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Bear Bones Programmble Logic Controller

1. 15 Analog Output utentes edo 19 LED INAICILOLS sprin aeran nE ETE AEE 22 I O Expansion Port CAN PONE 23 30 ra D KD 33 LCD Display 35 Keypad PONE 38 EEPROM csscccsnsnnbanncamemnreadmassacoonestanaenanescennnecennesi 39 FRAM 41 Real 56 42 Expansion Port Digital caveat AU NOV DUM NEEUE 42 SDBEIRESE REUNIR E were 43 ICM BB P13 XX User s Manual Document 2013008 2 pdf PAGE 1 of 43 Divelbiss Corporation 9778 Mt Gilead Road Fredericktown Ohio 43019 e 1 800 245 2327 www divelbiss com Getting Started This section explains how to read this manual and understand the symbols and information that it contains To begin using your P Series Bear Bones Programmable Logic Controller you will need to follow these steps Install EZ LADDER Toolkit if not already installed ordered separately contact Divelbiss Configure the ICM BB P13 XX Controller in the EZ LADDER Toolkit Project Settings Using purchased or self made cables connect the Input Power a
2. AOTO Voltage 0 5VDC AOTO Voltage 0 10VDC Debounce Enabled Debounce Disabled Jumper Example Pull Jumper as shown and install from Pins 1 to 2 or Pins 2 to 3 based on setting required Figure 1 7 Jumper Shunt Example ICM BB P13 XX User s Manual Document 2013008 2 pdf PAGE 10 of 43 Divelbiss Corporation 9778 Mt Gilead Road Fredericktown Ohio 43019 e 1 800 245 2327 www divelbiss com Controller Features This sections explains the controllers features and functions and provides hints and important information for configuring and using the ICM BB P13 XX controllers Controller Features The ICM BB P13 XX Controllers main power is supplied by the pluggable TS3 terminal block also identified as POWER IN Refer to Figure 1 5 for location of the TS3 POWER IN terminal block Typical Current Excludes 1 0 ICM BB P13 30 8 32 VDC 44mADC 24 VDC ICM BB P13 40 90 130 VAC 27mAAC 120 VAC Model Input Power Range TS3 POWER IN Pin Out PIN ID CONNECTION VDC DC AC LINE AC DC COMMON DC AC NEUTRAL AC P1 P2 EARTH GROUND AC Models are protected by a 1 Amp 250V Fast Blow glass fuse This fuse protects against shorts on the AC input power or in the event the tran
3. eS Interfaces Interface Ethemet z roperties Properties Number of TCP Sockets 1 Remove Figure 2 24 Modbus Properties Figure 2 25 Add Interface with the Modbus TCP Ethernet port in the ladder diagram project More on Modbus and the required function blocks is Modbus over Ethernet is now ready to be used on the ICM BB P13 XX Several additional function blocks used detailed in the P Series EZ LADDER User s Manual SD Card Features The ICM BB P13 XX controller can accept a Micro SD Flash card This card currently may be used to install update the control ler s kernel that you installed earlier see the Loading the ICM BB P13 XX Kernel section of this manual The user ladder diagram compiled project can also be installed and updated using the SD Card Installation update of Kernel and Ladder Diagram project will only occur on power up of the ICM BB P13 XX controller when the SD Card is configured to do so Refer to Figure 1 5 for the loca tion of the SD Card socket SD For SD Card updates to work the SD card must have a directory named update In this update directory the kernel dat and the ladder diagram compiled programs hex must be placed for the SD card to update the ICM BB P13 XX controller Future expansion of SD Card features will include data logging to the SD Card This will be detailed in the P Series EZ LADDER User s Manual controller it
4. y N S 1 ww mum Revision 2 Based on P Series PLC on a Chip JMP10 JMP12 pna n 1 P15 17 any OX 5 E a Rel NR i Supports J1939 amp NMEA 2000 Networking Bear Bones Programmble Logic Controller Covered Models ICM BB P13 30 ICM BB P13 40 Ww ISS Divelbiss Corporation Toll Free 1 800 245 2327 9778 Mt Gilead Road Web http www divelbiss com Fredericktown Ohio 43019 Email sales divelbiss com CORPORATION 2013008 2 Manual Contents Getting Started How to Use this Manual c ERU EVI UU Rare Rx Ge 3 The ICM BB P13 XX Controller 00 4 The ICM BB P13 XX Models 4 Configuring the ICM BB P13 XX Target in EZ LADDER Toolkit 4 Loading the ICM BB P13 XX 6 Getting to Know the ICM BB P13 XX Controller 8 ICM BB P13 XX Mounting cs 9 Configuration JU Bl Secus ra det ntn np nap un mp 9 Controller Features 2 12 5 12 Digital UD UP Re 12 Digital OBUDUES iain 14
5. Add Variable s IIT Name InputN2 Description Packed Input Bits from Node 2 Variable Type Input Var 1 0 Number Output Default Value 0 Figure 2 13 Add Variable Dialog ICM BB P13 XX User s Manual Document 2013008 2 pdf PAGE 25 of 43 Divelbiss Corporation 9778 Mt Gilead Road Fredericktown Ohio 43019 1 800 245 2327 www divelbiss com Controller Features 4 For the Default Value enter 0 This value is what the variable is set to when the controller is powered up 5 Click the EDIT button to the right of the Address Register box This will open the Edit Address Register dialog box Refer to figure 2 14 6 Using the drop menu Prefix select CAN_ OptiCAN The provided outlined box will update with specific configurable items based on the selection of OptiCAN 7 As this variable is being used to read the status of the inputs on an I O Expander click the N checkbox This specifies the register as an input or listening register will not broadcast 8 In the Node ID box enter the address of the I O Expander node For this example node ID 2 enter a 2 The Register Number box is the actual OptiCAN register number to associate with this variable Enter a O for inputs aD Edit Address Register eit Address Register IN 2 0 Figure 2 14 Edit Address Register Dialog 10 The Broadcast Trigger is not available on
6. 3 5 SINANI wusia DIGITAL T OUTPUTS ICM IO CXX 7 71 4 db P CABLE FROM EXPANDER TO EXPANDER SINANI CONNECTION IN PATTERN AS SHOWN I O B TO l O A TO IO A FOR ADDITIONAL EXPANDERS ENABLE TERMINATOR ON LAST EXPANDER La La 71 Figure 2 11 1 0 Expansion Cabling ICM BB P13 XX User s Manual Document 2013008 2 pdf PAGE 23 of 43 Divelbiss Corporation 9778 Mt Gilead Road Fredericktown Ohio 43019 e 1 800 245 2327 www divelbiss com Controller Features 1 O EXPANDER PORT TERMINATION The OptiCAN network used for the I O bus is based on a CAN network and as such requires the use of terminating resistors on the bus The ICM BB P13 XX controllers have an on board terminating resistor as do each of the I O expanders I O BUS TERMINATOR JUMPERS Jumper ID Description 13 Controller I O Bus Termination Jumper Pins 1 2 Disables the JMP7 terminating resistor from the I O Bus Pins 2 3 Enables the terminating resistor on the 1 0 Bus JMP1 or Expander 1 0 Bus Termination Jumper Pins 1 2 Disables the terminat TERMINATOR ing resistor from the I O Bus Pins 2 3 Enables the terminating resistor on the 1 0 Bus enable the terminators the correct terminators or enabling an incorrect number of terminators may result 1 0 bus Only the ENDS of the I O Bus first and last devices
7. SINKING OUTPUTS SOURCING OUTPUTS VDC AC LINE DC COMMON NEUT VDC AC LINE DC COMMON NEUT Figure 2 2 Digital Outputs Sinking Sourcing ICM BB P13 XX User s Manual Document 2013008 2 pdf PAGE 14 of 43 Divelbiss Corporation 9778 Mt Gilead Road Fredericktown Ohio 43019 e 1 800 245 2327 www divelbiss com Controller Features When the ICM BB P13 XX is selected as the target in EZ LADDER Toolkit the digital outputs are automatically added and boolean variables are automatically created These variables may be added to the ladder diagram project workspace as needed as boolean variables or as coils The variables for the digital outputs 0 7 are named DOTO to DOT7 respectively Refer to the P Series EZ LADDER Toolkit manual for information on creating and developing ladder diagram programs in EZ LADDER Toolkit DIGITAL OUTPUT RATINGS Each digital output will operate over the voltage range shown and supports a load up to 2 Amps each DIGITAL OUTPUT VOLTAGE RANGE Minimum Voltage Maximum Voltage ICM BB P13 30 8 VDC 32 VDC ICM BB P13 40 90 VAC 130 VAC The digital outputs voltage is model dependent The outputs will operate over the range shown The outputs may be operate below the minumim voltage shown but operation is not guaranteed Analog Inputs The ICM BB P13 XX Controllers support up to eight on board single ended 12 bit analog inputs These eight analog inputs may be
8. The ICM BB P13 XX Controllers can support up to one analog output To enable an analog output one analog input must be sacri ficed AN3 terminal 3 jumpers must be configured correctly and the analog output must be installed in the ICM BB P13 XX tar get settings EZ LADDER Toolkit Refer to the P Series EZ LADDER Toolkit manual for more information about using Analog Outputs The analog output provides an analog represenation of a digital signal from within the ladder diagram An integer number in the program will correspond to a voltage on the analog output range integer range of the variable in the ladder diagram will be from 0 1023 with 0 representing the low end of the analog output range OV and 1023 representing the high analog output range 5V or 10V For example if the analog output integer variable was 512 then the voltage would be approximately 1 2 the range of the voltage configured The analog output supports two voltage ranges 0 5VDC 0 10VDC analog output provides 10 bit resolution so the ANALOG OUTPUT JUMPER CONFIGURATION To configure the 3 analog I O terminal analog input 3 to be used as an analog output three jumpers must be configured for proper operation Refer to Figure 1 5 for general locations of analog jumpers Analog Output Jumper Settings Enable 0 Disable AN3 Jumper ID Setting JMP32 Install Shunt from Pin 1 to Pin 2 JMP34 Install Shunt from Pin 2 to Pin 3 JMP35 0 5
9. 2 Click the PROPERTIES button to the right side of the window The ICM BB P13 XX Properties Window will open 3 Using the Drop down Part Number select box select the model of the P13 Series Bear Bones Controller Refer to Figure 1 2 With the model selected the Devices pane will update with the currently selected features for the ICM BB P13 XX The ADD DEVICE button is used to install and configure additional features such as Ethernet that are not automatically loaded and configured For this example we will not add additional features at this time These features may be installed and configured by re visiting this window By default the CAN I O port 2 Retentive Memory Low Voltage Sense Real Time Clock Analog 1 0 and OptiCAN are installed Additional items must be added and configured if required ICM BB P13 XX User s Manual Document 2013008 2 pdf PAGE 4 of 43 Divelbiss Corporation 9778 Mt Gilead Road Fredericktown Ohio 43019 e 1 800 245 2327 www divelbiss com Getting Started 4 Click OK This will close the ICM BB P13 XX Properties window and save the model selected 5 Click OK This will close the Project Settings Window saving the target and installed features for this ladder diagram project Note Any features not shown when clicking ADD DEVICE are already installed when the target is selected Properties Divelbiss Corporation Harsh Environment PLC Divelbiss Corporation Harsh Envir
10. amp 22 8 Digital Output LED Indicators Location 400 23 ICM BB P13 XX User s Manual Document 2013008 2 pdf LCD Display Port SD Card Socket Digital Input Debounce Jumpers Digital Input Terminal Blocks Digital Input LED Indictors Analog I O Configuration Jumpers Expansion Ports Battery Enable Jumper PAGE 8 of 43 Divelbiss Corporation 9778 Mt Gilead Road Fredericktown Ohio 43019 e 1 800 245 2327 www divelbiss com Getting Started ICM BB P13 XX Mounting The ICM BB P13 XX Controllers are designed as subplate mount and are mounted using hardware including spacers screws and nuts as needed not included Figure 1 6 illustrates the mounting dimensions When using the P13 Series Bear Bones 1 0 Expanders 2 the expander typically mounts to the lower side of the control ler where the I O Port CAN Port is located This aligns the connectors on the controllers and expanders The cables provided with the expanders are long enough to connect the expander to the controller or other expanders as long as this mounting loca tion is used Mounting expanders at different locations may require additional cabling not provided Q For noise immunity the mounting hardware should be connected electrically to earth ground em lli uc MR RO 078 1 79 S 4 4 1 0 POWER cum Typical
11. configured to operate over 0 5VDC 0 10VDC or 0 20mADC ranges using configuration jumpers Refer to Figure 1 5 for general loca tions of analog jumpers In addition to configuration jumpers for operation range additional jumpers are provided on analog input channels 0 4 ANO AN4 that determine the source of the analog input By default the source is set to the analog input terminal blocks on board although these inputs may be configured to use the EXP1 expansion connector as the analog input source when connecting specific plug in expansion boards such as the ICM PUI 01 on its configuration jumper settings When configured as an analog input the 3 terminal will operate as an analog input with the ranges specified earlier When configured as an analog output AOO the 3 terminal will operate as an analog ouput with a configurable range of 0 5VDC or 0 10VDC The analog input 3 terminal 3 may be configured as two functions analog input or an analog output based Each analog input is configured individually using the jumpers provided and should be configured prior to applying input power to the controller and before connecting analog inputs devices Incorrect configuration of analog jumpers may result in damage the 13 controller or connected devices Care must be taken to correctly configure the jumpers prior to use ANALOG INPUTS CONFIGURATION JUMPERS SUMMARY Shunt Installed Pin 1 to Pin 2 Shu
12. 0 Size 512 Bytes Num Retentive Bytes Num User Bytes 380 Bytes Figure 2 34 Ramtron FM24xxx Properties 5 Click OK to close the FM24xxx Properties dialog 6 Click OK to close the CM BB P13 XX Properties 7 Save your ladder diagram using the menu FILE and SAVE or SAVE AS to save the current settings in your program The Retentive memory size is now configured in the ladder diagram program ICM BB P13 XX User s Manual Document 2013008 2 pdf PAGE 41 of 43 Divelbiss Corporation 9778 Mt Gilead Road Fredericktown Ohio 43019 e 1 800 245 2327 www divelbiss com Controller Features FRAM AS EEPROM IN EZ LADDER TOOKIT The FRAM may also be used in EZ LADDER Toolkit as EEPROM memory using the EEPROM_WRITE and EEPROM_READ function blocks Any memory not allocated as retentive bytes is available to be used as general EEPROM storage FRAM the memory locations will not fail after repeated write cycles and therefore may be used to store any variables as often as necessary For more details on using FRAM and EEPROM function blocks refer to the P Series EZ LADDER Toolkit manual 7 When using the EEPROM READ EEPROM WhRITE function blocks the storage device is selected When selected as Real Time Clock ICM BB P13 XX includes Real Time Clock The real time clock after being set provides the Month Day Day of the Week Year Hour Minute and Second The real time clock maintains tim
13. 234 or 124 5 from the keypad into the ladder diagram as integer or real variables Refer to the P Series EZ LADDER Toolkit manual for more details using these function blocks may be used to read when specific key is pressed as a boolean variable TRUE FALSE This functionality is often helpful for making menus in the ladder diagram program For details on creating the variables and addresses refer to the P Series EZ LADDER Toolkit manual Keypad section 9 In addition to reading numbers boolean variables may be created and assigned specific I O addresses and these variables EEPROM Memory ON CHIP The ICM BB P13 XX Controllers support two types of on board non volatile memory EEPROM and FRAM The EEPROM memory is on chip on board the PLC on a Chip while the FRAM is an independent device EEPROM memory is often useful for storing setpoint values into memory that will hold its value in the event of a loss of power EEPROM memory is a relatively slow writing device in terms of milliseconds and has limitations This EEPROM memory is located on the PLC on a Chip itself PLCHIP P13 51220 often such as a process variable While EEPROM memory has a long life repeated writing thousands of times can cause EEPROM memory should not be used in applications where the values are updated causing the stored value to update a memory location to fail CONFIGURING THE ON CHIP EEPROM IN EZ LADDER TOOLKIT Before the PLC on a Chip on board
14. 8 Places o S DOWNY l e jg O 3 25 3 25 96010 i ooooo 3210 4 25 AB N SLAdNI TIVLIDIG OUTPUTS 7654 DIGITAL 296590202 6 amp 4 25 425 Figure 1 6 Controller Mounting Configuration Jumpers Many features of the ICM BB P13 XX controllers have configurable jumpers including the Analog I O Communications and Real Time Clock These jumpers are located across the entire controller Refer to Figure 1 5 for general jumper locations The jumpers may be either 3 or 4 position depending upon the function and available configurable options For each jumper a removable shunt is provided Each of these jumpers and their specific operational characteristics is detailed in later sections of this manual Please refer to these sections before changing jumpers To configure a jumper remove and then re install the shunt on the pins typically numbered 1 3 or 4 in order for the option being configured Refer to Figure 1 7 for a sample of a jumper and shunt Jumper pin 1 is designated with a 1 silkscreened on the PCB ICM BB P13 XX User s Manual Document 2013008 2 pdf PAGE 9 of 43 Divelbiss Corporation 9778 Mt Gilead Road Frederic
15. ADD DEVICE button The PLCHIP PXX Devices window will open Locate the KEYPAD in the Devices pane of this window 4 Click the KEYPAD device highlight and click OK Refer to Figure 2 32 5 The KEYPAD port is now shown in the Devices pane under the Device heading Click OK to close the CM BB P13 XX Properties 6 Save your ladder diagram using the menu FILE and SAVE or SAVE AS to save the current settings in your program ICM BB P13 XX User s Manual Document 2013008 2 pdf PAGE 38 of 43 Divelbiss Corporation 9778 Mt Gilead Road Fredericktown Ohio 43019 e 1 800 245 2327 www divelbiss com Controller Features 49 PLCHIP PXX Devices reg Devices Name Description CANO CANO Ethemet Ethemet KEYPAD Keypad Modbus Master Modbus Master Modbus Slave Modbus Slave PLCHIP_Pxx_eeprom intemal PLCHIP PXX 4K EEProm TimerCounter Hardware Timer Counter UART3 UART3 Variable Names Name A COL1 E COL2 COL3 COL4 COL5 Figure 2 32 PLCHIP PXX Devices KEYPAD The KEYPAD port is now installed in EZ LADDER Toolkit and is ready to use USING THE KEYPAD PORT IN EZ LADDER TOOLKIT The Keypad KP port may be utilizied in the ladder diagram program after it is installed by using the KEYPAD and KEYPAD2 func tion blocks These function blocks may be repeatedly placed in the ladder diagram as necessary to read keypad values These func tions are typically used to read numbers such as
16. Manual Document 2013008 2 pdf PAGE 21 of 43 Divelbiss Corporation 9778 Mt Gilead Road Fredericktown Ohio 43019 1 800 245 2327 www divelbiss com Controller Features ANALOG ANALOG 4 LI DEVICE 519 1 Qo J S1 S 2 5939 4 00000 QU di Figure 2 10 Typical Analog Output Connection LED Indicators The ICM BB P13 XX Controllers provides four on board LED indicators Refer to Figure 1 5 for general locations of the LED indica tors The four indicators are LED INDICATORS LED NAME DESCRIPTION POWER Power OK green On when proper input power is detected WATCHDOG Watchdog red Flickers when no KERNEL is installed Flashes slowly when KERNEL is installed but no ladder diagram is running Flashes about 10x per second when a ladder program is executing ULED1 User LED 1 red User programmble LED 1 ULED2 User LED 2 red User programmble LED 2 PROGRAMMABLE USER LED INDICATORS There are two user programmble LED indicators on the ICM BB P13 XX controllers These LED indicators are available for use in the ladder diagram program for any purpose When the ICM BB P13 XX is selected as the target in EZ LADDER Toolkit the programmable user LED indicators are automatically added and boolean variables are automatically created These variables may be added to the ladder diagram project workspace as needed as boolean variables or
17. an listen register Click the OK button to close the dialog box There is now an address in the Address Register box 11 Click the OK button to save the new variable and close the Edit Variable dialog Click the OK button to close the Variables window The variable for the OptiCAN digital inputs for node 2 has been created When the OptiCAN network is running this variable will be updated with the packed status of the digital inputs for the address configured This variable will be unpacked later using the BIT UNPACK command Repeat the steps just completed to add additional OptiCAN network register variables of additional I O Expander inputs Each address must be unique This is the first step in using the I O Expander The outputs register must be assigned and the network must be started in the ladder diagram program These items will be covered next CREATING NETWORK DIGITAL OUTPUT REGISTERS 1 To create an I O OptiCAN register variable for outputs in EZ LADDER Toolkit click the EDIT VARS button on the toolbar at the top of the workspace The Variables window will open Click the INTEGER tab Refer to Figure 2 12 2 Click the ADD button The Add Variable dialog will open Enter a name for the variable This should be something useful For example the outputs register for Expander ID 2 could be OutputsN2 You may enter a description for further explanation Refer to Figure 2 15 ICM BB P13 XX User s Manual Document 2013008 2 pdf PAG
18. and examples shown are for getting started only For OptiCAN network details including registers starting or stopping the network and more refer to the P Series EZ LADDER Toolkit manual An OptiCAN chapter is provided with additional reference material Before any communication may be established from the controller to the I O Expander s the OptiCAN network must be started To start the OptiCAN network a START command is broadcast from the controller to all 1 0 Expanders network nodes When this start command is received the I O Expanders and Controller begin to broadcast using their network registers To start the network the TXNETMSG function block is used When placing this function block use the drop down menu to select Start Network The function block is rising edge sensitive so it will only run once when its ENable is true Figure 2 19 is an example of using the TXNETMSG function block command is broadcast It is recommended to use a timer to delay sending the start command to give time for all devices on the OptiCAN network to fully power up and be ready Additionally it is recommended to monitor the status of each 1 0 Expander node using the OPTICAN NODESTATUS function block The node status can be used to identify when the status of each I O Expander requires a function block for each 1 0 Expander on the network whether it is RESET ACTIVE or ERROR The status can then be used to cause a network st
19. coils and be connected to functions and function blocks The variables for the programmable user LED indicators are named ULED1 to ULED2 the same as their controller board designation Refer to the P Series EZ LADDER Toolkit manual for details using contacts coils and boolean variables in ladder diagrams ICM BB P13 XX User s Manual Document 2013008 2 pdf PAGE 22 of 43 Divelbiss Corporation 9778 Mt Gilead Road Fredericktown Ohio 43019 e 1 800 245 2327 www divelbiss com Controller Features 1 0 Expansion Port CAN Port In addition to the standard 8 digital inputs and 8 digital outputs on board the ICM BB P13 XX controller the controller can be expanded to control additional I O The additional I O is added by installing P13 Series Bear Bones 1 0 Expanders These expanders expand the current I O in groups of 8 digital inputs and 8 digital outputs and utilize the Divelbiss proprietary OptiCAN network Y The I O Expanders are available with AC or DC I O The I O type does not affect the connections to the controller The ICM BB P13 XX controller provides the logic power to the I O expander the cable plugged into the I O connector port The I O Expander connects to the ICM BB P13 XX controller via its I O port Refer to Figure 1 5 for general location of the 1 0 expansion port The 1 expander should be mounted in line with the controller physically the same width on the edge with the expander connector This will
20. input source to be the analog input terminal block CONFIGURING ANALOG INPUT TYPE AND RANGE With the source of the analog inputs configured the next step is to configure their type and range Each channel has independent jumper settings for type and range The ranges supported are 0 5VDC 0 10VD and 0 20mADC Configure any input channels that are to be used The TYPE and RANGE are separate jumpers for each analog input therefore two jumpers must be configured per analog input ICM BB P13 XX User s Manual Document 2013008 2 pdf PAGE 16 of 43 Divelbiss Corporation 9778 Mt Gilead Road Fredericktown Ohio 43019 e 1 800 245 2327 www divelbiss com Controller Features Analog Input Jumper Settings Type Analog Input Jumper ID Configure for Voltage Configure for Current When configuring a channel for current type 0 20 the range jumper must be set for 0 5VDC Failure to set the Range jumper correctly will result in incorrect readings Analog Input Jumper Settings Range Analog Input Jumper ID 0 5VDC 0 10VC USING ANALOG INPUTS IN EZ LADDER When the ICM BB P13 XX is selected as the target in EZ LADDER Toolkit the analog inputs are automatically added and integer variables are automatically created These variables may be added to the ladder diagram project workspace as needed as integer variables and be connected to functions and function blocks The variables for the analog inputs 0 7 are named ANO to A
21. must be configured to do so This configuration must be done in the Bootloader screen The Bootloader Before the SD Card may be used to install or update the kernel or EZ LADDER compiled project to the ICM BB P13 XX screen will only operate if EZ LADDER is connected to an actual ICM BB P13 XX controller of the kernel on the SD CARD is newer The ladder diagram program will only update from the SD Card when the name hex matches the program installed on the unit to update the kernel version is new enough to support the version the program was compiled with and the ladder diagrams version and build numbers are different This allows a program either newer or older to be installed updated from the SD Card if the conditions set here are met The kernel will only update from the SD Card when the kernel name dat matches the unit to update and the version To Access the Bootloader 1 Verify the target has been configured see Configuring the ICM BB P13 XX Target in EZ LADDER Toolkit 2 Connect the Programming cable SI PGM from the computer to the ICM BB P13 XX See Programming Port in the ICM BB P13 XX Features section ICM BB P13 XX User s Manual Document 2013008 2 pdf PAGE 33 of 43 Divelbiss Corporation 9778 Mt Gilead Road Fredericktown Ohio 43019 e 1 800 245 2327 www divelbiss com Controller Features 3 Create a small one rung program with a normally open direct contact and an output tied together You ma
22. must be taken when changing the backlight source JMP22 and or R400 Incorrect voltage or current limiting may under warranty 5V 5V 10K LCD BACKLIGHT_ON_OFF 1 2 5 7 2 contrast RS ECD RW pi R W JMP22 06 bo 7 02 5V VA D3 p4 40 317 04 Luo 02 05 D6 15 D7 SARN BL_ANODE 16 BL_CATHODE R400 Figure 2 28 LCD Port Circuit variable may be added to the program as a boolean or as a coil When the variable is O false the LCD backlight is OFF When the variable is 1 true the backlight will be ON The LCD_BKL variable is only available in the ladder diagram program after the LCD Port has been installed in EZ LADDER Toolkit Project Settings Q The backlight is controlled ON OFF from within the ladder diagram program by the LCD BKL boolean variable This CONFIGURING THE LCD PORT IN EZ LADDER TOOLKIT Before the LCD Port may be used in the ladder diagram it must be added to the program s target settings using the EZ LADDER Toolkit s Project Settings Menu 1 In EZ LADDER from the File Menu at the top click PROJECT then SETTINGS This will open the Project Settings Window Select ICM BB P13 XX as the target from the choices 2 Click the PROPERTIES button to the right side of the window The 13 Properties Window will open If the LCD port was already installed it would be displayed in the Devices Pane under the Device heading 3 Click the ADD DE
23. 019 e 1 800 245 2327 www divelbiss com Controller Features To Access the Bootloader 1 Verify the target has been configured see Configuring the ICM BB P13 XX Target in EZ LADDER Toolkit 2 Connect the Programming cable SI PGM from the computer to the ICM BB P13 XX See Programming Port in the ICM BB P13 XX Features section 3 Create a small one rung program with a normally open direct contact and an output tied together You may also open a pre existing program for the ICM BB P13 XX EZ LADDER version 1 0 4 4 and later includes a sub directory EZ LADDER Kernel Install Start Programs which has starter programs for each target to load the kernel Choose GetStarted ICM BB P13 XX dld where XX is the model of controller 4 Click the Compile button MON 5 Click the Monitor button to change from the Edit to Monitor Mode 6 Click the Connect button to connect to the target A dialog will appear automatically when no kernel is loaded If this dialog does not appear click PROJECT then BOOTLOADER 7 Using the menu click PROJECT then BOOTLOADER You may see a window momentarily while EZ LADDER connects to the ICM BB P13 XX controller bootloader The Bootloader window will open See Figure 2 20 8 Click the TARGET OPTIONS button The Target Options window will open There will be three tabs in this window Click the ETHERNET OPTIONS tab See Figure 2 21 Target Options _ toy Sm
24. 8 Mt Gilead Road Fredericktown Ohio 43019 1 800 245 2327 www divelbiss com Controller Features 10 As this is broadcast register to send output bits to an I O Expander the Broadcast Trigger must be configured Using the drop down menu select the type of broadcast trigger to use None This sets the register to not broadcast Specified Interval The register will be broadcast at the broadcast interval configured in the Project Settings OptiCAN Properties Change of State The register will be broadcast whenever its state changes Specified Interval amp Change of State The register will be broadcast at the specified interval and whenever its state changes 11 Click the OK button to close the dialog box There is now an address in the Address Register box 12 Click the OK button to save the new variable and close the Edit Variable dialog Click the OK button to close the Variables window The variable for the OptiCAN digital outputs for node 2 has been created When the OptiCAN network is running this variable will be broadcast with the packed outputs to the address configured This variable must be packed using the BIT PACK command prior to broadcasting Repeat the steps just completed to add additional OptiCAN network register variables of additional 1 Expander outputs Each address must be unique This is one of several steps required to use the I O Expander The OptiCAN network must be started for any comm
25. ART TARGET button to exit the bootloader and restart the ICM BB P13 XX controller The ICM BB P13 XX s Ethernet Port is now enabled It can be now used to communicate to EZ LADDER Toolkit without additional configurations by changing the COM serial port in the Target Settings to Eth xxxxxx To use the Ethernet Port for Modbus TCP ad ditional configuration is required With the Ethernet Bootloader configuration complete to use Modbus as a master or slave the Ethernet Device and Modbus Mas ter Slave must be installed in the EZ LADDER diagram project and configured In EZ LADDER Toolkit from the File Menu at the top click PROJECT then SETTINGS This will open the Project Settings Window The ICM BB P13 XX was previously selected Click the PROPERTIES button The ICM BB P13 XX Properties Window will open Under the Devices Internal section if the Ethernet port was installed it would be listed Click the ADD DEVICE button This will open the PLCHIP PXX Devices window Select Ethernet from the Devices pane See Figure 2 22 With Ethernet selected click OK The PLCHIP PXX Devices window will close and now the Ethernet port will be listed in the Devices Internal section For Modbus Click the ADD DEVICE button This will open the PLCHIP PXX Devices window again Select either Modbus Master or Modbus Slave from the Devices pane See Figure 2 23 Click OK The Modbus Slave or Modbus Master Properties window will open depending on the type of Modb
26. E 26 of 43 Divelbiss Corporation 9778 Mt Gilead Road Fredericktown Ohio 43019 1 800 245 2327 www divelbiss com Controller Features 3 Verify the Variable Type is set to Internal Since this wil be used as an OptiCAN register the type is internal 4 For the Default Value enter 0 This value is what the variable is set to when the controller is powered up mJ Add Variable Name OutputsN2 Description Packed Outputs for Node 2 Variable Type Input Var I O Number Defauk Value 4 Figure 2 15 Add Variable Dialog 5 Click the EDIT button to the right of the Address Register box This will open the Edit Address Register dialog box Refer to figure 2 16 6 Using the drop menu Prefix select CAN OptiCAN The provided outlined box will update with specific configurable items based on the selection of CAN OptiCAN 7 As this variable is being used to control the outputs on an 1 0 Expander do NOT click the IN checkbox This must be un checked 8 In the Node ID box enter the address of the I O Expander node For this example node ID 2 enter a 2 9 The Register Number box is the actual OptiCAN register number to associate with this variable Enter a 1 for outputs ud Edit Address Register Figure 2 16 Edit Address Register Dialog ICM BB P13 XX User s Manual Document 2013008 2 pdf PAGE 27 of 43 Divelbiss Corporation 977
27. EEPROM may be used in the ladder diagram it must be added to the program s target settings using the EZ LADDER Toolkit s Project Settings Menu ICM BB P13 XX User s Manual Document 2013008 2 pdf PAGE 39 of 43 Divelbiss Corporation 9778 Mt Gilead Road Fredericktown Ohio 43019 e 1 800 245 2327 www divelbiss com Controller Features 1 In EZ LADDER from the File Menu at the top click PROJECT then SETTINGS This will open the Project Settings Window Select ICM BB P13 XX as the target from the choices 2 Click the PROPERTIES button to the right side of the window The ICM BB P13 XX Properties Window will open If the EEPROM feature was already installed it would be displayed in the Devices Pane under the nternal heading as 3 Click the ADD DEVICE button Devices window will open Locate the Pxx eeprom in the Devices pane of this window 4 Click the PLCHIP eeprom device highlight and click OK Refer to Figure 2 33 5 The Pxx eeprom is now shown in the Devices pane under the Internal heading Click OK to close the ICM BB P13 XX Properties 6 Save your ladder diagram using the menu FILE and SAVE or SAVE AS to save the current settings in your program The eeprom on chip EEPROM is now installed in EZ LADDER Toolkit and is ready to use 82 PLCHIP PXX Devices Pxx eeprom I
28. Ethemet Options USB Options SD Card Options r uJ Bootloader Current Target Settings Target SIE MAC 0050C2E201A0 7 Ethemet Enabled Bootloader Version 1 1 0 6 V DHCP Enabled Host Name ICMBBP13_30 Version 1000 Serial Number 10038001 Target Options IP v4 Auto Config Upload File Filename Options L Target Kemel Version Figure 2 20 Bootloader Figure 2 21 Ethernet Options 9 To enable the Ethernet click the Ethernet Enabled check box 10 Enter a Host Name for this ICM BB P13 XX Controller in the Host Name box This name is used to identify this controller on an Ethernet network ICM BB P13 XX User s Manual Document 2013008 2 pdf PAGE 31 of 43 Divelbiss Corporation 9778 Mt Gilead Road Fredericktown Ohio 43019 1 800 245 2327 www divelbiss com Controller Features 11 It is recommended that the DHCP Enabled and IP v4 auto Config check boxes be left in their default condition checked This allows the ICM BB P13 XX to get its IP Internet Protocol from the network DHCP server If you require a static IP address un check both boxes and enter the static IP information in the Static IP Options section 12 When all the Ethernet Options are configured click OK to save the settings of the Ethernet and close the Target Options window Click the REST
29. N7 respec tively Refer to the P Series EZ LADDER Toolkit manual for details using analog inputs recommendations and related function blocks Refer to the P Series EZ LADDER Toolkit manual for information on creating and developing ladder diagram programs in EZ LADDER Toolkit to the analog input The analog input resolution is 12 bits therefore the variable will range from approximately between 0 and 4095 as an integer value where 0 is the bottom of the configured analog input scale and 4095 is the top of the configured analog scale IE for a 0 5V configuration OV will read approximately O typical reading is about 80 and 5V will read approximatley 4095 typical reading is about 4000 9 Each analog input variable ANO AN7 provides a digital representation of the actual analog voltage or current connected analog input values Due to hardware limitations the low end 0 is not attainable Typically the analog input will operate on the low end at approximately 1VDC Due to hardware design the high end 4095 is not attainable Typically the analog will read approximately 4000 at 5VDC input Generally analog inputs should be scaled for the application as to operate without reaching the minimum or maximum ICM BB P13 XX User s Manual Document 2013008 2 pdf PAGE 17 of 43 Divelbiss Corporation 9778 Mt Gilead Road Fredericktown Ohio 43019 e 1 800 245 2327 www divelbiss com Controller Features CONFIGURING ANALOG INPUT
30. SOURCE EXP1 Expansion Port Plug in Expanders To configure an analog input to use EXP1 expansion port connector configure the jumpers as shown in the table This configuration should only be used with plug in expanders such as the ICM PUI 01 Refer to the plug in expander manuals for details Analog Input Jumper Settings EXP1 Expansion Port as Source Analog Input Jumper ID Shunt Installed ANALOG INPUT CONNECTIONS The analog inputs may be connected using on board pluggable terminal blocks 7521 522 TS23 TS27 also know as ANALOG 1 0 Refer to Figure 1 5 for general locations of the analog input terminal blocks The connections are 0 7 for ANO AN7 respectively For convenience two analog common connected to digital common terminals and one earth ground terminal are provided ANALOG I O TERMINAL BLOCK Pin Out PIN ID CONNECTION PIN ID CONNECTION ANALOGINeUTOWANo a 3 6 ANMOGINPUTS NG Figure 2 3 illustrates a typical analog input connection VDC ANALOG ANALOG S 0 SK amp 1 2 S 3 Figure 2 3 Typical Analog Input Connection ICM BB P13 XX User s Manual Document 2013008 2 pdf PAGE 18 of 43 Divelbiss Corporation 9778 Mt Gilead Road Fredericktown Ohio 43019 e 1 800 245 2327 www divelbiss com Controller Features Analog Output
31. VDC Range Install Shunt Pin 1 to Pin 2 0 10VDC Range Install Shunt Pin 2 to Pin 3 Incorrect configuration of analog jumpers may result in damage the ICM BB P13 XX controller or connected devices Care must be taken to correctly configure the jumpers prior to use With the jumpers configured for an analog output the 3 terminal of the ANALOG I O terminal block will now be assigned as analog output INSTALLING THE ANALOG OUTPUT IN THE LADDER DIAGRAM EZ LADDER TOOLKIT To use the analog output of the ICM BB P13 XX controller analog input AN3 must be removed from the project s target settings and the analog output AOO installed in it s place 1 In EZ LADDER from the File Menu at the top click PROJECT then SETTINGS This will open the Project Settings Window Select ICM BB P13 XX as the target from the choices Refer to Figure 2 4 r EZ Project Settings Description 144 Properties Divelbiss Corporation Harsh Environment PLC Divelbiss Corporation Harsh Environment HMI Divelbiss Corporation Harsh Environment PLC Bear Bones P13 Contoller E Divelbiss Corporation Micro Bear Controller m gt Communications Settings Port cout Figure 2 4 Project Settings ICM BB P13 XX User s Manual Document 2013008 2 pdf PAGE 19 of 43 Divelbiss Corporation 9778 Mt Gilead Road Fredericktown Ohio 43019 e 1 800 245 2327 www divelbiss c
32. VICE button The PLCHIP PXX Devices window will open Locate the LCD in the Devices pane of this window 4 Click the LCD device highlight and click OK Refer to Figure 2 29 The LcdPropertiesForm dialog will open Refer to Figure 2 30 ICM BB P13 XX User s Manual Document 2013008 2 pdf PAGE 36 of 43 Divelbiss Corporation 9778 Mt Gilead Road Fredericktown Ohio 43019 e 1 800 245 2327 www divelbiss com Controller Features PLCHIP Pxx Devices Erm z ud LcdPropertiesForm Lcd Properties Modbus Master Modbus Master Modbus Slave Modbus Slave Rows 1 A 2 PLCHIP eeprom Intemal PLCHIP PXX 4K EEProm y TimerCounter Hardware Timer Counter UART3 UART3 Columns 8 40 20 Variable Names Figure 2 30 LCD Properties LCD 00 LCD Di Ir LCD 02 LCD 03 LCD_D4 Figure 2 29 Devices LCD 5 Enter the number of Rows for the display 1 4 rows are supported 6 Enter the number of columns on the display 8 40 columns are supported and click OK The LcdPropertiesForm dialog and the PLCHIP PX Devices window will close 7 The LCD port is now shown in the Devices pane under the Device heading Click OK to close the CM BB P13 XX Properties 8 Save your ladder diagram using the menu FILE and SAVE or SAVE AS to save the current settings in your program The LCD port is now installed in EZ LADDER Toolkit and is
33. align the I O connectors of the controller and the 1 0 expander near each other Plug the provided cable with the I O Expander into the I O expander connector of the controller and the 1 connector of the 1 0 Expander connectors will only plug in the correctly as they are keyed 7 Refer to the ICM IO CXX I O Expander Manual for information regarding configuring and using the I O expander As the I O expansion port uses the OptiCAN network multiple I O expanders may be connected to one controller Each expander connected must have a I O Address network address The design of the expanders allows multiple expanders to be mounted in line and thus their and 1 connectors will align allowing the cable provided with each I O expander to be used to connect first from the controller to the first expander and then from each expander to the next expander daisy chaining the I O expanders Refer to Figure 2 11 for an example of the controller and 1 0 mounting and connections EI qp c Rn 9 ER IN 9 ICM BB P13 XX qvod 00000 SINANI ENABLE TERMINATOR ON CONTROLLER ooooo bem ooooo T 33 QUPUI 65554 CABLE FROM I O CONTROLLER TO I O B EXPANDER
34. an integer value where 0 is the bottom of the configured analog output scale and 1023 is the top of the configured analog scale IE for a 0 5V configuration a 0 value of the AOO variable will cause an output voltage of approximately OVDC typical voltage is about 1VDC and a 1023 value of the AOO variable will cause an output voltage of approximately 5VDC typical voltage is about 5 2VDC The analog output variable AOO is a digital representation of the actual analog output voltage on terminal 3 of the analog output values Due to hardware limitations the low end is not attainable Typically the analog output will operate on the low end at approximately 1VDC Due to hardware design the high end SVDC 10VDC will read slightly over the maximum of the range with at full scale Q Generally analog outputs should be scaled for the application as to operate without reaching the minimum or maximum ANALOG OUTPUT CONNECTIONS The analog output may be connected using the on board pluggable terminal blocks TS23 also know as ANALOG 1 0 Refer to Fig ure 1 5 for general locations of the analog input terminal blocks The 3 terminal formerly Analog Input 3 is now where the analog output is located Devices may be connected to this 3 terminal For convenience analog input common digital ground and earth ground shield connections are provided Refer to Figure 2 10 for a typical connection diagram ICM BB P13 XX User s
35. are to have the terminators terminating resistors enabled Failure to communication errors or loss of communication at all Refer to Figure 2 11 USING I O EXPANDER INPUTS AND OUTPUTS The I O Expanders use the OptiCAN network OptiCAN is a register based communcation protocol which supports muliple nodes devices When the ICM BB P13 XX is selected as the target in EZ LADDER Toolkit the OptiCAN network is automatically installed and configured as follows DEFAULT OptiCAN PROPERTIES Setting Description CAN PORT Set to CAN 1 Port Only CAN 1 port is supported on ICM BB P13 XX at this time Node ID of the ICM BB P13 XX controller Default set to 1 This is the node ID of the controller on the OptiCAN network This value may be changed if desired P13 Bear Bones I O Expanders will globally broadcast so changing this ID does not affect them If using other OptiCAN enabled devices changing this ID may result in loss of communication BROADCAST RATE Default broadcast rate of 250 milliseconds This is the rate the controller will transmit its registers to all the network nodes This value may be adjusted to faster or slower rates if necessary SEND HEARTBEAT Defaulted to Send the Heartbeat One only one network device must send the heartbeat for the network to operate properly If only using P13 Bear Bones 1 0 Expanders this must be enabled as the expanders will not transmit the heartbeat If using other OptiCAN enabled devices this
36. art command to be re issued if necessary or take other actions based on application needs Figure 2 19 also shows the use of an NODESTATUS function block Q Care must be taken when using the OptiCAN network to make sure all 1 0 Expanders are powered before the start ICM BB P13 XX User s Manual Document 2013008 2 pdf PAGE 29 of 43 Divelbiss Corporation 9778 Mt Gilead Road Fredericktown Ohio 43019 1 800 245 2327 www divelbiss com Controller Features NODEST Check status of Node 2 1 Reset 2 Active network running Other Error Refer to P Series ode2STS EZ LADDER Manual OptiCAN section Figure 2 19 Sending Start Command and Receiving Node Status USING OPTICAN DEVICES ON THE I O PORT The 1 0 Port utilizes the OptiCAN network for all communications As such any product that supports the Divelbiss 7 OptiCAN network may be connected to the 1 0 port OptiCAN communication is network based Refer to the P Series EZ LADDER Toolkit manual for details and information regarding the OptiCAN network and registers Refer to the connected product manual for information regarding the connections needed and terminations PORT PIN OUT The 1 Port connections are labeled on board in white silkscreen These connections may be used with any devices that support Port Pin Out CAN HI connection CAN LO connection VA F
37. d on the P Series PLC on a Chip and as such the controller operates all on board logic at 3 3VDC Any display connected to the display port must be able to meet the electrical characteristics of the logic signals to from the P Series PLC on a Chip Refer to the P Series PLC on a Chip PLCHIP P13 51220 Datasheet for electrical characteristics The Lumex LCM S02002DSF and LCM S02004DSF are displays that are compatible with the 3 3VDC logic and also are direct connection using a ribbon cable Failure to meet the electrical characteristics may result in failure to function damage to the ICM BB P13 XX controller or damage the display LCD PORT PIN OUT The LCD Port is pinned to provide connection to displays using a standard 16 pin ribbon cable connection and when using a ribbon cable can directly connect to displays providing the pin out is compatible The Lumex LCM S02002DSF displays is an examples of a display that is plug in compatible using a standard 16 pin ribbon cable LC D LCD Pin Out PIN PURPOSE PIN PURPOSE Digital Ground VSS 9 Data Bit 2 DB2 5VDC VDD Data Bit 3 DB3 Contrast VO Data Bit 4 DB4 e e 9 5 0 9 9 69 9 62 9 69 9 69 Figure 2 27 Display Port Pin Out Displays and cables with a variety of sizes may be purchased from Divelbiss Corporation Contact the factory for availability and sizes available LCD BACKLIGHT The LCD port provides backlight A
38. d the same Figure 2 1 illustrates connecting digital inputs on TS1 digital inputs 0 3 as sinking inputs with a sourcing device and connecting digital inputs on TS2 digital inputs 4 7 as sourcing inputs with a sinking device 751 DIGITAL INPUT GROUP Pin Out TS2 DIGITAL INPUT GROUP B Pin Out PIN ID CONNECTION CONNECTION Digital Input O Group Digital Input Common Digital Input 1 Digital Input 4 Digital Input 3 Digital Input 6 Digital Input 2 Digital Input 5 Group Digital Input Common 7 Digital Input 7 SINKING INPUTS SOURCING INPUTS SOURCING INPUT SINKING INPUT DEVICES DEVICES DC COMMON VDC AC LINE NEUT TS1 TS2 DC COMMON H3 c DC AC LINE 4 7 NEUT Figure 2 1 Digital Inputs Sinking Sourcing When the ICM BB P13 XX is selected as the target in EZ LADDER Toolkit the digital inputs are automatically added and boolean variables are automatically created These variables may be added to the ladder diagram project workspace as needed as boolean variables or as contacts The variables for the digital inputs 0 7 are named DINO to DIN7 respectively Refer to the P Series EZ LADDER Toolkit manual for information on creating and developing ladder diagram programs in EZ LADDER Toolkit DIGITAL INPUT DEBOUNCE Each digital input has on board debounce circuitry The debounce circuit is individ
39. e direct access to the PLC a Chip logic and incorrect use may damage the ICM BB P13 XX controller Refer to the plug in expander manuals for details on installation and use ICM BB P13 XX User s Manual Document 2013008 2 pdf PAGE 42 of 43 Divelbiss Corporation 9778 Mt Gilead Road Fredericktown Ohio 43019 e 1 800 245 2327 www divelbiss com Controller Features Specifications P L Ladder Diagram with Function Block rogramming Language Supports Structured Text 8 32 VDC typical 44mA 9 24VDC Input Power no loads DC Models Input Power 90 130 VAC 27mAAC 9 120VAC Input Power no loads AC Models Field Replaceable 1 Amp Fuse AC Models Resettable Fuse On Board DC Supply All Models Oty 8 8 32 VDC DC Models 9 130 VAC AC Models Sink or Source in Groups of 4 Optically Isolated Expandable using 1 Expanders and 1 Bus OptiCAN Configurable Input Debounce using Jumpers LED Indicators Oty 8 8 32 VDC DC Models 9 130 VAC AC Models Sink or Source in Groups of 4 Optically Isolated 2 Amps Maximum per Output Expandable using 1 Expanders and 1 Bus OptiCAN LED Indicators Qty 8 Qty 7 if Analog Output is used Analog Inputs Ranges 0 5VDC 0 10VDC or 0 20mADC Jumper Configured 12 Bit Resolution 0 4095 Integer value Digital Inputs Digital Outputs onboard 1 Uses 1 Analog Input Analog Outputs Ranges 0 5VDC 0 10VDC Jumper Configured 10 Bit Resol
40. e when power is off as long as the on board lithium battery is good The real time clock device is automatically installed and enabled when the ICM BB P13 XX is selected The battery for the real time clock generally has years of life before replacement is needed Should the battery need to be replaced replace the battery with the same type and size as the original Contact product support for information about changing the bat tery To use the Real Time Clock functionality in a ladder diagram several function blocks are available To read current Time or Date use the GETTIME and GETDATE function blocks To set the current Time or Date use the SETTIME and SETDATE function blocks For details on using function blocks refer to the P Series EZ LADDER User s Manual The ICM BB P13 XX ships from the factory with the real time clock battery disabled JMP24 set pins 1 2 to conserve battery life You must enable the battery by configuring the battery jumper JMP24 to pints 2 3 Refer to Figure 1 5 for the location of JMP24 Battery enable jumper 7 Failure to enable the battery will result in loss of actual date and time when unit is not powered Expansion Port Digital The ICM BB P13 XX Controllers are designed to allow for expanded capabilities using off the shelf pluggable expanders These ex panders will utilize the EXP1 and EXP2 connectors on board Only Divelbiss plug in expansion boards should be used The EXP connectors provid
41. eate the variables for communications to the I O Expanders the address of the expanders connected must be known Refer to the P Series Bear Bones I O Expander manual for details on configuring the I O Expander s address Only I O Expander may be configured to a single address or node If more than 1 0 Expander any other device is configured at the same address an another communications errors may result and undesired operation may result CREATING NETWORK DIGITAL INPUT REGISTERS 1 To create an I O OptiCAN register variable for inputs in EZ LADDER Toolkit click the EDIT VARS button on the toolbar at the top of the workspace The Variables window will open Click the INTEGER tab Refer to Figure 2 12 Variables im BOOLEAN INTEGER REAL 1 0 Address Default Register Description 0 INPUT Alo ANI INPUT All AN2 INPUT Al2 AN4 INPUT ANS INPUT INPUT INPUT 00 OUTPUT 400 OK Add Delete Edit Cancel Figure 2 12 Variables Integer Tab 2 Click the ADD button The Add Variable dialog will open Enter a name for the variable This should be something useful For example the inputs register for Expander ID 2 could be nputsN2 You may enter a description for further explanation Refer to Figure 2 13 3 Verify the Variable Type is set to Internal Since this wil be used as an OptiCAN register the type is internal
42. essary to use the BIT UNPACK function block Figure 2 17 is an example of using the BIT UNPACK function block to unpack the digital inputs variable from the earlier steps ICM BB P13 XX User s Manual Document 2013008 2 pdf PAGE 28 of 43 Divelbiss Corporation 9778 Mt Gilead Road Fredericktown Ohio 43019 e 1 800 245 2327 www divelbiss com Controller Features UNPACK PACK1 EN Q EN 0 InputsN2 N2DINO 0 B0 N2DIN1 N2DOT1 B1 N2DIN2 N2DOT2 m B2 N2DIN3 N2DIN4 N2DOT4 B4 N2DIN5 N2DOT5 B5 N2DIN6 N2DOT6 e N2DIN7 N2DOT7 B7 Figure 2 17 BIT UNPACK Example Figure 2 18 BIT PACK Example digital output bits must be packed using the BIT PACK function block into an integer and broadcast to the 1 Expander The 1 Expander automatically unpacks the bits and then sets the outputs accordingly Figure 2 18 is an example of using the BIT PACK function block to pack digital output bits into a the OptiCAN network output register as was used in earlier examples Refer to the P Series EZ LADDER Toolkit manual for more detailed information Menus Toolbars Workspace and Variables STARTING THE OPTICAN 1 0 EXPANDER NETWORK With the I O Expander installed variables created values packed and unpacked as needed the 1 0 Expander network OptiCAN is now ready to be used The information
43. fer to Figure 1 5 for the PGM programming port connector location Digital Inputs The ICM BB P13 XX Controllers support eight on board digital inputs These eight digital inputs are divided into two groups of four inputs and each input group has its own individual pluggable input terminal block TS1 TS2 also DIGITAL INPUTS Refer to Figure 1 5 for the location of the digital input terminal blocks An LED indictor is provided for each digital input Each digital input also has optional debounce that may be enabled or disabled via jumpers See later this section for debounce information ICM BB P13 XX User s Manual Document 2013008 2 pdf PAGE 12 of 43 Divelbiss Corporation 9778 Mt Gilead Road Fredericktown Ohio 43019 e 1 800 245 2327 www divelbiss com Controller Features Each digital input group terminal block contains four digital input terminals 0 1 2 3 or 4 5 6 7 and one digital input common per group C This discrete common provides the functionality of wiring input devices to the terminal blocks as sinking or sourcing the digital inputs in a group must be used the same as all sinking or all sourcing but each group may be used as sinking or sourcing independently of the other All digital inputs in one group or on one terminal block must ALL be utilized as the same type sinking or sourcing Each group may be used as sinking or sourcing provided that all the digital inputs in the group are used and wire
44. inal blocks An LED indictor is provided for each digital output The ICM BB P13 XX controller provides on board noise suppression It is highly recommended to add off board protection devices diodes across output loads for DC models and Metal Oxide Varistors MOVs across output loads for AC models o Ideally these devices should be physically located at or as close to the load device as possible Each digital output group terminal block contains four digital output terminals 0 1 2 3 or 4 5 6 7 and one digital output common per group C This discrete common provides the functionality of wiring output devices to the terminal blocks as sinking or sourc ing the digital outputs in a group must be used the same as all sinking or all sourcing but each group may be used as sinking or sourcing independently of the other All digital outputs in one group on one terminal block must ALL be utilized as the same type sinking or sourcing Each group may be used as sinking or sourcing provided that all the digital outputs in the group are used and wired the same Figure 2 2 illustrates connecting digital outputs on TS5 digital outputs 0 3 as sinking outputs with a sourcing device and connect ing digital outputs on TS4 digital outputs 4 7 as sourcing outputs with a sinking device TS5 DIGITAL OUTPUT GROUP A Pin Out 754 DIGITAL OUTPUT GROUP B Pin Out PIN ID CONNECTION CONNECTION Po O Ts fit Output
45. ith a normally open direct contact and an output tied together You may also open a pre existing program for the P Series Bear Bones Controller EZ LADDER version 1 0 4 4 and later includes a sub directory EZ LADDER Kernel Install Start Programs which has starter programs for each target to load the kernel Choose GetStarted ICM BB P13 XX dld where XX is the model of controller 4 Click the C Compile button MON 5 Click the Monitor button to change from the Edit to Monitor Mode 6 Click the 100 Connect button to connect to the target A dialog will appear automatically when no kernel is loaded If this dialog does not appear click PROJECT then BOOTLOADER 7 Click the BROWSE button and select the target s kernel by partnumber located by default at C Program Files EZ Ladder Kernel Refer to Figure 1 3 The following are kernel names and descriptions File Name Description To be Used on Partnumber ICM BB P13 XX dat Kernel for 13 ICM BB P13 30 ICM BB P13 40 8 Click the OPEN button to finish the kernel selection Make sure the correct kernel is chosen 9 Click the UPDATE TARGET button to install the kernel Refer to Figure 1 4 10 A dialog box will appear to show the status of the kernel installation This could take a couple of minutes to install 11 When the dialog windows close the installation is complete The P13 Series Bear Bones is ready to use and may be connected to and programs ma
46. ith certain actions 7 Appears when the text contains a tip that is especially useful Indicates the text contains information to which the reader should particularly close attention All Specifications and Information Subject to Change without Notice ICM BB P13 XX User s Manual Document 2013008 2 pdf PAGE 3 of 43 Divelbiss Corporation 9778 Mt Gilead Road Fredericktown Ohio 43019 e 1 800 245 2327 www divelbiss com Getting Started The ICM BB P13 XX Controller Overview The ICM BB P13 XX Controller is a powerful upgrade for legacy Bear Bones product line users and is a powerful controller for all others The P13 Series Bear Bones is based on the new P Series PLC on a Chip which provides upgraded features over the original The ICM BB P13 XX boasts the following capabilities 8 32VDC Operation 90 130VAC Operation Model Dependent e 40 C to 80 C Operating Temperature Range 8 Digital Inputs Sinking or Sourcing in groups with LED indicators Digital Inputs debounce is configurable using jumpers 8 Digital Outputs rated 2 Amps each either 8 32VDC or 90 130VAC Model dependent Ethernet Communications via Modbus or Ethernet Port as Programming Port Micro SD Card for Kernel and Program updates One CAN Port Support Divelbiss OptiCAN for I O Expansion or to other Controllers e Up to 8 Analog Inputs Configured as 0 5VDC 0 10VDC or 0 20mADC 12 Bit Resolution Upt
47. ject to be updated to the Ladder Diagram Project on the SD card if present This only occurs on the controller s power up 10 When all the SD Card features are configured click OK to save the settings of the SD Card and close the Target Options window Click the RESTART TARGET button to exit the bootloader and restart the ICM BB P13 XX controller Ng Target Options Ethemet Options USB Options SD Card Options SD Card Enabled Allow Kemel Updates Allow LD Updates Figure 2 26 SD Card Options ICM BB P13 XX User s Manual Document 2013008 2 pdf PAGE 34 of 43 Divelbiss Corporation 9778 Mt Gilead Road Fredericktown Ohio 43019 1 800 245 2327 www divelbiss com Controller Features LCD Display Port The ICM BB P13 XX Controllers support an on board LCD Display port This port allows for a direct connection to an LCD display us ing a 16 pin ribbon cable connection The display is connected to LCD Refer to Figure 1 5 for the location of the LCD port The LCD port supports the HD44780 controller standard and can support LCD displays with 1 to 4 rows and 8 40 columns The LCD connector mates to standard ribbon cable connector 1 center and provides backlight power and control The LCD port must be installed in EZ LADDER Toolkit Project Settings before it may be used The ICM BB P13 XX controller is base
48. ktown Ohio 43019 e 1 800 245 2327 www divelbiss com Getting Started CONFIGURATION JUMPERS SUMMARY Shunt Installed Pin 1 to Pin 2 Shunt Installed Pin 2 to Pin 3 Shunt Installed Pin 3 to Pin 4 Jumper JMP4 JMP5 JMP7 JMP8 JMP9 JMP10 JMP11 JMP12 JMP13 JMP14 JMP15 JMP16 JMP17 JMP18 JMP19 JMP20 JMP21 JMP22 JMP24 JMP29 JMP30 JMP31 JMP32 JMP33 JMP34 JMP35 DB1 DB8 A D Channel 0 Voltage A D Channel 0 Voltage 0 5VDC Port CAN Termination Disabled A D Channel 1 Voltage A D Channel 1 Voltage 0 5VDC A D Channel 2 Voltage A D Channel 3 Voltage A D Channel 2 Voltage 0 5VDC A D Channel 3 Voltage 0 5VDC A D Channel 4 Voltage A D Channel 7 Voltage 0 5VDC A D Channel 6 Voltage 0 5VDC A D Channel 7 Voltage A D Channel 6 Voltage Display Backlight Source Real Time Clock Battery Disabled ANO Source Analog Terminal Block 1 Source Analog Terminal Block AN1 Source Expansion Port AN2 Source Analog Terminal Block AN2 Source Expansion Port AN3 Terminal Block Analog Out 0 AOTO AN3 Source Analog Terminal Block Source Expansion Port A D Channel 5 Voltage A D Channel 5 Current A D Channel 4 Voltage 0 5VDC A D Channel 4 Voltage 0 10VDC A D Channel 5 Voltage 0 5VDC Channel 5 Voltage 0 10 0 NA Source Analog Terminal Block Source Expansion Port Terminal Block lt Analog Input 3 AN3 Disabled AOTO Enabled
49. may be set but is Q When the ICM BB P13 XX is selected in the Project Settings the FRAM FM24XXX device is automatically installed as well defaulted at 100 bytes To use the retentive features variables and or function blocks must be flagged as retentive items when they are placed in the ladder diagram For more details on using retentive variables refer to the P Series EZ LADDER Toolkit manual CONFIGURING RETENTIVE MEMORY IN EZ LADDER TOOKIT The retentive memory is installed automatically when the ICM BB P13 XX controller is selected in the Project Settings To adjust the amount of retentive memory it must be configured in the program s target settings using the EZ LADDER Toolkit s Project Settings Menu 1 In EZ LADDER from the File Menu at the top click PROJECT then SETTINGS This will open the Project Settings Window Select ICM BB P13 XX as the target from the choices 2 Click the PROPERTIES button to the right side of the window The ICM BB P13 XX Properties Window will open 3 In the Devices Pane select highlight the FM24XXX from the I2C heading Click the PROPERTIES button The Ramtron FM24xxx Properties dialog will open 4 Enter the number of retentive bytes to use in the target in the Num Retentive Bytes box The maximum available to use is 480 bytes defaulted to 100 bytes Refer to Figure 2 34 r ud Ramtron 24 Properties Number FM24CL04 Device Select A2 A0
50. may be turned off provided one of the other devices is sending the heartbeat BROADCAST These registers are used to configure the sending of the controller s OptiCAN REGISTERS status These are defaulted to off If using other OptiCAN enabled devices on with the controller other than P13 Bear Bones Expanders these may be useful in monitoring network and node status The OptiCAN settings may be changed via the ICM BB P13 XX target in the Project Settings menu Refer to P Series EZ LADDER Toolkit manual for making changes to the OptiCAN network settings As previously discussed the OptiCAN network is a register based system Each I O expander uses two registers to transmit and receive data between themselves and the controller All the digital inputs status bits are stored in a single register as an integer and all the digital output control bits are stored in a single registers as an integer By controlling the bits of the Output register variable and reading the bits of the Input register variable the 1 can be read and controlled ICM BB P13 XX User s Manual Document 2013008 2 pdf PAGE 24 of 43 Divelbiss Corporation 9778 Mt Gilead Road Fredericktown Ohio 43019 e 1 800 245 2327 www divelbiss com Controller Features The 1 Expansion Port variables used to communicate 1 0 Expanders NOT automatically created You must create the variables to be used for the OptiCAN network communciations To cr
51. nd Programming Port Write a ladder diagram program Install the ICM BB P13 XX s Kernel if this is a new unit from the factory Download and run the program on the Controller Additional items that will need to be completed based on your specific applications needs Configure on board jumpers for Analog I O and communications Bootloader Configurations for SD Card and Ethernet Refer to the appropriate sections of this manual for details on the above items WARNING The ICM BB P13 XX Programmable Logic Controller must not be used in applications which could be hazardous to personnel in the event of failure of this device Precautions must be taken by the user to provide mechanical and or electrical safeguards external to this device This device is NOT APPROVED for domestic or human medical use Getting Started How to Use this Manual In this manual the following conventions are used to distinguish elements of text BOLD Denotes labeling commands and literal portions of syntax that must appear exactly as shown italic Used for variables and placeholders that represent the type of text to be entered by the user SMALL CAPS Used to show key sequences or actual buttons such as OK where the user clicks the OK button In addition the following symbols appear periodically in the left margin to call the readers attention to specific details in the text Warns the reader of a potential danger or hazard associated w
52. node and Cathode for the LCD display connected By default the backlight is selected to operate with a 5VDC source for the backlight and uses an on board series resistor of 3 Ohms R400 This series resistance limits the voltage and current of the LCD backlight to operate with a variety of display backlights with voltages of 4 2VDC 4 6VDC and currents from 200mA 300mA ICM BB P13 XX User s Manual Document 2013008 2 pdf PAGE 35 of 43 Divelbiss Corporation 9778 Mt Gilead Road Fredericktown Ohio 43019 e 1 800 245 2327 www divelbiss com Controller Features The source voltage for the backlight and R400 may be changed if additional voltages and currents are required for proper backlight operation The source voltage is controlled using JMP22 When JMP22 is set Pin 1 to Pin 2 the backlight voltage supplied to the LCD connector is 5VDC When JMP2 is set Pin 2 to Pin 3 the backlight voltage supplied to the LCD connector is equal to the input voltage DC models or approximately 15VDC unregulated and can change based on loading such as the number of I O expanders etc R400 is a 1 2 watt through hole resistor and may be changed if needed to adjust the voltage or current to the LCD display backlight Figure 2 28 is a sample schematic of the LCD Port circuit Refer to Figure 1 5 for locations of JMP22 and R400 damage the ICM BB P13 XX controller or the connected LCD display Incorrect voltage or current damage is not covered 2 Care
53. nt Installed Pin 2 to Pin 3 Shunt Installed Pin 3 to Pin 4 ID A D Channel 0 Voltage A D Channel 0 Current PNA A D Channel 0 Voltage 0 5VDC A D Channel 0 Voltage 0 10vDC NA ICM BB P13 XX User s Manual Document 2013008 2 pdf PAGE 15 of 43 Divelbiss Corporation 9778 Mt Gilead Road Fredericktown Ohio 43019 e 1 800 245 2327 www divelbiss com Controller Features ANALOG INPUTS CONFIGURATION JUMPERS SUMMARY Continued Jumper Shunt Installed Pin 1 to Pin 2 Shunt Installed Pin 2 to Pin 3 Shunt Installed Pin 3 to Pin 4 JMP34 AN3 Terminal Block Analog Input 3 AN3 AN3 Disabled AOTO Enabled JMP35 AOTO Voltage 0 5VDC AOTO Voltage 0 10VDC M CONFIGURING ANALOG INPUT SOURCE ANALOG INPUT TERMINAL BLOCK To configure an analog input to use the analog input terminal blocks labled Analog 1 0 set the jumpers as shown in the table Only analog input channels 0 4 require jumper configuration for their source Channels 5 7 are always sourced by the analog input termi nal block Configure any analog input channels that are to be used Note two jumpers are required to be configured for AN3 N A N A N A N A N A N A N A N A N A N A N A N A N A N A N A N A N A Analog Input Jumper Settings Analog Input Terminal Block as Source Analog Input Jumper ID Shunt Installed ins 1 ins 1 Pass 7 ICM BB P13 XX ships from the factory with jumpers set for all analog
54. ntemal PLCHIP PXX 4K EEProm Figure 2 33 PLCHIP PXX Devices EEPROM USING THE EEPROM ON CHIP MEMORY IN EZ LADDER TOOLKIT The on board ON CHIP EEPROM memory may be written to and read from using the EEPROM WRITE and EEPROM READ func tion blocks These blocks are availble for use when the EEPROM is installed in the Project Settings Toolkit manual EEPROM MEMORY section for details on using the function blocks and how the memory is mapped Special care must be taken when mapping and using the EEPROM on board memory Refer to the P Series EZ LADDER including recommendations for controller where values are stored ICM BB P13 XX User s Manual Document 2013008 2 pdf PAGE 40 of 43 Divelbiss Corporation 9778 Mt Gilead Road Fredericktown Ohio 43019 1 800 245 2327 www divelbiss com Controller Features FRAM Retentive Memory The ICM BB P13 XX Controllers support two types of on board non volatile memory EEPROM and FRAM The EEPROM memory is on chip on board the PLC on a Chip while the FRAM is an independent device FRAM is the memory that is used to store all Retentive variables in the ladder program Retentive variables automatically store their values into the FRAM device when a power loss is detected and then the values are read from FRAM and restored automatically when power is restored as any required devices necessary for retentive memory to operate The amount of retentive memory
55. o 1 Analog Output Configured as 0 5VDC or 0 10 bit Resolution Two Programmable LEDs Power Monitor LED and Status Watchdog LED Real Time Clock Retentive Memory and EEPROM Storage Row 5 Column 20 button Keypad Support LCD Display Support Some of the features listed above are based on the ICM BB P13 XX model purchased To gain the use of some features other fea tures may become unusable Refer to the individual feature sections in this manual for details The ICM BB P13 XX Models The following models are available for the P13 Series Bear Bones Controller with supported features Real I O Ethernet Time Ports Clock Input 4 Analog Analog Power Power Inputs Outputs Inputs Outputs LCD Keypad SD Expand Model Port Port Card ablel O 9 s 1 ves ves vee vee ves ver 90 90 Configuring the ICM BB P13 XX Target in EZ LADDER Toolkit Before you can program and use the P13 Series Bear Bones Controller it must be configured as a target within the EZ LADDER Tool kit For help with installing or using EZ LADDER please refer to the P Series EZ LADDER User s Manual 1 In EZ LADDER from the File Menu at the top click PROJECT then SETTINGS This will open the Project Settings Window Se lect ICM BB P13 XX as the target from the choices Refer to Figure 1 1 Verify the correct COM Port is selected
56. om Controller Features 2 Click the PROPERTIES button to the right side of the window The ICM BB P13 XX Properties Window will open Refer to Figure 2 5 r r EZ ICM BB P13 XX Properties EZ ICM BB P13 XX Properties II Part Number ICM BB P13 40 Part Number ICM BB P13 40 Devices Devices ie vtm amp CAN amp CAN CANI Add Device Add Device 6B RCO c DC0 perti B Internal B Internal Analog VO t Low Voltage Sense Low Voltage Sense PLCHIP rtc rtc B Network B Network OptiCAN OptiCAN Figure 2 5 ICM BB P13 XX Properties Figure 2 6 Select Analog 1 0 3 Click on highlight the Analog I O under the Internal heading Click the PROPERTIES button Refer to Figure 2 6 The Internal Analog 1 0 Properties dialog window will open The inputs pane shows the analog inputs listed AIO through AI7 Select highlight the AI3 item shown in the Inputs pane and click the REMOVE INPUTS button Refer to Figure 2 7 The analog input is now removed ud Internal Analog I O Properties Figure 2 7 Remove Al3 Analog Input Figure 2 8 Add Analog Outputs Dialog 4 Click the ADD OUTPUTS button next to the Outputs pane The Add Analog Outputs dialog will open Select highlight the AOO shown in the dialog and click OK Refer to Figure 2 8 ICM BB P13 XX U
57. onment HMI 1 Divelbiss Corporation Harsh Environment PLC Bear Bones P13 Contoller Divelbiss Corporation Micro Bear Controler n Li Communications Settings Pot Figure 1 1 Project Settings Window r EZ ICM BB P13 XX Properties Part Number 1 13 40 X Devices Figure 1 2 ICM BB P13 XX Properties ICM BB P13 XX User s Manual Document 2013008 2 pdf PAGE 5 of 43 Divelbiss Corporation 9778 Mt Gilead Road Fredericktown Ohio 43019 1 800 245 2327 www divelbiss com Getting Started Loading the ICM BB P13 XX Kernel THE P13 ICM BB P13 XX WILL NOT FUNCTION UNLESS THIS STEP KERNEL LOADING IS COMPLETED The kernel is the firmware for the controller and to provide greater flexibility and reliability P13 Series Bear Bones controller ship ments are factory shipped without a kernel If this is a new unit from the factory it will be necessary to load the kernel before a ladder program can be downloaded If the kernel is already loaded this step is not required To upgrade a kernel see the P Series EZ LADDER User s Manual To install the ICM BB P13 XX s kernel 1 Verify the target has been configured see Configuring the ICM BB P13 XX Target in EZ LADDER Toolkit 2 Connect the Programming cable s from the computer to the ICM BB P13 XX See Programming Port in the ICM BB P13 XX Features section 3 Create a small one rung program w
58. ready to use USING THE LCD PORT IN EZ LADDER TOOLKIT The LCD port may be utilizied in the ladder diagram program after it is installed by using the LCD PRINT and LCD CLEAR function blocks These function blocks may be repeatedly placed in the ladder diagram as necessary to handle the clearing of and printing to the LCD display For more information regarding the use of the LCD PRINT and LCD CLEAR function blocks including using special control characters refer the P Series EZ LADDER Toolkit manual LCD CONTRAST The LCD Port provides an adjustable contrast circuit As lighting and viewing angles change it may be necessary to adjust the contrast of the connected LCD display A CONTRAST potentiometer is provided Refer to Figure 1 5 for the location of the contrast adjustment potentiometer To adjust the contrast use a mini screw driver or potentiometer adjustment tool and turn CONTRAST clockwise or counter clockwise as necessary CONTRAST is a multi turn potentiometer and it may take several turns to meet your contrast needs ICM BB P13 XX User s Manual Document 2013008 2 pdf PAGE 37 of 43 Divelbiss Corporation 9778 Mt Gilead Road Fredericktown Ohio 43019 1 800 245 2327 www divelbiss com Controller Features Keypad Port The ICM BB P13 XX Controllers have an on board keypad port KP This keypad port KP will support a keypad of up to 4 rows and 5 columns in a scanned configuration The KP connector is provided and s
59. ser s Manual Document 2013008 2 pdf 20 of 43 Divelbiss Corporation 9778 Mt Gilead Road Fredericktown Ohio 43019 1 800 245 2327 www divelbiss com Controller Features 5 The Analog Output AOO is now shown the outputs pane Refer to Figure 2 9 Click OK to close the Internal Analog I O Properties Click OK to close the CM BB P13 XX Properties 6 Save your ladder diagram using the menu FILE and SAVE or SAVE AS to save the current settings in your program 20 Internal Analog I O Properties Inputs 0 2 4 Figure 2 9 AOO Installed in Analog I O USING THE ANALOG OUTPUT IN EZ LADDER With the analog output now installed in EZ LADDER Toolkit and AN3 removed the analog output integer variable AOO is automati cally created This variables may be added to the ladder diagram project workspace as needed as an integer variable and be con nected to functions and function blocks The variable for the analog output is AOO Refer to the P Series EZ LADDER Toolkit manual for details using analog outputs recommendations and related function blocks Refer to the P Series EZ LADDER Toolkit manual for information on creating and developing ladder diagram programs in EZ LADDER Toolkit ANALOG 1 0 terminal block The analog input resolution is 10 bit therefore the variable will range from approximately between 0 and 1023 as
60. sformer fails Refer to Figure 1 5 for the location of the field replaceable fuse This fuse should only be replaced by the same type size an rating of fuse Substituting a different type size or fuse rating may result in damange to the controller or fail to protect from line shorts Both AC and DC P Series Bear Bones controller models feature an on board power DC power supply This supply provides power to on board circuitry and also supplies power to all P Series Bear Bones 1 expanders ICM IO C2x This power supply is protected on board by a resettable fuse This resettable fuse protects in the event a hard short is detected by opening immediately or in the event excessive current is detected the fuse will open over some time period to immediately This time period depends upon the amount of excessive current and how fast the fuse heats internally When the resettable fuse is tripped it is reset by removing power temporarily o Programming Port The ICM BB P13 XX Controllers require a programming cable to connect the controller to a computer with EZ LADDER Toolkit The programming cable is a standard 9 pin d sub female to audio barrel connector The part number for the programming cable is SI PGM and must be ordered separately not included with controller or EZ LADDER Toolkit Connect the audio barrel jack to the PGM connector of the ICM BB P13 XX controllers and the DB9 connector to the computer running EZ LADDER Toolkit Re
61. ually configurable on a per input basis using jumpers and shunts They are identified on the ICM BB P13 XX as DB1 8 for digital inputs 0 7 respectively To enable the de bounce on a digital input set the shunt of the DBx jumper from pin 1 to pin 2 To disable the debournce on a digital input set the shut of the DBx jumper from pin 2 to pin 3 Note Pin 1 for each digital input DBx jumper is closes to the middle of the controller Pin 3 is the closes to the edge of the controller board Pin 2 is the center pin ICM BB P13 XX User s Manual Document 2013008 2 pdf PAGE 13 of 43 Divelbiss Corporation 9778 Mt Gilead Road Fredericktown Ohio 43019 e 1 800 245 2327 www divelbiss com Controller Features The digital inputs voltage is model dependent The inputs will operate over the range shown with the minimum voltage shown as the voltage where the input is guaranteed to be ON The inputs may be ON below the shown voltage but there is no guarantee DIGITAL INPUT VOLTAGE RANGE Model Minimum Voltage for ON Maximum Voltage ICM BB P13 30 8 VDC 32 VDC ICM BB P13 40 90 VAC 130 VAC Digital Outputs The ICM BB P13 XX Controllers support eight on board digital outputs These eight digital outputs are divided into two groups of four outputs and each output group has its own individual pluggable input terminal block TS4 TS5 also DIGITAL OUTPUTS Refer to Figure 1 5 for the location of the digital output term
62. unication to occur as well as all the digital inputs must be unpacked for use and the all the digital outputs must be packed for broadcast EXPANDER REGISTER ASSIGNMENTS Each I O Expander uses the same register numbers for digital inputs and digital outputs Three additional registers are used to broadcast node status an communication errors These registers are common to all I O Expanders and are only differentiated by the controller based on the address ID node set on each I O Expander 1 O Expander Register Assignments Register Description All digital inputs status Packed as an integer PACKING UNPACKING VARIABLES Each 1 Expander variable is broadcast and received as an integer value that is a packed form of the bits for the digital inputs or outputs www divelbiss com Browse to the ICM BB P13 XX product page and select the Documents Downloads tab in the page Located in the Software section will be sample program P13lOExpander zip for using the 1 0 Expander on the OptiCAN network Download and unzip this file to have access to the ladder diagram file Q An example program for the ICM BB P13 XX controller and 1 Expander is availabe from our website digital inputs are packed into an integer on the 1 Expander automatically When this register is read by the controller actual digital inputs are packed as an integer To use the individual digital input bits in the ladder diagram it is nec
63. upports a 10 pin ribbon cable Refer to Figure 1 5 for the location of the keypad port KP connector Refer to the PLCHIP P13 51220 datasheet Keypad Interface section for details on hardware requirements and a sample 7 As the 13 is based on the P Series PLC a Chip the keypad port is standard item supported on the chip keypad schematic KEYPAD KP PORT PIN OUT The Keypad Port is pinned to provide connection to keypads using a standard 10 pin ribbon cable connection Refer to Figure 2 31 for keypad pinning information 7 Keypads and cables may be purchased from Divelbiss Corporation Contact the factory for availability KP Pin Out PIN PURPOSE 1 keypsdcounns 2 Keypad Coumna 71 s Keypadnows 1 7 S 6 2 Figure 2 31 Keypad Port Pin Out CONFIGURING THE KEYPAD PORT IN EZ LADDER TOOLKIT Before the Keypad Port may be used in the ladder diagram it must be added to the program s target settings using the EZ LADDER Toolkit s Project Settings Menu 1 In EZ LADDER from the File Menu at the top click PROJECT then SETTINGS This will open the Project Settings Window Select ICM BB P13 XX as the target from the choices 2 Click the PROPERTIES button to the right side of the window The ICM BB P13 XX Properties Window will open If the Keypad port was already installed it would be displayed in the Devices Pane under the Device heading 3 Click the
64. ures in an open board versatile package The ICM BB P13 XX controller s power features are accessible using on board terminal blocks connectors and jumpers Figure 1 5 illustrates the ICM BB P13 XX controller and it s standard features 44 L 9 S Vy 0 ULEDI ULED POWER O I p DOWNY 8 n E mesi Bei OETA o ok 9 Ola 13 _ DO1 5 DO2 L elo az Q DI2 DO3 5 n O ser B i cy 3 T O 5 i DI 006 OUTS 586 CONTRAST O A 06 PGM or Wo con WATCHDOG 5 1 9 E 6 Figure 1 5 P13 Series Bear Bones 1 Analog O Terminal Blocks 9 Programming Port 16 2 User Programmable LEDs 10 Keypad Port 17 3 Power Status LED 11 Ethernet Port 18 4 Input Power Fuse AC Models 12 CAN Termination Jumper 19 5 Input Power Terminal Block 13 CAN I O Port 20 6 LCD Contract Adjustment 14 Watchdog LED Indicator 21 7 Digital Output Terminal Blocks 15 LCD Backlight Voltage Jumper
65. us port you selected See Figure 2 24 Click the ADD button to open the Add Interface window See Figure 2 25 Select Ethernet from the Interface Drop down select box For Modbus Slave Set the Number of TCP Sockets The default is 1 For Modbus Master set the Response Timeout ms Click OK the number of times required to save the settings of the Modbus Settings and return to the EDIT workspace Remember to Save your ladder diagram using the menu FILE and SAVE or SAVE AS i EINE 43 PLCHIP PXX Devices ug PLCHIP PXX Devices o c x Devi Devi Name Description Name Description CANO CANO CANO KEYPAD Keypad KEYPAD Keypad LCD LCD Display LCD LCD Display Modbus Master Modbus Master Modbus Master Modbus Master Modbus Slave Modbus Slave PLCHIP Pxx eeprom Intemal PLCHIP PXX 4K EEProm Pxx eeprom Intemal PLCHIP PXX 4K EEProm TimerCounter Hardware Timer Counter TimerCounter Hardware Timer Counter UART3 UART3 UART3 UART3 Variable Names Variable Names Name ETHER CRS ETHER MDC ETHER MDIO Figure 2 23 Add Modbus Master Slave ICM BB P13 XX User s Manual Document 2013008 2 pdf PAGE 32 of 43 Divelbiss Corporation 9778 Mt Gilead Road Fredericktown Ohio 43019 1 800 245 2327 www divelbiss com Controller Features 52 Modbus Slave Properties all Add Interface
66. use Protected DC Power If DC Model Input voltage DC AC Model VA 12 14VDC Digital Ground Input Power Ground on DC Models OTHER SUPPORTED CAN NETWORKS The 1 0 Port CAN port also supports J1939 and NMEA 2000 Networking Only one network 71939 NMEA 2000 or OptiCAN may be utilized on the ICM BB P13 XX Controller will not support multiple concurrent networks Refer to the P Series EZ LADDER Tool kit Manual for using and implementing the J1939 or NMEA 2000 networks Ethernet Port The ICM BB P13 XX Controllers support Ethernet communications using an on board Ethernet port standard RJ 45 This port when enabled provides Modbus TCP master or slave communications The Ethernet port will operate whether the connected cable is wired as a patch cable or a cross over cable Refer to Figure 1 5 for the location of the Ethernet port Q When enabled the Ethernet port may also be used as the programming port to connect EZ LADDER to the ICM BB P13 XX target monitor and download programs access the bootloader etc The Ethernet Port for the P Series Bear Bones controller must be enabled prior to it being used in any capacity It is enabled in the Bootloader screen The Bootloader screen will only operate if EZ LADDER is connected to an actual ICM BB P13 XX controller ICM BB P13 XX User s Manual Document 2013008 2 pdf 30 of 43 Divelbiss Corporation 9778 Mt Gilead Road Fredericktown Ohio 43
67. ution 0 1023 Integer value 1 Power LED Indicators 1 Watchdog 2 User Programmable Communications Ports 1 Programming Part PGM 1 Ethernet Port Programming Modbus TCP Month Day Year Day of Wee Hour Minute Second Real Time Clock Battery Backed Jumper Configured 3M Link Connector Supports J1939 NMEA 2000 and OptiCAN Networks End of Network Terminator Jumper Configured Sources Power to All ICM IO CXX Controllers or other devices Cables Daisy Chain from I O Expander I O Expander Supports Micro SD SD Card Can use to Update Ladder Diagram or Kernel Supports LCD Display with 1 4 Rows and 8 40 Columns On Board Backlight Control via ladder diagram LCD Display Port Adjustable On Board Contrast Uses Standard 16 pin Ribbon Connection Backlight Power and Current options using Jumpers and Changing Resistor Supports Keypad with 4 Rows and 5 Columns Scanned Keypad Port Uses Standard 10 pin Ribbon Connection Operating Temperature Range Temperature Range Operating Temperature Range 40 Cto 80 C 40 C to 80 C Controller Only 40 C to 80 C Controller Only Expander Port CAN Port Open Board Stand off Mounted Size 9 0 x 8 0 x 1 5 no plug in expansion installed ICM BB P13 XX User s Manual Document 2013008 2 pdf PAGE 43 of 43 Divelbiss Corporation 9778 Mt Gilead Road Fredericktown Ohio 43019 e 1 800 245 2327 www divelbiss com
68. y also open a pre existing program for the VB 2XXX EZ LADDER version 1 0 4 4 and later includes a sub directory EZ LADDER Kernel Install Start Programs which has starter programs for each target to load the kernel Choose GetStarted ICM BB P13 XX dld where XX is the model of controller 4 Click the C Compile button 5 Click the Monitor button to change from the Edit to Monitor Mode 6 Click the 100 Connect button to connect to the target A dialog will appear automatically when no kernel is loaded If this dialog does not appear click PROJECT then BOOTLOADER 7 Using the menu click PROJECT then BOOTLOADER You may see a window momentarily while EZ LADDER connects to the ICM BB P13 XX controller bootloader The Bootloader window will open See Figure 2 20 8 Click the TARGET OPTIONS button The Target Options window will open There will be three tabs in this window Click the SD CARD OPTIONS tab See Figure 2 26 Check boxes are provided to configure the SD Card features Check the boxes that apply to your needs SD Card Enabled This enables the SD Card functionality This box must be checked if the SD Card features are to be implemented Allow Kernel Updates When selected this box will cause the kernel to be updated to the kernel on the SD card if present This only occurs on the controller s power up Allow LD Updates When selected this box will cause the compiled Ladder Diagram Pro
69. y be downloaded ICM BB P13 XX User s Manual Document 2013008 2 pdf PAGE 6 of 43 Divelbiss Corporation 9778 Mt Gilead Road Fredericktown Ohio 43019 e 1 800 245 2327 www divelbiss com Getting Started Figure 1 3 Browse to Kernel ud Open OQ EZ Ladder Auto Kernel v 4 Search Favorite Name Date modified Type 9 HEC 1100 dat 9 5 2013 11 26 Video CD Movie 5 9 HEC 1200 dat 9 5 2013 11 26 AM Video CD Movie 0 1500 dat 9 5 2013 11 26 AM Video CD Movie E HEC_2000 dat 9 5 2013 11 30 AM Video CD Movie HEC 4000 dat 9 5 2013 11 26 AM Video CD Movie Folders C HEC HML dat 9 5 2013 11 26 AM Video CD Movie SA HEC P5000 dat EK a PCS 1XX dat 9 5 2013 11 29 AM Video CD Movie 9 pcs 2xx dat 9 5 2013 11 29 AM Video CD Movie M2 1280X dat 9 5 2013 11 25 AM Video CD Movie v E Lu File 13 dat Figure 1 4 Bootloader Update Target ICM BB P13 XX User s Manual Document 2013008 2 pdf Divelbiss Corporation 9778 Mt Gilead Road Fredericktown Ohio 43019 1 800 245 2327 www divelbiss com PAGE 7 of 43 Getting Started Getting to Know the ICM BB P13 XX Controller The ICM BB P13 XX Controller is designed to provide powerful programmable feat

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