of a sensor break occurring while in STOP STOP MV 5E nu is output The run stop setting remains in effect after turning power back on If the digital Input DI 1 DI 2 feature has been setfor RUN STOP RUN STOP feature by modifying front keys or parameter is unable 6 7 2 1 Stop control output settings PA 5 gt Sknu This parameter sets the control output value when in the stop state With ON OFF control select between 100 0 ON and 0007 OFF With PID control the user can adjust the MV between 0000 and 1000 Setting Factory group Parameter Setting range default Unit ON OFF 0000 OFF 0900 Standard Control 1000 ON ae Control PID Control 000 0 to 100 0 000 5 PArS 5Enu 1000 Cooling ON 7b Heating amp ud 188088 OFF 0000 cooling 1088 Heating ON Control PID 4000 Cooling to 7777 Control 100 9 Heating das 2 Note Ignores MV from ON OFF control or PID control and sends out a control value based on the defined MV Copyright Reserved Autonics Co Ltd 99 lle Parameter Settings and Functions Autonics 6 7 2 2 Stop alarm output PAS gt SEAL Enable or disable alarm output upon a stop Setting Description Alarm output ceases along with a stop under all conditions oFF However reverting to RUN mode after a stop in alarm latch or alarm latch and standby sequence resto
80. it scale value 1096 High limit scale value 5 High limit scale value High limit value Low limit value Low limit scale value Low limit scale value 596 Lowlimit scale value 10 D Q 0o CD D No PV Display 5 section Flashes PV e 5 to 10 section Flashes HHHH ort LLL Over 10 section Flashes 5PEn 2 Note This parameter is not displayed for temperature sensor input 6 1 4 1 Low limit input value PAr 3 5 L rc 6 You can set the low limit input values for actual use within the analog input range Setting Factory group Parameter Setting range default Unit PAP eE Minimum temperature range to high limit nnm i dc input value H 6 F S 1096 MAE 6 1 4 2 High limit input value PH 3 gt H c 6 You can set high limit input values for actual use within the analog input range Setting i Factory i group Parameter Setting range default Unit PA I H rf Low limit input value L r6 F S 10 to innn i maximum temperature range Copyright Reserved Autonics Co Ltd 57 lle Parameter Settings and Functions Autonics 6 1 4 3 6 1 4 4 6 1 4 5 6 1 4 6 Scale decimal point position PAr 3 gt dot You can set the decimal point positions for present value P V and set value S V within high and low limit scale values Setting F Factory group Parameter Setting range default Unit PA
81. ling Auto tunes and derives a PID time constant based on 7096 of set value S V Setting Factory group Parameter Setting range default Unit PAr3 ALL EUnl Eline tuni In cooling control mode E Hne mode calculates 70 based at 0 When SV 100 E Uang is performed at 70 f 7s Copyright Reserved Autonics Co Ltd Autonics 6 Parameter Settings and Functions 6 4 Alarm output There are three alarms which operate individually You can set combined qoralarm operation and alarm option Use digital input setting as FAt E or turn OFF power and re start this unit to release alarm operation 6 4 1 Alarm operation PR 4 gt AL IRL 8RL 3 Selectthe desired alarm operation Mode Name Alarm operation Description factory default oFF No alarm output u If deviation between PV and SV as OFF HT ON OFF SH ON high limit is higher than set value of Deviation a a deviation uLt high limit a od ded Nui temperature the alarm output will be alarm i eia Hig jin ON E selasa 106 High limit deviation temperature can be setin AL tH ALCH AL IH ENE TREE nt or If deviation between PV and SV as Deviation A A low limit is higher than set value of JJdu low limit Joe uM eue a ee BE the alarm alarm Lower deviation S et Lower deviation S et output WI e ON as 10 C as 10 C Low limit can be set in AL iL AL 2L ALIH If deviation between PV and SV as FE arta de S
82. ls if the Analog input value is over 5 to 1096 oflow Normal output limit or high limit value Temperature Flashes at 0 5 sec intervals in the sensor event of an input disconnection aPEn Flashes at0 5 sec intervals if F s Outputs the set MV atEr nu Analog is over 10 Flashes at 0 5 sec intervals if there Err Ca is error for setting and it returns to the error before screen When input value returns to the input range alarm is deactivated and it operates normally J Note When in heating control mode and powered on or standard control state output is 0 if HHHH is displayed and 100 if LL LL is displayed When in cooling control and powered on or standard control state output is 10096 if HHHH is displayed and 096 if L LLL is displayed When in heating amp cooling control and powered on or standard control state heating output is 096 and cooling output 10096 if HHHH is displayed and heating output is 10096 and cooling output 0 if L LLL is displayed 6 7 5 1 MV Settings upon sensor break error o PE MV for Error PArS gt Er nu In the event of a sensor open error you can set control output value to predefined MV instead of ON OFF control or PID control Ignores MV by ON OFF control or PID control and sends out a control value based on the defined MV Setting i Factory nit group Parameter Setting range default U ON OFF 000 0 OFF 18BB8 ON Standard Contro Control
83. ls only Transmission output is constant current output Too great a resistance from the load can cause the output value to change There is no optional output below 4mA or above 20mA 6 5 2 Transmission output high low limit value settings PA 4 FSL I F5H I5 F5LO F5H2 If the transmission output value Ra n 1 is below the transmission output low limit F 5 L 1 4mA output will be provided If the transmission output is between the low limit F 5 1 and high limit F SH 0O a certain proportional output within the range 4mA and 20mA will be provided If it is above the high limit F 5H O 20mA output will be provided Setting Description Sets the low limit of transmission output 4mA AH Sets the high limit of transmission output 20mA Setting Factory i group Parameter Setting range default Unit p Temperature usage range E Analog high low scale range doe 5 SV low limit value L 5u to 200 i E SV high limit value H Su H nu u 000 to 1000 PAK digit p Temperature usage range E Analog high low scale range Kh 5 SV low limit value L Su to 1350 i E SV high limit value H Su H nultL nu 0000 to 1000 Copyright Reserved Autonics Co Ltd 93 lle Parameter Settings and Functions Autonics Note If transmission output high limit F 5H O is transmission output low limit F 5 1 the transmission output is 4
84. mited number of terminal blocks 11P in Socket P G 11 PS 11 Sold separately 4 TK4M Series AL1 OUT 250VAC 3A 1a i Digital Input RESISTIVE LOAD 5 F Non contact contact input ALZ OUT T 250VAC 3A 1a panon i ME RESISTIVE LOAD i 5 current ioni 3 Bi Transfer Output LOSE B 5 6 6 i OUT2 122 DRITTE E Relay cnet Communication Guiput E 1250VAC3Ada 1775 O 7 7 RESISTIVE LOAD 123 GC Current CT Transformer 11VDC 2V DCO 4 20mA i OUT1 i a NS 20mA Max Load 5000 Max Rela i 1 250VAC 3A 1a parong A RESISTIVE LOAD 25 har 4 4 AE N 8 26 A Vo 5 p s La 9 27 11VDC 2V DC0 4 20mA 20mA Max Load 5000 Max N LE 2 SOURCE o 100 240VAC B gt RTD TC SENSOR 50 60Hz 8VA J Note Features one digital input terminal DI 1 due to limited number of terminal blocks Supports two multi SVs SV1 and SV2 only 5 TK4W TK4H TK4L Series Digital Input Non contact contact input Yon DI2 gt DI 2 AL2 OUT 250VAC 3A 1a en maa saa RESISTIVE LOAD RS485 At Transfer Out AL1 OUT 250VAC 3A 1a RESISTIVE LOAD m le SSR Current E DC4 OUT RS485 B DC 20mA 9 9 i DeC 3A la Communication Output 10 RESISTIVE LOAD 10 Current Transformer 11VDC 2V DC0 4 20mA OUTA 0 0 50 0A 20mA Max
85. mits set to upper lower scale values Therefore you need to reconfigure the settings Setting c Factory group Parameter Setting range default Unit PA I ES Refer to 6 1 1 Input types and PERH temperature 6 1 3 Sensor temperature unit PA 7 gt Uni E When selecting the input temperature sensor you can set the desired units C F of temperature scale value to be displayed Setting Factory group default PAr3 Uni E SE JeF of E Parameter Setting range Unit This parameter will not be displayed if analog input has been selected 56 Copyright Reserved Autonics Co Ltd Autonics 6 Parameter Settings and Functions 6 1 4 Analog input scale value With analog input selected you can setthe analog input range high low limit input values and the display scale high low limit scale values within the designated input range The decimal point positions remain fixed when configuring the high low limit input values You can change the input values at Au 1 00 00 Aug Ru3 0 000 Anu 1 000 0 AAA 1 Rn Re 00 00 decimal points If the upper and lower limit scale settings are identical E flashes twice and setting mode is displayed For analog input 5 of the set high low limit input value is extended Analog output is also extended compairing input value For temperature sensor input 5 extension is applied within the temperature range High lim
86. na 118 8 3 Special feature for TK Series VU 119 8 3 1 Parameter Mask un eet haaa ia saka kanaman 119 8 3 2 User parameter group PAr U mm 121 Copyright Reserved Autonics Co Ltd xiii Table of Contents Autonics xiv Copyright Reserved Autonics Co Ltd Autonics 1 Product Introduction 1 Product Introduction 1 1 Features TK Series standard PID temperature controller realizes more powerful control with super high speed sampling cycles of 50 ms and 0 3 display accuracy It supports diverse control modes including heating amp cooling simultaneous control and automatic manual control and communication functions In addition TK Series covers all necessary features for high performance temperature controllers that is diverse input sensor support multi SV setting SSR drive output current output high resolution display and compact size Improves convenience for parameter setting using DAQ Master e Parameter mask To hide parameters which are not unnecessary or not used frequently User parameter group To group parameters which are used frequently as one group for more convenient setting Super high speed sampling cycle 10 times faster compared to existing models 50 ms sampling cycle and 0 3 display accuracy Improved visibility with wide display and high luminance LED High performance control with heating amp cooling control and automatic manual control modes Commu
87. nd Startup Autonics Note For heating amp cooling control the system reverts to auto control after going through heating monitoring manual heating control cooling monitoring and manual cooling control stages in sequence Heating MV remains in effect during cooling monitoring and manual cooling control When setting ditial input function as AUTO MANUAL MV monitoring and control status Control status MV Monitoring AUTO Not changed i MANUAL Changeable Avallable TK4N S SP model s the key alternates the am key J 40 Copyright Reserved Autonics Co Ltd Autonics 5 Preparation and Startup Copyright Reserved Autonics Co Ltd 41 Bs Preparation and Startup Autonics 5 3 Parameter group Press any key among IX A once Y 55 X1 o D MODE MODE When PW is When PW is valid valid UR Y A Phruoc re SR uo a TT je output RUN STOPI 5 STOP RL MODE 1 5 sec MODE 5 se the setting Set user parameters value in DAQMaster Y Multi SV Number 5u n Heating proportional band H P Heater current monitoring A Cooling proportional bang P SV will be automat
88. nd turns on the alarm output if the conditions are still present Alarm output 1 off delay Stands by for the preset duration following alarm output A lof off checks the alarm trigger conditions and turns off the alarm output if the deactivation conditions are still present Alarm output 2 on delay Stands by for the preset duration upon an alarm event Agon checks the alarm trigger conditions and turns on the alarm output if the conditions are still present Alarm output 2 off delay Stands by for the preset duration following alarm output R amp aF off checks the alarm trigger conditions and turns off the alarm output if the deactivation conditions are still present Alarm output 3 on delay Stands by for the preset duration upon an alarm event Adan checks the alarm trigger conditions and turns on the alarm output if the conditions are still present Alarm output 3 off delay Stands by for the preset duration following alarm output R3aF off checks the alarm trigger conditions and turns off the alarm output if the deactivation conditions are still present Setting group Factory default Unit Parameter Setting range A lon A lof Adon PAr4 0008 to 3600 000G Sec Ador Adon R amp aF 84 Copyright Reserved Autonics Co Ltd Autonics 6 Parameter Settings and Functions 6 4 7 Loop break alarm LBA PR 4 gt AL RL 2RL 3 LbA Diagnoses th
89. ng Value SV 2 Seting Value m Auto Turing Execute Heating MV Heating Proportional amp Cooling MV _ costing Proportional B Healing Integral Time Mum SV No Cooling Integral Time Heater Current Morton Heahng Derwabon Time Input Type Unt D o Low Input Range High Input Range Sesleing Decimal Point Low Bearing High Seating Alsrm2 Mode 8153 Bering Value Manual Reset Input Biar Alarm Modo aa Mari Low Coole Derivation Time Alarm High Dead Overiap band Alarm2 Low Alarm bystere sit Alarm High Heohng ON Hysteresis input Digital Filter ar Alarm NONG Heating OFF Ofret SV Low Limit Alarm2 ON Delay Time Cooling ON Hysteresis SV High Lima Su Sam OFF Delay Time Cooling OFF Offset Operating Type Alarm Mode MV Low Lamat Control Method Marmi Type Alarm3 Low MV High Lienit 4 Aute Tuning Type Mam Hysteresis Alarm High Ramp_Up Bate Owput BER Cun Type Alam3 NONG Ramp Down Rate OUTI SSR Funcion m Aarm ON Delay Time CHAR AA fA D o Display Unit Lamp Alarm Type Alarm Type Alarm Hystereses Alarm NONG Alarm ON Delay Alarm OFF Delay Ramp Tine Und OUTI Current Range O IAR Atarm3 OFF OelayTime F OQuIput2 5SR Cun Type LBA Time OUT Current Range LEA Band Heating Conrol Time 3 Analog Output Mode Cooling Conrol Tene tow Out Scale High Out Seale Low Out Scale High Out Seale Unit Address Bit Per Second Example of the set user paramet
90. ng free control integral control I automatically corrects offsets and derivative control D speeds up the response to disturbance Through these actions PID control realizes ideal temperature control Control Output MV 100 096 Control Output MV 100 0 Heating Control Cooling Control lt Heating Control gt lt Cooling Control gt J Note Applied PID Control Technique Proportional Control P Select PID control and set the integral and derivative time to 0000 Proportional Integral Control P1 Select PID control and set the derivative time to 0001 Proportional Derivative Control PD Select PID control and set the integral time to 0000 Multi SV Use the same PID time constant for the values of 540 to 5u3 6 3 3 1 Proportional band settings PArc gt H P P When present value PV is within the Proportional Band P the ON OFF ratio needs to be adjusted during the proportional period T The defined proportional control time proportional control section is called as the proportional band Parameter Description H P Heating proportional band P Cooling proportional band Setting Factory group Parameter Setting range default Unit H P CJ PAre 000 1 to 3933 0 108 Temperate er L P Analog 96 6 3 3 2 Integral time settings PR 2 gt H I MVs from integral and proportional operation become the same when deviation is consistent
91. nication function supported RS485 Modbus RTU type PC parameter setting USB and RS 485 communication Free download integrated device management program DAQMaster XCommunication converter sold separately SCM US USB to Serial converter SCM 38l RS232C to RS485 converter SCM US48I USB to RS485 converter SSR drive output current output selection function ON OFF Cycle Phase control by SSRP function Heater burn out alarm CT input except TK4SP XCT sold separately CSTC E80LN CSTC E200LN Multi SV setting function Max 4 selectable via digital input terminals Space saving mounting possible with compact design downsized by 38 depth based Multi input multi range Copyright Reserved Autonics Co Ltd 15 1 Product Introduction Autonics 1 2 Components and Accessories 1 Components TK4SISP only User manual TK Series Bracket J Note Make sure all of the above components are included with your product package before use If a component is missing or damaged please contact Autonics or your distributor Visit www autonics com to download a copy of the user manual 2 Sold separately Terminal cover unit mm e TK4N COVER e RSA COVER e RMA COVER 48x24mm 48x48mm 72x72mm X The cover for TK4N is an acessory e RHA COVER e RLA COVER 48x96mm 96x48mm 96x96mm 16 Copyright Reserved Autonics C
92. nics 6 4 11 5 Deviation high low limit alarm hysteresis overlap Temperature High limit Alarm y Setting Setting Value gt Low limit Alarm Setting Power On gt Standard Alarm ON OFF Alarm Latch ON OFF ON Standby Sequence pp Alarm Latch and ON Standby SequenceOFF Alarm Reset Signal ON OFF Alarm Latch ON OFF Alarm Latch and ON Standby Sequence OFF Power Failure PowerOFF Point Power On restore Point Copyright Reserved Autonics Co Ltd Autonics 6 Parameter Settings and Functions 6 5 Analog transmission 6 5 1 Analog transmission output value settings PA 4 Ron Rone Transmission output is a type of auxiliary output that converts the controller s present value set value heating MV cooling MV to analog current DC 4 to 20mA for external transmission Setting Description Pu PV transmission output Su SV transmission output H nu Heating MV transmission output t nu Cooling MV transmission output Setting Factory group Parameter Setting range default Unit PAr 4 Hani Pu 5u Hah C Au Pu Rance 2 Note When using standard control mode of OUT2 current output model OUT2 current output is available as transmission output 2 For transmission output model Ran is activated For standard control mode of OUT current output model Aan is activated This parameter is activated in transmission output mode
93. nput sensor connector Carefully adjust both load and sensor positions Make sure the sensor is securely attached to the input connector AC Power Cable and Wiring Do not put the sensor lines in close proximity of the AC power lines 4 1 2 Communication connection X SCM 38I RS485 RS232 Converter sold RS485 B NG RS485 A An external device that supports RS485 Ex PLC panel etc Twisted Pair Communication Line Round Ferrite Beads noise reduction Do not tie together with the AC power line and communication line Only use twisted pair wires for the communication lines Do not allow the communication line to exceed 800m in length For further details please refer to 6 6 Communication Copyright Reserved Autonics Co Ltd 35 a Connections Autonics 36 Copyright Reserved Autonics Co Ltd Autonics 5 Preparation and Startup 5 Preparation and Startup 5 1 Initial display when power ON When power is supplied whole display parts flash for 1 sec Afterwards model name and input sensor type will be flash twice and then in enters into RUN mode W hole display part Model type display po E display RUN mode ice wo S4 A Autonics Avtonics SV display part Display type Type Standard Alarm output14CT input Heating amp Cooling Alarm output2 2 Standard Alarm output1 Alarm output2 La doek TK4N q S
94. nto setting mode Press key over 3 sec while in setting mode to return to RUN mode Press key atthe last parameter of each parameter it moves to that parameter name You can move to other groups fthere is no additional key operation within 30 sec after entering into setting mode it will be automatically returned to RUN mode and previous setting value will be remained The shaded parameters are displayed in common The others may not be displayed by the specifications of the product other parameter s setting or parameter mask setting 44 Copyright Reserved Autonics Co Ltd Autonics 5 Preparation and Startup 5 4 5 4 1 Parameter groups Parameter 1 group PAr MODE 3 sec Run mode MODE 2 sec MODE Output code when Parameter 1 group X1 El Press any key among K M A X After entering setting mode press MODE key anytime for 3 sec to return to Run mode XAfter entering setting mode press MODE key anytime for 1 5 sec to go to the concerned group name X If you press the MODE key after changing the setting value of the parameter the setting value will be stored Shaded parameters are for standard level users the others are for high level users You can set the user level in parameter 5 group This parameter might not be displayed depending
95. o Ltd Autonics 1 Product Introduction Socket for TK4SP unit mm PG 11 PS 11 Communication converter S CM 38l RS232C to RS485 converter SCM US48l USB to RS485 converter SCM US USB to Serial converter CE KR ag ar CE 6 CE fe Copyright Reserved Autonics Co Ltd 17 E Product Introduction Autonics Currenttransformer CT CSTC E80LN Max load current 80A 50 60Hz XM ax load current for TK4 Series is 50A Current ratio 1 1000 e Wire wounded resistance 310 1096 unit mm 23 3 67 3 K Black ER a E 5i L White 26 5 150 I ea HI e F 50Hz 10 Em 0 a 2 A ER O gt z 2 01 B 2 O 0 01 0 001 0 1 1 10 100 1000 SENSED CURRENT IN AMPS RMS lo 18 Copyright Reserved Autonics Co Ltd Autonics 1 Product Introduction CSTC E200LN Max load current 200A 50 60Hz XMax load current for TK4 Series is 50A Current ratio 1 1000 e Wire wounded resistance 20221096 unit mm 37 1 p13 3 K Black Lug E L White gt 13 5 F 50Hz 10 Z ep cc 2 4 zl O gt E 04 O 0 01 0 001 0 1 1 10 100 1000 SENSED CURRENT IN AMPS RMS Io J Note Images of components and accessories may differ from actual products For detailed information ab
96. oad cooler if present value PV rises above set value SV 6 2 1 3 Heating amp Cooling control PAr 3 o FE H C Heating amp Cooling control mode heating amp cooling with a single temperature controller when it is difficult to control subject temperature with only heating or cooling Heating amp Cooling control mode controls the object using different PID time constants for each heating amp Cooling Itis also possible to set heating amp cooling control in both PID control or ON OFF control mode Heating cooling output can be selected among Relay output SSR drive output and current output depending on model types choosen according to your application environment Note that SSR drive output of OUT2 operates standard control Copyright Reserved Autonics Co Ltd 61 6 Parameter Settings and Functions Autonics Cooling Load Cooling Control Output Cooling Control Temperature Controller Controller Temperature Sensor Input Feedback Heating Control Heating Control Output For heating amp cooling control OUT1 control output is dedicated to heating control and OUT2 control output to cooling control 6 2 1 3 1 Dead band Overlap band PArc db In heating amp cooling control it is possible to designate a dead band between heating amp cooling control bands based on set value SV A dead band forms around the SV when positive value is set No control occurs in the
97. of deviation change to decrease during LBA monitoring time Automatically setting with auto tunning Exceptinputtype changing re running auto tuning manual setting of LBA monitoring time it maintains the present S V Regardless of alarm operation AL D including LBA monitoring time as 0 after running auto tuning the integration timex2 value is saved automatically If SV is out of the range of auto setting itis setas max or min value of auto setting Auto setting range Temperature L 0020 to 100 0 unit C F Temperature H 0002 to G 10 0 unit C F Analog 000 2 to 0 10 0 unit F S E UD Parameter Setting range ER Unit Temperature H BUB to 999 Ode CPF PA Y LbRb Temperature L 0000 to 995 9 oien CPF Analog 00 00 to 100 0 oode FS 86 Copyright Reserved Autonics Co Ltd Autonics 6 Parameter Settings and Functions e bx It checks control loop and outputs alarm by temperature change of the subject For heating control cooling control when control output MV is 10096 096 for cooling control and PV is not increased over than LBA detection band L HAE during LBA monitoring time L HAL or when control output MV is 096 10096 for cooling control and PV is not decreased below than LBA detection band L 6A b during LBA monitoring time L b RE J alarm output turns ON Tempe ABa BA LBA LBA LEA rature monitoring time
98. one 1digit TCR S B C G type PV 0 5 or 5 C select the higher one 1digit Others Below 100 C Within 5 C In case of TKASP Series 1 C will be added to the degree standard X2 The weight is with packaging and the weight in parentheses is only unit weight Environment resistance is rated at no freezing or condensation 26 Copyright Reserved Autonics Co Ltd Autonics 3 Dimensions 3 Dimensions unit mm 1 TKAN Series pla 1 7 M f SOA uy 3 TK4SP Series H b33 SSS x oo i B Talo i ma co 4 TK4M Series 6 64 5 me y KAM SS p CE E i as D pa bei D am m amp S2 SS Autonks Y Copyright Reserved Autonics Co Ltd 27 E Dimensions Autonics 5 TK4H Series 6 64 5 48 1 5 a d TKAH LET KI LL Pv CD Co 73I O No NO gt LI F C co CITI T
99. out any of the above products please refer to the concerned product s user manual Visit our website www autonics com to download copies of the user manuals A Caution For using CT do not supply first part current when opening CT output It occurs high voltage at CT output part Using current of above two CTs are same as 50A But be sure that inner hole sizes are different Select it properly for the environment Copyright Reserved Autonics Co Ltd 19 E Product Introduction Autonics 1 3 Ordering information im 8 5 2 8 R R D Category Description OD Item TK Temperature P rocess controller Q Digit 9999 4digit DIN W48xH24mm DIN W48xH48mm 11 pin plug type DIN W48xH48mm terminal block type DIN W72xH72mm DIN W96xH48mm DIN W48xH96mm DIN W96xH96mm Standard Alarm output 14CT input nZ gt o G Size rs zu Heating amp Cooling Alarm output 27 2 Standard Alarm output 1 Alarm output 2 N D Standard Alarm output 1 Digital input DI 1 DI 2 R Standard Alarm output 1 Digital input Heating amp Cooling Trans output Standard Alarm output 1 RS485com output Heating amp Cooling RS485com output Input Output Option a MW 1 Alarm output 1 Alarm output 1 Alarm output 1 Alarm output 2 Alarm output 1 Trans output Alarm output 1 RS485com output Alarm output 1 Alarm output
100. output has a faster response than that of relay output Therefore by configuring a shorter control period more responsive temperature control is achieved Parameter Description H t Heating control period C E Cooling control period Setting group Parameter Setting range Factory default Unit Relay SSR drive H E output ON OFF control phase control cycle nan PAr3 control 000 I to 1209 sala cas e Sec C E drive output 000 1 to ic 80 J Note If using heating amp cooling control configure each control period separately for heating amp cooling 76 Copyright Reserved Autonics Co Ltd Autonics 6 Parameter Settings and Functions 6 3 3 5 Offset correction Manual reset settings PR 2 E5t When selecting P PD control mode there are certain temperature differences even after PV reaches stable status since heater s rising and falling time is inconsistent due to thermal characteristics of control objects such as heat capacity and the heater capacity This temperature difference is called OFFSET Offset can be corrected using manual reset Setting Factory 3 group Parameter Setting range default Unit PAre rESE 00 0 to 1000 5B 96 1 Manual Reset Adjustments based on Control Results Under stable control conditions set the offset to 5096 if PV and SV are identical to over 50 096 if PV is lower than SV and to below 50 096 if PV is higher than SV PE TT
101. output is setto current output you can select upper and low limit range for the current output as either 4 20mA or 0 20mA a InA Sets OUTI s current output range agaf Sets OUT2 s current output range rz Note This parameter is only available on models supporting current output pU E att e 6 3 Temperature control 6 3 1 Temperature control mode PAr 3 5nd You can choose the type of temperature control method c Description setting Heating Cooling Standard Pid PID control Control onoF ON OFF control Hesting PP PID control PID control Cooling Pon PID control ON OFF control Control onf ON OFF control PID control onon ON OFF control ON OFF control Setting Factory group Parameter Setting range default Unit Standard Control Pi d onof Pid PArd L nd Heating amp Cooling PF Fon anf anon PP Control Copyright Reserved Autonics Co Ltd 73 ll Parameter Settings and Functions Autonics 6 3 2 ON OFF control PH 3 gt C ad onoF Controls the temperature by comparing present value PV with set value S V and turning power to the load on or off Temperature SV gt ON Hysteresis i rer i CE AY i 1 Time t i i ON O OFF ON Control Output OFF lt Heating Control gt Temperature sv gt i i Time t Control Output ON d ut OFF 1
102. panel fasten the bolt with a driver Insert the unit into a panel fasten the bracket by pushing with tools with a driver Copyright Reserved Autonics Co Ltd E Dimensions Autonics 32 Copyright Reserved Autonics Co Ltd Autonics 4 Connections 4 Connections Be sure that the polarity for input connectiong a temperature sensor or analog input Standard model has shaded terminals only When the operation mode of heating amp cooling OUT2 relay output model is heating or cooling control the OUT2 is usable as alarm output 3 except TK4N When the operation mode of heating amp cooling OUT2 current model is heating or cooling control the OUT2 is usable as transmisstion output 2 1 TK4N Series Foy Transfer Output DC4 20mA Communication SSR Current F DI2 3 3 TC MUS ME Digital Input SENSOR Y i o o B Non contact contact input 4 b 4 RTD p f 3E 9 6 4 8 B A i DA Y 11VDC 2V DC0 20mA E 8 9 10 mi 12 20mA Max Load 5000 Max OUT1 AL2 OUT OUTZ AL OUT OUT1 i 250VAC3A Ja Z250VAC3Ala 250VAC 0 5A 1a RESISTIVE LOAD RESISTIVE LOAD UU RESISTIVE LOAD 5 6 SOURCE 100 240VAC 50 60Hz 6VA SE Lol BE tol 11VDC 2V DC0 20mA 20mA Max Load 5000 Max 2 TK4S Series OUT2 Relay 250VAC 3A 1a
103. password being 1234 lst Access SV parameter or parameter group 2nd When prompted with PASS use the key to select the desired digit Switches in one secon pl Coded Password Setting Entering an incorrect password displays a coded password on the SV display An Err message will also appear flashing at 1 sec intervals 106 Copyright Reserved Autonics Co Ltd Autonics 7 Setting group parameter description 7 Setting group parameter description 7 1 Setting group 5 1 Parameter Description Set range Unit aiu Su Setvalue SV lom Peng C F o VA Digital inputKey Digital input o the key Execute execution key more than MV Auto_Manual e m m monitoring manua Press the key i Key nn control more than 1 sec execution key Resets init a parameters to no YES na factory defaults 7 2 MV monitoring manual control setting group u Parameter Description Set range Unit Basay H nu Heating MV Heating MV H GB toH i00 z L nu Cooling MV Cooling MV t GB tot 100 Xltis possible to manually control and monitor heating amp cooling MVs at the same time Copyright Reserved Autonics Co Ltd 107 7 Setting group parameter description Autonics 7 3 Parameter 1 setting group PAr H 5u med P Factory
104. r3 dat 8 88 0080 0 000 BB Low imit scale value PA 3 5 L 5C You can set the display scales of low limit values for analog input L 5 Based on the decimal point position setting Setting Factory i group Parameter Setting range default Unit PAr3 L 5 1999 to 9999 0000 High limit scale value PAr 3 gt H 5C You can set the display scales of high limit values for analog input H ro Based on the decimal point position setting maari Parameter Setting range akan Unit PAr3 H SL 1999 to 5959 i68 Display unit for front panel PA 3 gt dunk When you select an analog input type you can set the display units mk Parameter Setting range Fan Unit PAr3 dunk 9C OF ro aFF aro Setting Parameter description DE Sets the display unitto C and turns on the C of front unit indicator SE Sets the display unit to F and turns on the F of front unit indicator Oo Sets the display unit to 96 and turns on the 96 of front unit indicator aFF Sets the display unit to an undefined unit The LED unit indicator will not turn on f 58 Copyright Reserved Autonics Co Ltd Autonics 6 Parameter Settings and Functions 6 1 5 Input correction PA 3 n b This feature is used to compensate for input correction produced by thermocouples RTDs or analog input devices NOT by the controller i
105. rE AAN nbSu aFF di e J Note When powered on the digital input feature checks always the settings of terminal input Multi SV parameter will be activated only if Multi SV is more than 2 The TK4SP Series has a limited number of terminal blocks and does not feature a digital input terminal Therefore the digital input terminal functions are not available TheTK4S M Series has a limited number of terminal blocks Therefore the digital input terminall DI 1 is available In case of TK4S D4 only DI 1 DI 2 are available Copyright Reserved Autonics Co Ltd 101 E lle Parameter Settings and Functions Autonics Digital input terminal function operates irrespective of 6 7 7 Lock 6 7 9 Password settings PA 5 gt P g 8 3 1 Parameter mask 6 7 4 2 Digital input key With digital input key enabled in RUN mode press and hold keys at the same time for 3 sec to activate the preset function 6 7 4 2 1 Digital input key settings PATS d E In order to use the digital input key feature each function has to be first assigned to the keys Setting Description StoP RUN STOP AL rE Forced alarm output deactivation Ak Auto tuning RUN OFF in case of control method is PID control aFF Not using digital input key Setting Factory group Parameter Setting range default Unit PArS di E Stof ALrE 5tgP rz Note If the digital input k
106. rameter groups from parameter 1 group FAr to parameter 5 group PAr 5 Even with parameter group lock in place you can still read parameter settings In Parameter 5 s PAr 5 case the settings can still be modified even with a lock L 5u L C P 1 initiated Parameter Parameter description on Lock parameter group aFF Unlock parameter group Parameter Parameter description LEP I Lock parameter 1 group LEPE Lock parameter 2 group LEPJ Lock parameter 3 group LEPY Lock parameter 4 group LOPS Lock parameter 5 group Setting Factory group Parameter Setting range default Unit PAPS v oa TaFF BEE 104 Copyright Reserved Autonics Co Ltd Autonics 6 Parameter Settings and Functions 6 7 8 Parameter initialization This function is to reset all parameters in memory to factory defaults Press and hold the front panel s keys for 5 sec The n amp parameter will be displayed Select YES to reset the parameters Setting Factory group Parameter Setting range default Unit Init YES nn na rZ Note If the password feature is activated it is required to enter a password to activate this function Resetting the parameters also resets the password If this parameter initialization n E is masked it cannot be used 6 7 9 Password settings PR 5 Pd Assigning password access to SV group feat
107. rene 74 6 3 3 PID control PAr 3 gt nd P di emm 75 6 3 4 AURUM iui ec etd ertet an a vain nd Prev rdc eec ed eto e ee a Pra ta 77 6 4 Alarm OUND UE M 79 6 4 1 Alarm operation PA 4 gt AL HAL CAL J Jocs 79 6 4 2 Alarm output options PAr 4 gt AL LEAL EE ulanan 81 6 4 3 Alarm SV settings PAr AL IL AL IH ALEL ALGH AL IL AL IH 82 6 4 4 Alarm output hysteresis PAY gt A HY ASHYJAIHIT anan 82 6 4 5 Alarm N O N C PAr 4 sA In Ren RAIN Ju 83 6 4 6 Alarm output delay settings PAr 4 Alon A taF RGon R amp GaF RXan A Jof TR 84 6 4 7 Loop break alarm LBA PAr 4 2 AL I RL 8 fRL 3 L BA eee 85 6 4 8 Sensor break alarm PAr 4 gt AL I RL 8g RL 3 gt SEAT 87 6 4 9 Heater burnout alarm PHr 4 AL I RL e RL 3 HEART 88 6 4 10 Alarm output deactivation PACS gt d P gt ALrET ass ea wanan n arannana 89 6 4 11 Alarm output examples anana n aana aaa nana a eaaa anna anan anana 90 6 5 Analog transmlissiOn tid oco ade t Kia a aa aa ed Kaap di a a Gaga 93 6 5 1 Analog transmission output value settings PAr 4 gt Aan 1 Rene 93 6 5 2 Transmission output high low limit value settings Fart SF SE FSH ISE SLA F SHE akan aaa a AAK tec teretes 93 6 6 Communication Settings a a a e i ere dix ee a inc det EA RA Ru eaaa a oi 95 6 6 1 Unit address settings PAr 4 gt AdrSD eene 95 6 6 2 BPS bits per second settings PAr 4 gt BREST 95 6 6 3 Communication parity bit PAr 4 g
108. res the alarm output to the previous state Cont Alarm output continues regardless of control operation Setting Factory R group Parameter Setting range default Unit PAr I r amp Cont aFF Cont 6 7 3 Multi SV Multi SV function allows users to set multiple SVs and save each setting in 540 to 543 Users can change 5u n or select desired SV using external digital input terminal digital input DI 1 DI 2 function This feature supports up to four SVs which can be independently configurable 6 7 3 1 Number of Multi SVs PAS nE5 This parameter sets the number of Multi SVs Select the number of Multi SVs required by the control subject Number of SVs SV Assignment LEA 5u e ER Su G 5u YEA Su G 5u 5u 8 5u 3 Pa Parameter Setting range Path Unit PAr 5 nt5u 1 8 M EA 3 Note If the digital Input DI 1 DI 2 feature has been set for multi SV At 5u the number of Multi SV is not modified through pressing key or communication regardless of parameter mask 6 7 3 2 Multi SV No selection PAr gt 5u n Selectthe SV to control Setting i Factory group Parameter Setting range default Unit PAr Su n u 5u 1 5u 8 5u 3 Su G Note The range of figures assigned to each SV SV No varies depending on the number of Multi SVs n E 5u setting 100 Copyright Reserved Autonics Co Ltd
109. ress the MAN indicator comes on and the lowest digit 10 digit starts to flash indicating activation of manual control Q Press the key to change the flashing digit 10 10 10 gt 10 gt 10 Copyright Reserved Autonics Co Ltd 69 lle Parameter Settings and Functions Autonics Select the digit and configure the desired MV value using the keys moving to 05152235455562 75859250 by the keys ln to status press the key the key for TKAN TK4S TK4SP model to end manual control The MAN indicator goes off and the system reverts to auto control mode 2 Manual control switching for heating amp cooling control Q When in RUN mode press the key the key for TK4N TK4S TK4SP model and it enters heating MV monitoring mode The SV display shows H and shows MV to indicate the start of heating MV monitoring If the is pressed when heating MV monitoring is in progress the MAN indicator comes on and the lowest digit 10 digit starts to flash indicating activation of manual control e Press the key to change the flashing digit 10 10 10 gt 10 gt 10 Select the digit and configure the desired MV value using the keys moving to 05152235455565 75859250 by the keys 8 In to status press the key MODE key for N S SP model and it enters cooling MV monitoring mode The SV display shows C and shows MV to indicate the start of
110. sent alarm present alarm Changing MV stopping control running OFF Maintains the auto tuning present alarm ori sensor break alarm HHHH ON ON Set alarm operation AL LJ as loop break alarm L bA and you can use loop break alarm When executing auto tuning LBA detection band L HAE and LBA monitoring time t b At is automatically set based on auto tuning value In case of AT auto tuning manual control stop control loop break alarm L bA does not operates When alarm reset is input itinitializes LBA monitoring start time Copyright Reserved Autonics Co Ltd 85 E lle Parameter Settings and Functions Autonics 6 4 7 1 LBA monitoring time PAr 4 gt LbRE You can set the LBA monitoring time to check changes in the control subject s temperature Automatically setting with auto tunning Regardless of alarm operation Rt J including LBA monitoring time as 0 after running auto tuning the integration timex2 value is saved automatically If SV is out of the range of auto setting itis setas max or min value of auto setting Except input type changing re running auto tuning manual setting of LBA monitoring time it maintains the present S V Auto setting range 0020 to 9999 Setting Factory 3 group Parameter Setting range default Unit PAr4 LbRE 0000 to 9999 000 Sec 6 4 7 2 LBA detection band PAr 4 gt LbAb You can set the minimum value
111. setthe limits outside the min max input range or analog s high low limits are not accepted Instead the previous settings are retained Set value SV can only be set within the SV low limit L Su and SV high limit H 5u range SV lower limit L 5u cannot exceed SV high limit H Su 60 Copyright Reserved Autonics Co Ltd Autonics 6 Parameter Settings and Functions 6 2 Control output 6 2 1 Control output mode PAr 3 o Ft Control output modes for general temperature control include heating cooling and heating amp cooling Heating control and cooling control are mutually opposing operations with inverse outputs The PID time constant varies based on the controlled objects during PID control Control Control Output Output MV MV 100 096 100 096 Heating Control Heating Cooling Control Cooling 096 Heating Control Reverse Operation PV Cooling Control Normal Operation Pv Setting Factory i group Parameter Set range default Unit PAP a Ft Standard model HERE Coot HERE Heating Cooling model HERE Cool H H E 6 2 1 1 Heating control PH 3 o Ft HERE Heating control mode the output will be provided in order to supply power to the load heater if present value PV falls below set value SV 6 2 1 2 Cooling control PAr 3 o Ft Cool Cooling control mode the output will be provided in order to supply power to the l
112. start to flash to indicate activation of manual control Press the key to change the flashing digit 10 gt 10 10 10 gt 10 Select the digit and configure the desired MV value using the Y II keys To end manual control press the key The MAN indicator will turn off and the system will revert to auto control mode While in heating amp cooling control mode set the manual heating MV and then press the key to see C cooling control and the current cooling MV value on the SV display indicating commencement of cooling MV monitoring Ifthe Xj Y or A is pressed while MV monitoring is in progress the MAN indicator turns on and the last digit starts to flash to indicate activation of manual control Press the key to change the flashing digit 10 gt 10 gt 10 gt 10 gt 10 Select the digit and configure desired cooling MV value using the MI IR keys To end manual control press the key The MAN indicator will turn off and the system will revert to auto control mode While in standard control mode heating control or cooling control pressing the key once from the MV monitoring stage or any other stage will revert the system to auto control mode During heating amp cooling control mode pressing the key once from the MV monitoring stage or any other stage will skip the system to the cooling MV monitoring stage Copyright Reserved Autonics Co Ltd 39 Bs Preparation a
113. ster 8 3 2 User parameter group FA This feature is able to set the frequently used paramters to the user paramter group You can quickly and easily set parameter settings User parameter group can have up to 30 parameters M User Group Settings 1 User Group Settings Parameter 1 P R r i Parameter 2 PAre Parameter 3 PAr 3 1 D Device Name TK4 fr Set Value Auto Tuning Execute Input Type 2 1 E B 1 Fo Eu Heating MY H Heating Proportional B Unit Unit Address Cooling MV Cooling Proportional B RUN STOP Heating Integral Time Low Input Range 4 4 CI C rr fr High Input Range ak D En D un un rr 7 o c Cai Fa f Multi SV No Cooling Integral Time Scaleing Decimal Point Model Heater Current Monitori Heating Derivation Time Er MEME ED i Low Scailing TK 4W 14RN 1 a n zi 1 Alarm Low Cooling Derivation Time High Scailing amp larmi High Dead Overlap band Display Unit Lamp Nes Alarm2 Low Manual Reset Input Bias H W 100 DE IE i 1 Mm MM Ung nm Ji Alarm2 High Heating ON Hysteresis Input Digital Filter SV 0 Setting Value Heating OFF Offset SV Low Limit SV 1 Setting Value Cooling ON Hysteresis SV High Limit SAN 401 c SV 2 Setting Value Cooling OFF Offset Operating Type CL irr ic Download SV 3 Setting Value j MV Low Limit a Control Method m ml kf 1 Alarm3 Low MN High Limit A Auto Tuning Type rr Alarm3 High Ramp
114. t Pr ES 96 6 6 4 Communication stop bit settings PAr 4 gt SEP Jaee 96 6 6 5 Response wait time settings PAn 4 gt r 58E Janee 96 6 6 6 Enable Disable communication write PAr H5 Cons seese 97 6 6 7 USB to Serial communication connection 97 6 7 Additional featutes ctt cim ANNA AKALA NAA nan PEN A a bA GAN Le M daa M 98 BT T MORIEOFIDO eiie prre He ERES NE RISE AA 98 6 52 RUNJ STOP PAR 3 05 isis ette beret Ci ANAKAN e bb eda ed 99 vc MUNI Em 100 6 24 Digitalihpuk sasae sananing aaa Elie e rod re c ecu RE a o NAAN 101 RPM INTRO ESSET 103 6 7 6 User level setting PAr 5 USE 104 6 7 7 bocksettings ie eec eet a For E irc nre ex 104 6 7 8 Parameter initialization n ET meme 105 6 7 9 Password settings PHr 5 PET 105 Setting group parameter description LOZ 71 Setting gro p bo AA 107 7 2 MV monitoring manual control setting group nu 1 107 7 3 Parameter 1 setting group PAF IT 108 xii Copyright Reserved Autonics Co Ltd Autonics Table of Contents 7 4 Parameter 2 setting group PAr TS 109 7 5 Parameter 3 setting group PAF 3 TS 111 7 6 Parameter 4 setting group FA 4T mne 113 7 1 Parameter 5 setting group PAr 5 TS 115 7 8 Password entry parameter fissure foto ha et a edu Amahan ententes 116 7 9 Parameter change reset parameters sssssssseeeeeeemeem ene 116 8 DAO Master aaa aaa LAD 8 1 enu paa 117 8 2 wc interne Ma
115. t Introduction Autonics 24 Copyright Reserved Autonics Co Ltd Autonics 2 Specifications 2 Specifications Series TKAN TK4SP TK4S TK4M TK4W TK4H TK4L Power supply 100 240VAC 50 60Hz Allowable voltage range 10 of rated voltage Power consumption Max 6VA Max 8VA Display method 7 segment P V red SV green all other displays green orange red LED 4 5 x 7 2 9 5x20 0 8 5x17 0 7 0x14 6 11 0x22 0 era see PV W xH mm 7 0x14 0mm RR T mm FER size 3 5 x 5 8 7 5x15 0 6 0x12 0 6 0x12 0 7 0x14 0 SV W xH mi 5 0x10 0mm mm mim mm mim RTD JPt1000 DPt 1000 DPt509 Cu 1009 Cu 509 and Nikel 1200 6 types Input type TC K J E T L NU R S B C G and PLII 13 types Analo Voltage 0 100mV 0 5V 1 5V and 0 10V 4 types 9 Current 0 20mA and 4 20mA 2 types RTD At room temperature 23 C 5 C P V X 0 396 or 1 C select the higher one 1 digit Out of room temperature ranges PV x 0 596 or 2 C select the higher one 1 digit Display TR In case of TK4SP Series 1 C will be added accuracy Analog At room temperature 23 C 5 C 0 3 F S 1 digit Out of room temperature ranges 0 5 F S 1 digit CT Input 5 F S 1 digit Relay OUT1 OUT2 250VAC 3A la Control SSR Max 11VDC 2V 20mA output Current DC4 20mA or DC0 20mA selectable resistance load max 5000
116. t to cooling aat or heating ifn Sk B Set range 000 to 100digit and cooling H E LOC 000 0 to 100 0 46 Copyright Reserved Autonics Co Ltd Autonics 5 Preparation and Startup A Y MY ow limit iL n gogg Set range 000 0 to H Au 0 1 Standard control NH RISE 100 0 to 000 096 Heating amp cooling control XDisplayed only when control MODE type Ad is PID control or MV high limit control output operation a FE Hen B Set range Au 0 1 to 100 0 Standard control is heating amp cooling Hs E i MODE 000 0 to 100 096 Heating amp cooling control v RAMP up change rate FRA B Set range 000 to 999digit 000 0 to 999 9 MODE v RAMP down change rate g 9 99 01 Set range 000 to 999digit 000 0 to 999 9 MODE v RAMP unit A H Cat four A SEE Set range SEC MIN HOUR i M Copyright Reserved Autonics Co Ltd 47 Bs Preparation and Startup Autonics 5 4 3 Parameter 3 group PAr 3 Parameter 3 group MODE Input digital filter MODE Y Input type MODE Y Sensor temperature unit Low limit scale value lue MODE v Input correction In b MODE v v SV high limit it value l X1 B Press any key among
117. tandard Alarm output1 Digital input DI 1 DI 2 Heating amp Cooling Digital input DI 1 DI 2 Standard Alarm outputl Trans output Heating amp Cooling Trans output Standard Alarm output1 R S485 com output Option inui F Heating amp Cooling RS485 comm output Output Alarm outputl 2 Alarm outputl Alarm output2 Alarm output1 Trans output Alarm output1 RS 485 com output 4 ers ER TK4S SP rr b d M W H L d iid A Alarm output1 2 Trans output b Alarm output1 24R S485 com output d Alarm output1 2 Digital input DI 1 DI 2 Power 4 supply 100 240VAC 50 60Hz OUTI r Relay Sonet BRUT control c SSR drive output output standard ON OFF cycle phase control E Current SSR drive output n None OUT2 n r L control r Relay contact output E Current SSR drive output Copyright Reserved Autonics Co Ltd 37 Bs Preparation and Startup Autonics 5 2 Basic controls 5 2 1 Parameter setting sequence Parameters of each group are connected each other Therefore follow the below parameter order Parameter 3 Group PAr 3 gt Parameter 4 Group FAr 4 Parameter 5 Group FAr 5 gt Parameter 2 Group PAr 2 Parameter 1 Group PAr 1 SV Setting 5u Note Changing P arameter 3 Group s parameters can sometimes reset other associated parameters Always make sure to check if such parameters have been aff
118. tings and Functions Autonics 6 7 9 1 Password entry P855 If password protection is turned on accessing SV parameters or groups when the unit is in RUN mode will prompt a password confirmation parameter P855 Then the correct password has to be entered to access the setting parameters Settings lst Access SV parameter or parameter group 2nd When prompted with PASS use the key to select the desired digit 3rd Use the keys to enter the password 900 through 9999 and then press the 1 key If the correct password is entered you can access setting parameters fan incorrect password is entered repeat steps 2 and 3 and enter the correct password Setting Factory group Parameter Setting range default Unit PHr5 PASS 000 read only 5002 to 9999 998 J Note If the password is unknown enter 000 I to access the parameters in read only mode This parameter only appears if the setting from 6 7 9 Password settings PA 5 gt P d is set to a value other than 0006 If an incorrect password has been entered the SV display section displays a coded form of the password stored by the user and an error message Err Then the error message flashes in 1 sec intervals 6 7 9 2 Password recovery Entering an incorrect password displays a coded form of the password on the SV display Submit this code to Autonics to recover your lost password Incorrect Password Entry For example the correct
119. to H Su SV high limit SV high limit value input high limit H C F 1350 5t Standard HERE Ft Control operating Control output 1 2 type operation mode Heating amp HERE Cooling Cool In E type H E Standard Y 2 Pid Bona ee Temperature PP L nd Control method control type Heating amp me j Cooling aa RR type onon ALL Auto tuning type Auto tuning mode EUn EUne Lun out Outputi OUTI control 55r Curr Curr SSR Curr type output type 1S OUT1SSR OUTI SSR drive Skad CYCL i Stnd odd function output type PHAS I o LAA OUT1 current OUT1 current 4 29 0 20 4 29 range output range oUte DUE Te ana 55r Curr Curr p SSR Curr type output type LU OUT current OUT2 current SA PHLS3H i SA arn range output range ren Fed ee Copyright Reserved Autonics Co Ltd 11 7 Setting group parameter description Autonics PIPE Factory Parameter Description Set range Unit default H L Heating control Heating control Relay output SSR Sac time period drive output standard ON OFF phase ko cycle control de ay Hi Cooling control Cooling control 900 to 1200 0200 L E i Sec SSR ime period Current output SSR drive output ad to 200 112 Copyright Reserved Autonics Co Ltd Autonics 7 Setting group parameter description 7 6 Parameter 4 setting group
120. tput2 8SR Curr Type Out2 Current Range Heating Control Time Cooling Control Time Parameter 4 PAr4 Device Name Alarm1 Mode RL Alarm1 Type AL ik Alarm1 Hysteresis A LHY Alarmi NONG ba Alami ON Delay Time an Alarm1 OFF Delay Time A LaF RL e RLet A2HY Ren Re on Re oF RL 3 ALIE A3HY Ain R3 on R3 oF LbR t LbR 5 Ron ESL FSH Adr5 Bit PerSecond bP5 Parity Bit Pety gt Alarm2 Mode Alarm2 Type Alarm2 Hysteresis Alarm2 NOINC Alarm2 ON Delay Time Alarm2 OFF Delay Time Alarm3 Mode Alarm3 Type Alarm3 Hysteresis Alarm3 NOINC Alarm3 ON Delay Time Alarm3 OFF Delay Time LBA Time LBA Set Level Analog Output Mode Low Outl Scale High Out Scale Unit Address TK4 Unit Address 4 Model TK 4W 14RN Version HAN 100 SAW 401 Save initialize Factory 5 default 6 Close Item Description Parameter mask Select the to be masked parameters selection Right click the to be masked parameters and they turn gray Download Applies the set masked parameters to the device Save Saves the set masked parameters as a mask information file Open Opens the saved mask information file default Initialize factory Clears the setfor the masked parameters Download this setting to apply it to the device Close Closes the Parameter Mask Settings dialog Qejo ee o Device information Displays device name unit address model name and
121. trol Control Output Heating Control x Cooling Control MV LOW Limit MV LOW Limit 096 096 PV A SV PV Standard Control Heating Control Heating and Cooling Control Parameter Description L nu MV Low limit value setting H nu MV High limit value setting Setting Factory group Parameter Setrange default Unit Standard Control MV Low limit value L nu Pe 2 i Pie 1089 96 0 to 1000 H nu Heating amp Cooling Control 000 0 to 198 PID control 1000 96 papa 0 0 OFF 1020 ON ON OFF control Standard Control 100 9 to MV high limit value nala H 5u 01 EE ae L nu Heating amp Cooling Control 4080 to 0000 PID control 4888 ON GB OFF ON OFF 1000 96 control J Note Same MV limits applied during auto tuning MV limits are not applied to manual control MV upon control stop MV upon a sensor error and initial manual control MV MV high low limit configuration is not available for ON OFF control in standard control mode heating or cooling control 66 Copyright Reserved Autonics Co Ltd Autonics 6 Parameter Settings and Functions 6 2 3 Ramp settings PAr 2 gt AnU rAnd r Unt Ramp is a feature used to configure the slope toward set value SV The feature limits change rate of set value SV and thereby restricts sudden temperature changes increase and decrease in the control subject Ramp is commonly used in applications where
122. ts 3 Convenient user interface Freely arrange the windows for data monitoring attributes and projects Saving a project also saves the screen layout 4 Project management You can save added device information data monitoring screen layouts and I O source selection as project files Open project files to load the saved settings Provides a project list for simple and easy project file management 5 Monitoring data log When monitoring save data log files as either DAQMaster data files ddf or CSV csv files Open files saved in the csv format directly from Microsoft Excel Define log data file naming saving rules and destination folders to make file management convenient 6 Data analysis Perform spreadsheet and graph analyses of ddf data files using DAQMaster s data analysis feature Save spreadsheet data as rtf txt html or csv files 7 Modbus Map table reporting Print address map reports of registered Modbus devices Modbus map table reports can be saved in html and pdf formats 8 Multilingual support Supports Korean English J apanese and Simplified Chinese To add a different language modify the files in the Lang folder rename and save 9 Script support Uses the Lua Script language and deals with different I O processes for individual devices 118 Copyright Reserved Autonics Co Ltd Autonics 8DAQMaster 8 3 Special feature for TK Series Parmaeter mask and user parameter group is a
123. tself The Input correction function is mainly used when the sensor cannot be attached directly to controlled objects It is also used to compensate for temperature variance between the sensor s installation point and the actual measuring point Setting c Factory group Parameter Setting range default Unit ol 999 to 0999 temperature H analog i nara meee 495 9 to 9999 temperature L ida SER CI Ex If the controller displays 78 C when the actual temperature is 80 C set the input correction n blas 102 in order to adjust the controller s display temperature to 80 C If present value after input correction is out of the input range by each input sensor it displays HHHH or LLLL J Note Make sure that an accurate temperature variance measurement is taken before set values of input correction An inaccurate initial measurement can lead to greater variance Many of today s temperature sensors are graded by their sensitivity Since higher accuracy usually comes ata higher cost most people tend to choose sensors with medium sensitivity Measuring each sensor s sensitivity correction for input correction feature in order to ensure higher accuracy in temperature reading 6 1 6 Input digital filter PA 3 gt nAUFY It is not possible to perform stable control if the present value PV fluctuates because of fast changes of input signal Using the Input digital Filter function can stabilize P
124. tuning parameter will return to oF F When auto tuning is in progress and digital input key di F is STOP switching RUN STOP or AT auto tuning RUN STOP is set and digital input terminal function di d 2 is STOP switching RUN STOP or MAN AUTO MANUAL control selection auto tuning will be automatically ended if concerned DI is inputted or a sensor disconnection error occurs Restored the PID used prior to the auto tuning session Copyright Reserved Autonics Co Ltd 77 lle Parameter Settings and Functions Autonics Setting Description aFF Auto tuning complete on Auto tuning in progress Setting Factory group Parameter Setting range default Unit PAre Rt aFF lan aFF rZ Note Auto tuning continues to run even if the temperature reading exceeds or falls below the input range When auto turning is in progress parameters can only be referenced and not altered Auto tuning is not available in manual control 6 3 4 2 Auto tuning mode settings PH 3 gt REE Auto tuning is available in EU n mode based on SV or Une mode based on 70 of SV depending on the baseline value used ic cA Auto tuning Period Auto tuning Period 70 of SV Time t Time t lt Tun 1 mode gt lt Tun 2 mode gt Setting Description kiin Auto tunes and derives a PID time constant based on set value SV ki
125. ures excluding digital input key and Parameter 1 through 5 prevents unauthorized modification to the parameter settings Password setting applies to SV group features excluding digital input key and P arameter 1 through 5 comprehensively Changing the password setting automatically activates password protection Setting the password to 0100 however disables password protection 060 is a read only password Under this setting the user may check parameter settings without knowing the password The user however cannot change parameter settings Accessing the P d parameter with the read only password displays a coded form of the setting Settings lst When in RUN mode press and hold the key 2nd Use the keys to select PAr 5 and then press the key 3rd Press the 0 key to search P d 4th Select the desired digit using the key 5th Use the keys to set the password 0000 0002 to 9999 then press the ft key to set the password 6th Repeat steps 4 and 5 and enter the preset password 7th Press the W key or do not make any additional key entry for 3 sec to save the password Setting Factory group Parameter Setting range default Unit 0008 password protection deactivated u nnn z Sra nog 002 to 9999 password protection on a808 rZ Note 6 7 4 Digital input features are not affected by password protection settings Copyright Reserved Autonics Co Ltd 105 lle Parameter Set
126. vailable by DAQMaster Visit our website www autonics com to download DAQMaster software and the manual 8 3 1 Parameter mask This feature is able to hide unnecessary parameters to user environment or less frequenctly used parameters in parameter group Masked parameters are not only displayed The set value of masked parameters are applied M Parameter Mask Settingso n Parameter1 PAr Heating MV Cooling MV RUN STOP Multi SV No Alami Low AL Heater Current Monitoring E Alami High AL I Alarm2 Low HL a Alarm2 High AL 2 H SV 0 Setting Value Su SV 1 Setting Value Su I SV 2 Setting Value Su C SV 3 Setting Value Su 3 Alarm3 Low AL 3 L Alarm3 High AL J H Parameter 2 PAr Auto Tuning Execute Heating Propotional Band Cooling Propotional band Heating Integral band Cooling Integral Time Heating Derivation Time Cooling Derivation Time Dead Overlap Band Manual Reset CESE Heating ON Hysteresis H H35 Heating OFF Offset H a5t Cooling ON Hysteresis L HY5 Cooling OFF Offset C a 5E MV Low Limit L nu MV High Limit H nu Ramp Up Rate r Ra U Ramp Down Rate r An d Ramp Time Unit 7 UnE Parameter 3 PAr 3 Input Type Unit Low Input Range High Input Range Scailing Low Scailing High Scailing Display Unit Lamp Input Bias Input Digital Filter SV Low Limit SY High Limit Operating Type Control Method Auto Tuning Type Outputl SSR Curr Type Outl SSR Function OUTI Current Range Ou
127. y Sequence ON 77 i D 5 e FF Alarm Latch and ON f UU Standby Sequence OFF i Minimum 1 i Alarm Reset Signal ON signal Band i i OFF 1 I 1 NE gg mE EE Vi 1 Q 1 Y 1 1 1 Alarm Latch ON OFF Alarm Latch and ON Standby Sequence OFF S 90 Copyright Reserved Autonics Co Ltd Autonics 6 Parameter Settings and Functions 6 4 11 3 Deviation high low limit alarm Power Failure Power OFF us Power On restore Point Temperature High limit Alarm Setting gt Setting Value gt LL 4 Low limit Alarm p eee Setting THYS Power On Time i i Standard Alarm ON Y Y Y Y OFF Alarm Latch ON OFF 1 1 ON d 4 I muy Standby Sequence y Sequence OFF Alarm Latch and ON Stanby Sequence OFF maang I I ON Alarm Reset Signal OFF Alarm Latch ON OFF Alarm Latch and ON Standby Sequence OFF i 6 4 11 4 Deviation high low limit reverse alarm Power Failure Power OFF Point Power On restore Point Temperature High limit Alarm Setting gt Setting Value b Low limit Alarm Setting gt PowerOn b Standard Alarm ON Alarm Latch ON OFF Standby Sequence ON OFF Alarm Latch and ON Standby Sequence OFF ON Alarm Reset Signal OFF Alarm Latch ON OF Alarm Latch and ON Standby Sequence OFF Copyright Reserved Autonics Co Ltd 91 EH lle Parameter Settings and Functions Auto

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