AP160N-10K-PDU
Contents
1.2. LCD Panel 5 c TL Ji J EC TT T J Lf ooo ee EE C D e U TT J m ii u C D Ik i J E Jo i 7 J 7 i i 4 4 z 7 gt er r N Ca Se G 4 5 EE T T O O Cs On Off button Select button Scroll Button Up or Back Scroll Button Down or Forward Figure 3 7 The Online R T UPS Front Panel 14 3 5 Rack mount Setup CAUTION The cabinet is heavy so 1 Remove the battery tray from the UPS before lifting 2 Lifting the cabinets into the rack requires a minimum of two people CAUTION Removing the batteries requiered precautions which should be performed or supervised by personnel with knowledge of batteries Keep unauthorized personnel away from batteries CAUTION If installing an EBM Extended Battery Module install the EBM directly below the UPS 3 5 1 Install the UPS and EBM Extended Battery Modules in a rack 1 Open the fron
3. jajjesedg so ssedAg ulejuleyy MBUA U UI MU d LIN ENR RAR FADEN f UPS 1 UPS 2 O P Breaker as O P Breaker 1 Main O P Breaker Mains Mechanical or static switch To Load Figure 4 5 b Parallel System Installation Diagram 29 Turn on the input breakers for the two parallel UPS Pressing D button continuously for more than 1 second for one UPS of the system then the system will start to turn on and enter line mode Regulate the output voltage of the each UPS separately and check if the output voltage difference between the two ups is less than 0 5V If the difference is more than 0 5V the UPS need to be regulated If the difference output voltage is less than 0 5V switch on the Output breakers for the two UPS separately and switch on the main O P breakers then the system will work normally in parallel The output wiring requirement as follows When the distance between the UPS in parallel and the breaker panel is less than 10 meters the length difference between input and output cable of the UPSs is required to be less than 20 When the distance between the UPS in parallel and the
4. O J T Q 1 09 7 I J m U T i SSS R en fi TI J E U if EE J E i eee I i c 7 i J E TT T i E U m r d gt Gia j j i eJ ee a r yr z C Figure 1 1 Online R T 6K UPS Mt a Figure 1 2 Online R T 10K UPS Online R T UPS as Tower installation mA Figure 1 3 Online R T 6K UPS
5. 6K Model 1 Plug the EBM cable into the UPS battery connector wire for EBM model firstly 10K Model Me Te v e WAY TO P E i 6 a A JG z a n Figure 3 14 Plug the EBM cable into the UPS battery connector Figure 3 16 Plug the EBM cable into the UPS battery connector 2 Replace UPS s front panel and EBM s front panel 3 6 Tower Setup Tower setup as below MINNA C E p gt lt C Figure 3 15 Replace UPS s front panel and EBM s front panel Figure 3 17 Tower setup 19 3 7 Installation of UPS with AC inputs CAUTION Online 6K 10K series support that the UPS can have separate AC inputs So before connecting wires of seperate AC inputs you should confirm that their earthing systems are identical Otherwise a transformer is necessary UPS with common Normal and Bypass AC inputs Main low voltage switchboard MLVS Bypass AC h i c Load Normal AC UPS with separate Normal and Bypass AC inputs y Earthing systems are identical MLVS1 MLVS2 Bypass AC ot 9 ____ _ a Load Normal AC Earthing systems are separate Three different installations can be choosen 1 Transformer in the Normal AC input MLVS1 MLVS2 Bypass AC m A ccs Normal AC Transformer gt
6. CE j SE rr it E I P Breaker A O NIN fOr TE TE
7. Ss TT TT i tL WU Figure 1 4 Online R T 10K UPS y U Providing outstanding performance and reliability the UPS s unique benefits include Online UPS design with pure sine wave output True online double conversion technology with high power density utility frequency independence and generator compatibility Intelligent Battery Management technology that uses advanced battery management to increase battery service life optimize recharge time Selectable High Efficiency mode Eco Mode of operation Start on battery capability for powering up
8. Check the battery recharge date on the shipping carton label If the date has passed and the batteries were never recharged do not use the UPS Contact your service distributor When to Replace Batteries When the status summary screen displays the UPS fault icon with the Service Battery alarm and the audible alarm sounds continuously the batteries may need replacement Contact your service representative to change or order new batteries 6 4 Testing Batteries For a battery test please check The batteries must be fully charged The UPS must be in Normal mode with no active alarms The load must be higher than 10 To test batteries 1 Connect the UPS to utility power for at least 48 hours to charge the batteries 2 Press the button for one second to go to the main menu selection and scroll down to the Control menu using the o button 3 Press the button to enter the Control menu 4 Use the o button to scroll to the Battery Test option 49 5 Press the button to start the battery test 7 Specifications During the battery test the UPS transfers to Battery mode and eee ia ne Y This chapter provides the following specifications discharges the batteries for 25 of the original expected runtime The status screen displays Battery test running and the percentage Model list of the test completed The results display on the UPS status screen General Specification as completing Electrical
9. USER S MANUAL For Models AP160N 6K AP160N 6K PDU AP160N 10K AP160N 10K PDU Uninterruptible Power System Contents ge INEM IS OE pes seep eats arene eae cere weenie niece E 1 SAEY War NINGS sereine EEA EE EEE Si 4 21 Metalla UON ra aa a 4 Ae CO CUA OWN aa E teeta eeu daaeanieten 5 2 3 Maintenance servicing ANC faults cece ceeeeeceeeeeseeeeeseeeeeaeeeesaeees 6 24 TANS OM seo hedaca team ERRE E iE eane 7 25 OG Eng a E O SEE 7 20 Standards snena an e a E E E S Na 7 o MSI ON ea E 9 3 1 Inspecting the Equipment cccccccsseseeceseeeeseeeeeesseseeseeseeseneaes 9 3 2 Unpacking the Cabinet cccccccccsesccceeeeeeeseeseeeeeeeeeeeesaeeeeeeeeeeeeeeeaas 9 Oro UPS Rear Pana lestor Ee E OES 12 3 4 UPS Front PANEN orundis E 14 3 5 Rackmount SetuP sceeccdtiessoceresosdecesctscasaeteineaciactnewensteiccuescntenstoseeeuexes 15 3 6 lower SOU eronsa eni E eea paaie Enie 19 3 7 Installation of UPS with AC inputs ccccecccseseeeeeeeeeeeeeeeeeeeeeeeeees 20 Power cables Connection amp Startup cscceeceeeeeeeeeeeeeeseeeeeeeeeeeeeeeees 22 4 1 Access to terminal block ccccseeceeceeseeeeceeeeeeceeeeeeeeenseeesaaeeesenees 23 4 2 Common input sources CONNECTION ceeeeeeeeeeeeeeeeeeeeeeeeeeeeeenaes 23 4 3 Separate input sources CONNECTION ccccsseeeeeeeeeeeeeeeeeeeeeeeeeeeeeeas 24 4 4 Frequency Converter CONNECTION c ccececeeeseeeeeeeeseeeeseee
10. Rate power different not allow turn on UPS Keep rate power be the same Rate power different Parallel system rate Alarm Code EA power different HE in parallel Parallel system OP HE not allow in parallel Alarm Code EB mode set as HE system change OP mode 57 9 Communication Notused SSS e O This chapter contains Vdc Power 12V Communication ports RS 232 and USB This pin is connected via a Network Management Card Optional jumper to pin 2 of SNMP connector UPS Management Software REPO SSS al A 9 1 RS 232 and USB Communication Ports BATION To establish communication between the UPS and a computer connect a SS RXD your computer to one of the UPS communication ports using an m SINU appropriate communication cable e I G LM AIL o _ RI When the communication cable is installed power management E software can exchange data between your computer and the UPS The l software will obtain the detailed information of the UPS on the status of BiT prann the power environment If power emergency occurs the software initiates the saving of all data and an orderly shutdown of the equipment Figure 9 2 RS 232 Communication Port The cable pins for the RS 232 communication port are identified in figure m 9 1 and the pin functions are described in Table 3 r 7 No dt N 5 4 at 3 at 2 a 1 by ce PEE 3 COMMON 090090 Figure 9 1 RS 232 Communication Port DB 9 Co
11. The external contacts in EPO Active the rear of the UPS are Check the EPO connector l configured for REPO ammGeae 11 operation and they have Salle been activated 52 53 Site Wiring Fault Alarm Code 04 Utility Abnormal Alarm Code 02 Back feed Alarm Code 93 Battery Disconnect Alarm Code 11 Battery low Alarm Code 12 Service Battery Alarm Code 13 Site Fault detection is supported on all models anytime there is a Grounding Neutral connection Alarm triggers when the difference between ground and neutral voltage is gt 15v Utility is out of the tolerance of input UPS has a unexpected bypass current on battery mode Battery voltage is lower than the batteries disconnected level defined for this UPS This may be due to a blown fuse intermittent battery connection or battery cable being disconnected The UPS is in Battery mode and the battery is running low A faulted battery string has been detected and as a result the battery charger has been disabled until it is replaced 54 Site Fault detection should be enabled by default It can still be enabled disabled from the LCD settings menu Reconnect all input wires Check input mains condition Transfer to maintenance bypass and call service Verify that all batteries are properly connected If the condition persists contact your service representative This warning is approximate and the actual time to shutdown ma
12. When the warning occurs it illustrates 5 3 Turning on and Turning off UPS that there are some abnormal problems during the operation of UPS Normally the problems are not fatal P B eres ii i and the UPS continues working but ttention Please switch off the connected loads at first before turning they should be paid attention to or the on the UPS and switch on the loads one by one after the UPS is turned UPS may fail on Switch off all of the connected loads before turning off the UPS Fault 5 3 1 Turning on UPS with utility Fig 5 8 Battery fail if the battery status detected is bad battery detected or battery disconnected the symbol of battery failure would be shown and UPS would alarm Attention The UPS could only be turning on while connecting with the utility for the first time When the fault occurs it illustrates that 1 Check all the connection is correct UPS would directly cut off the output or 2 Power on the UPS the fan begins to rotate LCD will switch ON transfer to bypass and keep alarming After that the LCD will show the default UPS status summary The backlight of LCD would also turn Sees to red 3 Pressing U button continuously for more than 1 second the buzzer will beep 1s UPS starts to turn on some fatal problems happened the 36 37 4 Afew seconds later the UPS turns into Line mode If the utility power is abnormal the UPS will transfer to Battery mode without outp
13. configuration equipotent earth bonding to the external UPS battery cabinets An integral single emergency switching device which prevents further supply to the load by the UPS in any operation mode should be provided in the building wiring installation An appropriate disconnect device as short circuit backup protection should be provided in the building wiring installation For the equipment connection to an IT power system a two pole device which disconnect phase conductors and the 4 neutral conductor have to be provided in the building wiring installation This is permanently connected equipment it must be installed by qualified maintenance personnel For permanently connected equipment make sure that a readily accessible disconnect device is incorporated in the building installation wiring To reduce the risk of fire connect only to a circuit provided with branch circuit overcurrent protection with an ampere rating in accordance with the IEC EN 60934 standard or your local electrical code and have a contact air gap of at least 3 mm Uninterruptible power supply 6K 40 amp 2 pole circuit breaker 63 amp 2 pole circuit breaker You can connect four extended battery modules to the uninterruptible power supply Earthing connection is essential before connecting to the building wiring terminal 2 2 Operation Do not disconnect the earth conductor cable from the UPS or the building wiring terminals in any time sinc
14. to the I position ON The UPS display panel illuminates Verify that the UPS transfers to Bypass mode Press the button on the UPS front panel for at least 3seconds The UPS display with flashing Check the UPS display for active alarms or notices Resolve any active alarms before continuing See Troubleshooting Verify that the UPS is operating normally and load is powered 25 8 If optional EBMs are installed see Configuring the UPS for EBM to set the number of installed EBMs To change any other factory set defaults see Operation Online series recommends setting the date and time At initial startup the UPS sets system frequency according to input line frequency input frequency auto sensing is enabled by default After initial startup auto sensing is disabled until manually re enabled by output frequency setting At initial startup inut voltage auto sensing is disbaled by default When manually enabled by output voltage setting at the next AC startup the UPS sets output voltage according to input line voltage After the subsequent startup auto sensing is disabled until manually re enabled by output voltage setting If you installed an optional REPO test the REPO function Activate the external REPO switch Verify that status change on the UPS display Deactivate the external REPO switch and restart the UPS 4 6 Parallel Installation and Operation 4 6 1 Brief in
15. 2 p m ked 2 Li ig T ie Ig o T E a H a 2 o ry b A o kJ wee a o a NERA E g 3 p gt p e Figure 3 13 Installing the Cabinet 8 For 6K Install the battery tray and connect the internal battery connecior then fix the protection plate and the front panel 9 If installing additional UPSs repeat from Step 1 to Step 8 for each cabinet 3 5 2 Installing the EBMs Note A little of arcing may occur when connecting an EBM to the UPS That is normal and not harmed Plug the EBM cable into the UPS battery connector quickly and firmly 17 To install EBMs CAUTION Please connect the EBM to protective ground with 10mm 6AWG
16. Load 20 2 Transformer in the Bypass AC input Transformer MLVS1 MLVS2 Load 3 Both of them have transformer Transformer MLVS1 MLVS2 Load Main low voltage switchboard MLVS Load Normal AC 21 4 Power cables connection amp Startup External distribution panel r T E E E E T E C E E E E This section explains T LLi i Access to terminal block Common input sources connection i Separate input sources connection l Wia f Frequency converter connection UPS initial startup B Coil remote switch Q Magneto thermal input main switch T AC Contactor rate 208 240V 40A 6K oe l ee ee ee ee AC Contactor rate 208 240V 63A 10K Use cable cross section and protective device specification Moet KEK 4 1 Access to terminal block P h births eal ing conductor hee 10AWG m 6AWG Min cross section Access to terminal block remove the 2 screws of the terminal block 2 Input L N G 4mm 10AWG 10mm 6AWG cover Min conductor cross section Input fuse on UPS 80A Output L N ee 4mm 10AWG 10mm 6AWG Min conductor cross section External Battery Cabinet P 3 ce LS Se E i F a POSiiye Pore 4mm 10AWG 10mm 6AWG i epee Ds ee eee Gas Negative pole a ae LS Min conductor cross section Cas ORG in Positive Pole 60A 80A Figure 4 1 Ter
17. Performance Environmental and Safety 6 5 Recycling the Used Battery or UPS 7 1 Electrical specification Contact your local recycling or hazardous waste center for information on proper disposal of the used battery or UPS Online RT 6K Online RT 10K Power Capacity 6KVA 5 4KW 10KVA 9KW 208VAC 220VAC 208VAC 220VAC 230VAC 240VAC 230VAC 240VAC 50 60Hz 50 60Hz l l lt 5 Nonlinear load lt 5 Nonlinear load Voltage Distortion l l lt 2 Linear load lt 2 Linear load Line Mode 2mins 102 130 30s 130 150 Over Load 100ms gt 150 Battery Mode 10s 102 130 100ms gt 130 Voltage Range Efficiency ECO mode gt 97 Battery mode 1 Ph L1 L2 N PE Input Type Support dual input Phase Single Voltage Range 176 276Vac Frequency Range 45 55 54 66 Hz 50 51 8 Troubleshooting gt 0 99 100 Nominal Load i i The online series UPS is designed for durable automatic operation l i whenever ntial ratin gt 0 95 25 Nominal Load and issues alarms to alert you enever potential operating r Ily the alarms shown h ntrol panel THDI lt 5 Full load and battery full charged POMEN S BERUN Moua y MEA me OND py Me CONTO PANEL not mean that the output power is affected Instead they are Power Factor gt 0 98 50 Nominal Load aki b preventive alarms intended to alert the user Active alarms are 180VDC 5Ah 240VDC 9Ah accompanied by an audible buzzer Current 39A a aac Th
18. breaker panel is more than 20 meters the length difference between input and output cable of the UPSs is required to be less than 5 How to join a new UPS to a parallel system 1 2 3 If load cannot be stopped firstly a main external maintenance bypass switch should be installed for the parallel system Regulate the output voltage of the new UPS check if the output voltage difference between the new UPS and the existing UPS is less than 0 5V Ensure the bypass of the parallel system is in tolerance and the bypass setting is enable then press the D button to turn off the UPS then UPS will work in bypass mode 30 Set the main maintenance bypass switch from UPS to ByPass then switch off the main output breaker and the input breaker and mains breaker then the UPS will shut down Connect the cable and wire of the added UPS according to the Figure 4 5 a and Figure 4 5 b Switch on the input breakers and mains breaker and make sure that every UPS work in bypass mode Switch on the O P breakers amp main O P breaker gt transfer the main maintenance bypass switch from ByPass to UPS Press the button of one UPS each UPS would start to turn on after that the two UPS should work parallel in Line mode How to remove a single UPS from a parallel system 1 2 If load cannot be stopped firstly a main maintenance bypass switch should be installed for the parallel system Ensure the bypa
19. gt 1s to turn ON Turn off When the unit has been turned ON press this button for gt 3s to turn OFF 32 When displaying default UPS status Enter main aati summary screen press this button for gt 1s to enter the main menu tree Press this button for gt 1s to exit the lt q Exit main present menu to default system status menu display menu without executing a command or changing a setting Press this button for gt 0 1sec amp lt 1s to Scroll up l scroll up the menu option Press this button for gt 0 1sec amp lt 1s to Scroll down l scroll down the menu option Press this button for gt 0 1sec amp lt 1s to Enter next select the present menu option or enter menu tree next menu but do not change any setting Press this button for gt 0 1sec amp lt 1s to select the present menu option or enter next menu but do not change any setting Select one menu option Confirm the present setting Press this button for gt 1s to confirm the edited options and change the setting Table 5 2 Buzzer definition UPS condition Fault active Beep every second Beep every 4 seconds if battery low buzzer Beep Bypass output Beep every 2 minutes The UPS provides useful information about UPS itself load status events measurements identification and settings through the front panel display 33 After powering on the LCD will display Start UP for few seconds and then enter to the default page which
20. in the Sliding rail 16 Eo Ce E OOODOPMSES En OOo Ooo eooooooooooo e Oe Ele Lie De Se De Re Oe Fle De Do Se Do ia Se De Oe De We De He Me He Me Oe We He He He De De De Figure 3 12 Install the sliding rails 7 For 10K Install the battery pack and battery protection plate then fix the front panel im 7 E hs a o 5 g o a LJ O hee o 0 er A 2 W HE O
21. next event menu tree All the previous events alarm and fault have been recorded here The information includes the illustration the event code and the precise time of UPS when the event happened By press do p lt 1s all the events could be displayed one by one The max number of record is 50 when the number is larger than 50 the latest will replace the previous By pressing a gt 1s the display would return the last main menu tree 41 IPS stata HG 04 0 By pressa gt 1s ui neat Event log 4 Alarm 41 a Output overload By press ls 1 3 Pn A LK OS iH Event U2 kiirem Utility Abnormal ye O000 00 00 00 Alarm 14 Over Charger WA Y Figure 5 15 Event menu tree 5 4 4 The measurement menu By pressing on the menu of Measurement the display would enter the next measurement menu tree A lot of detailed useful information could be checked here Ex the output voltage and frequency the output current the load capacity the input voltage and frequency etc By pressing a gt 1s the display would return the last main menu tree 42 LPS sils os ELD hates 226 37 P25 1 P BIRD 0 r Evenk hi lanperalire Bsr Lou 220 Lahde AOL A Po F T iy pead l Dut pazi ine inpu EES eres i eats il t See gt 850e 1130 220 dy 60k E pee A A Hy pees lor lt 1s F F Chat pa Chitput Caneral 249 FS 4 e 220 4 60 0 k Figure 5 16 Measurement me
22. og ie Eie bone w hree miaa Figure 5 17 Control menu tree 44 5 4 6 The identification menu By press on the menu of Identification the display would enter the next identification menu tree The identification information includes UPS serial number firmware serial number model type would be shown here By press a gt 1s the display would return the last main menu tree t Canhal A ay psx oa iaiia oe DpeMedel Fy non a PEEN ve SA iline HY k E pc alc lg T Henid N arier belina PEC STEIH i i i b F LPS Finnian SARA Figure 5 18 Identification menu tree 5 4 7 The setting menu Please contact your local distributor for further information before using the settings Some settings would be changed the specification and some settings would enable or disable some functions The unsuitable option setting by user may result in 45 potential failures or protecting function loss even directly damage the load battery or UPS Most of settings could only be done while UPS is in Bypass mode Paste le pace nd Sih tet ahahhh E aaah Lrt M ee a 7 MaHio AiE Arer ii easba aT 4 i eee n gt n usla ot oe hd r E oe ahd T t Lippe Tange AnetB pea sas Canili EP LE L a Sp a eut hal ed s T alpat hapse Sjea serii shan ee rag aJa ili beter a wi ed hl a ag Pl T l poe obit lia Pesii s alzas eI IEO Le a Da R rot dre A TLM ALAA SILTE T h
23. technology It provides perfect 9 3 UPS Management Software ssr deia 60 protection specifically for computer equipment communication OA REPO FUNGUO Mecina esses oie cau icueeee eee ee 61 systems to computerized instruments It protects your sensitive electronic equipment from basic power problems such as power failures power sags power surges brownout and line noise Power outages can occur when you least expect them and power quality can be erratic These power problems have the potential to corrupt critical data destroy unsaved work sessions and damage hardware causing hours of lost productivity and expensive repairs With the Online R T UPS you can safely eliminate the effects of power disturbances and guard the integrity of your equipment The UPS can handle array network devices flexibility that makes it the best choice for protect your LANs servers workstations and other electrical equipment Online R T UPS as Rack installation
24. 60 YRamae ii Fal cen J Ee LAH a Lea ode w r coH Toia sad 4 Motan mo F Fi a ap le lea 0 Hk Fries y D0 Hz E ta Erinace ay SAS ot crests chain Le In E Lisa Si Fein Yal sad 4 iim D linc revel 4400 ae ae A LA Gii g iihi hladil p Vetia IMA V Pom Fui m nl wi F Tama mii gi apei im ie ALLL LAITI UES Oupa ype minik jal D e annA LTA Ctp Kemal more Installation procedure 1 Go to the website htto www ups software download com 2 Choose the operation system you need and follow the instruction described on the website to download the software 3 When downloading all required files from the internet enter the serial No 511C1 01220 0100 478DF2A to install the software When you finish installation restart your computer the WinPower software will appear as a green plug icon located in the system tray near the clock 9 4 REPO Function The Remote Emergence Power Off interface provides an emergence power off function When the REPO function is enabled once the EPO port is pulled out the UPS would shut off the output and enter into EPO mode and the UPS would not respond anything command unless the port is plugged back 61 614 08108 00
25. S current status detailed various measurements previous event records which ever occurred UPS own identification and could change the settings to fit the user own requirements optimize the function of UPS 5 4 1 The main menu In the default UPS status summary screen when pressing do p lt 1s the detailed information about alarm the system status battery would be shown In the default UPS status summary screen when pressing qq S the display would enter main menu tree The main menu tree includes six branches UPS status menu event log menu measurement menu control menu identification menu and setting menu 39 2a j 220 UFS Siaiis _ ae al a a b gpr E ji 100 gl 5400 oil a F v AAT S DlA i LAT Gwer i Pwvenl ie ilari 2c1 Hallere Woli ZIW Bahu restio Charm lewil PULA Measurenicrks p Siams Pores mie Para bun 2 E urinim Urie onla JAR AS A Lm Ljencitiesihtiar ah eting Figure 5 14 Main menu tree 40 5 4 2 The UPS status menu By pressing on the menu of UPS status the display would enter the next UPS status menu tree The content of UPS status menu tree is same as the default UPS status Summary menu By pressing lt j gt 1s the display would return the last main menu tree The detail information about UPS status please see Fig5 14 5 4 3 The event log menu By pressing on the menu of Event log the display would enter the
26. amp 3 4 Pavas f A Place the cabinet in a protected area that has adequate airflow and pay ii l AEE ai a U is free of humidity flammable gas and corrosion Lifting the Cabinet Figure 3 1 Unpacking the carton of 6K UPS Online R T 10K UPS Optional e Figure 3 3 Lifting the Cabinet out of 6K UPS carton Figure 3 2 Unpacking the carton of 10K UPS Ground REPO Output Circuit Maintenance Screw Port Breaker Bypass Switch O E T am n re O AA A Je tSS A Eii ii yE O ST NAAV SN Va Y UPS Communication Slot USB Port RS232 Port Input Output Terminal Block Figure 3 5B 6K PDU Rear Panel no parallel Card with maintenance bypass 10K model _A ifti Parallel Figure 3 4 Lifting the Cabinet out of 10K UPS carton E lae e PE E E UPS Communication Slot optional Port Port Connector Step 3 Discard or recycle the packaging in a responsible manner or store it fo
27. d before turning on again Fan Failure Indicates that the fan Check fans of UPS Alarm Code 84 could not work normally If the UPS transferred to Bypass mode If the condition persists shut down the UPS Clear vents and remove any heat sources Allow the UPS to cool Ensure the airflow around the UPS is not restricted Restart the UPS BUS Over Voltage Alarm Code 21 BUS Under Voltage Alarm Code 22 BUS Unbalance Alarm Code 23 BUS Short Alarm Code 24 BUS Softstart Fail Alarm Code 25 Inv Over Voltage Alarm Code 32 Inv Under Volatge Alarm Code 33 Inv Softstart Fail Alarm Code 34 Charger Fail Alarm Code 15 Battery Over Voltage Alarm Code 16 Fatal eeprom Fault Alarm Code A3 Negative power Fault Alarm Code E1 Indicates that the UPS get BUS over voltage fault because of BUS Indicates that the UPS get BUS under voltage fault Indicates that the positive BUS voltage and negative BUS voltage are too lopsided to fault Indicates that the BUS voltage decrease very fast Indicates that the BUS could not soft start successfully Indicates that the UPS get invert over voltage fault Indicates that the UPS get inverter under voltage fault Indicates that the inverter could not start successfully Indicates that the UPS has confirmed the charger has failed Indicates that the battery voltage is too high Indicates that the UPS could not read eeprom successfully In parallel system p
28. e control panel provides troubleshooting information from two main menus 7 2 Dimension and Weight UPS status menu Access to all active alarms Event Log menu Access to the most recent 50 events which may include active and closed alarms eee 438 698 129 438 704 215 5 W D H mm 8 1 Typical Alarms and Conditions Net Weight KG T a Alarm or Condition Possible cause Action Gross Weight KG UPS was manually ON Maintenance commanded to switch to cui TAAN EA TRON 7 3 Operating Environment Bypass bypass and will remain in eos 1S mantan BYP Alarm Code 72 bypass until commanded switch status out of bypass 6K 10K Standards Comments Force Air Cooling Operating l Nominal power amp continuous Temperature 0 C 40 C l operating mode Range C ine The UPS is powering the A utility failure has l In Battery Mode l equipment with battery occurred and the UPS is Alarm Code 62 power Prepare your in Battery mode l equipment for shutdown The equipment transferred to bypass utility power as a normal function of High Efficiency operation Battery mode is available and your equipment is protected The UPS is on bypass while operating on the High Efficiency setting In ECO Mode Alarm Code 63 Storage 15 C 60 Temperature 0 35 C Battery Relative l oa 0 95 No condensing Humidity Over 1000 m the power Altitude lt 1000m for Nominal power ee derating is 1 every 100 m Acoustic Noise
29. e system with a vacuum cleaner For full battery life Keep the UPS at an ambient temperature of 25 C 77 F Note The batteries in the UPS are rated for a 3 5 year service life The length of service life depends on the frequency of usage and ambient temperature Batteries used beyond expected service life will have severely reduced runtimes Replace batteries at least every 4 5 years to keep units running at peak efficiency first date is based on production date 6 2 Transporting the UPS NOTE The internal UPS batteries MUST be disconnected before transport CAUTION The following procedure should be performed or supervised by personnel knowledgeable about batteries and the required precaution Keep unauthorized personnel away from batteries If the UPS requires any type of transportation the batteries must be disconnected but not removed before the unit is transported 1 Verify that the UPS is off and disconnected from utility power 2 Place the UPS on a flat stable surface with the front of the cabinet facing you 48 3 Remove the UPS front cover 4 Disconnect the internal battery connectors 5 Fix the UPS front cover 6 3 Storing the UPS and Batteries If you store the UPS for a long period recharge the battery every 6 months by connecting the UPS to utility power The batteries charge to 90 capacity in approximately 4 hours However it is recommended that the batteries charge for 48 hours after long term storage
30. e this would cancel the protective earthing of the UPS system and all connected loads The UPS output terminal block may be electrically active even if the UPS system is not connected to the building wiring terminal In order to completely disconnect the UPS firstly press the OFF button and then disconnect the mains lead 5 Ensure that no liquid or other foreign objects can enter the UPS The UPS can be operated by any individual without previous experience 2 3 Maintenance servicing and faults The UPS operates with hazardous voltages Maintenance should be carried out only by qualified maintenance personnel Caution risk of electric shock Even after the unit is disconnected from the mains power supply building wiring terminal components inside the UPS are still connected to the battery which have potentially dangerous Before carrying out any kind of service and or maintenance please disconnect the batteries Verify that no current is present and no hazardous voltage exist in the capacitor or BUS capacitor terminals Batteries must be replaced only by qualified personnel Caution the risk of electric shock The battery circuit is not isolated from the input voltage Hazardous voltage may occur between the battery terminals and the ground Verify that no voltage is present before servicing Batteries have a high short circuit current and pose a risk of shock Take all precautionary measures specified as b
31. eeeseeeeeeees 25 45 UPS Mnital Sta sips aAa E EESTE 25 4 6 Parallel operation sscicchadcnncnsdasaadinesncostepwenscaitan Satu tadeccsdadadadtupnaustaienendeds 26 OF MeN OE oriee EEEE EEEE EEES 26 5 1 Display Panel ectcoesssewcatsatodwensssdsecesecunaiiiasel aade iie 32 9 2 Operating ModE essin A 34 5 3 Turning on and Turning off UPS ee eeeeeeee eee eeeeeeeeeeeeeeeeaneeeees 37 DA LGD OPC Al ON ssar a aaa aA AER aaiae aa 39 s UPS Male Mane sesinin EE 48 6 1 UPS dnd Battery Care vaceidaisiceactcsatddadesnabedneidszssondssceeedolieeadeotecnce 48 6 2 Transporing ANG UP Sesinia 48 6 3 Storing the UPS and Batteries ccccccceeseeeeeeeeeeeesaeeeeeeeeeeeeeaeas 49 6 4 Testing Batteries ccccceccccssssceeceeseeeceeeeecseseeeseeeeessegeeesseaseesssees 49 6 5 Recycling the Used Battery or UPS nnannnnnnnnnnnnnnnnnnnnnnnsennnnnneennnne 50 Ti DOCG AUIOING soisin cence sd cemectacanemesmemseauanc cust scienace aE AREE 51 8 Troubleshooting vecssscencdeesenwcetiaesicedcnescedatecncsensstetescnandsesenccevecceuasasexdeueueus 53 8 1 Typical Alarms and Conditions cccccccseeececceceeeeceeeecaeeeseeeeeeanees 53 1 i Introd uction 9 COMMUNICATION ciai e aE a aE 58 This Online R T Series is an uninterruptible power supply 9 1 RS 232 and USB Communication Ports cccccceseseeeeeeeeeeeeeeees 58 9 2 Network Management Card Optional 0 c ccceecsssesesesesseseseseeees 60 incorporating double conversion
32. elow and any other measures necessary when working with batteries 1 Remove all jewellery wristwatches rings and other metal objects 2 Use only tools with insulated grips and handles 3 When changing batteries replace with the same quantity and the same type of batteries 4 Do not attempt to dispose of batteries by burning them It could cause explosion 5 Do not open or destroy batteries Effluent electrolyte can Cause injury to the skin and eyes It may be toxic Please replace the fuse only with the same type and of the same amperage in order to avoid fire hazards Do not dismantle the UPS except the qualified maintenance personnel 2 4 Transport Please transport the UPS only in the original packaging to protect against shock and impact 2 5 Storage The UPS must be stockpiled in the room where is ventilated and dry 2 6 Standards Safety IEC EN 62040 1 Category C2 Category C2 Ee Mt eee eee IEC EN 61000 4 4 SURGE saaan IEC EN 61000 4 5 E EEE E IEC EN 61000 4 6 Power frequency Magnetic field IEC EN 61000 4 8 3 Installation Low Frequency Signals This chapter explains Equipment inspection Unpacking the carton Checking the Accessory UPS setup and installation Warning This is a product for commercial and industrial application in the second environment installation restrictions or additional measures may be needed to prevent disturbances Connecting the in
33. ia internal filter The UPS will beep once every 2 minutes in bypass mode Bypass without output The UPS in bypass mode without output High Efficiency Mode After the UPS is turned on the power used by the load is supplied from the utility power via internal bypass while the utility power is in normal range so the high efficiency could be gained in the HE mode Once the mains is loss or abnormal the UPS would transfer to Line mode or Battery mode and the load is supplied continuously 1 The function could be enabled through the LCD setting or the 35 software Winpower etc Overload It is attention that the transfer time When the UPS is overload the alarm of UPS output from HE mode to will beep twice every second Some battery mode is about 10ms But it unnecessary loads should be get rid of is still too long for some sensitive one by one to decrease the loads load connected to the UPS Converter mode Battery Test Line gf Output shal In converter mode the UPS would free UPS is executing a battery test ds oe 0 BDY Z 2 0 x 5042 mmm z un with fixed output frequency 50Hz 100 g 4399 w or 60Hz Once the mains is loss or nail abnormal the UPS would transfer to battery mode and the load is supplied continuously The function could be enabled through the LCD setting or the are software Winpower etc S400 The load have to be derated to 80 in converter mode Warning
34. minals of 6K 10K 4 2 Common input sources connection The UPS does not have an automatic protection device against current backfeed It is suggested that install an external isolating device which A is shown in the following illustration Check for hazardous voltage CAUTION between all terminals before operating on this circuit This type of connection must be carried out by qualified electrical personnel Always connect the earthing wire first 22 23 gleledlelelele elal EAEE eee ByPass INPUT OUTPUT JF L N G LW Ge HG Figure 4 2 Common input sources connection 4 3 Separate input sources connection A CAUTION This type of connection must be carried out by qualified electrical personnel Always connect the earthing wire first AYAY isleisieielsisielsis ie nen lel eee eee ej eyrass nro oumrUT P LNG LNGLNG Figure 4 3 Separate input sources connection 24 4 4 Frequency converter connection N aldlai ieieieleiclal sess ass ses sypass_ INPUT OUTPUT JPLNGOLN GLNG Figure 4 4 Frequency converter connection 4 5 UPS Initial Startup To start up the UPS Verify that the total equipment ratings do not exceed the UPS capacity to prevent an overload alarm 1 2 Verify that the internal batterties are connected If optional EBMs are installed verify that the EBMs are connected to the UPS Set the upstream circuit breaker not included
35. nnector Table 3 RS 232 Communication Port Pin Assignment yr E Pin Signal Function Direction from Number Name the UPS CHD mbna Battery Low signal Transmit to ext PC Server RS232 Figure 9 3 Pin1 Pin8 typical application TxD Receive from ext PC Server RS232 naes herna ee i By aE 4 ay Signalcommon _ __ l rR ae a a a Sie Le de Lat maximum voltage of V is 30Vdc the maximum current is 45mA 58 59 9 2 Network Management Card Optional Network Management Card allow the UPS to communicate with different types of devices in variety of networking environments The Online series has one available communication bay for the following connectivity cards Connect UPS MS Web SNMP Card has SNMP and HTTP capabilities as well as monitoring through a Web browser interface connects to a twisted pair Ethernet 10 100BaseT network In addition This series UPS has AS400 Relay card as optional accessory for AS400 communication protocol or for standard Relay alarm signal Please contact your local distributor for details 9 3 UPS Management Software Free Software Download WinPower WinPower is a new software for UPS monitoring which provides user friendly interface to monitor and control your UPS This unique software provides safely auto shutdown for multi computer systems while power failure With this software users can monitor and control any UPS on the same LAN no matter how far from the UPSs
36. nu tree 5 4 5 The control menu By pressing on the menu of Control the display would enter the next control menu tree 1 Start Battery Test this is one command that control the UPS to do the battery test 2 Clear EPO status once EPO status is enabled the UPS output would be cut off To recover to normal status first EPO connector should be closed and enter this menu to clear EPO status then UPS would stop alarm and recover to Bypass model And UPS needs be turned on by manual operation 3 Reset Fault status when fault occurs UPS would keep in Fault mode and alarm To recover to normal status enter this menu 43 to reset error status then UPS would stop alarm and recover to Bypass mode And the reason of fault should be checked and deleted before UPS is turned on again by manual operation 4 Restore factory settings all the settings would be recover to default factory settings It could only be done in Bypass mode r Lo r smal y ing a F g Gi ar bijis o i ir ii al ladaa A i a ee E Y IEN enna bes o lm Tein aiglo LFS BIRD malf E anui HFS a a j T UUU Fau Bade s jz x Sul 1A Th sess l Eo o iduk hae Sgi i hoor F O ai aii Sus Soe HH 1ra ee Oe ete 7 nk Ziad UF i i Ee Yagil bases ik lee nat a k Cka SeS a n m Siles PES li n hats in Feat duu l due pe re buli aer Ee Pr ta ddo V deur onl a cb aye ns I aj jee Chere era
37. ower of UPS is negative 56 The UPS transfers to Bypass mode if supporting the load The UPS transfers to Bypass mode if supporting the load The UPS transfers to Bypass mode if supporting the load Contact your service representative Contact your service representative The UPS transfers to Bypass mode if supporting the load The UPS transfers to Bypass mode if supporting the load Contact your service representative The UPS turns off the charger until the next power recycle Contact your service representative The UPS will turn off the charger until the battery voltage is normal Contact your service representative Redundancy mode the fault UPS turn to fault mode without output Increase mode UPS1 amp UPS2 turn to fault mode Parallel cable loss In parallel system Disconnect parallel cable Alarm Code E2 parallel cable disconnect one turn to fault mode Parallel system battery status Alarm Code E6 UPS1 connect battery Check battery connect UPS2 without battery status Line input different Parallel system UPS1 eee i Check the line input Alarm Code E7 line ok UPS2 line loss Parallel system UPS1 Bypass different not allow bypass ok UPS2 Bypass turn on UPS Check bypass loss input Power strategy Parallel system UPS OP different mode normal Alarm Code E9 converter HE different Bypass input different Alarm Code E8 Check UPS OP mode Keep OP mode be the same
38. pi valh high DE sad IT a r en E o iridis le E T sje eina jaw Fie tats Icy eke iam leu bni laa ee DITESH ms LI Fa na T mck ron Dyers TAN Are r Lizh irer vidri ha ad depo lickbst ete pede a atawi dl E F Aere TEES WE ll ak wore ads total Hil e PILNE ee ie Y m Figure 5 19 Setting menu tree 46 AP sefl ii me ini ea 1 H AJ Ji I i i LL hsqueuce Laser Lini 017 SHer gt LiF Inaj irar LUA anr a rad repre e 2 ie Salina lie ne adil rae LUS tani a Sa niii lt Lys A l a Tina fe TF Lez aa Forlis Lira Lii Lee E Example set rated output voltage value Setting menu tree By press Aor O lt 1s Output voltage Output voltage lt 230V gt lt 230V gt By press lt 1s The option would flash Aor O lt 1s to select the wanted option Output voltage lt 220V gt gt 1s to confirm the setting The option would stop flashing Output voltage i j j after being confirmed lt 220V gt Figure 5 20 Set rated output voltage value 47 6 UPS Maintenance This chapter explains how to Care for the UPS and batteries Transport the UPS Store the UPS and batteries Test the batteries Recycle the used Battery or UPS 6 1 UPS and Battery Care For the best preventive maintenance keep the area around the UPS clean and dust free If the atmosphere is very dusty clean the outside of th
39. r future use 3 3 UPS Rear Panel This section shows the rear panel of the Online R T models 6K model Ground REPO Parallel Output Circuit Screw Port Connector Output Breaker o N N NIG J Lu i Output Circuit Output REPO Port a 2 IO Breaker j o 8 WI Figure 3 6A 10K Rear Panel single amp parallel without maintenance bypass lL e UPS Communication Slot USB Port RS232 Port Input Output Terminal Block Figure 3 5A 6K Rear Panel single amp parallel without maintenance bypass 12 13 RS232 External Battery UPS Communication Slot USB Port Port Connector Output Circuit Output REPO Maintenance Breaker Port Bypass Switch Figure 3 6B 10K PDU Rear Panel no parallel Card with maintenance bypass 3 4 UPS Front Panel This section shows the front panel of the Online R T UPS The Online series have the same LCD panel and the same control button
40. shows the UPS status summary The display automatically returns to the default UPS status summary screen when no button has been pressed within 15 minutes On the UPS status summary screen it provides the following information Status summary including mode and load Alarm status if any are present Notes alarm including fault and warning information Battery and charger status including battery voltage charge level and charger status Running information and running time UPS operating status Battery information Output UPS output information E E E E A E M 7m mm meme ee ee Ee Ee ae Utility input Load information information Figure 5 2 The default LCD display There are more operation details for LCD is illustrated in the chapter of 5 4 5 2 Operating mode The different graphic symbol could be displayed corresponding to current operating mode or status 34 Table 5 3 Status Summary Screens Status Summary Screen Description Line 220 BOH2 E Output 180V 220 ee ROH a OF 00 i 5400 Y Output 1BOV 180v pee oorl s400 TEU z 5400 Normal mode The UPS is operating in Normal mode from utility power Battery mode When the UPS is running in battery mode the buzzer beeps once every 4 seconds Bypass with output The UPS does not have the backup function when it is in bypass mode The power used by the load is supplied from the utility power v
41. ss is in tolerance and the bypass setting is enable press the D button to turn off the UPS system and the UPS system will work in bypass mode Transfer the main maintenance bypass switch from UPS to Bypass then switch off the output breakers and the input breakers and mains breaker for the two UPS and the UPS would shut down Switch off the main O P breaker and O P breaker for the UPS system Remove the wanted UPS cables and wires Switch on the mains breaker and input breaker of the reserved UPS make sure the UPS work in bypass mode Switch on the O P breaker and main O P breaker Transfer the main maintenance bypass switch from Bypass to UPS and press the D button to turn on the UPS and the UPS would start to turn on then the UPS should work in Line mode 31 5 Operation 5 1 Display Panel The UPS has a four button graphical LCD with dual color backlight Standard back light is used to light up the display with white text and a blue background When the UPS has a critical alarm the backlight changes the text to dark amber and the background to red See Figure below Figure 5 1 6 10K Rack On line UPS Control Panel Table 5 1 Control Button Functions The Button Illustration When the unit is no powered and has Power on connected with battery press this button for gt 0 1sec amp lt 1s to power ON When the unit is powered ON and in Turn on Bypass mode press this button for
42. t panel and put it above the UPS Figure 3 8 Open the front panel left 6K Model right 10K Model 2 Remove the battery protection plate T Oe Fa t i 6 t a fo T T Figure 3 9 Removing the Battery Protection Plate 15 3 Pull the battery tray out using the plastic tabs and then remove the battery tray Figure 3 10 Removing the Battery Tray 4 Install the PDU s ears to the UPS Jo De He He De L Ss o00r000L o Flo O O Me Oe Oe De Die Jo Oe Me De De De De Oe HORE e JSURBROSBSOUSSOSHOSEOR Figure 3 11 Install the PDU s ears to the UPS 5 Select the proper holes in the rail for positioning the cabinet in the desired location in the rack Locate the rails at the bottom of the 3U 3U 6K 5U 10K space allocated for the each UPS and EBM 6 Install the sliding rails in the rack then install the UPS
43. ternal battery Connecting the EBM Extended Battery Modules Installation requirements 3 1 Inspecting the Equipment If any equipment has been damaged during shipment keep the shipping cartons and packing materials for the carrier or place of purchase and file a claim for shipping damage If you discover damage after acceptance file a claim for concealed damage Note Check the battery recharge date on the shipping carton label If the date has passed and the batteries were never recharged do not use the UPS Contact your service representative 3 2 Unpacking the carton CAUTION If the carton unpacks in a low temperature of environment it may cause condensation of moisture in or on the cabinet of UPS Do not install the UPS until the inside and outside of the cabinet is absolutely dry to prevent hazard of electric shock CAUTION The cabinet is heavy Refer following instruction to unpack and move the cabinet from packing carton Be careful when moving and opening the carton The unpacking steps are shown as below Step 1 Open the outer carton and remove the accessories out of the AN RTO carton see Figure 3 1 amp 3 2 i Online R T 6K UPS The cabinet is heavy Lifting the cabinet out of the carton required two persons at least Optional Step 2 With one person on each side carefully lift the cabinet out of the outer carton using the handles on the cardboard and set it on a flat stable surface see Figure 3 3
44. the UPS even if utility power is not available Standard communication options one RS 232 communication port one USB communication port Optional connectivity cards with enhanced communication capabilities Extended runtime with up to four Extended Battery Modules EBMs per UPS Optional installation method Rack amp Tower Remote shutdown control through the Remote Emergent Power off REPO port Parallel with another Online R T UPS max amount is 2 Optional Rack Slider Maintenances are simplified by allowing the safe replacement of batteries without powering down the UPS 2 Safety Warnings CAUTION Before performing the procedures in this document read and follow the safety instructions and important regulatory information in your Safety Environmental and Regulatory Information document IMPORTANT SAFETY INSTRUCTIONS FOR EACH STEP SAVE THESE INSTRUCTIONS 2 1 Installation Condensation may occur if the UPS is moved directly from a cold to a warm environment The UPS must be absolutely dry before being installed Please allow an acclimatization time of at least two hours Do not install the UPS near water or in damp environment Do not install the UPS where it would be exposed to direct sunlight or near heat Do not block ventilation openings in the UPS s housing Place cables in such a way that no one can step on or trip over them UPS has provided earthed terminal in the final installed system
45. troduction of the redundancy The parallel structure is 1 1 As long as the UPS is equipped with parallel cables up to 2 UPSs can be connected in parallel to configure a sharing and redundant output power 4 6 2 Installation and operation How to install a new parallel UPS system 1 Before installing a new parallel UPS system user need to prepare the input and output wires the input and output breakers and the parallel signal cables Users need to use a special 15 pins communication cable optional for this system which have to have 15 cores corresponding stitches and shield as the UPS parallel cable 26 The length of the parallel cable have to be less than 3 m Strictly follow the chapter 4 the wiring requirement of single UPS to perform the wiring of each UPS Each UPS need independent battery packs Please connect the input and output wires fix all the wiring according to the Figure 4 5 and make sure all these breakers are open 2 Output Ground a Output Neutral Output Line D Ea fie g co S Oo O ai D D 4 ia D oo 5 Q Q n oO 2 lo Input Ground Input Neutral Input Line 1 Figure 4 5 a Parallel systerm wiring diagram of 6K 10K 28 I P Breaker From Utility l Mains Breaker i
46. ut interruption of the UPS 5 3 2 Turning on UPS without utility 1 Check all the connection is correct 2 Pressing button continuously for more than 0 1s the UPS would be powered on At this time the fan begins to rotate LCD will switch ON Then LCD will show the default UPS status summary screen after UPS finishing self test 3 Pressing button continuously for more than 1 second the buzzer will beep for 1s UPS starts to turn on 4 A few seconds later the UPS turns into Battery mode If the utility power comes back the UPS will transfer to Line mode without output interruption of the UPS 5 3 3 Turning off UPS with utility 1 Pressing D button continuously for more than 3 seconds and the buzzer will beep 3s After that the UPS will turn into Bypass mode at once 2 When completing the above action UPS output voltage is still present In order to cut off the UPS output simply cut off the utility power supply A few seconds later LCD display shuts down and no output voltage is available from the UPS output terminal 5 3 4 Turning off UPS without utility 1 To power off the UPS by pressing button continuously for more than 3 second and the buzzer will beep for 3s The UPS will cut off the output at once 2 A few seconds later LCD shuts down and no voltage is available from the UPS output 38 5 4 LCD operation Except the default UPS status summary screen the user could get more useful information about UP
47. y vary significantly Depending on the UPS load and number of Extended Battery Modules EBMs the Battery Low warning may occur before the batteries reach 25 capacity Contact your service representative Output Overload Alarm Code 41 Inv Overload Fault Alarm Code 42 Byp Overload Fault Alarm Code 43 Output Short Circuit Alarm Code 31 Heatsink Over Temperature Alarm Code 81 Ambient Over Temperature Alarm Code 82 Output is overload UPS has transferred to bypass or fault mode because of overload in inverter mode UPS has cut off the output and transferred to fault mode because of overload in bypass mode or HE mode Indicates that the UPS has detected abnormally low impedance placed on its Output and considers it a short circuit Indicates that the temperature of heatsink is too high UPS will get over temperature fault soon Indicates that the ambient temperature is higher than the operation temperature on specification 55 Remove some of the equipment from the UPS The UPS continues to operate but may switch to Bypass mode or shutdown if the load increases The alarm resets when the condition becomes inactive The UPS transfers to Battery mode if supporting the load Remove some of the equipment from the UPS Remove some of the equipment from the UPS Remove all the loads Turn off the UPS Check if UPS output and loads is short circuit Ensure short circuit is remove
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